Download GM-8506ZT/E
Transcript
Service Manual ORDER NO. CRT2497 GS300,430 AUDIO SYSTEM POWER AMPLIFIER VEHICLE LEXUS GS300,430 DESTINATION USA,EUROPE PRODUCED AFTER August 2000 TOYOTA PART No. 86280-30372 86280-30362 Manufactured for TOYOTA by PIONEER CORPORATION ID No. PIONEER MODEL No. GM-8506ZT/E GM-8506ZT-91/E GM-8606ZT/E GM-8606ZT-91/E PUB. NO. CRT2497 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 GM-8606ZT/E GM-8506ZT/E NOTE: - The GM-8506ZT-91/E and GM-8606ZT-91/E are supplementally genuine part for a TOYOTA vehicle, and a Pioneer product for recycling stock. - As for the structure and electrical system, there is no difference between the GM-8506ZT-91/E, GM-8606ZT-91/E and GM-8506ZT/E, GM-8606ZT/E. - Supplementally model is identical to the original except for the addition of following items. Description Cover Air cushioned bag Carton Contain Box Part No. GM-8506ZT-91/E GM-8606ZT-91/E CEG1045 CEG1045 CEG1081 CEG1081 CHG3331 CHG3331 CHL4148 CHL4149 CONTENTS 1. 2. 3. 4. 5. 6. SAFETY INFORMATION............................................2 EXPLODED VIEWS AND PARTS LIST ......................3 BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ....5 PCB CONNECTION DIAGRAM................................12 ELECTRICAL PARTS LIST........................................20 ADJUSTMENT .........................................................25 7. GENERAL INFORMATION.......................................29 7.1 DIAGNOSIS .......................................................29 7.1.1 DISASSEMBLY.........................................29 7.1.2 CONNECTOR FUNCTION DESCRIPTION ......30 7.2 IC ........................................................................31 7.3 EXPLANATION...................................................33 7.3.1 OPERATIONAL FLOW CHART .................33 7.3.2 SYSTEM BLOCK DIAGRAM.....................35 7.3.3 SERVICE MODE FOR DSP AMPLIFIER ....36 8. SPECIFICATIONS .....................................................39 1. SAFETY INFORMATION This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician. 2 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 2. EXPLODED VIEWS AND PARTS LIST 2.1 EXTERIOR (GM-8506ZT/E) 1 5 7 1 29 13 28 30 2 8 14 1 1 10 6 21 20 19 11 22 27 26 17 16 18 23 25 15 24 1 12 3 4 1 2 9 NOTE: - Parts marked by “*”are generally unavailable because they are not in our Master Spare Parts List. - Screws adjacent to ∇ mark on the product are used for disassembly. - EXTERIOR SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Screw Screw Screw(M3x5) Chassis Case BMZ30P060FMC BMZ50P060FMC CBA1327 CNA1852 CNB2102 16 17 18 19 20 Screw(M3x6) Bracket Holder Connector(CN901) Connector(CN902) CBA1393 CNC6807 CNC6808 CKM1222 CKM1244 6 7 8 9 10 Shield Shield Bracket Bracket Insulator CNC6809 CNC6810 CNC6813 CNC6811 CNM5537 21 22 23 24 25 Connector(CN903) Plug(CN905) Plug(CN906) IC(IC901) IC(IC801) CKM1245 CKS3631 CKS3631 NJM7805FA TA8221AH1 11 12 13 14 15 Heat Sink Amp Unit DSP Unit Screw Screw CNR1432 CWM6207 CWM7243 IMS30P060FMC BMZ30P060FMC 26 27 28 29 30 IC(IC821) IC(IC851) Socket(CN51) Socket(CN52) Seal PAL001A TA8225H-LF1 CKS3632 CKS3632 CNM5381 1 2 3 4 5 * 3 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 2.2 EXTERIOR (GM-8606ZT/E) 1 5 7 1 29 13 28 30 14 1 1 2 10 6 21 8 20 19 11 22 27 26 17 16 18 23 25 15 24 12 3 1 2 9 4 1 - EXTERIOR SECTION PARTS LIST Mark No. Description Mark No. Description Part No. Screw Screw Screw(M3x5) Chassis Case BMZ30P060FMC BMZ50P060FMC CBA1327 CNA1852 CNB2102 16 17 18 19 20 Screw(M3x6) Bracket Holder Connector(CN901) Connector(CN902) CBA1393 CNC6807 CNC6808 CKM1222 CKM1244 6 7 8 9 10 Shield Shield Bracket Bracket Insulator CNC6809 CNC6810 CNC6813 CNC6812 CNM5537 21 22 23 24 25 Connector(CN903) Plug(CN905) Plug(CN906) IC(IC901) IC(IC801) CKM1245 CKS3631 CKS3631 NJM7805FA TA8221AH1 11 12 13 14 15 Heat Sink Amp Unit DSP Unit Screw Screw CNR1432 CWM6208 CWM7245 IMS30P060FMC BMZ30P060FMC 26 27 28 29 30 IC(IC821) IC(IC851) Socket(CN51) Socket(CN52) Seal PAL001A TA8225H-LF1 CKS3632 CKS3632 CNM5381 1 2 3 4 5 4 Part No. * 1 2 4 3 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM A A DSP UNIT B AMP UNIT B C D 5 1 2 3 4 1 2 3 4 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 3.2 SCHEMATIC DIAGRAM Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS LIST”. A-a A 4.9V 4.9V A-a A-b A-a A-b Large size SCH diagram Guide page 5.0V A-a A-b Detailed page B 2.3V 4.9V 4.9V 3.4V 4.9V 3.5V 7.9V 3.5V 3.0V 3.0V 3.0V 3.0V 7.5V 4.1V 3.0V 3.4V 1.0V 0.4V 7.8V 3.5V 7.9V 3.5V 3.5V 7.9V 3.5V 7.9V 3.8V C 5.0V TAPE: -1.05dBs CD: +6.95dBs TUNER(EW): -9.05dBs TUNER(UC):-14.05dBs TAPE: -6.85dBs 3.8V 2.5V 5.0V 3.8V D 6 A B 1 2 3 4 6 5 8 7 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 A-b A A 4.9V 4.3V DSP UNIT 7.9V 7.9V 4.3V 4.3V 4.9V 2.5V 4.3V TAPE: -10.05dBs CD: -3.55dBs 2.5V 4.3V 5.0V 4.9V 4.9V 4.3V 4.3V TAPE: -12.35dBs CD: -5.85dBs 4.9V 4.3V B 4.9V 2.5V 4.3V 4.3V 4.3V 3.8V 7.9V 3.8V 3.8V 3.8V 3.8V 2.5V 2.5V 2.5V 3.0V 2.5V 2.5V 7.9V 4.9V 2.5V 2.5V 4.9V 4.9V TAPE: +0.2dBs CD: +8.2dBs TUNER(EW): -7.8dBs TUNER(UC):-12.8dBs 13.2V 12.7V C 13.2V 0.3mH 13.1V 3.8V 13.2V 5.0V 4.1V 3.8V 7.9V TAPE: +25.15dBs 1.8V 7.6V 13.2V 1.2V NOTE : Symbol indicates a resistor. No differentiation is made between chip resistors and discrete resistors. Symbol indicates a capacitor. No differentiation is made between chip capacitors and discrete capacitors. B 5 6 D Decimal points for resistor and capacitor fixed values are expressed as : 2.2 ← 2R2 0.022 ← R022 AMP UNIT 7 A B 8 7 8 A-a 1 2 3 D 4 3.5V 7.9V 7.8V 3.4V 3.0V 3.0V 3.5V 3.5V 3.5V 0.4V 4.1V 1.0V 7.5V 4.9V 3 2 3 3.0V 4.9V B 2.3V 5.0V 1 2 3.0V 3.0V 7.9V 4.9V 4.9V 1 3.5V 3.5V 3.4V 4.9V A A-a A-b GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 4 C 7.9V TAPE: -1.05dBs CD: +6.95dBs TUNER(EW): -9.05dBs TUNER(UC):-14.05dBs 3.5V 7.9V 3.5V 3.5V 3.5V 2.5V 5 5.0V 5.0V 6 3.8V 3.8V 3.8V TAPE: -6.85dBs A-a A-b 6 7 7 6 5 4 5 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 7 8 A-a B 8 9 A 7.9V B C D 4.9V 2 3 4.9V 4.9V 4.3V 4.3V 4.3V 4.3V 7.9V 4.3V 4.3V 4.3V 4.3V 4.3V 7.9V 4.9V 4.9V TAPE: -10.05dBs CD: -3.55dBs 5.0V 3 2.5V 2.5V 2.5V 2.5V 4.9V 4.3V 4.3V 4.9V DSP UNIT 2 3 2 1 A 1 2.5V 4.9V 3.8V 3.8V A-b 3.8V 1 3.8V 10 3.8V C 7.9V B 2.5V 2.5V A A-a A-b GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 4 D 4 2.5V 2.5V 3.0V 2.5V 7.9V 4.9V TAPE: -12.35dBs CD: -5.85dBs 5 6 7 7 3.8V 3.8V 5.0V 7.6V 7.9V 1.2V 1.8V 13.2V 7.9V 13.1V 13.2V 2.5 2.5 3.8 13.2V 3.8 3.8 3.8 3 13.2V TAPE: +25.15dBs B AMP UNIT NOTE : Symbol indicates a resistor. No differentiation is made between chip resistors and discrete resistors. Symbol indicates a capacitor. No differentiation is made between chip capacitors and discrete capacitors. 4.1V 0.3mH 7.9 12.7V A-a A-b Decimal points for resistor and capacitor fixed values are expressed as : 2.2 ← 2R2 0.022 ← R022 TAPE: +0.2dBs CD: +8.2dBs TUNER(EW): -7.8dBs TUNER(UC):-12.8dBs 6 6 5 4 5 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 7 8 A-b B 8 11 A B C D 3.0 4.9 1 2 3 4 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 4. PCB CONNECTION DIAGRAM A 4.1 DSP UNIT NOTE FOR PCB DIAGRAMS 1. The parts mounted on this PCB include all necessary parts for several destination. For further information for respective destinations, be sure to check with the schematic diagram. 2. Viewpoint of PCB diagrams Connector SIDE A P.C.Board A Capacitor Chip Part SIDE B DSP UNIT B CN906 B C D 12 A 1 2 3 4 5 6 7 8 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 A SIDE A B CN905 B C D 5 6 7 A 8 13 1 2 3 4 3 4 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 A A DSP UNIT B C D 14 A 1 2 5 6 8 7 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 A SIDE B B 1 2 3 C D 5 6 7 A 8 15 1 2 3 4 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 4.2 AMP UNIT A B AMP UNIT A CN51 B C D 16 B 1 2 3 4 5 6 7 8 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 A SIDE A A CN52 B C D 5 6 7 B 8 17 1 2 3 4 3 4 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 A B AMP UNIT B C D 18 B 1 2 5 6 7 8 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 A SIDE B B C D 5 6 7 B 8 19 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 5. ELECTRICAL PARTS LIST NOTE: - Parts whose parts numbers are omitted are subject to being not supplied. - The part numbers shown below indicate chip components. Chip Resistor RS1/_S___J,RS1/__S___J Chip Capacitor (except for CQS.....) CKS....., CCS....., CSZS..... =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- A Part No. ------------------------- Unit Number : CWM7243(GM-8506ZT/E) Unit Number : CWM7245(GM-8606ZT/E) Unit Name : DSP Unit MISCELLANEOUS IC IC IC IC IC 101 121 131 141 151 IC IC IC IC IC AK5350-VF TC74HCU04AF PD2055A PD2055A TC74HC74AF IC IC IC IC IC 301 331 341 351 361 IC IC IC IC IC PD5584B S-80740AND4I CA0008AM SM5875AMP SM5875AMP IC IC IC IC IC 371 401 421 451 461 IC IC IC IC IC SM5875AMP PMJ003A SN761027DL NJM2068MD NJM2068MD IC IC Q Q D 471 601 601 602 481 IC IC Transistor Chip Transistor Diode NJM2068MD PM2002 2SK209 2SC2712 HZU4R3(B3) D D D L L 601 602 603 51 52 Chip Diode Chip Diode Chip Diode Chip-Inductor Inductor MA151K MA151K MA151K LCTA2R2J3225 LCTB1R0K3216 L L L L L 53 101 102 103 104 Chip-Inductor Inductor Inductor Inductor Inductor LCTA2R2J3225 LCTB1R0K2125 LCTB1R0K2125 LCTB1R0K2125 LCTB1R0K2125 L L L L L 105 106 107 121 122 Inductor Inductor Inductor Inductor Inductor LCTB4R7K2125 LCTB120K2125 LCTB1R0K2125 LCTBR82K2125 CTF1305 L L L L L 131 141 151 301 302 Inductor Inductor Inductor Inductor Inductor LCTBR82K2125 LCTBR82K2125 LCTB1R0K2125 LCTB1R0K2125 LCTB1R0K2125 L L L L L 341 342 351 352 353 Inductor Inductor Inductor Inductor Inductor CTF1305 CTF1305 LCTB1R0K2125 LCTB1R0K2125 LCTB120K2125 20 =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- Part No. ------------------------- L L L L L 361 362 363 371 372 Inductor Inductor Inductor Inductor Inductor LCTB1R0K2125 LCTB1R0K2125 LCTB120K2125 LCTB1R0K2125 LCTB1R0K2125 L L L L L 373 381 401 402 403 Inductor Inductor Inductor Inductor Inductor LCTB120K2125 LCTB1R0K2125 LCTB1R0K2125 LCTB1R0K2125 LCTB1R0K2125 L L L L X 404 421 422 424 121 Inductor Inductor Inductor Inductor Radiator 22.5792MHz LCTB1R0K2125 LCTB1R0K2125 LCTB1R0K2125 LCTB1R0K2125 CSS1406 X X VR VR MIK 301 351 601 602 601 Ceramic Resonator 6.290MHz Crystal Resonator 16.9344MHz Semi-fixed 10kΩ(B) Semi-fixed 10kΩ(B) Microphone CSS1305 CSS1052 CCP1019 CCP1206 CPM1011 RESISTORS R R R R R 52 101 102 103 104 RS1/10S2R2J RS1/10S331J RS1/10S331J RS1/10S331J RS1/10S331J R R R R R 105 106 107 108 121 RS1/10S221J RS1/10S221J RS1/10S221J RS1/10S221J RS1/10S105J R R R R R 123 131 132 133 141 RS1/10S102J RS1/10S221J RS1/10S221J RS1/10S102J RS1/10S221J R R R R R 142 143 151 152 301 RS1/10S221J RS1/10S102J RS1/10S102J RS1/10S102J RS1/10S473J R R R R R 302 303 304 305 306 R R R R R 307 308 309 310 312 1kΩ (GM-8506ZT/E) CCN1120 RA3C102J RS1/10S102J RS1/10S102J RS1/10S102J RS1/10S102J RA3C473J RS1/10S102J RS1/10S102J RS1/10S473J GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- Part No. ------------------------- =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- Part No. ------------------------- R R R R R 313 314 315 316 317 RS1/10S473J RS1/10S102J RS1/10S102J RS1/10S102J RS1/10S473J R R R R R R 608 609 610 611 612 613 RS1/10S472J RS1/10S682J RS1/10S103J RS1/10S154J RS1/10S472J RS1/10S104J R R R R R 318 319 320 321 322 RS1/10S473J RS1/10S473J RS1/10S102J RS1/10S473J RS1/10S473J R R R R R 614 615 616 617 618 RS1/10S392J RS1/10S103J RS1/10S102J RS1/10S473J RS1/10S393J R R R R R 323 324 325 326 327 RS1/10S473J RS1/10S473J RS1/10S473J RS1/10S102J RS1/10S102J R R R R R 619 620 621 622 623 RS1/10S472J RS1/10S471J RS1/10S683J RS1/10S103J RS1/10S222J R R R R R 330 331 341 342 343 RS1/10S473J RS1/10S104J RS1/10S102J RS1/10S102J RS1/10S473J R R 624 625 RS1/10S0R0J RS1/10S0R0J R R R R R 344 351 352 353 361 RS1/10S473J RS1/10S152J RS1/10S152J RS1/10S221J RS1/10S152J C C C C C 101 102 103 104 105 CKSQYB152K50 CKSQYB152K50 CEAL101M10 CKSQYB104K50 CEAL100M16 R R R R R 362 363 371 373 401 RS1/10S152J RS1/10S221J RS1/10S152J RS1/10S221J RS1/10S302J C C C C C 106 107 108 109 110 CKSQYB104K50 CEAL101M10 CKSQYB104K50 CKSQYB104K50 CKSQYB104K50 R R R R R 402 403 404 421 422 RS1/10S302J RS1/10S302J RS1/10S103J RS1/10S0R0J RS1/10S0R0J C C C C C 111 112 113 114 121 CCSQCH101J50 CCSQCH101J50 CCSQCH101J50 CCSQCH101J50 CEAL100M16 R R R R R 423 424 425 451 452 RS1/10S0R0J RS1/10S0R0J RS1/10S0R0J RS1/10S103J RS1/10S103J C C C C C 122 123 124 125 131 CEAL100M16 CKSQYB103K50 CCSQCH100J50 CCSQCH100J50 CEAL100M16 R R R R R 453 454 455 456 457 RS1/10S153J RS1/10S153J RS1/10S682J RS1/10S682J RS1/10S101J C C C C C 132 133 134 141 142 CEAL100M16 CKSQYB103K50 CKSQYB102K50 CEAL100M16 CEAL100M16 R R R R R 458 461 462 463 464 RS1/10S101J RS1/10S103J RS1/10S103J RS1/10S153J RS1/10S153J C C C C C 143 144 151 152 301 CKSQYB103K50 CKSQYB102K50 CKSQYB103K50 CKSQYB103K50 CEAL100M16 R R R R R 465 466 467 468 471 RS1/10S682J RS1/10S682J RS1/10S101J RS1/10S101J RS1/10S103J C C C C C 302 303 304 331 341 CEAL100M16 CKSQYB103K50 CKSQYB102K50 CKSQYB103K50 CKSQYB103K50 R R R R R 473 475 477 481 491 RS1/10S153J RS1/10S682J RS1/10S101J RS1/10S102J RS1/10S104J C C C C C 351 352 353 354 355 CKSQYB272K50 CKSQYB272K50 CEAL100M16 CKSQYB103K50 CKSQYB103K50 R R R R R 492 493 494 601 602 RS1/10S104J RS1/10S104J RS1/10S101J RS1/10S474J RS1/10S472J C C C C C 356 357 358 359 361 CEAL101M10 CKSQYB104K50 CCSQCH8R0D50 CCSQCH8R0D50 CKSQYB272K50 R R R R R 603 604 605 606 607 RS1/10S153J RS1/10S153J RS1/10S472J RS1/10S472J RS1/10S684J C C C C C 362 363 364 365 366 CKSQYB272K50 CEAL100M16 CKSQYB103K50 CKSQYB103K50 CEAL101M10 (GM-8606ZT/E) CAPACITORS 21 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- Part No. ------------------------- =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- Part No. ------------------------- C C C C C 367 371 373 374 375 CKSQYB104K50 CKSQYB224K16 CEAL100M16 CKSQYB103K50 CKSQYB103K50 C C C C C 603 604 605 606 607 CEJA330M10 CEAL220M10 CEALNP100M10 CEALNP100M10 CKSQYB823K25 C C C C C 376 377 401 402 403 CEAL101M10 CKSQYB104K50 CEALNP1R0M50 CEALNP1R0M50 CEALNP1R0M50 C C C C C 608 609 610 611 612 CEALNP220M16 CEALR68M50 CEAL100M16 CEJA470M10 CEAL100M16 C C C C C 404 405 406 407 408 CEALNP1R0M50 CEALNP1R0M50 CEALNP1R0M50 CEALNP1R0M50 CEALNP1R0M50 C C C C C 613 614 615 616 617 CEALNP100M10 CEAL220M10 CEJA101M10 CEJA470M10 CEJA470M10 C C C C C 409 410 411 412 413 CEAL100M16 CKSQYB104K50 CEAL2R2M50 CEAL100M16 CEALNP4R7M16 C C C C 618 619 620 621 CEAL6R8M35 CEALR68M50 CEJA470M10 CKSQYB103K50 C C C C C 414 415 416 417 418 CEALNP4R7M16 CEALNP4R7M16 CEALNP4R7M16 CKSQYB104K50 CKSQYB104K50 MISCELLANEOUS C C C C C 419 420 421 422 429 CKSQYB152K50 CKSQYB103K50 CKSQYB102K50 CKSQYB104K50 CEALNP100M10 IC IC IC IC IC 501 502 701 721 751 IC IC IC IC IC NJM2100M NJM2100M NJM2068MD NJM2068MD NJM2068MD C C C C C 430 431 432 435 436 CEALNP100M10 CEALNP100M10 CEALNP100M10 CEALNP100M10 CEALNP100M10 IC IC IC IC IC 801 821 851 901 902 IC IC IC IC IC TA8221AH1 PAL001A TA8225H-LF1 NJM7805FA NJM78M08FA C C C C C 437 438 439 441 442 CEAL100M16 CEAL2R2M50 CEALNP1R0M50 CEAL100M16 CKSQYB103K50 IC Q Q Q Q 903 761 771 772 773 IC Transistor Transistor Transistor Transistor M51957BFP DTC323TK DTC323TK DTC323TK DTC323TK C C C C C 443 445 446 450 451 CKSQYB223K50 CEALNP100M10 CKSQYB103K50 CKSQYB103K50 CEALNP100M10 Q Q Q Q Q 775 776 901 902 903 Transistor Transistor Transistor Transistor Transistor DTC323TK DTC323TK 2SC2712 2SC2712 2SC3651 C C C C C 452 453 454 455 456 CEALNP100M10 CKSQYB102K50 CKSQYB102K50 CCSQCH151J50 CCSQCH151J50 Q Q Q Q Q 904 905 906 907 908 Transistor Transistor Transistor Transistor Transistor 2SC2712 2SC2712 2SB1260 DTA144EK DTC144EK C C C C C 457 461 462 463 464 CKSQYB103K50 CEALNP100M10 CEALNP100M10 CKSQYB102K50 CKSQYB102K50 Q Q Q Q D 909 910 911 912 501 Transistor Transistor Transistor Transistor Diode 2SA1162 2SA1162 2SA1162 DTC144EK RB421D C C C C C 465 466 467 471 473 CCSQCH151J50 CCSQCH151J50 CKSQYB103K50 CEALNP100M10 CKSQYB823K25 D D D D D 821 901 902 903 904 Chip Diode Diode Diode Diode Chip Diode MA151K 5KP24A RD7R5M(B3) RD7R5M(B3) MA151K C C C C C 475 477 481 482 491 CKSQYB123K25 CKSQYB103K50 CEAL101M10 CKSQYB102K50 CEALNP1R0M50 D D D D D 905 906 907 908 909 Diode Diode Diode Diode Chip Diode ERA15-02VH UDZ5R6(B) RD2R7M(B2) UDZ3R9(B) MA151WK C C C C C 492 493 494 601 602 CEALNP1R0M50 CCSQCH100J50 CEALNP100M10 CEJA470M10 CKSQYB103K50 D D D D D 910 911 912 913 914 Chip Diode Chip Diode Chip Diode Chip Diode Chip Diode MA151WK MA151WK MA151WK MA151WK MA151K 22 Unit Number : CWM6207(GM-8506ZT/E) : CWM6208(GM-8606ZT/E) : Amp Unit Number B Unit Unit Name GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- Part No. ------------------------- =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- Part No. ------------------------- D D D L UDZ20(B) UDZ20(B) UDZ20(B) CTH1079 R R R R R 854 855 856 857 858 RS1/10S620J RS1/10S302J RS1/10S302J RS1/10S1R0J RS1/10S1R0J R R R R R 901 902 903 904 905 RS1/10S473J RS1/10S104J RS1/8S222J RS1/10S473J RS1/10S104J R R R R R 906 907 908 909 910 RS1/10S153J RS1/10S6R8J RS1/10S102J RS1/10S102J RS1/10S472J R R R R R 911 912 913 914 915 RS1/10S473J RS1/10S103J RS1/4S331J RS1/10S113J RS1/10S182J R R R R R 916 917 918 919 920 RS1/10S332J RS1/10S683J RS1/10S472J RS1/10S103J RS1/8S102J R R R R R 921 922 924 926 927 RS1/10S103J RS1/10S472J RS1/8S222J RS1/10S103J RS1/10S472J R R R R R 929 930 931 951 952 RS1/4S331J RS1/8S102J RS1/10S472J RS1/10S101J RS1/10S101J R R R R R 953 954 955 956 957 RS1/10S2R2J RS1/10S2R2J RS1/10S2R2J RS1/10S2R2J RS1/10S101J R R R R R 958 961 962 963 964 RS1/10S0R0J RS1/10S102J RS1/10S102J RS1/10S103J RS1/10S103J 951 952 953 901 Diode Diode Diode Choke Coil 0.3mA RESISTORS R R R R R 501 502 503 504 505 RS1/10S153J RS1/10S153J RS1/10S333J RS1/10S333J RS1/10S0R0J R R R R R 506 509 510 511 512 RS1/10S0R0J RS1/10S153J RS1/10S153J RS1/10S333J RS1/10S333J R R R R R 513 514 517 518 519 RS1/10S0R0J RS1/10S0R0J RS1/10S162J RS1/10S162J RS1/10S162J R R R R R 520 701 702 703 704 RS1/10S162J RS1/10S473J RS1/10S473J RS1/10S104J RS1/10S104J R R R R R 705 706 707 708 721 RS1/10S202J RS1/10S202J RS1/10S152J RS1/10S152J RS1/10S0R0J R R R R R 722 723 724 725 726 RS1/10S0R0J RS1/10S182J RS1/10S182J RS1/10S123J RS1/10S123J R R R R R 727 728 751 752 761 RS1/10S103J RS1/10S103J RS1/10S432J RS1/10S162J RS1/10S102J R R R R R 762 763 764 771 772 RS1/10S103J RS1/10S103J RS1/10S472J RS1/10S102J RS1/10S102J R R R R R 773 774 775 776 777 RS1/10S223J RS1/10S223J RS1/10S103J RS1/10S472J RS1/10S0R0J R R R R R 778 779 780 801 802 R R R R R 803 804 805 806 807 RS1/10S2R2J RS1/10S2R2J RS1/10S272J RS1/10S272J RS1/10S221J R R R R R 821 822 851 852 853 RS1/10S243J RS1/10S224J RS1/10S303J RS1/10S102J RS1/10S620J CAPACITORS (GM-8606ZT/E) (GM-8506ZT/E) RS1/10S0R0J RS1/10S472J RS1/10S472J RS1/10S2R2J RS1/10S2R2J C C C C C 501 502 505 506 507 CEJANP1R0M50 CEJANP1R0M50 CKSQYB473K50 CEJANP1R0M50 CEJANP1R0M50 C C C C C 510 701 702 703 704 CKSQYB473K50 CEANL2R2M50 CEANL2R2M50 CCSQCH561J50 CCSQCH561J50 C C C C C 705 706 707 723 724 CKSQYB473K50 CKSQYB473K50 CKSQYB224K16 CCSQCH471J50 CCSQCH471J50 C C C C C 725 752 753 761 762 CKSQYB473K50 CKSQYB224K16 CKSQYB473K50 CEANL4R7M50 CEJA100M16 23 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- Part No. ------------------------- =====Circuit Symbol and No.===Part Name --- ----------------------------------------------- Part No. ------------------------- C C C C C 773 774 801 802 803 CEJA100M16 CEJA2R2M50 CEANLR47M50 CEANLR47M50 CEANL4R7M50 C C C C C 976 981 982 983 984 CKSQYB102K50 CKSQYB102K50 CKSQYB102K50 CKSQYB102K50 CKSQYB102K50 C C C C C 804 805 806 807 808 CEANL4R7M50 CKSQYB102K50 CKSQYB102K50 CFTNA154J50 CFTNA154J50 C 989 CKSQYB102K50 C C C C C 809 810 811 821 822 CFTNA154J50 CFTNA154J50 CEAS221M16 CCH1296 CCH1296 C C C C C 823 824 825 826 827 CEJAR47M50 CEJAR22M50 CEJA1R0M50 CEJA2R2M50 CEJA470M16 C C C C C 851 852 853 854 855 CEANL1R0M50 CEANL101M16 CEANL101M16 CEJA470M16 CEAS221M16 C C C C C 856 857 858 859 860 CEAS221M16 CFTNA473J50 CFTNA473J50 CEAS471M16 CQMA102J50 C C C C C 901 902 903 904 906 C C C C C 907 908 909 910 911 CEHAR100M16 CKSQYB473K50 CEAS101M16 CKSQYB473K50 CEJA1R0M50 C C C C C 912 913 914 915 916 CEJA100M16 CKSQYB473K50 CEAS221M16 CKSQYB473K50 CEJA1R0M50 C C C C C 917 918 919 920 951 CKSQYB473K50 CKSQYB473K50 CKSQYB473K50 CEAS471M16 CKSQYB221K50 C C C C C 952 953 954 955 956 CKSQYB221K50 CKSQYB224K16 CKSQYB224K16 CKSQYB224K16 CKSQYB224K16 C C C C C 957 958 963 964 965 CKSQYB102K50 CKSQYB102K50 CKSQYB102K50 CKSQYB102K50 CKSQYB102K50 C C C C C 966 967 968 969 970 CKSQYB102K50 CKSQYB102K50 CKSQYB102K50 CKSQYB102K50 CKSQYB102K50 C C C C C 971 972 973 974 975 CKSYB102K50 CKSYB102K50 CKSYB102K50 CKSYB102K50 CKSQYB221K50 24 1µF/50V 1µF/50V 3300µF/16V CCH1163 CEJA1R0M50 CKSQYB473K50 CEAS221M16 CEHAR010M50 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 6. ADJUSTMENT - Connection Diagram H/U KEX-M8506ZT/UC KEX-M9506ZT/UC KEX-M8606ZT/EW KEX-M8706ZT/EW Display 20P 12P 14P 8P 20P 12P 14P 8P 10P GGD1236 DSP AMP GM-8506ZT/E GM-8606ZT/E 10P 10P 6P 6P 12P 8P 12P 8P GGD1167 GGD1144 10P 12P CD Changer CDX-M8076ZT/E GGD1148 10P 10P 25 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 H/U KEX-M8406ZT/UC KEX-M9406ZT/UC KEX-M9006ZT/EW KEX-M9106ZT/EW 20P 12P 14P 20P 12P 20P 12P GGD1236 DSP AMP GM-8506ZT/E GM-8606ZT/E 10P 10P 12P 6P 6P 8P 12P 8P GGD1167 GGD1144 12P 12P CD Changer CDX-M8076ZT/E CDX-M8106ZT/E GGD1148 10P 10P 26 8P GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 - Jig GGD1153 27 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 ASL SECTION Preset conditions 1. Set VR601 and VR602 around the center of the adjustable range. 2. Ground pins 3 and 16 of IC601. Step Input Output No. (MIC) (Pin 22) Adj.point 1 By using an oscillator, apply a sine Observe the output at VR602 wave of 7Hz/2.5mV to the MIC Pin 22 on a DC voltmeter terminal (+) via a 600-ohm resistor. (pointer-type). 2 By using an oscillator, apply a sine Observe the output at VR601 wave of 7Hz/79mV to the MIC Pin 22 on a digital terminal (+) via a 600-ohm resistor. multimeter. 3 Repeat Steps 1 and 2 until doth adjustments satisfy the specifications. 4 By using the jig(CAN-906,CAN-912), Observe the output at VR602 apply a sine wave of 100dB-SPL Pin 22 on a digital voltage directly to the MIC terminal. multimeter. 5 End To connect the Amp unit and the DSP unit, use Jig GGD1153. TOP VIEW BOTTOM VIEW DSP UNIT Adjustment Spec. Conditions 1.2±0.3V Pin 16:Ground Pin 3:Open Wait for 20 seconds. 4.6±0.1V Pin 16:Ground Pin 3:Ground 3.3±0.1V Oscillator 600Ω DSP UNIT MIC VR602 IC601 DC meter 22pin Digital multi meter VR601 DC Regulated Power Supply 13.2V 13.2V ACC BUS+ BUS- MUTE SGND L- R- L+ R+ 0V 0V GND TMUT BU CN903 28 GND SFL- SFR- SRL- SFL+ SFR+ SRL+ CN901 CN903 AMP UNIT Pin 16:Ground Pin 3:Open CN902 CN901 WF- WF+ SRR- SRR+ GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 DISASSEMBLY Case B - Removing the Case(Fig.1) B Heat Sink 1. Remove the Seal marked with arrows. 2. Remove the seven screws A, seven screws B, and then remove the Case and Heat Sink. B A Fig. 1 C Shield C - Removing the DSP Unit(Fig.2) 1. Remove the three screws C, and remove the upper Shield. 2. Remove the screw D. 3. Disconnect connectors CN51 and CN52 from CN905 and CN906 respectively by pulling them upwards. 4. Release the DSP Unit from four stoppers marked with arrows and remove the DSP Unit. C CN52 CN51 DSP Unit Shield D CN905 CN906 Fig.2 29 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 7.1.2 CONNECTOR FUNCTION DESCRIPTION A C B BU SFL+ SFR+ SRL+ N-MU GND TLMT GND SFL- SFR- SRL- SRR+ A B CDR+ TXM+ CDL+ CDL- SGND CDMT CDR- TXM- MUTE SGND L+ R+ L- R- C ACC 30 BUS+ BUS- WF- WF+ SRR- GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 7.2 IC PD2055A 31 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 - Pin Functions (PD5584B) Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26,27 28 29 30 31 32–61 62 63 64–68 69 70 71 72 73 74 75 76 77 78 79 80 Pin Name ASLIN TLMT AVCIN AVCOUT AVCPW DSPACK DSPCK DSPDT DSPIN DSPCD DSPCS1 DSPCS2 PEE ASENS BSEN SYSPW TESTIN TSEN TSCK TSO TSIN NC MUTE SMUTEIN RESET NC XIN XOUT VSS NAVMUT NC MODEL0 DSPMUTE NC DSPERR2 DSPERR1 VCC VREF AVSS VCK1 VCK2 VDT VST NC DPD2 DSPRST I/O I I I O O I O O I O O O O I I O I I O O I Format O I I C C C C C C C C C C C I O O C I O C I I I I O O O O C C C C O O C C Function and Operation Difference of noise and signal input TEL mute input AVC-LAN data input AVC-LAN data output AVC-LAN driver power supply output DSP-IC ACK input DSP serial clock output DSP data output DSP serial data input DSP command/data output TC9332F chip select 1 TC9332F chip select 2 Beep tone output ACC power sense input Back up power sense input System power supply control output Test program start input Test enable input Test program clock output Test program serial output Test data input Not used Mute output System mute input Reset input Not used Crystal oscillating element connection pin Crystal oscillating element connection pin GND Navigation mute output Not used Model select input DSP mute output Not used DSP error detect input 2 DSP error detect input 1 5V A/D converter reference voltage input A/D GND Clock output for electronic volume Clock output electronic volume 2 Data output for electronic volume Strobe pulse output for electronic volume Not used A/D converter offset calibration output DSP reset control 1 20 *PD5584B 21 80 Format C 40 32 60 41 61 Meaning C MOS IC's marked by* are MOS type. Be careful in handling them because they are very liable to be damaged by electrostatic induction. GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 7.3 EXPLANATION 7.3.1 OPERATIONAL FLOW CHART Reset Start---OFF ---Power ON START | Hard ware reset cancel <<JUDGMENT>> Test program check(Unit checker) - TESTIN HI/LOW input TESTIN LOW input TESTIN HI input ASENS HI input or BSENS HI input Unit checker program <<JUDGMENT>> Back up, ACC confirmation - ASENS/BSENS ASENS LOW input and BSENS LOW input Micon oscillation stop (Electronic power save) ASENS LOW input and BSENS LOW input • ACC/Back up ON ASENS HI input or BSENS HI input Main loop Error(Communication error) | Forcibly OFF <<JUDGMENT>> Bus communication Normal/Error Normal(Main unit communication normal) <<JUDGMENT>> System ON/OFF ON OFF - OFF status =System ON waiting • Power OFF(SYSPW) • Mute ON(MUTE) - ON status =System OFF waiting • Power ON(SYSPW) • Mute ON(MUTE) • BEEP output available <<JUDGMENT>> DSP error confirmation • communication error,Serial IF • processing error (DSPERR1/2) • Volume refresh DSP error Error return • DSP reset(DSPRST) | About 1 second Normal operation <<JUDGMENT>> ACC/Back up ON/OFF ACC ON/Back up ON Main loop 33 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 - DSP error check (Normal) DSPERR1 DSPERR2 Both terminals confirmation every 4mS DSPCS1 DSPCS2 DSPCK 4mS interval (Periodical communication) DSPCS1 DSPCS2 DSPCK - Electronic volume refresh (Normal) Electronic VR IF About 500mS interval VDT VCK1 VCK2 VST - DSP error check ---Error continuation DSPRST About 1S interval 34 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 7.3.2 SYSTEM BLOCK DIAGRAM POWER SUPPLY(+B, ACC) BUS SIGNAL(SOUND, VISION) - NAVIGATION SYSTEM(7SP) +B, ACC GM-8506ZT/E GM-8606ZT/E +B, ACC PWR AMP H/U KEX-M8506ZT/UC KEX-M8606ZT/EW KEX-M8706ZT/EW VISION EMV NAVIGATION ECU CD (OTHER MAKERS) CDX-M8076ZT/E CDX-M8176ZT/E (OTHER MAKERS) +B, ACC - (7SP) +B, ACC GM-8506ZT/E GM-8606ZT/E +B, ACC KEX-M8406ZT/UC KEX-M9006ZT/EW KEX-M9106ZT/EW VEHICLE +B, ACC H/U PWR AMP CD CDX-M8076ZT/E CDX-M8176ZT/E 35 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 7.3.3 Service Mode For DSP Amplifier 1. Outline This specifications details operation according to our suggestion for answering complaint about sound quality in audio systems. It is based on an assumption that a dealer or service person operate the product to solve the problem. 2. Sound Quality Service Mode Function Sound Quality Service mode has the following functions: 1 Frequency characteristics adjustment : Specifies two points (frequency/dB value) of equalizer (EQ) to adjust frequency characteristics. Also adjusts attenuation. 2 Level adjustment : Adjusts sound levels of the front and rear speakers and woofer. 3. Activating Sound Quality Service Mode Use the following steps to activate Sound Quality Service mode. 1 Confirm that ACC is ON, then activate Dialogue mode. (Operate according to the method of activation of diagnosis mode specified for the system.) 2 Press the [AM] button of H/U in the MENU screen in Diagnosis mode . The system enters Sound Quality mode. Then, the system beeps one time and displays “AUDIO.” You cannot return to Dialogue mode by pressing a button from Sound Quality Service mode. 4. Canceling Sound Quality Service mode Setting ACC to OFF cancels Sound Quality Service mode. After that, the system will maintain sound quality set in Sound Quality Service mode. Entering Dialogue mode Normal Diagnosis mode (Menu Screen) Canceling Dialogue mode Acc off Sound Quality Service mode Press [AM] for five seconds. Additional processing Flowchart of activation/cancellation of Sound Quality Service mode 36 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 Sound Quality Service mode Displaying "AUDIO" FM1/2 Displaying "P1 XXX" FM1/2 Displaying "P2 XXX" FM1/2 Displaying "L XX" FM1/2 Frequency characteristics adjustment function TAPE Displaying "F XX" TAPE Displaying "R XX" TAPE Displaying "W XX" TAPE Level adjustment function Flowchart of displays in Sound Quality Adjustment mode 37 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 5. Details 1 Frequency characteristics adjustment function • The system changes submodes cyclically every time the [FM1/2] button is pressed when "AUDIO" is displayed. Set EQ Point 1 t Set EQ Point 2 t Set attenuation t "AUDIO" • Set EQ Point 1 The system displays “P1” and EQ management number. The EQ management number ascends/descends every time the UP/DOWN button is pressed.The EQ management number consists of three digits (000 to 286). Initial value is 000 (no setting). • Set EQ Point 2 The system displays “P2” and EQ management number. The EQ management number ascends/descends every time the UP/DOWN button is pressed. The EQ management number consists of three digits (000 to 176). Initial value is 000 (no setting). • Set attenuation The system displays “L” and attenuation value. Use the UP/DOWN button to change attenuation within a range from 0 to -20 dB at increments of 1 dB. Attenuation value is shown in two digits from 00 to 20 (20 = -20 dB). Initial value is 00 (no setting). 38 2 level adjustment function • The system changes submodes cyclically every time the [TAPE] button is pressed when "AUDIO" is displayed. Set front t Set rear t Set woofer t “AUDIO” • Set front The system displays "F" and level value.Use the UP/DOWN button to change level value within a range from 0 to -80 dB at increments of 1 dB. Level value is shown in two digits from 00 to 80 (80 = -80 dB). Initial value is 00 (no setting). • Set rear The system displays "R" and level value. Use the UP/DOWN button to change level value within a range from 0 to -80 dB at increments of 1 dB. Level value is shown in two digits from 00 to 80 (80 = -80 dB). Initial value is 00 (no setting). • Set woofer The system displays "W" and level value. Use the UP/DOWN button to change level value within a range from 0 to -80 dB at increments of 1 dB. Level value is shown in two digits from 00 to 80 (80 = -80 dB). Initial value is 00 (no setting). Notes: 1) Pressing the TAPE button during adjustment of frequency characteristics is invalid. Pressing the [FM1/2] button during level adjustment is invalid. 2) The UP/DOWN button mentioned above means the [SEEK] key. GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 8. SPECIFICATIONS Power source . . . . . . . . . . . . .13.2±0.1V(10.5-16.0V) Grounding . . . . . . . . . . . . . . . .NEGATIVE TYPE Electrode dark current . . . . . .1mA or less(13.2V) Dimensions (No bracket) . . . .215mm(W)x50mm(H)x130mm(D) Weight . . . . . . . . . . . . . . . . . . .1.325kg Maximum output power . . . .50W or more(Front) 36W or more(Rear) 55W or more(Woofer) 39 GM-8506ZT,8506ZT-91,8606ZT,8606ZT-91 PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936 C PIONEER CORPORATION 2000 K-ZZB. JULY 2000 Printed in Japan