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SJ-59M SJ-69M SERVICE MANUAL S9334SE68DPU1 REFRIGERATOR-FREEZER MODELS SJ-59M-SL1/WH1 SJ-69M-SL1/WH1 In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used. DESTINATION ......................... 1 Refrigerant; HFC-134a Refer to "HFC-134a COOLING UNIT" Service Manual for handling this refrigerant. TABLE OF CONTENTS page CAUTIONS AND INFORMATIONS .................................................................................................................. 2 SPECIFICATIONS ............................................................................................................................................ 3 DESIGNATION OF VARIOUS PARTS ............................................................................................................. 5 LIST OF ELECTRICAL PARTS ........................................................................................................................ 6 DIMENSIONS ................................................................................................................................................... 6 WIRING DIAGRAM ........................................................................................................................................... 8 FUNCTIONS ................................................................................................................................................... 10 ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS ............................................................. 13 COOLING UNIT .............................................................................................................................................. 21 REPLACEMENT PARTS LIST ....................................................................................................................... 23 SHARP CORPORATION 1 SJ-59M SJ-69M CAUTIONS AND INFORMATIONS In case of following troubles, the cause is not related with the failure of refrigerator. Please mention the correct way to the customer for the use of refrigerator when the repairing. 1. Some foods freezed in the refrigerator compartment. Do not place food directly in front of cold air outlet. This may lead to the food freezing. cold air flow IN OUT 2. Some plastic parts were cracked or splitted. Some household cleaning chemicals may affect the internal food liner and plastic parts resulting in splitting or cracks occurring. When cleaning all plastic parts inside this refrigerator, only use diluted dishwashing liquid(soapy water). Make sure that all plastic parts are thoroughly rinsed with water after cleaning. 3. IT IS NORMAL for the refrigerator to produce the following sounds. Cracking or crunching sound; Sound produced by expansion and contraction of inner walls and internal parts during cooling. Squeaking sound; Sound produced by expansion and contraction of internal parts. Sound of flowing fluid (gurgling sound, fizzing sound); Sound of refrigerant flowing in pipes (sound may become louder from time to time). 2 SJ-59M SJ-69M SPECIFICATIONS Items Type Outer dimensions Height Width Depth Rated storage volume (Rated volume) Gross volume Defrosting System Start Finish Temperature control No-frost freezer Interior lamp Caster Evaporating pan Refrigerator R glass shelf ass'y Compartment V glass shelf ass'y Vegetable case V parting plate R door pocket Egg tray Bottle pocket Utility case pocket Fresh case Tube stand Freezer Freezer shelf ass'y Compartment Ice cube maker Ice storage box F door pocket Deodorizing unit SJ-59M 2-Door 1620mm(63.8") 760mm(29.9") 740mm(29.1") 492 liter (17.4 cu.ft) F: 151 liter (5.3 cu.ft) R: 341 liter(12.1 cu.ft) 526 liter (18.6 cu.ft) F: 177 liter (6.3 cu.ft) R: 349 liter(12.3 cu.ft) Heater system Automatic Automatic Automatic (Adjustable) Yes 2 4 1 2 1 1 1 1 2 2 1 1 2 1 Twin ice cube maker 1 2 2 (Honeycomb type) RATING Items SJ-59M Rated voltage Rated frequency Rated current (A) Rated input of heating systems (W) Rated voltage Rated frequency Rated current (A) Rated input of heating systems (W) Climate class Refrigerant (Charging quantity)[Non-flammable] HFC-134a(120g) Insulation blowing gas [Flammable] Net Weight (kg) 83 3 SJ-69M 2-Door 1820mm(71.6") 760mm(29.9") 740mm(29.1") 577 liter (20.4 cu.ft) F: 151 liter (5.3 cu.ft) R: 426 liter(15.1 cu.ft) 606 liter (21.4 cu.ft) F: 177 liter (6.3 cu.ft) R: 429 liter(15.1 cu.ft) 3 2 SJ-69M 110V~ 50Hz 2.9 140 110-120V~ 60Hz 2.9-3.0 140-165 ST HFC-134a(130g) Cyclo pentane (HC) 90 SJ-59M SJ-69M PLUG TYPE Plug cord Plug type 3 pin A-2(UL type) Destination mark 1 COLOR Items Outside color Inside color -SL1 Silver White -WH1 White 4 SJ-59M SJ-69M DESIGNATION OF VARIOUS PARTS The names in parenthesis" [ ]" are the denominations used in the REPLACEMENT PARTS LIST. 1 2 19 20 3 4 5 21 1. Freezer light [Lamp] 2. Freezer fan 3. Freezer shelf [F shelf ass’y] 4. Ice cube maker 5. Ice cube box [Ice storage box] 6. Deodorizing unit 7. Freezer temp. control knob 8. Fresh case [Chilled case] 9. Refrigerator fan 10. Refrigerator temp. control knob 11. Refrigerator shelf [R glass shelf ass’y] 22 6 7 (59 type; 2 shelves, 69 type; 3 shelves) 23 6 8 9 10 11 12. Refrigerator light [Lamp] 13. Shelf [V glass shelf ass’y] 14. Vegetable crispe r[Vegetable case] 15. Separator plate [V parting plate] 16. Evaporating pan & cover 17. Casters 18. Adjustable feet [Adjustable leg ass’y] 19. Fan & light switch for freezer 20. Fan & light switch for refrigerator 21. Freezer pocket [F door pocket] 22. Water supply cup [Water cup] 23. Magnetic door seal [Door packing] 24. Utility case [Utility case pocket] 25. Egg holder [Egg tray] 26. Free pocket[R door pocket] 24 25 26 27 12 13 14 15 16 23 28 17 18 (59 type; 1 pocket, 69 type; 2 pockets) 27. Bottle pocket 28. Bottle guard [Tube stand] Figure D-1. External Description Upper hinge cover Mark: Cold air flow Freezer fan Hot pipe Fan motor Freezer compartment Defrost thermostat Evaporator Freezer temp. control knob Defrost heater Hot pipe Refrigerator compartment Timer,R-fan thermo ass’y Refrigerator fan Damper thermostat Refrigerator temp. control knob Drain pipe Vegetable case Evaporating pan cover Compressor Starting relay, Overload relay(Protector) Evaporating pan Sub condenser Adjustable leg ass’y Caster This figure shows SJ-59M Figure D-2. Constructions 5 SJ-59M SJ-69M LIST OF ELECTRICAL PARTS ITEMS Thermostat TYPE NAME MM1-8123 Defrost thermostat Thermo. fuse F-fan motor R-fan motor S101 SF70E 3R00171 3R00122B (R-fan fuse) Defrost heater Door switch Damper thermostat Defrost timer 123 MM6-4286 DSD-5 MM1-6176 TMDFX04FB2 Lamp socket (F/R) F-lamp R-lamp R-fan thermo. R-fan thermo. ass'y R-fan thermo.heater Compressor — — — S101 RSS2 FGI85HAK RATING 125V 6A 250V 3A 250V 8A 250V 10A 110-120V 60Hz 100V 50/60Hz 110V 60Hz 250V 2A 110-120V 88.2Ω 250V 0.25A — 110-127V 50/60Hz SPECIFICATIONS (At normal notch) ON/OFF : -19/-24˚C Open/Close : 10/1˚C Working temp. : 70˚C Working with ø100 fan Working with ø80 fan Cut OFF 130˚C 150W at 115V 4 terminals push-button type Open/Close : 2/-3˚C Integration type Cycle time : 12h / 10h (50/60Hz) Delay time : 4.8m / 4.0m (50/60Hz) E-12(Hard plastic body type) E-12 E-12 Open/ Close : 7/15˚C 1.1W at 230V Cooling capacity : 209kcal/h(60Hz) Common Main coil : 1.78 Ω Aux. coil : 6.8 Ω (at 25˚C) 250V 1A 130V 10W 130V 15W 250V 8A 350V, 2W, 10kΩ 115V/60Hz Aux. coil Starting relay PTH7M4R7MC1 Overload relay(Protector) 4TM771RFBZZ 4.7 Ω + – 20% (at 25˚C) 180V Open/ Close : 130˚C / 61˚C — — DIMENSIONS OUTER DIMENSIONS AND CLEARANCE more than 60 more than 760 1 more than 60 more than 760 60 A 1420 1480 9.5 553 90 740 520 72.5 60.5 12 B 135 1340 ( Unit : mm) A B SJ-59M SJ-69M 1620 979 1820 1179 1 Include the panel/badge. Not include the handle. Fig. E-1 6 Main coil SJ-59M SJ-69M 587 90 174 INNER DIMENSIONS 294 450 90 587 264 603 630 615 615 607 133 310 310 121 615 607 133 600 335 242 615 285 466 110 180 355 135 177 125 110 615 227 ( Unit : mm) The dimensions between shelves can be changed by setting the shelves on the other rails. 90 603 450 587 90 615 110 615 110 294 264 587 174 Fig. E-2 (SJ-59M) 607 133 171 615 615 607 133 600 285 310 310 666 135 110 615 615 135 615 180 355 310 335 242 177 125 630 227 ( Unit : mm) The dimensions between shelves can be changed by setting the shelves on the other rails. Fig. E-3 (SJ-69M) 7 SJ-59M SJ-69M WIRING DIAGRAM Be sure to replace the electrical parts with specified ones for maintaining the safety and performance of the set. G BR OR Y R P B BK SB G-Y W : GRAY : BROWN (Live) : ORANGE : YELLOW : RED : PINK : BLUE (Neutral) : BLACK : SKY-BLUE : GREEN-YELLOW (Earth) : WHITE CONNECTED IN TERMINAL BOX CONNECTOR DEF. TIMER (Br) R- R-FM LAMP HEATER R 3PIN PLUG/ CORD (G—Y) L FM F-LAMP THERMOSTAT (G) TM F FM L THERMO. FUSE R-FAN THERMO DEFROST HEATER PROTECTOR DOOR SWITCH DEFROST THERMO STARTING RELAY (B) C M A COMPRESSOR Figure W-1. Wiring Diagram Figure W-2. Wiring Diagram (SJ-59M,69M) 8 FM TM 9 G BR OR Y R P B BK SB G-Y W L FM 3 2 4 1 LAMP SOCKET : GRAY : BROWN (Live) : ORANGE : YELLOW : RED : PINK : BLUE (Neutral) : BLACK : SKY-BLUE : GREEN-YELLOW (Earth) : WHITE R-LAMP (15W) R-FAN MOTOR R LAMP BOX ASS’Y R FAN THERMO. (R-FAN THERMO. HEATER) DEFROST TIMER 3 2 4 1 3 1 4 2 LEAD EV-COVER ASS’Y LAMP SOCKET 3 (PUSH CLOSE) 1 (NEUTRAL) 4 (PUSH OPEN) 2 (PUSH OPEN) R CONTROL COV. ASS’Y DOOR SWITCH DEF. HEATER ASS’Y FUSE ASS’Y DEF. THERMO. ASS’Y F-THERMOSTAT FAN MOTOR E. V. COVER ASS’Y LAMP(10W) L F LAMP BOX ASS’Y 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 (W-1) 2 Y-2 1 2 GY-3 (OR-4) SB-3 BR-5 SB-2 BR-3 OR-3 OR-2 (R-1) (BK-1) GY-2 (Y-1) (Y-2) OR-2 BL-2 SB-1 (W-2) 1 2 3 4 5 6 7 8 9 GY-1 OR-1 R-1 BR-2 Y-1 BL-1 BK-1 W-1 BR-1 1 W-2 2 1 2 3 4 5 6 7 8 9 1 2 BROWN 2 BROWN 1 EARTH BLUE 2 BLUE 1 PROTECTOR SKY-BLUE M A C COMPRESSOR TERMINAL BLOCK STARTING RELAY GRAY 1 Figure W-2. Electric Accessories Layout SOURCE CORD ORANGE CABINET ASS’Y TERMINAL BOX SJ-59M SJ-69M SJ-59M SJ-69M FUNCTIONS 1. ADJUSTABLE TEMPERATURE CONTROL (1) Temperature control of freezer Thermostat (senses freezer temperature) operates on ON/OFF switchover to control the compressor and cool air circulating fan (F-fan motor) , and allows the freezer temperature to keep at a suitable temperature. However adjust the freezer temp. control knob as follows depending upon the storing condition of foods. 3 MED 4 5 2 7 MAX Coldest 1 MIN PURPOSE KNOB SETTING 6 MAX(Coldest) For making ice rapidly or fast freezing. When restocking with fresh food. For normal freezing. MED For storing frozen food for a short period (up to one month). FREEZER TEMP. CONTROL When frozen food or ice cream is not stored. MIN Figure F-1. (2) Temperature control of refrigerator Damper-thermostat senses temperature of the refrigerator and changes the opening angle of the damper automatically. However, as the Damper-thermostat has no function to switch on or off the compressor and F-fan motor, the freezer temperature control causes temperature in the refrigerator to vary to some extent. However, adjust the refrigerator temp. control knob as follows depending upon the cooling condition. MED 4 5 3 MAX (Coldest) 6 2 For keeping freshness of food longer. When the refrigerator does not provide sufficient cooling. Max 7 Coldest MIN 1 PURPOSE KNOB SETTING For normal operation. MED When the refrigerator provides excessive cooling. REFRIGERATOR TEMP. CONTROL Figure F-2. MIN When the temperature of the refrigerator is higher, R-fan thermo. senses the temperature and the refrigerator is cooled efficiently by running of R-fan motor. R-fan thermo. heater energizes when the door is opened intend to promote to running of R-fan motor. NOTE: The refrigerator temperature is affected also by the freezer temperature. If the freezer temp. control knob is set at the position "MAX", the temperature tends to be lower than the following values, and if set at near the position "MIN", temperature tends to be higher. If the refrigerator is operated for a long time with the freezer temperature control sets the "MAX" position, foods stored in the refrigerator compartment may also freeze. When refrigerator temperature control sets to the "MAX", some foods stored may freeze. In this case adjust control set back to the "MED" position. When refrigerator temperature control sets to the "MAX", some foods stored in fresh case may also become frozen. (3) Reference value of temperature SETTING OF FREEZER TEMP. CONTROL KNOB MAX (Coldest) MED MIN Freezer temperature Approx. -21 C Approx. -18 C Approx. -15 C SETTING OF REFRIGERATOR TEMP. CONTROL KNOB MAX (Coldest) MED MIN Refrigerator temperature Approx. 0C Approx. 3C Approx. 6C Fresh case temperature Approx. -3 C Approx. 1C Approx. 4C The values shown above refer to the case where the freezer temp. control knob is set at "MED". The values shown above refer to the measurement carried out center area and 1/3 of overall height from the bottom at each of the refrigerator and the freezer after machine has been operated at an ambient temperature of 30˚C with no food stored and the door closed until the temperature is stabilized. The values vary depending upon frequency of opening and closing the door, ambient temperature, amount of stored foods and manner of storing foods. 10 SJ-59M SJ-69M 2. DEFROSTING (1) No defrosting operation is necessary No defrosting operation is necessary. As this machine is so designed that a built-in evaporator cools air and a fan circulates cooled air, neither the freezer nor the refrigerator is frosted, though the evaporator is frosted. The frosted evaporator is defrosted automatically due to the function of defrosting timer and heater, requiring no defrosting operation. (2) Where is melted frost brought 1. Melted frost is brought into the evaporating pan at the bottom of the set and is evaporated here by the heat of sub condenser. 2. Be sure that the evaporating pan is inserted correctly and is level. (3) The following circuit diagrams in the table show automatic defrosting function of the refrigerator with timer and defrost thermostat. Operation 1. Cooling (Normal) Electric diagram Defrost thermostat ON Compressor running Timer motor running Thermo. fuse Defrost heater TM Defrost thermostat (ON) COMP Compressor Timer contact Timer motor SOURCE Thermostat Description The integration timer integrates running time of the compressor. When it reaches cycle time of defrost timer, the timer contact is changed to start defrosting. Figure F-3. Defrost thermostat ON (Time 20 to 30 min.) Thermo. fuse Defrost heater TM Defrost thermostat (ON) COMP Compressor Timer motor stops Timer contact Thermostat SOURCE Compressor stops Timer motor 2. Defrosting The timer contact is changed to start defrosting, the timer motor stops, and power is supplied to the defrost heater. It takes about 20 to 30 min. to defrost. When little frosted, the defrosting takes little time. When much frosted, the defrosting takes much time. Figure F-4 . Defrost thermostat OFF Thermo. fuse Defrost heater TM Defrost thermostat (OFF) COMP Compressor Thermostat SOURCE Compressor stops Timer motor running Timer contact (Time approx. 5 min.) Timer motor 3. Drain When the defrost thermostat becomes OFF, the timer motor starts running. During the operation time (delay time of defrost time) defrosted water is drained outside the refrigerator. Figure F-5. Defrost thermostat OFF SOURCE Thermostat Compressor running Timer motor stops Timer contact Thermo. fuse Defrost heater TM Defrost thermostat (OFF) Figure F-6. 11 COMP Compressor (Time approx. 5 min.) Timer motor 4. Restart Timer contact is changed to cooling operation and the compressor starts running and the timer motor stops. Defrost thermostat contact becomes ON when it’s cooled. And the timer motor starts running. (Figure F-3.) SJ-59M SJ-69M (4) As a reference to determine the causes of trouble, malfunction and phenomena are described below. Refer to the following when repairing. 1. Disconnection of defrost heater As off-cycle defrosting is performed, the defrosting time is extremely prolonged. Each time defrosting is started, the freezer temperature rises and a portion of ice and stored foods are melted. 2. Melted thermo. fuse or opened-circuit due to the defect of defrost thermostat. When the above mentioned trouble occurs in cooling operation, the timer motor does not run, defrosting will not take place, and consequently freezing is caused. In the above mentioned condition, when the timer shaft is turned by hand to defrost, the timer motor runs during the operation time. However, the motor stops from the time when the contact is changed, and freezing causes. NOTE: As the thermo. fuse assembly is intended to prevent dangers, do not use it under shorted condition even for a short period. 3. DEW PREVENTION The hot pipe, namely D.P.-condenser, is arranged around the flange part of cabinet and the C-partition plate, preventing dew from being generated on the cabinet. NOTE: D.P.-condenser pipe may be felt hot if touched by hand while the compressor is in operation. If you are asked about this, please explain that the hot pipe serve to Hot pipe prevent the dew generation. Figure F-7 4. INSPECTION OF INITIAL STARTING (1) Inspection of cooling unit 1. Set the temperature control knob to "MAX" and check that the compressor starts to operate. 2. Depress the door switch to run the fan and check that cool air is blown out of the cold air outlet of the freezer and the refrigerator. 3. When the compressor does not work, check that the timer is not set to "defrost" position. 4 It takes about an hour and a half or two hours to put food in the refrigerator after starting operation. NOTE: After return the temperature control knob to "MED" position. When the refrigerator is operated initially after installed, the compressor may vibrate excessively for 1 to 2 min. However, vibration becomes normal if it is continuously operated. (2) Inspection of defrost device Operate the refrigerator for 20 to 30 min. and then check the defrost device in the following procedures : Allow 5 min. to restart the compressor since immediate starting after stopping will cause unsmooth operation. 1. Turn the timer shaft clockwise with a screw driver. At this time, make certains the timer clinks and the compressor stops. 2. After more than 5 min., turn the shaft further to operate. Make certain cooling operation is started again. 12 SJ-59M SJ-69M ASSEMBLING PROCEDURES OF MAIN PARTS AND CAUTIONS CAUTION: DISCONNECT THE UNIT FROM THE POWER SUPPLY BEFORE ANY REPAIRING. 1. R-CONTROL COV. ASSEMBLY Damper thermo. RA sealer A R air guider A Defrost timer R fan thermo. ass’y RA sealer C Nylon band RA sealer B Dial sealer Fan cover R-C box cover R-temp. control knob Figure A-1 5 +1 mm 3 +1 mm Damper thermostat Less than 130 mm (1) Forming sensor of Damper thermo. Stick thermo. cap. sealer Less than 12 mm 25 + 2 mm NOTE Minimum bending radius is R5mm. There should be no gas leak by reforming of sensor tube. Figure A-2 After forming, fix it to the refrigerator. 13 SJ-59M SJ-69M (2) Sticking of sealers to R air guider A. [Front side] [Back side] RA sealer A OVERLAP 15mm OVERLAP 15mm Dial sealer RA sealer A RA sealer B RA sealer A RA sealer C RA sealer A [Bottom side] RA sealer A RA sealer A Figure A-3 (3) Fixing of Defrost timer, R fan thermo. ass'y cover to R-C box cover. R fan thermo ass’y R-C box cover Nylon band Defrost timer G 10 + 5mm Cut G R fan thermo. ass’y Nylon band Fan cover Figure A-5 Figure A-4 14 SEC. G-G SJ-59M SJ-69M 2. R LAMP BOX ASSEMBLY R fan motor holder B R-fan motor Propeller fan 80 R fan motor holder A Lamp socket (with lead wires for R-fan motor) Fan clamp Lamp 15W Warning label R lamp box Figure A-6 15 SJ-59M SJ-69M (1) Fixing of Lamp and Lamp socket. (1)-1 Screw Lamp 15W into Lamp socket. (1)-2 Fix Lamp socket on R lamp box by tapping screws. (2)-4 Set Fan clamp to Propeller fan 80 and insert it to the shaft of R-fan motor. Tapping screw F Lamp socket Fan clamp ALUMINUM TAPE Lamp 15W Propeller fan 80 2.3 + 0.5mm Shaft R lamp box Figure A-7 Detail of F (1)-3 Insert the terminal of Lamp socket to R-fan motor. Fan clamp Slit of each Fan clamp and Propeller fan should not be at same position. DOUBLE CLAMPING WIRES Slit Lamp socket Figure A-10 (3) Sticking Warning label. Fan motor Figure A-8 Warning label (2) Fixing of R-fan motor and Fan (2)-1 Set R-fan motor holder A to R lamp box by tapping screw. (2)-2 Set R-fan motor to R fan motor holder A by machine screw. (2)-3 Set R fan motor holder B to A. Lamp 15W Figure A-11 R fan motor holder B R fan motor holder A Propeller fan 80 R-fan motor Figure A-9 16 SJ-59M SJ-69M 3. E.V COVER ASSEMBLY U-sealer handle Motor cushion Fan motor Propeller Fan 100 Fan motor holder B E.V cover sealer A Fan clamp Defrost thermo. ass’y L-band C E.V cover Fan motor holder A E.V cover sealer C Lead E.V-cover ass’y E.V cover sealer B Fuse ass’y F-thermostat E.V cover sealer D (2 pieces) Figure A-12 (1) Sticking of Sealers to E.V cover E.V cover sealer B E.V cover sealer A Overlap 10mm(min) Sticking start Sticking start Sticking start (a) E.V cover Sticking start (b) E.V cover sealer D (b) E.V cover sealer D (a) [Front side] [Back side] Figure A-13 17 SJ-59M SJ-69M (2) Fixing of Fan motor and Fan (2)-1 Stick U-sealer handle to Fan motor holder A. Fan motor holder A 7 + 2mm C 0 + 1mm U-sealer handle C U-sealer handle SEC. C-C Figure A-14 (2)-2 Insert the terminals of Lead EV-cover ass'y to R-fan motor. (2)-3 Fix two Motor cushions to R-fan motor, and set it at Fan motor holder A and B. Then fix with Tapping screw. Fan motor holder B Motor cushion Fan motor holder A Tapping screw Fan motor Lead EV-cover ass’y RED BROWN Figure A-15 (2)-4 Set Fan clamp to Propeller fan 100 and insert it to the shaft of Fan motor. Fan clamp D Fan clamp Slit Propeller fan 100 Slit of each Fan clamp and Propeller fan should not be at same position. 4 + 0.5mm Shaft Detail of D Figure A-16 18 SJ-59M SJ-69M (3) Setting of Fan motor ass'y , Defrost thermo. ass'y and Fuse ass'y Tapping screw E.V cover E.V cover sealer C L-band C E Lead E.Vcover ass’y Tapping screw more than 3.5mm [FRONT SIDE] Aluminum tape Set metal side below Aluminum tape F Take out lead wire from square hole to front, and seal with E.V cover sealer C. F Fuse ass’y Defrost thermo. ass’y E.V cover ATTENTION Fuse ass’y cut 10 + 5mm more than 3.5mm Defrost thermo. ass’y E L-band C Not come out of claw Turn up is lead wire Sec. E-E Sec. F-F Figure A-17 (4) Inserting of pins Fan motor 1 , 2 F-thermostat 3 (RED, inserted) WIRE COLOR FOR FAN MOTOR 100-110V : WHITE 127V : YELLOW 220-240V : BLUE F-thermostat 4 (BROWN, inserted) Defrost thermo. 5 (PINK) 1 2 3 4 5 6 7 8 9 Fan motor 9 Fuse 8 (WHITE) Defrost thermo. 6 (BLUE) Fuse 7 (BLACK) Note Pins should be inserted surely, and check by pulling it. Figure A-18 After inserting, fix with vinyl tape. Vinyl tape 60 mm Figure A-19 19 SJ-59M SJ-69M (5) Setting of F-thermostat 20mm (5)-1 Form capillary tube of F-thermostat. R10mm 230mm R10mm Note • Bending radius of capillary tube should be from R5mm to R10mm. 13mm 42mm 20mm Figure A-20 (5)-2 Insert terminal of Lead EV-cover ass'y. RED (front side) BROWN (back side) Figure A-21 (5)-3 Set to E.V cover. F SEC. F-F F Figure A-22 20 SJ-59M SJ-69M COOLING UNIT Mark: Refrigerant flow Mark: Brazing portion Hot pipe L (Side condenser) Hot pipe (DP-condenser) Hot pipe R (Side condenser) Back condenser Evaporator Suction pipe Sub. condenser Compressor Capillary tube Dryer Figure C-1. Cooling unit 21 SJ-59M SJ-69M Dryer Capillary tube Charge pipe Hot pipe Evaporator Charge pipe Compressor Suction pipe S.P. connector Sub. condenser Back condenser Figure C-2. Location Suction pipe to S.P connector Sub. condenser to hot pipe Suction pipe to Compressor’s suction tube Pinch Point Charge pipe to Dryer Pinch point Hot pipe to Dryer Dryer to Capillary tube Charge pipe to Compressor’s process tube Compressor’s discharge pipe to Sub. condenser Figure C-3. Location 22 SJ-59M SJ-69M REPLACEMENT PARTS LIST(SJ-59M/69M-SL1/WH1) REF. NO. PART NO. DESCRIPTION Q'TY CODE SJ-59M -SL1 SJ-59M -WH1 SJ-69M -SL1 SJ-69M -WH1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AX AL AW AW AM AY AP AL AP AS AN AL AK AY AH AG AV AH AN AP AC 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 2 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 2 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 2 1 1 2 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 2 1 1 2 1 1 1 1 1 1 1 2 1 1 AC AQ AE AL AQ AP AD AC AD AE AE AE AS AD AF AE AC AC AC AE AD AF AS AT AE AF AE AC AC AE AC AA AB AA AG AC AC AM AF AM AF AE AN AG AG AE AC AC AC AH ELECTRIC PARTS 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-17 1-20 1-21 1-22 1-25 1-27 1-28 1-29 1-30 1-34 RTHM-A097CBEZ RSTT-A137CBE0 QSWTDA025CBE0 PDMP-A052CBEZ FTHM-A038CBKZ RMOTRA071CBZZ QSOCAA094CBZZ RLMP-A020CBE0 QACC-A134CBE0 QSW-PA090CBZA RHOG-A150CBEZ FFS-TA055CBKZ FW-VZA152CBZZ FHETBA171CBEZ FCNW-A744CBKZ LHLD-A465CBE0 RMOTRA060CBEZ RLMP-A030CBEZ QSOCAA072CBEZ FTHM-A030CBKZ QCNW-A968CBZZ F-thermostat Starting relay Defrost timer Damper thermo Defrost thermo.ass'y Fan motor Lamp socket Lamp Source cord Door switch Protector Fuse ass'y Lead ev-cover ass'y Def.heater ass'y Relay cord s ass'y Cord clip Fan motor Lamp15w Lamp socket R fan thermo ass'y Earth wire MECHANICAL PARTS 2-2 2-7 2-7-1 2-7-2 2-8 2-8-2 2-10 2-11 2-12 2-13 2-14 2-15 2-16 2-17 2-19 2-20 2-21 2-22 2-23 2-24 2-25 2-26 2-27 2-28 2-29 2-29 2-30 2-31 2-32 2-33 2-34 2-35 2-36 2-36 2-38 2-41 2-49 2-50 2-51 2-52 2-53 2-54 2-55 2-55 2-56 2-56 2-57 2-57 2-59 2-63 JKNB-A036CBFC FLEGPA077CBKZ FAJS-A013CBK0 LHLD-A533CBPZ FLEGPA078CBKZ LHLD-A534CBPZ PSPAVA083CBEA PSPAVA085CBEA PSPAVA075CBEA DHNG-A437CBMZ DHNG-A442CBMZ DHNG-A438CBMZ GCOV-A191CBFZ LCRA-A010CBE0 LHLD-A389CBF0 NFANPA020CBFA PSEL-B845CBEZ PSEL-B846CBEZ PSEL-A415CBE0 LPLTMA653CBPZ PCOV-A253CBFB PCOV-A254CBFB GCOVPA130CBRB HGRL-A184CBRB GCOV-A228CBFA GCOV-A228CBFF PCOV-A255CBFC JKNB-A033CBFC HGRL-A215CBFA HGRL-A216CBRA PFIL-A047CBEZ PSEL-C081CBEZ PCAP-A006CBFW PCAP-A077CBFA PGID-A156CBFZ PSEL-B848CBEZ LSTPPA108CBFA NFANPA019CBFA PBOX-A121CBFA PBOX-A122CBFA LHLD-A536CBFA LHLD-A537CBFA HGRL-A181CBFA HGRL-A188CBFA PFPFPB233CBFZ PFPFPB248CBFZ PSEL-B843CBEZ PSEL-B861CBEZ PCOV-A264CBEZ LHLD-A484CBFA F-temp. control knob Leg holder l ass'y Adjustable leg ass'y Leg holder l Leg holder r ass'y Leg holder r Upper hinge spacer Bottom hinge spacer Center hinge spacer Upper hinge ass'y Bottom hinge Center hinge r ass'y E.v cover Fan clamp Motor cushion Propeller fan 100 E.v cover sealer a E.v cover sealer b E.v cover sealer c Terminal cover F lamp cover R lamp cover R-cbox cover Fan louver Upper hinge cover Upper hinge cover Fan cover R-temp.control knob R deod.louver F deod.louver Deodorizer A-sealer ag4 Screw cover Screw cover R air guider a A-sealer thermo.cap Chilled stopper Propeller fan 80 F lamp box R lamp box R fan motor holder a R fan motor holder b Multi louver l Multi louver s R-louver insu. l R-louver insu. s A-sealer r-louver A-sealer r-louver F lamp box cover Fan motor holder b 23 SJ-59M SJ-69M REF. NO. PART NO. DESCRIPTION 2-64 2-65 2-66 2-67 2-69 2-71 2-72 2-73 2-77 2-78 2-79 2-80 2-81 2-83 2-87 2-90 2-93 2-95 2-96 2-97 2-105 2-106 LHLD-A485CBFA PSEL-B209CBE0 PSHEMA132CBP0 LPLTMA570CBWZ PSEL-B847CBEZ PSEL-A552CBE0 PSEL-B841CBEZ PSEL-B842CBEZ LHLD-A359CBFA LPLTMA399CBP0 LBND-A019CBE0 PBOX-A138CBFA PPIPPA097CBEZ PSEL-B849CBEZ LBND-A018CBE0 HGRL-A179CBFA PCAP-A068CBFA NROL-A027CBEZ LHLD-A535CBFA LPIN-A178CB1Z PSEL-B896CBEZ PSEL-B897CBEZ Fan motor holder a U-sealer handle Heater cover al Drain support al E.v cover sealer d Dial sealer Ra sealer a Ra sealer b T-box holder Dryer support Nylon band Terminal box Drain pipe s Ra sealer c Fastening band a F shower duct C sliding cap a V roller Shaft holder Shaft A-sealer fs-a A-sealer fs-b 3-5 3-5 3-5-1 3-5-2 3-5-3 3-6 3-7 3-8 3-9 3-10 3-11 3-11 3-12 3-12 3-15 3-15 3-15 3-15 3-15-1 3-15-2 3-15-3 3-17 3-17 3-18 3-19 3-20 3-21 3-22 3-22 3-23 3-23 3-25 3-25 3-26 FDORFB589CBKZ FDORFB605CBKZ LSTPMA008CBM0 LSTPPA125CBFA NBRGPA033CBFA FPACGA309CBKZ HDECQA425CBMA JHNDPA170CBTA LPLTPA312CBPZ LPLTPA313CBPZ LPLTPA314CBFA LPLTPA314CBFF LPLTPA315CBFA LPLTPA315CBFF FDORRB376CBKZ FDORRB382CBKZ FDORRB389CBKZ FDORRB404CBKZ LSTP-A058CBM0 LSTPPA084CBFA NBRGPA022CBFA FPACGA310CBKZ FPACGA315CBKZ HDECQA426CBMA JHNDPA171CBTA LPLTPA316CBPZ LPLTPA317CBPZ LPLTPA318CBFA LPLTPA318CBFF LPLTPA319CBFA LPLTPA319CBFF HBDGDA946CBEA HBDGDA946CBEC GDAI-A071CBMZ F-door ass'y F-door ass'y F-door stopper r Fd stopper spring Nylon bearing 3f F-door packing Hd cover ft F door handle Hd support ft Hd support fb Hd base ft Hd base ft Hd base fb Hd base fb R-door ass'y R-door ass'y R-door ass'y R-door ass'y R-door stopper r Rd-stopper spring r Nylon bearing 3s R-door packing R-door packing Hd cover rb R door handle Hd support rt Hd support rb Hd base rt Hd base rt Hd base rb Hd base rb Badge Badge Badge base Q'TY CODE SJ-59M -SL1 SJ-59M -WH1 SJ-69M -SL1 SJ-69M -WH1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 3 1 2 2 2 2 1 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 3 1 2 2 2 2 1 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 3 1 2 2 2 2 1 2 1 2 1 1 1 1 2 1 1 1 1 1 1 1 3 1 2 2 2 2 1 2 AH AB AD AE AC AC AC AC AE AD AB AG AE AC AP AM AC AC AC AC AC AC 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 BP BP AD AC AC AX AL AZ AC AC AE AE AE AE BT BU BT BT AF AD AC AY AY AQ BB AC AC AE AE AF AF AN AN AK 4 2 4 3 4 4 2 4 3 4 4 2 4 3 4 4 2 4 3 4 AC AB AH AA AA 2 2 1 2 1 1 1 1 1 2 2 1 2 1 1 1 1 1 2 2 2 2 1 1 1 1 1 2 2 2 2 1 1 1 1 1 AR AN AN AH AS AY AN AG AY DOOR PARTS OTHER PARTS 4-1 4-3 4-10 4-15 4-17 LBND-A023CBE0 LX-VZA003CBE0 QTAN-A013CBE0 LX-BZA018CBE0 LX-WZA003CBE0 L-band c Special screw Solderless term. a Special screw Washer 5-1 5-3 5-4 5-5 5-6 5-9 5-14 5-15 5-16 UPOK-A186CBRA UPOK-A184CBRA UPOK-A185CBRA UTNA-A282CBFA FSRA-A193CBYZ FSRA-A213CBKZ USRA-A252CBFA GGAD-A034CBFA UYOK-A331CBFB Bottle pocket F door pocket R door pocket Egg tray Ice cube maker F shelf ass'y Drain pan V parting plate Vegetable case ATTACHMENT PARTS 24 SJ-59M SJ-69M REF. NO. 5-17 5-18 5-19 5-24 5-24-1 5-24-2 5-24-3 5-24-4 5-25 5-25-1 5-25-2 5-25-3 5-26 5-26 5-28 5-29 5-31 5-32 5-33 5-34 5-35 5-36 5-37 PART NO. UYOK-A328CBFB UYOK-A329CBFB GDORPA074CBRA FTNA-A366CBKZ FWAKPA019CBKZ UTNA-A299CBEZ UWAKPA008CBFA UWAKPA009CBFA FTNA-A367CBKZ FWAKPA020CBKZ UTNA-A300CBEZ UWAKPA011CBFA HGRL-A218CBFA HGRL-A218CBFF PCAP-A069CBFA PCAP-A070CBFA LRALPA132CBFB LRALPA133CBFB LRALPA134CBFA PCUP-A009CBFB UPOKPA251CBFB PCOV-A259CBFB UPOK-A187CBRA DESCRIPTION Q'TY CODE SJ-59M -SL1 SJ-59M -WH1 SJ-69M -SL1 SJ-69M -WH1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 3 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 3 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 2 1 1 AL AW AN BD AR AX AM AM BD AR AX AM AN AN AC AC AG AG AF AF AF AK AN 1 4 1 1 1 1 1 4 1 1 1 2 2 1 1 1 2 1 1 1 4 1 1 1 1 1 4 1 1 1 2 2 1 1 1 2 1 1 1 4 1 1 1 1 1 4 1 1 1 2 2 1 1 1 2 1 1 1 4 1 1 1 1 1 4 1 1 1 2 2 1 1 1 2 1 1 BX AH AP AF AF AW AX AE AG AH AH AH AD AF AF AH AC AG AG 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AE AC BB BB AY AP AC AD Ice storage box Chilled case Chilled door R glass shelf ass'y G guard r ass'y Glass shelf G guard r cover f G guard r cover b V glass shelf ass'y G guard v ass'y Glass shelf G guard v cover Ventilating grille Ventilating grille V sliding cap l V sliding cap r Ice tray holder l Ice tray holder r Ice tray holder b Water cup Tube stand Case cover Utility case pocket CYCLE PARTS 6-1 6-2 6-3 6-3-1 6-3-2 6-4 6-5 6-9 6-11 6-14 6-15 6-16 6-18 6-19 6-20 6-21 6-27 6-30 6-31 PCMPLA201CBEZ PSPAGA054CBEZ FCONSA076CBKZ PCOV-A256CBFA PCOV-A257CBFA FFRM-A113CBKZ FDRY-A006CBK0 PSPAFA047CBEZ PPIPCA356CBEZ PGUM-A004CBF0 PGUM-A002CBF0 PGUM-A003CBF0 PPIPCA252CBE0 PPIPCA424CBZZ PPIPCA427CBEZ PCOVPA271CBEZ PSEL-B899CBEZ PKYU-A098CBE0 PKYU-A035CBE0 Compressor Rubber grommet Sub. condenser ass'y Pipe protector l Pipe protector r Base frame ass'y Dryer ass'y Sleeve S.p connector Absorbent rubber a Absorbent rubber b Absorbent rubber b Charge pipe Oil cooler pipe a Backcon connector Terminal cover S-sealer Compressor butyl Sp-butyl h 90-1 90-2 90-3 90-3 90-6 90-7 90-8 90-21 TINS-A598CBRZ TLAB-A733CBR0 SPAKCJ301YDZZ SPAKCJ313YDZZ CPADBA765YDKZ CPADBA822YDKZ TLAB-A894CBRZ TLAB-A939CBRZ Operation manual Warning label Packing case 68m Packing case 58m Bottom pad ass'y Top pad ass'y Warning label Caution label rof MISCELLANEOUS HOW TO ORDER REPLACEMENT PARTS To have your order filled promptly and correctly, please furnish the following information. 1. MODEL NUMBER 3. PART NO. 2. REF. NO. 4. DESCRIPTION 25 SJ-59M SJ-69M 1 2 3 4 5 6 DOOR PARTS A A 3-6 3-5 3-11 3-5-3 3-7 B B 5-34 5-3 3-9 3-8 3-12 C C 3-26 3-25 3-10 3-5-1 3-5-2 3-15 3-22 D D 3-15-3 3-19 3-20 5-36 E E 5-37 5-5 3-23 3-21 5-4 F F 5-35 3-18 3-17 5-1 G G 3-15-1 3-15-2 SJ-59M SJ-69M H 1 2 3 4 26 5 6 H SJ-59M SJ-69M 1 2 3 4 5 6 CABINET PARTS A A 5-9 2-29 2-13 B B 5-31 2-10 5-33 2-106 5-6 2-105 2-36 5-17 5-32 C 2-90 2-93 C 5-18 1-10 2-49 2-36 4-3 2-15 2-12 2-97 2-95 2-96 2-93 2-49 2-95 2-96 5-19 D D 2-11 5-14 5-24 2-14 2-7 E 2-7-2 2-7-1 5-24-1 2-8 2-8-2 E 2-7-1 5-26 5-24-2 5-24-3 5-24-4 5-15 5-25 F F 5-28 5-16 5-25-2 5-25-1 5-29 5-25-3 G G SJ-59M SJ-69M H 1 2 3 4 27 5 6 H SJ-59M SJ-69M 1 2 3 4 5 6 CABINET PARTS A A 2-19 1-6 2-63 2-64 2-19 2-21 2-17 1-5 2-16 2-65 4-1 B 1-20 2-20 B 2-22 2-23 1-17 1-1 2-28 1-29 2-30 2-59 2-69 2-81 C C 1-8 2-51 2-25 90-2 2-66 2-34 2-33 1-21 2-2 1-4 4-10 2-72 2-35 2-67 D 2-41 1-3 2-83 1-30 2-79 2-24 2-78 2-34 D 6-18 2-32 6-5 2-73 2-35 2-71 2-77 2-38 2-80 2-30 1-9 1-27 2-27 2-53 2-50 E E 2-54 2-31 1-7 2-17 1-34 1-28 1-22 90-8 6-30 2-52 6-31 6-11 6-14 4-1 4-17 6-1 6-18 1-11 2-87 6-19 6-15 F F 6-9 6-2 2-57 6-20 4-15 2-56 2-26 6-21 6-27 2-55 1-2 1-25 6-16 6-4 6-3-1 2-87 G G 6-3 6-3-2 SJ-59M SJ-69M H 1 58DPU1 / T1 , 68DPU1 / T1 2 3 4 28 5 H 6 2003 SHARP CORP. (09i0.01E) Printed in Japan