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ORDER NO. RRV3364 CDJ-800MK2 COMPACT DISC PLAYER CDJ-800MK2 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). Model Type Power Requirement CDJ-800MK2 KUCXJ AC 120 V CDJ-800MK2 WYXJ5 AC 220 – 240 V CDJ-800MK2 RLFXJ AC 110-120 V / 220-240 V Remarks For details, refer to "Important symbols for good services" . PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2006 T-ZZR JUNE 2006 printed in Japan 1 2 3 4 SAFETY INFORMATION A This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to causecancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65 B NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or parts must be of identical designation. (slow operating fuse) on PCB indicate that replacement REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou les pièces de remplacement doivent avoir la même désignation. C (fusible de type lent) sur CCI indiquent que (FOR USA MODEL ONLY) 1. SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and ser vice technician. ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER. LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (waterpipe , conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA. D Reading should Leakage not be above current 0.5mA tester Device under test E Test all exposed metal surfaces Also test with plug reversed (Using AC adapter plug as required) Earth ground 2. PRODUCT SAFETY NOTICE Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER. AC Leakage Test F 2 CDJ-800MK2 1 2 3 4 5 6 7 IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS S H O U L D B E D O N E B Y A S P E C I A L LY INSTRUCTED PERSON. 8 A LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER: 5 mW WAVELENGTH: 780 – 785 nm WARNING ! The AEL(accessible emission level) of the laser power output is less then CLASS 1 but the laser component is capable of emitting radiation exceeding the limit for CLASS 1. A specially instructed person should servicing operation of the apparatus. B LABEL CHECK CDJ-800MK2 WYXJ5 and KUCXJ : Types Only for RLFXJ (DRW2308) C (DRW2248) D Additional Laser Caution Bottom Plate 1. Laser Interlock Mechanism The position of the switch (S1901) for detecting loading completion is detected by the system microprocessor, and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side (when the mechanism is not clamped and LPS1 signal is high level.) Thus, the interlock will no longer function if the switch is deliberately set to LPS1 terminal side. ( if LPS1 signal is low level ). In the test mode∗ the interlock mechanism will not function. Laser diode oscillation will continue, if pin 41 of TC94A15FG (IC101) on the MAIN Assy is connected to GND, or else the terminals of Q101 are shorted to each other (fault condition). E 2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam. Printed on the Bottom Plate ∗ : Refer to page 86. F 3 CDJ-800MK2 5 6 7 8 1 2 3 4 [Important Check Points for Good Servicing] In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures. 1. Product safety A Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual. 1 Use specified parts for repair. Use genuine parts. Be sure to use important parts for safety. 2 Do not perform modifications without proper instructions. Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise. 3 Make sure the soldering of repaired locations is properly performed. B When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example) 4 Make sure the screws are tightly fastened. Please be sure that all screws are fastened, and that there are no loose screws. 5 Make sure each connectors are correctly inserted. Please be sure that all connectors are inserted, and that there are no imperfect insertion. 6 Make sure the wiring cables are set to their original state. Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc. C 7 Make sure screws and soldering scraps do not remain inside the product. Please check that neither solder debris nor screws remain inside the product. 8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord. Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one. 9 There should be no spark traces or similar marks on the power plug. When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary. 0 Safe environment should be secured during servicing. D When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely. 2. Adjustments To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual. 3. Lubricants, Glues, and Replacement parts Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied. E 4. Cleaning For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances. 5. Shipping mode and Shipping screws To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual. F 4 CDJ-800MK2 1 2 3 4 5 6 7 8 CONTENTS SAFETY INFORMATION......................................................................................................................................2 1. SPECIFICATIONS .............................................................................................................................................6 2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................8 2.1 PACKING ....................................................................................................................................................8 2.2 EXTERIOR SECTION ..............................................................................................................................10 2.3 CONTROL PANEL SECTION...................................................................................................................12 2.4 SLOT-IN MECHANISM SECTION ............................................................................................................14 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................16 3.1 BLOCK DIAGRAM....................................................................................................................................16 3.2 BLOCK DIAGRAM (2) ..............................................................................................................................18 3.3 BLOCK DIAGRAM (Power).......................................................................................................................20 3.4 OVERALL WIRING DIAGRAM .................................................................................................................22 3.5 MAIN (1/3) and RLYB ASSYS ..................................................................................................................24 3.6 MAIN ASSY(2/3).......................................................................................................................................26 3.7 MAIN ASSY(3/3).......................................................................................................................................30 3.8 AC IN, TRNS, SECB and REGB ASSYS..................................................................................................32 3.9 DFLB, JACK and KSWB ASSYS ..............................................................................................................34 3.10 JFLB, SLDB, SLMB and JOGB ASSYS .................................................................................................36 3.11 WAVEFORMS.........................................................................................................................................38 3.12 VOLTAGES..............................................................................................................................................45 4. PCB CONNECTION DIAGRAM ......................................................................................................................49 4.1 MAIN ASSY ..............................................................................................................................................50 4.2 RLYB ASSY ..............................................................................................................................................54 4.3 SECB ASSY .............................................................................................................................................56 4.4 TRNS ASSY..............................................................................................................................................60 4.5 AC IN ASSYS ...........................................................................................................................................62 4.6 DFLB ASSY ..............................................................................................................................................64 4.7 REGB and JACK ASSYS..........................................................................................................................68 4.8 KSWB ASSY.............................................................................................................................................70 4.9 JFLB ASSY...............................................................................................................................................72 4.10 SLDB ASSY............................................................................................................................................76 4.11 SLMB and JOGB ASSYS .......................................................................................................................78 5. PCB PARTS LIST ............................................................................................................................................80 6. ADJUSTMENT ................................................................................................................................................85 7. GENERAL INFORMATION .............................................................................................................................86 7.1 DIAGNOSIS..............................................................................................................................................86 7.1.1 SERVICE MODE ................................................................................................................................86 7.1.2 RESET and CLOCK MAP ..................................................................................................................92 7.1.3 TROBLE SHOOTING .........................................................................................................................94 7.1.4 POWER ON SEQUENCE ................................................................................................................105 7.1.5 DISASSEMBLY ................................................................................................................................106 7.2 PARTS ....................................................................................................................................................114 7.2.1 IC......................................................................................................................................................114 8. PANEL FACILITIES .......................................................................................................................................140 A B C D E F 5 CDJ-800MK2 5 6 7 8 1 2 3 4 1. SPECIFICATIONS Specifications A B • KUCXJ type 1. General • RLFXJ type 1. General System..............................Compact disc digital audio system Power requirements.....................................AC 120 V, 60 Hz Power consumption.......................................................20 W Operating temperature.......... +5˚C to +35˚C (+41˚F to +95˚F) Operating humidity...............................................5 % to 85 % (There should be no condensation of moisture.) Weight..............................................................4.0 kg (8.8 lb) Dimensions..................... 305 (W) × 344.1 (D) × 106.5 (H)mm 12 (W) × 13 –9/16 (D) × 4 – 1/4 (H) in System........................... Compact disc digital audio system Power requirements .... AC 110-120 V/220-240 V, 50/60 Hz Power consumption ..................................................... 22 W For Taiwan: 21 W Operating temperature ..................................+5°C to +35°C Operating humidity ........................................... 5 % to 85 % (There should be no condensation of moisture.) Weight ........................................................................4.0 kg Dimensions .................. 305 (W) x 344.1 (D) x 106.5 (H) mm 2. Audio section 2. Audio section Frequency response........................................4 Hz to 20 kHz Signal-to-noise ratio.......................... 115 dB or more (JEITA) Distortion.................................................... .0.006 % (JEITA) 3. Accessories 3. Accessories C • Operating instructions........................................................1 • Power cord........................................................................ 1 • Audio cable....................................................................... 1 • Control cable..................................................................... 1 • Forced eject pin (housed in a groove in the bottom panel)... 1 • Limited warranty................................................................ 1 NOTE: Specifications and design are subject to possible modification with-out notice. • Operating instructions ..................................................... • Power cord ...................................................................... • Audio cable ..................................................................... • Control cable ................................................................... • Forced eject pin (housed in a groove in the bottom panel)... System.......................... Compact disc digital audio system Power requirements .................... AC 220-240 V, 50/60 Hz Power consumption ..................................................... 22 W Operating temperature .................................. +5°C to +35°C Operating humidity ............................................ 5 % to 85 % (There should be no condensation of moisture.) Weight ....................................................................... 4.0 kg Dimensions ..................305 (W) x 344.1 (D) x 106.5 (H) mm NOTE: Specifications and design are subject to possible modification with-out notice. • You can find the voltage selector switch on the bottom plate of the unit. The factory setting for the voltage selector is 220 – 240 V. Please set it to the correct voltage for your country or region. • For Taiwan, please set to 110 – 120 V before using. Before changing the voltage, disconnect the AC power cord. Use a medium size screwdriver to change the voltage selector switch. 220-240V 2. Audio section Frequency response...................................... 4 Hz to 20 kHz Signal-to-noise ratio ....................... 115 dB or more (JEITA) Distortion ................................................... 0.006 % (JEITA) 110-120V E 3. Accessories • Operating instructions ..................................................... • Power cord ...................................................................... • Audio cable ..................................................................... • Control cable ................................................................... • Forced eject pin (housed in a groove in the bottom panel)... 1 1 1 1 1 NOTE: Specifications and design are subject to possible modification with-out notice. F 6 CDJ-800MK2 1 2 1 1 1 1 1 Voltage selector (RLFXJ type only) • WYXJ5 type 1. General D Frequency response...................................... 4 Hz to 20 kHz Signal-to-noise ratio ....................... 115 dB or more (JEITA) Distortion ................................................... 0.006 % (JEITA) 3 4 5 6 7 8 A Accessories Power Cord (ADG7021 : KUCXJ) (ADG7097 : RLFXJ) Audio Cable (VDE1064) L=1.5m Forced Fject Pin (housed in a groove in the bottom panel) (DEX1008) B (ADG1154 : WYXJ,RLFXJ) Control Cord (XDE3063) L=1 m C D E F 7 CDJ-800MK2 5 6 7 8 1 2 3 4 2. EXPLODED VIEWS AND PARTS LIST NOTES: A Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 2.1 PACKING 6 B 4 7 3 2 8 C 5 KUCXJ & RLFXJ 1 types only 9 1 1 WYXJ & RLFXJ type only D 10 13 KUCXJ type only E 11 12 14 F 8 CDJ-800MK2 1 2 3 4 5 6 7 8 PACKING parts List Mark No. > 1 2 3 4 NSP 5 6 7 8 Description Mark No. Part No. AC Power Cord Control Cord Audio Cord Operating Instructions Polyethylene Bag See Contrast table(2) XDE3063 VDE1064 See Contrast table(2) AHG7117 Pad B Pad C Pad D DHA1556 DHA1557 DHA1558 9 10 11 12 NSP 13 NSP 14 Description Part No. Sheet Push Rod RHX1006 DEX1008 Pad A Packing Case Warranty Card Label DHA1555 See Contrast table(2) See Contrast table(2) See Contrast table(2) A (2) CONTRAST TABLE CDJ-800MK2/KUCXJ, /WYXJ5 and RLFXJ types are constructed the same except for the following: B Mark No. Symbol and Description CDJ-800MK2/ KUCXJ CDJ-800MK2/ WYXJ5 CDJ-800MK2/ RLFXJ > 1 AC Power Cord ADG7021 ADG1154 ADG1154 > 1 AC Power Cord Not used Not used ADG7097 4 Operating Instructions (English)(KUCXJ) DRB1401 Not used Not used 4 Operating Instructions (WYXJ5)(English, Not used DRB1400 Not used Not used Not used DRB1402 French, German, Italian, Dutch, Spanish) 4 Operating Instructions (RLFXJ) (English, Spanish, Chinese) 12 Packing Case DHG2595 DHG2594 DHG2596 NSP 13 Warranty Card ARY7043 Not used Not used NSP 14 Label DRW2311 VRW1629 VRW1629 C D E F 9 CDJ-800MK2 5 6 7 8 1 2 3 4 2.2 EXTERIOR SECTION Refer to "2.3 CONTROL PANEL SECTION". 42 A 38 43 17 43 B 44 35 A 33 6 31 M B C 37 D 44 33x4 E B 31 24 28 4 44 10 41 B D 5 F 41 I 45 33 G 44 13 31 9-(b) 41 C 33 34 F I H 31x4 C 44 14 18 D 3 19 32 44 12 7 2 E 15 44 Refer to "2.4 SLOT-IN MECHANISM SECTION". E 36 29 D 44 30 44 44 A 30 46x4 11 44 39 44 44 44 C 1 F 44 F G 12 11 J 23 22 40 CONTACT SIDE NON-CONTACT SIDE 44 25 8 H E 16 I J A 46 26 44 27 44 10 44 CDJ-800MK2 1 2 3 4 21 5 6 7 8 EXTERIOR SECTION parts List Mark No. > > > Description Mark No. Part No. 1 2 3 4 5 MAIN Assy AC IN Assy TRNS Assy SECB Assy REGB Assy DWG1622 See Contrast table(2) See Contrast table(2) DWR1309 DWR1310 6 7 8 9 10 SLMB Assy RLYB Assy JACK Assy • • • • Fuse DWS1388 DWX2602 DWG1626 11 12 13 14 15 FFC (9p) FFC (32p) FFC (25p) FFC (17p) FFC (24p) DDD1311 DDD1312 DDD1313 DDD1314 DDD1315 Earth Lead Power Transfomer Connector Assy Connector Assy • • • • DE010VF0 See Contrast table(2) PF03PP-B05 PF03PP-C12 NSP 16 > 17 18 19 20 21 NSP 22 23 24 Power Knob Silicon Lubber D5 L Bottom Cushion S4 Heat Sink 25 Description Part No. Earth Plate DNH2532 Bottom Plate Bottom Earth Plate Trans Plate Chassis Insulator Assembly See Contrast table(2) DNH2694 DNH2733 See Contrast table(2) DXA2069 Damper Earth Spring Float Spring (G5) Front Sheet Mecha Plate CNV6011 DBH1398 DBH1494 DED1132 DNH2642 PCB Holder Float Base 04 Assy Laser Caution Serial Label (UPC) Screw DNK4524 DXB1838 See Contrast table(2) See Contrast table(2) BBT30P060FCC 41 42 43 44 45 Screw Screw Screw Screw DM Screw (FTC) BBZ30P060FTC BBZ30P100FTC BBZ40P060FTC BPZ30P080FTB DBA1260 46 Screw IPZ30P100FTC A 26 27 28 NSP 29 30 31 32 33 34 35 See Contrast table(2) 36 37 38 NSP 39 40 DAC2073 DEB1456 DEC2506 DNG1102 B C (2) CONTRAST TABLE CDJ-800MK2/KUCXJ, /WYXJ5 and RLFXJ types are constructed the same except for the following: Mark No. CDJ-800MK2/ KUCXJ Symbol and Description CDJ-800MK2/ WYXJ5 CDJ-800MK2/ RLFXJ > 2 AC IN ASSY DWR1430 DWR1429 DWR1432 > 3 TRANS ASSY DWR1371 DWR1371 DWR1428 > 10 Fuse (T1.6A) AEK7075 Not used Not used > 10 Fuse (800MA) Not used REK1021 REK1021 > 17 Power Transfomer DTT1204 DTT1203 DTT1203 26 Bottom Plate DNK2689 DNK2689 DNK2691 29 Chassis DNK4518 DNK4517 DNK4519 38 Laser Caution DRW2308 DRW2308 DRW2248 39 Serial Label DRW2311 VRW1629 VRW1629 NSP D E F 11 CDJ-800MK2 5 6 7 8 1 2 3 4 2.3 CONTROL PANEL SECTION 8 A * 1 Grease: GYA1001( ZLB-PN397B) 47 21 51 9 52 31 26 B 53 41 46 56x3 56 17 28x9 A 40 C 10 18 43 C B 35 39 10 44 17x3 13 17 10x3 13x12 42 45 38-(b) 38-(a) 34 36 38-(c) 39 60 *1 32 58 48-2 58 58 50 A 6 2 H 27 13 13 E 37 D 13 33 29 1 G 58 30x8 58 58 D 60 58 20 58 58 58 4 58 J C 12 58 E 58 56 B 58 58 15 54x2 23 58 D CONTACT SIDE NON-CONTACT SIDE F 5 48-1 49 57 58 22 61 24 L 3 6 11 K *1 19 59 55 E 7 58 58 12 CDJ-800MK2 1 25 16 14 2 3 4 5 6 7 8 CONTROL PANEL SECTION parts List Mark No. Description Mark No. Part No. 1 2 3 4 5 DFLB Assy KSWB Assy JFLB Assy SLDB Assy JOGB Assy DWG1623 DWS1386 DWG1624 DWS1387 DWG1625 6 7 8 9 10 FFC Connector Assy Jog Panel (PMMA) Jog Plate SW spring 25 DDD1220 PF04PP-B07 DAH2182 DAH2438 DBH1514 11 12 13 14 15 Gear spring 200 ARM Sprimg SW Cushion HH48/2 Encorder Plate Protector Sheet DBH1525 DBH1566 DEC2538 DEC2889 DEC2945 16 17 18 19 20 FL Sheet Ring Cushion L24/2.0 SW Ring Adjust Plate Jog Holder DEC2946 DEC2958 DNK4070 DNK4178 DNK4545 Description Part No. 50 FFC Guard DEC2586 51 52 53 54 55 Reloop Guard Q R Guard Control Panel Screw Screw DNK4057 DNK4058 DNK4525 BPZ20P060FTC BPZ20P100FTC 56 57 58 59 60 Screw (FE) Screw Screw Ecsane Tape (10x50 ) Cord Clamper DBA1265 IPZ30P100FTC BPZ30P080FTB DEC2988 RNH-184-0 61 Washer WA42D080D050 A B C 21 22 23 24 25 Jog B Gear ARM Gear Smoother Load Gear A DNK4557 DNK4559 DNK4560 DNK4561 DNK4562 26 27 28 29 30 Jog A Sheet SW Roller A Assy Jog Stay Assy Roller B Assy DNK4586 DSX1065 DXB1825 DXB1876 DXB1877 31 32 33 34 35 Rotary Knob C TEMPO Knob VINYL Knob LOOP Knob Auto Beat Loop Knob DAA1194 DAC2061 DAC2063 DAC2066 DAC2069 36 37 38 39 40 Quick Return Knob PLAY Knob Set Knob (Eject) CALL Knob RELOOP Knob DAC2070 DAC2286 DAC2287 DAC2289 DAC2291 41 42 43 44 45 Slide Knob TEXT/A.CUE Knob Folder Search Knob DEL/MEMO Knob Reverse Knob DAC2292 DAC2294 DAC2298 DAC2299 DAC2364 46 47 48 49 Slide Sheet (gray) Display Panel Earth Plate (CU) Vessel Sheet DAH2374 DAH2418 DBK1224 DEC2495 D E F 13 CDJ-800MK2 5 6 7 8 1 2 3 4 2.4 SLOT-IN MECHANISM SECTION Grease GYA1001 (ZLB-PN397B) A 1 11 20 21 Dyefree GEM1036 (ZLX-ME413A) 9 23 10 18 17 Grease GYA1001 (ZLB-PN397B) 7 B 22 24 13 14 19 C Dyefree GEM1036 (ZLX-ME413A) 8 Dyefree GEM1036 (ZLX-ME413A) 15 Cleaning liquid : GEM1004 Cleaning paper : GED-008 25 To RLYB CN12 (Pickup) 16 3 4 5 To RLYB CN16 (Loading Motor) 12 D 25 To RLYB CN14 (Stepping Motor) 25 Grease GYA1001 (ZLB-PN397B) 6 27 2 25 31 Note: The TM. Assy 03-S is supplied only in assembly form, not as a single part. E F To MAIN CN102 (Spindle Motor) 26 28 30 14 CDJ-800MK2 1 2 3 4 CONTACT SIDE 29 NON-CONTACT SIDE 30 5 6 7 8 SLOT-IN MECHANISM SECTION parts List Mark No. Description Part No. NSP 1 2 3 NSP 4 NSP 5 Slot-in Mecha SV Assy TM. Assy 03-S Loading Motor Assy-S Worm Gear DC Motor S (ROHS) DXA2005 VXX3125 DXX2510 DNK3910 DXM1230 6 7 8 9 10 Connector Assy Clamp Spring Guide Spring SW Lever Spacer SV Loading Lever PF02PY-B22 DBH1374 DBH1375 DEC2831 DNK3406 11 12 13 14 15 Main Cam Disc Guide Clamp Arm Eject Lever Lever AP DNK3407 DNK3478 DNK3576 DNK3684 DNK3835 16 17 18 19 20 Lever BP Loading Gear Drive Gear Loading Base SV SW Lever SV1 DNK3836 DNK3911 DNK3912 DNK4369 DNK4370 A B C 21 22 23 24 25 SW Lever SV2 Gear Holder SV Clamper 04 Assy Screw Floating Rubber (SI) DNK4371 DNK4372 DXB1859 BPZ20P060FTC VEB1351 26 27 28 29 30 Float Base 04 Assy Spacer POR (T3) Vessel Cushion A Vessel Cushion B Vessel Cushion C DXB1838 DEB1566 DEC2852 DEC2853 DEC2854 31 Front Sheet DED1132 D E F 15 CDJ-800MK2 5 6 7 8 1 2 3 4 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM A TM. ASSY 03-S (VXX3125) SPINDLE MOTOR 04 M63018FP STEPPING MOTOR 04 B PICKUP ASSY Loading MOTOR ASSY-S (DXX2510) C M SLMB ASSY COMPARATOR B SLOT-IN MECHANISM SV ASSY RLYB ASSY A MAIN ASSY NJM2885DL1 D J91 BA008C0WCP CN301 CN301 BA008C0WCP CN53 F CN52 REGB ASSY V+10B V+7A CN53 V+6B V+3D E For KUCXJ, WYXJ5 C CN51 11 SECB ASSY 9 CN22 E ACIN ASSY CN56 J2 D For RLFXJ TRNS ASSY S2 CN50 BROWN S1 VIOLET F J3 BLUE E ACIN ASSY 16 CDJ-800MK2 1 2 3 4 5 A 6 7 8 A ÷ When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". ÷ The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. ÷ : The power supply is shown with the marked box. MAIN ASSY IC300 IC303 K U 8 Mbit 64 Mbit B IC701 DSPC56371AF180-K I JACK ASSY IC301 SCF5249VM140-K MPU IC801 OP AMP JA801 DKB1053 AUDIO OUT C CN701 CN801 1 9 4 6 9 1 JA802 PKB1033 IC702 PE8001A IC304 DIGITAL OUT BU4230G CN802 D CN602 CN601 CN1601 L G DFLB ASSY JOGB ASSY CN500 CN501 CN1503 J CN502 SLDB ASSY CN503 E K JFLB ASSY CN600 CN1502 F H KSWB ASSY 17 CDJ-800MK2 5 6 7 8 1 2 3 4 3.2 BLOCK DIAGRAM (2) • Blick diagra Map A CD DRIVE BLOCK M Pickup ASSY KP 2PIN B DRIVE ASSY SLMB ASSY DWS1388 SW M KP 3PIN C IC701 AUDIO DSP IC102 DRIVER Spindle DWG1622 IC101 SERVO DSP IC302 FPGA (50000GATE) FFC 32PIN M DWX2602 SLED MAIN ASSY IC RLYB ASSY B A KP 4PIN TRAVERS MECHA FFC 17PIN M Loading AUDIO BLOCK IC301 MPU (140MHz) SDRAM (64 Mbit) R 1 FLASH (8 Mbit) FFC 25PIN REGB ASSY SEC DWR1310 DWR +3.3V D +7V TRNS ASSY Transformer V+6 UnReg E IC91 C 6PIN F IC92 D V+10 UnReg Vload +32V POWER SUPPLY FLAC_D FLAC_J 3PIN DATA Cntrol E CDJ-800MK2 has two MPU, MPU (MAIN), DISPLAY-MPU (DFLB). One controls CORE BLOCK, Another is Top panel about DISPLAY, LED, VOLUME, S RESET IC and X'TAL have on the MAIN ASSY too. It has two MEMORY. One 64MB sized SDRAM, Another is 8MB sized FLASH MEMOR About POWER BLOCK, Please refer to POWER DELIVERY MAP. ACIN ASSY F POWER BLOCK 18 CDJ-800MK2 1 2 3 4 5 6 7 8 A IO BLOCK AUDIO OUT LINE DIGITAL OUT LINE AUDIO MUTE LINE CONTROL LINE DRIVE CONTROL JACK ASSY DWG1626 I ZERO DETECT AUDIO OUT (L/R) 9PIN IC701 AUDIO DSP IC801 OPAMP FFC IC702 DAC MUTE MUTE B IC301 MPU (140MHz) RESET IC 16.934MHz CORE BLOCK Digital OUT PANEl BLOCK KSWB ASSY DWS1386 H C LED SW B to B 8PIN SECB ASSY SLDB ASSY G DFLB ASSY DWR1309 DWS1387-A/J DWS1387 DWG1623 C LED SW Vol J D IC501 DISPLAY MPU (MASK) RESET IC B to B 11PIN FFC 17PIN VYNIL 16.00MHz SW SLIDER E V501 DATA FL JOGB ASSY Cntrol JOG FL (DFLB). ISPLAY, LED, VOLUME, SW, JOG, etc. K 8MB sized FLASH MEMORY. Y MAP. DWG1625 13PIN KP 4PIN DATA R to R JFLB ASSY DWG1624 L Rotation Detect 19 CDJ-800MK2 5 6 F 7 8 1 2 3 4 3.3 BLOCK DIAGRAM (Power) • Power Delivery Map A Motor Drive MAIN ASSY A DWG1622 GNDM M TRAVERS MECHA B Spindle M M SLED 5A DAC IC704 <0.3A GNDM RLYB ASSY DWX2602 Loading Pickup ASSY B MUTE GNDD GN +1.2D IC307 <0.6A FPGA (SPARTAN3) IC703 <0.6A DSP IC305 <0.5A CPU (AMADEUS) IC306 <0.5A FPGA (SPARTAN3) GN Stby 1.25D 1.8D 2.5D GNDS V+3D CUP 21 FPGA 60 DSP 5 SDRAM 22 FLASH 5 C SLMB ASSY DWS1388 3.3S GNDD ServoDSP 83 M IC100 <x.x0.6A LD 80 F V+5P V+6B GNDS REGB ASSY DWR1310 V+7M V+8A GNDD GNDM GNDS C SECB DWR130 +3.3D -7 IC91 < <1.0A D C52 IC92 +7A TRNS ASSY Transformer V+6 UnReg E V+10 UnReg Vload +32V ICP <10 A IC56 <1.0A D IC57 <1.0A ICP <200mA IC60 +5P IC23,24 +8A <3.5A IC21,22 <800mA IC53 <5.0A IC25 <1.5A IC54 <1A IC50 C <0.8A IC61 GN <200mA IC58 <630mA <200mA IC59 Q53 FLAC_D FLAC_J 3.3V 3.3V E F ICP IC Protect Pori SW FUSE A MAX SPEC ACIN ASSY 20 DATA Regurator supporting Current Shutdown 15W POINT Before REG-IC GND Screw (Chasis GND) CDJ-800MK2 1 2 3 Cntrol 4 5 6 7 8 A JACK ASSY DWG1626-A/J I DAC <0.3A L OP AMP MUTE R Jack GNDD GNDA B D 6A GNDD FPGA (SPARTAN3) Stby 6A DSP 5A CPU (AMADEUS) 5A FPGA (SPARTAN3) CUP 21 FPGA 60 DSP 5 KSWB ASSY DWS1386 H SDRAM 22 FLASH 5 LED ServoDSP 83 A SW LD 80 GNDAD GNDS GNDS C C SECB ASSY V+5P V+7 SLDB ASSY G DFLB ASSY DWR1309 DWS1387 DWG1623 SW -7 LED GNDD J <1.0A IC51 LED GNDD EarthPlate ChasisGND Vol GNDF GNDAD DISPLAY MPU SW C506 GNDD SLIDER DATA FL DATA Cntrol 15W POINT Before REG-IC GND Screw (Chasis GND) E JOGB ASSY GNDD GNDD n V+5P L JOG FL <200mA IC603 Q604 DWG1625 K JFLB ASSY DWG1624 6 F Rotation Detect 21 CDJ-800MK2 5 D VYNIL GNDF 7 8 1 2 3 4 3.4 OVERALL WIRING DIAGRAM A (VXX3125) CD PLAYER UNIT B C (Loading Motor Assy-S) DXX2510 SLOT-IN D B RLYB ASSY M SLMB ASSY E D TRNS ASSY ACIN ASSY DWR1429(WYXJ5) DWR1430(KUCXJ) (RLFXJ) (KUCXJ, WYXJ5) C SECB ASSY E E ACIN ASSY DWR1432(RLFXJ) F REGB ASSY F 22 CDJ-800MK2 1 2 3 4 5 6 7 8 A MAIN ASSY ( A 1/3 – A 3/3) A B I JACK ASSY C JFLB ASSY L JOGB ASSY K SLDB ASSY D J G DFLB ASSY E H KSWB ASSY F 23 CDJ-800MK2 5 6 7 8 1 2 3 4 3.5 MAIN (1/3) and RLYB ASSYS A 1/3 MAIN ASSY (DWG1622) A 20 17 28 B 12 (TS) (F) 14 9 (TS) (TS) (TS) 11 (F) 8 C (RF) (RF) (RF) (RF) (RF) (TD) (TD) (RF) (RF) (RF) (F) (F) (F) (F) (RF) (RF) 1 2 13 D 5 16 (S) (S) 15 (S) 10 (S) to SPINDLE MOTOR E 37 (S) (S) 38 (F) (F) (S) (S) (F) (TS) (TS) (TS) (TS) (F) F A 1/3 24 CDJ-800MK2 1 2 3 4 5 6 7 8 (RF) : RF DATA SIGNAL ROUTE A (TD) : TRACKING DATA SIGNAL ROUTE (F) : FOCUS SERVO LOOP LINE (TS) : TRACKING SERVO LOOP LINE (S) : STEPPING SERVO LOOP LINE (F) (RF) (F) (RF) (F) (RF) (F) to PICK UP ASSY (CN1) (RF) B (TD) (TD) 4 C 3 (TS) (TS) (F) (F) M CN1901 6 7 to LOADING MOTOR (S) D (S) (S) to STEPPER MOTOR (S) RLYB ASSY B (DWX2602) E : The Power supply is shown with the marked box. F A 1/3 B 25 CDJ-800MK2 5 6 7 8 1 2 3 4 3.6 MAIN ASSY(2/3) A 2/3 MAIN ASSY (DWG1622) (1/2) A Large size SCH diagram C CN53 1/2 (Data) (Data) B 22 2/2 C (Data) (Data) (Data) 1/2 (Data) D (Data) (Data) : PANEL DATA (Digital) A 2/3 E 18 71 F 26 CDJ-800MK2 1 2 3 4 5 6 7 8 A A 3/3 27 26 B 24 C 19 D 36 MODE MODE E F 27 CDJ-800MK2 5 6 7 8 1 A 2/3 3 4 MAIN ASSY (DWG1622) (2/2) : The Power supply is shown with the marked box. A 2 B 25 C Large size SCH diagram 30 1/2 (Data) (Data) D (Data) (Data) 2/2 E to ICE BOARD 2/2 F A 2/3 28 CDJ-800MK2 1 2 3 4 5 6 7 8 A B A 3/3 C A 3/3 D 23 E (Data) : PANEL DATA (Digital) F A 2/3 29 CDJ-800MK2 5 6 7 8 1 2 3 4 3.7 MAIN ASSY(3/3) A 3/3 MAIN ASSY (DWG1622) (Data) A B C A 2/3 31 32 34 A 2/3 D 21 A 2/3 29 E F A 3/3 30 CDJ-800MK2 1 2 3 4 5 6 7 8 A 70 46 44 39 45 B (Ana) A 2/3 (Ana) 33 41 (Data) C 42 43 D 35 E : The Power supply is shown with the marked box. (Data) : AUDIO DATA (Digital) (Ana) F : AUDIO Lch OUT (Analog) : DATA AUDIO OUT (Digital) A 3/3 31 CDJ-800MK2 5 6 7 8 1 2 3 4 3.8 AC IN, TRNS, SECB and REGB ASSYS E A ACIN ASSY DWR1439 (KUCXJ) DWR1429 (WYXJ5) D TRNS ASSY DWR1371 (KUCXJ, WYXJ5) DWR1428 (RLFXJ) B E ACIN ASSY DWR1432 (RLFXJ) C D E KUCXJ WYXJ5 DWR1371 DWR1371 RLFXJ F E D 32 CDJ-800MK2 1 2 3 4 5 6 7 8 C SECB ASSY (DWR1309) A F REGB ASSY B C CN501 CN802 (Data) I G (Data) t A 2/3 CN301 D (Data) E (Data) 59 58 (Data) : AUDIO DATA (Digital) F : The Power supply is shown with the marked box. C F 33 CDJ-800MK2 5 6 7 8 1 2 3 4 3.9 DFLB, JACK and KSWB ASSYS A G DFLB ASSY (DWG1623) 50 13 53 51 B (Data) 56 57 CN56 52 54 55 C 48 74 C (Data) (Data) 72 D 49 E F G 34 CDJ-800MK2 1 2 3 4 5 6 H 7 8 KSWB ASSY (DWS1386) A K CN600 B C I JACK ASSY (DWG1626) 47 40 (Ana) A 3/3 CN701 (Ana) CN50 D CN1503 C E J : The Power supply is shown with the marked box. (Data) (Ana) : PANEL DATA (Digital) F : AUDIO Lch OUT (Analog) : DIGITAL AUDIO OUT (Digital) H I 35 CDJ-800MK2 5 6 7 8 1 2 3 4 3.10 JFLB, SLDB, SLMB and JOGB ASSYS A B C D 66 to Sheet SW (DSX1065) CN500 60 61 62 63 G 64 65 L CN1601 E K JFLB ASSY (DWG1624) F K 36 CDJ-800MK2 1 2 3 4 5 6 7 8 A : The Power supply is shown with the marked box. 68 CN503 B 67 G 69 C D J SLDB ASSY (DWS1387) E B K CN1105 CN601 M SLMB ASSY (DWS1388) L JOGB ASSY (DWG1625) F J L M 37 CDJ-800MK2 5 6 7 8 1 2 3 4 3.11 WAVEFORMS Note: The numbers for the waveform photos (circled) are identical to those for the schematic diagrams, PCB diagrams, and troubleshooting flowcharts. A A MAIN ASSY CD player CD player CD player RF eye pattern waveform (RFO) Load in (2/2) Focus in (1/2) 1 CH1 : RFO V: 500 mV/div. H: 200 nsec/div. 3 4 6 7 B CH1 : LPS1 V: 5.0 V/div. CH2 : LPS2 V: 5.0 V/div. CH3 : LO+ V: 5.0 V/div. CH4 : LO– V: 5.0 V/div. 8 H: 100 msec/div. CH1 : FE V: 0.5 V/div. H: 2 msec/div. H: 100 msec/div. H: 100 msec/div. H: 100 msec/div. CH1 CH2 CH3 CH4 CD player CD player CD player RF eye pattern waveform (AGCRF) Load out (1/2) Focus in (2/2) 2 C CH1 : AGCRF V: 500 mV/div. H: 200 nsec/div. 3 4 5 CH1 : LPS1 V: 2.0 V/div. H: 500 msec/div. CH2 : LPS2 V: 2.0 V/div. H: 500 msec/div. CH3 : PWMLO V: 2.0 V/div. H: 500 msec/div. 8 9 CH1 : FE V: 0.5 V/div. H: 100 msec/div. CH2 : FOO V: 0.5 V/div. H: 100 msec/div. CH1 CH1 D CH2 CH2 CH3 CD player CD player CD player Load in (1/2) Load out (2/2) Start up 3 4 5 CH1 : LPS1 V: 2.0 V/div. H: 100 msec/div. CH2 : LPS2 V: 2.0 V/div. H: 100 msec/div. CH3 : PWMLO V: 2.0 V/div. H: 100 msec/div. E 3 4 6 7 CH1 : LPS1 V: 5.0 V/div. CH2 : LPS2 V: 5.0 V/div. CH3 : LO+ V: 5.0 V/div. CH4 : LO– V: 5.0 V/div. H: 500 msec/div. 10 H: 500 msec/div. 8 H: 500 msec/div. 11 H: 500 msec/div. 12 CH1 CH1 CH1 CH1 : INSIDE V: 5.0 V/div. H: 200 msec/div. CH2 : FE V: 1.0 V/div. H: 200 msec/div. CH3 : TE V: 1.0 V/div. H: 200 msec/div. CH4 : DMO V: 2.0 V/div. H: 200 msec/div. CH2 CH2 CH2 CH3 CH3 CH4 CH3 CH4 F 38 CDJ-800MK2 1 2 3 4 5 A 6 7 8 MAIN ASSY A CD player CD player CD player Stop Pause Track search (1/2) 8 11 12 13 CH1 : FE V: 1.0 V/div. CH2 : TE V: 1.0 V/div. CH3 : DMO V: 2.0 V/div. CH4 : LDO V: 2.0 V/div. H: 200 msec/div. 11 H: 200 msec/div. 14 H: 200 msec/div. 1 H: 200 msec/div. 17 CH1 : TE V: 1.0 V/div. H: 1 msec/div. CH2 : TRO V: 1.0 V/div. H: 1 msec/div. CH3 : RFO V: 1.0 V/div. H: 1 msec/div. CH4 : SBOK V: 5.0 V/div. H: 1 msec/div. 11 14 1 17 CH1 : TE V: 1.0 V/div. H: 50 msec/div. CH2 : TRO V: 1.0 V/div. H: 50 msec/div. CH3 : RFO V: 1.0 V/div. H: 50 msec/div. CH4 : SBOK V: 5.0 V/div. H: 50 msec/div. CH1 CH1 CH1 CH2 CH2 CH2 CH3 CH3 CH4 CH4 B CH3 CH4 CD player CD player CD player Auto adjust Scan (1/2) Track search (2/2) 8 9 11 14 CH1 : FE V: 1.0 V/div. CH2 : FOO V: 1.0 V/div. CH3 : TE V: 1.0 V/div. CH4 : TRO V: 2.0 V/div. H: 500 msec/div. 11 H: 500 msec/div. 14 H: 500 msec/div. 1 H: 500 msec/div. 17 CH1 : TE V: 1.0 V/div. H: 2 msec/div. CH2 : TRO V: 1.0 V/div. H: 2 msec/div. CH3 : RFO V: 1.0 V/div. H: 2 msec/div. CH4 : SBOK V: 5.0 V/div. H: 2 msec/div. 8 11 15 16 CH1 : FE V: 1.0 V/div. H: 50 msec/div. CH2 : TE V: 1.0 V/div. H: 50 msec/div. CH3 : SL1IN V: 1.0 V/div. H: 50 msec/div. CH4 : SL2IN V: 1.0 V/div. H: 50 msec/div. CH1 CH1 CH1 CH2 CH2 CH2 CH3 CH3 CH3 CH4 CD player CD player Play Scan (2/2) 11 15 16 D CH4 CH4 8 C CH1 : FE V: 1.0 V/div. H: 500 msec/div. CH2 : TE V: 1.0 V/div. H: 500 msec/div. CH3 : SL1IN V: 1.0 V/div. H: 500 msec/div. CH4 : SL2IN V: 1.0 V/div. H: 500 msec/div. 8 11 15 16 Reset system in the core block CH1 : FE V: 1.0 V/div. H: 50 msec/div. CH2 : TE V: 1.0 V/div. H: 50 msec/div. CH3 : SL1IN V: 1.0 V/div. H: 50 msec/div. CH4 : SL2IN V: 1.0 V/div. H: 50 msec/div. 18 19 20 21 CH1 : RST from Reset IC to CPU V: 5.0 V/div. H: 200 msec/div. CH2 : PRGM from CPU to FPGA through IC312 V: 5.0 V/div. H: 200 msec/div. CH3 : SRVRST from CPU to IC101 V: 5.0 V/div. H: 200 msec/div. CH4 : DSPRST from CPU to IC701 V: 5.0 V/div. H: 200 msec/div. Conditions: At the time of power on, without a disc loaded a - b : 370 msec a - c : 636 msec a -d : 1 182 msec e - a : 70 msec Reset clear CH1 CH1 CH2 CH1 CH2 CH3 CH3 CH4 CH4 3.3 V a CH2 3.3 V b CH3 CH4 d e E c 3.3 V 3.3 V F 39 CDJ-800MK2 5 6 7 8 1 A A 2 3 4 MAIN ASSY MPU FPGA Audio DSP Delay time of Reset IC (IC304) Configuration (2/3) Configuration (2/2) CH2 : XINIT to CPU V: 5.0 V/div. H: 100 msec/div. : DATA from CPU 26 CH4 V: 5.0 V/div. H: 100 msec/div. : DONE to CPU 27 CH5 V: 5.0 V/div. H: 100 msec/div. : XFRST from CPU 30 CH8 V: 5.0 V/div. H: 100 msec/div. Conditions: At the time of power on, without a disc loaded 29 22 18 CH1 : V+3D V: 2.0 V/div. H: 10 msec/div. CH2 : RST from Reset IC to CPU V: 2.0 V/div. H: 10 msec/div. 24 Conditions: At the time of power on, without a disc loaded Remark: Set value for reset delay time: 70 msec 26 34 35 CH1 : DSP16M from FPGA V: 5.0 V/div. H: 200 msec/div. CH5 : DATA from CPU V: 5.0 V/div. H: 200 msec/div. CH6 : DSPDREQ to FPGA & CPU V: 5.0 V/div. H: 200 msec/div. CH7 : DAC11M to IC702 V: 5.0 V/div. H: 200 msec/div. Conditions: At the time of power on, without a disc loaded a - b : 442 msec a - c : 682 msec a - b : 68.7 msec a - b : 670 msec B CH2 CH1 b a b a CH1 3.3 V Power ON CH5 CH4 c Reset clear 3.3 V CH2 a C b CH5 CH6 CH8 CH7 MPU FPGA Servo DSP Association between the 16.93 MHz clock signal and resetting of the MPU Configuration (3/3) Configuration (1/2) 22 71 18 CH1 : V+3D V: 5.0 V/div. H: 10 msec/div. CH2 : CPU16M from IC310 to CPU V: 5.0 V/div. H: 10 msec/div. CH3 : RST from Reset IC to CPU V: 5.0 V/div. H: 10 msec/div. 27 28 29 30 Conditions: At the time of power on, without a disc loaded CH5 : DONE to CPU V: 5.0 V/div. H: 100 msec/div. CH6 : SRV16M to IC101 V: 5.0 V/div. H: 100 msec/div. CH7 : DSP16M to IC701 V: 5.0 V/div. H: 100 msec/div. CH8 : XFRST from CPU V: 5.0 V/div. H: 100 msec/div. 20 36 37 Conditions: At the time of power on, without a disc loaded a - b : 67.8 msec CH1 28 CH1 : SRV16M from FPGA V: 5.0 V/div. H: 200 msec/div. CH2 : SRVRST from CPU V: 5.0 V/div. H: 200 msec/div. CH3 : SRVBUS0 CPU - SRV V: 5.0 V/div. H: 200 msec/div. CH4 : DRVMUTE1 from CPU to IC102 V: 5.0 V/div. H: 200 msec/div. Conditions: At the time of power on, without a disc loaded a - b : 681 msec CH5 a - b : 1 256 msec CH1 b a a CH2 D CH3 a CH2 CH7 CH3 CH8 CH4 b b FPGA Audio DSP Servo DSP Configuration (1/3) Configuration (1/2) Configuration (2/2) 23 24 25 E CH6 26 CH1 : PROG_B (IC302 - pin 99) from CPU to FPGA V: 5.0 V/div. H: 100 msec/div. CH2 : XINIT to CPU V: 5.0 V/div. H: 100 msec/div. CH3 : CLK from CPU to FPGA V: 5.0 V/div. H: 100 msec/div. CH4 : DATA from CPU V: 5.0 V/div. H: 100 msec/div. Conditions: At the time of power on, without a disc loaded 29 21 31 32 CH1 : DSP16M from FPGA V: 5.0 V/div. H: 200 msec/div. CH2 : DSPRST from CPU V: 5.0 V/div. H: 200 msec/div. CH3 : DSPSIN to CPU V: 5.0 V/div. H: 200 msec/div. CH4 : CLK from CPU V: 5.0 V/div. H: 200 msec/div. c 36 38 CH1 : SRV16M from FPGA V: 5.0 V/div. H: 200 msec/div. CH2 : SRVRST from CPU V: 5.0 V/div. H: 200 msec/div. CH3 : SRVBUS0 CPU - SRV V: 5.0 V/div. H: 200 msec/div. CH5 : DRVMUTE2 from CPU to IC102 V: 5.0 V/div. H: 200 msec/div. Conditions: At the time of power on, without a disc loaded a - b : 1 256 msec a - c : 1 318 msec a - b : 680 msec b CH1 CH1 CH2 CH2 CH2 CH3 CH3 CH3 CH4 CH5 CH4 a a a F 20 Conditions: At the time of power on, without a disc loaded a - b : 69 msec a - c : 442 msec b - c : 373 msec CH1 28 b 40 b c CDJ-800MK2 1 2 3 4 5 6 7 8 A A MAIN ASSY DAC Audio mute Audio mute DAC reset Association between zero-data detection and muting control (1/2) Conditions in which muting for zero-data detection is activated (pause, continuous search) CH1 : DACLRCK from DAC V: 5.0 V/div. H: 1 sec/div. : DACDATA from DAC 42 CH2 V: 5.0 V/div. H: 1 sec/div. : DACBCK from DAC 43 CH3 V: 5.0 V/div. H: 1 sec/div. : ZERO to CPU 44 CH4 V: 5.0 V/div. H: 1 sec/div. Conditions: At the time of power on, with a disc loaded 41 18 35 39 40 CH1 : RST from CPU Reset IC V: 2.0 V/div. H: 1 sec/div. CH2 : DAC11M from AUDIO DSP V: 5.0 V/div. H: 1 sec/div. CH3 : DACRST from CPU IC V: 2.0 V/div. H: 1 sec/div. CH4 : L4 (JACK Assy) Audio Signal Line V: 20.0 V/div. H: 1 sec/div. 41 The MPU is started after a specific delay time. 42 43 44 CH1 : DACLRCK from DAC V: 5.0 V/div. H: 1 sec/div. CH2 : DACDATA from DAC V: 5.0 V/div. H: 1 sec/div. CH3 : DACBCK from DAC V: 5.0 V/div. H: 1 sec/div. CH4 : ZERO to CPU V: 5.0 V/div. H: 1 sec/div. Conditions: During playback B a - b : 690 msec CH1 CH1 CH1 CH2 CH2 CH2 CH3 DAC reset CH3 CH3 7 sec typ CH4 a PLAY start b During pause During continuous search (fast forward) CH4 CH4 Power ON PLAY start DAC Audio mute Audio mute Initialization of DAC (downloading using the common 3-wire serial lines) Association between zero-data detection and muting control (2/2) Conditions in which muting for zero-data detection is activated (Jog Touch, track search) 39 32 26 33 CH3 : DACRST from CPU IC V: 5.0 V/div. H: 200 msec/div. CH5 : CLK from CPU IC V: 5.0 V/div. H: 200 msec/div. CH6 : DATA from CPU IC V: 5.0 V/div. H: 200 msec/div. CH7 : DACCS from CPUIC V: 5.0 V/div. H: 200 msec/div. 44 45 46 47 CH4 : ZERO to CPU V: 5.0 V/div. H: 1 sec/div. CH5 : L ch to JACK Assy V: 5.0 V/div. H: 1 sec/div. CH6 : MUTE to JACK Assy V: 5.0 V/div. H: 1 sec/div. CH7 : L ch (JACK Assy) V: 5.0 V/div. H: 1 sec/div. 41 42 43 44 CH3 DAC reset CH1 : DACLRCK from DAC V: 5.0 V/div. H: 1 sec/div. CH2 : DACDATA from DAC V: 5.0 V/div. H: 1 sec/div. CH3 : DACBCK from DAC V: 5.0 V/div. H: 1 sec/div. CH4 : ZERO to CPU V: 5.0 V/div. H: 1 sec/div. Conditions: During playback Conditions: At the time of power on, with a disc loaded Power ON C PLAY start CH4 CH1 CH5 FPGA download D DSP/DAC download CH2 CH5 CH6 CH3 CH6 CH7 Touch the touch panel Track search CH4 CH7 DAC Audio mute Audio mute DAC controlled by the MPU (fixed-cycle polling using the common 3-wire serial lines) Conditions in which muting for zero-data detection is activated (Standby) Conditions in which muting for zero-data detection is activated (between musical pieces) 39 32 26 33 CH3 : DACRST from CPU IC V: 5.0 V/div. H: 5 µsec/div. CH5 : CLK from CPU IC V: 2.0 V/div. H: 5 µsec/div. CH6 : DATA from CPU IC V: 2.0 V/div. H: 5 µsec/div. CH7 : DACCS from CPU IC V: 2.0 V/div. H: 5 µsec/div. 41 42 43 44 Remarks: • The MPU polls the audio DSP and DAC in a fixed cycle. • The intervals of a cycle are 3 msec for playback of a CD-DA, and 10 msec for playback of a signal for MP3. CH3 CH1 : DACLRCK from DAC V: 5.0 V/div. H: 1 sec/div. CH2 : DACDATA from DAC V: 5.0 V/div. H: 1 sec/div. CH3 : DACBCK from DAC V: 5.0 V/div. H: 1 sec/div. CH4 : ZERO to CPU V: 5.0 V/div. H: 1 sec/div. 41 42 43 44 CH1 : DACLRCK from DAC V: 5.0 V/div. H: 1 sec/div. CH2 : DACDATA from DAC V: 5.0 V/div. H: 1 sec/div. CH3 : DACBCK from DAC V: 5.0 V/div. H: 1 sec/div. CH4 : ZERO to CPU V: 5.0 V/div. H: 1 sec/div. E Conditions: During playback Conditions: At the time of power on, with a disc loaded CH1 CH1 CH2 CH2 CH3 CH3 CH5 CH6 CH7 F Between musical pieces CH4 DSP CH4 DAC Power ON PLAY start 41 CDJ-800MK2 5 6 7 8 1 A A MAIN ASSY 2 C 3 4 SECB ASSY Digital output Data copy (DATA IN/OUT terminal) Data copy (DATA IN/OUT terminal) Digital output (on PLAY) Detection of connection/disconnection of cables (connection) Detection of connection/disconnection of cables (disconnection) 70 CH1 : DOUTJ to JACK Assy V: 0.5 V/div. H: 2 µsec/div. Conditions: During playback 58 59 CH1 : RMIN Detect Line V: 2.0 V/div. H: 50 msec/div. CH2 : JDATA Data Line V: 2.0 V/div. H: 50 msec/div. 58 59 Conditions: At the time of cable connection CH1 : RMIN Detect Line V: 2.0 V/div. H: 5 msec/div. CH2 : JDATA Data Line V: 2.0 V/div. H: 5 msec/div. Conditions: At the time of cable disconnection B CH1 CH1 Connection Disconnection CH2 Digital output Data copy (DATA IN/OUT terminal) Data copy (DATA IN/OUT terminal) Digital output (idle state) Detection of connection/disconnection of cables (wireless) Detection of connection/disconnection of cables (in a state in which the cables are connected) 70 C CH2 CH1 : DOUTJ to JACK Assy V: 0.5 V/div. H: 2 µsec/div. Conditions: No disc 58 59 CH1 : RMIN Detect Line V: 1.0 V/div. H: 1 msec/div. CH2 : JDATA Data Line V: 1.0 V/div. H: 1 msec/div. 58 59 Conditions: Wireless, during idling CH1 : RMIN Detect Line V: 1.0 V/div. H: 1 msec/div. CH2 : JDATA Data Line V: 1.0 V/div. H: 1 msec/div. Conditions: In a state in which the cables are connected, during idling CH1 D CH1 CH2 CH2 Data copy (DATA IN/OUT terminal) Data copy (DATA IN/OUT terminal) Data copy Data copy (Expansion) 58 59 CH1 : RMIN Detect Line V: 2.0 V/div. H: 1 sec/div. CH2 : JDATA Data Line V: 2.0 V/div. H: 1 sec/div. 58 59 Conditions: 10 POINTS × 1 disc CH1 : RMIN Detect Line V: 2.0 V/div. H: 100 µsec/div. CH2 : JDATA Data Line V: 2.0 V/div. H: 100 µsec/div. Conditions: 10 POINTS × 1 disc E CH1 CH1 CH2 CH2 Expansion Expansion F 42 CDJ-800MK2 1 2 3 4 5 G 6 7 8 J DFLB ASSY SLDB ASSY DISPLAY_MPU DATA-FL Tempo slider Delay time of Reset IC (IC502) Three-wire serial lines (at the time of power on) Slide operation 48 49 CH1 : V+5 V: 2.0 V/div. H: 10 msec/div. CH2 : XRST to DISP_CPU V: 2.0 V/div. H: 10 msec/div. 54 55 Conditions: At the time of power on, without a disc loaded Remark: Set value for reset delay time: 70 msec 56 57 CH1 : FLBK V: 5.0 V/div. H: 100 msec/div. CH2 : FLLAT V: 5.0 V/div. H: 100 msec/div. CH3 : FLSDO V: 5.0 V/div. H: 100 msec/div. CH4 : FLSCLK V: 5.0 V/div. H: 100 msec/div. 68 67 69 A CH1 : ADIN Detect DATA V: 1.0 V/div. H: 500 msec/div. CH2 : ADCT Compare Level V: 1.0 V/div. H: 500 msec/div. CH3 : GNDAD GND Level V: 1.0 V/div. H: 500 msec/div. Conditions: When the slider is moved from –100% to +100% Conditions: At the time of power on, without a disc loaded Power ON TEMPO -100% point (MP3 -16%) CH1 B CH1 CH1 CH2 5.0 V TEMPO 0% point CH2 Power ON Reset clear CH3 CH2 TEMPO +100% point (MP3 +16%) 2.5 V CH3 CH4 DISPLAY_MPU DATA-FL Association between 16 MHz clock signal and resetting of the DISPLAY_MPU Association between the built-in driver and the VLDD power 48 72 49 73 CH1 : V+5 V: 5.0 V/div. H: 10 msec/div. CH2 : XOUT to DISP_CPU V: 5.0 V/div. H: 10 msec/div. CH3 : XRST to DISP_CPU V: 5.0 V/div. H: 10 msec/div. 48 54 Conditions: At the time of power on, without a disc loaded 74 CH5 : VLDD V: 20.0 V/div. H: 100 msec/div. CH6 : 5V V: 5.0 V/div. H: 100 msec/div. CH1 : FLBK V: 5.0 V/div. H: 100 msec/div. CH7 : FLAC1 and FLAC2 V: 5.0 V/div. H: 100 msec/div. C Conditions: At the time of power on, without a disc loaded a - b : 70.10 msec Remark: According to the FL specifications, the Vload power must be stably supplied before the built-in driver starts. CH1 CH5 CH2 CH6 a Power ON b CH3 D CH1 CH7 DISPLAY_MPU DATA-FL Communication between the FPGA and DISPLAY_MPU (3-wire serial) Three-wire serial lines (during indication on the FL display) 50 51 52 53 CH1 : TSCLK V: 5.0 V/div. H: 200 msec/div. CH2 : TSCS V: 5.0 V/div. H: 200 msec/div. CH3 : TSDI V: 5.0 V/div. H: 200 msec/div. CH4 : TSDO V: 5.0 V/div. H: 200 msec/div. Conditions: At the time of power on, without a disc loaded 54 55 56 57 a - b : 169.5 msec a - c : 679.7 msec a - d : 1 186.4 msec CH1 : FLBK V: 5.0 V/div. H: 1 msec/div. CH2 : FLLAT V: 5.0 V/div. H: 1 msec/div. CH3 : FLSDO V: 5.0 V/div. H: 1 msec/div. CH4 : FLSCLK V: 5.0 V/div. H: 1 msec/div. E Conditions: During playback Expansion A CH1 b d CH1 Expansion B CH2 CH2 CH3 CH3 Expansion C Expansion D CH4 a c CH4 Power ON F 43 CDJ-800MK2 5 6 7 8 1 K A 2 Three-wire serial lines (At the time of power on) 61 62 63 4 JFLB ASSY JOG-FL 60 3 CH1 : JBK V: 5.0 V/div. H: 100 msec/div. CH2 : JXSTB V: 5.0 V/div. H: 100 msec/div. CH3 : JSDO V: 5.0 V/div. H: 100 msec/div. CH4 : JSCLK V: 5.0 V/div. H: 100 msec/div. During Jog Dial rotation (encoder process) During touch on the Jog plate (detection of pressing force) Encoder detection (during idling) 64 65 CH1 : JOG1 PHASE1 DATA V: 2.0 V/div. H: 100 msec/div. CH2 : JOG2 PHASE2 DATA V: 2.0 V/div. H: 100 msec/div. Detection of touch (without pressing force) 66 CH1 : TCH V: 2.0 V/div. H: 10 msec/div. Conditions: Without pressing force Conditions: Idling Conditions: At the time of power on, without a disc loaded Power ON CH1 B CH1 CH2 CH3 CH2 CH4 JOG-FL Three-wire serial lines (during indication on the FL display, no disc) C 60 61 62 63 CH1 : JBK V: 5.0 V/div. H: 2 msec/div. CH2 : JXSTB V: 5.0 V/div. H: 2 msec/div. CH3 : JSDO V: 5.0 V/div. H: 2 msec/div. CH4 : JSCLK V: 5.0 V/div. H: 2 msec/div. During Jog Dial rotation (encoder process) During touch on the Jog plate (detection of pressing force) Encoder detection (during Jog Dial rotation) 64 65 CH1 : JOG1 PHASE1 DATA V: 2.0 V/div. H: 100 msec/div. CH2 : JOG2 PHASE2 DATA V: 2.0 V/div. H: 100 msec/div. Detection of touch (with pressing force) 66 CH1 : TCH V: 2.0 V/div. H: 10 msec/div. Conditions: With pressing force Conditions: During fast rotation Conditions: No disc CH1 CH1 CH2 D CH3 CH2 CH4 Rotation detection JOG-FL Three-wire serial lines (during indication on the FL display, during playback) 60 61 62 E 63 CH1 : JBK V: 5.0 V/div. H: 2 msec/div. CH2 : JXSTB V: 5.0 V/div. H: 2 msec/div. CH3 : JSDO V: 5.0 V/div. H: 2 msec/div. CH4 : JSCLK V: 5.0 V/div. H: 2 msec/div. Conditions: With a disc loaded, during playback Expansion A CH1 Expansion B CH2 Expansion C CH3 Expansion D CH4 F 44 CDJ-800MK2 1 2 3 4 5 6 7 8 3.12 VOLTAGES Note: The voltage measured using the HOZAN DT-113 Digital Tester is an approximation of DC voltage. Note that the result of measurement of a waveform comprising many AC-current components will vary from tester to tester. Conditions of measurement: Play back Track 2 of the STD-905 Test Disc from Pioneer. • For the IC mounted on the SECB Assy, measurement is performed with loads at the downstream stages lifted. • The voltage at the MPU (IC301 on the MAIN Assy) is to be measured in Standby mode (not during CD playback), because the unit will freeze up (cannot play back a CD) if the core block is defective. • As IC303 (SDRAM), IC101 (Servo DSP), IC312 (Logic), IC311 (Logic), IC103 (OP AMP), and IC310 (Logic) are mounted on surface B, measurement is performed with the FFC cable connecting the MAIN and JACK Assys disconnected. A MAIN ASSY IC100 NJM2885DL1-33 Pin No. Voltage (V) 1 6.0 2 0.00 3 3.3 IC103 NJU7013F Pin No. Voltage (V) 1 0.2 2 0.0 3 0.2 4 0.2 5 3.3 IC104 NJM2903M Pin No. Voltage (V) 1 3.1 2 1.7 3 1.8 4 0.0 5 1.7 6 1.7 7 1.5 8 3.3 IC105 TC7W04FU Pin No. Voltage (V) 1 0.0 2 1.7 3 0.0 4 0.0 5 3.3 6 1.6 7 3.3 8 3.3 IC106 TC7W08FU Pin No. Voltage (V) 1 3.3 2 0–3.2 3 0–3.2 4 0.0 5 0–3.2 6 0–3.2 7 0–3.2 8 3.3 IC101 TC94A15FG Pin No. Voltage (V) 1 0.0 2 2.9–3.3 3 0.0 4 3.3 5 0.0 6 0.0 7 0.0 8 0.0 9 0.0 10 0.0 11 3.3 12 0.0 13 3.3 14 1.6 15 1.6 16 1.6 17 1.6 18 1.4 19 1.6 20 0.6 21 1.6 22 1.6 23 1.6 24 0.0 25 1.7 26 1.6 27 1.6 28 1.6 29 3.3 30 1.5 31 1.6 32 1.5 33 1.6 34 0.0 35 1.6 36 1.3 37 1.3 38 3.3 39 0.0 40 3.3 41 2.4 42 0.2 43 0.0 44 1.8 45 1.7 46 1.7 47 1.7 48 1.8 49 1.8 50 – Pin No. 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 Voltage (V) 1.6 0.0 2.4 1.6 1.5 1.8 1.7 1.6 3.3 1.6 1.6 1.6 1.6 2.0 0.0 0.0 0.7–1.0 0.0 0.0 3.3 0.0 0.0 1.6 1.5 3.3 0.0 1.6 3.3 0.0 1.6 0.0 0.0 0.0 3.2 3.2 3.2 3.2 3.2 2.8–3.0 3.3 3.3 1.8–2.4 3.3 0.0 3.3 0.0 1.7 1.7 1.7 0.0 IC102 M63018FP Pin No. Voltage (V) 1 1.0–2.5 2 1.0–2.5 3 7.1 4 7.1 5 0–7 6 0–7 7 0.0 8 7.1 9 0–7 10 0–7 11 0.0 12 0.5–1.2 13 0.5–1.2 14 0.5–1.2 15 7.1 16 2.5 17 2.5 18 2.5 19 2.5 20 2.5 21 2.5 22 7.1 23 1.7 24 1.6 25 1.7 26 1.7 27 1.7 28 1.7 29 0.0 30 3.1 31 3.1 32 7.1 33 0.0 34 3.1 35 3.1 36 1.1 37 1.1 38 3.3 39 7.1 40 1.7 41 3.3 42 1.1 A IC300 DYW1753-B/J Pin No. Voltage (V) 1 2.2 2 2.1–2.4 3 0.9–1.2 4 1.7–2.0 5 1.7–1.9 6 1.9–2.2 7 2.0–2.2 8 2.1–2.4 9 0.0 10 0.0 11 2.5–2.8 12 3.3 13 0.0 14 0.0 15 3.3 16 0.5 17 1.2–1.5 18 2.1–2.4 19 2.1–2.4 20 1.8–2.2 21 1.9–2.2 22 1.9–2.2 23 0.9–1.1 24 2.1–2.4 25 1.9 26 3.3 27 0.0 28 3.3 29 0.0 30 3.3 31 0.5–0.8 32 0.5–0.9 33 0.5–0.8 34 0.5–0.8 35 0.5–0.8 36 0.4–0.7 37 3.3 38 0.7–0.8 39 0.6–0.8 40 0.6–0.8 41 0.8–1.0 42 0.5–0.7 43 0.4–0.6 44 0.6–0.7 45 0.5–0.7 46 0.0 47 3.3 48 1.3–1.5 B C D E F 45 CDJ-800MK2 5 6 7 8 1 A B C D E F IC301 SCF5249VM140 Pin No. Voltage (V) A1 3.3 A2 3.3 A3 2.3 A4 2.4 A5 2.4 A6 3.3 A7 0.0 A8 3.3 A9 3.3 A10 0.0 A11 2.7 A12 3.3 A13 0.0 A14 0.0 B1 2.3 B2 2.0 B3 2.3 B4 2.4 B5 0.9 B6 2.1 B7 3.3 B8 0.0 B9 3.3 B10 0.0 B11 3.3 B12 0.0 B13 3.2 B14 0.0 C1 2.4 C2 2.1 C3 0.0 C4 1.8 C11 3.3 C12 2.2 C13 0.0 C14 0.0 D1 1.2 D2 1.1 D3 0.3 D4 0.0 D5 0.0 D6 0.0 D7 3.3 D8 0.0 D9 0.0 D10 0.0 D11 0.0 D12 0.0 D13 0.0 D14 0.0 E1 3.3 E2 1.7 E3 0.0 E4 2.7 E5 3.3 E6 0.0 E7 3.3 E8 3.3 E9 1.8 E10 0.0 E11 0.0 E12 0.0 E13 0.0 E14 0.0 F1 0.0 2 Pin No. F2 F3 F4 F11 F12 F13 F14 G1 G2 G3 G4 G11 G12 G13 G14 H1 H2 H3 H4 H11 H12 H13 H14 J1 J2 J3 J4 J11 J12 J13 J14 K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 K11 K12 K13 K14 L1 L2 L3 L4 L5 L6 L7 L8 L9 L10 L11 L12 L13 L14 M1 M2 M3 M4 M11 M12 Voltage (V) 0.3 3.2 0.0 0.0 0.0 3.3 0.0 0.5 0.5 0.8 0.0 3.3 0.0 0.0 0.0 0.4 0.6 0.0 0.0 1.8 3.2 3.3 1.6 0.7 0.4 3.2 0.0 0.0 3.3 0.0 0.0 0.5 2.0 0.0 0.0 0.0 1.8 0.5 3.3 0.0 0.0 0.0 0.0 0.0 0.0 0.9 2.4 3.3 3.3 3.3 3.3 4.9 0.0 4.4 1.8 0.0 3.2 1.6 3.3 2.3 0.6 0.0 0.0 3.3 0.0 3 Pin No. M13 M14 N1 N2 N3 N4 N5 N6 N7 N8 N9 N10 N11 N12 N13 N14 P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 46 Voltage (V) 3.2 1.5 0.7 1.2 3.0 3.3 0.0 0.6 0.4 0.0 0.0 3.3 1.7 3.3 2.5 1.7 3.0 2.6 0.0 3.3 3.3 3.3 0.6 0.5 0.0 1.5 0.0 3.3 3.3 3.3 IC302 XC3S50-4VQG100C Pin No. Voltage (V) Pin No. 51 1 0–1.8 52 2 1.6 53 3 0.0 54 4 3.2 55 5 0.0 56 6 3.3 57 7 2.5 58 8 0.0 59 9 1–4.5 60 10 0.0 61 11 1–4.5 62 12 1.6 63 13 1.6–1.8 64 14 1.7 65 15 1.7 66 16 1.8 67 17 1.9 68 18 1.2 69 19 3.3 70 20 0.0 71 21 0.5–0.7 72 22 0.5–0.7 73 23 0.5–0.7 74 24 2.5 75 25 2.5 76 26 2.5 77 27 0.7–0.9 78 28 0.7–0.9 79 29 0.0 80 30 0.5–0.7 81 31 3.3 82 32 0.4–0.7 83 33 2.5 84 34 0.6–0.9 85 35 0.4–0.8 86 36 0.5–0.7 87 37 1.6 88 38 0.5–0.7 89 39 1.7 90 40 0.0 91 41 0.0 92 42 3.3 93 43 0.5–0.7 94 44 0.8–1.0 95 45 1.2 96 46 3.3 97 47 0.6–0.8 98 48 0.0 99 49 0.5–0.8 100 50 0.5–0.8 4 Voltage (V) 2.5 0.0 2.0 1.9–2.2 0.0 0.0 3.3 2.5 0.9 2.4 2.8 0.0 3.3 3.3 0.0 0.0 1.6 1.7 1.2 3.3 1.6 3.3 0.0 3.2 0.2 2.5 2.5 2.5 0.0 2.7 0.0 0.0 3.3 2.5 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 1.2 3.3 0.0 0.0 0.0 0.0 2.5 2.5 CDJ-800MK2 1 2 3 4 5 IC303 K4S641632K-UC75 Pin No. Voltage (V) 1 3.3 2 0.0 3 3.3 4 0.5–0.7 5 0.6–0.9 6 0.0 7 0.6–0.8 8 0.7–0.8 9 3.3 10 0.6–0.9 11 0.7–0.9 12 0.0 13 0.6–0.8 14 3.3 15 0.0 16 3.0 17 2.6 18 2.8 19 1.2 20 0.9–1.1 21 0.4–0.8 22 0.6 23 0.0 24 2.3 25 0.9–1.1 26 1.7–1.9 27 3.3 28 0.0 29 1.7–1.9 30 1.9–2.2 31 2.0–2.2 32 2.1–2.4 33 1.3–1.6 34 1.2–1.5 35 0.8–1.1 36 0.0 37 3.3 38 1.7 39 0.1 40 0.0 41 0.0 42 0.5–0.7 43 3.3 44 0.5–0.8 45 0.5–0.8 46 0.0 47 3.3 48 0.4–0.7 49 3.3 50 0.8–1.0 51 0.5–0.7 52 0.0 53 0.5–0.8 54 0.0 IC304 BU4230G Pin No. Voltage (V) 1 3.3 2 3.3 3 0.0 4 0.0 5 1.7 6 IC305 MM1561JF Pin No. Voltage (V) 1 1.8 2 0.0 3 0.0 4 0.5 5 3.3 6 0.0 7 3.3 7 IC311 TC7SH08FUS1 Pin No. Voltage (V) 1 2.5 2 0.0 3 0.0 4 0.0 5 2.5 IC312 TC7SH08FUS1 Pin No. Voltage (V) 1 2.5 2 3.3 3 0.0 4 2.5 5 2.5 IC306 MM1562FF Pin No. Voltage (V) 1 2.5 2 0.0 3 0.0 4 1.2 5 3.3 6 0.0 7 3.3 IC702 PE8001A Pin No. Voltage (V) 1 1.6 2 0.0 3 1.6 4 0.0 5 1.6 6 0.0 7 0.0 8 5.0 9 5.0 10 0.0 11 2.5 12 0.0 13 2.5 14 0.0 15 5.0 16 2.5 17 0.0 18 2.5 19 0.0 20 5.0 21 3.3 22 5.0 23 0.0 24 0.0 25 0.0 26 0.0 27 0.0 28 3.3 IC307 BD00KA5WFP Pin No. Voltage (V) 1 3.3 2 3.3 3 0.0 4 1.2 5 0.8 IC308 TC74VHC08FTS1 Pin No. Voltage (V) 1 3.3 2 4.8 3 3.2 4 3.3 5 4.3 6 2.9 7 0.0 8 0.0 9 3.3 10 0.0 11 2.7 12 3.3 13 4.0 14 3.3 IC309 TC7SET08FUS1 Pin No. Voltage (V) 1 4.9 2 3.3 3 0.0 4 4.9 5 4.9 8 IC701 DSPC56371AF180 Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Voltage (V) 0.0 0.0 3.3 0.0 0.0 0.0 0.8 1.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 3.3 0.0 0.0 0.0 0.0 0.0 3.3 0.0 3.3 0.0 0.0 0.0 1.3 1.1 3.0 0.0 3.0 0.0 2.6 0.0 3.3 0.0 3.3 0.0 Pin No. 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 Voltage (V) 3.3 0.0 0.0 1.3 1.7–1.8 1.2 3.3 0.6 3.3 0.6 3.3 1.3 0.0 0.0 0.0 0.0 0.0 0.0 1.0 3.2 1.6 0.0 1.7 3.3 0.0 0.0 0.0 0.0 1.6 1.6 1.3 0.0 1.6 0.0 3.3 1.7 1.6 1.6 1.6 0.0 A B C D IC703 BD00KA5WFP Pin No. Voltage (V) 1 3.3 2 3.3 3 0.0 4 1.3 5 0.8 IC310 TC7WU04FU Pin No. Voltage (V) 1 1.6 2 1.6 3 1.6 4 0.0 5 1.6 6 1.6 7 1.6 8 3.3 E IC704 NJM2880U1-05 Pin No. Voltage (V) 1 8.0 2 0.0 3 1.3 4 5.0 5 8.0 F 47 CDJ-800MK2 5 6 7 8 1 B C DFLB ASSY IC050 BA00BC0WCP-V5 Pin No. Voltage (V) 1 12.3 2 12.3 3 0.0 4 8.0 5 1.3 IC501 PEG237B Pin No. Voltage (V) 1 0.0 2 0.0 3 0.0 4 0.0 5 0.0 6 4.9 7 0.0 8 0.0 9 0.0 10 0.0 11 0.0 12 4.5 13 2.6 14 0.0 15 2.3 16 5.0 17 5.0 18 5.0 19 5.0 20 5.0 21 5.0 22 5.0 23 5.0 24 4.9 25 4.9 26 0.0 27 4.9 28 3.9 29 0.0 30 1.4–1.8 31 0.8 32 4.9 33 4.5 34 4.9 35 4.3 36 0.1 37 4.8 38 4.0 39 4.9 40 0.0 41 0.0 42 0.0 43 0.6 44 0.0 45 2.8 46 4.9 47 0.0 48 4.9 49 4.9 50 0.0 IC051 NJM2374AM Pin No. Voltage (V) 1 8.0 2 -2.7 3 -6.1 4 -7.0 5 -5.7 6 8.1 7 8.0 8 8.0 IC052 TC7S04FU Pin No. Voltage (V) 1 0.0 2 0.0 3 0.0 4 2.7 5 5.0 REGB ASSY E 4 I SECB ASSY IC057 BA50BC0WFP Pin No. Voltage (V) 1 8.0 2 8.0 3 0.0 4 5.0 5 0.0 D 3 G C A 2 IC091 BA00BC0WCP-V5 Pin No. Voltage (V) 1 6.0 2 6.0 3 0.0 4 3.3 5 1.3 IC092 BA00BC0WCP-V5 Pin No. Voltage (V) 1 11.2 2 11.2 3 0.0 4 7.2 5 1.3 JACK ASSY Pin No. 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 Voltage (V) 0.0 4.9 4.9 4.9 4.9 4.9 0.0 4.9 0.0 0.0 0.0 4.9 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 4.9 2.5 2.5 4.9 4.9 4.9 4.9 4.9 0.0 0.0 4.9 4.9 4.9 IC502 BU4242G Pin No. Voltage (V) 1 4.5 2 4.9 3 0.0 4 0.0 5 2.6 IC503 TC7SET08FUS1 Pin No. 1 2 3 4 5 Voltage (V) 4.9 0.0 0.0 0.1 4.9 IC801 NJM4558DX Pin No. Voltage (V) 1 0.0 2 0.0 3 0.0 4 -6.0 5 0.0 6 0.0 7 0.0 8 8.0 F 48 CDJ-800MK2 1 2 3 4 5 6 7 8 4. PCB CONNECTION DIAGRAM NOTE FOR PCB DIAGRAMS : A 1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below. Symbol In PCB Diagrams Symbol In Schematic Diagrams B C E B C E Part Name 3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram. 4. View point of PCB diagrams. Connector Capacitor Transistor B C E B C E B C SIDE A E Transistor with resistor B C E B D G S D G S Field effect transistor D G S P.C.Board Chip Part SIDE B Resistor array 3-terminal regulator C D E F 49 CDJ-800MK2 5 6 7 8 IC300 IC104 IC300 IC104 C356 C357 7 R321 4 5 R322 C340 C339 R752 R753 C718 R339 C342 C341 IC307 C311 C310 KN301 AOI ICT C300 R327 R386 R747 C746 C335 C334 V1R2 V+3D V2R5 IC306 4 5 R319 C358 TP49 C333 TP45 TP28 25 R350 FC DSP16M C748 IC302 C352 1 2 C355 R354 R394 C343 C344 R385 R388 R387 R336 R302 C307 R340 CN1301 R351 DSPSIN 1 1 14 TP14 TP1 R109 R108 R107 R345 A TP42 C302 R355 70M R370 4 5 IC305 C320 SBOK DONE 3 TP37 R375 R380 R381 Q304 Q305 IC309 R338 R357 C312 R318 LF C318 R353 4 IC304 5 R376 C102 IC300 P CPU16M R373 R378 7 C303 R317 30 C319 V1R8 TP31 C336 Production code IC301 R377 TP36 R356 C337 RST 2 FP16M R382 R301 LDCHECK R740 R739 R741 VCA R738 Q706 TSDI R308 R329 R306 R309 A3 H1- H2- A1 H1+ H2+ A2 C313 C317 IC308 GNDD LD3S R732 R731 Q705 INSIDE R305 C321 R303 R143 LPS1 LPS2 H3+ CN102 R144 CN301 GNDM TSCS TSDO DNP2131-C 50 26 R374 R379 R358 TP39 R359 R361 R365 C137 C308 R328 R780 4 R342 R383 CDJ-800MK2 R343 R347 R384 Q706 Q705 Q706 Q705 IC306 IC306 23 29 754 R323 C359 Q301 Q305 Q302 IC302 Q305 Q304 Q303 IC302 Q301 IC309 Q302 Q303 IC309 Q304 IC307 IC301 IC307 IC301 100 21 C747 76 C360 30 48 4 71 C126 R113 R115 R112 R114 R116 C128 IO1A R304 R310 PRGM 19 C130 C131 C132 R369 XINT R368 8 14 26 4 C129 7 Q303 C309 C301 3 Q302 Q301 TSCLK R307 2 V+5P A V+3D 50 22 5 IC308 IC308 27 75 IC304 IC305 IC304 IC305 36 1 8 D 25 4 18 24 51 1 10 5 C 3 F 1 4 E 12 V+8A R CONTACT SIDE=UP H3- CN102 IC104 SPINDLE MOTOR C138 R150 B 3 R145 SIDE A 2 C139 A CONTACT SIDE=UP 1 4 4.1 MAIN ASSY A MAIN ASSY C CN53 CN301 3 2 25 17 2 1 24 31 34 IC703 R743 R742 C725 C757 C700 C756 C754 KN701 11M V1R25 R780 R750 Rch 14 IC702 IC704 IC702 IC704 46 7 70 I CN801 CN701 CONTACT SIDE=UP SL2IN SPDLFG C163 IO3A C104 R118 V+6B C160 IC100 D100 R129 DMO IC105 16 REFLOW R V+3S 8 5 4 C146 TRO C127 TE FTE FD C R149 R148 A B4 R135 R134 R137 R136 MAIN 1/2 DWG1622 DWG1645 ST1+ ST1- ST2+ LO+ B2 B1 C145 ST2- FR TD TR RW B3 VCA SIDE_A (SECOND) SL1IN IC102 SBAD TEZI FOO LO- FE R103 R104 R101 R102 RFI RFZI RFO 15 1 9 PWMLO IC106 5 4 DRVMUTE1 IO0B IO2A IO1B 7 CN 1 R R700 V-7A DOUT IC704 R701 IPF IO3B IO2B SBOK C102 C162 R151 ADC R147 6 70 L C731 MUTE V5DAC C733 15 R302 C752 28 R775 20 DSPSIN C750 C751 IC701 R109 R108 R107 R106 R105 R345 IC300 C117 C124 R R754 C 4 C335 C334 R747 C746 40 21 R748 C755 R757 C732 C734 C753 R751 R749 C758 MOTHER C748 5 C749 3 C352 DSP16M C702 C729 C130 C131 C132 C129 TACTHI R752 R753 C718 C168 R110 DRVMUTE2 C116 R159 SRV16M C137 C161 AGCRF R145 C139 IC10 C138 R150 Q101 C126 R113 R115 R112 R114 R116 C128 IO1A R130 C747 C730 31 R343 R347 R384 IC702 6 Lch IC105 IC703 IC106 IC105 IC703 IC106 DWM2232 DWM2276 35 V+8A 42 1 45 2 33 C728 39 C164 5 12 R164 PDO C151 MONIT R120 41 VCAD 43 37 9 C147 R131 C148 R100 C152 C150 80 RFDC C123 5 C103 Q101 Q101 IC701 IC701 C106 61 44 R119 38 6 R133 R132 R155 C143 R154 C142 C113 32 31 28 8 C149 14 11 RFRP 1 CN101 32 1 34 20 8 29 60 00 IC104 00 IC104 41 21 17 CONTACT SIDE 5 5 2 8 4 2 13 C101 B CN1101 V+7M 5 7 8 SIDE A A NOTE : The encircled numbers denote measuring point. CN101 B C D E (DNP2131-C) IC100 IC102 IC100 IC102 F A CDJ-800MK2 8 51 1 2 3 4 CDJ-800MK2 52 A IC101 IC101 IC103 IC103 Q707 R736 R733 R734 C743 Q707 Q707 D705 F C706 C704 C712 R735 E C705 R389 C703 CN701 D707 C701 R776 C105 R341 D R344 R346 C368 C370 C167 C136 R165 R146 75 C166 C165 C100 R161 R162 R163 C115 C114 C372 C109 C112 C154 R157 C153 C155 R156 R158 100 76 C373 R168 C133 C R170 25 26 R171 C111 IC101 50 R126 51 C110 C121 C135 C122 R142 1 5 C119 R169 C107 C108 C120 4 C141 R153 C140 R152 IC103 C118 C134 R125 R124 R123 R122 R121 LF 3 B R139 R138 CN101 A MAIN ASSY A SIDE B 1 2 3 4 5 6 IC311 IC311 IC310 IC310 8 53 NOTE : The encircled numbers denote measuring point. F D302 D304 C304 5 4 IC312 C306 (DNP2131-C) 3 E R333 IC311 5 R331 R330 R362 4 D305 C354 3 X301 C315 C316 R316 R315 16M X'TAL R389 R320 R393 D301 D307 C345 C346 R312 R311 C347 R324 C314 C325 C323 C348 C366 R352 R344 C322 R346 C324 R392 C327 R364 D306 1 0 C332 C328 C338 R337 D101 R367 R127 R366 R300 R332 0 1 0 1 2 3 IC303 C1 R128 TP12 A B C 0 1 2 3 4 5 6 7 8 9 R325 R360 C305 R372 TP11 C330 R334 R391 C326 C329 C331 54 R363 R371 R314 IC310 R313 5 8 4 TP30 28 TP19 C363 C361 C372 C373 SIDE_B_(FIRST) C353 R326 C350 C351 27 C368 C370 C166 7 CDJ-800MK2 A IC303 IC312 IC303 IC312 25 D C D102 D103 R348 R349 C159 D104 C118 C134 B C156 C158 R166 C144 C157 CN301 CN102 A SIDE B 5 6 7 8 54 2 4 1 3 3 C1106 CN1102 CN1102 CONTACT SIDE=DOWN C1104 CONTACT SIDE CN1101 1 2 HEAT PROOF PRE FLUX CN1106 2 PICKUP ASSY (CN1) LOADING MOTOR CN1105 -> LD SHORT S1101 C1109 DWX2602 C1108 1/2 LF 31 32 2 CN1104 1 CONTACT SIDE 1 1 E R RLYB D -> CN1106 C 1 1 CN1101 A CN101 24 CN1105 B OPEN 1 3 4 4.2 RLYB ASSY A SIDE A SIDE A B RLYB ASSY M CN1901 STEPPER MOTOR (DNP2131-C) F B CDJ-800MK2 B 4 CN1104 5 6 7 8 SIDE B SIDE B A FL RLYB ASSY CN1101 B B C1105 CN1102 C CN1105 C1107 CN1106 D CN1104 E (DNP2131-C) F B B 55 CDJ-800MK2 5 6 7 8 1 2 3 4 4.3 SECB ASSY SIDE A A C SECB ASSY F J91 B IC W493 CN51 W491 VLD D CN22 C53 W479 IC50 491.200 IC58 V+10B VLOD 3300/25 VLD 1 CHARACTER SIDE V+8 491.800 IC61 W494 V+10B W490 GND C W480 R73 R74 11 CN52 W492 V+10B JA51 B C51 V6B 6 54 1 6800/16 IC53 491.800 GND 1.V+10B 2.GND 3.V+7A 4.V+6B 5.GND 6.V+3D 49 10 1. 5 V10B KN51 CN52 CN51 C64 C52 3300/25 W457 CONTACT SIDE W484 W483 W482 W481 W446 C CN50 W449 GND V+5P CN56 CN56 I CN802 G CN501 F C 56 CDJ-800MK2 1 2 3 V+5P V+7M GND Q54 491.200 C57 AC H AR V+5P W445 W458 17 E R70 C D W456 SI TE R R62 1 D E R41 Q52 4 W448 W447 GNDD JA52 CAUTION REPLACE IC MFD.BY LITTE W451 1.V+8 Q53 V+7M C65 FLAC1 FLAC2 FLAC3 FLAC4 3.V-7 2.V+8 1 Q51 1.FLAC2 2.FLAC1 3.GND 4.GND 5.GND 6.FLAC3 7.GND 8.FLAC4 9.XRST 10.V+5 11.TSDI 12.V7AL 13.TSCS 14.GND 15.TSDO 16.VLDD 17.TSCLK W450 VLD L61 IC59 D 3 W472 CN50 C61 C60 F51 11.V+6B 10.GND 9.V+10B 8.GND 7.GND 6.GND 5.VLD 4.FLAC4 3.FLAC3 2.FLAC2 1.FLAC1 W473 GND L51 C54 C50 5 6 7 8 SIDE A A B IC53 IC54 IC61 C IC58 IC50 Q53 Q52 V+3D V+5 491.200 IC60 C72 D Q51 REMPLACER LE IC LINK COMME INDIQUE. DE CHEZ LITTELFUSE INC. DWR1309 W701 CN53 CONTACT SIDE IC59 1 25 W452 A Q54 IC60 V+6B 7.V+8A 8.V+3D 9.V+3D 10.GNDD 11.GNDD 12.GNDD 13.GNDD 14.GNDD 15.V+6B 16.GNDS 17.V+5P 18.JSDATA 19.TSDI 20.RMIN 21.TSCS 22.CONT1 23.TSDO 24.CONT2 25.TSCLK 1.V+7M 2.V+7M 3.V+7M 4.GNDM 5.GNDM 6.GNDM C66 W451 V+7M C65 GNDD REPLACE IC LINKS AS MARKED. MFD.BY LITTELFUSE INC. ATTENTION SECB W459 CAUTION CN53 E (DNP2132-C) A CN301 F C 57 CDJ-800MK2 5 6 7 8 1 2 3 4 SIDE B A C SECB ASSY B C 0 D 1 0 1 2 3 0 0 1 2 3 4 5 6 7 8 9 A B C 2.F 3.GN 4.GND 5.GND 6.FLAC3 7.GND 8.FLAC4 9.XRST 10.V+5 11.TSDI 12.V7AL 13.TSCS 14.GND 15.TSDO 16.VLDD 17.TSCLK 1 -GNDS-GNDD-GNDMIC55 -V+3DD62 IC57 SECB -V+7M-V+6B- DWR1309 4 5 C77 -V+5P- CN53 F C 58 CDJ-800MK2 1 2 LF -V+8C71 1 2 1.V+7M 2.V+7M 3.V+7M 4.GNDM 5.GNDM 6.GNDM (DNP2132-C) 1 7.V+8A 8.V+3D 9.V+3D 10.GNDD 11.GNDD 12.GNDD 13.GNDD 14.GNDD 15.V+6B 16.GNDS 17.V+5P 18.JSDATA 19.TSDI 20.RMIN 21.TSCS 22.CONT1 23.TSDO 24.CONT2 25.TSCLK E IC60 25 C67 CN53 3 4 5 6 7 8 SIDE B A B CN52 IC54 IC53 11 CN52 1 11.V+6B 6 10.GND 9.V+10B IC61 8.GND D56 4.FLAC4 3.FLAC3 C 1.FLAC1 JA51 1 ADD SOLDER IC58 2.FLAC2 IC50 1.V+10B 2.GND 3.V+7A 4.V+6B 5.GND 6.V+3D CN51 7.GND 6.GND 5.VLOD R81 R82 C76 R60 CN51 C63 D51 D59 D58 IC56 C59 C58 R53 R51 R52 1 CN50 Q51 R63 3.V-7 1 C62 5 R61 3 1.FLAC2 2.FLAC1 3.GND 4.GND 5.GND 6.FLAC3 7.GND 8.FLAC4 9.XRST 10.V+5 11.TSDI 12.V7AL 13.TSCS 14.GND 15.TSDO 16.VLDD 17.TSCLK 4 ADD SOLDER 2.V+8 59 D57 L56 1.V+8 D IC51 IC51 8 R65 JA52 R79 R72 D52 R66 Q52 R64 1 CN56 Q53 R77 IC59 3 1 IC52 5 4 58 IC52 R78 D55 R50 D54 C56 D53 IC57 R71 Q54 C55 17 C77 E CN50 CN56 NOTE : The encircled numbers denote measuring point. F C 59 CDJ-800MK2 5 6 7 8 1 2 3 4 4.4 TRNS ASSY SIDE A SIDE A A D TRNS ASSY E CN 1 J2 BLU VLT BRN J3 PRIMARY B J2 W514 W513 DWR1371 DWR1428 (KUC/JJ, WY/WA) (RLF) TRNS SECONDARY C T21 ICP21 11 ICP24 49103.5 ICP23 49103.5 E C CN51 1 CN22 11.V+6B 10.GND 9.V+10B 8.GND 7.GND 6.GND 5.VLD 4.FLAC4 3.FLAC3 2.FLAC2 1.FLAC1 CAUTION 491005 ICP22 LINKS AS MARKED. REPLACE IC MFD.BY LITTELFUSE INC. D 491.630 ICP25 CN22 J11 491005 (DNP2132-C) IC22 IC21 IC25 IC23 IC24 F D D 60 CDJ-800MK2 1 2 3 4 5 6 7 8 SIDE B SIDE B A D TRNS ASSY PRIMARY J2 ADD SOLDER C24 C29 12 5 11 C30 C31 9 COMME INDIQUE. 10 D26 D27 8 IC21 IC25 D25 D21 D IC22 D28 IC24 D22 1 CN22 11.V+6B 10.GND 9.V+10B 8.GND 7.GND 6.GND 5.VLD 4.FLAC4 3.FLAC3 2.FLAC2 1.FLAC1 TRNS 11 LF D23 IC23 D24 ATTENTION REMPLACER LE IC LINK DE CHEZ LITTELFUSE INC. C C28 13 C27 14 C26 15 4 SECONDARY 3 16 C23 17 C22 18 C21 19 C25 B E CN22 (DNP2132-C) IC24 IC23 IC25 IC21 IC22 F D D 61 CDJ-800MK2 5 6 7 8 1 2 3 4 4.5 AC IN ASSYS SIDE A SIDE A A E ACIN ASSY B L1 T mAL V T AL W500 W501 V FU8001 C2 AN1 NEUTRAL H2 H1 C3 ACIN LITTELFUSE INC. CN1 D J2 1 POWER SW OFF ON 2 S1 1 3 CN1 /RLF S2 D 110-120V 220-240V VOLTAGE SELECTOR W495 C1 W474 LIVE - REPLACE FUSE AS MARKED. W487 W496 W485 W497 DWR1429 DWR1430 DWR1431 DWR1432 /KUC/JJ/WY/WA RISK OF FIRE W498 W486 AN1 AC IN C PRIMARY FU8001 21801.6 W8001 (DNP2132-C) E F E E 62 CDJ-800MK2 1 2 3 4 5 6 7 8 SIDE B SIDE B A E ACIN ASSY B NEUTRAL ADD SOLDER C 1NA S1 CN1 LIVE 3 POWER SW ON OFF ADD SOLDER LF 220-240V ACIN S12 1 3.NEUTRAL 2.220-240V 1.110-120V 100-110V PRIMARY VOLTAGE SELECTOR CN1 2.NEUTRAL 1.LIVE D (DNP2132-C) E F E E 63 CDJ-800MK2 5 6 7 8 1 2 3 4 4.6 DFLB ASSY SIDE A A G DFLB ASSY C CN56 CN501 S501 B D505 B1 Q501 W586 17 W592 W591 CN501 49 42 W590 53 W589 S510 S509 W567 W538 W539 W556 LOOP-OUT S512 S511 W523 W522 W525 W524 W509 S514 8.CLED 7.PLED 6.V7AL 5.GND 4.GNDAD 3.CUE 2.PLAY 1.KEY0 W508 D511 W511 CN500 W512 W507 W519 W518 RELOOP W526 W521 W520 LOOP-IN 1 13 S513 D512 CN500 D510 W537 W534 W532 W533 D508 B8 REV 8 E D504 D503 W527 S504 DFLB D D502 D501 W703 W702 DWG1623 DWG1646 W531 W536 W535 K CN600 W510 CN502 1 CN502 H CN1502 F G 64 CDJ-800MK2 1 2 3 4 W596 W571 W570 W569 W568 W595 W566 W594 W564 W565 W563 W562 W561 W558 W560 W559 W555 D507 W554 W552 1 TEXT TIME S503 B4 W593 W551 C FL HOLDER W553 W587 W557 B2 C502 D506 C505 C531 W588 S502 5 6 7 8 SIDE A A ICT W609 FC W611 W610 W613 W608 W605 W604 W603 W602 W600 Production Code B W616 W615 1 W614 V501 W617 MEMORY W607 DELL W612 W573 W601 W599 W598 W597 W596 W571 S508 W585 W570 W569 S507 W578 W577 W595 W594 W568 W606 W576 W575 C W579 <CALL W548 W584 W581 W547 W545 X501 W583 S516 W543 S505 W549 C506 S517 W550 W572 D509 CN503 4.ADCT 5.GNDAD 6.JVOL 7.KEY1SL 8.VINL 9.MTL 10.TEMPOL 11.GND D 11 W515 1.GNDF 2.V5AD 3.ADIN W530 QUICK RETURN J CN1503 1 CN503 W529 W528 W542 W541 W540 W539 S506 F+ CALL> W582 FS515 W546 W567 W544 W580 W574 (DNP2132-C) E F G 65 CDJ-800MK2 5 6 7 8 CN503 31 50 C535 C536 4 R581 R582 R563 G C537 C538 R558 F BK LAT SDO SCLK GND C539 R528 R571 R575 R574 RXD BUSY R509 R570 R576 R532 R533 R519 R550 E TXD R525 R573 30 Q511 R551 )C-2312PND( R583 R584 R569 R567 R568 C529 GND V7AL Q512 R552 R546 11 7.KEY1SL 8.VINL 9.MTL 10.TEMPOL 11.GND RXD SCLK R548 R572 R526 R527 1 GND C528 V+5 R545 D S517 1 Q510 VCC GND 51 R523 R560 R524 R555 R554 C526 0 R579 R520 C507 R515 S506 F- BUSY GND CNVSS 1 50 IC 10 XRST R514 R522 XRST 80 81 C523 R513 C524 R557 S508 C527 D515 XRST C511 C512 C513 C514 C515 C516 C517 C518 C519 C520 FLAC2 R517 C525 C 72 S505 S513 CN503 CDJ-800MK2 66 S515 F+ Q508 3 2 1 X501 R559 GNDF D RELOO /EXIT A S516 49 D509 V5AD 1 R521 R500 C532 C533 5 QUICK RETURN 4.ADCT 5.GNDAD 6.JVOL R516 S507 R512 Q 1 <CALL 1.GNDF 2.V5AD 3.ADIN CNVSS IC502 CALL> GND C C522 55 DELL V+5 C521 57 GND GND GND 56 GND GND MEMORY LF DFLB B 4 3 2 1 A SIDE B G DFLB ASSY 5 6 7 8 SIDE B A CN501 Q506 CONTACT SIDE Q501 R506 D513 D514 C501 R581 R582 R583 R584 R569 R567 R568 R503 CN500 R542 R541 V7AL Q507 R504 R544 V+5 5.JOG1 4.GND 3.JOG2 2.GND 1.V+5 V7AL V7AL 13 CN502 R547 Q509 D510 D 8.CLED 7.PLED 6.V7AL 5.GND 4.GNDAD 3.CUE 2.PLAY 1.KEY0 S514 D511 R549 V+5 REV R511 R510 R556 CONTACT SIDE 13.FLAC4 12.FLAC3 11.JBK 10.JXSTB 9.JSDO 8.JSCLK 7.TCH 6.VLDD S504 D508 VLDD V7AL S511 R531 D501 R553 R543 B8 CN500 1 C Q509 B4 S503 D507 Q506 V7AL V7AL D502 LOOP-IN S512 V7AL RELOOP /EXIT Q502 R535 D503 LOOP-OUT D512 B V7AL R534 R536 D504 V7AL S513 GND R502 TIME CN501 17.FLAC2 15.GND 13.GND 11.GND 8.V+5 9.XRST 6.V7AL 7.TSDI 4.GND 5.TSCS 2.VLDD 3.TSDO 1.TSCLK GND Q503 R562 R563 Q513 Q510 Q505 R540 R539 C509 TEXT 1 73 S502 D506 R518 V+5 XRST 51 53 50 Q511 B2 12.FLAC3 10.FLAC4 V+5 GND 3 Q512 52 16.FLAC1 14.GND 1 C S501 R538 C534 C508 R561 V+5 GND IC503 5 4 48 Q507 Q508 R537 TDDI R578 CN501 FLAC1 R505 C535 C536 C537 C538 55 C504 56 FLAC2 C503 R564 R565 R566 RXD 54 Q504 B Q513 Q503 R501 V+5 TXD VLDD D505 17 BK LAT SDO SCLK 47 ADD SOLDER V+5 57 Q502 B1 VLDD FLAC2 V7AL CN502 1 E 8 CN500 CN502 NOTE : The encircled numbers denote measuring point. F G 67 CDJ-800MK2 5 6 7 8 1 2 3 4 4.7 REGB and JACK ASSYS SIDE A SIDE A A F REGB ASSY IC92 IC91 W503 IC92 IC91 W504 C96 C93 1 1.V+10B 2.GND 3.V+7A 4.V+6B 5.GND 6.V+3D DWR1310 REGB B 6 J91 (DNP2132-C) J91 C CN52 C JA802 JA801 R4 W488 L4 L3 R3 C803 C833 W475 C836 C804 C834 C838 C805 DWG1626 D JACK ASSY W477 I C807 IC801 8 L2 C808 C806 W476 5 R2 4 E 1 JACK IC801 W466 W461 L1 R1 C801 C831 W460 W465 W463 DE CT 1 80 1 CN W467 9 E UT 4.M 8A + V . 5 CH 6.R ND 7.G ND 8.G CH 9.L W454 W453 SI TA N CO 3.V-7 2.V+8 1.V+8 T OU 1.D ND 2.G A -7 3.V A CN701 CN801 W462 W464 F 3 CN802 1 CN802 F I (DNP2132-C) F I C CN50 68 CDJ-800MK2 1 2 3 4 R840 1 C813 C809 R821 R836 R835 R841 C832 R834 R804 IC801 R811 4 JA802 R820 Q832 R839 R838 R806 8 1.V+10B 2.GND C811 R837 R807 R805 R832 D831 R803 R801 R815 R831 R833 D801 Q801 1 R802 CN802 3.V-7 2.V+8 1.V+8 1.DOUT 2.GND 3.V-7A 4.MUTE 5.V+8A 6.RCH 7.GND 8.GND 9.LCH 8 7 D R818 Q832 R808 C810 E 5 D92 LF JA801 C802 R810 3 1 F (DNP2132-C) CN802 CN801 C95 R92 R91 3.V+7A 4.V+6B 5.GND 6.V+3D R809 47 Q831 Q831 R816 Q802 Q802 1 6 LF DWR1310 REGB C94 D91 R93 R95 C91 DOUT R L R814 C812 40 6 5 JACK ASSY I IC92 IC91 R94 F I NOTE : The encircled numbers denote measuring point. F I REGB ASSY F 8 7 6 5 SIDE B SIDE B A C92 B J91 (DNP2132-C) J91 C Q801 CN 9 80 1 69 CDJ-800MK2 1 2 3 4 4.8 KSWB ASSY SIDE A SIDE A A H KSWB ASSY KSWB DWS1386 S1501 PLAY B D1504 D1503 S1502 C CUE D1502 D1501 133mm W517 W516 W505 W506 S1506 D S1505 SEARCH-R W502 113mm SEARCH-F W499 E S1504 S1503 T-SEARCH-F W489 F G CN502 CN1502 1.KEY0 2.PLAY 3.CUE 4.GNDAD 5.GND 6.V7AL 7.PLED 8.CLED T-SEARCH-R W478 CN1502 1 8 (DNP2132-C) H H 70 CDJ-800MK2 1 2 3 4 5 6 7 8 SIDE B SIDE B A H KSWB ASSY B PLAY S1501 D1504 D1503 Q1502 Q1502 R1507 R1506 KSWB DWS1386 B LF CUE S1502 D1501 D1502 C Q1501 Q1501 R1504 R1505 C SEARCH-F S1506 C1501 D R1503 R1502 S1505 SEARCH-R E T-SEARCH-F R1501 S1504 S1503 T-SEARCH-R 8.CLED 7.PLED 6.V7AL 5.GND 4.GNDAD 3.CUE 2.PLAY 1.KEY0 A 8 1 F (DNP2132-C) CN1502 CN1502 H H 71 CDJ-800MK2 5 6 7 8 1 2 3 4 4.9 JFLB ASSY SIDE A A K JFLB ASSY IC601 CN600 E VLDJ W132 W131 FLAC3 W130 W129 W135 W122 Q602 6 9 13 C602 5 W201 1 C608 4 CN601 L CN1601 Production code F K CDJ-800MK2 1 2 W118 CN601 1 E 72 W125 E E Q601 VLDJ E R600 C600 W120 Q603 W123 W121 1.JOG1 2.JOG2 3.V+5V 4.GNDD W124 VLDJ C601 GNDD GNDD GNDD GNDD VLDJ V+5V W128 JOG2 V+5V W133 W137 W136 W134 CN600 W139 GNDD CONTACT SIDE-UP V601 13 W127 JOG1 D ATTENT REMPLACER LE I COMME INDIQUE DE CHEZ LITTELF FLAC3 VLDD W138 1 CN600 G CN500 C L REPLACE IC MFD.BY LITTELFU Q604 B CAUTION IC603 491.200 1.FLAC4 2.FLAC3 3.JBK 4.JXSTB 5.JSDO 6.JSCLK 7.TCH 8.VLDD 9.JOG1 10.GNDD 11.JOG2 12.GNDD 13.V+5V 3 4 23 5 6 7 8 SIDE A A AUTION IC603 LINKS AS MARKED. PLACE IC D.BY LITTELFUSE INC. ATTENTION DWG1624 JFLB 2/2 MPLACER LE IC LINK MME INDIQUE. CHEZ LITTELFUSE INC. Q604 B IC601 R C W118 C606 FC GNDD JSDO W126 1.TCH 2.NC 3.GNDD 38 1 30 Q601 CN602 W119 23 Q603 Q602 3 E Q603 W125 GNDD D E SHEET SW code F (DNP2133-D) K 73 CDJ-800MK2 5 6 7 8 1 2 3 4 SIDE B A K JFLB ASSY LF J DWG1624 2/2 B C GNDD LG Q603 JSDO PG VH GNDD R610 R616 R617 C604 3 C603 CLK 5V CN602 LAT BK SI 1 66 F2 3.GNDD 2.NC 1.TCH C612 C611 C614 C613 R611 R618 R619 C605 D E 0 1 0 1 2 3 0 F (DNP2133-D) K 74 CDJ-800MK2 1 2 3 4 1 K 0 1 2 3 0 0 5 1 0 1 2 3 4 5 6 7 8 9 A B C 4 CN601 6 1.JOG1 R602 D601 R601 JOG1 JOG2 GNDD FLAC3 V+5V IC602 C610 13 FLAC3 GNDD VLDJ FLAC4 64 65 C609 R624 R613 IC601 R614 D605 D604 IC603 E D603 Q604 6 CN600 CN600 61 63 1 VLDD 1.FLAC4 2.FLAC3 3.JBK 4.JXSTB 5.JSDO 6.JSCLK 7.TCH 8.VLDD 9.JOG1 10.GNDD 11.JOG2 12.GNDD 13.V+5V D602 R620 R622 R621 R623 V+5V GNDD 1 2.JOG2 Q601 VLDJ E 4.GNDD 3.V+5V VLDJ R615 C607 R612 5 F1 R604 R605 Q2 R603 Q602 TCH NC E GNDD R608 R607 GNDD JFLB NC Q1 Q2 1G 2G E R609 D Q603 JSDO C612 C611 C614 C613 4 R606 C603 5V LAT BK SI 5 7 7 8 SIDE B A LF B 60 62 C IC602 D VLDJ 1 E CN601 1 NOTE : The encircled numbers denote measuring point. NP2133-D) F K CDJ-800MK2 8 75 1 2 3 4 4.10 SLDB ASSY SIDE A A J SLDB ASSY W104 VR1551 MASTER TEMPO 2/2 SLDB DWS1387 W103 B W101 S1551 D1553 D R C SIDE B 69 C1554 ADD SOLDER CDJ-800MK2 2 3 4 S1551 D1553 MASTER TEMPO R1553 R1557 C1558 C1557 R1552 R1560 J 1 R1556 C1559 C S1552 F 76 D1552 TEMPO R1564 R1563 S1553 D1551 VINYL SPEED ADJUST V5AD R1551 GNDD2 D1558 C1563 68 R1559 GNDAD E D1559 R1554 V5AD C1562 A EJECT S1554 GNDAD VR1552 ADCT V5AD C1561 GNDF R1555 GNDAD GNDAD C1560 R1565 67 R1561 ADIN GNDF VINYL 11 CN1503 GNDF R1558 GNDD2 MTL TEMPOL VINL KEY1SL JVOL ADCT ADIN 1 V5AD SLDB ASSY GNDF J GNDAD CN1503 D 5 6 7 8 SIDE A A G CN503 CN1503 W115 1 11 CN1503 W110 W117 GNDF GNDF ADIN GNDAD W116 B GNDF S1554 D1559 S1553 VINYL W107 W105 EJECT GNDD2 W109 GNDAD GNDAD LED W111 W114 V5AD W106 TEMPO W113 ADCT W108 D1551 GNDF V5AD ADIN ADCT GNDAD JVOL MTL D1552 KEY1SL VINL GNDD2 S1552 D1553 C1577 C1551 S1551 TEMPOL W112 W102 VR1552 VINYL SPEED ADJUST (DNP2133-D) C SIDE B S1551 ADCT V5AD VR1551 ADCT ADIN LF D1561 D1554 GNDAD C1552 Bend C1553 D1560 Bend D1557 R1562 C1555 GNDF D1555 B SLDB 2/2 DWS1387 V5AD D1556 MASTER TEMPO D1553 R1553 C1558 R1557 D1552 ADD SOLDER C1557 R1560 R1552 D GNDAD E (DNP2133-D) NOTE : The encircled numbers denote measuring point. F J 77 CDJ-800MK2 5 6 7 8 1 2 3 4 4.11 SLMB and JOGB ASSYS SIDE A SIDE A A M SLMB ASSY SLOTSW S190 1 B SLOTSW S1902 JOGB 2/2 DWG1625 3 CN1901 D1601 R CN1601 4 3.LPS2 2.GND 1.LPS1 (DNP2133-D) CN1901 1 1.JOG1 2.JOG2 3.V+5V 4.GNDD 1 D B CN1105 JOGB ASSY R L DWS1388 SLMB 2/2 C (DNP2133-D) CN1601 K CN601 E F M L M L 78 CDJ-800MK2 1 2 3 4 5 6 7 8 SIDE B SIDE B A M SLMB ASSY SLOTSW S1901 B S1902 SLOTSW D1601 DWG1625 C1602 JOGB R1603 C1601 2/2 D 1 CN1901 4 4.GNDD 3.V+5V 2.JOG2 1.JOG1 1 R1602 LF R1601 LF JOGB ASSY CN1901 L 2/2 DWS1388 SLMB C 3.LPS2 2.GND 1.LPS1 CN1601 (DNP2133-D) (DNP2133-D) CN1601 E F M L M L 79 CDJ-800MK2 5 6 7 8 1 2 3 4 5. PCB PARTS LIST NOTES: A B 7 LIST OF HOLE PCB ASSEMBLIES Mark Symbol and Description CDJ-800MK2/ KUCXJ CDJ-200MK2/ WYXJ5 CDJ-800MK2/ RLFXJ NSP 1..MOTHER ASSY 2..MAIN ASSY 2..RLYB ASSY DWM2232 DWG1622 DWX2602 DWM2232 DWG1622 DWX2602 DWM2232 DWG1622 DWX2602 NSP 1..DISP ASSY 2..DFLB ASSY 2..JACK ASSY 2..SECB ASSY 2..REGB ASSY 2..TRNS ASSY DWM2234 DWG1623 DWG1626 DWR1309 DWR1310 DWR1371 DWM2233 DWG1623 DWG1626 DWR1309 DWR1310 DWR1371 DWM2236 DWG1623 DWG1626 DWR1309 DWR1310 DWR1428 2..ACIN ASSY 2..KSWB ASSY DWR1430 DWS1386 DWR1429 DWS1386 DWR1432 DWS1386 1..SUB ASSY 2..JFLB ASSY 2..JOGB ASSY DWM2237 DWG1624 DWG1625 DWM2237 DWG1624 DWG1625 DWM2237 DWG1624 DWG1625 2..SLDB ASSY 2..SLMB ASSY DWS1387 DWS1388 DWS1387 DWS1388 DWS1387 DWS1388 C NSP D Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 560 Ω 56 x 10 1 RD1/4PU 5 6 1 J 561 47k Ω RD1/4PU 4 7 3 J 47 x 10 3 473 0.5 Ω RN2H R 5 0 K R50 1Ω RS1P 1 R 0 K 1R0 Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k Ω 562 x 10 1 5621 RN1/4PC 5 6 2 1 F 7 CONTRAST OF PCB ASSEMBLIES E ACIN ASSY DWR1430, DWR1429 and DWR1432 are constructed the same except for the following : Mark > > > > E Symbol and Description AN1 1P AC INLET CN1 2P VH CONNECTOR CN1 3P VH CONNECTOR S2 VOLTAGE SELECTOR DWR1430 DWR1429 DWR1432 XKP3042 B2P3-VH Not used Not used XKP3041 B2P3-VH Not used Not used XKP3041 B2P3-VH B3P5-VH DSA1026 D TRNS ASSY DWR1371 and DWR1428 are constructed the same except for the following : Mark > > Symbol and Description J2 CONNECTOR ASSY J3 CONNECTOR ASSY DWR1371 DWR1428 DKP3621 Not used Not used DKP3720 F 80 CDJ-800MK2 1 2 3 4 5 6 7 8 7 PCB PARTS LIST FOR CDJ-800MK2 UNLESS OTHER WISE NOTED Mark No. Description Part No. A MAIN ASSY SEMICONDUCTORS > IC307, IC703 BD00KA5WFP BU4230G DSPC56371AF180 DYW1753 K4S641632K-UC75 IC304 IC701 IC300 IC303 IC102 M63018FP MM1561JF MM1562FF NJM2880U1-05 NJM2885DL1-33 > IC305 > IC306 > IC704 > IC100 IC104 IC103 IC702 IC301 IC308 NJM2903M NJU7013F PE8001A SCF5249VM140 TC74VHC08FTS1 IC309 IC311, IC312 IC105 IC106 IC310 TC7SET08FUS1 TC7SH08FUS1 TC7W04FU TC7W08FU TC7WU04FU IC101 IC302 Q101 Q707 Q302, Q303 TC94A15FG XC3S50-4VQG100C 2SA1036K 2SC2412K 2SC4081 Q705 Q304 Q301, Q305, Q706 D101–D104 DTA124EUA DTA143EUA DTC124EUA 1SS355 COILS AND FILTERS X301 (16.9 MHz) Mark No. Description Part No. C161–C164, C307, C309, C312 C314, C318, C319, C322–C335 C339–C348, C350–C355 C358, C359, C361, C363, C366 C368, C370, C372, C373, C725 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 C728–C730, C746–C758 C145, C147, C148 C320, C356, C360 C152 C120, C128 CKSRYB104K16 CKSRYB105K10 CKSRYB105K6R3 CKSRYB152K50 CKSRYB153K50 C130, C131, C155 C123, C127 CKSRYB223K50 CKSRYB333K25 A B RESISTORS R300, R747 R154, R155, R170, R171 R733 R132, R133, R743 R168, R321, R742 RAB4C103J RS1/16S1002F RS1/16S1801F RS1/16S2202F RS1/16S3302F R734 R322 R131 R392 Other Resistors RS1/16S3901F RS1/16S5602F RS1/16S8201F RS1/16SS000J RS1/16S###J C OTHERS CN701 CN102 CN301 CN101 KN301 CONNECTOR CONNECTOR 13P CONNECTOR 32P FFC CONNECTOR EARTH METAL FITTING CKS4176 CKS4179 CKS4192 DKN1447 VNF1109 B RLYB ASSY D SWITCHES AND RELAYS VSS1084 S1101 CAPACITORS VSH1018 CAPACITORS C160, C338 C315, C316 C146 C142, C143 C126, C153, C313, C317, C321 CCSRCH101J50 CCSRCH150J50 CCSRCH221J50 CCSRCH391J50 CCSRCH470J50 C118, C337, C357 C122, C154 C135 C100, C101, C700, C702 C105, C106, C301 CCSRCH471J50 CCSRCH680J50 CCSRCH681J50 CEHVW101M10 CEHVW101M6R3 C302, C304, C306, C712 C701, C703–C706 C102–C104 C132, C718 C111, C129, C136, C141 CEHVW220M6R3 CEHVW470M16 CEHVW470M6R3 CKSRYB102K50 CKSRYB103K50 C156–C158, C165–C168, C303 C305, C731–C734, C743 C107–C110, C112–C117, C119 C121, C124, C134, C137–C140 C144, C149–C151, C159 CKSRYB103K50 CKSRYB103K50 CKSRYB104K16 CKSRYB104K16 CKSRYB104K16 C1108 C1105, C1107 C1104, C1109 CEVW220M6R3 CKSRYB103K50 CKSRYB104K16 OTHERS CN1106 CN1105 CN1102 CN1101 CN1104 PH CONNECTOR 2P(SMT) PH CONNECTOR 3P(SMT) 24P FFC CONNECTOR 32P FFC CONNECTOR 4P FFC CONNECTOR AKM1273 AKM1274 DKN1445 DKN1447 VKN1409 E C SECB ASSY SEMICONDUCTORS > IC53, IC61 > IC58–IC60 > IC54 AEK7008 AEK7023 AEK7065 BA00BC0WCP-V5 BA50BC0WFP IC50 > IC57 > IC51 NJM2374AM TC7S04FU IC52 81 CDJ-800MK2 5 6 F 7 8 1 Mark No. 2 Description Q51 Q52, Q54 > Q53 Part No. 2SB1238X 2SD1859X 2SD2012 3 4 Mark No. Description CAPACITORS C21–C31 Part No. CKSRYB473K50 A D55 D51, D58, D59 D56, D57 D53 D52 1SS355 EP05Q04 NNCD6.2MF UDZS30(B) UDZS5R1(B) OTHERS > J2 CN22 11P CONNECTOR PCB BINDER D TRNS ASSY (DWR1428) COILS AND FILTERS L56 L51 L61 CTF1386 DTL1083 LRCA180J SEMICONDUCTORS > IC25 > IC23, IC24 > IC21, IC22 > D25–D28 > D21–D24 B CAPACITORS C CCSRCH181J50 CCSRCH220J50 CEHAT101M10 CEHAT1R0M50 CEHAT221M2A C61, C65, C66, C72 C56, C71 C55, C63, C67, C76, C77 C62 C52, C53 CEHAT330M25 CKSRYB103K50 CKSRYB104K16 DCH1200 DCH1223 OTHERS C51 DCH1224 E ACIN ASSY (DWR1429) CAPACITORS C21–C31 > J3 CONNECTOR ASSY CN22 11P CONNECTOR PCB BINDER RD1/2VM102J RD1/2VM271J RD1/2VM330J RD1/2VM471J RD1/2VM562J R81 R51, R82 R52 R53 Other Resistors RS1/16S1203F RS1/16S2202F RS1/16S4701F RS1/4SA4R7J RS1/16S###J CN52 JA52 CN50 CN56 CN51 > L1 DKP3620 S11B-XH-A-1 VEF1040 VTL-004 SWITCHES AND RELAYS > S1 RSA1001 CAPACITORS > C2, C3 > C1 ACE7027 ACG7033 OTHERS H1, H2 FUSE CLIP 6P JUMPER CONNECTOR MINI JACK FFC BOTTOM CONNECTOR FFC CONNECTOR 17P 11P SOCKET JA51 JACK PCB BINDER CN53 25P FFC CONNECTOR KN51 WRAPPING TERMINAL HEAT SINK 52147-0610 AKN7003 B3B-PH-K HLEM17S-1 KP250NA11 > CN1 2P-VH CONNECTOR > AN1 AC INLET 1P RKN1004 VEF1040 VKN1256 VNF1084 VNH1074 COILS AND FILTERS > L1 VTL-004 SWITCHES AND RELAYS > S1 RSA1001 CAPACITORS > C2, C3 > C1 SEMICONDUCTORS > IC25 (630 mA) > IC23, IC24 (3.5 A) > IC21, IC22 (5.0 A) > D25–D28 > D21–D24 AKR1004 B2P3-VH XKP3041 E ACIN ASSY (DWR1430) D TRNS ASSY (DWR1371) F CKSRYB473K50 COILS AND FILTERS R41 R74 R70 R73 R62 OTHERS E AEK7006 AEK7017 AEK7019 1SR154-400 RB060L-40 C59 C58 C50, C60, C64 C57 C54 RESISTORS D DKP3621 S11B-XH-A-1 VEF1040 AEK7006 AEK7017 AEK7019 1SR154-400 RB060L-40 82 ACE7027 ACG7033 OTHERS H1, H2 FUSE CLIP > CN1 2P-VH CONNECTOR > AN1 AS INLET 1P AKR1004 B2P3-VH XKP3042 CDJ-800MK2 1 2 3 4 5 Mark No. 6 Description Part No. E ACIN ASSY (DWR1432) 7 Mark No. 8 Description Part No. C534 C535–C537 C531 C506 CCSRCH121J50 CCSRCH330J50 CEHAR100M16 CEHAR101M10 C502 C505 C511–C520, C523–C525 C501, C507, C526–C529 C504, C508 CEHAR220M35 CEHAR330M10 CKSRYB102K50 CKSRYB103K50 CKSRYB104K16 C521, C522 C503 CKSRYB105K6R3 CKSRYF104Z50 A COILS AND FILTERS > L1 VTL-004 SWITCHES AND RELAYS > S2 > S1 DSA1026 RSA1001 CAPACITORS > C2, C3 > C1 ACE7027 ACG7033 RESISTORS Other Resistors F REGB ASSY OTHERS SEMICONDUCTORS > IC91, IC92 BA00BC0WCP-V5 CAPACITORS C93, C96 C91, C92, C94, C95 CEHAR101M10 CKSRYB103K50 CN500 FFC BOTTOM CONNECTOR CN501 FFC BOTTOM VONNEVTOR V501 VFD FL HOLDER CN502 8P SOCKET 13P52492-1320 17P52492-1720 DEL1059 DNF1736 KP200IB8L CN503 B TO B CONNECTOR 11P VKN1363 H RESISTORS R93 R94, R95 R91 R92 RS1/16S1002F RS1/16S1202F RS1/16S3902F RS1/16S8201F OTHERS 6P CABLE HOLDER J91 JUMPER WIRE REGULATOR PLAT B RS1/16S###J 51048-0600 D20PDY0610E DNH2707 C KSWB ASSY SEMICONDUCTORS Q1501, Q1502 D1501, D1502 D1503, D1504 2SC4081 SLI-343YCW(RST) TLGE68TG(NP) SWITCHES AND RELAYS S1501, S1502 S1503-S1506 DSG1079 VSG1024 D RESISTORS G DFLB ASSY Other Resistors RS1/16S###J SEMICONDUCTORS IC502 IC501 IC503 Q501 Q502–Q513 BU4242G PEG237B TC7SET08FUS1 2SB1237X 2SC4081 D515 D510, D511 D501–D508, D512 D509 D514 1SS355 SLI-343URCW(RST) SLI-343YCW(RST) TLGE68TG(NP) UDZS6R2(B) (16.0 MHz) DSG1079 VSG1024 SEMICONDUCTORS IC801 Q801, Q802, Q831, Q832 D801, D831 NJM4558DX 2SD2114K 1SS355 CEHAT101M16 CKSRYB104K16 CQMBA102J50 CQMBA152J50 R806, R836 Other Resistors F RN1/16SE1102D RS1/16S###J CCSRCH120J50 83 CDJ-800MK2 5 E RESISTORS CAPACITORS C532, C533, C538 AKM7032 I JACK ASSY C803, C805, C807, C833 C802, C809, C832 C801, C804, C831, C834 C806, C808, C836, C838 DSS1149 SWITCHES AND RELAYS S501–S504, S511–S514 S505–S510, S515–S517 CN1502 8P PLUG CAPACITORS COILS AND FILTERS X501 OTHERS 6 7 8 1 Mark No. 2 Description 3 Part No. Mark No. OTHERS OTHERS CN802 KR CONNECTOR 3P JA801 2P JACK JA802 1P JACK PCB BINDER CN801 9P FFC CONNECTOR A D1601 1SS355 E1L4E-9B1A(PQ) SLI-343URCW(RST) SLI-343YCW(RST) GP1A038RBK CAPACITORS C1601, C1602 CKSRYB103K50 RESISTORS VSG1024 Other Resistors CAPACITORS C1551 C1552, C1553 C1558–C1561 CKS1072 DEL1058 DNF1735 HLEM13R-1 S4B-PH-K SEMICONDUCTORS SWITCHES AND RELAYS S1551–S1554 Part No. L JOGB ASSY SEMICONDUCTORS B Description CN602 CONNECTOR V601 FL INDICATOR FL HOLDER CN600 FFC CONNECTOR 13P CN601 KR CONNECTOR B3B-PH-K DKB1053 PKB1033 VEF1040 VKN1240 J SLDB ASSY D1554–D1557 D1551 D1553 D1552 4 RS1/16S###J OTHERS CEHAR100M16 CKSRYB102K50 CKSRYB103K50 CN1601 KR CONNECTOR B4B-PH-K M SLMB ASSY C RESISTORS R1563, R1564 VR1552 VR1551 Other Resistors SWITCHES AND RELAYS RS1/16S2201F DCS1062 DCV1009 RS1/16S###J S1901, S1902 DSG1017 OTHERS CN1901 KR CONNECTOR S3B-PH-K OTHERS CN1503 B–B CONNECTOR D K JFLB ASSY SEMICONDUCTORS > IC603 E F DKN1289 Q601 Q602, Q603 Q604 D603 AEK7057 2SB1237X 2SC1815 2SD1858X 1SS355 D604 D605 D601 UDZS13(B) UDZS15(B) UDZS8R2(B) CAPACITORS C611–C614 C601 C600, C602 C606 C608 CCSRCH221J50 CEHAR100M16 CEHAR101M10 CEHAR220M35 CEHAR330M10 C607 C603, C605, C609 C604 CKSRYB102K50 CKSRYB103K50 CKSRYF104Z50 RESISTORS R600 Other Resistors RD1/2VM680J RS1/16S###J 84 CDJ-800MK2 1 2 3 4 5 6 7 8 6. ADJUSTMENT 1.• Mode Service Summary forMode checking the load on the Jog dial A This unitmode is controlled withthe twoload microcomputers. One microcomputer performs It is the which judges (light/-- heavy) numerically when rotating JOG dial.the button input and indication of FL and LED (display and the other microcomputer drivesand thedisplay playerfunction (playerofsection). If it goessection), into the above-mentioned check mode of button the display part, a TOUCH/RELEASE knob is made in theismaximum (right-hand side) and arbitrary buttons are pushed once, it will become JOG load check mode and top speed Test mode prepared in each microcomputer. and time will displayed on a dot-matrix part. 1 Confirmation mode of the button of display section and display function 0m It is the mode 0.0: which confirms button input and display function. 2 The mode which confirms the operation of the player section (use the remote control unit) Time (msec) Max speed Connect the remote control unit (RU-V101) to the data copy terminal of the player, and confirms the operation. 3 Version confirmation mode speed Can confirm software version of eachMax microcomputer. FL display Time (msec) B 2. Confirmation Mode of the Button of Display Sectiont and Display Function Enter this mode when turns the power on while pressing the [MEMORY] key and [TIME] key simultaneously. It can light display part in this mode partially as follows. And it can perform each button and the input of volume and indication normally. Further, display lights while pressing the button. Button Display Light LED of QUICK RETURN QUICK RETURN Measuring method AUTO BEAT (1, 2, 4, 8) Light LED of each beat In this state, if you rotate the Jog dial rapidly either clockwise or counterclockwise, figures are displayed. Light LED of REVERSE REVERSE For example, if "16.14 0135" is displayed, it means as follows: Light LED ofisCUE CUE 16.14: Highest speed (given that the normal [1x] speed when it takes 1.8 sec for the Jog dial to rotate one full turn.) LED ofits PLAY/PAUSE 0135: TimePLAY/PAUSE (msec) required for the Jog dial toLight decrease speed from 3x speed to 1.5x speed LED LOOP IN Light LED of LOOP IN TEMPO RANGE Light LED of TEMPO RANGE C As to the time required for the Jog dial to decrease its speed, if the measurement is performed for several times Light LED of LOOP OUT repeatedly,LOOP from OUT the second measurement and afterward, the average of the current required time and the previous LED of VINYLthe result becomes closer to the mean. JOG MODE required time is displayed. Thus, after severalLight measurements, Notes Light LED of MASTER TE M PO MASTER TEMPO • Perform the measurement of load on the Jog dial more than three times. Lightthe "REMAIN", " : ", "88"7 of a minute and speed "8" of high-order digit of a second TRACK/SEARCH FWD • The measurement result is displayed only when Jog dial"M", is rotated times normal "07.00" or more. TRACK/SEARCH - REV Management value SEARCH - FWD Jog management value: 150 ± 25 (msec) SEARCH -REV Load TIME MODE/AUTO CUE adjustment method Light "88" of the track number, "A. COU" and "QUICK RETURN" D Light "S", "F", "8" of low order digit of a second and "88" of a frame Light all of Playing bar and frame Light "+1888%" of tempo, "888" of BPM, "WIDE", "MT" and "BPM" all FLs, JOG-FLs and LEDs of the main unit value (-1, -2, -3, +1, or +2) for a Remove the screw fixing the adjust plate, thenLight screw it into the hole corresponding to the RELOOP/EXIT FL to be added: load Light all the rotation display parts of JOG-FL CALL -1, -2, -3 : To decrease the load Light all CUE point marks of JOG-FL MEMORY +1, +2 : To increase the load EJECT Light "VINYL" character and a frame (blue) of the JOG-FL center JOG ADJUST Adjust VOLUME plate Goes out the ring A of JOG-FL when the volume position is less than the center. And light it when it is more than the center. SLIDER-3VOLUME Goes out the ring B of JOG-FL when the volume position is less than the center. And light it when it is more than the center. -2 -1 To decrease the load +2 0 +1 E To increase the load JOG Check Mode : CANCEL F POWER OFF 85 CDJ-800MK2 5 6 7 8 1 2 3 4 7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 SERVICE MODE A 1.The outline in service mode This machine is controlled by two microcomputers, a display microcomputer and a player microcomputer, and test mode is prepared for each. A display microcomputer performs processing to a button input, display of FL, and lighting of LED. A player microcomputer drives a player. [1] Check mode of a button and a display function of a display microcomputer. It is the mode which checks a button input and a display function. [2] Check mode of the load of JOG dial It is the mode which measures the load when rotating JOG dial. [3] Check mode of operation of a player microcomputer It is the mode which performs the check of the mechanism and serbo of a player microcomputer of operation. This mode consists of "player operation mode" and "test operation mode." B [4] Version check mode It is the mode which can check the version of the software of each microcomputer. [5] Error display list / Error display mode The history of the contents of an error can be checked to 16 pieces. 2.Check mode of a button and a display function of a display microcomputer. TEMPO MEMORY FL Display S ERV I CE C POWER ON In this mode, it can check whether a display microcomputer can be made to turn on partially as follows, the input of each button and volume is normal, and a display is normal. In addition, a display is turned on only while pushing the button. If a TOUCH/RELEASE knob is made into states other than the maximum (right-hand side), it will become the check mode of button and display function, and if each button is pushed, FL display and LED which correspond light up. Moreover, if a knob is made into the maximum (right-hand side) and arbitrary buttons are pushed once, it will become JOG load check mode and top speed and time will be displayed on a FL dot-matrix part. (After-mentioned) D E F Button, Switch PLAY/PAUSE CUE IN/REALTIME CUE OUT/OUT ADJAST RELOOP/EXIT FOLDER <FOLDER -> TRACK (|<<) TRACK (>>|) REV (<<) FWD (>>) BEAT LOOP 1 BEAT LOOP 2 BEAT LOOP 4 BEAT LOOP 8 JOG MODE TEMPO MASTER TEMPO QUICK RETURN TIME MODE/AUTO CUE TEXT MODE DELETE MEMORY EJECT CUE/LOOP CALL < CUE/LOOP CALL > REVERSE TOUCH SENSOR FL Dot-matrix display PLAY CUE IN OUT RELOOP FOLDER <FOLDER -> TRACK |<< TRACK >>| REV << FWD >> BEAT 1 BEAT 2 BEAT 4 BEAT 8 JOG MODE TEMPO MASTER TE QUICK RET TIME/ACUE TEXT MODE All FL lights up MEMORY EJECT CALL < CALL > REVERSE TOUCH SW JOG rotating to FWD JOG rotating to REV JOG > < JOG 86 FL Other display Light up LED PLAY/PAUSE CUE IN/REALTIME CUE OUT/OUT ADJAST RELOOP 1G lights up (1) (2) (3) BEAT LOOP 1 BEAT LOOP 2 BEAT LOOP 4 BEAT LOOP 8 VINYL TEMPO 10%/WIDE MASTER TEMPO QUICK RETURN (5) All FL lights up All LED lights up (4) REV CDJ-800MK2 1 2 3 4 5 6 7 8 A • Unspecified color : White 1 B 5 Blue 2 Red C 4 3 A display of TOUCH/RELEASE and TEMPO slider reading value TOUCH/RELEASE and the TEMPO slider reading value is displayed in the form of a bar in 7G area of FL display part. CUE Area : If a TOUCH/RELEASE knob is turned to the right, the number of display dots will increase. Playing Address : If TEMPO slider knob is moved to + side, the number of display dots will increase. D 3.Check mode of the load of JOG dial It is the mode which judges the load (light/-- heavy) numerically when rotating JOG dial. If it goes into the above-mentioned check mode of button and display function of the display part, a TOUCH/RELEASE knob is made in the maximum (right-hand side) and arbitrary buttons are pushed once, it will become JOG load check mode and top speed and time will displayed on a dot-matrix part. 0.0: Max speed 0m Time (msec) E It goes into this mode, and a number will be displayed if JOG dial is turned with sufficient vigor. the rotation direction -- right-handed rotation and left-handed rotation -- either is O.K. For example, when displayed as "8.6: 115", the following contents are shown, respectively. 8.6 = What time speed came out by the highest. (The time of turning one rotation in 1.8 seconds is made into 1 time.) 115 = Time taken for rotation to fall by 1.5 times from 3 times (msec) It is necessary to make it rotate top speed to 7.0 or more times to measure the rotation fall time required. When it carries out continuously several times, the time which took the average with a part for greatest ever 4 time is displayed 2nd henceforth. Measurement which absorbed variation can be performed by performing this. F 87 CDJ-800MK2 5 6 7 8 1 2 3 4 4.Check mode of operation with a player microcomputer simple substance TIME MODE AUTO BEAT A 1 Player mode of operation POWER ON This mode consists of "player operation mode" and "test operation mode." 〈 Player oparation mode 〉 Basic operation of SABO, such as setup, play, pause, and track search, is carried out. Moreover, measurement of an error rate can also be performed. 〈 Test opalation mode 〉 Serbo operation is finely controllable gradually. * It becomes player operation mode and shifts to test operation mode by the key input in the beginning. * The command treated here is for mainly testing a mechanism and a servo system, and is not for DJ functions, such as scan and tempo. B C D Function 〈 Player oparation mode 〉 Play(trace) / Pause Track Search F/R Error Rate Count Eject Mode Change The button of the main body PLAY/PAUSE TRACK SEARCH F/R CUE EJECT MASTER TEMPO 〈 Test opalation mode 〉 Servo All Off LD On/Off Focus On/Off Spindle Kick, Tracking On/Off Tracking Off Slide FWD (2mm) Slide REV (2mm) Pickup Up/Down Mode Change TIME TEMPO RELOOP LOOPIN LOOPOUT SEARCH FWD SEARCH REV TEXT MASTER TEMPO ♦ Player operation mode command Play(trace) / Pause If it is in a stop state, it will set up and play. Moreover, if it is in a play state, whenever it will push a button, a pause and a play are carried out by turns. The address under present reproduction is displayed on FL. ∗ In this mode, even if it inserts a disk, an automatic setup is not carried out. Moreover, a play is not carrying out audio reproduction, but is tracing the signal side of a disk. At a play, a disk is traced by 4X rotation. A sound is not outputted. Track Search F/R It searchs in the direction of FWD or REV and stops in of the displayed track. E Error Rate Count The error rate for about 10 seconds after the present position currently played is measured, and it displays on FL. Usually, a track to measure is made to search and this button is inputted from a pause state. For example, it is displayed as "3.56E-4 O.K." etc. If an error rate is less than 3.00E-3, it will be displayed as O.K. If an error rate is larger than 3.00E-3, it will be displayed as NG. Measurement with the managed disk at the time of factory shipments is a premise. The product does not judge whether they are inferior goods at the time of service. Eject A disk is ejected. Mode Change If the MASTER TEMPO button is pushed into player operation mode, MASTER TEMPO LED will light up, and it will shift to the below-mentioned "test operation mode." F 88 CDJ-800MK2 1 2 3 4 5 6 7 8 ♦ Test operation mode command Serbo operation is sinely controllable gradually. Keep in mind a test operation mode command that it may give a gamage to a player sa mistaking the usage. Servo All Off When serbo is ON, all serbo will be turned off if the TIME button is pushed. A LD On/Off If the TEMPO button is pushed, On and Off of LD will change. Focus On If the RELOOP button is pushed when having stopped, LD will be turned on and an auto focus will be performed. Spindle Kick, Tracking On/Off If the LOOP IN button is pushed into tracking serbo OFF, a spindle kick is performed and automatic adjustment processing and tracking serbo are turned on. Moreover, tracking serbo is turned off if it pushes into tracking serbo ON. Tracking Off Tracking serbo is turned off if the LOOP OUT button is pushed into tracking serbo ON. B Slide FWD If the SEARCH FWD button is pushed into tracking serbo ON, tracking serbo will be turned off and a slider will be moved in the FWD direction about 2mm. Slide REV If the SEARCH REV button is pushed into tracking serbo ON, tracking serbo will be turned off and a slider will be moved in the REV direction about 2mm. Pickup UP/DOWN If an TEXT button is pushed when stopped, LD will be turned on and a pickup will be moved up and down. A focus is not made to close. C Mode Change If the MASTER TEMPO button is pushed into "player operation mode", MASTER TEMPO LED will light up, and it will shift to the below-mentioned "test operation mode." ∗ When you rise at a step in test mode, please input a command in order of "Servo All Off", "Focus On", and "Spindle Kick, Tracking On." D E F 89 CDJ-800MK2 5 6 7 8 1 2 3 4 5. Version Check mode Mode for checking the software version of each microcomputer • How to check the software version of the Main microcomputer A AUTO BEAT TIME MODE The software version of the Display microcomputer is displayed (Ver. 1.00 for the first edition). 1 POWER ON POWER OFF • How to check the software version of the Player microcomputer RELOOP/EXIT B Hold the key pressed for about 10 seconds. POWER ON 4 The software version of the FPGA is displayed (Ver. 1.10 for the first edition). CALL [1] Ver. [2] disp [3] DSP [4] FPGA C 1.00 1.00 1.00 1.00 CALL 1 The software version of the Main microcomputer is displayed (Ver. 1.10 for the first edition). 2 The software version of the Display microcomputer is displayed (Ver. 1.10 for the first edition). 3 The software version of the audio DSP processor is displayed (Ver. 1.10 for the first edition). CALL CALL The version of the microcomputer of a player part (main microcomputer). The version of the microcomputer of a display part. The version of the audio DSP. The version of the FPGA. ∗ Audio DSP and FPGA are the processors which performs audio processing and various signal control, and operates independently with a player microcomputer. However, the program is stored in FLASH-ROM of a player microcomputer, and has structure transmitted to each processor from a player microcomputer at the time of a power supply ON. • How to upgrade the software of the microcomputer QUICK RETURN AUTO BEAT POWER 2 CDJ-800Mk2 FL Display d own l o a d D POWER ON Version up disc POWER FL Display E RR OR Repeat from the beginning. POWER OFF Failure Automatically ejected (Note) E FL Display d own l o a d Success CDJ-800Mk2 FL Display C OM P L E T E Scrolling (during downloading) Automatically ejected (Note) Note: • Do NOT turn off the power after the upgrade disc is loaded till it is automatically ejected. If you do, the unit may not operate properly afterward. • Eject a disc automatically even if updating fails. F 90 CDJ-800MK2 1 2 3 4 5 6 7 8 6. Error display list / Error display mode When it cannot operate normally in the usual use, the following error numbers are displayed on a display part. Moreover, at the time of the mode of the above-mentioned "check of the software version of a player microcomputer", if a JOG MODE button. is pushed, a detailed error (E-XX which is the number of the "contents of an error" of the following table) can be checked. Whenever it pushes JOG MODE button, "a version display" and "an error display" are changed by the toggle. The error which pushed JOG MODE button and appeared first is the newest error. And the past error is displayed by pushing the CALL REV button (a push on the CALL FWD button displays the oldest error). The error is memorized to 16 pieces. A Moreover, only "E-12" and "E-15" memorize the place (TNO : MIN:SEC:FRM) which the error generated. And it can change with the TIME button. (Toggle operation) Error number Error name The contents of an error E-6002 DSP PROGRAM DOWNLOAD ERROR E-7201 TOC READ ERROR 26: TOC data cannot be read. E-8301 PLAYER ERROR (Starting is unusual.) 12 : A desired address has not been searched. (∗Notes 15 : An address cannot be read. 22 : Focal serbo cannot be closed. 91 : A pickup does not return to an inner circumference. E-8302 PLAYER ERROR (Reproduction is unusual.) E-8303 PLAYER ERROR (The writing of a buffer is unusual.) E-8304 MP3 DECODE ERROR (The abnormalities of decoding) Decoding is unusual. E-8305 DATA FORMAT ERROR (The format of data is unusual.) The format of those other than MP3 E-8709 COMMUNICATION ERROR E-9101 MECHANICAL TIME OUT A program cannot be written in DSP. B 12 : A desired address has not been searched. 15 : An address cannot be read. 22 : Focal serbo cannot be closed. 99: The writing of a buffer is unusual. C Communication of the microcomputer of a display part and the microcomputer of a player part cannot be performed. 90: A disk loading mechanism's abnormalities (Timeout). ∗ Notes : (1) Before a disk is recognized to be CD, when these errors take place, a disk is ejected automatically. Although an error number is not displayed at this time, since the contents of an error are stored in the memory, please refer to it. (2) E-8304 and E-8305 are not memorized by the internal memory. D An error history is clearable if a power supply is switched on pushing the QUICK RETURN button and the BEAT[4] button together. At this time, a setup of AUTO CUE and TIME MODE turns into a setup at the time of factory shipments together. (AUTO CUE LEVEL=-60dB, TIME MODE=REMAIN) ∗ CAUTIONT There is a function which carries out the memory of the CUE/LOOP point for the 800 maximum disks in this machine. If an error history is cleared, since all CUE/LOOP memories will also be cleared simultaneously, please take great care about use in this mode. E F 91 CDJ-800MK2 5 6 7 8 F 1 A 2 A 92 2 MAIN ASSY 3 XRST M16C/30P Series PEG237B IC501 DISPLAY MPU 5 .DFLB XRST VLD PowerSupply CIRCUIT 6 .SECB TC94A15FG IC101 ServoDSP G DSP B 5 6 C SECB ASSY DSPC56371AF180 IC701 DFLB ASSY 3 3 CDJ-800MK2 4 The RESET-LINE name is same as NET-NAME of schematic. DETECT VOLTAGE 4.2V DELAY TIME 70ms BU4242G IC502 4 IC302 IC301 DSPRST SPARTAN3 AMADEUS FPGA XC3S50-4VQG100C SRVRST PRGM SCF5249VM140 MPU C RESET I C 1 3 XRST DETECT VOLTAGE 3.0V DELAY TIME 70ms BU4230G IC304 2 2 DC5V E RESET I C 1 D B .DFLB DC3.3V A B MAIN ASSY A CDJ-800MK2 RESET ROOT MAP 1 4 7.1.2 RESET and CLOCK MAP 5 6 JSCLK 400kHz 7 G X'TAL FUNDAMENTAL Tolerance±20ppm Temp. Drift±30ppm 16.000MHz B.DSS1149-A M16C/30P Series PEG237B IC501 DISPLAY MPU DFLB 1MHz TSCLK 16MHz DSPC56371AF180 IC701 DSP K4S641632K-UC75 HY57V641620ETP-H SDRAM A MAIN ASSY : Discontinuous Clock Line : The current of line is possible to drive variable. The CLOCK-LINE name is same as NET-NAME of schematic. TC94A15FG IC101 ServoDSP SRV16M 16MHz IC302 SPARTAN-3 DSP16M 70MHz and 16MHz do not interfere in the FPGA inside. (Other block) XC3S50 Series FPGA 70MHz A DEL1058-x 1.6MHz FLSCLK CLK 70MHz Output current adjustment is possible instead of the buffer by way of the FPGA inside, and suppress the return-loss by outputting a clock from different port. IC301 AMADEUS SCF5249VM140 MPU Output a clock only in the display data transmission. FP16M CPU16M 11MHz DAC11M DAC PE8001A IC702 6 JOG-FL JFLB DEL1059-x DATA-FL DFLB X'TAL FUNDAMENTAL Tolerance±50ppm Temp. Drift±50ppm VSS1084-A 16.9344MHz MAIN ASSY A.TC7WU04FU CDJ-800MK2 CLOCk DELIVERY MAP 5 7 8 A X'TAL CDJ-800MK2 8 93 B C D DFLB ASSY E X'TAL B F 1 2 3 4 7.1.3 TROBLE SHOOTING Note : The numbers for the waveform photos are identical to those for the schematic diagrams and board diagrams. A Points to be checked beforehand and a note : • When a failure judgment of the ICP (Micro Fuse) is performed using a tester, be sure to judge according to the resistance values. If a simplified measurement method, such as Short-circuit Check mode, is used for testing, a partially-damaged ICP cannot be detected. • The ICP is very sensitive. First, check the power line to verify that the placed ICP is not damaged. • Defective soldering of surface mount devices may have caused a problem. Check if the symptom changes when you press the corresponding surface mount device with a finger. • For the address-bus and data-bus lines on the MAIN Assy, the dump (serial) resistance is never used. Freeze (1/2) Sites B Waveforms Causes & Measures to be taken z Play back a CD. Check if the audio signal is output from the analog output terminal (JA801). If the audio signal is output, the core block is OK. The cause is a failure in communication between the DISPLAY MPU and the MAIN Assy. On the contrary, if the CD cannot be played, the core block is in failure. Proceed to Step b. DFLB Assy SECB Assy x Disconnect then reconnect the FFC cable between the DFLB and SECB Assys, and that between the SECB and MAIN Assys to check if the symptom is ameliorated. If the symptom is ameliorated, loose connection of the FFC cable is the cause. Unit c Disconnect then reconnect the FFC cable between the MAIN and JACK Assys and the cable with connectors that connects the JACK and SECB Assys to check if the symptom is ameliorated. Also check for the 5 V power line, including loose connection of the connectors. If 5 V power is not supplied to the DAC (IC702), the 3-wire serial signal level between the DAC and the MPU is lowered, because the DAC is not started, which will lead to a failure in starting of the FPGA (the loading motor rattles). Repair the 5 V power line. v Check the waveform at the points (TSCLK, TSDO, TSDI, and TSCS) designated in the waveform photo to confirm that the communication line between the DISPLAY MPU (IC301) and FPGA (IC302) is normal. If the waveform is unstable or extremely low in level, loose connection of the output terminals or connectors on the line, chip fracture, poor power supply to IC308, or partial damage of IC308 may be the cause. Replace IC308 and check the connections. b 5 Deployment of the data that had been written in the flash memory (IC300) into the SRAM built into the MPU (IC301) may have failed. Check that the voltage at TP19 is 0 V. If the waveform at TP19 continuously fluctuates, deployment of the data failed. A checksum error of the SRAM built into the MPU (IC301) was generated. Check the mounting status of IC301. n 6 Deployment of the program and data that had been written in the flash memory (IC300) into the SDRAM (IC303) may have failed. Check that the voltage at TP30 is 0 V. If the waveform at TP30 continuously fluctuates, deployment of the program and data failed. A checksum error of the SDRAM (IC303) was generated. Check the mounting status of IC303. m Check if the soldered portion of IC311 on the CLK line is lifted off the board. Note: It has been found that the cell and the part are not compatible. With the Assys of the lots before the modification, defective mounting may have occurred. , Check if the soldered portion of IC312 on the PRGM line is lifted off the board. Note: It has been found that the cell and the part are not compatible. With the Assys of the lots before the modification, defective mounting may have occurred. . Check the power system for the core block, paying attention to the following points: (1) Is the ICP damaged?, and (2) Are cables firmly connected? If the defective mounting of IC311 is the cause, "POWER ON" is displayed for a while, a rattle is generated from the player, then E8709 error is indicated. A disc cannot be loaded in the player. / If power is not supplied to any power system, check the primary source. Inappropriate commercial power input or blown primary fuse (FU8001) or transformer fuse (T21) may be the cause. Replace the fuses. Ω Check the waveform at the RST Test Land, referring to the waveform photo, to confirm that the Reset IC (IC304) resets the MPU (IC301) properly. The Reset IC is normal if resetting is canceled about 70 msec after the power is turned on. Abnormal delay time or an unstable waveform suggests fracture of the C303 chip. Replace the C303. If the symptom is not ameliorated, replace the IC304. C DFLB Assy SECB Assy MAIN Assy DFLB Assy 4 to 7 D MAIN Assy MAIN Assy E Points to be checked Remarks E8709 error If the power supply is normal, this symptom is caused either by a defective core block of the MAIN Assy or a failure in communication between the DISPLAY MPU (IC501) and MAIN Assy. A defective core block means that the processes up to the FPGA (IC302) configuration have not been completed. In a case of a failure in the communication line, the core block is normal. In either case, no error indication is displayed on the control panel because the E8709 error code is sent to the DATA-FL display by the DISPLAY MPU itself. Note: The core block comprises 4 main ICs: MPU (IC301), SDRAM (IC303), FLASH (IC300), and FPGA (IC302). MAIN Assy SECB Assy REGB Assy TRNS Assy ACIN Assy MAIN Assy MAIN Assy 18 F 94 Control panel If the defective mounting of IC312 is the cause, "POWER ON" is displayed for a while, then E8709 error is indicated. A disc cannot be loaded in the player. Replace the ICP or check the cable connections. CDJ-800MK2 1 2 3 4 5 6 7 8 Freeze (2/2) Sites MAIN Assy Waveforms MAIN Assy 71 MAIN Assy MAIN Assy 19 MAIN Assy MAIN Assy 23 to 30 Points to be checked Causes & Measures to be taken ≈ Check the waveform at the CPU16M Test Land, referring to the waveform photo, to confirm that the crystal oscillation circuit is operating normally. Remarks An unstable waveform or extremely low level suggests chip fracture or partial damage of the crystal oscillator (X301). Replace the chip or X301. A ç Check the waveform at the designated point on the An unstable waveform suggests loose connection of PRGM line, to confirm that the MPU (IC301) resets the output terminal of the MPU (IC301) or chip the FPGA (IC302) properly. fracture on the PRGM line. Even if the waveform at the designated point is √ Check the waveform at the point designated on the An unstable waveform suggests loose connection of waveform photo, to confirm that the configuration the output terminal or chip fracture. procedures between the MPU (IC301) and FPGA Even if the waveform at the designated point is (IC302) are properly performed. normal, there may be poor contact of connectors in downstream lines. Resolder the output connectors, B Display (1/2) Sites Waveforms Points to be checked Causes & Measures to be taken Remarks Lighting of the LEDs and indications and the FL display on the control panel do not function. If the power supply is normal, this symptom is caused by a defective DISPLAY MPU (IC501,) which controls the display on the control panel, including the FL indication and lighting of the LEDs. (If the DISPLAY MPU is normal, the indications of internal data on the DISPLAY MPU, such as POWERON and E-8709, will be displayed on the DATA-FL display.) To confirm that the core block of the MAIN Assy is normal, play back a CD without using the control panel and check the audio output. DFLB Assy SECB Assy REGB Assy z Check the power to be supplied to the control panel, paying attention to the following points: (1) Is the ICP damaged?, and (2) Are cables firmly connected? Replace the ICP or check the cable connections. TRNS Assy ACIN Assy x If power is not supplied to any power system, check the primary source. Inappropriate commercial power input or blown primary fuse (FU8001) or glass fuse (T21) are possible. Replace the fuses. c Check the waveform of the XRST line, referring to the waveform photo, to confirm that the Reset IC (IC502) resets the DISPLAY MPU (IC501) properly. The Reset IC is normal if resetting is canceled about 70 msec after the power is turned on. Abnormal delay time or an unstable waveform suggests fracture of the C507 chip. Replace the C507. If the symptom is not ameliorated, replace the IC502. v Check the waveform at Pin 12 of IC501, referring to the waveform photo, to confirm that the crystal oscillation circuit is operating normally. An unstable waveform or extremely low level suggests chip fracture or partial damage of the crystal oscillator (X501). Replace the chip or X501. DFLB Assy DFLB Assy 49 DFLB Assy DFLB Assy 72 C No indication only on the DATA-FL display If the power supply is normal, this symptom can be caused only by a failure in the DATA-FL (V501) or the communication between the DATA-FL and DISPLAY MPU (IC501). z Enter Display Check mode of Service mode and If the LEDs and JOG-FL (V601) do not light, nor does check if other keys on the control panel function and if the DATA-FL (V501) display, the DISPLAY MPU that the LEDs light. controls those will not function properly. See "Lighting ACIN Assy x Check the setting of the voltage selector switch (on Set the switch to the position that corresponds to the the rear panel). (for RLF model) commercial power source. DFLB Assy SECB Assy TRNS Assy c Check the Vload voltage (VLD, VLDD). If the voltage measured at the periphery of the power terminal of the DATA-FL (V501) is 29.3 V DC or more, it is OK. If the voltage is 0 V, the ICPs (IC25, IC58, and IC59) are fried. Replace the ICPs. v Check the FLAC voltage (FLAC1, FLAC2). If the voltage measured at the both ends of the DATA-FL (V501) lead is 4 V AC or more, it is OK. If the AC current waveform does not appear, check the connection between the Assys. DFLB Assy DFLB Assy 74 b Check the waveform at Pin 46 of DATA-FL (V501), If the 5 V power is not supplied, soldering touchup is to confirm that 5 V power is supplied to the built-in needed. driver. DFLB Assy DFLB Assy D DFLB Assy 54 to 57 n Check the points designated in the waveform photo to confirm that the procedures of the communication between the DISPLAY MPU (IC501) and the DATA-FL (V501) are normal. E A solder fracture of the DATA-FL terminal or loose connection of the terminals on the communication line between the DISPLAY MPU and the DATA-FL is suspected. Soldering touchup is needed. If the symptom is not ameliorated after soldering touchup, replace the DATA-FL. F 95 CDJ-800MK2 5 6 7 8 1 2 3 4 Display (2/2) Sites A B Waveforms Causes & Measures to be taken z Enter Display Check mode of Service mode and check if other keys on the control panel function and if the LEDs light. If the LEDs and DATA-FL (V501) do not light, nor does the JOG-FL (V601) display, the DISPLAY MPU that controls those will not function properly. See "Lighting of the LEDs and indications and the FL display on the control panel do not function." ACIN Assy x Check the setting of the voltage selector switch (on the rear panel). (for RLF model) Set the switch to the position that corresponds to the commercial power source. JFLB Assy DFLB Assy SECB Assy TRNS Assy c Check the Vload voltage (VLD, VLDD, VLDJ). If the voltage is 0 V, the ICPs (IC25, IC58, IC59, If the voltage measured at the periphery of the and IC603) are fried. Replace the ICPs. power terminal of the JOG-FL (V601) is 27.8 V DC or more, it is OK. JFLB Assy v Check the FLAC voltage (FLAC3, FLAC4). If the voltage measured at the both ends of the JOG-FL (V601) lead is 2.6 V AC or more, it is OK. JFLB Assy If the 5 V power is not supplied, soldering b Check the waveform at Pin 23 of JOG-FL (V601), to confirm that 5 V power is supplied to the touchup is needed. built-in driver. JFLB Assy C Points to be checked Remarks No indication only on the JOG-FL display If the power supply is normal, this symptom can be caused only by a failure in the JOG-FL (V601) or the communication between the JOG-FL and the DISPLAY MPU (IC501). JFLB Assy 60 to 63 n Check the points designated in the waveform photo to confirm that the procedures of the communication between the DISPLAY MPU (IC501) and the JOG-FL (V601) are normal. If the AC current waveform does not appear, check the connection between the Assys. A solder fracture of the JOG-FL terminal or loose connection of the terminals on the communication line between the DISPLAY MPU and the JOG-FL is suspected. Soldering touchup is needed. If the symptom is not ameliorated after soldering touchup, replace the JOG-FL. No indication on either the DATA-FL nor JOG-FL displays This symptom occurs when the Vload voltage, to be supplied to both the DATA-FL (V501) and JOG-FL (V601), is not supplied. JFLB Assy DFLB Assy z Check if the Vload voltage (VLD, VLDD, VLDJ) is supplied. If the voltage is 0 V, the ICPs on the line are fried. Replace the ICPs. SECB Assy x Check if the Vload power circuit is reset canceled. Check if the voltage at Pin 9 of CN56 becomes high after the power is turned on. Resetting of this circuit is performed by the Reset circuit (IC502) mounted on the DLFB Assy. Resetting is done simultaneously with the DISPLAY MPU (IC501). As only the FL display has a problem, Pin 9 of CN501 on the DFLB Assy is in failure. Part of the FL display does not light, frequently flickers, or is dark. D DFLB Assy JFLB Assy z Visually check if the symptom occurs constantly in the same area. JFLB Assy DFLB Assy SECB Assy TRNS Assy x If the symptom does not occur in the same If the supply is unstable, soldering touchup is area, check the waveform of the Vload voltage, needed. If the symptom persists, replace the FLAC voltage and 5 V power, to confirm that the part. supply is stable. (See Steps c, b, and n in "No indication only on the DATA (or JOG)-FL display.") If the symptom occurs constantly in the same area, the FL display is defective. Black dots or stains appear on some parts of the FL display afer Display Check mode of Service mode is entered. Impurities in the FL tube are the cause. For amelioration, replace the DATA-FL or JOGFL. E F 96 CDJ-800MK2 1 2 3 4 5 6 7 8 Audio output Sites Waveforms Points to be checked Causes & Measures to be taken Remarks No audio signal is output. If a signal waveform is normally output from the digital output terminal (JA802), the AUDIO DSP (IC701) is judged to be normal. In such a case, the problem exists at the subsequent stages of the AUDIO DSP output. During CD playback, first check the analog output terminal (JA801) then the previous stages. Be sure to carefully check for solder fractures at the phono plug. JACK Assy z Check the waveform of the audio output signal at the analog output terminal (JA801). Check if the audio signal is not output from L and R channels, or only from one channel. JACK Assy x Check if the digital audio signal is output from If the digital audio signal is also not output, the the digital output terminal (JA802). AUDIO DSP (IC701) Assy is defective. See Step v in "No digital output." c Check the waveform at the L4 and R4 Test Lands near analog output terminal (JA801). If the audio signal is output from those points, a solder fracture of the phono plug or chip fracture on the audio line is suspected. Soldering touchup is needed. JACK Assy SECB Assy v Check if 8 V and -7 V power are supplied to the OP AMP (IC801). If the power is not supplied, check the cable connection of the power line. JACK Assy b Check the waveform at the L1 and R1 Test Lands on the OP AMP (IC801). JACK Assy JACK Assy 40 MAIN Assy MAIN Assy 45 MAIN Assy MAIN Assy MAIN Assy 35 MAIN Assy MAIN Assy 41 to 43 n Check the waveform at the Lch and Rch Test Lands near C705/C706. If the audio signal is output at the point, audio muting may remain activated. During CD playback, check if the logical state of the signal at Pin 4 of CN801 is low. m Check if 5 V power is supplied to the DAC (IC702). If the power is not supplied, check the cable connection of the power line. , Check the waveform at the 11M Test Land, referring to the waveform photo, to confirm that the clock input to the DAC (IC702) is normal. An unstable waveform or extremely low level suggests loose connection of the clock terminal on the AUDIO DSP. . Check the points (DACLRCK, DACDATA, DACBCK) designated in the waveform photo to confirm if the procedures of the communication between the DAC (IC702) and AUDIO DSP (IC701) are normal. An unstable waveform suggests loose connection output terminals on the AUDIO DSP or chip fracture on the line. Audio performance is poor. As grounding to the chassis is poor with this model, audio performance is largely affected if the specify screws are not tightened with the standard torque. JA802 A JA801 B C BBZ z Check if the screw that secures the bottom Replace with a BBT screw if the original screw is plate and is located near the plug is a screw with not BBT. a projection (BBT). D x Check if the two screws that secure the bottom plate, including the above-mentioned screw with a projection, are firmly secured. If the screws are loosely tightened, retighten the screws with the standard torque. BBT Poor S/N ratio at the intervals of no sound, such as between musical pieces The S/N ratio is poor at the intervals of no sound, such as between musical pieces and at the time of power on, because audio muting is not activated. Possible causes are zero-data detection signals not output from the DAC (IC702) or a defective audio muting circuit. The following checks must be performed during CD playback. MAIN Assy MAIN Assy 44 MAIN Assy MAIN Assy 46 z Check the waveform at the terminal (Pin 21) If inversion of the logical state of signals is not for zero-data detection on the DAC (IC702). If the performed, loose connection of Pin 21 on the level is low between musical pieces and at the DAC is most likely. Soldering touchup is needed. time of power on and high during CD playback, the terminal is normal. E x Check the waveform at Pin 6 of CN701. If the If audio muting remains deactivated, check chip level is high between musical pieces and at the fracture on the line or cable connection. time of power on and low during CD playback, the terminal is normal. F 97 CDJ-800MK2 5 6 7 8 1 2 3 4 Digital output Sites A Waveforms Points to be checked JACK Assy z Check the waveform of the digital audio signal at the digital output terminal (JA802). JACK Assy x Check if the analog audio signal is output from If neither digital nor analog audio signal is output, the analog output terminal (JA801). the AUDIO DSP (IC701) does not function properly. Proceed to Step v. MAIN Assy MAIN Assy c Check the waveform at the point designated. 70 B Causes & Measures to be taken Remarks No digital output First, check if neither analog nor digital signals are output. If neither is output, the AUDIO DSP (IC701) is in failure. During CD playback, first check the digital output terminal (JA802) then the previous stages. Be sure to carefully check for solder fractures at the digital output terminal. MAIN Assy MAIN Assy 29 MAIN Assy MAIN Assy 21 , 26 , 31 , 32 , 34 , 35 No signal suggests lifted soldered portion of the AUDIO DSP (Pin 69 of IC701) or chip fracture on the line. If there is a signal output, poor cable connection, loose connection of the connectors, or solder fracture of the phono plug is suspected. v Check the waveform at the DSP16M Test Land, to confirm that the 16 MHz clock signal is supplied from the MPU (IC301) via the FPGA (IC302). b Check the waveform at the point designated, to confirm that the configuration procedures between the MPU (IC301) and the AUDIO DSP (IC701) are properly performed. An unstable waveform suggests loose connection of the output terminal or chip fracture. Player (1/4) C Sites Waveforms Points to be checked Causes & Measures to be taken Remarks No disc playback. A disc is ejected immediately after it is loaded. (without an error code) RLYB Assy z Visually check if the LD short-circuit switch (S1101) remains closed. Set the LD short-circuit switch to OPEN. Player x Check if the slot-in mechanism SV Assy is securely hooked to the player unit. Firmly secure the Assy with the four hooks. LD short-circuit switch Pickup Assy c Visually check if solder is short-circuited at the LD short-circuit Land on the Pickup Assy. Unit v Check if the FFC cables between the pickup If the symptom is ameliorated by replacement of and the RLYB Assy and the RLYB and MAIN the FFC cable, the defective cable is the cause. Assys are improperly connected, if the conductor side is defective, and if there is poor contact, such as cable disconnection. Also check for loose connection of connectors. D MAIN Assy b Check the voltage of each section on the MAIN Assy. MAIN Assy n Replace the MAIN Assy. LD short-circuit land A disc cannot be loaded. Unit z Check if the FFC cables between the pickup If the symptom is ameliorated by replacement of and the RLYB Assy and the RLYB and MAIN the FFC cable, the defective cable is the cause. Assys are improperly connected, if the conductor side is defective, and if there is poor contact, such as cable disconnection. Also check for loose connection of connectors. MAIN Assy x Check the voltage of each section on the MAIN Assy. MAIN Assy c Replace the MAIN Assy. E F 98 CDJ-800MK2 1 2 3 4 5 6 7 8 Player (2/4) Sites Waveforms Points to be checked Causes & Measures to be taken Remarks Loading-in attempts are repeated although no CD is loaded. (On the DATA-FL display, the indications "NO-DISC" and "EJECT" are alternately displayed.) A CD cannot be loaded. A failure in the detection system of the slot-in mechanism SV Assy is most likely the cause. The detection switch detects a trigger signal for operation start or stop of the loading motor. The present symptom may be caused by the disability of detection of a trigger signal for operation start. SLMB Assy MAIN Assy MAIN Assy MAIN Assy 3 ,4 MAIN Assy 5 A z Visually check if the loading detection switch (S1902) is kept pressed by the switch lever (white) as the lever overrides the switch. Disengage the switch lever from the loading detection switch (S1902). If the detection switch is not closely seated on the board, soldering touchup is needed. x Check the SW signal at the LPS2 and LPS1 Test Lands at the time of CD loading, referring to the waveform photo. Does the SW signal change from L to H? Especially pay attention to a change at LPS2. Repeated loading-in attempts may be caused by short-circuiting of the line to ground. Disabled CD loading may be caused by a solder fracture at the loading detection switch (S1902), soldered portion lifted off the board of the surface mount part on the line, or loose connection of the FFC cables. B c By observing the waveform at the PWMLO Test Land, check that the duty at PWMLO changes, as indicated in the waveform photo: • During stop: Duty 50 % • During loading-in: Duty 0 % • During loading-out: Duty changes from 100 %, 25 %, then to 75 %. v Check the voltage at the MPU (IC301), FPGA (IC302), IC105 (TC7W04), and the driver IC (IC102). MAIN Assy No ejection. Abnormal noise generated after a CD is loaded A failure in the detection system of the slot-in mechanism SV Assy is most likely the cause. The detection switch detects a trigger signal for operation start or stop of the loading motor. The present symptom may be caused by the disability of detection of a trigger signal for operation stop. MAIN Assy MAIN Assy 3 , 4 z Check the SW signal at the LPS1 and LPS2 Test Lands at the time of CD loading, referring to the waveform photo. Does the SW signal change from L to H? Especially pay attention to a change at LPS2. MAIN Assy MAIN Assy x By observing the waveform at the PWMLO Test Land, check that the duty at PWMLO changes, as indicated in the waveform photo: • During stop: Duty 50 % • During loading-in: Duty 0 % • During loading-out: Duty changes from 100 %, 25 %, then to 75 %. 5 C This symptom may be caused by short-circuiting of the line to ground. It may also be caused by a solder fracture at the loading detection switch (S1901), soldered portion lifted off the board of the surface mount part on the line, or loose connection of the FFC cables. D c Check the voltage at the MPU (IC301), FPGA (IC302), IC105 (TC7W04), and the driver IC (IC102). MAIN Assy E F 99 CDJ-800MK2 5 6 7 8 1 2 3 4 Player (3/4) Sites Waveforms Points to be checked Causes & Measures to be taken Remarks The error rate measured in Test Operation mode of Service mode is high. A z To which the cause is attributed, disc or player, must be judged first. Visually check the disc for stains on the recording surface. If the disc is clearly stained, replace it with a clean CD. x Using the disc that produced a high error rate, If the error rate at addresses in a different area is measure an error rate at addresses in a different not high, the CD is defective. Replace it with a area. high-quality CD. If the error rates at addresses in different areas on the whole disc are high, proceed to Step 3. Pickup Assy c Check if shavings or dirt are attached to the pickup lens. Player v Check if the TM Assy (servo mechanism) is securely attached. Player b Check if the loading mechanism SV Assy is securely attached. Pickup Assy n Check if any foreign object is on the spindle table. Remove the foreign object. Pickup Assy m Check if any foreign object is attached to the magnet section of the Pickup Assy. Remove the foreign object. B MAIN Assy , Check the S-curve, TE, RFO, and AGCRF 1 , 2 , 8 , 11 levels in Service mode. Player Clean the lens. See "Failure judgment of the Pickup Assy" for details. The LD is not turned on after entering Test Operation mode of Service mode. C RLYB Assy z Visually check if the LD short-circuit switch (S1101) remains closed. MAIN Assy x Check that Pins 41 and 42 on the Servo DSP (IC101) are open or short-circuited. Player c Check if the FFC cable that connects the Pickup and the RLYB Assys is securely connected to the Pickup Assy, if the conductor side is defective, and if there is any cable breakage. Also check for loose connection of connectors. MAIN Assy v Check if the R101 to R105 or Q105 are missing. MAIN Assy b Check if the FFC cable that connects the RLYB and MAIN Assys is firmly connected to CN101. D Set the LD short-circuit switch to OPEN. LD short-circuit switch If the symptom is ameliorated by replacement of the FFC cable, the defective cable is the cause. The pickup lens does not move up or down after entering Test Operation mode of Service mode. E Player z Check if the FFC cable that connects the TM If the symptom is ameliorated by replacement of and the RLYB Assy is securely connected to the the FFC cable, the defective cable is the cause. Pickup Assy, if the conductor side is defective, or if there is any cable breakage. Also check for loose connection of connectors. Pickup Assy x Check if the resistance of the focus coil is too large or if the focus coil is broken, using Service mode. MAIN Assy c Check if the 7 V power is supplied to Pin 32 of IC102. MAIN Assy MAIN Assy 9 See "Failure judgment of the Pickup Assy" for details. v Check if the signal output from the FOO terminal on the MAIN Assy oscillates centered around 1.65 V. F 100 CDJ-800MK2 1 2 3 4 5 6 7 8 Player (4/4) Sites Waveforms Points to be checked Causes & Measures to be taken Remarks The spindle motor does not rotate after entering Test Operation mode of Service mode. MAIN Assy z Check if the FFC cable that connects the TM If the symptom is ameliorated by replacement of and MAIN Assys is securely connected to the FFC cable, the defective cable is the cause. CN102, if the conductor side is defective, or if there is any cable breakage. Also check for loose connection of connectors. Player x Check if the Loading Mechanism Assy operates normally. (Check if there is a clamping error or scratching noise of the disc.) MAIN Assy c Check if 7 V power is supplied to R121 to R126 on the MAIN Assy. MAIN Assy MAIN Assy 12 A v Check if the PWM waveform that oscillates centered around 1.65 V can be observed for the DMO Test Land on the MAIN Assy. B The slider does not move after entering Test Operation mode of Service mode. RLYB Assy z Check if the FFC cable (stepper flexible cable) is connected to CN1104 on the RLYB Assy. MAIN Assy x Because the slider does not move until the Inside signal is recognized, check if the FFC cable that connects the TM and MAIN Assys is securely connected to CN102, if the conductor side is defective, and if there is any cable breakage. Also check for loose connection of connectors. MAIN Assy c Check if the signal at Pin 1 of CN102 becomes low when the power is turned on. (Is the Inside switch damaged?) MAIN Assy v Check if power is supplied to IC102. If the symptom is ameliorated by replacement of the FFC cable, the defective cable is the cause. Inside switch C MAIN Assy MAIN Assy 15 , 16 b Check if a sine-wave signal is input to Pins 1 and 2 of IC102. User setting Sites Waveforms Points to be checked Causes & Measures to be taken Remarks After the power is turned off, the user settings, such as AUTO CUE and TIME MODE settings, are cleared. With this model, the CUE point, AUTO CUE, and TIME MODE settings and error logs are stored in the flash memory on the MAIN Assy as user settings. No error indication is displayed for this symptom. MAIN Assy After resetting the user settings to default in Service mode, set a CUE point while a CD is being played back. After the CUE point setting, wait at least 5 seconds and turn the power off then back on. Check if the CUE point is called. Loose connection of the FLASH IC (IC300) connector is likely. If the symptom is not ameliorated after touching up the solder with a soldering iron, replace the FLASH IC. D Updating Sites Waveforms Points to be checked Causes & Measures to be taken Remarks "ERROR" is displayed on the DATA-FL display. Updating of the firmware is possible in Service mode. All errors generated during updating are indicated as "ERROR," and updating fails. Player z Check if a wrong CD has been loaded. Use the correct CD for updating. Player x Check if the recording surface of the disc is stained. Replace with a clean CD for updating. RLYB Assy c Visually check if the LD short-circuit switch (S1101) remains closed. Set the LD short-circuit switch to OPEN. Pickup Assy v Check if shavings or dirt are attached to the pickup lens. Clean the lens. MAIN Assy b After resetting the user settings to default in Service mode, set a CUE point while a CD is being played back. After the CUE point setting, wait at least 5 seconds and turn the power off then back on. Check if the CUE point is called. Loose connection of the FLASH IC (IC300) connector is likely. If the symptom is not ameliorated after touching up the solder with a soldering iron, replace the FLASH IC. E F 101 CDJ-800MK2 5 6 7 8 1 2 3 4 Error codes (1/2) Sites A Waveforms MAIN Assy B Points to be checked Causes & Measures to be taken Remarks E-6002 DSP PROGRAM DOWNLOAD ERROR At the time of initialization, the program was not downloaded (written) to the EEPROM on the AUDIO DSP. There may be a factor that hampers normal initialization of the EEPROM on the AUDIO DSP at the time of power on. The possible cause is defective state of 3-wire serial lines that are commonly used by the MPU and the FPGA, AUDIO DSP, and DACs. The data on this symptom are not stored in the internal memory. MAIN Assy 26 , 32 , 34 Check the waveforms of the 3-wire serial lines Chip fracture or soldered portion of IC lead lifted (CLK, DATA, DSPDREQ) to confirm that the off the board on the line where the waveform configuration procedures are properly performed. does not change is most likely the cause. In the former case, replace the chip. In the latter case, soldering touchup is needed. E-7201 TOC READ ERROR Table of Contents (TOC) data cannot be read. This symptom is associated with the reading accuracy of the servo motor of the CD player. Player Measure the error rate in Player Operation mode Follow the procedures described in "The error of Service mode. To which the cause is rate measured in Test Operation mode of attributed, disc or player, must be judged first. Service mode is high." For measuring, play back the lead-in point indicated in the error code by listening the sound. E-8301 PLAYER ERROR (Startup error) • E830112: The desired address could not be searched for. • E830115: The address could not be read. • E830122: The focus servo could not be closed. • E830191: The pickup did not return toward the inner tracks. If the above-mentioned error codes are indicated before the loaded disc is recognized as a CD, the disc will be automatically ejected. This symptom is associated with the reading accuracy of the servo motor of the CD player. C z Measure the error rate in Player Operation mode of Service mode. For the error codes other than E830191, proceed to Step c. Player Slider x Check the waveform at the INSIDE Test Land near CN102, by changing the positions of the Inside switch. Does the signal change between low and high according to the switch settings? If the signal does not change, a defective Inside switch, solder fracture, soldered portion lifted off of the surface mount on the line, and loose connection of the FFC cables are likely causes. Player c Visually check if the joint spring on the TM Assy is deformed. Also check for the sliding smoothness of the slider. If the joint spring is deformed or displaced or if the slider moves abnormally smoothly, replace the pickup. Player v Measure the error rate in Player Operation Follow the procedures described in "The error mode of Service mode. To which the cause is rate measured in Test Operation mode of attributed, disc or player, must be judged first. Service mode is high." For measuring, play back the lead-in point indicated in the error code by listening the sound. MAIN Assy MAIN Assy 10 D Joint spring E-8302 PLAYER ERROR (Abnormality in playback) • E-830212: The desired address could not be searched for. • E-830215: The address could not be read. • E-830222: The focus servo could not be closed. This symptom is associated with the reading accuracy of the servo motor of the CD player. Player Measure the error rate in Player Operation mode Follow the procedures described in "The error of Service mode. To which the cause is rate measured in Test Operation mode of attributed, disc or player, must be judged first. Service mode is high." For measuring, play back the lead-in point indicated in the error code by listening the sound. E F 102 CDJ-800MK2 1 2 3 4 5 6 7 8 Error codes (2/2) Sites Waveforms Points to be checked Causes & Measures to be taken Remarks E-8303 PLAYER ERROR (Abnormality in writing in the buffer) • E830399: Abnormality in writing in the buffer In theory, this error code means that buffering to the SDRAM (IC303) was impossible. However, a defective SDRAM may not be a real cause, because the unit would freeze if the SDRAM were defective. This error code is generated by factors associated with the reading accuracy of the servo motor of the CD player, such as a high error rate and subcode not read. Player A Measure the error rate in Player Operation mode Follow the procedures described in "The error of Service mode. To which the cause is rate measured in Test Operation mode of attributed, disc or player, must be judged first. Service mode is high." For measuring, play back the lead-in point indicated in the error code by listening the sound. E-8304 MP3 DECODE ERROR (Abnormal decoding) As this is a decoding error code for MP3 format, it is of no relevance to reading of data in CD-DA format, which does not need decoding. As the MP3 decoding process precedes the process of writing in the buffer, this error code is associated with the process that precedes the process with which E-8303 is associated. This code may also be indicated when the quality of the RF signal is deteriorated. Player B Measure the error rate in Player Operation mode of Service mode. To which the cause is attributed, disc or player, must be judged first. For measuring, play back the lead-in point indicated in the error code by listening the sound. E-8305 DATA FORMAT ERROR (Abnormal data format) The CD is played back in a format other than MP3. Or the quality of the RF signal is deteriorated. The data on this symptom are not stored in the internal memory. z Check if the CD being played back is in MP3 format. C x Measure the error rate in Player Operation Follow the procedures described in "The error mode of Service mode. To which the cause is rate measured in Test Operation mode of attributed, disc or player, must be judged first. Service mode is high." For measuring, play back the lead-in point indicated in the error code by listening the sound. Player E-8709 COMMUNICATION ERROR See "E8709" error. E-9101 MECHANICAL TIME OUT • E910190: Abnormality in the disc-loading mechanism (timeout) Player Follow the procedures described in "The error rate measured in Test Operation mode of Service mode is high." D E F 103 CDJ-800MK2 5 6 7 8 E 1 104 2 3 1.2 Vp-p ± 10 % Reference: 1.2 Vp-p RFO level Usually use a pressed CD, as the measurement result depends on the disc type. The pickup or the MAIN Assy is in failure if the measurement result is more than double or less than 50% of the specified (reference) value. 1 Play back a CD. 2 During playback, measure the peak-to-peak RF waveform at the AGCRF Test Land on the MAIN Assy. 1 Play back a pressed CD. 2 Measure the peak-to-peak RF waveform at the RFO Test Land on the MAIN Assy. You may disconnect the measuring equipment during measurement, if you wish. Focus coil and Tracking coil If the RFO level is within the specified values, You may disconnect the measuring and if the AGC RF level is outside the range of equipment during measurement, if you the specified values, the MAIN Assy is in failure. wish. The pickup or the MAIN Assy is in failure if the measurement result is more than double or less than 50% of the specified (reference) value. 1 Enter Service mode. The pickup or the MAIN Assy is in failure if the 2 Load a pressed CD. (Standby) measurement result is more than double or less 3 During Test Operation mode, press the buttons in than 50% of the specified (reference) value. the following order to send a command: TIME, TEMPO, RELOOP, then LOOPIN twice. 4 Measure the peak-to-peak TE waveform at the TE Test Land on the MAIN Assy. 1 Enter Service mode. 2 Load a pressed CD. (Standby) 3 During Test Operation mode, press the TIME, A, then CUE buttons to send a command. 1 Make sure that no CD is loaded. If the measurement result is beyond the specified 2 Remove the bottom plate and set the LD shortvalue, the pickup is in failure. circuit switch (S1101) to Short-circuiting. 3 Disconnect the FFC cable that connects the RLYB Assy and the MAIN Assy from the CN101 connector. 4 Measure the conductor resistance of the terminal assembly between Pins 15 and 16 of the FFC cable. LD short-circuit switch 3 Auto Gain Control (AGC) RF level The measurement result does not depend on the disc type. Reference: 1.1 Vp-p Reference: 1.5 Vp-p 4.1 ± 0.6 Ω Remarks 2 Tracking Error (TE) level Usually use a pressed CD, as the measurement result depends on the disc type. S-curve level Usually use a pressed CD, as the measurement result depends on the disc type. Tracking coil resistance 1 Make sure that no CD is loaded. If the measurement result is beyond the specified 2 Remove the bottom plate and set the LD shortvalue, the pickup is in failure. circuit switch (S1101) to Short-circuiting. 3 Disconnect the FFC cable that connects the RLYB Assy and the MAIN Assy from the CN101 connector. 4 Measure the conductor resistance of the terminal assembly between Pins 13 and 14 of the FFC cable. 3.4 ± 0.5 Ω Failure judgment If the measurement result of the LD current is 80 To prevent damage to the LD, after the mA or more, the LD is deteriorated. LD is turned on (Step 3 of the measurement procedures and after), Note: Check the mounting status of R101 to never connect or disconnect the R104 (22 ohms). measuring equipment. Focus coil resistance Measurement procedures C 1 Make sure that no CD is loaded. 2 Enter Service mode. 3 During Test Operation mode, press the TEMPO button to turn the LD on. 4 Measure the voltage difference (DC value) between the Test Lands LD3S and LDCHECK on the MAIN Assy. B Typ 70 mA Max 80 mA A Laser Diode (LD) current Specifications D Item FAILURE JUDGMENT OF THE Pickup Assy 1 4 F CDJ-800MK2 4 5 6 7 8 7.1.4 POWER ON SEQUENCE POWER ON SEQUENCE A POWER ON RESET ROOT 1 RESET ROOT DATA-FL/JOG-FL Indication 2 RESET IC IC304 (Reset IC) RESET START IC502 (Reset IC) RESET START MPU IC301(MPU) Reset receiving pin P12 IC501(DISPLAY-MPU) Reset receiving pin 12 FPGA IC302(FPGA) Reset receiving pin 72 IC501(DISPLAY-MPU) Indication 'POWER ON' DISPLAY # 'POWERON' data is inside of DISPLAY-MPU. MPU RESET IC IC501(DISPLAY-MPU) Communication start to MPU B IC701(DSP) Reset receiving pin 47 DSP IC701(DSP) Program download ServoDSP (No Display) IC101 (Servo DSP) Reset receiving pin 90 Inside SW check Laser Diode ON LD : Laser Diode Tracking and focus offset adjustment Spindle kick & focus sweep & focus on When a check fails one times,S-curve waveform is measured in RF gain up. C When S-curve waveform level is 0.88Vp-p or less,focus on is carried out by OEIC and RG gain up. Focus OK check CD-DRIVE Spindle acceleration 100msec When a check fails three times,display EJECT. CLV servo ON Wait for 300msec Tracking balance adjustment (T open) Tracking close GFS check GFS : RF LOCK D Focus balance adjusutment Focus gain adjusutment Tracking gain adjusutment CD-DRIVE TOC read The 1st time carries out TOC position memory by stepper accuracy after power on. RF gain adjusutment When TOC read is completion If it is a program area, it jump-backs to TOC area. Search the first tune Play (mute off) E As CD-DRIVE is same as CDJ-200, CDJ-800MK2' Function is as same it too. F 105 CDJ-800MK2 5 6 7 8 1 2 3 4 7.1.5 DISASSEMBLY A Note 1: Do NOT look directly into the pickup lens. The laser beam may cause eye injury. Note 2: Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures described here are common. PCB Location F J SLDB Assy G DFLB Assy K JFLB Assy C SECB Assy E REGB Assy ACIN Assy D TRNS Assy B C Bottom view L H KSWB Assy JOGB Assy I JACK Assy D Bottom view M SLMB Assy Rear view B RLYB Assy E Bottom view A MAIN Assy Traverse Assy 03-S Slot-in Mecha. SV Assy F 106 CDJ-800MK2 1 2 3 4 5 6 7 8 Diagnosis of MAIN Assy A Note: To work on the unit having it set upside-down, place spacers below it, as shown in the photo below, to avoid imparting stress to the sheet SW of the JOG section. 1 2 3 5 Stand the MAIN Assy. Remove the one screw. Remove the five screws. Remove the bottom plate. MAIN Assy 1 2 B 2 2 5 3 2 2 Bottom plate C Bottom view Bottom view Spacer Spacer Diagnosis D 4 Remove the four screws. MAIN Assy 4 4 4 4 E Bottom view F 107 CDJ-800MK2 5 6 7 8 1 2 3 4 Disassembly A 1 Control Panel Section 1 Short-circuit switch for the pickup Remove the one screw. Before disconnecting the flexible cable for the pickup, change the position of the S1101 switch on the RLYB Assy to LD SHORT. 1 LD SHORT Rear view B S11 5 Disconnect the flexible cable for the pickup. 6 7 Disconnect the flexible cable. RLYB Assy Remove the five screws. 7 7 5 C Note: To work on the unit having it set upside-down, place spacers below it, as shown in the photo below, to avoid imparting stress to the sheet SW of the JOG section. 2 3 4 CN101 MAIN Assy 6 7 Remove the one screw. CN102 7 7 Remove the five screws. Remove the bottom plate. 2 D 3 Bottom view 3 3 8 Remove the control panel section. 4 Control panel section 3 3 Bottom plate 8 E Bottom view Spacer Spacer F 108 CDJ-800MK2 1 2 3 4 5 6 7 8 2 Slot-in Mecha. Section 1 2 Remove the earth lead unit by removing the one screw. How to handle the float spring G5 To avoid losing the float spring G5, after removing it, put it on the hook of the float base 04 Assy. Remove the four DM screws. Hook A Float base 04 Assy 2 2 1 2 B 2 Eart lead unit Float spring G5 C 3 4 Remove the four float springs G5. Remove the slot-in mecha. section. Direction of the dampers when attaching them 3 When attaching the dampers, place them so that their projections (large) face front. Projection (large) Float spring G5 D To the front Damper 4 E Slot-in mecha. section F 109 CDJ-800MK2 5 6 7 8 1 2 3 3 Slot-in Mecha. SV Assy 1 2 A 4 4 Traverse Assy 03-S Remove the three screws. 1 Remove the mecha. plate. Note: After replacement, connect the flexible cable, then remove the soldered joint (open). Short-circuit two points C and D soldering. Caution: Be careful not to lost earth spring. 1 1 B C D 1 2 1 1 Rear view C Mecha. plate 2 3 4 3 4 D Unhook the four hooks. Disconnect cables, as required. Remove the traverse Assy 03-S. Unhook the four hooks. 2 Remove the slot-in mecha. SV Assy. 3 2 3 2 3 2 3 4 E Traverse Assy 03-S Replace Slot-in mecha. SV Assy F 110 CDJ-800MK2 1 2 3 4 5 6 Note on the float rubber installation NG 7 8 Arrangement of the flexible cables OK A Pole of the float base 04 Assy Hook SLMB Assy Hook ×2 B Rear view RLYB Assy Cleaning the pickup lens Before shipment, be sure to clean the pickup lens, using the following cleaning materials: Cleaning liquid Cleaning paper : GEM1004 : GED-008 C Flexible cable for pickup Hook Hook Hook Pickup lens D Hook Flexible cable for spindle motor Flexible cable for stepping motor E Rear / Bottom view F 111 CDJ-800MK2 5 6 7 8 1 2 3 4 5 JOG Section A 6 7 Note: To work on the unit having it set upside-down, place spacers below it, as shown in the photo below, to avoid imparting stress to the sheet SW of the JOG section. 1 2 3 Remove the three screws. Remove the SW ring. Caution: Be careful not to lost SW spring 25. Disconnect the flexible cable. Remove the six screws. Remove the JOG section. 6 SW ring SW spring 25 2 2 6 1 B 3 2 2 6 CN600 7 2 2 JOG section C Spacer Spacer Bottom view 4 5 Unhook the three hooks. 8 9 Disconnect the connector. 10 Remove the JFLB Assy. Remove the JOG A and JOG Bs. Remove the four screws. D 4 4 5 9 9 10 9 9 E CN1601 8 4 JOG B JOG A JOGB Assy JFLB Assy F 112 CDJ-800MK2 1 2 3 4 5 6 7 8 Notes on Replacement Notes on replacing the JFLB Assy Notes on replacing the Sheet SW A Place to adhere the Sheet SW JFLB Assy Be careful not to pinch the flexible cable coming from the sheet SW during assembly. Notes: 1. Be careful not to warp the sheet SW. 2. Remove any dirt on the JOG holder to which the sheet SW is to be adhered. If some adhesive for the old sheet SW remains on the JOG holder, completely remove it with a cloth moistened with alcohol. 3. Do NOT place the sheet SW so that it is mounted on the rib of JOG holder. 4. When adhering the sheet SW, be careful not to trap air bubbles in it. If air bubbles are formed, remove the sheet SW and adhere a new sheet SW. Do NOT reuse the removed sheet SW. 5. When making a connection, be sure to first release the lock of the connector then securely relock the connector after making the connection. B Apply tape to the circumference of the JOG FL section to secure it. Adhere a reinforcing polycarbonate sheet to the surface. C Places to Roller Assys A and B Sheet SW Rib JOG holder D Place to adhere the SW cushions HH48/2 Adhere the cushions to the right and left of the engraved arrows (←) (12 positions in total) on the sheet SW. E Roller A Assy ×9 SW ring Roller B Assy ×8 SW cushion HH48/2 Engraved arrow SW cushion HH48/2 Sheet SW JOG holder F 113 CDJ-800MK2 5 6 7 8 1 2 3 4 7.2 PARTS 7.2.1 IC • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. A ÷ List of IC TC94A15FG, PEG237B, DYW1753, SCF5249VM140, BA00BCOWCP-V5, NJM2374AM,TC7S04FU, M63018FP BA50BC0WFP, NJM4558DX, XC3S50-4VQ100C, K4S641632K-UC75, BU4230G, DSPC56371AF180, PE8001A TC94A15FG (MAIN ASSY : IC101) • Digital Servo IC ÷ Pin Assignment (Top view) B RO 77 DVDD3 78 51 RFZI 52 AVSS3 53 RFRP 54 RFDC 55 FEI 56 SBAD 57 TEI 58 TEZI 59 AVDD3 60 FOO 61 TRO 62 VREF 63 FMO 64 DMO 65 IO2A 66 IO3A 67 MONIT 68 FGIN 69 VSS3 70 VDD3 71 TESIN XSTOP Clock GEN. DVSS3 76 C 72 XVSS3 73 XI 74 XO 75 XVDD3 Block Diagram 50 FTE 5-bit R-2R DAC PWM ANA. LPF 49 TNI 10-bit SAR DAC TE 48 TPI 1-bit DAC DVR 79 47 FPI1 LO 80 46 FPI2 FE DVSS3 81 45 FNI1 ZDET 82 44 FNI2 RF Block VSS5 83 43 RVSS3 BUS0 84 42 MDI APC BUS1 85 41 LDO BUS2 86 Servo Control CPU I/F 40 RVDD3 BUS3 87 D 39 EQSET BUCK 88 ROM /CCE 89 RAM /RST 90 38 PNSEL Digital EQ Auto ADJ. RF Address Circuit Pull-up 37 RFO 36 RFDCI RFDC VDD5 91 35 AGCI AGC Correction Circuit IO0B(TEZC) 92 CAV Servo 16k RAM CLV Servo 34 INVSEL IO1B(DFCT) 93 33 TESTR IO2B(TRSR) 94 32 VMDIR Synchronous Guarantee EFM Decoder IO3B(HYS) 95 31 VRO VRO EMPH 96 Subcode Demodulator LRCK 99 28 RFEQO RFRP 27 RFRPI 26 RFI SLCO 25 PVSS3 24 DTCP 23 LPFO 18 PVREF 19 LPFN 17 EFM Slice TMAX 16 PDO 14 TMAXS 15 AWRC 12 PVDD3 13 IO1A 10 ARSEL 11 SBSY 8 IO0A(RW) 9 SFSY 7 DATA 6 VSS3 5 VDD3 4 REFQ VCO PLL TMAX AWRC CLCK 3 SBOK 2 IPF 1 DOUT 100 Digital Out DTCN 22 AOUT 98 29 AVDD3 Audio Out VCOF 20 E 30 RESIN VCOREF 21 BCK 97 F 114 CDJ-800MK2 1 2 3 4 5 6 7 8 Pin Function No. Pin Name I/O Pin Function 1 IPF O Correction flag output. "H" if the AOUT output is an uncorrectable symbol in C2 correction. 2 SBOK O CRCC check result output for subcode Q data. "H" if the check result is OK. 3 4 CLCK VDD3 I/O − Clock input/output for reading subcode P to W data. The polarity of the input/output can be selected with a command. Power supply for 3.3V digital circuits. 5 VSS3 − Grounding for digital circuits. 6 DATA O Subcode P to W data output. 7 8 SFSY SBSY O I/O Playback section frame sync signal output. Subcode block sync output. "H" in the S1 position when a subcode sync is detected. 9 IO0A (RW) O "H" when the CD-RW is detected (usually "L"), and switch the OEIC gain. 10 IO1A O Unsetting. Always "L" 11 12 ARSEL AWRC I O Usually fixed at "H" level. VCO control for active wide-range PLL. 13 PVDD3 − 3.3V power supply dedicated to the PLL section. 14 PDO O Signal output for phase difference between EFM and PLCK signals. 15 TMAXS O TMAX detection result output. The same signal is output from the TMAX and TMAXS pins. 16 TMAX O TMAX detection result output. The same signal is output from the TMAX and TMAXS pins. 17 18 LPFN LPFO I O Inversion input for PLL section low-pass filter amplifier. Output for PLL section low-pass filter amplifier. 19 PVREF VCOF VCOREF DTCN − 1.65V reference voltage dedicated to the PLL section. 20 21 22 O I O VCO filter pin. Input for VCO center frequency reference level. Analog slicer filter. 23 DTCP O Analog slicer filter. 24 25 PVSS3 SLCO − Grounding dedicated to the PLL section. EFM slice level output. 26 RFI RFRPI 27 28 29 I RFEQO AVDD3 B C I RF signal input. An input resistance can be selected using a command. I O − RF ripple signal input. RF equalizer circuit output. Power supply for 3.3V analog circuits. 30 RESIN I Pin for connecting a rtesistor for reference current generation. 31 32 VRO VMDIR O − 1.65V reference voltage output. 1.533V reference voltage output. 33 TESTR O Pin for connecting filter for RFEQO offset correction. 34 35 INVSEL AGCI I I Test pin, usually fixed at "L" level. Input for RF signal amplitude adjustment amp. 36 RFDCI I Input for RF signal peak detection. 37 38 39 RFO PNSEL EQSET O I O Output for RF signal generation amp. Test pin, usually fixed at "H" level. External-connection for RF signal equalizer. 40 RVDD3 − Power supply for 3.3V RF amp. core section. 41 42 LDO MDI O I Laser diode amp. output. Monitor photodiode amp. input. 43 RVSS3 − Grounding for 3.3V RF amp. core section. 44 FNI2 I Main beam input. To be connected to PIN diode C. 45 46 FNI1 FPI2 I Main beam input. To be connected to PIN diode A. Main beam input. To be connected to PIN diode D. 47 FPI1 I Main beam input. To be connected to PIN diode B. 48 TPI I Subbeam input. To be connected to PIN diode F. 49 FNI I Subbeam input. To be connected to PIN diode E. I A D E F 115 CDJ-800MK2 5 6 7 8 1 No. 50 A B C E Pin Name FTE 3 I/O Focus/tracking signal output. (Test pin for servo characteristiv measurement.) 51 RFZI I Input for RF ripple zero-cross signal. AVSS3 RFRP − O Grounding for analog circuits. RF ripple signal output. 54 RFDC O Pin for the RF peak detection signal supporting hologram. 55 FEI O Focus error signal pin. 56 57 SBAD TEI O O Subbeam addition signal pin. Tracking error signal pin. 58 TEZI I Input for tracking error signal zero-cross. 59 AVDD3 − Power supply for 3.3V analog circuits. 60 61 FOO TRO O O Focus equalizer output. Tracking equalizer output. 62 VREF O Reference voltage for analog circuits. 63 64 FMO DMO O O Speed error/feed equalizer output. Disc equalizer output. 65 IO2A O Unsetting. Always "L" 66 67 IO3A MONIT O O Unsetting. Always "L" Pin for monitoring signals in the DSP. 68 FGIN VSS3 VDD3 TESIN I FG signal input for CAV. CLV: "L", CAV: FG input 69 70 71 − − I Grounding for digital circuits. Power supply for 3.3V digital circuits. Test input pin, usually fixed at "L" level. 72 XVSS3 − Grounding for system clock oscillator circuit. 73 74 XI XO I O Input for system clock oscillator circuit. Output for system clock oscillator circuit. 75 XVDD3 DVSS3 − Power supply for 3.3V system clock oscillator circuit. − O − Grounding for 1-bit DAC. R channel data normal output for 1-bit DAC. 3.3V power supply for 1-bit DAC. RO DVDD3 4 Pin Function O 52 53 76 77 78 D 2 79 DVR O Reference voltage for 1-bit DAC. 80 81 LO DVSS3 O − L channel data normal output for 1-bit DAC. Grounding for 1-bit DAC. 82 ZDET O Zero detection flag output for 1-bit DAC. 83 84 VSS5 BUS0 − I/O Grounding for interface. Data input/output for the microcomputer interface 85 BUS1 I/O Data input/output for the microcomputer interface 86 87 88 BUS2 BUS3 BUCK I/O I/O I Data input/output for the microcomputer interface Data input/output for the microcomputer interface Clock input for the microcomputer interface 89 /CCE I Chip enable signal input for the microcontroller interface. BUS3 to BUS0 are active if this pin is "L". 90 /RST I Reset signal input. The internal registers and servo section registers are reset, respectively, when the reset signal is "L" and on the rising edge of the reset signal. 91 VDD5 − Power supply for the interface, 92 IO0B (TEZC) O The signal that inverts H/L with TE zero-cross. 93 IO1B (DFCT) O Defect signal. Normally "H", but it becomes "L" when detecting dirts on the disc. 94 95 IO2B (TRSR) IO3B (HYS) O O It becomes "L" during tracking close or search. It becomes "L" in the hysteresis operation. 96 EMPH O Emphasis flag output. EMPH ON: "H", EMPH OFF: "L" The output polarity is switched, using a command. 97 BCK O Bit clock output. 32fs, 48fs and 64fs are selected, using a command. 98 AOUT O Audio data output. Which bit is first (MSB first or LSB first) can be selected, using a command. 99 LRCK O LR channel clock output. L ch: "L", R ch: "H" The output polarity can be inverted, using a command. 100 DOUT O Digital-out output F 116 CDJ-800MK2 1 2 3 4 5 6 7 8 DYW1753 (MAIN ASSY : IC300) • Flash ROM A Pin Arrangement (Top view) A15 A14 A13 A12 A11 A10 A9 A8 N.C. N.C. WE RESET N.C. N.C. RY/BY A18 A17 A7 A6 A5 A4 A3 A2 A1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 A16 BYTE VSS DQ15/A-1 DQ7 DQ14 DQ6 DQ13 DQ5 DQ12 DQ4 VCC DQ11 DQ3 DQ10 DQ2 DQ9 DQ1 DQ8 DQ0 OE VSS CE A0 B C Block Diagram DQ15 to DQ0 (A-1) 29-36,38-45 RY/BY 37 Selector Switch VCC 37 D VSS 27 VSS 46 WE 11 BYTE 47 RESET 12 Input/Output Buffers Erase Voltage Generator State Control Command Register Program Voltage Generator STB Data Latch Chip Enable Output Enable Logic CE 26 OE 28 Y-Decoder Low Vcc Detector Timer Address Latch X-Decoder A18 to A0 1-8,16-25,48 E Y-Gating STB Cell Matrix A-1 45 F 117 CDJ-800MK2 5 6 7 8 1 2 3 4 Pin Function No. Pin Name I/O A B C 1 A15 I 2 A14 I 3 A13 4 5 Pin Function No. Pin Name I/O Pin Function Address input 25 A0 I Address input Address input 26 CE I Chip enable I Address input 27 VSS − Ground A12 I Address input 28 OE I Output enable A11 I Address input 29 DQ0 I/O Data input/output 6 A10 I Address input 30 DQ8 I/O Data input/output 7 A9 I Address input 31 DQ1 I/O Data input/output 8 A8 I Address input 32 DQ9 I/O Data input/output 9 N.C. − No connection 33 DQ2 I/O Data input/output 10 N.C. − No connection 34 DQ10 I/O Data input/output 11 WE I Write enable 35 DQ3 I/O Data input/output 12 RESET I Hardware reset 36 DQ11 I/O Data input/output 13 N.C. − No connection 37 VCC 14 N.C. − No connection 38 DQ4 I/O Data input/output 15 RY/BY O Ready/Busy output 39 DQ12 I/O Data input/output 16 A18 I Address input 40 DQ5 I/O Data input/output 17 A17 I Address input 41 DQ13 I/O Data input/output 18 A7 I Address input 42 DQ6 I/O Data input/output 19 A6 I Address input 43 DQ14 I/O Data input/output 20 A5 I Address input 44 DQ7 I/O Data input/output 21 A4 I Address input 45 DQ15/A-1 I/O Data input/output / Address input 22 A3 I Address input 46 VSS − Ground 23 A2 I Address input 47 BYTE I Selects 8-bit or 16-bit mode 24 A1 I Address input 48 A16 I Address input − Power supply D E F 118 CDJ-800MK2 1 2 3 4 5 6 7 8 SCF5249LAG140 (MAIN ASSY : IC301) • 32-bit RISC MPU A Block Diagram B C D E F 119 CDJ-800MK2 5 6 7 8 1 IC301 : SCF5249VM140 _No.1/4 A Pin Function B C D E F 2 No. 3 Pin Name I/O 4 Pin Function D4 SCL/QSPI_CLK A1 CS0 O IIC clock/QSPI clock pin function select is PLLCR(11) Static chip select 0 D3 A21 O SDRAM address / static adr B1 A11 O SDRAM address / static adr C2 A10 O SDRAM address / static adr C1 A9 O SDRAM address / static adr E3 CMD_SDIO2/GPIO34 IO MemoryStick/SD D2 A18 O SDRAM address / static adr D1 A17 O SDRAM address / static adr E2 BCLK/GPIO10 I/O SDRAM clock output F3 SCLK_OUT/GPIO15 I/O MemoryStick/SD E1 BCLKE E4 SDA/QSPI_DIN I/O F2 DATA24 I/O I/O O SDRAM clock enable output IIC data/QSPI data in function select is PLLCR(11) Data bus bit 24 G3 A22 O SDRAM address / static adr F1 SDUDQM O SDRAM UDQM F4 EF/GPIO19 IO Error flag input G4 SDATA0_SDIO1/GPIO54 I/O MemoryStick/SD G1 DATA25 I/O Data bus bit 25 G2 DATA26 I/O Data bus bit 26 H3 RSTO/SDATA2_BS2 I/O Reset output/MemoryStick/SD/ H1 DATA27 I/O Data bus bit 27 H4 PAD-GND – PAD-GND H4 PAD-GND – PAD-GND H2 DATA28 I/O Data bus bit 28 J1 DATA29 I/O Data bus bit 29 J3 SDATA3/GPIO56 IO SD interface data line J2 DATA30 I/O Data bus bit 30 J4 BUFENB1/GPIO57 IO External buffer 1 enable K1 DATA31 I/O Data bus bit 31 K6 CORE-VDD – CORE-VDD K6 CORE-VDD – CORE-VDD K2 A13 O SDRAM address / static adr K3 A25/GPO8 O SDRAM address / static adr K5 CORE-GND – CORE-GND K5 CORE-GND – CORE-GND K4 A 23 O SDRAM address / static adr L1 A14 O SDRAM address / static adr L2 A15 O SDRAM address / static adr M1 A16 O SDRAM address / static adr L3 PAD-VDD – PAD-VDD L3 PAD-VDD – PAD-VDD M2 A19 O SDRAM address / static adr N1 A20 O SDRAM address / static adr L4 QSPI_CS1/GPIO24 IO QSPI select 1 M3 TEST2 I Structural test N2 SDRAM_CS1 M4 SDATA1_BS1/GPIO9 P1 SDRAS O SDRAM RAS P2 SDCAS O SDRAM CAS N3 SDWE O SDRAM write enable P3 SDLDQM O SDRAM LDQM N4 GPIO5 I/O General purpose i/o P4 QSPI_CS0/GPIO29 I/O QSPI chip select 0 N5 QSPI_DOUT/GPIO26 I/O Qspsi data out 120 O I/O SDRAM chip select out 1 MemoryStick/SD CDJ-800MK2 1 2 3 4 5 6 7 8 IC301 : SCF5249VM140_No.2/4 Pin Name No. Pin Function I/O L5 GPIO6 I/O General purpose i/o P5 DATA21 I/O Data bus bit 21 N6 DATA19 I/O Data bus bit 19 QSPI chip select 2 A L6 QSPI_CS2/GPIO21 I/O P6 DATA20 I/O Data bus bit 20 L7 DATA22 I/O Data bus bit 22 P7 DATA18 I/O Data bus bit 18 K7 DATA23 I/O Data bus bit 23 N7 DATA17 I/O Data bus bit 17 L8 QSPI_CS3/GPIO22 IO QSPI Chip Select 3 K8 PAD-VDD – PAD-VDD K8 PAD-VDD – PAD-VDD P8 DATA16 I/O data bus bit 16 N8 SDRAM_CS2/GPIO7 I/O SDRAM chip select out 2 gpo P9 EBUOUT2/GPO37 O Audio interfaces EBU out 2 L9 CFLG/GPIO18 IO CFLG input N9 EBUOUT1/GPO36 O Audio interfaces EBU out 1 K9 CORE-GND – CORE-GND K9 CORE-GND – CORE-GND EBUIN3/ADIN0/GPI38 I N10 EBUIN2/GPI37 I Audio interfaces EBU in 3 A/D convertor input 0 Audio interfaces EBU in 2 L10 CORE-VDD – CORE-VDD L10 CORE-VDD – CORE-VDD P11 SCL2/GPIO3 I/O P12 RSTI P10 B C IIC clock I Reset input N11 TOUT1/ADOUT/GPO35 O Timer output 1/ad output P13 IO Audio interfaces serial word clock 2 LRCK2/GPIO44 N12 OE M11 SDA2/GPIO55 P14 SDATAO2/GPO41 O Output Enable I/O IIC 2 data line O Audio interfaces serial data 2 out N13 SCLK2/GPIO48 IO Audio interfaces serial clock 2 K10 PAD-GND – PAD-GND K10 PAD-GND – PAD-GND K11 BUFENB2/GPIO17 IO External buffer 2 enable M12 TEST3 I Structural test L12 IO Audio interfaces serial data 1 out SDATAO1/GPIO25 D N14 LRCK1 IO Audio interfaces serial word clock 1 M13 LRCK4/GPIO46 IO Audio interfaces serial word clock 4 M14 SDATAI4/GPI42 I Audio interfaces serial data 4 in L13 SCLK1 IO Audio interfaces serial clock 1 L14 SCLK4/GPIO50 IO Audio interfaces serial clock 4 L11 TA/GPIO20 I/O Transfer Acknowledge K13 SDATAI1 I Audio interfaces serial data 1 in K12 EBUIN1/GPI36 I Audio interfaces EBU in 1 K14 PLLGRDVDD IO PLL guard supply (1.8V) J11 PLLGRDGND – PLL guard supply GND J13 PLLPADGND – 3.3 Volt PLL GND J12 PLLPADVDD – 3.3 Volt PLL VDD J14 PLLCOREGND – 1.8 Volt PLL analog supply-GND E H11 PLLCOREVDD – 1.8 Volt PLL analog supply-VDD H12 IDE-DIOW/GPIO14 IO ide diow H14 CRIN I crystal H13 IDE-DIOR/GPIO13 IO IDE DIOR G11 IDE-IORDY/GPIO16 I/O IDE IORDY F 121 CDJ-800MK2 5 6 7 8 1 2 3 4 IC301 : SCF5249VM140_No.3/4 No. Pin Name G11 IDE-IORDY/GPIO16 A B C D E I/O I/O Pin Function IDE IORDY G14 MCLK1/GPO39 O Audio master clock output 1 G12 SUBR/GPIO53 IO Subcode data G13 MCLK2/GPO42 O Audio master clock output 2 F14 XTRIM/GPO38 O Audio interfaces X-tal trim F11 TRST/DSCLK I Jtag F13 SFSY/GPIO52 IO Subcode sync E9 CORE-VDD – CORE-VDD E9 CORE-VDD – CORE-VDD E14 RW_B O Bus write enable F12 RCK/GPIO 51 IO Subcode clock E13 TMS/BKPT I Jtag E10 CORE-GND – CORE-GND E10 CORE-GND – CORE-GND E12 TCK I Jtag E11 PAD-GND – PAD-GND E11 PAD-GND – PAD-GND D14 PST3/GPIO 62 IO ColdFire debug port D13 CNPSTCLK/GPO 63 O Coldfire debug clock C14 PST1/GPIO 60 IO ColdFire debug port D12 PAD-VDD – PAD-VDD D12 PAD-VDD – PAD-VDD C13 PST2/GPIO 61 IO ColdFire debug port B14 IO ColdFire debug port D11 TDI/DSI I Jtag C12 TEST0 I Structural test B13 i Timer input 0 PST0/GPIO 59 TIN0/GPI33 C11 Hl-Z I Jtag A14 DDATA 3 / GPIO 4 IO ColdFire debug port A13 TOUT0 / GPO33 O Timer output 0 B12 DDATA1/GPIO 1 IO ColdFire debug port A12 DDATA2/GPIO 2 IO ColdFire debug port B11 CTS2_B / ADIN3/GP131 I Second UART clear to send, AD input 3 A11 DDATA0/GPIO 0 IO ColdFire debug port B10 RXD2 / GPI28/ADIN2 I Second UART receive data input AD input 2 D10 TDSO O Jtag A10 RTS2_B/GPO31 O Second UART request to send B9 SDATAI3 / GPI 41 I audio interfaces serial data 3 in D9 CTS1_B/GPI30 I First UART clear to send A9 TXD2/GPO28 O Second UART transmit data output D8 RTS1_B / GPO30 O First UART request to send A8 EBUIN4/ADIN1/GPI 39 I E8 SRE/GPIO11 IO audio interfaces EBU in 4/ AD convertor input 1 SmartMedia read enable B8 LRCK3 / GPIO 45 IO Audio interfaces serial word clock 3 E7 SWE/GPI012 IO SmartMedia write enable D7 TXD1/GPO27 O First UART transmit data output A7 SCLK3/GPIO49 IO Audio interfaces serial clock 3 B7 RXD1 / GPI27 I First UART receive data input A6 CS1 / GPIO58 IO Static chip select l / gpio l E6 CORE-GND – CORE-GND E6 CORE-GND – CORE-GND B6 A1 O Static address A1 D6 TIN1/GP1O23 IO Timer l in A5 A2 O Static address A2 F 122 CDJ-800MK2 1 2 3 4 5 6 7 8 IC301 : SCF5249VM140_No.4/4 A No. Pin Name I/O Pin Function B5 A3 O Static address A3 D5 PAD-GND – PAD-GND D5 PAD-GND – PAD-GND A4 A4 O Static adr 4 A3 A6 O Static adr6 B4 A5 O Static adr 5 A2 A8 O Static adr 8 B3 A7 O Static adr7 C4 CORE-VDD – CORE-VDD C4 CORE-VDD – CORE-VDD B2 A12 O SDRAM address / static adr C3 TEST1 I Structural test E5 PAD-VDD – PAD-VDD E5 PAD-VDD – PAD-VDD B C D E F 123 CDJ-800MK2 5 6 7 8 1 2 3 4 BA00BC0WCP-V5 (SECB ASSY : IC50, REGB ASSY : IC91, IC92) • Regulator IC (Built-in thermal shutdown protection, output variable type) Block Diagram A Pin Function No. Pin Name I/O Vref Driver 1 CTL 2 Vcc CTL I Output switch control 2 Vcc − Power supply 3 GND − Ground 4 OUT O Output 5 C I Voltage comparison OCP TSD B Pin Function 1 3 GND 4 OUT 5 C NJM2374AM (SECB ASSY : IC51) • PWM TYPE DC/DC CONVERTER IC Block Diagram Pin Function No. Pin Name I/O CS 1 Q S CD PWM Logic 1.5A C 8 R 160Ω ES 2 7 Vth=300mV Max. ON Duty 9:1 OSC Block CT GND Vref 1.25V ±2% 4 CS I Collector Terminal 2 ES O Emitter Terminal 3 CT I Timing Conndenser Connection 4 GND − Ground 5 IN+ I Reference Voltaage 6 V+ − Power supply 7 SI I Current Detection Terminal 8 CD I Logic Control Terminal Ipk Sense 3 D SI Pin Function 1 6 V+ 5 IN+ PWM COMP ERR.AMP TC7S04FU (SECB ASSY : IC52) • INVERTER IC (Logic IC) Block Diagram Pin Function No. Pin Name I/O E NC 1 5 VCC IN A 2 GND 3 4 OUT Y Pin Function − Non connection IN A I Input GND − Ground 4 OUT Y 0 Output 5 Vcc − Power supply 1 NC 2 3 F 124 CDJ-800MK2 1 2 3 4 5 6 7 8 PEG237B (DFLB ASSY : IC501) • Display Microcomputer Pin Arrangement (Top view) 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 P1_0 P1_1 P1_2 P1_3 P1_4 P1_5/INT3 P1_6/INT4 P1_7 P2_0 P2_1 P2_2 P2_3 P2_4 P2_5 P2_6 P2_7 VSS P3_0 VCC2 P3_1 P3_2 P3_3 P3_4 P3_5 P3_6 P3_7 P4_0 P4_1 P4_2 P4_3 A 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 M16C/30P Group P4_4 P4_5 P4_6 P4_7 P5_0 P5_1 P5_2 P5_3 P5_4 P5_5 P5_6 P5_7/CLKOUT P6_0/CTSWRTS0 P6_1/CLK0 P6_2/RXD0/SCL0 P6_3/TXD0/SDA0 P6_4/CST1/RTS1/CTS0/CLKS1 P6_5/CLK1 P6_6/RXD1/SCL1 P6_7/TXD1/SDA1 B P9_6/ANEX1 P9_5/ANEX0 P9_4 P9_3 P9_2/TB2IN P9_1/TB1IN P9_1/TB0IN BYTE CNVSS P9_7/XCin P8_6/XCOUT RESET XOUT VSS XIN VCC1 P8_5/NM1 P8_4/INT2 P8_3/INT1 P8_2/INT0 P8_1 P8_0 P7_7 P7_6 P7_5/TA2IN P7_4/TA2OUT P7_3/CTS2/RTS2/TA1IN P7_2/CLK2/TA1OUT P7_1/RXD2/SCL2/TA0IN (Note 1) P7_0/TXD2/SDA2/TA0OUT (Note 1) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 P0_7/AN0_7 P0_6/AN0_6 P0_5/AN0_5 P0_49AN0_4 P0_3/AN0_3 P0_2/AN0_2 P0_1/AN0_1 P0_0/AN0_0 P10_7/AN7/KI3 P10_6/AN6/KI2 P10_5/AN5/KI1 P10_4/AN4/KI0 P10_3/AN3 P10_2/AN2 P10_1/AN1 AVSS P10_0/AN0 VREF AVCC P9_7/ADTRG Block Diagram 8 8 8 8 8 8 8 Port P0 Port P1 Port P2 Port P3 Port P4 Port P5 Port P6 C NOTES: 1. P7_0 and P7_1 are N channel open-drain output pins. 2. Use the M16C/30P on VCC1=VCC2. D M16C/60 series16-bit CPU core 8 A0 A1 FB ROM (Note 1) SB USP ISP INTB PC FLG RAM (Note 2) 8 Multiplier Port P10 DMAC (2 channels) R0L R1L R2 R3 E Memory Port P9 R0H R1H 8 Port P8_5 CRC arithmetic circuit (CCITT) (Polynomial : X16+X12+X5+1) Watchdog timer (15 bits) 8 UART or clock synchronous serial I/O (3 channels) 8 Timer (16-bit) Output (timer A): 3 Input (timer B): 3 Port P8 System clock generation circuit XIN-XOUT XCIN-XCOUT A/D converter (10 bits x 18 channels) Port P7 Internal peripheral functions (Note 1) ROM size depends on microcomputer type. (Note 2) RAM size depends on microcomputer type. F 125 CDJ-800MK2 5 6 7 8 1 2 3 4 Pin Function No. C D E I/O Pin Function – I Not used (ground) 2 TCH/REL I Volume input (A/D conversion port) For VINYL SPEED ADJUST 3 MODEL2 I Model setting 2 Distinguish between CDJ-800MK2, CDJ-1000MK3 and DVJ-1000. 4 MODEL1 I Model setting 1 5 – O Not used (non connection) 6 JOG1 I 7 – O Not used (non connection) 8 – − Not used (ground) 9 CNVss − For built-in flash memory updating (not used) 10 – I Not used (ground) 11 – I Not used (ground) 12 XRST − Reset input 13 XOUT − 16 MHz clock input 14 Vss − Ground 15 XIN − 16MHz clock input 16 Vcc − Power supply 5 V 17 XNMI I 18 – I Not used (power supply 5 V) 19 – I Not used (power supply 5 V) 20 – I Not used (power supply 5 V) 21 – I Not used (power supply 5 V) 22 – I Not used (power supply 5 V) 23 – I Not used (power supply 5 V) 24 – I Not used (power supply 5 V) 25 JOG2 I A B Pin Name 1 Pulse period measurement processing 26 JOG1 I Two-phase pulse signal input Input signal of a TA2OUT terminal is a period of "H", up count (clockwise) at rising edge of TA2IN terminal and down count (counterclockwise) at falling edge. 27 TOUCH I JOG touch sensor 28 JSCLK O Serial clock signal for JOG-FL 29 – O Not used (non connection) 30 J_SDO O Communication Serial data signal for JOG-FL 31 FLSDO O Communication Serial data signal for DATA-FL 32 – I 33 FLSCLK O Communication Serial clock signal for DATA-FL Not used (non connection) For built-in flash memory updating 34 – I 35 SDO O Communication Data out signal for MPU (MAIN ASSY) Not used (non connection) For built-in flash memory updating 36 SDI I 37 CLK O Communication Clock signal for MPU (MAIN ASSY) Communication Data in signal for MPU (MAIN ASSY) 38 XCS O Communication Chip select signal for MPU (MAIN ASSY) 39 – O Not used (non connection) 40 – O Not used (non connection) 41 – I 42 FLLAT O Communication Latch signal for DATA-FL Not used (pull up) 43 FLBK O Communication Blank signal for DATA-FL 44 JXSTB O Communication Latch signal for JOG-FL 45 JBK O Communication Blank signal for JOG-FL 46 XCE I 47 LED24 O LED control for RELOOP/EXIT button 0 : Lights-out Not used (pull up) 48 LED23 O LED control for REALTIME CUE OUT button 0 : Lights-out 49 LED22 O LED control for PLAY/PAUSE button 0 : Lights-out 50 LED21 O LED control for CUE button 0 : Lights-out F 126 CDJ-800MK2 1 2 3 4 5 6 7 8 Pin Function No. Pin Name I/O Pin Function 51 LED20 O LED control for REV button 0 : Lights-out 52 LED19 O LED control for REALTIME CUE IN button 0 : Lights-out 53 LED18 O LED control for AUTO BEAT LOOP 8 button 0 : Lights-out 54 LED17 O LED control for AUTO BEAT LOOP 4 button 0 : Lights-out 55 LED16 O LED control for AUTO BEAT LOOP 2 button 0 : Lights-out 56 LED15 O LED control for AUTO BEAT LOOP 1 button 0 : Lights-out 57 LED14 O LED control for QUICK RETURN button 0 : Lights-out 58 LED13 O LED control for JOG MODE button 0 : Lights-out 59 LED12 O LED control for MASTER TEMPO button 0 : Lights-out 60 LED11 O LED control for TEMPO button 0 : Lights-out 61 – O Not used (non connection) 0 : Lights-out 62 Vcc − 63 – O Not used (non connection) 0 : Lights-out A B Power supply 5 V 64 Vss − 65 – O Not used (non connection) 0: Lights-out 66 – O Not used (non connection) 0: Lights-out 67 – O Not used (non connection) 0: Lights-out 68 – O Not used (non connection) 0: Lights-out 69 – O Not used (non connection) 0: Lights-out 70 – O Not used (non connection) 0: Lights-out 71 – O Not used (non connection) 0: Lights-out 72 – O Not used (non connection) 0: Lights-out 73 – I Not used (ground) 74 – I Not used (ground) 75 – I Not used (ground) 76 – I Not used (ground) 77 – I Not used (ground) 78 – I Not used (ground) 79 SW10 I SW input (direct port) for RELOOP/EXIT button 80 SW09 I SW input (direct port) for PLAY/PAUSE button 81 SW08 I SW input (direct port) for CUE button 82 SW07 I SW input (direct port) for REALTIME CUE OUT button 83 SW06 I SW input (direct port) for REV button 84 SW05 I SW input (direct port) for REALTIME CUE IN button 85 SW04 I SW input (direct port) for AUTO BEAT LOOP 8 button 86 SW03 I SW input (direct port) for AUTO BEAT LOOP 4 button 87 SW02 I SW input (direct port) for AUTO BEAT LOOP 2 button 88 SW01 I SW input (direct port) for AUTO BEAT LOOP 1 button 89 TEMPOR I SW input (A/D conversion port) for TEMPO SLIDER (2.5 V input) 90 TEMPO I SW input (A/D conversion port) for TEMPO SLIDER + direction: Vcc side, - direction: GND side 91 KEY0 I SW input (A/D conversion port) for PLAY/CUE/TRACK SEARCH L/TRACK SEARCH R/SERCH L/SEARCH R button 92 KEY1 I SW input (A/D conversion port) for FOLDER SEARCH +/FOLDER SEARCH -/QUICK RETURN button 93 KEY2 I SW input (A/D conversion port) for CALL </CALL >/CUE DELETE/CUE MEMORY/TEXT MODE/TIME MODE button 94 – I Not used (power supply 5 V) 95 – I Not used (power supply 5 V) 96 AVss − Ground (for A/D conversion port) 97 MODEL I Power supply 5 V DVD destination seeting 98 VREF − Reference voltage (for A/D conversion port) 99 AVcc − Power supply 5 V (for A/D conversion port) 100 – I Power supply 5 V Ground C D E F 127 CDJ-800MK2 5 6 7 8 1 2 3 4 BA50BC0WFP (SECB ASSY: IC57) • Regulator IC (Built-in thermal shutdown protection, output variable type) A Block Diagram Pin Function GND(FIN) Vref No. Pin Name I/O CTL I Output switch control 2 VCC − Power supply 3 N.C. − Non connection 4 OUT O Output 5 N.C. − Non connection FIN GND − Ground Driver R2 R1 TSD 1 CTL B 2 Vcc DCP 3 N.C. 4 OUT Pin Function 1 5 N.C. NJM4558DX (JACK ASSY : IC801) • DUAL OP-AMP IC (OP-AMP) Block Diagram Pin Function No. Pin Name I/O C 1 8 A 2 7 B 3 6 4 5 Pin Function 1 A OUTPUT O Output A 2 A -INPUT I 3 A +INPUT I Input A+ 4 V- − Power supply - 5 B +INPUT I Input B+ 6 B -INPUT I Input B- 7 B OUTPUT O Output B 8 V+ − Input A- Power supply + D E F 128 CDJ-800MK2 1 2 3 4 5 6 7 8 M63018FP (MAIN ASSY : IC102) • Spindle Motor and 5ch Actuator Driver A Pin Arrangement (Top view) B C Block Diagram D E F 129 CDJ-800MK2 5 6 7 8 1 2 3 4 3 4 Pin Function A B C D E F 130 CDJ-800MK2 1 2 5 6 7 8 XC3S50-4VQG100C-K (MAIN ASSY : IC302) • FPGA IC A PROG_B HSWAP_EN IO_L01N_0/VRP_0 IO_L01P_0/VRN_0 GND VCCO_0 VCCINT IO_L31N_0 IO_L31P_0/VREF_0 IO_L32N_0/GCLK7 IO_L32P_0/GCLK6 IO_L32N_1/GCLK5 IO_L32P_1/GCLK4 IO_L31N_1/VREF_1 IO_L31P_1 VCCAUX VCCO_1 GND IO IO_L01N_1/VRP_1 IO_L01P_1/VRN_1 TMS TCK TDO 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 100 TDI Pin Arrangement (Top view) B IO_L01P_7/VRN_7 1 IO_L01N_7/VRP_7 2 GND IO_L21P_7 3 4 72 IO_L21N_2 IO_L21N_7 5 71 IO_L21P_2 70 VCCO_2 69 VCCINT 7 8 IO_L23N_7 9 GND IO_L40P_7 Bank 2 6 Bank 1 Bank 7 VCCO_7 VCCAUX IO_L23P_7 Bank 0 75 IO_L01N_2/VRP_2 74 IO_L01P_2/VRN_2 73 GND IO_L24P_2 10 66 GND 11 65 IO_L40N_2 IO_L40N_7/VREF_7 12 64 IO_L40P_2/VREF_2 IO_L40P_6/VREF_6 13 63 IO_L40N_3/VREF_3 IO_L40N_6 14 62 IO_L40P_3 IO_L24P_6 IO_L24N_6/VREF_6 15 61 IO_L24N_3 16 60 IO_L24P_3 IO 17 59 IO 58 VCCAUX VCCINT 18 VCCO_6 19 GND Bank 3 IO_L24N_2 67 Bank 6 68 57 VCCO_3 20 56 GND IO IO_L01P_6/VRN_6 21 55 IO 22 54 IO_L01N_3/VRP_3 IO_L01N_6/VRP_6 23 53 IO_L01P_3/VRN_3 M1 24 Bank 4 52 CCLK M0 25 (no VREF) 51 DONE Bank 5 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 M2 IO_L01P_5/CS_B IO_L01N_5/RDWR_B GND IO_L28P_5/D7 VCCO_5 IO_L28N_5/D6 VCCAUX IO_L31P_5/D5 IO_L31N_5/D4 IO_L32P_5/GCLK2 IO_L32N_5/GCLK3 IO_L32P_4/GCLK0 IO_L32N_4/GCLK1 IO_L31P_4/DOUT/BUSY GND IO_L31N_4/INIT_B IO_L30P_4/D3 IO_L30N_4/D2 VCCINT VCCO_4 IO_L27P_4/D1 IO_L27N_4/DIN/D0 IO_L01P_4/VRN_4 IO_L01N_4/VRP_4 (no VREF, no DCI) C D E Figure 5 : VQ100 Package Footprint (top view). Note pin 1 indicator in top-left corner and logo orientation. 22 14 7 0 I/O: Unrestricted, general-purpose user I/O DCI: User I/O or reference resistor input for bank CONFIG: Dedicated configuration pins N.C.: No unconnected pins in this package 12 DUAL: Configuration pin, then possibl user I/O 7 8 GCLK: User I/O or global clock buffer input 8 JTAG: Dedicated JTAG port pins 4 4 GND: Ground 10 4 VREF: User I/O or input voltage reference for bank VCCO: Output voltage supply for bank VCCINT: Internal core voltage supply (+1.2V) VCCAUX: Auxiliary voltage supply (+2.5V) F 131 CDJ-800MK2 5 6 7 8 1 2 3 4 Block Diagram A T D T1 Q TFF1 CE CK SR REV DDR MUX TCE D T2 Q TFF2 B CE CK SR REV Three-state Path D O1 Q VCCO OFF1 CE C OTCLK1 CK SR Pull-Up ESD REV I/O Pin DDR MUX OCE D O2 Programmable Output Driver Q OFF2 CE OTCLK2 CK SR DCI PullDown ESD REV Keeper Latch D Output Path LVCMOS, LVTTL, PCI IQ1 I D Q CK SR ICE Single-ended Standards using VREF IFF1 CE ICLK1 Fixed Delay VREF Pin REV Differential Standards E IQ2 D I/O Pin from Adjacent IOB Q IFF2 CE ICLK2 CK SR REV SR REV Input Path Note : All IOB signals communicating with the FPGA's internal logic have the option of inverting polarity. Figure 1: Simplified IOB Diagram F 132 CDJ-800MK2 1 2 3 4 5 6 7 8 Block Diagram A B C D E Notes: 1. Options to invert signal polarity as well as other options that enable lines for various functions are not shown. 2. The index i can be 6, 7, or 8, depending on the slice. In this position, the upper right-hand slice has an F8MUX, and the upper left-hand slice has an F7MUX. The lower right-hand and left-hand slices both have an F6MUX. Figure 6 : Simplified Diagram of the Left-Hand SLICEM F 133 CDJ-800MK2 5 6 7 8 1 2 3 4 3 4 K4S641632K-UC75 (MAIN ASSY : IC303) • SDRAM (64Mbit) A Pin Arrangement (Top view) B C Block Diagram D E F 134 CDJ-800MK2 1 2 5 6 7 8 Pin Function A B C D E F 135 CDJ-800MK2 5 6 7 8 1 2 3 4 BU4230G (MAIN ASSY : IC304) • RESET IC A Block Diagram Pin Function Pin Number Pin Name 1 VOUT 2 VDD 3 GND 4 N.C. 5 CT B C D E F 136 CDJ-800MK2 1 2 3 4 5 6 7 8 DSPC56371AF180 (MAIN ASSY : IC701) • DSP IC Pin Arrangement (Top view) A B C D Pin Function Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Pin Name SDO4_SDM_PC7 IO_GND IO_VDD SDO3_SDI2_PC8 SDO2_SDI3_PC9 SDO1_PC10 SDO0_PC11 CORE_VDD PF8 PF6 PF7 CORE_GND PF2 PF3 PF4 PF5 IO_VDD PF1 PF0 GND Pin No. 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Pin Name PF9 SCAN PF10 IO_GND IO_VDD TI0_PB0 TI0_PB1 CORE_GND CORE_VDD TDO TDI TCK TMS MOSI_HA0 MISO_SDA SCK_SCL SS_HA2 HREQ PLLA_VDD PLLA_GND Pin No. 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Pin Name PLLP_VDD PLLP_GND PLLD_GND PLLD_VDD EXTAL PINIT_NMI RESET_B MODD_IRQD MODC_IRQC MODB_IRQB MODA_IRQA CORE_VDD CORE_GND SDO0_PE11 SDO1_PE10 SDO2_SDI3_PE9 SDO3_SDI2_PW8 SDO4_SDI1_PE7 SDO5_SD10_PE6 FST_PE4 Pin No. 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 Pin Name FSR_PE1 SCKT_PE3 SCKR_PE0 IO_VDD IO_GND HCKT_PE5 HCKR_PE2 CORE_GND ADO_PD1 ADI_PD0 CORE_VDD HCKR_PC2 HCKT2_PC5 IO_GND IO_VDD SCKR_PC0 SCKT_PC3 FSR_PC1 FST_PC4 SDO5_SDI10_PC6 6 F 137 CDJ-800MK2 5 E 7 8 1 2 3 4 3 4 PE8001A (MAIN ASSY : IC702) • DAC IC A Pin Arrangement (Top view) B C Block Diagram D E F 138 CDJ-800MK2 1 2 5 6 7 8 Pin Function A B C D E F 139 CDJ-800MK2 5 6 7 8 1 2 3 4 8. PANEL FACILITIES 8.1 PANEL FACILITES A 1 4 5 2 3 6 7 8 9 10 11 12 8. CUE/LOOP DELETE button Use to delete cue points and loop points from internal memory. 9. POWER OFF /ON switch 30 13 This switch is located on the rear panel of the unit. 10. CUE/LOOP MEMORY button 14 Use to record cue points and loop points to internal memory . 11.CUE/LOOP CALL buttons (, ) 15 29 Use to call cue points and loop points recorded in internal memory. 12.EJECT button () When button is pressed, disc rotation stops and disc is ejected fromport. B 16 28 17 13.QUICK RETURN button/indicator If this switch is set to ON when the JOG MODE is set to [VINYL], pressing the surface of the Jog dial will cause play to return quickly to the cue point. 27 14.VINYL SPEED ADJUST TOUCH/RELEASE dial 18 26 This dial control is used to adjust the deceleration speed from play to full stop when the JOG MODE is set to [VINYL] and the jog dial surface is pressed, and also the acceleration speed from full stop to play when the user’s finger is removed from the surface of the jog dial. 25 24 15.JOG MODE VINYL button/indicator C 23 22 21 20 VINYL mode: The button indicator lights. When the surface of the jog dial is pressed during playback, play stops, and if the jog dial is then rotated, sound is produced in accordance with the degree of rotation. • The currently set jog mode is stored in memory even when power is turned off. CDJ mode: The above action does not occur when the jog dial is pressed. 19 1. LOOP IN/REALTIME CUE button/indicator Realtime cue Loop-in point input 16.TEMPO control range selector button/indicator (TEMPO ±10/WIDE) 2. LOOP OUT (OUT ADJUST) button/indicator D Each time the button is pressed, the variable range of the TEMPO adjust slider alternates (±10 %/WIDE). The button lights when [WIDE] is selected. • When playing CDs, the variable during [WIDE] selection is ±100 %; when playing MP3, the variable range with [WIDE] is ±16 %. Loop-out point input Loop-out point adjust 3. RELOOP/EXIT button/indicator 4. TIME MODE/AUTO CUE button TIME MODE: Eachtime the button is pressed, the display’s time display alternates between the current elapsed play time and the remaining play time (REMAIN). When playing MP3, the REMAIN time may not display immediately, depending on the track. • The current TIME MODE setting is retained in memory even when the power is turned off. AUTO CUE: When the button is held depressed for 1 second or more, the AUTO CUE mode is alternately enabled and disabled. When the button is held depressed for 5 seconds or more, the AUTO CUE level is toggled. • The current AUTO CUE on/off and AUTO CUE level settings are retained in memory even when power is turned off. E 5. TEXT MODE button 17.MASTER TEMPO button/indicator When pressed, the master tempo function alter nates ON/OFF. 18. TEMPO adjust slider When moved toward the user (+ front), the track tempo increases, and when moved away from the user (– rear), the tempo decreases. 19. Jog dial display 20. Jog dial (+FWD/–REV) 21. Disc loading slot 22. Forced eject hole 23. Play/pause indicator () Lights during playback, and flashes during pause mode. 24. PLAY/PAUSE button () 25. CUE indicator When this button is pressed, the TEXT display mode is enabled, and each additional time the button is pressed, the display alternates between track name, album name, and artist name. • To set to time display, press the TIME MODE/AUTO CUE button. Lights when a Cue point is set. Flashes in pause mode. 26. CUE button Cue point setting Back cue Cue point sampler 6. Display F 7. FOLDER SEARCH buttons (← , →) During MP3 playback, layered CD-ROM folder search will be performed in the designated direction. 140 27. SEARCH buttons (, ) CDJ-800MK2 1 2 3 4 5 6 7 8 28. TRACK SEARCH buttons (, ) A 29. Reverse button / indicator (REV) When this button is pressed, its indicator lights and the unit is set to reverse play. 30. AUTO BEAT LOOP buttons / indicators (1, 2, 4, 8) (1/8, 1/4, 1/2, 1/1) When this button is pressed, auto loop play is performed based on the track’s BPM (1 beat, 2 beats, 4 beats or 8 beats). When a loop has been set manually, the button operates as a loop shortening button. (1=1/8, 2=1/4, 4=1/2, 8=1/1). B Rear Panel 31 33 32 36 34 35 C 31. AC inlet (AC IN) Use the accessory power cord to connect this inlet to a standard AC power outlet. 32. POWER OFF/ON switch 33. CONTROL connector When the accessory control cord is used to connect this connector to the corresponding CONTROL connector on a Pioneer DJ mixer, the DJ mixer can be used to control the CD player for fader start play and back cue. Also, by connecting this connector to the CONTROL connector on another Pioneer DJ CD player, automatic relay play can be performed. D 34. DATA IN/OUT connector When a commercially available miniplug cord (or the accessory control cord) is used to connect this jack to the same jack on another CDJ-800MK2, recorded data such as cue points and loop points can be copied from one player to the other . 35. AUDIO OUT L, R connectors RCA-type analog audio output jacks. E 36. DIGITAL OUT connector RCA type coaxial digital output connectors used to connect a DJ mixer or AV amplifier, CD player, etc., equipped with digital input connectors. The digital outputs here support all DJ and other functions, but only audio data is output (without subcodes; CD graphics are not supported). F 141 CDJ-800MK2 5 6 7 8 1 2 3 4 Display Section A 51 52 59 53 54 55 56 60 61 57 62 58 63 B 51. Track number/folder number display (TRK/FLD) When playing an audio CD, the [TRK] indicator lights, and the twodigit track number appears (01 to 99). When playing MP3, [TRK] lights and the track number is displayed in three digits (01 to 999). During folder search, the [FLD] indicator lights, and a two-digit folder number is displayed (00 to 99). Jog dial display 71 72 73 74 75 52. Auto cue indicator (A.CUE) Lights when auto cue is ON. 53. REMAIN indicator This indicator lights to indicate that track’s remaining time is being displayed. C 54. Time (minutes) display (M) 55. Time (seconds) display (S) 56. Frame display (F) 71. Operation display Seventy-five frames equal one second. This display shows the relative playing position, with one revolution equivalent to 135 frames. During playback, the display rotates, and it stops during pause mode. 57. TEMPO display Displays change in playing speed (tempo) caused by movement of the TEMPO adjust slider. 72. Cue point position indicator 58. Tempo control range display (WIDE) Indicates position of cue points. Lights when TEMPO ±10/WIDE button is set to [WIDE]. D 73. Audio memory status indicator 59. Playing address display To provided a quick grasp of the current track’s elapsed time and remaining playing time, the entire track is shown as a bar graph scaled over the entire width of the display. • During elapsed time display, the bar graph’s indicator segments turn on from left to right. • During remaining time display, the bar graph indicator segments turn off from left to right. • When a track has less than 30 seconds of remaining play time, the graph flashes slowly; when less than 15 seconds remain, the flashing becomes quicker. This indicator flashes during audio memory write, and lights when writing has been sufficiently completed. When the indicator is flashing, it may not be possible to record real time cue points. The indicato ralso flashes when memory insufficiency occurs due to scratch operation. 74. Jog touch detection indicator In VINYL mode, this indicator lights to indicate that the jog dial surface has been touched. 75. VINYL mode indicator Lights during VINYL mode. 60. Memory point display If cue memory or loop memory has been recorded in the currently playing track, its relative starting position is displayed here. E 61. Dot matrix display (7x5 dots by 9 segments) The dot matrix is used to display TEXT, guides and other information. Text up to 48 characters can be displayed (text longer than 8 characters is scrolled). 62. BPM display (0 to 360 BPM) This display shows the Beats-Per-Minute (BPM) of the currently playing track (detection range 70 to 180 BPM). The automatic BPM counter may be unable to compute the correct BPM for some tracks. 63. Master tempo indicator (MT) Lights when the master tempo function is ON. F 142 CDJ-800MK2 1 2 3 4 5 6 7 8 A B C D E F 143 CDJ-800MK2 5 6 7 8 1 2 3 4 Lubricants and Glues list A Name Lubricants and Glues No. Remark Dyefree GEM1036 (ZLX-ME413A) Refer to "2.4 SLOT-IN MECHANISM SECTION" Grease GYA1001 (ZLB-PN397B) Refer to "2.3 CONTROL PANEL SECTION", "2.4 SLOT-IN MECHANISM SECTION" Grease GYA1007 (ZLB-PN348P) Refer to "2.4 SLOT-IN MECHANISM SECTION", "2.3 CONTROL PANEL SECTION" B Cleaning • Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: Position to be cleaned Pickup leneses Cleaning tools Remark Cleaning liquid : GEM1004 Cleaning paper : GED-008 Refer to "2.4 SLOT-IN MECHANISM SECTION" , "7.1.5 DISASSEMBLY SECTION". C D E F 144 CDJ-800MK2 1 2 3 4 ORDER NO. RRV3475 COMPACT DISC PLAYER CDJ-800MK2 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). Model Type Power Requirement CDJ-800MK2 WAXJ5 AC 220 to 240 V Remarks ¶ This service manual should be used together with the following manual(s): Model No. Order No. CDJ-800MK2/KUCXJ RRV3364 Remarks ¶ For SPECIFICATIONS and PANEL FACILITIES, refer to the operating instructions. PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2006 T – ZZS AUG. 2006 Printed in Japan 1 2 3 4 1. CONTRAST OF MISCELLANEOUS PARTS A NOTES: B Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. p and Nos. in thef service manual y for the base model. Reference jNos. indicate the pages For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) • When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 561 ........................................................ RD1/4PU 5 6 1 J 560 Ω → 56 × 101 → 473 ........................................................ RD1/4PU 4 7 3 J 47k Ω → 47 × 103 → 0.5 Ω → R50 ..................................................................................... RN2H R 5 0 K 1Ω → 1R0 ..................................................................................... RS1P 1 R 0 K Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5621 ...................................................... RN1/4PC 5 6 2 1 F 5.62k Ω → 562 × 101 → CONTRAST TABLE CDJ-800MK2/WAXJ5 and CDJ-800MK2/KUCXJ are constructed the same except for the following : Part No. Ref. No. Mark CDJ-800MK2 /KUCXJ CDJ-800MK2 /WAXJ5 P11-2 PCB ASSEMBLIES DISP Assy AC IN Assy DWM2234 DWR1430 DWM2233 DWR1429 P9-1 P9-4 P9-4 P9-12 P9-13 NSP PACKING SECTION AC Power Cord Operating Instructions (English) Operating Instructions (English, Chinese) Packing Case Warranty Card ADG7021 DRB1401 Not used DHG2595 ARY7043 ADG7079 Not used DRB1403 DHG2597 Not used P9-14 NSP Label DRW2311 VRW1629 EXTERIOR SECTION Fuse(T1.6 A) Fuse(T0.8 A) Power Transfomer Chassis Laser Caution(7L) AEK7075 Not used DTT1204 DNK4518 DRW2308 Not used REK1021 DTT1203 DNK4520 Not used Caution Label(CHK) CCC S&E Label Serial Label Not used Not used DRW2311 DRW2177 DRW2310 VRW1629 NSP C P11-10 P11-10 P11-17 D NSP P11-38 P11-38 NSP NSP P11-39 Symbol and Description Remarks ∗1 ∗1 : Refer to “ 7 CONTRAST OF PCB ASSEMBLIES ” CONTRAST OF PCB ASSEMBLIES E E F AC IN ASSY DWR1429 and DWR1430 are constructed the same except for the following : Mark Symbol and Description Part No. DWR1430 DWR1429 XKP3042 XKP3041 AC Inlet 1P Remarks F 2 CDJ-800MK2 1 2 3 4 ORDER NO. RRV2690 CDJ-800 COMPACT DISC PLAYER CDJ-800 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). Model Type Power Requirement CDJ-800 KUCXJ AC120V CDJ-800 WYXJ AC220-240V Remarks For details, refer to "Important symbols for good services" . PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2002 T-ZZR OCT. 2002 2002 printed in Japan 1 2 3 4 SAFETY INFORMATION A This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. B WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65 NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or be of identical designation. (slow operating fuse) on PCB indicate that replacement par ts must REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou de remplacement doivent avoir la même désignation. (fusible de type lent) sur CCI indiquent que les pièces C (FOR USA MODEL ONLY) 1. SAFETY PRECAUTIONS The following check should be performed for the continued protection of the customer and ser vice technician. ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER. LEAKAGE CURRENT CHECK Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA. D Reading should Leakage not be above current 0.5mA tester Device under test E Test all exposed metal surfaces Also test with plug reversed (Using AC adapter plug as required) Earth ground 2. PRODUCT SAFETY NOTICE Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER. AC Leakage Test F CDJ-800 2 1 2 3 4 5 6 7 IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS S H O U L D B E D O N E B Y A S P E C I A L LY INSTRUCTED PERSON. 8 A LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER: 5 mW WAVELENGTH: 780 – 785 nm WARNING ! The AEL(accessible emission level) of the laser power output is less then CLASS 1 but the laser component is capable of emitting radiation exceeding the limit for CLASS 1. A specially instructed person should servicing operation of the apparatus. B LABEL CHECK CDJ-800 WYXJ : Types Only C Additional Laser Caution D 1. Laser Interlock Mechanism The position of the switch (S1901) for detecting loading completion is detected by the system microprocessor, and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side (when the mechanism is not clamped and LPS1 signal is high level.) Thus, the interlock will no longer function if the switch is deliberately set to LPS1 terminal side. ( if LPS1 signal is low level ). In the test mode∗ the interlock mechanism will not function. Bottom Plate Laser diode oscillation will continue, if pin 9 of TA2153FN (IC118)on the MAIN ASSY is connected to GND, E or pin 10 of IC118 (LDON) is connected to low level (ON), or else the terminals of Q110 are shorted to each other (fault condition). 2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam. Printed on the Bottom Plate ∗ : Refer to page 53. F CDJ-800 5 6 7 3 8 1 2 3 4 [ Important symbols for good services ] In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them: A 1. Product safety You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual. 2. Adjustments To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed. 3. Cleaning For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances. B 4. Shipping mode and shipping screws To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary. 5. Lubricants, glues, and replacement parts Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used. C [ NOTES ON SERVICING ] 7 CLEARNING Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: D Position to be cleaned Cleaning tools Pickup leneses Cleaning liquid : GEM1004 Cleaning paper : GED-008 E F CDJ-800 4 1 2 3 4 5 6 7 8 CONTENTS SAFETY INFORMATION......................................................................................................................................2 1. SPECIFICATIONS .............................................................................................................................................6 2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................8 2.1 PACKING ....................................................................................................................................................8 2.2 EXTERIOR SECTION ..............................................................................................................................10 2.3 CONTROL PANEL SECTION...................................................................................................................12 2.4 SLOT-IN MECHANISM SECTION ............................................................................................................14 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................16 3.1 BLOCK DIAGRAM....................................................................................................................................16 3.2 OVERALL WIRING DIAGRAM .................................................................................................................18 3.3 MAIN ASSY(1/2).......................................................................................................................................20 3.4 MAIN ASSY(2/2).......................................................................................................................................22 3.5 AC IN, TRNS, SECB and REGB ASSYS..................................................................................................24 3.6 MFLB, SLMB and KSWB ASSYS.............................................................................................................26 3.7 JFLB, SLDB and JOGB ASSYS ...............................................................................................................28 4. PCB CONNECTION DIAGRAM ......................................................................................................................35 4.1 MAIN ASSY ..............................................................................................................................................36 4.2 AC IN and TRNS ASSYS..........................................................................................................................38 4.3 SECB, REGB and SLMB ASSYS .............................................................................................................40 4.4 MFLB and KSWB ASSYS.........................................................................................................................42 4.5 SLDB, JOGB and JFLB ASSYS ...............................................................................................................46 5. PCB PARTS LIST ............................................................................................................................................50 6. ADJUSTMENT ................................................................................................................................................54 7. GENERAL INFORMATION .............................................................................................................................55 7.1 DIAGNOSIS..............................................................................................................................................55 7.1.1 SERVICE MODE ...................................................................................................................................55 7.1.2 POWER ON SEQUENCE......................................................................................................................60 7.1.3 DISASSEMBLY......................................................................................................................................62 7.2 PARTS ......................................................................................................................................................65 7.2.1 IC ...........................................................................................................................................................65 7.2.2 DISPLAY ................................................................................................................................................75 8. PANEL FACILITIES .........................................................................................................................................76 A B C D E F CDJ-800 5 6 7 5 8 1 2 3 4 1. SPECIFICATIONS A 2. Audio section 1. General System .............................. Compact disc digital audio system Power requirements ......................... (KUCXJ)AC 120 V, 60 Hz Power requirements ...............(WYXJ)AC 220 -240V, 50/60 Hz Power consumption ............................................ (KUCXJ)18 W Power consumption ..............................................(WYXJ)21 W Operating temperature ...................................... +5°C to +35°C Operating humidity ................................................ 5% to 85% (There should be no condensation of moisture.) Weight ............................................................. 3.9 kg (8.6 lb) Dimensions .................... 305 (W)x 344.1 (D) x 108.5 (H) mm 12 - 5/8 (W) x 13 -17/32 (D) x 4 - 1/4 (H) in B Frequency response .................................4 Hz to 20 kHz Signal-to-noise ratio ...................115 dB or more (JEITA) Distortion ..............................................0.006% (JEITA) 3. Accessories ÷ ÷ ÷ ÷ ÷ Operating instructions ............................................. 1 Power cord ............................................................... 1 Audio cable ............................................................. 1 Control cord............................................................. 1 ............................................. 1 Forced eject pin (housed in a groove in the bottom panel) ÷ Warranty(KUCXJ) ................................................... 1 NOTE: Specifications and design are subject to possible modification without notice. C Accessories Audio Cable (VDE1052) L=1.5m Forced Fject Pin (housed in a groove in the bottom panel) (DEX1008) Power Cord (ADG1154 : WYXJ) (ADG7021 : KUCXJ) Control Cord (PDE-319) L=1 m D E F CDJ-800 6 1 2 3 4 5 6 7 8 A B C D E F CDJ-800 5 6 7 7 8 1 2 3 4 2. EXPLODED VIEWS AND PARTS LIST NOTES: A Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 2.1 PACKING 6 B 7 4 8 C 5 3 9 2 1 13 10 KUCXJ type only D 11 E 12 14 F CDJ-800 8 1 2 3 4 5 6 7 8 PACKING parts List Mark No. > Description Mark No. Part No. 1 2 3 4 5 AC Power Cord Control Cord Audio Cord Operating Instructions Polyethylene Bag See Contrast table(2) PDE-319 VDE1052 See Contrast table(2) Z21-038 6 7 8 Pad B Pad C Pad D DHA1556 DHA1557 DHA1558 9 10 11 12 NSP 13 NSP 14 Description Part No. Sheet Push Rod RHX1006 DEX1008 Pad A Packing Case Warranty Card Label DHA1555 See Contrast table(2) See Contrast table(2) VRW1629 A (2) CONTRAST TABLE CDJ-800/KUCXJ and WYXJ types are constructed the same except for the following: B Part No. Mark No. > NSP Symbol and Description KUCXJ WYXJ 1 AC Power Cord ADG7021 ADG1154 4 Operating Instructions (KUCXJ) DRB1333 Not used 4 Operating Instructions (WYXJ) Not used DRB1332 12 Packing Case DHG2291 DHG2290 13 Warranty Card ARY7043 Not used C D E F CDJ-800 5 6 7 9 8 1 2 3 4 2.2 EXTERIOR SECTION A Refer to "2.3 CONTROL PANEL SECTION". 32 33 7 B D 37 F 32 B A WYXJ type only 33 8 9 4 31 D 3 C G 32 33 33 32 C 10 11 15 16 B E 33 13 12 29 30 G F 6 28 A I 36 5 14 15 33 E E 16 G 33 27 33 16 33 33 18 15 D 17 H 16 2 C 15 26 Refer to "2.4 SLOT-IN MECHANISM SECTION". 33 33 19 I 33 E 1 D 33 19 35 35 33 25 A 20 24 C 22 H 33 21 33 32 23 33 F 33 CDJ-800 10 1 B 33 2 3 4 5 6 7 8 EXTERIOR SECTION parts List Mark No. Description Mark No. Part No. 1 2 3 4 5 MAIN Assy AC IN Assy TRNS Assy SECB Assy REGB Assy DWG1563 See Contrast table(2) DWR1364 DWR1361 DWR1362 6 7 8 9 10 SLMB Assy 19P F•F•C/60V Caution Label Caution Label HE Earth Lead Unit DWS1322 DDD1222 See Contrast table(2) See Contrast table(2) PDF1104 11 NSP 12 13 14 15 Mecha Plate Cord with Plug Earth Spring Connector Assy Damper DNH2339 DE010VF0 DBH1398 PG03KK-E22 CNV6011 16 NSP 17 18 19 Float Spring G5 Slot-in Mecha S4 Assy Lead Card 16P Insulator Assy DBH1494 DXA1946 DDD1221 DXA1945 20 Description 25P F•F•C/60V Part No. DDD1223 A NSP 21 22 23 24 25 Silicon Rubber D5 L Bottom Cushion S4 Bottom Plate P Bottom Plate M Earth Plate DEB1456 DEC2506 DNH2531 DNH2546 DNH2532 NSP 26 > 27 28 29 30 Chassis FU11 Fuse Power Knob Heat Sink Trans Plate See Contrast table(2) See Contrast table(2) DAC2073 DNG1086 DNH2529 > 31 32 33 34 35 T21 Power Transformer Screw Screw ...... Screw See Contrast table(2) BBZ30P080FMC BPZ30P080FZK 36 37 Screw Screw PMA30P060FMC BBZ40P060FMC B IPZ30P100FMC C (2) CONTRAST TABLE CDJ-800/KUCXJ and WYXJ types are constructed the same except for the following: Part No. Mark No. Symbol and Description KUCXJ WYXJ 2 AC IN Assy DWR1366 DWR1363 8 Caution Label Not used VRW1094 9 Caution Label HE Not used PRW1233 NSP 26 Chassis DNK4060 DNK4059 > 27 FU11 Fuse (1.6A/125V) REK1077 Not used D > 27 FU11 Fuse (T800mA/L250V) Not used REK1021 > 31 T21 Power Transformer DTT1169 DTT1168 E F CDJ-800 5 6 7 11 8 1 2 3 4 2.3 CONTROL PANEL SECTION A * 1 Lubricaing oil : ZLB-PN397B 26 6 7 27 9 10 8 B 29 11 28 30 24 B 49 49 C 49 A 17 31 32 35 35 15 14 21 16 12 D 18 1 13-2/2 20 13-1/2 34 F 35 23 19 H 46 * 1 * *311 46 46 46 C 46 46 46 46 46 49 46 40 41 4 42 23 46 48 F *1 C 46 * 1 46 39 3 I 44 47 43 46 D 46 5 K 46 *1 CDJ-800 12 2 *1 A E J 38 *1 B 1 1 *1 45 25 37 D 46 2 36 46 34 22 3 4 5 6 7 8 CONTROL PANEL SECTION parts List Mark No. Description Part No. 1 2 3 4 5 MFLB Assy KSWB Assy JFLB Assy SLDB Assy JOGB Assy DWG1564 DWS1321 DWG1565 DWS1323 DWG1566 6 7 8 9 10 Display Panel RELOOP Guard Control Panel QR Guard Rotary Knob C DAH2139 DNK4057 DNK4054 DNK4058 DAA1143 11 12 13 14 15 Slide Knob PLAY Knob SET Knob (EJECT) REVERSE Knob AUTO BEAT LOOP Knob DAC2067 DAC2059 DAC2060 DAC2068 DAC2069 16 17 18 19 20 LOOP Knob TIME MODE Knob RELOOP Knob TEMPO Knob QUICK RETURN Knob DAC2066 DAC2065 DAC2064 DAC2061 DAC2070 21 22 23 24 25 CALL Knob VINYL Knob Earth Plate (CU) Slide Sheet 1C Vessel Sheet DAC2062 DAC2063 DBK1224 DAH1988 DEC2495 26 27 28 29 30 JOG B JOG Panel JOG Assy-S JOG Plate JOG A DNK4068 DAH2182 DXX2521 DAH2052 DNK4067 31 32 33 34 35 Roller A Assy SW Ring ...... SW Cushion HH48 SW Spring DXB1773 DNK4070 DEC2523 DBH1514 36 37 38 39 40 Sheet SW JOG Stay Assy JOG Holder 13P F•F•C/60V Arm Spring DSX1060 DXB1774 DNK4069 DDD1220 DBH1503 41 42 43 44 45 D Gear ENC Plate Gear Arm Connector Assy Cord Clamper DNK4066 DEC2498 DNK4065 PF04PP-B07 RNH-184 46 47 48 49 Screw Screw Screw Screw BPZ30P080FZK BPZ20P060FMC IPZ30P100FMC PBA1062 A B C D E F CDJ-800 5 6 7 13 8 1 2 3 4 2.4 SLOT-IN MECHANISM SECTION A Paint grease the inner surface of the wall. Grease (ZLB-PN397B) 13 11 32 22 10 Paint on side of axle. 21 33 12 23 7 9 16 Grease Grease (ZLB-PN397B) (ZLB-PN397B) B 17 15 Paint grease Paint grease the the inner inner surface ofofthe wall. surface the wall. Dyefree Dyefree (ZLX-ME413A) (ZLX-ME413A) 8 C Grease (ZLB-PN397B) 18 1 19 20 24 To MAIN Assy 28 14 2 D 4 25 3 5 25 6 E 27 26 26 31 30 30 F 29 CDJ-800 14 1 2 3 4 5 6 7 8 SLOT-IN MECHANISM SECTION parts List Mark No. Description Part No. 1 2 3 4 5 Connector Assy Spacer Por (T3) Float Base S4 Assy Front Sheet Vessel Cushion A DKP3522 DEB1566 DXB1772 DED1132 DEC2455 6 7 8 9 10 Vessel Cushion B Clamp Spring Guide Spring SW. Lever Spacer (Pet) Clamp Magnet DEC2456 DBH1374 DBH1375 DEC2420 DMG1009 11 12 13 14 15 Yoke S4 Loading Lever Main Cam Disc Guide Clamp Arm DNH2528 DNK3406 DNK3407 DNK3478 DNK3576 16 17 18 19 NSP 20 Loading Base Assy-S Eject Lever Lever AP Lever BP Worm Gear DEA1022 DNK3684 DNK3835 DNK3836 DNK3410 21 22 23 NSP 24 25 Loading Gear Drive Gear Clamper S4 DC Motor Vessel Cushion C DNK3409 DNK3565 DNK4072 DXM1173 DEC2457 Float Rubber S4 CD Mechanism DC Motor Assy-S Connector Assy (6P) Screw DM DEB1568 DXA-DA114 DXX2510 PF06PP-B25 DBA1104 Screw Centering Guide Loading Base BBZ20P040FMC DNK4073 DNK3637 26 27 28 29 30 31 32 NSP 33 A B C D E F CDJ-800 5 6 7 15 8 1 2 3 4 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM A A MAIN ASSY IC109 K4S281632C-TC1H SDRAM CD MECHANISM LR Clock Audio BCK Data 50MHz CN113 (16P) A-F PICKUP ASSY 9 RFO 4 A-F 14 IC118 TA2153FN RF AMP 7 25 38 RFI TEO 14 46 TEI FEO 17 43 FEI B T+,TF+,F- T+,TF+,F- 1 11 4 SLED – MOTOR M SL+ + SLSP- SPINDLE – MOTOR M SP+ + 14 3 6 4 7 2 8 1 9 IC110 TC9495F SERVO PROCESSOR 18 48 FOO 19 49 TRO 4 (6P) 83 LRCK 5 IC119 LA6562 BTL DRIVER CN111 AOUT 8 BCK 7 IC102 PDC101A ASIC 85 84 O_SDATA 88 67 60 25MHz 25MHz 78 Parallel data BUS0 BUS1 BUS2 BUS3 5 16MHz 25MHz 25MHz 61 IC112 PD3442B8 SYSTEM CONTROL MICROCOMPUTER IC113 BR24C64F EEPROM C 11 55 SDOO 4 IC117 XCA56367PV150 DSP ADO 27 28 IC122 M51957BFP RESET IC CN122 (25P) 2 16MHz 1 LO- Clock Serial data in Enable data out LO+ 24 25 CN53 CONTROL DATA IN/OUT DIGITAL OUT MODE SW NORMAL— DJ (25P) LOADING – MOTOR M LO- 2 + LO+ 1 D CN54 CN51 CN22 C V+7B (11P) (11P) V+7B 11 TRNS ASSY 9 V+11B D SECB ASSY CN56 (19P) V+11B 11 CN55 (3P) 9 T21 PT V+5D V+7A CN1901 (3P) CN52 E 1 2 CN11 1 3 4 5 1 3 4 5 LOADING PHASE SW (6P) G SLMB ASSY J91 B (6P) AC IN ASSY E AN11 1 IC91 BA05T REG. 2 IC92 PQ15RW11 REG. REGB ASSY NEUTRAL LIVE F AC IN CDJ-800 16 1 2 3 4 5 6 7 8 A B CN110 ONLY DESIGNER USER IC104 2 PE8001A DAC 16 IC103 (1/2) NJM4558MD 2 1 3 L C DIGITAL OUT 16MHz F AUDIO OUT MFLB ASSY 4MHz Serial data Latch clock IC501 PD5848A DISPLAY MICROCOMPUTER IC502 UPD16306B FL DRIVER J V501 MAIN FL SLDB ASSY D CN501 (19P) PANEL KEY CN503 CN1503 (11P) CN502 (11P) CN500 (6P) (13P) PANEL KEY Slider VR Serial data CN600 CN1502 PANEL KEY (13P) (6P) IC601 UPD16306B FL DRIVER H KSWB ASSY I CN601 (4P) E V601 JOG FL SHEET SW JFLB ASSY CN602 (3P) CN1601 (4P) K JOGB ASSY F JOG ENCODER CDJ-800 5 6 7 17 8 1 2 3 4 3.2 OVERALL WIRING DIAGRAM A ASSY G SLMB (DWS1322) LOADING MOTOR ASSY-S DXX2510 B CD MECHANISM (DXA-DA114) C A A 1/2- A 2/2 MAIN ASSY (DWG1563) AKP7032 (KUCXJ) BKP1046 (WYXJ) D AC POWER CORD (KUCXJ : ADG7021) (WYXJ : ADG1154) IN ASSY B AC (KUCXJ : DWR1366) (WYXJ ASSY C TRNS (DWR1364) : DWR1363) E E REGB ASSY (DWR1362) F CDJ-800 18 1 2 3 4 5 6 7 8 Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". H A KSWB ASSY (DWS1321) D J SECB ASSY (DWR1361) F SLDB ASSY (DWS1323) B MFLB ASSY (DWG1564) C D I JFLB ASSY (DWG1565) E ASSY K JOGB (DWG1566) F CDJ-800 5 6 7 19 8 1 2 3 4 3.3 MAIN ASSY(1/2) A A 2/2 DSS1139 ONLY DESIGNER USER A 2/2 B A 2/2 A 2/2 A 2/2 C ONLY DESIGNER USER A 2/2 (AD) (AD) A 2/2 (AD) (D) (D) (AD) A 2/2 (AD) D (AD) E F A 2/2 A 1/2 CDJ-800 20 1 2 3 4 5 6 7 8 A 1/2 MAIN ASSY A (DWG1563) A 2/2 (AD) 6 B A 2/2 (T) (RF) 8 (F) (RF) (T) (F) C 3 D (T) 1 2 TO CD MECHANISM (F) (F) (T) (T) (T) 4 E A 2/2 (T) (F) (T) (T) (F) 7 (RF) (AD) 5 (D) (F) (T) TO CD MECHANISM : RF SIGNAL ROUTE : AUDIO DATA SIGNAL ROUTE : DIGITAL OUT SIGNAL ROUTE : FOCUS SERVO SIGNAL ROUTE : TRACKING SERVO SIGNAL ROUTE F A 1/2 CDJ-800 5 6 7 21 8 1 2 3 4 3.4 MAIN ASSY(2/2) A 2/2 (AD) A 1/2 A (AD) MAIN ASSY (DWG1563) GND GND A 1/2 GND GND B GND GND (AD) GND GND C GND GND A 1/2 GND GND GND GND GND GND GND GND A 1/2 D E F A 2/2 CDJ-800 22 1 2 3 4 5 6 7 8 A 1/2 A A 1/2 B (AD) (D) (D) (D) A 1/2 A 1/2 A 1/2 C D A 1/2 A 1/2 D CN53 E : AUDIO SIGNAL ROUTE (AD) (D) : AUDIO DATA SIGNAL ROUTE : DIGITAL OUT SIGNAL ROUTE F A 2/2 : The power supply is shown with the marked box. CDJ-800 5 6 7 23 8 1 2 3 4 3.5 AC IN, TRNS, SECB and REGB ASSYS A C TRNS ASSY (DWR1364) IN ASSY B AC (KUCXJ : DWR1366) (WYXJ : DWR1363) FU11 KUCXJ: 1.6A/125V (REK1077) WYXJ: T800mA/L250V (REK1021) LIVE B NEUTRAL AC POWER CORD KUCXJ: ADG7021 WYXJ: ADG1154 KUCXJ: DTT1169 WYXJ: DTT1168 C D • NOTE FOR FUSE REPLACEMENT CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE WITH SAME TYPE AND RATINGS ONLY. E F B C CDJ-800 24 1 2 3 4 5 6 D SECB ASSY (DWR1361) 7 8 A : The power supply is shown with the marked box. E REGB ASSY (DWR1362) A 2/2 CN122 B C D G CN501 CN1901 F E F D E CDJ-800 5 6 7 25 8 1 2 3 4 3.6 MFLB, SLMB and KSWB ASSYS F A MFLB ASSY (DWG1564) B C D MFLB ASSY Switches E I F CN6001 D F CDJ-800 26 1 2 3 4 CN56 5 6 7 G SLMB ASSY (DWS1322) H 8 A KSWB ASSY (DWS1321) D CN55 B KSWB ASSY Switches S1503 : TRKB S1504 : TRKF S1501 : SCNB S1502 : SCNF S1505 : CUE S1506 : PLAY C J CN1503 D E F : The power supply is shown with the marked box. F G H CDJ-800 5 6 7 27 8 1 2 3 4 3 4 3.7 JFLB, SLDB and JOGB ASSYS A I JFLB ASSY (DWG1565) B C F CN500 D E F I CDJ-800 28 1 2 5 6 7 A SLDB ASSY (DWS1323) CN503 J 8 F B C SLDB ASSY Switches S1554 : EJECT S1553 : VINYL S1552 : TEMPO S1551 : MT D E K JOGB ASSY (DWG1566) F : The power supply is shown with the marked box. I J K CDJ-800 5 6 7 29 8 1 2 3 4 Waveforms A 1/2 MAIN ASSY A 1 2 IC118-28 pin (RFO) V: 500mV/div. H: 100nS/div. IC118-25 pin (ARF) V: 500mV/div. H: 100nS/div. 4 • Mode: STD 905 play 5 6 IC110-12 pin (SBOK) V: 5V/div. H: 1mS/div. • Mode: SR Single jump (reverse side only) 4 1 5 2 B IC118-14 pin (TEO) V: 0.5V/div. H: 1mS/div. IC113-1 pin (T+) V: 1V/div. H: 1mS/div. 6 1 2 IC118-28 pin (RFO) V: 200mV/div. H: 100nS/div. IC118-25 pin (ARF) V: 200mV/div. H: 100nS/div. 4 • Mode: STD RW play 5 IC118-14 pin (TEO) V: 1V/div. H: 0.5S/div. IC113-1 pin (T+) V: 2V/div. H: 0.5S/div. 6 IC110-12 pin (SBOK) V: 5V/div. H: 0.5S/div. • Mode: Start up 4 1 5 C 2 6 3 IC118-16 pin (FEO) V: 0.5V/div. H: 5mS/div. • When pressing the remote control unit in the test mode (7+TM) 4 5 IC118-14 pin (TEO) V: 1V/div. H: 2mS/div. IC113-1 pin (T+) V: 2V/div. H: 2mS/div. 7 8 • Mode: 16MF 16 track Multi-jump forward 4 D IC119-33 pin (SLV) V: 1V/div. H: 2mS/div. IC114-1 pin (HK) V: 1V/div. H: 2mS/div. 5 7 8 4 IC118-14 pin (TEO) V: 0.5V/div. H: 5mS/div. 4 Mode: T-OPEN E 5 IC118-14 pin (TEO) V: 1V/div. H: 0.2S/div. IC113-1 pin (T+) V: 2V/div. H: 0.2S/div. 7 8 IC119-33 pin (SLV) V: 1V/div. H: 0.2S/div. IC114-1 pin (HK) V: 1V/div. H: 0.2S/div. • Mode: FS-F Track 1 to 16 search 4 5 7 8 F CDJ-800 30 1 2 3 4 5 6 7 8 Voltages A 1/2 A MAIN ASSY IC110 (TC9495F-P) IC112 (PD3442A8) IC117 (XCA56367PV150) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) 1 5 61 0-5 1 3.3 61 2.5 1 0-3.3 61 0 121 0-3.3 2 5 62 5 2 0-5 62 5 2 0-3.3 62 0 122 0-3.3 3 0-5 63 0 3 0-5 63 0-5 3 0 63 3.3 123 0-3.3 4 0 64 5 4 0-5 64 0 4 0-3.3 64 3.3 124 0-3.3 5 0-5 65 0 5 0-5 65 0 5 0-3.3 65 3.3 125 0-3.3 6 0 66 0 6 0-5 66 2.6 6 0-3.3 66 0 126 1.8 7 0-5 67 0 7 0-5 67 2.6 7 0-3.3 67 0-3.3 127 0 8 0-5 68 5 8 0-5 68 5 8 3.3 68 0-3.3 128 0-3.3 3.3 9 0 69 5 9 0-5 69 0-5 9 0 69 3.3 129 10 0 70 5 10 0-5 70 0 10 0-3.3 70 3.3 130 0 11 0-5 71 0 11 0 71 0-5 11 0-3.3 71 0 131 0-3.3 12 0-5 72 0 12 0-5 72 0-5 12 0-3.3 72 0-3.3 132 0-3.3 13 0-5 73 0 13 0-5 73 5 13 0-3.3 73 0-3.3 133 0-3.3 14 5 74 0 14 0-5 74 5 14 0-3.3 74 3.3 134 0-3.3 15 0 75 5 15 0-5 75 5 15 0-3.3 75 0 135 0-3.3 16 0-5 76 5 16 0-5 76 5 16 0-3.3 76 0-3.3 136 0-3.3 17 0-5 77 0 17 0-5 77 0 17 0-3.3 77 0-3.3 137 0-3.3 18 0-5 78 2.2 18 0-5 78 0 18 1.8 78 0-3.3 138 0-3.3 19 0-5 79 2.3 19 0-5 79 0 19 0 79 0-3.3 139 0 20 0-5 80 5 20 0-5 80 0-5 20 3.3 80 3.3 140 3.3 21 0-5 81 0 21 0-5 81 0-5 21 0 81 0 141 3.3 22 0-5 82 0 22 0 82 0-5 22 0 82 0 142 3.3 23 5 83 0 23 0-5 83 0-5 23 0 83 0 143 0-3.3 24 0 84 0 24 0 84 0-5 24 0 84 0 144 0-3.3 25 4.2 85 0 25 0 85 0-5 25 3.3 85 0 26 2.1 86 0 26 0 86 0-5 26 0 86 3.3 27 5 87 5 27 0 87 0-5 27 0-3.3 87 0 28 0-5 88 5 28 0 88 0-5 28 0-3.3 88 0 29 2.1 89 5 29 0 89 0-5 29 3.3 89 0 30 2.1 90 0-5 30 0 90 0-5 30 3.3 90 0 31 2.1 91 0-5 31 0 91 0-3.3 31 0-3.3 91 1.8 32 2.1 92 0-5 32 0 92 0-5 32 0-3.3 92 0 33 2.1 93 0-5 33 0 93 0 33 0-3.3 93 0 34 2.1 94 5 34 0 94 0-5 34 0 94 0 35 1.6 95 0 35 5 95 0-5 35 0 95 3.3 36 0 96 0-5 36 0-5 96 0-5 36 0 96 0 37 2.1 97 0-5 37 0-5 97 0-5 37 0 97 0 38 2.1 98 5 38 0-5 98 0-5 38 3.3 98 0 39 5 99 5 39 0-5 99 0-5 39 0 99 0 40 2.6 100 0-5 40 0-5 100 0-5 40 0 100 0-3.3 41 3.3 41 0-5 41 0 101 0-3.3 42 2.6 42 0-5 42 0 102 0-3.3 43 2.1 43 0-5 43 0 103 3.3 44 2.6 44 0 44 0-3.3 104 0 45 2.1 45 0-5 45 1.8 105 0-3.3 46 2.1 46 0-3.3 46 0 106 0-3.3 47 1-4.2 47 0 47 0 107 0-3.3 48 2.1 48 0 48 0 108 0-3.3 49 2.1 49 0-5 49 3.3 109 0-3.3 50 2.1 50 0-5 50 0 110 0-3.3 51 0-5 51 0-3.3 51 3.3 111 3.3 52 0-5 52 0-5 52 3.3 112 0 53 0-5 53 0-5 53 0 113 0-3.3 54 2.1 54 0-5 54 0 114 0-3.3 55 2.3 55 0-5 55 1.6 115 0-3.3 56 4.2 56 0-5 56 1.8 116 0-3.3 57 5 57 0 57 3.3 117 0-3.3 58 0-5 58 0-5 58 0 118 0-3.3 59 5 59 0-5 59 0 119 3.3 60 0-5 60 0 60 0 120 0 B C D E F CDJ-800 5 6 7 31 8 1 A 1/2 A 2 B C A 2/2 MAIN ASSY IC118 (TA2153FN) IC119 (LA6565) 3 4 MAIN ASSY IC102 (PDC101A) IC104 (PE8001A) IC109 (K4S281632C-TC1H) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No 1 5 1 0-5 1 3.3 61 0 121 0-3.3 1 0-3.3 1 3.3 2 0-5 2 0-5 2 0 62 0 122 0-3.3 2 0-3.3 2 0-3.3 3 2.1 3 7.2 3 0-3.3 63 0-3.3 123 0-3.3 3 0-3.3 3 3.3 4 2.2 4 3.3 4 0-3.3 64 0-3.3 124 0-3.3 4 1.8 4 0-3.3 5 2.2 5 3.3 5 0-3.3 65 0-3.3 125 3.3 5 1.8 5 0-3.3 6 2.1 6 3.3 6 0-3.3 66 0-3.3 126 0 6 3.5 6 0 7 2.4 7 3.3 7 0-3.3 67 0-3.3 127 3.3 7 0 7 0-3.3 8 0 8 2.5 8 0 68 0 128 0 8 5 8 0-3.3 9 0-5 9 4.2 9 3.3 69 3.3 129 0-3.3 9 5 9 3.3 10 0-5 10 0 10 0-3.3 70 3.3 130 1.3 10 0 10 0-3.3 11 1.9 11 3.7 11 0-3.3 71 3.3 131 0-3.3 11 2.5 11 0-3.3 12 4.2 12 3.7 12 0-3.3 72 0 132 0-3.3 12 0 12 0 13 2.1 13 3.9 13 0-3.3 73 0 133 0-3.3 13 0-5 13 0-3.3 14 2.1 14 3.5 14 3.3 74 0-3.3 134 0-3.3 14 0 14 3.3 15 2.6 15 7.2 15 0 75 0-3.3 135 0 15 5 15 0-3.3 16 2.1 16 2.2 16 3.3 76 0-3.3 136 0-3.3 16 0-5 16 0-3.3 17 2.1 17 2.1 17 0 77 0-3.3 137 0-3.3 17 0 17 0-3.3 18 0 18 2.2 18 0 78 0-3.3 138 0-3.3 18 2.5 18 0-3.3 19 2.1 19 2.1 19 0-3.3 79 0-5 139 0-3.3 19 0 19 0-3.3 20 2.7 20 2.1 20 0-3.3 80 0-5 140 0-3.3 20 5 20 0-3.3 21 3.3 21 2.1 21 0-3.3 81 0 141 0-3.3 21 0-5 21 0-3.3 22 2.6 22 1.9 22 0 82 3.3 142 0 22 5 22 0-3.3 23 1.9 23 2.1 23 0-3.3 83 0-5 143 0 23 0 23 0-3.3 24 2.1 24 2.1 24 3.3 84 0-5 144 3.3 24 5 24 0-3.3 25 2.1 25 1.1 25 0 85 0-5 25 5 25 0-3.3 26 5 26 1.8 26 0-3.3 86 0 26 0-5 26 0-3.3 27 2.1 27 1.1 27 0-3.3 87 0 27 0-3.3 27 3.3 28 1.7 28 2.1 28 0-3.3 88 2 28 0-5 28 0 29 0 29 0 29 0-3.3 89 0 29 0-3.3 30 2.1 30 2.1 30 0-3.3 90 3.3 30 0-3.3 31 2.1 31 0-3.3 91 0-5 31 0-3.3 32 2.1 32 0 92 3.3 32 0-3.3 33 2.1 33 0 93 0-3.3 33 0-3.3 34 3.4 34 0 94 0-5 34 0-3.3 35 5 35 3.3 95 0-5 35 0-3.3 36 5 36 3.3 96 0-5 37 0 37 1.1 97 3.3 38 0-5 38 0 98 0 39 0 99 0-3.3 40 0-3.3 100 0-3.3 41 0-3.3 101 0-3.3 42 0-3.3 102 43 0-3.3 44 0-3.3 45 46 47 D E IC122 (M51957BFP) Pin No Voltage (V) 1 0 2 2.1 3 0 4 0 5 1.3 6 5 7 5 8 0 36 0 37 3.3 38 1.5 39 0-3.3 40 0 41 0 0-3.3 42 0-3.3 103 0-3.3 43 3.3 104 0 44 0-3.3 0 105 3.3 45 0-3.3 0-3.3 106 3.3 46 0 0-3.3 107 3.3 47 0-3.3 48 0-3.3 108 3.3 48 0-3.3 49 0-3.3 109 0 49 3.3 50 0-3.3 110 0 50 0-3.3 51 0-3.3 111 0 51 0-3.3 52 0 112 0-3.3 52 0 53 3.3 113 0-3.3 53 0-3.3 54 0 114 0-3.3 54 0 55 3.3 115 0-3.3 56 0-3.3 116 0-3.3 57 0-3.3 117 0-3.3 58 0-3.3 118 0-3.3 59 0 119 0 60 0-3.3 120 0-3.3 F CDJ-800 32 1 Voltage (V) 2 3 4 5 F 6 7 I MFLB ASSY IC501 (PD3848A) IC502 (UPD16306B) 8 A JFLB ASSY IC601 (UPD16306B) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) 1 0 61 0-42 1 0 61 0-31 1 0-5 61 0 2 42 62 0-42 2 31 62 0-31 2 2.5 62 0 3 0 63 0-42 3 0 63 0-31 3 0-5 63 0 4 0 64 0-42 4 0 64 0-31 4 0-5 64 0 5 0 65 0-42 5 0 65 0-31 5 0-5 65 0 6 0 66 0-42 6 0 66 0-31 6 0-5 66 0 7 0 67 0-42 7 0 67 0-31 7 0 67 0 8 0-42 68 0-42 8 0-31 68 0-31 8 0 68 0 9 0-42 69 0-42 9 0-31 69 0-31 9 0 69 0 10 0-42 70 0-42 10 0-31 70 0-31 10 0-5 70 0 11 0-42 71 0-42 11 0-31 71 0-31 11 0-5 71 0 12 0 72 0-42 12 0-31 72 0-31 12 0-5 72 0 13 0 73 0-42 13 0-31 73 0-31 13 0-5 73 0-5 14 0 74 0 14 0 74 0 14 0 74 0-5 15 0-42 75 0 15 0 75 0 15 0 75 0-5 16 0-42 76 0 16 0 76 0 16 0 76 0-5 17 0-42 77 0 17 0 77 0 17 0-5 77 0-5 18 0-42 78 0 18 0 78 0 18 0 78 0-5 19 0-42 79 42 19 0 79 31 19 0 79 0-5 20 0-42 80 0 20 0 80 0 20 0 80 0-5 21 0-42 81 0 21 0 81 0 21 2.1 81 0-5 22 0-42 82 0-42 22 0 82 0-31 22 2.4 82 0-5 23 0-42 83 0-42 23 0 83 0-31 23 5 83 0-5 24 0-42 84 0-42 24 0 84 0-31 24 0 84 0-5 25 0-42 85 0-42 25 0 85 0-31 25 0 85 0-5 26 0 86 0-42 26 0 86 0-31 26 0 86 0 27 0 87 0-42 27 0 87 0-31 27 0 87 0 28 0 88 0-42 28 0 88 0-31 28 0 88 0-5 29 0 89 0-42 29 0 89 0-31 29 0 89 0 30 0 90 0-42 30 0 90 0-31 30 0 90 0 31 42 91 0-42 31 0 91 0-31 31 0 91 0-5 32 0 92 0-42 32 0 92 0-31 32 0 92 0-5 33 0 93 0-42 33 0 93 0-31 33 5 93 0-5 34 0 94 0-42 34 0 94 0-31 34 5 94 0-5 35 0 95 0-42 35 0 95 0-31 35 0 95 0-5 36 0-5 96 0-42 36 0-5 96 0-31 36 5 96 0-5 37 0-5 97 0-42 37 0-5 97 0-31 37 0 97 0 38 0-5 98 0-42 38 0-5 98 0-31 38 0 98 5 39 0 99 0-42 39 0 99 0-31 39 0 99 0-5 40 0 100 0 40 31 100 0 40 0 100 0-5 41 5 41 5 41 0 42 5 42 5 42 0 43 0-5 43 0-5 43 0 44 0 44 0 44 0 45 0-5 45 0-5 45 0 46 0 46 0 46 0 47 0 47 0 47 0 48 0 48 0 48 0 49 0 49 0 49 0 50 42 50 31 50 0 51 0-42 51 0-31 51 0 52 0-42 52 0-31 52 0 53 0-42 53 0-31 53 0 54 0-42 54 0-31 54 0 55 0-42 55 0-31 55 0 56 0-42 56 0-31 56 0 57 0-42 57 0-31 57 5 58 0-42 58 0-31 58 0 59 0-42 59 0-31 59 0 60 0-42 60 0-31 60 0 B C D E F CDJ-800 5 6 7 33 8 1 2 1 2 3 4 3 4 A B C D E F CDJ-800 34 5 6 7 8 4. PCB CONNECTION DIAGRAM A NOTE FOR PCB DIAGRAMS : 1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below. Symbol In PCB Diagrams Symbol In Schematic Diagrams B C E B C E Part Name 3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram. 4. View point of PCB diagrams. Connector Capacitor Transistor B C E B C E B C SIDE A E Transistor with resistor B C E D G S D B G S Field effect transistor D G S P.C.Board Chip Part SIDE B Resistor array 3-terminal regulator C D E F CDJ-800 5 6 7 35 8 5.GNDD 4.SL- CN111 C284 CN122 ZZRES35 R211 R217 C234 R212 R213 R218 C232 6.CDINSIDE contact side=top C246 R233 R215 1 8 8 1 1 5 IC122 R163 4 5 DMO C271 C270 25 25 R199 CN122 C170 C167 R160 R224 SPV 20 TRO FOO F+ SP+ SLC286 SP- C171 27 27 C272 C186 C184 IC124 R270 IC116 C277 C218 C276 R214 R269 D1207 FMO R191 C211 R190 C273 2.SP3.SL+ CN110 C256 IC119 1.SP+ C289 SL+ R279 LO+ IC109 R261 R101 C291 C253 T+ 38 R278 C160 C191 R281 SLV C112 R282 R280 C126 C125 C148 C187 C149 MAIN 26 26 R161 R162 C147 BUF 1 1 IC113 C111 1 1 C198 L110 VC1 C240 C260 C173 R157 C181 50 50 X102 R171 C174 R285 C175 36 C285 36 R286 C123 DATA IPF R201 C282 1 80 BCK 25MHz BLKCK C124 R263 80 R250 L108 C138 R274 LRCK C258 R249 R216 R248 C254 R235 R234 C243 C242 C237 R193 C185 FLGA C222 C236 IC110 C188 73 C261 R185 C209 IC117 51 30 VE R184 C224 R252 VB VD R137 C207 C201 C196 VA not contact side CN113 R205 R243 FE 108 C257 C247 C244 C239 IC108 C202 C200 C195 R167 R169 R170 R168 SBAD R247 VC R242 R245 Q111 C223 R207 RFRP 11 88 RF0 C163 R156 R155 C249 R254 C130 Production code 44 5 5 30 TEB 11 VRX2 IC125 16MHz F110 TE VF 30 R174 C199 C194 C193 C251 C230 C114 C120 IC104 R187 C204 R188 R182 R183 C221 R236 15 15 C229 C228 16 16 C231 R253 C113 Q102 C127 IC115 1 8 5 ES3 ZZR IC111 ZZRES35 C205 Q103 TZC R116 VC1 CN113 C208 C214 C267 MAIN DWG1563DNP2035- Q110 FLGB FLGC FLGD 5 4 R150 C115 R149 R152 C269 ARF R173 IC114 HK MUTE12 T- R172 R220 IC120 R195 R165 R273 R271 R264 IC112 R231 R258 CN123 R219 R272 R164 C274 R266 R256 R257 C168 C169 R267 C101 C161 C259 C176 R196 C212 C110 75 75 R265 C177 R178 C203 R176 C197 R175 C109 51 51 C146 R283 R284 C108 25MHz C275 R181 R179 C279 R177 C107 C288 1 1 1.LO+ 2.LO3.LPS2 4.LPS1 5.S0CK 6.TSDI 7.GND 8.JSDI 9.SENBL 10.TSDO 11.XSRST 12.JSDO 13.RMIN 3 144 144 14.CONT2 15.XDOSW 1 IC102 25MHz C145 C144 C190 1.F2.T3.T+ 4.F+ 5.PD 6.VR 7.LD C189 8.GND 9.F 10.C 11.B 12.A 13.D 14.E 15.CD+5 16.VC 72 R251 F- C216 GND IC118 R228 R225 C241 R226 R227 R230 R229 C264 50 31 C265 LO54 16.CONT1 72 17.TCH 18.JOG1 19.JOG0 20.V+3R3 21.V+5D 22.GND 23.GND 24.V+11B 25.V+7 72 6 37 R277 C235 R166 R148 C150 8 R121 5 D1206 D1205 C159 IC103 1 C132 C116 R130 Q106 R131 C153 C283 C151 R153 IC107 R146 C238 R222 R221 C217 R238 R240 R241 C192 144 C183 R158 C182 R276 R275 1 C262 R287 109 109 R262 54 37 C162 C165 C157 R200 R192 R198 C213 C219 R197 C266 R239 R244 R246 C206 R208 L109 C225 RFGC C287 4 1 R206 X101 C268 37 C106 C281 C280 C215 C263 6 R154 25 C129 C245 C164 C248 C250 C128 R125 R114 4 L104 C152 CN111 R117 R145 R186 C220 R209 C226 R194 C210 R189 R223 14 C155 1 109 R111 5 8 R110 R112 R151 C131 R147 R128 4 1 C158 5 8 R124 C233 C227 R210 15 IC123 1 2 25 28 DC FC 1 D1204 C117 2 1 108 108 9 36 6 1 9 88 6 R118 4 4 Q104 5 100 1616 1 1 C290 1 2 5 73 73 1 1 20 Q107 R120 R122 C133 C135 R134 R132 Q105 C122 C121 C136 1 1 8 8 100 100 19 A To CD Mech anism 4 38 19 F 1 IC116 IC122 IC124 1 1 IC109 IC119 5 76 76 IC112 8 1 36 IC113 81 5 R119 D 1 IC114 IC102 16 16 IC110 Q110 15 15 IC117 22 To CD Mech anism C118 IC125 R113 IC108 Q111 R133 IC118 11 E Q108 JA103 JA104 2 5 C 1 IC123 IC104 R129 R127 Q103 Q102 R126 IC111 NP IC115 R115 Q107 C119 IC103 C134 R138 IC107 Q104 Q106 R141 B R140 R139 Q105 R123 Q108 R136 A R135 1 3 4 4.1 MAIN ASSY SIDE A SIDE A A MAIN ASSY NP 28 28 D CN53 (DNP2035-A) CDJ-800 4 A To Mechanism A B C CN123 1 6 1 CN110 To Mechanism 15 16 CN113 0 1 2 3 4 5 6 7 8 9 CN122 24.V+11B 25.V+7 A 1.LO+ 2.LO3.LPS2 4.LPS1 5.S0CK 6.TSDI 7.GND 8.JSDI 9.SENBL 10.TSDO 11.XSRST 12.JSDO 13.RMIN 14.CONT2 15.XDOSW 16.CONT1 17.TCH 18.JOG1 19.JOG0 20.V+3R3 21.V+5D 22.GND 23.GND 6.CDINSIDE 5.GNDD 4.SL- 3.SL+ 2.SP- 1.SP+ CN111 CN111 1 CN113 1 2 0 1 0 1 2 3 0 8 37 7 6 5 CDJ-800 F 1 6 A SIDE B SIDE B D 1.F2.T3.T+ 4.F+ 5.PD 6.VR 7.LD 8.GND 9.F 10.C 11.B 14.E 12.A 15.CD+5 13.D 16.VC (DNP2035-A) A 1 25 CN122 MAIN ASSY A 8 7 6 5 B C E 1 2 3 4 4.2 AC IN and TRNS ASSYS A SIDE A SIDE A B AC IN ASSY T mAL V A W63 B NEUTRAL V W64 NEUTRAL _A_V C12 FU101 H12 H11 L11 W44 W43 W42 3 220-240V VOLTAGE SELECTOR CN11 3 1 1 W31 W30 W28 /RL ACIN 1 POWER SW ON OFF 100-110V C 1 S11 W29 LIVE S12 /KUC/J/WY/NK AN11 W41 DWR1359 DWR1363 DWR1365 DWR1366 C13 C11 PRIMARY CN11 LIVE - REPLACE FUSE AS MARKED 2 RISK OF FIRE AC IN (DNP2036-B) C TRNS ASSY D 491.630 491005 IC25 CN22 D CN51 J11 8 19 (DNP2036-B) T21 IC25 49103.5 IC22 IC21 W19 491005 J3:DWR1360J2:DWR1364- J2 TRNS E IC23 11 IC24 1 For Power Transformer J3 PRIMARY W18 3 J2 5 11 BRN CN22 49103.5 1.FLAC1 2.FLAC2 3.FLAC3 4.FLAC4 5.VLOD 6.GND 7.GNDF 8.GND 9.V+11B 10.GND 11.V+7B VLT REPLACE IC LINKS AS MARKED. MFD.BY LITTELFUSE INC. 1 BLU DWR1360DWR1364- CAUTION To GNDF IC21 IC24 IC22 IC23 F B C B C CDJ-800 38 1 2 3 4 5 6 7 8 SIDE B SIDE B A B AC IN ASSY NEUTRAL MANUAL SOLDER S11 POWER SW OFF ON CN11 1 3.NEUTRAL 2.220-240V 1.110-120V LIVE ACIN LIVE S12 CN11 MANUAL SOLDER AC IN 220-240V 100-110V VOLTAGE SELECTOR 3 2.NEUTRAL 1.LIVE B NEUTRAL C PRIMARY (DNP2036-B) C TRNS ASSY D ATTENTION D24 D26 IC24 D28 D27 11 D23 D25 11.V+7B 1 8.GND 10.GND 9.V+11B 7.GNDF 6.GND 5.VLOD 4.FLAC4 2.FLAC2 3.FLAC3 1.FLAC1 CN22 IC25 TRNS D21 R74 IC23 J2 MANUAL SOLDER REMPLACER LE IC LINKS COMME INDIQUE. DE CHEZ LITTELFUSE INC. CN22 PRIMARY D22 D CN51 IC21 E IC22 C31 C30 MANUAL SOLDER C29 C28 C27 C26 To GNDF IC23 C24 C23 C22 C21 C25 (DNP2036-B) IC24 IC21 IC22 IC25 F B C B C CDJ-800 5 6 7 39 8 1.LPS1 6.V+3R3 3.LPS2 2.GND CN55 W46 W47 3 3.LPS2 2.GNDD 1.LPS1 SLMB DWS1322- 1 2 3 1 CN1901 D CN55 DE CHEZ LITTELFUSE INC. REMPLACER LE IC LINKS COMME INDIQUE. ATTENTION 7.JOG0 8.JOG1 9.TCH 1.LO+ 2.LOW65 10.CONT1 11.XDOSW 12.CONT2 13.RMIN 14.JSDO 15.XSRST 16.TSDO 17.SENBL 18.JSDI 1.V+7 2.V+11B 3.GND 4.GND 5.V+5D W45 19.GND 20.TSDI 21.S1CK 22.LPS1 23.LPS2 24.LO25.LO+ CONTACT SIDE W48 V+11B 1 2 3 OPEN SIDE W50 GNDD 3 CN53 W51 1 C68 L53 DWR1361- W53 C67 W52 V+5D W66 GNDD 1 C62 C57 15.SENBL 16.TSDI 17.S1CK 18.GLED 10.V+5 19.V+7B 11.XSRST 12.FLAC2 13.TSDO 14.FLAC1 IC56 491.500 W54 C59 1 W67 CN56 CN56 1.FLAC4 2.FLAC3 3.JOG0 4.JOG1 5.TCH 6.GND 7.GND 8.VLDJ 9.GND W32 W56 SECB W55 V+7B L55 L56 W24 W22 W23 W33 W34 CN51 W58 FLAC4 GNDD GNDD V+7A V+11B V+5D V+7B IC59 491.200 CONTACT SIDE W35 W72 FLAC3 W57 LINKS V+5D C51 E W36 IC57 491.200 E 6.GND 5.VLOD 1.FLAC1 2.FLAC2 3.FLAC3 4.FLAC4 C53 7.GNDF 8.GND 9.V+11B C55 C61 E CHARACTER SIDE W60 Q55 R81 C69 W25 CN53 11.V+7B 10.GND W61 CN54 Q54 CN54 Q52 E GND C54 C52 GND W20 W70 W26 L57 CN55 W62 CN52 Q53 F CN501 W71 W59 REPLACE IC AS MARKED. LITTELFUSE INC. CAUTION CN52 W39 1 W21 C65 R66 J91 GND W37 GND W38 52 S51 J CN1901 C64 SIDE A CDJ-800 4 4 W13 R76 C70 W14 1.V+7B 2.GND 3.V+5D 4.V+11B 5.V+7 IC92 1 L58 1 MFD.BY W27 W68 W49 SLOTSW IC91 CN51 2 3 W15 JA52 W40 JA51 W69 A CN122 3 C94 To Loading motor REGB DWR1362 C92 90 2 11 11 90 E S1 D SECB ASSY 6 S1 D E G 6 20 40 1 1 10 25 25 Q52 1 1 19 19 J91 1 1 1 1 6 1 E 10 6 C 1 B 1 D 2 KN51 A DOUT MODE NORMAL<-->DJ 1 4 4.3 SECB, REGB and SLMB ASSYS SIDE A REGB ASSY 6.GND (DNP2036-B) (DNP2036-B) C CN22 G SLMB ASSY SLOTSW CN1901 (DNP2036-B) Q54 Q53 IC59 IC57 Q55 IC56 F D E G V+7A 5 6 7 8 41 CDJ-800 D E G D E G F CN55 CN55 1.LPS1 CN54 E CN54 1.LO+ 1 1 1.V+7 2.V+11B 3.GND 4.GND 5.V+5D 6.V+3R3 7.JOG0 2.GND 8.JOG1 9.TCH 10.CONT1 3.LPS2 11.XDOSW 12.CONT2 13.RMIN 14.JSDO 15.XSRST 16.TSDO 17.SENBL 18.JSDI 19.GND 20.TSDI 21.S1CK 22.LPS1 23.LPS2 24.LO3 2.LO- Q56 25 20 D CN55 10 CN53 3 CN1901 1 CN1901 25.LO+ SLMB DWS1322- Q51 1 To Loading motor Q54 Q53 IC59 IC57 Q55 IC56 J CN1901 Q52 (DNP2036-B) (DNP2036-B) 3.LPS2 2.GNDD 1.LPS1 S1902 S1901 1 CN53 SLOTSW D SLOTSW R52 R51 5 C60 8 8 IC51 4 1 1 R58 R57 R56 R55 R54 R53 IC55 D51 C56 DWR1361- SECB G SLMB ASSY C CN22 IC56 CN56 1 1.FLAC4 2.FLAC3 3.JOG0 4.JOG1 CN51 CN56 19 1 FLAC3 FLAC4 F CN501 V+5D CN51 IC57 IC59 R67 Q55 R91 Q54 R82 C66 E DWR1362 REGB R79 Q52 D55 5 R85 1 3.V+5D R60 2.GNDD 1.V+7B CN52 C63 R61 R92 C93 C91 1 MANUAL SOLDER D63 D64 R62 L54 6.GND 5.V+7 4.V+11B 3.V+5D 2.GND 1.V+7B J91 5.V+7 4.V+11B R84 D54 D53 C58 D52 6 6.GNDD Q53 R63 CN52 IC63 R59 R70 R71 E B R64 1 5.TCH 6.GND 7.GND 8.VLDJ 9.GND 10.V+5 11.XSRST 12.FLAC2 R75 R78 R83 GND 6 J91 IC91 R73 R65 R68 R72 DOUT MODE S51 MANUAL SOLDER REGB ASSY C E E IC92 10 V+7B V+5D V+7A V+11B GNDD GNDD GNDD 1.FLAC1 2.FLAC2 3.FLAC3 4.FLAC4 5.VLOD 6.GND 7.GNDF 8.GND 9.V+11B 10.GND 11.V+7B 13.TSDO 14.FLAC1 15.SENBL 16.TSDI 17.S1CK 18.GLED 19.V+7B 1 11 (DNP2036-B) DJ<-->NORMAL E D SECB ASSY SIDE B SIDE B 5 6 7 A 8 1 2 3 4 4.4 MFLB and KSWB ASSYS A SIDE A F MFLB ASSY D511 B1 Q501 E 46 W5 W540 V+7B CN501 GND FL HOLDER 1 1 S504 C506 W539 V+5 S510 W513 W510 Q502 S505 REV W508 W507 GLED W503 W506 V+7B W502 V+7B GNDA GLED V+7B W509 13 W505 CN500 S512 W512 IC510 13 D510 1 D509 1 GLED LOOP-OUT GNDA CN500 W511 LOOP-IN W504 S507 S506 1 6 1 6 CN502 CN502 IC510 D Q502 Q501 S1501 S1503 6 6 W501 1 CN1502 CN1502 S1502 S1504 1 E KSWB DWS1321- H KSWB ASSY F F H CDJ-800 42 1 2 3 4 SCLK2 W514 VLDJ D514 B8 BLK0 LAT0 S511 C510 RELOOP /EXIT D506 W529 E W530 D508 VLDJ D505 V+5 VLDM D507 W524 W526 W523 TIME GND W528 W525 V+7B D CN56 C503 W527 W537 S509 W538 D513 B4 I CN600 49 B2 B C W554 W553 W551 CN501 C502 D512 V501 53 W552 W550 19 19 V+7B W548 GLED FC DC S508 MFLB DWG1 W549 W521 W540 W544 LDER W542 11 D1503 W522 D1501 6 V5AD GNDAD W543 W546 GND W545 V+5 W562 TSDO TSDI W541 7 GLED W563 V+7B XSRST W561 W560 S1CK SENBL KD0 W559 W558 W557 W556 W555 QUICK RETURN CN503 W547 5 CN503 GNDA GND 10 GLED W520 W536 W518 V+5 W534 20 V+7B W519 W516 W533 6 11 11 S1506 PLAY W517 W535 C509 W515 W532 SDO2 BLK0 LAT0 VLDM B DWG1564- 1 1 S1505 5 D1504 D1502 CUE W531 SOUT W514 SCLK2 W529 W530 W528 V+5 W526 W527 5 7 8 SIDE A G F H CDJ-800 8 43 A Production Code GND MEMORY C504 S503 GNDAD B X501 CALL S502 D515 S501 C CN1503 (DNP2036-B) D E (DNP2036-B) F 1 3 4 SIDE B MFLB ASSY KD0 0 10 50 50 IC502 81 1 5 KSWB ASSY R1505 PLAY R1503 S1505 D1502 CUE C1501 D1504 S1506 E R1502 D1501 R588 D1503 Q1501 R1504 R1501 Q1502 F F H CDJ-800 44 1 2 3 4 VLDM Q508 R549 IC503 BLK0 SCLK2 H IC501 R564 C542 LAT0 D Q504 V+5 C545 C544 C523 SDO2 SOUT R565 C520 IC503 IC 50 1 GND 80 8 0 51 51 50 50 V+7B R523 Q504 Q506 Q503 Q506 C521 30 0 3 GNDA V+5 81 C522 C509 CN503 1.GNDF VINL V5AD MTL ADIN 10.TENPOL ADCT GLED 5.GNDAD JVOL KD2 Q515 R597 51 1 C543 R546 1 2 50 IC 0 C531 R558 R545 11 80 10 0 C524 C519 1 10 R561 R559 1 31 3 R521 GNDA GLED R522 CN503 C525 81 10 0 R551 R550 VLDM 1 R562 R560 30 R594 D515 R520 Q503 Q515 81 C537 C536 R563 1 30 R544 R515 C530 S501 CN503 G C541 XOE R531 R548 C511 C513 R526 RXD C517 C518 C546 SCLK21 CN1503 V+5 R501 R504 V+5 XSRDY2 C C539 C538 R502 XRESETM QUICK RETURN R539 R540 C540 GND CNVSS S502 GNDAD V5AD GND R541 CALL C514 R525 C515 R584 C504 C547 R503 R524 B GND C516 S503 R527 R567 MEMORY R585 R538 R537 R536 R547 C526 Q508 GNDAD 51 SENBL TSDI S1CK TSDO XSRST V+7B GLED MFLB DWG156 80 F 31 31 A 2 5 6 7 8 SIDE B CN501 D513 S511 R518 R505 D514 R519 Q514 R593 R529 S505 S510 LOOP-IN B8 C GLED IC510 GLED I CN600 S512 V+7B R589 R566 REV D509 D510 1 CN502 6.PLAYL 5.GLED 4.CUEL 3.V+7B 2.GNDA 1.KD4 (DNP2036-B) R532 R509 Q509 R510 GLED GNDA CN500 FLAC4 FLAC3 JOG0 JOG1 TCH GND GND VLDJ V+5 SCLK2 SDO2 LATCH1 BLK1 CONTACT SIDE 6 GNDA V+7B 1 S506 R533 R514 VLDJ D505 D506 D507 R568 D508 LOOP-OUT B4 CN500 R506 Q513 13 51 B CN56 R534 50 S509 50 S508 R535 R517 R513 V+7B R569 R599 R508 R507 Q502 R557 D503 R530 R549 SCLK2 S507 B2 D VLDJ Q505 RELOOP /EXIT C534 R516 Q512 D504 D516 C535 Q507 C532 C542 LAT0 BLK0 C510 VLDM R564 C544 C523 V+5 C545 V+5 GND E R512 S504 TIME V+7B 0 1 2 3 4 5 6 7 8 9 1 B1 D512 1 C521 0 R555 0 1 2 3 A B C C503 1 R556 0 R511 C502 R596 GND Q511 CN501 E R528 R597 51 SDO2 SOUT 2 Q501 D502 2 50 IC D501 VLDM V+7B GLED S1CK TSDI SENBL FLAC1 TSDO FLAC2 XSRST V+5 GND VLDJ GND GND TCH JOG1 JOG0 FLAC3 FLAC4 D511 V+7B 19 R591 R590 R592 GLED MANUAL SOLDER C543 CONTACT SIDE DWG1564- CN502 C502 Q502 Q507 Q505 D Q511 Q514 Q509 Q512 Q513 PLAYL GLED CUEL 6 S1503 V+7B CN1502 KD4 1 R586 E GNDA R1508 S1501 R1507 R1509 R587 Q1501 S1504 R1506 S1502 DWS1321KSWB R1502 A CN1502 (DNP2036-B) F F H CDJ-800 5 6 7 45 8 1 2 3 4 4.5 SLDB, JOGB and JFLB ASSYS SIDE A I JFLB ASSY JFLB DWG1565- GND CONTACT SIDE=TOP 1 75 46 46 DC FC 44 W635 W643 W642 W637 W634 W631 W644 W641 GND GND 13 W630 W639 W636 13 W640 W638 W627 V+5 W632 W629 C602 GND W628 F CN500 E 77 77 W633 CN600 1 CN600 W622 W624 C607 W626 W621 C603 3 CN602 44 CN601 D V+5 1 2 16 34 34 18 37 37 W620 4 V601 TCH1 FL 4 1 W619 1 66 CONTACT SIDE=TOP W625 W623 To Sheet SW C C604 Q608 C601 W646 W645 B CN602 A CN601 Production code (DNP2037-B) J E SLDB ASSY W604 VR1551 MASTER TEMPO SLDB DWS1323W608 F J I CDJ-800 46 1 2 3 4 S1551 D1553 D1 5 6 7 8 SIDE A A B 1 6 3 DWG1566JOGB 4 4 1 2 1 D1601 CN1601 CN1601 K JOGB ASSY (DNP2037-B) C D F CN503 CN1503 CN1503 W618 1 GNDAD 11 11 W611 GNDF 1 2 D1559 W606 S1553 VINYL W605 ±10 /±100 3 S1554 EJECT GLED GNDAD W612 GNDAD W614 V5AD D1551 W615 C1551 ADCT W613 GNDF GNDF ADIN W609 S1552 LED D1552 TEMPO W604 S1551 D1553 E W617 W616 W610 W607 VR1552 F (DNP2037-B) J K CDJ-800 5 6 7 47 8 GNDAD VR1552 2 MANUAL SOLDER 3 D1551 S1552 J I CDJ-800 4 C1553 R1557 C1557 S1551 D1553 MASTER TEMPO R1553 C1558 R1561 R1552 ADCT R1560 V5AD ±10 /±100 Q606 Q607 Q605 Q608 Q602 Q601 Q604 Q603 D1552 4 F CN500 GND 13 GND R619 VLDJ SCLK2 C617 C619 CN600 FLAC3 JOG0 JOG1 TCH GND GND VLDJ V+5 SCLK2 SDO2 LATCH1 13.BLK1 TEMPO CN1503 ADIN R1555 V+5 BLK1 R621 SDO2 V+5 GND 1 C612 C620 C613 50 50 GND 51 FLAC4 R1556 C602 GND R618 R620 VLDJ Q601 VLDJ C611 30 30C618 1 3 31 IC 60 1 C614 R622 R608 C616 IC602 D602 R699 D601 R609 R610 3 C1559 GND R1564 A B C GND C615 R601 R603 R607 R606 R605 R604 R602 C610 80 E R1563 VLDJ VINYL GNDF C1554 GND V+5 JOG1 JOG0 Q602 1 VLDJ B R1559 R1551 GLED TEMPOL MTL TCH1 S1553 GNDAD R611 R612 Q604 Q603 C1560 GLED 0 1 2 3 4 5 6 7 8 9 VINL 1 KD2 JVOL R614 1 D1558 GNDF R613 Q607 Q606 D1559 GNDF GNDAD R615 C609 GND Q608 R1558 V5AD C604 C1556 C1561 SLDB ASSY R616 VLDJ ADCT IC601 ADIN 0 GNDF R617 CN602 V5AD 0 1 2 3 GNDAD R1599 0 C1563 GNDAD GND C1562 R1554 EJECT S1554 CN602 0 1 10 0 10 48 81 F 81 J 1 E TCH1 1 D To Sheet SW 51 80 C 1 JFLB DWG1565- 11 I 5 A 2 1 1 4 SIDE B JFLB ASSY C601 GND CN600 1.FLAC4 VLDJ GND C607 Q605 V+5 C603 CN601 1 1 CN601 (DNP2037-B) IC602 F CN503 CN1503 5 6 7 8 SIDE B A B C1602 4 1 R1603 C1601 R1602 JOGB R1601 DWG1566- CN1601 D1601 CN1601 K JOGB ASSY (DNP2037-B) C D R1562 D1557 S1551 C1552 D1555 ADCT THIS PRODUCT CONTAINS LEAD IN SOLDER AND CERTAIN ELECTRICAL PARTS CONTAIN CHEMICALS WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER,BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. HEALTH & SAFETY CODE SECTION 25249.6 - PROPOSITION 65 D1554 ADCT C1555 D1556 V5AD V5AD C1553 MASTER TEMPO R1560 C1557 WARNING VR1551 D1553 R1553 R1557 C1558 R1552 E GNDAD ADIN SLDB DWS1323- F (DNP2037-B) J K CDJ-800 5 6 7 49 8 1 2 3 4 5. PCB PARTS LIST NOTES: A B Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 560 Ω 56 x 10 1 RD1/4PU 5 6 1 J 561 47k Ω RD1/4PU 4 7 3 J 47 x 10 3 473 0.5 Ω RN2H R 5 0 K R50 1Ω RS1P 1 R 0 K 1R0 Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k Ω 562 x 10 1 5621 RN1/4PC 5 6 2 1 F Mark No. Description Mark No. Part No. LIST OF ASSEMBLIES 1..MAIN Assy NSP NSP C NSP D DWG1563 1..DISP Assy (WYXJ) 1..DISP Assy (KUCXJ) 2..MFLB Assy 2..SECB Assy 2..REGB Assy 2..TRNS Assy 2..AC IN Assy (KUCXJ) 2..AC IN Assy (WYXJ) 2..KSWB Assy 2..SLMB Assy DWM2147 DWM2149 DWG1564 DWR1361 DWR1362 DWR1364 DWR1366 1..SUB Assy 2..JFLB Assy 2..JOGB Assy 2..SLDB Assy DWM2146 DWG1565 DWG1566 DWS1323 Mark No. Description Part No. SEMICONDUCTORS F IC107 IC123 IC124 IC115 IC103 NJM2374AM NJM2870F05 NJM2870F18 NJM2903M NJM4558MD IC112 IC102 IC104 IC118 IC120 PD3442B8 PDC101A PE8001A TA2153FN TC74VHC257FT IC125 IC108 IC110 IC117 Q110 TC7S04FU TC7WU04FU TC9495F-P XCA56367PV150 2SA1036K 1SS355 EC10QS04 HZU2.0B DTL1083 DTL1090 PTL1014 CAPACITORS A MAIN ASSY E D1204, D1205 D1206 D1207 L104 (470uH) F110 (Ferrite core) L108, L109 (Chip beads) DWS1321 DWS1322 BR24C64F K4S281632C-TC1H LA6562 M51957BFP NJM2100M Part No. 2SC2412K 2SD2114K DTA124EUA DTC114TK DTC124EUA COILS AND FILTERS DWR1363 IC113 IC109 IC119 IC122 IC111, IC114, IC116 Description Q108 Q104-Q107 Q102 Q111 Q103 C224, C230 C232 C164, C165 C213, C219 C158 CCSRCH100D50 CCSRCH101J50 CCSRCH120J50 CCSRCH180J50 CCSRCH181J50 C159, C223 C238 C192, C251 C210 C220 CCSRCH220J50 CCSRCH270J50 CCSRCH470J50 CCSRCH471J50 CCSRCH680J50 C150, C152, C157 C127, C175, C206, C221, C240 C249, C256, C258, C260 C270, C271, C282, C283 C153 CEAT101M10 CEJQ101M10 CEJQ101M10 CEJQ101M10 CEJQ330M10 C114, C115, C130, C131, C135 C119, C133 C163 C101, C106-C113, C117, C118 C120, C123-C126, C128, C129 CEJQ470M16 CEJQNP220M16 CKSRYB102K50 CKSRYB103K50 CKSRYB103K50 C134, C138, C144-C149, C151 C160-C162, C167-C171 C173, C174, C181, C183, C184 C186, C187, C189, C194, C198 C200, C205, C211, C212 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 C214-C218, C222, C226, C227 C233, C234, C236, C237, C239 C242-C244, C246, C247, C254 C257, C259, C261-C266, C272 C274, C275, C284 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 CKSRYB103K50 C136, C155, C176, C177, C182 C185, C188, C190, C191, C196 C207, C231, C245, C248, C250 CKSRYB104K25 CKSRYB104K25 CKSRYB104K25 CDJ-800 50 1 2 3 4 5 Mark No. 6 Description Part No. C253, C267-C269, C273, C280 C285-C287, C291 CKSRYB104K25 CKSRYB104K25 C195 C197, C203, C228, C229, C279 C204 C202 C208, C209 CKSRYB153K50 CKSRYB224K16 CKSRYB333K16 CKSRYB472K50 CKSRYB473K50 C241 C235 C116, C121, C122, C132 CKSRYB562K50 CKSRYB682K50 CQMA152J50 RESISTORS R223, R253, R254 R195 R136 R115, R127 R145 RAB4C223J RS1/16S1502F RS1/16S1801F RS1/16S2202D RS1/16S2202F R214, R215, R257 R138 R198, R200 R146, R196, R256 R199 RS1/16S3301F RS1/16S3901F RS1/16S3902F RS1/16S4701F RS1/16S5600F R192, R197 Other Resistors RS1/16S8202F RS1/16S###J OTHERS X101 CRYSTAL RES. (16.93MHz) CN123 KR CONNECT POST 2P CN110 KR CONNECT POST 6P JA104 1P PINJACK X102 CERAMIC RES.(24.57MHz) ASS1073 B2B-PH-K-S B6B-PH-K-S DKB1056 DSS1139 CN122 CONNECTOR 25P CN111 CONNECTOR 6P CN113 FFC CONNECTOR JA103 2P JACK HLEM25R-1 S6B-PH-K-S SLW16S-1C7 VKB1050 F MFLB ASSY Mark No. 8 Description S501, S502, S503, S504 S505, S506, S507, S508 S509, S510, S511, S512 PD5848A TC7S04F UPD16306B 2SB1237X 2SC4081 Q506, Q507 Q508, Q509 Q511, Q512, Q513 Q514, Q515 Q502 2SC4081 2SC4081 2SC4081 2SC4081 2SD1858X D516 D509, D510 D505, D506, D507 D508, D511 D512, D513, D514 1SS355 SLI-343URCW SLI-343YCW SLI-343YCW SLI-343YCW D515 D503 D504 D501 TLGE68TG UDZS13B UDZS18B UDZS6.8B A C536, C537 C542 C531, C543, C544, C545 C506, C510 C502, C504 CCSRCH102J50 CCSRCH151J50 CCSRCH271J50 CEJQ100M50 CEJQ470M16 C503 C509 C530, C532, C534, C538, C539 C540 C511, C513, C514, C515, C516 CEJQ1R0M50 CEJQ4R7M50 CKSRYB102K50 CKSRYB102K50 CKSRYB103K50 C520, C521, C522, C523, C524 C525, C526, C535 C517, C518, C519 CKSRYB103K50 CKSRYB103K50 CKSRYB105K6R3 Other Resistors RS1/16S###J OTHERS CN500 13P CONNECTOR CN501 19P CONNECTOR V501 FL DISPLAY FL HOLDER CN502 6P SOCKET 52492-1320 52492-1920 DEL1048 DNF1674 KP200IB6L CN503 11P CONNECTOR VKN1363 C D SECB ASSY SEMICONDUCTORS > IC56 > IC57, IC59 AEK7005 AEK7023 NJM2374AM TC7S04F 2SB1238X IC51 IC63 Q54 Q51 Q56 D52 2SD1859X 2SD2012 DTA143EUA DTC124EUA 1SS355 D51 D63, D64 D53 D54 D55 EC10QS04 UDZS10B UDZS20B UDZS22B UDZS5.1B D E COILS AND FILTERS L53 (82uH) L55, L56, L57, L58 (Ferrite beads) L54 (Chip beads) DTL1104 VTH1020 VTL1084 SWITCHES AND RELAYS S51 DSH1025 CAPACITORS COILS AND FILTERS DSS1131 SWITCHES AND RELAYS C60 C57, C59, C62, C67, C68 C69, C70 C61 CCSRCH331J50 CEAT101M10 CEAT101M10 CEAT1R0M50 C55 C51, C52 CEAT221M2A CEAT222M25 CDJ-800 5 B RESISTORS > Q52 IC501 IC503 IC502 Q501 Q503, Q504, Q505 Part No. ASG7013 DSG1063 DSG1063 CAPACITORS Q53, Q55 SEMICONDUCTORS X501 CERAMIC RES.(4MHz) 7 6 7 F 51 8 1 Mark No. 2 Description C53, C54 C58 C56, C63, C66 A 3 Part No. Mark No. Description COILS AND FILTERS CEAT332M16 CKSRYB103K50 CKSRYB104K25 > L11 RD1/2VM103J RD1/2VM271J RD1/2VM470J RS1/16S2002D RS1/16S3302D Other Resistors RS1/16S###J CN52 6P JUMPER CONN. 52 MINI JACK CN54 KR CONN. POST CN55 3P CONN. POST CN56 19P FFC CONN. 52147-0610 AKN7003 B2B-PH-K-S B3B-PH-K-M HLEM19S-1 CN53 25P CONNECTOR CN51 11P SOCKET JA51 REMOCON JACK PCB BINDER KN51 EARTH METAL FITT. HLEM25S-1 KP250NA11 PKN1004 VEF1040 VNF1084 > C12, C13 (Film capa.) > C11 (10000P/AC250V) > AN11 POWER SOCKET H11, H12 FUSE CLIP > CN11 2P-VH CONNECTOR COILS AND FILTERS > L11 VTL-004 SWITCHES AND RELAYS > S11 DSA1029 CAPACITORS > C12, C13 (Film capa.) > C11 (10000P/AC250V) ACE7027 ACG7033 OTHERS H11, H12 FUSE CLIP > CN11 2P-VH CONNECTOR > AN11 POWER SOCKET CAPACITORS AKR1004 B2P3-VH BKP1046 H KSWB ASSY CEAT101M10 CEAT470M16 CKSRYB103K50 SEMICONDUCTORS Q1501, Q1502 D1501, D1502 D1503, D1504 RESISTORS RS1/16S2201D RS1/16S3901D 2SC4081 SLI-343YCW TLGE68TG SWITCHES AND RELAYS D OTHERS 91 6P CABLE HOLDER J91 6P JUMPER WIRE REGURATOR PLATE S1501, S1502, S1503, S1504 S1505, S1506 51048-0600 D20PDY0610E DNH2533 C1501 Other Resistors AEK7006 AEK7017 AEK7019 1SR154-400 RB060L-40 CN1502 6P PLUG AKM7030 I JFLB ASSY SEMICONDUCTORS CKSRYB473K50 CKSRYB473K50 CKSRYB473K50 IC601 Q608 Q601, Q602, Q603, Q604, Q605 Q606, Q607 D601 RESISTORS Other Resistors RS1/16S###J OTHERS CAPACITORS C21, C22, C23, C24, C25 C26, C27, C28, C29 C30, C31 CKSRYB102K50 RESISTORS SEMICONDUCTORS > IC25 > IC23, IC24 > IC21, IC22 > D25, D26, D27, D28 > D21, D22, D23, D24 ASG7013 DSG1063 CAPACITORS C TRANS ASSY E AKP7032 AKR1004 B2P3-VH B AC IN ASSY (for WYXJ type) BA05T PQ15RW11 R92 R91 ACE7027 ACG7033 OTHERS SEMICONDUCTORS C92 C94 C91, C93 DSA1029 CAPACITORS E REGB ASSY > IC91 > IC92 VTL-004 > S11 R76 R66 R81 R51 R52 OTHERS C Part No. SWITCHES AND RELAYS RESISTORS B 4 UPD16306B 2SB1237X 2SC4081 2SC4081 UDZS9.1B RS1/16S###J CAPACITORS OTHERS > J2 CONNECTOR ASSY CN22 11P CONNECTOR PCB BINDER F DKP3621 S11B-XH-A-1 VEF1040 B AC IN ASSY(for KUCXJ type) C617 C618, C619, C620 C604, C607 C601 C602, C603 CCSRCH151J50 CCSRCH271J50 CEJQ100M50 CEJQ1R0M50 CEJQ470M16 C616 CKSRYB102K50 CDJ-800 52 1 2 3 4 5 Mark No. 6 Description C609, C610, C611, C612, C613 C615 7 8 Part No. CKSRYB103K50 CKSRYB103K50 A RESISTORS Other Resistors RS1/16S###J OTHERS CN602 CONNECTOR V601 FL DISPLAY FL HOLDER CN600 13P CONNECTOR CN601 KR CONNECTOR 5597-03APB DEL1049 DNK3956 HLEM13R-1 S4B-PH-K-S G SLMB ASSY B SWITCHES AND RELAYS S1901, S1902 DSG1017 OTHERS CN1901 KR CONNECTOR S3B-PH-K-M K JOGB ASSY SEMICONDUCTORS D1601 GP1A038RBK CAPACITORS C1601, C1602 CKSRYB103K50 C RESISTORS Other Resistors RS1/16S###J OTHERS CN1601 KR CONNECTOR B4B-PH-K-S J SLDB ASSY SEMICONDUCTORS DD1554, DD1555, D1556, D1557 D1551 D1553 D1552 1SS355 E1L4E-7B1A SLI-343URCW SLI-343YCW D SWITCHES AND RELAYS S1551, S1552, S1553, S1554 ASG7013 CAPACITORS C1557 C1556 C1551 C1552, C1553 C1558, C1559, C1560, C1561 CCSRCH101J50 CCSRCH102J50 CEJQ100M50 CKSRYB102K50 CKSRYB103K50 E RESISTORS R1563, R1564 VR1552 10kB VR1551 VR slide(50k) Other Resistors RS1/16S2201F DCS1062 DCV1009 RS1/16S###J OTHERS CN1503 PLUG DKN1252 F CDJ-800 5 6 7 53 8 1 2 3 4 3 4 6. ADJUSTMENT A There is no information to be shown in this chapter. B C D E F CDJ-800 54 1 2 5 6 7 8 7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 SERVICE MODE A 1. Service Mode Summary This unit is controlled with two microcomputers. One microcomputer performs the button input and indication of FL and LED (display section), and the other microcomputer drives the player (player section). Test mode is prepared in each microcomputer. 1 Confirmation mode of the button of display section and display function It is the mode which confirms button input and display function. 2 The mode which confirms the operation of the player section (use the remote control unit) Connect the remote control unit (RU-V101) to the data copy terminal of the player, and confirms the operation. B 3 Version confirmation mode Can confirm software version of each microcomputer. 2. Confirmation Mode of the Button of Display Sectiont and Display Function Enter this mode when turns the power on while pressing the [MEMORY] key and [TIME] key simultaneously. It can light display part in this mode partially as follows. And it can perform each button and the input of volume and indication normally. Further, display lights while pressing the button. Button LED FL Display QUICK RETURN Light LED of QUICK RETURN AUTO BEAT (1, 2, 4, 8) Light LED of each beat REVERSE Light LED of REVERSE CUE Light LED of CUE PLAY/PAUSE Light LED of PLAY/PAUSE LOOP IN Light LED of LOOP IN LOOP OUT Light LED of LOOP OUT JOG MODE Light LED of VINYL TEMPO RANGE Light LED of TEMPO RANGE MASTER TEMPO Light LED of MASTER TE M PO TRACK/SEARCH - FWD Light "REMAIN", "M", " : ", "88" of a minute and "8" of high-order digit of a second TRACK/SEARCH - REV Light "88" of the track number, "A. COU" and "QUICK RETURN" SEARCH - FWD Light "S", "F", "8" of low order digit of a second and "88" of a frame SEARCH -REV Light all of Playing bar and frame TIME MODE/AUTO CUE Light "+1888%" of tempo, "888" of BPM, "WIDE", "MT" and "BPM" RELOOP/EXIT Light all FLs, JOG-FLs and LEDs of the main unit CALL Light all the rotation display parts of JOG-FL MEMORY Light all CUE point marks of JOG-FL EJECT Light "VINYL" character and a frame (blue) of the JOG-FL center JOG ADJUST VOLUME Goes out the ring A of JOG-FL when the volume position is less than the center. And light it when it is more than the center. SLIDER VOLUME Goes out the ring B of JOG-FL when the volume position is less than the center. And light it when it is more than the center. C D E F CDJ-800 5 6 7 55 8 1 2 3 4 3. Confirmation Mode of the Operation with the Player being Simple A Connect the remote control unit (RU-V101) to DATA IN/OUT terminal of the Rear panel, and confirms the operation. These commands test a mechanism and servo system mainly. Therefore, DJ function such as scan or tempo does not work. Prepare only a command that searches arbitrary music and playback the audio. Connect the remote control unit, and enter this mode when turns the power on while pressing the [MEMORY] key and [REVERSE] key simultaneously. REJECT PAUSE Function PLAY STILL/STEP – MULTI-SPEED + B SCAN CLEAR C FUNC 7 8 9 AUDIO SPEED OPEN 4 5 6 VIDEO STOP.M START 1 2 3 DISPLAY 0 STILL C-MODE FRAME TIME CHAPTER A B C Button corresponding to RU-V101 A Time mode set Track mode set Block mode set Play Reject Pause Search Eject Audio Play Test/Normal Mode Change Servo All Off Focus On Spindle Kick, Tracking On/Off Tracking Off Slide FWD Slide REV Search TR No.2 Pickup Up/Down SEARCH CR TIME CHAPTER FRAME PLAY REJECT PAUSE SEARCH OPEN (FUNC + 9) AUDIO (FUNC + 7) C-MODE (FUNC + 3) 0 + TIME 1 + TIME 2 + TIME 3 + TIME 4 + TIME 5 + TIME 6 + TIME 7 + TIME • Specification method of addressing modes in the search There are three ways of search methods of time search, track search and block search in this unit. It is necessary to specify each mode when performs each search. After specified the mode once, mode is maintained till modifies it next. D • Time search (A Time mode set) Set absolute time (minute, second) in the address mode. Examples: When search for 2 minutes 34 seconds Press buttons of [TIME], [0], [2], [3], [4] and [SEARH] in order. • Track search (Track mode set) Set track number in the address mode. Examples: When search for track 5 Press buttons of [CHAPTER], [5] and [SEARCH] in order. E • Block search (Block mode set) Set block in the address mode. Examples: When search for 2 minutes 34 seconds 56 frame Press buttons of [FRAME], [0], [2], [3], [4], [5], [6] and [SEARCH] in order. • Player operation command (Play) Set up and play. (it is not audio playback) In addition, release it if it is the pause state. (Reject) Stop F CDJ-800 56 1 2 3 4 5 6 7 8 (Pause) Pauses at the position. A (Eject) In the playback state or stop state, perform the disc eject. (Audio Play) Audio playbacks the arbitrary music. It is necessary for this command that Player is set up beforehand. Please execute (Play) first. (Reject) Stop by the command. Examples: When audio playbacks at track 8 Press buttons of [8], [AUDIO], ([FUNC] and [7]) in order. • Test operation command B It can control servo operation finely. Be careful not to damage the player by mistake the usage of test command. (Test/Normal Mode Change) [C-MODE] Switch the Test mode/Normal mode by [FUNC] and [3] buttons. Can use only commands of 7TM from 0TM in the test mode. (Servo All Off) During servo ON, turn all servos OFF when pressing the [0] and [TIME] buttons in order. (Focus On) During CD STOP, turns the LD ON when pressing [1] and [TIME] buttons in order, and perform the autofocus. C (Spindle Kick, Tracking ON/Off) During tracking servo OFF, perform the spindle kick and turn the automatic adjustment processing and tracking servo ON when pressing [2] and [TIME] buttons in order. Also during tracking servo ON, turn the tracking servo OFF when pressing [2] and [TIME] buttons in order. (Tracking OFF) During tracking servo ON, turn the tracking servo OFF when pressing [3] and [TIME] buttons in order. (Slide FWD) During tracking servo ON, turn the tracking servo OFF and move the slider in the FWD direction when pressing [4] and [TIME] buttons in order. D (Slide REV) During tracking servo ON, turn the tracking servo OFF and move the slider in the REV direction when pressing [5] and [TIME] buttons in order. (Search TR No.2) During CD STOP, perform the following operations when pressing [6] and [TIME] buttons in order. LD ON → Autofocus → Spindle kick → Automatic adjustment processing → Second tune search → Tracking servo ON When performed Tracking OFF, there is the case that cannot rise up in this command. In that case please repeat once again. E (Pickup UP/DOWN) During CD STOP, turn the LD ON and move the pickup up and down when pressing [7] and [TIME] buttons in order. Do not close the focus. * When rise by a step with the test mode, input a command by pressing buttons of [0], [TIME], [1], [TIME], [2] and [TIME] in order. F CDJ-800 5 6 7 57 8 1 2 3 4 4. Version confirmation mode Confirm the software version of each microcomputer. A • Symptom of the microcomputer software version of the display section Turn the power on while pressing the [MEMORY] and [TRACK-SEARCH-REV] buttons, then two figures character is displayed at the track number display section. This shows a version. (First edition is as 10) • Symptom of the microcomputer software version of the player section In the normal use, three figures of numbers are displayed at the tempo display section that continues pressing the [RELOOP] button for 10 seconds. This shows a version. (First edition is as 1.00) 5. Error display list B When normal operation is not completed in normal use, indicate the following error code in the display section. It can confirm the history of error contents till 16 histories when enter the version confirmation mode of the foregoing paragraph. In this mode In this mode, display the error content in the "minute" display section (M) and display the memory address of microcomputer in the "second + frame" display section (S, F). (hexadecimal number) Address changes when rotating the jog dial, and check range of DF20H-DF2FH. (initial value is DF20H) DF20H is the newest, and DF2FH is the oldest error contents. The latest error is stored into DF20H. Error Code Error Name Error Contents E-7201 TOC READ ERROR 26: Cannot lead TOC data E-8301 PLAYER ERROR (Abnormality of raising up) 12: Specified address were not able to search (* Note) 15: Address is not readable 22: Focus servo cannot close 91: Pickup does not return to the internal periphery of the disc E-8302 PLAYER ERROR (Abnormality of playback) 12: Specified address were not able to search 15: Address is not readable 22: Focus servo cannot close E-8303 PLAYER ERROR (Buffer writing abnormality) 99: Abnormality of buffer write E-9101 MECHANICAL TIME OUT 90: Abnormality of disc loading mechanism (Timeout) C * Note: When these error occurred before recognizing disc to be a CD, eject the disc automatically. Then, error code is not displayed, but please refer to the error contents which are stored into the memory. D E F CDJ-800 58 1 2 3 4 5 6 7 8 Chart of a remote control unit function of CDJ-800 * Caution in the remote control unit use: Please connect to the DATA IN/OUT terminal before turning the power on. REJECT Stop PAUSE A PLAY Pause Play STILL/STEP Invalidity – MULTI-SPEED + B Invalidity SCAN Invalidity FUNC CLEAR C Invalidity 7 8 9 AUDIO SPEED OPEN Audio playback Invalidity Eject 4 5 6 VIDEO STOP.M START Invalidity Invalidity Invalidity 1 2 3 DISPLAY STILL Invalidity Invalidity 0 C-MODE D Switch the Normal/Test mode SEARCH CR Search FRAME TIME CHAPTER A B C Invalidity Invalidity Invalidity E F CDJ-800 5 6 7 59 8 1 2 3 4 7.1.2 POWER ON SEQUENCE A Power ON IC112 (System Control CPU) Reset release pin 63 IC102 (ASIC) Reset release pin 91: H IC501 (Display CPU) Reset release pin 18: H B IC117 (Audio DSP) Reset release pin 44: H IC110 (Servo DSP) Reset release pin 100: H IC117 (Audio DSP) Program download Tracking and focus offset adjustment Spindle extra kick C Begin to waver among the tri-value of 0-2.1-4.2V of IC110 pin 55. LD ON Base voltage of Q110 becomes 3.3V. Focus sweep and focus on When a check fails three times, go to the CD-RW mode. When a check fails three times, display the error E-8301. Gain of RF amplifier ups, and the focus sweeps it. Focus OK check D Spindle acceleration 100msec CLV servo ON Wait for 300msec Focus balance adjustment Tracking balance adjustment (T open) Focus gain adjustment Address lead permission Tracking gain adjustment E TOC read RF gain adjustment Search the first tune Play (mute off) F CDJ-800 60 1 2 3 4 5 6 7 8 GOOD OR BAD JUDGEMENT METHOD OF THE PICKUP A 1. LD current : 20 to 80mA TYP : 40 to 50mA Measure both end of R249 on the MAIN Assy in the play state. (Fig. 1) There must be the value that divided the measured value with 23.5 Ω within the numerical value mentioned above. 2. Focus coil DC resistor : 7.0 ± 1.0 Ω Pull out the flexible cable from the side of the pickup Assy. Measure the resistance value between the feet(F+, F-) of the posts. It must be within the above mentioned value. 3. Tracking coil DC resistor : 6.0 ± 1.0 Ω Pull out the flexible cable from the side of the pickup Assy. Measure the resistance value between the feet(T+, T-) of the posts. It must be within the above mentioned value. B A MAIN ASSY SIDE A C L109 R207 VF VC R252 VE 51 R184 FLGB FLGC FLGD L108 C188 Q110 R185 FLGA C183 R158 C182 14.E 15.CD+5 16.VC C260 C268 R250 R247 R245 R243 R242 VA not contact side CN113 C267 C209 C268 C209 R249 D C267 FLGB FLGC FLGD C208 CN113 R243 VC R242 R252 VA R184 CN113 C208 CN113 not contact side C224 R205 Q111 C223 C224 R205 Q111 C223 R206 16 16 15 15 16 16 15 15 C269 RFGC 22 11 22 11 To CD Mech anism 80 80 L108 R249 14.E 15.CD+5 16.VC C260 R250 C183 R158 C182 C269 Q110 FLGA R249 E V I= (Fig. 1) V 23.5 F CDJ-800 5 6 7 61 8 1 2 3 4 7.1.3 DISASSEMBLY 1 MAIN Assy 1 2 A 2 CD Mechanism 1 Remove three screws to remove the Bottom Plate M. Remove three screws to remove the Bottom Plate M. Remove four screws to remove the Bottom Plate P. 2 Bottom Plate M 2 2 1 1 2 1 B 5 Short land Bottom View Bottom Plate P C 3 2 3 4 5 Remove a screw. 6 Remove the CD Mechanism. • When installing the Mechanism Assy, release the short -circuit of LD Short land 5 after connecting the flexible cable to the connector. (For LD fracture prevention) Remove two screws. Rear View 3 Remove four screws. Disconnect a spindle connector. Disconnect a pickup flexible cable [Caution in the Mechanism Assy replacement] • When removing the Mechanism Assy, short-circuit a LD Short land 5 before disconnecting a flexible cable from the connector. 3 D 4 5 2 Disconnect two flexible cables and a connector. 3 Remove the MAIN Assy. MAIN Assy 4 4 CN113 4 5 5 E CN111 3 6 3 CN122 3 4 CD Mechanism Bottom View F CDJ-800 62 1 2 3 4 5 6 7 3 Control Panel Section 1 8 4 JOG Section 1 2 3 Remove five screws. 1 Release a Cord Clamper. A Disconnect a flexible cable. Remove six screws. 1 3 3 2 1 CN500 3 3 1 1 3 1 3 B Bottom View Bottom View 4 5 2 Unhook three hooks. Remove the JOG B and JOG A. Remove a screw. 4 C 5 2 4 Rear View 4 JOG A JOG B 3 4 D Remove the Control Panel Section. Disconnect a flexible cable. 6 3 Remove three screws to remove the SW Ring. Caution (∗) : Be careful not to lose the SW spring. 6 (∗) 4 E CN56 6 6 Control Panel Section (∗) (∗) SW Ring F CDJ-800 5 6 7 63 8 1 2 3 Caution in Sheet SW Installation 1 2 A 3 B Caution in Roller A Assy Installation 1 Be careful not to bend and fold the Sheet SW. Confirm that the dust or trash does not adhere to pasting side (JOG Holder). In addition, when tearing off the former Sheet SW and putting a new part, completely wipe the JOG Holder off with alcohol so that paste does not remain on the pasting side of JOG Holder. When putting the Sheet SW, match the position not to run aground on rib of the internal circumference of JOG Holder. 4 Sheet SW pushes all the sides including the point of contact fully, and put it. (No good air getting into it.) (When the air got into it, remove it and replace the new one. Do not recycle it.) 5 Put the SW Cushion HH48 on direction arrow part (12 places) of the Sheet SW. 6 4 Apply a grease to the shaft bearing section of JOG Holder side and SW Ring side. (Apply it to two places for roller one.) (Be careful so that grease does not adhere to rubber section of the roller.) Roller A Assy Roller A Assy ×9 1 When inserting a cable in connector, release a lock by all means, and connector locks after inserting it. 1 5 SW Cushion HH48 ×12 Roller A Assy C SW Ring 1 1 Roller A Assy ×8 Sheet SW D JOG Holder JOG Holder E 3 F CDJ-800 64 1 2 3 4 5 6 7 8 7.2 PARTS 7.2.1 IC A • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. ÷ List of IC PD3442B8, PD101A, NJM2374AM, NJM2870F05 7 PD3442B8 (MAIN ASSY : IC112) • SYSTEM CONTROL Microcomputer ÷ Pin Assignment (Top view) B C D E F CDJ-800 5 6 7 65 8 1 2 3 4 • Pin Function A No. B C D E Pin Name I/O Descreption 1 Vcc - By the capacitor (0.1µF) It GND-connects. 2 TCH I JIG touch sensor input 3 CNT1 I/O 4 CNT2 I Control 2 input terminal 5 XDOSW I Digital OUT ON/OFF SW detection Control 1 input and output terminal 6 RMI N I For a RS232C input 7 SENBL I The enable output to host CPU 8 LPS1 I 9 LPS2 I 10 FLWR I The terminal which detects a flash write-in permission signal 11 Vss - Digital GND A loading mechanism's condition 12 S0DO O The serial output terminal to DSP 13 S1DO O A serial output besides a controller 14 S0DI I The serial input from DSP 15 S1D1 I A serial input besides a controller 16 S0CK O The serial clock to DSP 17 S1CK O A serial clock besides a controller 18 SEL O Reset to FPGA 19 XST O Reset to circumference IC 20 MUTE O Line OUT output MUTE 21 ML O The reset terminal for DAC 22 Vss - Digital GND The terminal for repealing zero detection 23 XZERO O 24 NC - 25 NC - - 26 NC - - 27 NC - - 28 NC - - 29 NC - - 30 NC - - 31 NC - - 32 NC - - 33 NC - - 34 NC - - 35 Vcc - Power supply (Digital 5V) 36 A0 - 37 A1 - 38 A2 - 39 A3 - 40 A4 - FPGA interface (data bus) F CDJ-800 66 1 2 3 4 5 6 7 8 • Pin Function No. Pin Name I/O 41 NC O 42 NC I 43 NC I 44 Vss - A Description It connects with GND. Digital (GND) 45 XSS O Motorola DSP (preceding paragraph) lnterface 46 DGP I Motorola DSP (preceding paragraph) lnterface 47 NC I 48 NC I 49 FPGARST O FPGA program permission signal 50 XDSPRESET O Motorola DSP (latter part) lnterface reset 51 ISO I 52 XCDRST O TC9495F reset (H: reset) 53 BUS0 I/O TC9495F microcomputer I/F data 0 54 BUS1 I/O TC9495F microcomputer I/F data 1 55 BUS2 I/O TC9495F microcomputer I/F data 2 56 BUS3 I/O TC9495F microcomputer I/F data 3 57 Vss - Digital GND 58 XCDCE O TC9495F chip enable signal 59 BUCK O TC9495F microcomputer I/F clock signal 60 Vss - Digital GND 61 25M O Clock output (25MHz) to FPGA and DSP B C 62 XSTBY I Low power consumption mode 63 XRST I Hard reset 64 NMI I Compulsive interruption 65 Vss - Digital GND 66 EXTAL I 67 XTAL I 68 Vcc - Digital 5V 69 NC O - 70 XSRD O FPGA Read Crystal oscillation D 71 ICDT O EEPROM data output 72 ICCK O EEPROM clock output 73 MD0 I 74 MD1 I 75 MD2 I 76 Avcc - The power supply terminal of A/D conversion machine, and D/A conversion machine 77 VREF - The standard voltage input terminal of A/D conversion machine, and D/A conversion machine 78 AN0 - It connects with GND. 79 AN1 - It connects with GND. 80 HK I It connects with GND. CPU mode setup E F CDJ-800 5 6 7 67 8 1 2 3 4 • Pin Function A No. B C Pin Name I/O Description 81 AN3 I 82 AN4 I 83 AN5 I 84 DA0 O 85 DA1 O 86 AVss - The grand terminal of A/D conversion machine, and D/A conversion machine 87 JOG0A I JOG pulse input 0A 88 JOG1A I JOG pulse input 1A It connects with GND. 89 SBLKCK I Motorola DSP (preceding paragraph) Interface 90 DQCK I Motorola DSP (preceding paragraph) Interface 91 MUTE12 I Driver IC mute control 92 Vss - GND 93 JOG0A I JOG pulse input 0A 94 JOG1A I JOG pulse input 1A 95 XDMUTE O Data OUT output MUTE 96 LDIN O Slider data value 97 TZC O TC9495F zero detecting flag 98 IN SW I Slider lnside detection switch 99 FLWR O FL Wright O Reset output for Topcpu 100 TOP-RST D E F CDJ-800 68 1 2 3 4 5 6 7 8 7 PD101A (MAIN ASSY : IC102) A • ASIC Microcomputer ÷ Pin Function(1/4) No. Pin Name I/O - Description 1 VDD(I/O) Power supply (3.3V) for I/O 2 NC - NC 3 RAS X O SDRAM row address strobe 4 CS_X O Chip select (for SDRAM) 5 BA0 O SDRAM bank address 6 BA1 O SDRAM bank address 7 A10 O SDRAM address bus 8 GND - GND for core B 9 VDD(core) - Power supply (3.3V) for core 10 A0 O SDRAM address bus 11 A1 O SDRAM address bus 12 A2 O SDRAM address bus 13 A3 O SDRAM address bus 14 VDD(core) - Power supply (3.3V) for core 15 GND I GND D 16 VDD (I/O) - Power supply (3.3V) for I/O 17 GND - GND for I/O 18 COUNT_TEST I Count test pin 19 HD15 I/O DSP Data bus 20 HD14 I/O DSP Data bus 21 HD13 I/O DSP Data bus 22 S1 IN I 23 HD12 I/O C PLL TEST terminal DSP Data bus 24 VDD (core) - Power supply (3.3V) for core 25 GND - GND for core 26 HD11 I/O DSP Data bus 27 HD10 I/O D 28 HD9 I/O 29 HD8 I/O 30 HD7 I/O 31 HD6 I/O 32 TEST1 I 33 GND - GND for I/O 34 TEST2 I PLL TEST terminal 35 VDD (I/O) - Power supply (3.3V) for I/O 36 AVDD (AVss) - Power supply for PLL 37 VCNT - PLL terminal 38 AVSS (AVSS) - GND for PLL 39 NC - 40 HD5 I/O DSP Data bus PLL TEST terminal E NC DSP Data bus F CDJ-800 5 6 7 69 8 1 2 3 4 • Pin Function(2/4) A No. 41 B C D E Pin Name HD4 I/O I/O Description DSP Data bus 42 HD3 I/O DSP Data bus 43 HD2 I/O DSP Data bus 44 HD1 I/O DSP Data bus 45 GND - GND for CORE 46 HD0 I/O 47 HA5 I DSP Data bus DSP Address bus 48 HA4 I DSP Address bus 49 HA3 I DSP Address bus 50 HA2 I DSP Address bus 51 HA1 I DSP Address bus 52 GND - GND for I/O 53 VDD (I/O) - Power supply (3.3V) for I/O 54 HCS_X I DSP chip selection 55 VDD (core) - Power supply (3.3V) for CORE 56 HA0 I DSP Address bus 57 RD_X I DSP read strobe signal 58 WR_X I DSP write strobe signal 59 GND - GND for CORE 60 0_25M O Clock output (25MHz) 61 GND - GND for I/O 62 GND I GND D 63 O_DGP O 5-3v converte output 64 O_SIPF O 5-3v converte output 65 O_SBCK O 5-3v converte output 66 O_SLRCK O 5-3v converte output O 5-3v converte output 67 O_SDATA 68 NC 69 PLLRESET-X NC I PLL Reset input 70 VDD (I/O) - Power supply (3.3V) for I/O 71 VDD (I/O) - Power supply (3.3V) for I/O 72 NC 73 GND NC - GND for I/O 74 O_SBLKCK O 5-3v converte output 75 O_XSS O 5-3v converte output 76 I_SIDI I 5-3v converte input 77 O_SIDI O 5-3v converte output 78 O_SICK O 5-3v converte output 79 I_SBLKCK I 5-3v converte input 80 I_SIPF I 5-3v converte input F CDJ-800 70 1 2 3 4 5 6 7 8 • Pin Function(3/4) No. 81 Pin Name A I/O Description GND - GND for CORE 82 VDD (core) - Power supply (3.3V) for CORE 83 I_SDATA I 5-3v Switching input 84 I_SBCK I 5-3v Switching input 85 I_SLRCK I 5-3v Switching input 86 S21N I PLL TEST terminal 87 S31N I PLL TEST terminal 88 SCLK I System clock B 89 GND - GND for I/O 90 VDD (I/O) - Power supply (3.3V) for I/O 91 RESET_X I System reset 92 VDD (core) - Power supply (3.3V) for CORE 93 I_DGP I 5-3v Switching input 94 I_XSS I 5-3v Switching input 95 I_SIDO I 5-3v Switching input 96 I_SICK I 5-3v Switching input 97 VDD (core) - Power supply (3.3V) for CORE 98 GND - GND for CORE 99 O_SIDI 100 DQ0 I/O SDRAM Data bus I/O SDRAM Data bus 101 DQ1 I/O SDRAM Data bus 102 DQ2 I/O SDRAM Data bus 103 DQ3 I/O SDRAM Data bus 104 NC - NC 105 SCANTEST I Test terminal 106 SCANEN I Test terminal 107 VDD (I/O) - Power supply (3.3V) for I/O D 108 VDD (I/O) - Power supply (3.3V) for I/O 109 GND - GND for CORE 110 GND - GND for I/O 111 GND - GND for I/O 112 DQ4 I/O SDRAM Data bus 113 DQ5 I/O SDRAM Data bus 114 DQ6 I/O SDRAM Data bus 115 DQ7 I/O SDRAM Data bus 116 DQ15 I/O SDRAM Data bus 117 DQ14 I/O SDRAM Data bus 118 DQ13 I/O SDRAM Data bus 119 GND - 120 DQ12 I/O C E GND for I/O SDRAM Data bus F CDJ-800 5 6 7 71 8 1 A 2 3 4 • Pin Function (4/4) No. Pin Name 121 DQ11 C I/O Description SDRAM interface Data bus 122 DQ10 I/O SDRAM interface Data bus 123 DQ9 I/O SDRAM interface Data bus 124 DQ8 I/O 125 VDD (core) B I/O - SDRAM interface Data bus Power supply (3.3V) for CORE 126 GND - GND for CORE 127 VDD (I/O) - Power supply (3.3V) for I/O 128 GND - GND for I/O 129 NC - NC 130 SDRAMCLK O SDRAM Clock 131 A11 O SDRAM interface Address bus 132 A9 O SDRAM interface Address bus 133 A8 O SDRAM interface Address bus 134 A7 O SDRAM interface Address bus 135 GND - GND for I/O 136 A6 O SDRAM interface Address bus 137 A5 O SDRAM interface Address bus 138 A4 O SDRAM interface Address bus 139 DQML O SDRAM Data mask 140 WE_X O SDRAM Write enable 141 CAS_X O SDRAM columu address strobe 142 NC - NC 143 GND - GND for I/O 144 VDD (I/O) - Power supply (3.3V) for I/O D E F CDJ-800 72 1 2 3 4 5 6 7 8 A 7 NJM2374AM (MAIN ASSY : IC107) ÷ DC-DC CONVERTER ÷ Block Diagram 1. 2. 3. 4. 5. 6. 7. 8. Cs Es Cr GND IN+ V+ Sl Cp B C ÷ Pin Arrangement 5 6 8 7 D 4 3 1 2 E F CDJ-800 5 6 7 73 8 1 2 3 4 7 NJM2870F05 (MAIN ASSY : IC123) ÷ 5V Regulator A ÷ Pin Configuration PIN FUNCTION 1 . CONTROL 2 . GND 3 . NOISE BYPASS 4 . Vout 5 . Vin 5 1 2 B 6 3 ÷ Block Diagram C D E F CDJ-800 74 1 2 3 4 5 6 7 8 7.2.2 DISPLAY DEL1048 (MFLB ASSY : V501) A • FL Indicator Tube Grid Assignment B Pin Connection C Anode Connection D E F CDJ-800 5 6 7 75 8 1 2 3 4 8. PANEL FACILITIES 8.1 PANEL FACILITES A 7 Front Panel 1 2 3 4 5 6 7 8 9 10 28 B 11 12 13 27 C 14 15 26 25 16 24 23 D 22 21 20 19 TIME MODE: Each time this button is pressed, the time display changes between elapsed playback time and remaining playback time (REMAIN)of each track. ÷ The TIME MODE is stored in memory and persists even when the power is turned off. This switch is located on the unit's rear panel. When set to DJ, the DIGITAL OUT connector outputs audi odata alone. When set to NORMAL, digital data (including sub-codes) is output, but the unit's DJ functions are not supported (operation buttons marked with the asterisk (*) are disabled). No sound will be produced in the Pause mode. 3 LOOP IN/REALTIME CUE button / indicator (*) AUTO CUE: Hold down this key for 1 second or longer to toggle between AUTO CUE on and off. ÷ AUTO CUE on/off status is stored in memory and persists even when the power is turned off. F 17 2 DIGITAL OUT MODE switch (DJ/NORMAL) 1. TIME MODE/AUTO CUE button (*) E 18 Real-time cue Enter loop in point 4 LOOP OUT (OUT ADJUST) button / indicator (*) Enter loop out point Loop out point adjust CDJ-800 76 1 2 3 4 5 6 7 5 RELOOP/EXIT button (*) 6 Display 7 POWER switch (OFF—/ON _) 8 16 TEMPO control slider (*) A Slide the knob towards you (+) to increase the tempo and slide it away from you (-) to decrease it. This switch is located on the rear panel of the unit. 17 Jog Dial Display 8 CUE/LOOP MEMORY button (*) 18 Jog dial (+FWD/-REV) (*) Stores Cue points and Loop points in internal memory. 19 Disc loading slot 9 CUE/LOOP CALL button (*) 20 Force ejection hole Calls Cue points and Loop points stored in internal memory. 10 EJECT button (0) 21 PLAY/PAUSE indicator (6) Lights during play and flashes during pause. When this button is pressed the disc is ejected through the disc loading slot when it stops rotating. B 22 PLAY/PAUSE button (6) 11 QUICK RETURN button / Indicator (*) If this switch is set to ON when the JOG MODE is set to VINYL, pressing the surface of the Jog dial will cause play to return quickly to the cue point . 12 VINYL SPEED ADJUST TOUCH/RELEASE dial (*) This dial control is used to adjust the deceleration speed from play to full stop when the JOG MODE is set to VINYL and the Jog dial surface is pressed, and also the acceleration speed from full stop to play when the user's finger is removed from the surface of the Jog dial . 23 CUE indicator (*) Lights when a Cue point is set. Flashes in pause mode. 24 CUE button (*) Cue point settings Cue point sampler Back cue 25 SEARCH buttons (1, ¡) 26 TRACK SEARCH buttons (4, ¢) 13 JOG MODE VINYL button / indicator (*) VINYL mode: when the surface of the Jog dial is pressed during playback, playback stops and if the dial is rotated, music is output according to the speed the dial is turned. ÷ The JOG MODE is stored in memory and remains in memory even if the power is turned off. CDJ mode: above operation is not performed even when the Jog dial surface is pressed. C 27 Reverse button / indicator (REV) (*) When this button is pressed, its indicator lights and the unit is set to reverse play. 28 AUTO BEAT LOOP buttons / indicators (1, 2, 4, 8) (*) (MANUAL 1/8, 1/4, 1/2, 1/1) 14 TEMPO control range button / indicator ( ±10/±100 WIDE) (*) Each time this button is pressed, the variable range of the TEMPO control slider changes between ± 10% and ±100%; when set to ±100 WIDE, the button indicator lights. When this button is pressed, auto loop play is performed based on the track's BPM (1 beat, 2 beats, 4 beats or 8 beats). When a loop has been set manually, the button operates as a loop shortening button (1=1/8, 2=1/4, 4=1/2, 8=1/1). D 15 MASTER TEMPO button / indicator (*) Each press of the button turns the master tempo function on or off. E F CDJ-800 5 6 7 77 8 1 2 3 4 7 DisPlay 51 A 52 53 54 55 56 57 58 59 B 60 51 TRACK number display Displays TRACK numbers. 62 60 Playback address display 52 Auto cue indicator (A. CUE) Lights when auto cue is on. 53 QUICK RETURN indicator Lights when QUICK RETURN function is ON. 54 REMAIN indicator Indicates that track remaining time is being displayed. Indicates elapsed playback time and remaining playback time in an easy to grasp 1-track full scale bar graph. ÷ The 1-track full scale mode shows elapsed time by lit seg ments from the left. ÷ The 1-track full scale mode shows remaining time by unlit segments from the left . ÷ When the remaining time is 30 seconds or less, the display flashes gently and the flashing becomes faster when there is 15 seconds or less left. 55 Time display (min) (M) 56 Time display (sec) (S) 57 Frame display (F) C 61 61 BPM counter One second is 75 frames. Indicates BPM for the current track. The BPM counter may sometimes not be able to measure the BPM of a track. 58 TEMPO display Displays how much change is being applied to playback speed by the TEMPO control slider. 62 Master tempo indicator (MT) 59 Tempo control range indicator (WIDE) Lights when the master tempo function is on. Lights when TEMPO ±10/±100 WIDE button is set to "±100 WIDE". 7 Jog Dial Display D 82 83 81 Operation display 81 Indicates play position in frames 135 frames for one full rotation. Turns during playback and stops during pause. 84 82 Cue point position indicator Indicates the current cue point position. 85 83 Display the condition of the audio memory When set in the audio memory display mode the light will flash when recording. E 84 Jog touch detection indicator In the VINYL mode, this indicator lights when the surface of the Jog dial is pressed. 85 VINYL mode display. Lights up in the VINYL mode. F CDJ-800 78 1 2 3 4 ORDER NO. RRV3479 COMPACT DISC PLAYER CDJ-800MK2 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). Model Type Power Requirement CDJ-800MK2 NKXJ AC 220 V Remarks ¶ This service manual should be used together with the following manual(s): Model No. Order No. CDJ-800MK2/KUCXJ RRV3364 Remarks ¶ For SPECIFICATIONS and PANEL FACILITIES, refer to the operating instructions. PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2006 T – ZZS AUG. 2006 Printed in Japan 1 2 3 4 SAFETY INFORMATION A This service manual is intended for qualified service technicians ; it is not meant for the casual doit-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. IMPORTANT THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS S H O U L D B E D O N E B Y A S P E C I A L LY INSTRUCTED PERSON. B LABEL CHECK LASER DIODE CHARACTERISTICS MAXIMUM OUTPUT POWER: 5 mW WAVELENGTH: 780 – 785 nm WARNING ! The AEL(accessible emission level) of the laser power output is less then CLASS 1 but the laser component is capable of emitting radiation exceeding the limit for CLASS 1. A specially instructed person should servicing operation of the apparatus. C (DRW2321) D Additional Laser Caution E Bottom Plate 1. Laser Interlock Mechanism The position of the switch (S1901) for detecting loading completion is detected by the system microprocessor, and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side (when the mechanism is not clamped and LPS1 signal is high level.) Thus, the interlock will no longer function if the switch is deliberately set to LPS1 terminal side. ( if LPS1 signal is low level ). In the test mode∗ the interlock mechanism will not function. Laser diode oscillation will continue, if pin 41 of TC94A15FG (IC101) on the MAIN Assy is connected to GND, or else the terminals of Q101 are shorted to each other (fault condition). 2. When the cover is opened, close viewing of the objective lens with the naked eye will cause exposure to a Class 1 laser beam. Printed on the Bottom Plate F 2 ∗ : Refer to page 86 on the service manual RRV3364. CDJ-800MK2 1 2 3 4 5 6 7 8 1. CONTRAST OF MISCELLANEOUS PARTS NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. p and Nos. in thef service manual y for the base model. Reference jNos. indicate the pages For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) • When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 561 ........................................................ RD1/4PU 5 6 1 J 560 Ω → 56 × 101 → 473 ........................................................ RD1/4PU 4 7 3 J 47k Ω → 47 × 103 → 0.5 Ω → R50 ..................................................................................... RN2H R 5 0 K 1Ω → 1R0 ..................................................................................... RS1P 1 R 0 K Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5621 ...................................................... RN1/4PC 5 6 2 1 F 5.62k Ω → 562 × 101 → A B CONTRAST TABLE CDJ-800MK2/NKXJ and CDJ-800MK2/KUCXJ are constructed the same except for the following : Ref. No. Part No. Mark CDJ-800MK2 /KUCXJ CDJ-800MK2 /NKXJ P11-2 P13-1 PCB ASSEMBLIES Mother Assy MAIN Assy DISP Assy AC IN Assy DFLB Assy DWM2232 DWG1622 DWM2234 DWR1430 DWG1623 DWM2276 DWG1645 DWM2289 DWR1429 DWG1646 P9-1 P9-4 P9-4 P9-12 P9-13 NSP PACKING SECTION AC Power Cord Operating Instructions (English) Operating Instructions (Korean) Packing Case Warranty Card ADG7021 DRB1401 Not used DHG2595 ARY7043 XDG3036 Not used DRB1419 DHG2662 Not used P9-14 NSP Label Recycle Label DRW2311 Not used VRW1629 DRW2307 AEK7075 Not used DTT1204 DNH2689 DNK4518 Not used REK1021 DTT1203 DNH2770 DNK4754 DRW2308 DRW2311 DRW2321 VRW1629 NSP P11-1 NSP Symbol and Description P11-10 P11-10 P11-17 P11-26 P11-29 NSP EXTERIOR SECTION Fuse(T1.6 A) Fuse(T0.8 A) Power Transfomer Bottom Plate Chassis P11-38 P11-39 NSP Laser Caution Serial Label Remarks C No.1 D Notes : ÷The numbers in the remarks column correspond to the numbers on the “ PACKING ”. ÷ For PCB ASSEMBLIES, Refer to “CONTRAST OF PCB ASSEMBLIES”. EXPLODED VIEWS E No.1 PACKING Sheet F 3 CDJ-800MK2 5 6 7 8 1 2 3 4 CONTRAST OF PCB ASSEMBLIES A A F MAIN ASSY DWG1645 and DWG1622 are constructed the same except for the following : Mark Symbol and Description C313, C317, C321 Part No. DWG1622 DWG1645 CCSRCH470J50 CCSRCH151J50 Remarks E F AC IN ASSY B DWR1429 and DWR1430 are constructed the same except for the following : Mark Symbol and Description Part No. DWR1430 DWR1429 XKP3042 XKP3041 AC Inlet 1P Remarks C G F DFLB ASSY DWG1646 and DWG1623 are constructed the same except for the following : Mark Symbol and Description R573, R574, R575 Part No. DWG1623 DWG1646 RS1/16S561J RS1/16S271J Remarks D E F 4 CDJ-800MK2 1 2 3 4