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ELECTRONIC CASH REGISTER
ER-180T SERIES
SERVICE Manual
ELECTRONIC CASH REGISTER
CONTENTS
1.
Precaution Statements
2.
Product Specifications
3.
Installation and Operation
4.
Assembly and Disassembly
5.
Exploded View and Parts List
6.
PCB Layout and Parts List
7.
Block Diagram
8.
Wiring Diagram
9.
Schematic Diagrams
About this Manual
This service manual describes how to perform
hardware service maintenance for the SAM4S
ER-180T Series Electronic Cash Register.
Notes
Notes may appear anywhere in the manual.
They describe additional information about the
item.
Precaution symbols
. Indicates a Safety Precaution that applies to
this part component.
. Indicates the part or component is an
electro-statically sensitive device. Use caution
when handling these parts.
Copyright
ⓒ 2010 by Shin Heung Precision.
All right reserved.
This manual may not, in whole or in part, be
copied, photocopied, reproduced, translated
or converted to any electronic or machine
readable from without prior written
permission of Shin Heung Precision .
SAM4S ER-180T SERIES
Service Manual First edition.
March 2010.
V1.0
Printed in KOREA
Overview of this ECR
This ECR is a microprocessor-based system, using an 8 bits microprocessor.
This service manual provides the technical information for many individual component systems, circuits and gives
an analysis of the operations performed by the circuits. If you need more technical information, please contact
our service branch or R&D center. Schematics and specifications provide the needed information for the
accurate troubleshooting.
All information in this manual is subject to change without prior notice. Therefore, you must check the
correspondence of your manual with your machine. No part of this manual may be copied or reproduced in any
form or by any means, without the prior written consent of Shin Heung Precision.
Note: Before using this Electronic Cash Register (ECR) for the first time, leave it powered on in the REG
mode for at least 24 hours. This allows the MS Lithium battery, which maintains the memory of the
ECR while the power is off, to charge completely.
“Proper disposal of batteries is required. Refer to your local codes for disposal requirements.”
1 Precaution Statements
Follow these safety, servicing and ESD precautions to prevent damage and to protect against potential hazards
such as electrical shock.
1-1 Safety Precautions
1. Be sure that all built-in protective devices are
replaced. Restore any missing protective
shields.
2. When reinstalling the chassis and its
assemblies, be sure to restore all protective
devices, including nonmetallic control knobs and
compartment covers.
3. Make sure there are no cabinet openings
through which people - particularly children might insert fingers and contact dangerous
voltages.
Such openings include excessively wide cabinet
ventilation slots and improperly fitted covers and
drawers.
4. Design Alteration Warning:
Never alter or add to the mechanical or
electrical design of the ECR. Unauthorized
alterations might create a safety hazard. Also,
any design changes or additions will void the
manufacturer’s warranty.
5. Components, parts and wiring that appear to
have overheated or that are otherwise damaged
should be replaced with parts that meet the
original specifications. Always determine the
cause of damage or over- heating, and correct
any potential hazards.
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type
recommended by the manufacturer.
Dispose used batteries according to the
manufacturer’s instructions.
SAM4S ER-180T SERIES
6.
Observe the original lead dress, especially near
the following areas: sharp edges, and especially
the AC and high voltage supplies.
Always inspect for pinched, out-of-place, or
frayed wiring. Do not change the spacing
between components and the printed circuit
board. Check the AC/DC adaptor for damage.
Make sure that leads and components do not
touch thermally hot parts.
7. Product Safety Notice:
Some electrical and mechanical parts have
special safety-related characteristics which
might not be obvious from visual inspection.
These safety features and the protection they
give might be lost if the replacement component
differs from the original - even if the
replacement is rated for higher voltage, wattage,
etc.
Components that are critical for safety are
indicated in the circuit diagram by shading, ( )
or ( ). Use replacement components that have
the same ratings, especially for flame
resistance and dielectric strength specifications.
A replacement part that does not have the
same safety characteristics as the original might
create shock, fire or other hazards.
ATTENTION
ll y a danger d’explosion s’il y a remplacement
incorrect de la batterie.
Remplacer uniquement avec une batterie du même
type ou d’un type équivalent recommandé par le
constructeur.
Mettre au rebut les batteries usagées conformément
aux instructions du fabricant.
1-1
1 Precaution Statements
1-2 Servicing Precautions
WARNING: First read the-Safety Precautions-section of this manual. If some unforeseen circumstance creates
a conflict between the servicing and safety precautions, always follow the safety precautions.
WARNING: An electrolytic capacitor installed with the wrong polarity might explode.
1. Servicing precautions are printed on the cabinet.
Follow them.
2. Always unplug the units AC/DC adaptor from
the AC power source before attempting to:
(a) Remove or reinstall any component or
assembly
(b) Disconnect an electrical plug or connector
(c) Connect a test component in parallel with an
electrolytic capacitor
3. Some components are raised above the printed
circuit board for safety. An insulation tube or tape
is sometimes used. The internal wiring is
sometimes clamped to prevent contact with
thermally hot components. Reinstall all such
elements to their original position.
4. After servicing, always check that the screws,
components and wiring have been correctly
reinstalled. Make sure that the portion around the
serviced part has not been damaged.
5. Always connect an instrument’s ground lead to
the instrument chassis ground before connecting
the positive lead ;
Always remove the instrument’s ground lead last.
1-3 Precautions for Electrostatic Sensitive Devices (ESDs)
1. Some semiconductor (solid state) devices are
easily damaged by static electricity. Such
components are called Electrostatic Sensitive
Devices (ESDs); examples include integrated
circuits and some field-effect transistors. The
following techniques will reduce the occurrence of
component damage caused by static electricity.
2. Immediately before handling any semiconductor
components or assemblies, drain the
electrostatic charge from your body by touching
a known earth ground. Alternatively, wear a
discharging wrist-strap device. (Be sure to
remove it prior to applying power - this is an
electric shock precaution.)
3. After removing an ESD-equipped assembly,
place it on a conductive surface such as
aluminum foil to prevent accumulation of
electrostatic charge.
4. Do not use freon-propelled chemicals. These can
generate electrical charges that damage ESDs.
5. Use only a grounded-tip soldering iron when
soldering or unsoldering ESDs.
6. Use only an anti-static solder removal device.
Many solder removal devices are not rated as
anti-static; these can accumulate sufficient
electrical charge to damage ESDs.
1-2
7. Do not remove a replacement ESD from its
protective package until you are ready to install
it. Most replacement ESDs are packaged with
leads that are electrically shorted together by
conductive foam, aluminum foil or other
conductive materials.
8. Immediately before removing the protective
material from the leads of a replacement ESD,
touch the protective material to the chassis or
circuit assembly into which the device will be
installed.
9. Minimize body motions when handling
unpackaged replacement ESDs. Motions such as
brushing clothes together or lifting a foot from a
carpeted floor can generate enough static
electricity to damage an ESD.
SAM4S ER-180T SERIES
2 Product Specifications
Specifications are correct at the time of printing. Product specifications are subject to change without notice.
See below for product specifications.
2-1 General Specification
A. System Specifications
Item
Processor
Description
Remark
• RENESAS CPU M3030RF (16-Bit)
• DATA
Memory
SRAM
FLASH
Battery
Data Storage
Printer
Display
Keyboard
: 128KBytes (External)
• PGM
: 128KBytes (CPU internal)
• Type
: MS Lithium, 3.0V 11mAh
• Part Name
: MS920S
• Charging Time
: 24 Hours
• Life
: 3 Years
Rechargeable
• 90 Days
When battery is fully charged
• Model
: LTPZ225 (SII)
• Print Speed
: 30 mm/sec (7.7 Line/sec)
• Type
: Thermal dot line printing type
• Operator Display
: 8 Digits LED
• Customer Display
: 8 Digits LED
Detail Spec refers to next page
#Option
• Max. 48 Keys Raised-I (w/o cap)
• Max. 48 Keys Raised-II (with cap)
#Option
• B-type (3B4C, 4B4C)
Drawer
• Bplus-type (3B4C, 4B4C)
#Option
• G-type (5B5C, 4B8C, 5B8C)
#Option
• Compulsory s/w #Option
Consumption
• Max. : 11W
Power Requirement
• Adaptor DC7V/2A (Input : AC 90~260V / 50~60Hz)
Environment
Condition
Dimensions(mm)
Weight
Reg. : 7W
• Temperature
: 0℃ ~ 45℃
• humidity
: 30% ~ 80% RH
• 420(L) X 325(W) X 202(H)
With B-Drawer & Bplus Drawer
• 450(L) X 400(W) X 218(H)
With G-Drawer (Option)
• 3.8Kg (SET only)
With B-Drawer & Bplus Drawer
• 8.1Kg (SET only)
With G-Drawer (Option)
Table2-1 General Specifications
SAM4S ER-180T SERIES
2-1
2. Product Specifications
2-1 General Specification
B. Printer Specification
Item
Description
Remark
• LTPZ225 (SII)
Model
• Thermal Direct Line Printing
Print Method
Printing Format
Total Number of Dots
• 192 Dots
Dot Pitch
• Vertical
• Horizontal
• 30mm/Sec (7.7Line/Sec)
Printing Speed
• Unidirectional friction feed
Printing Direction
• Friction Feed
Feeding Method
Paper Feeding
Power Supply Volt
Printer Head
Minimum Feed Pitch
• 0.125 mm
Feeding Speed
• 30 mm/Sec
Power Voltage
• 6.5V
Head/Motor
Circuit Input Voltage
• 5V
Head Control/Sensor
Heat Element Density
• 4 Dots/mm (100 dpi)
Total Head Elements
• 192 Dots/Dot Line
Available Printing Width
• 48 mm
• 4-Phase Bi-Polar Stepping Motor
Line Feed Motor
Sensor
Reliability
: 0.25 mm
: 0.25 mm
Head Temperature
• Thermistor
Paper-End Sensor
• Mechanical Switch Sensor
Life
• 10km / 5×10 pulse
7
Dimension (mm)
• 69.8 (W) ×33.0 (D) ×16.0 (H)
Weight
• Approx. 45 g
Table2-2 Thermal Printer Specification
C. Paper Specification
Item
Description
Paper Type
• Single-ply Thermal Paper Roll
Paper Size
• 1 station 57.5 ±0.5 mm (Width) × diameter Ø 80 mm or less
Specified Paper
• Original Paper No : HPK-110 (Hansol paper XT)
Remark
Table2-3 Paper Specifications
Note: The following paper can be used instead of the specified paper above.
TF50KS-E: Nippon paper industries Co.,Ltd.
PD 160R : New Oji paper Mfg, Co.,Ltd. ,
F380 : Kansaki specialty papers, Inc. (USA)
D. Character Specification
Item
Description
Character Structure
• 8(W) × 12(H) Font (Including a horizontal)
Character Size
• 1.5 mm(W) ×3.0 mm(H)
Column Pitch
• 2.0 mm
Line Pitch
• 3.875 mm (Including 3.5-dot line spacing)
Number of Column
• 16 (8×12 Dots/Character)
Remark
Table2-4 Character Specification
2-2
SAM4S ER-180T SERIES
2. Product Specifications
2-2 Appearance
A. Appearance Dimensions (mm)
Figure2-1 Dimensions
B. ECR Features
①
②
③
④
⑤
⑥
⑦
⑧
Cover Printer
Key Board
Cash Drawer
Cover Display
Power Jack
Mode Switch
Front Display
Rear Display(Option)
Figure2-2 Location Feature
SAM4S ER-180T SERIES
2-3
2. Product Specifications
Memo
2-4
SAM4S ER-180T SERIES
3 Installation and Operation
WARNING: Before using Electronic Cash Register (ECR) for the first time, leave it powered ON in the
REG mode for
at least 24 hours. This allows the MS-Lithium battery, which maintains
the ECR’s memory while the power is OFF, to charge fully.
3-1 Installation
3-1-1. Paper Roll Installation and Take-Up Spool Installation
1. Remove the printer cover.(Fig 3-1 (A),(B))
2. Open the housing clam cover and Insert the paper roll as shown.(Fig 3-1 (C), (D))
3. Pressing the housing clam cover.(Fig 3-1 (E))
4. Lay a cover on the side and press the FEED button.
5. Feed the leading edge of the paper in about 150mm and fold the tip in 20mm.
Insert the leading edge of the paper into the slot on the Spool Winding. (Fig 3-1 (F),(G))
6. Turn the Spool Winding in 2~3 turns. (Fig 3-1 (H))
7. Place the Spool Winding on the Paper Supply. If it loosen, turn to tighten it. (Fig 3-1 (I))
8. Replace the printer cover.(Fig 3-1 (J))
Figure 3-1. Paper Installation and Take-Up Spool Installation
SAM4S ER-180T SERIES
3-1
3. Installation and Operation
3-1-2. Cigar-Jack Power Installation
Warning: Only use Cigar-Jack Power. Do not connect AC Power Cord.
No
Description
1. Use the Cigar Jack cable.
1
(CIGAR JACK CABLE)
1. Insert the CIGAR JACK CABLE like below figure.
2. Connect the 3 Pin connector of the CIGAR JACK CABLE for a Vehicle Battery.
2
3-2
SAM4S ER-180T SERIES
3. Installation and Operation
3-1-3. Program Download
No
Description
DOWNLOAD CABLE for Program Update. (Special Cable for ER-180/180T)
1
1
5
( DOWNLOAD CABLE )
-
Disassemble the cover printer
-
Disassemble the screw.
2
3
SAM4S ER-180T SERIES
3-3
3. Installation and Operation
3-1-3. Program Download
No
4
3-4
Description
-
Disassemble the drawer.
-
Disconnect the drawer harness and compulsory harness. Disassemble the drawer.
SAM4S ER-180T SERIES
3. Installation and Operation
3-1-3. Program Download
No
5
-
Insert the download cable.
-
Insert the DC power cord.
SAM4S ER-180T SERIES
Description
3-5
3. Installation and Operation
3-1-3. Program Download
No
Description
-
Install and Run the Flash Development Took Kit V4.05 program. During installation,
choose all setting options as default value.
-
Run the Flash Development Tool Kit Basic. ( You should install this program first)
-
Type “M3030RFCP” in the Filter Edit box and select ‘M16C _M3030RFCP’ and press “Next”
button.
-
Select connected port of your PC and press “Next button”.
6
3-6
SAM4S ER-180T SERIES
3. Installation and Operation
3-1-3. Program Download
No
Description
-
select communication speed. Uncheck “Use default” and set “115200” to the “Recommended
speeds” and press “Next button”.
-
Press “Finish”button.
7
SAM4S ER-180T SERIES
3-7
3. Installation and Operation
3-1-3. Program Download
No
Description
-
Click the Options menu and check the “AutoDisconnect”
-
Select the downloaded file. Check the Download File and “User/Data Area”.
Press arrow button and open “180T.mot”file.
8
3-8
SAM4S ER-180T SERIES
3. Installation and Operation
3-1-3. Program Download
No
Description
-
After selecting downloaded file then press “Program Flash”. If you see “ID Check” dialog,
then press OK.
-
See the progress bar is going as below picture.
9
SAM4S ER-180T SERIES
3-9
3. Installation and Operation
3-1-3. Program Download
No
Description
-
If downloading is successful, green color “Image successfully written to device” will displayed as
below.
-
Unplug the DC power cord.
-
Unplug the download cable
-
Reassemble drawer and assemble the screw as original status.
-
Plug the DC power cord.
-
Do the RAM ALL CLEAR and program other settings again (date and time..)
10
3-10
SAM4S ER-180T SERIES
3. Installation and Operation
3-2 Operation
Note: Before using this Electronic Cash Register (ECR) for the first time, leave it powered ON in the REG mode
for a at least 24 hours. This allows the Ms-Lithium battery, which maintains the ECR’s memory while the
power is OFF, to fully charge.
3-2-1 Mode
The position of the Mode determines the action of the ECR. The modes are as shown in Table 3-3
Mode
Key
Function
OFF
-
REG
REG
X
X
Use to read register reports and perform other manager functions.
Z
Z
Use to read register reports and reset totals to zero.
PGM
P
Use to program the register
S
C
Use for H/W tests and special setting.
The Register is inoperable.
Use for normal registrations.
Table3-1 Mode Function
SAM4S ER-180T SERIES
3-11
3. Installation and Operation
3-2 Operation
3-2-2 Key Board Matrix
Figure 3-2. Key Board
3-2-3 Initial Clear
1. Unplug the register.
2. Turn the control lock to the P position.
3. Press and hold the key position where the “SUB TOTAL” key is located on the default keyboard layout.
4. While continuing to hold the “SUB TOTAL” key, plug the register into a power source.
5. The message "****** INITIAL CLEAR ******” prints when the initial clear is complete.
******
INITIAL CLEAR
******
Figure3-3. Initial Clear Key & Print Sheet
3-12
SAM4S ER-180T SERIES
3. Installation and Operation
3-2 Operation
3-2-4 All Clear
This step insures that the cash register is cleared of any totals or programming. After this procedure, the cash
register is ready for programming and operation.
WARNING:This is a one time procedure. Do not repeat this procedure after the cash register is
WARNING: programmed, it causes all programs and totals to be erased and to be default.
1. Unplug the register.
2.
Turn the control lock to the S position.
3.
Press and hold the key position where the “A” key is located on the default keyboard layout.
4.
Continue to hold the “A” key while plugging the register into a power source.
5.
Press the upper left key of the keyboard, then the lower left key, then the upper right key, and finally
press the lower right key.
02/23/2010 TUE
08:47
===================
RAM ALL CLEAR OK !
= = = = = = = = = = = = = = = = = == =
RAM 1Mbits OK
ER-180T EPROM INFO.
VERSION
: STD 01.000
CHECKSUM : 2DEB
FEB
23
2009
CLERK 00
000001 00000
Figure3-4. All Clear Key Sequence & Print Sheet
SAM4S ER-180T SERIES
3-13
3. Installation and Operation
3-2 Operation
3-2-5 Self Test
3-2-5-(a) Test Printer
1. Turn the Mode switch to Service Mode position.
2. Press ‘1’, ‘0’ and ‘SUB TOTAL’ key on key board.
3. Then the printer prints the test pattern.
4. After printing, The drawer is opened. Then the printer test is finished.
3-2-5-(b) Test Display
1. Turn the Mode switch to Service Mode position.
2. Press ‘1’, ‘1’ and ‘SUB TOTAL’ key on key board.
3. Check the Display.
3-2-5-(c) Test Key Board
1. Turn the Mode switch to Service Mode position.
2. Press Press ‘1’, ‘2’ and ‘SUB TOTAL’ key on key board.
3. Press each key on the keyboard one key at the time.
As you press each key. The Display shows the key’s location code.
3-2-5-(d) Test Mode Switch
1. Turn the Mode switch to Service Mode position.
2. Press Press ‘1’, ‘3’ and ‘SUB TOTAL’ key on key board.
3. Turn the Mode key and check the display.
3-14
SAM4S ER-180T SERIES
4 Assembly and Disassembly
This chapter describes the Disassembly and Reassembly procedures.
WARNING: This ECR contains electro-statically sensitive devices.
Use caution when handling any components in this system.
4-1 Disassembly
CAUTION: Disconnect the ECR from the external power source before Disassembly.
A. Disassembly Procedure
1.
Separate the COVER PRINTER ASSEMBLY (①). (Page 5-1)
2.
Remove a screw (⑪) on the CASE UPPER (⑫) and pull it forward and up
and then the CASE UPPER (⑫) will be open. (Page 5-1)
3.
Remove the DRAWER CONNECTOR (ⓖ) on the MAIN BOARD (<). (Page 5-1)
4.
Separate the DRAWER (B) from the CASE UPPER (⑫). (Page 5-1)
5.
Separate the seven harnesses (ⓐ,ⓑ,ⓒ,ⓓ,ⓔ,ⓕ,ⓙ) can be removed from the MAIN BOARD(<).
6.
Separate the HOLDER MOTOR (0) and POWER CONNECTOR (3) from the CASE UPPER (⑫).
(Page 5-1)
7.
Remove four screws (5,6) on the CASE UPPER (⑫) and Separate the PRINTER ASSEMBLY(;)
and MAIN BOARD (<) from the CASE UPPER(⑫). (Page 5-1)
8.
Remove two screws (1) on the COVER DISPLAY (’) and Separate the DISPLAY BOARD(2),
from the CASE UPPER(⑫). (Page 5-1)
9.
Remove three screws (4) on the CASE UPPER (⑫) and Separate the KEYBOARD ASSEMBLY(>),
from the CASE UPPER(⑫). (Page 5-1)
10. Separate the COVER DISPLAY(’)from the CASE UPPER(⑫). (Page 5-1)
11. Remove two screws (⑩) on the CASE UPPER (⑫) and Separate the MODE SWITCH(⑬),
from the CASE UPPER(⑫). (Page 5-1)
B. Reassembly Procedure
- Reassembly procedure is in reverse order.
SAM4S ER-180 SERIES
4-1
4. Assembly and Disassembly
Memo
4-2
SAM4S ER-180 SERIES
5 Exploded View and Parts List
[Exploded View]
A.ASS’Y
MAIN
C. KEYBOARD
B.DRAWER
Figure 5-1. Total Disassembly
SAM4S ER-180T SERIES
5-1
5. Exploded View and Parts List
A. ASS’Y MAIN
No
Parts-No.
1
JK72-20379A
PMO-COVER PRINTER
1
Y
2
JK70-20152A
IPR-CUTTER PAPER
1
Y
3
JK70-50011A
SCREW-TAPPING:PH,M2,L4
2
Y
4
JK72-20385A
PMO-WINDOW REAR
1
Y
5
JK72-20384A
PMO-WINDOW FRONT
1
Y
6
JK72-20378A
PMO-COVER DISPLAY
1
Y
7
JK72-20015A
PMO-SPOOL WINDING
1
Y
8
JK72-20377A
PMO-COVER BATTERY
1
Y
9
JK72-40330A
PMO-ROLLER PAPER/END
2
Y
10
Description/Specification
Q'ty
Design-Location
Serviceable
6002-000174
SCREW-TAPPING:PWH,M3,L10
2
C/UPPER + MODE KEY ASS’Y
Y
JK70-50056A
SCREW-TAPPING:PWH,M4,L10
1
C/UPPER+B DRAWER
Y
C/UPPER+G DRAWER(OPTION)
Y
Remark
OPTION
11
6003-001149
SCREW-TAPTITE:PWH,M4,L10
1
JK72-20376A
PMO-CASE UPPER
1
Y
13
JK96-01001B
ELA UNIT-MODE S/W
1
Y
14
JK96-00937C
ELA-MOTOR
1
Y
OPTION
15
JK72-40932B
PMO-HOLDER MOTOR
1
Y
OPTION
16
JK70-50026A
SCREW-TAPPING;PWH,M2.6,L8
2
JK92-01647A
PBA-DISPLAY:DUAL
1
Y
12
C/DISPLAY + R/DISPLAY PCB
Y
OPTION
17
JK92-01648A
PBA-DISPLAY:FRONT
1
Y
18
JK39-40800A
HARNESS-POWER
1
Y
19
6002-000174
SCREW-TAPPING:PWH,M3,L10
3
C/UPPER + KEYBOARD ASS’Y
Y
20
6002-000174
SCREW-TAPPING:PWH,M3,L10
2
C/UPPER + PRINTER ASS’Y
Y
21
6002-000174
SCREW-TAPPING:PWH,M3,L10
2
C/UPPER + MAIN PCB
Y
22
JK70-30023A
PMO-HOUSING CLAM
1
Y
23
JK81-20094A
AS-PLATEN ROLLER:LTPZ225(4DOT)
1
Y
24
JK70-50012A
SCREW-TAPPING*PH,+,M2.6,L6
2
25
JK39-40803A
HAR-DISPLAY FFC:ER180,16P,130mm
1
Y
26
JK72-20381A
PMO-HOLDER PRINTER(T)
1
Y
27
JK92-01646A
PBA MAIN-BOARD
1
Y
28
6002-000175
SCREW-TAPPING:PWH,M3,L8
7
29
JK72-20389A
PMO-KBD HOUSING
1
Y
30
JK72-20016A
PMO-GUIDE WINDING
1
Y
JK44-30507A
ADAPTOR:EUROPE
1
Y
JK44-30507B
ADAPTOR:USA
1
Y
JK44-30507C
ADAPTOR:AUSTRALIA
1
Y
JK44-30507D
ADAPTOR:UK
1
Y
32
JK59-20016A
UNIT-PRINTER
1
33
6002-000174
SCREW-TAPPING:PWH,M3,L10
2
34
JK39-40805A
HARNESS-CIGAR JACK
35
JK92-01649A
PBA-CICARJACK:ER-180,OPTION
36
JK72-20376D
PMO-CASE UPPER
H/PRINTER + PRINTER
KEYBOARD + KBD HOUSING
Y
Y
OPTION
31
5-2
Y
C/UPPER + CIGAR PCB
Y
OPTION
1
Y
OPTION
1
Y
OPTION
1
Y
OPTION
SAM4S ER-180T SERIES
5. Exploded View and Parts List
B. DRAWER (B-TYPE) – BOTTOM : MOLD LOCK
Figure 5-2. B-TYPE DRAWER (BOTTOM : MOLD LOCK)
SAM4S ER-180T SERIES
5-3
5. Exploded View and Parts List
B. DRAWER (B-TYPE) – BOTTOM : MOLD LOCK
Figure 5-3. Lubrication Points of the B-TYPE Drawer ( BOTTOM : MOLD LOCK )
No.
Code No.
A
0201-002010
5-4
Description / Specification
GREASE-N2
Q`ty
Serviceable
Remark
-
Y
Minimum Serviceable Packing Weight : 40g
SAM4S ER-180T SERIES
5. Exploded View and Parts List
B. DRAWER (B-TYPE) –BOTTOM : MOLD LOCK
DRAWER
No
C
Parts-No.
Description/Specification
Q'ty
Design-Location
Serviceable
Remark
JK75-20104A
MEC-DRAWER B43ND:3B4C,7V,BLK
1
Y
JK75-20105A
MEC-DRAWER B44ND:4B4C,7V,BLK
1
JK75-20097A
MEC-DRAWER B43LD:3B4C,7V,BLK,KEY
1
Y
OPTION
JK75-20099A
MEC-DRAWER B44LD:4B4C,7V,BLK,KEY
1
Y
OPTION
Serviceable
Remark
MOLD LOCK ASS’Y
Y
a. ASS’Y COVER
No
Parts-No.
a
JK72-20386A
Description/Specification
PMO-COVER HOUSING
Q'ty
Design-Location
1
Y
b. ASS’Y BILL-COIN TRAY
No
Parts-No.
b1
JK72-40242C
PMO-BILL_COIN TRAY
b2
JK75-10389A
MEC-LOCK
1
Y
OPTION
b3
JK70-10323A
IPR-PLATE CLIP
1
Y
OPTION
b4
JK72-40241C
PMO-DRAWER BUSHING KEY
1
Y
b5
6021-000225
NUT-HEXAGON
2
Y
b6
6031-000243
WASHER-PLAIN
2
Y
b7
JK75-10386A
MEC-ROLLER(Ø19)
2
Y
b8
JK70-40302A
ICT-SHAFT PIN
1
Y
b9
6044-000124
RING-E
1
Y
b10
JK72-40240C
PMO-BILL PARTITION
3(4)
Y
JK70-20119A
IPR-PLATE HOLDER_B3
1
Y
JK70-20120A
IPR-PLATE HOLDER_B4
1
Y
b12
6002-000193
SCREW-TAPPING :RH,M3,L6
3
Y
b13
JK70-30014B
SPRING-LEVER PRESS(MD)
3(4)
Y
b14
JK72-20259A
PMO-LEVER PRESS
3(4)
Y
b15
JK70-20025B
IPR-KEY DRAWER
1
Y
OPTION
Serviceable
Remark
b11
Description/Specification
Q'ty
Design-Location
Serviceable
Remark
Y
c. ASS’Y BOTTOM
No
Parts-No.
Description/Specification
c1
JK70-50115A
SCREW-TAPPING SPECIAL
2
Y
c2
6107-001041
SPRING-LOCK LEVER
1
Y
c3
JK72-20387A
PMO-LATCH 1
1
Y
c4
JK72-20388A
PMO-LATCH 2
1
Y
c5
JK33-10501A
SOLENOID-DC
1
Y
c6
JK72-40375C
PMO-COVER BOTTOM
1
Y
c7
JK61-40201A
FOOT
2
Y
c8
6002-000175
SCREW-TAPPING
6
Y
c9
6021-000225
NUT-HEXAGON
2
Y
c10
6031-000243
WASHER-PLAIN
2
Y
c11
JK75-10386A
MEC-ROLLER
2
Y
c12
JK70-30024A
SPRING-PUSH
1
Y
SAM4S ER-180T SERIES
Q'ty
Design-Location
5-5
5. Exploded View and Parts List
B. DRAWER (B-TYPE) – BOTTOM : STEEL LOCK
Figure 5-2. B-TYPE DRAWER ( BOTTOM : STEEL LOCK )
5-6
SAM4S ER-180T SERIES
5. Exploded View and Parts List
B. DRAWER (B-TYPE) – BOTTOM : STEEL LOCK
B
Figure 5-3. Lubrication Points of the B-TYPE Drawer ( BOTTOM : STEEL LOCK )
No.
Code No.
Q`ty
Serviceable
Remark
A
0201-002010
GREASE-N2
Description / Specification
-
Y
Minimum Serviceable Packing Weight : 40g
B
0201-002009
GREASE-N1
-
Y
Minimum Serviceable Packing Weight : 40g
SAM4S ER-180T SERIES
5-7
5. Exploded View and Parts List
B. DRAWER (B-TYPE) - BOTTOM : STEEL LOCK
DRAWER
No
C
Parts-No.
Description/Specification
Q'ty
Design-Location
Serviceable
Remark
JK75-20104B
MEC-DRAWER B43ND2:3B4C,7V,BLK
1
Y
JK75-20105B
MEC-DRAWER B44ND2:4B4C,7V,BLK
1
JK75-20097B
MEC-DRAWER B43LD2:3B4C,7V,BLK,KEY
1
Y
OPTION
JK75-20099B
MEC-DRAWER B44LD2:4B4C,7V,BLK,KEY
1
Y
OPTION
Serviceable
Remark
STEEL LOCK ASS’Y
Y
a. ASS’Y COVER
No
Parts-No.
a
JK72-20386A
Description/Specification
PMO-COVER HOUSING
Q'ty
Design-Location
1
Y
b. ASS’Y BILL-COIN TRAY
No
Parts-No.
Description/Specification
Q'ty
Design-Location
Serviceable
Remark
b1
JK72-40242C
PMO-BILL_COIN TRAY
b2
JK75-10389A
MEC-LOCK
1
Y
OPTION
b3
JK70-10323A
IPR-PLATE CLIP
1
Y
OPTION
b4
JK72-40241C
PMO-DRAWER BUSHING KEY
1
Y
b5
6021-000225
NUT-HEXAGON
2
Y
b6
6031-000243
WASHER-PLAIN
2
Y
b7
JK75-10386A
MEC-ROLLER(Ø19)
2
Y
b8
JK70-40302A
ICT-SHAFT PIN
1
Y
b9
6044-000124
RING-E
1
Y
b10
JK72-40240C
PMO-BILL PARTITION
3(4)
Y
JK70-20119A
IPR-PLATE HOLDER_B3
1
Y
JK70-20120A
IPR-PLATE HOLDER_B4
1
Y
b12
6002-000193
SCREW-TAPPING :RH,M3,L6
3
Y
b13
JK70-30014B
SPRING-LEVER PRESS(MD)
3(4)
Y
b14
JK72-20259A
PMO-LEVER PRESS
3(4)
Y
b15
JK70-20025B
IPR-KEY DRAWER
1
Y
OPTION
Serviceable
Remark
b11
Y
c. ASS’Y BOTTOM
No
Parts-No.
Description/Specification
Q'ty
Design-Location
JK97-20093K
MEA-UNIT LOCK(7V)
1
Y
JK97-20093L
MEA-UNIT LOCK(7V,COM)
1
Y
c1
6001-000525
SCREW-MACHINE: M3,L14
2
Y
c2
6107-001041
SPRING-LOCK LEVER
1
Y
c3
JK70-50079A
SCREW-TAPTITE: M3,L5
2
Y
c4
JK97-01080B
MEC-SUB LOCK
1
N
c5
JK27-10500C
SOLENOID-DC: 7V
1
Y
c6
JK72-40375C
PMO-COVER BOTTOM
1
Y
c7
JK61-40201A
FOOT
2
Y
c8
6002-000175
SCREW-TAPPING
6
Y
c9
6021-000225
NUT-HEXAGON
2
Y
c10
6031-000243
WASHER-PLAIN
2
Y
c11
JK75-10386A
MEC-ROLLER
2
Y
c12
JK70-30019A
SPRING-PUSH
1
Y
c13
JK70-50090A
PLAIN-WASHER
1
Y
c14
JK70-50092A
SCREW-TAPTITE: M5,L10
1
Y
c
5-8
SAM4S ER-180T SERIES
5. Exploded View and Parts List
B. DRAWER (G-TYPE)
Figure 5-4. G-TYPE DRAWER
SAM4S ER-180T SERIES
5-9
5. Exploded View and Parts List
B. DRAWER (G-TYPE)
Figure 5-5. Lubrication Points of the G-TYPE Drawer
No.
Code No.
Q`ty
Serviceable
Remark
A
0201-002010
GREASE-N2
-
Y
Minimum Serviceable Packing Weight : 40g
B
0201-002009
GREASE-N1
-
Y
Minimum Serviceable Packing Weight : 40g
5-10
Description / Specification
SAM4S ER-180T SERIES
5. Exploded View and Parts List
B. DRAWER (G-TYPE)
DRAWER
No
C
Parts-No.
Description/Specification
Q'ty
Design-Location
Serviceable
JK75-20102BN
MEC-DRAWER G84NPB-7V:4B8C,NO COM
1
Y
JK75-20103BN
MEC-DRAWER G55NPB-7V:4B8C,NO COM
1
Y
Remark
a. ASS’Y BILL-COIN(5B5C)
No.
Code No.
a1
6002-000175
SCREW-TAPPING : M3,L8
Description / Specification
Q`ty
3
Design-Location
Serviceable
Y
a2
JK70-20113A
IPR-HOLDER PLATE(5B5C)
1
Y
a3
JK70-30014B
SPRING-LEVER PRESS(MD)
4
Y
a4
JK70-30015A
SPRING-LEVER PRESS(PD)
4
Y
a5
JK72-20259A
PMO-LEVER PRESS
4
Y
a6
JK70-20067A
IPR-LEVER PRESS
4
Y
a7
JK72-40269A
PMO-BILL PARTITION
3
Y
a8
JK72-40268A
PMO-BILL COIN TILL : 4B8C
1
Y
Remark
OPTION
OPTION
a. ASS’Y BILL-COIN(4B8C)
No.
Code No.
a
JK97-20094B
Description / Specification
MEA-UNIT BILL COIN(4B8C,PLASTIC)
Q`ty
Design-Location
1
Serviceable
Remark
Y
a1
6002-000175
SCREW-TAPPING : M3,L8
3
Y
a2
JK70-20114A
IPR-HOLDER PLATE(4B8C)
1
Y
a3
JK70-30014B
SPRING-LEVER PRESS(MD)
4
Y
a4
JK70-30015A
SPRING-LEVER PRESS(PD)
4
Y
a5
JK72-20259A
PMO-LEVER PRESS
4
Y
a6
JK70-20067A
IPR-LEVER PRESS
4
Y
a7
JK72-40269A
PMO-BILL PARTITION
3
Y
Y
a8
JK72-20088A
PMO-BILL COIN TILL : 4B8C
1
a9
JK72-20090A
PMO-COIN PARTITION
6
Y
a10
JK72-20089A
PMO-COIN TILL
1
Y
OPTION
OPTION
b. ASS’Y HOUSING
No.
Code No.
b
JK97-20095J
Description / Specification
MEA-UNIT HOUSING(STD,BLK)
Q`ty
Design-Location
1
Serviceable
Remark
N
c. ASS’Y LOCK
No.
c
Code No.
Description / Specification
Q`ty
Design-Location
Serviceable
JK97-20093K
MEA-UNIT LOCK(7V)
1
Y
Y
JK97-20093L
MEA-UNIT LOCK(7V,COM)
1
c1
JK27-10500C
SOLENOID-DC: 7V
1
Y
c2
6001-000525
SCREW-MACHINE: M3,L14
2
Y
c3
JK70-50079A
SCREW-TAPTITE: M3,L5
2
Y
c4
JK39-40301R
CBF HARNESS MICRO S/W
1
Y
c5
6107-001041
SPRING-LOCK LEVER
1
Y
c6
JK97-01080B
MEC-SUB LOCK
1
N
c7
JK70-30019A
SPRING-PUSH
1
Y
c8
JK70-50090A
PLAIN-WASHER
1
Y
c9
JK70-50092A
SCREW-TAPTITE: M5,L10
1
Y
SAM4S ER-180T SERIES
Remark
5-11
5. Exploded View and Parts List
B. DRAWER (G-TYPE)
d. ASS’Y BOTTOM
No.
d
d1
Code No.
Description / Specification
Q`ty
Design-Location
1
Serviceable
JK97-20096A
MEA-UNIT BOTTOM(5B5C)
JK97-20096B
MEA-UNIT BOTTOM(4B8C)
1
N
JK70-20115A
IPR-BOTTOM PLATE(5B5C)
1
N
N
Remark
N
JK70-20115B
IPR-BOTTOM PLATE(4B8C)
1
d2
JK75-20068A
MEC-ROLLER(Ф 22)
2
Y
d3
6003-000266
SCREW-TAPTITE: M3,L6
2
Y
d4
JK70-10401A
IPR-PLATE GROUND
2
Y
d5
6003-000266
SCREW-TAPTITE: M3,L6
6
Y
d6
JK70-50092A
SCREW-TAPTITE: M5,L10
3
Y
d7
JK61-40200B
FOOT-RUBBER: BALCK
4
Y
d8
6002-000234
SCREW-TAPPING: M4,L16
4
Y
d9
JK70-50093A
PLAIN-WASHER
1
Y
e. ASS’Y TRAY
No.
Code No.
JK97-20097E
e
Description / Specification
MEA-UNIT TRAY TILL(5B5C,BLK,UNV)
Q`ty
1
Design-Location
Serviceable
JK97-20097F
MEA-UNIT TRAY TILL(5B5C,BLK,UNV,MANUAL OPEN)
1
N
JK97-20098C
MEA-UNIT TRAY TILL(4B8C,BLK)
1
N
JK97-20098D
MEA-UNIT TRAY TILL(4B8C,BLK, MANUAL OPEN)
1
N
e1
JK73-10203A
RMO-TENSION
2
Y
e2
JK73-30901A
RMO-SPONGE(UNIVESAL)
2
Y
e3
JK75-20068A
MEC-ROLLER(Ф 22)
2
Y
e4
JK70-40302A
ICT-SHAFT PIN
1
Y
e5
JK70-60041A
RMO-RUBBER STOPPER
2
Y
e6
6044-000124
RING-E: ID3
1
Y
e7
JK97-20100A
MEA-TRAY TILL
1
N
e8
6003-000266
SCREW-TAPTITE: M3,L6
2
Y
e9
JK70-10323A
IPR-PLATE CLIP
1
Y
JK70-20108B
IPR-FRONT PANEL(5B5C,BLK)
1
Y
JK70-20108D
IPR-FRONT PANEL(4B8C,BLK)
1
Y
e10
Remark
N
e11
JK70-20025B
IPR-KEY DRAWER
e12
JK75-20067A
MEC-KEY LOCK
1SET
Y
1
Y
e13
JK70-50094A
SCREW-TAPTITE: M3,L8
e14
JK70-20075A
IPR-KEY DRAWER: #2424
e15
JK75-20041A
e16
JK70-20120A
e17
JK70-20074A
IPR-LEVER LOCK
1
Y
OPTION
e18
6044-000124
RING-E: ID3
1
Y
OPTION
2
Y
1SET
Y
MEC-KEY LOCK: #2424
1
Y
OPTION
IPR-DUMMY KEY
1
Y
OPTION
OPTION
e19
JK70-20116A
IPR-LEVER PUSH
1
Y
OPTION
e20
JK70-40905A
ICT-SHAFT LEVER PUSH
1
Y
OPTION
e21
JK70-30020A
SPRING-LEVER PUSH
1
Y
OPTION
e22
6044-000231
RING-E: ID5
1
Y
OPTION
5-12
SAM4S ER-180T SERIES
5. Exploded View and Parts List
C. ASS’Y KEYBOARD (LASER PRINTING TYPE)
Figure 5-6 ASS’Y KEYBOARD (LASER PRINTING TYPE)
SAM4S ER-180T SERIES
5-13
5. Exploded View and Parts List
C. ASS’Y KEYBOARD (LASER PRINTING TYPE)
No.
Code No.
C
JK59-30041A
UNIT-KEYBOARD: ER-180T(STD)
Description/ Specification
Q`ty
1
Y
C1
JK81-20085A
PMO-KEY TOP 1×1
34
Y
C2
JK81-20086A
PMO-KEY TOP 1×2
2
Y
C3
JK81-20094A
PMO-KEY TOP SET:0~9
1
Y
C4
JK81-20084A
PMO-KEYBOARD FRAME
1
Y
C5
JK81-20092A
REX-CONTACT RUBBER
1
Y
C6
JK81-20083A
ASSY-FPC,230
1
Y
C7
JK81-20091A
IPR-BOTTOM PLATE
1
Y
C8
JK81-20076A
SCREW TAPPING(BH):M2X5
8
Y
Design-Location
Serviceable
C9
JK81-20095A
BALANCE-BAR
2
Y
C10
JK72-20390A
PMO-BLANK KEY TOP
1
Y
5-14
Remark
SAM4S ER-180T SERIES
5. Exploded View and Parts List
C. ASS’Y KEYBOARD (LABEL TYPE)
Figure 5-7 ASS’Y KEYBOARD (LABEL TYPE)
SAM4S ER-180T SERIES
5-15
5. Exploded View and Parts List
C. ASS’Y KEYBOARD (LABEL TYPE)
No.
Code No.
C
JK59-30043A
UNIT-KEYBOARD: ER-180T(STD)
Description/ Specification
Q`ty
1
Y
C1
JK81-20089A
PMO-KEY TOP 1×1
46
Y
C2
JK81-20090A
PMO-KEY TOP 1×2
2
Y
C3
JK81-20087A
PMO-KEY CAP 1×1
46
Y
C4
JK81-20089A
PMO-KEY CAP 1×2
2
Y
C5
JK81-20095A
BALANCE-BAR
2
Y
Design-Location
Serviceable
C6
JK81-20084A
PMO-KEYBOARD FRAME
1
Y
C7
JK81-20092A
REX-CONTACT RUBBER
1
Y
C8
JK81-20083A
ASSY-FPC,230
1
Y
C9
JK81-20091A
IPR-BOTTOM PLATE
1
Y
C10
JK81-20076A
SCREW TAPPING(BH):M2X5
8
Y
C11
JK72-20390A
PMO-BLANK KEY TOP
1
Y
5-16
Remark
SAM4S ER-180T SERIES
6 PCB Layout and Parts List
6-1 MAIN PCB
No
Part-No
Description / Specification
-
JK92-01646A
PBA MAIN-BOARD:ER-180T,STD
1
ASSY
Y
-
0501-000294
TR-SMALL SIGNAL:KSA708Y,PNP,800mW,TO-92
8
Q3-Q10
Y
-
0502-000234
TR-POWER:KSA1010Y,PNP,40W,TO-220,100-200
1
Q25
Y
-
2003-000327
R-METAL OXIDE:51ohm,5%,2W,5.4*14.7mm,
1
R48
Y
-
2401-000042
C-AL:100uF,16V,RADIAL,φ6.3*7L,RoHS
1
CE3
Y
-
2401-000700
C-AL:2200uF,20%,10V,RADIAL,φ10*20L
1
CE1
Y
-
2801-003376
CRYSTAL-UNIT:32.768KHz,20ppm,28-AAY,12
1
X2
Y
-
3002-001027
BUZZER-PIEZO:85dB,1.5V,24mA,2.048KHz,BK
1
AU1
Y
-
3601-000261
FUSE-CARTRIDGE:250V,3.15A,TIME-LAG,GLASS
1
FU1
Y
-
3602-000001
FUSE-CLIP:-,-,30mohm
2
FU1
Y
-
3708-000306
CONNECTOR-FFC:6P,1R,2.54mm,ST,BLACK
1
CN5
Y
-
3708-000327
CONNECTOR-FFC:8P,1R,2.54mm,ST,BLACK
1
CN2
Y
-
3708-001418
CONNECTOR-FFC:16P,1mm,ST,DIP,TOP,IVORY
1
CN7
Y
-
3708-001419
CONNECTOR-FFC:24P,1mm,ST,DIP,TOP,IVOR,
1
CN11
Y
-
3711-003968
CONNECTOR-HEADER:BOX,3P,1R,2.5mm,ST
1
CN3
Y
-
3711-003969
CONNECTOR-HEADER:BOX,2P,1R,2.5mm,ST
1
CN4
Y
-
3711-003409
CONNECTOR-HEADER:BOX,3P,1R,2mm,ST
1
CN9
Y
-
3711-003420
CONNECTOR-HEADER:BOX,5P,1R,2mm,ST
1
CN10
Y
-
3711-004100
WAFER;BOX-HEADER,1R,2P,2.5mm,ST,WHITE
1
CN1
Y
-
3711-004104
WAFER;BOX-HEADER,1R,3P,2.5mm,ST,WHITE
1
CN6
Y
SAM4S ER-180T SERIES
Q’TY
Design Location
Serviceable Remarks
6-1
6. PCB Layout and Parts List
6-1 MAIN PCB
No
Part-No
Description / Specification
Q’TY
Design Location
Serviceable Remarks
-
4301-000121
BATTERY:3.0V,11mAh,MS920S-FL27E
1
BAT1
Y
-
0402-001189
DIODE-RECTIFIER:S1G-E3,M4,400V
3
D1,D13,D16
Y
-
0403-000757
DIODE-ZENER:BZX84C3V3F,3.3V,300mW,SOT-23
1
ZD1
Y
-
0404-001051
DIODE-SCHOTTKY:SK14,40V,1A,DO-214AA,
2
D8,D9
Y
Y
-
0404-001052
DIODE-SCHOTTKY:BAT43WS,BAT54WS,30V
16
D2-D7,D10-D12,
D14,D15,D17-D21
-
0501-000279
TR-SMALL SIGNAL:KSA1182Y,PNP,150mW,SOT23
3
Q19,Q20,Q21
Y
-
0501-000457
TR-SMALL SIGNAL:MMBT2222A,NPN,350MW,SOT
13
Q2,Q11-Q18,Q22-Q24,Q26
Y
-
0502-000400
TR-POWER;SL1002,NPN,3A,10W,SOT-23
1
Q1
Y
-
0903-001174
IC-CPU;M3030RFCPFP,16BIT,QFP,100P
1
U3
Y
-
0909-000138
IC-REAL TIME CLOCK:PCF8563,I2C,TSSOP,8P
1
U4
Y
-
1003-001234
IC-MOTOR DRIVER:LB1838M,SOP,14P,225MIL
1
U6
Y
-
1106-000132
IC-SRAM:BS62LV1027SCP,128Kx8BIT,SOP,32P
1
U5
Y
-
1202-000164
IC-VOLTAGE COMPARATOR:KA393,SOP,8P,1.27
1
U2
Y
-
1203-001774
IC-REGULATOR;SE1117-5.0V,SOT-223,4P
1
U1
Y
-
2008-000008
R-CHIP:100 OHM,5%,1/10W,1608
2
R14,R56
N
-
2008-000012
R-CHIP:200 OHM,5%,1/10W,1608
3
R18,R38,R39
N
-
2008-000020
R-CHIP:470 OHM,5%,1/10W,1608
2
R7,R47
N
R3,R4,R19,R20,R36,R51,
R53,R55
N
-
2008-000026
R-CHIP:1KOHM,1%,1/10W,1608,1%
8
-
2008-000030
R-CHIP:2KOHM,5%,1/10W,1608
4
R5,R6,R9R10
N
R2,R23,R24,R25,R30,R32,
R35,R40,R43
N
-
2008-000037
R-CHIP:4.7KOHM,1%,1/10W,1608,1%
9
-
2008-000041
R-CHIP:6.8KOHM,1%,1/10W,1608,1%
1
R16
N
N
-
2008-000044
R-CHIP:10KOHM,1%,1/10W,1608,1%
20
R1,R8,R12,R13,R15,R22,
R26-R29,R31,R33,R34,
R37,R41,R42,R44,R45,
R49,R54
-
2008-000046
R-CHIP:15KOHM,5%,1/10W,1608
2
R11,R46
N
-
2008-000063
R-CHIP:100KOHM,5%,1/10W,1608
1
R17
N
-
2008-000065
R-CHIP:150KOHM,1%,1/10W,1608,1%
1
R50
N
-
2011-001099
R-NETWORK;1KOHM,5%,1/16W,L,CH
2
RA2,RA3
Y
-
2011-001100
R-NETWORK;4.7KOHM,5%,1/16W,L,CH
2
RA5,RA8
Y
-
2011-001101
R-NETWORK;10KOHM,5%,1/16W,L,CH
4
RA1,RA4,RA6,RA7
Y
-
2204-000003
C-CERAMIC,CHIP:15pF,5%,50V,1608
1
C15
N
-
2204-000004
C-CERAMIC,CHIP:22pF,5%,50V,1608
2
C8,C13
N
6-2
SAM4S ER-180T SERIES
6. PCB Layout and Parts List
6-1 MAIN PCB
No
Part-No
-
2204-000010
Description / Specification
C-CERAMIC,CHIP:100pF,5%,50V,1608
Q’TY
Design Location
Serviceable Remarks
3
C10,C25,C26
N
N
-
2204-000028
C-CERAMIC,CHIP:100nF,+80-20%,25V,Y5V,160
19
C1-C7,C11,C14,
C16-C24,C27
-
2204-000029
C-CERAMIC,CHIP:1uF,+80-20%,16V,Y5V,1608
2
C9,C12
N
-
2205-000002
C-TANTAL:10uF,16V,3528
1
CE4
Y
-
2801-003382
CRYSTAL-SMD:14.7456MHZ,SX-1,18pF
1
X1
Y
-
3711-004123
WAFER;BOX-HEADER,1R, 8P,1.25mm,SMD
1
CN8
Y
-
JK41-10781A
PCB-MAIN:ER-180T,FR-4,2L,T1.6
1
PCB
N
6-2 FRONT DISPLAY PCB
No
Part-No
Description / Specification
-
JK92-01648A
PBA-DISPLAY:ER-180,FRONT
1
ASSY
Y
-
3708-001417
CONNECTOR-FFC:16P,1mm,AN,DIP,UPSIDE,IVR,
1
CN1
Y
-
JK07-00018A
DISPLAY-FND:ER180,FND*4,12PIN,Y/G
2
U1,U2
Y
-
2001-000027
R-CARBON:100OHM,5%,1/4W,AA,TP,2.4X6.0MM
8
R1-R8
Y
-
JC39-40511A
CBF HARNESS:ML-80,JUMPER,AWG22,52mm,SILV
1
J1
Y
-
JK41-10782A
PCB-DISPLAY:ER-180,FRONT,FR-1,T1.6
1
PCB
N
SAM4S ER-180T SEIRES
Q’TY
Design Location
Serviceable Remarks
6-3
6. PCB Layout and Parts List
6-3 DUAL DISPLAY PCB
No
Part-No
Description / Specification
Q’TY
Design Location
Serviceable Remarks
-
JK92-01647A PBA-DISPLAY:ER-180,DUAL
1
ASSY
Y
-
3708-001417
CONNECTOR-FFC:16P,1mm,AN,DIP,UPSIDE,IVR,
1
CN1
Y
-
JK07-00018A
DISPLAY-FND:ER180,FND*4,12PIN,Y/G
4
U1-U4
Y
-
JK39-40804A
HARNESS-JUMP WIRE:ER180,80mm,8P,DISPLAY
2
DISPLAY HAR.
Y
-
2001-000027
R-CARBON:100OHM,5%,1/4W,AA,TP,2.4X6.0MM
16
R1-R16
Y
-
JC39-40511A
CBF HARNESS:ML-80,JUMPER,AWG22,52mm,SILV
10
J1-J10
Y
-
JK41-10783A
PCB-DISPLAY:ER-180,DUAL,FR-1,T1.6
1
PCB
N
6-4
SAM4S ER-180T SERIES
6. PCB Layout and Parts List
6-4 CIGAR-JACK PCB
No
Part-No
Description / Specification
Q’TY
Design Location
Serviceable Remarks
-
JK92-01649A PBA-CIGARJACK:ER-180,OPTION
1
ASSY
Y
-
2401-000032
C-AL:100uF,50V,RADIAL,φ8*11.5L,RoHS
1
CE1
Y
-
2401-000042
C-AL:100uF,16V,RADIAL,φ6.3*7L,RoHS
1
CE2
Y
-
3603-000004
POLY-SW;RUEF160,30V,1.6A,DIP,RADIAL
1
U1
Y
-
3711-000823
CONNECTOR-HEADER:BOX,3P,1R,2.5mm,ANGLE
1
CN1
Y
-
3711-004099
WAFER;BOX-HEADER,1R,3P,2.5mm,AN,WHITE,
1
CN4
Y
-
JK39-40805A
HARNESS-CIGA JACK:ER180,3P,140mm
1
-
0404-001051
DIODE-SCHOTTKY:SK14,40V,1A,DO-214AA,
2
D1,D2
Y
-
1203-001776
IC-REGULATOR:AP1501-K5L,TO263-5L,SMD,ADJ
1
U2
Y
-
2007-000297
R-CHIP:10KOHM,1%,1/8W,DA,TP,2012
1
R2
N
-
2007-000671
R-CHIP:2KOHM,5%,1/8W,DA,TP,2012
1
R1
N
-
2203-000192
C-CERAMIC,CHIP:100nF,+80-20%,50V,Y5V,TP,
1
C1,C2
Y
-
JK27-60102A
L-COIL:BDS-1055R,33uH,SMD,IND-330M-SM-12
1
L1
Y
-
JK41-10784A
PCB-CIGAR JACK:ER-180,FR-4,2L,T1.6
1
PCB
N
SAM4S ER-180T SEIRES
Y
6-5
6. PCB Layout and Parts List
Memo
6-6
SAM4S ER-180T SERIES
7 Block Diagram
7-1 Block Diagram
OPTION
AC 100~240V
( 50/60Hz )
REAR FND
(8seg/8digit)
AC
ADAPTER
7V 2A
FRONT FND
(8seg/8digit)
OUT
SPOOL
MOTOR
MAIN B'D
OPTION
VPRT
VDRV
OUT
CIGAR-JACK
JOINT B'D
7V 3A
SCHOTTKY DIODE
FUSE
250V/3.15A
+5V (VCC)
REGULATOR
+3.0V
(VBAT)
SPOOL
DRIVER
BAT(MS920S)
KEYSCAN(6LINE)
GPIO
+
1-STATION
THERMAL PRINTER(LTPD225)
PRINTER
(2INCH)
THERMAL PRINTER(LTPD225)
+5V VPH
VPRT
PFAIL
-
VPH
ON/OFF
RETURN(8LINE)
nINT0
GPIO
GPIO
TM
PEND & COVEROPEN
RETURN
VDRV
D(7:0)
DATA(7:0)
A(19:0)
ADD(19:0)
RETURN(7LINE)
GPIO
GPIO
MODESCAN
VBAT
MOT OUT(A,/A,B,/B)
STEP MOT
DRV(LB1838)
TPH SIGNAL(CLK,SDI,LAT,STB#1&#2)
GPIO
CPU
M3030RFCPFP
DRIVER
DRAWER
(MOLEX)
DRAWER#1
COMP
(MOLEX)
COMP SENS
DRAWER
DRIVER
MODE
KEY
SRAM#1
BS62LV1006
(1Mbit)
SDA
GPIO
GPIO
nCS
nCS1
nRD
nWR
BUZZER(2KHZ)
KEY BOARD
SEGMENT(8LINE)
DIGIT(8LINE)
nRESET
-
48 KEY (RAISED-TYPE)
+
MODE KEY
GPIO
GPIO
VCC(+5V)
KEYSCAN
+5V
CIGAR
JACK
nCS SRAM#1
nRD
nWR
VBAT
TIMER 2
GPIO
GPIO
SCLK
SDA
RTC IC
32.768KHZ
PCF8563
GPIO
GPIO
XIN
XOUT
nINT3
BCLK
14.7456MHZ
SAM4S ER-180T SEREIS
7-1
7. Block Diagram
Memo
7-2
SAM4S ER-180T SEREIS
8 Wiring Diagram
8-1 Main PCB
CN1 (DC-JACK)
Pin No
Signal Name
Pin No
Signal Name
Pin No
Signal Name
1
GND
2
DC
-
-
Pin No
Signal Name
Pin No
Signal Name
Pin No
Signal Name
1
RETURN #1
4
RETURN #4
7
RETURN #7
2
RETURN #2
5
RETURN #5
8
RETURN #8
3
RETURN #3
6
RETURN #6
-
-
Pin No
Signal Name
Pin No
Signal Name
Pin No
Signal Name
1
VDRV
2
GND
3
N.C
CN2 (KEY RETURN)
CN3 (DRAWER)
CN4 (DRAWER COMP.)
Pin No
Signal Name
Pin No
Signal Name
Pin No
Signal Name
1
SEN_DWRCOMP
2
GND
-
-
CN5 (KEYSCAN)
Pin No
Signal Name
Pin No
Signal Name
Pin No
Signal Name
1
KEYSCAN #2
3
KEYSCAN #6
5
KEYSCAN #4
2
KEYSCAN #5
4
KEYSCAN #7
6
KEYSCAN #8
SAM4S ER-180T SERIES
8-1
8. Wiring Diagram
8-1 Main PCB
CN6 (CIGAR-JACK)
Pin No
Signal Name
Pin No
Signal Name
Pin No
Signal Name
1
GND
2
N.C
3
DC
Pin No
Signal Name
Pin No
Signal Name
Pin No
Signal Name
1
DIG #8
7
DIG #6
13
DIG #2
2
SEG #8
8
SEG #6
14
SEG #7
3
DIG #4
9
DIG #5
15
DIG #3
4
SEG #4
10
SEG #2
16
SEG #1
5
DIG #7
11
DIG #1
-
-
6
SEG #5
12
SEG #3
-
-
Pin No
Signal Name
Pin No
Signal Name
Pin No
Signal Name
1
MODESCAN
4
RETURN #6
7
RETURN #3
2
RETURN #8
5
RETURN #5
8
RETURN #2
3
RETURN #7
6
RETURN #4
-
-
Pin No
Signal Name
Pin No
Signal Name
Pin No
Signal Name
1
SOLENOID(+)
2
N.C
3
SOLENOID(-)
CN7 (DISPLAY)
CN8 (MODE KEY)
CN9 (SPOOL)
CN10 (PGM DOWNLOAD)
Pin No
Signal Name
Pin No
Signal Name
Pin No
Signal Name
1
VCC(+5V)
3
TXD1
5
GND
2
RXD1
4
FDT_D/N
-
-
8-2
SAM4S ER-180T SERIES
8. Wiring Diagram
8-1 Main PCB
CN11 (PRINTER)
Pin No
Signal Name
Pin No
Signal Name
Pin No
Signal Name
1
SENS1(SEN_COPEN&PEND)
9
TPH_STB#2
17
TPH_STB#1
2
SENS2(GND)
10
GND
18
TPH_STB#1
3
VPH
11
GND
19
VPH
4
VPH
12
TPH_STB#2
20
VPH
5
TPH_DATA
13
VDD
21
MOT_/A
6
TPH_LAT
14
THERMISTER IN
22
MOT_A
7
TPH_CLK
15
GND
23
MOT_B
8
VDD
16
PRT DISCON(GND)
24
MOT_/B
8-2 FRONT DISPLAY PCB
CN1 (DISPLAY)
Pin No
Signal Name
Pin No
Signal Name
Pin No
Signal Name
1
VFD_SEG#1(A)
7
VFD_SEG#2(B)
13
VFD_SEG#4(D)
2
VFD_GRD#3
8
VFD_GRD#5
14
VFD_GRD#4
3
VFD_SEG#7(G)
9
VFD_SEG#6(F)
15
VFD_SEG#8(DP)
4
VFD_GRD#2
10
VFD_GRD#6
16
VFD_GRD#8
5
VFD_SEG#3(C)
11
VFD_SEG#5(E)
6
VFD_GRD#1
12
VFD_GRD#7
SAM4S ER-180T SERIES
8-3
8. Wiring Diagram
8-3 DUAL DISPLAY PCB
CN1 (DISPLAY)
Pin No
Signal Name
Pin No
Signal Name
Pin No
Signal Name
1
VFD_SEG#1(A)
7
VFD_SEG#2(B)
13
VFD_SEG#4(D)
2
VFD_GRD#3
8
VFD_GRD#5
14
VFD_GRD#4
3
VFD_SEG#7(G)
9
VFD_SEG#6(F)
15
VFD_SEG#8(DP)
4
VFD_GRD#2
10
VFD_GRD#6
16
VFD_GRD#8
5
VFD_SEG#3(C)
11
VFD_SEG#5(E)
6
VFD_GRD#1
12
VFD_GRD#7
8-4
SAM4S ER-180T SERIES
8. Wiring Diagram
8-4 CIGAR-JACK PCB
CN1 (CIGAR-JACK)
Pin No
Signal Name
Pin No
Signal Name
Pin No
Signal Name
1
12V(CIGAR)
2
GND
3
GND
CN4 (CIGAR-JACK)
Pin No
Signal Name
Pin No
Signal Name
Pin No
Signal Name
1
VDRV(7.5V)
2
GND
3
GND
SAM4S ER-180T SERIES
8-5
8. Wiring Diagram
Memo
8-6
SAM4S ER-180T SERIES
9 Schematic Diagram
[ Schematics Sheet Content ]
1. MAIN PCB Schematics.
1) CPU / KEY / _RESET / P_FAIL Part
2) MEMORY / RTC / DWR / BAT / SPOOL /BUZZER Part
3) DISPLAY / PRINTER Part
Page 9-2
Page 9-3
Page 9-4
2. FRONT DISPLAY PCB Schematics.
1) FRONT DISPLAY Part
Page 9-5
3. DUAL DISPLAY PCB Schematics.
1) DUAL DISPLAY Part
Page 9-6
4. CIGAR-JACK POWER PCB Schematics.
1) CIGAR-JACK POWER Part
SAM4S ER-180T SERIES
Page 9-7
9-1
9-2
A
B
KEY/MODE SCAN & RETURN
C
MAIN CPU BLOCK
BAT43WS
VFD_GRD&KEYSCAN#5
1
VFD_GRD&KEYSCAN#6
VFD_GRD&KEYSCAN#7
VFD_GRD&KEYSCAN#4
VFD_GRD&KEYSCAN#8
D7
1
BAT43WS
D6
2
BAT43WS
D5
3
BAT43WS
D4
4
BAT43WS
D3
5
BAT43WS
D2
6
U3
D(0:7)
CON-FPC;6P,2.54MM,ST
VFD_GRD&KEYSCAN#2
D(0)
CN5:A
D(1)
D(2)
CN5:B
D(3)
CN5:C
D(4)
D(5)
CN5:D
D(6)
CN5:E
D(7)
A(0:16)
CN5:F
A(0)
A(1)
A(2)
A(3)
A(4)
A(5)
A(6)
10K
10K
A(7)
A(8)
A(9)
A(10)
A(11)
A(12)
A(13)
A(14)
A(15)
RA7
RA6
2
CON-BOX;8P,1.25MM,ST,12505WS
BAT43WS
D10
1
CN8:A
2
CN8:B
3
CN8:C
VDD50V
4
CN8:D
5
CN8:E
6
CN8:F
7
CN8:G
8
CN8:H
A(16)
CON-FPC;8P,2.54MM,ST
1
2
3
4
5
6
7
8
RETURN_KEY1
RETURN_KEY2
RETURN_KEY3
RETURN_KEY4
RETURN_KEY5
RETURN_KEY6
RETURN_KEY7
RETURN_KEY8
VDD50V
CN2:A
CN2:B
CN2:C
CN2:D
CN2:E
CN2:F
CN2:G
CN2:H
_CS0
SRAM 1MBIT
R34
10K
_RD
FDT_D/N
SYSTEM CLOCK BLOCK
10K
R33
10K
R31
P00-D0
P01-D1
P02-D2
P03-D3
P04-D4
P05-D5
P06-D6
P07-D7
P10-D8
P11-D9
P12-D10
P13-D11
P14-D12
P15-D13/nINT3
P16-D14/nINT4
P17-D15
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
P20-A0
P21-A1
P22-A2
P23-A3
P24-A4
P25-A5
P26-A6
P27-A7
P60-nCTS0/nRTS0
P61-CLK0
P62-RXD0/SCL0
P63-TXD0/SDA0
P64-nCTS1/nRTS1
P65-CLK1
P66-RXD1/SCL1
P67-TXD1/SDA1
38
37
36
35
34
33
32
31
63
61
60
59
58
57
56
55
P30-A8
P31-A9
P32-A10
P33-A11
P34-A12
P35-A13
P36-A14
P37-A15
P70-TXD2/SDA2/TA0OUT
P71-RXD2/SCL2/TA0IN
P72-CLK2/TA1OUT
P73-nCTS2/nRTS2/TA1I
P74-TA2OUT
P75-TA2IN
P76
P77
30
29
28
27
26
25
24
23
54
53
52
51
50
49
48
47
P40-A16
P41-A17
P42-A18
P43-A19
P44-nCS0
P45-nCS1
P46-nCS2
P47-nCS3
P80
P81
P82-nINT0
P83-nINT1
P84-nINT2
P85-nNMI
P86-XCOUT
P87-XCIN
22
21
20
19
18
17
11
10
46
45
44
43
42
41
40
39
_WR
VDD50V
88
87
86
85
84
83
82
81
XOUT
X1
14.7456MHZ
62
64
15
13
XIN
R18
200
XOUT
CNVSS_HIGH
C13
22pF
C11
100nF
C8
22pF
C17
100nF
POWER FAIL
VDD50V
SAM4S ER-180T SERIES
R17
100K
R15
10K
5
RESET_VREF
4
RESET_VREF
C9
1uF
C7
100nF
VDRV
VDD50V
D14
BAT43WS
VREF=3.4V
P100-AN0
P101-AN1
P102-AN2
P103-AN3
P104-AN4/nKI0
P105-AN5/nKI1
P106-AN6/nKI2
P107-AN7/nKI3
AVCC
VREF
AVSS
99
98
96
6
R7
470
7
_RESET
C12
1uF
D11
BAT43WS
R8
10K
RETURN_KEY6
1
RETURN_KEY5
RETURN_KEY4
VDD50V
RETURN_KEY3
VDD50V
RETURN_KEY2
RETURN_KEY1
R44
10K
MEM_CE
VDD50V
R28
10K
TPH_CLK
TPH_LAT
R29
10K
R13
10K
TPH_DATA
VPH_ONOFF
PFAIL_RETURN
RXD1
R45
10K
R49
10K
TXD1
TPH_STB#2
TPH_STB#1
BUZZER
VFD_GRD&KEYSCAN#8
VFD_GRD&KEYSCAN#4
VFD_GRD&KEYSCAN#7
VFD_GRD&KEYSCAN#6
VFD_GRD&KEYSCAN#5
VFD_GRD&MODESCAN#1
2
VFD_GRD&KEYSCAN#2
INT0_PFAIL
VDD50V
DRAWER
SEN_DWRCOMP
VFD_GRD#3
SEN_COPEN&PEND
R14
100
VFD_SEG#1(A)
VFD_SEG#7(G)
VFD_SEG#3(C)
VFD_SEG#2(B)
VFD_SEG#6(F)
VFD_SEG#5(E)
VFD_SEG#4(D)
VFD_SEG#8(DP)
SPOOL_MOT
SEN_THERMIST_IN
I2C_SCLK
ADC_LOWBAT
I2C_SDA
STEP_ENA
STEP_PHB
STEP_PHA
VDD50V
3
C14
100nF
VDD50V
R12
10K
VPRT_CHK
3
393_VREF
ZD1
3.3V
RETURN_KEY7
VDD50V
U2:B
LM393D
RETURN_KEY8
VDD50V
VDRV
VDD50V
R22
10K
_RESET
BYTE
CNVSS
VCC2
VSS2
nRESET
7
6
5
4
3
2
1
100
97
95
94
93
92
91
90
89
R26
10K
RESET BLOCK
R16
6.8K
VCC1
VSS1
XIN
XOUT
8
9
16
14
12
VDD50V
3
P90-TB0IN
P91-TB1IN
P92-TB2IN
P93
P94
P95-ANEX0
P96-ANEX1
P97-nADTRG
P50-nWRL/nWR
P51-nWRH/nBHE
P52-nRD
P53-BCLK
P54-nHLDA
P55-nHOLD
P56-ALE
P57-nRDY/CLKOUT
VDD50V
XIN
M3030RFCPFP
VFD_GRD&MODESCAN#1
D
393_VREF
VREF= 3.3V
2
8
U2:A
LM393D
1
INT0_PFAIL
D12
BAT43WS
4
C4
100nF
R11
15K
C5
100nF
C6
100nF
4
PFAIL_RETURN
Shin Heung Precision Co., Ltd.
Size
A3
ER-180
TITLE : ER-180T
Date
2010.01.28
File Name ER-180T MAIN.SCH
B
C
Rev 1.0
CPU&KEY(MODE)&RST&PFAIL
D
Drawn by H.T JANG
Sheet 1
of 3
B
PGM & DATA MEMORY
A(0:16)
C
D(0:7)
PGM DOWNLOAD
U5
A(16)
A(15)
A(14)
A(13)
1
2
31
3
28
4
A(12)
A(11)
A(10)
A(9)
A(8)
25
23
26
27
5
A(7)
6
A(6)
7
8
A(5)
MEM_CE
A(4)
A(3)
A(2)
A(1)
R41
10K
A(0)
9
10
11
12
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
D7
D6
D5
D4
D3
D2
D1
D0
BS62LV1006
SAM4S ER-180T SERIES
A
21
_WR
R42
10K
24
29
30
22
MEM_CE
14
OE
WE
CS2
CS1
D16
M4
RXD1
3
TXD1
4
D17
BAT43WS
R38
200
R39
200
1
FDT_D/N
5
R35
4.7K
D(1)
13
D(0)
3
1
BUZZER
2
AU1
BUZZER
Q23
MMBT2222A
VDD50V
R27
10K
NC
1
VCC
GND
Q21
KSA1182-Y
R25
4.7K
RTC
2
FDT_D/N
32
1
VBAT
3
CNVSS_HIGH
C19
100nF
16
C16
100nF
VDD50V
X2
32.768KHZ
FDT_D/N
R36
1K
2
R37
10K
D(2)
2
(0xC0000 ~ 0xDFFFF)
3
1
2
D(3)
15
VBAT VBAT
_RD
R40
4.7K
D(4)
17
VBAT
Q24
MMBT2222A
D(5)
VDRV VDD50V
1
CN10:A
CN10:B
CN10:C
CN10:D
CN10:E
D(6)
19
18
BUZZER
VDD50V
CON-BOX;5P,2MM,ST
D(7)
20
D
PFAIL_RETURN
1
C15
15pF
BAT43WS
D15
[ DATA SRAM 1Mbit ]
2
3
4
_CS0
VDD5.0V
BACKUP BAT
U4
PCF8563TS
VBAT
OSCI
VDD
OSCO CLKO
INT
SCL
VSS
SDA
8
R32
4.7K
R30
4.7K
2
7
6
I2C_SCLK
5
I2C_SDA
ADAPTER & CIGAR
VBAT
D20
BAT43WS
VDD50V
VDRV
U1 (SOT-223)
SE1117-5.0V
3
R47
470
BAT_CHARGE
NOPOP
OUT
ADJ
VDD50V
CON-BOX;2P,2.5MM,ST(YH)
2
4
C2
100nF
1
BAT_CHARGE
CE3
100uF
16V
R4
1K
D22
BAT43WS
R52
10K
CN6:1
CN6:2
CN6:3
ADC_LOWBAT
1
2
3.4V
DRAWER
R2
4.7K
DRAWER
D1
M4
1
2
3
CN3:A
CN3:B
CN3:C
R20
1K
1
2
3
1
Q1
SL1002
FU1
250V T3.15A
VDRV
C3
100nF
1
2
CE1
2200uF
10V
R6
2K
R5
2K
3
3
CE2
470uF VDD50V
16V
NO POP
R1
10K
R24
4.7K
SPOOL_MOT
DRAWER COMP CONN.
Q22
MMBT2222A
3
1
2
Q20
KSA1182-Y
R21
1K
2
1
R19
1K
2
CN4:A
CN4:B
D13
M4
C10
100pF
1
2
3
CN9:A
CN9:B
CN9:C
MOTOR
3
Q19
KSA1182-Y
CON-BOX;2P,2.5MM,ST
1
SEN_DWRCOMP
VDRV
R23
4.7K
CON-BOX;3P,2.5MM,ST
3
2
2
SPOOL - [OPTION]
VDRV
Q2
MMBT2222A
1
CIGAR JACK JOINT B'D
BAT1
MS920S-FL27E
3.0V
DRAWER SOLE CONN.
4
GND CN1:1
POW CN1:2
R3
1K
CON-BOX;3P,2.5MM,ST(YH)
R56
100
ZD2
3.3V
NO POP
R51
1K
3
D19
BAT43WS
D21
BAT43WS
IN
4
2
1
C1
100nF
Shin Heung Precision Co., Ltd.
3
Size
ER-180
TITLE : ER-180T
A3
9-3
B
C
SRAM/PGM DOWN/BAT/DRW
/RTC/BUZ/SPOOL/POWER
Date
2010.01.28
File Name
ER-180T MAIN.SCH
D
Rev 1.0
Drawn by H.T JANG
2 of 3
Sheet
9-4
A
B
C
FND SEGMENT CONTROL
PRINTER CONTROL(Thermal-LTPZ225B)
VFD_SEG#1(A)_IN
3
1
Q15
MMBT2222A
VFD_SEG#7(G)_IN
3
RA8
4.7K
2
Q12
MMBT2222A
VFD_SEG#1(A)
VFD_SEG#7(G)
2
Q13
MMBT2222A
VDD50V
C27
100nF
2
Q17
MMBT2222A
DIG
C20
100nF
2
Q18
MMBT2222A
MAX 40mA
VPRT
VS1
VS2
OUT1
OUT2
OUT3
OUT4
VCONT
4
11
MOTOUT_B
1
C26
100pF
3
5
MOTOUT_B
12
MOTOUT_A
10
8
C25
100pF
MOTOUT_A
D18
BAT43WS
Q25
KSA1010Y
VPRT
1
2
Q14
MMBT2222A
VCC
ENA1
ENA2
IN1
IN2
GND1
GND2
C23
100nF
VFD_SEG#8(DP)_IN
3
1
7
14
R54
10K
VPRT
VFD_SEG#4(D)_IN
1
VFD_SEG#2(B)_IN
3
9
STEP_PHA
3
VFD_SEG#8(DP)
1
VFD_SEG#2(B)
STEP_PHB
2
Q16
MMBT2222A
VFD_SEG#5(E)
3
VFD_SEG#3(C)
VFD_SEG#5(E)_IN
3
VFD_SEG#4(D)
13
6
STEP_ENA
1
VFD_SEG#6(F)
VFD_SEG#3(C)_IN
1
2
ACTIVE 'H'
2
1
RA5
4.7K
VDD50V U6
LB1838M
VFD_SEG#6(F)_IN
3
1
2
Q11
MMBT2222A
1
D
3
VPH
2
MAX 40mA
R53
1K
C24
100nF
1
A B C D E F G DP
R48
51
2W
2
FND DIGIT CONTROL
R55
1K
VDD50V
VPH_ONOFF
1
2
Q7
KSA708-Y
a
3
f
VFD_GRD#5_OUT
1
RA2
1K
VFD_GRD&KEYSCAN#5
2
Q8
KSA708-Y
VFD_GRD&KEYSCAN#2
2
VFD_GRD#3
Q9
KSA708-Y
3
VFD_GRD#1_OUT
c
f
3
VFD_GRD&KEYSCAN#4
VFD_GRD&KEYSCAN#7
c
dp
PRINTER I/F CONN.(Thermal-LTPZ225B)
VPH
VDD50V
VPH
8DIG
CE5
100uF
16V
NO POP
VFD_GRD#3_OUT
DISPLAY INTERFACE CONN.
C21
100nF
VDD50V
MOTOUT_B
MOTOUT_B
Q4
KSA708-Y
VFD_GRD#8_OUT
MAX 320mA
3
VFD_GRD#4_OUT
1
VFD_GRD&KEYSCAN#6
2
Q5
KSA708-Y
3
VFD_GRD#7_OUT
1
Q6
KSA708-Y
3
VFD_GRD#6_OUT
10K
MOTOUT_A
CN7:A
CN7:B
CN7:C
CN7:D
CN7:E
CN7:F
CN7:G
CN7:H
CN7:I
CN7:J
CN7:K
CN7:L
CN7:M
CN7:N
CN7:O
CN7:P
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
TPH_STB#1
R46
15K
SEN_THERMIST_IN
VFD_GRD#4_OUT
VFD_SEG#4(D)_IN
VFD_GRD#7_OUT
VFD_SEG#5(E)_IN
C22
100nF
TPH_STB#2
R50
150K
20
19
18
17
16
12
11
10
9
8
VFD_GRD#6_OUT
VFD_SEG#6(F)_IN
VDD50V
VFD_GRD#5_OUT
VFD_SEG#2(B)_IN
TPH_CLK
TPH_LAT
VFD_GRD#1_OUT
TPH_DATA
R43
4.7K
VFD_SEG#3(C)_IN
VFD_GRD#2_OUT
VFD_SEG#7(G)_IN
VFD_GRD#3_OUT
23
22
21
15
14
13
VFD_GRD#8_OUT
VFD_SEG#8(DP)_IN
CON-FPC;24P,1MM,ST,FCZ100E
24
SEN_COPEN&PEND
7
6
5
4
3
2
1
NO
CN11:X
CN11:W
CN11:V
CN11:U
CN11:T
CN11:S
CN11:R
CN11:Q
CN11:P
CN11:O
CN11:N
CN11:M
CN11:L
CN11:K
CN11:J
CN11:I
CN11:H
CN11:G
CN11:F
CN11:E
CN11:D
CN11:C
CN11:B
CN11:A
ER-180 MAIN
24
MOT_/B
23
22
MOT_B
MOT_A
21
20
19
MOT_/A
VPH
VPH
18
17
STB#1
STB#2
16
PRT DISCON(GND)
FFC CABLE
(TOP CONTACT)
3
PRINTER
LTPZ225B(SII) 4-DOT
15
14
GND
THERMISTER IN
13
12
VDD
STB#3
11
10
9
GND
GND
STB#4
8
VDD
FFC
CABLE
(DIRECT)
24
1
24
7
6
TPH_CLK
TPH_LAT
5
4
TPH_DATA
VPH
3
VPH
2
1
SENS2(GND)
SENS1(SEN_COPEN&PEND)
1
MAIN B'D 24P
C18
100nF
VFD_SEG#1(A)_IN
RA1
SAM4S ER-180T SERIES
2
VDD50V
CON-FPC;16P,1MM,ST,FCZ100E
3
1
2
R10
2K
d
RA4
VFD_GRD&KEYSCAN#8
Q3
KSA708-Y
1
R9
2K
b
e
1DIG
3
1
RA3
1K
CE4
10uF
16V
2
Q26
MMBT2222A
MOTOUT_A
2
2
D9
SK14
3
VFD_GRD#2_OUT
VDD50V
3
VPRT
g
dp
10K
Q10
KSA708-Y
e
d
1
2
...
b
g
1
VFD_GRD&MODESCAN#1
a
D8
SK14
VDRV
4
4
Shin Heung Precision Co., Ltd.
Size
ER-180T
TITLE : ER-180
A3
B
C
Rev 1.0
DISPLAY(FND) & PRINTER
Date
2010.01.28
File Name
ER-180T MAIN.SCH
D
Drawn by H.T JANG
Sheet
3 of 3
B
C
D
1
1
VFD_SEG#7(G)
VFD_SEG#8(DP)
VFD_SEG#6(F)
VFD_SEG#5(E)
VFD_SEG#4(D)
VFD_SEG#3(C)
a
3
5
10
1
2
4
7
11
U1
U2
DP
G
F
E
D
C
B
A
DP
G
F
E
D
C
B
A
b
VFD_SEG#2(B)
VFD_SEG#1(A)
VFD_SEG#7(G)
VFD_SEG#8(DP)
VFD_SEG#6(F)
VFD_SEG#5(E)
VFD_SEG#4(D)
VFD_SEG#3(C)
3
5
10
1
2
4
7
11
a
f
VFD_SEG#2(B)
VFD_SEG#1(A)
SAM4S ER-180T SERIES
A
f
g
e
2
a
b
f
g
c
e
e
f
f
g
c
e
e
a
f
b
e
a
b
f
g
c
dp
d
f
g
c
dp
d
a
b
g
c
dp
d
a
b
e
c
dp
d
b
g
e
c
dp
d
2
dp
d
DIG4
DIG3
DIG2
DIG1
DIG4
DIG3
DIG2
DIG1
6
8
9
12
6
8
9
12
COMMON-ANODE TYPE
DIG
e
dp
d
a
b
g
c
dp
d
f
g
c
dp
d
a
b
VFD_GRD#8
VFD_GRD#7
VFD_GRD#6
VFD_GRD#5
VFD_GRD#4
VFD_GRD#3
VFD_GRD#2
VFD_GRD#1
1
A B C D E F G DP
16
FRONT DISPLAY (7 SEGMENT)
3
3
1
CN1:A
4
CN1:B
CN1:D
CN1:F
CN1:H
CN1:J
CN1:L
CN1:N
CN1:P
2
4
6
8
10
12
14
16
VFD_GRD#3
CN1:C
VFD_GRD#2
VFD_GRD#1
CN1:E
VFD_GRD#5
VFD_GRD#6
CN1:G
VFD_GRD#7
VFD_GRD#4
CN1:I
VFD_GRD#8
CN1:K
CN1:M
CN1:O
1
R2
100
3
R4
100
5
R6
100
7
R1
100
9
R3
100
11
R5
100
13
R7
100
15
R8
100
16
VFD_SEG#1(A)
VFD_SEG#7(G)
VFD_SEG#3(C)
VFD_SEG#2(B)
VFD_SEG#6(F)
4
VFD_SEG#5(E)
Shin Heung Precision Co., Ltd.
VFD_SEG#4(D)
VFD_SEG#8(DP)
Size
TITLE : ER-180 DISPLAY(DUAL)
Rev
REV1.0
A3
9-5
Date
2010.01.28
Drawn byH.T JANG
File Name ER180 DISP(FRONT).SCH Sheet 1 of 1
B
C
D
9-6
A
B
D
R_VFD_SEG#7(G)
R_VFD_SEG#8(DP)
R_VFD_SEG#6(F)
R_VFD_SEG#5(E)
R_VFD_SEG#4(D)
R_VFD_SEG#3(C)
1
3
5
10
1
2
4
7
11
U1
d
DP
G
F
E
D
C
B
A
b
R_VFD_SEG#2(B)
R_VFD_SEG#1(A)
R_VFD_SEG#7(G)
R_VFD_SEG#8(DP)
R_VFD_SEG#6(F)
R_VFD_SEG#5(E)
R_VFD_SEG#4(D)
R_VFD_SEG#3(C)
U2
DP
G
F
E
D
C
B
A
f
3
5
10
1
2
4
7
11
a
R_VFD_SEG#2(B)
R_VFD_SEG#1(A)
1
C
d
dp
d
dp
c
e
d
dp
c
d
dp
c
e
e
d
dp
c
e
d
dp
c
d
dp
c
e
e
dp
c
e
c
e
g
g
e
g
g
g
g
g
g
g
c
dp
b
f
b
f
b
f
b
f
b
f
b
f
b
f
b
f
d
DIG4
DIG3
DIG2
DIG1
DIG4
DIG3
DIG2
DIG1
a
a
a
a
a
a
a
6
8
9
12
6
8
9
12
COMMON-ANODE TYPE
DIG
a
VFD_GRD#8
VFD_GRD#7
VFD_GRD#6
VFD_GRD#5
VFD_GRD#4
VFD_GRD#3
VFD_GRD#2
VFD_GRD#1
A B C D E F G DP
2
2
REAR DISPLAY (7 SEGMENT)
VFD_SEG#7(G)
VFD_SEG#8(DP)
VFD_SEG#6(F)
VFD_SEG#5(E)
VFD_SEG#4(D)
VFD_SEG#3(C)
3
5
10
1
2
4
7
11
3
5
10
1
2
4
7
11
U3
U4
a
a
a
a
a
a
a
a
DP
G
F
E
D
C
B
A
DP
G
F
E
D
C
B
A
b
VFD_SEG#2(B)
VFD_SEG#1(A)
VFD_SEG#7(G)
VFD_SEG#8(DP)
VFD_SEG#6(F)
VFD_SEG#5(E)
VFD_SEG#4(D)
VFD_SEG#3(C)
VFD_SEG#2(B)
VFD_SEG#1(A)
a
f
f
b
f
b
f
b
f
b
f
b
f
b
f
b
f
b
g
g
e
g
g
g
g
g
g
g
c
e
c
e
c
e
c
e
c
e
c
e
c
e
c
e
c
dp
dp
d
DIG4
DIG3
DIG2
DIG1
DIG4
DIG3
DIG2
DIG1
dp
d
dp
d
dp
d
dp
d
dp
d
dp
d
dp
d
6
8
9
12
6
8
9
12
COMMON-ANODE TYPE
DIG
d
3
3
VFD_GRD#8
VFD_GRD#7
VFD_GRD#6
VFD_GRD#5
VFD_GRD#4
VFD_GRD#3
VFD_GRD#2
VFD_GRD#1
A B C D E F G DP
1
16
1
16
FRONT DISPLAY (7 SEGMENT)
SAM4S ER-180T SERIES
CN1:A
4
CN1:B
CN1:D
CN1:F
CN1:H
CN1:J
CN1:L
CN1:N
CN1:P
2
4
6
8
10
12
14
16
VFD_GRD#3
CN1:C
VFD_GRD#2
VFD_GRD#1
CN1:E
VFD_GRD#5
VFD_GRD#6
CN1:G
VFD_GRD#7
VFD_GRD#4
CN1:I
VFD_GRD#8
CN1:K
CN1:M
CN1:O
1
3
5
7
9
11
13
15
R10
R6
R12
R1
R14
R3
R9
R7
R11
R8
R13
R5
R15
R2
R16
R4
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
VFD_SEG#1(A)
R_VFD_SEG#1(A)
VFD_SEG#7(G)
R_VFD_SEG#7(G)
VFD_SEG#3(C)
R_VFD_SEG#3(C)
VFD_SEG#2(B)
R_VFD_SEG#2(B)
VFD_SEG#6(F)
R_VFD_SEG#6(F)
VFD_SEG#5(E)
4
R_VFD_SEG#5(E)
VFD_SEG#4(D)
Shin Heung Precision Co., Ltd.
R_VFD_SEG#4(D)
VFD_SEG#8(DP)
Size
R_VFD_SEG#8(DP)
TITLE : ER-180 DISPLAY(DUAL)
Date
2010.01.28
File Name ER180 DISP(DUAL).SCH
B
C
Rev
1.0
A3
D
Drawn byH.T JANG
Sheet 1 of 1
SAM4S ER-180T SERIES
A
D
C
B
SERIAL INTERFACE
1
1
VDD50V
C8
1uF
VDD50V
SW1
1
VDD50V
U3
MAX3232
VDD50V
16
CON-BOX;6P,1.25MM,AN,12505WR
CN5:A
CN5:B
CN5:C
CN5:D
CN5:E
CN5:F
1uF
1
2
3
4
5
6
COM#1_RXD
1uF
COM#1_TXD
C9
C11
COM#1_RTS
COM#1_CTS
COM#1_TXD
COM#1_RTS
COM#1_RXD
COM#1_CTS
2
6
11
10
12
9
15
VCC
S#1
2
VSERIAL
ON
Default "ON"
C1+
C1-
1
C2+
C2-
4
V+
V-
S#1
OFF
T1IN T1OUT
T2IN T2OUT
R1OUT R1IN
R2OUT R2IN
R3
C7
1uF
3
0
CON-RJ45;8P,2MM,1R,AN
1
2
VSERIAL
COM#1_CTS_IN
C10
1uF
5
4
COM#1_RXD_IN
5
6
14
COM#1_TXD_OUT
7
COM#1_RTS_OUT
13
7
8
COM#1_RTS_OUT
COM#1_RXD_IN
8
CN2:A
CN2:B
CN2:C
CN2:D
CN2:E
CN2:F
CN2:G
CN2:H
COM#1_CTS_IN
C3
470pF
GND
3
COM#1_TXD_OUT
C4
470pF
C5
470pF
C6
470pF
2
2
COM#1 (RJ-45)
CIGA-JACK POWER
3
12V(CIGA_JACK)
CN1:A
CN1:B
CN1:C
U2
AP1501-K5L-13(ADJ)
U1
1.6A
1
1
VIN
VOUT
2
5
SD
FB
4
2
CE1
100uF
50V
3
C1
100nF
2012
3
VDRV_7.4V
L1
33uH
1
2
R2
10K
GND
3 6
3
CE2
100uF
CN4:1
CN4:2
CN4:3
C2
100nF
2012
R1
2K
D1
SK14
D2
SK14
노노] "LOW" ACTIVE
4
4
Shin Heung Precision Co., Ltd
Size
A3
TITLE : ER-180 CIGA-JACK POWER
Date
2010.02.17
File Name ER-180 CIGAR JACK
9-7
A
B
C
Rev 0.3
POWER BLOCK & INTERFACE
D
Drawn by K.W CHOI
Sheet 1 of 1
UPDATE LOG
Application
Date
Page
Part #
Notes (Cause & Solution)
S/Bulletin
Use this page to record any special servicing information such as Service Bulletins or Supplements.
When possible, record changes to Code numbers directly on the actual Parts List.
Always records Service Bulletin numbers and Application Dates on this log to ensure that your data is always as
current as possible.
SAM4S ER-180T SERIES
ⓒ Shin Heung Precision. March 2010
Printed in KOREA.
V1.0
Code No. : JK68-70129B