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Product Range Piping Systems
Machines for Processing Plastic - Pipes
Page
Electrofusion Units and Accessories
4
Tools for preparing pipe and surfaces
18
Accessories for job sites
22
Pipe Cutters
34
KL – Line Butt Fusion machine
38
GF – Line Butt Fusion machine
61
SUVI ® 50
108
WM – Line Butt Fusion machine
113
Pipe Cutters
129
Accessories for job sites
133
3
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Tooling and Installation equipment
Electrofusion Units and Accessories
5
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9
MSA 400
Traceability Electrofusion Unit
Professional electrofusion unit for traceability of piping system components from raw
material to completed electrofusion joint (to ISO 12176). The MSA units with the unique
inverter technology and the active cooling system for trouble-free operation from
generator or mains supply. Suitable for jointing in series. The unit is equipped with
barcode reader pen and a memory card (exchangeable data carrier). The unit is robust,
light and easy to use. The menue has up to 24 different languages. Inclusive 1 transport
case, 1 pair of angle adapter clips 4.0mm, operating instructions, configuration card and
Software MSA WIN-WELD.
Technical Data
Ambient temperature
Mains voltage
Mains frequency
Fusion voltage
Fusion current
Power
Protection
Mains cable
Fusion cable
Dimensions (WxHxD)
Weight incl. cables
Display
Size display (WxH)
Type size
Languages
Warranty
Type
Code
MSA 400 799 350 376
PF 2 51 306
10
MSA 400 799 350 451
MSA 400 799 350 384
-10 °C - +45 °C
180 V - 264 V AC
45Hz - 65 Hz
8 - 42 (48) V AC
max. 80 A
max. 3500 W
1 / IP 65
3m
3m
285 x 360 x 200 mm
ca. 11,5 kg, light-weight aluminium housing
LCD graphic, background light, contrast adjustment
132 x 39 mm
8 mm
German, English, French, Chinese, Czech, Hungarian, Italian,
Norwegian, Dutch, Polish, Rumanian, Slovakian, Portuguese,
Danish, Spanish, Estonian, Finnish, Croatian, Lithuanian, Swedish, Slovenian, Turkish, Russian, Bulgarian
24 months
kg
16,800
Description
Standard, with barcode reader
pen+transport case
16,800 Plus, with barcode scanner+transport case
16,800
Standard CH power plug, with barcode
reader pen+transport case
Tooling and Installation equipment
MSA 350
Record Electrofusion Unit
Professional electrofusion unit for recording jointing data of electrofusion components
as a basis for electronic joint recording. The MSA units with the unique inverter
technology and the active cooling system for trouble-free operation from generator or
mains supply. Suitable for jointing in series. The unit is equipped with barcode reader
pen, optional with barcode scanner. The unit is robust, light and easy to use. The menu
has up to 24 different languages. Inclusive transport box, 1 pair of angle adapter clips
4.0 mm, operating instructions, configuration card and Software MSA WIN-WELD.
(for read out of fusion data are the Data transfer cable PC, Code 799 350 385 or the
Memory card 256 kB, Code 799 350 395 required).
Technical Data
Ambient temperature
Mains voltage
Mains frequency
Fusion voltage
Fusion current
Power
Protection
Mains cable
Fusion cable
Dimensions (WxHxD)
Weight incl. cables
Display
Size display (WxH)
Type size
Languages
Warranty
Type
Code
MSA 350 799 350 391
PF 2 51 306
MSA 350 799 350 441
MSA 350 799 350 392
-10 °C - +45 °C
180 V - 264 V AC
45Hz - 65 Hz
8 - 42 (48) V AC
max. 80 A
max. 3500 W
1 / IP 65
3m
3m
285 x 360 x 200 mm
ca. 11,5 kg, light-weight aluminium housing
LCD graphic, background light, contrast adjustment
132 x 39 mm
8 mm
German, English, French, Chinese, Czech, Hungarian, Italian,
Norwegian, Dutch, Polish, Rumanian, Slovakian, Portuguese,
Danish, Spanish, Estonian, Finnish, Croatian, Lithuanian, Swedish, Slovenian, Turkish, Russian, Bulgarian
24 months
kg
Description
11,500
Standard, with barcode reader
pen+transport case
16,800 Plus, with barcode scanner+transport case
16,800
Standard CH Power plug, with barcode
reader+transport case
11
Tooling and Installation equipment
MSA 300
Automatic Electrofusion Unit
Automatic electrofusion unit with barcode reader pen, optional with barcode scanner.
The MSA units with the unique inverter technology and the active cooling system for
trouble-free operation from generator or mains supply. Suitable for jointing in series.
The unit is robust, light and easy to use. The menu has up to 24 different languages.
Inclusive transport box, 1 pair of angle adapter clips 4.0 mm, operating instructions and
configuration card.
Technical Data
Ambient temperature
Mains voltage
Mains frequency
Fusion voltage
Fusion current
Power
Protection
Mains cable
Fusion cable
Dimensions (WxHxD)
Weight incl. cables
Display
Size display (WxH)
Type size
Languages
Warranty
Type
Code
MSA 300 799 350 375
PF 2 51 306
12
MSA 300 799 350 431
MSA 300 799 350 383
-10 °C - +45 °C
180 V - 264 V AC
45Hz - 65 Hz
8 - 42 (48) V AC
max. 80 A
max. 3500 W
1 / IP 65
3m
3m
285 x 360 x 200 mm
ca. 11,5 kg, light-weight aluminium housing
LCD graphic, background light, contrast adjustment
132 x 39 mm
8 mm
German, English, French, Chinese, Czech, Hungarian, Italian,
Norwegian, Dutch, Polish, Rumanian, Slovakian, Portuguese,
Danish, Spanish, Estonian, Finnish, Croatian, Lithuanian, Swedish, Slovenian, Turkish, Russian, Bulgarian
24 months
kg
16,800
Description
Standard, with barcode reader
pen+transport case
16,800 Plus, with barcode scanner+transport case
16,800
Standard CH Power plug, with barcode
reader pen+transport case
Tooling and Installation equipment
MSA 250
Automatic Electrofusion Unit
Automatic electrofusion unit with barcode reader pen, optional with barcode scanner.
The MSA units with the unique inverter technology and the active cooling system for
trouble-free operation from generator or mains supply. Suitable for jointing in series.
The unit is robust, light and easy to use. Single push-button operation, display shows
fusion time and energy consumed. Inclusive transport box, 1 pair of angle adapter clips
4.0 mm and operating instructions.
Technical Data
Ambient temperature
Mains voltage
Mains frequency
Fusion voltage
Fusion current
Power
Protection
Mains cable
Fusion cable
Dimensions (WxHxD)
Weight incl. cables
Display
Size display (WxH)
Type size
Warranty
Type
Code
MSA 250 799 350 407
PF 2 51 306
MSA 250 799 350 421
MSA 250 799 350 406
-10 °C - +45 °C
180 V - 264 V AC
45Hz - 65 Hz
8 - 42 (48) V AC
max. 80 A
max. 3500 W
1 / IP 65
3m
3m
285 x 360 x 200 mm
ca. 11,5 kg, light-weight aluminium housing
LED 1 x 4 N, 7 Segments
50 x 18 mm
14 mm
24 months
kg
Description
16,800
Standard, with barcode reader
pen+transport case
16,800 Plus, with barcode scanner+transport case
16,800 Standard, with CH power adapter, barcode
reader pen+transport case
13
Tooling and Installation equipment
MSA 210 Manual Electrofusion Unit
Monovalent electrofusion unit with easy manual entry of fusion time by the operator
according to the fitting requirements. The unit can be used on the product range of
+GF+ electrofusion fittings up to a nominal diameter of 500 mm SDR 17. Suitable for
jointing in series, temperature excess protected. The unit stores the last fusion time and
generates a consecutive fusion counter. A buzzer indicates the start and the end of the
fusion cycle.
Technical Data
Ambient temperature
Mains voltage
Mains frequency
Fusion voltage
Internal Fuse
Power consumption
Protection
Mains cable
Fusion cable
Connector
Dimensions (WxHxD)
Weight incl. cables
Display
Size display
Type size
Warranty
-10°C - +40°C
180 V - 250 V AC
45 Hz - 65 Hz
39,5 V
20 A
max. 2750 W
IP 65
4m
3m
4,0 mm / 90
270 x 480 x 150 mm
ca. 21 kg
LED 1 x 4 N, 7 segments
50 x 18 mm
14 mm
12 months
Code
790 128 001
Adapter
• Adapters for electrofusion units with 4 mm connectors. Compatible with electrofusion
units MSA 200, MSA 250, MSA 300, MSA 350 and MSA 400.
• Scope of delivery: 1 pair (2 pieces). (As additional components. One pair of adapters
are provided with all MSA 250, MSA 300, MSA 350 and MSA 400 control units).
Type
PF 2 51 306
14
4,0 mm
4,7 mm
4,0 mm
4,7 mm
Code
kg
799 350 340
799 350 341
799 350 461
799 350 462
0,055
0,059
0,055
0,055
Description
Angle adapter, black
Angle adapter, grey
Adapter, black
Adapter, white
Tooling and Installation equipment
Software MSA WIN WELD
General functions:
• Reading and management of fusion data
• Sort- and filter functions
• Issue single records, collected records
• Reading and formatting of memory cards
• Reading and management of traceability data, according ISO 12176-4
• Export functions for conversion to conventional data base files, Excel or Acces
• Installed languages: German, English, French, Italian, Dutch, Croatian
• Creating individual barcodes
• Individual configuration of fusion devices
• Professional software for analysis and data management of electrofusion data,
traceability data and for configuration barcodes (Z functions). Compatibility with MSA
350 (fusion data) and MSA 400 (fusion and traceability data).
• The software is suitable for Windows ME/NT4/2000/XP.
• Scope of delivery: CD-ROM, installation guide (manuals and additional information
on CD-ROM)
PF 2 51 306
Code
kg
799 350 365
0,180
Description
Software for MSA 350 and MSA 400
Software PIPE WIN WELD / SUVI WIN WELD
• Professional software for analysis and documentation of installed piping systems or
of a defined part of it: Pipe book. With PIPE WIN WELD it is possible to create a
complete electronic documentation of the installed pipes and pipe connection
elements. The software works with the data bases of MSA WIN WELD and SUVI
WIN WELD. The software makes it possible to work with data from other
manufacturers (CSV module for data transfer).
• The software is suitable for Windows ME/NT4/2000/XP.
• Delivery: CD-ROM, USB hardlock (PIPE WIN-WELD, PIPE WIN-WELD CSV),
installation guide (manuals and additional information on CD-ROM)
Type
Code
kg
PIPE CSV 790 119 301
0,180
PIPE 790 119 302
SUVI 790 119 303
0,180
0,180
PF 3 25 117
Description
Complete package incl. CSV module for
data transfer, USB hardlock
Complete package, USB hardlock
Complete package
Cables and Data Carriers
• PC data transmission cable: to transfer fusion data directly to a PC.
• Printer transmission cable: serial/parallel interface adapter cable to provide data
print-outs directly from a printer.
• Supplementary memory card: to be used as an exchangeable data carrier. A
memory card is supplied with MSA 400 control units.
Type
Code
MSA 350/MSA 400 799 350 385
799 350 387
PF 2 51 306
MSA 350/MSA 400 799 350 395
kg
Description
0,095
0,042
Data transmission cable (PC connection)
Serial-/parallel interface adapter cable,
serial RJ 45/Centronics 36 (printer
connection)
0,020 Memory card (record card 256 kB capacity
for 400 Fusions protocols)
15
Tooling and Installation equipment
Serial /Parallel Interface Adaptor Cable
Type
Code
MSA 350/MSA 400 799 350 387
PF 2 51 306
16
kg
0,042
Description
Serial-/parallel interface adapter cable,
serial RJ 45/Centronics 36 (printer
connection)
Tooling and Installation equipment
Memory Cards
Type
Code
kg
MSA 350/MSA 400 799 350 395
PF 2 51 306
Description
0,020 Memory card (record card 256 kB capacity
for 400 Fusions protocols)
Z Function Cards for MSA 2000/3000
Type
PF 2 51 306
MSA 2000/3000
MSA 2000/3000
MSA 2000/3000
MSA 2000/3000
MSA 3000
MSA 2000/3000
Code
kg
173 281 189
173 281 190
173 281 191
173 281 192
799 350 344
173 281 247
0,494
0,460
0,005
0,005
0,500
0,238
Pieces Description
100
100
100
100
100
1
Master card (Z3) coded
Order card (Z4) uncoded
Service card (Z6) uncoded
Memory card (Z8) uncoded
Operator card settings (Z22) uncoded
Identification card set
Barcode Reader Pen
• Compatible with MSA 250, MSA 300, MSA 350 and MSA 400 electrofusion control
units. (As additional component. A bar code reader pen or scanner is provided with
all MSA 250, MSA 300, MSA 350 and MSA 400 units.)
PF 2 51 306
Code
kg
799 350 335
799 350 337
0,190
0,046
Description
Barcode reader pen SUVI® 400
Pouch for reader pen 799 350 335
Barcode Readers and Adapters
Barcode Scanner MSA Plus
• Robust, handy barcode scanner with a high reading performance made for the
construction site. Quick, safe and professional! Compatible with MSA 250, MSA 300,
MSA 350 and MSA 400 electrofusion control units.
• Scope of delivery: Barcode scanner, pouch, instructions. (As additional component.
A bar code reader pen or scanner is provided with all MSA 250, MSA 300, MSA 350
and MSA 400 units).
PF 2 51 306
Code
kg
799 350 419
0,350
Description
Barcode scanner
17
Tooling and Installation equipment
Tools for preparing pipe surfaces
Rotary Peeler RS
This innovative Rotary Peeler RS is designed to use for universal peeling at the pipe
endfor electrofusion couplings, tees and elbows and as well as for electrofusion
saddles. Suitable for peeling of pipes made out of PE80, PE100, PEX, PP.
Feature and your advantage:
Spring loaded peeling blade:Independent peeling quality of pipe ovality or tolerances
Pivoted mounted peeling blade: To compensate the shape of coiled pipe
Optimized cutting geometry: Defined chip thickness with cutting width overlap
One tool per dimension: Minimized swivel radius for peeling in narrow locations
Divisible tool: Peeling for saddles with the same tool
Peeling length: No limitation of peeling length
Guidance rolls: 3 point support for dimensional optimized cutting feed, time saving
Guidance rolls with smooth surface: No damage of pipe surface, no dirty guidance
rolls
Time saving: Tool is always ready to use, it can be used for the next peeling without
setting the peeling blade back in its origin position
Your advantage: Time saving and highest repeatable peeling quality at smallest
rotation radius. No operator errors possible for change of dimension.
Included: 1 x Rotary Peeler RS, Transport case, Operating manual, Spare parts list
Article
d
Code
kg
790 136 001
790 136 002
790 136 003
790 136 004
790 136 005
790 136 006
790 136 007
790 136 008
790 136 009
790 136 010
790 136 011
790 136 012
790 136 013
790 136 014
790 136 015
1,250
1,250
1,250
1,450
1,450
1,450
1,650
1,650
1,650
1,850
1,850
1,850
2,150
2,150
2,150
[mm]
PF 3 25 879
RS 40
RS 50
RS 63
RS 75
RS 90
RS 110
RS 125
RS 140
RS 160
RS 180
RS 200
RS 225
RS 250
RS 280
RS 315
40
50
63
75
90
110
125
140
160
180
200
225
250
280
315
Replacement blade to Rotary Peeler RS
d-d
Code
kg
[mm]
PF 3 25 118
18
40 - 315 790 136 112
0,006
Tooling and Installation equipment
Transport cases for Rotary Peeler RS
• Included in the scope of delivery of the Rotary Peeler RS
Article
PF 3 25 879
9 300 725
Description
RSTC 40-110
RSTC 125-160
RSTC 180-225
RSTC 250-315
Dimension
for RS 40-RS 110
for RS 125-RS 160
for RS 180-RS 225
for RS 250-RS 315
326x222x116 mm
437x395x116 mm
450x360x132 mm
566x435x156 mm
Code
790 136 211
790 136 212
790 136 213
790 136 214
Peeling Tool PT 1 E
• The rotating Peeling Tool PT 1 E is suitable for preparing pipe ends with diameters d
20 - 90 mm (when installing electrofusion couplers and fittings). The tool ensures a
constant peeling quality on the complete peeling surface and is suitable for PE80, P
• Scope of delivery: 1 basic tool in a plastic carrying case, without pipe inserts. The
case has sufficient space for approximately 6 pipe inserts.
d-d
Code
kg
Description
[mm]
PF 2 51 305
9 300 725
20 - 90 799 150 382
3,400
Basic Tool PT 1 E
Pipe Inserts for Peeling Tool PT 1 E
d
Inch Code
kg
Description
[mm]
PF 2 51 305
20
20
25
25
32
40
50
63
63
75
75
90
90
2
3
2
3
3
4
5
4
6
5
7
5
8
799 300 739
799 300 741
799 300 740
799 300 742
799 300 743
799 300 744
799 300 745
799 300 725
799 300 746
799 300 727
799 300 747
799 300 748
799 300 749
0,220
0,220
0,230
0,230
0,230
0,230
0,350
0,475
0,475
0,601
0,601
0,834
0,220
Pipe Insert SDR 11
Pipe Insert SDR 7
Pipe Insert SDR 11
Pipe Insert SDR 9
Pipe Insert SDR 11
Pipe Insert SDR 11
Pipe Insert SDR 11
Pipe Insert SDR 17
Pipe Insert SDR 11
Pipe Insert SDR 17
Pipe Insert SDR 11
Pipe Insert SDR 17
Pipe Insert SDR 11
Accessories for Peeling Tool PT 1 E
• Replacement blade.
d-d
Piece Code
kg
Description
[mm]
20 - 90
1 799 150 383
0,150
Replacement blade, 1 piece
PF 2 51 305
19
Tooling and Installation equipment
9 300 750
Peeling Tool PT 2
• The rotating Peeling Tools PT 2 are suitable for preparing pipe ends (when installing
electrofusion couplers and fittings). The tool ensures a constant peeling quality on
the complete peeling surface and is suitable for PE80, PE100 and PEX pipes.
• Scope of delivery: 1 tool (size 1, 2 or 3) in a case (size 1 in aluminium, size 2 and 3
in plastic).
d-d
Code
kg
Description
[mm]
PF 2 51 305
20
90 - 250 799 300 753
110 - 400 799 300 755
110 - 500 799 300 756
5,100
7,320
11,000
Size 1, peeling length 140 mm
Size 2, peeling length 150 mm
Size 3, peeling length 175 mm
Tooling and Installation equipment
Spare Parts for PT 2 Peeling Tool
• Firm metal knife usable on four sides
d-d
Piece Code
kg
Description
[mm]
90 - 500
90 - 500
PF 2 51 305
1 799 150 355
1 799 150 321
0,008
0,100
Replacement blade, 1 piece
Tool holder
Repair kit spindles for peeling tool PT 2
• Comprising 1 main spindle, 1 fixing bolt, 1 end plate, 2 rollers and 1 spacing disk
d-d
Code
kg
[mm]
90 - 250 799 150 360
110 - 400 799 150 361
110 - 500 799 150 362
PF 2 51 305
1,000
0,420
1,000
Repair kit screws and springs for peeling tool PT 2
• Comprising 1 assembly screw long, 1 clamping screw, 1 handle, 1 srew for flat
spring, 1 screw for cutting plate, 1 nut for feed, 1 flat spring, 1 spring for rapid
adjustment and 1 clamping spring
d-d
Code
kg
[mm]
90 - 500 799 150 369
PF 2 51 305
0,300
Repair kit feed for peeling tool PT 2
• Comprising 1 carriage bolt, 1 guide unit and 1 guide end plate
d-d
Code
kg
[mm]
90 - 250 799 150 363
110 - 400 799 150 364
110 - 500 799 150 365
PF 2 51 305
0,500
0,346
0,500
Repair kit tool holder for peeling tool PT 2
•
•
•
•
•
•
Complete comprising:
1 feed nut,
1 nut for feed,
1 spring for rapid adjustment,
1 washer
1 fixing screw
d-d
Code
kg
[mm]
PF 2 51 305
90 - 500 799 150 370
0,069
21
Tooling and Installation equipment
9 300 700
Peeling Tool PT 4
• The easy-to-use peeling tools PT 4 are suitable for preparing pipe ends (when
installing electrofusion couplers and fittings). The tools ensure a constant peeling
quality on the whole peeled area and are suitable for PE80 and PE100 pipes. There
is no tool service ararngement for the PT 4.
• Scope of delivery: 1 tool with exchangeable blade (4 cutting surfaces).
PF 2 51 305
9 300 700
d
e
[mm]
[mm]
20
20
25
25
32
40
50
63
1.9
3.0
2.3
3.0
3.0
3.7
4.6
5.8
Code
kg
Description
799 300 704
799 300 705
799 300 706
799 300 707
799 300 708
799 300 709
799 300 710
799 300 711
0,271
0,255
0,308
0,290
0,340
0,380
0,436
0,540
Pipe Insert SDR 11
Pipe Insert SDR 7
Pipe Insert SDR 11
Pipe Insert SDR 9
Pipe Insert SDR 11
Pipe Insert SDR 11
Pipe Insert SDR 11
Pipe Insert SDR 11
Accessories for Peeling Tool PT 4
• Replacement blade.
d-d
Piece Code
kg
Description
[mm]
20 - 63
1 799 150 275
0,006
Replacement blade with 4 cutting surfaces
PF 2 51 305
Peeling Tool RTC-710
The peeling tool RTC-710 is suitable to prepare pipe ends in big dimensions (d 355-710
mm). The tool ensures a constant peeling quality on the complete peeling surface of
max. 530 mm length and is suitable for PE 80 and PE 100 pipes.
Scope of delivery: 1 Scraper arm, 1 Self-centering chuck base, 2 Aluminium transport
cases, 1 screwdriver, 1 spare blade, 1 span cleaning knife, 1 accessories bag.
d-d
Code
kg
Description
[mm]
PF 2 51 305
9 198 033
355 - 710 799 300 757
16,000
max. working-range 530 mm
Hand Scraper
• The Hand Scraper can be used to prepare the fusion zone on PE80 pipes.
PF 2 51 305
22
Code
kg
799 198 094
799 198 033
0,100
0,100
Description
with long handle
Tooling and Installation equipment
Clamps and installation aids
Multiple use Assembly Tool Branch fitting d140mm
• Only to be used with Branch Fitting d140mm
• Delivered as complete Kit including screws and belt
d
Code
kg
[mm]
PF 2 51 336
9 350 358
140 193 281 027
0,740
Swivel Clamp
• The Swivel Clamp centralises pipes with dimensions from d 63 - 180 mm
automatically. Suitable for coupler connections as well as reductions and bends. The
15° adjustment makes an exact positioning from 15° to 90° possible.
d-d
Code
kg
[mm]
63 - 180 799 350 358
18,000
PF 2 51 305
23
Tooling and Installation equipment
9 301 475
Double Clamp
• The user-friendly Double Clamps are suitable for coupler connections. They are
quickly and easily put into position and prevent pullout and pipe movements during
the fusion time and cooling time.
• Scope of delivery: 1 tool consisting of 1 beam (compact), 2 vee-clamps complete
with ratchet and belt.
d-d
Code
kg
[mm]
63 - 125 799 301 484
110 - 225 799 301 486
225 - 500 799 301 488
2,795
10,000
15,000
PF 2 51 305
9 301 450
Quadruple Clamp
• The professional Quadruple Clamps are suitable for coupler connections. They are
quickly and easily put into position and ensure a stress-free fusion. They prevent
pullout and pipe movements during the fusion and cooling times.
• Recommended for difficult site conditions with large installation-induced stresses.
• Scope of delivery: 1 tool consisting of 1 beam (long), 4 vee-clamps complete with
ratchet and belt.
d-d
Code
kg
[mm]
63 - 125 799 301 459
110 - 225 799 301 461
225 - 500 799 301 463
6,900
19,000
28,500
PF 2 51 305
9 301 525
Twin Clamp
• The easy-to-use Twin Clamp is suitable for coupler connections on straight or coiled
pipe. The clamps prevent pullout and pipe movements during the fusion and cooling
time.
• Scope of delivery: 1 complete tool.
d
Code
kg
799 301 536
799 301 537
799 301 538
799 301 539
799 301 540
799 301 541
0,498
0,471
0,756
0,876
1,167
1,438
[mm]
PF 2 51 305
24
20
25
32
40
50
63
Tooling and Installation equipment
9 301 575
Multi Clamp
• This tool is quick and easy to use and is suitable for straight forward connections to
straight lengths of pipe or saddle branch outlets with electrofusion couplers.
• Scope of delivery: 1 tool without accessories.
d-d
Code
kg
[mm]
PF 2 51 305
20 - 63 799 301 575
1,409
Spare parts for clamps
Pos Dimension
1
2
3
4
5
PF 2 51 305
9 301 575
7
63-125, 45mm
110-225, 60mm
225-400, 80mm
63-125, 45mm
110-225, 60mm
225-400, 80mm
63-125
110-225
225-400
63-125
110-225
225-400
63-125
63-125
110-225
110-225
225-400
110-225
225-400
Code
kg
799 900 414
799 900 405
799 900 394
799 900 413
799 900 404
799 900 387
799 900 422
799 900 424
799 900 426
799 900 421
799 900 423
799 900 425
799 150 322
799 150 312
799 150 313
799 150 323
799 150 324
799 150 315
799 150 319
799 150 314
1,700
3,500
6,000
3,600
6,500
11,500
0,891
1,505
1,400
0,977
2,000
4,500
0,220
0,270
0,232
0,223
0,496
1,415
0,050
Description
square support short
square support short
square support short
square support long
square support long
square support long
prism small
prism small
prism small
prism wide
prism wide
prism wide
ratch 25/13.5/0.7, without hook
ratch 25/15/0.7
ratch 25/25/0.7
ratch 25/13.5/1.1, without hook
25/13.5/1.5, without hook
ratch 35/35/1.1
ratch 50/50/1.5
clamping screw
Inserts for Multi Clamp
• The inserts are easily and quickly exchanged. A set consists of 4 inserts, each insert
with 2 different dimensions.
d-d
Code
kg
799 150 385
799 150 386
799 150 387
799 150 388
799 150 389
799 150 390
799 150 391
799 150 392
0,806
0,520
0,520
0,520
0,520
0,520
0,520
0,520
Description
[mm]
25 - 20
32 - 20
32 - 25
40 - 32
50 - 40
63 - 32
63 - 40
63 - 50
Inserts, Sets
Inserts, Sets
Inserts, Sets
Inserts, Sets
Inserts, Sets
Inserts, Sets
Inserts, Sets
Inserts, Sets
PF 2 51 305
9 370 000
Clamp for coiled pipe
• These clamps are easily mounted on coiled pipes. They hold the pipes in position
during the fusion time and cooling phase.
• Scope of delivery: 1 tool with clamp and belt.
d-d
Code
kg
[mm]
PF 2 51 305
25 - 63 799 370 007
63 - 125 799 370 011
4,000
10,000
25
Tooling and Installation equipment
Clamping device Topload 315
• This clamp and mounting tool is used to "top-load ELGEF® Plus Saddles onto pipes
of dimensions d 280 - 315 mm.
• Scope of delivery: 1 basis mounting clamp, 1 bracket, 2 clamping screws, 2 ratchet
scraps, 1 transport-box
d-d
Code
kg
[mm]
PF 2 51 305
9 150 090
280 - 315 799 350 475
15,000
Spring Clamp for ELGEF® 24 V Reinforcing Saddles
• The Spring Clamp is used to install ELGEF® 24 V reinforcing saddles d 40 - 225
mm. The tool ensures a constant jointing pressure during the entire fusion cycle.
d-d
Code
kg
[mm]
PF 2 51 305
26
40 - 225 799 150 090
1,289
Tooling and Installation equipment
Tapping Tools
Assembly and Tapping Key
for ELGEF® Plus Saddles
• Combination tool for tapping and tightening of fixation screws.
Type
Code
kg
8/10/17 799 198 047
PF 2 51 305
Description
0,803
For all saddles
Tapping Key for ELGEF® Plus Saddles
• With adjustable tapping depth.
Type Code
PF 2 51 305
kg
10 799 198 080
17 799 198 079
0,120
0,555
12.7 799 198 091
0,600
Description
for Monobloc d 40 mm and d 50 mm
for Monobloc d 63 mm and all Duobloc
saddles
for socket with cutter
Hexagon Key for ELGEF® Plus Saddles
and Branch Fittings
• For tightening fixation screws.
PF 2 51 305
Type Code
kg
SW8 799 150 378
0,152
Description
For all saddles and branch fittings
Tapping Adapter
for ELGEF® Plus Saddles
• The Adapter is used for gas-free tapping under pressure. Type S 54 for tapping
saddles with rotatable outlet d 20 - 40 mm (Tapping Tee d 32 mm). Type S 67 for
tapping saddles with rotatable outlet d 50 - 63 mm (Tapping Tee d 63 mm).
Type Code
S 54 799 100 061
S 67 799 100 062
kg
0,813
1,011
Description
for Tapping Tee d 32 mm
for Tapping Tee d 63 mm
PF 2 51 305
Pressure Test Cap for ELGEF® Plus
Tapping Saddles
"The cap has a Rp 3/8"" connection thread and is made from galvanised steel."
Overview of Tapping Adapter types and Pressure Test Cap
Typ Bezeichnung description
M For Monoblock d 40 and 50 mm (outlets d 20 - 32 mm)
S 54 For Monoblock d 63 (outlets d 20 - 32 mm) and all saddles with rotatable outlet
(outlets d 20 - 40 mm) i.e. Tapping Tee d 32 mm.
• S 67 For all Saddles with rotatable outlet (outlets d 50 and 63 mm) i.e. Tapping Tee
d 63 mm.
•
•
•
•
•
Type Code
M 799 199 282
S 54 799 199 283
PF 2 51 305
S 67 799 199 286
kg
Description
0,119
for Monoblock d 40 mm and d 50 mm
0,283 for Monoblock d 63 mm and Tapping Tee d
32 mm
0,461
for Tapping Tee d 63 mm
27
Tooling and Installation equipment
Basic Tool Box
• The Basic Tool Box contains equipment which can be used with PE and PVC
saddles. The tapping tool has an automatic feed. It is held in place on the saddle or
pipe by means of a securing strap.
• Scope of delivery: tapping tool, securing belt, pipe adapter, adapter disc for PVC
branch saddles, guide disc, ratchet and transport case.
Code
kg
799 150 351
8,078
Description
Basic Tool Box
PF 2 51 305
Components of Basic Tool Box
Basic Tapping Tool
• Tapping Tool with automatic feed.
• Scope of delivery: 1 tapping tool and securing belt.
PF 2 51 305
Code
kg
799 150 015
2,261
Description
component Basic Tool Box
Pipe Adapter
Code
kg
799 150 352
1,050
Description
component Basic Tool Box
PF 2 51 305
Adapter Disc for PVC Tapping Saddles
Code
kg
799 150 354
0,200
PF 2 51 305
Description
component Basic Tool Box
Guiding Disc
PF 2 51 305
Code
kg
799 150 353
0,083
Description
component Basic Tool Box
Ratchet
PF 2 51 305
Code
kg
799 150 032
0,448
Description
component Basic Tool Box
Accessories for Tapping Tool
PE Adapter
• The Adapter is used to locate the tapping tool on ELGEF® Plus Stop-off Saddles 53
149 200.
PF 2 51 305
28
Code
kg
799 150 359
0,742
Description
accessories Basic Tool Box
Tooling and Installation equipment
Cutter for PE Pipes
• This cutter is suitable for PE pipes and can be used on pipes of up to d 225 mm with
a wall thickness of up to 21 mm.
d
Code
kg
Description
[mm]
30 799 198 013
39 799 198 012
50 799 198 057
PF 2 51 305
0,131
0,215
0,278
accessories Basic Tool Box
accessories Basic Tool Box
accessories Basic Tool Box
Cutter for PVC Pipes
• This cutter is suitable for PVC pipes and can be used on pipes with a diameter of up
to 225 mm and a wall thickness of up to 12 mm.
d
Code
kg
Description
[mm]
21 799 199 049
30 799 199 050
39 799 199 051
PF 2 51 305
0,095
0,159
0,295
accesories Basic Tool Box
accesories Basic Tool Box
accesories Basic Tool Box
PE Repair Plug
• PE Repair Plugs are suitable for use with ELGEF® 24 V PE Reinforcement Saddles
53 127 000.
d
Code
kg
[mm]
PF 2 51 305
30 799 199 088
39 799 199 089
0,012
0,019
Hexagon Key for PVC Saddles
• The Hexagon Key is suitable for tapping water and gas mains under pressure.
• Scope of delivery: 1 hexagon key, protective cover, without rotating pin.
d-d
Code
kg
[mm]
PF 2 51 305
16 - 25 799 150 007
32 - 40 799 150 008
50 - 63 799 150 009
s
G
[mm]
[inch]
0,345
0,496
0,690
19
27
27
30
38
47
Rotating pin for Hexagon Key
Description Code
PF 2 51 305
10x350 mm 799 150 011
kg
0,220
Transport Box
Description
PF 2 51 305
Code
Replacement Transport Box to Basic Tool 799 150 033
Box
kg
4,000
29
Tooling and Installation equipment
Squeeze-off and Rerounding tools
9 350 107
Squeeze-off Tool, Type S1
• This mechanical device is used to squeeze-off PE pipes during repair and extension
work. In order not to over-stress the pipe, the tool is equipped with adjustable end
stops for SDR 11 (ISO S5) pipes. Due to different wall thickness` of the pipes, the
squeezing degree may differ up to 0,8.
d-d
Code
kg
Description
[mm]
20 - 63 799 350 107
4,449
S1 for PE pipes SDR 11
PF 2 51 305
9 350 108
Squeeze-off Tool, Type S2
• This mechanical device is used to squeeze off PE pipes during repair and extension
work. In order not to over-stress the pipe, the tool is equipped with adjustable end
stops for SDR 11 (ISO S5) and SDR 17 (ISO S8) pipes.
d-d
Code
kg
Description
[mm]
63 - 180 799 350 108
35,800
S2 for PE pipes SDR 11 and SDR 17
PF 2 51 305
9 350 270
Squeeze-off Tool, A25
• This mechanical device is used to squeeze off PE pipes during repair and extension
work. In order not to over-stress the pipe, the tool is equipped with adjustable end
stops for SDR 11 (ISO S5) and SDR 17 (ISO S8) pipes.
d-d
Code
kg
Description
[mm]
160 - 250 799 350 270
60,000
A25 for PE pipes SDR 11 and SDR 17
PF 2 51 305
9 350 110
Re-rounding Clamp
• Re-rounding Clamps are used to re-round squeezed-off pipes. They can be left on
the squeezed-off part of the pipe as a support if so desired.
d
Code
kg
799 350 113
799 350 114
799 350 115
799 350 116
799 350 117
799 350 118
799 350 119
799 350 120
799 350 121
799 350 172
3,000
3,600
3,500
5,750
5,690
7,500
27,000
27,500
11,595
34,000
[mm]
PF 2 51 305
30
63
75
90
110
125
160
180
200
225
250
Tooling and Installation equipment
Re-rounding Tool
• Re-rounding tools are used to re-round oval pipes during fusion as well as during the
cooling time.
d
Code
kg
799 199 127
799 199 128
799 199 129
799 199 130
799 199 131
799 199 132
799 199 133
799 199 134
799 199 135
799 199 137
799 199 138
799 199 139
799 199 140
799 199 141
0,750
0,500
1,500
1,250
1,250
1,500
1,500
2,000
2,000
2,250
3,000
2,500
3,000
3,630
[mm]
PF 2 51 305
25
32
40
50
63
75
90
110
125
160
180
200
225
250
Pressure Pad Kit
• Complete kit of assembly equipment
• Consists of 3 air pressure pads, control unit with manifold, pressure hoses, strap
corset, detailed instruction leaflets and transport case
• For operation with pressurized air up to 10 bar according EN 292
• Tool for dual use: Pipe re-rounding and fusion pressure reinforcement
d-d
Code
kg
[mm]
PF 2 51 305
560 - 630 799 301 561
47,900
31
Tooling and Installation equipment
Miscellaneous Tools
By-pass Unit, complete
• The By-pass Unit (Series II) suits ELGEF® Plus Stop-off saddles 53 149 200. Scope
of delivery: pressure guage, valve, snap coupling, tee with lock nut, screw cap and
sealing plug. The matching connecting parts for a By-pass line are PE pipes d 40 x
3.7 with PE pipe assembly PVP 1 1/4" 721506950 (PN10) or PE pipe d 40 x 2.3 with
PE pipe assembly PVP 1 1/4 721506952 (PN6).
PF 2 51 305
Code
kg
799 150 376
1,064
Stop-off Bag with Coupling
• The Stop-off bags (Series II) can be used with the By-pass Unit (Series II) and are
suitable for stopping-off gas mains with a maximum operating pressure of 1 bar.
d
Code
kg
SDR 11 SDR 17 e
[mm]
PF 2 51 305
63
75
90
110
125
140
160
180
180
200
200
225
225
250
250
315
315
[mm]
799 100 082
799 100 083
799 100 084
799 100 085
799 100 086
799 100 087
799 100 088
799 100 089
799 100 090
799 100 091
799 100 092
799 100 093
799 100 094
799 100 095
799 100 096
799 100 097
799 100 098
0,156
0,156
0,174
0,206
0,208
0,270
0,273
0,250
0,281
0,397
0,414
0,407
0,372
0,423
0,431
0,565
0,541
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
3,6-6,6
4,3-7,8
5,1-9,3
6,3-11,2
7,1-12,8
8,3-12,7
9,1-16,3
16,4-18,3
10,2-11,5
18,2-20,3
11,4-12,8
20,5-22,8
12,8-14,3
14,2-15,9
22,8-25,3
7,7-11,2
17,9-43,5
Transition Coupling
• Transition Couplings to convert earlier By-pass Units (Series I, Code no.
799150142) to second series stop-off bags (Code no. 799100082 to 098).
PF 2 51 305
Code
kg
799 150 374
0,010
Connecting Nipple
• To convert earlier By-pass Units (Code no. 799100042 to 057) to later By-pass Units
(Series II, Code no. 799150376).
PF 2 51 305
32
Code
kg
799 150 375
0,010
Tooling and Installation equipment
KS Tangit Cleaner
• Special cleaning agent for plastic fusion connections with PP, PE, PVDF and PB.
Code
kg
799 298 023
0,890
F
PF 2 28 473
33
Tooling and Installation equipment
Accessories for job sites
Roller support 315
•
•
•
•
•
Up to d 315 mm, with base plate, galvanised
The piping can be pulled with little effort
Protects pipes from damage
Reduces resistance during fusion
Maximum load 300 kg
d-d
Code
kg
[mm]
20 - 315 790 109 110
PF 3 25 117
4,000
Support 750
•
•
•
•
•
•
Up to d 750 mm, with base plate, galvanised
height adjustable (60 mm)
The piping can be pulled with little effort
Protects pipes from damage
Reduces resistance during fusion
Maximum load 1000 kg
d-d
Code
kg
[mm]
PF 3 25 117
110 - 750 790 109 109
4,115
Alignment Tool
• To align and position pipes in the dimension range d 110 - 400 mm. The pipes are
clamped in the vice, the axial movement takes placed by a chain drive. The chain is
totated by the ratched (square 19 mm).
Article
PF 3 25 117
Code
Alignment Tool 790 109 108
Ratch 790 109 107
Marker
PF 2 55 338
34
Type Code
kg
silver 799 350 364
0,012
kg
15,000
1,220
Tooling and Installation equipment
PPC Plastic pipe cutter and KS 355
PPC Plastic pipe cutter
• For cutting plastic pipes d10 - d160
d-d
Article
Code
kg
[mm]
PF 3 25 117
10 - 63
50 - 110
110 - 160
PPC 63, s max. = 7,2mm 790 109 001
PPC 110, s max. = 12.7mm 790 109 002
PPC 160, s max. = 19,0mm 790 109 003
0,710
1,400
1,880
Replacement cutting wheels
• for plastic pipe cutter
d-d
Article
Code
kg
[mm]
PF 3 25 117
10 - 63
50 - 110
110 - 160
SR 63 max. s=7,2 mm 790 109 011
SR 110/160 max. s=12,7 mm 790 109 012
SR 160 max. s=19,0 mm 790 109 013
0,004
0,015
0,023
Plastic pipe cutter
• The KS 355 is the ideal tool for simple right angle precision cutting of PVC, PE and
PP pipes, Size range d 160 to 355 mm with a minimum wall thickness up to 40 mm.
Including transport box.
• Unique clamping mechanism, no additional tools like belts, chains or reduction
inserts neccessary
d-d
Code
kg
[mm]
PF 3 25 129
160 - 355 790 202 001
35,000
Saw blade Ø 180x30
Code
kg
790 202 011
0,485
PF 3 25 119
35
Tooling and Installation equipment
KS 1600
Plastic pipe cutter
The KS 1600 is prepared to cut plastic-pipes from diameter 355 mm up to 1600 mm
with a wall thickness of max. 60 mm, fast, clean and properly right-angled. For each
pipe-diameter the appropriate chain length is necessary. The saw is to put on the
tensioned chain as per user manual and serves as a guiding device for the saw over a
full 360° turn.
The guard plate covers the saw blade also during operation and provides full protection
for the user all the time.
The KS 1600 Basis-Kit consists of a hand-circular saw, 230 V / 2200 W with carriage, 2
tension chains for d 560 mm and d 630 mm as well as a chain tensioner. The whole
equipment is to be placed easily into the convenient and robust transport box.
The easy handling and the optimal safety factor do make this tool indispensable on
each building site.
Scope of delivery:
1 Hand-circular saw, 1 tensioning chain d 560 mm, 1 tensioning chain d 630, 1 chain
tensioner, 1 hex-wrench size 5, 1 hex-wrench size 6, 1 operating instruction, transport-box
Technical data:
Dimension range:
Plug:
Voltage:
Power:
Frequency:
Circular saw blade outer-Ø:
RPM:
Sound level:
Weight saw:
Weight KS 1600 Basic-Kit:
Dimensions saw (WxHxD):
Dimensions Transport-Box:
d-d
Type
355 1600 mm ( By usage of the respective tensioning
chain)
EU-Plug
230 V AC
2200 Watt
50-60 Hz
240 mm
4100
104 dB (A)
15, 5 kg
43,5 kg
790 x 330 x 335 mm
950 x 400 x 395 mm
Code
kg
[mm]
PF 2 51 305
355 - 1600
KS 1600 Basic Kit 790 109 600
43,000
Saw blade
Description
PF 3 25 119
36
Code
Saw Blade 240X3,0X30, 18 teeth punched 790 109 618
kg
0,653
Tooling and Installation equipment
Chain tensioner
• Chain tensioner is included in the scope of delivery of the KS 1600 Basic-Kit (790
109 600).
d-d
Code
kg
[mm]
PF 3 25 119
355 - 1600 790 109 616
0,430
Tensioning Chains
• Chain d 560 and d 630 mm are included in the scope of delivery of the KS 1600
Basic-Kit (790 109 600).
d
Code
kg
790 109 602
790 109 603
790 109 604
790 109 605
790 109 606
790 109 607
790 109 608
790 109 609
790 109 610
790 109 611
790 109 612
790 109 613
790 109 614
790 109 615
3,700
4,100
4,700
5,200
5,600
6,630
7,900
8,600
10,100
11,000
12,000
13,500
15,500
17,800
[mm]
PF 3 25 129
355
400
450
500
560
630
710
800
900
1000
1100
1200
1400
1600
37
FheZkYjHWd][
38
9^hig^Wji^dc
BVX]^cZh[dg
EgdXZhh^c\EaVhi^X"E^eZh
mension d (mm)
0 50 63 75
90
110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000
0
90
110 125 140 160 180 200 225 250 280 315 355 400 450 500 560 630 710 800 900 1000
50
63
75
up to1600
ility is taken for the correctness of this information.
39
Machines for Processing Plastic-Pipes
KL 160 ECO1 Butt fusion machine
Machine complete
• Compact and very lightweight heating element-butt fusion machine for fusion jointing
PP, PE and PVDF pipes and fittings.
• Size range d 40 - 160 mm, for complete pressure range up to PN 16.
• (incl. carton pallet package, without accessories)
• 115 V on request!
d-d
Performance
Code
kg
[mm]
40 - 160
PF 3 10 571
230 V/2100 W 790 137 001
82,500
Basic machine
Distortion-free machine base
Good accessibility thanks to 45° inclination
Hardened and hard chrome-plated guide shafts for extreme loads
Double clamping device for secure hold and exact radial and axial alignment of
components
• For the purpose of welding bends and T-pieces the 2. clamping element is fast and
without loosing stability on the guiding shafts relocatable
• Knurled handles for easy opening and closing of clamping brackets without
additional tools
• drip-proof quick action coupling for the connection of the hydraulic hoses
•
•
•
•
d-d
Code
kg
[mm]
40 - 160 790 319 001
PF 3 10 571
29,300
Planer
•
•
•
•
•
Powerful parallel planer for single or double-sided facing of pipe ends
Load transfer via maintenance-free, robust worm drive
Right-angled facing due to wide bedding, with side stop for single-sided facing
Optimised cutting geometry for even and chatter-free planing
Safety switch to prevent undesired start-up
d-d
Performance Code
kg
[mm]
40 - 160
PF 3 10 571
230 V/710 W 790 319 002
8,300
Heating element
•
•
•
•
High performance, electronic controlled heating element
High temperature accuracy over the entire heating surface
High-quality, non-stick PTFE-coating with long service life
Additional thermometer for fast check of the fusion temperature
d-d
Performance
Code
kg
[mm]
PF 3 10 571
40
40 - 160
230 V/1000 W 790 319 004
6,000
Machines for Processing Plastic-Pipes
Remote control
• Electronic temperature control
• Accurate adjustment of heating element temperature
PF 3 10 572
Code
kg
790 137 003
5,000
Hydraulic unit
•
•
•
•
•
Clearly visible, vibration-free pressure gauge with precision scaling
Compact construction with protection frame
Fine adjustment of pressure
High pressure constance during cooling phase
Fix attached hydraulic hose
Performance Code
PF 3 10 571
230 V/370 W 790 137 002
kg
18,000
Case
• For safe storage of planer and heating element
Code
kg
790 114 006
7,500
41
Machines for Processing Plastic-Pipes
KL 160 TOP2 Butt fusion machine
KL 160 TOP2 Machine complete
• Compact and very lightweight heating element-butt fusion machine for fusion jointing
PP, PE and PVDF pipes and fittings.
• Size range d 40 - 160 mm, for complete pressure range up to PN 16.
• The butt fusion machine could be assembled with the data recorder SUVI® 50.
• Machine provided with cast-aluminium Hydromat hydraulic unit.
• (incl. carton pallet package, without accessories)
• 115 V on request!
d-d
Performance
Code
kg
[mm]
40 - 160
PF 3 10 571
230 V/2100 W 790 137 020
70,000
Hydromat
•
•
•
•
•
•
Clearly visible, vibration-free pressure gauge with precision scaling
Fine adjustment of pressure
High pressure constance during cooling phase
Cast-aluminium body (IP 44)
joystick control
drip-off quick action coupling
Performance Code
PF 3 10 571
42
230 V/370 W 790 137 004
kg
5,000
Machines for Processing Plastic-Pipes
KL 160 Accessories
Reduction clamping inserts, wide
• d 40 - 140 mm
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
d
Code
kg
790 114 023
790 114 009
790 114 010
790 114 011
790 114 012
790 114 013
790 114 014
790 114 015
0,300
0,320
0,300
0,300
0,280
0,245
0,265
0,180
[mm]
40
50
63
75
90
110
125
140
PF 3 25 117
Reduction clamping inserts, narrow
• d 40 - 140 mm
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
d
Code
kg
790 114 027
790 114 016
790 114 017
790 114 018
790 114 019
790 114 020
790 114 021
790 114 022
0,300
0,310
0,310
0,280
0,255
0,225
0,200
0,140
[mm]
40
50
63
75
90
110
125
140
PF 3 25 117
Reduction clamping inserts-set
• 4 wide and 4 narrow clamping inserts of each dimension
d-d
Code
kg
[mm]
40 - 140 790 114 156
PF 3 25 117
17,000
Power control box
•
•
•
•
•
Electric box for safe connection of all electric components
Fitted with safety and protection devices
IP 55 casing
CEI-EN IP 44 electric connector
Includes temperature control of heating plate
Performance
PF 3 10 571
Code
230 V 790 319 009
kg
12,000
43
Machines for Processing Plastic-Pipes
Flange adapter clamping unit
• For correct clamping and fusion jointing of short end fittings
d
Code
kg
[mm]
160 790 319 007
5,400
PF 3 10 571
Upper narrow edge half clamp
• For the clamping of elbows
d
Code
kg
[mm]
PF 3 10 571
160 790 319 012
0,800
1 Set planer blades
• Blade has 2 cutting edges
• (1 set = 2 blades)
PF 3 10 571
Code
kg
790 113 056
0,080
Timer with 2 stop times
44
Code
kg
790 114 028
0,100
Machines for Processing Plastic-Pipes
KL 250 ECO1 Butt fusion machine
Machine complete
• Compact and robust heating element-butt fusion machine for fusion jointing PP, PE
and PVDF pipes and fittings. For complete pressure range up to PN 16.
• (incl. carton pallet package, without accessories)
• 115 V on request!
d-d
Performance
Code
kg
[mm]
75 - 250
PF 3 10 572
230 V/2700W 790 138 001
145,000
Basic machine
•
•
•
•
•
Distortion-free machine base
Good accessibility thanks to 45° inclination
Hardened and hard chrome-plated guide shafts for extreme loads
Heater release mechanism
drip-proof quick action coupling for the connection of the hydraulic hoses
d-d
Code
kg
[mm]
75 - 250 790 138 002
PF 3 10 572
63,900
Planer
•
•
•
•
Powerful parallel planer for single or double-sided facing of pipe ends
Load transfer via maintenance-free, robust chain
Optimised cutting geometry for even and chatter-free planing
Safety switch to prevent undesired start-up
d-d
Performance Code
kg
[mm]
75 - 250
PF 3 10 572
230 V/800 W 790 138 003
15,000
Heating element
•
•
•
•
High performance, electronic controlled heating element
High temperature accuracy over the entire heating surface
High-quality, non-stick PTFE-coating with long service life
Additional thermometer for fast check of the fusion temperature
d-d
Performance
Code
kg
[mm]
PF 3 10 572
75 - 250
230 V/1500 W 790 115 004
9,000
Remote control
• Electronic temperature control
• Accurate adjustment of heating element temperature
Code
kg
790 137 003
5,000
45
Machines for Processing Plastic-Pipes
Hydraulic unit
•
•
•
•
•
Clearly visible, vibration-free pressure gauge with precision scaling
Compact construction with protection frame
Fine adjustment of pressure
High pressure constance during cooling phase
Fix attached hydraulic hose
Performance Code
PF 3 10 572
230 V/370 W 790 320 153
kg
23,000
Case
• For safe storage of planer and heating element
46
Code
kg
790 115 005
14,000
Machines for Processing Plastic-Pipes
KL 250 TOP2 Butt fusion machine
KL 250 TOP2 Machine complete
• Compact and very lightweight heating element-butt fusion machine for fusion jointing
PP, PE and PVDF pipes and fittings.
• For complete pressure range up to PN 16.
• (incl. carton pallet package, without accessories)
• 115 V on request!
d-d
Performance
Code
kg
[mm]
75 - 250
PF 3 10 572
230 V/2700 W 790 138 020
153,000
Hydromat
•
•
•
•
•
•
Clearly visible, vibration-free pressure gauge with precision scaling
Fine adjustment of pressure
High pressure constance during cooling phase
Cast-aluminium body (IP 44)
joystick control
drip-off quick action coupling
Performance
PF 3 10 572
Code
230 V 790 138 005
kg
22,000
47
Machines for Processing Plastic-Pipes
KL 250 Accessoires
Reduction clamping inserts, wide
• d 75 - 225 mm
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
d
Code
kg
790 115 028
790 115 008
790 115 009
790 115 010
790 115 011
790 115 012
790 115 013
790 115 014
790 115 015
0,815
0,835
0,825
0,785
0,735
0,695
0,660
0,715
0,465
[mm]
75
90
110
125
140
160
180
200
225
PF 3 25 117
Reduction clamping inserts, narrow
• d 75 - 225 mm
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
d
Code
kg
790 115 029
790 115 016
790 115 017
790 115 018
790 115 019
790 115 020
790 115 021
790 115 022
790 115 023
0,740
0,715
0,690
0,680
0,625
0,595
0,520
0,455
0,390
[mm]
75
90
110
125
140
160
180
200
225
PF 3 25 117
Power control box
•
•
•
•
•
Electric box for safe connection of all electric components
Fitted with safety and protection devices
IP 55 casing
CEI-EN IP 44 electric connector
Includes temperature control of heating plate
Performance
Code
kg
230 V 790 320 009
PF 3 10 572
10,000
Reduction clamping inserts-set
• 4 wide and 4 narrow clamping inserts of each dimension
d-d
Code
kg
[mm]
PF 3 25 117
48
75 - 225 790 115 156
48,000
Machines for Processing Plastic-Pipes
Flange adapter clamping unit
• For correct clamping and fusion jointing of short end fittings
d
Code
kg
[mm]
PF 3 25 117
250 790 115 044
7,900
Upper narrow edge half clamp
• For the clamping of elbows
d
Code
kg
[mm]
PF 3 10 572
250 790 320 012
1,700
Timer with 2 stop times
Code
kg
790 114 028
0,100
1 Set planer blades
• (1 set = 2 blades)
PF 3 25 117
Code
kg
790 115 024
0,060
49
Machines for Processing Plastic-Pipes
KL 315 ECO1 Butt fusion machine
Machine complete
• Compact and robust heating element-butt fusion machine for fusion jointing PP, PE
and PVDF pipes and fittings. For complete pressure range up to PN 16.
• (incl. carton pallet package, without accessories)
• 115 V on request!
d-d
Performance
Code
kg
[mm]
90 - 315
PF 3 10 573
230 V/3700 W 790 139 001
164,000
Basic machine
• Double clamping device for secure hold and exact radial and axial alignment of
components
• For the purpose of welding bends and T-pieces the 2. clamping element is fast and
without loosing stability on the guiding shafts relocatable
• Heater release mechanism
• Good accessibility thanks to 45° inclination
• drip-proof quick action coupling for the connection of the hydraulic hoses
d-d
Code
kg
[mm]
90 - 315 790 139 002
PF 3 10 573
67,000
Planer
•
•
•
•
•
Powerful parallel planer for single or double-sided facing of pipe ends
Load transfer via maintenance-free, robust chain
Optimised cutting geometry for even and chatter-free planing
Planer with Stop mechanism for safety
Safety microswitch to prevent undesired start-up
d-d
Performance
Code
kg
[mm]
90 - 315
PF 3 10 573
230 V/1020 W 790 139 003
21,000
Heating element
•
•
•
•
High performance, electronic controlled heating element
High temperature accuracy over the entire heating surface
High-quality, non-stick PTFE-coating with long service life
Additional thermometer for fast check of the fusion temperature
d-d
Performance
Code
kg
[mm]
PF 3 10 573
90 - 315
230 V/2300 W 790 112 083
11,700
Remote control
• Electronic temperature control
• Accurate adjustment of heating element temperature
50
Code
kg
790 137 003
5,000
Machines for Processing Plastic-Pipes
Hydraulic unit
•
•
•
•
•
Clearly visible, vibration-free pressure gauge with precision scaling
Compact construction with protection frame
Fine adjustment of pressure
High pressure constance during cooling phase
Fix attached hydraulic hose
Performance Code
230 V/370 W 790 320 153
kg
23,000
Case
• For safe storage of planer and heating element
Code
kg
790 325 006
18,500
PF 3 10 573
51
Machines for Processing Plastic-Pipes
KL 315 TOP2 Butt fusion machine
KL 315 TOP2 Machine complete
• Compact and very lightweight heating element-butt fusion machine for fusion jointing
PP, PE and PVDF pipes and fittings.
• For complete pressure range up to PN 16.
• (incl. carton pallet package, without accessories)
• 115 V on request!
d-d
Performance
Code
kg
[mm]
PF 3 10 573
52
90 - 315
230 V/3700 W 790 139 020
160,000
Machines for Processing Plastic-Pipes
KL 315 Accessories
Control box
Electric box for safe connection of all electric components
Fitted with safety and protection devices
IP 55 casing
CEI-EN IP 44 electric connector
Includes temperature control of heating plate
•
•
•
•
•
PF 3 10 573
Code
kg
790 139 006
12,500
Reduction clamping inserts, wide
• d 90 - 280 mm
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
d
Code
kg
790 112 088
790 112 089
790 112 090
790 112 091
790 112 092
790 112 093
790 112 094
790 112 095
790 112 096
790 112 097
1,000
1,050
0,988
0,975
1,062
0,988
0,937
0,975
0,937
0,800
[mm]
PF 3 25 117
90
110
125
140
160
180
200
225
250
280
Reduction clamping inserts, narrow
• d 90 - 280 mm
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
d
Code
kg
790 112 098
790 112 099
790 112 100
790 112 101
790 112 102
790 112 103
790 112 104
790 112 105
790 112 106
790 112 107
0,995
1,285
1,245
1,205
1,135
1,010
0,950
0,865
0,770
0,560
[mm]
PF 3 25 117
90
110
125
140
160
180
200
225
250
280
Reduction clamping inserts-set
• 4 wide and 4 narrow clamping inserts of each dimension
d-d
Code
kg
[mm]
PF 3 25 117
90 - 280 790 112 156
78,000
53
Machines for Processing Plastic-Pipes
Flange adapter clamping unit
• For correct clamping and fusion jointing of short end fittings
d
Code
kg
[mm]
PF 3 25 117
160 790 114 045
6,400
Flange adapter clamping unit
• For correct clamping and fusion jointing of short end fittings
d
Code
kg
[mm]
PF 3 25 117
315 790 112 073
10,100
Upper narrow edge half-clamp
• For the clamping of elbows
d
Code
kg
[mm]
PF 3 10 573
315 790 325 012
2,400
1 Set planer blades
• (1 set = 2 blades)
PF 3 25 117
Code
kg
790 112 110
0,115
Timer with 2 stop times
54
Code
kg
790 114 028
0,100
Machines for Processing Plastic-Pipes
KL 500 TOP2 Butt fusion machine
Machine complete
• Compact and robust heating element-butt fusion machine for fusion jointing PP, PE
and PVDF pipes and fittings. For complete pressure range up to PN 16.
• Machine provided with Hydromat hydraulic unit and microprocessor assisted
temperature remote controller with digital display. Heating element electronically
operated through the remote controller.
d-d
Performance
Code
kg
[mm]
200 - 500
PF 3 10 574
400 V/6250 W 790 140 010
345,000
Basic machine
• Double clamping device for secure hold and exact radial and axial alignment of
components
• Good accessibility thanks to 45° inclination
• drip-proof quick action coupling for the connection of the hydraulic hoses
d-d
Code
kg
[mm]
200 - 500 790 340 001
PF 3 10 573
67,000
Planer
•
•
•
•
•
Powerful parallel planer for single or double-sided facing of pipe ends
Load transfer via maintenance-free, robust chain
Optimised cutting geometry for even and chatter-free planing
Planer with Stop mechanism for safety
Safety microswitch to prevent undesired start-up
d-d
Performance Code
kg
[mm]
200 - 500
400 V/750 W 790 340 002
55,000
Heating element
•
•
•
•
High performance, electronic controlled heating element
High temperature accuracy over the entire heating surface
High-quality, non-stick PTFE-coating with long service life
Additional thermometer for fast check of the fusion temperature
d-d
Performance
Code
kg
[mm]
PF 3 10 574
200 - 500
400 V/4000 W 790 340 004
24,000
Remote control
• Electronic temperature control
• Accurate adjustment of heating element temperature
Code
kg
790 340 003
5,000
55
Machines for Processing Plastic-Pipes
Case
• For safe storage of planer and heating element
Code
kg
790 116 006
41,000
Hydromat
• Clearly visible, vibration-free pressure gauge with precision scaling
• Fine adjustment of pressure
• High pressure constance during cooling phase
Performance
PF 3 10 574
56
Code
230 V/1500 W 790 340 005
kg
29,000
Machines for Processing Plastic-Pipes
KL 500 Accessories
Reduction clamping inserts, wide
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
In order to mount the inserts d 200/d 225, the reduction clamping insert 790 116 015
must also be used
d
Code
kg
790 116 008
790 116 009
790 116 010
790 116 011
790 116 012
790 116 013
790 116 014
790 116 015
4,160
3,300
3,300
3,500
3,600
3,700
3,400
3,500
[mm]
PF 3 25 117
200
225
250
280
315
355
400
450
Reduction clamping inserts, narrow
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
In order to mount the inserts d 200/d 225, the reduction clamping insert 790 116 015
must also be used
d
Code
kg
790 116 016
790 116 017
790 116 018
790 116 019
790 116 020
790 116 021
790 116 022
790 116 023
3,680
4,100
4,100
3,800
3,500
3,200
2,500
2,500
[mm]
PF 3 25 117
200
225
250
280
315
355
400
450
Reduction clamping inserts-set
• 4 wide and 4 narrow clamping inserts of each dimension
d-d
Code
kg
[mm]
PF 3 25 117
250 - 450 790 116 156
162,000
Control box
• 400 V
• Contains all safety and functional components such as static relay, FI protective
switch, temperature control
• Compact unit in steel box with enamel-coated protective frame
Code
kg
790 116 038
15,500
PF 3 25 117
57
Machines for Processing Plastic-Pipes
Hoist unit, complete
• For carrying the weight compensator Mounted at the backside of the basic machine
• Hoist unit (consists of frame and swivel arm)
Performance
Code
230 V/500 W/50 Hz 790 116 026
230 V/500 W/50 Hz 790 140 026
PF 3 25 117
kg
22,000
22,000
Weight compensator
• For heating element, planer weight is partly compensated
PF 3 25 117
Code
kg
790 116 027
12,500
Flange adapter clamping unit
• For correct clamping and fusion jointing of short end fittings
d
Code
kg
[mm]
PF 3 25 117
450 790 116 045
19,000
1 Set planer blades
• Blade has 2 cutting edges (1 set = 2 blades)
PF 3 25 117
58
Code
kg
790 116 041
0,700
Machines for Processing Plastic-Pipes
KL 630 TOP2 Butt fusion machine
Machine complete
• Compact and robust heating element-butt fusion machine for fusion jointing PP, PE
and PVDF pipes and fittings. For complete pressure range up to PN 16.
• Machine provided with Hydromat hydraulic unit and microprocessor assisted
temperature remote controller with digital display. Heating element electronically
operated through the remote controller.
d-d
Performance
Code
kg
[mm]
315 - 630
PF 3 10 575
400 V/11000 W 790 345 012
627,000
Basic machine
• Double clamping device for secure hold and exact radial and axial alignment of
components
• Good accessibility thanks to 45° inclination
• drip-proof quick action coupling for the connection of the hydraulic hoses
d-d
Code
kg
[mm]
315 - 630 790 117 002
PF 3 10 573
225,000
Planer
•
•
•
•
•
Powerful parallel planer for single or double-sided facing of pipe ends
Load transfer via maintenance-free, robust chain
Optimised cutting geometry for even and chatter-free planing
Planer with Stop mechanism for safety
Safety microswitch to prevent undesired start-up
d-d
[mm]
Performance
315 - 630
Code
kg
790 117 003
98,000
Heating element
•
•
•
•
High performance, electronic controlled heating element
High temperature accuracy over the entire heating surface
High-quality, non-stick PTFE-coating with long service life
Additional thermometer for fast check of the fusion temperature
d-d
[mm]
PF 3 10 573
Performance
315 - 630
Code
kg
790 117 004
36,000
Remote control
• Electronic temperature control
• Accurate adjustment of heating element temperature
Code
kg
790 340 003
5,000
59
Machines for Processing Plastic-Pipes
Case
• For safe storage of planer and heating element
60
Code
kg
790 117 006
55,000
Machines for Processing Plastic-Pipes
KL 630 Accessories
Reduction clamping inserts, wide
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
In order to mount the inserts d 315/d 355/d 400/d 450, the reduction clamping insert d
500 mm, code 790 117 012, must also be used
d
Code
kg
790 116 012
790 116 013
790 116 014
790 116 015
790 117 012
790 117 013
3,600
3,700
3,400
3,500
4,600
4,300
[mm]
315
355
400
450
500
560
PF 3 25 117
Reduction clamping inserts, narrow
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
In order to mount the inserts d 315/d 355/d 400/d 450, the reduction clamping insert d
500 mm, code 790 117 012, must also be used
d
Code
kg
790 116 020
790 116 021
790 116 022
790 116 023
3,500
3,200
2,500
2,500
[mm]
315
355
400
450
Control box
• 400 V
• Contains all safety and functional components such as static relay, FI protective
switch, temperature control
• Compact unit in steel box with enamel-coated protective frame
Code
kg
790 117 038
14,000
PF 3 25 117
Hoist unit, complete
•
•
•
•
•
PF 3 25 117
Hoist unit (consists of frame and swivel arm)
Arm length 2m, pivoting, back/forward, max. column height from floor 3.30m
Electrical unit 400 V / 600 W
Hoist capacity 250 kg
2 hoisting speeds (1,7 m/min. and 7.0 m/min.)
Code
kg
790 117 023
196,000
61
Machines for Processing Plastic-Pipes
Flange adapter clamping unit
• For correct clamping and fusion jointing of short end fittings
d
Code
kg
[mm]
PF 3 25 117
560 790 117 029
27,000
1 Set planer blades
• Blade has 2 cutting edges (1 set = 2 blades)
PF 3 25 117
62
Code
kg
790 117 041
0,470
Machines for Processing Plastic-Pipes
GF 160 Butt fusion machine
Machine complete
• High quality, long-lasting heating element butt fusion machine for fusion jointing PP,
PE and PVDF pipes and fittings. Size range d 40-160 mm, for complete pressure
range up to PN 16.
• The GF160 butt fusion machine could be assembled with the data recorder SUVI®
50 or configured as a CNC machine with the SUVI® 400. The different versions are
listed on the following pages.
• (incl. transport crate, without accessories)
d-d
Performance
Code
kg
[mm]
40 - 160
40 - 160
PF 3 25 133
230 V/1820 W 790 114 001
115 V/1820 W 790 114 180
121,000
121,000
Basic machine
•
•
•
•
•
•
•
•
•
•
High precision design, distortion-free and sturdy machine bed
Good accessibility thanks to 35° inclination
Hardened and hard chrome-plated guide shafts for extreme loads
Smooth-running cylinder guides with mechanical seals
Hydraulic connections protected and integrated in base clamping unit for more
flexibility when clamping piping components
Heater release mechanism to optimize the changeover phase
Easy to remove left clamping element for fusion in tight spaces and for fittings such
as T-pieces or bends d 160 mm
Double clamping device for secure hold and exact radial and axial alignment of
components
Knurled handles for easy opening and closing of clamping brackets without
additional tools
Machine specific tool set
d-d
Code
kg
[mm]
40 - 160 790 114 002
PF 3 25 133
25,500
Planer
•
•
•
•
•
•
Powerful parallel planer for single or double-sided facing of pipe ends
Load transfer via maintenance-free, robust worm drive
Right-angled facing due to wide bedding, with side stop for single-sided facing
Optimised cutting geometry for even and chatter-free planing
Planer with Stop mechanism for safety
Safety microswitch to prevent undesired start-up
d-d
Performance Code
kg
[mm]
PF 3 25 117
40 - 160
40 - 160
230 V/650 W 790 114 003
115 V/650 W 790 114 186
8,600
8,600
63
Machines for Processing Plastic-Pipes
Heating element
• High performance heating element with electronic, continuously adjustable
temperature control
• High temperature accuracy over the entire heating surface
• Heating element temperature adjustable via rotary switch
• High-quality, non-stick PTFE-coating with long service life
• Easy placement in the correct working position with heater release mechanism
d-d
Performance Code
kg
[mm]
40 - 160
40 - 160
PF 3 25 117
230 V/800 W 790 114 004
115 V/800 W 790 114 187
5,500
5,500
Hydraulic unit
Compact and robust with two handles for carrying
Precise hydraulic control for consistent fusion pressure
Variable, fine adjustment of pressure
Clearly visible, vibration-free pressure gauge with precision scaling
Memory for automatic pressure equalization during the cooling phase
Push-buttons to open and close the machine
Pressure release button for optimal changeover from equalization phase to the heat
soak phase
• Three integrated power outlets (planer, heating element, 1 additional)
• Easy level control and refilling of hydraulic oil
• Easy access FI protective switch for increased personal safety
•
•
•
•
•
•
•
Performance Code
PF 3 25 117
230 V/370 W 790 114 005
115 V/370 W 790 114 188
kg
30,000
30,000
Case
• For safe storage of planer and automatic heating element
PF 3 25 117
64
Code
kg
790 114 006
7,500
Machines for Processing Plastic-Pipes
GF 160 Butt fusion machine with automatic
heating element
Machine complete
• High quality, long-lasting heating element butt fusion machine with automatic heating
element for fusion jointing PP, PE and PVDF pipes and fittings. Size range d 40-160
mm, for complete pressure range up to PN 16.
• The GF160 butt fusion machine could be assembled with the data recorder SUVI®
50 or configured as a CNC machine with the SUVI® 400. The different versions are
listed on the following pages.
• (incl. transport crate, without accessories)
d-d
Version
Code
kg
[mm]
40 - 160
PF 3 25 133
230 V/1820 W 790 114 192
135,000
Basic machine
•
•
•
•
•
•
•
•
•
•
High precision design, distortion-free and sturdy machine bed
Hardened and hard chrome-plated guide shafts for extreme loads
Smooth-running cylinder guides with mechanical seals
Hydraulic connections protected and integrated in base clamping unit for more
flexibility when clamping piping components
Easy to remove left clamping element for fusion in tight spaces and for fittings such
as T-pieces or bends d 160 mm
Double clamping device for secure hold and exact radial and axial alignment of
components
Knurled handles for easy opening and closing of clamping brackets without
additional tools
Heater release mechanism to optimize the changeover phase
Good accessibility thanks to 35° inclination
Tool set specified to machine
d-d
Code
kg
[mm]
40 - 160 790 114 196
PF 3 25 133
26,000
Automatic heating element
High temperature accuracy over the entire heating surface
Heating element temperature adjustable via rotary switch
High-quality, non-stick PTFE-coating with long service life
Easy placement in the correct working position with automatic heater release
mechanism
• High performance heating element with electronic, continuously adjustable
temperature control
•
•
•
•
d-d
Performance Code
kg
[mm]
PF 3 25 117
40 - 160
230 V/800 W 790 114 197
14,000
65
Machines for Processing Plastic-Pipes
Case
• For safe storage of planer and automatic heating element
PF 3 25 117
66
Code
kg
790 114 199
9,000
Machines for Processing Plastic-Pipes
GF 160 CNC Butt fusion machine
Machine complete
• For fusion jointing of PP and PE pipes and fittings. The automatic CNC,
hydraulically-operated butt fusion machines are designed for applications in gas and
water distribution piping systems as well as for use in trenches, outdoors or in the
workshop.
• The CNC control unit (SUVI® 400) controls and regulates the complete fusion
process according to the approved national guidelines (e.g. DVS guidelines).
• All fusion parameters (set/actual comparison) are recorded on a memory card and
can be called up and shown on the display. External fusion data processing is easy
with the exchangeable memory card or with the build-in interface for the PC, printer
or laptop. The integrated error analysis system recognizes deviations from the
defined parameters and interrupts the fusion cycle while simultaneously recording
the error source.
• SUVI® 400 CNC - Control unit
• This unit consists of the hydraulic and the control unit with data recording
• Automatic control of planing with even-out function
• Automatically controlled temperature of the heating element
• Automatically controlled facing process
• User-friendly operation (keyboard)
• Minimal weight of complete CNC control unit with two handles for carrying
• Tamper-safe, easy data recording with exchangeable memory card (256 kB)
• Clear overview, 2-line LCD with backlighting
• Temperature sensor for accurate recording of ambient temperature
• Serial interface (RS 232, 9-in) to connect PCs or laptops
• Parallel standard printer interface (Centronics)
• Configuration of specific fusion parameters according to national guidelines
• Barcode reader for data input (optional)
• Base machine
• Technical features as for manual versions
• CNC: distance measurement system for accurate control of fusion slide (safety,
monitoring fusion cycle, process monitoring)
• Planer, Heating element, Hydraulic hose package, Case, Tool set
• Technical features same as for manually operated machines
d-d
Performance
Type
Code
kg
[mm]
PF 3 25 133
40 - 160
40 - 160
40 - 160
40 - 160
230 V/1850 W
115 V/1850 W
230 V/1850 W
230 V/1850 W
790 114 069
790 114 068
Russian 790 114 067
Chinese 790 114 178
119,000
119,000
119,000
119,000
67
Machines for Processing Plastic-Pipes
GF 160 CNC with automatic heating element
Machine complete
• For fusion jointing of PP and PE pipes and fittings. The fully automatic CNC,
hydraulically-operated butt fusion machines are designed for applications in gas and
water distribution piping systems as well as for use in trenches, outdoors or in the
workshop.
• The CNC control unit (SUVI® 400) controls and regulates the complete fusion
process according to the approved national guidelines (e.g. DVS guidelines).
• All fusion parameters (set/actual comparison) are recorded on a memory card and
can be called up and shown on the display. External fusion data processing is easy
with the exchangeable memory card or with the build-in interface for the PC, printer
or laptop. The integrated error analysis system recognizes deviations from the
defined parameters and interrupts the fusion cycle while simultaneously recording
the error source.
• SUVI® 400 CNC - Control unit
• This unit consists of the hydraulic and the control unit with data recording
• Automatically controlled fusion cycle with built-in linear measurement unit (safety)
• Automatically controlled temperature of the heating element
• Minimal weight of complete CNC control unit with two handles for carrying
• Clear overview, 2-line LCD with backlighting
• Temperature sensor for accurate recording of ambient temperature
• Serial interface (RS 232, 9-in) to connect PCs or laptops
• Parallel standard printer interface (Centronics)
• Safe two-handed operation according to TÜV for machine carriage movement
• 6 languages, variable
• Configuration of specific fusion parameters according to national guidelines
• Barcode reader for data input (optional)
• Base machine
• Technical features same as for manually operated machines
• CNC: distance measurement system for accurate control of fusion slide (safety,
monitoring fusion cycle, process monitoring)
• Planer, Heating element, Hydraulic hose package, Case, Tool set
• Technical features as for manual versions
• In the fully automatic version, the heating element is pleaced manually by the
operator and after the heat soak phase automatically removed from the woking
position.
d-d
Performance
Type
Code
kg
[mm]
PF 3 25 133
68
40 - 160
40 - 160
40 - 160
230 V/1850 W
230 V/1850 W
230 V/1850 W
790 114 191
Russian 790 114 179
Chinese 790 114 184
122,000
122,000
129,000
Machines for Processing Plastic-Pipes
GF 160 Accessories
Reduction clamping inserts, wide
• d 40 - 140 mm
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
d
Code
kg
790 114 023
790 114 009
790 114 010
790 114 011
790 114 012
790 114 013
790 114 014
790 114 015
0,300
0,320
0,300
0,300
0,280
0,245
0,265
0,180
[mm]
40
50
63
75
90
110
125
140
PF 3 25 117
Reduction clamping inserts, narrow
• d 40 - 140 mm
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
d
Code
kg
790 114 027
790 114 016
790 114 017
790 114 018
790 114 019
790 114 020
790 114 021
790 114 022
0,300
0,310
0,310
0,280
0,255
0,225
0,200
0,140
[mm]
40
50
63
75
90
110
125
140
PF 3 25 117
Reduction clamping inserts-set
• 4 wide and 4 narrow clamping inserts of each dimension
d-d
Code
kg
[mm]
40 - 140 790 114 156
PF 3 25 117
17,000
Special clamping bracket tapered
For clamping of fittings d 160 mm
For left-sided mounting (stationary side) with shell adapter
Version for right-sided mounting (slide)
L = left
R = right
•
•
•
•
•
d
Type Code
kg
[mm]
PF 3 25 117
160
160
L 790 114 025
R 790 114 026
0,820
0,680
69
Machines for Processing Plastic-Pipes
1 Set planer blades
• (1 set = 2 blades)
PF 3 25 117
70
Code
kg
790 113 056
0,080
Machines for Processing Plastic-Pipes
GF 250 Butt fusion machine
Machine GF 250 complete
• High quality, long-lasting heating element butt fusion machine for fusion jointing PP,
PE and PVDF pipes and fittings. Size range d 75-250 mm, for complete pressure
range up to PN 16.
• The GF250 butt fusion machine could be assembled with the data recorder SUVI®
50 or configured as a CNC machine with the SUVI® 400. The different versions are
listed on the following pages.
• (as described below, including transport packaging, without accessories)
d-d
Performance
Code
kg
[mm]
75 - 250
75 - 250
PF 3 25 125
230 V/2490 W 790 115 001
115 V/2490 W 790 115 180
181,000
181,000
Basic machine
•
•
•
•
•
•
•
•
•
•
High precision design, distortion-free and sturdy machine bed
Good accessibility thanks to 35° inclination
Hardened and hard chrome-plated guide shafts for extreme loads
Smooth-running cylinder guides with mechanical seals
Hydraulic connections protected and integrated in base clamping unit for more
flexibility when clamping piping components
Heater release mechanism to optimize the changeover phase
Easy to remove left clamping element for fusion in tight spaces and for fittings such
as T-pieces or bends d 250 mm
Double clamping device for secure hold and exact radial and axial alignment of
components
Knurled handles for easy opening and closing of clamping brackets without
additional tools
Machine specific tool set
d-d
Code
kg
[mm]
75 - 250 790 115 002
PF 3 25 125
52,000
Planer
•
•
•
•
•
•
Powerful parallel planer for single or double-sided facing of pipe ends
Load transfer via maintenance-free, robust worm drive
Right-angled facing due to wide bedding, with side stop for single-sided facing
Optimised cutting geometry for even and chatter-free planing
Planer with Stop mechanism for safety
Safety microswitch to prevent undesired start-up
d-d
Performance Code
kg
[mm]
PF 3 25 117
75 - 250
75 - 250
230 V/620 W 790 115 003
115 V/620 W 790 115 186
13,600
13,600
71
Machines for Processing Plastic-Pipes
Heating element
• High performance heating element with electronic, continuously adjustable
temperature control
• High temperature accuracy over the entire heating surface
• Heating element temperature adjustable via rotary switch
• High-quality, non-stick PTFE-coating with long service life
• Easy placement in the correct working position with heater release mechanism
d-d
Performance
Code
kg
[mm]
75 - 250
75 - 250
PF 3 25 117
230 V/1500 W 790 115 004
115 V/1500 W 790 115 187
9,000
9,000
Hydraulic unit
Compact and robust with two handles for carrying
Precise hydraulic control for consistent fusion pressure
Variable, fine adjustment of pressure
Clearly visible, vibration-free pressure gauge with precision scaling
Memory for automatic pressure equalization during the cooling phase
Push-buttons to open and close the machine
Pressure release button for optimal changeover from equalization phase to the heat
soak phase
• Three integrated power outlets (planer, heating element, 1 additional)
• Easy level control and refilling of hydraulic oil
• Easy access FI protective switch for increased personal safety
•
•
•
•
•
•
•
Performance Code
PF 3 25 117
230 V/370 W 790 115 027
115 V/370 W 790 115 188
kg
30,000
30,000
Hydraulic hose package
• Flexible hydraulic hoses, with drip-proof, quick action coupling
Code
kg
790 112 085
4,250
Case
• For safe storage of planer and automatic heating element
PF 3 25 117
72
Code
kg
790 115 005
14,000
Machines for Processing Plastic-Pipes
GF 250 Butt fusion machine with automatic
heating element
Machine complete
• High quality, long-lasting heating element butt fusion machine with automatic heating
element for fusion jointing PP, PE and PVDF pipes and fittings. Size range d 75-250
mm, for complete pressure range up to PN 16.
• The GF250 butt fusion machine could be assembled with the data recorder SUVI®
50 or configured as a CNC machine with the SUVI® 400. The different versions are
listed on the following pages.
• (as described below, including transport packaging, without accessories)
d-d
Performance
Code
kg
[mm]
75 - 250
75 - 250
PF 3 25 125
230 V/2490 W 790 115 192
115 V/2490 W 790 115 195
181,000
181,000
Basic machine
•
•
•
•
•
•
•
•
•
•
PF 3 25 125
High precision design, distortion-free and sturdy machine bed
Good accessibility thanks to 35° inclination
Hardened and hard chrome-plated guide shafts for extreme loads
Smooth-running cylinder guides with mechanical seals
Hydraulic connections protected and integrated in base clamping unit for more
flexibility when clamping piping components
Heater release mechanism to optimize the changeover phase
Easy to remove left clamping element for fusion in tight spaces and for fittings such
as T-pieces or bends d 250 mm
Double clamping device for secure hold and exact radial and axial alignment of
components
Knurled handles for easy opening and closing of clamping brackets without
additional tools
Machine specific tool set
Code
kg
790 115 182
54,000
Automatic heating element
• High performance heating element with electronic, continuously adjustable
temperature control
• High temperature accuracy over the entire heating surface
• Heating element temperature adjustable via rotary switch
• High-quality, non-stick PTFE-coating with long service life
• Easy placement in the correct working position with automatic heater release
mechanism
d-d
[mm]
PF 3 25 117
75 - 250
75 - 250
Performance
Code
230 V/1500 790 115 189
115 V/1500 790 115 190
kg
14,000
0,001
73
Machines for Processing Plastic-Pipes
Case
• For safe storage of planer and automatic heating element
PF 3 25 117
74
Code
kg
790 115 183
17,100
Machines for Processing Plastic-Pipes
GF 250 CNC Butt fusion machine
Machine complete
• For fusion jointing of PP and PE pipes and fittings. The automatic CNC,
hydraulically-operated butt fusion machines are designed for applications in gas and
water distribution piping systems as well as for use in trenches, outdoors or in the
workshop.
• The CNC control unit (SUVI® 400) controls and regulates the complete fusion
process according to the approved national guidelines (e.g. DVS guidelines).
• All fusion parameters (set/actual comparison) are recorded on a memory card and
can be called up and shown on the display. External fusion data processing is easy
with the exchangeable memory card or with the build-in interface for the PC, printer
or laptop. The integrated error analysis system recognizes deviations from the
defined parameters and interrupts the fusion cycle while simultaneously recording
the error source.
• SUVI® 400 CNC - Control unit
• This unit consists of the hydraulic and the control unit with data recording
• Automatic control of planing with even-out function
• Automatically controlled temperature of the heating element
• Automatically controlled facing process
• Minimal weight of complete CNC control unit with two handles for carrying
• Tamper-safe, easy data recording with exchangeable memory card (256 kB)
• Clear overview, 2-line LCD with backlighting
• Temperature sensor for accurate recording of ambient temperature
• Serial interface (RS 232, 9-in) to connect PCs or laptops
• Parallel standard printer interface (Centronics)
• Safe two-handed operation according to TÜV for machine carriage movement
• Barcode reader for data input (optional)
• Base machine
• Technical features as for manual versions
• CNC: distance measurement system for accurate control of fusion slide (safety,
monitoring fusion cycle, process monitoring)
• Planer, Heating element, Hydraulic hose package, Case, Tool set
• Technical features same as for manually operated machines
d-d
Performance
Type
Code
kg
[mm]
PF 3 25 125
75 - 250
75 - 250
75 - 250
75 - 250
230 V/2490 W
115 V/2490 W
230 V/2490 W
230 V/2490 W
790 115 069
790 115 068
Russian 790 115 067
Chinese 790 115 178
175,000
175,000
175,000
175,000
75
Machines for Processing Plastic-Pipes
GF 250 CNC Butt fusion machine with
automatic heating element
Machine complete
• For fusion jointing of PP and PE pipes and fittings. The automatic CNC,
hydraulically-operated butt fusion machines are designed for applications in gas and
water distribution piping systems as well as for use in trenches, outdoors or in the
workshop.
• The CNC control unit (SUVI® 400) controls and regulates the complete fusion
process according to the approved national guidelines (e.g. DVS guidelines).
• All fusion parameters (set/actual comparison) are recorded on a memory card and
can be called up and shown on the display. External fusion data processing is easy
with the exchangeable memory card or with the build-in interface for the PC, printer
or laptop. The integrated error analysis system recognizes deviations from the
defined parameters and interrupts the fusion cycle while simultaneously recording
the error source.
• SUVI® 400 CNC - Control unit
• This unit consists of the hydraulic and the control unit with data recording
• Automatically controlled fusion cycle with built-in linear measurement unit (safety)
• Automatically controlled temperature of the heating element
• Automatically controlled facing process
• User-friendly operation (keyboard)
• Minimal weight of complete CNC control unit with two handles for carrying
• Tamper-safe, easy data recording with exchangeable memory card (256 kB)
• Clear overview, 2-line LCD with backlighting
• Temperature sensor for accurate recording of ambient temperature
• Serial interface (RS 232, 9-in) to connect PCs or laptops
• Parallel standard printer interface (Centronics)
• Safe two-handed operation according to TÜV for machine carriage movement
• Barcode reader for data input (optional)
• Technical features as for manual versions
• CNC: distance measurement system for accurate control of fusion slide (safety,
monitoring fusion cycle, process monitoring)
• Base machine
• Built-in linear measurement unit for accurate slide positioning (safety, control of the
fusion pressure build-up, control of the automatic fusion steps)
• Planer, Heating element, Hydraulic hose package, Case, Tool set
• Technical features same as for manually operated machines
• In the fully automatic version, the heating element is pleaced manually by the
operator and after the heat soak phase automatically removed from the woking
position.
d-d
Performance
Type
Code
kg
[mm]
PF 3 25 125
76
75 - 250
75 - 250
75 - 250
75 - 250
230 V/2490 W
115 V/2490 W
230 V/2490 W
230 V/2490 W
790 115 191
790 115 194
Russian 790 115 179
Chinese 790 115 184
175,000
175,000
175,000
175,000
Machines for Processing Plastic-Pipes
GF 250 Accessoires
Reduction clamping inserts, wide
• d 75 - 225 mm
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
d
Code
kg
790 115 028
790 115 008
790 115 009
790 115 010
790 115 011
790 115 012
790 115 013
790 115 014
790 115 015
0,815
0,835
0,825
0,785
0,735
0,695
0,660
0,715
0,465
[mm]
75
90
110
125
140
160
180
200
225
PF 3 25 117
Reduction clamping inserts, narrow
• d 75 - 225 mm
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
d
Code
kg
790 115 029
790 115 016
790 115 017
790 115 018
790 115 019
790 115 020
790 115 021
790 115 022
790 115 023
0,740
0,715
0,690
0,680
0,625
0,595
0,520
0,455
0,390
[mm]
75
90
110
125
140
160
180
200
225
PF 3 25 117
Reduction clamping inserts-set
• 4 wide and 4 narrow clamping inserts of each dimension
d-d
Code
kg
[mm]
75 - 225 790 115 156
PF 3 25 117
48,000
Special clamping bracket tapered
For clamping of fittings d 250 mm
For left-sided mounting (stationary side) with shell adapter
Version for right-sided mounting (slide)
L = left
R = right
•
•
•
•
•
d
Type Code
kg
[mm]
PF 3 25 117
250
250
L 790 115 025
R 790 115 026
1,825
1,490
77
Machines for Processing Plastic-Pipes
Flange adapter clamping unit
• For correct clamping and fusion jointing of short end fittings
d
Code
kg
[mm]
PF 3 25 117
250 790 115 045
9,600
1 Set planer blades
• Blade has 2 cutting edges (1 set = 2 blades)
PF 3 25 117
78
Code
kg
790 115 024
0,060
Machines for Processing Plastic-Pipes
GF 315 Butt fusion machine manual
Machine complete
• High quality, long-lasting heating element butt fusion machine for fusion jointing PP,
PE and PVDF pipes and fittings. Size range d 90-315 mm, for complete pressure
range up to PN 16.
• The GF315 butt fusion machine could be assembled with the data recorder SUVI®
50 or configured as a CNC machine with the SUVI® 400. The different versions are
listed on the following pages.
• (as described below, including transport packaging, without accessories)
d-d
Performance
Code
kg
[mm]
90 - 315
90 - 315
PF 3 25 127
230 / 400 V/4170 W 790 112 079
115 / 200 V/4170 W 790 112 180
217,600
212,000
Basic machine
•
•
•
•
•
•
•
•
•
•
High precision design, distortion-free and sturdy machine bed
Good accessibility thanks to 35° inclination
Hardened and hard chrome-plated guide shafts for extreme loads
Smooth-running cylinder guides with mechanical seals
Hydraulic connections protected and integrated in base clamping unit for more
flexibility when clamping piping components
Heater release mechanism to optimize the changeover phase
Easy to remove left clamping element for fusion in tight spaces and for fittings such
as T-pieces or bends d 315 mm
Double clamping device for secure hold and exact radial and axial alignment of
components
Knurled handles for easy opening and closing of clamping brackets without
additional tools
Machine specific tool set
d-d
Code
kg
[mm]
90 - 315 790 112 081
PF 3 25 127
60,000
Planer
•
•
•
•
•
•
Powerful parallel planer for single or double-sided facing of pipe ends
Load transfer via maintenance-free, robust worm drive
Right-angled facing due to wide bedding, with side stop for single-sided facing
Optimised cutting geometry for even and chatter-free planing
Planer with Stop mechanism for safety
Safety microswitch to prevent undesired start-up
d-d
Performance
Code
kg
[mm]
PF 3 25 117
90 - 315
90 - 315
230 V/1100 W 790 112 082
115 V/1100 W 790 112 186
18,000
18,000
79
Machines for Processing Plastic-Pipes
Heating element
• High performance heating element with electronic, continuously adjustable
temperature control
• High temperature accuracy over the entire heating surface
• Heating element temperature adjustable via rotary switch
• High-quality, non-stick PTFE-coating with long service life
• Easy placement in the correct working position with heater release mechanism
d-d
Performance
Code
kg
[mm]
90 - 315
90 - 315
PF 3 25 117
230 V/2300 W 790 112 083
115 V/2300 W 790 112 187
11,700
11,700
Hydraulic unit
Compact and robust with two handles for carrying
Precise hydraulic control for consistent fusion pressure
Variable, fine adjustment of pressure
Clearly visible, vibration-free pressure gauge with precision scaling
Memory for automatic pressure equalization during the cooling phase
Push-buttons to open and close the machine
Pressure release button for optimal changeover from equalization phase to the heat
soak phase
• Three integrated power outlets (planer, heating element, free)
• Easy level control and refilling of hydraulic oil
• Easy access FI protective switch for increased personal safety
•
•
•
•
•
•
•
Performance Code
PF 3 25 117
230 V/370 W 790 112 113
115 V/370 W 790 112 188
kg
30,000
30,000
Case
• For safe storage of planer and automatic heating element
PF 3 25 117
80
Code
kg
790 112 086
21,000
Machines for Processing Plastic-Pipes
GF 315 Butt fusion machine with automatic
heating element
Machine complete
• High quality, long-lasting heating element butt fusion machine with automatic heating
element for fusion jointing PP, PE and PVDF pipes and fittings. Size range d 90-315
mm, for complete pressure range up to PN 16.
• The GF315 butt fusion machine could be assembled with the data recorder SUVI®
50 or configured as a CNC machine with the SUVI® 400. The different versions are
listed on the following pages.
• (as described below, including transport packaging, without accessories)
d-d
Performance
Code
kg
[mm]
90 - 315
90 - 315
PF 3 25 127
230V/4170 W 790 112 192
115V/4170 W 790 112 195
217,000
217,000
Basic machine
•
•
•
•
•
•
•
•
•
•
High precision design, distortion-free and sturdy machine bed
Good accessibility thanks to 35° inclination
Hardened and hard chrome-plated guide shafts for extreme loads
Smooth-running cylinder guides with mechanical seals
Hydraulic connections protected and integrated in base clamping unit for more
flexibility when clamping piping components
Heater release mechanism to optimize the changeover phase
Easy to remove left clamping element for fusion in tight spaces and for fittings such
as T-pieces or bends d 315 mm
Double clamping device for secure hold and exact radial and axial alignment of
components
Knurled handles for easy opening and closing of clamping brackets without
additional tools
Machine specific tool set
d-d
Code
kg
[mm]
PF 3 25 127
90 - 315 790 112 182
63,000
Automatic heating element
• High performance heating element with electronic, continuously adjustable
temperature control
• High temperature accuracy over the entire heating surface
• Heating element temperature adjustable via rotary switch
• High-quality, non-stick PTFE-coating with long service life
• Easy placement in the correct working position with automatic heater release
mechanism
d-d
Performance
Code
kg
[mm]
PF 3 25 117
90 - 315
90 - 315
230 V/2500 W 790 112 189
115 V/2500 W 790 112 190
15,000
10,000
81
Machines for Processing Plastic-Pipes
Case
• For safe storage of planer and automatic heating element
PF 3 25 117
82
Code
kg
790 112 183
7,000
Machines for Processing Plastic-Pipes
GF 315 CNC Butt fusion machine
Machine complete
• For fusion jointing of PP and PE pipes and fittings. The automatic CNC,
hydraulically-operated butt fusion machines are designed for applications in gas and
water distribution piping systems as well as for use in trenches, outdoors or in the
workshop.
• The CNC control unit (SUVI® 400) controls and regulates the complete fusion
process according to the approved national guidelines (e.g. DVS guidelines).
• All fusion parameters (set/actual comparison) are recorded on a memory card and
can be called up and shown on the display. External fusion data processing is easy
with the exchangeable memory card or with the build-in interface for the PC, printer
or laptop. The integrated error analysis system recognizes deviations from the
defined parameters and interrupts the fusion cycle while simultaneously recording
the error source.
• SUVI® 400 CNC - Control unit
• This unit consists of the hydraulic and the control unit with data recording
• Automatic control of planing with even-out function
• Automatically controlled temperature of the heating element
• Automatically controlled facing process
• Minimal weight of complete CNC control unit with two handles for carrying
• Tamper-safe, easy data recording with exchangeable memory card (256 kB)
• Clear overview, 2-line LCD with backlighting
• Temperature sensor for accurate recording of ambient temperature
• Serial interface (RS 232, 9-in) to connect PCs or laptops
• Parallel standard printer interface (Centronics)
• Safe two-handed operation according to TÜV for machine carriage movement
• Barcode reader for data input (optional)
• Base machine
• Technical features as for manual versions
• CNC: distance measurement system for accurate control of fusion slide (safety,
monitoring fusion cycle, process monitoring)
• Planer, Heating element, Hydraulic hose package, Case, Tool set
• Technical features same as for manually operated machines
d-d
Performance
Type
Code
kg
[mm]
PF 3 25 127
90 - 315
90 - 315
90 - 315
90 - 315
230 V/4170 W
115 V/4170 W
230 V/4170 W
230 V/4170 W
790 112 069
790 112 068
Russian 790 112 067
Chinese 790 112 178
213,000
213,000
213,000
213,000
83
Machines for Processing Plastic-Pipes
GF 315 CNC Butt fusion machine with
automatic heating element
Machine complete
• For fusion jointing of PP and PE pipes and fittings. The automatic CNC,
hydraulically-operated butt fusion machines are designed for applications in gas and
water distribution piping systems as well as for use in trenches, outdoors or in the
workshop.
• The CNC control unit (SUVI® 400) controls and regulates the complete fusion
process according to the approved national guidelines (e.g. DVS guidelines).
• All fusion parameters (set/actual comparison) are recorded on a memory card and
can be called up and shown on the display. External fusion data processing is easy
with the exchangeable memory card or with the build-in interface for the PC, printer
or laptop. The integrated error analysis system recognizes deviations from the
defined parameters and interrupts the fusion cycle while simultaneously recording
the error source.
• SUVI® 400 CNC - Control unit
• This unit consists of the hydraulic and the control unit with data recording
• Automatically controlled fusion cycle with built-in linear measurement unit (safety)
• Automatically controlled temperature of the heating element
• Automatically controlled facing process
• User-friendly operation (keyboard)
• Minimal weight of complete CNC control unit with two handles for carrying
• Tamper-safe, easy data recording with exchangeable memory card (256 kB)
• Clear overview, 2-line LCD with backlighting
• Temperature sensor for accurate recording of ambient temperature
• Serial interface (RS 232, 9-in) to connect PCs or laptops
• Parallel standard printer interface (Centronics)
• Safe two-handed operation according to TÜV for machine carriage movement
• Barcode reader for data input (optional)
• Technical features as for manual versions
• Barcode reader for pipe code (logbook recording. Optional)
• Base machine
• Built-in linear measurement unit for accurate slide positioning (safety, control of the
fusion pressure build-up, control of the automatic fusion steps)
• Planer, Heating element, Hydraulic hose package, Case, Tool set
• Technical features same as for manually operated machines
• In the fully automatic version, the heating element is pleaced manually by the
operator and after the heat soak phase automatically removed from the woking
position.
d-d
Performance
Type
Code
kg
[mm]
PF 3 25 127
84
90 - 315
90 - 315
90 - 315
90 - 315
230 V/4170 W
115 V/4170 W
230 V/4170 W
230 V/4170 W
790 112 191
790 112 194
Russian 790 112 179
Chinese 790 112 184
213,000
213,000
213,000
213,000
Machines for Processing Plastic-Pipes
GF 315 Accessories
Reduction clamping inserts, wide
• d 90 - 280 mm
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
d
Code
kg
790 112 088
790 112 089
790 112 090
790 112 091
790 112 092
790 112 093
790 112 094
790 112 095
790 112 096
790 112 097
1,000
1,050
0,988
0,975
1,062
0,988
0,937
0,975
0,937
0,800
[mm]
PF 3 25 117
90
110
125
140
160
180
200
225
250
280
Reduction clamping inserts, narrow
• d 90 - 280 mm
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
d
Code
kg
790 112 098
790 112 099
790 112 100
790 112 101
790 112 102
790 112 103
790 112 104
790 112 105
790 112 106
790 112 107
0,995
1,285
1,245
1,205
1,135
1,010
0,950
0,865
0,770
0,560
[mm]
PF 3 25 117
90
110
125
140
160
180
200
225
250
280
Reduction clamping inserts-set
• 4 wide and 4 narrow clamping inserts of each dimension
d-d
Code
kg
[mm]
PF 3 25 117
90 - 280 790 112 156
78,000
85
Machines for Processing Plastic-Pipes
Special clamping bracket tapered
For clamping of fittings 315 mm
For left-sided mounting (stationary side) with shell adapter
Version for right-sided mounting (slide)
L = left
R = right
•
•
•
•
•
d
Type Code
kg
[mm]
PF 3 25 117
315
315
L 790 112 111
R 790 112 112
2,780
2,335
Flange adapter clamping unit
• For correct clamping and fusion jointing of short end fittings
d-d
Code
kg
[mm]
PF 3 25 117
90 - 315 790 112 038
15,400
1 Set planer blades
• Blade has 2 cutting edges (1 set = 2 blades)
PF 3 25 117
86
Code
kg
790 112 110
0,115
Machines for Processing Plastic-Pipes
GF 400 Butt fusion machine
GF 400
• High quality, long-lasting heating element butt fusion machine for fusion jointing PP,
PE and PVDF pipes and fittings. For complete pressure range up to PN 16.
• Machine complete with remote control
d-d
Performance
Code
kg
[mm]
125 - 400
PF 3 25 870
230 V/5700 W 790 127 001
210,000
Machine GF 400 complete, 400 V
• The GF400 butt fusion machine could be assembled with the data recorder SUVI®
50 or configured as a CNC machine with the SUVI® 400. The different versions are
listed on the following pages.
• High quality, long-lasting heating element butt fusion machine for fusion jointing PP,
PE and PVDF pipes and fittings. For complete pressure range up to PN 16.
d-d
Performance
Code
kg
[mm]
125 - 400
PF 3 25 870
400 V/5700 W 790 127 010
250,000
Basic machine
•
•
•
•
•
•
•
•
•
High precision design, distortion-free and sturdy machine bed
Good accessibility thanks to 35° inclination
Hardened and hard chrome-plated guide shafts for extreme loads
Smooth-running cylinder guides with mechanical seals
Hydraulic connections protected and integrated in base clamping unit for more
flexibility when clamping piping components
Heater release mechanism to optimize the changeover phase
For the purpose of welding bends and T-pieces the 2. clamping element is fast and
without loosing stability on the guiding shafts relocatable
Double clamping device for secure hold and exact radial and axial alignment of
components
Machine specific tool set
d-d
Code
kg
[mm]
125 - 400 790 127 002
PF 3 25 117
95,000
Planer
•
•
•
•
•
Powerful parallel planer for single or double-sided facing of pipe ends
Right-angled facing due to wide bedding, with side stop for single-sided facing
Optimised cutting geometry for even and chatter-free planing
Planer with Stop mechanism for safety
Safety microswitch to prevent undesired start-up
d-d
Performance
Code
kg
[mm]
PF 3 25 117
125 - 400
230 V/1100 W 790 127 003
39,000
87
Machines for Processing Plastic-Pipes
Heating element
• High temperature accuracy over the entire heating surface
• High-quality, non-stick PTFE-coating with long service life
• Easy placement in the correct working position with heater release mechanism
d-d
Performance
Code
kg
[mm]
125 - 400
PF 3 25 117
230 V/3500 W 790 127 004
15,000
Hydraulic unit
•
•
•
•
•
•
Compact and robust with two handles for carrying
Precise hydraulic control for consistent fusion pressure
Variable, fine adjustment of pressure
Clearly visible, vibration-free pressure gauge with precision scaling
Memory for automatic pressure equalization during the cooling phase
Easy level control and refilling of hydraulic oil
Performance
PF 3 25 117
Code
400 V/1500 W 790 127 006
kg
40,000
Control box
• Contains all safety and functional components such as static relay, FI protective
switch, temperature control
• Compact unit in steel box with enamel-coated protective frame
Performance
Code
400 V 790 127 008
Case
• For safe storage of planer and automatic heating element
PF 3 25 117
88
Code
kg
790 127 005
29,000
Machines for Processing Plastic-Pipes
GF 400 CNC Butt fusion machine
Machine complete
• For fusion jointing of PP and PE pipes and fittings. The automatic CNC,
hydraulically-operated butt fusion machines are designed for applications in gas and
water distribution piping systems as well as for use in trenches, outdoors or in the
workshop.
• The CNC control unit (SUVI® 400) controls and regulates the complete fusion
process according to the approved national guidelines (e.g. DVS guidelines).
• All fusion parameters (set/actual comparison) are recorded on a memory card and
can be called up and shown on the display. External fusion data processing is easy
with the exchangeable memory card or with the build-in interface for the PC, printer
or laptop. The integrated error analysis system recognizes deviations from the
defined parameters and interrupts the fusion cycle while simultaneously recording
the error source.
• SUVI® 400 CNC - Control unit
• This unit consists of the hydraulic and the control unit with data recording
• Automatic control of planing with even-out function
• Automatically controlled temperature of the heating element
• Automatically controlled facing process
• Minimal weight of complete CNC control unit with two handles for carrying
• Tamper-safe, easy data recording with exchangeable memory card (256 kB)
• Clear overview, 2-line LCD with backlighting
• Temperature sensor for accurate recording of ambient temperature
• Serial interface (RS 232, 9-in) to connect PCs or laptops
• Parallel standard printer interface (Centronics)
• Safe two-handed operation according to TÜV for machine carriage movement
• Barcode reader for data input (optional)
• Base machine
• Technical features as for manual versions
• CNC: distance measurement system for accurate control of fusion slide (safety,
monitoring fusion cycle, process monitoring)
• Planer, Heating element, Hydraulic hose package, Case, Tool set
• Technical features same as for manually operated machines
d-d
Performance
Type
Code
kg
[mm]
PF 3 25 870
125 - 400
125 - 400
230 V/5510 W
230 V/5510 W
790 127 069
Russian 790 127 070
200,000
200,000
89
Machines for Processing Plastic-Pipes
GF 400 Accessories
Hoist unit
• For carrying the weight compensator Mounted at the backside of the basic machine
• Weight compensator included
Code
790 127 026
Reduction clamping inserts, wide
• d 125-355 mm
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
In order to mount the inserts d 125/d 140/d 160/d 180/d 200/d 225/d 250/d 280, the
reduction clamping insert d 315 mm, code 790 127 101, must also be used
d
Code
kg
790 112 090
790 112 091
790 112 092
790 112 093
790 112 094
790 112 095
790 112 096
790 112 097
790 127 101
790 127 102
0,988
0,975
1,062
0,988
0,937
0,975
0,937
0,800
1,810
1,650
[mm]
PF 3 25 117
90
125
140
160
180
200
225
250
280
315
355
Machines for Processing Plastic-Pipes
Reduction clamping inserts, narrow
• d 125-355 mm
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
In order to mount the inserts d 125/d 140/d 160/d 180/d 200/d 225/d 250/d 280, the
reduction clamping insert d 315 mm, code 790 127 101, must also be used
d
Code
kg
790 112 100
790 112 101
790 112 102
790 112 103
790 112 104
790 112 105
790 112 106
790 112 107
790 127 111
790 127 112
1,245
1,205
1,135
1,010
0,950
0,865
0,770
0,560
1,180
0,910
[mm]
PF 3 25 117
125
140
160
180
200
225
250
280
315
355
Reduction clamping inserts-set
• 4 wide and 4 narrow clamping inserts of each dimension
• 8 wide clamping inserts d 315 mm
d-d
Code
kg
[mm]
PF 3 25 117
125 - 355 790 127 156
30,000
91
Machines for Processing Plastic-Pipes
GF 500 Butt fusion machine
Machine GF 500 complete
• High quality, long-lasting heating element butt fusion machine for fusion jointing PP,
PE and PVDF pipes and fittings. Size range d 200-500 mm, for complete pressure
range up to PN 16.
• The GF500 butt fusion machine could be assembled with the data recorder SUVI®
50 or configured as a CNC machine with the SUVI® 400. The different versions are
listed on the following pages.
• (as described below, including transport packaging, without accessories)
d-d
Performance
Code
kg
[mm]
200 - 500
PF 3 25 126
400 V/6250 W 790 116 040
498,000
Basic machine
•
•
•
•
•
•
•
•
•
High precision design, distortion-free and sturdy machine bed
Good accessibility thanks to 35° inclination
Hardened and hard chrome-plated guide shafts for extreme loads
Smooth-running cylinder guides with mechanical seals
Hydraulic connections protected and integrated in base clamping unit for more
flexibility when clamping piping components
Heater release mechanism to optimize the changeover phase
For the purpose of welding bends and T-pieces the 2. clamping element is fast and
without loosing stability on the guiding shafts relocatable
Double clamping device for secure hold and exact radial and axial alignment of
components
Machine specific tool set
d-d
Code
kg
[mm]
200 - 500 790 116 002
PF 3 25 126
174,000
Planer
•
•
•
•
•
Powerful parallel planer for single or double-sided facing of pipe ends
Right-angled facing due to wide bedding, with side stop for single-sided facing
Optimised cutting geometry for even and chatter-free planing
Planer with Stop mechanism for safety
Safety microswitch to prevent undesired start-up
d-d
Performance Code
kg
[mm]
PF 3 25 117
200 - 500
400 V/750 W 790 116 003
53,600
Heating element
• High temperature accuracy over the entire heating surface
• High-quality, non-stick PTFE-coating with long service life
• Easy placement in the correct working position with heater release mechanism
d-d
Performance
Code
kg
[mm]
PF 3 25 117
92
200 - 500
400 V/4000 W 790 116 004
26,000
Machines for Processing Plastic-Pipes
Hydraulic unit
•
•
•
•
•
•
Compact and robust with two handles for carrying
Precise hydraulic control for consistent fusion pressure
Variable, fine adjustment of pressure
Clearly visible, vibration-free pressure gauge with precision scaling
Memory for automatic pressure equalization during the cooling phase
Easy level control and refilling of hydraulic oil
Performance
PF 3 25 117
Code
400 V/1500 W 790 116 039
kg
38,000
Control box
• 400 V
• Contains all safety and functional components such as static relay, FI protective
switch, temperature control
• Compact unit in steel box with enamel-coated protective frame
Code
kg
790 116 038
15,500
PF 3 25 117
Hydraulic hose package
• Flexible hydraulic hoses, with drip-proof, quick action coupling
PF 3 25 117
Code
kg
790 112 085
4,250
Case
• For safe storage of planer and automatic heating element
Code
kg
790 116 006
41,000
PF 3 25 117
93
Machines for Processing Plastic-Pipes
GF 500 CNC Butt fusion machine
Machine complete
• For fusion jointing of PP and PE pipes and fittings. The automatic CNC,
hydraulically-operated butt fusion machines are designed for applications in gas and
water distribution piping systems as well as for use in trenches, outdoors or in the
workshop.
• The CNC control unit (SUVI® 400) controls and regulates the complete fusion
process according to the approved national guidelines (e.g. DVS guidelines).
• All fusion parameters (set/actual comparison) are recorded on a memory card and
can be called up and shown on the display. External fusion data processing is easy
with the exchangeable memory card or with the build-in interface for the PC, printer
or laptop. The integrated error analysis system recognizes deviations from the
defined parameters and interrupts the fusion cycle while simultaneously recording
the error source.
• SUVI® 400 CNC - Control unit
• This unit consists of the hydraulic and the control unit with data recording
• Automatic control of planing with even-out function
• Automatically controlled temperature of the heating element
• Automatically controlled facing process
• Minimal weight of complete CNC control unit with two handles for carrying
• Tamper-safe, easy data recording with exchangeable memory card (256 kB)
• Clear overview, 2-line LCD with backlighting
• Temperature sensor for accurate recording of ambient temperature
• Serial interface (RS 232, 9-in) to connect PCs or laptops
• Parallel standard printer interface (Centronics)
• Safe two-handed operation according to TÜV for machine carriage movement
• Barcode reader for data input (optional)
• Base machine
• Technical features as for manual versions
• CNC: distance measurement system for accurate control of fusion slide (safety,
monitoring fusion cycle, process monitoring)
• Planer, Heating element, Hydraulic hose package, Case, Tool set
• Technical features same as for manually operated machines
d-d
Performance
Type
Code
kg
[mm]
PF 3 25 126
94
200 - 500
200 - 500
200 - 500
400 V/6250 W
400 V/6250 W
400 V/6250 W
790 116 069
Russian 790 116 067
Chinese 790 116 178
476,000
476,000
476,000
Machines for Processing Plastic-Pipes
GF 500 Accessories
Reduction clamping inserts, wide
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
In order to mount the inserts d 200/d 225, the reduction clamping insert 790 116 015
must also be used
d
Code
kg
790 116 008
790 116 009
790 116 010
790 116 011
790 116 012
790 116 013
790 116 014
790 116 015
4,160
3,300
3,300
3,500
3,600
3,700
3,400
3,500
[mm]
PF 3 25 117
200
225
250
280
315
355
400
450
Reduction clamping inserts, narrow
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
In order to mount the inserts d 200/d 225, the reduction clamping insert 790 116 015
must also be used
d
Code
kg
790 116 016
790 116 017
790 116 018
790 116 019
790 116 020
790 116 021
790 116 022
790 116 023
3,680
4,100
4,100
3,800
3,500
3,200
2,500
2,500
[mm]
PF 3 25 117
200
225
250
280
315
355
400
450
Reduction clamping inserts-set
• 4 wide and 4 narrow clamping inserts of each dimension
d-d
Code
kg
[mm]
PF 3 25 117
250 - 450 790 116 156
162,000
Hoist unit, complete
• For carrying the weight compensator Mounted at the backside of the basic machine
• Hoist unit (consists of frame and swivel arm)
Performance
PF 3 25 117
Code
230 V/500 W/50 Hz 790 116 026
230 V/500 W/50 Hz 790 140 026
kg
22,000
22,000
95
Machines for Processing Plastic-Pipes
Weight compensator
• For heating element, planer weight is partly compensated
PF 3 25 117
Code
kg
790 116 027
12,500
Flange adapter clamping unit
• For correct clamping and fusion jointing of short end fittings
d
Code
kg
[mm]
PF 3 25 117
450 790 116 045
19,000
1 Set planer blades
• Blade has 2 cutting edges (1 set = 2 blades)
PF 3 25 117
96
Code
kg
790 116 041
0,700
Machines for Processing Plastic-Pipes
GF 630 Butt fusion machine
Machine GF 630 complete
• High quality, long-lasting heating element butt fusion machine for fusion jointing PP,
PE and PVDF pipes and fittings. Size range d 315-630 mm, for complete pressure
range up to PN 16.
• The GF630 butt fusion machine could be assembled with the data recorder SUVI®
50 or configured as a CNC machine with the SUVI® 400. The different versions are
listed on the following pages.
• (as described below, including transport packaging, without accessories)
d-d
Performance
Code
kg
[mm]
315 - 630
PF 3 25 136
400 V/11000 W 790 117 001
589,000
Basic machine
High precision design, distortion-free and sturdy machine bed
Good accessibility thanks to 45° inclination
Hardened and hard chrome-plated guide shafts for extreme loads
Smooth-running cylinder guides with mechanical seals
Hydraulic connections protected and integrated in base clamping unit for more
flexibility when clamping piping components
• Heater release mechanism
• Double clamping device for secure hold and exact radial and axial alignment of
components
• Machine specific tool set
•
•
•
•
•
d-d
Code
kg
[mm]
315 - 630 790 117 002
PF 3 25 136
225,000
Planer
•
•
•
•
•
Powerful parallel planer for single or double-sided facing of pipe ends
Right-angled facing due to wide bedding, with side stop for single-sided facing
Optimised cutting geometry for even and chatter-free planing
Planer with Stop mechanism for safety
Safety microswitch to prevent undesired start-up
d-d
Performance
Code
kg
[mm]
PF 3 25 117
315 - 630
400 V/1500 W 790 117 003
98,000
Heating element
• High performance heating element with electronic, continuously adjustable
temperature control
• High temperature accuracy over the entire heating surface
• High-quality, non-stick PTFE-coating with long service life
• Easy placement in the correct working position with heater release mechanism
d-d
Performance
Code
kg
[mm]
PF 3 25 117
315 - 630
400 V/8000 W 790 117 004
36,000
97
Machines for Processing Plastic-Pipes
Hydraulic unit
•
•
•
•
•
•
Compact and robust with two handles for carrying
Precise hydraulic control for consistent fusion pressure
Variable, fine adjustment of pressure
Clearly visible, vibration-free pressure gauge with precision scaling
Memory for automatic pressure equalization during the cooling phase
Easy level control and refilling of hydraulic oil
Code
kg
790 116 039
38,000
Control box
• 400 V
• Contains all safety and functional components such as static relay, FI protective
switch, temperature control
• Compact unit in steel box with enamel-coated protective frame
Code
kg
790 117 038
14,000
PF 3 25 117
Case
• For safe storage of planer and automatic heating element
PF 3 25 117
98
Code
kg
790 117 006
55,000
Machines for Processing Plastic-Pipes
GF 630 CNC Butt fusion machine
Machine complete
• For fusion jointing of PP and PE pipes and fittings. The automatic CNC,
hydraulically-operated butt fusion machines are designed for applications in gas and
water distribution piping systems as well as for use in trenches, outdoors or in the
workshop.
• The CNC control unit (SUVI® 400) controls and regulates the complete fusion
process according to the approved national guidelines (e.g. DVS guidelines).
• All fusion parameters (set/actual comparison) are recorded on a memory card and
can be called up and shown on the display. External fusion data processing is easy
with the exchangeable memory card or with the build-in interface for the PC, printer
or laptop. The integrated error analysis system recognizes deviations from the
defined parameters and interrupts the fusion cycle while simultaneously recording
the error source.
• SUVI® 400 CNC - Control unit
• This unit consists of the hydraulic and the control unit with data recording
• Automatic control of planing with even-out function
• Automatically controlled temperature of the heating element
• Automatically controlled facing process
• Minimal weight of complete CNC control unit with two handles for carrying
• Tamper-safe, easy data recording with exchangeable memory card (256 kB)
• Clear overview, 2-line LCD with backlighting
• Temperature sensor for accurate recording of ambient temperature
• Serial interface (RS 232, 9-in) to connect PCs or laptops
• Parallel standard printer interface (Centronics)
• Safe two-handed operation according to TÜV for machine carriage movement
• Barcode reader for data input (optional)
• Base machine
• Technical features as for manual versions
• CNC: distance measurement system for accurate control of fusion slide (safety,
monitoring fusion cycle, process monitoring)
• Planer, Heating element, Hydraulic hose package, Case, Tool set
• Technical features same as for manually operated machines
d-d
Performance
Type
Code
kg
[mm]
PF 3 25 136
315 - 630
315 - 630
315 - 630
400 V/11000 W
400 V/11000 W
400 V/11000 W
790 117 069
Russian 790 117 067
Chinese 790 117 178
613,000
613,000
613,000
99
Machines for Processing Plastic-Pipes
GF 630 Accessories
Reduction clamping inserts, wide
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
In order to mount the inserts d 315/d 355/d 400/d 450, the reduction clamping insert d
500 mm, code 790 117 012, must also be used
d
Code
kg
790 116 012
790 116 013
790 116 014
790 116 015
790 117 012
790 117 013
3,600
3,700
3,400
3,500
4,600
4,300
[mm]
315
355
400
450
500
560
PF 3 25 117
Reduction clamping inserts, narrow
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
• We recommend 4 wide and 4 narrow half shells.
In order to mount the inserts d 315/d 355/d 400/d 450, the reduction clamping insert d
500 mm, code 790 117 012, must also be used
d
Code
kg
790 116 020
790 116 021
790 116 022
790 116 023
3,500
3,200
2,500
2,500
[mm]
315
355
400
450
Hoist unit, complete
Hoist unit (consists of frame and swivel arm)
Arm length 2m, pivoting, back/forward, max. column height from floor 3.30m
Electrical unit 400 V / 600 W
Hoist capacity 250 kg
2 hoisting speeds (1,7 m/min. and 7.0 m/min.)
•
•
•
•
•
PF 3 25 117
Code
kg
790 117 023
196,000
Flange adapter clamping unit
• For correct clamping and fusion jointing of short end fittings
d
Code
kg
[mm]
PF 3 25 117
560 790 117 029
27,000
1 Set planer blades
• Blade has 2 cutting edges (1 set = 2 blades)
PF 3 25 117
100
Code
kg
790 117 041
0,470
Machines for Processing Plastic-Pipes
GF 800 Butt fusion machine
Machine GF 800 complete
• Robust heating element-butt fusion machine for fusion jointing PP and PE pipes and
fittings. Size range d 500-800 mm.
• The GF 800 butt fusion machine could be assembled with the data recorder SUVI®
50.
• (as described below, including transport packaging, without accessories)
d-d
Performance
Code
kg
[mm]
500 - 800
PF 3 25 136
400 V/15000 W 790 123 001
1546,000
Basic machine
Heater release mechanism
High precision design, distortion-free and sturdy machine bed
Good accessibility thanks to 45° inclination
Hardened and hard chrome-plated guide shafts for extreme loads
Smooth-running cylinder guides with mechanical seals
Hydraulic connections protected and integrated in base clamping unit for more
flexibility when clamping piping components
• Double clamping device for secure hold and exact radial and axial alignment of
components
• Machine specific tool set
•
•
•
•
•
•
d-d
Code
kg
[mm]
500 - 800 790 123 002
PF 3 25 136
690,000
Planer
•
•
•
•
•
•
Powerful parallel planer for single or double-sided facing of pipe ends 400 V/1500 W
Load transfer via maintenance-free chain drive
Right-angled facing due to wide bedding, with side stop for single-sided facing
Optimised cutting geometry for even and chatter-free planing
Planer with Stop mechanism for safety
Safety microswitch to prevent undesired start-up
d-d
Performance
Code
kg
[mm]
PF 3 25 117
500 - 800
400 V/1500 W 790 123 003
175,000
Heating element
• High temperature accuracy over the entire heating surface
• High-quality, non-stick PTFE-coating with long service life
• Easy placement in the correct working position with heater release mechanism
d-d
Performance
Code
kg
[mm]
PF 3 25 117
500 - 800
400 V/12000 W 790 123 004
56,000
101
Machines for Processing Plastic-Pipes
Hydraulic unit
•
•
•
•
•
•
Compact and robust with two handles for carrying
Precise hydraulic control for consistent fusion pressure
Variable, fine adjustment of pressure
Clearly visible, vibration-free pressure gauge with precision scaling
Memory for automatic pressure equalization during the cooling phase
Easy level control and refilling of hydraulic oil
Performance
PF 3 25 117
Code
400 V/1500 W 790 123 005
kg
38,000
Control box
• 400 V
• Contains all safety and functional components such as static relay, FI protective
switch, temperature control
• Compact unit in steel box with enamel-coated protective frame
Code
kg
790 123 009
29,000
PF 3 25 117
Hydraulic hose package
• Flexible hydraulic hoses, with drip-proof, quick action coupling
PF 3 25 117
Code
kg
790 123 006
6,000
Case
• For safe storage of planer and automatic heating element
PF 3 25 117
102
Code
kg
790 123 007
230,000
Machines for Processing Plastic-Pipes
GF 800 Accessories
Reduction clamping inserts, wide
• d 500 - 710 mm
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
In order to mount the inserts d 500/d 560, the reduction clamping insert d 630, code 790
123 011 must also be used
d
Code
kg
790 117 012
790 117 013
790 123 011
790 123 012
4,600
4,300
11,000
9,500
[mm]
PF 3 25 117
500
560
630
710
Electric Hoist unit
• Hoist capacity 500 kg
• Arm length 2m, pivoting, back/forward, max. column height from floor 4.65 m, 2
hoisting speeds (2.5 m/min. and 5.5 m/min.)
Code
kg
790 123 016
270,000
PF 3 25 117
Flange adapter clamping unit
• For correct clamping and fusion jointing of short end fittings
d-d
Code
kg
[mm]
PF 3 25 117
500 - 800 790 123 029
120,000
1 Set planer blades
• Blade has 2 cutting edges (1 set = 2 blades)
PF 3 25 137
Code
kg
790 123 021
0,600
103
Machines for Processing Plastic-Pipes
GF 1000 Butt fusion machine
Machine GF 1000 complete
• High quality, long-lasting heating element butt fusion machine for fusion jointing PP,
PE and PVDF pipes and fittings.
• The GF 1000 butt fusion machine could be assembled with the data recorder SUVI®
50.
• (as described below, including transport packaging, without accessories)
d-d
Performance
Code
kg
[mm]
710 - 1000
PF 3 25 136
400 V/19500 W 790 124 001
2528,000
Basic machine
High precision design, distortion-free and sturdy machine bed
Good accessibility thanks to 45° inclination
Hardened and hard chrome-plated guide shafts for extreme loads
Smooth-running cylinder guides with mechanical seals
Hydraulic connections protected and integrated in base clamping unit for more
flexibility when clamping piping components
• Double clamping device for secure hold and exact radial and axial alignment of
components
• Machine specific tool set
•
•
•
•
•
d-d
Code
kg
[mm]
710 - 1000 790 124 002
PF 3 25 136
1240,000
Planer
•
•
•
•
•
Powerful parallel planer for single or double-sided facing of pipe ends
Right-angled facing due to wide bedding, with side stop for single-sided facing
Optimised cutting geometry for even and chatter-free planing
Planer with Stop mechanism for safety
Safety microswitch to prevent undesired start-up
d-d
Performance
Code
kg
[mm]
PF 3 25 117
710 - 1000
400 V/3000 W 790 124 003
325,000
Heating element
• High performance heating element with electronic, continuously adjustable
temperature control
• High temperature accuracy over the entire heating surface
• High-quality, non-stick PTFE-coating with long service life
d-d
Performance
Code
kg
[mm]
PF 3 25 117
104
710 - 1000
400 V/15000 W 790 124 004
82,000
Machines for Processing Plastic-Pipes
Hydraulic unit
•
•
•
•
•
•
Compact and robust with two handles for carrying
Precise hydraulic control for consistent fusion pressure
Variable, fine adjustment of pressure
Clearly visible, vibration-free pressure gauge with precision scaling
Memory for automatic pressure equalization during the cooling phase
Easy level control and refilling of hydraulic oil
Performance
Code
400 V/1500 W 790 123 005
kg
38,000
Case
• For safe storage of planer and automatic heating element
PF 3 25 117
Code
kg
790 124 006
345,000
105
Machines for Processing Plastic-Pipes
GF 1000 Accessories
Reduction clamping inserts, wide
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 reduction clamping inserts are needed.
In order to mount the inserts d 710, the reduction clamping insert d 800 mm, code 790
124 011, must also be used
d
Code
kg
[mm]
710 790 123 012
800 790 124 011
900 790 124 012
9,500
19,400
20,000
Electric hoist unit
• Hoist capacity 500 kg
• Arm length 2m, pivoting, back/forward, max. column height from floor 4.65 m, 2
hoisting speeds (2.5 m/min. and 5.5 m/min.)
PF 3 25 137
Code
kg
790 124 016
300,000
Flange adapter clamping unit
• For correct clamping and fusion jointing of short end fittings
PF 3 25 117
Code
kg
790 124 029
170,000
1 Set planer blades
• (1 set = 4 blades)
PF 3 25 137
106
Code
kg
790 124 021
1,300
Machines for Processing Plastic-Pipes
GF 1200 Butt fusion machine
Machine GF 1200 complete
• High quality, long-lasting heating element butt fusion machine for fusion jointing PP,
PE and PVDF pipes and fittings.
• The GF 1200 butt fusion machine could be assembled with the data recorder SUVI®
50.
• (as described below, including transport packaging, without accessories)
d-d
Performance
Code
kg
[mm]
800 - 1200
PF 3 25 136
400 V/20500 W 790 125 001
2932,000
Basic machine
High precision design, distortion-free and sturdy machine bed
Good accessibility thanks to 45° inclination
Hardened and hard chrome-plated guide shafts for extreme loads
Smooth-running cylinder guides with mechanical seals
Hydraulic connections protected and integrated in base clamping unit for more
flexibility when clamping piping components
• Double clamping device for secure hold and exact radial and axial alignment of
components
• Tool set specified to machine
•
•
•
•
•
d-d
Code
kg
[mm]
800 - 1200 790 125 002
PF 3 25 136
1340,000
Planer
•
•
•
•
•
•
Powerful parallel planer for single or double-sided facing of pipe ends
Load transfer via maintenance-free chain drive
Right-angled facing due to wide bedding, with side stop for single-sided facing
Optimised cutting geometry for even and chatter-free planing
Planer with Stop mechanism for safety
Safety microswitch to prevent undesired start-up
d-d
Performance
Code
kg
[mm]
PF 3 25 117
800 - 1200
400 V/3000 W 790 125 003
452,000
Heating element
• High performance heating element with electronic, continuously adjustable
temperature control
• High temperature accuracy over the entire heating surface
d-d
Performance
Code
kg
[mm]
PF 3 25 117
800 - 1200
400V/16000 W 790 125 004
94,000
107
Machines for Processing Plastic-Pipes
Hydraulic unit
•
•
•
•
•
•
Compact and robust with two handles for carrying
Precise hydraulic control for consistent fusion pressure
Variable, fine adjustment of pressure
Clearly visible, vibration-free pressure gauge with precision scaling
Memory for automatic pressure equalization during the cooling phase
Easy level control and refilling of hydraulic oil
Performance
Code
400 V/1500 W 790 123 005
kg
38,000
Case
• For safe storage of planer and automatic heating element
PF 3 25 117
108
Code
kg
790 125 006
420,000
Machines for Processing Plastic-Pipes
GF 1200 Accessories
Reduction clamping inserts, wide
• Each code number defines 1 piece of reduction clamping insert. Per machine and
dimension maximum 8 narrow or wide reduction clamping inserts are needed.
In order to mount the inserts d 800/d 900, the reduction clamping insert d 1000, code
790 125 011, must also be used.
d
Code
kg
[mm]
PF 3 25 117
800 790 124 011
900 790 124 012
1000 790 125 011
19,400
20,000
20,500
Electric Hoist unit
• Hoist capacity 500 kg
• Arm length 2m, pivoting, back/forward, max. column height from floor 4.65 m, 2
hoisting speeds (2.5 m/min. and 5.5 m/min.)
PF 3 25 117
Code
kg
790 125 016
308,000
Flange adapter clamping unit
• For correct clamping and fusion jointing of short end fittings
PF 3 25 117
Code
kg
790 125 029
260,000
1 Set planer blades
• (1 set = 4 blades)
PF 3 25 137
Code
kg
790 125 021
1,600
109
Machines for Processing Plastic-Pipes
SUVI® 50 Fusion data recording device
Inclusive:
• Protocol card 256 kB
• ACCU-Power support during circuit interruptions
• Magnetic card-Read device
• Serial printer-/PC-interface
Configuration:
• The SUVI® 50 can be configured by the operator according to his needs.
• Languages: all instructions as well as the protocol records are shown in the
language selected by the operator.
• Fusion parameter: adaption to the standards and directions specific to the country.
• Fusion operator identity card: with the electronic identification of the operator,
data recording with the SUVI® 50 can be protected against misuse. The fusion
operator identity card number is also used in the protocol record.
• Job number: facilitates job site fusion documentation.
• Memory configuration adjustment: makes certain that no protocol data are lost.
• Compatible with electrofusion control unit MSA: advantage of compatibility
between butt fusion and electrofusion regarding operation and further data
processing.
• Technical specifications
• Working temperature range -10 °C up to + 45 °C
• Voltage: 176 VAC to 276 VAC
• Rated voltage: 230 VAC respectively 115 VAC
• Battery operation: -1 hour. Built in battery with automatic charging connection
• Standard frequency: 47 Hz up to 65 Hz
• Power consumption: 60 W
• Protection rating: Protection class I/IP 43
• Memory storage on memory card; capacity 64 up to 1024 kB respctively 40 to 734
procol records and additional on internal memory storage
• Interface: RS 232, 4800 Baud, 7 databit, 1 Stopbit, even Parity, XON/XOFF-protocol
• Mainscable: length up to 4m
• Dimensions (without frame): length: 420 mm width: 300 mm height: 170 mm
Fusion protocol data are recorded on a memory card and can be directly called up on
the SUVI® display. The use of a printer on the job site is not necessary. External data
processing is nonetheless possible with the interchangeable memory card or with the
built-in interface via printer or PC.
Performance
PF 3 25 132
110
Code
230V 790 119 001
kg
9,600
Machines for Processing Plastic-Pipes
SUVI® System Accessories
Protective guard for SUVI® 400
PF 3 25 117
Code
kg
790 119 020
4,800
Protective guard for SUVI® 50
PF 3 25 117
Code
kg
790 119 011
3,000
Software PIPE WIN WELD / SUVI WIN WELD
• Professional software for analysis and documentation of installed piping systems or
of a defined part of it: Pipe book. With PIPE WIN WELD it is possible to create a
complete electronic documentation of the installed pipes and pipe connection
elements. The software works with the data bases of MSA WIN WELD and SUVI
WIN WELD. The software makes it possible to work with data from other
manufacturers (CSV module for data transfer).
• The software is suitable for Windows ME/NT4/2000/XP.
• Delivery: CD-ROM, USB hardlock (PIPE WIN-WELD, PIPE WIN-WELD CSV),
installation guide (manuals and additional information on CD-ROM)
Type
Code
kg
Description
PIPE CSV 790 119 301
0,180
PIPE 790 119 302
SUVI 790 119 303
0,180
0,180
PF 3 25 117
Complete package incl. CSV module for
data transfer, USB hardlock
Complete package, USB hardlock
Complete package
Adaption cable
PF 3 25 117
Code
kg
790 112 416
0,400
Description
for planer unit (Schuko)/SUVI® 400
(GF160-GF400)
PC-Hardware
PF 2 51 306
Code
kg
799 350 335
799 350 297
799 350 263
799 350 264
799 350 385
0,190
0,435
0,167
0,046
0,095
Description
Barcode reader pen SUVI® 400
Barcode reader pen for SUVI 50/100
Transfer cable, serial, for SUVI 50/100
Conversion connector 9 Pin/25
Data transmission cable (PC connection)
CTC Cooling Time Control
• Controlling of the cooling phase according to the ambient temperature
• Reduction of the process time for PE up to 50% in comparison to DVS
• Currently available for GF 160 with SUVI® 400, GF 250 with SUVI® 400, GF 315 with
SUVI® 400
• Access code to unlock the CTC fusion parameter
PF 3 25 117
Code
kg
790 119 274
0,002
111
Machines for Processing Plastic-Pipes
Memory Card
Code
1024 kB/734 records 790 119 157
kg
0,030
PF 3 25 117
Connecting cables SUVI® 50
PF 3 25 117
112
Code
kg
790 119 027
790 119 029
790 119 154
0,320
0,155
0,655
Description
Data cable
Thermo couple interface cable
Cable for distance measurement SUVI®
400
Machines for Processing Plastic-Pipes
WR 100
WR 100 Fusion data recording device
The WR 100 supports you to ensure the quality of the jointing done according the
country specific standards. The concept of the fusion data recording device enables
configuration and retrofitting of hydraulically operated butt-fusion machines for field
applications, appropriate listing see next page.
The whole fusion sequence is recorded and can be retraced later. The user is guided
through all the fusion steps. The selection of the fusion data like the used material,
diameter and wall thickness (SDR) is supported by a menu. The highly accurate
recording device WR100 controls the fusion process according to the valid national
guideline (e.g. DVS, WIS or UNI). Hard plastic PE case IP65 locates a printer on board.
Performance:
" Easy configuration by operator to the different GF/KL machines
" Internal memory fusion protocol with a capacity up to 100 records
" Easy user guidance
" Battery support for data recording (8 hours), no data loss during power interruption
" Configuration: User identity, Job site and order no.
" Different menu languages
" Country specific fusion parameter
®
" Interchangeable with SUVI 50 data logger
Data Processing:
" Individual print out directly from serial on board printer
" Collective and individual print out directly from WR 100 to external printer
(only HP) (parallel interface 790 119 402)
" Collective and individual protocol download to PC using the hyper terminal
communicator of windows (serial interface 790 119 403)
Power connector: Schuko, 16A
Working temperature range: -10°C up to +50°C
Performance
PF 3 25 132
230 V
Dimensions
Code
kg
[mm]
350x300x150 mm 790 119 401
6,000
113
Machines for Processing Plastic-Pipes
Machines fitted with WR 100
AHE = automatic heating element
Description
PF 3 10 573
Performance
KL 160 TOP1 WR 100
KL 160 TOP2 WR 100
KL 250 TOP1 WR 100
KL 250 TOP2 WR 100
KL 315 TOP1 WR 100
KL 315 TOP2 WR 100
GF 160 WR 100
GF 160 AHE WR 100
GF 250 WR 100
GF 250 AHE WR 100
GF 315 WR 100
GF 315 AHE WR 100
230 V
230 V
230 V
230 V
230 V
230 V
230 V
230 V
230 V
230 V
230 V
230 V
Code
kg
790 137 023
790 137 024
790 138 023
790 138 024
790 139 023
790 139 024
790 114 062
790 114 194
790 115 064
790 115 200
790 112 119
790 112 122
90,000
90,000
130,000
130,000
180,000
180,000
140,000
140,000
185,000
185,000
220,000
220,000
Retrofit kits
Retrofit kit means all separate components to be assembled in the machine in order to
connect the WR 100. The connection cables between the WR 100 and the hydraulic
unit / heating element are content of the data recorder (790 119 401). The installation of
the retrofit kits has to be done by a regional service centre or by GF Omicron.
Description
PF 3 25 117
KL 160 TOP1, TOP2
KL 250/315 TOP1, TOP2
GF 160/250
GF 315
Code
kg
790 119 090
790 119 078
790 119 032
790 119 039
1,000
0,001
0,300
0,790
Accessories
Description
Code
Serial/parallel printer cable (WR 100-Printer) 790 119 402
Serial Data transfer cable (WR100-PC) 790 119 403
114
Machines for Processing Plastic-Pipes
WM 315 Workshop butt fusion machine
Machine WM 315, complete
• For the fusion jointing of PP, PE and PVDF pipes and fittings, for accurate single or
series prefabrication of fittings (segment bends d 90 - 315 mm, Y and T fittings
d 90 - 250 mm) for complete pressure range.
• The WM 315 can be equipped by the manufacturer with the SUVI® 50 data recording
device for documentation of fusion parameters.
• Machine WM 315 including as described below basic model, planer, heater, main
segment clamping unit, segment reduction clamping inserts and transport crate.
d-d
Code
kg
[mm]
90 - 315 790 118 060
464,000
PF 3 25 135
Basic model
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
High precision design, distortion-free and sturdy machine bed
Hardened, hard chrome plated linear guide rails for extreme loads
Sturdy, closed machine base with separate electric and hydraulic unit
Heater release mechanism
Adjustable stops for accurate facing depth
Axial alignment of the pipes on both sides by moving the base clamping tools
transverse to axis direction
Control panel
Pressure selection switch to changeover between planing and fusion pressure
valves for exact build-up of required planing and fusion pressures
User-friendly, clearly arranged operating and control instruments
Integrated, vibration-free pressure gauge with precise scaling
Emergency stop
Adjusting lever for moving carriage
Permits ergonomically correct working
Additional standard equipment on the basic model
Timer to clock fusion times
Machine specific tool set
d-d
Code
kg
[mm]
90 - 315 790 118 061
PF 3 25 135
249,500
Planer
•
•
•
•
•
Load transfer via enclosed, robust chain drive
Optimised cutting geometry for even and chatter-free planing
Powered planer to swivel in and out for single or double-sided facing of pipe ends
Planer is secured with a stop mechanism and electric restart locking system
Movement in axial direction
d-d
Performance Code
kg
[mm]
PF 3 25 117
90 - 315
230V/1200W 790 118 062
30,000
115
Machines for Processing Plastic-Pipes
Heater
• Powerful, precision heating element with electronic, freely variable temperature
control 230 V / 3000 W
• High temperature accuracy over the entire heating surface
• Exact LCD adjustment of heater temperature
• High-quality, non-stick PTFE-coating with long service life
d-d
Code
kg
[mm]
PF 3 25 117
90 - 315 790 118 063
19,000
Main segment clamping unit for pipes
• Wide version for accurate clamping of 315 mm pipes and for fastening reduction
clamping inserts for pipes d 90 to 280 mm
• Swivel to an angle of 22.5° for 45° segment bend fusion
• Universal support plates for main segment clamping units, flange adaptor clamping
unit, T- and Y-fittings clamping units, which can be moved in the axial direction to
compensate wall offset
• L = left
• R = right
d
Type Code
kg
[mm]
PF 3 25 117
315
315
L 790 118 064
R 790 118 065
21,800
21,800
Segment reduction clamping inserts, left and right, wide
• For clamping pipes of 90 to 280 mm, Interlock inserts
d-d
Code
kg
[mm]
PF 3 25 117
90 - 280 790 118 066
38,000
WM 315 Workshop with SUVI® 50
• equipped with the SUVI® 50 data recording unit
PF 3 25 135
116
Code
kg
790 118 070
472,000
Machines for Processing Plastic-Pipes
WM 315 Accessories
Base clamping unit left for fittings with adapter ring,
wide
• For clamping fittings of 315 mm as well as for fastening reduction clamping inserts
for fittings 90 to 280 mm, Guide shaft for pipe support und back stop, with pipe
support 315 mm
• L = left
• R = right
d
Type Code
kg
[mm]
PF 3 25 117
315
315
L 790 118 011
R 790 118 012
15,700
15,700
Clamping insert, narrow, d 315
• For clamping of elbows, flange adapters, etc., d = 315 mm, 1 piece = 1 Alu-half-shell
• Each code number defines 1 piece reduction clamping insert. Per outer base
clamping unit 2 reduction clamping inserts are needed.
d
Code
kg
[mm]
PF 3 25 117
315 790 118 028
0,850
Set of pipe supports
d-d
Code
kg
[mm]
PF 3 25 117
90 - 280 790 118 025
6,700
Reduction clamping inserts, narrow
• d 90 - 280 mm
• Each code number defines 1 piece of reduction clamping insert.
d
Code
kg
790 112 098
790 112 099
790 112 100
790 112 101
790 112 102
790 112 103
790 112 104
790 112 105
790 112 106
790 112 107
0,995
1,285
1,245
1,205
1,135
1,010
0,950
0,865
0,770
0,560
[mm]
90
110
125
140
160
180
200
225
250
280
Back stop
• Prevents the components from slipping out of the clamping device during fusion.
Code
kg
790 118 026
5,200
PF 3 25 117
117
Machines for Processing Plastic-Pipes
Flange adapter clamping unit
• For centric fusion of flange adapters
• Easy, correct attachment of clamping unit in the basic machine
• Including packaging
d-d
Code
kg
[mm]
90 - 315 790 118 031
PF 3 25 117
25,000
T-fitting clamping unit
•
•
•
•
•
For the rational manufacturing of 90° T-fittings in the sizes d 90 to 250 mm
Three-piece, precise clamping tool for easy mounting on the machine bed
Integrated eyelets for lifting
Complete with reduction clamping inserts d 90 - 225 mm
Including packaging
d-d
Code
kg
[mm]
90 - 250 790 118 032
PF 3 25 117
140,000
Y-fitting clamping unit
•
•
•
•
For the rational manufacturing of 30° to 45° Y-fittings in the sizes d 90 to 250 mm
Three-piece, precise clamping tool for easy mounting on the machine bed
Complete with reduction clamping inserts d 90 - 225 mm
Including packaging
d-d
Code
kg
[mm]
PF 3 25 117
90 - 250 790 118 033
174,000
Set planer of blades
• Blade has 2 cutting edges (1 set = 2 pieces)
Description Code
PF 3 25 117
118
long 790 118 042
short 790 118 043
kg
0,085
0,045
Machines for Processing Plastic-Pipes
WM 500 Plus Workshop butt fusion machine
Machine WM 500 Plus, complete
• For fusion jointing of PP, PE and PVDF pipes and fittings, for accurate single or
series prefabrication of fittings (segment bends d 250 - 500 mm, Y- and T-fittings d
250 - 400 mm) for complete pressure range.
• The WM 500 can be equipped by the manufacturer with the SUVI® 50 data recording
device for documentation of fusion parameters.
• Machine WM 500 complete as described below in basic model, planer, heater, main
segment clamping units and reduction clamping inserts and including transport crate
d-d
Performance
Code
kg
[mm]
250 - 500
PF 3 25 137
400 V/13500 W 790 120 020
2000,000
Basic model
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Total weight of machine including reduction clamping inserts
High precision design, distortion-free and sturdy machine bed
Hardened, hard chrome plated linear guide rails for extreme loads
Sturdy, closed machine base with separate electric and hydraulic unit
Heater release mechanism
Adjustable stops for accurate facing depth
Axial alignment of the pipes on both sides by moving the base clamping tools
transverse to axis direction
Pressure selection switch to changeover between planing and fusion pressure
valves for exact build-up of required planing and fusion pressures
Hydraulic opening and closing of clamping brackets
Universal support plates for main segment clamping units, flange adaptor clamping
unit, T- and Y-fittings clamping units, which can be moved in the axial direction to
compensate wall offset
Control panel
User-friendly, clearly arranged operating and control instruments
Integrated, vibration-free pressure gauge with precise scaling
Emergency stop
Adjusting lever for moving carriage
Permits ergonomically correct working
Additional standard equipment on the basic model
Timer to clock fusion times
Machine specific tool set
d-d
Code
kg
[mm]
250 - 500 790 120 019
PF 3 25 137
500,000
Planer
•
•
•
•
•
Load transfer via enclosed, robust chain drive
Optimised cutting geometry for even and chatter-free planing
Powered planer to swivel in and out for single or double-sided facing of pipe ends
Automatic placement in correct working position
Low noise level of max. 70 dB (A)
d-d
Performance
Code
kg
[mm]
PF 3 25 117
250 - 500
400 V/1140 W 790 120 021
105,500
119
Machines for Processing Plastic-Pipes
Heater
• Powerful, precision heating element with electronic, freely variable temperature
control
• Swivels in and out hydraulically, movement in axial direction
• Dimensions 620 x 540 mm
• High temperature accuracy over the entire heating surface
• Exact LCD adjustment of heater temperature
• High-quality, non-stick PTFE-coating with long service life
• Automatic placement in correct working position
d-d
Performance
[mm]
PF 3 25 117
250 - 500
Code
kg
10000 W 790 120 022
-
Main segment clamping units for pipes
• Wide version for accurate clamping of 500 mm pipes and for fastening reduction
clamping inserts for pipes d 250 to 450 mm
• Swivel to an angle of 22.5° for 45° segment bend fusion
• Universal support plates for main segment clamping units, flange adaptor clamping
unit, T- and Y-fittings clamping units, which can be moved in the axial direction to
compensate wall offset
• L = left
• R = right
d
Type Code
kg
[mm]
PF 3 25 117
500
500
L 790 120 023
R 790 120 024
182,000
182,000
Reduction clamping inserts, left and right, for segment
fusion
• For clamping pipes of 250 to 450 mm, interlocking
d-d
Code
kg
[mm]
PF 3 25 117
250 - 450 790 120 013
0,001
WM 500 Plus with SUVI® 50
• equipped with the SUVI® 50 data recording unit
PF 3 25 137
120
Code
kg
790 120 075
2000,000
Machines for Processing Plastic-Pipes
WM 500 Plus Accessories
Reduction clamping inserts, narrow
• Each code number defines 1 piece of reduction clamping insert.
Code
kg
790 116 018
790 116 019
790 116 020
790 116 021
790 116 022
790 116 023
4,100
3,800
3,500
3,200
2,500
2,500
Reduction clamping inserts, wide
• Each code number defines 1 piece of reduction clamping insert.
Code
kg
790 116 010
790 116 011
790 116 012
790 116 013
790 116 014
790 116 015
3,300
3,500
3,600
3,700
3,400
3,500
Back stop
• Prevents the components from slipping out of the clamping device during fusion.
Code
kg
790 108 026
34,000
PF 3 25 117
Base clamping unit 500 mm for fittings
• For clamping fittings of 500 mm as well as for the reduction clamping inserts for
fittings of 250 to 450 mm, Guide shaft for pipe support and back stop, with pipe
support 500 mm
• L = left
• R = right
d
Type Code
kg
[mm]
PF 3 25 117
500
500
L 790 120 011
R 790 120 012
109,000
112,000
Set of pipe supports
d-d
Code
kg
[mm]
PF 3 25 117
250 - 450 790 120 025
10,700
121
Machines for Processing Plastic-Pipes
Flange adapter clamping unit
• For centric fusion of flange adapters
• Easy, correct attachment of clamping unit in the basic machine
• Including packaging
d-d
Code
kg
[mm]
250 - 500 790 120 031
PF 3 25 117
73,000
T-fitting clamping unit
•
•
•
•
For the rational manufacturing of 90° T-fittings in the sizes d 250 to 400 mm
Three-piece, precise clamping tool for easy mounting on the machine bed
Complete with reduction clamping inserts d 250 - 355 mm
Including packaging
d-d
Code
kg
[mm]
250 - 400 790 120 032
PF 3 25 117
415,000
Y-fitting clamping unit
•
•
•
•
For the rational manufacturing of 30° to 45° Y-fittings in the sizes d 250 to 400 mm
Three-piece, precise clamping tool for easy mounting on the machine bed
Complete with reduction clamping inserts d 250 - 355 mm
Including packaging
d-d
Code
kg
[mm]
PF 3 25 117
250 - 400 790 120 033
610,000
1 Set planer blades
• Blade has 2 cutting edges (1 set = 2 pieces)
PF 3 25 117
122
Code
kg
790 117 041
0,470
Machines for Processing Plastic-Pipes
WM 630 Plus Workshop butt fusion machine
Machine WM 630 Plus, complete
• For fusion jointing of PP, PE and PVDF pipes and fittings, for accurate single or
series prefabrication of fittings (segment bends d 315 - 630 mm, Y- and T-fittings d
315- 500 mm) for complete pressure range,
• The WM 630 can be equipped by the manufacturer with the SUVI® 50 data recording
device for documentation of fusion parameters.
• The Machine as described below in basic model, including transport crate, planer,
heater, main segment units and reduction clamping inserts
d-d
Performance
Code
kg
[mm]
315 - 630
PF 3 25 138
400 V/15600 W 790 108 020
1870,000
Basic model
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
PF 3 25 138
Total weight of machine including reduction clamping inserts
Dimensions: 2400 L x 1400 W x 2070 H in mm
High precision design, distortion-free and sturdy machine bed
Hardened, hard chrome plated linear guide rails for extreme loads
Sturdy, closed machine base with separate electric and hydraulic unit
Heater release mechanism
Adjustable stops for accurate facing depth
Axial alignment of the pipes on both sides by moving the base clamping tools
transverse to axis direction
Pressure selection switch to changeover between planing and fusion pressure
valves for exact build-up of required planing and fusion pressures
Hydraulic opening and closing of clamping brackets
Universal support plates for main segment clamping units, flange adaptor clamping
unit, T- and Y-fittings clamping units, which can be moved in the axial direction to
compensate wall offset
Control panel
User-friendly, clearly arranged operating and control instruments
Integrated, vibration-free pressure gauge with precise scaling
Emergency stop
Adjusting lever for moving carriage
Permits ergonomically correct working
Additional standard equipment on the basic model
Timer to clock fusion times
Machine specific tool set
Code
kg
790 108 019
1000,000
Planer
•
•
•
•
•
•
Load transfer via enclosed, robust chain drive
Optimised cutting geometry for even and chatter-free planing
Powered planer to swivel in and out for single or double-sided facing of pipe ends
Hydraulic movement in axial direction
Automatic placement in correct working position
Low noise level of max. 70 dB (A)
d-d
Code
kg
[mm]
PF 3 25 117
315 - 630 790 108 021
100,000
123
Machines for Processing Plastic-Pipes
Heater
• Powerful, precision heating element with electronic, freely variable temperature
control
• Swivels in and out hydraulically, movement in axial direction
• Dimensions 800 x 750 mm
• High temperature accuracy over the entire heating surface
• Exact LCD adjustment of heater temperature
• High-quality, non-stick PTFE-coating with long service life
• Automatic placement in correct working position
d-d
Performance
[mm]
PF 3 25 117
315 - 630
Code
12000 W 790 108 022
kg
80,000
Main segment clamping unit for pipes
• Wide version for accurate clamping of 630 mm pipes and for fastening reduction
clamping inserts for pipes d 315 to 560 mm
• Swivel to an angle of 22.5° for 45° segment bend fusion
• L = left
• R = right
d
Type Code
kg
[mm]
PF 3 25 117
630
630
L 790 108 023
R 790 108 024
185,000
185,000
Reduction clamping inserts, left and right, for segment
fusion
• For clamping pipes of 315 to 560 mm, Interlock inserts
d-d
Code
kg
[mm]
PF 3 25 117
315 - 560 790 108 013
250,000
WM 630 Plus with SUVI® 50
• equipped with the SUVI® 50 data recording unit
PF 3 25 138
124
Code
kg
790 108 075
2300,000
Machines for Processing Plastic-Pipes
WM 630 Plus Accessories
Reduction clamping inserts, narrow
• Each code number defines 1 piece of reduction clamping insert.
Code
kg
790 116 020
790 116 021
790 116 022
790 116 023
3,500
3,200
2,500
2,500
Reduction clamping inserts, wide
• Each code number defines 1 piece of reduction clamping insert.
Code
kg
790 116 012
790 116 013
790 116 014
790 116 015
3,600
3,700
3,400
3,500
Set of pipe supports
d-d
Code
kg
[mm]
PF 3 25 117
315 - 450 790 108 025
6,000
Back stop
• Prevents the components from slipping out of the clamping device during fusion.
Code
kg
790 108 026
34,000
Base clamping unit 500 mm for fittings
• For clamping fittings of 500 mm as well as for the reduction clamping inserts for
fittings of 315 to 450 mm, Guide shaft for pipe support and back stop, with pipe
support 500 mm
• L = left
• R = right
d
Type Code
kg
[mm]
PF 3 25 117
500
500
L 790 108 011
R 790 108 012
141,000
141,000
125
Machines for Processing Plastic-Pipes
Flange adaptor clamping unit
• For centric fusion of flange adapters
• Easy, correct attachment of clamping unit in the basic machine
• Including packaging
d-d
Code
kg
[mm]
315 - 630 790 108 031
PF 3 25 117
235,000
T-fitting clamping unit
•
•
•
•
•
For the rational manufacturing of 90° T-fittings in the sizes d 315 to 500 mm
Three-piece, precise clamping tool for easy mounting on the machine bed
Integrated eyelets for lifting
Complete with reduction clamping inserts
Including packaging
d-d
Code
kg
[mm]
PF 3 25 117
315 - 500 790 108 032
613,000
Y-fitting clamping unit
• For the rational manufacturing of 30° to 45° Y-fittings (branches) in the sizes d 315 500 mm
• Three-piece, precise clamping tool for easy mounting on the machine bed
• Integrated eyelets for lifting
• Complete with reduction clamping inserts
• Including packaging
d-d
Code
kg
[mm]
PF 3 25 117
315 - 500 790 108 033
770,000
1 Set planer blades
• (1 set = 4 blades)
PF 3 25 117
126
Code
kg
790 108 043
0,500
Machines for Processing Plastic-Pipes
WM 1200 Workshop butt fusion machine
Machine WM 1200, complete with SUVI® 50
• For fusion jointing of PP and PE pipes and fittings, for accurate single or series
prefabrication of fittings (segment bends d 630-1200 mm, Y- and T-fittings d 630-900
mm) for complete pressure range
• The Machine as described below in basic model, including transport crate, planer,
heater, main segment units and reduction clamping inserts
d-d
Performance
Code
kg
[mm]
630 - 1200
PF 3 25 871
400 V/4100 W 790 126 001
999,000
Basic model
•
•
•
•
•
•
•
•
•
•
•
•
•
•
PF 3 25 138
Total weight of machine including reduction clamping inserts
Dimensions: 2400 L x 1400 W x 2070 H in mm
High precision design, distortion-free and sturdy machine bed
Hardened, hard chrome plated linear guide rails for extreme loads
Sturdy, closed machine base with separate electric and hydraulic unit
Heater release mechanism
Axial alignment of the pipes on both sides by moving the base clamping tools
transverse to axis direction
Pressure selection switch to changeover between planing and fusion pressure
valves for exact build-up of required planing and fusion pressures
Integrated, vibration-free pressure gauge with precise scaling
Emergency stop
Machine specific tool set
equipped with the SUVI® 50 data recording unit
Hydraulic opening and closing of clamping brackets
User-friendly, clearly arranged operating and control instruments
Code
kg
790 126 002
1000,000
Planer
•
•
•
•
•
•
Load transfer via enclosed, robust chain drive
Optimised cutting geometry for even and chatter-free planing
Powered planer to swivel in and out for single or double-sided facing of pipe ends
Hydraulic movement in axial direction
Automatic placement in correct working position
Low noise level of max. 70 dB (A)
d-d
Code
kg
[mm]
630 - 1200 790 126 003
200,000
127
Machines for Processing Plastic-Pipes
Heater
• Powerful, precision heating element with electronic, freely variable temperature
control
• Swivels in and out hydraulically, movement in axial direction
• High temperature accuracy over the entire heating surface
• Exact LCD adjustment of heater temperature
• High-quality, non-stick PTFE-coating with long service life
• Automatic placement in correct working position
d-d
Code
kg
[mm]
630 - 1200 790 126 004
150,000
Main segment clamping unit for pipes
• Wide version for accurate clamping of 1200 mm pipes and for fastening reduction
clamping inserts for pipes d 630 to 1200 mm
• Swivel to an angle of 22.5° for 45° segment bend fusion
• L = left
• R = right
d
Type Code
kg
[mm]
1200
1200
L 790 126 005
R 790 126 006
450,000
450,000
Reduction clamping inserts, left and right, for segment
fusion
• For clamping pipes of 630 to 1000 mm, Interlock inserts
d-d
Code
kg
[mm]
630 - 1000 790 126 007
128
-
Machines for Processing Plastic-Pipes
WM 1200 Accessories
Base clamping unit 500 mm for fittings
• For clamping fittings of 500 mm as well as for the reduction clamping inserts for
fittings of 315 to 450 mm, Guide shaft for pipe support and back stop, with pipe
support 500 mm
• L = left
• R = right
PF 3 25 117
d
Type Code
[mm]
Set of pipe supports
d-d
Code
[mm]
PF 3 25 117
Back stop
• Prevents the components from slipping out of the clamping device during fusion.
Code
kg
790 108 026
34,000
Flange adaptor clamping unit
• For centric fusion of flange adapters
• Easy, correct attachment of clamping unit in the basic machine
• Including packaging
d-d
PF 3 25 117
Code
[mm]
T-fitting clamping unit
•
•
•
•
•
For the rational manufacturing of 90° T-fittings in the sizes d 630 - 900 mm
Three-piece, precise clamping tool for easy mounting on the machine bed
Integrated eyelets for lifting
Complete with reduction clamping inserts
Including packaging
d-d
Code
kg
[mm]
PF 3 25 117
630 - 900 790 126 011
3050,000
129
Machines for Processing Plastic-Pipes
Y-fitting clamping unit
• For the rational manufacturing of 30° to 45° Y-fittings (branches) in the sizes d 630 900 mm
• Three-piece, precise clamping tool for easy mounting on the machine bed
• Integrated eyelets for lifting
• Complete with reduction clamping inserts
• Including packaging
d-d
Code
kg
[mm]
PF 3 25 117
630 - 900 790 126 012
3050,000
X-fitting clamping unit
• To weld a X-piece the T-piece unit is necessary
d-d
Code
kg
[mm]
PF 3 25 117
630 - 900 790 126 013
3050,000
Base Plate T-Y-X pieces
• To mount the T-Y-X pieces to the support plate
PF 3 25 117
Code
kg
790 126 014
1100,000
1 Set planer blades
• (1 set = 4 blades)
Code
790 126 043
130
Machines for Processing Plastic-Pipes
PPC Plastic pipe cutter and KS 355
PPC Plastic pipe cutter
• For cutting plastic pipes d10 - d160
d-d
Article
Code
kg
[mm]
PF 3 25 117
10 - 63
50 - 110
110 - 160
PPC 63, s max. = 7,2mm 790 109 001
PPC 110, s max. = 12.7mm 790 109 002
PPC 160, s max. = 19,0mm 790 109 003
0,710
1,400
1,880
Replacement cutting wheels
• for plastic pipe cutter
d-d
Article
Code
kg
[mm]
PF 3 25 117
10 - 63
50 - 110
110 - 160
SR 63 max. s=7,2 mm 790 109 011
SR 110/160 max. s=12,7 mm 790 109 012
SR 160 max. s=19,0 mm 790 109 013
0,004
0,015
0,023
Plastic pipe cutter
• The KS 355 is the ideal tool for simple right angle precision cutting of PVC, PE and
PP pipes, Size range d 160 to 355 mm with a minimum wall thickness up to 40 mm.
Including transport box.
• Unique clamping mechanism, no additional tools like belts, chains or reduction
inserts neccessary
d-d
Code
kg
[mm]
PF 3 25 129
160 - 355 790 202 001
35,000
Saw blade Ø 180x30
Code
kg
790 202 011
0,485
PF 3 25 119
131
Machines for Processing Plastic-Pipes
KS 1600
Plastic pipe cutter
The KS 1600 is prepared to cut plastic-pipes from diameter 355 mm up to 1600 mm
with a wall thickness of max. 60 mm, fast, clean and properly right-angled. For each
pipe-diameter the appropriate chain length is necessary. The saw is to put on the
tensioned chain as per user manual and serves as a guiding device for the saw over a
full 360° turn.
The guard plate covers the saw blade also during operation and provides full protection
for the user all the time.
The KS 1600 Basis-Kit consists of a hand-circular saw, 230 V / 2200 W with carriage, 2
tension chains for d 560 mm and d 630 mm as well as a chain tensioner. The whole
equipment is to be placed easily into the convenient and robust transport box.
The easy handling and the optimal safety factor do make this tool indispensable on
each building site.
Scope of delivery:
1 Hand-circular saw, 1 tensioning chain d 560 mm, 1 tensioning chain d 630, 1 chain
tensioner, 1 hex-wrench size 5, 1 hex-wrench size 6, 1 operating instruction, transport-box
Technical data:
Dimension range:
Plug:
Voltage:
Power:
Frequency:
Circular saw blade outer-Ø:
RPM:
Sound level:
Weight saw:
Weight KS 1600 Basic-Kit:
Dimensions saw (WxHxD):
Dimensions Transport-Box:
d-d
Type
355 1600 mm ( By usage of the respective tensioning
chain)
EU-Plug
230 V AC
2200 Watt
50-60 Hz
240 mm
4100
104 dB (A)
15, 5 kg
43,5 kg
790 x 330 x 335 mm
950 x 400 x 395 mm
Code
kg
[mm]
PF 2 51 305
355 - 1600
KS 1600 Basic Kit 790 109 600
43,000
Saw blade
Description
PF 3 25 119
132
Code
Saw Blade 240X3,0X30, 18 teeth punched 790 109 618
kg
0,653
Machines for Processing Plastic-Pipes
Chain tensioner
• Chain tensioner is included in the scope of delivery of the KS 1600 Basic-Kit (790
109 600).
d-d
Code
kg
[mm]
PF 3 25 119
355 - 1600 790 109 616
0,430
Tensioning Chains
• Chain d 560 and d 630 mm are included in the scope of delivery of the KS 1600
Basic-Kit (790 109 600).
d
Code
kg
790 109 602
790 109 603
790 109 604
790 109 605
790 109 606
790 109 607
790 109 608
790 109 609
790 109 610
790 109 611
790 109 612
790 109 613
790 109 614
790 109 615
3,700
4,100
4,700
5,200
5,600
6,630
7,900
8,600
10,100
11,000
12,000
13,500
15,500
17,800
[mm]
PF 3 25 129
355
400
450
500
560
630
710
800
900
1000
1100
1200
1400
1600
133
Machines for Processing Plastic-Pipes
BS Belt Saws
BS 450 Belt saw size range d 90 - 450 mm
•
•
•
•
•
•
•
•
For exact cutting of PE, PP, PVC and PVDF plastic pipes, size range d 90 - 450 mm
Pipe cutter with sturdy tubular steel stand and integrated V-bed
Variable clamping system for fastening the pipe in the V-bed
Angles from 0° to 45° to one side can be freely adjusted
Easy to disassemble into subcomponents and transport to job sites
Spring-resilient lowering of saw bow
Easy saw blade replacement system with centering mechanism
Application: up to d 160 PN 10, up to d 250 PN 6, up to d 450 PN 3,2
d-d
Code
kg
[mm]
PF 3 25 129
90 - 450 790 109 045
160,000
BS 315/BS 630 Belt saw
• Angles from 0° to 45° to one side can be freely adjusted
• For exact cutting of PE, PP, PVC and PVDF pipes, size range d 100 - 315 mm and
200 - 630 mm
• Pipe cutter with sturdy tubular steel stand
• Variable clamping system for fastening the pipe in the V-bed
• Spring-resilient lowering of saw bow
• Easy saw blade replacement system with centering mechanism
d-d
Code
kg
[mm]
PF 3 25 129
100 - 315 790 109 043
200 - 630 790 109 047
240,000
340,000
BS 1200 and bigger
• Angles from 0° to 67,5° to one side can be freely adjusted
• Pipe cutter with sturdy tubular steel stand
Description Code
on request PF 3 25 119
BS Wearing Parts
• Saw belt for
Article
PF 3 25 119
Code
BS 315 790 109 044
BS 450 790 109 046
BS 630 790 109 048
On request!
Code
134
kg
0,300
0,400
0,500
Machines for Processing Plastic-Pipes
Tools for pipeline construction
Outer bead remover
• Usable for clean and fast removal of the outer bead in butt fusion application
• With clamped pipes in the machine
• Including transportation case
d-d
Code
kg
790 109 241
790 109 242
790 109 243
790 109 244
1,850
1,950
2,300
2,700
[mm]
PF 3 25 117
110 - 160
140 - 250
180 - 315
280 - 450
Replacement blades
d-d
Code
kg
[mm]
PF 3 25 117
110 - 160 790 109 233
140 - 450 790 109 234
0,020
0,020
135
Machines for Processing Plastic-Pipes
Accessories for job sites
Roller support 315
•
•
•
•
•
Up to d 315 mm, with base plate, galvanised
The piping can be pulled with little effort
Protects pipes from damage
Reduces resistance during fusion
Maximum load 300 kg
d-d
Code
kg
[mm]
20 - 315 790 109 110
PF 3 25 117
4,000
Support 750
•
•
•
•
•
•
Up to d 750 mm, with base plate, galvanised
height adjustable (60 mm)
The piping can be pulled with little effort
Protects pipes from damage
Reduces resistance during fusion
Maximum load 1000 kg
d-d
Code
kg
[mm]
PF 3 25 117
110 - 750 790 109 109
4,115
Alignment Tool
• To align and position pipes in the dimension range d 110 - 400 mm. The pipes are
clamped in the vice, the axial movement takes placed by a chain drive. The chain is
totated by the ratched (square 19 mm).
Article
PF 3 25 117
136
Code
Alignment Tool 790 109 108
Ratch 790 109 107
kg
15,000
1,220
Machines for Processing Plastic-Pipes
Miscellaneous accessories org
Vice for plastic pipes
d-d
Code
kg
[mm]
20 - 250 790 052 231
5,500
PF 3 25 119
Pipe support for vice
d-d
Code
kg
[mm]
20 - 250 790 052 228
0,650
PF 3 25 119
Pipe vice
• For pipe dimensions 20 - 300 mm.
• Drehbar."
d-d
Code
kg
[mm]
PF 3 24 351
20 - 300 790 008 008
16,400
Timer with 1 stop time
Code
kg
790 101 235
0,040
PF 3 25 117
Timer with 2 stop times
Code
kg
790 114 028
0,100
PF 3 25 117
KS Tangit Cleaner
• Special cleaning agent for plastic fusion connections with PP, PE, PVDF and PB.
Code
kg
799 298 023
0,890
F
PF 2 28 473
137
Machines for Processing Plastic-Pipes
Digital-temperature measuring device
•
•
•
•
•
•
PF 3 25 117
138
With surface sensor and case
Measuring range - 50 °C to + 1150 °C
LCD-Display
Power supply: 9 V-battery
Surface sensor NiCr-Ni
Case with foam lining
Code
kg
790 109 080
0,445
Index
Code
173 281 189
173 281 190
173 281 191
173 281 192
173 281 247
193 281 027
790 008 008
790 052 228
790 052 231
790 101 235
790 108 011
790 108 012
790 108 013
790 108 019
790 108 020
790 108 021
790 108 022
790 108 023
790 108 024
790 108 025
790 108 026
790 108 031
790 108 032
790 108 033
790 108 043
790 108 075
790 109 001
790 109 002
790 109 003
790 109 011
790 109 012
790 109 013
790 109 043
790 109 044
790 109 045
790 109 046
790 109 047
790 109 048
790 109 080
790 109 107
790 109 108
790 109 109
790 109 110
790 109 233
790 109 234
790 109 241
790 109 242
790 109 243
790 109 244
790 109 600
790 109 602
790 109 603
790 109 604
790 109 605
790 109 606
790 109 607
790 109 608
790 109 609
790 109 610
790 109 611
790 109 612
790 109 613
790 109 614
790 109 615
790 109 616
790 109 618
790 112 038
Page
17
17
17
17
17
23
137
137
137
137
125
125
124
123
123
123
124
124
124
125
121
126
126
126
126
124
35
35
35
35
35
35
134
134
134
134
134
134
138
34
34
34
34
135
135
135
135
135
135
36
37
37
37
37
37
37
37
37
37
37
37
37
37
37
37
36
86
Code
790 112 067
790 112 068
790 112 069
790 112 073
790 112 079
790 112 081
790 112 082
790 112 083
790 112 085
790 112 086
790 112 088
790 112 089
790 112 090
790 112 091
790 112 092
790 112 093
790 112 094
790 112 095
790 112 096
790 112 097
790 112 098
790 112 099
790 112 100
790 112 101
790 112 102
790 112 103
790 112 104
790 112 105
790 112 106
790 112 107
790 112 110
790 112 111
790 112 112
790 112 113
790 112 119
790 112 122
790 112 156
790 112 178
790 112 179
790 112 180
790 112 182
790 112 183
790 112 184
790 112 186
790 112 187
790 112 188
790 112 189
790 112 190
790 112 191
790 112 192
790 112 194
790 112 195
790 112 416
790 113 056
790 114 001
790 114 002
790 114 003
790 114 004
790 114 005
790 114 006
790 114 009
790 114 010
790 114 011
790 114 012
790 114 013
790 114 014
790 114 015
Page
83
83
83
54
79
79
79
50
72
80
53
53
53
53
53
53
53
53
53
53
53
53
53
53
53
53
53
53
53
53
54
86
86
80
114
114
53
83
84
79
81
81
84
79
80
80
81
81
84
81
84
81
111
44
63
63
63
64
64
41
43
43
43
43
43
43
43
Code
790 114 016
790 114 017
790 114 018
790 114 019
790 114 020
790 114 021
790 114 022
790 114 023
790 114 025
790 114 026
790 114 027
790 114 028
790 114 045
790 114 062
790 114 067
790 114 068
790 114 069
790 114 156
790 114 178
790 114 179
790 114 180
790 114 184
790 114 186
790 114 187
790 114 188
790 114 191
790 114 192
790 114 194
790 114 196
790 114 197
790 114 199
790 115 001
790 115 002
790 115 003
790 115 004
790 115 005
790 115 008
790 115 009
790 115 010
790 115 011
790 115 012
790 115 013
790 115 014
790 115 015
790 115 016
790 115 017
790 115 018
790 115 019
790 115 020
790 115 021
790 115 022
790 115 023
790 115 024
790 115 025
790 115 026
790 115 027
790 115 028
790 115 029
790 115 044
790 115 045
790 115 064
790 115 067
790 115 068
790 115 069
790 115 156
790 115 178
790 115 179
Page
43
43
43
43
43
43
43
43
69
69
43
44
54
114
67
67
67
43
67
68
63
68
63
64
64
68
65
114
65
65
65
71
71
71
45
46
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
48
49
77
77
72
48
48
49
78
114
75
75
75
48
75
76
139
Index
Code
790 115 180
790 115 182
790 115 183
790 115 184
790 115 186
790 115 187
790 115 188
790 115 189
790 115 190
790 115 191
790 115 192
790 115 194
790 115 195
790 115 200
790 116 002
790 116 003
790 116 004
790 116 006
790 116 008
790 116 009
790 116 010
790 116 011
790 116 012
790 116 013
790 116 014
790 116 015
790 116 016
790 116 017
790 116 018
790 116 019
790 116 020
790 116 021
790 116 022
790 116 023
790 116 026
790 116 027
790 116 038
790 116 039
790 116 040
790 116 041
790 116 045
790 116 067
790 116 069
790 116 156
790 116 178
790 117 001
790 117 002
790 117 003
790 117 004
790 117 006
790 117 012
790 117 013
790 117 023
790 117 029
790 117 038
790 117 041
790 117 067
790 117 069
790 117 178
790 118 011
790 118 012
790 118 025
790 118 026
790 118 028
790 118 031
790 118 032
790 118 033
140
Page
71
73
73
76
71
72
72
73
73
76
73
76
73
114
92
92
92
56
57
57
57
57
57
57
57
57
57
57
57
57
57
57
57
57
58
58
57
93
92
58
58
94
94
57
94
97
59
59
59
60
61
61
61
62
61
62
99
99
99
117
117
117
117
117
118
118
118
Code
790 118 042
790 118 043
790 118 060
790 118 061
790 118 062
790 118 063
790 118 064
790 118 065
790 118 066
790 118 070
790 119 001
790 119 011
790 119 020
790 119 027
790 119 029
790 119 032
790 119 039
790 119 078
790 119 090
790 119 154
790 119 157
790 119 274
790 119 301
790 119 302
790 119 303
790 119 401
790 119 402
790 119 403
790 120 011
790 120 012
790 120 013
790 120 019
790 120 020
790 120 021
790 120 022
790 120 023
790 120 024
790 120 025
790 120 031
790 120 032
790 120 033
790 120 075
790 123 001
790 123 002
790 123 003
790 123 004
790 123 005
790 123 006
790 123 007
790 123 009
790 123 011
790 123 012
790 123 016
790 123 021
790 123 029
790 124 001
790 124 002
790 124 003
790 124 004
790 124 006
790 124 011
790 124 012
790 124 016
790 124 021
790 124 029
790 125 001
790 125 002
Page
118
118
115
115
115
116
116
116
116
116
110
111
111
112
112
114
114
114
114
112
112
111
15
15
15
113
114
114
121
121
120
119
119
119
120
120
120
121
122
122
122
120
101
101
101
101
102
102
102
102
103
103
103
103
103
104
104
104
104
105
106
106
106
106
106
107
107
Code
790 125 003
790 125 004
790 125 006
790 125 011
790 125 016
790 125 021
790 125 029
790 126 001
790 126 002
790 126 003
790 126 004
790 126 005
790 126 006
790 126 007
790 126 011
790 126 012
790 126 013
790 126 014
790 126 043
790 127 001
790 127 002
790 127 003
790 127 004
790 127 005
790 127 006
790 127 008
790 127 010
790 127 026
790 127 069
790 127 070
790 127 101
790 127 102
790 127 111
790 127 112
790 127 156
790 128 001
790 136 001
790 136 002
790 136 003
790 136 004
790 136 005
790 136 006
790 136 007
790 136 008
790 136 009
790 136 010
790 136 011
790 136 012
790 136 013
790 136 014
790 136 015
790 136 112
790 136 211
790 136 212
790 136 213
790 136 214
790 137 001
790 137 002
790 137 003
790 137 004
790 137 020
790 137 023
790 137 024
790 138 001
790 138 002
790 138 003
790 138 005
Page
107
107
108
109
109
109
109
127
127
127
128
128
128
128
129
130
130
130
130
87
87
87
88
88
88
88
87
90
89
89
90
90
91
91
91
14
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
19
19
19
19
40
41
41
42
42
114
114
45
45
45
47
Index
Code
790 138 020
790 138 023
790 138 024
790 139 001
790 139 002
790 139 003
790 139 006
790 139 020
790 139 023
790 139 024
790 140 010
790 140 026
790 202 001
790 202 011
790 319 001
790 319 002
790 319 004
790 319 007
790 319 009
790 319 012
790 320 009
790 320 012
790 320 153
790 325 006
790 325 012
790 340 001
790 340 002
790 340 003
790 340 004
790 340 005
790 345 012
799 100 061
799 100 062
799 100 082
799 100 083
799 100 084
799 100 085
799 100 086
799 100 087
799 100 088
799 100 089
799 100 090
799 100 091
799 100 092
799 100 093
799 100 094
799 100 095
799 100 096
799 100 097
799 100 098
799 150 007
799 150 008
799 150 009
799 150 011
799 150 015
799 150 032
799 150 033
799 150 090
799 150 275
799 150 312
799 150 313
799 150 314
799 150 315
799 150 319
799 150 321
799 150 322
799 150 323
Page
47
114
114
50
50
50
53
52
114
114
55
58
35
35
40
40
40
44
43
44
48
49
46
51
54
55
55
55
55
56
59
27
27
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
32
29
29
29
29
28
28
29
26
22
25
25
25
25
25
21
25
25
Code
799 150 324
799 150 351
799 150 352
799 150 353
799 150 354
799 150 355
799 150 359
799 150 360
799 150 361
799 150 362
799 150 363
799 150 364
799 150 365
799 150 369
799 150 370
799 150 374
799 150 375
799 150 376
799 150 378
799 150 382
799 150 383
799 150 385
799 150 386
799 150 387
799 150 388
799 150 389
799 150 390
799 150 391
799 150 392
799 198 012
799 198 013
799 198 033
799 198 047
799 198 057
799 198 079
799 198 080
799 198 091
799 198 094
799 199 049
799 199 050
799 199 051
799 199 088
799 199 089
799 199 127
799 199 128
799 199 129
799 199 130
799 199 131
799 199 132
799 199 133
799 199 134
799 199 135
799 199 137
799 199 138
799 199 139
799 199 140
799 199 141
799 199 282
799 199 283
799 199 286
799 298 023
799 300 704
799 300 705
799 300 706
799 300 707
799 300 708
799 300 709
Page
Code
25
28
28
28
28
21
28
21
21
21
21
21
21
21
21
32
32
32
27
19
19
25
25
25
25
25
25
25
25
29
29
22
27
29
27
27
27
22
29
29
29
29
29
31
31
31
31
31
31
31
31
31
31
31
31
31
31
27
27
27
33
22
22
22
22
22
22
799 300 710
799 300 711
799 300 725
799 300 727
799 300 739
799 300 740
799 300 741
799 300 742
799 300 743
799 300 744
799 300 745
799 300 746
799 300 747
799 300 748
799 300 749
799 300 753
799 300 755
799 300 756
799 300 757
799 301 459
799 301 461
799 301 463
799 301 484
799 301 486
799 301 488
799 301 536
799 301 537
799 301 538
799 301 539
799 301 540
799 301 541
799 301 561
799 301 575
799 350 107
799 350 108
799 350 113
799 350 114
799 350 115
799 350 116
799 350 117
799 350 118
799 350 119
799 350 120
799 350 121
799 350 172
799 350 263
799 350 264
799 350 270
799 350 297
799 350 335
799 350 337
799 350 340
799 350 341
799 350 344
799 350 358
799 350 364
799 350 365
799 350 375
799 350 376
799 350 383
799 350 384
799 350 385
799 350 387
799 350 391
799 350 392
799 350 395
799 350 406
Page
22
22
19
19
19
19
19
19
19
19
19
19
19
19
19
20
20
20
22
24
24
24
24
24
24
24
24
24
24
24
24
31
25
30
30
30
30
30
30
30
30
30
30
30
30
111
111
30
111
17
17
14
14
17
23
34
15
12
10
12
10
15
15
11
11
15
13
141
Index
Code
799 350 407
799 350 419
799 350 421
799 350 431
799 350 441
799 350 451
799 350 461
799 350 462
799 350 475
799 370 007
799 370 011
799 900 387
799 900 394
799 900 404
799 900 405
799 900 413
799 900 414
799 900 421
799 900 422
799 900 423
799 900 424
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Contents
Page
Couplers
10
Elbows
12
Tees
14
Transitions
19
ELGEF Branch Fittings
27
ELGEF Modular System
28
Excess Flow Valves
36
Electro Fusion Saddles
39
6SLJRW)LWWLQJVORQJHQGV
62
Spigot Tees
72
Caps LS
81
6SLJRW)LWWLQJVVKRUWHQGV
84
Hydrants
92
Flanges
96
Polyvalves
100
Service Valves
102
Draw Lock
104
POLY 16 Plus Fittings
112
POLY 16 Plus Saddles
126
POLYFAST AZ Fittings
137
POLYFAST AZ Saddles
144
PRIMOFIT
145
PVC
153
General Information
Stock Index
To help with ordering we give you information about stock index (SID).
SID 1:
normally available from stock
SID 2:
assembled to order,
normally available within 3 days ex works
SID 3:
produced/obtained on order
normally available within 3–4 weeks ex works
This information refers to normal commercial quantities. For higher demand please
contact your Georg Fischer partner.
Packaging
GP
pcs. pal.
kg pal.
vol. pal.
Pieces per Great Packaging
pieces per pallet
weight per pallet
volume per pallet
(including pallet)
Measures, units and
short cuts
d, d1, d2
DN
L, L1, L2
H, H1, H2
e, e1, e2
kg
SC
AL
S
SDR
diameter
nominal diameter
length
height
wall thickness
weight
size of bolts
number of bolt holes
pipe series
Standard Dimension Ratio
Working pressure
The pressure rating of Georg Fischer PE-Fittings refers to the calculated values of
prEN 1220 1 and prEN 1555 considering the total security value.
National Regulations and standards have to be observed.
Specification
Georg Fischer Fittings meet the ISO-standards, CEN-standards (respectively draft
standards) as well as other national standards.
Approval
The Georg Fischer products are subjected to extensive internal and external tests and
are approved by all major institutes and approval authorities
(for example: DVGW, SVGW, KIWA, IIP, Gaz de France, Gas Natural, etc.).
General Conditions
of Supply
Please find the General Conditions of Supply on the last page.
Works certificates
Works certificates corresponding EN 10 20 4 2.2 will be delivered on request.
Works certificates corresponding EN 10 20 4 3.1 B will be delivered on request, we will
charge CHF 20 .– administrative costs.
Quality management
Environmental
management
Quality management system is well established at Georg Fischer and
is continuously improved to satisfy our customers.
Georg Fischer Piping Systems are certified according to ISO 90 0 1 as well as
ISO 140 0 1 (Environmental management).
Technical
documentation
For further technical information we offer you the Georg Fischer “Technical handbook
distribution” and the detailed assembly instructions.
Service, training
and consultation
Our comprehensive training program offers you the possibility for extensive advice
and training. Please reserve for a our training program for piping systems.
Your partner
Georg Fischer is a world-wide organisation. Please find the address of your Georg
Fischer partner on the cover back.
Modular system ELGEF® Plus
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FRQWUDGLFWLRQ" 1RW ZLWK WKH (/*() 3OXV PRGXODU V\VWHP
It is that easy:
Modular System Saddles
Tapping-T
Tapping saddle, kit
Cat. 53 131 400
Reducer
Cat. 53 90 16
or coupler
Cat. 53 91 16
Tapping valve tee
Saddle
Cat. 53 131 000
Tapping saddle, kit
Cat. 53 132 400
Tapping valve
saddle kit
Cat. 53 153 200
Tapping valve
saddle, kit
Cat. 53 153 000
D
Stop-off adaptor
WK
L
Z
O\ H
Q
em
R
t
P
H
s
7K JUDP r sy
SUR ula
Stop-off saddle, kit
Cat. 53 149 000
Spigot with cutter
Spigot saddle,
with cutter, kit
Cat. 53 131 200
0RGXODU 7UDQVLWLRQ )LWWLQJ 6\VWHP
Spigot cap
d
o
m
Repair saddle, kit
Cat. 53 130 000
Coupler
Cat. 53 91 16
Transition coupler with male
or female thread, kit
Cat. 20 92 07/20 92 02
Adaptor saddle, kit
Transition
Transition
Reducer
Cat. 53 90 16
Transition reducer
with male thread, kit
Cat. 20 92 07
Adaptor saddle, kit
Transition with male
or female thread
Elbow 90°
Cat. 53 10 16
Transition elbow 90° with male
or female thread, kit
Cat. 20 10 07/20 10 02
Elbow 45°
Cat. 53 15 16
Transition elbow 45° with male
or female thread, kit
Cat. 20 15 07/20 15 02
The Swiss Association
for Quality and Management Systems
646KHUHZLWKFHUWL¿HVWKDWWKHFRPSDQ\QDPHGEHORZKDVDPDQDJHPHQWV\VWHP
ZKLFKPHHWVWKHUHTXLUHPHQWVRIWKHQRUPDWLYHEDVHVVSHFL¿HGEHORZ
Georg Fischer
Piping Systems Ltd.
CH-8201 Schaffhausen
&HUWL¿HGDUHD
Georg Fischer Piping Systems Ltd., Schaffhausen
Georg Fischer Rohrleitungssysteme (Schweiz) AG, Sales Company
Georg Fischer Wavin Ltd., Schaffhausen and Subingen
Georg Fischer Building Technology Ltd., Schaffhausen
)LHOGRIDFWLYLW\
The Piping Systems Group develops, manufactures and distributes plastic or metal components and
systems for conducting, pumping, controlling, measuring and regulating liquids and gases and to this
end provides comprehensive engineering and related services
%DVHGRQWKHDXGLWUHVXOW646LVVXHVWKH
646&HUWL¿FDWH
ISO 9001:2000 / ISO 14001:2004
&+=ROOLNRIHQ0D\
7KLV646&HUWL¿FDWHLVYDOLGXSWRDQGLQFOXGLQJ0D\
6FRSHQXPEHU
5HJLVWUDWLRQQXPEHU
President SQS
Managing Director SQS
X. Edelmann
T. Zahner
IO
CER
TI
N
IS
SW S
FI CAT
SCES 002, 023
ELGEF Plus APPROVALS
Certification body
DGS
DGS
DIBt
Certificate number
04 MAT.PA 002
04 MAT.PA 010
Z-40.23-282
Material
PE 100
PE 100
PE 100, PE 80
Product range
Electrofusion couplers
Fittings, Spigot
Electrofusion couplers, Fittings,
Butt Fusion - Transition, Fittings,
Butt fusion, mm, Fittings, Socket
fusion - Transition, Fittings, Socket
fusion, mm, Union, Butt Fusion,
Union, Socket Fusion
DIBt
Z-40.23-282
PE 100, PE 80
Electrofusion couplers, Fittings,
Germany
Butt Fusion - Transition, Fittings,
Butt fusion, mm, Fittings, Socket
fusion - Transition, Fittings, Socket
fusion, mm, Union, Butt Fusion,
Union, Socket Fusion
DS
1594-A
PE 100
Electrofusion couplers,
Denmark
Electrofusion fittings, Electrofusion
fittings, Electrofusion saddles
DVGW
DVGW
DV-6611AS2072 (GF)
DV-8601AQ3257 (8601)
PE 100
PE 100, PE
100/Brass, PE
100/Steel, PE 80
DVGW
DV-8606AQ3258 (8606)
PE 100, PE
100/Brass, PE
100/Steel, PE 80
DVGW
DV-8611AQ3259 (8611)
PE 100, PE 80
Electrofusion tapping valves
Electrofusion couplers,
Electrofusion fittings, Electrofusion
saddles, Fittings, Spigot, Fittings,
Transition
Electrofusion branch fitting,
Electrofusion couplers,
Electrofusion fittings, Electrofusion
saddles, Fittings, Spigot, Fittings,
Transition
Electrofusion branch fitting,
Electrofusion couplers,
Electrofusion fittings, Electrofusion
saddles, Fittings, Spigot
ELECTRABEL
ETI
04/006
2-8-7/58
PE 100
Fittings
Belgium
PE 100, PE
Electrofusion couplers,
Estonia
100/Brass, PE 80 Electrofusion fittings, Electrofusion
saddles, Fittings, Spigot, Fittings,
Transition , Valves
GdF
GdF
GdF
GdF
GdF
GdF
GdF
GdF
GdF
IGA
2002-082/AD
2002-083/AD
2003-033/PH
2003-034/PH
2004-081/AD
95/020-AD
95/052-AD
BTR
PRISES SDG
72.201
PE 100
PE 100
PE 100
PE 100
PE 100
PE 100
PE 100
PE 100
PE 100
PE 100
Electrofusion fittings
Fittings, Spigot
Electrofusion couplers
Electrofusion saddles
Electrofusion saddles
Electrofusion couplers
Electrofusion couplers
Valves, plug
Electrofusion saddles
Electrofusion branch fitting,
Electrofusion couplers,
Electrofusion fittings, Electrofusion
saddles, Fittings, Spigot
Country
France
France
Germany
Germany
Germany
Germany
Germany
France
France
France
France
France
France
France
France
France
Argentina
Certification body
ITC
Certificate number
02 0426 V/AO
Material
PE 100
MHEW
Water 2004
Machine, PE 100, Electrofusion branch fitting,
Oman
PE 80
Electrofusion control units,
Electrofusion couplers,
Electrofusion fittings, Electrofusion
saddles, Fittings, Butt fusion, mm
NIGC
Certificate acc IGS-MS-PL- PE 100
014 part 2
Electrofusion couplers,
Iran
Electrofusion fittings, Electrofusion
saddles, Fittings, Spigot
ON
ON-N 2005 120 ... 130
PE 100, PE
100/Steel
Electrofusion branch fitting,
Austria
Electrofusion couplers,
Electrofusion fittings, Electrofusion
saddles, Electrofusion tapping
valves, Fittings, Spigot, Fittings,
Transition
ÖVGW
G 1.321
PE 100, PE 80
Electrofusion branch fitting,
Austria
Electrofusion couplers,
Electrofusion fittings, Electrofusion
saddles, Electrofusion tapping
valves, Fittings, Socket fusion,
mm, Fittings, Spigot
ÖVGW
ÖVGW
G 2.450
W 1.229
PE 100/Steel
PE 100, PE
100/Brass, PE
100/Steel, PE 80
Fittings, Transition
Austria
Electrofusion branch fitting,
Austria
Electrofusion couplers,
Electrofusion fittings, Electrofusion
saddles, Electrofusion tapping
valves, Fittings, Socket fusion,
mm, Fittings, Spigot, Fittings,
Transition
PROMNAZOR
7/727-1140
PE 100, PE 80
SVGW
G 02-014-9
PE 100, PE
100/Steel, PE 80
Electrofusion couplers,
Kasastan
Electrofusion saddles, Fittings,
Spigot
Electrofusion branch fitting,
Switzerland
Electrofusion couplers,
Electrofusion fittings, Electrofusion
saddles, Electrofusion tapping
valves, Fittings, Spigot, Fittings,
Transition
SVGW
W 9506-K 192
PE 100, PE
100/Brass, PE
100/Steel, PE 80
Electrofusion branch fitting,
Switzerland
Electrofusion couplers,
Electrofusion fittings, Electrofusion
saddles, Electrofusion tapping
valves, Fittings, Spigot, Fittings,
Transition
WBS
9901515
PE 100
Fittings
WIS
Test Report acc WIS 4-32- PE 100
14 Section 7.9
PE 100
101101
WRAS
Product range
Country
Electrofusion couplers,
Czech
Electrofusion fittings, Electrofusion Republic
saddles, Fittings, Spigot
Electrofusion couplers
Electrofusion couplers
United
Kingdom
United
Kingdom
United
Kingdom
;B=;<Fbki
;b[Yjhe\ki_edIoij[c
:A<:;Eajh8djeaZgh
:A<:;Eajh:aZXigd[jh^dc
:A<:;EajhIgVch^i^dc;^iii^c\h
1
Clean pipe(s), cut at right angles and trim
2
Remove oxide film of pipe(s) using scraper
3
Clean pipe(s) in fusion zone with duster and
PE cleaner
4
Mark the insertion depth on the pipe *1
5
Remove fitting(s) from the packaging without touching the fusion surface
6
Screw or unscrew transfer adaptor
7
Push in the PE pipe up to center stop or marking
8
Firmly fasten integrated bracket
9
Mount and fix assembly attachment
Transition adaptor
with loose cl nut
d 20–d 63
Transition adaptor
d 20–d 63
Terminal caps
d 20–d 63
Socket
Fittings
d 75–d 500
Socket
Fittings
d 20–d 63
Sequence of tasks
Terminal caps kit
d 75–d 225
ELGEF Plus assembly instructions for sockets, fittings and transition adaptors
10 Slide in second pipe up to center stop or marking
4
11 Firmly fasten integrated bracket
12 Mount and fix assembly attachment
13 Fusion in accordance with operating instructions of the unit
14 After fusion: Check fusion indicator on fitting and fusion
unit display, then remove cable
15 Wait for cooling, finally remove assembly attachment *2
16 Screw or unscrew transition adaptor with loose clamping
nut (if required)
17 Wait minimum waiting time until pressure test,
then conduct pressure test *2
= compulsory
= if required
*1 Insertion depth L1 in mm
d
L1
L1
(mm) 20 25 32
SDR 11 (mm) 34 34 36
SDR 17 (mm) –
–
–
40
40
–
50 63
44 48
– –
75 90 110
55 62 72
–
–
–
125
79
–
140
84
–
160
90
95
180
97
100
200
104
105
225
112
110
250
112
123
280
112
135
315
112
123
355
122
123
400 450 500
122 –
–
123 145 145
*2 Minimum cooling time for sockets and fittings in minutes
d
SDR Remove
bracket
(mm)
20– 63
75–110
125–160
180–225
250–400
450–500
11
11
11
11
11
–
Pressure test
pl= 6 bar pl= 24 bar
(min)
(min)
(min)
6
10
15
20
30
–
10
20
30
45
60
–
30
60
75
90
150
–
SDR Remove
bracket
–
–
17
17
17
17
Pressure test
pl= 6 bar pl= 24 bar
(min)
(min)
(min)
–
–
15
20
30
40
–
–
30
45
60
60
–
–
75
90
150
150
p = test pressure
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Clean pipe in fusion area using
duster and PE cleaner
3
Remove saddle from packaging without touching;
hang lower part on its hinge
4
Place saddle on pipe and tighten
with pre-mounted screws
(stress clamp for strengthening saddle)
5
Remove modular system component from the packaging
and assemble (without touching fusion surface)
6
Place saddle on pipe and assemble with top-Load tool
(detailed assembly instructions)
7
Align rotatable outlet and firmly fasten integrated
bracket of saddle outlet
8
Fusion in accordance with operating instructions of unit
9
After fusion: Check fusion indicator;
check fusion unit display, then remove cable
<= 250
<= 250
<= 250
<= 250
<= 250
>= 250
>= 250
>= 250
>= 250
>= 250
Strengthening
saddle (24 V)
d 40–d 250
Repair saddle
d 63–d 315
2
Stopoff saddle
d 63–d 315
Clean pipe in fusion area,
remove oxide film of pipe using
scraper (machine it)
Spigot saddle
d 63–d 315
1
Pressure tapping
valve
d 63–d 315
Sequence of work
Tapping saddle
with rotatable
outlet
d 63–d 315
Tapping saddle
Monoblock
d 40–d 63
ELGEF Plus Assembly Instructions for Saddles and Tapping Valves
4
10 Wait for minimum time until pressure test,
then conduct pressure test *1
11 Remove screw and fusion cap
12 Tap clockwise, withdraw cutter up to top stop;
(detailed assembly instructions) *1
13 Fasten screw and fusion cap by hand
14 Fusion in accordance with operating instructions of unit
= compulsory
= if required
*1 Minimum cooling time for saddles in minutes
d
Pressure test/Tapping
pl= 6 bar
pl= 24 bar
(mm)
(min)
(min)
40
63–315
10
20
30
60
p = test pressure
GEORG FISCHER ‡
4.25
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