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Table Of Contents Introduction About This Manual.................................................................................................................................................... 1 Parts & Illustrations A6-6000 System Standard & Optional Equipment ................................................................................................... 2 6\VWHP6SHFL¿FDWLRQV $6\VWHP$VVHPEO\ $6FKHPDWLF &RQWURO3DQHO$VVHPEO\ (OHFWULFDO$VVHPEOLHV ,62+HDW([FKDQJHU$VVHPEO\ 32/<+HDW([FKDQJHU$VVHPEO\ 3URSRUWLRQLQJ8QLW$VVHPEO\ $0$LU0RWRU )OXLG6HFWLRQ$VVHPEO\ +LJK3UHVVXUH+RVH$VVHPEO\ 7\SLFDO6\VWHP&RQQHFWLRQ'LDJUDP 2SWLRQV Safety 8UHWKDQH6DIH+DQGOLQJDQG8VHRI)RDP(TXLSPHQW Installation ,QVWDOODWLRQ,QVWUXFWLRQV)RU+RVHV )OXLG/LQH&RQQHFWLRQ (OHFWULFDO&RQQHFWLRQV Operation ,QLWLDO6WDUWXS3URFHGXUHV 2YHU3UHVVXUH6\VWHP3URWHFWLRQ 2YHU3UHVVXUH3UREOHP&RUUHFWLRQ 'DLO\6KXW'RZQ ([WHQGHG6KXW'RZQ 3XUJHDQG5H¿OO 0DLQWHQDQFH 7URXEOH6KRRWLQJ Overhaul Procedure %UHDNLQJ'RZQ3XPS'LVDVVHPEOH6XEDVVHPEOLHV &OHDQLQJ,QVSHFWLRQ)RU3XPSV Notes .......................................................................................................................................... Limited Warranty Policy ........................................................................................................... Technical Assistance ............................................................................................................... For Your Reference,16,'(%$&.&29(5 Introduction About This Manual %HIRUH RSHUDWLQJ PDLQWDLQLQJ RU VHUYLFLQJ DQ\ GlasCraft V\VWHP UHDG DQG XQGHUVWDQG DOO RI WKHWHFKQLFDODQGVDIHW\OLWHUDWXUHSURYLGHGZLWK GlasCraftSURGXFWV,I\RXGRQRWKDYHWKHSURSHU RU UHODWHG PDQXDOV DQG VDIHW\ OLWHUDWXUH IRU your GlasCraft V\VWHP FRQWDFW \RXU *ODV&UDIW distributor or GlasCraft,,QF 7KLVPDQXDOSURYLGHVLQIRUPDWLRQIRUWKHDVVHPEO\ RSHUDWLRQ PDLQWHQDQFH DQG VHUYLFH RI WKLV GlasCraft SURGXFWDVXVHGLQDW\SLFDOFRQ¿JXUDWLRQ:KLOHLWOLVWVVWDQGDUGVSHFL¿FDWLRQVDQG SURFHGXUHVVRPHGHYLDWLRQVPD\EHIRXQG ,Q WKLV GlasCraft WHFKQLFDO DQG VDIHW\ SXEOLFDWLRQ WKH IROORZLQJ DGYLVRULHV ZLOO EH SURYLGHG ZKHUH appropriate: ,QRUGHUWRSURYLGHRXUXVHUVZLWKWKHPRVWXS WRGDWH WHFKQRORJ\ SRVVLEOH ZH DUH FRQVWDQWO\ VHHNLQJ WR LPSURYH SURGXFWV ,I WHFKQRORJLFDO FKDQJHRFFXUVDIWHUDSURGXFWLVRQWKHPDUNHW ZHZLOOLPSOHPHQWWKDWWHFKQRORJ\LQIXWXUHSURGXFWLRQDQGLISUDFWLFDOPDNHLWDYDLODEOHWRFXUUHQWXVHUVDVDUHWUR¿WXSGDWHRUVXSSOHPHQW ,I\RX¿QGVRPHGLVFUHSDQF\EHWZHHQ\RXUXQLW DQG WKH DYDLODEOH GRFXPHQWDWLRQ FRQWDFW \RXU GlasCraft GLVWULEXWRU WR UHVROYH WKH GLIIHUHQFH GlasCraft, ,QF UHVHUYHV WKH ULJKW WR FKDQJH RU PRGLI\WKLVSURGXFWDVLWGHHPVQHFHVVDU\ NOTE Is information about the procedure in progress. CAUTION Is imperative information about equipment protection. WARNING &DUHIXOVWXG\DQGFRQWLQXHGXVHRIWKLVPDQXDO ZLOOSURYLGHDEHWWHUXQGHUVWDQGLQJRIWKHHTXLSPHQW DQG SURFHVV UHVXOWLQJ LQ PRUH HI¿FLHQW RSHUDWLRQORQJHUWURXEOHIUHHVHUYLFHDQGIDVWHU HDVLHUWURXEOHVKRRWLQJ Is imperative information about personal safety. 7KH LQIRUPDWLRQ LQ WKLV GRFXPHQW LV LQWHQGHG only to indicate the components and their normal ZRUNLQJUHODWLRQVKLSW\SLFDOXVH(DFKDVVHPEO\ should be directed by a GlasCraft distributor or PDGHIURPWKHGlasCraft assembly instructions provided. 1 Parts & Illustrations Model - A6-6000 A6-6000 Standard Equipment Part Number Description $81,7 352%/(53*81 +,*+35(6685(+26($66(0%/< :+,3+26($66(0%/< +($7(55(3$,5.,7 *& 86(50$18$/ ',2&7</3+7+$/$7(47 5(48,5(' 72 &203/(7( 7+( +26( (/(&75,&$/ &,5&8,7:+(186(':,7+:+,3+26( A6-6000 Optional Equipment Part Number Description +,*+35(6685(+26($66<)7 +($7(':+,3+26($66< ;; 352%/(5*81 67,&.75$16)(53803 ',$3+$075$16)(53803 ',$3+5$0380375$16)(5.,7 67,&.380375$16)(5.,7 A6-6000 Power Options Part Number Description 3+$6( 3+$6( 3+$6( 2 6\VWHP6SHFL¿FDWLRQV 0DWHULDO5DWLR )L[HG 0DWHULDO9LVFRVLW\ &HQWLSRLVH&SV#$0%,(17 2XWSXW 3XPSV5DWHG *DORQV3HU&\FOH /LWHUV3HU&\FOH 2SHUDWLQJ7HPSHUDWXUHV )&& 2SHUDWLQJ3VL 5$7,236,#36,$LU 0D[:RUNLQJ36,36, Note: Overpressure switches are factory set at 3200 PSI. 3XUJLQJ &RQVWDQW $XWRPDWLF3QHXPDWLF6ROYHQWIUHH&RQVWDQW (OHFWULFDO5HTXLUHPHQWV $#9$&K]6LQJOH3KDVH $#9$&K]7KUHH3KDVH $#9$&K]7KUHH3KDVH &RPSUHVVHG$LU5HTXLUHPHQWV %DVH8QLW *$/3(50,187(±&)0#36, *$/3(50,187(±&)0#36, *$/3(50,187(±&)0#36, NOTE:$VRXWSXWLVLQFUHDVHGDFKLHYHGZFKDPEHU VL]HRQJXQRUVSUD\WLSSUHVVXUHGURSZLOOEHJUHDWHU +HDWLQJFDSDELOLW\ZLOODOVRGURS +HDWHUV :$77+($7(5 0D[LPXP+RVH/HQJWK ¶ (DFK6HFWLRQ¶[´,' 6KLSSLQJ:HLJKW $SSUR[/EV 2YHUDOO'LPHQVLRQV 3 23675- System Assembly 4 REVISION C 23675- System Assembly 5 REVISION C 23675- System Assembly 6 REVISION C 23675- System Assembly 7 REVISION C 23675- System Parts List Part Number Description Part Number Description 56 ,62'(&$/ :,5( 56 32/<'(&$/ :,5( 56 +26('(&$/ :,5(187 56 0$,1'(&$/ 7(50,1$//8*5,1* 56 +26(&855(17'(&$/ :$6+(5 :$6+(5 5,9(7 7(50,1$//8* /2&.:$6+(5 & 6&5(: /2&.:$6+(5 & 6&5(: & 6&5(: & 6&5(: ),77,1* (/%2:),77,1* :,5( &$%/( :,5( (/%2:),77,1* 78%,1* 21110-00 :,5( 75$16)250(5'(&$/ 7(50,1$//8* /,9(:,5('(&$/ ',1&211(&725 &(3/$7( 7+(502&283/( 6&5(: 7:,67/2&.3/8* 7:,67/2&.3/8* 212))32:(56:,7&+ &,5&8/$53$1(/-$&. &21752/&$%/( +($7(5$66(0%/< +($7(5$66(0%/< %277203/$7( 23450-XX GUARDIAN HYBRID ASSEMBLY +($7(5&29(5 ),%(5*/$666+(// &21752/3$1(/5,1* *8$5',$13803$66(0%/< +26( 5,9(7187 ),%(5:$6+(5 &21752/3$1(/$66(0%/< (/(&75,&$/$66(0%/< %/$&.'(&$/ *8$5',$1'(&$/ /8*5,1* 7(50,1$//8*5,1* 8 REVISION C 23675- System Parts List 23450-XX Part Number Description Qty. 56 &25'*5,3 7 &211(&725 1 (/%2:),77,1* 2 3,/27/$03 1 ),77,1* 1 $,5+26( 1 & 6&5(: 20226-00 6(76&5(: 1 75$16)250(5 1 9(173/8* 0$7(5,$/+26( &283/,1*3/$7( 2 1 /$0302817,1*%/2&. 1 75$16)250(5 1 3,/27/,*+7 1 22162-00 &211(&725 1 $00(7(5 1 3$1(/-$&. 2 +$1*(5 2 +($7(5&29(5 2 $00(7(5%5$&.(7 1 :+((/&$57 1 ),77,1* 2 %8/.+($'187 2 :+((/ 2 $,50$1,)2/' 1 )/8,'0$1,)2/' 1 0$1,)2/''(&$/ 1 &21'8,7187 &21'8,7187 1 &277(53,1 2 58%%(5*5200(7 2 58%%(5*5200(7 1 :$6+(5 1 :$6+(5 :$6+(5 +(;187 /2&.:$6+(5 /2&.:$6+(5 /2&.:$6+(5 6 & 6&5(: 1 & 6&5(: 6 ) 6(76&5(: & 6&5(: 9 REVISION C 23675- Generic System Schematic 10 REVISION C 23675- System Schematic 220V Single Phase 11 REVISION C 23675- System Schematic 220V Three Phase 12 REVISION C 23675- System Schematic 380V Three Phase 13 REVISION C 23478-01 Control Panel Assembly Part Number Description Qty. Part Number Description Qty. 21112-00 &2817(5 1 )(0$/3/8* 2 $03)86( )(0$/3/8* 1 $03)86( 1 0$/(3/8* 2 &21752/ 0$/(0$/( 1 ',15$,/ 56 35,0$5<'(&$/ 1 ,62'(&$/ 1 56 +26(&21752/'(&$/ 2 32/<'(&$/ 1 386+%87721 2 )86(+2/'(5 386+%87721 (0(5*(1&<6723'(&$/ 1 (0(5*(1&<6723 1 7(50,1$/%/2&.-803(5 2 23(1&217$&7%/2&. &<&/(&2817(5'(&$/ 1 &/26(&217$&7%/2&. 5(/$< &283/,1*3/$7( 6 5(/$<62&.(7 ³5´&$3 7(50,1$/ 6 ´,2´&$3 2 (1'&29(5 <(//2:/(' 29(535(6685('(&$/ *5((1/(' 2 &21752/3$1(/ 1 <(//2:&$3 *5((1&$3 2 14 REVISION C 23479- Electrical Assembly 23479-03 380 V Three Phase 23479-01 220 V Single Phase 23479-03 23479-01 Part Number Description Qty Part Number Description Qty $03)86( 2 $03)86( 2 ',15$,/ ',15$,/ &,5&8,7%5($.(5 &,5&8,7%5($.(5 )86(+2/'(5 2 )86(+2/'(5 2 )86(%/2&. 1 )86(%/2&. 1 $03)86( 1 $03)86( 1 62/,'67$7(5(/$< 1 62/,'67$7(5(/$< 1 62/,'67$7(5(/$< 2 62/,'67$7(5(/$< 2 212))6:,7&+%/2&. 1 7(50,1$/%/2&. 1 1 7(50,1$/%/2&.63$&(5 2 212))6:,7&+%/2&.&29(5 22201-01 0(&+$1,&$/&217$&725 1 7(50,1$/%/2&.&29(5 1 0(&+$1,&$/&217$&725 1 212))6:,7&+%/2&. 1 7(50,1$/(1'&/$03 212))6:,7&+%/2&.&29(5 1 15 22201-01 0(&+$1,&$/&217$&725 1 0(&+$1,&$/&217$&725 1 7(50,1$/(1'&/$03 ª ª 23445-00 ISO Heat Exchanger Assembly 23445-00 16 Part Number Description Qty. 3/8* 1 25,1* ),77,1* 1 & 6&5(: ),5(52' 2 29(57(036:,7&+ 2 7+(502&283/( 1 +($7(5)5217&$3 1 +($7(55($5&$3 1 +($7(5%2'< 1 (/(&75,&3/8* 2 (/(&75,&3/8* 2 (/(&75,&3/8* 2 (/(&75,&3/8* 2 /2&.:$6+(5 /2&.:$6+(5 12 & 6&5(: 12 REVISION C 23446-00 POLY Heat Exchanger Assembly Part Number Description Qty. 3/8* 1 25,1* ),77,1* 1 & 6&5(: ),5(52' 2 29(57(036:,7&+ 2 7+(502&283/( 1 +($7(5)5217&$3 1 +($7(55($5&$3 1 +($7(5%2'< 1 (/(&75,&3/8* 2 (/(&75,&3/8* 2 (/(&75,&3/8* 2 (/(&75,&3/8* 2 /2&.:$6+(5 /2&.:$6+(5 12 & 6&5(: 12 17 ª ª REVISION B 23460-01 Proportioning Unit Assembly Part Number Part Number Description Qty. Description Qty. ) 6&5(: 2 67$1'2)) 2 )/$7:$6+(5 )/$7:$6+(5 2 380302817,1*3/$7( 1 )/$7:$6+(5 2 38036$''/( 1 ),77,1* 1 67$1'2)) 187 2 & 6&5(: 187 2 (/%2:),77,1* 1 /2&.:$6+(5 2 & 6&5(: /2&.:$6+(5 /()7*8$5' 1 & 6&5(: 2 5,*+7*8$5' 1 & 6&5(: 2 35(6685(6:,7&+ 2 ),77,1* 2 0$7(5,$/3803 2 & 6&5(: 3233(79$/9( 1 ),77,1* 2 5(75$&76:,7&+.,7 1 & 6&5(: 2 22101-00 /,0,76:,7&+ 1 ),77,1* 1 (/%2:),77,1* 2 AM-600-00 ´$,502725 1 380302817,1*%5$&.(7 1 (/%2:),77,1* 2 7((),77,1* 2 18 REVISION A AM-600-00 Air Motor 19 21835-00 Fluid Section REPAIR KIT: 21845-00 20 REVISION E 21835-00 Fluid Section Parts List Part Number $36 $36 $36 )6 Description )2279$/9(6($7 Qty. 1 &+520(%$// 1 667%$// 1 1</213,6721*8,'( 1 3 3803%$6( 1 61$35,1* 1 25,1* 25,1* 1 3803&</,1'(5 $,5/(663803+($' 1 1 38037,(52' 6833257:$6+(5 1 &2035(66,21635,1* 1 )2279$/9(+286,1* 1 38036+$)7(;7(16,21 1 62/9(17&83$'$37(5 1 38036($/ 2 75$16)(5+286,1* 1 75$16)(56($7 1 38036+$)7 1 &2035(66,21635,1* 1 3$&.,1*5(7$,1(5 1 )(/7:,3(5 +(;187 /2&.:$6+(5 /2&.:$6+(5 6&5(: & 21845-00 REPAIR KIT Part Number Description Qty. 25,1* 25,1* 1 38036($/ 2 3$&.,1*5(7$,1(5 1 )(/7:,3(5 )6 3,6721*8,'( 1 21 REVISION E 22023-01 High Pressure Hose Assembly Part Number Description Qty. Part Number 1</21)/8,'+26( IW &233(5675,3 6 lbs. +($76+5,1.78%,1*6+5,1. IW 0$7(5,$/+26( IW Description Qty. &$%/(7,( +($77$3((1'6($/ &$%/(7,( 1 0$/((/(&75,&3/8*$66(0%/< 2 1(235(1(78%,1* IW )(0$/((/(&75,&3/8*$66(0%/< 2 81,21),77,1* 1 &2/'63/,&(.,7 81,2178%(),77,1* 1 63/,&(&211(&725 +26(),77,1* 2 +26(),77,1* 2 +($7('+26(&29(5 IW $'$37(5),77,1* 1 +26(),77,1* 2 22 REVISION E Typical System Connection Diagram 22023-01 HOSE ASSY. 23 Options 'LDSKUDP7UDQVIHU3XPS.LW Note: 7KHWUDQVIHUNLWDWWDFKHVWKHVDPHZD\IRUERWK ,6232/<VLGH8VHWHÀRQWDSHRQ137WKUHDGV 24 REVISION A Options 'LDSKUDP7UDQVIHU3XPS.LW&RQQHFWLRQ'LDJUDP Optional Desiccant Dryer Kit 3QVKRXOGEHLQVWDOOHGRQ WKH,62PDWHULDOGUXP5HSODFHPHQW FDUWULGJHSQ 25 Options 6WLFN7UDQVIHU3XPS.LW Note: 7KHWUDQVIHUNLWDWWDFKHVWKHVDPHZD\IRUERWK ,6232/<VLGH8VHWHÀRQWDSHRQ137WKUHDGV 26 REVISION A Options 6WLFN7UDQVIHU3XPS.LW&RQQHFWLRQ'LDJUDP Optional Desiccant Dryer Kit 3QVKRXOGEHLQVWDOOHGRQ WKH,62PDWHULDOGUXP5HSODFHPHQW FDUWULGJHSQ 27 SAFETY Safe Handling And Use Of Urethane Foam Equipment 2UJDQLF3HUR[LGHVDQG'XDO&RPSRQHQW&RDWLQJV/RFDO FRGHVDQGDXWKRULWLHVDOVRKDYHVWDQGDUGVWREHIROORZHG LQ WKH RSHUDWLRQ RI \RXU VSUD\LQJ HTXLSPHQW &KHPLFDO PDQXIDFWXUHU¶V UHFRPPHQGDWLRQV VKRXOG EH REWDLQHG DQGFRQVLGHUHG<RXULQVXUDQFHFDUULHUZLOOEHKHOSIXOLQ DQVZHULQJ TXHVWLRQV WKDW DULVH LQ \RXU GHYHORSPHQW RI VDIHSURFHGXUHV Introduction $Q\WRROLIXVHGLPSURSHUO\FDQEHGDQJHURXV6DIHW\ LVXOWLPDWHO\WKHUHVSRQVLELOLW\RIWKRVHXVLQJWKHWRRO,Q OLNH PDQQHU VDIH RSHUDWLRQ RI SRO\HVWHU SURFHVVHV LV WKHUHVSRQVLELOLW\RIWKRVHZKRXVHVXFKSURFHVVHVDQG WKRVHZKRRSHUDWHWKHHTXLSPHQW7KLVPDQXDORXWOLQHV SURFHGXUHV WR EH IROORZHG LQ FRQGXFWLQJ SRO\HVWHU RSHUDWLRQVVDIHO\ Personnel Safety Equipment *ODV&UDIWUHFRPPHQGVWKHIROORZLQJ3HUVRQDO6DIHW\ (TXLSPHQWIRUFRQGXFWLQJVDIHRSHUDWLRQVRIWKH3RO\HVter Systems: $OOSHUVRQQHOLQYROYHGLQGLVSHQVLQJRSHUDWLRQVVKRXOG UHDGDQGXQGHUVWDQGWKLVPDQXDO,WLVPRVWLPSRUWDQW WKDW HTXLSPHQW RSHUDWRUV PDLQWHQDQFH DQG VXSHUYLVRU\ SHUVRQQHO XQGHUVWDQG WKH UHTXLUHPHQWV IRU VDIH operation. 7KLVPDQXDOFDQQRWDQVZHUHYHU\FLUFXPVWDQFHHDFK XVHU VKRXOG H[DPLQH KLV RZQ RSHUDWLRQ GHYHORS KLV RZQVDIHW\SURJUDPDQGEHDVVXUHGWKDWKLVHTXLSPHQW RSHUDWRUV IROORZ FRUUHFW SURFHGXUHV *ODV&UDIW KRSHV WKDWWKLVPDQXDOLVKHOSIXOWRWKHXVHUDQGUHFRPPHQGV that the precautions in this manual be included in any VXFKSURJUDP *ODV&UDIW UHFRPPHQGV WKDW WKH XVHU FRQVXOW WKH VWDWH DQGORFDOUHJXODWLRQVHVWDEOLVKHGIRUDOO6DIHW\HTXLSPHQW listed. 8UHWKDQHIRDPV\VWHPVDUHFRPSULVHGRIVHYHUDOGLIIHUHQWFKHPLFDOFRPSRXQGVVRPHRIZKLFKPD\EHKD]DUGRXVLILPSURSHUO\XVHG +DQGOHFKHPLFDOVVDIHO\ 3URYLGHDGHTXDWHYHQWLODWLRQ 3URYLGHDGHTXDWHVDIHW\HTXLSPHQWJORYHVUHVSLUDWRUV VDIHW\ JODVVHV SURWHFWLYH FORWKLQJ HWF IRU RSHUDWRUVDQGDOORWKHUVZRUNLQJLQDUHDVZKHUHWKH\PD\ EHH[SRVHGWRWKHFKHPLFDOVRUWKHLUYDSRUV $YRLGRSHUDWLQJHTXLSPHQWZKLFKKDVJLYHQDQ\ LQGLFDWLRQRIPDOIXQFWLRQ %HFRPHIXOO\DFTXDLQWHGZLWKWKHHTXLSPHQWDQG chemicals used. Operating Safely ,QRSHUDWLQJXUHWKDQHIRDPHTXLSPHQWVDIHO\XVHUVKRXOG PDNHHYHU\HIIRUWWR CAUTION Particular caution must be taken with respect to the vapors released during the use of urethane foam systems. ,VRF\DQDWH FRPSRXQGV DUH XVHG LQ XUHWKDQH IRDPLQJ RSHUDWLRQV7KHPHGLFDOKLVWRU\RISHUVRQVZKRPD\EH H[SRVHGWRVXFKLVRF\DQDWHVVKRXOGEHH[DPLQHG,WLV UHFRPPHQGHGWKDWLQGLYLGXDOVZLWKDKLVWRU\RIFKURQLF UHVSLUDWRU\ DLOPHQWV VKRXOG DYRLG H[SRVXUH WR DOO LVRcyanates. 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The user should not assume that all safety measures are indicated or that other measures are not required. ,QFRQWUDFWRUDSSOLFDWLRQVIRUH[DPSOHDWDFRQVWUXFWLRQ VLWHLQVLGHEXLOGLQJRURWKHUHQFORVHGVSDFHWKHIRUFHG ventilation normally provided is likely to be inadequate. 7KHVHDSSOLFDWLRQVWKHUHIRUHXVXDOO\5(48,5(WKHXVH RIIRUFHGIUHVKDLUUHVSLUDWRUVIRUDOOSHUVRQVLQWKHDUHDV ZKHUHIRDPLQJRSHUDWLRQVDUHFRQGXFWHGRUZKHUHWKH chemical vapors are likely to spread. :(67QG675((768,7( ,1',$1$32/,6,1',$1$86$ 3+21( 31 )$; Installation Assembly Instructions NOTE The GlasCraft System is factory assembled. If any TXHVWLRQVDULVHFRQFHUQLQJDLURUHOHFWULFDOFRQQHFWLRQV please refer to illustrations located in the forward portion of this User Manual or contact your GlasCraft distributor. Fluid Line Connection 7KH PDWHULDO KRVHV WKDW EULQJ ,VRF\DQDWH DQG 3RO\RO FKHPLFDOV DQG WKH DLU IURP WKH PDFKLQH WR WKH JXQ VKRXOGEHFRQQHFWHGDVIROORZV Required Tools: 2SHQHGHQGZUHQFKHV´´´ 1. /D\KRVHVRXWVWUDLJKW 2. &RXSOHKRVHVWRJHWKHUZLWKVXSSOLHGXQLRQ¿WWLQJV DQGWLJKWHQ¿QJHUWLJKW 3. a.+ROGFULPS¿WWLQJKH[´DQGXQLRQ¿WWLQJ WRJHWKHUDOORZLQJWKHKRVHWRKROGLW¶VQDWXUDOOLQH b.8VLQJWKHDSSURSULDWHZUHQFK$VLGH´%VLGH ´WLJKWHQVZLYHO¿WWLQJWRXQLRQQRWDOORZLQJ FULPS¿WWLQJRUXQLRQWRWXUQ5HSHDWRQRSSRVLWH VLGHRIXQLRQ This practice is required on all connection points. 1) Hose @ machine 2) Hose @ gun 3) Adding additional hose sections 4. 3OXJKRVHVWRJHWKHU7KH758)/2:KRVHSOXJVDUH DWZLVWORFNGHVLJQ a.3XVKSOXJVWRJHWKHU b.7ZLVWWRORFNSRVLWLRQ Once connections are made, tape connections well enough to keep plugs from coming undone, damaged, etc. 32 Installation WARNING 0DLQ SRZHU IURP SRZHU VRXUFH VKRXOG EH GLVFRQQHFWHG RU WXUQHG RII WR FRQVROH EHIRUH PDNLQJ KRVH connections. 1. &RQQHFW+RVH$VVHPEO\WRWKHV\VWHP 7KHVZLYHO¿WWLQJVRQWKH+RVHDVVHPEO\ DUHVL]HGGLIIHUHQWO\DQGZLOODWWDFKRQO\ RQHZD\ 2.&RQQHFWWKHWZLVWORFNSOXJVWRWKHSOXJV RQWKHIURQWRIWKHV\VWHP/LQHWKHDUURZV XSRQHDFKSOXJSXVKWKHPWRJHWKHUDQG WZLVWWRORFNVHHKRVHLQVWDOODWLRQ 3.&RQQHFWWULJJHUDLUOLQHWRWKHDLUOLQHRQ the system. 4.&RQQHFWZKLSKRVHDVVHPEO\WRWKH material hose. 5.&RQQHFWMXPSHUSQWRWKH SOXJVRQPDWHULDOKRVHWRFRPSOHWHWKH circuit. Note: Jumper not needed with 18006-01 heated whip hose. 6. &RQQHFW+RVH$VVHPEO\DQGWKHJXQDV VKRZQ7KHVZLYHO¿WWLQJVRQWKH+RVHDVVHPEO\ DUHVL]HGGLIIHUHQWO\DQGZLOODWWDFKRQO\RQHZD\ 7.)OXLGDQGDLUFRQQHFWLRQVEHWZHHQWKHV\WHPDQG JXQVKRXOGQRZEHFRPSOHWHDQGtight. 33 Installation Electrical Connections NOTE Electrical connections must be checked on a periodic basis. 1. YROWVLQJOHSKDVH //*5281' YROWWKUHHSKDVH ///*5281' YROWWKUHHSKDVH /EODFN /EURZQ /EODFN /EOXH *5281'JUHHQ 2. 7KHWUDQVIRUPHUFDQQRZEHVHWIRUSURSHU KRVHOHQJWK WARNING :KHQ 0DLQ 3RZHU WR V\VWHP FRQVROH LV RQ WKH ZKLWH DQG black wires in the console are always live! Disconnect or turn off Main Power source before opening console to make any repairs or before making any electrical repair of any type to the system. CAUTION If you do not understand the electrical hook-up described DERYHFRQVXOW\RXUORFDO*ODV&UDIWGLVWULEXWRU25DTXDOL¿HG electrician. Air Supply Connection $QDLUVRXUFHZKLFKGHOLYHUVDFRQVWDQW&)0# 36,OLWHUV#%$5DQGGRHVQRW H[FHHG36,%$5VKRXOGFRQQHFWHGGLUHFWO\ WRWKH%DOO9DOYH31PRXQWHGRQWKH 3URSRUWLRQLQJ8QLW$LU0RWRUVHH³7\SLFDO6\VWHP &RQQHFWLRQ'LDJUDP´LOOXVWUDWLRQ7KHDLUOLQHWRWKH&RQVROH VKRXOGEHDPLQLPXPLQFKLQVLGHGLDPHWHU,'LILWLV IHHWRUOHVVLQOHQJWK6KRXOGLWEHRYHUIHHWLQOHQJWK WKHDLUOLQHVKRXOGEHDPLQLPXPLQFK,' 34 Operation WARNING Filling The System Never leave machine unattended while system power is on or system is running. 6\VWHPUXQQLQJLVGH¿QHGDVSUHKHDWF\FOHRIWKHKRVH KHDWSULPDU\KHDWHUVRUDQ\SXPSRSHUDWLRQ Machine operators must be familiar with the component functions and operation of the machine. 1. $GMXVW$LU5HJXODWRUWR36,WR¿OOV\VWHP$LU 0RWRUZLOOF\FOHVORZO\WR¿OO3XPSV+HDWHUVDQG +RVHVDQGVWRS Pre-Operation Check List A. &KHFNWKDWDOO¿WWLQJVDUHVHFXUHO\WLJKW B. &KHFNHOHFWULFDOKRRNXSTXDOL¿HGHOHFWULFLDQ UHFRPPHQGHG C. 0DLQSRZHUVZLWFKRQ&RQWURO%R[VKRXOGEH VZLWFKHGWROFF position. 2. 5HPRYH,6232/<VLGHEORFNVIURPJXQ D.$LU5HJXODWRUWXUQHGFRXQWHUFORFNZLVHWROFF position. E.+RVH&RQWURODQG3ULPDU\+HDWHU&RQWUROWROFF position. WARNING Do not place any part of the body in the path of the material spray. Do not point the gun at or near other personnel. 'RQRWORRNLQWRWKH0L[LQJ&KDPEHURUL¿FHDWDQ\WLPH Because of the hazardous materials used in this HTXLSPHQWLWLVUHFRPPHQGHGWKDWWKHRSHUDWRUXVH DQDLUPDVNJRJJOHVSURWHFWLYHFORWKLQJDQGRWKHU VDIHW\HTXLSPHQWDVSUHVFULEHGE\FXUUHQWUHJXODWLRQV UHFRPPHQGDWLRQVRIWKHFKHPLFDOVXSSOLHUVDQGWKH laws in the area where the equipment is being used. PROBLER P2 MAKE SURE VALVES ARE OFF Initial Start-Up Procedure :LWKDOOPDWHULDODQGDLUOLQHVFRQQHFWHGDQGSRZHU FDEOHDWWDFKHGWKHV\VWHPLVQRZUHDG\IRUVWDUWXS 35 Operation 3. 3ODFHVHSDUDWHFOHDQFRQWDLQHUVXQGHUHDFKLQGL 6.&OHDQDQGOXEULFDWH6LGH%ORFNVDQG6HDOVWKRU RXJKO\DQGUHDVVHPEOHRQ*XQ0DNHFHUWDLQWKDW 6LGH%ORFN6FUHZVDUHWLJKWHQVHFXUHO\ vidual side block. Slowly open material valves EODFNDUURZIRUZDUGRQHDFKVLGHEORFNWRDOORZ WUDSSHGDLUWRHVFDSHWKHKRVHDQGPDWHULDOWRÀRZ LQWRWKHFRQWDLQHUVXQWLODOODLULVSXUJHGIURPWKH material system. 7. 5HIHUWRPDWHULDOPDQXIDFWXUHUVRSHUDWLQJLQVWUXF WLRQVIRUSURSHUSUHSDUDWLRQRIPDWHULDOLHPL[HUV etc. 8./HDYH$LU5HJXODWRUDW36, 9. 7XUQPDLQSRZHU6ZLWFKWRON position. NOTE Remember to dispense one to two gallons of material to clear the system of grease and plasticizer that was used during factory testing. 4. &ORVHPDQXDOPDWHULDOYDOYHV0DWHULDOSUHVVXUH JDXJHVVKRXOGQRZUHJLVWHUDSSUR[LPDWHO\HTXDO SUHVVXUH,IRQHVLGHUHJLVWHUVFRQVLGHUDEO\PRUH SUHVVXUHWKDQWKHRWKHUVLGHJRWRWKHKLJKSUHV VXUHVLGHDQGEOHHGRIIVRPHSUHVVXUHE\VOLJKWO\ RSHQLQJWKHPDQXDOPDWHULDOYDOYHRQWKHVLGH block over the container. Bleed pressure until both VLGHVDUHDSSUR[LPDWHO\WKHVDPHSUHVVXUH 10. 7XUQRQ+RVH&RQWURO a.3XVKLQWKHJUHHQSRZHUEXWWRQ b.3UHVVXSRUGRZQDUURZEXWWRQVRQWKHFRQWUROOHU XQWLOGHVLUHGWHPSHUDWXUHVHWWLQJLVDFKLHYHG 5. 'LVSRVHRIZDVWHPDWHULDOSURSHUO\DQGLQDFFRU GDQFHZLWKFKHPLFDOVXSSOLHUVLQVWUXFWLRQVDQG ORFDOVWDWHDQGIHGHUDOUHJXODWLRQV NOTE %HIRUHUHDVVHPEOLQJ6LGH%ORFNVOXEULFDWLRQFDQEH applied by dabbing a white lithium grease into holes inside of Gun Front Housing and wiping grease over SideBlock Seals. Grease will purge itself when air valve is turned on at Gun and Gun is triggered. 36 Operation 11. 7XUQRQWKH,6232/<+HDWHUFRQWURO 12.$GMXVW0DLQ$LU5HJXODWRUWRPDWHULDOVXSSOLHUVVSHFL¿ a.3XVKLQJUHHQSRZHUEXWWRQ b.3UHVVXSRUGRZQDUURZEXWWRQVRQWKH FRQWUROOHUXQWLOGHVLUHGWHPSHUDWXUHVHWWLQJLV achieved. cations. 13. 7XUQ3XUJH$LUDQG0DWHULDO9DOYHV21DW*XQ WARNING 6WUDLJKWHQKRVHRXWÀDWWRDYRLGXQHYHQKHDWLQJDQG GDPDJHWRLQWHUQDOZLULQJRIWKH+RVH$VVHPEO\ NOTE $OORZHQRXJKWLPHIRUKRVHWRZDUPXSDSSUR[LPDWHO\ PLQXWHV5HPHPEHUWKDWWKHKHDWHGKRVH GRHVQRWKDYHDGHOWDUDWLQJ7KHKHDWHGKRVH¶VIXQF WLRQLVWRPDLQWDLQWKHKHDWJHQHUDWHGE\WKHSULPDU\ KHDWHUVGXULQJV\VWHPRSHUDWLRQDQGSUHKHDWPDWHULDO GXULQJLQLWLDOVWDUWXS7KHKRVHVKRXOGEHVHWWRPDLQWDLQ DWHPSHUDWXUHFORVHWRWKHVHWSRLQWRIWKHKHDWHUV CAUTION 'XHWRWKHH[SDQVLRQRIXUHWKDQHVZKHQKHDWHGLWLV LPSHUDWLYHWKDWRQFROGVWDUWXSRIWKHV\VWHPWKDWWKH KHDWHUVEHWXUQHGRQDQGDOORZHGWRUHDFKRSHUDWLQJ WHPSHUDWXUHVEHIRUHWKH0DLQ3XPS$LU5HJXODWRULVDG MXVWHGWRWKHGHVLUHGVSUD\SUHVVXUH,I\RXGRQRWDOORZ WKHKHDWHUVWRUHDFKRSHUDWLQJWHPSHUDWXUHEHIRUHDG MXVWLQJDLUSUHVVXUHWKHPDWHULDOSUHVVXUHZLOOH[FHHG WKHVHWSRLQWRIWKHRYHUSUHVVXUHVZLWFKHVFDXVLQJWKH V\VWHPWRVKXWGRZQ ON OFF 14. 5HOLHYHDQ\H[FHVVSUHVVXUHE\WULJJHULQJWKHJXQ NOTE The Emergency Stop Switch is located on the bottom right VLGHRIWKHFRQWURO3DQHOZKHQGHSUHVVHGLWZLOOVKXWGRZQ WKHSRZHUDQGDFWLYDWHWKH$LU'XPS9DOYH7RUHVHW turn handle on push button. 15.7KHV\VWHPLVQRZUHDG\IRURSHUDWLRQ 37 Operation ,I D KLJK SUHVVXUH VLWXDWLRQ GHYHORSV WKH VHQVRU ZLOO GHWHFWWKLVDQGLPPHGLDWHO\HQJDJHWKHKROGLQFLUFXLW WARNING Do not place any part of the body in the path of the material spray. Do not point the gun at or near other personnel. 'RQRWORRNLQWRWKH0L[LQJ&KDPEHURUL¿FHDWDQ\ time. Because of the hazardous materials used in this HTXLSPHQWLWLVUHFRPPHQGHGWKDWWKHRSHUDWRU XVHDQDLUPDVNJRJJOHVSURWHFWLYHFORWKLQJDQG other safety equipment as prescribed by current UHJXODWLRQVUHFRPPHQGDWLRQVRIWKHFKHPLFDOVXS SOLHUVDQGWKHODZVLQWKHDUHDZKHUHWKHHTXLS ment is being used. 7KLVZLOOGLVHQJDJHSRZHUWRWKHDLUPRWRUDQGZLOODOVR WXUQWKHKHDWHUVRII. 2QWKHFRQWUROER[SDQHOWKHUHDUHWKUHH\HOORZOLJKWHG SXVKEXWWRQVPDUNHGRYHUSUHVVXUH2QHRIWKHVHSXVK EXWWRQVZLOOEHLOOXPLQDWHGDIWHUWKHPRQLWRULQJVHQVRU HQJDJHVLQGLFDWLQJZKHUHWKHSUREOHPLVORFDWHG ,623RO\RU+RVH 16.7KHV\VWHPZLOOGLVSHQVHOLTXLGDWKLJKSUHVVXUH ZKHQ*XQ7ULJJHULVDFWLYDWHG5HDGDQGQRWH :$51,1*6FRQWDLQHGLQWKLV8VHU0DQXDODQG WKH3UREOHU3*XQ8VHU0DQXDO*& CAUTION The Polyol will expand in the Hose if any normal operating pressures are bled off whenever the material is above approximately 75 degrees F. Hot Polyol KRVHVVKRXOGQHYHUEHEOHGE\DQ\PHWKRGWR]HUR pressure for two reasons. 1. The seals in the Gun rely on high pressure to make their seal. The high pressure cannot be maintained if the pumps are attempting to apply this pressure WKURXJKDKRVHIXOORIH[SDQGHGIURWKWKHUHIRUHWKH Gun seal may leak. 2. Re-starting immediately after hot Polyol has expanded in the system may result in spraying substantial amounts of “bad” foam. This will continue until the expanded Polyol in the primary Heater and the Hose has been completely purged. ,Q WKH RYHU SUHVVXUH VLWXDWLRQ WKH V\VWHP ZLOO UHPDLQ VKXWGRZQXQWLOLWLVPDQXDOO\UHVHW $WWKLVSRLQWLWLVQHFHVVDU\WRGHWHUPLQHLIWKHSUREOHP is an over pressure situation. :KHQ WKH VHQVRU HQJDJHV WKH V\VWHP ZLOO EH IUR]HQ JLYLQJ\RXWKHSUHVVXUHUHDGLQJVDWWKHWLPHWKHSUREOHPZDVGHWHFWHG ,QVSHFWWKHÀXLGSUHVVXUHJDXJHVLQDQRYHUSUHVVXUH VLWXDWLRQ RQH RI WKH ÀXLG SUHVVXUH JDXJHV ZLOO EH VLJQL¿FDQWO\KLJKHUWKDQWKHRWKHUJDXJH Over Pressure System Protection WARNING 7KHV\VWHPLQFRUSRUDWHVPRQLWRUVIRUKLJK SUHVVXUHPRQLWRULQJ7KHVHPRQLWRULQJGHYLFHVZLOO SUHYHQWWKHV\VWHPIURPFRQWLQXHGRSHUDWLRQLI KLJKSUHVVXUHVLWXDWLRQVGHYHORS :KHQPDLQSRZHUWRXQLWLVRQWKHFRQVROHZLOOKDYH ZLUHV WKDW DUH OLYH 'LVFRQQHFW RU WXUQ RII PDLQ SRZHU VRXUFHEHIRUHRSHQLQJFRQVROHWRPDNHDQ\UHSDLUV WARNING There are pressure sensors located on each propor WLRQLQJSXPS7KHKLJKSUHVVXUHVHQVRULVORFDWHGDW WKHRXWERXQGRIWKHÀXLGVHFWLRQ %HIRUHSHUIRUPLQJDQ\UHSDLUVRQWKHV\VWHP $// $,5 DQG )/8,' 35(6685(6 6+28/' %( 5(/,(9('72=(52%/(('2)) 7KHKLJKSUHVVXUHPRQLWRULQJVHQVRUZLOOHQJDJHLI ÀXLGSUHVVXUHLQFUHDVHVDERYHSVL 38 Operation Over Pressure Problem Correction 2. 7XUQRIIPDLQSRZHUVZLWFK 1. 'HWHUPLQHLIWKHSUREOHPLVKLJKSUHVVXUHUHODWHG 2. 5HOLHYHV\VWHPPDWHULDOSUHVVXUH 3. 7XUQRIIPDLQSRZHU 4. )L[WKHSUREOHPDUHD D3RWHQWLDOKLJKSUHVVXUHFDXVHV 5HVWULFWLRQ 2YHUKHDWLQJPDWHULDOLQVWDWLFSRVLWLRQ ,62¿OWHUDWJXQ 3. )OLSUHWUDFWVZLWFKWRWKH³retract position´DQGWULJJHU 5. 5HVWDUWV\VWHPIRURSHUDWLRQ WKHJXQXQWLOSXPSVDUHLQWKHGRZQSRVLWLRQ NOTE Once the power has been turned off and problem VROYHGDQGWKHPDLQSRZHULVWXUQHGRQDJDLQWKHRYHU pressure lighted buttons will automatically be reset. CAUTION If you do not understand the electrical hook-up de VFULEHGDERYHFRQVXOW\RXUORFDO*ODV&UDIWGLVWULEXWRU 25DTXDOL¿HGHOHFWULFLDQ ,WLVUHFRPPHQGHGWKDWDTXDOL¿HGOLFHQVHGHOHFWULFLDQ should install power to the supply disconnect. 4. 3HUIRUPJXQPDLQWHQDQFH6HHJXQPDQXDO You should always follow all local or national electrical codes. 5. 5HGXFHPDLQDLUUHJXODWRUSUHVVXUHWR]HUR CAUTION Disconnect power source BEFORE attempting any repairs or opening the Control Boxes. Access to internal SDUWVLVOLPLWHGWRTXDOL¿HGSHUVRQQHO21/< Place Main Power Switch in OFF position BEFORE disconnecting power cables. This equipment is not approved for use in hazardous locations as set forth in the National Electrical Code Article 500 and Sub-Part “S” of the OSHA Standards. Daily Shut-Down Procedure 1. 7XUQRIIKRVHDQGKHDWHUFRQWUROOHUV 39 Operation 6. 9LVXDOO\LQVSHFWWKHHQWLUHV\VWHPIRUOHDNV 7. 7XUQRIIPDLQDLUVXSSO\DQGPDLQSRZHU Extended Shut-Down Procedure 7KHUHDUHPDQ\GLIIHUHQWSURFHGXUHVWKDWDUHEHLQJIROORZHG IRU H[WHQGHG PDFKLQH VKXW GRZQ %HFDXVH WKH V\VWHP LV GHVLJQHGWREHFRPSDWLEOHZLWKPRVWXUHWKDQHIRUPXODWLRQV *ODV&UDIW UHFRPPHQGV WKDW WKH V\VWHP VKRXOG EH VWRUHG ZLWK XUHWKDQHV LQVWHDG RI VROYHQWV SODVWLFL]HUV HWF &HUWDLQFRQVLGHUDWLRQVKDYHWREHDGKHUHGWRZKHQDQH[WHQGHG VKXWGRZQLVEHLQJSHUIRUPHG 7KHIROORZLQJSURFHGXUHLVIRUORQJH[WHQGHGVKXWGRZQ periods. NOTE Power should be disconnected and all air regulators turned down to zero. 1. 5HPRYH VLGH EORFNV IURP WKH JXQ DQG UHOLHYH SUHVVXUH IURPWKHV\VWHP 8. &RLOKHDWHGKRVHVZLWKDPLQLPXPIRXUIRRWGLDPHWHU WRDYRLGNLQNLQJDQGVXEVHTXHQWGDPDJHWRWKH LQWHUQDOHOHFWULFDOZLULQJ 9. &KHFNDQGOXEHWRSRIWKHÀXLGVHFWLRQ PROBLER P2 :LSHRIIUHVLGXDOPDWHULDO and add a tablespoon RI'23'%3 CAUTION 'RQRWEOHHGÀXLGSUHVVXUHIURPWKHV\VWHP 40 Operation 2. 8VHDVXLWDEOHVROYHQWWRÀXVKWKHÀXLGFLUFXLWV7R GHWHUPLQHWKHFRPSDWLELOLW\RIVROYHQWVZLWKPDWHULDO EHLQJXVHG$OZD\VFKHFNZLWKPDWHULDOVXSSOLHU 11. )RUJXQVKXWGRZQIROORZWKHSURFHGXUHIURPWKH JXQPDQXDO 12. 7KHOHQJWKRIWLPHDV\VWHPLVVKXWGRZQDQGWKH 3. ,QFUHDVHWUDQVIHUSXPSSUHVVXUHXQWLOÀXLG movement occurs. Note: ,IÀXLGPRYHPHQWGRHVNOTRFFXU#SVL RIDLURQWUDQVIHUSXPSVLQFUHDVHPDLQSXPS pressure until the main proportioner SLOWLY VWDUWVF\FOLQJ FOLPDWHFRQGLWLRQVLW¶VVWRUHGLQZLOOGHWHUPLQHKRZ RIWHQWKHV\VWHPVKRXOGEHSXUJHGDQGUH¿OOHG 8VXDOO\HYHU\ZHHNVWKHIROORZLQJSURFHGXUH VKRXOGEHIROORZHG 3XUJHDQG5H¿OO3URFHGXUH 1. &RQQHFWWKHPDLQDLUOLQHWRWKHV\VWHP 4. 2QFHSULPDU\PDWHULDOLVÀXVKHGIURPWKHV\VWHP UHGXFHWKHPDLQDLUSUHVVXUHWR]HURRUÀLSWKH UHWUDFWVZLWFKWRWKH³retract position´DQGWULJJHU WKHJXQXQWLOWKHSXPSVDUHLQWKHGRZQSRVLWLRQ 5. ,IWKHVROYHQWXVHGWRÀXVKWKHV\VWHPDOVRFRQWDLQV SODFWLFL]HUHQVXUHWKDWDOOSULPDU\PDWHULDOLVÀXVKHG IURPWKHV\VWHPDQGFORVHWKHEDOOYDOYHV#WKHJXQ 6. /HDYHWKHSXPSVLQWKHIXOOGRZQVWURNHSRVLWLRQZLWK DSSUR[LPDWHO\SVLRQWKHÀXLGJDXJHV 7. ,ISODVWLFL]HULVUHTXLUHGWRFKDVHRXWVROYHQWF\FOH PDLQSXPSVXQWLOWKHV\VWHPLVIXOORISODVWLFL]HUWKHQ FORVHYDOYHVDQGOHDYHWKHSXPSVLQWKHIXOOGRZQ VWURNHSRVLWLRQZLWKSVL 2. $GMXVWPDLQDLUUHJXODWRUWRSVL 8. 7XUQRIIPDLQDLUVXSSO\DQGGLVFRQQHFWDLUOLQHIURP the system. 3. $GMXVWWUDQVIHUSXPSUHJXODWRUVWRDSSUR[LPDWHO\SVL 9. *HQHURXVO\FRDWWKHH[SRVHGWUDQVIHUSXPSVKDIWV ZLWKOLWKLXPJUHDVH 10. &RLOWKHKHDWHGKRVHVZLWKDPLQLPXPIRXUIRRW GLDPHWHUWRDYRLGNLQNLQJDQGVXEVHTXHQWGDPDJHWR WKHLQWHUQDOHOHFWULFDOZLULQJ 41 Operation 4. 5HPRYHWKHVLGHEORFNVIURPWKHJXQ 6. &ORVHERWKVLGHEORFNVVLPXOWDQHRXVO\DQGZLSHRIIUHVL GXHIURPWKHVLGHEORFNVHDOV5HJUHDVHDQGDWWDFK ERWKEORFNVWRWKHJXQ 7. 0L[DQGSURSHUO\GLVSRVHRISXUJHPDWHULDO WARNING %HIRUHSHUIRUPLQJDQ\UHSDLUVRQWKHV\VWHP ALL AIR and FLUID PRESSURES SHOULD BE RELIEVED TO ZERO (BLEED-OFF)! 7RUHOLHYH$LUDQG)OXLGSUHVVXUHV PROBLER P2 5. Open both side blocks simultaneously into seperDWHFRQWDLQHUVDQGGLVSHQVHDSSUR[LPDWHO\ JDOORQVRIPDWHULDOIURPHDFKVLGHRUXQWLODOO SODVWLFL]HULVSXUJHGIURPWKHV\VWHP6WRSWKH SXPSVLQWKHGRZQSRVLWLRQ 6\VWHP&RQVROH 7XUQ2))YDOYHVWKDWVXSSO\PDWHULDOWRWKH3XPSV 7XUQ2))0DLQ$LU5HJXODWRURQ$LU0RWRU *XQ 2SHQERWK6LGH%ORFN0DWHULDO9DOYHV 7XUQ21$LU6ZLWFK 3RLQW*XQLQWRDFOHDQVXLWDEOHFRQWDLQHUDQG WULJJHU*XQXQWLOPDWHULDOÀRZVWRSV )OXLGSUHVVXUHJDXJHVPXVWUHDG]HURLIQRW WULJJHU*XQXQWLOWKHÀXLGSUHVVXUHJDXJHVGRUHDG ]HURSUHVVXUH 7XUQ2))6LGH%ORFN0DWHULDO9DOYHV 7ULJJHU*XQVHYHUDOPRUHWLPHVWRSXUJHDQ\ PDWHULDOUHPDLQLQJLQ*XQ7XUQ2))DLU6ZLWFK 8QOHVVV\VWHPLVWREHUHWXUQHGWRVHUYLFHDWRQFH IROORZ'$,/<6+87'2:1352&('85( WARNING Before performing any repairs on any part of the V\VWHP PLACE ALL CONTROLS ON THE MACHINE AND THE MAIN POWER SOURCE IN THE OFF POSITION AND DISCONNECT THE ELECTRICAL POWER CABLE FROM THE MAIN POWER SOURCE! 42 Maintenance Daily Routine Maintenance 1. 9LVXDOO\LQVSHFWWKHV\VWHPIRUOHDNV 2. &KHFNGHVLFFDQWGU\HUEHDGVWRLQVXUHWKH\DUH VWLOOSXUSOHDQGKDYHQRWFKDQJHGWRSLQN 3. &KHFNDQGOXEHWRSRIWKHÀXLGVHFWLRQ :LSHRIIUHVLGXDOPDWHULDO and add a tablespoon RI'23'%3 Weekly Maintenance 1. 3ODFHDVPDOODPRXQWRIJUHDVHRQWKHDLUPRWRU VKDIW 2. See related manuals. 43 Troubleshooting 3. &RQFHUQ\RXUVHOIRQO\ZLWKWKHPDWHULDOSUHVVXUH RQWKHPLVVLQJPDWHULDOVLGH,QWURXEOHVKRRWLQJD 67$59$7,21SUREOHPZKHUHWKHSUHVVXUHJDXJH RQWKHPLVVLQJPDWHULDOVLGHLV/2:(5WKDQQRU PDOVWDUWDWWKHSRLQWIDUWKHVWIURPWKHXQLWDQG ZRUNIRUZDUG&KHFNWKHREYLRXVDQGHDV\WKLQJV ¿UVW Material Or Mechanical Problem 7URXEOHVKRRWLQJ3URFHGXUH %\IROORZLQJWKLVSURFHGXUH\RXVKRXOGEHDEOH WRORFDWHDQGFXUHSUREOHPVHDVLO\5HPHPEHU KRZHYHUWKDWDVXFFHVVIXORSHUDWRUPXVWNQRZ A.0$7(5,$/'5806 1. Material in drums? 2. Material temperature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these procedures. The material pressure gauges are to be used for troubleshooting purposes only. The pressures registered on one gauge will not necessarily match the other. This difference can be caused by variDQFHLQPDWHULDOVWHPSHUDWXUHVYLVFRVLWLHVHWF C.),/7(5$66(0%/< &KHFNÀXLG¿OWHUDWLQOHWWR3URSRUWLRQLQJ3XPSV LIDSSOLFDEOH 1.,GHQWLI\WKHPLVVLQJPDWHULDO 2.&KHFNWKHPDWHULDOSUHVVXUHJDXJHRQWKH PLVVLQJPDWHULDOVLGH D3523257,21,1*38036 'HWHUPLQHZKHWKHUWKHEXUVWDSSHDUVRQWKH 3XPS¶VXSRUGRZQVWURNH D,IEXUVWDSSHDUVRQ83VWURNHFKHFN833(5 %DOO6HDWDQG&XSV E,IEXUVWDSSHDUVRQ'2:1VWURNHFKHFN /2:(5%DOO6HDW D,IWKHPLVVLQJPDWHULDOJDXJHUHDGV+,*+(5WKDQ QRUPDOWKHUHLVD5(675,&7,21SUREOHP EHWZHHQWKHJDXJHDQGWKH0L[LQJ&KDPEHUWLS LQWKH*XQ E,IWKHPLVVLQJPDWHULDOJDXJHUHDGV/2:(5WKDQ QRUPDOWKHUHLVD67$59$7,21SUREOHP EHWZHHQWKHJDXJHDQGWKHPDWHULDOVXSSO\ system. NOTE 3UREOHPVPD\EHF\FOLFLQWKDWWKH\ZLOODSSHDU¿UVWRQ only one stroke of the Proportioning Pump. Check the pressure gauges during one of these bursts of missing materials and always stop spraying while you are getting a burst of good material. 44 Troubleshooting NOTE C. +26(6 0DNHVXUHWKDWWKH+RVHVDUHQRWSOXJJHG Follow the procedures in the order given. Remember that repairs should be made as soon as possible. Don’t OHDYHWKHXQLWRSHQWRDLUDQ\ORQJHUWKDQQHFHVVDU\DV WKLVZLOOOHDGWRIXUWKHUSUREOHPVVXFKDVPRLVWXUHHQtering the system and causing the isocyanate to crystallize. $IWHUWKHXQLWKDVEHHQH[SRVHGWRWKHDWPRVSKHUHLW should be run long enough to displace the material that was in the unit when it was opened up. 1(9(5LQVSHFW¿OWHUDVVHPEOLHVDWWLPHRIVKXWGRZQ TROUBLESHOOTING A POOR SPRAY PATTERN NOTE 7RWURXEOHVKRRWDSRRUVSUD\SDWWHUQ\RXPXVW understand the factors that affect the spray pattern. A. 7(03(5$785( 7RRZDUPDPDWHULDOWHPSHUDWXUHZLOOFDXVHD VHSDUDWLRQ¿QJHULQJLQWKHSDWWHUQ 7RRFROGDPDWHULDOWHPSHUDWXUHZLOOFDXVHD VWUHDPHIIHFW 4. ,QWURXEOHVKRRWLQJDUHVWULFWLRQSUREOHPZKHUHWKH PDWHULDOSUHVVXUHJDXJHRQWKHPLVVLQJPDWHULDO VLGHLVKLJKHUWKDQQRUPDOVWDUWDWWKHSRLQW IDUWKHVWIURPWKHXQLWDQGZRUNEDFNZDUG &KHFNREYLRXVDQGHDV\WKLQJV¿UVW B.35(6685( 7RRKLJKDSUHVVXUHZLOOFDXVHH[FHVVLYH RYHUVSUD\DQGRUVHSDUDWLRQ¿QJHULQJ 7RRORZDSUHVVXUHZLOOFDXVHDVWUHDPHIIHFW WARNING %HIRUHSHUIRUPLQJDQ\UHSDLUVRQWKH*XQ ALL AIR and FLUID PRESSURES SHOULD %(5(/,(9('72=(52%/(('2)) C.&217$0,1$7,21,17+(0,;,1*&+$0%(5 $IRUHLJQREMHFWLQWKH0L[LQJ&KDPEHUZLOO cause a poor pattern. A. *81 6LGH%ORFN0DWHULDO9DOYHWXUQHGRQ" %RUHKROHRI0L[LQJ&KDPEHUFOHDQ" )LOWHU6WUDLQHU6FUHHQFOHDQ" 6LGHKROHLQ0L[LQJ&KDPEHUFOHDQ" NOTE &RUUHFWSUREOHPVLPPHGLDWHO\ B.0$7(5,$/7(03(5$785( 7RRKLJKDWHPSHUDWXUHRQUHVLQVLGHFDQFDXVH DEORZLQJDJHQWWRSUHH[SDQGLQHLWKHUWKH +RVHRUWKH3ULPDU\+HDWHU 45 Overhaul Procedure 4.'LVFRQQHFWWKHGLQFRQQHFWRUIURPRYHUSUHVVXUH 19875-00 (-01) Pumps 21835-00 Pumps VZLWFK a.UHPRYHSOXJ 1.'XPSSUHVVXUHRIIV\VWHP WARNING Be sure air and power are off to system. 7KLVLVDFKLHYHGE\UHPRYLQJVLGHEORFNVIURPWKHJXQ RSHQLQJEDOOYDOYHVDQGSXUJLQJPDWHULDOVLQWRFOHDQ containers. E5HPRYH6ZLWFKIURP¿WWLQJ 2.)OXVKV\VWHPVLGHWREHUHEXLOWZLWKVXLWDEOH solvent. CAUTION NOTE Do not immerse Over Pressure Valve in solvents externally. (Flushing will not affect). 6WHSWKUHHLVRSWLRQDOEXWLWPDNHVWKHSURFHVVHDVLHU 3.'LVFRQQHFWLQOHWDQGRXWOHW¿WWLQJVIURPWKHSXPS 5. 5HPRYHSXPSIURPEDVH a.UHPRYHQ\ORQ/RFN QXWIURP\RNH a. remove outlet hose b.UHPRYHIRXUEROWV b. remove inlet hose 46 Overhaul Procedure Breaking Down Pump 4.8VLQJDUXEEHUPDOOHWWDSVKDIWRXWWKURXJKWKH ERWWRPRIWKHF\OLQGHU31 1. 5HPRYHIRXUQXWVDWWKHEDVHRISXPSEUHDNORRVH in a criss-cross pattern. 5. 5HPRYHF\OLQGHU31IURP 3XPS+HDG31 2. 5HPRYH%DVHIURP7LH5RGV 6. 5HPRYH&XS$GDSWHU31IURP 3XPS+HDG31 NOTE 2Q31SXPSVZDWFKRXWIRU$36$36 7KHVSULQJZLOOSXVKWKHVHSDUWVRXW 2EVHUYHZKLFKVLGHRIWKH$36FRPHVRXW.HHS right side up for diagnostics. 3. 5HPRYH9DOYH+RXVLQJIURPWKHF\OLQGHU 318)RQSXPS 31RQSXPS 47 Overhaul Procedure Disassemble Sub-Assemblies 2.6KDIW$VVHPEO\ 1. &XS$GDSWHU31 D5HPRYH317UDQVIHU6HDWIURP 317UDQVIHU+RXVLQJ:DWFKIRU 31$36%DOODQG316SULQJ 7KH%DOOLVORDGHGZLWKVSULQJWHQVLRQ D5HPRYH6XSSRUW:DVKHU31 E5HPRYH6HDO31 E5HPRYH)63LVWRQ*XLGHDQG31 3XPS6HDO F5HPRYH6QDS5LQJ311\ORQ:DVKHU 31)HOW:LSHUV31 48 Overhaul Procedure Cleaning 1.6RDN31LQDOLJKWZHLJKWQRQGHWHUJHQW RLOWKHQLQVWDOOLQ31 1.7KRURXJKO\ZDVKDOOSDUWVLQVXLWDEOHVROYHQW 2.,ISDUWVKDYHDQ\EXLOGXSRIKDUGHQHGPDWHULDO 2.,QVWDOO31SXVKGRZQDQGLQVWDOO6QDS 5LQJ31LQJURRYH LWLVDFFHSWDEOHWRSROLVKSDUWVZLWK¿QHVDQGSDSHU JULWRUVWHHOZRRO 3.,WLVUHFRPPHQGHGWKDWWKHF\OLQGHUEHKRQHG ZLWKD¿QHJULWEHDGKRQHU315. Inspection 1.7KH3XPS&\OLQGHU31LQQHUZDOO VKRXOGEHVPRRWK1RSLWWLQJRUVFDUULQJVKRXOG EHVHHQ,IVOLJKWVFDUVVKRZLQWKHZDOOWKH\ PXVWQRWEHDEOHWREHIHOWZLWKD¿QJHUQDLO 2.7KH3XPS6KDIW31PXVWQRWKDYHDQ\ VFRULQJSLWWLQJRUEXLOGXSRIDQ\GHEULVRQWKH VKDIW 3. 2QERWWRPVLGHRI31LQVWDOO 31VRWKDWWKHOLSIDFHVRXW 36HWWKH%DOO31$36LQWKH6HDW31 DQGKROGXSWRDOLJKW2EVHUYHIRU OLJKWEHWZHHQVHDWVXUIDFHDQGWKHEDOO NOTE ,IDODUJHVOLYHURIOLJKWVKRZVFKHFNIRUGHEULVRUVFDU ing on Seat or Ball. 4. 31$3631$36UHSHDWWKH above step. NOTE 7KH$36LVUHYHUVLEOH\RXFDQXVHHLWKHUVLGH 4./XEULFDWHDQGLQVWDOO25LQJ31 on ERWWRPJURRYH Re-Assemble NOTE All parts underlined are contained in Repair Kit. 49 Overhaul Procedure 5.,QVWDOO31ZLWKOLSIDFLQJWRZDUG31 VHDO 9. /XEULFDWHDQGLQVWDOOWZR3125LQJVRQ31 F\OLQGHU 6. 3ODFH316HDODQG31)6JXLGHRQ 317KHOLSVRIWKH6HDOZLOOIDFHDZD\ IURP31)6. 10. 8VLQJDOLJKWZHLJKWQRQGHWHUJHQWRLOFRDWWKHVHDORQ WKHVKDIWDVVHPEO\DQGWKHZDOOVRIWKHF\OLQGHUWKHQ LQVWDOOWKHVKDIWDVVHPEO\LQWRWKHF\OLQGHUOHDYH DSSUR[LPDWHO\´RIWKHVKDIWH[SRVHGRQWKHWRSVLGH 7.6HW31VSULQJLQ31KRXVLQJ DQGVHW$36EDOORQ6SULQJ 8. $SSO\EOXHORFNWLWHWRWKHWKUHDGVRI31 DQGLQVWDOORQ317LJKWHQWKHVHWZRSDUWV 11. ,QVWDOOF\OLQGHUVKDIWDVVHPEO\LQWR31SXPS +HDGFDUHIXOQRWWRFXW25LQJIRUSXPS 31 50 Overhaul Procedure 12. :LWKWKH3XPS$VVHPEO\XSVLGHGRZQHDV\LI FODPSHGLQDYLVHLQVWDOO)RRW9DOYH+RXVLQJ31 15. 13. 6HW316SULQJLQSODFHDQGVHW31 $36%DOORQ6SULQJ 16.*HQWO\VHW313WKURXJK317LH5RGV /XEULFDWHWKHRXWHUHGJHRI31$36DQGVHW WRSRIEDOOVTXDUHDQGFHQWHUÀDWVRI31$36 DQG31 DQGSXVKGRZQVTXDUHDQG¿UPXQWLOLWVHWVGRZQRYHU F\OLQGHU25LQJ 14./XEULFDWHDQGLQVWDOO3125LQJLQ JURRYHRI31 17. &RQWLQXHKROGLQJ3GRZQLQVWDOO31 /RFN:DVKHUVDQGKDQGWKUHDG311XWV 7LJKWHQ31LQDFULVVFURVVSDWWHUQXQWLOWLJKW 51 Overhaul Procedure For 19875-00 Pumps: 1.6HW8)LQF\OLQGHU 2.6HW31$36LQERG\ 3. /XEULFDWH31DQGLQVWDOOLQJURRYHRI 8) 4. ,QVWDOO31$36 5. *HQWO\VHW313WKURXJK317LH 5RGVDQGSXVKGRZQVTXDUHDQG¿UPXQWLOLWVHWV GRZQRYHUF\OLQGHU25LQJ 6.&RQWLQXHKROGLQJ3GRZQLQVWDOO31 /RFN:DVKHUVDQGKDQGWKUHDG311XWV 7.7LJKWHQ31LQDFULVVFURVVSDWWHUQXQWLO WLJKW 8./XEULFDWH316HDOLQVLGHRI31 KRXVLQJ 9.*HQWO\SXVKGRZQRYHU3XPS6KDIW31 DQGVHWÀXVKWR313XPS+HDG 10.5HLQVWDOOSXPSLQUHYHUVHRUGHURIUHPRYDO 52 Notes 53 Notes 54 Limited Warranty Policy */$6&5$)7,1&³*ODV&UDIW´ZDUUDQWVWRWKHRULJLQDO3XUFKDVHURI*ODV&UDIWPDQXIDFWXUHGHTXLSPHQW DQGSDUWVWKDWDOO*ODV&UDIWPDQXIDFWXUHGHTXLSPHQWDQGSDUWVZLOOFRQIRUPWRWKHLUSXEOLVKHGZULWWHQVSHFL¿FDWLRQVDQG EHIUHHRIGHIHFWVLQZRUNPDQVKLSDQGPDWHULDOIRUDSHULRGRIRQH\HDUIURPWKHRULJLQDOGDWHRILQVWDOODWLRQ*ODV&UDIW PDNHVQRZDUUDQW\WRDQ\RQHRWKHUWKDQWKHRULJLQDO3XUFKDVHU ,IDQ\*ODV&UDIWPDQXIDFWXUHGSDUWRUHTXLSPHQWLVIRXQGWREHGHIHFWLYHLQZRUNPDQVKLSRUPDWHULDOZLWKLQWKHRQH\HDU SHULRGIURPWKHGDWHRILQVWDOODWLRQDVGHWHUPLQHGVROHO\E\*ODV&UDIW*ODV&UDIWLQLWVVROHGLVFUHWLRQZLOOHLWKHUUHSDLU RUUHSODFHWKHGHIHFWLYHSDUWRUHTXLSPHQWDW*ODV&UDIW¶VFRVWLQFOXGLQJIUHLJKWFKDUJHVERWKZD\VRUFUHGLWRUUHIXQGWKH SXUFKDVHSULFHIRUWKHGHIHFWLYHHTXLSPHQWRUSDUW $ZDUUDQW\FODLPZLOOEHKRQRUHGRQO\ZKHQ *ODV&UDIWKDVEHHQLQIRUPHGLQZULWLQJRIDQ\VXFKGHIHFWLQZRUNPDQVKLSRUPDWHULDOZLWKLQWHQGD\V DIWHUGLVFRYHU\E\WKHRULJLQDO3XUFKDVHU $QRI¿FLDORI*ODV&UDIWKDVLVVXHGDUHWXUQDXWKRUL]DWLRQQXPEHUDQG 7KHFODLPHGGHIHFWLYHHTXLSPHQWRUSDUWKDVEHHQUHWXUQHGWR*ODV&UDIWE\WKHRULJLQDO3XUFKDVHUIUHLJKW SUHSDLGZLWKSURSHUUHWXUQDXWKRUL]DWLRQQXPEHUVDWWDFKHGWR*ODV&UDIW,QF:HVWQG6WUHHW 6XLWH,QGLDQDSROLV,186$ 7KLVZDUUDQW\VKDOOQRWDSSO\WRDQ\HTXLSPHQWRUSDUWVWKDWKDYHEHHQDOWHUHGRUUHSDLUHGE\DQ\RQHRWKHUWKDQ*ODV&UDIW RU WR GHIHFWV RU GDPDJH UHVXOWLQJ IURP LPSURSHU LQVWDOODWLRQ PLVXVH QHJOLJHQFH DFFLGHQW RU XVH QRW VSHFL¿HG E\ *ODV&UDIW7KLVZDUUDQW\VKDOOQRWDSSO\WRDQ\HTXLSPHQWZKHUHDQ\SDUWVRUFRPSRQHQWVZHUHUHSODFHGE\DQ\SDUWV RUFRPSRQHQWVQRWPDQXIDFWXUHGRUVXSSOLHGE\*ODV&UDIW7KHGHFLVLRQE\*ODV&UDIWVKDOOEHFRQFOXVLYHDQGELQGLQJ RQ3XUFKDVHU *ODV&UDIWGRHVQRWZDUUDQWWKDWDQ\HTXLSPHQWRUSDUWVVROGWR3XUFKDVHUPHHWRUFRPSO\ZLWKDQ\ORFDOVWDWHIHGHUDO RURWKHUMXULVGLFWLRQ¶VUHJXODWLRQVRUFRGHV*ODV&UDIWGRHVQRWZDUUDQWWKDWDQ\HTXLSPHQWRUSDUWVROGWR3XUFKDVHU ZKHQXVHGLQGLYLGXDOO\RULQFRQFHUWZLWKDQ\RWKHUSDUWHTXLSPHQWGHYLFHFRPSRQHQW RUSURFHVVGRHVQRWLQIULQJHRQ DQ\SDWHQWULJKWVRIDQ\WKLUGSDUW\*ODV&UDIWRQO\ZDUUDQWVWKDWLWKDVQRVSHFL¿FNQRZOHGJHRIDQ\VXFKLQIULQJHPHQW *ODV&UDIWPDNHVQRZDUUDQW\DVWRDQ\SDUWVRUHTXLSPHQWPDQXIDFWXUHGE\RWKHUV3XUFKDVHUVKDOOORRNVROHO\DQG RQO\WRWKHPDQXIDFWXUHURIVXFKSDUWVRUHTXLSPHQWZLWKUHVSHFWWRDQ\ZDUUDQW\FODLPV*ODV&UDIWKHUHE\DVVLJQVWR 3XUFKDVHUWKHRULJLQDOPDQXIDFWXUHU¶VZDUUDQWLHVWRDOOVXFKHTXLSPHQWDQGSDUWVWRWKHIXOOH[WHQWSHUPLWWHG THE AFORESAID WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. SPECIFICALLY THERE ARE NO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH WARRANTIES ARE SPECIFICALLY DISCLAIMED. *ODV&UDIWVKDOOQRWEHOLDEOHIRUDQ\ORVVRUH[SHQVHUHVXOWLQJIURPGDPDJHRUDFFLGHQWVFDXVHGE\LPSURSHUXVHRUDSSOLFDWLRQRIPDWHULDOVPDQXIDFWXUHGRUVROGE\*ODV&UDIWRULWVGLVWULEXWRUVRUDJHQWV UNDER NO CIRCUMSTANCES SHALL GLASCRAFT’S LIABILITY EXCEED THE AMOUNT PURCHASER PAID FOR THE CLAIMED DEFECTIVE EQUIPMENT OR PART. UNDER NO CIRCUMSTANCES SHALL GLASCRAFT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR LOST PROFITS. 1RDFWLRQDULVLQJIURPRUUHODWLQJWRDQ\JRRGVPDQXIDFWXUHGE\RUSXUFKDVHGIURP*ODV&UDIWPD\EHEURXJKWPRUHWKDQ RQH\HDUDIWHUWKHFDXVHRIDFWLRQDFFUXHV 55 Technical Assistance............ Thank You for selecting GlasCraft spray equipment 6KRXOG\RXKDYHDQ\TXHVWLRQVRUQHHGWHFKQLFDODVVLVWDQFHFRQWDFW\RXUIDFWRU\DXWKRUL]HG GlasCraft distributor. Distributor: _________________________ Phone: ____________________________ Contact: ___________________________ )RUDQ\LVVXHV\RXUGLVWULEXWRUFDQQRWDGGUHVVWKH*ODV&UDIWWHFKQLFDOVHUYLFHGHSDUWPHQWLV DOZD\VDYDLODEOHWRDVVLVW\RXZLWKWKHRSHUDWLRQRI\RXUVSUD\HTXLSPHQW7RKHOSRXUWHFKQLFDO UHSUHVHQWDWLYHVH[SHGLWH\RXUFDOODQGEHWWHUDGGUHVV\RXUTXHVWLRQVSOHDVHKDYHWKHIROORZLQJ LQIRUPDWLRQUHDG\DQGDYDLODEOHZKHQ\RXSKRQH*ODV&UDIW * If your questions are not urgent, You can e-mail all correspondence to [email protected] For Air Powered Systems: 0RGHOBBBBBBBBBBBBBBBBBBBBBBBBBBBBB$LUFRPSUHVVRUVL]HBBBBBBBBBBBBBBBBBB 6HULDOQXPEHUBBBBBBBBBBBBBBBBBBBBBBB&)0JHQHUDWHGBBBBBBBBBBBBBBBBBBBBB 7\SHRIVSUD\JXQBBBBBBBBBBBBBBBBBBBB3UHVVXUHDWWKHV\VWHP Serial number: _______________________ +\GUDXOLFBBBBBBBB3QHXPDWLFBBBBBBBBB ,V\RXUHTXLSPHQW'\QDPLFÀXLGSUHVVXUH 6LQJOHSKDVHBBBBBBB7KUHHSKDVHBBBBBB,62BBBBBBBBBB32/<BBBBBBBBBBB :KDWLVWKHLQERXQGYROWDJH6SUD\JXQFKDPEHUVL]HBBBBBBBBBBBBBB to your equipment: ____________________ 0DWHULDOEHLQJVSUD\HGBBBBBBBBBBBBBBB 7HPSHUDWXUHVHWWLQJ,62BBBBBBBBBBBBBBB 9LVFRVLW\,62BBBBBBBBB32/<BBBBBBBB 7HPSHUDWXUHVHWWLQJ32/<BBBBBBBBBBBBBB$SSUR[LPDWHPDWHULDOWHPSHUDWXUHBBBBBB 7HPSHUDWXUHVHWWLQJ+26(BBBBBBBBBBBBB 56 For Your Reference Date Purchased __________________________________________________ Distributor ______________________________________________________ ______________________________________________________ Contact ______________________________________________________ Phone ______________________________________________________ E-mail ______________________________________________________ *ODV&UDIWPDQXIDFWXUHVDFRPSOHWHOLQHRISRO\XUHWKDQHIRDPDQGSRO\XUHDFRDWLQJVSUD\V\VWHPV ,I\RXUDSSOLFDWLRQLVLQSODQWRUD¿HOGFRQWUDFWRU*ODV&UDIWKDVDV\VWHPSDFNDJHWRPHHW\RXU requirements. GUARDIAN - AIR POWERED / A5 & A6 SERIES EQUIPMENT . 6000 OR 12000 WATTS OF HEAT . 1600, 2200, OR 3000 PRESSURE SET-UPS AVAILABLE MH, MH II, & MH III HYDRAULIC POWERED SYSTEMS . UP TO 45 LBS / MINUTE OUTPUT . EXCELLENT PERFORMANCE AND RELIABILITY GUARDIAN MMH - MOBILE MODULAR HYDRAULIC SYSTEMS . SPECIFICALLY DESIGNED FOR ANY TYPE OF SPRAY RIG . GIVE COMPLETE UTILIZATION OF FLOOR SPACE IN MOBILE RIG PROBLER P2 SPRAY GUN . IMPINGEMENT MIX / AIR PURGE . OPTIONAL NOZZLE FOR SPRAYING STUD WALLS, POURING & STREAM JET )RUPRUHLQIRUPDWLRQFRQFHUQLQJDQ\RIWKHVH*ODV&UDIWSURGXFWV FRQWDFW\RXUORFDODXWKRUL]HG*ODV&UDIWGLVWULEXWRURUYLVLWZZZJODVFUDIWFRP