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HDA Contents Page 1. 2. 3. 4. 4.1. 5. 5.1. 5.2. 5.3. 5.4. 5.5. 5.6. 5.7. 5.8. 5.9 5.10 5.11 1. Introduction Name plate Transport Preservation and storage Preservation and storage additional procedures Installation Pre-requisites Preparations Installation of the pump set Pre-alignment of pump set Fastening the baseplate on the foundation Pipings Vacuum balance line Auxiliary connections Balance liquid Extracting piping Coupling guard 2 3 3 4 4 4 4 4 5 5 7 7 8 8 8 8 8 Page 6 6.1 6.2. 6.3. 7. 7.1. 7.2. 7.3. 8. 8.1. 8.2. 9. 9.1. 9.2. 9.3. 9.4. 9.5. 10 Accessories Minimum flow valve Measuring instruments Coupling Startup / comissioning, shutdown Comissioning preliminary check Startup Shutdown Maintenance Operation supervision Lubrification Dismantling and reassembly Technical data and description Dismantling and reassembly Dismantling Assembly Spare parts Faults and causes Start-up check list 8 8 9 9 10 10 11 11 11 11 12 12 12 18 18 22 29 31 32 Introduction KSB has supplied you with equipment that has been designed and manufactured with the most advanced technology. Due to its simple and tough construction it will not need much maintenance. With the aim of providing our clients with a satisfactory, trouble free operation, we recommend to install and care our equipment according to the instructions contained in this service manual. This manual has been prepared to inform the end user about the construction and operation of our pumps, describing the adequate procedures for handling and maintenance. We recommend that this manual should be handled by the maintenance supervision. This equipment should be used in the operational conditions for which it was selected as to: flow rate, total head, speed, voltage, frequency, and temperature of pumped liquid. 2