Download TS 45 Electronics and Wiring Manual EPA13 – Part 1

TOURING
INTERCI
TY
Electronics
and wiring Elettrici
manual
Manuale
Collegamenti
TS 45
9020-230Y
9020-135Y
EJXU8L1
TMSF6L,
TMUF6L
Valio
in motion
V
12 May 2014
TS45
2
Note:
CONTENTS
Section > Sheet No
Foreword....................................................................................... Power System............................................................................... Emergency Stop & Flasher & Starter Safety Systems............... Engine Control System, Engine Water Cooling & Motorfan
Systems.......................................................................................... Transmission & Retarder Systems.............................................. Multıplex Sysem........................................................................... Displays and Instruments Systems............................................. Brake System................................................................................ ABS & ASR System......................................................................... Air Suspension System................................................................. Door Systems................................................................................ Air Condition System................................................................... Heating & Defroster System....................................................... Window and Mirror Systems....................................................... Wiper and Washer Systems......................................................... Lights System................................................................................ Audio-Video & GPS-Navigation Systems.................................... TEMSA
Note:
00 > 5- 30
01 > 31- 42
02 > 43- 48
03 > 49- 56
05 > 57- 66
06 > 67- 82
07 > 83- 88
08 > 89- 96
09 > 97-102
10 >103-108
11 >109-112
12 >113-118
13 >119-124
14 >125-130
15 >131-134
16 >135-150
17 >151-158
Section > Sheet No
Accessories.................................................................................... Fire Warning System................................................................... WC Unit System............................................................................ Reverse Gear Buzzer Systems..................................................... Alarm and Central Locking System............................................ Bacup Sensor & Rear View Camera System............................... Invertor System............................................................................ Tire Pressure and Tempereture System..................................... Handycapped Lift System............................................................ Lane Trackink System................................................................... 18 >159-164
19 >165-168
20 >169-172
22 >173-176
24 >177-180
28 >181-184
30 >185-188
31 >189-194
32 >195-198
39 >199-202
Appendix
Logicad/User Manual ................................................................. Appendix1 >
TEMSA
HD C12
TS45
3
TS45
4
Note:
00
FOREWORD
00.1 General Information
00.1.1 General Information................................................................ 00.1.2 Tools.........................................................................................
00.1.3 Warnings..................................................................................
00.1.4 Control Units Handling & Repair Precautions.......................... 00.1.5 Cautions Before Service Work.................................................
TEMSA
Note:
00.1.6 Procedures for Electrical Welding Application........................ 00.1.7 Procedures After Welding Application.................................... 00.1.8 Possible failure causes of KIBES 32 products........................... 00.1.9 Symbols of Switches Lenses.....................................................
00.1.10 Socket Configurations.............................................................
6
7
8-9
10
10-1112
13
14
15
16
16
00.2 How to Use This Manual
00.2.1 How to Use This Manual...........................................................
00.2.2 Coding System of The Manual..................................................
00.2.3 Wiring Diagram Definitions .....................................................
00.2.4 Wire Code Definitions............................................................... 00.2.5 Wire Colours............................................................................. 17
17
18
19
20
00.3. Wiring Harness Configurations
00.3.1 Chassis Wiring Harness.............................................................
00.3.2 Roof Wiring Harness.................................................................. 00.3.3 Front Body Wiring Har ness......................................................
00.3.4 Engine Room Wiring Harness...................................................
00.3.5 A/C (HVAC) Wiring Harness......................................................
00.3.6 Socket Connection Places........................................................
00.3.7 Spare Cable (Chassis Wiring Harness).......................................
00.3.8 Diagnostic Connectors.............................................................
TEMSA
HD C12
TS45
22
23
24
25
26
27
28
29
00
5
00.1.1 General Information
The Aim of this User’s Manual
Use of Genuine Parts and Accessories
Service and Maintenance
The Electrical Wiring Manual is prepared to explain
how to service your vehicle in the safest and most
efficient way.
For a safer and longer service life of the vehicle, use
only TEMSA genuine spare parts, accessories or parts
which have been approved and tested by TEMSA.
The service and maintenance operations should be
carried out by authorized services and be in compliance with TEMSA directives.
Safety instructions given in this manual are intended
to protect persons and properties.
All genuine parts have been approved by TEMSA
by means of testing their reliability, endurance and
safety factors.
Therefore, before operating the vehicle or before
carrying out any maintenance work, read this
manual completely and carefully.
Any injury or damage arisen from noncompliance
with the safety instructions given in this manual is
the responsibility of thet vehicle’s owner.
This manual is intended to be used commonly for all
variants of TS 45 Cummins EPA13 (EJXU8L1). Therefore some properties of your vehicle may not comply with those indicated in this manual.
WARNING
Technical information and properties of
the vehicles stated within this Electrical
Wiring Manual are valid on the date of
issue. TEMSA reserves the right to make
any necessary changes to the features of
its products without giving any advance
notice.
TS45
6
Note:
TEMSA does not take any responsibility for any injury
or damage due to use of non-approved third party
products.
Any alteration of the vehicle may interfere with
safety features built into the vehicle and may lead to
an accident resulting in serious injury or death.
00.1.2 Tools
General Tools
Mitsubishi Diagnostic Tool ( MUT III )
MAN Engine Diagnostic Tool ( MANCAT )
KIBES K-Line Interface Cable
Multimeter
DAF Engine Diagnostic Tool ( DAVIE )
CUMMINS Engine Diagnostic Tool ( INSIDE )
Connection Wire
Note:
00
TS 45
7
00.1.3 Warnings
Symbol List
Operating Instructions in this manual includes the
folowing symbols, warning words and signs:
CAUTION
This symbol is used in conditions which may
cause damage or injury if necessary measures
are not taken.
TS45
8
VISUAL INSPECTION
This symbol is used to inform the user that a
visual inspection is necessary.
Note:
WARNING
This symbol is used in conditions which may
cause severe damage or fatal injury if necessary
measures are not taken.
DANGER
This symbol is used to indicate danger.
00.1.3 Warnings
Safety Precautions
The following safety instructions must be strictly
observed.
1. Hold the connector.
WARNING
To disconnect a connector never pull the harness.
2. To disconnect locking type connectors push it in
the direction indicated by an arrow.
3. To connect a lock type connector, plug it until a
click is heard.
Note:
00
TS45
9
00.1.4 Control Units Handling
& Repair Precautions
CAUTION
Observe the following precautions when handling
or servicing the control units (Engine EDC, Retarder ECU, etc.).
a) Make sure that the control units does not
contact directly with rain-water, car-washing
water etc. If the control units soaks, wipe it
immediately.
b) Avoid unnecessary removal or painting of the
cover.
c) To remove the control unit from the vehicle,
follow steps mentioned in the 0-08.
d) Apply arc welding for the repair of the vehicle
parts steps mentioned in the 0-09.
TS45
10
00.1.5 Cautions Before Service Work
CAUTION
Cautions during washing the vehicle:
a) Before washing the vehicle, make every electrical equipment waterproof (by covering it with
vinyl sheet etc.)
b) Do not wash the electrical harness and waterproof connectors.
CAUTION
During washing the vehicle do not splash
pressured water in Fuse Room and to the battery.
Note:
CAUTIONS
Be sure to use correct tools in the correct place
for servicing as mentioned below :
a) Use Fuse Holder for removing of fuses.
b) Use Multimeter or a 24 V Controllamp to
search for short-circuits if vehicle has not
multiplex system.
c) If there is a multiplex system, remember that
there is always 12 V check voltage in Diagnostic
System. Therefore use only Multimeter to
check whether the circuit of the system is
short or open. Do not use Control lamp or
others. Otherwise you could make a mistake to
understand the short or open circuit.
d) Use diagnostic tool to check Engine EDC or
UPEC. (Note: A diagnostic tool for Cummins
Engine is not existing ).
e) Use Kibes Runtime Software and K-Line
interface cable to check Multiplex system
control.
CAUTION
Precautions for multiplex System program installation
Following instructions must be strictly observed
during installation of program to the system.
•
Do not install program to the system if there
is a person under the vehicle.
•
If the program installed to the system while
the vehicle is in lifting position, lifting valves
can release air and vehicle can go down.
•
Power supply should not be closed while
installing program to the system. Wait until
the installation is completed.
•
Program should not be installed while engine is in operating conditions. Otherwise
engine stops unsuitable conditions.
00.1.6 Cautions Before Service Work
Multiplex System Functional Checks
CAUTION
External node diagnosis:
To AUS_ID_PLUS, a 2 W bulb in connection
with a 24 V power supply can be connected
for functional checks.
ON
normal operation
OFF
fail safe operation
Configuration
request
200 ms
400 ms
Error Conditions
1500 ms
Cause of Failure
“FAIL SAFE” Operation
CAN-connection failed during operation
Configuration request
Incorrct node ID, incorrect node type or new node (node yet
programmed)
OFF
Voltage Supply or CAN already defective or not present when
turning on or node defective.
ON
Node defective, Voltage supply OK.
Ground
24 V Check Lamp
Connector
Note:
00
TS45
11
00.1.5 Cautions Before Service Work
CAUTIONS
Before servicing of electrical systems follow
the below mentioned steps:
•
Turn the Ignition key to OFF position.
•
Turn the Battery Cut Off switch to ON
position.
•
Check the system failure.
Note: Remember that Battery Cut Off Switch
is an OPTION.
TS45
12
Note:
CAUTIONS
Before servicing of Electronic Control
Units(ECU) follow the below mentioned steps:
•
Turn the Ignition key to OFF position.
•
Turn the Battery Cut Off switch to ON
position.
•
Disconnet all connectors of Electronic
Control Unit
•
Check the system failure.
Note: Remember that Battery Cut Off Switch
is an OPTION.
00.1.6 Procedures for Electrical
Welding Application
4. Disconnect Battery positive (+) terminal.
CAUTIONS
Before electrical welding of the vehicle, follow
the below mentioned steps
1. Turn the ignition switch to OFF position.
2. Turn the battery cut off switch to ON position.
5. Touch and joint negative and positive cables
of vehicle to discharge static electric in the
harnesses.
3. Disconnect Battery negative (-) terminal.
6. Disconnect connectors of all Electronic Control
Units.
7. After the above mentioned steps are finished
welding prosses can be applied safely.
Note:
00
TS45
13
00.1.7 Procedures After Electrical
Welding Application
4. Connect Battery positive (+) terminal
5. Turn the ignition key to ON position.
CAUTIONS
After electrical welding of the vehicle, follow
the below mentioned steps
6. Turn the Battery Cut-Off switch to OFF position.
1. Connect all connectors of all Electronic Control
Units.
7. Now vehicle is ready to start.
2. Disjoint negative and positive cables of the vehicle.
3. Connect Battery negative (-) terminal.
TS45
14
Note:
00.1.8 Possible failure causes for KIBES 32 products
CAUTION
- Welding on the vehicle when KIBES-32 products are connected to the harness of
the vehicle
- Vehicle has been struck by lightning
- ESD (electro-static discharge) by touching of connector pins by a person without
protection
against ESD (e.g. ESD shoes)
- Exchange of KIBES-32 product during connection to power.
(Before exchange, the KIBES-32 product has to be disconnected from power [e.g.
switch off
battery])
- Overstress of outputs of KIBES-32 products.
Some examples on base of the MUX2-B or MUX2-M are described below.
Note:
00
TS45
15
00.1.9 Symbols of Switches Lenses
00.1.10 Socket Configurations
Glass Heater Switch
Auxiliary Lamp Switch
Roof Heater Fan Motor
Switch
Mirror Heater Switch
Room Lamp Switch
Reverse Gear Horn
Cancel Switch
Hazard Switch
Reading Lamp Switch
Door Buzzer Cancel
Switch
Destination Plate Lamp
Driver Lamp Switch
School Bus Lamp Switch
WC Power Switch
Bus Stop Brake Switch
Electrical Curtain Switch
Convector Control
Switch
Engine Start-Stop
Switch
Economy Switch
UDS Switch
Stairs Fan Control
Switch
Retarder Switch
Park & Room Lamp
Switch
Wiper Water Switch
Auto Lubricate
Front Fog Lamp Switch
Front Door Switch
Horn Signal
Rear Fog Lamp Switch
Rear Door Switch
Central Lock Switch
Motorfan Floor Switch
Driver Glass Switch
Lifting Switch
WC
ASR Switch
Exhaust Brake Switch
ABS Switch
STOP
START
UDS
Preheater Switch
TS45
16
Note:
00.2.1 How to Use This Manual
This manual consists of following parts.
1) General Information
2) System Chapters
3) Appendix
On General Information
Cautions before service work, warnings, symbols of
switch lens, symbols and definitions, configuration
of sockets and wiring harness configurations are
shown.
00.2.2 Coding system of the Wiring Manual
SXX-PX
On System Chapters
Wiring diagrams, locations of components,
spesifications, troubleshooting and OEM wiring
diagrams are shown,
Indicates the number page of the system
For example: “P3” indicates Wiring Page 3.
On Appendix
Software Downloading & Online Test, OEM documents are shown.
Sheet (Wiring Page)
Indicates the name of the system (or section)
For example: “03” indicates engine control system
“09” indicates ABS/ASR System
Indicates the short code of the system
Note:
00
TS45
S08-P1: Indicates the brake system wiring diagram page 1.
17
00.2.3 Wiring Diagram Definitions
While looking to the wiring diagram on manual, you
will see two s. On the right hand side you will see
electrical wiring diagram. Some symbols and codes
exsits on the diagram. On the left hand side you will
see the explanations of the codes on the table, By
looking to the part no, you can easily find the component code and definitions.
5
1
2
3
11-102J
11-53
11-54
4
1
2
3
5
4
KL 30 Relais d’activation
05A026
Grupo de Diodos y Resistencias
Bloc De Diodes Et De Resistances
07A001
Grupo de Instrumentos
Combiné D'Instruments
12M002
Motor del Calefactor del Condensador
Moteur Soufflante Du Condenseur
32A007
Elevador para Minusválidos (Carroll)
Mecanisme De Levage Des Handicapes
(Carroll)
The table shows the
definitions of the
codes that are on
the diagram in many
languages.
TS45
Note:
11-54
700
11-55A
(Br)
600
200W
11-55A
13-04B
2
Copper BusbarKl30 Power 1
601
11-55
01MF004
125A
01MF006
80A
300A
01MF034
01MF009
01MF036
50A
3
S12-P1
S01-P3
Relay Panel 12V-KL 15
Sw.Damping Relay
KL+15
Sw.Pwr.
Hvac System Power Cable
S01-P2
FB 13
12V KL+15
01N008
Voltage Stabilizer
(Equalizer)
Relay Panel Kl30 Power (24V)
Rear Room Kl30 Power (24V)
GND 12V 24V
S01-P5
S01-P4
S01-P5
S01-P3
Fuse
Blocks
S01-P4
01K026
(1)
S32-P1
FB15, FB16
WAKE UP
S30-P1
Fuse
Blocks
S30-P1
24V KL+30
S01-P3
12M002
24V KL+30
FB11, FB12, FB14
Lift Power
32A007
LIFT POWER
24V/110V Inverter
Power 2
30A004
Invertor Pwr
24V/110V Inverter
Power 1
30A003
Invertor Pwr
Relay Panel 24V KL
KL+15 Power
FB1,FB2,FB3
24V KL+15
S01-P4 S01-P4 S01-P4
FB09
Fuse Block
S01-P3
GND
01X005 - C
24V KL+30
004
001
100
(103Br)
FB10
Fuse Block
+
12V
Battery 1
2
01X005-B
500
30A
01MF037
01MF032: indicates
the fuse name.
FB11(7)
Fuse Block
Relé de activación KL 30
For 12V KL 15 Power
11-60
FB09 (2)
Fuse Blocks
_
Battery 2
FB08(01)
Eng.ECU Pwr
02K026
900
12V
+
Puissance Du Mecanisme De Levage
800
01G001
_
Alimentación del Elevador
001
12V
4
01MF022
900
11-55
1
600
Alimentation 1 Du Kl30
400
30A
500
01G002
01MF035
Alimentación del Kl30 1
01MF032
400
01MF033
01MF009
Copper Busbar
Battery Switch
Main Manual
125A
Alimentation Du Panneau Des Relais Kl15
11-02B(R)
125A
Alimentación del Panel de Relés Kl15
GND
300
01MF007
86a
12V KL+30
Power
Alimentation Du Climatiseur
86b
Copper Busbar
Fuse
Blocks
Alimentation Du Panneau Des Relais Kl30
Alimentación del Aire Acondicionado
88a
01X008Copper Busbar
01MF022
Alimentación del Panel de Relés Kl30
01MF006
GND
01S001
3
30
GND
4
05A026
85
86a
60A
01MF004
88
4 Connected Copper Busbar
Copper Busbar
01MF029
Relé de diagnóstico de amortiguación de
voltaje
88a
100A
Relé de diagnóstico de amortiguación
de voltaje
88
87
11-02A(R)
85
01MF028
Relais permettant au véhicule de
s'arrêter lorsque la vitesse est inférieure
à 5 km/h
GND
1N5408
GND
86a
01X005-A
100A
01K022
relé para permitir que el vehículo
se detenga cuando su velocidad sea
inferior a 5 km/h
86b
01K020
11-54B
01K002
Battary Switch
Relay
Checked
12V KL 30 Supply Relay
Copper Busbar
125A
24V Kl 30 Relais d’alimentation
11-54A
Copper Busbar
01MF007
Relé de alimentación de 24V KI 30
FB-09(2)
01K021
S01-P4
86
14
11-01A
Copper Busbar
88a
85
S02-P1
85
Relay Panel 12V KL+15 Power 601
01K021
24V KL 30 Supply Relay
88
12V Kl 30 Relais d’alimentation
30
1N5408
11-09(R)
(E-13)
200A
Relais 12V Kl15
11-53
(B-12)
ZR32A
11-09(R)
06A002
(E-17)
87
11-61A
IN RELAY PANEL
(E-15)
13-47B
Relais De Reveil (Panneau De Relais
Avant)
C14-01
N
86
11-61
11-01A
C34-01
N
85
11-61B
11-102E
(E-2)
13-47
C33-02
A
Signature
12V KL 15 Relay
MUX 1.1
Copper Busbar
18
5
11-02(R)
4
11-09(R)
3
11-102F
2
11-102K
1
11-102C(R)
5
13-47
4
11-01
3
11-08(R)
2
rpm
x100
1/1
(D-2)
2
01K026
1
30
T EM S A
1/2
FB4,FB5,
FB6,FB7,FB8
Relé de alimentación de 12V KI 30
06A001
20
25
0
0
Fuse
Blocks
01K020
5
120
01K016
Wake-Up Relay
(Br)
10
100
120
80
11-02(R)
Relé Kl15 de 12V
Date
01K012
1N5408
15
80
40
Relais Contacteur Principal De Sécurité
Relé del Encendido (Panel de Relés
Frontal)
01K016
Revision note
00
KL 30 Reactivity Relay
P
01S002
(Ignition ON)
01K012
R
1
24V
01K002
Relé del Interruptor del Aislamiento
Principal
!
11-102D(R)
60
STOP
11-01
40
0
Batterie1
D
RevNo
02K024
KL 30 Activation Relay
07A001
20
Batería 2
C
02K026
01K027
24V KL 30 Direct Supply Relay
24V KL+15
FB-01(08)
Batterie1
ABS
01G002
B
02K003
Emergency Sw. KL 15 Cut-Off Relay
11-102B
Batería 1
A
Fuse
Blocks
Français
11-60
Spanish
10A
01G001
IMPORTANT : CODE NUMBERS OF COMPONENTS DO NOT REPRESENT PART NUMBERS
11-07
Code
E 2: indicates the position of the component
on diagram. (Exam: A1,
B3)
01K003 : Indicates the
code number for the
component.
4
GND
Designed by
YA
Notes: 1) Refer to Section 6 and Section 7 for hardware pin-out of MOKI, ZR32, MULTIPLEXERS and CAN Lines.
2) Refer to page XXX in general information section for the locations of connectors
3) As the Multiplex units are controlled by special algorithm,in case needed, the latest vehicle program should be downloaded from online system E-DOC .
4) This booklet is published for serial production vehicles. Refer to E-DOC online to access the most up-to-date booklets by entering vehicle VIN number.
A
30 A: indicates the
amper value of fuse.
Fuse definition and
location are shown in
Power System.
Power Input or Output
B
C
KL 31: Ground
KL 58: Park Lamp
KL 30: Battery Power
KL 15: Ignition Power
Checked by
SS
TEMSA GLOBAL
SANAYİ VE
TİCARET A.Ş.
Approved by - date
CY
03/20/2014
Date
04/15/2014
Scale
1:1
TS45 Epa13 Wiring
12M002: Indicates
the code of the component.
Power System
S12-P1: Indicates the number. (S12-P1=
System 12- Wiring
Page 1)
TS45
File name
9020-230Y
D
Edition
Sheet
S01-P1
00.2.4 Wire Code Definitions
Wire characteristic as illustrated in Figure A.
•
Background: White
•
25-01 : Wire Code
•
2,5 : Wire Size 2,5 mm2
If there is not any number in parenthesis, wire size
is 1mm2.
Shield wires are indicated as shown bellow (Figure C)
to distinguish them from other wires.
Wire colours are shown with the capital letter of
each colour.
When the capital letters of the colours are the same,
they will be identified as follows:
R Red
L Blue
Br Brown
25-01
25-01
25-01A
25-01B
Where a stripe is added to the wire colour, a combination of two capital letters is used.e.g. :
RY (Yellow stripe on red background)
WB (Black stripe on white background)
Wire characteristic as illustrated in Figure B
Wire size is indicated with the cross sectional area
of conductor.
2.5RW
2,5: Cross sectional area of conductor is 2,5 mm².
RW: Background colour is RED, Stripe colour is
WHITE
No wire size is shown for a shielding wire but is
marked with “SHIELD” and wires encased in the
shield are shown in anellipse of line.
A
B
C
D
E
2,5RW
25 -01 (2,5)
B (Stripe)
Stripe Colour
Wire Size
Wire Code
Background
Background colour
Wire Size
Shield
Isolation of Conductor
Wire core Conductor (+)
W
Background
Colour
(
)
(White)
Note:
00
TS45
19
00.2.5 Wire Definitions
BACKGROUND & STRIPE COLOURS
B
Black
LgR
Light Green/Red
VY
Violet/Yellow
BG
Blcak/Green
LgY
Light Green/Yellow
W
White
BL
Black/Blue
LgW
Light Green/White
WB
White/Black
BR
Black/Red
LO
Blue/Orange
WG
White/Green
Br
Brown
LR
Blue/Red
WL
White/Blue
BrB
Brown/Black
LW
Blue/White
WR
White/Red
BrW
Brown/White
LY
Blue/Yellow
Y
Yellow
BrR
Brown/Red
O
Orange
YB
Yellow/Black
BW
Black/White
OL
Orange/Blue
YG
Yellow/Green
BY
Black/Yellow
P
Pink
YL
Yellow/Blue
BrY
Brown/Yellow
PB
Pink/Black
YR
Yellow/Red
G
Green
PG
Pink/Green
YW
Yellow/White
GB
Green/Black
R
Red
GL
Green/Blue
RB
Red/Black
GR
Green/Red
RG
Red/Green
GY
Green/Yellow
RL
Red/Blue
GW
Green/White
RW
Red/White
L
Blue
RY
Red/Yellow
LB
Blue/Black
V
Violet
LG
Blue/Green
VG
Violet/Green
Lg
Light Green
VR
Violet/Red
LgB
Light Green/Black
VW
Violet/White
TS45
20
Note:
VEHICLE HARNESS SYMBOL
00.3.
00.3.1
00.3.2
00.3.3
00.3.4
00.3.5
00.3.6
00.3.7
00.3.8
Chassis Wiring Harness................................................................................
Roof Wiring Harness .....................................................................................
Front Body Wiring Haness ..........................................................................
Engine Room Wiring Harness ...................................................................
A/C (HVAC) Wiring Harness ........................................................................
Socket Connection Location ...................................................................
Spare Cable (Chassis Wiring Harness) ....................................................
Diagnostic Connectors ................................................................................
Note:
22
23
24
25
26
27
28
29
00
TS45
21
00.3.1 CHASSIS WIRING HARNESS
D
C
A
B
B
D
C
FRONT DOOR
PRESSURE SW
FRONT DOOR
VALVE
FRONT DOOR
VALVE
RIGHT DIRECTION
MEDIUM
LUGGAGE LAMP
RIGHT 3 LUGGAGE
LAMP SW.
CENTRAL LOCK
VALVE
FIRE WARNING
SENSOR
MICRO SW1
MICRO SW2 SAFETY
ELECRIC ROOM
DIR. IND. REAR RIGHT
RIGHT 3
LUGGAGE LAMP
RIGHT REAR GEAR LAMP
RIGHT BRAKE
LINING SENSOR
FRONT DOOR SEC. PRESSURE SW
•
•
A
RIGHT 2 LUGGAGE
LAMP SW.
RIGHT 1
LUGGAGE LAMP
FUEL TANK
SENSOR
LINING SENSOR RIGHT BRAKE
RIGHT 4
LUGGAGE LAMP
RIGHT 2
LUGGAGE LAMP
LINING SENSOR 2.RIGHT BRAKE
ABS SPEED SENSOR
RIGHT 4
LUGGAGE SW.
AXLE UNLOADING SENSOR
RIGHT PARK
LAMP 2
RIGHT 1
LUGGAGE LAMP SW.
MUX 2.1
PARK SENSOR ECU
REAR FUSE BLOCKS
FIRE WARNING SENSOR
PUMP WATER
DOOR CONTROL SWITCH
96 PIN ENGINE J2 CONNECTOR
LIFTING VALVE
14 PIN ENGINE CONNECTION
STEP LAMPS
AISLE LAMP
KNEELING
VALVE
HUMIDITY DRYER
(HALDEX)
AISLE LAMP
AISLE LAMP
AISLE LAMP
AISLE LAMP
AISLE LAMP
AIR DRYER
AISLE LAMP
FIRE WARNING SENSOR
ENGINE & TRANS. DIAGNOS
REAR VIEW MONTOR
MIRROR CONTROL
12V PLUG
LEFT BRAKE
LINING SENSOR
DRIVER SPEAKER
LEFT REAR
GEAR LAMP
LEFT DIR. IND. LAMP
Note:
xxx
LEFT 1 LUGGAGE
LAMP SW.
LEFT PARK LAMP 2
LEFT 1 LUGGAGE
LAMP
LEFT 1 LUGGAGE
LAMP SW.
Note:
D.E.F. DOSING
INJ. VALVE
LEFT 4 LUGGAGE LAMP
DIR. IND. REAR LEFT
LEFT 3 LUGGAGE
LAMP
LINING SENSOR
LEFT BRAKE
LEFT 3 LUGGAGE
LAMP SW.
LEFT 4 LUGGAGE
(A/C CONDENSER ROOM)
LAMP SW.
Harness Symbol
Component Label (These red arrows show the approximate locations of labels on harnesses.)
TS45
22
LEFT 1 LUGGAGE
LAMP
Tag Axle Steering
Fluid Preesure Sensor
AXLE UNLODING SENSOR
LINING SENSOR 2.LEFT BRAKE
•
•
•
•
MODULE SUPPLY
SUCTION LINE HOSE HEATING
BACKFLOW LINE HOSE HEATING
PRESSURE LINE HOSE HEATING
LEFT MARKER LAMP
LINNIG COOLING CLUTCH VALVE
00.3.2 ROOF WIRING HARNESS
D
C
A
B
B
D
C
FRONT SIDE LEFT MARKER LAMP 1
DRIVER LIGHTING
A
•
•
•
•
REI AMPLIFIER
SPEAKERS
SPEAKER CONNECTOR
BLAUPUNKT
LEFT SIDE MARKER LAMP 2
AFTER COIL SENSOR
LEFT SIDE MARKER LAMP 3
INSIDE TEMP.
SENSOR
REAR MARKER
LAMP 1
FRONT MARKER
LAMP 1
FRONT MARKER
LAMP 2
MONITOR 5
MONITOR 4
LEFT LUGGAGE RACK
REAR MARKER
LAMP 2
FRONT MARKER
LAMP 3
REAR MARKER
LAMP 3
MONITOR. 1
FRONT MARKER
LAMP 4
MONITOR 2
RIGHT LUGGAGE RACK
REAR MARKER
LAMP 4
MONITOR 3
FRONT MARKER
LAMP 5
REAR MARKER
LAMP 5
CLK-02
WC & SEALT
BELT WARNING
DISPLAY
RIGHT SIDE
MARKER LAMP 1
MUX 1-4
RIGHT SIDE MARKER LAMP 3
RIGHT SIDE MARKER LAMP 2
LIFT SOCKET
MULTISET
ON/OFF SWITCHES (FOR PASSENGER)
DRIVER LIGHTING
READING LAMPS
INTERIOR LAMPS
WC INTERIOR LAMP
SPEAKER
Note:
xxx
Note:
LAMP (FOR LIFT)
Harness Symbol
Component Label (These red arrows show the approximate locations of labels on harnesses.)
00
TS45
23
00.3.3 FRONT BODY WIRING HARNESS
D
C
A
B
B
A
D
C
FRONT MARKER LAMP 2
C
LAMP SIDE DOOR
FRONT MARKER LAMP 3
FRONT MARKER LAMP4
FRONT MARKER LAMP 5
FRONT MARKER LAMP 1
RIGHT SIDE MARKER LAMP 1
LEFT MIRROR
RIGHT MIRROR
PASSENGER CURTAIN
DRIVER CURTAIN
DRIVER LIGHTING
VALVE FRONT DOOR
TRE PRESSURE LG
AUDIO / VIDEO
•
DEFROSTER
ENGINE & TRANS. DIAGNOS
WIPER MOTOR
12V PLUG
MIRROR CONTROL
REAR VIEW MONTOR
DRIVER SPEAKER
CONTROL
STEERING
VALVE
ENGINE & TRANS. DIAGNOS
•
•
•
•
•
•
WIPER WATER MOTOR
Note:
xxx
TS45
24
LEFT DRL LAMP
LEFT SIGNAL LAMP
LEFT FOG LAMP
LEFT HIGH BEAM LAMP
LEFT LOW BEAM LAMP
LEFT PARK LAMP
C
Harness Symbol
Component Label (These red arrows show the approximate locations of labels on harnesses.)
Note:
HORN 2
•
•
THROTTLE PEDAL
BRAKE PEDAL
PARKING BRAKE RELEASE
•
•
•
•
•
•
•
•
PRESSURE SENSOR
(10 PSI) NBS SENS. ALISON
SW 1 STOP LAMP
SW 2 STOP LAMP
PARKING BRAKE SW
SENSOR 1 AIR PRESSURE
SENSOR 2 AIR PRESSURE
SENSOR FOOT RETARDER
•
AIR HORN
•
•
•
•
•
•
ENGINE & TRANS. DIAGNOS
ABS DIAGNOS (Blink Code)
KIBES DIAGNOS
WABCO ABS DIAGNOS
TRE PRESSURE DIAGNOS
BATTERY SAVING SWITCH
•
•
MUX 1-2 & MUX 1-2
WIPER CONTROL MODULE
•
OUTSIDE KNEELING BUZZER
•
•
•
•
•
•
RIGHT DRL LAMP
RIGHT SIGNAL LAMP
RIGHT HIGH BEAM LAMP
RIGHT LOW BEAM LAMP
RIGHT PARK LAMP
HORN 2
00.3.4 ENGINE ROOM WIRING HARNESS
D
C
A
B
B
A
D
C
REAR MARKER
LAMP 3
D
REAR MARKER
LAMP 5
REAR MARKER
LAMP 2
REAR MARKER
LAMP 4
REAR MARKER
LAMP 1
WC OCCUPIED LAMP
REAR MARKER LAMPS
RESERVE TANK
ENGINE ROOM LAMP
ENGINE START & STOP
FIRE WARNING SENSOR
FIRE WARNING SENSOR
ENGINE ROOM LAMP
FUEL HEATER
SAFETY SW.
WIF
SOLENOID VALVE
ETHER INJECTION
BACK-UP BUZZER
LICENCE PLATE LAMP
INDICATOR LAMP
STOP LAMP
STOP LAMP
POSITION&STOP LAMP
BACK UP LAMP
14 PIN ENGINE CONNECTION
INDICATOR LAMP
LEFT MARKER LAMP
RIGHT MARKER LAMP
96 PIN ENGINE J2 CONNECTOR
REGEN FORCE SW.
BACK UP LAMP
POSITION&STOP LAMP
D
AMBIENT AIR TEMP. (ENGINE)
PUMP WATER
ATERNATOR POWER CABLES
STARTER
•
•
•
•
MODULE SUPPLY
SUCTION LINE HOSE HEATING
BACKFLOW LINE HOSE HEATING
PRESSURE LINE HOSE HEATING
xxx
Note:
Component Label (These red arrows show the approximate locations of labels on harnesses.)
Harness Symbol
Note:
00
TS45
25
00.3.5 A/C (HVAC) WIRING HARNESS
xxxxx
Harness represents the symbol on
the label.
A/C Pipes
RIGHT SOLENOID
LEFT SOLENOID
EVAP 4
INSIDE TEMP.
SENSOR
EVAP 3
A/C Harness
Evaparator Power and Ground Cables
EVAP 2
AFTER COIL SENSOR
EVAP 1
FLOOR WATER
VALVE
ROOF WATER
VALVE
A/C RELAY BOARD 1
A/C RELAY BOARD 2
COMPRESSOR
FLOOR VALVE
SOCKET
C17-03
FLOOR TEMP.SENSOR
CAN CONNECTOR
CONNECTION
C77-1 CONNECTOR
RS485
External
Diagnostic
•
•
Condenser Power and Ground Cables
MVC1
MVC2 MVC
CONTROLLER
CONDENSER
DRIVER LLS
Selonoid Valve
Harness Symbol
Note:
xxx
TS45
26
Component Label (These red arrows show the approximate locations of labels on harnesses.)
Note:
00.3.6 SOCKET CONNECTION LOCATION
Socket and Cable number
Indicates the socket number: C14-01
-01:1. Connector
C: Connector
(Socket)
1:1.Area 4:4.Area
Area 1 : Elecric Room
Area 2 : Rear Elecric Room
Area 3 : Front Body & Chassis
Area 4 : Middle Chassis
Area 5 : Roof
Area 6 : Engine Room
Area 7 : HVAC System
LABEL
CXX-XX
LIFT
SCR SENSOR
TABLE
CONNECTOR
F.BODY
C35-07
or C35-06 right
C66-01
DPF SENSOR
TABLE
CONNECTOR
D.E.F.
DOSING INJ.
VALVE
C35-06
C34-05
C34-04
C34-03
C34-02
C34-01
in Swbox
CSP-01
35-02
35-01
C66-01
ALISON
F.BODY
Rear Elecric room
SPARE
33-01
33-02
SW.& MOKI HARNESS
SC-01
RT-1
STALK SWITCHES
Electric Room (Relay Panel)
Rear Mega fuses
C16-04
C16-03
C16-01
CHASIS
C14-08
C17-03
C14-11
Note:
INVERTER R
INVERTER L
C14-07
C14-06
C14-05
C14-04
C14-03
C14-02
C14-01
AV-02
Audio/Video
C37-01
C17-01
CSP-01
00
TS45
27
J
A
00.3.7 SPARE CABLE ( CHASSIS & ENGINE ROOM WIRING HARNESS )
S
H
F.BODY
Electric Room (Relay Panel)
in Swbox
SPARE
A
B
s
SP-01
SP-02
SP-03
SP-04
SP-05
SP-06
SP-07
SP-08
SP-09
SP-10
SP-11
SP-12
SP-13
SP-14
SP-15
SP-16
CHASIS
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
A
H
J
S
SP-01
SP-02
SP-03
SP-04
SP-05
SP-06
SP-07
SP-08
SP-09
SP-10
SP-11
SP-12
SP-13
SP-14
SP-15
SP-16
A
B
s
H
A
S
J
CSP-01
SP-01
A
B SP-02
SP-03
SP-04
SP-05
SP-06
SP-07
SP-08
SP-09
SP-10
SP-11
SP-12
SP-13
SP-14
SP-15
s SP-16
CSP-01
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
FB-08(8)
H
J
S
(Blue)
J
S
A
B
A
B
s
s
R
13-26
A
H
SP-01
SP-02
SP-03
SP-04
SP-05
SP-06
SP-07
SP-08
SP-09
SP-10
SP-11
SP-12
SP-13
SP-14
SP-15
SP-16
(Blue)
(Blue)
(Blue)
A
SP-01
SP-02
SP-03
SP-04
SP-05
SP-06
SP-07
SP-08
SP-09
SP-10
SP-11
SP-12
SP-13
SP-14
SP-15
SP-16
S
F.BODY
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
(Blue)
SP-01
SP-02
SP-03
SP-04
SP-05
SP-06
SP-07
SP-08
SP-09
SP-10
SP-11
SP-12
SP-13
SP-14
SP-15
SP-16
A
13-26 KL +30
10A
13-04A
13-04B
06A005
Note:
xxx
Harness Symbol
Component Label (These red arrows show the approximate loca tions of labels on harnesses.)
MUX 1.3
IGNITION
From ignition switch
C
To starter
D
33-184
(A-11)
B
(Br)
E
Spare Cables for Alcolock Unit
TS45
28
Note:
GND
A
B
s
00.3.8 DIAGNOSTIC CONNETORS & MULTIPLEX UNITS
MUX 1.4
ENGINE & TRANS. DIAGNOS
3.Area
MOKI
MUX 2.1
MUX 1.2
•
•
•
•
•
•
MUX 1.1
ENGINE & TRANS. DIAGNOS
ABS DIAGNOS(Blink Code)
KIBES DIAGNOS
WABCO ABS DIAGNOS
TIRE PRESSURE DIAGNOS
BATTERY SAVING SWITCH
KIBES & WABCO DIAGNOSTIC CONNECTORS
MUX 1.3
ZR32A
Note:
xxx
Note:
Harness Symbol
Component Label (These red arrows show the approximate locations of labels on harnesses.)
00
TS45
29
TS45
30
Note: