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Superabrasive Owner’s Manual orginal language – Lavina® 20 EN Pro 1/2012 CONTENT Electrical Schemes 208-240 Volt Electrical Schemes 380-480 Volt 1. GENERAL INFORMATION Preface Manufacturer General Description Machine Characteristics Lavina20® Pro Main Design Environmental Conditions Electrical Connection Vacuum Connection Technical Data Vibrations Sonorous Emissions Label Data Customer Service 3 3 3 3 3 4 4 4 4 4 4 4 4 2. SAFETY INSTRUCTIONS 5 5 5 5 5 5 5 5 5 5 5 5 6 3. HANDLING AND TRANSPORTATION 6 6 4. OPERATION Preliminary Controls Adjusting and Mounting Tools Control Board Starting the Machine Operating Machine Stopping Machine Alarm 7 7 7 7 7 7 7 5. TOOLS AND ACCESSORIES Weights Belt Replacing Tool Tool Holder Key Foam Plate 8 8 8 8 6. POPULAR TOOLS 9 7. MAINTENANCE AND INSPECTION Cleaning Check Daily Check Every 200 Working Hours Check Every 400 Working Hours Vacuum Water Leaks Mechanical Parts Electrical System Single Phase or Three Phase Connection 8. TROUBLESHOOTING Index of Problems and Solutions Replacing Power Cord and Plugs Dismounting and Mounting SA Tool Holder Dismounting and Mounting SAM Tool Holder Replacing Belt and Pulley Units with Pins Replacing Belt and Pulley Units with SA or SAM Tool Holder Replacement of the Pulley Units Mounting the Belt with Pins Mounting the Belt with SA or SAM Tool Holder Motor Connection Fault Diagnosis Inverter YASKAWA V1000 12 12 13 13 14 15 15 16 16 17 9. WARRANTY, WARRANTY CARD AND RETURNS Recommended Use Prohibited Use Preparation for Work Protection Devices Arrest Functions Safe Use Residual Risks Before You Begin Operating the Machine After Work is Completed The Work Area Personal Protective Equipment (Ppe) Operator Preparing the Machine for Transportation Storage 11 11 10 10 10 10 10 10 10 10 10 Warranty Return Policy 20 20 10. DISPOSAL 20 11. MANUFACTURER’S CONTACTS 20 12. SPARE PARTS Assembly and Parts Specifications Assembly and Parts Specifications Main Head for Machines with Short Shaft Motor Assembly and Parts Specifications Main Head for Machines with Long Shaft Motor Assembly and Parts Specifications of the Main Head Seal Assembly with Pins for Machines with Numbers Assembly and Parts Specifications of the Main Head Seal Assembly with SA Tool Holder f Machines w Numbers Assembly and Parts Specifications of the Main Head Seal Assembly with SAM Tool Holder f Machines w Numbers Assembly and Parts Specifications of the Main Head Bottom Cover Assembly for Machines with Short Shaft Motor Assembly and Parts Specifications of the Main Head Bottom Cover Assembly for Machines with Numbers Assembly and Parts Specifications of the Main Head Bottom Cover Assembly for Machines with Numbers Assembly and Parts Specifications of the Main Head Bottom Cover Assembly and Parts Specifications of the Main Head M and W Support Assembly and Parts Specifications of the Main Head Top Cover Assembly and Parts Specifications of the Main Head Disc Assembly for Machines with Short Shaft Motor Assembly and Parts Specifications of the Main Head Disc Assembly for Machines with Numbers Assembly and Parts Specifications of the Main Head Disc Assembly for Machines with Numbers Assembly and Parts Specifications of the Main Head Pulley Unit Assembly and Parts Specifications of the Main Head Base Plate Assembly and Parts Specifications of the Main Head Guard Assembly Assembly and Parts Specifications of the Carriage Floating Backer Plate Tool Holder SA Tool Holder SAM Tool Holder LAVINA® 20 E Pro Assembly and Parts Specifications of the Electrical and Control Box 380-480 Volt 2 21 21 22 23 24 25 26 26 27 27 28 28 29 29 30 31 32 32 33 34 35 36 37