Download TS 45 Electronics and Wiring Manual EPA13 – Part 1
Transcript
TOURING INTERCI TY Electronics and wiring Elettrici manual Manuale Collegamenti TS 45 9020-230Y 9020-135Y EJXU8L1 TMSF6L, TMUF6L Valio in motion V 12 May 2014 TS45 2 Note: CONTENTS Section > Sheet No Foreword....................................................................................... Power System............................................................................... Emergency Stop & Flasher & Starter Safety Systems............... Engine Control System, Engine Water Cooling & Motorfan Systems.......................................................................................... Transmission & Retarder Systems.............................................. Multıplex Sysem........................................................................... Displays and Instruments Systems............................................. Brake System................................................................................ ABS & ASR System......................................................................... Air Suspension System................................................................. Door Systems................................................................................ Air Condition System................................................................... Heating & Defroster System....................................................... Window and Mirror Systems....................................................... Wiper and Washer Systems......................................................... Lights System................................................................................ Audio-Video & GPS-Navigation Systems.................................... TEMSA Note: 00 > 5- 30 01 > 31- 42 02 > 43- 48 03 > 49- 56 05 > 57- 66 06 > 67- 82 07 > 83- 88 08 > 89- 96 09 > 97-102 10 >103-108 11 >109-112 12 >113-118 13 >119-124 14 >125-130 15 >131-134 16 >135-150 17 >151-158 Section > Sheet No Accessories.................................................................................... Fire Warning System................................................................... WC Unit System............................................................................ Reverse Gear Buzzer Systems..................................................... Alarm and Central Locking System............................................ Bacup Sensor & Rear View Camera System............................... Invertor System............................................................................ Tire Pressure and Tempereture System..................................... Handycapped Lift System............................................................ Lane Trackink System................................................................... 18 >159-164 19 >165-168 20 >169-172 22 >173-176 24 >177-180 28 >181-184 30 >185-188 31 >189-194 32 >195-198 39 >199-202 Appendix Logicad/User Manual ................................................................. Appendix1 > TEMSA HD C12 TS45 3 TS45 4 Note: 00 FOREWORD 00.1 General Information 00.1.1 General Information................................................................ 00.1.2 Tools......................................................................................... 00.1.3 Warnings.................................................................................. 00.1.4 Control Units Handling & Repair Precautions.......................... 00.1.5 Cautions Before Service Work................................................. TEMSA Note: 00.1.6 Procedures for Electrical Welding Application........................ 00.1.7 Procedures After Welding Application.................................... 00.1.8 Possible failure causes of KIBES 32 products........................... 00.1.9 Symbols of Switches Lenses..................................................... 00.1.10 Socket Configurations............................................................. 6 7 8-9 10 10-1112 13 14 15 16 16 00.2 How to Use This Manual 00.2.1 How to Use This Manual........................................................... 00.2.2 Coding System of The Manual.................................................. 00.2.3 Wiring Diagram Definitions ..................................................... 00.2.4 Wire Code Definitions............................................................... 00.2.5 Wire Colours............................................................................. 17 17 18 19 20 00.3. Wiring Harness Configurations 00.3.1 Chassis Wiring Harness............................................................. 00.3.2 Roof Wiring Harness.................................................................. 00.3.3 Front Body Wiring Har ness...................................................... 00.3.4 Engine Room Wiring Harness................................................... 00.3.5 A/C (HVAC) Wiring Harness...................................................... 00.3.6 Socket Connection Places........................................................ 00.3.7 Spare Cable (Chassis Wiring Harness)....................................... 00.3.8 Diagnostic Connectors............................................................. TEMSA HD C12 TS45 22 23 24 25 26 27 28 29 00 5 00.1.1 General Information The Aim of this User’s Manual Use of Genuine Parts and Accessories Service and Maintenance The Electrical Wiring Manual is prepared to explain how to service your vehicle in the safest and most efficient way. For a safer and longer service life of the vehicle, use only TEMSA genuine spare parts, accessories or parts which have been approved and tested by TEMSA. The service and maintenance operations should be carried out by authorized services and be in compliance with TEMSA directives. Safety instructions given in this manual are intended to protect persons and properties. All genuine parts have been approved by TEMSA by means of testing their reliability, endurance and safety factors. Therefore, before operating the vehicle or before carrying out any maintenance work, read this manual completely and carefully. Any injury or damage arisen from noncompliance with the safety instructions given in this manual is the responsibility of thet vehicle’s owner. This manual is intended to be used commonly for all variants of TS 45 Cummins EPA13 (EJXU8L1). Therefore some properties of your vehicle may not comply with those indicated in this manual. WARNING Technical information and properties of the vehicles stated within this Electrical Wiring Manual are valid on the date of issue. TEMSA reserves the right to make any necessary changes to the features of its products without giving any advance notice. TS45 6 Note: TEMSA does not take any responsibility for any injury or damage due to use of non-approved third party products. Any alteration of the vehicle may interfere with safety features built into the vehicle and may lead to an accident resulting in serious injury or death. 00.1.2 Tools General Tools Mitsubishi Diagnostic Tool ( MUT III ) MAN Engine Diagnostic Tool ( MANCAT ) KIBES K-Line Interface Cable Multimeter DAF Engine Diagnostic Tool ( DAVIE ) CUMMINS Engine Diagnostic Tool ( INSIDE ) Connection Wire Note: 00 TS 45 7 00.1.3 Warnings Symbol List Operating Instructions in this manual includes the folowing symbols, warning words and signs: CAUTION This symbol is used in conditions which may cause damage or injury if necessary measures are not taken. TS45 8 VISUAL INSPECTION This symbol is used to inform the user that a visual inspection is necessary. Note: WARNING This symbol is used in conditions which may cause severe damage or fatal injury if necessary measures are not taken. DANGER This symbol is used to indicate danger. 00.1.3 Warnings Safety Precautions The following safety instructions must be strictly observed. 1. Hold the connector. WARNING To disconnect a connector never pull the harness. 2. To disconnect locking type connectors push it in the direction indicated by an arrow. 3. To connect a lock type connector, plug it until a click is heard. Note: 00 TS45 9 00.1.4 Control Units Handling & Repair Precautions CAUTION Observe the following precautions when handling or servicing the control units (Engine EDC, Retarder ECU, etc.). a) Make sure that the control units does not contact directly with rain-water, car-washing water etc. If the control units soaks, wipe it immediately. b) Avoid unnecessary removal or painting of the cover. c) To remove the control unit from the vehicle, follow steps mentioned in the 0-08. d) Apply arc welding for the repair of the vehicle parts steps mentioned in the 0-09. TS45 10 00.1.5 Cautions Before Service Work CAUTION Cautions during washing the vehicle: a) Before washing the vehicle, make every electrical equipment waterproof (by covering it with vinyl sheet etc.) b) Do not wash the electrical harness and waterproof connectors. CAUTION During washing the vehicle do not splash pressured water in Fuse Room and to the battery. Note: CAUTIONS Be sure to use correct tools in the correct place for servicing as mentioned below : a) Use Fuse Holder for removing of fuses. b) Use Multimeter or a 24 V Controllamp to search for short-circuits if vehicle has not multiplex system. c) If there is a multiplex system, remember that there is always 12 V check voltage in Diagnostic System. Therefore use only Multimeter to check whether the circuit of the system is short or open. Do not use Control lamp or others. Otherwise you could make a mistake to understand the short or open circuit. d) Use diagnostic tool to check Engine EDC or UPEC. (Note: A diagnostic tool for Cummins Engine is not existing ). e) Use Kibes Runtime Software and K-Line interface cable to check Multiplex system control. CAUTION Precautions for multiplex System program installation Following instructions must be strictly observed during installation of program to the system. • Do not install program to the system if there is a person under the vehicle. • If the program installed to the system while the vehicle is in lifting position, lifting valves can release air and vehicle can go down. • Power supply should not be closed while installing program to the system. Wait until the installation is completed. • Program should not be installed while engine is in operating conditions. Otherwise engine stops unsuitable conditions. 00.1.6 Cautions Before Service Work Multiplex System Functional Checks CAUTION External node diagnosis: To AUS_ID_PLUS, a 2 W bulb in connection with a 24 V power supply can be connected for functional checks. ON normal operation OFF fail safe operation Configuration request 200 ms 400 ms Error Conditions 1500 ms Cause of Failure “FAIL SAFE” Operation CAN-connection failed during operation Configuration request Incorrct node ID, incorrect node type or new node (node yet programmed) OFF Voltage Supply or CAN already defective or not present when turning on or node defective. ON Node defective, Voltage supply OK. Ground 24 V Check Lamp Connector Note: 00 TS45 11 00.1.5 Cautions Before Service Work CAUTIONS Before servicing of electrical systems follow the below mentioned steps: • Turn the Ignition key to OFF position. • Turn the Battery Cut Off switch to ON position. • Check the system failure. Note: Remember that Battery Cut Off Switch is an OPTION. TS45 12 Note: CAUTIONS Before servicing of Electronic Control Units(ECU) follow the below mentioned steps: • Turn the Ignition key to OFF position. • Turn the Battery Cut Off switch to ON position. • Disconnet all connectors of Electronic Control Unit • Check the system failure. Note: Remember that Battery Cut Off Switch is an OPTION. 00.1.6 Procedures for Electrical Welding Application 4. Disconnect Battery positive (+) terminal. CAUTIONS Before electrical welding of the vehicle, follow the below mentioned steps 1. Turn the ignition switch to OFF position. 2. Turn the battery cut off switch to ON position. 5. Touch and joint negative and positive cables of vehicle to discharge static electric in the harnesses. 3. Disconnect Battery negative (-) terminal. 6. Disconnect connectors of all Electronic Control Units. 7. After the above mentioned steps are finished welding prosses can be applied safely. Note: 00 TS45 13 00.1.7 Procedures After Electrical Welding Application 4. Connect Battery positive (+) terminal 5. Turn the ignition key to ON position. CAUTIONS After electrical welding of the vehicle, follow the below mentioned steps 6. Turn the Battery Cut-Off switch to OFF position. 1. Connect all connectors of all Electronic Control Units. 7. Now vehicle is ready to start. 2. Disjoint negative and positive cables of the vehicle. 3. Connect Battery negative (-) terminal. TS45 14 Note: 00.1.8 Possible failure causes for KIBES 32 products CAUTION - Welding on the vehicle when KIBES-32 products are connected to the harness of the vehicle - Vehicle has been struck by lightning - ESD (electro-static discharge) by touching of connector pins by a person without protection against ESD (e.g. ESD shoes) - Exchange of KIBES-32 product during connection to power. (Before exchange, the KIBES-32 product has to be disconnected from power [e.g. switch off battery]) - Overstress of outputs of KIBES-32 products. Some examples on base of the MUX2-B or MUX2-M are described below. Note: 00 TS45 15 00.1.9 Symbols of Switches Lenses 00.1.10 Socket Configurations Glass Heater Switch Auxiliary Lamp Switch Roof Heater Fan Motor Switch Mirror Heater Switch Room Lamp Switch Reverse Gear Horn Cancel Switch Hazard Switch Reading Lamp Switch Door Buzzer Cancel Switch Destination Plate Lamp Driver Lamp Switch School Bus Lamp Switch WC Power Switch Bus Stop Brake Switch Electrical Curtain Switch Convector Control Switch Engine Start-Stop Switch Economy Switch UDS Switch Stairs Fan Control Switch Retarder Switch Park & Room Lamp Switch Wiper Water Switch Auto Lubricate Front Fog Lamp Switch Front Door Switch Horn Signal Rear Fog Lamp Switch Rear Door Switch Central Lock Switch Motorfan Floor Switch Driver Glass Switch Lifting Switch WC ASR Switch Exhaust Brake Switch ABS Switch STOP START UDS Preheater Switch TS45 16 Note: 00.2.1 How to Use This Manual This manual consists of following parts. 1) General Information 2) System Chapters 3) Appendix On General Information Cautions before service work, warnings, symbols of switch lens, symbols and definitions, configuration of sockets and wiring harness configurations are shown. 00.2.2 Coding system of the Wiring Manual SXX-PX On System Chapters Wiring diagrams, locations of components, spesifications, troubleshooting and OEM wiring diagrams are shown, Indicates the number page of the system For example: “P3” indicates Wiring Page 3. On Appendix Software Downloading & Online Test, OEM documents are shown. Sheet (Wiring Page) Indicates the name of the system (or section) For example: “03” indicates engine control system “09” indicates ABS/ASR System Indicates the short code of the system Note: 00 TS45 S08-P1: Indicates the brake system wiring diagram page 1. 17 00.2.3 Wiring Diagram Definitions While looking to the wiring diagram on manual, you will see two s. On the right hand side you will see electrical wiring diagram. Some symbols and codes exsits on the diagram. On the left hand side you will see the explanations of the codes on the table, By looking to the part no, you can easily find the component code and definitions. 5 1 2 3 11-102J 11-53 11-54 4 1 2 3 5 4 KL 30 Relais d’activation 05A026 Grupo de Diodos y Resistencias Bloc De Diodes Et De Resistances 07A001 Grupo de Instrumentos Combiné D'Instruments 12M002 Motor del Calefactor del Condensador Moteur Soufflante Du Condenseur 32A007 Elevador para Minusválidos (Carroll) Mecanisme De Levage Des Handicapes (Carroll) The table shows the definitions of the codes that are on the diagram in many languages. TS45 Note: 11-54 700 11-55A (Br) 600 200W 11-55A 13-04B 2 Copper BusbarKl30 Power 1 601 11-55 01MF004 125A 01MF006 80A 300A 01MF034 01MF009 01MF036 50A 3 S12-P1 S01-P3 Relay Panel 12V-KL 15 Sw.Damping Relay KL+15 Sw.Pwr. Hvac System Power Cable S01-P2 FB 13 12V KL+15 01N008 Voltage Stabilizer (Equalizer) Relay Panel Kl30 Power (24V) Rear Room Kl30 Power (24V) GND 12V 24V S01-P5 S01-P4 S01-P5 S01-P3 Fuse Blocks S01-P4 01K026 (1) S32-P1 FB15, FB16 WAKE UP S30-P1 Fuse Blocks S30-P1 24V KL+30 S01-P3 12M002 24V KL+30 FB11, FB12, FB14 Lift Power 32A007 LIFT POWER 24V/110V Inverter Power 2 30A004 Invertor Pwr 24V/110V Inverter Power 1 30A003 Invertor Pwr Relay Panel 24V KL KL+15 Power FB1,FB2,FB3 24V KL+15 S01-P4 S01-P4 S01-P4 FB09 Fuse Block S01-P3 GND 01X005 - C 24V KL+30 004 001 100 (103Br) FB10 Fuse Block + 12V Battery 1 2 01X005-B 500 30A 01MF037 01MF032: indicates the fuse name. FB11(7) Fuse Block Relé de activación KL 30 For 12V KL 15 Power 11-60 FB09 (2) Fuse Blocks _ Battery 2 FB08(01) Eng.ECU Pwr 02K026 900 12V + Puissance Du Mecanisme De Levage 800 01G001 _ Alimentación del Elevador 001 12V 4 01MF022 900 11-55 1 600 Alimentation 1 Du Kl30 400 30A 500 01G002 01MF035 Alimentación del Kl30 1 01MF032 400 01MF033 01MF009 Copper Busbar Battery Switch Main Manual 125A Alimentation Du Panneau Des Relais Kl15 11-02B(R) 125A Alimentación del Panel de Relés Kl15 GND 300 01MF007 86a 12V KL+30 Power Alimentation Du Climatiseur 86b Copper Busbar Fuse Blocks Alimentation Du Panneau Des Relais Kl30 Alimentación del Aire Acondicionado 88a 01X008Copper Busbar 01MF022 Alimentación del Panel de Relés Kl30 01MF006 GND 01S001 3 30 GND 4 05A026 85 86a 60A 01MF004 88 4 Connected Copper Busbar Copper Busbar 01MF029 Relé de diagnóstico de amortiguación de voltaje 88a 100A Relé de diagnóstico de amortiguación de voltaje 88 87 11-02A(R) 85 01MF028 Relais permettant au véhicule de s'arrêter lorsque la vitesse est inférieure à 5 km/h GND 1N5408 GND 86a 01X005-A 100A 01K022 relé para permitir que el vehículo se detenga cuando su velocidad sea inferior a 5 km/h 86b 01K020 11-54B 01K002 Battary Switch Relay Checked 12V KL 30 Supply Relay Copper Busbar 125A 24V Kl 30 Relais d’alimentation 11-54A Copper Busbar 01MF007 Relé de alimentación de 24V KI 30 FB-09(2) 01K021 S01-P4 86 14 11-01A Copper Busbar 88a 85 S02-P1 85 Relay Panel 12V KL+15 Power 601 01K021 24V KL 30 Supply Relay 88 12V Kl 30 Relais d’alimentation 30 1N5408 11-09(R) (E-13) 200A Relais 12V Kl15 11-53 (B-12) ZR32A 11-09(R) 06A002 (E-17) 87 11-61A IN RELAY PANEL (E-15) 13-47B Relais De Reveil (Panneau De Relais Avant) C14-01 N 86 11-61 11-01A C34-01 N 85 11-61B 11-102E (E-2) 13-47 C33-02 A Signature 12V KL 15 Relay MUX 1.1 Copper Busbar 18 5 11-02(R) 4 11-09(R) 3 11-102F 2 11-102K 1 11-102C(R) 5 13-47 4 11-01 3 11-08(R) 2 rpm x100 1/1 (D-2) 2 01K026 1 30 T EM S A 1/2 FB4,FB5, FB6,FB7,FB8 Relé de alimentación de 12V KI 30 06A001 20 25 0 0 Fuse Blocks 01K020 5 120 01K016 Wake-Up Relay (Br) 10 100 120 80 11-02(R) Relé Kl15 de 12V Date 01K012 1N5408 15 80 40 Relais Contacteur Principal De Sécurité Relé del Encendido (Panel de Relés Frontal) 01K016 Revision note 00 KL 30 Reactivity Relay P 01S002 (Ignition ON) 01K012 R 1 24V 01K002 Relé del Interruptor del Aislamiento Principal ! 11-102D(R) 60 STOP 11-01 40 0 Batterie1 D RevNo 02K024 KL 30 Activation Relay 07A001 20 Batería 2 C 02K026 01K027 24V KL 30 Direct Supply Relay 24V KL+15 FB-01(08) Batterie1 ABS 01G002 B 02K003 Emergency Sw. KL 15 Cut-Off Relay 11-102B Batería 1 A Fuse Blocks Français 11-60 Spanish 10A 01G001 IMPORTANT : CODE NUMBERS OF COMPONENTS DO NOT REPRESENT PART NUMBERS 11-07 Code E 2: indicates the position of the component on diagram. (Exam: A1, B3) 01K003 : Indicates the code number for the component. 4 GND Designed by YA Notes: 1) Refer to Section 6 and Section 7 for hardware pin-out of MOKI, ZR32, MULTIPLEXERS and CAN Lines. 2) Refer to page XXX in general information section for the locations of connectors 3) As the Multiplex units are controlled by special algorithm,in case needed, the latest vehicle program should be downloaded from online system E-DOC . 4) This booklet is published for serial production vehicles. Refer to E-DOC online to access the most up-to-date booklets by entering vehicle VIN number. A 30 A: indicates the amper value of fuse. Fuse definition and location are shown in Power System. Power Input or Output B C KL 31: Ground KL 58: Park Lamp KL 30: Battery Power KL 15: Ignition Power Checked by SS TEMSA GLOBAL SANAYİ VE TİCARET A.Ş. Approved by - date CY 03/20/2014 Date 04/15/2014 Scale 1:1 TS45 Epa13 Wiring 12M002: Indicates the code of the component. Power System S12-P1: Indicates the number. (S12-P1= System 12- Wiring Page 1) TS45 File name 9020-230Y D Edition Sheet S01-P1 00.2.4 Wire Code Definitions Wire characteristic as illustrated in Figure A. • Background: White • 25-01 : Wire Code • 2,5 : Wire Size 2,5 mm2 If there is not any number in parenthesis, wire size is 1mm2. Shield wires are indicated as shown bellow (Figure C) to distinguish them from other wires. Wire colours are shown with the capital letter of each colour. When the capital letters of the colours are the same, they will be identified as follows: R Red L Blue Br Brown 25-01 25-01 25-01A 25-01B Where a stripe is added to the wire colour, a combination of two capital letters is used.e.g. : RY (Yellow stripe on red background) WB (Black stripe on white background) Wire characteristic as illustrated in Figure B Wire size is indicated with the cross sectional area of conductor. 2.5RW 2,5: Cross sectional area of conductor is 2,5 mm². RW: Background colour is RED, Stripe colour is WHITE No wire size is shown for a shielding wire but is marked with “SHIELD” and wires encased in the shield are shown in anellipse of line. A B C D E 2,5RW 25 -01 (2,5) B (Stripe) Stripe Colour Wire Size Wire Code Background Background colour Wire Size Shield Isolation of Conductor Wire core Conductor (+) W Background Colour ( ) (White) Note: 00 TS45 19 00.2.5 Wire Definitions BACKGROUND & STRIPE COLOURS B Black LgR Light Green/Red VY Violet/Yellow BG Blcak/Green LgY Light Green/Yellow W White BL Black/Blue LgW Light Green/White WB White/Black BR Black/Red LO Blue/Orange WG White/Green Br Brown LR Blue/Red WL White/Blue BrB Brown/Black LW Blue/White WR White/Red BrW Brown/White LY Blue/Yellow Y Yellow BrR Brown/Red O Orange YB Yellow/Black BW Black/White OL Orange/Blue YG Yellow/Green BY Black/Yellow P Pink YL Yellow/Blue BrY Brown/Yellow PB Pink/Black YR Yellow/Red G Green PG Pink/Green YW Yellow/White GB Green/Black R Red GL Green/Blue RB Red/Black GR Green/Red RG Red/Green GY Green/Yellow RL Red/Blue GW Green/White RW Red/White L Blue RY Red/Yellow LB Blue/Black V Violet LG Blue/Green VG Violet/Green Lg Light Green VR Violet/Red LgB Light Green/Black VW Violet/White TS45 20 Note: VEHICLE HARNESS SYMBOL 00.3. 00.3.1 00.3.2 00.3.3 00.3.4 00.3.5 00.3.6 00.3.7 00.3.8 Chassis Wiring Harness................................................................................ Roof Wiring Harness ..................................................................................... Front Body Wiring Haness .......................................................................... Engine Room Wiring Harness ................................................................... A/C (HVAC) Wiring Harness ........................................................................ Socket Connection Location ................................................................... Spare Cable (Chassis Wiring Harness) .................................................... Diagnostic Connectors ................................................................................ Note: 22 23 24 25 26 27 28 29 00 TS45 21 00.3.1 CHASSIS WIRING HARNESS D C A B B D C FRONT DOOR PRESSURE SW FRONT DOOR VALVE FRONT DOOR VALVE RIGHT DIRECTION MEDIUM LUGGAGE LAMP RIGHT 3 LUGGAGE LAMP SW. CENTRAL LOCK VALVE FIRE WARNING SENSOR MICRO SW1 MICRO SW2 SAFETY ELECRIC ROOM DIR. IND. REAR RIGHT RIGHT 3 LUGGAGE LAMP RIGHT REAR GEAR LAMP RIGHT BRAKE LINING SENSOR FRONT DOOR SEC. PRESSURE SW • • A RIGHT 2 LUGGAGE LAMP SW. RIGHT 1 LUGGAGE LAMP FUEL TANK SENSOR LINING SENSOR RIGHT BRAKE RIGHT 4 LUGGAGE LAMP RIGHT 2 LUGGAGE LAMP LINING SENSOR 2.RIGHT BRAKE ABS SPEED SENSOR RIGHT 4 LUGGAGE SW. AXLE UNLOADING SENSOR RIGHT PARK LAMP 2 RIGHT 1 LUGGAGE LAMP SW. MUX 2.1 PARK SENSOR ECU REAR FUSE BLOCKS FIRE WARNING SENSOR PUMP WATER DOOR CONTROL SWITCH 96 PIN ENGINE J2 CONNECTOR LIFTING VALVE 14 PIN ENGINE CONNECTION STEP LAMPS AISLE LAMP KNEELING VALVE HUMIDITY DRYER (HALDEX) AISLE LAMP AISLE LAMP AISLE LAMP AISLE LAMP AISLE LAMP AIR DRYER AISLE LAMP FIRE WARNING SENSOR ENGINE & TRANS. DIAGNOS REAR VIEW MONTOR MIRROR CONTROL 12V PLUG LEFT BRAKE LINING SENSOR DRIVER SPEAKER LEFT REAR GEAR LAMP LEFT DIR. IND. LAMP Note: xxx LEFT 1 LUGGAGE LAMP SW. LEFT PARK LAMP 2 LEFT 1 LUGGAGE LAMP LEFT 1 LUGGAGE LAMP SW. Note: D.E.F. DOSING INJ. VALVE LEFT 4 LUGGAGE LAMP DIR. IND. REAR LEFT LEFT 3 LUGGAGE LAMP LINING SENSOR LEFT BRAKE LEFT 3 LUGGAGE LAMP SW. LEFT 4 LUGGAGE (A/C CONDENSER ROOM) LAMP SW. Harness Symbol Component Label (These red arrows show the approximate locations of labels on harnesses.) TS45 22 LEFT 1 LUGGAGE LAMP Tag Axle Steering Fluid Preesure Sensor AXLE UNLODING SENSOR LINING SENSOR 2.LEFT BRAKE • • • • MODULE SUPPLY SUCTION LINE HOSE HEATING BACKFLOW LINE HOSE HEATING PRESSURE LINE HOSE HEATING LEFT MARKER LAMP LINNIG COOLING CLUTCH VALVE 00.3.2 ROOF WIRING HARNESS D C A B B D C FRONT SIDE LEFT MARKER LAMP 1 DRIVER LIGHTING A • • • • REI AMPLIFIER SPEAKERS SPEAKER CONNECTOR BLAUPUNKT LEFT SIDE MARKER LAMP 2 AFTER COIL SENSOR LEFT SIDE MARKER LAMP 3 INSIDE TEMP. SENSOR REAR MARKER LAMP 1 FRONT MARKER LAMP 1 FRONT MARKER LAMP 2 MONITOR 5 MONITOR 4 LEFT LUGGAGE RACK REAR MARKER LAMP 2 FRONT MARKER LAMP 3 REAR MARKER LAMP 3 MONITOR. 1 FRONT MARKER LAMP 4 MONITOR 2 RIGHT LUGGAGE RACK REAR MARKER LAMP 4 MONITOR 3 FRONT MARKER LAMP 5 REAR MARKER LAMP 5 CLK-02 WC & SEALT BELT WARNING DISPLAY RIGHT SIDE MARKER LAMP 1 MUX 1-4 RIGHT SIDE MARKER LAMP 3 RIGHT SIDE MARKER LAMP 2 LIFT SOCKET MULTISET ON/OFF SWITCHES (FOR PASSENGER) DRIVER LIGHTING READING LAMPS INTERIOR LAMPS WC INTERIOR LAMP SPEAKER Note: xxx Note: LAMP (FOR LIFT) Harness Symbol Component Label (These red arrows show the approximate locations of labels on harnesses.) 00 TS45 23 00.3.3 FRONT BODY WIRING HARNESS D C A B B A D C FRONT MARKER LAMP 2 C LAMP SIDE DOOR FRONT MARKER LAMP 3 FRONT MARKER LAMP4 FRONT MARKER LAMP 5 FRONT MARKER LAMP 1 RIGHT SIDE MARKER LAMP 1 LEFT MIRROR RIGHT MIRROR PASSENGER CURTAIN DRIVER CURTAIN DRIVER LIGHTING VALVE FRONT DOOR TRE PRESSURE LG AUDIO / VIDEO • DEFROSTER ENGINE & TRANS. DIAGNOS WIPER MOTOR 12V PLUG MIRROR CONTROL REAR VIEW MONTOR DRIVER SPEAKER CONTROL STEERING VALVE ENGINE & TRANS. DIAGNOS • • • • • • WIPER WATER MOTOR Note: xxx TS45 24 LEFT DRL LAMP LEFT SIGNAL LAMP LEFT FOG LAMP LEFT HIGH BEAM LAMP LEFT LOW BEAM LAMP LEFT PARK LAMP C Harness Symbol Component Label (These red arrows show the approximate locations of labels on harnesses.) Note: HORN 2 • • THROTTLE PEDAL BRAKE PEDAL PARKING BRAKE RELEASE • • • • • • • • PRESSURE SENSOR (10 PSI) NBS SENS. ALISON SW 1 STOP LAMP SW 2 STOP LAMP PARKING BRAKE SW SENSOR 1 AIR PRESSURE SENSOR 2 AIR PRESSURE SENSOR FOOT RETARDER • AIR HORN • • • • • • ENGINE & TRANS. DIAGNOS ABS DIAGNOS (Blink Code) KIBES DIAGNOS WABCO ABS DIAGNOS TRE PRESSURE DIAGNOS BATTERY SAVING SWITCH • • MUX 1-2 & MUX 1-2 WIPER CONTROL MODULE • OUTSIDE KNEELING BUZZER • • • • • • RIGHT DRL LAMP RIGHT SIGNAL LAMP RIGHT HIGH BEAM LAMP RIGHT LOW BEAM LAMP RIGHT PARK LAMP HORN 2 00.3.4 ENGINE ROOM WIRING HARNESS D C A B B A D C REAR MARKER LAMP 3 D REAR MARKER LAMP 5 REAR MARKER LAMP 2 REAR MARKER LAMP 4 REAR MARKER LAMP 1 WC OCCUPIED LAMP REAR MARKER LAMPS RESERVE TANK ENGINE ROOM LAMP ENGINE START & STOP FIRE WARNING SENSOR FIRE WARNING SENSOR ENGINE ROOM LAMP FUEL HEATER SAFETY SW. WIF SOLENOID VALVE ETHER INJECTION BACK-UP BUZZER LICENCE PLATE LAMP INDICATOR LAMP STOP LAMP STOP LAMP POSITION&STOP LAMP BACK UP LAMP 14 PIN ENGINE CONNECTION INDICATOR LAMP LEFT MARKER LAMP RIGHT MARKER LAMP 96 PIN ENGINE J2 CONNECTOR REGEN FORCE SW. BACK UP LAMP POSITION&STOP LAMP D AMBIENT AIR TEMP. (ENGINE) PUMP WATER ATERNATOR POWER CABLES STARTER • • • • MODULE SUPPLY SUCTION LINE HOSE HEATING BACKFLOW LINE HOSE HEATING PRESSURE LINE HOSE HEATING xxx Note: Component Label (These red arrows show the approximate locations of labels on harnesses.) Harness Symbol Note: 00 TS45 25 00.3.5 A/C (HVAC) WIRING HARNESS xxxxx Harness represents the symbol on the label. A/C Pipes RIGHT SOLENOID LEFT SOLENOID EVAP 4 INSIDE TEMP. SENSOR EVAP 3 A/C Harness Evaparator Power and Ground Cables EVAP 2 AFTER COIL SENSOR EVAP 1 FLOOR WATER VALVE ROOF WATER VALVE A/C RELAY BOARD 1 A/C RELAY BOARD 2 COMPRESSOR FLOOR VALVE SOCKET C17-03 FLOOR TEMP.SENSOR CAN CONNECTOR CONNECTION C77-1 CONNECTOR RS485 External Diagnostic • • Condenser Power and Ground Cables MVC1 MVC2 MVC CONTROLLER CONDENSER DRIVER LLS Selonoid Valve Harness Symbol Note: xxx TS45 26 Component Label (These red arrows show the approximate locations of labels on harnesses.) Note: 00.3.6 SOCKET CONNECTION LOCATION Socket and Cable number Indicates the socket number: C14-01 -01:1. Connector C: Connector (Socket) 1:1.Area 4:4.Area Area 1 : Elecric Room Area 2 : Rear Elecric Room Area 3 : Front Body & Chassis Area 4 : Middle Chassis Area 5 : Roof Area 6 : Engine Room Area 7 : HVAC System LABEL CXX-XX LIFT SCR SENSOR TABLE CONNECTOR F.BODY C35-07 or C35-06 right C66-01 DPF SENSOR TABLE CONNECTOR D.E.F. DOSING INJ. VALVE C35-06 C34-05 C34-04 C34-03 C34-02 C34-01 in Swbox CSP-01 35-02 35-01 C66-01 ALISON F.BODY Rear Elecric room SPARE 33-01 33-02 SW.& MOKI HARNESS SC-01 RT-1 STALK SWITCHES Electric Room (Relay Panel) Rear Mega fuses C16-04 C16-03 C16-01 CHASIS C14-08 C17-03 C14-11 Note: INVERTER R INVERTER L C14-07 C14-06 C14-05 C14-04 C14-03 C14-02 C14-01 AV-02 Audio/Video C37-01 C17-01 CSP-01 00 TS45 27 J A 00.3.7 SPARE CABLE ( CHASSIS & ENGINE ROOM WIRING HARNESS ) S H F.BODY Electric Room (Relay Panel) in Swbox SPARE A B s SP-01 SP-02 SP-03 SP-04 SP-05 SP-06 SP-07 SP-08 SP-09 SP-10 SP-11 SP-12 SP-13 SP-14 SP-15 SP-16 CHASIS (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) A H J S SP-01 SP-02 SP-03 SP-04 SP-05 SP-06 SP-07 SP-08 SP-09 SP-10 SP-11 SP-12 SP-13 SP-14 SP-15 SP-16 A B s H A S J CSP-01 SP-01 A B SP-02 SP-03 SP-04 SP-05 SP-06 SP-07 SP-08 SP-09 SP-10 SP-11 SP-12 SP-13 SP-14 SP-15 s SP-16 CSP-01 (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) FB-08(8) H J S (Blue) J S A B A B s s R 13-26 A H SP-01 SP-02 SP-03 SP-04 SP-05 SP-06 SP-07 SP-08 SP-09 SP-10 SP-11 SP-12 SP-13 SP-14 SP-15 SP-16 (Blue) (Blue) (Blue) A SP-01 SP-02 SP-03 SP-04 SP-05 SP-06 SP-07 SP-08 SP-09 SP-10 SP-11 SP-12 SP-13 SP-14 SP-15 SP-16 S F.BODY (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) (Blue) SP-01 SP-02 SP-03 SP-04 SP-05 SP-06 SP-07 SP-08 SP-09 SP-10 SP-11 SP-12 SP-13 SP-14 SP-15 SP-16 A 13-26 KL +30 10A 13-04A 13-04B 06A005 Note: xxx Harness Symbol Component Label (These red arrows show the approximate loca tions of labels on harnesses.) MUX 1.3 IGNITION From ignition switch C To starter D 33-184 (A-11) B (Br) E Spare Cables for Alcolock Unit TS45 28 Note: GND A B s 00.3.8 DIAGNOSTIC CONNETORS & MULTIPLEX UNITS MUX 1.4 ENGINE & TRANS. DIAGNOS 3.Area MOKI MUX 2.1 MUX 1.2 • • • • • • MUX 1.1 ENGINE & TRANS. DIAGNOS ABS DIAGNOS(Blink Code) KIBES DIAGNOS WABCO ABS DIAGNOS TIRE PRESSURE DIAGNOS BATTERY SAVING SWITCH KIBES & WABCO DIAGNOSTIC CONNECTORS MUX 1.3 ZR32A Note: xxx Note: Harness Symbol Component Label (These red arrows show the approximate locations of labels on harnesses.) 00 TS45 29 TS45 30 Note: