Download Hyundai HYT140 Petrol Tiller User Manual

TILLER
Model HYT140
User Manual
BEFORE USE YOU MUST READ THIS MANUAL COMPLETELY – RETAIN FOR FUTURE USE
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BEFORE STARTING MACHINE!
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The engine is shipped from the factory without oil. Fill with SAE 15W/40, API CH-4/CF/SJ/SL or
higher grade lubricating oil for petrol engines, check oil level before starting engine. If you start
engine without oil, the engine will be damaged beyond repair and will not be covered by warranty.
Check the engine oil level with the engine stopped and the lawnmower in a level position.
Remove oil filler cap/dipstick and wipe it clean.
Insert the oil filler cap/dipstick into the oil filler neck as shown, but do not screw it in, then remove
it to check the oil level.
If the oil level is near or below the lower limit mark on the dipstick, fill with recommended oil to the
upper limit, DO NOT overfill.
Re-install the oil filler cap/dipstick.
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CONTENTS
Page No/No’s
Section Description
CARBON MONOXIDE POISONING – FUEL WARNING
2
OIL WARNING
3
1. SAFETY
5–8
2. MACHINE PARTS
8
3. ASSEMBLY PROCEDURE
9
4. OPERATING PROCEDURES
10 – 14
5. MAINTENANCE
14 – 16
6. TROUBLESHOOTING
16 -17
7. SPECIFICATION
17
8. DISPOSAL of WASTE ELECTRICAL & ELECTRONIC EQUIPMENT
17
9. CONTACT DETAILS
17
10. DECLARATIONS OF CONFORMITY
18
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1. SAFETY.
1.1. The operator of the machine is responsible for and has a duty of care in making sure that
the machine is operated safely and in accordance with the instructions in this user manual.
Please note the following safety points
1.1.2. The machine should never be left it in a condition which would allow
an untrained or unauthorised person/s to operate this machine.
1.1.3. All due care and diligence should be taken by the operator for the safety of and
with regard to those around whilst using the machine
1.2. Some or all of the following PPE, Warning Signs and symbols may appear throughout this manual
and you must adhere to their warning/s. Failure to do so may result in personal injury.
Personal Protective Clothing (PPE)
Non-observance
will result in the
risk of serious
injury or death to
oneself or others.
Non- observance
will result in the
risk of injury to
oneself or others.
Indicates a hazard
which, if not
avoided, might
result in minor or
moderate injury.
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NOTE or
IMPORTANT
These give details
or further
information on
what has already
been said, and
aim to prevent
damage to the
machine or cause
other damage.
Read Manual
1.3. Carbon Monoxide.
1.3.1. Carbon monoxide is a colourless and odourless gas, inhaling this gas can cause death as well as
serious long term health problems such as brain damage.
1.3.2. The symptoms of carbon monoxide poisoning can include the following;
1.3.2.1. Headaches, dizziness, nausea, breathlessness, collapsing or loss of consciousness.
1.3.2.2. Carbon monoxide symptoms are similar to flu, food poisoning, viral infections and
simply tiredness. That’s why it’s quite common for people to mistake this very dangerous
poisoning for something else.
1.3.3. To avoid carbon monoxide poisoning DO NOT Use Petrol/Diesel powered equipment inside
a home or garage even if doors and windows are open.
1.3.4. If you think you have or someone around you has been affected by carbon monoxide
poisoning;
1.3.4.1. Get fresh air immediately.
1.3.4.2. Open doors and windows, turn off machine and leave the affected area.
1.3.4.3. See your doctor immediately or go to hospital - let them know that you suspect
carbon monoxide poisoning.
1.3.5. Only use Petrol/Diesel powered equipment outside in a well-ventilated area.
1.4. General fuel safety.
All fuels are Flammable.
1.4.1. Fuel Safety additional information can be obtained from the Health and Safety Executive
1.4.2. Keep away from all ignition sources i.e. Heaters, Lamps, sparks from Grinding or welding.
1.4.3. Hot work on tanks that have contained fuel is extremely dangerous and should not be
carried out.
1.4.4. Keep work area clean and tidy.
1.4.5. Clean up all spills promptly using correct methods i.e. absorbent granules and a lidded bin.
1.4.6. Dispose of waste fuels correctly.
1.5. Petrol safety.
1.5.1.1. Always fuel and defuel in well-ventilated area.
1.5.1.2. Always wear correct, suitable and fit for purpose Personal Protective Equipment
(PPE), suggested items are as follows, but are not limited too.
1.5.1.3.
1.5.1.4.
1.5.1.5.
1.5.1.6.
Hand protection.
Protective clothing.
When defueling always use a propriety fuel retriever.
Always carry fuel in the correct and clearly marked container.
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1.6. Machine safety.
Continual and regular users should monitor closely the condition of their
hands with regard to White finger disease or carpal tunnel syndrome. If you
think you have been affected seek medical advice immediately.
DO NOT modify the unit in any way.
Only use the machine for the job for which it is intended.
Always remove HT lead from spark plug when checking machine or
changing parts.
DO NOT operate the equipment when
barefoot or wearing open sandals.
Recommended PPE but not limited too.
1.6.1. Inspect machine before each use, and replace any damaged parts before operation. Check
for fuel leaks and make sure all fasteners are secure and in place.
1.6.2. Replace parts that are cracked, chipped or damaged in any way before using the machine.
1.6.3. Stop the engine before working on machine for maintenance.
1.6.4. Never put feet or hands near the machine tiller blades when running. Before tilling, remove
all large object, which may cause injury or damage.
1.6.5. Keep children, people and pets at a safe distance when the tiller is in use.
1.6.6. Do not operate this rotary cultivator after drinking, taking medication or drugs that can
impair your judgment.
1.6.7. Use only recommended accessories and parts, approved by the manufacturer. Non
approved parts may cause damage to the machine or harm to the user, and will also void your
machine’s warranty.
1.6.8. Under no circumstances should you ever take the product apart or alter it in any way even if
the item is faulty. You may damage or cause further harm by taking the product apart and you
will void your warranty in doing so.
1.6.9. This tiller is designed exclusively for tilling in garden areas in a private domestic setting.
Using it for any other purpose other than those intended qualify as improper use. The
operator is solely responsible for assuming all risks.
1.6.10. You should prevent the equipment from coming into contact with buried electrical cables,
earthing devices, such as pipe-lines. Making contact with these may cause electric shock
and/or damage to your machine.
1.6.11. Do not overload the machine. For the first tilling of the season use at the highest setting, it
will prevent machine from being overloaded.
1.6.12. The machine will work better when operated within its specified performance range.
1.6.13. If blade is blunt have it sharpened and re-balanced or replace it. Blunt blades will not till the
soil efficiently so check blade carefully before each use.
1.6.14. Before maintaining the equipment, replacing the parts, cut off the power supply.
1.6.15. Before cleaning, maintaining or checking the equipment, cut off the power supply of the
rotary cultivator to ensure that all moving parts have stopped.
1.6.16. The rotary tiller should be maintained by the professional maintenance personnel. All
maintenance or service by non-professionals may result in users’ injury or equipment damage.
1.6.17. If the equipment is running abnormally, please stop the engine, and carefully check all the
parts to see if any part is damaged, repair it before re-starting and using the equipment.
1.6.18. Do not exceed the cultivable depth or do not work too fast.
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1.6.19. If the machine comes into contact with big blocks, root or vine, the equipment will spring
upwards or leap forwards. Stop machine and remove HT lead before removing any blockages
1.6.20. Avoid pulling the tiller whilst the engine is running.
1.6.21. Keep and read the instructions often.
1.6.22. Use them to show others to operate this cultivator safely.
1.6.23. When the equipment is not being used, please remove the spark plug HT lead to avoid
accidental starting.
1.6.24. You must only work in good natural light.
2. MACHINE PARTS
2.1. Parts.
1
2
3
4
5
6
7
8
Clutch/Dead-man’s handle
Handle
Clutch Cable
Drag bar
Tiller Blade Cover
Tiller Blades
Wheel
Wheel Support Bar
9
10
11
12
13
14
15
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Engine
Recoil Starter
Fuel Cap
Accelerator Cable
Accelerator
Oil Filler Cap
Exhaust
3. ASSEMBLY PROCEDURE
3.1. Remove machine from packaging.
3.1.1. Dispose packaging in accordance with local recycling regulations. (Check that the machine is
undamaged and in working order before disposing of packaging – We recommend that you
retain packaging to use should you wish to return the machine for servicing).
3.2. Fitting the wheel (where applicable).
3.2.1. Push the fixing bolt (1) through the frame and wheel bracket
holes and secure using flat and spring washer then tighten the
retaining nut.
3.2.2. Attach wheel retaining spring (2) over clip.
3.3. Fitting the Handle
3.3.1. Using the 6 x M8 x 25mm bolts and nuts (1). Hold the
handles onto the support bracket, insert the screws into
the holes and place a flat and spring washer over screw
and then tighten retaining nut.
3.4. Fitting the control cables (where applicable).
3.4.1. Hook the end of the clutch handle cable (1) into its
holder.
3.4.2. Insert the adjustment screw into the holding arm (2).
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3.4.3. Attach the depth bar (1) onto its support bracket (2)
and fix in place with the supplied ‘B’ Clip (4).
3.4.4. Adjust the wheel assembly (3) so that it helps to
support the machine when moving tiller. N.B. Only
adjust wheel when rotating blades are stopped. Wheel
should be raised when tilling.
4. OPERATING PROCEDURES
Always stop the engine before adding fuel, water or making any adjustments to
the machine.
Never put feet or hands near the tiller blade especially when machine is
running.
Before tilling, remove all foreign objects from the work area, which may cause
injury or damage.
Always keep children, people and pets at a safe distance when the tiller is in
use.
Always wear correct PPE when using this machine.
Recommended PPE but not limited too.
4.1. Filling with oil.
4.1.1. The machine is supplied with no oil.
4.1.2. Undo and remove filler cap and dipstick (2.1 item 14).
4.1.3. Carefully fill with oil approximately 550 ml, taking care not to spill. Clean up all oil fuel spills
before use.
4.1.4. Replace filler cap and tighten.
4.2. Filling with fuel.
4.2.1. The machine is supplied with no fuel before starting fill with fresh unleaded petrol.
4.2.2. Pour in fuel (approx. 1 litre). Avoid spillages and clean up all spills straight away.
4.2.3. Check seal inside the petrol cap for damage and replace if needed.
4.2.4. Replace cap and screw on firmly by hand.
4.3. Adjusting the wheel.
4.3.1. Adjust the wheel by pulling the support bracket of the wheel outwards against spring
tension, and fix it in the position as shown in below.
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4.4. Drag bar (Rotavating spur) adjustment.
4.4.1. Pull B-shaped clip connecting piece outwards, glide the resistance bar to the depth needed,
reinsert the connecting piece B. The drag bar (Rotavating spur), the device forward motion is
impeded by means of the spur. The desired rotavating depth can be achieved by pushing the
spur into the soils at different levels.
4.5. Angle adjustment.
4.5.1.
Loosen the screws of the support bracket of the working arm, choose the angle, and retighten the screws.
4.6. Adjusting the clutch.
Failure to check and make sure correct operation of this safety feature can result in
accidental injury in the case of an emergency.
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4.6.1. The handle will engage the pinch roller against the drive belt, pulling it tight on the drive
shaft. The clutch needs to be set correctly so that the drive is removed from the revolving
blades once the dead-man’s handle is released.
4.6.2. Drive should only be applied to the rotating blades when the clutch/dead-man’s handle is
fully depressed. The adjustment is achieved by means of the inline screw adjuster on the
clutch cable.
4.7. Starting machine.
4.7.1. Preparation before starting.
4.7.1.1. Before starting the engine, check that all components are in correct position and
secured correctly.
4.7.1.2. Check the oil level as in Oil warning page 3.
4.7.1.2.1.
Oil type - SAE 15W-40 lubricating oil for petrol engines.
4.7.1.3. Check the machine has fuel, use fresh unleaded petrol.
4.7.2. Starting the engine.
4.7.2.1. When starting from cold, move the choke lever to the forward position.
4.7.2.2. Push the primer bulb 5 times.
4.7.2.3. When starting warm engine, turn throttle choke lever to the halfway position, then
starts as in 4.7.2.4. below if machine does not start then push the primer bulb in once fully.
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4.7.2.4. Firstly pull the recoil starter gently, then pull sharply, do not let go of recoil starter
handle, release slowly and repeat until engine starts.
4.7.2.5. When starting warm engine, turn throttle choke lever to same position as in 4.7.2.3
above.
4.7.2.6. Pull the recoil starter sharply, do not let go of recoil starter handle, release slowly
and repeat until engine starts.
4.7.2.7. Once engine is running, adjust throttle to desired speed.
4.7.3. Operation of the clutch.
Before operating the clutch, reduce the speed of the engine.
4.7.3.1. The clutch connects/dis-connects the engine to the tiller blades.
4.7.3.2. When the clutch is closed the tillers blades start to turn.
4.7.3.3. When the clutch is released the tiller blades will come to a stop. The engine
continues to run.
4.7.4. Normal operating angle.
Always wear correct PPE when using this machine.
Recommended PPE but not limited too.
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For normal operating angle push the handles downwards,
so that the front part of the machine rise 6 to 8".
4.7.4.1. The required final depth of tilling may only be reached by increasing depth over
several passes.
4.7.4.2. During the first pass, the you should keep the depth shallow
4.7.4.3. If the machine bounces or shakes, you should adjust the speed to reduce bouncing
and shaking.
4.7.4.4. If the machine does not move forwards, but only digs on the spot, re-balance the
machine to help it to move along.
4.7.4.5. Avoid tilling if the soil is very hard, irrigate it a few days before the cultivation.
4.7.4.6. Do not work on wet ground. If there has been a heavy rain on the working site, wait
one to two days to make the soil dry.
5. MAINTENANCE
Do not touch rotating blade.
Stop the engine and unplug the spark plug before doing any repairs or maintenance.
For four stroke engines, check regularly the oil level and add some oil or replace it if
necessary.
Frequently check the tiller and ensure that all deposits are removed from the tilling
blade.
Regularly lubricate the wheel bearings with a suitable lubricant.
For security and condition - Check the blade, in order to obtain a good cut, the blade
should always be sharp and well balanced. At regular intervals, check the tightness of
all nuts, bolts and screws.
If the blade hits an obstacle, stop the tiller, assess for damage. If beyond safe repair
you must replace it.
Refuel in a well-ventilated area with the engine off.
Whilst carrying out maintenance you must wear correct PPE,
suggested PPE but not limited too;
5.1. Cleaning.
5.1.1. Keep the machine clean. Do not use chemical solvent to clean it.
5.1.2. Remove all debris and remnants of other materials from the blades and machine.
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5.2. Air Filter.
5.2.1. Your machine will run more efficiently if you clean the air filter after every 8 working hours.
5.2.2. Remove filter, check for contamination and clean as required.
5.2.3. Clean filter by blowing air through it using an air gun not exceeding 30psi.
5.2.4. Never use a brush to clean the filter it will only drive dirt into the fibres of the filter.
5.2.5. Wipe dirt from the air cleaner body by using a moist rag, be careful to prevent dirt or debris
entering the air ducts into the carburetor.
Using old or stale fuel will impair starting and running of machine.
Make sure that the machine has fresh unleaded fuel and always remove fuel before
storing for long periods.
5.3. Carburettor.
5.3.1. Your machine will run more efficiently if you clean the fuel filter at regular intervals.
5.3.2. To drain the carburetor float bowl undo the drain bolt making sure that the washer is not
lost.
5.3.3. Use a suitable container to catch fuel. Take care not to spill fuel and make sure that all spilt
fuel is cleared away safely.
5.3.4. Open fuel valve to make sure all fuel is drained.
5.3.5. Once drained you can release bowl by undoing bowl release bolt on bottom of float bowl,
be sure not to lose the bowl sealing washer.
5.3.6. Remove any remaining fuel from bowl.
5.4. Spark plug.
5.4.1. Spark plug type (or equivalent) F7RTC.
5.4.2. To check spark plug, remove spark plug cap and remove spark plug using the supplied spark
plug wrench.
5.4.3. Clean the spark plug electrode also making sure that there is no damage to the insulator or
electrode.
5.4.4. The spark plug gap should be 0.70mm to 0.80mm adjust as necessary by carefully bending
side electrode.
5.4.5. Install cleaned and adjusted spark plug by hand to avoid cross-threading.
5.4.6. After spark plug seats then tighten as necessary but avoid over-tightening.
5.4.7. Attach spark plug cap.
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Loose spark plugs can overheat and damage engine.
5.5. The Tiller Blade.
5.5.1. The blade is made of pressed steel, in order to obtain a good cut sharpen the blade
frequently, around every 25 hours of work.
5.5.2. Make sure that the blade is always well balanced.
5.5.3. To remove the blade, unscrew the bolt, check the blade support and change all spare parts
if they are worn out or damaged.
5.6. Storage.
When storing any type of power equipment in an un-ventilated or material storage
shed, care should be taken to rust-proof the equipment.
Using a light oil or silicone, coat the equipment, especially cables and all moving parts.
5.6.1. The following steps should be taken to prepare your tiller for storage:
5.6.1.1. Following the final use of the season, drain the fuel tank and run engine until it
stops, to drain the carburetor of fuel.
5.6.1.2. Clean and lubricate tiller thoroughly.
5.6.1.3. Lightly coat tiller cutting blade with oil to prevent rusting. Store mower in a dry,
clean area.
6. TROUBLESHOOTING.
6.1. Engine Troubleshooting - N.B. Where necessary all corrective actions should be carried out by
suitably qualified person/s.
6.2. If the starter rope becomes disconnected from the rope guide on handle, disconnect the spark plug
cap. Depress the blade control handle and pull the starter rope out from engine slowly and reengage in guide. Re connect spark plug cap.
PROBLEM
Machine will not
start.
PROBABLE CAUSE
Does the machine have fuel?
Is the throttle set to stop?
Is the HT lead on correctly?
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CORRECTIVE ACTION
Fill with fuel.
Set throttle to
Check HT lead is pushed onto spark
plug correctly.
Is the Spark plug clean and correctly
set
Spark plug gap too large.
Spark plug defective.
Incorrect/Stale fuel.
Machine runs
but stutters.
Motor does not
reach full speed.
Choke set incorrectly.
Set gap to 0.7 mm to 0.8 mm
Replace
Drain tank/carburettor and replace
with fresh unleaded petrol.
Set choke to correct position
Clean and replace as necessary.
Clean and replace as necessary.
Set gap to 0.7 mm to 0.8 mm
Drain tank/carburettor and replace
with fresh unleaded petrol.
Air filter dirty.
Spark plug dirty.
Spark plug gap too large.
Incorrect/Stale fuel.
Clutch does not
release.
Clean and adjust.
Incorrect setting.
Adjust clutch setting.
7. SPECIFICATION
Model
Dry weight
Engine type
Drive type
Displacement
Engine Oil capacity
Engine Oil Type
Power @ 2,800 rpm
Cutting width
Tilling depth (Max)
Vibration level (MMV =
Measured MAX Value)
HYT140
31 Kg
Hyundai
Self-propelled
139 cc
1.0 Litre
SAE 15W/40, API CH-4/CF/SJ/SL or
higher grade lubricating oil for petrol
engines
2.5 kW
370 mm
130 mm
Left Handle = 2.70 m/s2
Right Handle = 2.30 m/s2
8. DISPOSAL of WASTE ELECTRICAL & ELECTRONIC EQUIPMENT (W.E.E.E.) DIRECTIVE
8.1. All Electrical and Electronic Equipment (Including batteries) should be disposed of
in accordance with Government Waste Electrical and Electronic Equipment
Directive (2002/96/EC).
9. GENPOWER CONTACT DETAILS
9.1. Postal address;
Genpower Limited, Isaac Way, Pembroke Dock,
Pembrokeshire, SA72 4RW, UK.
9.2. Telephone contact number;
Office
+44 (0) 1646 687880
9.3. Email contact;
Technical
[email protected]
9.4.
Web site;
www.hyundaipowerequipment.co.uk
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10. DECLARATIONS OF CONFORMITY
10.1.
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Genpower Ltd confirms that these Hyundai products conform to the following CE Directives;
2006/42/EC Machinery Directive
2004/108/EC EMC Directive
2000/14/EC, Amended by 2005/88/EC Noise Emissions Directive
97/68/EC NRMM Emissions Directive
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GENPOWER LTD
Isaac Way, London Road
Pembroke Dock, UNITED KINGDOM, SA72 4RW
T: +44 (0) 1646 687 880 F: +44 (0) 1646 686 198
e: [email protected]
www.hyundaipowerequipment.co.uk
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