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User's Manual for TB128 V2.0
Preface
Welcome to use Our shoes Machine Control System
Safety Cautions
（Please read it before installation）
Danger
Cautions
1. When the exterior power supply is ab normal or the control system
breaks down, m ake sure the safety circuit is installed outside the
control system in order to make the entire system work safely.
2. When abnorma l situations occur, such as the c ontrol system unable
to test the input/output, the output can not be controlled; in order to
make the machine operate safety, for the output signal related to major
accident, please design the exterior safety circuit or protection device.
3. The emergency door safety device is the core safety part of the
in jec tion molding ma chine. M ake sure related sa fety protectio n
devices for mach ine and o il lin e are added outsid e.
On ly a professional tec hnician qual ifie d after tra inin g c an
install and m aintain this system.
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User's Manual for TB128 V2.0
Preface
Statement
Please read the manual carefully before you use this
system. PORCHESON Company will only be responsible
for the maintenance of the problems exist in the system
itself, and will not be responsible for the fault caused by
improper operation， unauthorized maintenance，natural
disasters， or the system damage or data loss caused by
other abnormal situations. The changes in the manual will
not be informed in advance. The contents in the manual
are for reference，the company will not be responsible.
for thelosses caused by the misunderstanding of the
manual.There may be differences between the actual
objects and the abstract image,but the functions are
Consistent.
According to the Copyright Law， the Companyowns
and retains the exclusive ownership of all works，without
thewritten approval of the Company,any deletion， revision,
reproduction or imitation of the manual are not permitted.
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User's Manual for TB128 V2.0
Preface
Product Guarantee Terms
I. Ou r gua ra ntee serv ices are provide d by ou r afte r- sale service ce nter of all offices all ov er
China and cover all produ cts so ld by us.
II.Our products carry out one-month 3-R service and two-year (one year for LCD screen)
free repair service. Except otherwise specified by both parties, these periods shall start
as of the date where the products are sold.
III. P rovide d that they a re used normally, i n ca se of fai lure s due to qua lity reason of t he
products, within the 3-R or free repair period, we will provide free repair or replacement
for you.
IV. Within the 3 -R or free repair period , in any o f the fo llow ing circumstances ,you will not
be a ble to e njoy th e 3-R s ervice an d free repair service:
1.When the product is defective or damaged due to human factor or force majeure;
2.When the product is damaged due to the installation and operation not conforming to
the related regulations;
3.When the product is damaged due to peripheral electric leakage or short during use;
4.When the product is damaged due to being bumped by external force during use;
5.When th e product is repaired without permission or its bar code or serial number is tore
or altered;
6.When the product is used in the environment with high temperature and humidity and
thus it is burnt due to overheat or damaged due to high damp.
V. We undertake hereby that, if the domestic user needs after-sale services due to product
quality, based on our service offices everywhere, we will repair the product within 24h
if in the same city, within 48h if in the same province or not later than 72h if out of the
same province to reach your place; if the overseas user needs such service, he can send
the product back to us at its own cost and we will provide the desired repair.
VI.In order to satisfy the individualized demand of the user, our products can provide
software devel opment pa cka gefor s econda ry development; howeve r, the u ser should
bea r all risks therefrom.
VII. In case of failures during use, the user should inform us as soon as possible and then
we will displa y our professional technicians for repair. It is not a llowed to dismantle
t he produc t by the user without our permission; othe rwise, it will be deeme d t hat the
user waives the right for free repair and any loss or product damage will be assumed by
the user.
VI II. Th e rep air o ut of th e fre e mainten an ce period will be charge d. The fa ilu re of th e same
feature can enjoy 3-m onth free mainte nance as of the com pletion of the first mainte nance;
however, the six circums tances mentioned in IV above will be excluded for f ree maintenance.
IX . These Term s shall come into effect as of June 1, 2009. In the case where any terms before
are inconsistent with these Terms, the latter shall prevail.
X. We reserve the final r ight to interpret these Terms.
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User's Manual for TB128 V2.0
Preface
PORCHESON TECHNOLOGY CO.,LTD
System Configuration &
Installation
1
Button Operation specification
4
Explanation of the Parameter/
Function Setting
10
Explanation of the System
Debugging and Setting
30
Input/output State Detection
42
Reference & Appendices
46
T B 12 8
Operator's Manual
2010. 09 Version
All copyrights are reserved, any duplication without the prior authorization
shall be forbidden.
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User's Manual for TB128 V2.0
Preface
Contents
Chapter 1 System Configuration & Installation
1. System Configuration & Remarks
2. Features of the PS860BM Control System
3. Installation and Debugging of Computer Control System
1
2
3
Chapter 2 Specifications of the Button-Pressed Operations
1. Figure of Keyboard of the Operation Panel (See the figure below)
2. Explanation of the Functional Keys
3. Explanation of the Parameter Setting button
4. Cursor Key
5.Operation Mode Selection Key
6. Electrothermal ON/OFF key and Motor ON/OFF key
7.Emergency reset key
8. Manual Operation Keys
9. Setting Scope of Numeric Items
4
5
6
6
7
7
7
8
10
Chapter 3: Descriptions on setting parameters/functions
1. The main control panel shown while turning on
2.Mold open/close A setting information
3. Pressure holding/ mold close/plastic pumping data setting
4. Mold advance/release data setting
5. Ejector pressure, injection platform and other data setting
6. set plastic injection 1 information
7. Set the air blow information
8.set plastic melting 1 information
9.set plastic melting fast information
10. Set time/count information
11. Set temperature information
12. Set warm-up information
13. Set Mold information
14. Amend history information
15.A Temperature tracing curve panel
16. Set porduction Imformation
17. special parameter adjustmetn Setting
18. USB setting page
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14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
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User's Manual for TB128 V2.0
Preface
Chapter 4 Instructions for the System Commissioning Settings
1. Engineer Setting Page
2. Delay Setting Page
3. Pressure/Flux Slope Setting Page
4.inject /feed pressure Pre-Adjustment Page
5. Flux Pre-Adjustment Page
6. Pressure Pre-Adjustment Page
7. Electronic Ruler Page
8. Special Function Options Page
9. Standby Function Setting Page
10. Programmable Standby Function Page
11. Temperature Parameter Page
12. Machine No./ Production-Factory Value Setting Page
32
33
34
35
36
36
37
38
41
42
43
44
Chapter 5 Input/Output Mode Inspection
45
48
1. Input Inspection Page
2. Output Inspection Page
Reference & Appendices
1. TB128 keyboard installation dimension Layout
50
2. external dimensions and installation hole positions drawings for power supply case
and transformer
51
3. Exterior dimensions and installation hole position drawings for main controller
51
4. PS860BM System wiring drawing
5. PS860BM input and output Wiring Diagram
6.Motor heater wiring drawing
7.Common Interference Suppression Method
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54
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IV
Chapter 1 System Configuration & Installation
User's Manual for TB128 V2.0
Chapter 1 System Configuration & Installation
1. System Configuration & Remarks
No.
1 Host Computer P S 8 60B M
2 Keyboard
Content
Code
2 7/ 28 +10 +3 Electronic Ruler
T B 1 28 ( Colour) "800*480 7inch/TFT
NO
Remarks
1 Set
1 Set
3.Power pack P W 4 50
4 50 W
1 Set
4.Message cable D B - 15F
1To8 meter optional
1 Set
2. Characteristics of PS860BM Control System
The whole computer may control all functions and temperatures.
The system has bright LCD display and 800*480 7inch colorful
The system ad opts two CPU desig n with fast operating speed, precise control and high stability.
It has the real time function to display time and date in real time.
With 999 groups of mode data storage, it may enter the mode description and real-time
operating help in Chinese and English.
The cipher setting and data locking can prevent the operators from changing the established
data arbitrarily to influence the quality of products.
There are multiple languages for your choice that display dynamically in real time.
Packing modulus setting function for 6-digit output may set the packing modulus.
Various self-plugging and tein type programs are applicable for the self-plugging and tein
control in different types.
PID with self temperature control has (6+1) sections of temperatures.
Temperature may be preset a week in advance to enable more convenient operation.
Failure Self-detection functions, alarm display and voice prompt
Input and output are done by the optically coupled circuit to isolate the interference of the
external circuitry.
3-circuit standard D/A proportion output with max. current as 3A
The output value of pressure, speed, current can have real-time dynamic observation,
and it is not necessary to install another ammeter
In the inspection window, you can inspe ct all input and output points and the moving states of key.
Presetting of the voltage and runoff values, proportional valve available for the products in
all brands and better linear proportion.
The managem ent of 255 vertical machine production is by a host netwo rking computer ,It can
accurate statistics each machine production state and produce data type ,so it is convenient
to manage.
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Chapter 1 System Configuration & Installation
User's Manual for TB128 V2.0
3. Installation and Debugging of Computer Control System
3．1Cautions upon Installing the Control System
The design of control system is simple and easy, only one 15-core shielding cable connecting
the keyboard and host compu ter shell with fle xible and handy installation an d connectio n. The
sketch map for installation is shown as follow s:
R S 2 3 2通 信 口
C AN_ BUS 1 C AN_ BUS 2
+5 V（ 3 A）
+ 24 V（ 3 A）
+ 24 V（ 8 A）
+ 38 V（ 3 A）
R U N系统运行
0
1
2
3
4
5
6
7
0
1
2
3
4
5
6
7
0
1
2
3
4
5
6
7
0
1
2
+
1
2
3
-
2
2
2
+
+
+
+
+
+
+
+
+24V
X 0 0 安全门前
X 0 1 马达起动毕
X 0 2 射胶保护罩
X 0 3 锁模停止
X 0 4 电眼输入
X 0 5 熔胶转速
X 0 6 射台前停
X 0 7 射台后停
XCOM
X 1 0 备用
X 1 1 备用
X 1 2 顶退保护板
X 1 3 顶针前停*
X 1 4 顶针退停*
X 1 5 安全门后
X 1 6 备用
X 1 7 备用
XCOM
X 2 0 微调齿数
X 2 1 调模前停
X 2 2 调模后停
X 2 3 机械手合模
X 2 4 机械手顶针
X 2 5 入芯A停止
X 2 6 出芯A停止
X 2 7 马达故障
XCOM
X 3 0 入芯B停止
X 3 1 出芯B停止
压力 P
速度 S
背压 F
备用 Y 3 3
备用 Y 3 2
母模吹气 Y 3 1
公模吹气 Y 3 0
YCOM
出芯B Y 2 7
入芯B Y 2 6
出芯A Y 2 5
入芯A Y 2 4
开模缓冲 Y 2 3
中 泵 Y22
大 泵 Y21
故障警号 Y 2 0
YCOM
高压锁模 Y 1 7
低压锁模 Y 1 6
塑机顶进完 Y 1 5
塑机开模完 Y 1 4
调模向后 Y 1 3
差动锁模 Y 1 2
调模向前 Y 1 1
顶 退 Y10
YCOM
顶 进 Y07
开 模 Y06
座 退 Y05
抽 胶 Y04
熔 胶 Y03
射 胶 Y02
座 进 Y01
锁 模 Y00
X 3 2 缺油报警
+2 4 V
压
锁模
力
射胶
检
系统
测
ADG
锁模
电
射胶
子
尺
顶针
+1 0 V
-
K 6 油温
-
K 5 五段
-
K 4 四段
-
K 3 三段
-
K 2 二段
-
K 1 一段
-
K 0 射咀
-
+
PW450
+
-
3
2
1
0
7
6
POWE R
5
4
3
Control
system.
POWER
2
1
Strong
eletricity
Equipment
0
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
火线 L 1 2
M
11
Y
10
9
OIL
8
T5
7
T4
6
T3
5
T2
4
T1
3
T0
2
零线 N 1
Relay
board
Strong
Strong
eletricity
eletricity
Equipment
Equipment
PORC HESON
PS 860BM
Ebb eletricity section
Strong eletricity section
control box equipment;outfit (for reference only)
（1）Upon installing the host control box, adopt the enclosed dis tribution cabinet at the first choice.
It sha ll be fixed in the well-v entilized , greasep roo f an d dustproo f conditions equipp ed with a
fa n and d ustproof . Th e distributio n box shall b e stored un der 5 0degree.
（2）Upon fixing the host computer and power pack, please keep the interconnecting parts such
as all AC connecto rs an d tra nsfo rm ers a s far awa y fro m ea ch othe r as p os sible to p reve nt the
electric w av e interfer en ce from the elec tro nic grid.
（3）All electric wires and shielding wires shall not be cut off, lengthened or curtailed arbitrarily.
You should use the electric wires and shielding wires provided by this company to prevent
from influencing the reliability and normal operation of the control system.
（4） The shell of flame cou ple sh all adopt the shielding wire. When the oute r shielding of all flame
couples adopts the thermal couple reticles, the reticle and machines shall be well grounded and
connected to the ground with the earthing resistance below 10ohm.
（5）Upon wiring, separate the high and low pressure line from the computer control line as m uch as
possible, do not bind all electrical wires together to prevent the interference from affecting the
reliable operation of control system.
（6 ）Upon fixing the keyb oard an d 15- co re communic atio n co nnectio ns o f th e ho st c omp uter, yo u
shall press and tweak with force to prevent the poor connection from affecting the reliable
operation of control system.
（7）Pay spec ia l atten tion to the oil valve outlet public port YC OM, it shall be c onnected well to preve nt
the computer from inputting while having the phenomenon of oil valve having no motio n.
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Chapter 1 System Configuration & Installation
User's Manual for TB128 V2.0
3．2Inspection of the Control System
（1）After installation completed, carry out an over all inspection if all connection lines are well
fixed including the switching power supply, host computer shell, electrothermal output line
and the thermal couple of keyboard.
（2）After the line inspection completed, carry out an electric connection inspection. First take
Out the11 -digital o utpu t line plug of the DC p ower su pply ou tlet po rt, nam ely the p ower pack
PW450, And then po wer on to examine and measure if the voltage is the same as the nominal
values and observe if the output indicator on the power pack is norm al.
（3）Power off after the measurement completed, insert the DC power supply to input to the plug
of host computer shell. After power-on again for inspection, LCD o n the keyboard w ill display
the normal state of the main page. Revolve on the emergency stop switch to check if the RUN
indicator on the host computer shell turns on. When it turns on, it indicates that the system
can work soundly.
3．3gging of the Control System
（1）After the system having shown normal operating state, press
page to adjust color and comparison.
1
STU
button on the monitor
资 料
（2）To conduct the parameter setting and memory testing, press
of mod ule numbers and then set data in all screens. Press
输 入
ENTER
DATUM
button to select a group
button to save data. Disconnect
th e power and c onn ect it a gain af te r a few time, the sy stem will au tomatically call the da ta of
module numb ers saved by you. In case of they are correct, it indicates that the memory is all right.
（3）Afterwards, set the data in all relevant data (please see Chapter III Explanation of the Parameter
Settin g for the deta iled ope ra tio ns). Upon setting in the f irs t time , s et th e pressure an d sp ee d
as little as possible and then after all movements come normally, gradually increase the values
to normal parameters to prevent from damaging the mechanical performances.
（4）After all parameter set, save them and carefully inspect if all input and output po ints are normal.
Carry out an overall inspection of the alarm system, including the front and back safety doors.
The wire of safety doors shall be connected as stated in the following figure .
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Chapter 2 Explanation of the Key Operations
User's Manual for TB128 V2.0
Chapter 2 Explanation of the Key Operations
1. Figure of Keyboard on the Operation Panel (See the figure below)
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Chapter 2 Explanation of the Key Operations
User's Manual for TB128 V2.0
2． Explanation of the Functional Keys
Keys
Usage
Enter the pubic action setting page
Enter plastic injection setting page
If the blow function exists, press this key to enter the blow setting page
Enter plastic melting setting page
Enter celerity feeding setting page
Enter timing and counting setting page
Enter temperature and pre-heating setting page.
Enter into the screen to set the changes to mold and production
facilities.
Return to monitor at any time.
Enter into the on-line help page in current state
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Chapter 2 Explanation of the Key Operations
User's Manual for TB128 V2.0
3. Explanation of the Parameter Setting
0-9 numeric keys are used for data input in the data setting
screen. When the electric lock is in “OFF ” state,these
ten numbers are locked to ensure the data will notbe changed
arbitrarily. In the meanwhile, there are 26English letters
and special symbols respectively on 0-1numeric keys used
for the input of Chinese and English letters as well as the
machine serial number. [DELETE]key is used to delete the
error words during entering theparameters and serial numbers.
[INPUT] key is used toselect the functions during function
selection and used to confirm during item confirmation.
4. Cursor Key
Keys
Usage
Skip key, pressing it will skip the cursor to the upper line
Escape key, pressing it will move the cursor to the left
Escape key, pressing it will move the cursor to the right
Skip key, pressing it will skip the cursor to the lower line
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Chapter 2 Explanation of the Key Operations
User's Manual for TB128 V2.0
5.Operation Mode Selection Key
Keys
Usage
Remarks
Pressing this key will enter the system
into manual state.
Pressing this key will enter the system
into auto state
There is an indicator in the top left
corner of every ke y respec tively;
press any key among them and then
the indicator will be on, which means
the system is in this state. Every time
the compute is powered on, the system
regards the power-on as ma nual
operation by default.The system can
not automatically operate until the
temperature reaches the set value and
the screw col d start up time is up.
马达开/关
电热开/关
6. Electrothermal ON/OFF key
HEATER ON/OFF
and Motor ON/OFF key
MOTOR ON/OFF
In the manu al mode, press the key once and the indicator a t the left u pper will turn on ,indicating
the function state has opened. Pressing the key again and this indicator will turn off, indicating
the function state has shut off. Repeatedly pressing this key, the functions will turn on or off in
turn. Up on the emergency switch stops, the motor will powe r off swiftly without affecting the
el ectro therm al ope ration.
7. Emergency reset
key
At any moment, press once the indicator in the top left corner of the key and make it on, and the
system will skip back to the man ual mod e an d all action outputs w ill end; ho wever, the m otor a nd
electric heater op eration will no t be affe cted .
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Chapter 2 Explanation of the Key Operations
User's Manual for TB128 V2.0
8. Manual Operation Keys
Keys
Usage
Operation Conditions
Mold opening
1.The mould opening does not reach the end position;
2.The mould advance has reached the fixed position;
Mold locking
1.The mold locking does not reach the end position
or t he clamping time does not end;
2.The mold advance has reached the fixed position;
Ejcet advance
1. No condition
Ejector return
1. No condition
Feeding
1.T he plastic melting do es n ot reach th e end position;
2.T he temperatures at vari ous section s o f t he charg ing
barrel must be kept within th e scope of exp ected
deviatio ns;(N o alarm for low temp erature is given)
an d the screw cold startup time is u p;
开 模2
1.Two functions of mould opening and locking are selected;
Mold open 2
MOLD OPEN 2
2.The mould opening does not reach the end posit ion;
3.The mould advance has reached the fixed position;
Mold colse 2
1. Two functions of mould opening and locking are
selected;
2. The mould l ocking does not reach t he end position
or t he locking time does not end;
3. The mould advance has reached the fixed posi ti on;
Injection
1.The plastic injection doe s not reach the end position;
2.The temperature s a t various sections of the charging
barrel must be kept within the sc ope of expected de viations;
(No a larm for low te mperature is given) and the screw
cold startup time is up;
Plastic pumping operation
1.The plast ic inject ion tim e do es not end;
2.The tem peratures at v ari ous sectio ns of thecharging
barrel m ust be kep t within the scope of expected
deviation s; (No alar m for low tem perature is given)
and the screw cold start up time is up;
锁 模2
MOLD CLOSE 2
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Chapter 2 Explanation of the Key Operations
User's Manual for TB128 V2.0
Keys
进模电机开/关
Usage
Operation Conditions
Blow operation
1.Blow selected;
2.Blow not finished
Nozzle advance
1.The injecti on platform advance st op does not
reach the fi xed position;
Nozzle return
1.The ej ector pressure release stop does not occur;
2.The release action ti me of the injection platform
does not end;
Mold advance motor
switch operation
1.U nlim ited；
ADV. M.MOTO R
进 模
Mold advance
1 .Mo uld openin g finished
2 .N o input for mou ld pro tection X21
3 .The mould advance does not reach th e stop position ;
Mold return
1.Mould opening finished
2.No input for mould protection X21
3.The mould release does not reach the stop position;
MO LD ADV.
退 模
MO LD RET.
翻模1进
TURN IN 1
Ro llover 1 adva nce
o peration
1.U nlim ited；
Ro llover 1 return
o peration
1.U nlim ited；
翻模1退
TURN OUT 1
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Chapter 2 Explanation of the Key Operations
User's Manual for TB128 V2.0
9. Setting Scope of Numeric Items
Number
Setting Items
Setting Scope
Unit
1
Time Setting
Digital ≤999.9
2
Pressure Setting
Digital≤140
Bar
3
Speed Setting
Digital≤99
%
4
Temperature Setting
Digital≤999.9(Measure)
Digital≤600.0(set)
℃
5
Mo uld clo se position set
Digital≤999.9
mm
6
Mould information save
Digital≤0.5
Number
7
Predicted Turnout
Digital≤99999999
PC
Second
In case of the set values exceed the above-mentioned scopes, the system will not accept the numbers
set and keep the original set values. For the habit of data input, the data input of this system is display
from right to left.
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Chapter 3: Descriptions on setting parameters/functions
User's Manual for TB128 V2.0
Chapter 3: Descriptions on setting parameters/functions
1. The Main Control panel while turning on
Connect with power, turn the red urgent stop switches, the operation light of the computer-RUN
-flickers, the following menu shown on the display, now the control system is running and it is ready
to operate the machine.
*Manua l*
2010-03- 28
Nozzle
34.2
1Segment
34.3
Mold number: 2512
2Segment
34.1
20:38:08
3Segment
34.1
4Segment
34.1
5Segment
34.3
Mold name: G-18CUP
product: 200 mode
Screw: 6.15 mm
Mold : 18 Number
Setup: 50.00 s Injection Pressure:50
Operate: 2.14 s
Injection speed:60
Cycle:216.90 s Open/close Pressure:50
mold close slow
Machine Run Well
监 视
Pr es s MONITOR key at a ny time a fter re -turning on the comp uter, an d th en enter the menu of
the monitor menu of the machine. This menu is for monitoring temperature and machine running
condition.The names and numbers of the moulds will be set in mould information menu.The
temperature scale and current oil temperature show the real value of each stage thus its information
cannot be modified. Each function of the menus is described as follows:
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Chapter 3: Descriptions on setting parameters/functions
User's Manual for TB128 V2.0
The descriptions on display:
Display
Meanings and descriptions
2seg
This section is heating；
Mold number
Output
Whole process
The current mold number；
Record the numbers of mould opening for current mould number during the
automatic operation of the system;
The real operation cycle time of the system;
Operation
When a time value set for current movement, only the operation time increase
to the set time, the next movement starts. When it is the number was set, the acted
numbers will be shown on the display till the numbers reach the set counterdate.；
Set
The time value and counter data of the current movement;
Pressure
The set pressure value of the current movement;
Flow
The set flow value of the running action;
Screw
Shows the current position of the screw . The unit: mm;
machine normal
Display the current alarm content
Mold advance fast Display the running action of the machine;
Press
key to show the following menus:
alarm content
Date
12.31
12.31
no content on the next page
Happen
alarm content
Mold
in
height
10:01
10:01 Mold Close B not completed on time
Note:Color A 3SEG's temperature is high
Unchain
10:05
10:03
A mold close B mold open
2010/09/26 Friday 12:00:00
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Chapter 3: Descriptions on setting parameters/functions
User's Manual for TB128 V2.0
Alarm status descriptions
Alarm
Mold high
Source
Solution
The mold touches the travelswitch
X21 whe n the moul d closin g or
adv anc e is made.
Adjust the travel sw itch position suitable
for normal m ould closin g,or check if the
mould h as turned over.
Mold action s are not completed w ithin
Mold closing not completed the “mold closing time limit”.
in fixed time
Check if the mould closing process is
normal; in case of no abnorm ality,the
“closing ti me limit” may be adjusted
properly longer.
W hen the mould is adv anced or
Check if the mould opening process is
normal; in case of no abnormality,the
Mould advance stop/slowing released , the stop trav el switch X13
and th e slow-speed travel switch h as “opening t ime l imit” may be adjusted
down signal failure
sign als at th e sam e tim e.
properly longer.
The mould opening is not proper within
the mould opening time lim it.
Check if the automatic production process
Is no rmal; in case of n o abn ormality, th e
“cycle time”set value m ay be ad just ed
properl y lon ger.
Time limit for action The manual key-pre ssing time exceeds
allo wed time.
ended
Chec k if the manual key-pressing operation
is too long or check if thekeypad keys are
shorted; if no, the manual action time limit
may be adjusted longer.
Automatic production cycle time
exceeds set time [ cycle time].
Check the auto production process, extend
properly the set [cycle time]if it is normal.
Mold opening not
completed in fixed
time
Cycle time ended
Output having reached When the output stop function is activated
and the preset value isreached, the
the preset value
Solu tions: If you want to make the mach in e
continue to operate after the output has
reached the set value;you only require
setting “stop after warning“ on the
“roduction management”page as No
or clear the total number of the opened
moulds with the current mould number.
Keypad lock not released The panel emergency button pressed.
Emergency button on the right panel.
A signal occurs at the input point X23.
The external switch at X23 is on; it is
OK to turn it off.
machine will stop operation.
Emergency stop
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User's Manual for TB128 V2.0
Chapter 3: Descriptions on setting parameters/functions
2.Mold open/close setting information
Press
key, enter mold open/close setting page, now the menu is as following:
20 10-03-28
Mol d ope n/cl ose
fast speed low pressure high pressure
Pressure (bar) 80.0
55.0
90.0
Flux(%) 60.0
40.0
30.0
Place(mm) 2.0
1.0
slow speed Fast speed slow speed
Pressure(bar) 40.0
100.0 60.0
Flux(%) 20.0
55.0
40.0
Place(mm) 1.0
2.0
20:38:08
low pressure protect(s)
mold close delay(s)
0.5
2.0
Press relief for
mold opening
2.0
Mold open limit(s) 10.0
Machine Run Well
mold close slow
Descriptions on setting parameters/process/function mode
( 1) Mould locking: first enter the rapid mould locking, enter the high-voltage locking via the set
rapid locking time, make it travel to X03 corresponding input point ON, and then the locking
will stop; the flow chart is shown below.
Fast speed ── →low pressure ── →high pressure─ ─ ─ →over
Fast time
low pressure
X03
(2) Mould opening: Rel ieve pressure before opening; open the mou ld after the pressu re relief
time ends; the opening will not e nd until th e mould travels to X12.
Pressure relief─→mold open low─ →mold open fsat─ →mold open slow─ →over
Pressure relief time
slow time
fast time
X12
(3) Opening/locking time limit: It means the time limit for mould opening or locking; please try
not to set too short time and the set time should be suitable; otherwise, the system will give an
alarm of [mould opening/locking not completed in fixed time].
(4) Delay: It means a corresponding action can be performed after this set time; this delay should
be set based on actual conditions.
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Chapter 3: Descriptions on setting parameters/functions
User's Manual for TB128 V2.0
3. Pressure holding/mold opening & closing/plastic pumping data setting
Press
key twice, and you will enter the pressure holding/mould openin g & closing/ plastic
pumping d ata setting page; th e follow ing is s howed on the page:
2010-03 -28
*Mold seting*
20:38:08
hold pressure 1 hold pressure 2 Mold close 2 mold open2 Suck back
Pressure (bar) 55.0
55.0
43.0
43.0
30.0
Flux(%) 20.0
25.0
30.0
23.0
25.0
Place(mm) 10.0
****
****
2.0
22.0
Injector total time 10.0
Feed delay 2.0
Turn to pressure holding Location
Feed limit
22.0
Mold close 2 Disable
Note:0.location 1.time
mold close slow
Descriptions on setting parameters/process/function mode
(1) Pressure holding: After the plastic pumping is completed, the pressure holding action will be
performed in two stages and respectively controlled via time.
(2) Mold closing 2: In automatic mode, the closing 2 action will be performed after mould locking;
such action will not end until the mould travels to X31.
(3) Mold opening 2: In automatic mode, the opening action can not be performed until the molding
opening 2 is completed; such opening action will not end until the mould travels to X31.
(4) Plastic pumping: The pumping follows plastic melting and will stop when the time is up or the
electric ruler reaches the set position.
(5) Total injection time: For the injection controlled by an electric ruler, the injection action time
can not exceed this set time.
(6) Plastic melting delay: It means the melting action can be performed after this set time.
(7) Plastic melting time limit: The melting time can not exceed this set time, or an alarm will be
given and the machine will stop.
(8) Mo ld closing 2 selection: For se tting this op tion, you may select use o r non-use of mold lock ing
2 and m old op ening 2 a ctions .
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Chapter 3: Descriptions on setting parameters/functions
User's Manual for TB128 V2.0
4 . Mold advance/return
setting
Pr ess
key fo r three times, and you will enter the mold advanc e/relea se data setting page;
the following is sh owed on the pag e:
2010-03 -28
*Mold advance/return set
20:38:08
Pressure (bar) Flux(%)
Time(s)
Mold advance Fast
50.0
30.0
****
Mold advance slow
30.0
25.0
****
Mold return Fast
55.0
31.0
****
Mold return slow
****
22.0
****
Mo ld a dvan ce delay
2.0
B rake time
5.0
Mold advance slow 2.0
mold close slow
Hint:set range:0.00~600.00
Descriptions on setting parameters/process/function mode
(1) Mo uld advance: On the page, yo u may s et th e pressure, flow, time and othe r related p arameters
of the mould advance/release action .
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Chapter 3: Descriptions on setting parameters/functions
User's Manual for TB128 V2.0
5 . Ejector pressure, injection platform and other data setting
Press
key four time Ejector pressure injector or other page .the following is showed on the page:
2010-03-28
Injec tor/ejector
20:38:0 8
Pressure (bar) Flux(%)
Time(s)
Injection platform release
50.0
30.0
3.0
Injection platform advance
30.0
25.0
2.0
Ejector pressure advance
55.0
31.0
****
Ejector pressure release
****
22.0
1.0
Hint:set range:0.00~999.9
Descriptions on setting parameters/process/function mode
(1) Ejector pressure advance/release: You may set the pressure, flow and time of the ejector pressure
advance/release action.
(2) Injection platform advance/release: The parameters related to the injection platform advance
/release are set.
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Chapter 3: Descriptions on setting parameters/functions
User's Manual for TB128 V2.0
6 . Plastic injection 1 - setting
Press
keyto enter the Plastic injection 1 - setting page; the f ollowing is showed on the page:
A plastic injection 1
2010-03- 28
20:38 :08
[Unit] time:s pressure :bar speed:% location mm
Time injection pressure 1 injection speed 1 Place 2 injectionpressure2 injection speed 2
01size
2.1
96.0
2.1
2.1
2.1
50.0
1.6
136.0
2.1
2.1
2.1
45.0
02size
2.1
119.0
2.1
2.1
2.1
46.0
03size
1.3
121.0
2.1
2.1
2.1
44.0
04size
05size
2.1
2.1
2.1
2.1
2.1
78.0
06size
07size
1.6
2.1
2.1
2.1
2.1
2.1
2.0
2.1
2.1
2.1
2.1
2.1
2.1
2.1
2.1
08size
Hint:set range:0.00~999.9
2.1
2.1
2.1
Descriptions on setting parameters/ process/function mold
The system h as 16 se ts of mou ld parameters a t most (the m ould station num bers are on the far left
side of the parameter setting area) available for setting; each set is corresponding to one mould station
respectiv ely. Each set of parameters include the injection time an d the pressure, speed and position
of Level II injection, which are describ ed below respectively:
(1) Injection time: Used to set the maximal time for injection action. Timing starts from the injection
valve action; if the electric ruler for injection reaches the set position of Level II befo re the timing
is completed, the pressure holding will be turned to immediately; otherwise, the pressure holding
will be turned to immed iately after the timing is completed, and the injection action ends.
(2) Injection pressure: The injec tion pressu re totally consists of two levels, which are respectively
c orresponding to the two position sections of the electric ruler, and d ifferen t pressures can be set
for the two position sections, tha t is, injection pressure 1 is the pressure for the first section and
injection pre ssure 2 is the pre ssure for the second section .
(3) Injection speed: Set the speed values corresponding to the injection pressures respectively,
and no further information will be given.
(4) Injection position: Divide the injection process into two sections according to the ele ctric ruler
position; for either section, the pressure , speed and oth er proces s parameters mu st be set.
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Chapter 3: Descriptions on setting parameters/functions
User's Manual for TB128 V2.0
7 . Blow material setting
Press
key to enter the Blow material setting page; the following is showed on the page:
blow set
2010-03 -28
Blow total OFF Blow total decerase
Mold Delay
Time Mold Delay
01size 2.1
96.0 09size 2.1
136.0 10size 1.6
02size 1.6
119.0 11size 2.1
03size 2.1
121.0 12size 1.3
04size 1.3
20 :38: 08
OFF Time increase/decrease 10.0
Time Mold Delay
Time
96.0 17size 2.1
96.0
136.0 18size 1.6
136.0
119.0 19size 2.1
119.0
121.0 20size 1.3
121.0
05size
2.1
2.1
13size
2.1
2.1
21size
2.1
2.1
06size
07size
1.6
2.1
1.6
2.1
2.1
2.1
2.0
2.1
22size
23size
1.6
2.0
14size
15size
2.0
2.1
2.1 16size 2.1
08size 2.1
Hint:set range:0.00~999.9
2.1
24size
2.1
2.1
Descriptions on setting parameters/ process/function mold
(1) Blow t otal increas e: If the cursor sta ys at t his option, press the Enter key once and then the
working hours of each mould station will increase the values set for time incre ase/decrease.
(2) Blow t otal decrease: If the cursor stays at this option, press the Enter key once and then the
working hours of each mould st ation will decreas e the values set for time increase/decrease.
(3) Time increase/decrease: used to set the values of total increase/decrease.
(4) If blow is selected on the special function page, this page can appear. Each mould station has
its corresponding delay and action time setting.
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Chapter 3: Descriptions on setting parameters/functions
User's Manual for TB128 V2.0
8 . Plastic feeding1 setting
Press
key, and you will enter the Plastic feeding1 setting page; the following is showed on the page:
A plastic injection 1
2010-03- 28
20:38 :08
[Unit] time:s pressure :bar speed:% location mm
Mold selection injection pressure
injection speed
End Place
Cool time
01size Enable
96.0
2.1
2.1
2.1
136.0
2.1
2.1
2.1
02size Enable
03size Enable
04size Enable
05size Enable
119.0
2.1
2.1
2.1
121.0
2.1
2.1
2.1
2.1
2.1
2.1
2.1
2.1
2.1
2.1
2.1
2.1
2.1
2.1
2.1
2.1
2.1
06size Enable
2.1
07size Enable
2.1
08size Enable
Hint:set range:0.00~999.9
Descriptions on setting parameters/ process/function mold
The melting action has 16 sets of mould parameters at most available for setting; each set is corres
ponding to one m ould sta tion respectively, which is the sam e as the injection. Vario us items of
each set are desc ribed below:
(1) Mold station selection: There are two options of [use] or [non-use]. When automatic [use] is
selected, the corresponding mould station will perform such main machine actions as opening,
locking and injection; when [non-use] is selected, the above actions will not be performed.
(2) Pressure, speed and position: This action is divided into plastic melting and pumping; sections
can be divided in different positions with the screw electric ruler and each section can set
pressure and speed.
(3) Cooling: After the injection and pressure holding are completed, perform the cooling timing,
that is, the cooling time required by the product in this mould station.
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User's Manual for TB128 V2.0
Chapter 3: Descriptions on setting parameters/functions
9 . Plastic melting rapid setting
Press
key, a nd you will enter the Pl astic mel ting rapid se tti ng page; the foll owing is
sh owe d on the page:
A plastic injection 1
2010-03- 28
20:38 :08
feed total OFF Feed total decerase OFF Materials increase/decrease 10.0
Mold selection Place Mold selection Place Mold selection Place
2.1
2.1
2.1
01size Enable
01size Enable
01size Enable
2.1
2.1
2.1
02size Enable
02size Enable
02size Enable
2.1
2.1
2.1
03size Enable
03size Enable
03size Enable
2.1
2.1
2.1
04size Enable
04size Enable
04size Enable
2.1
05size Enable
05size Enable
2.1
06size Enable
06size Enable
07size Enable
2.1
07size Enable
08size E nable 2.1 08size Enable
Hint:set range:0.00~999.9
2.1
2.1
2.1
2.1
05size Enable
06size Enable
07size Enable
08size Enable
2.1
2.1
2.1
2.1
Descriptions on setting parameters/ process/function mold
(1) Melting total increase: If the cursor stays at this option, press the Enter key once and then the
melting materials in each mould station will increase the values set for materials increase/
decrease.
(2) Melting total decrease: If the cursor stays at this option, press the Enter key once and then the
melting materials in each mould station will increase the values set for materials increase/
decrease.
(3) Materials increase/decrease: the material value increased/decreased once wh en the total increase
/decrease operation is conducted.
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Chapter 3: Descriptions on setting parameters/functions
User's Manual for TB128 V2.0
10. Set time/count information
时 间
Press
TIME
key , enter the menu for setting time/count information , now the menu is as following:
10:07:12
Time/count setup
2010.03.28
cycle w aiting tim e
1.00
manual action time limit
99.00
faul t alarm time 10.00
cycle time 120.00
PC open t im e
8
1
Motor running time
18
8
Motor running time
14
4
Hint:range:0.00~600.00
Descriptions on setting parameters/ process/function mold
(1 ). Cy cle Wa it time: During au to proce ss, it is the time be tween completed thimble movem ent and
startin g a mo vemen t of mou lds clam pin g of ne xt cy cle.
(2). Cycle time: The ti me limitation to operation cycle in au tomatic proc ess. The system alarms
[cycl e time is ove r] whe n the r eal ope rating time is longer than cycle time limitat ion.
(3). Movement time limitation: the max time permitted when output movement.
(4). Error alarm bell: The max time when error output occurs. To avoid long time alarming, the
bell stops alarm when time is over.
(5) Alarm interval: The time between alarm output and stop in alarm time.
(6). Lubricatio n pro cess: As it sh ows in the follow chart ,During th e output time of lubrica tion , if it fails
to detect any lubrication pressure signal, it would trigger an alarm, telling that the lubrication
is failing. If “opping working” after the failing of lubrication is chosen, then it would stop
lubricating and would change to work in manual mode and stop the engine after the cycle of
the alarming.
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Chapter 3: Descriptions on setting parameters/functions
User's Manual for TB128 V2.0
11. Set temperature information
温 度
Pr ess
TEMP.
key, enter the menu for setting temperature information , now the menu is as following:
Ejector
Actual
Setup
Stat e
Maxim um
Minimum
10:07:12
Temperature setup
temperat ure t est
1Segment 2Segment 3Segment 4Segment 5Segment
34.6
34.8
34.9
34.9
****
****
34.3
34.9
34.9
30.0
Well
Well
Well
Well
***
5.0
5.0
5.0
*****
*****
***
****
****
***
***
5.0
5.0
5.0
***
***
Ejector method
electric he at state
O pen
Cold boot
12.00
Close
Hint:range:0.00~99.99
mold close slow
Machine Run Well
Descriptions on setting parameters/ process/function mold
The set temperature value is 0.1℃( Celsius). The temperature of the hopper of injection molding machine
is close-lo op controlled after it is fed ba ck to co ntro llin g sy stem by K sty le therma l elec tr icco uple.
The system provides total 6 stages of temperature control and 1 stage oil temperature testing. [Openloop] /[close-loo p]ca n be selected to c ontrol te mpe ratu re fo r injection nozzle . Th e system monitors
The te mperature in every area to find out if the tempera ture ove r pass es the se t top and b ott om
l imita tion. It cannot injec t or m el t plas tic if the tempera ture is low er tha n t he bottom limita tion
and than the cold prevent ing sc re w s tarts. It ala rm s whe n the tempera ture is higher th an the top
limita tion. The te mperature of ea ch sta ge is shown on t he main me nu.
Cold boot: After the boot, the actual temperature in each area will be within the setup scope.
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User's Manual for TB128 V2.0
Chapter 3: Descriptions on setting parameters/functions
12. Set warm-up information
温 度
Press
TEMP.
key twice, enter the menu for setting warm-up information , now the menu is as following:
2010-04-12
pre-heat setup
16:40:30
Pre-heat function Enable
Week Monday Tuesday Wednesday Tursday Friday Saturday Sund ay
ON
OFF
OFF
OFF
OFF
OFF
OFF
Set
On- time 13.00
00.00
00.00
00.00
00.00
00.00
00.00
Set
ON
OFF
OFF
OFF
OFF
OFF
OFF
Off- time 13.00
00.00
00.00
00.00
00.00
00.00
00.00
Hint:0.OFF 1.ON
Description on setting parameters
Warm-up function: Can set a time for seven days a week in advance. The system controls the heating system
to heat through the set value of the intraday [on]/[off] time. The system heats automatically the hopper to
working temperature before operator comes to the office. The operator's waiting time for heating hopper
is decreased.
*[note]: The input value of time adopts the input value of 24 hours system. 00:00 is 12: 00 Midnight.
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Chapter 3: Descriptions on setting parameters/functions
User's Manual for TB128 V2.0
13. Set mold information
资 料
Press
DATUM
key, enter the menu for setting mold information, now the menu is as following:
2008-07-17
mol d number
mold name
mold data setup
0
Read
Save
A Cup
14:30:52
Delete
ABC enter
mold view
Mo ld number
0
1
2
mold name
saving date
A Cup
B Cup
C link
2010-6-10
2010-6-07
2010-6-06
14:38:52
13:39:52
13:30:52
Descriptions on setting parameters/ process/function mold
(1 ).Mo ld nu mber : this sy stem can sto re 10 m ou ld nu mbers. Th e sys tem can prov id e a utom atica lly
the informa tion of the m odified m old n umb er after they have be en mod ified.
(2 ).Ho w to store mo ld : Mo ve cursor to the box of m old nu mbers, key in th e mold n umb er; and than
move the cursor to the box of t he na me of the mold, key in the name of the mold; this system
provides the input mold wit h E ngl ish/Chine se phonetic a lphabe t; move the cursor tobox of
st ora ge after the name has been ke yed in and than pres s [enter] t o st ore the na me .
(3).How to get mold: Move cursor to the box of mold numbers, key in the mold num ber that will
be re ad out, move the cursor to the box of reading out, press[enter]t o read out. The funct ions
of getting mold is limited within manual mo ld to p re vent a ccid en t oc cu rs; in the semi-auto/auto
m old, the accident is caused by the influence of bad product s, which c omes from the sudden
varyi ng of the set pa rame ters i n the menu.
(4).How to delete: Move cursor to box of mold number, key in the mold number that will be
deleted, and than move the cursor the box of deleting, press the [enter] to delete. The current
mold number can not be deleted.
(5).How to check mold: M ove cursor to the box of mold browsing, re ad it through the rolling
menu by using up and down key.
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Chapter 3: Descriptions on setting parameters/functions
User's Manual for TB128 V2.0
14. Amend history information
资 料
Press
DATUM
key twice, enter the menu for amend history information, now the menu is as following:
Amend history
2010-04-17
3
record ti mes
14: 30:52
Sh ow
Record all delete
Amend item original value amend value
amend time
amend page
14:38: 52
13:38: 52
Mold close
Hol d p ressure
middle speed
low pressure
0.00
0.00
9.00
30.00
12:38: 52
Mold open
3Level Pressure
0.00
20.00
Descriptions on setting parameters/ process/function mold
(1).Page number: This screen c an keep at most 9 99 ite ms of records, press
butto ns to move up or down cursor to view the re vised informatio n.
(2) . Printing: start printing function.
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or
，press
Chapter 3: Descriptions on setting parameters/functions
User's Manual for TB128 V2.0
15 Temperature tracing curve panel.
曲 线
Press
key twice to enter the temperature tracing curve panel, and it is as follows:
CURVE
Temperature track curve
20 09-07-17
Displa y c hoice
400
360
320
280
240
200
160
120
80
40
0
10:00
Injector
11:00
12:00
14 :30:52
clear record
13:00
14:00
15:00
16:00
Hint:0.injector 1.1Segment 2.2Segment 3.3Segment 4.4Segment 5.5Segment
Description on setting parameters
(1) Display selections: That is, select the historical track curve of a certain section temperatures;
the temperature historical track record function of the system can provide historical parameters
of temperatures of four sections within the first 6 hours to allow the operator to better know the
measured temperature change of the machine and to analyze the effect of the temperature and
product quality by comparison. You can select [Injection nozzle], [Section 1], [Section 2],
[Section 3], [Section 4] and [Section 5].
(2) Clear records: When the cursor stays at this position, press the Enter key to clear the temperature curve.
(3) Temperature sampling cycle: 5min.
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Chapter 3: Descriptions on setting parameters/functions
User's Manual for TB128 V2.0
16. Set porduction Imformation
生产管理
Press
FLOW CHART
key , enter the menu for setting production information, now the menu is as following:
production management
2009-07-17
14:30:52
Setup mold number one mold number Output number Go od product inferior product
4000
4
1000
3900
100
Warn stop Disable number clear ze ro
Date
OFF
one mold number Output number
0 8-1 5 1 0:16
4
1000
production record clear
Good product
3900
inferior product
100
Hint:0.OFF 1.ON
Description on setting parameters
(1) The quality products equal to the num ber of the opened m old times the amount of one mold min us
rejects. The rejects are contro lled through ejecting testing function. When ejecting testing function
is on, just like in stroke. W hen too much or too less stuff occurs, the rejects will incr ease am ount
value of one m ould, and [ Failure of pla stic] alarms .
(2). Set mold numbers: In the mold numbers setting of pre-production, the system starts alarming when
the numb er of mold opening arrives at the first 5 molds till it reacheded The set output .
(3). Warn Sto p : [On] or [Off] can be selected. It will continue producing even arrives at the set mold
number if [O ff] has been selected till an operator stops it.
(4). H ow to check production reco rds: Move cu rsor to the box of produc tion records, read it thr ough
the rolling m enu by using [↑↓] key.
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Chapter 3: Descriptions on setting parameters/functions
User's Manual for TB128 V2.0
17. Set special parameters
1
Press
key in the home menu, enter the menu for setting special parameters, now the menu
STU
is as following:
special parameters setup
2010-04-17
14: 30:52
special parameter
l anguage selection
Current mold station display
1
Current mold station revision
1
Hint:set range:0.0~99.9
(1) Current mold station display: The mould number and station number are displayed, but
can not be set.
(2) Current mold station revision: The number of the mould station where the feeding barrel
is positioned.
(3) Language selection: Move the cursor to the 揕 anguage selection? and press the Enter key
to enter the language section page, on which English, Chinese, Korean and Japanese can
be selected.
Return
System language
Chinese
English
Russian
Japanese
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Chapter 3: Descriptions on setting parameters/functions
User's Manual for TB128 V2.0
(4) Special parameter: Move the cursor to the 揕 anguage selection攑 osition, and press the Enter
key to enter the system menu page.
Next
System menu
IP para State
special parameters setup
Sales management setup
LCD contrast Adjustment
30
Sales Engineer login
LCD bri ghtness ad justment
80
Remove the Function of Stopped setup
LCD col or setup Normal
LCD ba cklig ht ti me
6
Connet state
Function of key sound Enable
Correction of key soun d
Tou chPanel Correction
Current I P:19 2.168.0.1
6
Current state:connect
Test
Description on setting parameters
(4a) Adjustment of LCD contrast: move the cursor to this place, input the data [adjustment range
"0-100%"]. Under appropriate brightness, the higher the contrast is, the richer the color will
be (Note: when LCD is the STN screen, it can be valid).
( 4b) LCD brightness adjustment: move the cursor to this place, input the data [adjustment range
"0-100%"], the screen will display the darkness & brightness degree according to the data entere d.
( 4c) LCD color setup: the system can provide [normal/anti-color] two options, move your cursor
to this place, press [input] button to select LCD color display.
( 4a) LCD backlight time: the system has the function of screen protection, the background light
time is adjustable, the setup scope is 1~6 minutes. If the keyboard is not pressed in the setup
time, the background light will be automatically turned OFF. (Note: if any button is pressed,
background light will be on)
( 4e) Function of key sound: Select [use], you will hear a "tick" sound when the key is pressed, if
do not select, no sound.
( 4f) Key sound scope: move your cursor to this place, input the data[scope "0-10"]to adjust voice
volume.
(4g) Correction of Touchscree n: click on the [Correction] button to enter the correction page
( 4h) Network connection status: the network connection status is indicated with colors.
( 4i) Current IP: show the IP address of the machine.
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Chapter 3: Descriptions on setting parameters/functions
User's Manual for TB128 V2.0
18. USB setting page
PC连接
Press
PC LINK
key; enter USB setting page. and it is as follows:
USB set
RETURN ENGINEER
System USB up/download option
Data operation:
download data area:system program
Update area: Upload Download start D: 0
Update OPWIN.PS6: Update
System: Upload
Download Finsh D:
Host burner: Burner
0
Updata autobuild file : Update
System-v: 5. 3.26 update start background file : Update
Opwin-v:
5.28
Movable deposit dist (USB)
..
PS860.PIN
OPWIN.PS6
Parameter setting introduction
(1) Formula downloading: download the mold data from control system of jet injection machine
to the USB of moveable disc.
(2 ) Fo rmu la uploading: upload the mo uld data from th e USB of mov eable disc to c ontrol syste m of
jet injection machine; at the same time the data will overlay prev io us d ata co rrespon dingly.
(3) System downloading: download the mold data from control system of jet molding ma chine
to the U SB of m ove able disc.
(4) System uploading: upload the mould data from the USB of moveable disc to control system of
jet moulding machine; at the same time the data will overlay previous data correspondingly.
(5).Start/End D: when you are downloading the material of [formula] and [system], please designate
the scope of the downloading data .
(6 ).Mainframe replic atio n: mea ns u pd atin g the h os t p ro ced ures. F irst, press the sto p bu tton on the
keyboard, then move the cursor to [replication], press the enter button and move the cursor to
select [. Pin] files and update it.
(7).Update OPWIN.PS6: means updating the keyboard procedures. Move the cursor to [update],
press the enter button and move the cursor to select [. PS6] files and update it.
(8).Update the boot background documents: means updating the boot screen. Move the cursor to
[update], press the enter button and move the cursor to select [. Bmp] files and update it.
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Chapter 4 Instructions for the System Commissioning Settings
User's Manual for TB128 V2.0
Chapter 4 Instructions for the System Commissioning Settings
1. Engineer Setting Page
Press
0
[ ]/- .
Key the Main Page to enter the Engineer Setting , and the following will be displayed:
Engineer setup
2009-07-17
14:30:52
system password login
setu p delay
senior password login
setu p Pressure /fl ux slope
cancel record
Setup Pressure /flux/back Pressure
Machine NO
Electron ic ruler
Ma300
sepcial Function setup
Controller NO
Standby Function/ Programmable Standby
PS860BM TB128C
Temperature Parameter
Software version
Machine No/ Ex-FactoryValue Setting
V2.0
Setting delay between actions
(1) Login via the system password: Move the cursor to this position, press the Enter key to eject
a prompt box, enter the system password, and if such password is correct, the system will allow
operations of corresponding levels.
(2) Login via advanced password: Move the cursor to this position, press the Enter key to eject a
prompt box, enter the advanced password, and if such password is correct, the system will allow
operations of corresponding levels.
(3) Login cancelled: Move the cursor to this position, press the Enter key to cancel the login via
the system password or advanced password; if you want to have some operations with the
password required, you must log in again.
(4) Page selection: Enter correct password of the system or above the system level, use the arrow
key to move the cursor to the position of the name of the page to be entered and then press the
Enter key. After enterin g any page, you may press the eight functional key s in a row on the b ottom
of the screen to switch to corresponding page. On each page, move the cursor to the position
of the page Back to engineer攁 nd then press the Enter key to back to the Engineer page.
(5) Machine number: The number of the machine used by the user.
(6) Controller number: The number of the controller used for the machine.
(7) Software version: Version number of the system software.
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Chapter 4 Instructions for the System Commissioning Settings
User's Manual for TB128 V2.0
2. Delay Setting Page
开锁模
Entering Engineer Setting Page, press
displayed:
M.PLT
Key enter the Delay Setting Page. The following is
Action delaySetup
Next
Begin
0.1
Return Engineer
Acti on End
Mold close 0.1
Begin Action End
Mold open 0. 1
0.1
0.1 Nozzle advance 0.1
0.1 Ejector advance 0. 1
Injection 0.1
0.1 Ejector return 0. 1
0.1
0.1
Feed 0.1
0.1
Standby 0. 1
0.1
Suck back 0.1
0.1
Standby 0. 1
0.1 Nozzle return 0.1
0.1
Standby 0. 1
Hint:set range:0.0~0.5
Setting delay between actions
(1) The meaning of Start Delay: the
corresponding action valve ON →
(2) The meaning of End Delay: the
corresponding action valve
delay time T1 → pressure output ON
flow output ON
pressure output OFF
→ delay time T2→ action valve OFF
→
flow output OFF
Action v alve
pressure valve
flow v alve
T1
T2
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Chapter 4 Instructions for the System Commissioning Settings
User's Manual for TB128 V2.0
3. Pressure/Flow Slope Setting Page
射 胶
Entering Engineer Setting Page, press INJECTION Key to enter Pressure/Flow Slope Page.
The following is displayed:
Pressure/Flow Slope Setup
Next
Action
Fast mold close
slow mold close
High mold close
Ejector advance
1 Level Injection
2 Level Injection
Feed
ejector return
P
F
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
Action
Slow mold open
Fast mold open
Low mold open
Mold advance slow
Mold advance fast
Mold return
Standby
Standby
Return Engineer
P
F
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
Hint:set range:1.0~16.0
Description on setting parameters
The Pres sure/Flow Slope ref ers to the steep degree of rise or fall when the pressure/flow
changes from one value to the next value. "1. 0 stands for the slowest change and "16.0 stands
for the fastest change. The setting range is [ 1.0 -16.0].
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Chapter 4 Instructions for the System Commissioning Settings
User's Manual for TB128 V2.0
4. Injection/feed Pressure Pre-Adjustment Page
吹 气
Entering Engineer Setting Page, press BLOW Key to enter the injection/feed Pressure
Pre-Adjustment Page.The following is displayed:
Inject/feed Pre-adjustment
Next
mi nimum current
Pre-adjust Disable
20
1
Return Engineer
70 20994
OFF
1
OFF
80 23993
OFF
10
3000
OFF
90 26992
OFF
initial data
20
5999
OFF
100
29991
OFF
OFF
30
8998
OFF
110
31199
OFF
40 11997
OFF
120
33128
OFF
50 14996
OFF
130
39997
OFF
60 17995
OFF
140
44996
OFF
Flux pre-adjust
8 .0
ba r
Hint:set range:0~65535
Description on setting parameters
The pressure pre-adjustment is the linear adjustment of pressure output. In general, the standard
pressure is 0-800mA and the standard output impedance is 10-20Ω ,unless the manufacturer
has specific requirements since different manufac tures' overall oil piping designs and the
capabilities of the pressure proportional valve being used are different.
Pressure Adjustment Method:
The parameters on this page have been set before ex-factory. If the capability of the proportional
valves being used by the user is different, and the normal proportion and linear proportion cannot
be achieved, the pa ram ete rs on this pa ge c an be adj ust ed. First set t he pre-adjus tme nt to be
[Activated], and then set the pre-adjustment item to be [ON]. For example, for the 50 bar
Pressure position of Item 50, if the read ing on the pressure meter is 45 bar, the parameter of
this item should be increased until the pressu remeter readin g reaches 50 bar. Make a djustments
On all parameters which need ad ju sting a nd make th e0-160 bar pressures being set corresp ond
to the pressures being shown on the oil pressure meter respectively.After the adjustments are
completed, the computer executes automatically linear processing and takes the processing
results as the subsequent normal D/A proportional output values.
Initial data:
First, pre-adjust the needed maximum pressure data in 160bar, and t hen move the cursor to
[initia l dat a], pre ss the ente r key a nd s ele ct [ON], the sy st em wi ll automa ti ca lly distri bute
averag e data to 10bar---160 bar.
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Chapter 4 Instructions for the System Commissioning Settings
User's Manual for TB128 V2.0
5. Flow Pre-Adjustment Page
Entering Engineer Setting Page, press Key
Page.The following is displayed:
储 料
FEEDING
twice to enter the Flow Pre-Adjustment
Flux Pre-adjustment
Next
mi nimum current
10 00
Pressure pre-adjust
8 0.0
ba r
initial data
OFF
Return Engineer
50 18000
OFF
1
OFF
60 21600
OFF
10
3600
OFF
70 25200
OFF
20
7200
OFF
80 28800
OFF
10800
OFF
90 32400
OFF
40 14400
OFF
99 36000
OFF
Pre-adjust Disable
1
30
Hint:0.OFF 1.ON
Description on setting parameters
The flow pre-adjustment is the linear adjus tment of flow output. In general, the standard value
is 0- 800mA and the output impedance is 40Ω,unless the manufacturer has specific re quirem ents
si nce different ma nufa ctures' overall oil piping designs and the capabilities of t he press ure
proportional valve bei ng used are diffe rent.
Flow Adjustment Method:
The parameters on this page have been set before ex-factory. If the capability of the proportional
va lves bei ng used by the user is different, a nd the normal proportion and linear propor tion
cannot be achieved, the parameters on this page can be adjusted. As for the speed adjustment,
different manufacturershave different measuring methods. Some manufacturers use the melt
t achometer to measure the rot ati on speed. F ir st heat the barre l unt il the barrel te mpe ra ture
reaches normal melt temperature. Set the melt speed to be 1, 10, 20, 30, and more until 99 and
check the actual values. Ma ke adjustme nts on all parameters w hichneed adjusting and make
the 0-99% speeds being set corre spond to the proport ional coe ffi cie nts be ing shown on the
tachometer respec tive ly. After the adjus tments ar e complet ed, the com puter exe cutes
automa tically linear processing and takes the p rocessing results as the subsequent normal D/A
proportional o utputvalues.
Initial data:
First, pre-adjust the needed maximum flow data in 99%, and then move the cursor to [initial
data], press the ente r key and select [ON], the system will automatic ally distribute average data
to 10%---90%.
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Chapter 4 Instructions for the System Commissioning Settings
User's Manual for TB128 V2.0
6. Pressure Pre-Adjustment Page
吹 气
Entering Engineer Setting Page, press
Page.The following is displayed:
Key third times to enter the Pressure Pre-Adjustment
BLOW
Open/close Pre-adjustment
Next
coil resistance
1000
33
Pre-adjust Disable
Ω
1
Return Engineer
70 20994
OFF
1
OFF
80 23993
OFF
90 26992
OFF
min imum current
10
3000
OFF
80.0
mA
20
5999
OFF
100
Maximum current
30
OFF
mA
29991
OFF
8998
OFF
110
31199
OFF
40 11997
OFF
120
33128
OFF
50 14996
OFF
130
39997
OFF
60 17995
OFF
140
44996
OFF
Hint:set range:0~65535
Description on setting parameters
The pressure pre-adjustment is the linear adjustment of pressure output. In general, the standard
pressure is 0-800mA and the standard output impedance is 10-20Ω ,unless the manufacturer
has specific requirements since different manufac tures' overall oil piping designs and the
capabilities of the pressure proportional valve being used are different.
Pressure Adjustment Method:
The parameters on this page have been set before ex-factory. If the capability of the proportional
valves being used by the user is different, and the normal proportion and linear proportion cannot
be achieved, the pa ram ete rs on this pa ge c an be adj ust ed. First set t he pre-adjus tme nt to be
[Activated], and then set the pre-adjustment item to be [ON]. For example, for the 50 bar
Pressure position of Item 50, if the read ing on the pressure meter is 45 bar, the parameter of
this item should be increased until the pressu remeter readin g reaches 50 bar. Make a djustments
On all parameters which need ad ju sting a nd make th e0-160 bar pressures being set corresp ond
to the pressures being shown on the oil pressure meter respectively.After the adjustments are
completed, the computer executes automatically linear processing and takes the processing
results as the subsequent normal D/A proportional output values.
Initial data:
First, pre-adjust the needed maximum pressure data in 160bar, and t hen move the cursor to
[initia l dat a], pre ss the ente r key a nd s ele ct [ON], the sy st em wi ll automa ti ca lly distri bute
averag e data to 10bar---160 bar.
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Chapter 4 Instructions for the System Commissioning Settings
User's Manual for TB128 V2.0
7. Electronic RulerSetting Page
Ente ring Engine er S etti ng P age, pre ss
The following is displayed:
Next
Key ente r the El ectronic Ruler Setting Page.
Return Engineer
Electronic ruler
Tot al
Limit set zero
600.00
600.00
OFF
Scr ew Enable 235.75 600.00
600.00
OFF
Ruler Function value
move mold Enable
593.9
Standby Disable *****
0
5V
9.9V
0
5V
9.9V
0
5V
9.9V
OFF
***** *****
Hint:0.disable 1.enable
Description on setting parameters
(1) Electronic Ruler Function: If the equipment needs to use the electronic ruler, choose [A ctivated].
If the equipment adopts stroke sw itch contro l, choos e [Deactivated].
(2) Mea suremen t Values: indicati ng the ac tual dynamic pos itions of the electronic rul ers for the
clam ping unit, the inj ection unit and the ejector.
(3) Total Length: referring to the actual lengths of the electronic rulers for the clamping unit, the
injection unit and the ejector.
(4) Limit Position: It refers to the maximum value set for the position. This parameter is subject to
the maximum position setting. For exam ple , if the parameter set is bigger than the limit position
value,the s ystem will not accept the parameter set and will retain the original setting.
(5) Ze roing: When the equ ipment choose [Activ ate d] fo r the Electro nic Ruler Fu nction an d u ses the
Electronic ruler, it m ay a ppear th at th e mecha nic movement stroke is in p lace and yet th e actual
positions of the electronic rulers for the clamping unit, the injection unit and the ejector do not
Indica te "0". In such case, the corre sponding ruler should be zeroed. Move t he cursor to the
Zeroing button for [cl am ping unit ruler], [inject ion unit ruler] and [e jector ruler], and the n
press 输ENTER入 Key tomake zero clearing for the corresponding electronic ruler.
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User's Manual for TB128 V2.0
Chapter 4 Instructions for the System Commissioning Settings
8．Special function selection page
Enter the Engineer page; press
following is shown:
Next
key to enter the Special function selection page and the
Chose special function 1
Return Engineer
Motor rotation stopself Disable
Ejector pressure advance stop
travel
motor rota tion limit
1
Ejector pressure release stop
motor Y-△conversion
Enable
travel
1
motor Y-△conversion time
2.0
M ould num ber/station num ber
Mould station difference
Blo w func tion
Machine t ype
Closing advance
Melting end position
Manual melting self-locking Enable
Manual injection ejector pressure Disable
Manual injection position Opening stop
Automatic ejector pressure release Disable
**
Enable
Vertical
Sim ultaneous opening/melting
Hold
Manual injection platform
Disable
Sta ndby
Disable
Hint:0.disale 1.enable
Description on setting parameters
(1) Motor Idle R unni ng & A utomatic Stop: When [Activated] is chosen, tim e set ting is effective and the setting
rang e is 2-99 minutes. If the equipm ent has no operation within the set t ime peri od after the motor starts up,
the mot or is turned off automatical ly to protect the motor life and to save electricity charge.
(2) Motor Y- Conversion: If [Activated] is chosen, the system convert s from star output to delta output when
the motor st arts up. The conversion time period can be set and the setting range is 2.0-99.9seconds.
(3) Melting end position: In automatic state, the melting action will be completed at the position
selected by this option.
(4) Manual melting self-locking: If selecting it, in manual state, press the Melting key once and
the melting action will continue until the stop condition occurs.
(5) Manual injection ejector pressure: If the manual injection is used, the ejector action will be
performed first and then the injection action.
(6) Manual injection position: If the locking stop is selected and the previous one option is also
used, for the manual injection, the locking will be first performed and then the injection;
otherwise, direct injection action will be performed.
(7) Automatic ejector pressure release: If selecting use, in automatic state, first perform the ejector
pressure release before melting.
(8) Ejector pressure advance stop/release stop: Ejector pressure advance /release stop available;
[stroke]/[time] available.
(9) Mould number/station number: The numbers can be set according to the actual mould station
numbers of the machine.
(10) Blow function: If the function is selected, the blow action only exists in automatic injection
or manual blow; otherwise, the blow output will always exist.
(11) Machine type: Vertical type/horizontal type.
(12) Simultaneous opening/melting: If selecting suspension, the melting action will stop when the
opening is performed; if selecting to continue, the melting action will not stop when the opening
is performed.
(13) Manual injection platform: If this platform is selected, the injection platform will act when
the injection is performed; otherwise, the platform will not act.
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Chapter 4 Instructions for the System Commissioning Settings
User's Manual for TB128 V2.0
Enter the Engineer page; press
and the following is shown:
key twice to enter the Upper limit control setting page
Chose special function2(upper limit)
Next
Return Engineer
mold close pressure
30.0
Eject or pressure 160.0
Feed pressure 160.0
mold close flux
20.0
Eject or fl ux 99.0
Feed flux 99.0
mold open pressure 160.0
Nozzle pressure 160.0
Temperature upper limit 160.0
99.0
Nozzle flux 99.0
Temperature Percent 99.0
Turn table pressure 160.0
injector pressure 160.0
99.0
Injector flux 99.0
mold open flux
Turn table flux
Hint:set range:0.0~99.0
Descriptions on setting parameters function mode
(1) Pressure/flow upper limit: The set values on the page will depend on the upper limit scope of the mold
parameter set values on various pages.
(2) Temperature/percent upper limit: The temperature set value upper limit scope.
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Chapter 4 Instructions for the System Commissioning Settings
User's Manual for TB128 V2.0
9. Standby Function Setting Page
After entering the correct password, press
Page. The following is displayed:
Next
时 间
TIME
Key to enter the Standby Function Setting
Return Engineer
Standby Function
Y
6
Y
26
ON
Y
0
Y
0
OFF
Y
0
Y
0
OFF
Y
0
Y
0
OFF
X
25
X
0
ON
X
5
X
10
ON
X
0
X
0
OFF
X
0
X
0
OFF
Hint:0.OFF 1.ON
Descriptions on setting parameters function mode
(1 ) Outpu t P oint Tr an sfer Fu nc tio n: Th is fu nc tio n can b e activate d o r deactivate d. If activ ated, th e
Output point exec utes immediate ly transfer operation. In cas e that mal-funct ion or dama ge
occurs to a certain point, the control can be transferred to another point by activating this
function. For example, in case that fail ure occurs to the mould opening output point and t he
knockout core function is deactivated, the Y06 mould opening point can be transferred to Y26
and then the o utput wires should be exchanged.The system is equippe d with the function of
simultaneous ly tra nsferring two output points. Once this function is activated, the system m akes
judgment on the two selected items. If the item is [ON], the transfer of the pre-set conditions
of the item will be executed.
(2) Input Point Transfer Function: This function can be activated or deactivated. If activated, the
input point executes imm ediately tr ansfer operation. In case that m al-f unction or dam age occurs
to a certain point, the control can be transferred to ano ther point by activating this function. For
example, in case that failure occurs to the front safety door input point and the knockout core
fu nction is deactivate d,the X00 front safety do or inpu t point can b e transfe rred to X25 an d th en
the input wires should be exchanged. The system is equipped with the function of simultaneously
transferring two in put points.once this function is activated, the system makes judgment on
the two selected items . If the item is[ON], the tran sfer of th e pre-set con ditio ns o f the item will
be execu ted.
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Chapter 4 Instructions for the System Commissioning Settings
User's Manual for TB128 V2.0
10. Programmable Standby Function Page
After entering the correct password, press
following is displayed:
Next
时 间
Key twice to enter the Programmable Page. The
TIME
Programmable Standby Function
Return Engineer
Enable
Y
4
AT
CD
Segment out
Enable
Y
6
AT
FH
Segment out
Disable
Y
0
AT
Segment out
Disable
Y
0
AT
Segment out
Disable
Y
0
AT
Segment out
A=fast mold close B= low pressure C=high pressure D=mold close stop
E=nozzle advan ce F=injector advance G=h old pressure H=feed
I=injec tor return J=nozzle return K=mold open slow L=fast mold open
M=low mold open N=ejector O=c ore P=m old adjecte
Hint:set range :0~77
Descriptions on setting parameters function mode
In order to meet diversified application needs and provide an innovative product, we take the
Initiat ive t o offer t he progr amm able sta ndby fun ct ion page so t ha t the use rs can define a nd
revise by themselves the functions and the action sequence.
Example 1: For a certain mould injection machine, due to the diffe rent design of the oil piping,
it is required that a point is output while clamping at high pressure and the power will not be
interru pted until th e melt finishes taking out. To achieve such a sp ecial function, choose an item
and h ave it activ ated,an d th en spec ify an o utput point (i.e. this functio n is output th ro ugh Y 01 ),
and then set the action sequence [CD].
Notes: Regarding the out put scope of Se quence D Clamping S top, in automa tic mode, the
Clamping switch is contacted during the process of mould close at high pressure, and this
sequence output starts until the melting finishes; in manual mode, the clamping switch is contacted
during the process of mould close at high pressure, and this sequence output starts until the mo uld
opening key or the reset key is p ressed.
Example 2: For a certain mo uld injection machine, due to the different design of the oil piping,
it is required that a point is output while injecting and melting. To achieve su ch a special function,
Choose an item and have it ac ti va ted, and t hen sp ecify an output point (i.e. this function i s
output through Y22),and then s et the action sequence [FH].
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Chapter 4 Instructions for the System Commissioning Settings
User's Manual for TB128 V2.0
11. Temperature ParameterSetting Page
After entering the correct password, press Key
Setting Page. The following is displayed:
Next
温 度
TEMP.
Temperature Parameter
Function
Ejector
Enable
P
100
D
200
1 Segment
Enable
100
200
2 Segment
Enable
100
200
3 Segment
Enable
100
200
4 Segment
disable
100
200
5 Segment
Disable
100
200
K 6 Oil Temperature Alarm
Disable
Oil Temperature upper limit
60.0
to enter the Temperature Parameter
Return Engineer
Hint:set range :0~300
function Description on setting parameters
(1) Ejector Function、 1Segment、 2Segment 、3Segment 、4Segment 、5Segment function、 [Activated]or
[Deactivated] can be chosen. If deactivated, the system will not execute inspectionand control on
this sequence.
(2) Oil Temperature Alarm: [Activated] or [Deactivated] can be chosen. If deactivated, once it is detected
(3) Pd Setting: Pd has been set before ex-factory. It is recommended that the user should not revise this
parameter under normal circumstance.
(4) Proportion control: proportion control is one of the simplest way for controlling, in which the input
error signals are in proport ion relation with output signals. There are steady-state errors when
proportion control is the only way to be utilized.
(5) Different coefficient control: in different coefficient control, output error signals of controller form
direct proportion relationship with input error signals of controller Fluctuation even destabilization
may appear in automatic control system during the course of getting over and adjusting errors. The
reason is: the existing heavier inert (links) or lagging assemblies can constrain errors, and its changing
is always behind the changing of errors.The solution is to make the changing of errors constraint effect
become advancing, i.e., the errors constraint effect should be zero when errors become close to zero.
That is, it is not efficient enough to i ntroduce proportion into contr oller merely. The function of
Proportion can only enlarge the amplitude value of errors. But at present time it is necessary toin
c rea se differe nt coefficient , whic h can fo rec ast the changing d irect ions of th e errors . Thec ontroller
combined proportion with different coefficient can cause errors constraint effect to be zero, even
to be negative,thereby severe over adjusting of proportion under controlling can be avoided. So for
Assemblies under controlling with heavier inertia or lagging, PD controller can improve dynamic
behaviors of system during adjustment.
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Chapter 4 Instructions for the System Commissioning Settings
User's Manual for TB128 V2.0
12. Machine No./Ex-Factory Value/Time Setting Page
After entering the correct password, press Key
Time Setting Page. The following is displayed:
to enter the Machine No./Ex-Factory Value/
Machine No./Ex-Factory Value
Next
Machine No
M3
Controller No
PS860BM/TB128
Soft ware version
V2.0
Return Engineer
Input conversion AB C enter
timer to zero
Confirm
System Backup value
Confirm
Ex-Factory Value Restoration
Confirm
Code table
enter
Super password
TUE
2010-04-25
15:30:40
Hint:1-12
Descriptions on setting parameters function mold
(1) Machine No: The system is equi pped with the function of setting NO.for the mou ld injection
machine so that the manufacturer can set the No. for easy sales management and after-sales
service record.
(2) Ex-Factor y Value Restorat ion : During the modifying process of passw ord page s, if norma l
ope rat ion cannot be achieved due to too much dev iati ons of the modified paramete rs, pres s
Key En ter and choo se Confirm, and then a ll the conten ts and all the pa ramete rs will be restored
to the standards values set before ex-factory.
(3) System Backup value:standard values backup are provided for resetting when machines leave
factory;
(4).Time setup: to set up the time, after the setup, press the [input] key, and then press [OK], the
update is suc cessfully set up.
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Chapter 5 Input/Output Mode Inspection
User's Manual for TB128 V2.0
Chapter 5 Input/Output Mode Inspection
1. Input Inspection Page
(1) Press Key
displayed:
on the Main Page to enter Input Inspection Page I and the following will be
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(2) Press Key
displayed:
3
input inspection 1
16:33:30
X00 safe front door
X01 Low pressure mold close
X02 high pressure mold close
X03 mold close stop
X10 mold open fast
X11 mold open slow
X12 mold open stop
X13 mold advance stop
X04 Electric Eye enter
X05
X14 mold advance slow
X15 injection Segment 2
X06 ejector return stop
X07
X16
X17 injection stop
YZ
on the Main Page to enter Input Inspection Page I I and the following will be
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input inspection 2
X20
X21 mold high
16:33:30
X30 mold close 2stop
X31 mold open 2stop
X22 mold advance high
X23 stop quick
X24
X25
X26
X27 data lock
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45
Chapter 5 Input/Output Mode Inspection
User's Manual for TB128 V2.0
(3) Press
key on the main page to enter key inspection 1, now the menu is as following;
2010-04-28
key inspection 1
Manual blow
Manual Electric advance
Manual Electric return
Standby
Standby
Manual
Auto
Emergency reset
Alarm clear
Manual mold open
Manual mold close
Manual mold open 2
Manual mold advance
Manual mold return
Manual Injection
Manual mold close 2
(4) Press
16:33:30
key on the main page to enter key inspection 2, now themenu is as following;
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key inspection 2
16:33:30
Electric ON/OFF
Manual nozzle advance
Manual feed
Standby
Standby
Standby
Standby
Manual nozzle return
Information lock
Emergency shut up
Manual mold close
Standby
Motor ON/OFF
The inspection pages above can only provide for monitoring, but not for
amending data, solid quadrel shows signal input.
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Chapter 5 Input/Output Mode Inspection
User's Manual for TB128 V2.0
(5) Press
6
PQR
Key on the Main Page enter A/Dcheck and the following will be displ ayed:
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16:33:30
A/D check
K0 eject temperture
K1 1Segment temperture
K2 2Segment temperture
K3 3Segment temperture
K4 4Segment temperture
K5 5Segment temperture
K6 oil 1temperture
The above input inspection pages are used for signal inspection and cannot accept information
modification. The solid box on the display indicates that the signals are being input.
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Chapter 5 Input/Output Mode Inspection
User's Manual for TB128 V2.0
2.output inspection
(1)Press
on the main page to enter output inspection1, now the menu is as following;
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(2) Press
Output inspection 1
16:33:30
Y00 mold close
Y10 ejector return
Y01 nozzle advance
Y11 Ejector pressure advance
Y02 inj ector
Y12 Pressure relief
Y03 feed
Y13 Ejector pressure return
Y04 suck back
Y14 mold close 2
Y05 nozzle return
Y15 mold open 2
Y06 mold open
Y16 mold advance quick
Y07 ejector advance
Y17 pressure relief 2
on the main page to enter output inspection 2, now the menu is as following;
20 10-04-28
Output inspection 2
16:33:30
Y20 Standby
Y30 Standby
Y21 Standby
Y31 Ejector pressure advance
Y22 Standby
Y32 Standby
Y23 Standby
Y24 Standby
Y33 Standby
DA 1 pressure indication
Y25 Standby
DA 2 flow indication
Y26 Standby
DA 3 pressure indication
Y27 Standby
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Chapter 5 Input/Output Mode Inspection
User's Manual for TB128 V2.0
(3) Press
on the main page to enter output inspection 3, now the menu is as following;
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Output inspection 3
16:33:30
T0 ejector temperture
S12Motor Y
T1 1Segment temperture
S13Motor M
T2 2Segment temperture
Manual
T3 3Segment temperture
auto
T4 4Segment temperture
Heater ON/OFF
T5 5 Segment temperture
Feed
S11Motor △
(6) Above delivery inspection pages are used for monitoring signals. If you want to inspect whether
the delivery valve is ok or not manually without any actions, you can move the cursor to the
delivery name which is waiting for your inspection, pressure enter button,then the delivery valve
will come to work. Meanwhile the solid block in the scene shows the delivery of the signals.
Special explaination
All the input and output point pages in this instruction manual are subject to changes without
notice. The inspection pages displayed on the computer should be correct and final.
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Reference & Appendices
User's Manual for TB128 V2.0
210
194
180
8
30
20
227
392
470
454
6-M4X12 screw
4
8
8
TB128 keyboard installation dimension Layout
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Reference & Appendices
User's Manual for TB128 V2.0
135
PW450 POWER PACK
143
151
7.5
34
15
126
7.5
15
35
External dimensions and installation hole positions drawings for power supply case
and transformer
5
6
8
210
190
198
PS 86 0BM
35.75
202
228.5
300
35.75
Exterior dimensions and installation hole position drawings for main controller
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52
R
+ 1 0VP
+ 1 0VS
1 0V G
C GN D
CAH/ACAL/B+
GND
+24V
+ 2 4V
GND
+ 2 4V
+ 2 4V
2 4V G
2 4V G
Motor Electric-Heating W iring D iagram (for reference only)
P2
P1
User's Manual for TB128 V2.0
Reference & Appendices
Reference & Appendices
User's Manual for TB128 V2.0
RS232
Analog ou t
CAN /4 85
Orange Brown Ye llow
Gray
+ 5 V（3 A）
+ 2 4 V（4 A）
+ 2 4 V（8 A）
+ 3 8 V（2 A）
Y 33
Y 32
Y 31
Y 30
Y 27
Y 26
Y 25
Y2 4
Y 23
Y 22
Y 21
Y 20
Y 17
Y 16
Y 15
Y1 4
Y 13
Y 12
Y 11
Y 10
Y 07
Y 06
Y 05
Y0 4
Y 03
Y 02
Y 01
Y 00
+24V
A1
B1
A2
B2
AD G
FireWire 1 2
M
11
Y
10
9
OIL
8
T5
7
T4
6
T3
5
T2
4
T1
3
T0
2
zero value N 1
PS860BM
PS 86 0B M Input & Output Wiring Diagram
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Reference & Appendices
User's Manual for TB128 V2.0
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Reference & Appendices
User's Manual for TB128 V2.0
R
S T
3
PO WE R MCB
Absorption
Component
N
MC1
Absorption
Component
Coil Interference Absorption
N
Contact Interference Absorption
O.L
Absorption
Component
Motor End Interference Absorption
MOTOR
Common Interference Suppression Method (for reference only)
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