Download User Manual User Manual

User Manual
Gear Driven 40 Qt. Commercial Mixer
Models: MX40
Shifting gears while this unit is
running will void warranty.
11/2015
Please read and keep these instructions. Indoor use only.
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User Manual
Index
Standard Accessories..................................................... 3
Operation Instructions ................................................... 3
Mixer Capacity Chart...................................................... 4
Figure 1: Center Axle...................................................... 5
Figure 2: Gear Axle......................................................... 6
Figure 3: Initiative Axle................................................... 7
Figure 4: Motor................................................................ 8
Figure 5: Fork.................................................................. 9
Figure 6: Speed Shaft................................................... 10
Figure 7: Bowl Lifter Unit.............................................. 11
Figure 8: Turning Plate and Mixing Axle...................... 12
Three Phase Motor Diagram......................................... 13
Troubleshooting............................................................ 14
Warranty Information.................................................... 14
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STANDARD ACCESSORIES
OPERATION INSTR
User Manual
FIGURE 10
Please ensure power supply m
NEMA 5015P
110V
Please ensure power supply m
110V
OFF
OPERATION INSTRUCTION
STANDARD ACCESSORIES
Standard Accessories
FIGURE 10
NEMA 5015P
110V
110V
OFF
ITEM
DESCRIPTION
Description
1
Spatula
1
2
Dough Hook
1
1
Flat Beater
3
Wisk
1
2
Dough Hook
4
Bowl
1
3
Wire Whip
4
NOTES:
NOTES:
• Any agitator is easily installed by simply raising it onto the mixing axle, and
the rotating it clockwise on the shaft
until into place. To remove, raise the
agitator on the shaft until it clears the
lock and then rotate counter-clockwise
and lower.
FOR CHANGING THE SPEED:
before changing speed in order t
3
MIXING: According to the diff
Choose the different mixing d
MIXING: According to the diff
Dough Hook
1
Please
Wisk ensure power
1 supply matches your machine Choose the different mixing d
4
Bowl ensure power
1 supply matches your machine.
Please
ITEM
1
2
DESCRIPTION
QTY
Spatula
1
A. Be suitable for mix and stir
in speed speed, working time
NOTES:
A
• Any agitator is easily installed by simA. Be suitable for mix and stir
ply raising it onto the mixing axle, and
in speed speed, working time
the rotating it clockwise on the shaft
until into
place.
To remove, raise
theSPEED: Please stop machine firstB. Be suitable for mix and stir
FOR
CHANGING
THE
agitator before
on the shaft
until it clears
changing
speedthein order to avoid
box
work
in middle speed, working
B damage to the gear
lock and then rotate counter-clockwise
and lower.
FOR CHANGING THE SPEED: Please stop machine firstB. Be suitable for mix and stir
work
before changing speed in order to avoid damage to the gear
boin middle speed, working
• All of tools are precisely fitted to the
bowl, rounded corners and easily
removable
for cleaning.
MIXING:
According to the
C. Middle position is suitable fo
different
C mixing material. is less than 30 minutes. Flour/
Choose the different mixing devicews and speed. C. Middle position is suitable fo
SPANISH:
• Any agitator
is easily
installed by simMIXING:
According
to the different mixing material. is less than 30 minutes. Flour/
ply raising it onto the mixing axle, and
Choose the different mixing devicews and speed.
the rotating it clockwise on the shaft
QTY
Item
FOR CHANGING THE SPEED:
before changing speed in order t
Qty
1 raise the
until into place. To remove,
agitator on the shaft until it clears the
A. Be suitable for mix and stir batter, eggs and work with
lock and then rotate counter-clockwise
in speed speed, working time isless than 15 minutes.
and lower.
1
A
OPERATION
INSTRUCTION
Bowl
B
OPERATION INSTRUCTION
OPERATION INSTRUCTION
12
• All of tools are precisely fitted to the
bowl, rounded corners and easily
removable for cleaning.
A. Be suitable
stir batter, eggs and work with
1 for mix andtime
isless than 15 minutes
• All of tools are precisely fitted to the
in speed
speed,
bowl, rounded
corners
andworking
easily
removable for cleaning.
1
B. Be suitable for mix and stir stuffing and raw material, and
work in middle speed, working time is less than 20 mins.
B. Be suitable for mix and stir stuffing and raw material, and
work in middle speed, working time is less than 20 mins.
C. Middle position is suitable for mixing dough, working time
is less
thanrotating
30 minutes.itFlour/
water quantity
40%-50%.
• Any agitator is easily installed by simply raising it onto the Cmixing axle, and
the
clockwise
onis the
shaft
Please
ensure
powerthe
supply
matches
machine
is suitable
mixing
dough, counterworking time
C. Middlethe
position
SPANISH:raise
until it locks into place.
To remove,
agitator
on theyour
shaft
until it clears
lock
and for
then
rotate
is less than 30 minutes. Flour/ water quantity is 40%-50%.
• Any agitator is easily installed by simPlease ensure
ensure
supply
clockwise
and lower.Please
ply raising it power
onto the mixing
axle, andmatches your machine.
NEMA 5015P
power
supply
matches your machine
110V
the rotating it clockwise on the shaft
until into place.
To remove,
raise thematches your machine
Please ensure
ensure
power
supply
power
machine.
agitator on the
shaft until
itthe
clearsbowl,
thematches
• All ofNEMA
the5015P
accessoriesPlease
are precisely
fitted
tosupply
have your
rounded
corners, and are easily removed for cleaning.
lock
and
then
rotate
counter-clockwise
110V
110V
Please
ensure
power
supply
matches
your
machine.
and lower.
NEMA 5015P
110V
110V
110V
13
• All of tools are precisely fitted to the
bowl, rounded corners and easily
removable for cleaning.
380V
110V
220V
230V
240V
FOR CHANGING THE SPEED: Please stop machine first
before changing speed in order to avoid damage to the gear box
12
13
FOR
CHANGING THE SPEED: Please stop machine first
FOR CHANGING
THE SPEED:
Please
stop machine
first
before
changing speed
order toPlease
avoid damage
to thefirst
gear box
FOR CHANGING
THE in
SPEED:
stop machine
before changing speed in order to avoid damage to the gear bo
beforeCHANGING
changing
order toPlease
avoid
damage
to the
gear box
FOR
THE in
SPEED:
stop machine
first
Please ensure
that
yourspeed
power
supply
matches
your
machine
NEMA 6-15P
!
before
changing speed
order toPlease
avoid damage
to thefirst
gear bo
FOR CHANGING
THE in
SPEED:
stop machine
220-240V
MIXING:
According
to
the
different
mixing
material.
before changing speed in order to avoid damage to the gear bo
Choose
the
different
mixing
devicews
and
speed.
For changing
the According
speed: Please
machine
first
before changing speed in order to avoid
MIXING:
to thestop
different
mixing
material.
!
MIXING:
According
to thesure
different
mixing
material.
damage to Choose
the
gearthe
box.
Also make
that the
bowl
is in fully lifted position and the guard is closed.
different
devicews
and
speed.
MIXING:
According
tomixing
the different
mixing
material.
Chooseisthe
different
mixing
devicews
and The
speed.
• Slow Choose
Speed
thedifferent
middle, mixing
dough devicews
hook setting.
knob will be facing forward.
and material.
speed.
MIXING:the
According
to the different
mixing
• Medium
Speed
is
the
bottom,
flat
beater
setting.
The
Choose
differenttomixing
devicews
and material.
speed.knob will be straight down.
MIXING:the
According
the different
mixing
A. Be suitable
for whisk
mix and
stir batter,
eggs will
andbe
work
with up.
• High Speed
is
the
top,
setting.
The
knob
straight
Choose the different mixing devicews and speed.
in speed speed, working time isless than 15 minutes.
A. Be suitable for mix and stir batter, eggs and work with
A
Mixing:
Always use theA.correct
attachment
thestir
job.
Be suitable
suitable
forworking
mixfor
and
batter,than
eggs15and
and
work with
with
in
speed,
time
minutes.
A. speed
Be
for
mix
and
stir isless
batter,
eggs
work
in
speed
speed,
working
time
isless
than
15
minutes
in speed
speed,
isless
minutes.with
A
A.
suitable
forworking
mix andtime
stirmixing
batter,than
eggs15and
A.Be
Wire
Whip:
Suitable
for
liquids
andwork
soft ingredients, can work in all speeds. Do not
A
in
speed speed,
isless
minutes
A.
forworking
mix
andtime
stirstuffing
batter,than
eggs
and
work with
B.
for
mix
stir
and 15
raw
material,
and
runBeforsuitable
more than
15 and
minutes.
in
speed
speed,
working
time
isless
than
15
minutes
work
in
middle
speed,
working
time
is
less
than
20
mins.
B
B. Be suitable for mix and stir stuffing and raw material, and
B.
Be
suitable
for mix
and stir
stuffing
and
raw material,can
and
B.Be
Flat
Beater:
Suitable
forstuffing
mixing
dry ingredients,
work
insuitable
middle
speed,
working
time
is less
thanmaterial,
20 mins.andwork in low & medium speeds only.
B.
for
mix
and
stir
and
raw
B
work
in
middle
speed,
working
time
is
less
than
20
mins.
DoBe
not
use in for
high
speed.
Dostuffing
not run
for raw
more
than
15and
minutes.
work
insuitable
middle
speed,
working
time
is and
less
than
20
mins.
B.
mix
and
stir
material,
B
work
in
middle
speed,
working
time
is
less
than
20
mins.
B.
Be
suitable
for
mix
and
stir
stuffing
and
raw
material,
and
C. Middle position is suitable for mixing dough, working time
Din
ough
Hook:
Suitable
mixing
dough,
canmins.
work in low & medium speeds only. Do not
work
middle
speed,
working
time
is
less
than
20
isC.less
than
30
minutes.
Flour/ for
water
quantity
is 40%-50%.
C
C. Middle
is suitable
forrun
mixing
dough,than
working
time
use inposition
high speed,
do not
for more
20 minutes.
Absorption ratio must be more than
C.less
Middle
position
is suitable
suitable
for
mixing
dough,
working
time
is
than
30
minutes.
Flour/
water
quantity
is
40%-50%.
C.
Middle
position
is
for
mixing
dough,
working
time
50%.
Refer
to
mixer
capacity
chart.
C
is less
less than
than 30
30 minutes.
minutes. Flour/
Flour/ water quantity
quantity is 40%-50%.
40%-50%.
is
C.
Middle position
is suitable forwater
mixing dough,is working
time
C
Operation
Instructions
OFF
OFF
OFF
is
thanposition
30 minutes.
Flour/for
water
quantity
is working
40%-50%.
C.less
Middle
is suitable
mixing
dough,
time
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is less than 30 minutes. Flour/ water quantity is 40%-50%.
User Manual
Mixer Capacity Chart
Agitator and Speed
Maximum Bowl
Capacity 30 qt.
Bread and Roll Dough -60 % AR
Dough Hook - 1st only
50 lbs.
Heavy Bread Dough -55% AR
Dough Hook - 1st only
40 lbs.
Pizza Dough, Thin -40% AR
Dough Hook - 1st only
25 lbs.
Pizza Dough, Medium -50% AR
Dough Hook - 1st only
32 lbs.
Pizza Dough, Thick -60% AR
Dough Hook - 1st only
50 lbs.
Dough Hook - 1st and 2nd
25 lbs.
Mashed Potatoes
Flat Beater
30 lbs.
Waffle or Hot Cake Batter
Flat Beater
16 qt.
Egg Whites
Wire Whisk
2 qt.
Whipped Cream
Wire Whisk
2 qt.
Cake Batter
Flat Beater
40 lbs.
Product
Raised Donut Dough -65% AR
When mixing dough ( pizza, bread or bagels), check your "AR" absorption ratio - water weight divided by flour weight.
Above capacities based on 12% flour moisture at 70°F water temperature. If high gluten flour is used, reduce above
dough batch size by 10%.
Example: If recipe calls for 5 lbs. of water and 10 lbs. of flour, then 5 divided by 10 = 0.50 x 100 = 50 %AR.
• 2nd Speed should never be used on mixtures with less than 50% AR.
• Do not use attachments on hub while mixing.
When calculating the correct size mixer for your application, here are some helpful weights & measures:
• 8.3 lbs. = 1 gallon of water – 2.08 lbs. = 1 Quart.
4www.AvantcoEquipment.com
User Manual
CENTER AXLE
Figure 1
Descviption
Description
Qty
1
Nut M16
1
2
Spring gasket 16
1
3
Gasket 16
1
4
Bearing 6206
1
5
Cover
1
6
Gear ring
1
7
Spring
12
8
Roller
6
9
Engager
1
10
Divide ring
1
11
Joint gear
1
12
Bearring ring
1
13
Joint
1
14
Center axle
1
15
Key 10*8*28
1
16
Key 10*8*50
1
17
Key 6*50
1
18
Big joint gear
1
19
Gasket ring
1
20
Bearing 6207
1
21
O ring 31.5*1.8
1
22
Sleeve
1
23
Oil seal 45*65*10
1
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User Manual
GEAR AXLE
Figure 2
Description
Descviption
Qty
1
Nut M14
1
2
Spring gasket 14
1
3
Gasket 14
1
4
Bearing 6204
1
5
Gear axle
1
6
Key 8*7*18
1
7
Key 8*7*20
1
8
High speed gear
1
9
Stop ring 28
1
10
Low speed gear
1
11
Stop ring 25
1
12
Gasket
1
5
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User Manual
INITIATIVE AXLE
Figure 3
Descviption
Description
Qty
1
Nut M16
1
2
Spring gasket 16
1
3
Gasket 16
1
4
Big belt wheel
1
5
Sleeve
1
6
Bearing 6204
1
7
Key 6*24
1
8
Initiative axle
1
9
Gasket
1
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6
User Manual
MOTOR
Figure 4
Description
Descviption
1
Screw M6*16
Description
Descviption
Qty
1
Qty
10
Bearing 6206
1
1
2
Spring gasket 16
9
11
Fan
3
Gasket 28*7*2
1
12
Key 5*34
1
4
Small belt wheel
1
13
Rotor
1
5
Screw M6*30
8
14
Switch
1
6
Motor above cover
1
15
Screw M4*10
2
2
7
Motor
1
16
Gasket 7
8
Motor crust
1
17
Plastic
1
9
Screw M6*10
1
18
Bearing 6204
1
19
Motor below cover
1
8www.AvantcoEquipment.com
7
User Manual
FORK
Figure 5
1
Descviption
Description
2
3
Qty
1
Fork axle
1
2
Fork nut
2
3
Fork spring
2
4
Fork small axle
2
5
Fork
1
4
5
4
3
2
8
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User Manual
SPEED SHAFT
Figure 6
Qty
1
1
1
1
1
1
12
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Description
Descviption
Qty
1
Handle ball
1
2
Handle axle
1
3
Handle knot
1
4
Screw M6*10
2
5
Screw M5*16
4
6
Stop ring 20
1
7
Speed block
1
8
O ring 37.5*1.8
1
9
Spring
4
10
Steel ball 6
4
11
O ring 15*2.65
1
12
Eccentricity knot
1
13
Pin 3*25
1
9
10www.AvantcoEquipment.com
User Manual
BOWL LIFTER UNIT
Figure 7
Descviption
Description
1
2
3
4
5
6
7
8
Screw
Spring
Handle(left)
Gasket 25*10*1
Screw
Arm
Gasket 8
Nut M8
Qty
2
2
1
2
2
4
1
2
Descviption
Description
9
10
11
12
13
14
15
16
Switch mandril
Handle(right)
Spring gasket 10
Nut M10
Mandril spring
Press bar
Spring gasket 8
Screw M8*20
Qty
1
1
8
2
1
2
8
8
Descviption
Description
17
18
19
20
21
22
23
24
Nut M10
Mandril nut
Copper nut
Gasket 6
Spring gasket 6
Screw M6*20
Screw M6*10
Stand board
Qty
8
1
1
4
3
3
2
1
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10
User Manual
TURNING PLATE AND MIXING AXLE
Figure 8
Descviption
Description
3
1
4
teadily.
5
6
he gr-
7
2
nal el8
, you
9
Qty
1
Inner gear
1
2
Screw
6
3
Nut M14
1
4
Spring gasket 14
1
5
Gasket 14
1
6
Planetary gear
1
7
Bearing 6204
1
8
Turning plate
1
9
Spring gasket
1
10
Nut
1
11
Safe net
1
12
Bearing 6206
1
13
Oil seal 35*56*12
1
14
Key 6*16
1
15
Mixing axle
1
16
Pin 10*37
1
12
10
13
14
11
15
16
12www.AvantcoEquipment.com
11
4
3
Mixing device III
1
4
Bowl
1
User Manual
All s
ial o
THREE PHASE MOTOR DIAGRAM
Figure 9
T
L1
L2
L3
thfu
PE
3
FR
FR
K2
K3
K1
K5
C
1C
oces
The
The machine
machine must
must be
be put
put in
in the
the dry
dry and
and flat
flat ground,
ground, and
and make
make sure
sure the
the machine
machine steadily.
steadily.
The machine must be put in the dry and flat ground, and make sure the machine steadily.
We
fix
bracket,
We can
can use
use four
four screws
screws to
to FR
fix the
therelay
bracket, so
so the
the mixer
mixer will
will not
not shake
shake or
or slope.
slope.
We can use four screws to 1C
fix theAC
bracket,
so the
mixer will not shake or slope.
contact
device
Check
the
power
voltage
is
suitable
for
voltage
of
this
mixer
or
not
before
Check the power voltage is suitable for voltage of this mixer or not before using,
using, the
the grgrurgency
stop switch
Check the power voltage isK1
suitable
for voltage
of this mixer or not before using, the ground
or
ound wire
wire is
is firm
firm whether
whether K2
or not.
not.bowl lift switch
ound wire is firm whether or not.
When
the
motor
of
this
machine
is
with
K3 safety
protect
switchyou
When the motor of this machine
is equipped
equipped
with 380V,
380V,
you can
can ask
ask the
the professional
professional elelWhen the motor of this machine
is
equipped
with
380V,
you
can
ask
the
professional elK5source.
start If
switch
ectricians
to
fix
the
electrical
you
find
that
running
direction
is
not
right,
you
ectricians to fix the electrical source. If you find that running direction is not right, you
M source.
motorIf you find that running direction is not right, you
ectricians to fix the electrical
can
can change
change the
the two
two wires,
wires, besides
besides the
the ground
ground wire.
wire.
can change the two wires, besides the ground wire.
cal a
M
Warning:
users
must install
the shell
ground wire.
Warning:
users
Warning:
users must
must install
install the
the shell
shell ground
ground wire.
wire.
SPECIFICATIONS
SPECIFICTION
SPECIFICTION
Type
SPECIFICTION
Type
Capacity
(Qt)
Type
Type
Capacitor L
Capacitor L
Power Supply
Capacitor
L (V)
Power Supply V
Power Supply V
Power Supply V
Input Power (W)
Input Power W
Input Power W
Input Power W
12
Mixing
Mixing
Mixing
Speed
Mixing
Speed
Speed
(r.p.m.)
Speed
r.p.m
r.p.m
r.p.m
Maxflour Capacity(kg)
Maxflour Capacity(kg)
MaxCapacity(kg)
Flour
Maxflour
Capacity (kg)
HP
Y
ied e
MX40
B30FA
B30FA 40
B30FA
30
30
30 220-240
100-120~
100-120~
100-120~
1500
1300
1300
1300
516 596
516
516
245
245 204
245
150
150
150 130
7
7
7
18
2
2
2
2
www.AvantcoEquipment.com13
User Manual
Troubleshooting
Trouble
Possible Causes
Solution
The axles can’t work when
operating the machine
Poor contact of the electrical
equipment
Check the Plug
The mixing bowl is out of position
Moving direction is not correct
Change
Leaks oil
Sealing washer is damaged
Change
Difficult to move the bowl up and down
Slideway is rusted
Clean the slideway and lubricate
The motor is overheated
and speed is down
The voltage is not enough, or
incorrect speed
Check the voltage or use
lower speed
Noise and overheating
Poor lubrication
Add or change lubrication
Mixer touches bowl
The mixing device or bowl deformed
Repair or change the bowl
or mixing device
Limited Warranty
All equipment, which is sold under Avantco trademark and used for commercial purpose is warranted against defects
in materials and workmanship. The warranty runs for one year from the date of original installation and is for the benefit
of the original purchaser only. All other Warranties, Expressed or Implied, Statutory or Otherwise, including Without
Limitation any implied Warranty of Merchantability or Fitness for Purposes are excluded. The Seller shall in no event be
liable for direct, indirect or consequential damages in connection with Avantco commercial products.
This warranty is not effective if damage occurs because of accident, carelessness, improper installation, lack of proper
set – up, supervision when required or if the equipment is installed or operated in any manner contrary to the installation and operating instructions. In these cases, repairs will be made at a reasonable cost. Work performed by unauthorized personnel or unauthorized service agencies voids this Warranty.
Items not covered under warranty:
Changing Gears on the Mixers while Unit is Running and Overloading as Determined by an Approved Certified Technician.
This warranty does not apply to, and Avantco is not responsible for, any warranty claims made on products sold or used
outside of the United States.
14www.AvantcoEquipment.com