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PowerFlex 700H Adjustable Frequency AC
Drive
Title
PowerFlex 700H/S Installation Manual
PowerFlex Reference Manual
PowerFlex 700H/S Hardware Service Manual
Publication
PFLEX-IN006
PFLEX-RM001
PFLEX-TG001
Available . . .
on the CD supplied with the drive
or www.rockwellautomation.com/
literature
For Allen-Bradley Drives Technical Support:
Step 1
Title
Online at . . .
Allen-Bradley Drives Technical Support
www.ab.com/support/abdrives
Read the General Precautions
!
!
!
!
!
ATTENTION: This drive contains ESD (Electrostatic Discharge)
sensitive parts and assemblies. Static control precautions are required
when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not
followed. If you are not familiar with static control procedures,
reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic
Damage” or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed drive can result in
component damage or a reduction in product life. Wiring or application
errors, such as, undersizing the motor, incorrect or inadequate AC
supply, or excessive ambient temperatures may result in malfunction of
the system.
ATTENTION: Only qualified personnel familiar with adjustable
frequency AC drives and associated machinery should plan or
implement the installation, start-up and subsequent maintenance of the
system. Failure to comply may result in personal injury and/or
equipment damage.
ATTENTION: To avoid an electric shock hazard, verify that the
voltage on the bus capacitors has discharged before performing any
work on the drive. Measure the DC bus voltage at the +DC & –DC
terminals (refer to the Installation Manual for location). The voltage
must be zero.
ATTENTION: Risk of injury or equipment damage exists. DPI host
products must not be directly connected together via 1202 cables.
Unpredictable behavior can result if two or more devices are connected
in this manner.
Step 1
When reading this document, look for this symbol “ Step x ” to guide you through
the 8 BASIC STEPS needed to install, start-up and program the PowerFlex
700H. The information provided Does Not replace the Installation or
Programming Manuals and is intended for qualified drive service personnel
only. For detailed PowerFlex 700H information including application
considerations and related precautions refer to the following:
2
PowerFlex 700H Adjustable Frequency AC Drive
!
ATTENTION: Inputs must be configured with software and jumpers
(see page 33). In addition, configuring an analog input for 0-20mA
operation and driving it from a voltage source could cause component
damage. Verify proper configuration prior to applying input signals.
!
ATTENTION: Hazard of personal injury or equipment damage exists
when using bipolar input sources. Noise and drift in sensitive input
circuits can cause unpredictable changes in motor speed and direction.
Use speed command parameters to help reduce input source sensitivity.
!
ATTENTION: The “adjust freq” portion of the bus regulator function
is extremely useful for preventing nuisance overvoltage faults resulting
from aggressive decelerations, overhauling loads, and eccentric loads. It
forces the output frequency to be greater than commanded frequency
while the drive's bus voltage is increasing towards levels that would
otherwise cause a fault. However, it can also cause either of the
following two conditions to occur.
1. Fast positive changes in input voltage (more than a 10% increase
within 6 minutes) can cause uncommanded positive speed changes.
However an “OverSpeed Limit” fault will occur if the speed reaches
[Max Speed] + [Overspeed Limit]. If this condition is unacceptable,
action should be taken to 1) limit supply voltages within the
specification of the drive and, 2) limit fast positive input voltage
changes to less than 10%. Without taking such actions, if this
operation is unacceptable, the “adjust freq” portion of the bus
regulator function must be disabled (see parameters 161 and 162).
2. Actual deceleration times can be longer than commanded
deceleration times. However, a “Decel Inhibit” fault is generated if
the drive stops decelerating altogether. If this condition is
unacceptable, the “adjust freq” portion of the bus regulator must be
disabled (see parameters 161 and 162). In addition, installing a
properly sized dynamic brake resistor will provide equal or better
performance in most cases.
Important: These faults are not instantaneous. They can take
between 2-12 seconds to occur.
EMC Instructions
CE Conformity
Conformity with the Low Voltage (LV) Directive and Electromagnetic
Compatibility (EMC) Directive has been demonstrated using harmonized European
Norm (EN) standards published in the Official Journal of the European
Communities. PowerFlex Drives comply with the EN standards listed below when
installed according to the Installation and Reference Manuals.
CE Declarations of Conformity are available online at:
http://www.ab.com/certification/ce/docs.
PowerFlex 700H Adjustable Frequency AC Drive
3
Low Voltage Directive (73/23/EEC)
• EN50178 Electronic equipment for use in power installations.
EMC Directive (89/336/EEC)
• EN61800-3 Adjustable speed electrical power drive systems Part 3: EMC
product standard including specific test methods.
General Notes
• The motor cable should be kept as short as possible in order to avoid
electromagnetic emission as well as capacitive currents.
• Use of line filters in ungrounded systems is not recommended.
• PowerFlex drives may cause radio frequency interference if used in a residential
or domestic environment. The user is required to take measures to prevent
interference, in addition to the essential requirements for CE compliance listed
below, if necessary.
• Conformity of the drive with CE EMC requirements does not guarantee an
entire machine or installation complies with CE EMC requirements. Many
factors can influence total machine/installation compliance.
• PowerFlex drives can generate conducted low frequency disturbances (harmonic
emissions) on the AC supply system. More information regarding harmonic
emissions can be found in the PowerFlex Reference Manual.
Essential Requirements for CE Compliance
Conditions 1-6 listed below must be satisfied for PowerFlex drives to meet the
requirements of EN61800-3.
1. Standard PowerFlex High Power CE compatible Drive. For Frames 10 and up,
the drive must also be installed in a suitable Rittal TS 8 (or equivalent)
enclosure.
2. Review important precautions/attention statements throughout this manual
before installing the drive.
3. Grounding as described in the PowerFlex High Power Installation Manual.
4. Output power, control (I/O) and signal wiring must be braided, shielded cable
with a coverage of 75% or better, metal conduit or equivalent attenuation.
5. All shielded cables should terminate with the proper shielded connector.
6. Conditions in the table below.
PowerFlex High Power EN61800-3 EMC Compatibility
Frame
Second Environment
Restrict Motor Cable to 30 m (98 ft.)
Any Drive and Option
9 ✔
10 ✔
11 ✔
12 ✔
First Environment
Restricted Distribution
See PowerFlex Reference Manual
4
PowerFlex 700H Adjustable Frequency AC Drive
Step 2
Lift the Drive
!
ATTENTION: To guard against possible personal injury and/or
equipment damage...
• Remove any wiring access covers at the top of the drive (Frame 9).
• Do Not allow any part of the drive or lifting mechanism to make
contact with electrically charged conductors or components.
• At no time should a person or their limbs be directly underneath the
items being lifted.
• Do not subject the load to high rates of acceleration or deceleration.
• Inspect all lifting hardware for proper attachment before lifting
drive unit.
Frame 9
Important: When lifting the drive, a rod must be placed between the lifting holes
as shown below.
Frame 9 Weight
Weight kg (lbs.)
Drive
Drive & Packaging
143 (315)
177 (390)
PowerFlex 700H Adjustable Frequency AC Drive
5
Frames 10 and Up – Standard Enclosed Drives
Step 2
B>A
Min. 60˚
To ensure that this angle is greater than 60°,
make the length of chain or cable between the
center and the corners (B) longer than the
distance between the opposite corners (A).
A
Drive Weights
Frame Size Type
Frame 10
Drive & Enclosure (AC Input)
Drive & Enclosure (DC Input)
Frame 11
Drive & Enclosure (AC Input)
Drive & Enclosure (DC Input)
Frame 12
Drive & Enclosure (AC Input)
Drive & Enclosure (DC Input)
Weight kg (lbs.)
432 (952)
317 (699)
614 (1350)
446 (980)
802 (1765)
634 (1398)
6
PowerFlex 700H Adjustable Frequency AC Drive
Frames 10 and Up – Open Type Drives
Drive Weights
Frame Size Type
Frame 10
Power Structure
AC Choke CHK0520
Frame 11
Power Structure
AC Choke CHK0400 (1)
Frame 12
Power Structure (2)
AC Choke (3)
(1)
(2)
(3)
Weight kg (lbs.)
120 (265)
115 (254)
210 (463)
84 (185)
120 (265)
84 (185)
Two reactors are required per Frame 11 AC Drive
Two power structures are required per Frame 12 Drive
Two reactors are required per Frame 12 AC Drive
PowerFlex 700H Adjustable Frequency AC Drive
7
Removing the Skid and Shipping Feet
!
Task
A
B
C
D
ATTENTION: To guard against personal injury and equipment
damage, do not work under the drive unless the drive is securely
mounted on appropriate blocks.
Description
Using a 15 mm wrench, remove the hardware which secures the drive to the skid.
Lift the drive off the skid.
Place the drive on proper blocks on a hard level surface. The blocks should be
approximately 10 cm (4 inches) high.
Using a 17 mm wrench, remove the hardware which secures the feet to the drive and
remove the feet.
A
B
A
C
A
D
C
D
D
8
PowerFlex 700H Adjustable Frequency AC Drive
Step 3
Mount the Drive
Dimensions
Frame 9
480.0 (18.90)
5.0 (0.20)
14.0 (0.55)
400.0 (15.75)
240.0 (9.45)
363.3 (14.32)
339.5 (13.37)
9.0 (0.35)
45.0 (1.77)
Nameplate
Wire Way
1150.0
(45.28)
1120.0
(44.09)
Nameplate
9.0 (0.35)
Lifting Hole
21.0 (0.83)
372.5 (14.67)
292.5 (11.52)
142.5 (5.61)
62.5 (2.46)
245.53
(9.67)
59.0 (2.32)
191.64
(7.54)
100.12
(3.94)
285.0
(11.22)
Detail A
Brake Option Top Hat
PowerFlex 700H Adjustable Frequency AC Drive
9
Frame 10
632.5*
(24.90)
597.0
(23.50)
534.7
(21.05)
605.5
(23.84)
32.3
(1.27)
498.0
(19.61)
42.0
(1.65)
Step 3
2234.0
(87.95)
2275.0
(89.57)
2201.8
(86.68)
* This dimension is the depth for drives with
the optional door-mounted HIM installed
10
PowerFlex 700H Adjustable Frequency AC Drive
Frame 11
!
797.0
(31.38)
621.74*
(24.48)
736.0
(28.98)
605.5
(23.84)
32.25
(1.27)
498.0
(19.61)
DANGER
2234.0
(87.95)
2275.0
(89.57)
2205.0
(86.81)
* This dimension is the depth for drives with
the optional door-mounted HIM installed
42.0
(1.65)
PowerFlex 700H Adjustable Frequency AC Drive
11
Frame 12
632.5*
(24.90)
1196.05
(47.09)
534.7
(21.05)
605.5
(23.84)
32.3
(1.27)
498.0
(19.61)
2234.0
(87.95)
2275.0
(89.57)
2201.8
(86.68)
* This dimension is the depth for drives with
the optional door-mounted HIM installed
42.0
(1.65)
12
PowerFlex 700H Adjustable Frequency AC Drive
Minimum Mounting Clearances
Frame 9
400.0 mm
(15.75 in.)
400.0 mm
(15.75 in.)
50.0 mm
(1.97 in.)
50.0 mm
(1.97 in.)
80.0 mm
(3.2 in.)
350.0 mm
(13.8 in.)
350.0 mm
(13.8 in.)
Frame 10
200 mm
(7.87 in.)
800 mm
(31.50 in.)
PowerFlex 700H Adjustable Frequency AC Drive
Frame 11
200 mm
(7.87 in.)
1000 mm
(39.3 in.)
13
14
PowerFlex 700H Adjustable Frequency AC Drive
Frame 12
200 mm
(7.87 in.)
800 mm
(31.50 in.)
Operating Temperatures
Surrounding Air Temperature
Frame Normal Duty
9
0 to 40 degrees C
(32 to 104 degrees F)
10
0 to 40 degrees C
(32 to 104 degrees F)
11
0 to 40 degrees C
(32 to 104 degrees F)
12
0 to 40 degrees C
(32 to 104 degrees F)
Heavy Duty
0 to 50 degrees C
(32 to 122 degrees F)
0 to 40 degrees C
(32 to 104 degrees F)
0 to 40 degrees C
(32 to 104 degrees F)
820A & 920A 0 to 40 degrees C
Drives
(32 to 104 degrees F)
1030A Drives 0 to 35 degrees C
(32 to 95 degrees F)
Notes
Drive requires a minimum of 1300 m3/h
(765 cfm) of cooling air.
Drive requires a minimum of 2600 m3/h
(1530 cfm) of cooling air.
Drive requires a minimum of 3900 m3/h
(2295 cfm) of cooling air.
Drive requires a minimum of 5200 m3/h
(3060 cfm) of cooling air.
Drive requires a minimum of 5200 m3/h
(3060 cfm) of cooling air.
PowerFlex 700H Adjustable Frequency AC Drive
15
Mounting
Floor Only Mounting
Secure drive to the floor with anchor bolts in the front corner holes of the enclosure
base plate. Additionally secure the drive using the mounting plates as needed (Rittal
part no. 8800-210 or equivalent). Do this as far back as possible to the choke
assembly plate. With this method the holes through base plate must be drilled
on-site.
Important: If it is important to align the drive cabinet vertically with adjacent
Rittal cabinets, you may need to place shims under the drive cabinet
or use leveling feet throughout the cabinet line-up. The Allen-Bradley
factory may have removed the standard plastic plugs from the bottom
of the cabinet when installing the shipping feet. This reduces the
height of the cabinet by 2.0 mm (0.08 in.).
Wall Mounting
Secure drive to the floor with anchor bolts in the front corner holes of the enclosure
base plate. Secure the drive by bolting the adjustable lifting rails to the rear wall or
supporting structure.
Wall
16
PowerFlex 700H Adjustable Frequency AC Drive
Step 4
Check the Ground System
Frame 9
CE Frame 9 drives are equipped with common mode capacitors that are
referenced to ground. Operating a CE frame 9 drive on an ungrounded
distribution system could result in drive damage.
!
ATTENTION: If you intend to operate a Frame 9 drive on an
ungrounded distribution system, you must order a non-CE
PowerFlex High Power drive.
All Frame 9 drives (CE and non-CE) are equipped with a Metal Oxide
Varistor assembly (MOV) to provide voltage surge protection. The MOV is
designed for transient surge suppression only (not continuous operation).
With an ungrounded distribution system the phase-to-ground MOV
connection could become a continuous current path. Therefore, you should
disconnect the MOV ground connection when installing a Frame 9 drive on
an ungrounded distribution system. Refer to publication PFLEX-RM001,
PowerFlex Reference Manual, for information on ungrounded system
installation.
L1
L2
L3
Disconnect and
Insulate this Wire on
Ungrounded Systems
!
Ground Stud on
Cross Plate
ATTENTION: Risk of equipment damage exists if this
wire contacts other circuits in the drive while the drive is
energized. Insulate the lug on this wire with several turns
of electrical tape and anchor the wire so it does not
contact other circuits.
PowerFlex 700H Adjustable Frequency AC Drive
17
Frames 10 and Up
Frames 10 and up are equipped with common mode capacitors that are referenced
to ground. To guard against drive damage, these capacitors should be disconnected
if the drive is installed on an ungrounded distribution system. To disconnect the
capacitors, move the jumper shown below. Refer to publication PFLEX-RM001,
PowerFlex Reference Manual, for information on ungrounded system installation.
There is one jumper on each Rectifying Module.
Frame Size
10
11
12
(1)
Number of Rectifying Modules
(Number of Jumpers)
Location of Rectifying Module(s)
1
Upper-right side of drive power structure.
2 (1)
Center and right hand power stacks of drive
power structure.
2 (1)
Upper-right side of each power structure.
Jumpers on both rectifying modules must be in the same position.
Figure 1.1 Moving Common Mode Capacitor Jumper
Task
A
B
C
D
Description
Loosen upper screw.
Remove lower screw.
Move jumper to horizontal position.
Install and tighten screws.
C
B
Rectifying Circuit
Board
Step 4
D
A
18
PowerFlex 700H Adjustable Frequency AC Drive
Step 5
Power Wiring
Most start-up difficulties are the result of incorrect wiring. Every precaution must
be taken to assure that the wiring is done as instructed. All items must be read and
understood before the actual installation begins.
ATTENTION: The following information is merely a guide for proper
installation. Rockwell Automation, Inc. cannot assume responsibility
for the compliance or the noncompliance to any code, national, local or
otherwise for the proper installation of this drive or associated
equipment. A hazard of personal injury and/or equipment damage
exists if codes are ignored during installation.
!
Frame 9
Cover Removal
(8 Screws)
(3 Screws)
L1
L2
L3
L1
L2
L3
U/T1 V/T2 W/T3 U/T1 V/T2 W/T3
(8 Screws)
PowerFlex 700H Adjustable Frequency AC Drive
19
Frame 9 Terminal Locations
➌
➍
DC
–
DC
+/R
+
R–
➋
➊
➌
➎
Figure 1 Power Terminal Block (1)
L1
L2
L3
L1
L2
L3
U/T1 V/T2 W/T3 U/T1 V/T2 W/T3
To Motor Leads
Step 5
AC Line Input Power
Frame 9 Power Terminal Specifications
Wire Size Range (3)
Maximum Minimum
185.0 mm2 95.0 mm2
(350 MCM) (4/0 AWG)
185.0 mm2 95.0 mm2
(350 MCM) (4/0 AWG)
Torque
Recommended
40 N-m
(354 lb.-in.)
40 N-m
(354 lb.-in.)
No. Name
➊ Input Power Terminal Block (1)
L1, L2, L3
➋ Output Power Terminal Block (1)
U/T1, V/T2, W/T3
Description
Input power
➌ SHLD Terminal, PE, Motor
Terminating point for wiring shields 95.0 mm2
(4/0 AWG)
5.0 mm2
(10 AWG)
22 N-m
(195 lb.-in.)
185.0 mm2
(350 MCM)
185.0 mm2
(350 MCM)
95.0 mm2
(4/0 AWG)
95.0 mm2
(4/0 AWG)
40 N-m
(354 lb.-in.)
40 N-m
(354 lb.-in.)
Ground
➍ DC Bus (2)
Motor connections
DC input or external brake
(2 Terminals; DC–, DC+)
(Internal Brake option not ordered)
DC Bus w/Brake (2)
DC input/internal brake
(3 Terminals; DC–, DC+/R+, R–) (Internal Brake option is ordered)
➎ Cable Clamp for Strain Relief
(1)
(2)
(3)
Do Not exceed maximum wire size. Parallel connections may be required.
DC terminal and brake lugs can be removed.
Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
20
PowerFlex 700H Adjustable Frequency AC Drive
Frame 10
Cover Removal
Moving Control Frame
To gain access to the airflow plate and protective covers you must move the Control
Frame out of the way.
Task
A
B
Description
Remove the T8 Torx-head screws which secure the Control Frame to the drive enclosure.
Swing the Control Frame out and away from the power structure.
A
A
B
Removing the Airflow Plate
The drive is equipped with a plate, just above the Control Frame, that manages
airflow through the drive. You must remove this plate in order to access the
protective covers.
Task
C
D
Description
Remove the T8 Torx-head screws which secure the airflow plate to the drive.
Slide airflow plate off of drive.
C
C
D
PowerFlex 700H Adjustable Frequency AC Drive
21
Removing Protective Covers
You must remove the protective covers to gain access to the power structure.
Task
E
F
G
H
(1)
Description
Remove the four M5 Pozi-drive screws which secure the top and bottom protective covers
to the main front protective cover, then remove the top and bottom protective covers.
Remove the four M4 Pozi-drive screws which secure the side protective covers to the main
front protective cover(1).
Remove the four M5 Pozi-drive screws which secure the main front protective cover to the
drive, then remove the protective cover.
Remove side protective covers.
In some configurations these screws will not be present
Important: The side protective covers are not reversible, make note of which is
left and which right.
E
H
E
H
F
G
E
E
22
PowerFlex 700H Adjustable Frequency AC Drive
➍
Frame 10 Terminal Locations
DC+/R+
DCR-
V/T2
➋
➌
➊
U/T1
W/T3
L1 L2 L3
➎
Frame 10 Power Terminal Specifications
Wire Size Range (1)(2)
Maximum Minimum
300 mm2
2.1 mm2
(600 MCM) (14 AWG)
300 mm2
2.1 mm2
(600 MCM) (14 AWG)
No. Name
Terminal Block
➊ Input Power
L1, L2, L3(3)
➋ Output Power Terminal Block (3)
U/T1, V/T2, W/T3
Description
Input power
PE, Motor
➌ SHLD Terminal,
(3)
2.1 mm2
Terminating point for wiring shields 300 mm2
(600 MCM) (14 AWG)
Ground
➍ DC Bus (3)
Motor connections
DC input or external brake
(2 Terminals; DC–, DC+)
(Internal Brake option not ordered)
DC input/internal brake
DC Bus w/Brake (3)
(3 Terminals; DC–, DC+/R+, R–) (Internal Brake option is ordered)
300 mm2
(600 MCM)
300 mm2
(600 MCM)
2.1 mm2
(14 AWG)
2.1 mm2
(14 AWG)
Torque
Recommended
40 N-m
(354 lb.-in.)
40 N-m
(354 lb.-in.)
Terminal Bolt
Size(3) (4)
M12
40 N-m
(354 lb.-in.)
M10
40 N-m
(354 lb.-in.)
40 N-m
(354 lb.-in.)
M12
M12
M12
➎ Cable Clamp for Strain Relief
(1)
(2)
(3)
(4)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
Do Not exceed maximum wire size. Parallel connections may be required.
These connections are bus bar type terminations and require the use of lug type connectors.
Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal.
PowerFlex 700H Adjustable Frequency AC Drive
23
Frame 11
Cover Removal
Moving Control Frame
To gain access to the airflow plate and protective covers you must move the Control
Frame out of the way.
Task
A
B
Description
Loosen the T8 Torx-head screws which secure the Control Frame to the drive enclosure.
Swing the Control Frame out and away from the power structure.
A
A
B
Removing the Airflow Plate
The drive is equipped with a plate, just above the Control Frame, that manages
airflow through the drive. You must remove this plate in order to access the
protective covers.
Task
C
D
Description
Remove the T8 Torx-head screws which secure the airflow plate to the drive.
Slide airflow plate off of drive.
C
D
C
24
PowerFlex 700H Adjustable Frequency AC Drive
Removing Protective Covers
You must remove the protective covers to gain access to the power structure.
Task
E
F
Description
Remove the four M5 Pozi-drive screws which secure the top and bottom protective covers
to the main front protective cover, then remove the top and bottom protective covers.
Remove the four M5 Pozi-drive screws which secure the main front protective cover to the
drive, then remove the protective cover.
E
!
DA
Risk
of electri
Discon
NG
ER
verify nect c shock
FollowDC power
and
bus
, wait death.
Earth instruc voltag
5 minute
groun tions e before
d requirin
s
manua servicand
ed.
l beforeing.
use.
F
400 and 480 Volt AC Input Wiring for Frame 11 Drives
Frame 11 drives with 400V and 480V ac input power utilize two parallel input
rectifying modules, and therefore have two sets of AC input power terminals. You
must supply power to both sets of input terminals. There are several methods for
accomplishing this.
Important: Parallel wiring must have the same cable dimensions, type and
routing. Non-symmetrical wiring may cause unequal loading between
the converters and reduce the drive’s ability to deliver current to the
motor.
Frame 11 AC Wiring Examples
2 Fuses per Phase
L1
1L1 1L2 1L3
1 Fuse per Phase
L2
L3
L1
2L1 2L2 2L3
1L1 1L2 1L3
L2
L3
2L1 2L2 2L3
PowerFlex 700H Adjustable Frequency AC Drive
Frame 11 Terminal Locations
➍
DC+
DC-
➋
➌
U/T1
1L1
V/T2
1L3
1L2
➊
W/T3
2L1
2L3
2L2
➎
Frame 11 Power Terminal Block Specifications
No. Name
Description
➊ Input Power Terminal Block (3) AC Input power
1L1, 1L2, 1L3, 2L1, 2L2, 2L3
➋ Output Power Terminal Block ((3) Motor connections
U/T1, V/T2, W/T3
Wire Size Range (1)(2)
Maximum Minimum
2.1 mm2
300 mm2
(600 MCM) (14 AWG)
300 mm2
2.1 mm2
(600 MCM) (14 AWG)
Torque
Recommended
40 N-m
(354 lb.-in.)
40 N-m
(354 lb.-in.)
Terminal Bolt
Size(3) (4)
M12
M12
PE, Motor
➌ SHLD Terminal,
(3)
Terminating point for wiring shields 300 mm2
2.1 mm2
(600 MCM) (14 AWG)
40 N-m
(354 lb.-in.)
M10
➍ DC Bus (3)
DC input or external brake
300 mm2
2.1 mm2
(Internal Brake option not ordered) (600 MCM) (14 AWG)
40 N-m
(354 lb.-in.)
M12
Ground
(2 Terminals; DC–, DC+)
➎ Cable Clamp for Strain Relief
(1)
(2)
(3)
(4)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
Do Not exceed maximum wire size. Parallel connections may be required.
These connections are bus bar type terminations and require the use of lug type connectors.
Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal.
25
26
PowerFlex 700H Adjustable Frequency AC Drive
Frame 12
Cover Removal
Moving Control Frame
To gain access to the airflow plate and protective covers you must move the Control
Frame out of the way.
Task
A
B
Description
Loosen the T8 Torx-head screws which secure the Control Frame to the drive enclosure.
Swing the Control Frame out and away from the power structure.
A
A
B
Removing the Airflow Plate
The drive is equipped with a plate, just above the Control Frame, that manages
airflow through the drive. You must remove this plate in order to access the
protective covers.
Task
C
D
Description
Remove the T8 Torx-head screws which secure the airflow plate to the drive.
Slide airflow plate off of drive.
C
D
C
PowerFlex 700H Adjustable Frequency AC Drive
27
Removing Protective Covers
You must remove the protective covers to gain access to the power structure.
Task
E
Description
Remove the four M5 Pozi-drive screws which secure the top and bottom protective covers
to the main front protective cover, then remove the top and bottom protective covers.
Note: Power terminal access is gained by removing the top and bottom covers only.
Remove the four M5 Pozi-drive screws which secure the main front protective cover to the
drive, then remove the protective cover.
Remove side protective covers.
F
G
Important: The side protective covers are not reversible, make note of which is
left and which right.
E
G
E
G
F
E
E
28
PowerFlex 700H Adjustable Frequency AC Drive
Input Power Wiring
Frame 12 drives utilize two parallel power structures, and therefore have two sets of
input power terminals. You must supply power to both sets of input terminals.
Important: Parallel wiring must have the same cable dimensions, type and routing.
Non-symmetrical wiring may cause unequal loading between the
converters and reduce the drive’s ability to deliver current to the motor.
Frame 12 Input Wiring Examples
2 Fuses per Phase
L1
1 Fuse per Phase
L3
L1
2L1 2L2 2L3
1L1 1L2 1L3
L2
1L1 1L2 1L3
L2
L3
2L1 2L2 2L3
Output Power Wiring
Frame 12 drives utilize two parallel power structures, and therefore have two sets of
output power terminals. You must connect the motor to both sets of input terminals.
Refer to the “Important” statement above.
Important: The minimum cable length for parallel motor cables from the drive to
the point where the cables connect is 5m (16.4 ft). Join the parallel
cables at the motor end (not the drive end).
Frame 12 Output Wiring Example
1T1 1T2 1T3
PE
2T1 2T2 2T3
PE
Motor
Motor Frame
PowerFlex 700H Adjustable Frequency AC Drive
29
Frame 12 Power Terminal Specifications
Wire Size Range (1)(2)
Maximum Minimum
2.1 mm2
300 mm2
(600 MCM) (14 AWG)
300 mm2
2.1 mm2
(600 MCM) (14 AWG)
No. Name
➊ Input Power Terminal Block (3)
1L1, 1L2, 1L3, 2L1, 2L2, 2L3
➋ Output Power Terminal Block (3)
1U/1T1, 1V/1T2, 1W/1T3,
2U/2T1, 2V/2T2, 2W/2T3
Description
Input power
PE, Motor
➌ SHLD Terminal,
(3)
Terminating point for wiring shields 300 mm2
2.1 mm2
(600 MCM) (14 AWG)
Ground
Motor connections
➍ DC Bus (3)
DC input or external brake
(2 Terminals; DC–, DC+)
(Internal Brake option not ordered)
DC Bus w/Brake (3)
DC input/internal brake
(3 Terminals; DC–, DC+/R+, R–) (Internal Brake option is ordered)
300 mm2
(600 MCM)
300 mm2
(600 MCM)
2.1 mm2
(14 AWG)
2.1 mm2
(14 AWG)
Torque
Recommended
40 N-m
(354 lb.-in.)
40 N-m
(354 lb.-in.)
Terminal Bolt
Size(3) (4)
M12
40 N-m
(354 lb.-in.)
M10
40 N-m
(354 lb.-in.)
40 N-m
(354 lb.-in.)
M12
M12
M12
➎ Cable Clamp for Strain Relief
(1)
(2)
(3)
(4)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
Do Not exceed maximum wire size. Parallel connections may be required.
These connections are bus bar type terminations and require the use of lug type connectors.
Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt in order to avoid damage to the terminal.
Frame 12 Terminal Locations
➍
➍
DC- DC+
➋
DC- DC+
1V/T2
2V/T2
Cat No.
FIELD INSTALLED OPTIONS:
DC BUS CONDUCTORS AND CAPACITORS
OPERATE AT HIGH VOLTAGE. REMOVE POWER
OPERATE AT HIGH VOLTAGE. REMOVE POWER
AND WAIT 5 MINUTES BEFORE SERVICING
AND WAIT 5 MINUTES BEFORE SERVICING
1U/T1
1W/T3
1L1
1L2
➊
1L3
➋
DANGER
DANGER
DC BUS CONDUCTORS AND CAPACITORS
2U/T1
2L1
2L2
2L3
➊
➎
➌
2W/T3
➎
30
PowerFlex 700H Adjustable Frequency AC Drive
Step 6
Signal and Control Wiring
Important points to remember about I/O wiring:
•
Always use copper wire.
•
Wire with an insulation rating of 600V or greater is recommended.
•
Control and signal wires should be separated from power wires by at least 0.3 meters (1
foot).
Important: I/O terminals labeled “(–)” or “Common” are not referenced to earth
ground and are designed to greatly reduce common mode
interference. Grounding these terminals can cause signal noise.
!
ATTENTION: Inputs must be configured with software and jumpers
(see page 33). In addition, configuring an analog input for 0-20mA
operation and driving it from a voltage source could cause component
damage. Verify proper configuration prior to applying input signals.
!
ATTENTION: Hazard of personal injury or equipment damage exists
when using bipolar input sources. Noise and drift in sensitive input
circuits can cause unpredictable changes in motor speed and direction.
Use speed command parameters to help reduce input source sensitivity.
Wire Types
Recommended Signal Wire
Signal Type
Analog I/O
Wire Type(s)
Description
Belden 8760/9460(or equiv.) 0.750 mm2 (18AWG), twisted
pair, 100% shield with drain (1).
Belden 8770(or equiv.)
0.750 mm2 (18AWG), 3 cond.,
shielded for remote pot only.
EMC Compliance Refer to “EMC Instructions” on page 2 for details.
(1)
Minimum
Insulation Rating
300V,
75-90 degrees C
(167-194 degrees
F)
If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire
may not be necessary, but is always recommended.
Recommended Control Wire for Digital I/O
Type
Unshielded
Shielded
Wire Type(s)
Per US NEC or applicable national or
local code
Multi-conductor shielded cable such
as Belden 8770(or equiv.)
Description
–
0.750 mm2 (18AWG), 3
conductor, shielded.
Minimum
Insulation Rating
300V,
60 degrees C
(140 degrees F)
PowerFlex 700H Adjustable Frequency AC Drive
31
I/O Terminal Blocks and Jumpers
J5
J3 & J4
J1 & J2
➊
➋
➌
I/O Terminal Block Specifications
No. Name
➊ Analog I/O
Description
Analog I/O Signals
➋ Digital Inputs
Digital Input Signals
➌ Digital Outputs Digital Out Relays
(1)
Wire Size Range (1)
Maximum Minimum
0.5 mm2
2.5 mm2
(14 AWG) (22 AWG)
2.5 mm2
0.5 mm2
(14 AWG) (22 AWG)
2.5 mm2
0.5 mm2
(14 AWG) (22 AWG)
Torque
Maximum
0.2 N-m
1.8 lb.-in.
0.2 N-m
1.8 lb.-in.
0.5 N-m
4.5 lb.-in.
Recommended
0.2 N-m
1.8 lb.-in.
0.2 N-m
1.8 lb.-in.
0.5 N-m
4.5 lb.-in.
Maximum/minimum that the terminal block will accept - these are not recommendations.
Step 6
PowerFlex 700H Adjustable Frequency AC Drive
1
10
20
No.
1
2
3
4
Signal
Analog In 1 (–) (1)
Analog In 1 (+) (1)
Analog In 2 (–) (1)
Analog In 2 (+) (1)
5
–10V Pot Reference
–
6
7
Pot Common (GND)
+10V Pot Reference
–
8 Analog Out 1 (+)
9 Analog Out Common
10 Analog Out 2 (+)
(4)
11
12
13
14
Stop - CF
Start
Auto/Man
Speed Sel
1
Speed Sel
2
Speed Sel
3
Digital In 1
Digital In 2
Digital In 3
Digital In 4
15 Digital In 5
16 Digital In 6/Hardware
Enable, see pg. 33
17 Digital In Common
18
21
(1)
(2)
(3)
(4)
(5)
(4)
19
20
21
22
23
24
25
26
+24VDC (2)
24V Common (2)
Digital Out 1 – N.C. (3)
Digital Out 1 Common
Digital Out 1 – N.O. (3)
Digital Out 2 – N.C. (3)
Digital Out 2/3 Com.
Digital Out 3 – N.O. (3)
–
–
Fault
NOT Fault
NOT Run
Description
Isolated (5), bipolar, differential, 9 bit &
sign, 88k ohm input impedance. A
jumper (page 33) selects: 0-10V,
±10V, 4-20mA. Default: 0-10V (Ri
=200k), 4-20mA (Ri=100 ohm).
2k ohm minimum, 10 mA maximum
load, 1% accuracy.
For (+) and (–) 10V pot references.
2k ohm minimum, 10mA maximum
load, 1% accuracy.
Bipolar (current out is not bipolar), 9
bit & sign, 2k ohm minimum load. A
jumper (see page 33) selects: 0-10V,
±10V, 4-20mA.
115V ac, 50/60 Hz - Opto isolated
Low State: less than 30V ac
High State: greater than 40V ac
24V dc - Opto isolated (250V)
Low State: less than 5V dc
High State: greater than 20V dc
11.2 mA DC
Enable: Digital Input 6 is jumper
selectable for HW Enable.
On-Time: < 16.7ms, Off-Time < 1ms
Allows source or sink operation.
Terminals 17/18 & 19 can also be
used to provide backup power to DPI
and control devices.
Drive supplied logic input power.
Common for internal power supply.
Max. Resistive Load:
240V ac/30V dc – 1200VA, 150W
Max. Current: 5A, Min. Load: 10mA
Max. Inductive Load:
240V ac/30V dc – 840VA, 105W
Max. Current: 3.5A, Min. Load: 10mA
Related
Parameter(s)
I/O Terminal Designations
Factory
Default
32
320 327
340 347
361 366
380 391
Run
Important: Input must be configured with a jumper. Drive damage may occur if jumper is not installed properly.
Refer to page 33.
150mA maximum Load. Not present on 115V versions. Can be used to provide control power from an external
24V source when main power is not applied. Refer to page 33
Contacts in un-powered state. Any relay programmed as Fault or Alarm will energize (pick up) when power is
applied to drive and de-energize (drop out) when a fault or alarm exists. Relays selected for other functions will
energize only when that condition exists and will de-energize when condition is removed.
These inputs/outputs are dependant on a number of parameters (see “Related Parameters”).
Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides
high common mode immunity.
PowerFlex 700H Adjustable Frequency AC Drive
33
Analog I/O Configuration
Important: Analog I/O must be configured through programming, as well as the
jumpers shown below.
I/O Configuration
Signal
Analog
Inputs
Jumper
J1 (Analog In 1)
J2 (Analog In 2)
Analog
Outputs
Setting
0-20 mA
±10V
0-10V
J1
J2
J1
A B C D
A B C D
A B C D
J3 (Analog Out 1) 0-20 mA
J4 (Analog Out 2)
J3
A B C D
J2
J1
J2
A B C D
A B C D
A B C D
±10V
0-10V
J4
J3
J4
J3
J4
A B C D
A B C D
A B C D
A B C D
A B C D
Hardware Enable Circuitry
By default, the user can program a digital input as an Enable input. The status of
this input is interpreted by drive software. If the application requires the drive to be
disabled without software interpretation, a “dedicated” hardware enable
configuration can be utilized. This is done by removing jumper J5 and wiring the
enable input to “Digital In 6” (see below). Verify that [Digital In6 Sel], parameter
366 is set to “1, Enable.”
Hardware Enable Configuration
Signal
Jumper
Hardware J5
Enable
Setting
Hardware Enable
Input Programmable (No Hardware Enable)
J5
J5
A B
A B
Auxiliary Power Supply
You may use an auxiliary power supply to keep the 700H Control Unit energized,
when input power is de-energized. This provides back-up power for the Control
Unit and is sufficient for setting parameters. Connect 24V dc power to pin 19 and
24V dc common to pin 20 of the 24V dc version of the I/O card.
Auxiliary Power Supply Specifications
Voltage
24V dc ± 15%
Current (Min)
150 mA
Current (Max)
250 mA
If 24V terminals of several drives are connected in parallel, we recommend using a
diode circuit to block current flow in the opposite direction. Reverse current flow
could damage the Control Board.
From Auxiliary
Power Supply
24V dc
Power
19
24V dc
Common
20
19
20
19
20
19
20
34
PowerFlex 700H Adjustable Frequency AC Drive
I/O Wiring Examples
Input/Output
Potentiometer Unipolar
Speed Reference (1)
10k Ohm Pot.
Recommended
(2k Ohm Minimum)
Connection Example
3
4
6
6
7
Joystick Bipolar Speed
Reference (1)
±10V Input
3
4
5
6
7
Analog Input Bipolar
Speed Reference
±10V Input
3
4
Analog Voltage Input
Unipolar Speed
Reference
0 to +10V Input
3
4
Analog Current Input
Unipolar Speed
Reference
4-20 mA Input
Analog Output
±10V, 4-20 mA Bipolar
+10V Unipolar
(shown)
+
2-Wire Control
Non-Reversing(2)
24V dc internal supply
8
9
12
17
19
20
Stop-Run
2-Wire Control
Reversing(2)
External supply
(I/O Board dependent)
115V/
+24V
Run Fwd.
11
12
Run Rev.
Neutral/
Common
3-Wire Control
Internal supply
• Set I/O configuration (see page 33).
• Set Direction Mode:
Parameter 190 = “1, Bipolar”
• Adjust Scaling:
Parameters 91/92 and 325/326
• View Results:
Parameter 002
• Set I/O configuration (see page 33).
• Set Direction Mode:
Parameter 190 = “1, Bipolar”
• Adjust Scaling:
Parameters 91/92 and 325/326
• View Results:
Parameter 002
• Set I/O configuration (see page 33).
• Configure Input with parameter 320
• Adjust Scaling:
Parameters 91/92 and 325/326
• View results:
Parameter 002
• Set I/O configuration (see page 33).
• Configure Input for Current:
Parameter 320 and add jumper at
appropriate terminals
• Adjust Scaling:
Parameters 91/92 and 325/326
• View results:
Parameter 002
• Set I/O configuration (see page 33).
• Configure with Parameter 340
• Select Source Value:
Parameter 384, [Digital Out1 Sel]
• Adjust Scaling:
Parameters 343/344
3
4
–
Required Parameter Changes
• Set I/O configuration (see page 33).
• Adjust Scaling:
Parameters 91/92 and 325/326
• View Results:
Parameter 002
• Disable Digital Input #1:
Parameter 361 = “0, Unused”
• Set Digital Input #2:
Parameter 362 = “7, Run”
• Set Direction Mode:
Parameter 190 = “0, Unipolar”
• Set Digital Input #1:
Parameter 361 = “8, Run Forward”
• Set Digital Input #2:
Parameter 362 = “9, Run Reverse”
17
Stop
• No Changes Required
11
12
Start
17
19
20
PowerFlex 700H Adjustable Frequency AC Drive
Input/Output
Connection Example
3-Wire Control
115V/
+24V
Stop
External supply
11
12
(I/O Board dependent).
Start
Requires 3-wire functions
Neutral/
only ([Digital In1 Sel]).
17
Common
Using 2-wire selections will
cause a type 2 alarm.
Required Parameter Changes
• No Changes Required
Digital Output
Relays shown in powered
state with drive faulted. See
page 32.
2 relays at terminals 24-26.
• Select Source to Activate:
Parameters 380/384
Power Source
or
21
22
23
24
25
26
Fault
NOT Fault
NOT Run
Run
• Configure with parameter 366
For dedicated hardware Enable:
Remove Jumper J5 (see page 33)
Enable Input
16
(1)
(2)
35
Refer to the Attention statement on page 30 for important bipolar wiring information.
Important: Programming inputs for 2 wire control deactivates all HIM Start buttons.
I/O and Communication Wire Routing
Network Communication Cabling
Control Wiring
36
PowerFlex 700H Adjustable Frequency AC Drive
Step 7
Start-Up Check List
❏ 1. Verify supply voltage.
L1
V
L2
L3
❏ 2. Check power wiring.
U V W PE
❏ 3. Check control wiring.
❏ 4. Apply AC power and control voltages to the drive.
If any of the six digital inputs are configured to “Stop – CF”
(CF = Clear Fault) or “Enable,” verify that signals are present or
reconfigure [Digital Inx Sel]. If an I/O option is not installed (i.e. no I/O
terminal block), verify that [Digital Inx Sel] is not configured to “Stop –
CF” or “Enable.” If this is not done, the drive will not start. Refer to
Troubleshooting – Abbreviated Fault & Alarm Listing on page 44 for a
list of potential digital input conflicts. If the STS LED is not flashing
green at this point, see page 37.
❏ 5. Select Start-Up method: SMART Start . . .
1. Press ALT and then Esc (S.M.A.R.T).
The S.M.A.R.T. start screen appears.
2. View and change parameter values as
desired. For HIM information, refer to
the Programming Manual.
3. Press Esc to exit the S.M.A.R.T. start.
Esc
ALT
F-> Stopped
Esc
or any of the other start-up routines . . .
F-> Stopped
0.0 Hz
Main Menu:
Memory Storage
Start Up
Preferences
Auto
0.0 Hz
Auto
SMART List:
Main
Menu:In2 Sel
Digital
Diagnostics
Stop Mode A
Parameter
Minimum Speed
PowerFlex 700H Adjustable Frequency AC Drive
37
Status Indicators
Drive Status Indicators (Frame 9 Shown)
➊
➋
#
Name
PWR (Power)
Color
Green
State
Steady
Description
Illuminates when power is applied to the drive.
MOD (1)
NET A (1)
NET B (1)
Green
Yellow
Red
Red
–
–
–
–
Status of DPI port internal communications (if present).
Status of communications module (when installed).
Status of network (if connected).
Status of secondary network (if connected).
➊
➋ PORT (1)
(1)
Refer to the Communication Option User Manual for details.
HIM Indication
The LCD HIM also provides visual notification of a fault or alarm condition.
Display
F-> Faulted
Auto
0.0 Hz
— Fault — F
Main
Menu:
OverVoltage
Diagnostics
Time Since Fault
0000:23:52
Parameter
5
Step 7
Condition
Drive is indicating a fault.
The LCD HIM immediately reports the fault condition by displaying
the following.
• “Faulted” appears in the status line
• Fault number
• Fault name
• Time that has passed since fault occurred
Press Esc to regain HIM control.
Drive is indicating an alarm.
The LCD HIM immediately reports the alarm condition by
displaying the following.
• Alarm name (Type 2 alarms only)
• Alarm bell graphic
F-> Power Loss
0.0 Hz
Main Menu:
Diagnostics
Parameter
Device Select
Auto
PowerFlex 700H Adjustable Frequency AC Drive
Program the Drive
Motor
Monit
or
Speed
Contr
ol
Dynam
ic Con
Comm
trol
and
Inputs
& Outp
Comm
uts
u
n
ic
Utility
ation
Direction Config
HIM Ref Config
MOP Config
Drive Memory
Diagnostics
Faults
Alarms
Metering
Drive Data
Motor Data
Torq Attributes
Volts per Hertz
Spd Mode & Limits
Speed References
Discrete Speeds
Speed Trim
Slip Comp
Process PI
Ramp Rates
Load Limits
Stop/Brake Modes
Restart Modes
Power Loss
Analog Inputs
Analog Outputs
Digital Inputs
Digital Outputs
Comm Control
Masks & Owners
Datalinks
Important Notes about Parameters
= Stop drive before changing this parameter.
indicates that additional information is available in Appendix B of the Programming Manual.
Important: Some parameters will have two unit values:
• Analog inputs can be set for current or voltage with [Anlg In Config], param. 320.
• Setting [Speed Units], parameter 79 selects Hz or RPM.
Important: When sending values through DPI ports, simply remove the decimal point to arrive at the
correct value (i.e. to send “5.00 Hz,” use “500”).
Parameter Name & Description
041 [Motor NP Volts]
Set to the motor nameplate rated volts.
042 [Motor NP FLA]
Values
Default:
Related
No.
Frequently Used Parameters
File
Group
Step 8
MOTOR CONTROL
Motor Data
38
Based on Drive Rating
Min/Max: 0.0/[Rated Volts]
Units:
0.1 VAC
Default: Based on Drive Rating
Set to the motor nameplate rated full load Min/Max: 0.0/[Rated Amps] × 2
0.1 Amps
Units:
amps.
045 [Motor NP Power]
Default: Based on Drive Rating
Set to the motor nameplate rated power. Min/Max: 0.00/5000.00
0.01 kW/HP
Units:
See [Mtr NP Pwr Units]
047
048
046
Motor Data
Parameter Name & Description
046 [Mtr NP Pwr Units]
Values
Default:
MOTOR CONTROL
Torq Attributes
Drive Rating Based
“Horsepower”
Selects the motor power units to be used. Options: 0
1
“kiloWatts”
“Convert HP” = converts all power units to
2
“Convert HP”
Horsepower.
3
“Convert kW”
“Convert kW” = converts all power units to
kilowatts.
Default: Motor NP Hz/3
047 [Motor OL Hertz]
Selects the output frequency below which Min/Max: 0.0/Motor NP Hz
0.1 Hz
Units:
the motor operating current is derated.
The motor thermal overload will generate
a fault at lower levels of current below this
output frequency.
“Sensrls Vect”
Default: 0
053 [Motor Cntl Sel]
Sets the method of motor control used in Options: 0
1
the drive.
2
3
061 [Autotune]
Default: 3
“Sensrls Vect”
“SV Economize”
“Custom V/Hz”
“Fan/Pmp V/Hz”
“Calculate”
Provides a manual or automatic method Options: 0
“Ready”
for setting [IR Voltage Drop], [Flux Current
1
“Static Tune”
Ref] and [Ixo Voltage Drop].
2
“Rotate Tune”
3
“Calculate”
“Ready” (0) = Parameter returns to this setting following a “Static Tune” or “Rotate
Tune.” It also permits manually setting [IR Voltage Drop], [Ixo Voltage Drop] and
[Flux Current Ref].
“Static Tune” (1) = A temporary command that initiates a non-rotational motor
stator resistance test for the best possible automatic setting of [IR Voltage Drop],
[Break Voltage] and [Break Frequency] in all modes. A start command is required
within 20 seconds following initiation of this setting. The parameter returns to
“Ready” (0) following the test, at which time another start transition is required to
operate the drive in normal mode. Used when motor cannot be rotated.
“Rotate Tune” (2) = A temporary command that initiates a “Static Tune” followed
by a rotational test for the best possible automatic setting of [Flux Current Ref]
and [Start Boost]. A start command is required following initiation of this setting.
The parameter returns to “Ready” (0) following the test, at which time another
start transition is required to operate the drive in normal mode. Important: Used
when motor is uncoupled from the load. Results may not be valid if a load is
coupled to the motor during this procedure.
!
39
Related
No.
File
Group
PowerFlex 700H Adjustable Frequency AC Drive
042
220
053
062
Rotation of the motor in an undesired direction can occur during this
procedure. To guard against possible injury and/or equipment
damage, it is recommended that the motor be disconnected from
the load before proceeding.
“Calculate” (3) = This setting uses motor nameplate data to automatically set [IR
Voltage Drop], [Flux Current Ref] and [Slip RPM @ FLA].
Step 8
Spd Mode/Limits
Parameter Name & Description
079 [Speed Units]
Values
Default:
Related
No.
File
Group
PowerFlex 700H Adjustable Frequency AC Drive
0
“Hz”
Selects the units to be used for all speed Options: 0
1
related parameters. Options 0 & 1
2
indicate status only. Options 2 & 3 will
3
convert/configure the drive for that
selection.
“Convert Hz” (2) - converts all speed
based parameters to Hz, and changes the
value proportionately (i.e. 1800 RPM = 60
Hz).
“Convert RPM” (3) - converts all speed
based parameters to RPM, and changes
the value proportionately.
Default: 0
080 [Feedback Select]
“Hz”
“RPM”
“Convert Hz”
“Convert RPM”
Options: 0
Selects the source for motor speed
1
feedback.
“Open Loop” (0) - no encoder is present,
and slip compensation is not needed.
“Slip Comp” (1) - tight speed control is
needed, and encoder is not present.
Default: 0.0
081 [Minimum Speed]
“Open Loop”
“Slip Comp”
“Open Loop”
152
079
083
092
095
SPEED COMMAND
Sets the low limit for speed reference after Min/Max: 0.0/[Maximum Speed]
scaling is applied. Refer to parameter 083 Units:
0.1 Hz
0.1 RPM
[Overspeed Limit].
Default: 50.0 or 60.0 Hz (volt class) 055
082 [Maximum Speed]
[Motor NP RPM]
079
Sets the high limit for speed reference
083
after scaling is applied. Refer to
Min/Max: 5.0/320.0 Hz
091
75.0/19200.0 RPM
parameter 083 [Overspeed Limit].
094
0.1 Hz
Units:
090 [Speed Ref A Sel]
Speed References
40
Default:
0.1 RPM
“Analog In 2”
2
Selects the source of the speed reference Options: 1
to the drive unless [Speed Ref B Sel] or
2
[Preset Speed 1-7] is selected.
3-8
9
10
(1) See Installation Manual for DPI port
11
locations.
12
13
14
15
16
17
18
19
20
21
22
091 [Speed Ref A Hi]
Default:
“Analog In 1”
“Analog In 2”
“Reserved”
“MOP Level”
“Reserved”
“Preset Spd1”
“Preset Spd2”
“Preset Spd3”
“Preset Spd4”
“Preset Spd5”
“Preset Spd6”
“Preset Spd7”
“DPI Port 1”(1)
“DPI Port 2”(1)
“DPI Port 3”(1)
“DPI Port 4”(1)
“DPI Port 5”(1)
[Maximum Speed]
Scales the upper value of the [Speed Ref Min/Max: –/+[Maximum Speed]
0.1 Hz
Units:
A Sel] selection when the source is an
0.01 RPM
analog input.
Default: 0.0
092 [Speed Ref A Lo]
Scales the lower value of the [Speed Ref Min/Max: –/+[Maximum Speed]
0.1 Hz
A Sel] selection when the source is an
Units:
0.01 RPM
analog input.
002
091
thru
093
101
thru
107
117
thru
120
192
thru
194
213
272
273
320
361
thru
366
079
082
079
081
Ramp Rates
Parameter Name & Description
[Preset Speed 1]
[Preset Speed 2]
[Preset Speed 3]
[Preset Speed 4]
[Preset Speed 5]
[Preset Speed 6]
[Preset Speed 7]
Values
Default:
5.0 Hz/150 RPM
10.0 Hz/300 RPM
20.0 Hz/600 RPM
30.0 Hz/900 RPM
40.0 Hz/1200 RPM
50.0 Hz/1500 RPM
60.0 Hz/1800 RPM
DYNAMIC CONTROL
Load Limits
079
090
093
Parameter Name & Description
140 [Accel Time 1]
141 [Accel Time 2]
Values
Default:
Related
Provides an internal fixed speed
Min/Max: –/+[Maximum Speed]
0.1 Hz
command value. In bipolar mode direction Units:
1 RPM
is commanded by the sign of the
reference.
10.0 Secs
10.0 Secs
Sets rate of accel for all speed increases. Min/Max: 0.1/3276.7 Secs
0.1 Secs
Units:
Max Speed
Accel Time
= Accel Rate
142 [Decel Time 1]
143 [Decel Time 2]
Default:
10.0 Secs
10.0 Secs
Sets rate of decel for all speed decreases. Min/Max: 0.1/3276.7 Secs
Units:
0.1 Secs
Max Speed
Stop/Brake Modes
41
Related
No.
101
102
103
104
105
106
107
No.
File
Group
SPEED COMMAND
Discrete Speeds
File
Group
PowerFlex 700H Adjustable Frequency AC Drive
Decel Time
= Decel Rate
148 [Current Lmt Val]
Default:
Defines the current limit value when
[Current Lmt Sel] = “Cur Lim Val.”
151 [PWM Frequency]
Sets the carrier frequency for the PWM
output. Drive derating may occur at higher
carrier frequencies.
155 [Stop/Brk Mode A]
156 [Stop/Brk Mode B]
[Rated Amps] × 1.5
(Equation yields approximate default value.)
142
143
146
361
thru
366
140
141
146
361
thru
366
147
149
Min/Max: Based on Drive Rating
Units:
0.1 Amps
Default: 2 kHz
Min/Max: 1/Based on Drive Rating
Units:
1 kHz
Default:
Default:
1
0
Active stop mode. [Stop Mode A] is active Options: 0
1
unless [Stop Mode B] is selected by
2
inputs.
(1) When using options 1 or 2, refer to the
3
Attention statements at [DC Brake Level].
“Ramp”
“Coast”
“Coast”
“Ramp”(1)
“Ramp to Hold”(1)
“DC Brake”
157
158
159
!
ATTENTION: If a hazard of injury due to movement of equipment
or material exists, an auxiliary mechanical braking device must be
used.
ATTENTION: This feature should not be used with synchronous
or permanent magnet motors. Motors may be demagnetized
during braking.
Selects whether an external DB resistor
will be used.
169 [Flying Start En]
Options: 0
1
Default: 0
“None”
“External Res”
“Disabled”
Enables/disables the function which
reconnects to a spinning motor at actual
RPM when a start command is issued.
Options: 0
1
“Disabled”
“Enabled”
Values
Default:
“Not Selected”
No.
Resets a fault and clears the fault queue. Options: 0
1
2
Values
An
2
An 0=V
1 0 1=
=V mA
1=
mA
Selects the mode for the analog inputs.
x x x x x x x x x x x x x x 0 0
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Bit #
Factory Default Bit Values
1 =Current
0 =Voltage
x =Reserved
“Not Selected”
“English”
“Francais”
“Español”
“Italiano”
“Deutsch”
“Português”
“Nederlands”
“Ready”
“Ready”
“Clear Faults”
“Clr Flt Que”
Related
0
Selects the display language when using Options: 0
1
an LCD HIM. This parameter is not
2
functional with an LED HIM.
3
Options 6, 8 and 9 are “Reserved.”
4
5
7
10
240 [Fault Clear]
Default: 0
Parameter Name & Description
320 [Anlg In Config]
161
162
Related
Default:
Parameter Name & Description
201 [Language]
0
“None”
163 [DB Resistor Type]
No.
Restart Modes
File
Group
UTILITY
Drive Memory
[Rated Amps]
Min/Max: 0/[Rated Amps]
Defines the DC brake current level
0.1 Amps
injected into the motor when “DC Brake” Units:
is selected as a stop mode.
The DC braking voltage used in this
function is created by a PWM algorithm
and may not generate the smooth holding
force needed for some applications.
Faults
File
Group
Values
Default:
Related
No.
Parameter Name & Description
158 [DC Brake Level]
DYNAMIC CONTROL
Stop/Brake Modes
File
Group
PowerFlex 700H Adjustable Frequency AC Drive
INPUTS/OUTPUTS
Analog Inputs
42
322
325
323
326
Analog Inputs
Parameter Name & Description
322 [Analog In 1 Hi]
325 [Analog In 2 Hi]
INPUTS/OUTPUTS
10.000 Volt
10.000 Volt
Sets the highest input value to the analog Min/Max: 4.000/20.000mA
–/+10.000V
input x scaling block.
0.000/10.000V
[Anlg In Config], parameter 320 defines if
0.001 mA
Units:
this input will be –/+10V or 4-20 mA.
0.001 Volt
323 [Analog In 1 Lo]
Default: 0.000 Volt
326 [Analog In 2 Lo]
0.000 Volt
361
362
363
364
365
366
Digital Inputs
Values
Default:
43
Related
No.
File
Group
PowerFlex 700H Adjustable Frequency AC Drive
091
092
091
092
Sets the lowest input value to the analog Min/Max: 4.000/20.000mA
input x scaling block.
–/+10.000V
0.000/10.000V
[Anlg In Config], parameter 320 defines if
0.001 mA
Units:
this input will be –/+10V or 4-20 mA.
0.001 Volt
“Stop – CF”
[Digital In1 Sel]
Default: 4
“Start”
[Digital In2 Sel]
Default: 5
“Auto/ Manual”
[Digital In3 Sel]
Default: 18
“Speed Sel 1”
[Digital In4 Sel]
Default: 15
“Speed Sel 2”
[Digital In5 Sel]
Default: 16
“Speed Sel 3”
[Digital In6 Sel] (9)
Default: 17
Selects the function for the digital inputs. Options: 0
(1) Speed Select Inputs.
1
2
3
3
2
1
Auto Reference Source
4
Reference A
0
0
0
Reference B
1
0
5
0
Preset Speed 2
0
1
0
6
Preset Speed 3
1
1
0
7
Preset Speed 4
0
0
1
Preset Speed 5
1
0
1
8
Preset Speed 6
0
1
1
9
Preset Speed 7
1
1
1
10
To access Preset Speed 1, set [Speed Ref x
11
Sel] to “Preset Speed 1”.
12
Type 2 Alarms - Some digital input
13
programming may cause conflicts that will
14
result in a Type 2 alarm. Example: [Digital
15-17
In1 Sel] set to “5, Start” in 3-wire control
18
and [Digital In2 Sel] set to 7 “Run” in2-wire.
19
Refer to Fault/Alarm Listing on page 44 for
20
information on resolving this type of
21
conflict.
(2)
22
When [Digital Inx Sel] is set to option 2
23
“Clear Faults” the Stop button cannot be
24
used to clear a fault condition.
(3)
25
Typical 3-Wire Inputs - Requires that only
26
3-wire functions are chosen. Including
2-wire selections will cause a type 2 alarm.
27
(4)
28
Typical 2-Wire Inputs - Requires that only
2-wire functions are chosen. Including
29
3-wire selections will cause a type 2 alarm.
30-33
See Fault/Alarm Listing on page 44 for
34
conflicts.
35
(5)
(6)
(7)
(8)
(9)
“Not Used”
“Enable” (6)(8)
“Clear Faults”(CF) (2)
“Aux Fault”
“Stop – CF” (8)
“Start” (3)(7)
“Fwd/ Reverse” (3)
“Run” (4)(8)
“Run Forward” (4)
“Run Reverse” (4)
“Jog1” (3)
“Jog Forward” (4)
“Jog Reverse” (4)
“Stop Mode B”
“Bus Reg Md B”
“Speed Sel 1-3” (1)
“Auto/ Manual” (5)
“Local”
“Acc2 & Dec2”
“Accel 2”
“Decel 2”
“MOP Inc”
“MOP Dec”
“Excl Link”
“PI Enable”
“PI Hold”
“PI Reset”
“Pwr Loss Lvl”
Reserved
“Jog 2”
“PI Invert”
Auto/Manual - Refer to the Installation
Manual for details.
Opening an “Enable” input will cause the motor to coast-to-stop, ignoring any
programmed Stop modes.
A “Dig In ConflictB” alarm will occur if a “Start” input is programmed without a “Stop”
input.
If using the Sleep-Wake function, refer to [Sleep-Wake Mode], parameter 178 in the
Programming Manual.
A dedicated hardware enable input is available via a jumper selection. Refer to
Installation Manual for further information.
100
156
162
096
141
143
195
194
124
PowerFlex 700H Adjustable Frequency AC Drive
Troubleshooting – Abbreviated Fault & Alarm Listing
For a complete listing of Faults and Alarms, refer to the Programming Manual.
A fault is a condition that stops the drive. There are three fault types.
Type Fault Description
Auto-Reset Run
➀
➁
Non-Resettable
➂
User Configurable
When this type of fault occurs, and [Auto Rstrt Tries] is set to a value
greater than “0,” a user-configurable timer, [Auto Rstrt Delay] begins.
When the timer reaches zero, the drive attempts to automatically reset
the fault. If the condition that caused the fault is no longer present, the
fault will be reset and the drive will be restarted.
This type of fault normally requires drive or motor repair. The cause of
the fault must be corrected before the fault can be cleared. The fault will
be reset on power up after repair.
These faults can be enabled/disabled to annunciate or ignore a fault
condition.
An alarm is a condition that, if left untreated, may stop the drive. There are two
alarm types.
Type Alarm Description
User Configurable These alarms can be enabled or disabled through
➊
[Alarm Config 1].
Non-Configurable These alarms are always enabled.
➋
Fault/Alarm Listing
No. Name
133 DigIn CnflctA
Fault
Alarm
44
Description
➋ Digital input functions are in conflict. Combinations marked with a
“ ” will cause an alarm.
* Jog 1 and Jog 2
Acc2/
Jog
Dec2 Accel 2 Decel 2 Jog* Fwd
Acc2 / Dec2
Jog
Rev
Fwd/
Rev
Accel 2
Decel 2
Jog*
Jog Fwd
Jog Rev
Fwd/Rev
134 DigIn CnflctB
➋ A digital Start input has been configured without a Stop input or other
functions are in conflict. Combinations that conflict are marked with a
“ ” and will cause an alarm.
* Jog 1 and Jog 2
StopRun Run
Start CF
Run Fwd Rev
Start
Stop-CF
Run
Run Fwd
Run Rev
Jog*
Jog Fwd
Jog Rev
Fwd/Rev
Jog
Jog* Fwd
Jog
Rev
Fwd/
Rev
No. Name
135 DigIn CnflctC
Fault
Alarm
PowerFlex 700H Adjustable Frequency AC Drive
45
Description
➋ More than one physical input has been configured to the same input
function. Multiple configurations are not allowed for the following
input functions.
Forward/Reverse Run Reverse Bus Regulation Mode B
Speed Select 1
Jog Forward Acc2 / Dec2
Speed Select 2
Jog Reverse Accel 2
Speed Select 3
Run
Decel 2
Run Forward
Stop Mode B
Manually Clearing Faults
Step
1. Press Esc to acknowledge the fault. The fault information
will be removed so that you can use the HIM.
2. Address the condition that caused the fault.
The cause must be corrected before the fault can be
cleared.
3. After corrective action has been taken, clear the fault by
one of these methods.
• Press Stop
• Cycle drive power
• Set parameter 240 [Fault Clear] to “1.”
• “Clear Faults” on the HIM Diagnostic menu.
Key(s)
Esc
46
Notes
PowerFlex 700H Adjustable Frequency AC Drive
PowerFlex 700H Adjustable Frequency AC Drive
Notes
47
PowerFlex is a registered trademark of Rockwell Automation, Inc.
www.rockwellautomation.com
Corporate Headquarters
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U.S. Allen-Bradley Drives Technical Support
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Publication 20C-QS001A-EN-P – April, 2005
Copyright © 2005 Rockwell Automation, Inc. All rights reserved. Printed in USA.