Download JS2 ShoreStation PWC JetStation

JS2
ShoreStation PWC JetStation
Assembly Installation & Parts Manual for
Stationary/Floating ShoreStation/Universal Dock Systems
Floating Dock Installation is shown.
(Bumpers shown are optional.)
Midwest Industries, Inc. Ida Grove, IA 51445
800.859.3028
Page 1
www.shorestation.com 0003969
Rev C 03/19/2009
Table of Contents
JetStation Standard Features....................................................................................................... 2
JetStation Specifications............................................................................................................... 2
Installation Recommendations....................................................................................................... 3
HA0075 (JS2 ShoreStation Floating Dock Mooring Hdwe).......................................................... 4-7
HA0076 (JS2 ShoreStation Dock Mooring Hdwe)........................................................................ 8-11
HA0077 (JS2 ShoreStation Dock Additional Mooring Hdwe)....................................................... 12-15
HA0078 (JS2 Bumper Pole Kit)..................................................................................................... 16-17
Installation Instructions (Universal Dock)....................................................................................... 18
Installation Instructions (Connecting Units).................................................................................... 19
Installation Instructions (Recommended Mooring Link Locations)................................................. 20
Installation Instructions (Universal Dock - Fixed or Floating Docks).............................................. 21
Operating Instructions.................................................................................................................... 22
Installation Instructions (Strap Hook Installation)........................................................................... 23
Troubleshooting.............................................................................................................................. 24
Assembly Instructions.................................................................................................................... 25
JS2 Parts........................................................................................................................................ 26
JS2 Kit - Universal Dock................................................................................................................ 27
Parts Lists....................................................................................................................................... 28
Warranty......................................................................................................................................... 29
JetStation PWC Platform
The JetStation PWC Docking Platform lets you protect your craft and still enjoy fast, convenient access to the water. Just drive on to load and roll off to launch. It’s that simple.
Standard Features:
•
•
•
•
•
•
•
•
•
•
Ultra Tough, Polyethylene Construction
Replaceable Keel Guide
Bow Roller
Exclusive In-Line Roller Wheel Design
Exclusive Bow Bumper
Molded-in Tie Down Loops
Front or Side Mount Mooring Hardware
Anti-skid Walk Area
Universal Hull Support
Front or Side Mount Capability
Specifications:
Capacity: 1500 lbs.
Overall Length: 138 in.
Overall Width: 58 in.
Overall Depth: 15 in.
Total Weight: 240 lbs.
Midwest Industries, Inc. Ida Grove, IA 51445
800.859.3028
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Installation Layout Recommendations
For floating dock systems ONLY.
Correct Layout
Correct Layout
JetStations should be installed so all loading forces are directed down the dock system and into the
shore reducing the amount of anchoring required to hold the floating dock in position.
Installation Layouts Not Recommended
Incorrect
Layout
Incorrect
Layout
Midwest Industries, Inc. Ida Grove, IA 51445
800.859.3028
Page 3
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Rev C 03/19/2009
HA0075
JS2 ShoreStation Floating Dock Mooring Hardware
The JS2 ShoreStation Floating Dock Mooring Hardware is used when attaching a JetStation to a ShoreStation floating dock system.
It is designed for attaching one unit only.
The JetStation can be mounted either parallel or perpendicular to the dock system. Multiple installations require using additional complete JS2 ShoreStation Floating Dock Mooring Hardware systems.
Perpendicular Mount
Parallel Mount
↑
12”
12”
↓
Centerline
Diagram A
Midwest Industries, Inc. Ida Grove, IA 51445
800.859.3028
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800.859.3028
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ASSEMBLY INSTRUCTIONS
1.
Diagram LL
Break the bundles and sort all items by size.
7. Locate the four 3/8” x 3 7/8” x 4 5/8” round U-bolts. Insert them
into the holes provided in the end castings as shown in Diagram
LL. Place on 3/8” lock washers and hex nuts to hold them in
place.
8. Place one 3 ½” OD x 40” round aluminum tube through the Ubolts just installed until the top of the tube is just above the casting. Tighten in this position. Place the black plastic cap into the
top of the 3 ½” OD tube.
9. Repeat step 8 on the remaining aluminum tube.
JETSTATION MOUNTING BRACKETS
The JetStation Mooring Guide Brackets and plastic guides can
be installed while the JetStation is on shore.
2.
Locate the following items:
* Two ShoreStation floating dock connector weldment
assemblies.
* Two floating dock bumper assemblies.
* One guide post mounting weldment.
3.
Assemble the above items together by inserting 3/8” x 3”
stainless bolts through the holes provided in one of the dock
bumper mounting plates. Position the dock bumper so two of
the bolts are on the top side and two are on the bottom side of
the guide post mounting weldment.
4.
Align the holes in one of the floating dock connector weldment
brackets with the bolts just installed. Once inserted through
the mating holes, secure with 3/8” lock washers and hex nuts.
DO NOT TIGHTEN UNTIL INSTRUCTED.
5.
Repeat steps 1-4 on the remaining bumper and floating dock
connector weldment.
6.
Locate the center of the guide post mounting weldment as
shown in Diagram A. Position the two floating dock connector
weldments so centerlines are on 24” centers with 12” being
on either side of the centerline just determined. Tighten all the
bolts installed earlier, securing the items in this position.
Midwest Industries, Inc. Ida Grove, IA 51445
Diagram EE
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1. Locate the two JetStation Mooring Guide brackets and the
two molded plastic corner guides.
2. Determine wether the JetStation is going to be mounted parallel with the dock and on what side of the dock you are going to
be installing the JetStation or if it’s going to be installed perpendicular with the dock. This will determine where the mooring
guide brackets will be installed on the JetStation.
3. Once the orientation has been established, place the JetStation
on blocks so the attaching hardware can be installed. Install the
mooring guide brackets on the bottom side of the JetStation in
the orientation as shown in Diagram EE.
4. Locate the two top and bottom plugs along with the 11” stainless
steel bolts that are supplied with the JetStation. Note that the
bottom plugs are the ones with the threaded brass insert in it
while the top plugs have a hole in the plug large enough to insert
the bolt. Orientate the mooring guide brackets and drop them
onto the bottom plugs.
5. Place one of the bottom plugs into the correct molded hole of
the JetStation. Drop the top plug into the mating hole on the top
of the JetStation. Insert the 11” bolt into the center hole. Thread
the bolt into the bottom plug. Tighten. Repeat this process on
the second pair of plugs.
Mooring brackets positioned
for a parallel mount.
6. Orientate one of the molded corner guides mating the holes in it
with the holes in the mooring guide bracket. Insert three-3/8” x
2” hex bolts. Secure with 3/8” lock washers and hex nuts. Tighten. Repeat this process on the second molded corner guide.
7. Assembly of both items is now complete and the JetStation is
now ready for installation.
INSTALLATION INSTRUCTIONS
Install the JetStation to a ShoreStation floating dock using the
following instructions.
1. Place a tether line onto the JetStation before placing it in the
water.
2. Float the JetStation to the location that it is going to be attached to the floating dock.
3. Remove the 3/8” hex bolts, diamond washers, and spacer bushings from both floating dock accessory brackets.
4. Drop the JS2 mooring assembly onto the JetStation so the 3
½” OD aluminum tubes drop into the molded guide rings.
5. Bring the JetStation assembly over beside the dock. Raise
the JS2 mooring assembly up so the dock accessory mounting
brackets slide up into the molded pocket locations molded into
the side of the floating dock. Secure in place by reinstalling the
bushings, diamond washers and hex nuts just removed from the
accessory mounting brackets. Tighten.
NOTE: The spacing between the two accessory mounting brackets
may need to be changed slightly to properly fit the dock spacings.
6. Installation is complete.
Midwest Industries, Inc. Ida Grove, IA 51445
800.859.3028
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HA0076
JS2 ShoreStation Dock Mooring Hardware
Perpendicular Mount
2 - Perpendicular Mount
Parallel Mount
The HA0076 JS2 ShoreStation Dock Mooring Hardware is used when attaching a JetStation to a ShoreStation stationary dock
system.
It is designed for attaching either one JetStation in a parallel position with the dock or one JetStation when mounting the JetStation
perpendicular to the dock. A second JetStation can be mounted perpendicular to the dock by adding a HA0077 JS2 ShoreStation Dock
Additional Mooring Hardware.
Diagram A
Parallel Mount
Perpendicular Mount
Midwest Industries, Inc. Ida Grove, IA 51445
800.859.3028
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Diagram B
Midwest Industries, Inc. Ida Grove, IA 51445
800.859.3028
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Assembly Instructions
1.Locate the bundles and sort all items by
size.
lock washers and hex nuts. Repeat on
the other plate connector. Position the
plate connectors on 57-3/8” centers as
shown in Diagram A. Tighten the nuts by
hand only because they may have to be
repositioned to fit the JetStation.
Diagram AA
2.It is essential that you install the dock
hook plates on the accessory brackets to
make sure they remain attached to the
dock leg frames at all times. See Diagram AA. Install as follows:
Diagram DD
•Place the 1/4” carriage bolt into the
square hole provided in the accessory
bracket. Place on the bushing provided
and then the dock hook plate. Secure
using the ¼” locknut provided. Tighten.
Repeat this on the remaining accessory
bracket.
3.Determine whether you are going to have
a parallel or perpendicular install of the
JetStation. Determine also whether it is
for one or two units. This will determine
how the HA0076 will be assembled.
4.Locate the following items:
•two dock accessory mounting brackets
•two dock accessory plates
•one 5x2 aluminum tube x 132” long
↑
Dock Hook Plate
6.See Diagram A. Slide both assemblies
over the 5x2 aluminum tube so they are
spaced on 95 ¾” centers which is the
same spacing as the leg frames on a
standard dock system. Otherwise they
can also be mounted directly on the dock
leg frames so the spacing is correct to fit
your dock. The remainder of the assembly can also be done in either position.
7.Tighten in this position. This location will
work in all applications. However, you
may want to reposition them to better fit
your dock layout as shown in Diagram
A.
Dock Accessory
Plate
↓
Diagram CC
↓
JETSTATION Mounting Brackets
The JetStation Mooring Guide Brackets
and plastic guides can be installed while the
JetStation is on shore.
Diagram BB
Midwest Industries, Inc. 10.Place the end of the 3 ½” OD x 40”
round aluminum tube without the cross
hole drilled in it through the U-bolts just
installed until the top of the tube is just
above the plate connector. Tighten in
this position. Place the black plastic cap
into the top of the 3 ½” OD tube.
11.Repeat step 10 on the remaining aluminum tube.
Dock Accessory
Bracket
5.Locate the 8- 3/8” x 3” stainless steel
bolts supplied. Mate the holes in the dock
accessory mounting brackets with those
in the dock accessory plates as shown in
Diagram BB. Insert the bolts and secure
in place with 3/8” lock washers and hex
nuts. Place the nuts on only far enough
to secure until the next steps are completed.
9.Locate the four 3/8” x 3 7/8” x 4” round
U-bolts. Insert them into the mating holes
provided in the plate connectors as shown
in Diagram DD. Place on 3/8” lock washers and hex nuts to hold them in place.
8.Locate the two- plate connectors and
four- ½” x 5 9/16” x 3” square U-bolts
shown in Diagram CC. Place two U-bolts
around the 5x2 aluminum tube. Align and
insert the U-bolt legs into the holes in one
of the plate connectors. Secure with ½”
Ida Grove, IA 51445
800.859.3028
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NOTE:
Placing the mooring guide brackets on the
bottom side of the JetStation will allow it to
be used where the dock deck is above the
water level a minimum of 18” and a maximum of 38”. Place the mooring brackets
on the top side of the JetStation when the
deck is more than 38” above the water.
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hex nuts. Tighten. Repeat this process
on the second molded corner guide.
Diagram EE
7. Assembly is now complete and the JetStation is now ready for installation.
Installation Instructions
Install the JetStation to a ShoreStation
stationary dock using the following instructions.
←Corner
Guide
←Mooring
Guide
Bracket
1. Locate the two JetStation Mooring
Guide Brackets and the two molded
plastic corner guides.
See Diagram A.
2. Determine weather the JetStation is
going to be mounted parallel with the
dock and on what side of the dock it will
be installed or whether it is going to be
installed perpendicular with the dock.
This will determine where the mooring
guide brackets will be placed on the JetStation.
3. Once the orientation has been established, place the JetStation on blocks
so the attaching hardware can be installed. Install the mooring guide brackets on the bottom side of the JetStation
in the orientation as shown in Diagram
EE.
1. Place a tether line onto the JetStation
before placing it in the water.
2. Float the JetStation into position.
3. Place the HA0076 assembly onto the
JetStation so the 3 ½” OD aluminum
tubes drop into the molded corner
guides. Reposition the spacing if necessary.
4. Bring the JetStation assembly over
beside the dock. Raise the HA0076
assembly up so the dock accessory
mounting brackets can be connected
to the dock leg frames. Make sure the
dock hook plates are positioned so that
they will positively lock under the accessory brackets on the dock leg frames.
7. Repeat step 7 on the remaining post.
Installing the Leg Extension Locks
8. The leg extension locks are used to
prevent the dock leg extensions from
extending outward during the loading
and unloading process specifically when
the JetStations are mounted in the perpendicular position. The leg locks are
to be used on both leg frames that the
HA0076 is attached to and on both sets
of legs in each frame to prevent the legs
from extending.
Diagram GG
NOTE:
The spacing between the two accessory
mounting brackets my need to be changed
slightly to properly fit the dock leg frame
spacing.
9. Install the leg extension lock as shown
by placing two legs of the bracket around
the leg extension. Note that the one leg
with the two notches in it must be positioned so that they align with the legs
of the extrusion. Position the bracket as
indicated, so the third leg of the bracket
is above the lower leg frame tube. Installation is complete. As the leg extension
begins to extend, the bracket will catch
the leg extension and keep it from extending. The harder the leg extension is
pulled to extend, the tighter the bracket
will grip. To release the bracket raise up
on the outside lower leg of the bracket.
Diagram FF
4. Locate the two top and bottom plugs
along with the 11” stainless steel bolts
that are supplied with the JetStation.
Note that the bottom plugs have the
threaded brass inserts while the top
plugs have a hole large enough to insert
the bolt. Orientate the mooring guide
brackets and drop them onto the bottom
plugs.
↑
Washer
5. Place one of the bottom plugs into the
correct molded hole of the JetStation.
Drop the top plug into the top of the mating hole. Insert the 11” bolt into the center hole in the top plug and thread into
the bottom plug. Tighten. Repeat on the
second pair of plugs.
5. Place the locking washers onto the bottom of the 3 ½” OD tubes to keep the
JetStation from coming loose from the
HA0076 in the event of extreme wave
action or undesirable water fluctuation
changes.
6. Mate the holes of the molded corner
guides with the holes in the mooring
guide bracket. Insert three-3/8” x 2” hex
bolts. Secure with 3/8” lock washers and
6. Once the JetStation is connected to the
dock leg frames and is floating freely
place one of the large washers provided
onto the bottom of the 3 ½” OD post.
Midwest Industries, Inc. Place a spacer bushing onto a 3/8” x
5” hex bolt. Insert the bolt through the
hole provided in the bottom of the 3 ½”
OD tube. Place on a second bushing
and then a 3/8” hex nut. Thread onto the
threads so it don’t spin off.
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10. Installation is complete.
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Rev C 03/19/2009
HA0077
JS2 ShoreStation Dock Additional Mooring Hardware
The HA0077 JS2 ShoreStation Dock Mooring Hardware is used
in conjunction with a HA0076 and allows the attaching of a second
JetStation perpendicular to a ShoreStation stationary dock system.
Assembly Instructions
1. Locate the two-plate connectors and four- ½” x 5 9/16” x 3”
square U-bolts shown in Diagram B. Place two U-bolts around
the 5x2 aluminum tube. Align and insert the U-bolt legs into the
holes in one of the plate connectors. Secure with ½” lock washers and hex nuts. Repeat on the other plate connector.
Bumpers shown are optional only.
Diagram B
”
⅜
57
2. Position the plate connectors on 57 ⅜” centers as shown in Diagram A. Tighten the nuts by hand only because they may have
to be repositioned to fit the JetStation.
s
ter
n
Ce
3. Locate the four 3/8” x 3 7/8” x 4 5/8” round U-bolts. Insert them
into the mating holes provided in the plate connectors as shown
in Diagram B. Place on 3/8” lock washers and hex nuts to hold
them in place.
Perpendicular Mount
Diagram A
Midwest Industries, Inc. Ida Grove, IA 51445
Diagram C
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JetStation Mounting Brackets
The JetStation Mooring Guide Brackets and plastic guides can
be installed while the JetStation is on shore.
NOTE:
Placing the mooring guide brackets on the bottom side of the JetStation will allow it to be used where the dock deck is above the
water level a minimum of 18” and a maximum of 38”. Place the
mooring brackets on the top side of the JetStation when the deck
is more than 38” above the water.
Diagram B
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INSTALLATION INSTRUCTIONS
Second JetStation Installation Instructions
1. Place a tether line onto the JetStation before placing it in the
water.
2. Float the JetStation into position.
3. Place the 3 ½” OD x 40” round aluminum tube down through the
U-bolts so the end with the cross hole drilled in it is towards the
bottom. Align the tube with the mating hole in the guide ring of
the JetStation. Lower until the top of the tube is just above the
plate connector. Tighten in this position. Place the black plastic
cap into the top of the 3 ½” OD tube.
4. Repeat step 3 on the remaining aluminum tube.
1. Locate the two JetStation Mooring
and the two molded plastic corner guides.
Guide
Brackets
5. Check the spacing between the two JetStation to make sure
they can move free of hitting each other. Allow several inches
between the two JetStation for individual movement. Tighten
the U-bolts attaching the plate connectors to the 5x2 tube.
2. The JetStation is going to be mounted parallel with the dock to
match the first unit already installed with the HA0076.
3. Place the JetStation on blocks so the attaching hardware can
be installed. Install the mooring guide brackets on the bottom
side of the JetStation in the orientation as shown.
4. Locate the two top and bottom plugs along with the 11” stainless steel bolts that are supplied with the JetStation. Note that
the bottom plugs have the threaded brass inserts while the top
plugs have a hole large enough to insert the bolt. Orientate the
mooring guide brackets and drop them onto the bottom plugs.
5. Place one of the bottom plugs into the correct molded hole of
the JetStation. Drop the top plug into the top of the mating hole.
Insert the 11” bolt into the center hole in the top plug and thread
into the bottom plug. Tighten. Repeat on the second pair of
plugs.
← 3½” OD Aluminum Tube
Cross hole →
6. Mate the holes of the molded corner guides with the holes in the
mooring guide bracket. Insert three-3/8” x 2” hex bolts. Secure
with 3/8” lock washers and hex nuts. Tighten. Repeat this process on the second molded corner guide.
7. Assembly is now complete and the JetStation is now ready for
installation.
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↑
Washer
6. Place the locking washers onto the bottom of the 3 ½” OD tubes
to keep the JetStation from coming loose from the HA0076 in
the event of extreme wave action or undesirable water fluctuation changes.
7. Once the JetStation is connected to the dock leg frames and is
floating freely place one of the large washers provided onto the
bottom of the 3 ½” OD post. Place a spacer bushing onto a 3/8”
x 5” hex bolt. Insert the bolt through the hole provided in the bottom of the 3 ½” OD tube. Place on a second bushing and then a
3/8” hex nut. Thread onto the threads so it don’t spin off.
8. Repeat step 7 on the remaining post.
9. Installation is complete.
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HA0078
JS2 Bumper Pole Kit
The HA0078 JS2 Bumper Pole Kit is designed to stop the forward
motion of the PWC as it is being loaded on the JetStation. It will
prevent the PWC from coming forward to far and hitting the dock
during the loading operation. It is to be mounted on the centerline
of the JetStation.
It bumper pole can be used to secure the PWC on the JetStation
when not in use.
The bumper pole also serves as a means to maintain your balance
while boarding and disembarking the PWC.
It is meant to be used as an individual unit for each JetStation that
is mounted perpendicular to a stationary dock. It attaches to the
5x2 aluminum tube of the HA0076 ShoreStation Dock Mooring
Hardware.
Installation Instructions
1. Locate the bumper. Remove the hardware bag and sort all items
by size.
2. Place the U-bolts around the 5x2 aluminum tube close to the
centerline of the JetStation. Align the U-bolt legs with the holes
in the bumper mounting plate.
3. Insert the legs into the mounting plate and secure with lock
washers and hex nuts.
4. Center the bumper on the JetStation and tighten in position.
5. Assembly is complete.
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Installation Instructions
Universal Dock
Step
1.1
Alt
Procedure
Fit the Bow Roller [2] into the 2 Roller Mount Blocks [3] and slide in place on JS2
Assy. This requires no bolts.
1.2
Alt
Holding the Bottom Plug [5] into the HP2 Assy as shown, run the SS Connecting Bolt
[6] and SS Flat Washer through the Top Plug [4] and Mooring Link-Universal [9] and
thread into Bottom Plug. Tighten bolt until top and bottom plugs are in contact with
main body. Install 1/2’’ S.S. Lock Nut [13] and S.S. Flat Washer to end of bolt to
further secure bottom plug. [5] NOTE: DO NOT USE AN IMPACT WRENCH
FOR FINAL TIGHTENING. FEEL THE BOTTOM PLUG AND VERIFY IT
IS IN CONTACT WITH THE JS2 BODY. OVERTIGHTENING CAN CAUSE
INSERT TO PULL OUT OF BOTTOM PLUG. (TIGHTEN TO 15-20 FT/LBS)
JS2
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Installation Instructions
Connecting Units
Step
Procedure
3.3
Tighten the plugs on the side that is left unattached to the point that the bottom of
the plugs are flush with the bottom of the Connecting Links. This ensures that the
plugs will not rotate and, therefore, will be properly aligned with the feature on the
JS2 body. A spacer that is 2 1/2” tall will help ensure that the plugs stay in position. A 4” PVC Pipe cut 2 1/2” long and then cut in half lengthwise is found to be
the best spacer.
When Plugs are in position slide the two units together (try to keep approximately
the same weight on both units for best alignment). When units are pushed together the top plug is pulled up to lock the bottom plug in position. The Top Plug
can then be tightened (It is important to keep pulling the top plug up while
tightening to keep the bottom plug engaged).
Now that units are connected the Plugs may be assembled at the front location to
finish the attachment (Refer to Connecting Units Chart to find out where mooring
links attach).
3.4
3.5
2 1/2’’ Spacer
Midwest Industries, Inc. Ida Grove, IA 51445
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Installation Instructions
Recommended Mooring Link Locations
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Installation Instructions
Universal Dock– Fixed or Floating Docks (HA0074)
Step
2.1
Alt
Procedure
Attach the Universal Dock Bracket [13] to the dock as shown (3 different kits are
illustrated). NOTE: IT IS UP TO THE INSTALLER TO DETERMINE IF THE
ATTACHMENT IS STRONG ENOUGH. ADDITIONAL REINFORCEMENT
MAY BE NECESSARY IN ROUGH WATER.
Insert the 4” SCH 80 PVC Pipe [15] through the Universal Dock Bracket [13] and
the Mooring Link-Universal [9]. Bolt together as shown and tighten until the PVC
Pipe is firmly in place.
2.2
Alt
Item #
1
2
3
4
5
6
7
9
10
13
14
15
16
17
Description
JS2 Assy
Bow roller with axle
Roller axle block
Top Plug
Bottom Plug
Connector stainless bolt
Strap Hook
Mooring Link - Fixed Dock
Heavy Duty Dock Brkt (OPTIONAL)
Universal Dock Brkt Fixed/Floating
Reinforcing Back Plate
4" Sch 80 PVC Pipe 48"
Riser Plate (OPTIONAL)
Lagging Plate
Part #
Qty.
1
1
2
2
2
2
1
2
2
2
2
2
2
2
1/2" NUT
HA0074
1/2" LOCK WASHER
1/2" X 1 1/2" BOLT
13
1/2" LO C K W A SH ER
1/2" N UT
3/8" NUT
LAG BOLT
14
17
3/8" X 1 1/2" BOLT
3/8" LOCK WASHER
1/2" X 1 1/2" B O LT
13
16
(OPTIONAL)
(OPTIONAL)
10
1/2" LO C K W ASHER
MUST ANCHOR TOP OF BRACKET
1/2" FLAT W ASHER
1/2" X 1 1/2" BO LT
1/2" NUT
13
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HA0079
HA0074
Operating Instructions
Loading ( WARNING: Only load PWC when JS2 is unoccupied.)
1. Approach JS2 at idle speed only.
2. Position bow of PWC up against Keel Guide.
3. Apply necessary throttle to drive upon the platform until the bow of PWC rests on the
bow bumper of JS2.
4. To secure the PWC, dismount from the watercraft and connect the strap hook through
the front mooring eyelet of PWC.
Launching
1.
2.
3.
4.
Release strap hook from front mooring eyelet of PWC.
Board PWC and shift weight towards rear of watercraft.
Apply a rocking motion to initiate the launch.
If PWC will not launch after rocking motion is applied, exit the PWC and move to the
front of the JS2. Grasp the front of the PWC while lifting up and pushing back at the
same time. After the launch is initiated, board the PWC and apply rocking motion.
Midwest Industries, Inc. Ida Grove, IA 51445
800.859.3028
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Installation Instructions
Strap Hook Installation
Midwest Industries, Inc. Step
Procedure
4.1
The loop on the strap hook is fit through the front tie down and then the hook is
fed through the loop as shown.
Ida Grove, IA 51445
800.859.3028
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Rev C 03/19/2009
Trouble Shooting
CONDITION:
CAUSE:
CORRECTION:
CONDITION:
CAUSE:
CORRECTION:
Midwest Industries, Inc. I can’t get my PWC to stay on the JS2 when I pull onto the platform
A.) You are coming in too fast
B.) The PWC’s weight is too far to the rear of the craft.
A.) Try to just touch the bow of your PWC to the front of the unit and gently throttle on.
When a PWC rides up on the bow bumper it slides back down and that momentum can take
the craft off of the lift.
B.) Take out the front set (end that supports bow) of in-line wheels to increase friction. This
can be especially necessary when supporting a large heavy PWC like the Sea-Doo GTX
Supercharged 4-Tech. If this does not help try taking off another set of wheels.
I can't get my PWC off of the JS2.
There is too much friction between the PWC hull and the JS2.
A.) Re-install all the rollers if any have been removed prior.
B.) There is a set of spacer washers supplied with the JS2. Installing them between the JS2 and
the roller axles will raise the machine giving more clearance.
Install by removing the screws securing the roller axles in place. Place the spacer washers over
the screws between the axle and the JS2. Re-stall.
Ida Grove, IA 51445
800.859.3028
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Rev C 03/19/2009
Assembly Instructions
Notes:
Steps 1.1-1.3 are already done on purchased unit.
Step
1.1
Procedure
Insert the Bow Bumper [3] into the Main Body [1] by inserting the barbed feature on
the bottom side of the Bow Bumper [3] into the hole on the Main Body [1] and pushing down until it is firmly seated.
1.2
Slide the In Line Axle [4] through the In Line Wheel [5] with an Axle Spacer [6]
placed on each side of the wheel.
Screw down the In Line Axle [4] assembly into the Main Body [1] placing 1 Axle
Shim [8] at each screw location, then securing with #14 Screw w/hi-lo threads [7].
DO NOT OVERTIGHTEN
1.3
Midwest Industries, Inc. Ida Grove, IA 51445
800.859.3028
Page 25
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Rev C 03/19/2009
KIT BOX - JS2 - COMMON BOX (3510385)
Midwest Industries, Inc. Ida Grove, IA 51445
800.859.3028
Page 26
www.shorestation.com 0003969
Rev C 03/19/2009
KIT BAG - JS2 - UNIVERSAL DOCK (HA0074)
Midwest Industries, Inc. Ida Grove, IA 51445
800.859.3028
Page 27
www.shorestation.com 0003969
Rev C 03/19/2009
Parts List
Parts Box - Common JS2 (3510385)
Part #
Qty.
Moor'g Hdwe Box - JS2 Univers Dock (HA0074)
Part #
Qty.
Bow roller with axle
1
Connecting link - Fixed Dock
2
Roller axle block
2
Bolt - Hex Head - 1/2" x 3 1/2"
4
Connector plug top
2
Bolt - Hex Head - 1/2" x 1 1/2"
4
Connector plug bottom
2
Nut - Hex - 1/2"-13 Galv
8
Washer - 1/2" - FW - SS
4
Washer - FW -1/2" Galv
4
Connector stainless bolt
2
Washer - LW - 1/2" Galv
8
Strap Hook
1
Reinforcing Back Plate
HP2- Axle Shim
32
Parts List
1/2" S. S. Nylock Nut
2
Mooring Pipe
2
Dock Bracket - Fixed
2
Installation Manual
0003969
1
Shim Placement Illustration
2009550
1
3510384
JS2 PWC JetStation
JS2 - Main Body
JS2 - Bow Bumper
Part #
JS2 Universal Connection Hwde (HA0079)
Qty.
1
1
2
Connector plug bottom
2
8
JS2 - Axle Spacer
8
Connecting Link
16
Parts List
Ida Grove, IA 51445
Qty.
Connector plug top
JS2 - In-line Wheel
800.859.3028
Page 28
Part #
2
2
8
Midwest Industries, Inc. 1
Washer - 1/2" - FW - SS
Connector stainless bolt
JS2 - In-line Axle
Screw - #14 Hi-Lo 1-1/4"
2
2006000
3
2006200
www.shorestation.com 1
0003969
Rev C 03/19/2009
JetStation (JS2) Warranty
(1) What Is Covered By This Warranty. ShoreStation warrants, to the original purchaser only, that the JS2 that is the subject of this sale
(a) conforms to ShoreStation’s published specifications, and (b) is free from defects in material or workmanship. The duration of this
limited warranty is 36 months (12 months for commercial use) from date of original consumer purchase on the roto-molded Polyethylene Shell, Roller, Wheels, Keel Guide, Bow Bumper and Mooring Components sold as original equipment with the JS2. Said outer
shell is warranted against cracking, peeling, sloughing and deterioration with normal use, including normal exposure to sunlight or
other ultraviolet rays. If the consumer discovers within this period a failure of the JS2 to conform to specifications or a defect in material or workmanship, it must promptly notify ShoreStation in writing with a copy of original sales invoice for the product. In no event
shall such notification be received by ShoreStation later than 37 months (13 months for commercial use) from the date of purchase.
Within a reasonable time after such notification, ShoreStation will correct any failure of the JS2 to conform to specifications or any
defect in material or workmanship, with either new or used replacement parts. Such repair, including both parts and labor, is at ShoreStation’s expense. All polystyrene products are subject to deterioration after exposure to petroleum products, including gasoline,
which exposure should be avoided. All warranty service will be performed at service centers designated by ShoreStation with Buyer
to furnish transportation of JS2 to and from the designated centers. If ShoreStation is unable to repair the JS2 in the first 36 months
(12 months for commercial use) of this warranty to conform to the warranty after a reasonable number of attempts, ShoreStation
will provide, at its option, one of the following: (a) a replacement JS2, or (b) full refund of the purchase price. These remedies are the
purchaser’s exclusive remedies for breach of warranty.
(2) What Is Not Covered By This Warranty. ShoreStation does not warrant (a) any product, components or parts not sold as original
equipment by ShoreStation, (b) defects caused by failure to provide a suitable installation environment for the JS2, (c) damage
caused by use of the JS2 for purposes other than those for which it was designed, (d) damage caused by disasters such as fire, flood,
wind, and lightning, (e) damage caused by unauthorized attachments or modification, (f) damage during shipment, or (g) any other
abuse or misuse by the purchaser.
(3) Warranty of Title, Patents, and Copyrights. In addition to the warranties set forth in the previous paragraphs, ShoreStation warrants
that it has good title to the JS2 free of any encumbrance, and that the JS2 shall be delivered free from the rightful claim of any third
person for infringement of patent or copyright. ShoreStation will defend the purchaser against any claim of infringement and will pay
resulting costs, damages, and attorney fees finally awarded, provided that (a) the purchaser promptly notifies ShoreStation in writing of any claim, and (b) ShoreStation has sole control of the defense and all related settlement negotiations. If a claim arises, the
purchaser will allow ShoreStation, at ShoreStation’s option and expense, to procure the right for the purchaser to continue using
the JS2, to replace or modify it so that it becomes non-infringing, or to grant the purchaser a refund of the purchase price in exchange
for return of the infringing JS2.
(4) Disclaimer of Warranty. THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
(5) Limitation of Remedies. In no case shall ShoreStation be liable for any special, incidental, or consequential damages based upon
breach of warranty, breach of contract, negligence, strict tort, or any other legal theory. Such damages include, but are not limited to,
loss of profits, loss of savings or revenue, loss of use of the JS2 or any associated equipment, cost of capital, cost of any substitute
equipment, facilities or services, downtime, the claims of third parties including customers, and injury to property. This limitation does
not apply to damages caused by breach of the warranty of title and against infringement under paragraph (3), nor to claims for personal injury. Some states do not allow limits on warranties, or on remedies for breach in certain transactions. In such states, the limits
in this paragraph and in paragraph (4) may not apply.
(6) Time Limit for Bringing Suit. Any action for breach of JS2 protective shell warranty must be commenced within 39 months (15 months
for commercial use) following delivery of the unit.
(7) No Other Warranties. Unless modified in a writing signed by both parties, this agreement is understood to be the complete and exclusive agreement between the parties, superseding all prior agreements, oral or written, and all other communications between the
parties relating to the subject matter of this agreement. No employee of ShoreStation or any other party is authorized to make any
warranty in addition to those made in this agreement.
(8) Allocation of Risks. This agreement allocates the risks of product failure between ShoreStation and the purchaser. This allocation is
recognized by both parties and is reflected in the price of the goods. The purchaser acknowledges that it has read this agreement,
understands it, and is bound by its terms.
(9) Venue & Jurisdiction. Consumer agrees that any action or breach of this warranty shall be brought only in the court of Ida County,
in Iowa, or the Federal Court of the Northern District of Iowa no matter where consumer has residence or purchased or used this
product.
Midwest Industries, Inc. Ida Grove, IA 51445
800.859.3028
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Midwest Industries, Inc. Ida Grove, IA 51445
800.859.3028
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