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ND-Series Service Manual ND-Series Service Manual Table of Contents Introduction ............................................................................. 1 Changes and Additions.......................................................... 2 Lock Assembly Drawing Index .............................................. 3 Chassis .................................................................................... 7 ND10 ................................................................................. 8 ND12 and ND80 ................................................................ 9 ND12EL and ND80EL ..................................................... 10 ND12EU and ND80EU .................................................... 11 ND170 ............................................................................. 12 ND25 ............................................................................... 13 ND25X70 ......................................................................... 14 ND25X80 ......................................................................... 15 ND30, ND40 and ND44 ................................................... 16 ND50 and ND53 .............................................................. 17 ND60 ............................................................................... 18 ND66 ............................................................................... 19 ND70 ............................................................................... 20 ND70X80 ......................................................................... 21 ND72 ............................................................................... 22 ND72 Vandlgard® ........................................................... 23 ND73 ............................................................................... 24 ND75 ............................................................................... 25 ND82 ............................................................................... 26 ND85 ............................................................................... 27 ND91 and ND92 .............................................................. 28 ND93 ............................................................................... 29 ND94 ............................................................................... 30 ND95 ............................................................................... 31 ND96 ............................................................................... 32 ND96EL ........................................................................... 33 ND96EU .......................................................................... 34 Trim Assemblies ................................................................... 35 ND10 ............................................................................... 38 ND12 ............................................................................... 39 ND12EL ........................................................................... 40 ND12EU .......................................................................... 41 ND170 ............................................................................. 42 ND25 ............................................................................... 43 ND25X70 ......................................................................... 44 ND25X80 ......................................................................... 45 ND30 ............................................................................... 46 ND40 ............................................................................... 47 ND44 ............................................................................... 48 ND50 ............................................................................... 49 ND53 ............................................................................... 50 ND60 ............................................................................... 51 ND60 with closed outside lever ....................................... 52 ND66 ............................................................................... 53 ND70 ............................................................................... 54 ND70X80 ......................................................................... 55 ND72 ............................................................................... 56 ND72 Vandlgard® ........................................................... 57 ND73 ............................................................................... 58 Trim Assemblies (cont.) ND75 ............................................................................... 59 ND80 ............................................................................... 60 ND80EL ........................................................................... 61 ND80EU .......................................................................... 62 ND82 ............................................................................... 63 ND85 ............................................................................... 64 ND91 ............................................................................... 65 ND92 ............................................................................... 66 ND93 ............................................................................... 67 ND94 ............................................................................... 68 ND95 ............................................................................... 69 ND96 ............................................................................... 70 ND96EL ........................................................................... 71 ND96EU .......................................................................... 72 Interchangeable Core and SFIC Configurations ................ 73 Interchangeable Core— Outside ..................................... 73 SFIC— Outside ............................................................... 73 Interchangeable Core— Inside........................................ 73 SFIC— Inside .................................................................. 73 Lever Designs ....................................................................... 74 Roses ..................................................................................... 75 Cylinders ............................................................................... 75 Standard .......................................................................... 75 Full Size Interchangeable Cores ..................................... 75 Small Format Interchangeable Cores.............................. 75 Latches .................................................................................. 76 Installation Tools and Kits ................................................... 76 Reinforcement Kit ............................................................ 77 40-055 Installation Kit ...................................................... 77 40-097 Maintenance Kit................................................... 77 Strikes.................................................................................... 78 Screws, Screw Packs and Special Parts ............................ 78 Screws............................................................................. 78 Screw Packs, Standard ................................................... 78 Screw Packs, Torx........................................................... 78 Standard Installation Instructions....................................... 79 D25 Installation Instructions................................................ 84 D170 Installation Instructions.............................................. 87 Electrified Insert.................................................................... 89 Templates .............................................................................. 90 Finishes ................................................................................. 93 Limited Warranty .................................................................. 94 i ND-Series Service Manual ii ND-Series Service Manual Introduction Introduction This manual contains a complete listing of ND-Series (Grade 1) cylindrical lock parts and assemblies manufactured by the Schlage Lock Company. This edition lists components of ND-Series locks manufactured after November, 2003. Exploded views of each lock chassis and trim assemblies are provided with an accompanying dot chart to identify parts for replacement purposes. In addition, this manual provides lock trim ordering procedures, general cylinder information, and all auxiliary components of the ND-Series cylindrical locks. Standard Features* Certifications Latch Strike Backset Cylinder Door Range ANSI A156 .2, 1996, Series 4000, Grade 1, UL Listed for 3-hour fire door. 1¹⁄₈” x 2¹⁄₄”, Square corner faceplate, 1” housing diameter, ¹⁄₂” throw. ¹⁄₄” x 4⁷⁄₈”, ANSI, Square corner, no box. 2³⁄₄” 6-Pin solid brass, keyed 6-pin, C123 keyway, keyed different (KD)** Standard Lock Functions: 1⁵⁄₈” - 2¹⁄₈” Vandlgard® Lock Functions: 1⁵⁄₈” - 2¹⁄₈” ND85: 1³⁄₄” - 2” Keys Two nickel sliver cut keys per lock, 6-pin, C123-section** * Locks are furnished with standard features unless otherwise specified. **Items specified in C keyway will be furnished with cylinder keyed 5-pin and with 5-pin keys unless otherwise specified. Dot Charts ! 2 = (1) part = (2) parts All parts shown in dot charts are standard. Additional options may be available. Ltr. C Rose ND10 ND12 ND12EL ND12EU ND170 ND25 ND25X70PD ND25X70RD ND25X70GD ND25X80PD ND25X80RD ND25X80GD ND30 ND40 ND44 ND50PD ND50RD ND50GD ND53PD ND53RD ND53GD ND60PD ND60RD ND60GD ND60 closed ND66PD ND66RD Example: Part Number 03-042 2 2 2 2 Description ! ! ! ! ! ! ! ! 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Some functions shown in this service manual are special configurations. See current price book for ordering procedures and prices. Lock Assembly Drawing Index The Lock Assembly Drawing Index provides visual representations and textual descriptions of available functions. Page numbers for full trim and chassis drawings are referenced. Outside Inside Outside Inside Push button Key Deadlatch Springlatch 1 ND-Series Service Manual Changes and Additions Changes and Additions New Functions ND75— Classroom Security Lock Key in either lever locks or unlocks outside lever. Inside lever is always unlocked. ND85— Faculty Restroom Lock Outside lever fixed. Entrance by key only. Push-button in inside lever activates visual occupancy indicator, allowing only emergency masterkey to operate. Turning inside lever or closing door releases visual occupancy indicator. Rotation of inside spanner-button provides lock-out feature by keeping indicator thrown. ND95— Classroom Security Lock with Vandlgard® Outside lever disengaged or unlocked by key in either lever. Inside lever is always unlocked. Changes Chassis or Trim Assembly ND10— Passage Lock Electrified Functions Old Part Description Outside Spring Cage— Standard Dead Latch 6-Pin Cylinder Cylinder Sleeve Functions Full Size IC Functions — Driver for Full Size IC SFIC Functions Old Part No. New Part Description N123-022 Outside Spring Cage— Passage 13-047 Electrified Dead Latch N523-100 — N523-077 N523-118 Outside Spring Cage—SFIC N123-023 Inside Spring Cage— SFIC N123-039 SFIC Lever Spring Cage Insert N523-119 For use with Spring Cages N123-121 and N123-122 before Full Size IC is installed. Comes with all Full Size IC JD functions. 2 03-033 New Part No. Notes N123-043 N123-043 replaces N123-022 on ND10 only. 13-049 13-049 replaces 13-047 on electrified functions only. — — Removed. Will not fit spring cages N123-021 or N123-022. Insert for Full Size IC N523-119 New part. Comes with JD Functions only. Driver for Full Size IC N523-127 Driver replaced on all Full Size IC Functions. See “Interchangeable Core and SFIC Configurations” on page 73 Outside Spring Cage— SFIC N123-056 Must be used in conjunction with new SFIC Lever 03-000. Will not work with SFIC Lever 03-033. Inside Spring Cage— SFIC N123-057 Must be used in conjunction with new SFIC Lever 03-000. Will not work with SFIC Lever 03-033. SFIC Lever 03-000 Must be used in conjunction with new SFIC spring cages N123-056 and N123-057. Will not work with spring cages N123-023 or N123-039. ND-Series Service Manual Lock Assembly Drawing Index Lock Assembly Drawing Index Functions SCHLAGE® ANSI A156.2, 1996, Series 4000, Grade 1 Trim Chassis ANSI ND10 F75 Passage Latch Both levers always unlocked. 38 8 ND12 F89 Exit Lock Outside lever fixed. Inside lever always unlocked. 39 9 ND12EL Exit Lock— Electrically Locked (Fail Safe) Outside lever continuously locked by electric current until unlocked by switch or power failure. Inside lever always unlocked. 40 10 ND12EU Exit Lock— Electrically Unlocked (Fail Secure) Outside lever continuously locked mechanically until unlocked by electric current. Inside lever always unlocked. 41 11 ND170 Single Dummy Trim Dummy trim for one side of door. Use for door pull or as matching inactive trim. 42 12 ND25 Exit Lock with Blank Plate Blank plate on outside. Inside lever always unlocked. 43 13 ND25 x 70 ND25 x 70† Blank plate on outside. Key inside locks or unlocks lever. Ordered as special XN12-004. 44 14 ND25 x 80 ND25 x 80† Blank plate on outside. Key inside retracts latch. Inside lever fixed. Ordered as special XN12-005. 45 15 NOTE: Any function with deadlatch locks latchbolt when door is closed. See page 1 for identification. † Caution: These locks on residences and any door in any structure which is used for egress are a life safety hazard in times of emergency and their use is not recommended. Installation should be in accordance with existing codes only. 3 ND-Series Service Manual Lock Assembly Drawing Index Functions SCHLAGE® ND30 ANSI A156.2, 1996, Series 4000, Grade 1 Trim Chassis 46 16 ANSI Patio Lock Push-button locking. Turning inside lever or closing door releases button. Ordered as special XN12-007 ND40 F76 Bath/Bedroom Privacy Lock Push-button locking. Can be opened from outside with small screwdriver or emergency release tool. Turning inside lever or closing door releases button. 47 16 ND44 Hospital Privacy Lock Push-button locking. Unlocked from outside by turning emergency turn-button. Turning inside lever or closing door releases button. 48 16 ND50 F82 Entrance/Office Lock* Push-button locking. Push-button locks outside lever until unlocked with key or by turning inside lever. 49 17 ND53 F109 Entrance Lock* Turn/push-button locking: pushing and turning button locks outside lever requiring use of key until button is manually unlocked. Push-button locking: pushing button locks outside lever until unlocked by key or by turning inside lever. 50 17 ND60 F88 Vestibule Lock* Outside lever locked or unlocked by key inside. Latch retracted by key from outside when outside lever is locked by key in inside lever. Inside lever is always unlocked. 51 18 52 18 ND60 ND60 With Closed Lever Outside Outside lever locked or unlocked by key inside. Inside lever is always unlocked. Ordered as special XN12-001 ND66 F91 Store Lock*† Both levers locked or unlocked by key in either lever. 53 19 ND70 F84 Classroom Lock* Outside lever locked or unlocked by key. Inside lever always unlocked. 54 20 NOTE: Any function with deadlatch locks latchbolt when door is closed. See page 1 for identification. * Available with Small Format Interchangeable Core. † Caution: These locks on residences and any door in any structure which is used for egress are a life safety hazard in times of emergency and their use is not recommended. Installation should be in accordance with existing codes only. 4 ND-Series Service Manual Functions Lock Assembly Drawing Index ANSI A156.2, 1996, Series 4000, Grade 1 Trim Chassis ND70 x 80 ND70 x 80† Outside lever locked or unlocked by key outside. Key inside retracts latch. Inside lever fixed. Ordered as special XN12-006 55 21 ND72 Communicating Lock*† Outside lever locked or unlocked by key outside. Inside lever locked or unlocked by key inside. Ordered as special XN12-002 56 22 ND72 Communicating Lock with Vandlgard®† Outside lever disengaged or unlocked by key outside. Inside lever locked or unlocked by key inside. Ordered as special XN12-003 57 23 ND73 F90 Corridor Lock* Outside lever locked or unlocked by key from outside. Push-button locking from inside. Turning inside lever or closing door releases button. When outside lever is locked by key, it can only be unlocked by key. Inside lever is always unlocked. 58 24 59 26 60 9 SCHLAGE® ND75 ND80 ANSI Classroom Security Lock* Outside lever locked or unlocked by key in either lever. Inside lever is always unlocked. F86 Storeroom Lock* Outside lever fixed. Latch retracted by key. Inside lever always unlocked. ND80EL Storeroom Lock— Electrically Locked (Fail Safe)* Outside lever continuously locked by electric current until unlocked by switch or power failure. Key outside retracts latch. Inside lever always unlocked. 61 10 ND80EU Storeroom Lock— Electrically Unlocked (Fail Secure)* Outside lever continuously locked mechanically until unlocked by electric current. Key outside retracts latch. Inside lever always unlocked. 62 11 63 26 ND82 F87 Institution Lock*† Both levers fixed. Latch retracted by key in either lever. NOTE: Any function with deadlatch locks latchbolt when door is closed. See page 1 for identification. * Available with Small Format Interchangeable Core. † Caution: These locks on residences and any door in any structure which is used for egress are a life safety hazard in times of emergency and their use is not recommended. Installation should be in accordance with existing codes only. 5 ND-Series Service Manual Lock Assembly Drawing Index Functions SCHLAGE® ND85 ANSI A156.2, 1996, Series 4000, Grade 1 Trim Chassis Faculty Restroom Lock Outside lever fixed. Entrance by key only. Push-button in inside lever activates visual occupancy indicator, allowing only emergency masterkey to operate. Turning inside lever or closing door releases visual occupancy indicator. Rotation of inside spanner-button provides lock-out feature by keeping indicator thrown. 64 27 ANSI ND91 F82 Entrance/Office Lock with Vandlgard®* Push-button locking. Push-button disengages outside lever until unlocked with key or by turning inside lever. 65 28 ND92 F109 Entrance Lock with Vandlgard®* Turn/push-button locking: pushing and turning button disengages outside lever, requiring use of key until button is manually unlocked. Push-button locking: pushing button disengages outside lever until unlocked by key or by turning inside lever. 66 28 ND93 F88 Vestibule Lock with Vandlgard®* Latch retracted by key from outside when outside lever is disengaged by key in inside lever. Inside lever is always unlocked. 67 29 ND94 F84 Classroom Lock with Vandlgard®* Outside lever disengaged or unlocked by key. Inside lever always unlocked. 68 30 69 31 F86 Storeroom Lock with Vandlgard®* Outside lever always disengaged. Key outside retracts latch. Inside lever always unlocked. 70 32 ND96EL Storeroom Lock with Vandlgard®— Electrically Locked (Fail Safe)* Outside lever continuously disengaged by electric current until unlocked by switch or power failure. Key outside retracts latch. Inside lever always unlocked. 71 33 ND96EU Storeroom Lock with Vandlgard®— Electrically Unlocked (Fail Secure)* Outside lever continuously disengaged mechanically until unlocked by electric current. Key outside retracts latch. Inside lever always unlocked. 72 34 ND95 ND96 Classroom Security Lock with Vandlgard®* Outside lever disengaged or unlocked by key in either lever. Inside lever is always unlocked. NOTE: Any function with deadlatch locks latchbolt when door is closed. See page 1 for identification. * Available with Small Format Interchangeable Core. † Caution: These locks on residences and any door in any structure which is used for egress are a life safety hazard in times of emergency and their use is not recommended. Installation should be in accordance with existing codes only. 6 ND-Series Service Manual Chassis Chassis No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Description Slide Spring Restoring Slide Catch Slide Catch Slide Catch Spring Spindle Pin Chassis Screw Keycam Assembly Keycam Assembly Keycam Assembly Keycam Assembly Keycam Assembly Keycam Assembly Keycam Assembly Spring Cage Assembly Electrified Keycam Assembly Electrified Keycam Assembly— Vandlgard® Keycam Assembly Keycam Assembly Keycam Assembly Spindle Outside Housing Inside Hub Inside Hub Outside Electrified Housing Inside Hub— Electrified Functions Outside Electrified Spindle Slide Slide Clip Solenoid— EU Solenoid— EL Clip Wire Clamp Sleeve Wire Clamp Screw Lug Stem Cam Pin Adjustment Plate Spindle Inside Electrified Spindle Plunger Sleeve Plunger Cam Pin Cam Plunger Bar Dummy Insert Lug Plug Electrified D Lock Label ** Vandlgard® ND10 ND12 ND12EL ND12EU ND170 ND25 ND25X70 ND25X80 ND30 ND40 ND44 ND50 ND53 ND60 ND66 ND70 ND70X80 ND72 ND72** ND73 ND75 ND80 ND80EL ND80EU ND82 ND85 ND91 ND92 ND93 ND94 ND95 ND96 ND96EL ND96EU Dot Chart Part Number C503-019 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 ! ! ! ! ! C604-187 ! ! ! ! C604-188 ! ! ! ! ! ! ! ! ! C604-191 C604-340 2 L583-454 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 ! ! ! N123-007 ! ! ! ! N123-008 2 ! N123-009 2 ! ! ! 2 ! N123-010 ! ! ! N123-011 ! N123-012 2 ! N123-013 ! N123-019 ! ! ! ! N123-024 ! ! N123-025 ! ! ! N123-045 ! N123-054 ! N123-055 ! ! ! ! ! ! ! ! ! 2 ! 2 2 2 ! ! ! N523-013 2 ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! N523-014 ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! N523-015 ! ! ! ! ! ! ! ! ! N523-016 ! ! ! ! ! ! N523-017 ! ! ! ! ! ! N523-018 ! ! ! ! ! ! N523-019 ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! N523-024 ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! N523-025 ! ! ! ! ! ! ! N523-026 ! ! ! N523-027 ! ! ! ! ! ! N523-028 ! ! ! ! ! ! N523-029 ! ! ! ! ! ! N523-031 ! ! ! ! ! ! N523-033 ! ! N523-049 ! ! N523-051 ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! N523-054 ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! N523-056 2 ! ! ! ! ! ! ! N523-057 ! ! ! ! N523-063 ! ! N523-064 ! ! N523-065 ! ! N523-066 ! ! ! N523-067 ! N523-069 ! ! N523-113 ! ! ! ! ! ! P509-577 7 ND-Series Service Manual Chassis ND10 Passage Latch 37 21 28 38 1 a a 6 b 27 a 38 22 Apply light film of M204-250 on surfaces with brush or equivalent. Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 6 21 22 8 Description Slide Spring Chassis Screw Outside Housing Inside Hub Part Number C503-019 L583-454 N523-014 N523-015 Call Out Number 27 28 37 38 Description Slide Slide Clip Adjustment Plate Spindle Part Number N523-024 N523-025 N523-054 N523-056 ND-Series Service Manual Chassis ND12 and ND80 Exit Lock/Storeroom Lock 37 21 28 20 8 1 a a a 6 b a 27 38 22 Apply light film of M204-250 on surfaces with brush or equivalent. Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 6 8 20 21 Description Slide Spring Chassis Screw Keycam Assembly Spindle Outside Housing Part Number C503-019 L583-454 N123-008 N523-013 N523-014 Call Out Number 22 27 28 37 38 Description Inside Hub Slide Slide Clip Adjustment Plate Spindle Part Number N523-015 N523-024 N523-025 N523-054 N523-056 9 ND-Series Service Manual Chassis ND12EL and ND80EL Exit Lock and Storeroom Lock— Electrically Locked (Fail Safe) 37 47 24 26 28 15 1 a a 32 b 31 34 27 a 6 33 30 39 Apply light film of M204-250 on surfaces with brush or equivalent. a Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 6 15 24 25 26 27 28 10 Description Slide Spring Chassis Screw Electrified Keycam Assembly Outside Electrified Housing Inside Hub— Electrified Functions Outside Electrified Spindle Slide Slide Clip Part Number C503-019 L583-454 N123-024 N523-017 N523-018 N523-019 N523-024 N523-025 Call Out Number 30 31 32 33 34 37 39 47 25 Description Solenoid— EL Clip Wire Clamp Sleeve Wire Clamp Screw Adjustment Plate Inside Electrified Spindle Electrified D Lock Label Part Number N523-027 N523-028 N523-029 N523-031 N523-033 N523-054 N523-057 P509-577 ND-Series Service Manual Chassis ND12EU and ND80EU Exit Lock and Storeroom Lock— Electrically Unlocked (Fail Secure) 37 47 24 26 28 15 1 a a 32 b 31 34 27 a 6 33 29 39 Apply light film of M204-250 on surfaces with brush or equivalent. a Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 6 15 24 25 26 27 28 Description Slide Spring Chassis Screw Electrified Keycam Assembly Outside Electrified Housing Inside Hub— Electrified Functions Outside Electrified Spindle Slide Slide Clip Part Number C503-019 L583-454 N123-024 N523-017 N523-018 N523-019 N523-024 N523-025 Call Out Number 29 31 32 33 34 37 39 47 25 Description Solenoid— EU Clip Wire Clamp Sleeve Wire Clamp Screw Adjustment Plate Inside Electrified Spindle Electrified D Lock Label Part Number N523-026 N523-028 N523-029 N523-031 N523-033 N523-054 N523-057 P509-577 11 ND-Series Service Manual Chassis ND170 Single Dummy Trim 45 14 5 Call Out Number Description 5 Spindle Pin 14 Spring Cage Assembly 45 Dummy Insert 12 Part Number C604-340 N123-019 N523-069 ND-Series Service Manual Chassis ND25 Exit Lock with Blank Plate 37 28 21 1 a 6 b 27 38 a 22 Apply light film of M204-250 on surfaces with brush or equivalent. Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 6 21 22 Description Slide Spring Chassis Screw Outside Housing Inside Hub Part Number C503-019 L583-454 N523-014 N523-015 Call Out Number 27 28 37 38 Description Slide Slide Clip Adjustment Plate Spindle Part Number N523-024 N523-025 N523-054 N523-056 13 ND-Series Service Manual Chassis ND25X70 Special 37 28 21 1 27 23 a a 6 b 10 20 a Apply light film of M204-250 on surfaces with brush or equivalent. Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 6 10 20 21 14 Description Slide Spring Chassis Screw Keycam Assembly Spindle Outside Housing Part Number C503-019 L583-454 N123-010 N523-013 N523-014 Call Out Number 23 27 29 37 Description Inside Hub Slide Slide Clip Adjustment Plate Part Number N523-016 N523-024 N523-025 N523-054 ND-Series Service Manual Chassis ND25X80 Special 37 28 21 1 27 23 a a b 6 8 20 a Apply light film of M204-250 on surfaces with brush or equivalent. Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 6 8 20 21 Description Slide Spring Chassis Screw Keycam Assembly Spindle Outside Housing Part Number C503-019 L583-454 N123-008 N523-013 N523-014 Call Out Number 23 27 28 37 Description Inside Hub Slide Slide Clip Adjustment Plate Part Number N523-016 N523-024 N523-025 N523-054 15 ND-Series Service Manual Chassis ND30, ND40 and ND44 Patio, Bath/Bedroom Privacy and Hospital Privacy Lock 37 28 21 1 20 4 17 2 a a a 6 b 27 38 a 22 Apply light film of M204-250 on surfaces with brush or equivalent. Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 2 4 6 17 20 16 Description Slide Spring Restoring Slide Catch Slide Catch Spring Chassis Screw Keycam Assembly Spindle Part Number C503-019 C604-187 C604-191 L583-454 N123-045 N523-013 Call Out Number 21 22 27 28 37 38 Description Outside Housing Inside Hub Slide Slide Clip Adjustment Plate Spindle Part Number N523-014 N523-015 N523-024 N523-025 N523-054 N523-056 ND-Series Service Manual Chassis ND50 and ND53 Entrance/Office and Entrance Lock 37 28 21 1 20 7 4 3 a a a 6 b 27 38 a 22 Apply light film of M204-250 on surfaces with brush or equivalent. Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 3 4 6 7 20 Description Slide Spring Slide Catch Slide Catch Spring Chassis Screw Keycam Assembly Spindle Part Number C503-019 C604-188 C604-191 L583-454 N123-007 N523-013 Call Out Number 21 22 27 28 37 38 Description Outside Housing Inside Hub Slide Slide Clip Adjustment Plate Spindle Part Number N523-014 N523-015 N523-024 N523-025 N523-054 N523-056 17 ND-Series Service Manual Chassis ND60 Vestibule Lock 37 21 28 20 7 1 a a a 6 41 b 40 27 38 a 22 42 Apply light film of M204-250 on surfaces with brush or equivalent. 43 Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 6 7 20 21 22 27 18 Description Slide Spring Chassis Screw Keycam Assembly Spindle Outside Housing Inside Hub Slide Part Number C503-019 L583-454 N123-007 N523-013 N523-014 N523-015 N523-024 Call Out Number 28 37 38 40 41 42 43 Description Slide Clip Adjustment Plate Spindle Plunger Sleeve Plunger Cam Pin Cam Part Number N523-025 N523-054 N523-056 N523-063 N523-064 N523-065 N523-066 ND-Series Service Manual Chassis ND66 Store Lock 37 21 28 20 9 1 a a a b 27 a 6 44 9 20 a 23 Apply light film of M204-250 on surfaces with brush or equivalent. Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 6 9 20 21 Description Slide Spring Chassis Screw Keycam Assembly Spindle Outside Housing Part Number C503-019 L583-454 N123-009 N523-013 N523-014 Call Out Number 23 27 28 37 44 Description Inside Hub Slide Slide Clip Adjustment Plate Plunger Bar Part Number N523-016 N523-024 N523-025 N523-054 N523-067 19 ND-Series Service Manual Chassis ND70 Classroom Lock 37 21 28 20 10 1 a a a 6 b 27 38 a 22 Apply light film of M204-250 on surfaces with brush or equivalent. Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 6 10 20 21 20 Description Slide Spring Chassis Screw Keycam Assembly Spindle Outside Housing Part Number C503-019 L583-454 N123-010 N523-013 N523-014 Call Out Number 22 27 28 37 38 Description Inside Hub Slide Slide Clip Adjustment Plate Spindle Part Number N523-015 N523-024 N523-025 N523-054 N523-056 ND-Series Service Manual Chassis ND70X80 Special 37 21 28 20 1 10 27 a a 23 a b 6 8 20 a Apply light film of M204-250 on surfaces with brush or equivalent. Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 6 8 10 20 Description Slide Spring Chassis Screw Keycam Assembly Keycam Assembly Spindle Part Number C503-019 L583-454 N123-008 N123-010 N523-013 Call Out Number 21 23 27 28 37 Description Outside Housing Inside Hub Slide Slide Clip Adjustment Plate Part Number N523-014 N523-016 N523-024 N523-025 N523-054 21 ND-Series Service Manual Chassis ND72 Special— Communicating Lock 37 21 28 20 1 10 27 a a 23 a 6 b 10 20 a Apply light film of M204-250 on surfaces with brush or equivalent. Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 6 10 20 21 22 Description Slide Spring Chassis Screw Keycam Assembly Spindle Outside Housing Part Number C503-019 L583-454 N123-010 N523-013 N523-014 Call Out Number 23 27 28 37 Description Inside Hub Slide Slide Clip Adjustment Plate Part Number N523-016 N523-024 N523-025 N523-054 ND-Series Service Manual Chassis ND72 Vandlgard® Special— Communicating Lock with Vandlgard® 37 21 28 20 1 12 27 a a 23 a b 6 12 20 a Apply light film of M204-250 on surfaces with brush or equivalent. Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 6 12 20 21 Description Slide Spring Chassis Screw Keycam Assembly Spindle Outside Housing Part Number C503-019 L583-454 N123-012 N523-013 N523-014 Call Out Number 23 27 28 37 Description Inside Hub Slide Slide Clip Adjustment Plate Part Number N523-016 N523-024 N523-025 N523-054 23 ND-Series Service Manual Chassis ND73 Corridor Lock 37 21 28 1 20 10 2 a a 4 a 6 b 27 38 a 22 Apply light film of M204-250 on surfaces with brush or equivalent. Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 2 4 6 10 20 24 Description Slide Spring Restoring Slide Catch Slide Catch Spring Chassis Screw Keycam Assembly Spindle Part Number C503-019 C604-187 C604-191 L583-454 N123-010 N523-013 Call Out Number 21 22 27 28 37 38 Description Outside Housing Inside Hub Slide Slide Clip Adjustment Plate Spindle Part Number N523-014 N523-015 N523-024 N523-025 N523-054 N523-056 ND-Series Service Manual Chassis ND75 Classroom Security Lock 37 21 20 28 9 1 a a a 6 b 35 27 40 38 46 a 22 44 Apply light film of M204-250 on surfaces with brush or equivalent. 36 Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 6 9 20 21 22 27 28 Description Slide Spring Chassis Screw Keycam Assembly Spindle Outside Housing Inside Hub Slide Slide Clip Part Number C503-019 L583-454 N123-009 N523-013 N523-014 N523-015 N523-024 N523-025 Call Out Number 35 36 37 38 40 44 46 Description Lug Stem Cam Pin Adjustment Plate Spindle Plunger Sleeve Plunger Bar Lug Plug Part Number N523-049 N523-051 N523-054 N523-056 N523-063 N523-067 N523-113 25 ND-Series Service Manual Chassis ND82 Institution Lock 37 21 28 20 8 1 a a a a 6 b 27 8 20 a 23 Apply light film of M204-250 on surfaces with brush or equivalent. Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 6 8 20 21 26 Description Slide Spring Chassis Screw Keycam Assembly Spindle Outside Housing Part Number C503-019 L583-454 N123-008 N523-013 N523-014 Call Out Number 23 27 28 37 Description Inside Hub Slide Slide Clip Adjustment Plate Part Number N523-016 N523-024 N523-025 N523-054 ND-Series Service Manual Chassis ND85 Faculty Restroom Lock 37 21 28 20 1 19 2 4 a a a 6 b 27 38 a 22 Apply light film of M204-250 on surfaces with brush or equivalent. Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 2 4 6 19 20 Description Slide Spring Restoring Slide Catch Slide Catch Spring Chassis Screw Keycam Assembly Spindle Part Number C503-019 C604-187 C604-191 L583-454 N123-055 N523-013 Call Out Number 21 22 27 28 37 38 Description Outside Housing Inside Hub Slide Slide Clip Adjustment Plate Spindle Part Number N523-014 N523-015 N523-024 N523-025 N523-054 N523-056 27 ND-Series Service Manual Chassis ND91 and ND92 Entrance/Office and Entrance Lock with Vandlgard® 37 21 28 1 20 11 3 4 a a a 6 b 27 38 a 22 Apply light film of M204-250 on surfaces with brush or equivalent. Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 2 4 6 11 20 28 Description Slide Spring Slide Catch Slide Catch Spring Chassis Screw Keycam Assembly Spindle Part Number C503-019 C604-188 C604-191 L583-454 N123-011 N523-013 Call Out Number 21 22 27 28 37 38 Description Outside Housing Inside Hub Slide Slide Clip Adjustment Plate Spindle Part Number N523-014 N523-015 N523-024 N523-025 N523-054 N523-056 ND-Series Service Manual Chassis ND93 Vestibule Lock with Vandlgard® 37 21 28 20 11 1 a a a 6 41 b 27 40 38 a 22 42 Apply light film of M204-250 on surfaces with brush or equivalent. 43 Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 6 11 20 21 22 27 Description Slide Spring Chassis Screw Keycam Assembly Spindle Outside Housing Inside Hub Slide Part Number C503-019 L583-454 N123-011 N523-013 N523-014 N523-015 N523-024 Call Out Number 28 37 38 40 41 42 43 Description Slide Clip Adjustment Plate Spindle Plunger Sleeve Plunger Cam Pin Cam Part Number N523-025 N523-054 N523-056 N523-063 N523-064 N523-065 N523-066 29 ND-Series Service Manual Chassis ND94 Classroom Lock with Vandlgard® 37 21 28 20 1 12 a a a 6 b 27 38 a 22 Apply light film of M204-250 on surfaces with brush or equivalent. Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 6 12 20 21 30 Description Slide Spring Chassis Screw Keycam Assembly Spindle Outside Housing Part Number C503-019 L583-454 N123-012 N523-013 N523-014 Call Out Number 22 27 28 37 38 Description Inside Hub Slide Slide Clip Adjustment Plate Spindle Part Number N523-015 N523-024 N523-025 N523-054 N523-056 ND-Series Service Manual Chassis ND95 Classroom Security Lock with Vandlgard® 37 21 20 28 18 1 a a a 6 b 35 27 40 38 46 a 22 44 Apply light film of M204-250 on surfaces with brush or equivalent. Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 6 18 20 21 22 27 28 Description Slide Spring Chassis Screw Keycam Assembly Spindle Outside Housing Inside Hub Slide Slide Clip Part Number C503-019 L583-454 N123-054 N523-013 N523-014 N523-015 N523-024 N523-025 Call Out Number 35 36 37 38 40 44 46 36 Description Lug Stem Cam Pin Adjustment Plate Spindle Plunger Sleeve Plunger Bar Lug Plug Part Number N523-049 N523-051 N523-054 N523-056 N523-063 N523-067 N523-113 31 ND-Series Service Manual Chassis ND96 Storeroom Lock with Vandlgard® 37 21 28 20 13 1 a a a 6 b 27 38 a 22 Apply light film of M204-250 on surfaces with brush or equivalent. Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 6 13 20 21 32 Description Slide Spring Chassis Screw Keycam Assembly Spindle Outside Housing Part Number C503-019 L583-454 N123-013 N523-013 N523-014 Call Out Number 22 27 28 37 38 Description Inside Hub Slide Slide Clip Adjustment Plate Spindle Part Number N523-015 N523-024 N523-025 N523-054 N523-056 ND-Series Service Manual Chassis ND96EL Storeroom Lock with Vandlgard®— Electrically Locked (Fail Safe) 37 47 24 26 28 16 1 a a 32 b 31 34 27 a 6 33 30 39 a Apply light film of M204-250 on surfaces with brush or equivalent. Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 6 16 24 25 26 27 28 Description Slide Spring Chassis Screw Electrified Keycam Assembly— Vandlgard® Outside Electrified Housing Inside Hub— Electrified Functions Outside Electrified Spindle Slide Slide Clip Part Number C503-019 L583-454 N123-025 N523-017 N523-018 N523-019 N523-024 N523-025 Call Out Number 30 31 32 33 34 37 39 47 25 Description Solenoid— EL Clip Wire Clamp Sleeve Wire Clamp Screw Adjustment Plate Inside Electrified Spindle Electrified D Lock Label Part Number N523-027 N523-028 N523-029 N523-031 N523-033 N523-054 N523-057 P509-577 33 ND-Series Service Manual Chassis ND96EU Storeroom Lock with Vandlgard®— Electrically Unlocked (Fail Secure) 37 47 24 28 26 16 1 a a 32 b 31 34 27 a 33 6 29 39 a Apply light film of M204-250 on surfaces with brush or equivalent. 25 Barrel or tumble with M204-250 to achieve approximately .015 to .040 film thickness. Call Out Number 1 6 16 24 25 26 27 28 34 Description Slide Spring Chassis Screw Electrified Keycam Assembly— Vandlgard® Outside Electrified Housing Inside Hub— Electrified Functions Outside Electrified Spindle Slide Slide Clip Part Number C503-019 L583-454 N123-025 N523-017 N523-018 N523-019 N523-024 N523-025 Call Out Number 29 31 32 33 34 37 39 47 Description Solenoid— EU Clip Wire Clamp Sleeve Wire Clamp Screw Adjustment Plate Inside Electrified Spindle Electrified D Lock Label Part Number N523-026 N523-028 N523-029 N523-031 N523-033 N523-054 N523-057 P509-577 ND-Series Service Manual Trim Assemblies Trim Assemblies ND10 ND12 ND12EL ND12EU ND170 ND25 ND25X70PD ND25X70RD ND25X70GD ND25X80PD ND25X80RD ND25X80GD ND30 ND40 ND44 ND50PD ND50RD ND50GD ND53PD ND53RD ND53GD ND60PD ND60RD ND60GD ND60 closed ND66PD ND66RD ND66GD Dot Chart Part Ltr. Description Number A Outside Lever ! Closed 03-030 ! ! ! ! ! ! Open 03-031 Full Size IC 03-032 SFIC 03-000 B Inside Lever Closed 03-030 ! ! ! ! ! ! ! ! ! ! ! Open 03-031 ! ! Full Size IC 03-032 ! ! SFIC 03-000 C Rose 03-042 2 2 2 2 ! ! ! ! ! ! ! ! 2 2 2 D Outside Spring Cage ! ! ! ! ! ! Standard (all functions except SFIC) N123-022 SFIC N123-056 Passage N123-043 ! E Inside Spring Cage Keyed Inside except SFIC N123-021 ! ! ! ! Standard (Keyless) N123-032 ! ! ! ! ! ! ! ! SFIC N123-057 ! ! F Dummy Mounting Screw L583-133 2 G Washer A501-171 ! H Chassis (See Chassis section) — ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! J Anti-Rotation Plate N523-055 ! ! ! ! ! ! ! ! ! ! ! ! ! ! K Latch Dead Latch† 13-047 ! ! ! ! ! ! ! ! ! Spring Latch† 13-048 ! ! ! Electrified Latch† 13-049 ! ! M Strike† 10-025 ! ! ! ! ! ! ! ! ! ! ! ! ! ! N Latch Screw C603-897 2 2 2 2 2 2 2 2 2 2 2 2 2 2 P Mounting Screw N523-021 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Q Strike Screw C603-256 2 2 2 2 2 2 2 2 2 2 2 2 2 2 R Plunger Push and Turn N123-017 Push N123-028 ! ! ! S Cylinder 6-Pin Indicator 23-003 Full Size Interchangeable Core 23-030 ! ! 6-Pin 23-065 ! ! SFIC 80-037 ! ! T SFIC Driver N523-091 ! ! U IC Driver N523-127 ! ! V Push Button N523-000 ! ! ! W Push and Turn Button N523-001 Y Emergency Cylinder N523-020 ! ! Z Emergency Button and Plunger N123-034 ! AA Emergency Turn Button and Plunger N123-035 ! BB Blank Plate N523-002 ! ! ! ! ! ! ! CC Spring C503-331 ! ! ! ! DD Catch Stop N523-041 ! ! ! ! EE Dummy Through Bolt N523-092 ! FF Push Button with Spanner Access N523-124 † Latch comes with two latch screws (C603-897). Strike comes with two strike screws (C603-256). ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! 2 2 2 2 2 2 2 2 2 2 2 2 2 ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 ! ! ! ! ! 2 ! ! ! 2 2 ! ! ! ! ! ! ! ! ! ! 2 2 2 2 2 ! 2 2 ! ! ! ! ! ! 35 ND-Series Service Manual ND70PD ND70RD ND70GD ND70X80PD ND70X80RD ND70X80GD ND72PD ND72RD ND72GD ND72PD** ND72RD** ND72GD** ND73PD ND73RD ND73GD ND75PD ND75RD ND75GD ND80PD ND80RD ND80GD ND80ELPD ND80ELRD ND80ELGD ND80EUPD ND80EURD ND80EUGD Trim Assemblies Part Ltr. Description Number A Outside Lever Closed 03-030 Open 03-031 ! ! ! ! ! Full Size IC 03-032 ! ! ! ! ! SFIC 03-000 ! ! ! ! ! B Inside Lever Closed 03-030 ! ! ! Open 03-031 ! ! ! ! ! ! Full Size IC 03-032 ! ! ! SFIC 03-000 ! ! ! C Rose 03-042 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 D Outside Spring Cage Standard (all functions except SFIC) N123-022 ! ! ! ! ! ! ! ! ! ! SFIC N123-056 ! ! ! ! ! Passage N123-043 E Inside Spring Cage Keyed Inside except SFIC N123-021 ! ! ! ! ! ! Standard (Keyless) N123-032 ! ! ! ! ! ! SFIC N123-057 ! ! ! F Dummy Mounting Screw L583-133 G Washer A501-171 H Chassis (See Chassis section) — ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! J Anti-Rotation Plate N523-055 ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! K Latch Dead Latch† 13-047 ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! Spring Latch† 13-048 Electrified Latch† 13-049 M Strike† 10-025 ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! N Latch Screw C603-897 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 P Mounting Screw N523-021 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Q Strike Screw C603-256 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 R Plunger Push and Turn N123-017 Push N123-028 ! ! ! S Cylinder 6-Pin Indicator 23-003 Full Size Interchangeable Core 23-030 ! 2 2 2 ! 6-Pin 23-065 ! 2 2 2 ! SFIC 80-037 ! 2 2 2 ! T SFIC Driver N523-091 ! 2 2 2 ! U IC Driver N523-127 ! 2 2 2 ! V Push Button N523-000 ! ! ! W Push and Turn Button N523-001 Y Emergency Cylinder N523-020 Z Emergency Button and Plunger N123-034 AA Emergency Turn Button and Plunger N123-035 BB Blank Plate N523-002 CC Spring C503-331 DD Catch Stop N523-041 EE Dummy Through Bolt N523-092 FF Push Button with Spanner Access N523-124 † Latch comes with two latch screws (C603-897). Strike comes with two strike screws (C603-256). ** Vandlgard® 36 ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! 2 2 2 2 2 2 2 2 2 2 2 2 ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 ! 2 ! ! 2 2 2 ! ! ! ! ! ! ! ! ! ! ! ! ND-Series Service Manual ND82PD ND82RD ND82GD ND85PD ND91PD ND91RD ND91GD ND92PD ND92RD ND92GD ND93PD ND93RD ND93GD ND94PD ND94RD ND94GD ND95PD ND95RD ND95GD ND96PD ND96RD ND96GD ND96ELPD ND96ELRD ND96ELGD ND96EUPD ND96EURD ND96EUGD Trim Assemblies Part Ltr. Description Number A Outside Lever Closed 03-030 Open 03-031 ! ! ! ! ! ! Full Size IC 03-032 ! ! ! ! ! SFIC 03-033 ! ! ! ! B Inside Lever Closed 03-030 ! ! Open 03-031 ! ! ! ! ! ! ! ! ! Full Size IC 03-032 ! ! SFIC 03-000 ! ! C Rose 03-042 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 D Outside Spring Cage Standard (all functions except SFIC) N123-022 ! ! ! ! ! ! ! ! ! ! ! SFIC N123-056 ! ! ! ! Passage N123-043 E Inside Spring Cage Keyed Inside except SFIC N123-021 ! ! ! ! Standard (Keyless) N123-032 ! ! ! ! ! ! ! ! ! SFIC N123-057 ! ! F Dummy Mounting Screw L583-133 G Washer A501-171 H Chassis (See Chassis section) — ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! J Anti-Rotation Plate N523-055 ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! K Latch Dead Latch† 13-047 ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! Spring Latch† 13-048 Electrified Latch† 13-049 M Strike† 10-025 ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! N Latch Screw C603-897 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 P Mounting Screw N523-021 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 Q Strike Screw C603-256 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 R Plunger Push and Turn N123-017 ! ! ! ! Push N123-028 ! ! ! S Cylinder 6-Pin Indicator 23-003 ! Full Size Interchangeable Core 23-030 2 ! ! 2 ! 6-Pin 23-065 2 ! ! 2 ! SFIC 80-037 2 ! ! 2 T SFIC Driver N523-091 2 ! ! 2 U IC Driver N523-127 2 ! ! 2 ! V Push Button N523-000 ! ! ! W Push and Turn Button N523-001 ! ! ! Y Emergency Cylinder N523-020 Z Emergency Button and Plunger N123-034 AA Emergency Turn Button and Plunger N123-035 BB Blank Plate N523-002 CC Spring C503-331 DD Catch Stop N523-041 EE Dummy Through Bolt N523-092 FF Push Button with Spanner Access N523-124 ! † Latch comes with two latch screws (C603-897). Strike comes with two strike screws (C603-256). ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! 2 2 2 2 2 2 2 2 2 2 2 2 2 ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! ! 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 ! 2 ! ! 2 2 ! ! 2 ! ! ! ! ! ! ! ! ! ! ! ! 37 ND-Series Service Manual Trim Assemblies ND10 Passage Latch A D H J E P C C B K N Q M Call Out Letter Description A Outside Lever— Closed B Inside Lever— Closed C Rose D Outside Spring Cage— Passage E Inside Spring Cage— Standard H Chassis † Chassis part number is for reference only. 38 Part Number 03-030 03-030 03-042 N123-043 N123-032 63-091† Call Out Letter J K M N P Q Description Anti-Rotation Plate Spring Latch Strike Latch Screw Mounting Screw Strike Screw Part Number N523-055 13-048 10-025 C603-897 N523-021 C603-256 ND-Series Service Manual Trim Assemblies ND12 Exit Lock A D H J CC E DD C P C B K N Q M Call Out Letter Description A Outside Lever— Closed B Inside Lever— Closed C Rose D Outside Spring Cage— Standard E Inside Spring Cage— Standard H Chassis J Anti-Rotation Plate † Chassis part number is for reference only. Part Number 03-030 03-030 03-042 N123-022 N123-032 63-092† N523-055 Call Out Letter K M N P Q CC DD Description Dead Latch Strike Latch Screw Mounting Screw Strike Screw Spring Catch Stop Part Number 13-047 10-025 C603-897 N523-021 C603-256 C503-331 N523-041 39 ND-Series Service Manual Trim Assemblies ND12EL Exit Lock— Electrically Locked (Fail Safe) A C D H CC DD E P C B K N J Q M Call Out Letter Description A Outside Lever— Closed B Inside Lever— Closed C Rose D Outside Spring Cage— Standard E Inside Spring Cage— Standard H Chassis J Anti-Rotation Plate † Chassis part number is for reference only. 40 Part Number 03-030 03-030 03-042 N123-022 N123-032 63-106† N523-055 Call Out Letter K M N P Q CC DD Description Electrified Latch Strike Latch Screw Mounting Screw Strike Screw Spring Catch Stop Part Number 13-049 10-025 C603-897 N523-021 C603-256 C503-331 N523-041 ND-Series Service Manual Trim Assemblies ND12EU Exit Lock— Electrically Unlocked (Fail Secure) A C D H CC DD E P C B K N J Q M Call Out Letter Description A Outside Lever— Closed B Inside Lever— Closed C Rose D Outside Spring Cage— Standard E Inside Spring Cage— Standard H Chassis J Anti-Rotation Plate † Chassis part number is for reference only. Part Number 03-030 03-030 03-042 N123-022 N123-032 63-105† N523-055 Call Out Letter K M N P Q CC DD Description Electrified Latch Strike Latch Screw Mounting Screw Strike Screw Spring Catch Stop Part Number 13-049 10-025 C603-897 N523-021 C603-256 C503-331 N523-041 41 ND-Series Service Manual Trim Assemblies ND170 Single Dummy Trim EE H F C B G N523-105 Threaded Mounting Rod Use for mounting two (2) ND170 sets as double dummy set. Call Out Letter Description B Inside Lever— Closed C Rose F Dummy Mounting Screws † Chassis part number is for reference only. 42 Part Number 03-030 03-042 L583-133 Call Out Letter Description G Washer H Chassis EE Dummy Through Bolt Part Number A501-171 63-104† N523-092 ND-Series Service Manual Trim Assemblies ND25 Exit Lock with Blank Plate BB H J E P C B K N Q M Call Out Letter Description B Inside Lever— Closed C Rose E Inside Spring Cage— Standard H Chassis J Anti-Rotation Plate K Dead Latch † Chassis part number is for reference only. Part Number 03-030 03-042 N123-032 63-093† N523-055 13-047 Call Out Letter M N P Q BB Description Strike Latch Screw Mounting Screw Strike Screw Blank Plate Part Number 10-025 C603-897 N523-021 C603-256 N523-002 43 ND-Series Service Manual Trim Assemblies ND25X70 Special ND25X70PD (shown), ND25X70RD*, ND25X70GD* BB H J E P C S K B N Q M Call Out Part Call Out Letter Description Number Letter Description B Inside Lever— Open 03-031 M Strike C Rose 03-042 N Latch Screw E Inside Spring Cage— Keyed Inside except SFIC N123-021 P Mounting Screw H Chassis 63-085† Q Strike Screw J Anti-Rotation Plate N523-055 S Cylinder— 6-Pin K Dead Latch 13-047 BB Blank Plate * For RD (Full Size Interchangeable Core) and GD (SFIC) inside trim configurations, see page 73. † Chassis part number is for reference only. 44 Part Number 10-025 C603-897 N523-021 C603-256 23-065 N523-002 ND-Series Service Manual Trim Assemblies ND25X80 Special ND25X80PD (shown), ND25X80RD*, ND25X80GD* BB H J E P C S B K N Q M Call Out Part Call Out Letter Description Number Letter Description B Inside Lever— Open 03-031 M Strike C Rose 03-042 N Latch Screw E Inside Spring Cage— Keyed Inside except SFIC N123-021 P Mounting Screw H Chassis 63-086† Q Strike Screw J Anti-Rotation Plate N523-055 S Cylinder— 6-Pin K Dead Latch 13-047 BB Blank Plate * For RD (Full Size Interchangeable Core) and GD (SFIC) inside trim configurations, see page 73. † Chassis part number is for reference only. Part Number 10-025 C603-897 N523-021 C603-256 23-065 N523-002 45 ND-Series Service Manual Trim Assemblies ND30 Special— Patio Lock A C D H CC R DD J E P C B K N Q M V Call Out Letter Description A Outside Lever— Closed B Inside Lever— Open C Rose D Outside Spring Cage— Standard E Inside Spring Cage— Standard H Chassis J Anti-Rotation Plate K Dead Latch † Chassis part number is for reference only. 46 Part Number 03-030 03-031 03-042 N123-022 N123-032 63-094† N523-055 13-047 Call Out Letter M N P Q R V CC DD Description Strike Latch Screw Mounting Screw Strike Screw Plunger— Push Button Push Button Spring Catch Stop Part Number 10-025 C603-897 N523-021 C603-256 N123-028 N523-000 C503-331 N523-041 ND-Series Service Manual Trim Assemblies ND40 Bath/Bedroom Privacy Lock A Y D H C R Z J E P C K B N Q M V Call Out Letter Description A Outside Lever— Open B Inside Lever— Open C Rose D Outside Spring Cage— Standard E Inside Spring Cage— Standard H Chassis J Anti-Rotation Plate K Spring Latch † Chassis part number is for reference only. Part Number 03-031 03-031 03-042 N123-022 N123-032 63-094† N523-055 13-048 Call Out Letter M N P Q R V Y Z Description Strike Latch Screw Mounting Screw Strike Screw Plunger— Push Button Push Button Emergency Cylinder Emergency Button and Plunger Part Number 10-025 C603-897 N523-021 C603-256 N123-028 N523-000 N523-020 N123-034 47 ND-Series Service Manual Trim Assemblies ND44 Hospital Privacy Lock A Y D H R C J AA E P C K B N Q M V Call Out Letter Description A Outside Lever— Open B Inside Lever— Open C Rose D Outside Spring Cage— Standard E Inside Spring Cage— Standard H Chassis J Anti-Rotation Plate K Spring Latch † Chassis part number is for reference only. 48 Part Number 03-031 03-031 03-042 N123-022 N123-032 63-094† N523-055 13-048 Call Out Letter M N P Q R V Y AA Description Strike Latch Screw Mounting Screw Strike Screw Plunger— Push Button Push Button Emergency Cylinder Emergency Turn Button and Plunger Part Number 10-025 C603-897 N523-021 C603-256 N123-028 N523-000 N523-020 N123-035 ND-Series Service Manual Trim Assemblies ND50 Entrance/Office Lock ND50PD (shown), ND50RD*, ND50GD* A C D H S R J E P C K N B Q M V Call Out Part Call Out Letter Description Number Letter Description A Outside Lever— Open 03-031 M Strike B Inside Lever— Open 03-031 N Latch Screw C Rose 03-042 P Mounting Screw D Outside Spring Cage— Standard N123-022 Q Strike Screw E Inside Spring Cage— Standard N123-032 R Plunger— Push Button H Chassis 63-090† S Cylinder— 6-Pin J Anti-Rotation Plate N523-055 V Push Button K Dead Latch 13-047 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 73. † Chassis part number is for reference only. Part Number 10-025 C603-897 N523-021 C603-256 N123-028 23-065 N523-000 49 ND-Series Service Manual Trim Assemblies ND53 Entrance Lock ND53PD (shown), ND53RD*, ND53GD* A C D H R S J E P C K N B Q M W Call Out Part Call Out Letter Description Number Letter Description A Outside Lever— Open 03-031 M Strike B Inside Lever— Open 03-031 N Latch Screw C Rose 03-042 P Mounting Screw D Outside Spring Cage— Standard N123-022 Q Strike Screw E Inside Spring Cage— Standard N123-032 R Plunger— Push and Turn H Chassis 63-090† S Cylinder— 6-Pin J Anti-Rotation Plate N523-055 W Push and Turn Button K Dead Latch 13-047 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 73. † Chassis part number is for reference only. 50 Part Number 10-025 C603-897 N523-021 C603-256 N123-017 23-065 N523-001 ND-Series Service Manual Trim Assemblies ND60 Vestibule Lock ND60PD (shown), ND60RD*, ND60GD* A C D H J S E P C S K B N Q M Call Out Part Call Out Letter Description Number Letter Description A Outside Lever— Open 03-031 K Dead Latch B Inside Lever— Open 03-031 M Strike C Rose 03-042 N Latch Screw D Outside Spring Cage— Standard N123-022 P Mounting Screw E Inside Spring Cage— Keyed Inside except SFIC N123-021 Q Strike Screw H Chassis 63-095† S Cylinder— 6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) trim configurations, see page 73. † Chassis part number is for reference only. Part Number 13-047 10-025 C603-897 N523-021 C603-256 23-065 51 ND-Series Service Manual Trim Assemblies ND60 with closed outside lever Special ND60PD with closed outside lever A C D H J CC E DD P C S B K N Q M Call Out Part Letter Description Number A Outside Lever— Closed 03-030 B Inside Lever— Open 03-031 C Rose 03-042 D Outside Spring Cage— Standard N123-022 E Inside Spring Cage— Keyed Inside except SFIC N123-021 H Chassis 63-095† J Anti-Rotation Plate N523-055 K Dead Latch 13-047 † Chassis part number is for reference only. 52 Call Out Letter M N P Q S CC DD Description Strike Latch Screw Mounting Screw Strike Screw Cylinder— 6-Pin Spring Catch Stop Part Number 10-025 C603-897 N523-021 C603-256 23-065 C503-331 N523-041 ND-Series Service Manual Trim Assemblies ND66 Store Lock ND66PD (shown), ND66RD*, ND66GD* A C D H J E S P C S K B N Q M Call Out Part Call Out Letter Description Number Letter Description A Outside Lever— Open 03-031 K Dead Latch B Inside Lever— Open 03-031 M Strike C Rose 03-042 N Latch Screw D Outside Spring Cage— Standard N123-022 P Mounting Screw E Inside Spring Cage— Keyed Inside except SFIC N123-021 Q Strike Screw H Chassis 63-096† S Cylinder— 6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) trim configurations, see page 73. † Chassis part number is for reference only. Part Number 13-047 10-025 C603-897 N523-021 C603-256 23-065 53 ND-Series Service Manual Trim Assemblies ND70 Classroom Lock ND70PD (shown), ND70RD*, ND70GD* A C D H J E S P C B K N Q M Call Out Part Call Out Letter Description Number Letter Description A Outside Lever— Open 03-031 K Dead Latch B Inside Lever— Closed 03-030 M Strike C Rose 03-042 N Latch Screw D Outside Spring Cage— Standard N123-022 P Mounting Screw E Inside Spring Cage— Standard N123-032 Q Strike Screw H Chassis 63-097† S Cylinder— 6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 73. † Chassis part number is for reference only. 54 Part Number 13-047 10-025 C603-897 N523-021 C603-256 23-065 ND-Series Service Manual Trim Assemblies ND70X80 Special ND70X80PD (shown), ND70X80RD*, ND70X80GD* A C D H J E S P C S B K N Q M Call Out Part Call Out Letter Description Number Letter Description A Outside Lever— Open 03-031 K Dead Latch B Inside Lever— Open 03-031 M Strike C Rose 03-042 N Latch Screw D Outside Spring Cage— Standard N123-022 P Mounting Screw E Inside Spring Cage— Keyed Inside except SFIC N123-021 Q Strike Screw H Chassis 63-087† S Cylinder— 6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) trim configurations, see page 73. † Chassis part number is for reference only. Part Number 13-047 10-025 C603-897 N523-021 C603-256 23-065 55 ND-Series Service Manual Trim Assemblies ND72 Special— Communicating Lock ND72PD (shown), ND72RD*, ND72GD* A C D H J E S P C S B K N Q M Call Out Part Call Out Letter Description Number Letter Description A Outside Lever— Open 03-031 K Dead Latch B Inside Lever— Open 03-031 M Strike C Rose 03-042 N Latch Screw D Outside Spring Cage— Standard N123-022 P Mounting Screw E Inside Spring Cage— Keyed Inside except SFIC N123-021 Q Strike Screw H Chassis 63-083† S Cylinder— 6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) trim configurations, see page 73. † Chassis part number is for reference only. 56 Part Number 13-047 10-025 C603-897 N523-021 C603-256 23-065 ND-Series Service Manual Trim Assemblies ND72 Vandlgard® Special— Communicating Lock with Vandlgard® ND72PD Vandlgard® (shown), ND72RD Vandlgard®*, ND72GD Vandlgard®* A C D H J E S P C S K B N Q M Call Out Part Call Out Letter Description Number Letter Description A Outside Lever— Open 03-031 K Dead Latch B Inside Lever— Open 03-031 M Strike C Rose 03-042 N Latch Screw D Outside Spring Cage— Standard N123-022 P Mounting Screw E Inside Spring Cage— Keyed Inside except SFIC N123-021 Q Strike Screw H Chassis 63-084† S Cylinder— 6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) trim configurations, see page 73. † Chassis part number is for reference only. Part Number 13-047 10-025 C603-897 N523-021 C603-256 23-065 57 ND-Series Service Manual Trim Assemblies ND73 Corridor Lock ND73PD (shown), ND73RD*, ND73GD* A C D H S R J E P C K N B Q M V Call Out Part Call Out Letter Description Number Letter Description A Outside Lever— Open 03-031 M Strike B Inside Lever— Open 03-031 N Latch Screw C Rose 03-042 P Mounting Screw D Outside Spring Cage— Standard N123-022 Q Strike Screw E Inside Spring Cage— Standard N123-032 R Plunger— Push Button H Chassis 63-098† S Cylinder— 6-Pin J Anti-Rotation Plate N523-055 V Push Button K Dead Latch 13-047 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 73. † Chassis part number is for reference only. 58 Part Number 10-025 C603-897 N523-021 C603-256 N123-028 23-065 N523-000 ND-Series Service Manual Trim Assemblies ND75 Classroom Security Lock ND75PD (shown), ND75RD*, ND75GD* A C D H J S E P C S K B N Q M Call Out Part Call Out Letter Description Number Letter Description A Outside Lever— Open 03-031 K Dead Latch B Inside Lever— Open 03-031 M Strike C Rose 03-042 N Latch Screw D Outside Spring Cage— Standard N123-022 P Mounting Screw E Inside Spring Cage— Keyed Inside except SFIC N123-021 Q Strike Screw H Chassis 63-005† S Cylinder— 6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 73. † Chassis part number is for reference only. Part Number 13-047 10-025 C603-897 N523-021 C603-256 23-065 59 ND-Series Service Manual Trim Assemblies ND80 Storeroom Lock ND80PD (shown), ND80RD*, ND80GD* A C D H J E S P C B K N Q M Call Out Part Call Out Letter Description Number Letter Description A Outside Lever— Open 03-031 K Dead Latch B Inside Lever— Closed 03-030 M Strike C Rose 03-042 N Latch Screw D Outside Spring Cage— Standard N123-022 P Mounting Screw E Inside Spring Cage— Standard N123-032 Q Strike Screw H Chassis 63-092† S Cylinder— 6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 73. † Chassis part number is for reference only. 60 Part Number 13-047 10-025 C603-897 N523-021 C603-256 23-065 ND-Series Service Manual Trim Assemblies ND80EL Storeroom Lock— Electrically Locked (Fail Safe) ND80ELPD (shown), ND80ELRD*, ND80ELGD* A C D H S E P C B K N J Q M Call Out Part Call Out Letter Description Number Letter Description A Outside Lever— Open 03-031 K Electrified Latch B Inside Lever— Closed 03-030 M Strike C Rose 03-042 N Latch Screw D Outside Spring Cage— Standard N123-022 P Mounting Screw E Inside Spring Cage— Standard N123-032 Q Strike Screw H Chassis 63-106† S Cylinder— 6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 73. † Chassis part number is for reference only. Part Number 13-049 10-025 C603-897 N523-021 C603-256 23-065 61 ND-Series Service Manual Trim Assemblies ND80EU Storeroom Lock— Electrically Unlocked (Fail Secure) ND80EUPD (shown), ND80EURD*, ND80EUGD* A C D H S E P C B K N J Q M Call Out Part Call Out Letter Description Number Letter Description A Outside Lever— Open 03-031 K Electrified Latch B Inside Lever— Closed 03-030 M Strike C Rose 03-042 N Latch Screw D Outside Spring Cage— Standard N123-022 P Mounting Screw E Inside Spring Cage— Standard N123-032 Q Strike Screw H Chassis 63-105† S Cylinder— 6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 73. † Chassis part number is for reference only. 62 Part Number 13-049 10-025 C603-897 N523-021 C603-256 23-065 ND-Series Service Manual Trim Assemblies ND82 Institution Lock ND82PD (shown), ND82RD*, ND82GD* A C D H J S E P C S K B N Q M Call Out Part Call Out Letter Description Number Letter Description A Outside Lever— Open 03-031 K Dead Latch B Inside Lever— Open 03-031 M Strike C Rose 03-042 N Latch Screw D Outside Spring Cage— Standard N123-022 P Mounting Screw E Inside Spring Cage— Keyed Inside except SFIC N123-021 Q Strike Screw H Chassis 63-009† S Cylinder— 6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) trim configurations, see page 73. † Chassis part number is for reference only. Part Number 13-047 10-025 C603-897 N523-021 C603-256 23-065 63 ND-Series Service Manual Trim Assemblies ND85 Faculty Restroom Lock ND85PD A C D H S R J E P C K B N Q M FF Call Out Letter Description A Outside Lever— Open B Inside Lever— Open C Rose D Outside Spring Cage— Standard E Inside Spring Cage— Standard H Chassis J Anti-Rotation Plate K Dead Latch † Chassis part number is for reference only. 64 Part Number 03-031 03-031 03-042 N123-022 N123-032 63-109† N523-055 13-047 Call Out Letter M N P Q R S FF Description Strike Latch Screw Mounting Screw Strike Screw Plunger— Push and Turn Cylinder— 6-Pin Indicator Push Button with Spanner Access Part Number 10-025 C603-897 N523-021 C603-256 N123-017 23-003 N523-124 ND-Series Service Manual Trim Assemblies ND91 Entrance/Office Lock with Vandlgard® ND91PD (shown), ND91RD*, ND91GD* A C D H S R J E P C K N B Q M V Call Out Part Call Out Letter Description Number Letter Description A Outside Lever— Open 03-031 M Strike B Inside Lever— Open 03-031 N Latch Screw C Rose 03-042 P Mounting Screw D Outside Spring Cage— Standard N123-022 Q Strike Screw E Inside Spring Cage— Standard N123-032 R Plunger— Push Button H Chassis 63-100† S Cylinder— 6-Pin J Anti-Rotation Plate N523-055 V Push Button K Dead Latch 13-047 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 73. † Chassis part number is for reference only. Part Number 10-025 C603-897 N523-021 C603-256 N123-028 23-065 N523-000 65 ND-Series Service Manual Trim Assemblies ND92 Entrance Lock with Vandlgard® ND92PD (shown), ND92RD*, ND92GD* A C D H S R J E P C K N B Q M W Call Out Part Call Out Letter Description Number Letter Description A Outside Lever— Open 03-031 M Strike B Inside Lever— Open 03-031 N Latch Screw C Rose 03-042 P Mounting Screw D Outside Spring Cage— Standard N123-022 Q Strike Screw E Inside Spring Cage— Standard N123-032 R Plunger— Push and Turn H Chassis 63-100† S Cylinder— 6-Pin J Anti-Rotation Plate N523-055 W Push and Turn Button K Dead Latch 13-047 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 73. † Chassis part number is for reference only. 66 Part Number 10-025 C603-897 N523-021 C603-256 N123-017 23-065 N523-001 ND-Series Service Manual Trim Assemblies ND93 Vestibule with Vandlgard® ND93PD (shown), ND93RD*, ND93GD* A C D H J S E P C S K B N Q M Call Out Part Call Out Letter Description Number Letter Description A Outside Lever— Open 03-031 K Dead Latch B Inside Lever— Open 03-031 M Strike C Rose 03-042 N Latch Screw D Outside Spring Cage— Standard N123-022 P Mounting Screw E Inside Spring Cage— Keyed Inside except SFIC N123-021 Q Strike Screw H Chassis 63-101† S Cylinder— 6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) trim configurations, see page 73. † Chassis part number is for reference only. Part Number 13-047 10-025 C603-897 N523-021 C603-256 23-065 67 ND-Series Service Manual Trim Assemblies ND94 Classroom Lock with Vandlgard® ND94PD (shown), ND94RD*, ND94GD* A C D H J S E P C B K N Q M Call Out Part Call Out Letter Description Number Letter Description A Outside Lever— Open 03-031 K Dead Latch B Inside Lever— Closed 03-030 M Strike C Rose 03-042 N Latch Screw D Outside Spring Cage— Standard N123-022 P Mounting Screw E Inside Spring Cage— Standard N123-032 Q Strike Screw H Chassis 63-102† S Cylinder— 6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 73. † Chassis part number is for reference only. 68 Part Number 13-047 10-025 C603-897 N523-021 C603-256 23-065 ND-Series Service Manual Trim Assemblies ND95 Classroom Security Lock with Vandlgard® ND95PD (shown), ND95RD*, ND95GD* A C D H J S E P C S K B N Q M Call Out Part Call Out Letter Description Number Letter Description A Outside Lever— Open 03-031 K Dead Latch B Inside Lever— Open 03-031 M Strike C Rose 03-042 N Latch Screw D Outside Spring Cage— Standard N123-022 P Mounting Screw E Inside Spring Cage— Keyed Inside except SFIC N123-021 Q Strike Screw H Chassis 63-006† S Cylinder— 6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 73. † Chassis part number is for reference only. Part Number 13-047 10-025 C603-897 N523-021 C603-256 23-065 69 ND-Series Service Manual Trim Assemblies ND96 Storeroom Lock with Vandlgard® ND96PD (shown), ND96RD*, ND96GD* A C X D H S E P C B K N J Q M Call Out Part Call Out Letter Description Number Letter Description A Outside Lever— Open 03-031 K Dead Latch B Inside Lever— Closed 03-030 M Strike C Rose 03-042 N Latch Screw D Outside Spring Cage— Standard N123-022 P Mounting Screw E Inside Spring Cage— Standard N123-032 Q Strike Screw H Chassis 63-103† S Cylinder— 6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 73. † Chassis part number is for reference only. 70 Part Number 13-047 10-025 C603-897 N523-021 C603-256 23-065 ND-Series Service Manual Trim Assemblies ND96EL Storeroom Lock with Vandlgard®— Electrically Locked (Fail Safe) ND96ELPD (shown), ND96ELRD*, ND96ELGD* A C D H S E P C B K N J Q M Call Out Part Call Out Letter Description Number Letter Description A Outside Lever— Open 03-031 K Electrified Latch B Inside Lever— Closed 03-030 M Strike C Rose 03-042 N Latch Screw D Outside Spring Cage— Standard N123-022 P Mounting Screw E Inside Spring Cage— Standard N123-032 Q Strike Screw H Chassis 63-108† S Cylinder— 6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 73. † Chassis part number is for reference only. Part Number 13-049 10-025 C603-897 N523-021 C603-256 23-065 71 ND-Series Service Manual Trim Assemblies ND96EU Storeroom Lock with Vandlgard®— Electrically Unlocked (Fail Secure) ND96EUPD (shown), ND96EURD*, ND96EUGD* A C D H S E P C B K N J Q M Call Out Part Call Out Letter Description Number Letter Description A Outside Lever— Open 03-031 K Electrified Latch B Inside Lever— Closed 03-030 M Strike C Rose 03-042 N Latch Screw D Outside Spring Cage— Standard N123-022 P Mounting Screw E Inside Spring Cage— Standard N123-032 Q Strike Screw H Chassis 63-107† S Cylinder— 6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 73. † Chassis part number is for reference only. 72 Part Number 13-049 10-025 C603-897 N523-021 C603-256 23-065 ND-Series Service Manual Interchangeable Core and SFIC Configurations Interchangeable Core and SFIC Configurations Interchangeable Core— Outside SFIC— Outside S S U T A A Old Style Driver N523-118 (Obsolete) Old Style Driver N523-077 (Obsolete) Call Out Letter A C D S U C C D D Part Number 03-032 03-042 N123-022 23-030 N523-127 Description Outside Lever— Full Size IC Rose Outside Sring Cage— Standard Cylinder— Full Size IC IC Driver Interchangeable Core— Inside Call Out Letter A C D S T SFIC— Inside J J E Old Style Driver N523-077 (Obsolete) Old Style Driver N523-118 (Obsolete) E P P C B C U Description Inside Lever— Full Size IC Rose Inside Spring Cage— Keyed Inside except SFIC Anti-Rotation Plate Mounting Screw Cylinder— Full Size IC IC Driver Part Number 03-032 03-042 N123-021 N523-055 N523-021 23-030 N523-127 B T S S Call Out Letter B C E J P S U Part Number 03-000 03-042 N123-056 80-037 N523-091 Description Outside Lever— SFIC Rose Outside Sring Cage— SFIC Cylinder— SFIC SFIC Driver Call Out Letter B C E J P S T Description Inside Lever— SFIC Rose Inside Spring Cage— SFIC Anti-Rotation Plate Mounting Screw Cylinder— SFIC SFIC Driver Part Number 03-000 03-042 N123-057 N523-055 N523-021 80-037 N523-091 73 ND-Series Service Manual Lever Designs Lever Designs All lever designs are available in finishes 605, 606, 612 and 626, and in Artisan Series 613, 619 and 625. Athens (ATH) C A 5¹⁄₈" Closed Levers Open Levers Interchangeable Core Levers SFIC Levers 03-030 ATH A=2³⁄₄” B=3⁵⁄₁₆” C=2¹⁄₂” 03-031 ATH A=2³⁄₄” B=3⁵⁄₁₆” C=2¹⁄₂” 03-032 ATH A=3” B=3¹⁄₂” C=2¹¹⁄₁₆” 03-000 ATH A=2⁷⁄₈” B=3³⁄₈” C=2¹⁄₂” 03-030 RHO 03-031 RHO 3⁷⁄₁₆" B Rhodes (RHO) 5¹⁄₈" A * A=2⁷⁄₁₆” B=2¹⁵⁄₁₆” A=2⁷⁄₁₆” B=2¹⁵⁄₁₆” 03-032 RHO A=2³⁄₄” B=3¹⁄₄” 03-000 RHO A=2¹*₂” B=3” 03-030 SPA A=3” B=3¹⁄₂” 03-031 SPA A=3” B=3¹⁄₂” 03-032 SPA A=3¹⁄₄” B=3³⁄₄” 03-000 SPA A=3” B=3¹⁄₂” 03-030 OME B=3⁵⁄₁₆” 03-031 OME B=3⁵⁄₁₆” 03-032 OME B=3¹⁄₂” 03-000 OME B=3³⁄₈” 03-030 TLR A=2¹⁄₄” B=3” 03-031 TLR A=2¹⁄₄” B=3” 03-032 TLR A=2¹*₂” B=3³⁄₁₆” 03-000 TLR A=2¹⁄₄” B=3” 3⁷⁄₁₆" B Sparta (SPA) 5¹⁄₂" A * 3⁷⁄₁₆" B Omega (OME) * 5⁵⁄₈" 3⁷⁄₁₆" B Tubular (TLR) 5¹⁄₂" A * 3⁷⁄₁₆" B *Meets California Fire Code for ¹⁄₂” return to the door. 74 ND-Series Service Manual Roses Roses Inside/Outside Rose— 03-042 RHO Standard inside/outside rose for use with all levers except Omega. Size: 3⁷⁄₁₆” dia. Omega Inside/Outside Rose— 03-042 OME Standard inside/outside rose for use with Omega levers. Size: 3⁷⁄₁₆” dia. Available in 605, 606, 612, 613, 619, 625, 626 Available in 605, 606, 612, 613, 619, 625, 626 Engraved Inside Rose— XN12-035 Inside rose engraved with “LOCK”. For use with classroom security function locks with ATH, SPA or RHO levers. Size: 3⁷⁄₁₆” dia. Engraved Inside Omega Rose— XN12-045 Inside rose engraved with “LOCK”. For use with classroom security function locks with Omega levers. Size: 3⁷⁄₁₆” dia. Available in 626 only Available in 626 only. Blank Outside Rose— N523-002 Outside blank plate for use with ND25, ND25x70 and ND25x80. Size: 3¹⁄₂” Available in 605, 606, 612, 613, 619, 625, 626 Cylinders Standard Convetional Classic or Everest 23-065 Primus® Controlled Access 20-765 Primus®High Security 20-565 UL 437 Listed Indicator 23-003 Primus® with Logo 20-740 Primus® without Logo 20-741 Full Size Interchangeable Cores Conventional with Logo Classic or Everest 23-030 Conventional without Logo Classic or Everest 23-031 Small Format Interchangeable Cores Everest® Combinated 80-037 Also available Uncombinated (80-036) Best® Keyway 7-Pin Uncombinated 80-033 Also available in 6-Pin Uncombinated (80-043) 75 ND-Series Service Manual Latches Latches All D-Series latches have 1” diameter housing and adjustable faceplates for flat or beveled doors. Deadlatch 13-047 Springlatch 13-048 Electrified Deadlatch 13-049 Backset Description Springlatch Deadlatch 2³⁄₈” — 2³⁄₄” Square corner, 1¹⁄₈” x 2¹⁄₄” Rabbeted Latch and Strike Kit 39-030 14-047 Square corner, 1” x 2¹⁄₄” — 14-048 Square corner, 1¹⁄₈” x 2¹⁄₄”, standard 13-048 13-047 2³⁄₄” Square corner, Electrified Latch, 1¹⁄₈” x 2¹⁄₄” — 13-049 2³⁄₄” Anti-friction fire door latch — 14-042 Spacer for latch Square corner, 1¹⁄₈” x 2¹⁄₄”, ³⁄₄” throw 3³⁄₄” Square corner, 1¹⁄₈” x 2¹⁄₄” 5” Backset extension link — 14-010 Fire Door Deadlatch 14-042 14-028 43-005** Rabbeted latch and strike kit, 605 and 626 only 39-030* * This kit adapts square corner latch and 2³⁄₄” high square corner strike to ¹⁄₂” rabbeted door and frame preparations. ** Can only be used with 2³⁄₄” backset latch. Shield for strike Installation Tools and Kits Boring jigs and tools are designed to provide fast and accurate lock installation. Complete kits, contained in a heavy gauge metal box, or individual tools can be ordered for preparing doors and jambs for Schlage products. Pin Wrench N523-108 76 Old Style Pin Wrench M504-271 Drill Fixture 40-080 For through bolts on AL and D-Series levers. Adjustment Tool for IC Cylinders M504-413 22- 3/ 3/ 8 4 DR T HI L L RO O N S IU G HL Y DE F H O F R OA L F D OM E W A O RA C Y H ND-Series Service Manual Installation Tools and Kits Reinforcement Kit The Schlage 37-001 reinforcement kit is used to reinforce and prevent the collapse of hollow metal doors when locksets are mounted. This kit should be used with long backsets for installations in hollow metal doors to prevent lateral movement of latch bolt. Specify door thickness 1³⁄₈” or 1³⁄₄” when ordering. Reinforcement Kit 37-001 Extension Link Placement of reinforcement in hollow metal door. Reinforcement A501-565 - 1³⁄₈" doors* A501-566 - 1³⁄₄" doors* * Parts may be ordered separately. 40-055 Installation Kit For A, AL, D, S and F-Series Locks. Adjustable for 2³⁄₈”, 2³⁄₄” and 5” backsets. Removable bushing adaptor for ⁷⁄₈” latch hole. The boring jig integrates through bolt hole locations for AL and D-Series levers. For door thickness 1³⁄₈” to 2¹⁄₈”. Number 40-056 Description Description Latch Marking Chisel, B, ND, H 40-015 ⁷⁄₈” Boring Bit 40-035 Strike Locator, ⁷⁄₈” 40-018 1” Boring Bit 40-036 Strike Locator, 1” 40-024 2¹⁄₈” Boring Bit 40-041 4” Bit Extension 40-029 Strike Marking Chisel, Full Lip 40-050 Tool Box 40-030 Strike Marking Chisel 40-057 ⁵⁄₁₆” Boring Bit 40-031 Latch Marking Chisel, A, F, H 40-097 Maintenance Kit Designed for D-Series Lever Locks. Contains plunger sleeves, screw packs in various finishes, slide catches and other service parts listed below. Number 40-032 Boring Jig 1 3 4 5 6 7 9 1 8 2 18 0 11 12 19 13 20 1 4 15 21 22 16 23 17 24 25 Qty. 2 Slot No. 1 M507-347 Socket Wrench Part No. N123-008 Description Keycam Assembly Qty. 2 Slot No. 10 N123-009 N123-010 Keycam Assembly 2 11 Keycam Assembly 2 12 N123-011 Keycam Assembly 2 13 N123-012 Keycam Assembly 2 13 N123-013 Keycam Assembly 2 14 M504-341 Spanner Wrench 3 15 N123-028 Plunger Assembly 3 16 N123-017 Plunger Assembly 3 17 N523-056 Spindle, Inside 2 18 N523-013 Spindle, Outside 2 19 N523-019 Spindle, Outside, Electrified 2 20 N123-020 Package, Screw 2 21 Part No. N523-055 Description Plate, Anti-Rotation D500-000 Spacer, SFIC 5 2 N123-040 Package, Screw 2 22 N523-020 Cylinder 3 2 N523-015 Hub, Inside 2 23 N523-091 Driver, SFIC 5 2 N523-016 Hub, Inside 2 24 N523-127 Driver, IC 5 2 N523-014 Housing, Outside 2 25 N523-024 Slide 2 4 63-104 Springcage Assembly, Dummy 1 Bottom N523-025 Clip, Slide 2 4 M504-413 Installation Tool 1 Bottom N523-021 Screw, Mounting 4 5 N123-021 Springcage Assembly, Inside 1 Bottom N523-092 Screw, Machine Oval Head 4 5 N123-022 Springcage Assembly, Outside 1 Bottom C604-187 Catch, Slide 2 6 N123-032 Springcage Assembly, Inside 1 Bottom C604-188 Catch, Slide 2 6 N123-043 Springcage Assembly, Outside 1 Bottom N523-084 Bar, Key 2 7 N123-056 Springcage Assembly, SFIC, O/S 1 Bottom N523-054 Plate, Adjustment 2 8 N123-057 Springcage Assembly, SFIC, I/S 1 Bottom N123-007 Keycam Assembly 2 9 P515-181 Component Sheet 1 — 77 ND-Series Service Manual Strikes Strikes Square Corner T-Strike— 10-013 Size: Available in: 1¹⁄₈” x 2³⁄₄” x ³⁄₃₂” 605 606 612 Lip Length: 613 1¹⁄₈”, 1¹⁄₂” 619 625 Includes C603-623 626 strike box. Square Corner Fire Door T-Strike— 10-016 Size: Available in: 1¹⁄₈” x 2³⁄₄” x ³⁄₃₂” 605 606 612 Lip Length: 613 1¹⁄₈”, 1¹⁄₂” 619 625 Includes B502-853 626 strike box. Electric Strike— 10-042 ANSI Strike Box— K510-066 ANSI Prep. A115.2— 10-025 Size: 1¹⁄₄” x 4⁷⁄₈” x ³⁄₃₂” Lip Length: 1³⁄₁₆” (Std.), 1³⁄₈” If required, K510-066 strike box must be ordered separately. Available in: 605 606 612 613 619 625 626 Screws, Screw Packs and Special Parts Screws Part Number Description A501-171 ND170, washer Door Thickness Type — Washer N523-092 ND170, mounting screw 1¹⁄₂” - 2” Size Latch and Strike Screw C603-987 — POH Machine ¹⁄₄” 20 x 2¹⁄₂” C603-256 ANSI strike screw — PFH Combo 12-24 x 1” C603-897 Latch and strike — PFH Combo #8 x ³⁄₄” N523-021 Spring cage screws 1³⁄₈” - 2” N583-133 ND170, Spring cage screws — ANSI Strike Screw C603-256 PFH Machine #8 x 32 x 2¹⁄₈” PFH Combo #8 x 1” Screw Packs, Standard Special Parts Part Number Description Contents B202-517 Latch and strike (4) C603-897 N123-020 Mounting, all except ND170 (4) C603-897 (2) C603-256 (2) N523-021 (1) M504-271 N123-040 Mounting, ND170 (2) L583-133 (1) N523-092 (1) A501-171 (1) M504-271 C203-736 ANSI Strike (2) C603-256 Part Number Description XQ02-309* 10-013 Strike ⁷⁄₈” flat lip XQ03-494* 10-013 Strike, 1⁵⁄₈” - 6” lip 10-013 Strike, 6¹⁄₈” - 12” lip XQ07-351* 10-025 Strike, ⁷⁄₈” flat lip 10-025 Strike, lips through 6” (except ⁷⁄₈”, 1³⁄₁₆” and 1³⁄₈”) XN12-012 Chassis Spacer for 1³⁄₈” door (2 required) *Specifiy Lip Length Screw Packs, Torx C203-311* C203-312* Latch and strike Latch and ANSI strike * Tool Included 78 Four (4) C503-766 (T-15) Two (2) C503-766 (T-15) Two (2) L583-371 (T-20) ND-Series Service Manual Standard Installation Instructions Standard Installation Instructions D-Series Standard Installation P515-167 Standard Core Outside Lever ND53 Shown Cylinder Tools for Door Prep Tools for Install 2¹⁄₈" hole saw Drill bits: 1", ⁷⁄₈", ⁵⁄₁₆", ¹⁄₈" Pencil and Chisel Phillips screwdriver Spring Cage Adjustment Plate Chassis Chasis Logement Optional 1³⁄₈" (35mm) Door Spacer (2) Old Style Pin Wrench Pin Wrench Anti-rotation Plate Latch Screws (2) Rose (2) Inside Lever Strike Spring Cage Latch Strike Screws (2) Mounting Screws (2) Full Size IC Small Format IC (SFIC) SFIC Core IC Core Outside Lever Driver Driver Outside Lever Door Preparation A. Mark Centerline and Trim Drill Points Mark centerline on both door faces and door edge. (ANSI/DHI 115.2 suggested height is 40⁵⁄₁₆" (102.4cm) from floor.) Stand so door swings towards you. Fold and mark template as shown. Stand so door swings away from you. Fold and mark template as shown. c Low Edge Flat (No Bevel) Low Edge Flat (No Bevel) Lock Schlage 10/02 ©2002 in USA Printed Lever Lock Template ⁵⁄₁₆" (8mm) Holes 2¹⁄₈" (54mm) Hole CL Low Edge 1³⁄₈" (35mm) Low Edge (54mm) 2¹⁄₈" Hole ⁵⁄₁₆" (8mm) Holes Lever Lock CL 1³⁄₈" (35mm) N-Series Co. 1³⁄₈" (35mm) N-Series Flat (No Bevel) Flat (No Bevel) Template Template Template Lock Lock Lever Lever ⁵⁄₁₆" (8mm) Holes (54mm) 2¹⁄₈" Hole ⁵⁄₁₆" (8mm) Holes N-Series Low (if beSide veled ) OR 1³⁄₈" (35mm) Side Loweveled) (if b N-Series Side Higheveled) (if b OR Hole b Hig (if bhe Side veled ) 2¹⁄₈" (54mm) a. b. c. Template ©2002 Printed Schlage Lock in USA Co. 10/02 (25mm) Hole Door 1" (25mm) Hole 1³⁄₄" Low Edge High Edge Lock Template 1³⁄₈" (35mm) Low Edge Lever ⁵⁄₁₆" (8mm) Holes Flat (No Bevel) 1⁵⁄₈" (41mm) CL 1³⁄₈" (35mm) N-Series (54mm) 2¹⁄₈" Hole FOLD ON DOOR EDGE (25mm) Hole 1³⁄₄" Flat (No Bevel) 1" 1" C L (3mm) Holes High Edge ©2002 Printed Schlage Lock in USA Co. 10/02 (3mm) Holes CL Lock Schlage 10/02 ©2002 in USA Printed Co. Low Edge Door (3mm) ¹⁄₈" Holes Hole 2¹⁄₈" (54mm) Low Edge High Edge High Edge Flat (No Bevel) CL ⁵⁄₁₆" (8mm) Holes Flat (No Bevel) Template ¹⁄₈" ¹⁄₈" 1³⁄₈" (35mm) FOLD ON DOOR EDGE (25mm) Hole Door 1³⁄₈" (35mm) 1" 1⁵⁄₈" (41mm) (3mm) ¹⁄₈" Holes 1³⁄₄" Template Hole Door Lock 2¹⁄₈" (54mm) 1³⁄₄" Lever Template ⁵⁄₁₆" (8mm) Holes Lock N-Series Lever ⁵⁄₁₆" (8mm) Holes (54mm) 2¹⁄₈" Hole N-Series Centerline N-Series Lever Lock Template Centerline ¹⁄₈" (3mm) Pilot Holes B. Drill Trim Holes 2¹⁄₈" (54mm) Through Door Drill holes in door face from both sides of door to avoid splintering wood. 1" (25mm) ⁵⁄₁₆" (8mm) Through Door 79 ND-Series Service Manual Standard Installation Instructions C. Mortise Cutout for Latch Using faceplate as a pattern, mortise cutout for latch. (Faceplate should fit flush with door.) Faceplate Mortise ⁵⁄₃₂" (4 mm) deep CL D. Prepare Door Jamb a. b. c. Mark vertical line and centerline on door jamb exactly opposite center of latch hole. Drill holes as shown. Mortise a cutout for strike. Use strike as a pattern for mortise. (Strike should fit flush with door jamb.) 1" (25mm) CL ⁵⁄₁₆" (8mm) ⁵⁄₁₆" (8mm) 1" (25mm) 10-025 Strike Lock Installation Install Latch a. b. 1 Latch Screw Slide latch into hole with beveled side of latch toward door jamb. Secure latch with two (2) latch screws. Bevel b Remove Assembly From Box a. b. c. 2 Outside Lever Leave outside lever and chassis together. Remove inside lever by inserting pin wrench into hole and depressing lever catch. Pull lever straight off. (For keyed levers, see KEYED LEVER section.) Remove inside trim parts as shown. (Rose may already be removed.) Rose Chassis Pin Wrench 80 ND-Series Service Manual Install Outside Lever and Chassis Standard Installation Instructions 3 NOTE: Chassis is factory set for 1³*₄" (44mm) door. For other door thicknesses, see DOOR THICKNESS ADJUSTMENT section. Hold outside lever assembly in place until Step 5 is complete. a. FOR 1³⁄₈" (35MM) THICK DOOR ONLY: Place spacer against door as shown. b. Insert lever and chassis into cross bore. c. Latch prongs should fit between slide and slide clip. Latch tail should fit inside slide. Optional Spacer Shown Slide Clip Slide Latch Tail Inside of Door Latch Prong Install Anti-Rotation Plate a. b. c. 4 Optional Spacer Shown FOR 1³⁄₈" (35MM) THICK DOOR ONLY: Place spacer against door as shown. Align tab on plate with slot in chassis. Slide plate over chassis and into cross bore as shown. Tab Slot Install Inside Spring Cage Assembly a. b. 5 Lever catch should point towards the door edge. Secure with two (2) mounting screws. Lever Catch Door Edge Install Inside Rose a. b. 6 Align dimples on rose with grooves on spring cage. Place rose against the door and rotate rose clockwise until it no longer turns. Rose Groove Dimple Install Inside Lever 7 Push lever onto spindle until lever engages with lever catch. NOTE: For keyed levers, see KEYED LEVER section. Lever Catch 81 ND-Series Service Manual Standard Installation Instructions 8 Install Strike Install strike and secure with two (2) screws. 10-025 Strike Strike Screw 9 Check Lock Function Test lock. If a keyed function is not working properly, check the LOCK TIMING section. Lock Timing For Keyed Functions a. b. c. d. Insert key into cylinder. Rotate key 90° and hold (rotation direction depends on function). Push pin wrench into hole and pull lever off. Rotate key 180°. Slide lever onto spindle until it clicks into place. a b c d 180° 90° Door Thickness Adjustment A. Adjust Button a. b. To remove button, squeeze prongs together. Attach button using appropriate hole as shown. Prongs 1⁵⁄₈" (41mm) 1³⁄₄" (44mm) 2" (51mm) B. Adjust Chassis a. b. c. d. For 1³⁄₈" (35mm) door: Follow step c. For 1⁵⁄₈" (41mm) door: Rotate adjustment plate clockwise until tight against chassis. Then rotate counterclockwise ¹⁄₂ turn. For 1³⁄₄" (44mm) door: Rotate adjustment plate until aligned with 1³⁄₄" mark. FOR ND85: Rotate counterclockwise ¹⁄₂ turn. For 2" (51mm) door: Rotate adjustment plate until aligned with 2" mark. 2" (51mm) 1³⁄₄" (44mm) Rotate from front Front Back Chassis Adjustment Plate 82 ND-Series Service Manual Standard Installation Instructions Keyed Lever a Install Lever a. b. b FOR D66 INSIDE ONLY: Use flat blade screwdriver to rotate cam clockwise until cam slot is vertical. With cylinder in lever, rotate key 90° and slide lever onto spindle. Remove Lever a. b. c. FOR D40 AND 44: Push in privacy button to lock lockset. Rotate emergency button 90° and hold. Insert key into cylinder. Rotate key 90° and hold. Push pin wrench into hole and pull lever off. a b 90° c 90° Interchangeable Cores Install Full Size IC or SFIC a. b. c. Insert driver into back of core. Ensure driver is aligned as shown. Insert control key into core. Turn key 15° clockwise and hold. Insert core into lever. Rotate key back to remove key from core. a Full Size IC Core a b SFIC b Core Driver 15° Driver 15° Tailpiece Installation Use this section to retrofit an existing cylinder with a New D-Series tailpiece. Back of Classic Cylinder Shown A. Remove Cylinder Cap Depress cap pin, rotate cap counterclockwise and remove cap. Cap Pin Tailpiece B. Select New Tailpiece Graphic shown actual size. N523-023 For Classic Cylinder (Silver in Color) C. Install New Tailpiece a. b. c. Place new tailpiece (in the vertical position) against back of cylinder. Place cap over tailpiece. Depress cap pin and rotate cap clockwise until tight. IMPORTANT: If key does not come out of cylinder easily, cap is N523-022 For Everest or Primus Cylinder (Black in Color) Classic Cylinder Shown Tailpiece Cap too loose. If key does not turn smoothly in cylinder, cap is too tight. 83 ND-Series Service Manual D25 Installation Instructions D25 Installation Instructions D25 Exit Lock P515-168 Adjustment Plate Chassis Anti-Rotation Plate Blank Plate Tools for Door Prep Tools for Install 2¹⁄₈" hole saw Drill bits: 1", ⁵⁄₁₆", ¹⁄₈" Pencil and Chisel Phillips screwdriver Mounting Screws (2) Strike Screws (2) Rose Latch Strike Lever Spring Cage Latch Screws (2) Old Style Pin Wrench Pin Wrench Door Preparation A. Mark Trim Drill Points Mark centerline on both door faces and door edge. (Usually 38" from finished floor.) Stand so door swings towards you. Fold and mark template as shown. Stand so door swings away from you. Fold and mark template as shown. Low Edge Flat (No Bevel) Lock Schlage 10/02 ©2002 in USA Printed Lever Lock Template ⁵⁄₁₆" (8mm) Holes 2¹⁄₈" (54mm) Hole CL Low Edge 1³⁄₈" (35mm) Low Edge (54mm) 2¹⁄₈" Hole ⁵⁄₁₆" (8mm) Holes Lever Lock CL 1³⁄₈" (35mm) N-Series Co. 1³⁄₈" (35mm) N-Series Flat (No Bevel) Flat (No Bevel) Template 1³⁄₈" (35mm) Low Edge OR Flat (No Bevel) Template Template Lock Lock Lever ⁵⁄₁₆" (8mm) Holes (54mm) 2¹⁄₈" Hole Lever N-Series Low (if beSide veled ) ⁵⁄₁₆" (8mm) Holes OR c Side Loweveled) (if b N-Series Side Higheveled) (if b Hole b High (if be Side veled ) 2¹⁄₈" (54mm) a. b. c. Template ©2002 Printed Schlage Lock in USA Co. 10/02 (25mm) Hole 1³⁄₄" Door 1" (25mm) Hole 1³⁄₄" Low Edge High Edge Lock Template 1³⁄₈" (35mm) Low Edge Lever ⁵⁄₁₆" (8mm) Holes Flat (No Bevel) 1⁵⁄₈" (41mm) CL 1³⁄₈" (35mm) N-Series (54mm) 2¹⁄₈" Hole FOLD ON DOOR EDGE 1" Flat (No Bevel) (25mm) Hole (3mm) Holes High Edge ©2002 Printed Schlage Lock in USA Co. 10/02 (3mm) Holes 1" CL Lock Schlage 10/02 ©2002 in USA Printed Co. Low Edge Door (3mm) ¹⁄₈" Holes Hole 2¹⁄₈" (54mm) Low Edge High Edge High Edge Flat (No Bevel) CL ⁵⁄₁₆" (8mm) Holes Flat (No Bevel) Template ¹⁄₈" C L ¹⁄₈" 1³⁄₈" (35mm) FOLD ON DOOR EDGE (25mm) Hole Door 1³⁄₈" (35mm) 1" 1⁵⁄₈" (41mm) (3mm) ¹⁄₈" Holes 1³⁄₄" Template Hole Door Lock 2¹⁄₈" (54mm) 1³⁄₄" Lever Template ⁵⁄₁₆" (8mm) Holes Lock N-Series Lever ⁵⁄₁₆" (8mm) Holes (54mm) 2¹⁄₈" Hole N-Series Centerline N-Series Lever Lock Template Centerline B. Drill Trim Holes Drill holes in door face from both sides of door to avoid splintering wood. ¹⁄₈" (3mm) Pilot Holes 1" (25mm) 2¹⁄₈" (54mm) Through Door ⁵⁄₁₆" (8mm) Through Door C. Mortise Cutout for Latch Using faceplate as a pattern, mortise cutout for latch. (Faceplate should fit flush with door.) Faceplate D. Prepare Door Jamb a. b. c. 1" (25mm) ³⁄₄" (19mm) deep Mark vertical line and centerline on door jamb exactly opposite center of latch hole. Drill two (2) 1" (25mm) holes ⁵⁄₁₆" (8mm) above and below centerline Mortise a cutout for strike. Use strike as a pattern for mortise. (Strike should fit flush with door jamb.) ⁵⁄₁₆" (8mm) ⁵⁄₁₆" (8mm) 1" (25mm), ³⁄₄" (19mm) deep 10-025 Strike 84 ND-Series Service Manual D25 Installation Instructions Lock Installation Remove Assembly From Box a. b. c. 1 Chassis Leave blank plate and chassis together. Remove inside lever by inserting pin wrench into hole and depressing lever catch. Pull lever straight off. Remove inside trim parts as shown. Blank Plate Pin Wrench Install Latch a. b. 2 Bevel Insert latch into side bore with bevel facing door jamb. Secure with two (2) latch screws. Install Blank Plate and Chassis 3 NOTE: Chassis is factory set for 1³*₄" (44mm) door. For other door thicknesses, see DOOR THICKNESS section. a. Insert blank plate and chassis into cross bore. b. Latch prongs should fit between slide and slide clip. Latch tail should fit inside slide. Latch Prong Slide Clip Latch Prong Slide Inside of Door Latch Tail Install Anti-Rotation Plate 4 Align tab on plate with slot in chassis. Slide plate over chassis and into cross bore as shown. Tab Slot Install Spring Cage 5 With lever catch facing door edge, slide spring cage onto chassis as shown. Secure with two (2) mounting screws. Door Edge Lever Catch 85 ND-Series Service Manual D25 Installation Instructions 6 Install Rose a. b. Align dimples in rose with grooves in spring cage. Place rose flush against door and rotate clockwise until tight. Groove Dimple 7 Install Lever Push lever onto spindle until lever catch engages with lever. Lever Catch 8 Install Strike 10-025 Strike Install strike and secure with two screws. Door Thickness Adjust Chassis a. b. c. For 1⁵⁄₈" (41mm) door: Rotate adjustment plate clockwise until tight against chassis. Then rotate counterclockwise one turn. For 1³⁄₄" (44mm) door: Rotate adjustment plate until aligned with 1³⁄₄" mark. For 2" (51mm) door: Rotate adjustment plate until aligned with 2" mark. 2" (51mm) 1³⁄₄" (44mm) Rotate from front Front Back Chassis Adjustment Plate 86 ND-Series Service Manual D170 Installation Instructions D170 Installation Instructions D170 Dummy Lock P515-169 Spring Cage Mounting Screw Tools For Install Tools for Door Prep Phillips screwdriver Drill bits: ³⁄₈" and ¹⁄₈" Pencil Rose Washer Lever Spring Cage Screws (2) Pin Wrench Old Style Pin Wrench Door Preparation A. Mark Trim Drill Points NOTE: ONLY mark the ¹⁄₈" holes on ONE side of the door. a. Mark centerline on both door faces and door edge. (Usually 38" from finished floor.) b. Stand so door swings towards you. Fold and mark template as shown. c. Stand so door swings away from you. Fold and mark template as shown. Low (if beSide veled ) Low Edge Flat (No Bevel) Lever Lock Template ⁵⁄₁₆" (8mm) Holes 2¹⁄₈" (54mm) Hole CL Low Edge 1³⁄₈" (35mm) Low Edge (54mm) 2¹⁄₈" Hole ⁵⁄₁₆" (8mm) Holes Lever Lock CL 1³⁄₈" (35mm) N-Series Co. 1³⁄₈" (35mm) N-Series Flat (No Bevel) Flat (No Bevel) Template 1³⁄₈" (35mm) Lock Schlage 10/02 ©2002 in USA Printed (54mm) 2¹⁄₈" Hole Template Flat (No Bevel) Low Edge OR Lock Template Lever Lock ⁵⁄₁₆" (8mm) Holes Lever ⁵⁄₁₆" (8mm) Holes N-Series N-Series Hole OR c Side Loweveled) (if b Side Higheveled) (if b 2¹⁄₈" (54mm) b High (if be Side veled ) Template ©2002 Printed Schlage Lock in USA Co. 10/02 (25mm) Hole 1³⁄₄" Door Low Edge High Edge Template 1³⁄₈" (35mm) Lock ⁵⁄₁₆" (8mm) Holes Flat (No Bevel) 1⁵⁄₈" (41mm) CL 1" (25mm) Hole 1³⁄₄" Low Edge Lever (54mm) 2¹⁄₈" Hole FOLD ON DOOR EDGE 1" 1³⁄₈" (35mm) N-Series CL Lock Schlage 10/02 ©2002 in USA Printed Co. Low Edge Door (3mm) ¹⁄₈" Holes Hole 2¹⁄₈" (54mm) Low Edge High Edge High Edge Flat (No Bevel) CL ⁵⁄₁₆" (8mm) Holes Flat (No Bevel) (3mm) Holes Flat (No Bevel) (3mm) Holes (25mm) Hole ¹⁄₈" High Edge ©2002 Printed Schlage Lock in USA Co. 10/02 Door ¹⁄₈" 1" 1³⁄₈" (35mm) 1³⁄₈" (35mm) FOLD ON DOOR EDGE Template 1³⁄₄" C L Template Door (25mm) Hole 1⁵⁄₈" (41mm) 1" Lock 1³⁄₄" (3mm) ¹⁄₈" Holes Lever Template ⁵⁄₁₆" (8mm) Holes Lock N-Series Lever ⁵⁄₁₆" (8mm) Holes Hole (54mm) 2¹⁄₈" Hole N-Series 2¹⁄₈" (54mm) Centerline N-Series Lever Lock Template Centerline B. Drill Trim Holes a. b. ¹⁄₈" (3mm), ¹⁄₂" (13mm) Deep Drill ¹⁄₈" (3mm) holes on ONE side of the door, ¹⁄₂" (13mm) deep. Drill ³⁄₈" (10mm) hole from both sides of door to avoid splintering wood. ³⁄₈" (10mm) Through Door Lock Installation Install Spring Cage a. b. Place spring cage against door. Secure with two (2) spring cage screws. 1 Spring Cage Spring Cage Screws 87 ND-Series Service Manual D170 Installation Instructions 2 Install Mounting Screw and Washer a. b. Insert mounting screw through washer and into hole in door. Tighten until screw head is flush with washer. Washer Mounting Screw 3 Install Rose a. Align dimples on rose with grooves on spring cage. b. Place rose against the door and rotate rose clockwise until it no longer turns. Groove Dimple 4 Install Lever Push lever onto spindle until lever engages with lever catch. Lever Catch Lever Removal Remove Lever a. b. Insert push pin into hole and depress lever catch. Pull lever straight off. Pin Wrench 88 ND-Series Service Manual Electrified Insert Electrified Insert P515-185 D-Series Electrified Functions For standard installation, see full instruction sheet. Electrical Requirements Amps .35; Volts 24 AC. Amps .15; Volts 24 DC. Operation Temperature: +151˚F to -31˚F Chassis Rectifier (For AC operation) Wiring Diagram for AC Power Source Additional Electrified Info a. b. c. d. Provision must be made to route low voltage wires to the lock. Attach wires to 6" pigtail of rectifier or solenoid Power transfer unit and low voltage wiring are not furnished. All power requirements shown are for single lock operation. Select proper wire size to minimize voltage drop. Switch (Not Furnished) 24V AC To Lock Plug 115V AC Transformer (Not Furnished) Rectifier DC Power Source Switch (Not Furnished) 24V DC To Lock 89 ND-Series Service Manual Templates Flat (No Bevel) FOLD ON DOOR EDGE 2¹⁄₈" (54mm) Hole ¹⁄₈" (3mm) Holes 1³⁄₄" Door CL 3³⁄₄" (95mm) BACKSET 2¹⁄₈" (54mm) Hole ⁵⁄₁₆" (8mm) Holes High Edge Low Edge Flat (No Bevel) 1³⁄₈" (35mm) 1" (25mm) Hole FOLD ON DOOR EDGE ⁵⁄₁₆" (8mm) Holes 1³⁄₈" (35mm) 1" (25mm) Hole 1⁵⁄₈" (41mm) D-Series Lever Lock Template 3³⁄₄" (95mm) BACKSET Flat (No Bevel) Low Edge ¹⁄₈" (3mm) Holes 1³⁄₄" Door High Edge 90 1³⁄₈" (35mm) CL 1" (25mm) Hole Low Bevel High Bevel ¹⁄₈" (3mm) Holes CL Flat (No Bevel) 1³⁄₄" Door 2¹⁄₈" (54mm) Hole 2³⁄₄" (70mm) BACKSET ⁵⁄₁₆" (8mm) Holes 1" (25mm) Hole P515-182 ⁵⁄₁₆" (8mm) Holes 2³⁄₄" (70mm) BACKSET CL 1⁵⁄₈" (41mm) ¹⁄₈" (3mm) Holes 1³⁄₈" (35mm) High Bevel 1³⁄₄" Door D-Series Lever Lock 2¹⁄₈" (54mm) Hole P515-170 Low Bevel Templates CL 1" (25mm) Hole 1³⁄₄" Door ¹⁄₈" (3mm) Holes 1" (25mm) Hole 1⁵⁄₈" (41mm) High Edge FOLD ON DOOR EDGE ¹⁄₈" (3mm) Holes 5" (127mm) BACKSET 2¹⁄₈" (54mm) Hole ⁵⁄₁₆" (8mm) Holes 2³⁄₈" (60mm) BACKSET ⁵⁄₁₆" (8mm) Holes ⁵⁄₁₆" (8mm) Holes 1³⁄₄" Door ⁵⁄₁₆" (8mm) Holes 2¹⁄₈" (54mm) Hole 2³⁄₈" (60mm) BACKSET Low Edge Flat (No Bevel) D-Series Lever Lock Template 2¹⁄₈" (54mm) Hole 2¹⁄₈" (54mm) Hole 5" (127mm) BACKSET P515-183 CL ND-Series Service Manual Templates 1³⁄₈" (35mm) 1³⁄₈" (35mm) Flat (No Bevel) Low Edge High Edge 91 ND-Series Service Manual CL CL 2³⁄₄" (70mm) BACKSET ¹⁄₈" (3mm) Holes High Edge Flat (No Bevel) 1³⁄₈" (35mm) ³⁄₈" (10mm) Hole 1³⁄₈" (35mm) FOLD ON DOOR EDGE ¹⁄₈" (3mm) Holes 2³⁄₄" (70mm) BACKSET Flat (No Bevel) Low Edge High Edge 92 D-Series D170 Lever Template ³⁄₈" (10mm) Hole P515-184 Low Edge Templates ND-Series Service Manual Finishes Finishes Schlage Lock finishes are durable, top quality finishes obtained by the careful processing of solid brass, bronze, stainless steel, or other materials. Where required, a protective clear coating is applied and cured under high temperature. It is important that the climatic conditions and usage be taken into consideration when selecting finishes. This is especially true in areas subjected to strong corrosive vapors, humid climate, or sea air which, in short time, may have a damaging effect on metal finishes. The longevity and preservation of the finish appearance is determined by base metal and finishing process. Clear protective coating or other organic finishing application may require different methods of cleaning and care. For example, non-clear coated finishes should not be cleaned with any soaps or solvents. Organically coated surfaces should periodically be cleaned with a mild non-abrasive soap and be buffed lightly with a clean cloth. The type of base metal and finished techniques must be considered when applying any cleaning or preservative method. Contact the Schlage Technical Services Department for further information on the care of finished hardware. In some instances for customer convenience, the most appropriate BHMA (Builders Hardware Manufacturers Association) finish symbols are used to indicate similarity of appearance regardless of base metal or finishing process. Finish numbers in the 600-Series are the BHMA industry standard. The nearest former U.S. equivalent code designations are shown in parenthesis. Finish Codes and Descriptions Code 605 (US 3) 606 (US 4) 612 (US 10) 626 (US 26D) Artisan Series 613 (US 10B) 619 625 (US 10B) (US 26) Description Bright Brass, Clear Coated Satin Brass, Clear Coated Satin Bronze, Clear Coated Satin Chromium Plated, No coating Oil Rubbed Bronze, Oxidized Satin Bronze, Oil Rubbed, No coating Satin Nickel Bright Chromium Plated, No coating Ordering Procedures To order Schlage products, descriptive data should be in the same sequence as shown below. Line Item 1 Qty 2 Product Outside DES FIN 3 4 5 Inside DES 6 FIN 7 Hand Latch Strike DR THK EXT DIM 8 9 10 11 13 12 Additional Details 14 Line Item: Line item number. Qty:Quantity. Product:Complete lock product or part number. Outside DES: Outside design code. Outside FIN: Outside finish code. Inside DES: Inside design code. Leave blank if same as outside design code. Inside FIN: Inside finish code. Leave blank if same as outside finish code. Hand:Hand of door. Only one hand allowed per line item. Example: RH=Right Hand, LH=Left Hand, RR=Right Reverse, LR=Left Reverse. Latch:Latch. Leave blank for standard or specify part number if non-standard latch is required. Strike:Strike. Leave blank for standard or specify part number if non-standard strike is required. LLL=Less Strike. DR THK: Door thickness. Enter door thickness if non-standard. Example: 138=1³⁄₈”, 214=2¹⁄₄”, 212=2¹⁄₂”. EI or EO assumes the latch will be centered on 1³⁄₄” door, to which material has been added. EXT:Extension. Enter one of the following when door 2” thick or greater are specified: EE=Extended Differently. DIM:Dimension. Enter dimension for non-standard strike lip length and mortise cylinder or blocking ring length. Additional Details: Enter detail for keying information and for special requirements. 93 Limited Warranty ND-Series Service Manual Limited Warranty PRODUCT WARRANTY: COMMERCIAL APPLICATIONS Limited Warranty Schlage Lock Company, LLC (the "Company") extends a three year limited warranty to the original user of the products manufactured by the Company (the "Products") against defects in material and workmanship from the date of purchase. Certain Products contain restrictions to this limited warranty, additional warranties, or different warranty periods. Please see below for specific Product warranty information. What The Company Will Do: Upon return of the defective Product to the Company or its authorized distributor for inspection, free and clear of all liens and encumbrances and accompanied by the statement of defects of proof of purchase, the Company will replace the Product. Original User: These warranties only apply to the Original User of Products. These warranties are not transferable. What Is Not Covered: The following costs, expenses and damages are not covered by the provisions of these limited warranties: (i) labor costs including, but not limited to, such costs for the removal and reinstallation of Products; (ii) shipping and freight expenses required to return the Products to the Company; or (iii) any other incidental, consequential, indirect, special and/or punitive damages, whether based on contract, warranty, tort (including, but not limited to strict liability or negligence), patent infringement, or otherwise, even if advised of the possibility of such damages. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion or limitation may not apply to you. The provisions of these limited warranties do not apply to Products: (i) used for purposes for which they are not designed or intended; (ii) which have been subjected to alteration, misuse, abuse, negligence, or accident; (iii) which have been improperly stored, installed, maintained, repaired or operated; (iv) which have been used in violation of written instructions provided by Schlage; (v) which have been subjected to improper temperature, humidity, or other environmental conditions (i.e., corrosion); or (vi) which, based on the Company's examination, do not disclose to the Company's satisfaction non-conformance to the warranties. Additionally, the Company will not warrant ANSI A156.2 Grade 2 key-in-lever Product installed in educational facilities. Additional Terms: The Company does not authorize any person to create for it any obligation or liability in connection with the Products. The Company's maximum liability under these warranties is limited to the purchase price of the Product. No action arising out of any claimed breach of these warranties by the Company may be brought by the Original User more than one (1) year after the cause of action has arisen. How State Law Applies: These warranties give you specific legal rights, and you may also have other rights which vary from state to state. SPECIFIC PRODUCT WARRANTY RESTRICTIONS/ADDITIONAL WARRANTIES: D-Series Levers 7-Year Mechanical Warranty The limited warranty is for a period of seven (7) years from the date of purchase and is subject to the restrictions of theselimited warranties. Small Format Interchangeable Core (SFIC) Warranty The limited warranty also applies to Schlage locks and housings when used with another manufacturer's cores, or to Schlage cores (i.e, SFIC) when used in another manufacturer's locks and housings. The use of unauthorized cylinder cams or other components with the Products shall void these warranties. Everest® Primus® Limited Lifetime Key Breakage Warranty A limited lifetime warranty is provided to the original user against breakage and is subject to the restrictions of these limited warranties. Product Warranties, Additional Terms & Conditions: Commercial and Residential Applications Additional Terms: The Company does not authorize any person to create for it any obligation or liability in connection with the Products. The Company’s maximum liability under these warranties is limited to the purchase price of the Product. No action arising out of any claimed breach of these warranties by the Company may be brought by the Original User more than one (1) year after the cause of action has arisen. How State Law Applies: These warranties give you specific legal rights, and you may also have other rights which vary from state to state. Note: Should the Product be considered a consumer product as may be covered by the Magnusson Moss Federal Warranty Act, please be advised that: (1) Some states do not allow limitations or incidental consequential damages or how long an implied warranty lasts so that the above limitations may not fully apply; and (2) This warranty gives specific legal rights and a user may have other rights which may vary from state to state. For warranty service and shipping instructions contact: Schlage and Kryptonite Commercial Customers Schlage Customer Service 2315 Briargate Parkway, Suite 700 Colorado Springs, CO 80920 (800) 847-1864, Option 2 Fax (800) 452-0663 The Schlage Lock Company reserves the right to make changes in designs and specifications or to make additions or improvements on its products without notice and without incurring any obligation to incorporate them on products previously manufactured. The Schlage Lock Company is not responsible for any modification, addition or alteration to our products by others. 94 Ingersoll-Rand Company Customer Service 2315 Briargate Parkway Colorado Springs, CO 80920 (800) 847-1864 FAX (800) 452-0663 FAX (800) 626-6040 Order Entry (800) 452-0665 Technical Services 3899 Hancock Expressway Security, CO 80911 (800) 847-1864 FAX (719) 390-2682 International Ingersoll-Rand Security and Safety 1076 Lakeshore Road East Mississauga, Ontario, L5E 1E4, Canada (905) 278-6128 FAX (905) 278-1413 Internet www.schlage.com © 2005 Ingersoll-Rand Company SC-2058 Rev. 07/05 Printed in U.S.A.
