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User Manual Gear Driven 60 Qt. Commercial Mixer Models: MX60 Shifting gears while this unit is running will void warranty. 11/2015 Please read and keep these instructions. Indoor use only. www.AvantcoEquipment.com1 User Manual Index Standard Accessories..................................................... 3 Operation Instructions ................................................... 3 Mixer Capacity Chart...................................................... 4 Figure 1: Top Cover and Hand Cart................................ 5 Figure 2: Center Axle...................................................... 6 Figure 3: Gear Axle......................................................... 7 Figure 4: Motor................................................................ 8 Figure 5: Fork.................................................................. 9 Figure 6: Speed Block.................................................. 10 Figure 7: Bowl Lifter Unit.............................................. 11 Figure 8: Turning Plate and Mixing Axle...................... 12 Figure 9: Electromotion Type Bowl Lifter Unit............ 13 Three Phase Motor Diagram......................................... 14 Troubleshooting............................................................ 15 Warranty Information.................................................... 15 2www.AvantcoEquipment.com STANDARD ACCESSORIES OPERATION INSTR FIGURE 10 User Manual Please ensure power supply m NEMA 5015P 110V Please ensure power supply m 110V OFF OPERATION INSTRUCTION STANDARD ACCESSORIES Standard Accessories FIGURE 10 NEMA 5015P 110V 110V OFF Item Description 1 Flat Beater 2 Dough Hook 3 Wire Whip 4 Bowl ITEM DESCRIPTION Spatula 1 2 Dough Hook 1 3 Wisk 1 4 Bowl 1 NOTES: • Any agitator is easily installed by simply raising it onto the mixing axle, and the rotating it clockwise on the shaft until into place. To remove, raise the agitator on the shaft until it clears the lock and then rotate counter-clockwise and lower. FOR CHANGING THE SPEED: before changing speed in order t 3 MIXING: According to the diff Choose the different mixing d MIXING: According to the diff Dough Hook 1 Please Wisk ensure power 1 supply matches your machine Choose the different mixing d 4 Bowl ensure power 1 supply matches your machine. Please ITEM 1 2 DESCRIPTION QTY Spatula 1 A. Be suitable for mix and stir in speed speed, working time NOTES: A • Any agitator is easily installed by simA. Be suitable for mix and stir ply raising it onto the mixing axle, and in speed speed, working time the rotating it clockwise on the shaft until into place. To remove, raise theSPEED: Please stop machine firstB. Be suitable for mix and stir FOR CHANGING THE agitator before on the shaft until it clears changing speedthein order to avoid box work in middle speed, working B damage to the gear lock and then rotate counter-clockwise and lower. FOR CHANGING THE SPEED: Please stop machine firstB. Be suitable for mix and stir work before changing speed in order to avoid damage to the gear boin middle speed, working • All of tools are precisely fitted to the bowl, rounded corners and easily removable for cleaning. MIXING: According to the C. Middle position is suitable fo different C mixing material. is less than 30 minutes. Flour/ Choose the different mixing devicews and speed. C. Middle position is suitable fo SPANISH: • Any agitator is easily installed by simMIXING: According to the different mixing material. is less than 30 minutes. Flour/ ply raising it onto the mixing axle, and Choose the different mixing devicews and speed. the rotating it clockwise1on the shaft QTY 1 FOR CHANGING THE SPEED: before changing speed in order t Qty until into place. To remove, raise the agitator on the shaft until it clears the A. Be suitable for mix and stir batter, eggs and work with lock and then rotate counter-clockwise in speed speed, working time isless than 15 minutes. and lower. 1 1 for mix and stir batter, eggs and work with A. Be suitable time isless than 15 minutes A • All of tools are precisely fitted to the in speed speed, bowl, rounded corners andworking easily removable for cleaning. 1 OPERATION INSTRUCTION B OPERATION INSTRUCTION OPERATION INSTRUCTION • Any agitator is easily installed by simply raising it onto the mixing axle, and the rotating it clockwise on the shaft NOTES: • All of tools are precisely fitted to the bowl, rounded corners and easily removable for cleaning. 12 theC shaft B. Be suitable for mix and stir stuffing and raw material, and work in middle speed, working time is less than 20 mins. B. Be suitable for mix and stir stuffing and raw material, and work in middle speed, working time is less than 20 mins. C. Middle position is suitable for mixing dough, working time is less than 30 minutes. Flour/ water quantity is 40%-50%. until it locks into place. To remove, raise the agitator on until it clears the lock and then rotate counterC. Middle position is suitable for mixing dough, working time SPANISH: • Any agitatorpower is easily installed by sim-matches your machine is less than 30 minutes. Flour/ water quantity is 40%-50%. clockwise and lower.Please ensure supply ply raising it onto the mixing axle, and the rotating it clockwise on the shaft Please ensure power supply matches your machine. until into place. To remove, raise thematches your machine 5015P Please ensure power • All ofNEMA the fitted tosupply have rounded corners, and are easily removed for cleaning. agitator on the shaft until itthe clearsbowl, the 110Vaccessories are precisely Please ensure ensure power supply matches matches your your machine. machine lock and then rotate counter-clockwise Please power supply and lower. NEMA 5015P 110V 110V Please ensure power supply matches your machine. NEMA 5015P Operation Instructions OFF ! OFF OFF 110V 110V 110V • All of tools are precisely fitted to the bowl, rounded corners and easily removable for cleaning. FOR CHANGING THE SPEED: Please stop machine first 12 13 before changing speed in order to avoid damage to the gear box FOR CHANGING THE SPEED: Please stop machine first Please ensure that your power supplyPlease matches your machine FOR CHANGING THEinSPEED: stop machine first before changing speed order toPlease avoid damage to thefirst gear box a professional Electrician FOR CHANGING THE SPEED: stop machine This mixer does not come with a plug and must be hard Consult before changing speed in order to avoid damage towired. the gear bo before changing speed in order to avoid damage to the gear FOR CHANGING THE SPEED: Please stop machine first box for installation. before changing speed order toPlease avoid damage to thefirst gear bo FOR CHANGING THE in SPEED: stop machine MIXING: According different material. before changing speedtointhe order to avoidmixing damage to the gear bo Choose the different mixing devicews and speed. For changing the According speed: Please machine first before changing speed in order to avoid MIXING: to thestop different mixing material. ! MIXING: According to thesure different mixing material. damage to Choose the gearthe box. Also make that the bowl is in fully lifted position and the guard is closed. different devicews and speed. MIXING: According tomixing the different mixing material. Chooseisthe different mixing devicews and The speed. • Slow MIXING: Speed thedifferent middle,tomixing dough hook setting. knob will be facing forward. Choose the devicews and material. speed. According the different mixing • Medium Speed is the bottom, flat beater setting. The Choose differenttomixing devicews and material. speed.knob will be straight down. MIXING:the According the different mixing A. Be suitable for whisk mix and stir batter, eggs will andbe work with up. • High Speed thedifferent top, setting. The knob straight Chooseisthe mixing devicews and speed. in speed speed, working time isless than 15 minutes. A. Be suitable for mix and stir batter, eggs and work with A Mixing: Always use thein attachment the job. A.correct Be suitable suitable forworking mixfor and stir batter,than eggs15and and work with with speed speed, time isless minutes. A. Be for mix and stir batter, eggs work in speed speed, working time isless than 15 minutes in speed speed, minutes. A A. Be suitable forworking mix andtime stir isless batter,than eggs15and work with A. Wire Whip: Suitable for mixing liquids and soft ingredients, can work in all speeds. Do not A in speed speed, isless 15 minutes A. Be suitable forworking mix and andtime stirstuffing batter,than eggs and work with B. for mix stir and raw material, and run for more than 15 minutes. in speed speed, working time isless than 15 minutes work in middle speed, working time is less than 20 mins. B B. Be suitable for mix and stir stuffing and raw material, and B. Be suitable for mix and stir stuffing and raw material,can and B.Be Flat Beater: Suitable forstuffing mixing dry ingredients, work insuitable middle speed, working time is less thanmaterial, 20 mins. work in low & medium speeds only. B. mix and stir B work in middle for speed, working time is and less raw than 20 mins.and DoBe not use in for high speed. Dostuffing not run for raw more than 15and minutes. work insuitable middle speed, working time is and less than 20 mins. B. mix and stir material, B work in middle speed, working time is less than 20 mins. B. Be suitable for mix and stir stuffing and raw material, and C. Middle position is suitable for mixing dough, working time work middle speed, working time is less than 20 Din ough Hook: Suitable mixing dough, canmins. work in low & medium speeds only. Do not isC.less than 30 minutes. Flour/ for water quantity is 40%-50%. C C. Middle position is suitable forrun mixing dough,than working time use in high speed, do not for more 20 minutes. Absorption ratio must be more than C.less Middle position is suitable suitable for mixing dough, working time is than 30 minutes. Flour/ water quantity is 40%-50%. C. Middle position is for mixing dough, working time 50%. Refer to mixer capacity chart. C is less less than than 30 30 minutes. minutes. Flour/ Flour/ water quantity quantity is 40%-50%. 40%-50%. is C. Middle position is suitable forwater mixing dough,is working time C is less than 30 minutes. Flour/ water quantity is 40%-50%. C. Middle position is suitable for mixing dough, working time www.AvantcoEquipment.com3 is less than 30 minutes. Flour/ water quantity is 40%-50%. 13 User Manual Mixer Capacity Chart Agitator and Speed Maximum Bowl Capacity 30 qt. Bread and Roll Dough -60 % AR Dough Hook - 1st only 90 lbs. Heavy Bread Dough -55% AR Dough Hook - 1st only 70 lbs. Pizza Dough, Thin -40% AR Dough Hook - 1st only 40 lbs. Pizza Dough, Medium -50% AR Dough Hook - 1st only 60 lbs. Pizza Dough, Thick -60% AR Dough Hook - 1st only 70 lbs. Dough Hook - 1st and 2nd 40 lbs. Mashed Potatoes Flat Beater 45 lbs. Waffle or Hot Cake Batter Flat Beater 24 qt. Egg Whites Wire Whisk 3 qt. Whipped Cream Wire Whisk 3 qt. Cake Batter Flat Beater 60 lbs. Product Raised Donut Dough -65% AR When mixing dough ( pizza, bread or bagels), check your "AR" absorption ratio - water weight divided by flour weight. Above capacities based on 12% flour moisture at 70°F water temperature. If high gluten flour is used, reduce above dough batch size by 10%. Example: If recipe calls for 5 lbs. of water and 10 lbs. of flour, then 5 divided by 10 = 0.50 x 100 = 50 %AR. • 2nd Speed should never be used on mixtures with less than 50% AR. • Do not use attachments on hub while mixing. When calculating the correct size mixer for your application, here are some helpful weights & measures: • 8.3 lbs. = 1 gallon of water – 2.08 lbs. = 1 Quart. 4www.AvantcoEquipment.com User Manual TOP COVER AND HAND CART Figure 1 y 1 2 Descviption Description 5 9 4 3 Qty 1 top cover 1 2 start switch 1 3 urgent stop 1 4 timer relay 1 5 body 1 6 foot wheel 3 7 pulling board 1 8 joint 1 9 handle 1 8 7 6 www.AvantcoEquipment.com5 User Manual CENTER AXLE Figure 2 Descviption Description NOTES Qty 1 Center axle roundlet board 2 Up board 2 3 Gear ring 1 4 Engager 1 5 Center axle 1 6 Center axle ring 1 7 Mid-speed passive gear 1 8 Gasket 1 9 Small join 1 10 Small join gasket 1 11 High-speed passive gear 1 1 12 Gigh-speed passive copper 1 13 Oil seal 60*90*10 1 14 Bearing 6210 1 15 Oil seal 50*80*10 1 16 Ring for center axle 1 17 Key 12*8*60 1 18 Mid-speed passive gear copper 1 19 Ring for axle 1 20 Nut M4 3 21 Roller 5 22 Roller withstand 5 23 Spring 5 24 Screw M4*30 25 Bearing 6207 26 Spring gasket 27 Nut M24 42*1.5 8*1*18 3 1 24 1 1 Be sure that the keys are inserted for each gear. Check oil seal (15), if serious oil leaks from drip cup. 4 6www.AvantcoEquipment.com 4 User Manual GEAR AXLE Figure 3 2 11 12 Descviption Description 3 4 1 5 6 7 8 Qty 1 Axle 1 2 Bearing 80207 2 3 Sleeve 1 4 Gear 1 5 Sleeve 1 6 Gear 1 7 Sleeve 1 8 Gear 1 9 Sleeve 1 10 Gear 1 11 Screw M10*20 2 12 Gasket 2 9 12 10 11 2 NOTES Be sure that the keys are inserted for each gear. 5 www.AvantcoEquipment.com7 User Manual MOTOR Figure 4 Descviption Description 1 Qty 1 motor 1 2 oil seal 1 3 spiral 1 4 stop ring 1 2 3 4 NOTES If Ifthe work,first firstverify verifythe that the themotor motor does does not not work, power power source and connection are correct. Next, source and connection. Next, check for damacheck for damaged or faulty wiring or connections ged or faulty wiring or connections inside the inside of the mixer. A non-functioning mixer may A noworking motor mayvoltage, be the result of wires, bemixer. the result of inappropriate broken inappropriate voltage, wires,centrifugal a defectia defective capacitor orbroken a defective vecapacitor, or adamage defectivemay centrifugalgovernor. governer. Motor also be caused by bowl overload mixing. Motor damageduring may alsobe caused by bowl overload during mixing. 8www.AvantcoEquipment.com 6 User Manual FORK Figure 5 Descviption Description Qty 1 Nut 1 2 Spring gasket 2 3 Fork axle 1 4 Fork nut 2 5 Fork spring 2 6 Fork small axle 2 www.AvantcoEquipment.com9 7 User Manual SPEED BLOCK Figure 6 Descviption Description Qty 1 Screw 4 1 2 Speed block 3 Steel ball 4 4 Spring 4 5 O ring 1 6 Stop ring 1 7 O ring 1 8 Speed shaft 1 9 Eccentricity knot 1 10 Pin 1 8 10www.AvantcoEquipment.com d e- User Manual BOWL LIFTER UNIT Figure 7 Item Descviption Description Qty 1 safefy covering switch 1 2 fluctuate safety switch 1 1 2 3 4 7 6 5 17 20 18 12 13 19 14 8 9 10 15 11 22 21 3 AC contact device 1 4 reactor 1 5 AC contact device 1 6 timer relay 1 7 board 1 8 screw 2 9 ring 2 10 nut 2 11 arm 1 12 gear 1 13 bearing 1 14 key 1 15 thread bar 1 16 nut 1 17 gear 1 18 key 1 19 handle axle 1 20 key 1 21 handwheel 1 22 arm lead pole 2 16 9 www.AvantcoEquipment.com11 User Manual TURNING PLATE AND MIXING AXLE Figure 8 3 1 4 5 Description Descviption 6 7 2 8 9 11 10 12 Qty 1 Inner gear 1 2 Screw 6 3 Nut 1 4 Spring gasket 1 5 Gasket 1 6 Plantaty gear 1 7 Bearing 1 8 Turning plate 1 9 Spring gasket 1 10 Nut 1 11 Bearing 1 12 Oil seal 1 13 Key 1 14 Mixing axle 1 15 Pin 1 16 Safety net 1 13 14 15 16 12www.AvantcoEquipment.com 10 h User Manual ELECTROMOTION TYPE BOWL LIFTER UNIT Figure 9 Descviption Description 31 32 n hi- ar wi. al, 20 33 33 34 Qty 1 Screw M6*16 2 2 Spring gasket 6 4 3 Gasket 2 4 Lift big belt wheel 1 5 Screw M6*25 2 6 Bearing 6004 2 7 Lift gear box cover 4 8 Screw M4*14 2 9 Bearing cover 2 10 Motor transmission axle 1 11 Key 5*12 1 12 Gear 1 13 Stop ring 18 1 14 Lift gear box 1 15 Oil cover 1 16 Nut M12 1 17 Spring gasket 12 1 18 Gasket 1 19 Lift big taper gear 1 20 Key 8*12 1 21 Gear 1 22 Gear gasket 1 23 Bearing 6005 1 24 Oil seal 30*45*10 1 25 Lift small taper gear 1 26 Ring 1 27 Key 6*25 1 28 Lift wheel axle 1 29 Key 6*28 1 30 Lift thread bar 1 31 Lift motor belt wheel 1 32 Lift motor 1 33 Switch 2 34 Urgent switch 1 www.AvantcoEquipment.com13 2 1 3 User Manual Descviption 4 1 Mixing device I 2 Mixing device II 3 Mixing device III 4 Bowl THREE PHASE MOTOR 4DIAGRAM PE R S R S T Figure 9 KM2 KM3 K1 KM3 KM4 SB3 SK2 K K1 S SK2 SK1 KM1 SK1 KM2 SB3 SK1 K SK1 K K SB3 The machine be put in the dry and flat ground, and make sure the machine steadily. K must K K The machine must be put in the dry and flat ground, and make sure the machine steadily. The machine must be put in the dry and flat ground, and make sure the machine steadily. We can use four screws to fix the bracket, so the mixer will not shake or slope.SQ2 KM3 We can use four screws to fix the bracket, so the mixer will not shake or slope. We can use four screws to fix the bracket, so the mixer will not shake or slope. Check the power voltage is suitable for voltage of this mixer or not before using, the grCheck the power voltage is suitable for voltage of this mixer or not before using, the grCheck the power voltage is suitable for voltage of this mixer or not before using, the grKM4 ound wire is firm whether or not. SQ3 ound wire is firm whether or not. ound wire is firm whether or not. When the motor of this machine is equipped withM1 380V, you can ask the professional M2elWhen the motor of this machine is equipped with 380V, you can ask the professional elWhen the motor of this machine is equipped with 380V, you can ask the professional electricians to fix the electrical source. If you find that running direction is not right, you ectricians to fixM1 the electrical source. If you find that running direction is not right, you SB1 urgent stop switch ectricians to fix the electrical source. If you findM2 that running direction is not right, you SB2 start switch can change the two wires, besides the ground wire. can change the two wires, besides the ground wire. SB3 inching switch can change the two wires, besides the ground wire. SB4 bowl stop switch SB1 urgent stop switch S SB3 K1 FR K K SK1 KM4 FR SQP SQ112 SQ112 SQ2 KM2 Bowl SQP SB2 SK2 KM1 Mixing device III 1 SQ2 KM1 Mixing device II SB2 SB1 SB1 2 1 3 1 4 1 380V Electric diagram 380V Electric diagram T Mixing device I FR PE 1 Qty Descviption SB KM3 SQ2 1 1 1 SB6 SB5 SB6 SQ3 KM3 SB4 KM4 SB5 SB6 SB5 2 2 2 KM4 8 8 8 SQ2 bowl up position switch SQ3 bowl down position switch KM1 mixer reduction voltage AC contact device KM2 mixer running AC contact device bowlrise up position SQ2 bowl FR relay SB5 switch switch SQ3 bowl bowldrop down position switch KM3 bowl rise AC contact device SB6 switch KM1relay mixer reduction voltage AC contact KM4 devicebowl drop AC contact device K1 KM2 mixer running AC contact device K reactor SK1 30S timer FR relay M1 motor SK2 30M timer 9 KM3 bowl rise AC contact device M2 lift motor SQP proximity switch 9 bowl drop AC contact device KM4 SQ1 safety protect switch 9 K reactor M1 motor M2 lift motor 10 start switch SB2must Warning: users install the shell ground wire. Warning: install the shell ground wire. SB3 must inching switch Warning: users users must install the shell ground wire. SB4 bowl stop switch SPECIFICATIONS SB5 bowl rise switch SB6 bowl drop switch SPECIFICTION K1 relay SPECIFICTION Type SK1 MX60 30S timer SPECIFICTION SK2 30M timer Type Capacity (Qt) Type Type Capacitor L Capacitor L Power Supply Capacitor L (V) Power Supply V Power Supply V Power Supply V Input Power (W) Input Power W Input Power W Input Power W Mixing Mixing Mixing Speed Speed Mixing (r.p.m.) Speed r.p.m Speed r.p.m r.p.m Maxflour Capacity(kg) Maxflour Capacity(kg) MaxCapacity(kg) Flour Maxflour Capacity (kg) HP SQP proximity switch switch B30FA SQ1 safety protect 60 B30FA B30FA 30 30 30220-240 100-120~ 100-120~ 100-120~ 2300 1300 1300 1300 516 98 516 516 245 245 186 245 150 150 150 98 7 7 7 21 10 10 12 12 14 14 14 11 11 11 3 2 2 2 14www.AvantcoEquipment.com User Manual Qty n 1 1 1 1 The machine must be put in the dry and flat ground, and make K1 FR machine steadily. Troubleshooting Trouble We can use four screws to fix the bracket, so the mixer will not Possible Causes slope. SK1 The axles can’t work when operating the machine SK2 The mixing bowl is out of position KM1 KM2 B5 Poor contact of the electrical equipment Solution Check the Plug direction is not is correct Check the Moving power voltage suitableChange for voltage of this mixer or Leaks oil Sealing washer wire is damaged Change or not. re using, the ground is firm whether Difficult to move the bowl up and down The motor is overheated SB4and speed is down KM3 SB6 Noise and overheating KM4 Mixer touches bowl Slideway is rusted Clean the slideway and lubricate The voltage is not enough, or incorrect speed Check the voltage or use lower speed Poor lubrication Add or change lubrication When the motor of this machine is equipped with 380V, you ca professional electricians to fix the electrical source. If you find The mixing device or bowl de- canRepair or change bowl ning direction is not right, you change the the two wires, besid formed or mixing device ound wire. Warning: users must install the shell ground Limited Warranty All equipment, which is sold under Avantco trademark and used for commercial purpose is warranted against defects in materials and workmanship. The warranty runs for one year from the date of original installation and is for the benefit of the original purchaser only. All other Warranties, Expressed or Implied, Statutory or Otherwise, including Without Limitation any implied Warranty of Merchantability or Fitness for Purposes are excluded. The Seller shall in no event be 1 products. liable for direct, indirect or consequential damages in connection with Avantco commercial This warranty is not effective if damage occurs because of accident, carelessness, improper installation, lack of proper set – up, supervision when required or if the equipment is installed or operated in any manner contrary to the installation and operating instructions. In these cases, repairs will be made at a reasonable cost. Work performed by unauthorized personnel or unauthorized service agencies voids this Warranty. Items not covered under warranty: Changing Gears on the Mixers while Unit is Running and Overloading as Determined by an Approved Certified Technician. This warranty does not apply to, and Avantco is not responsible for, any warranty claims made on products sold or used outside of the United States. www.AvantcoEquipment.com15