Download 2001-2010 Monarch II Installation Instructions
Transcript
FINAL ASSEMBLY Fig. 1 Final Assembly 1. Set tour box in place on frame. Make sure all wiring is routed in the proper location before attaching tour box to frame. 2. Attach tour box to frame with original hardware. NOTE: Leave mounting hardware loose until lower trim panels are installed. 3. Attach trunk release cable to tour box latch assembly on RH side. 4. See Fig. 1. Cut 1-1/2” x 1/4” slot into lower cover as shown for cable clearance. 5. Reinstall all tour box trim and lights into OEM locations using original hardware. 6. Reconnect tour box connectors to motorcycle harness. 7. Plug in all electrical connectors from trike harness to motorcycle harness. 8. Connect battery and check lights for proper operation. 9. Tighten all tour box mounting hardware. 10. See Fig. 2. Route safety cable to front of tour box. Install cable clamp and make small loop. Crimp cable clamp and secure to front of tour box • Fig. 2 Fig. 3 (1) Cable Clamp- CC1900 11. Install seat and grab handles using original hardware. 12. Install passenger footboards using original hardware. 13. Verify all side covers are reinstalled. 14. Install wheels and torque lug nuts to 85 ft-lbs. Install center caps (if applicable). 15. See Fig. 3. Install badges on trunk door. Place Lehman badge on LH side and Monarch II badge on RH side. • (1) Lehman Badge– GB1320 • (1) Monarch II Badge– GB1321 16. Remove motorcycle center stand. NOTE: RH center stand bolt has LH threads. 44