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User Manual Gear Driven 30 Qt. Commercial Mixer Models: MX30 Shifting gears while this unit is running will void warranty. 08/2015 Please read and keep these instructions. Indoor use only. www.AvantcoEquipment.com1 User Manual Index Parts Overview ............................................................... 3 Standard Accessories..................................................... 4 Operation Instructions ................................................... 4 Figure 1: Gear Axle......................................................... 5 Figure 2: Initiative Axle................................................... 6 Figure 3: Fork.................................................................. 7 Figure 4: Change Speed Axle......................................... 8 Figure 5: Turning Plate and Mixing Axle........................ 9 Figure 6: Single Phase Motor Diagram........................ 10 Figure 7: Center Axle.................................................... 11 Maintenance and Protection........................................ 12 Troubleshooting............................................................ 13 Warranty Information.................................................... 13 2www.AvantcoEquipment.com User Manual Parts Overview Descviption Description 1 Top cover 2 Gear box 3 Safety net(move) 4 Descviption Description Qty 12 Centre axle 1 13 Fork 1 14 Stop ring 25 Inner gear 1 15 5 Safety net(fixedly) 1 16 6 Turning plate 1 17 Thread bar 7 Mixing device I 1 18 Key 5*20 8 Mixing device II 1 19 Start switch 9 Mixing device III 1 20 Stop switch 1 Descviption Qty Description Qty 23 Micro-switch 1 24 Micro-switch shelves 1 25 Micro-switch shelves Big taper gear 1 26 Bearing 6204 1 Descviption Description Descviption Description Qty Qty 45 Handwheel axle 1 1 46 Key 5*15 1 Key 6*15 1 34 Sleeve 1 35 Board 1 47 1 36 Gear box cover 1 48 Handwheel 1 Screw 2 37 Gear axle 1 49 Handle sleeve 1 27 Spring 2 38 Initiative axle 1 50 Handle axle 1 1 28 Handle 2 39 Motor 1 51 AC contact device 1 1 29 Gasket 1 40 Stand 1 52 Seat 1 1 30 Screw 1 41 Back board 1 53 Bar 1 1 31 Arm 1 42 Gasket 1 54 Back cover 1 1 1 1 1 10 Bowl 1 21 Change speed axle 1 32 Copper nut 1 43 Small taper gear 1 55 Capacitor 11 Stop ring 52 1 22 Nameplate 1 33 Big belt wheel 1 44 Flange knot 1 56 Electric box 5 www.AvantcoEquipment.com3 STANDARD ACCESSORIES OPERATION INSTR User Manual FIGURE 10 Please ensure power supply m NEMA 5015P 110V Please ensure power supply m 110V OFF OPERATION INSTRUCTION STANDARD ACCESSORIES Standard Accessories FIGURE 10 NEMA 5015P 110V 110V OFF ITEM DESCRIPTION Description 1 Spatula 1 2 Dough Hook 1 1 Flat Beater 3 Wisk 1 2 Dough Hook 4 Bowl 1 3 Wire Whip 4 NOTES: NOTES: • Any agitator is easily installed by simply raising it onto the mixing axle, and the rotating it clockwise on the shaft until into place. To remove, raise the agitator on the shaft until it clears the lock and then rotate counter-clockwise and lower. FOR CHANGING THE SPEED: before changing speed in order t 3 MIXING: According to the diff Choose the different mixing d MIXING: According to the diff Dough Hook 1 Please Wisk ensure power 1 supply matches your machine Choose the different mixing d 4 Bowl ensure power 1 supply matches your machine. Please ITEM 1 2 DESCRIPTION QTY Spatula 1 A. Be suitable for mix and stir in speed speed, working time NOTES: A • Any agitator is easily installed by simA. Be suitable for mix and stir ply raising it onto the mixing axle, and in speed speed, working time the rotating it clockwise on the shaft until into place. To remove, raise theSPEED: Please stop machine firstB. Be suitable for mix and stir FOR CHANGING THE agitator before on the shaft until it clears changing speedthein order to avoid box work in middle speed, working B damage to the gear lock and then rotate counter-clockwise and lower. FOR CHANGING THE SPEED: Please stop machine firstB. Be suitable for mix and stir work before changing speed in order to avoid damage to the gear boin middle speed, working • All of tools are precisely fitted to the bowl, rounded corners and easily removable for cleaning. MIXING: According to the C. Middle position is suitable fo different C mixing material. is less than 30 minutes. Flour/ Choose the different mixing devicews and speed. C. Middle position is suitable fo SPANISH: • Any agitator is easily installed by simMIXING: According to the different mixing material. is less than 30 minutes. Flour/ ply raising it onto the mixing axle, and Choose the different mixing devicews and speed. the rotating it clockwise on the shaft QTY Item FOR CHANGING THE SPEED: before changing speed in order t Qty 1 raise the until into place. To remove, agitator on the shaft until it clears the A. Be suitable for mix and stir batter, eggs and work with lock and then rotate counter-clockwise in speed speed, working time isless than 15 minutes. and lower. 1 A OPERATION INSTRUCTION Bowl B OPERATION INSTRUCTION OPERATION INSTRUCTION 12 • All of tools are precisely fitted to the bowl, rounded corners and easily removable for cleaning. A. Be suitable stir batter, eggs and work with 1 for mix andtime isless than 15 minutes • All of tools are precisely fitted to the in speed speed, bowl, rounded corners andworking easily removable for cleaning. 1 B. Be suitable for mix and stir stuffing and raw material, and work in middle speed, working time is less than 20 mins. B. Be suitable for mix and stir stuffing and raw material, and work in middle speed, working time is less than 20 mins. 13 C. Middle position is suitable for mixing dough, working time is less thanrotating 30 minutes.itFlour/ water quantity 40%-50%. • Any agitator is easily installed by simply raising it onto the Cmixing axle, and the clockwise onis the shaft Please ensure powerthe supply matches machine is suitable mixing dough, counterworking time C. Middlethe position SPANISH:raise until it locks into place. To remove, agitator on theyour shaft until it clears lock and for then rotate is less than 30 minutes. Flour/ water quantity is 40%-50%. • Any agitator is easily installed by simPlease ensure ensure supply clockwise and lower.Please ply raising it power onto the mixing axle, andmatches your machine. NEMA 5015P power supply matches your machine 110V the rotating it clockwise on the shaft until into place. To remove, raise thematches your machine Please ensure ensure power supply power machine. agitator on the shaft until itthe clearsbowl, thematches • All ofNEMA the5015P accessoriesPlease are precisely fitted tosupply have your rounded corners, and are easily removed for cleaning. lock and then rotate counter-clockwise 110V 110V Please ensure power supply matches your machine. and lower. NEMA 5015P 110V 110V 110V STANDARD ACCESSORIES OPERAT FIGURE 10 • All of tools are precisely fitted to the bowl, rounded THE cornersSPEED: and easily Please stop machine first FOR CHANGING removable for cleaning. before changing speed in order to avoid damage to the gear box 12 13 FOR CHANGING THE SPEED: Please stop machine first FOR CHANGING THE SPEED: Please stop machine first before changing speed order toPlease avoid damage to thefirst gear box FOR CHANGING THE in SPEED: stop machine before changing speed in order to avoid damage to the gear bo beforeCHANGING changing order toPlease avoid damage to the gear box FOR THE in SPEED: stop machine first Please ensure that yourspeed power supply matches your machine NEMA 5015P ! before changing speed order toPlease avoid damage to thefirst gear bo FOR CHANGING THE in SPEED: stop machine 110V MIXING: According to the different mixing material. before changing speed in order to avoid damage to the gear bo Choose different mixing devicews and speed. For changing thethe speed: Please machine first before changing speed in order to avoid 110V MIXING: According to thestop different mixing material. ! MIXING: According to the different mixing material. damage to Choose the gearthe box. Also make that the bowl is in fully lifted position and the guard is closed. different devicews and speed. MIXING: According tomixing thesure different mixing material. Chooseisthe different mixing devicews and The speed. • Slow Choose Speed thedifferent middle, mixing dough devicews hook setting. knob will be facing forward. the and speed. MIXING: According to the different mixing material. • Medium Speed is the bottom, flat beater setting. The Choose differenttomixing devicews and material. speed.knob will be straight down. MIXING:the According the different mixing A. Be suitable for whisk mix and stir batter, eggs will andbe work with up. • High Speed is the top, setting. The knob straight Choose the different mixing devicews and speed. in speed speed, working time isless than 15 minutes. A. Be suitable for mix and stir batter, eggs and work with A Mixing: Always use theA.correct attachment thestir job. Be suitable suitable forworking mixfor and batter,than eggs15and and work with with in speed, time minutes. A. speed Be for mix and stir isless batter, eggs work in speed speed, working time isless than 15 minutes in speed speed, isless than minutes. DESCRIPTION QTY A A. suitable forworking mix andtime stirmixing batter,ITEM eggs15and A.Be Wire Whip: Suitable for liquids andwork soft with ingredients, can work in all speeds. Do not A 1 Spatula 1 in speed speed, isless minutes A. forworking mix andtime stirstuffing batter,than eggs and work with B. for mix stir and 15 raw material, and runBeforsuitable more than 15 and minutes. 2 15 Dough Hook 1 in speed speed,speed, working time isless minutes work in middle working time isthan less than 20 mins. B B. Be suitable for mix and stir stuffing and rawWisk material, and 3 1 B. Be suitable for mix and stir stuffing and raw material,can and B.Be Flat Beater: Suitable forstuffing mixing dry ingredients, work insuitable middle speed, working time is less thanmaterial, 20 mins.andwork in low & medium speeds only. B. for mix and stir and raw B work in middle speed, working time is less than 20 mins. 4 Bowl DoBe not use in for high speed. Dostuffing not run for raw more than 15and minutes.1 work insuitable middle speed, working time is and less than 20 mins. B. mix and stir material, B work insuitable middle speed, working time is less thanworking 20 mins. B. for mix and stirforstuffing and raw material, and C. Be Middle position is suitable mixing dough, time NOTES: C. D ough Hook: Suitable for mixing dough, can work in low medium speeds work in middle speed, working time is less than 20 mins. is less than 30 minutes. Flour/ water quantity is 40%-50%. A only. Do not • Any agitator is easily installed by & simC C. Middle is suitable forrun mixing dough, working time use inposition high speed, do not forplymore than 20 minutes. Absorption ratio must be more than raising working it onto thetime mixing axle, and C.less Middle position is suitable suitable for mixing dough, is than 30 minutes. Flour/ water quantity is 40%-50%. C. Middle position is for mixing dough, working time 50%. Refer to mixer capacity chart. the rotating it clockwise on the shaft C is less less than than 30 30 minutes. minutes. Flour/ Flour/ water quantity quantity is is 40%-50%. 40%-50%. is into place. To remove, C. Middle position is suitable forwater mixinguntil dough, working time raise the C Operation Instructions OFF OFF OFF OFF agitator on the shaft until it clears the is thanposition 30 minutes. Flour/for water quantity is working 40%-50%. C.less Middle is suitable mixing dough, time B lock and then rotate counter-clockwise 4www.AvantcoEquipment.com is less than 30 minutes. Flour/ water quantity is 40%-50%. and lower. Plea Plea FOR befor FOR befor MIXI Choo MIXI Choo A. B in sp A. B in sp B. B work B. B User Manual Mixer Capacity Chart Agitator and Speed Maximum Bowl Capacity 30 qt. Bread and Roll Dough -60 % AR Dough Hook - 1st only 45 lbs. Heavy Bread Dough -55% AR Dough Hook - 1st only 30 lbs. Pizza Dough, Thin -40% AR Dough Hook - 1st only 14 lbs. Pizza Dough, Medium -50% AR Dough Hook - 1st only 20 lbs. Pizza Dough, Thick -60% AR Dough Hook - 1st only 40 lbs. Dough Hook - 1st and 2nd 15 lbs. Mashed Potatoes Flat Beater 23 lbs. Waffle or Hot Cake Batter Flat Beater 12 qt. Egg Whites Wire Whisk 1.5 qt. Whipped Cream Wire Whisk 6 qt. Cake Batter Flat Beater 30 lbs. Product Raised Donut Dough -65% AR When mixing dough ( pizza, bread or bagels), check your "AR" absorption ratio - water weight divided by flour weight. Above capacities based on 12% flour moisture at 70°F water temperature. If high gluten flour is used, reduce above dough batch size by 10%. Example: If recipe calls for 5 lbs. of water and 10 lbs. of flour, then 5 divided by 10 = 0.50 x 100 = 50 %AR. • 2nd Speed should never be used on mixtures with less than 50% AR. • Do not use attachments on hub while mixing. When calculating the correct size mixer for your application, here are some helpful weights & measures: • 8.3 lbs. = 1 gallon of water – 2.08 lbs. = 1 Quart. www.AvantcoEquipment.com5 User Manual GEAR AXLE Figure 1 Description Descviption Qty 1 Bearing 6203 1 2 Gear axle 1 3 Key 6*18 2 4 High-speed gear 1 5 Sleeve 1 6 Low-speed gear 1 7 Gasket 1 6www.AvantcoEquipment.com 7 User Manual INITIATIVE AXLE Figure 2 Description Descviption Qty 1 Bearing 6204 1 2 Initiative axle 1 3 Key 6*28 2 4 Bearing 6203 1 5 Gasket 1 De www.AvantcoEquipment.com7 8 1 Top c 2 Gear 3 Safe 4 Inne 5 Safe 6 Turn 7 Mixin 8 Mixin 9 Mixin 10 Bow 11 Stop User Manual FORK Figure 3 clock- on. So, Descviption Description Qty 1 Fork axle 1 2 Fork 1 3 Nut 2 4 Spring 2 5 Shaft 2 the the ing to p- 8www.AvantcoEquipment.com User Manual CHANGE SPEED AXLE Figure 4 Descviption Description Qty 1 Handle knot 1 2 Handle 1 3 Screw M6*10 1 4 Screw M5*16 4 5 Speed block 1 6 O ring 36.5*1.8 1 7 Spring 4 8 Steel ball 4 9 Stop ring 20*1.2 1 10 O ring 15*2.65 1 11 Change speed axle 1 12 Eccentricity knot 1 13 Pin 3*25 1 www.AvantcoEquipment.com9 User Manual TURNING PLATE AND MIXING AXLE Figure 5 Descviption Description 3 1 4 teadily. 5 6 he gr- 7 2 nal el8 , you 9 Qty 1 Inner gear 1 2 Screw 6 3 Nut M14 1 4 Spring gasket 14 1 5 Gasket 14 1 6 Planetary gear 1 7 Bearing 6204 1 8 Turning plate 1 9 Spring gasket 1 10 Nut 1 11 Safe net 1 12 Bearing 6206 1 13 Oil seal 35*56*12 1 14 Key 6*16 1 15 Mixing axle 1 16 Pin 10*37 1 12 10 13 14 11 15 16 10www.AvantcoEquipment.com 3 4 User Manual 4 SINGLE PHASE MOTOR DIAGRAM Figure 6 PE2 N L K1 KT K0 K2 K3 K4 1C 2C K K1 overload protection switch 1C 2C AC contact device The machine must beK2putbowl in the and flat ground, and make sure the machine steadily. lift dry switch K3 tosafety switch We can use four screws fix theprotect bracket, so the mixer will not shake or slope. K4 urgency stop switch Check the power voltage is suitable for voltage of this mixer or not before using, the grK5 switch ound wire is firm whether or not. K reactor When the motor of this equipped K0 machine fluctuate is safety switchwith 380V, you can ask the professional elKT time relay ectricians source. If you find that running direction is not right, you M to fix the electrical CA/CB capacitor can change the two wires, besides the ground wire. M CB K5 CA motor Warning: users must install the shell ground wire. SPECIFICTION SPECIFICATIONS Type Type Capacitor L Capacity (Qt) B30FA MX30 30 30 Power V Power Supply Supply (V) 110 100-120~ Input W InputPower Power (W) 1300 1300 12 516 516 Mixing Mixing Speed Speed (r.p.m.) r.p.m 245 245 150 150 MaxCapacity(kg) Flour Maxflour Capacity (kg) 15 7 HP 1.5 2 www.AvantcoEquipment.com11 User Manual CENTER AXLE Figure 7 Descviption Description Qty 1 Key 8*7*20 1 2 Key 8*7*45 1 3 Centre axle 1 4 Key 8*7*50 1 5 Bearing ring 1 6 Gear 1 7 Gasket 1 8 Bearing 6206 1 9 Oil seal 40*52*10 1 10 O ring 30*1.8 1 11 Sleeve 1 12 Bearing 6205 1 13 Cover 1 14 Roller 5 15 Spring 10 16 Engager 1 17 Gear ring 1 18 Dividing ring 1 19 Gear 1 20 Above bearing ring 1 21 Joint 1 12www.AvantcoEquipment.com User Manual Troubleshooting Trouble Possible Causes Solution The axles can’t work when operating the machine Poor contact of the electrical equipment Check the Plug The mixing bowl is out of position Moving direction is not correct Change Leaks oil Sealing washer is damaged Change Difficult to move the bowl up and down Slideway is rusted Clean the slideway and lubricate The motor is overheated and speed is down The voltage is not enough, or incorrect speed Check the voltage or use lower speed Noise and overheating Poor lubrication Add or change lubrication Mixer touches bowl The mixing device or bowl deformed Repair or change the bowl or mixing device Limited Warranty All equipment, which is sold under Avantco trademark and used for commercial purpose is warranted against defects in materials and workmanship. The warranty runs for one year from the date of original installation and is for the benefit of the original purchaser only. All other Warranties, Expressed or Implied, Statutory or Otherwise, including Without Limitation any implied Warranty of Merchantability or Fitness for Purposes are excluded. The Seller shall in no event be liable for direct, indirect or consequential damages in connection with Avantco commercial products. This warranty is not effective if damage occurs because of accident, carelessness, improper installation, lack of proper set – up, supervision when required or if the equipment is installed or operated in any manner contrary to the installation and operating instructions. In these cases, repairs will be made at a reasonable cost. Work performed by unauthorized personnel or unauthorized service agencies voids this Warranty. Items not covered under warranty: Changing Gears on the Mixers while Unit is Running and Overloading as Determined by an Approved Certified Technician. This warranty does not apply to, and Avantco is not responsible for, any warranty claims made on products sold or used outside of the United States. www.AvantcoEquipment.com13