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600 BLOOR AVENUE FLINT, MI 48507 810-239-9471 800-480-6613 http://www.fbhsecurity.com/ SCHLAGE ND SERIES SERVICE MANUAL ND Series Service Manual ND-Series Service Manual Table of Contents Introduction....................................................................... iii Changes and Additions ................................................... iv Lock Assembly Drawing Index ...................................... 1-6 Chassis .......................................................................... 7-37 ND10 ................................................................................ 7 ND12 and ND80............................................................... 8 ND12 and ND80 RX......................................................... 9 ND12EL and ND80EL .................................................... 10 ND12EL and ND80EL RX .............................................. 11 ND12EU and ND80EU................................................... 12 ND12EU and ND80EU RX............................................. 13 ND170 ............................................................................ 14 ND25 .............................................................................. 15 ND25X70 ....................................................................... 16 ND25X80 ....................................................................... 17 ND30, ND40 and ND44 ................................................. 18 ND50 and ND53............................................................. 19 ND60 .............................................................................. 20 ND66 .............................................................................. 21 ND70 .............................................................................. 22 ND70X80 ....................................................................... 23 ND72 .............................................................................. 24 ND72 Vandlgard® .......................................................... 25 ND73 .............................................................................. 26 ND75 .............................................................................. 27 ND85 .............................................................................. 29 ND91 and ND92............................................................. 30 ND93 .............................................................................. 31 ND94 .............................................................................. 32 ND95 .............................................................................. 33 ND96 .............................................................................. 34 ND96EL ......................................................................... 35 ND96EU ......................................................................... 36 ND97 .............................................................................. 37 Trim Assemblies ......................................................... 38-79 ND10 .............................................................................. 38 ND12 .............................................................................. 39 ND12 RX ........................................................................ 40 ND12EL ......................................................................... 41 ND12EL RX ................................................................... 42 ND12EU ......................................................................... 43 ND12EU RX ................................................................... 44 ND170 ............................................................................ 45 ND25 .............................................................................. 46 ND25X70 ....................................................................... 47 ND25X80 ....................................................................... 48 ND40 .............................................................................. 50 ND44 .............................................................................. 51 ND50 .............................................................................. 52 ND53 .............................................................................. 53 ND60 .............................................................................. 54 ND60 with closed outside lever ...................................... 55 Trim Assemblies (cont.) ND66 .............................................................................. 56 ND70 .............................................................................. 57 ND70X80 ....................................................................... 58 ND72 .............................................................................. 59 ND73 .............................................................................. 61 ND75 .............................................................................. 62 ND80 .............................................................................. 63 ND80 RX ........................................................................ 64 ND80EL ......................................................................... 65 ND80EL RX ................................................................... 66 ND80EU ......................................................................... 67 ND80EU RX ................................................................... 68 ND82 .............................................................................. 69 ND85 .............................................................................. 70 ND91 .............................................................................. 71 ND93 .............................................................................. 73 ND94 .............................................................................. 74 ND95 .............................................................................. 75 ND96 .............................................................................. 76 ND96EL ......................................................................... 77 ND97 .............................................................................. 79 Full Size IC and SFIC Configurations ....................... 80-81 Full Size IC—Outside..................................................... 80 Full Size IC—Inside ....................................................... 80 SFIC—Outside ............................................................... 80 SFIC—Inside.................................................................. 80 Lever Designs .................................................................. 81 Competitor Cylinder Options ......................................... 82 Roses ................................................................................ 83 Cylinders .......................................................................... 83 Standard ........................................................................ 83 Full Size Interchangeable Cores .................................... 83 Small Format Interchangeable Cores ............................ 83 Latches ............................................................................. 84 Installation Tools and Kits ......................................... 84-85 Reinforcement Kit .......................................................... 85 40-147 Installation Kit .................................................... 85 40-097 ............................................................................ 85 Maintenance Kit ............................................................. 85 Screws, Screw Packs and Special Parts ....................... 86 Screw Packs, Standard .................................................. 86 Screw Packs, Torx® ....................................................... 86 Strikes............................................................................... 86 Standard Installation Instructions ............................ 88-92 ND25 Installation Instructions ................................... 93-95 ND170 Installation Instructions ................................. 96-97 Electrified and RX Installation ........................................ 98 Templates .................................................................. 99-101 Finishes .......................................................................... 102 Limited Warranty............................................................ 103 i ND-Series Service Manual ii ND-Series Service Manual Introduction Introduction This manual contains a complete listing of ND-Series (Grade 1) cylindrical lock parts and assemblies manufactured by the Schlage Lock Company. This edition lists components of ND-Series locks manufactured after November, 2003. Exploded views of each lock chassis and trim assemblies are provided with an accompanying chart to identify parts for replacement purposes. In addition, this manual provides lock trim ordering procedures, general cylinder information, and all auxiliary components of the ND-Series cylindrical locks. Standard Features* Certifications Latch Strike Backset Cylinder ANSI A156 .2, 2003, Series 4000, Grade 1, UL Listed for 3-hour fire door. 1¹⁄₈” x 2¹⁄₄”, Square corner faceplate, 1” housing diameter, ¹⁄₂” throw. 1¹⁄₄” x 4⁷⁄₈”, ANSI, Square corner, no box. 2³⁄₄” 6-Pin solid brass, keyed 6-pin, C123 keyway, keyed different (KD)** Door Range Standard Lock Functions: 1⁵⁄₈” - 2¹⁄₈” Vandlgard ® Lock Functions: 1⁵⁄₈” - 2¹⁄₈” ND85: 1³⁄₄” - 2” Keys Two nickel silver cut keys per lock, 6-pin, C123 section** * Locks are furnished with standard features unless otherwise specified. ** Items specified in C keyway will be furnished with cylinder keyed 5-pin and with 5-pin keys unless otherwise specified. Lock Assembly Drawing Index The Lock Assembly Drawing Index provides visual representations and textual descriptions of available functions. Page numbers for full trim and chassis drawings are referenced. Outside Inside Vandlgard® Deadlatch Key Active Lever Push button Electrified Springlatch Fixed Lever Blank Plate Turn/push button Request to Exit iii Changes and Additions ND-Series Service Manual Changes and Additions Additions Lock Function Competitor Cylinder Options Available with the following functions: Single cylinder– ND50D, ND53D, ND70D, ND73D, ND80D, ND80EL/EU & RX, ND91D, ND92D, ND94D, ND96D, ND96DEL/EU & RX, ND97D Double cylinder– ND60D, ND66D, ND75D, ND82D, ND93D, ND95D iv Additional Available Feature Notes The following competitor lever designs are available: Sargent Key In Lever Sargent Full Size Interchangeable Core Cylinder Corbin Russwin Full Size Interchangeable Core Cylinder Yale Full Size Interchangeable Core Cylinder Available in finishes 613, 626 and 626AM. ND-Series Service Manual Lock Assembly Drawing Index Lock Assembly Drawing Index Function ANSI A156.2, 1996, Series 4000, Grade 1 Trim Chassis Page Page SCHLAGE ANSI DESCRIPTION OUTSIDE FUNCTION INSIDE FUNCTION ND10 F75 Passage Latch Lever is always unlocked. Lever is always unlocked and is always free for immediate egress. 38 7 ND12 F89 Exit Lock Lever is fixed. Lever is always unlocked and is always free for immediate egress. 39 8 ND12-RX Exit Lock with Request to Exit Same as ND12. Same as ND12. A microswitch attached to the chassis is activated when the lever is rotated. The switch signals use of the lever to security systems allowing non-disruptive egress. 40 9 ND12EL Exit Lock— Electrically Locked (Fail Safe) Lever is continuously locked by electric current until unlocked by switch or power failure. Lever is always unlocked and is always free for immediate egress. 41 10 ND12EL-RX Exit Lock— Electrically Locked (Fail Safe) with Request to Exit Same as ND12EL. Same as ND12EL. A microswitch attached to the chassis is activated when the lever is rotated. The switch signals use of the lever to security systems allowing non-disruptive egress. 42 11 ND12EU Exit Lock— Electrically Unlocked (Fail Secure) Lever is continuously locked mechanically until unlocked by electric current. Lever is always unlocked and is always free for immediate egress. 43 12 ND12EU-RX Exit Lock— Electrically Unlocked (Fail Secure) wtih Request to Exit Same as ND12EU. Same as ND12EU. A micro switch attached to the chassis is activated when the lever is rotated. The switch signals use of the lever to security systems allowing non-disruptive egress. 44 13 NOTE: Any function with deadlatch locks latchbolt when door is closed. See page iii for identification. 1 Lock Assembly Drawing Index Function SCHLAGE ND-Series Service Manual ANSI A156.2, 1996, Series 4000, Grade 1 Page Page 45 14 OUTSIDE FUNCTION ND170 Single Dummy Trim Inactive trim for one side of door. Use for door pull or as matching inactive trim. ND25 Exit Lock with Blank Plate Blank plate. Inside lever is always unlocked and is always free for immediate egress. 46 15 ND25 x 70 Classroom Exit Lock† Per XN12-004 Blank plate. Key locks or unlocks lever. 47 16 ND25 x 80 Storeroom Exit Lock† Per XN12-005 Blank plate. Key retracts latch. Lever is fixed. 48 17 ND30 Patio Lock Per XN12-007 Push-button locks outside lever. Turning inside lever or closing door releases button. 49 18 F76 ND44 INSIDE FUNCTION Chassis DESCRIPTION ND40 ANSI Trim Bath/Bedroom Privacy Lock Can be opened from outside with small screwdriver or emergency release tool. Push-button locks outside lever. Turning inside lever or closing door releases button. Inside lever is always free for immediate egress. 50 18 Hospital Privacy Lock Unlocked from outside by turning emergency turn-button. Push-button locks outside lever. Turning inside lever or closing door releases button. Inside lever is always free for immediate egress. 51 18 ND50 F82 Entrance/Office Lock* Lever is unlocked with key when push-button is pushed. Push-button locks outside lever. Turning inside lever releases button. Inside lever is always free for immediate egress. 52 19 ND53 F109 Entrance Lock* Key retracts latch when button pushed and turned. Lever is unlocked with key when push-button is pushed. Turn/push-button: pushing and turning button locks outside lever until manually unlocked. Push-button: pushing button locks outside lever until unlocked by turning inside lever. Inside always free for immediate egress. 53 19 NOTE: Any function with deadlatch locks latchbolt when door is closed. See page iii for identification. *Available with Small Format Interchangeable Core. † Caution: These locks on residences and any door in any structure which is used for egress are a life safety hazard in times of emergency and their use is not recommended. Installation should be in accordance with existing codes only. 2 ND-Series Service Manual Function Lock Assembly Drawing Index ANSI A156.2, 1996, Series 4000, Grade 1 Trim Chassis Page Page SCHLAGE ANSI DESCRIPTION OUTSIDE FUNCTION INSIDE FUNCTION ND60 F88 Vestibule Lock* Latch retracted by key when locked by inside key. Inside lever is always unlocked and is always free for immediate egress. Key locks and unlocks outside lever. 54 20 ND60 With Closed Lever Outside Per XN12-001 Same as ND60 except lever is closed. Same as ND60. 55 20 ND60 ND66 F91 Store Lock*† Key locks or unlocks both levers simultaneously. Key locks or unlocks both levers simultaneously. 56 21 ND70 F84 Classroom Lock* Outside lever locked or unlocked by key. Inside lever is always unlocked and always free for immediate egress. 57 22 ND70 x 80 Classroom by Storeroom Lock† Per XN12-006 Outside lever locked or unlocked by key. Key in fixed lever retracts latch. 58 23 ND72 Communicating Lock*† Per XN12-002 Outside lever only locked or unlocked by key. Inside lever only locked or unlocked by key. 59 24 ND72 Communicating Lock with Vandlgard ® *† Per XN12-003 Same as ND72. Vandlgard allows outside spindle to disengage from latch when locked. Same as ND72. Vandlgard allows outside spindle to disengage from latch when locked. 60 25 Corridor Lock* Locked or unlocked by key. When locked by key it can only be unlocked by key. Push-button locks outside lever. Turning lever or closing door releases button. Inside lever is always unlocked and is always free for immediate egress. 61 26 Classroom Security Lock* Outside lever locked or unlocked by key in either lever. Key locks or unlocks outside lever. Inside lever is always unlocked and is always free for immediate egress. 62 27 ND73 ND75 F90 NOTE: Any function with deadlatch locks latchbolt when door is closed. See page iii for identification. *Available with Small Format Interchangeable Core. † Caution: These locks on residences and any door in any structure which is used for egress are a life safety hazard in times of emergency and their use is not recommended. Installation should be in accordance with existing codes only. 3 Lock Assembly Drawing Index Function ND-Series Service Manual ANSI A156.2, 1996, Series 4000, Grade 1 Trim Chassis Page Page SCHLAGE ANSI DESCRIPTION OUTSIDE FUNCTION INSIDE FUNCTION ND80 F86 Storeroom Lock* Lever is fixed. Entrance by key only. Inside lever is always unlocked and is always free for immediate egress. 63 8 ND80-RX Storeroom Lock* with Request to Exit Same as ND80. Same as ND80. A microswitch attached to the chassis is activated when the lever is rotated. The switch signals use of the lever to security systems allowing non-disruptive egress. 64 9 ND80EL Storeroom Lock— Electrically Locked (Fail Safe)* Lever is continuously locked electrically. Unlocked by switch or power failure. When locked, key retracts latch. Inside lever is always unlocked and is always free for immediate egress. 65 10 ND80EL-RX Storeroom Lock— Electrically Unlocked (Fail Safe)* with Request to Exit Same as ND80EL-RX. Same as ND80EL. A microswitch attached to the chassis is activated when the lever is rotated. The switch signals use of the lever to security systems allowing non-disruptive egress. 66 11 ND80EU Storeroom Lock— Electrically Locked (Fail Secure)* Lever is continuously locked mechanically until unlocked by electric current. When locked, key retracts latch. Inside lever is always unlocked and is always free for immediate egress. 67 12 ND80EU-RX Storeroom Lock— Electrically Locked (Fail Secure) with Request to Exit* Same as ND80EU-RX. Same as ND80EU. A microswitch attached to the chassis is activated when the lever is rotated. The switch signals use of the lever to security systems allowing non-disruptive egress. 68 13 Institution Lock*† Lever is fixed. Entrance by key only. Lever is fixed. Exit by key only. 69 28 ND82 F87 NOTE: Any function with deadlatch locks latchbolt when door is closed. See page iii for identification. *Available with Small Format Interchangeable Core. † Caution: These locks on residences and any door in any structure which is used for egress are a life safety hazard in times of emergency and their use is not recommended. Installation should be in accordance with existing codes only. 4 ND-Series Service Manual Function SCHLAGE Lock Assembly Drawing Index ANSI A156.2, 1996, Series 4000, Grade 1 ANSI ND85 Trim Chassis Page Page DESCRIPTION OUTSIDE FUNCTION INSIDE FUNCTION Faculty Restroom Lock Lever is fixed. Entrance by key only. Push-button activates occupancy indicator, allowing only emergency master key to operate. Turning lever or closing door releases indicator. Spanner-button rotation provides lock-out feature. Inside lever is always free for immediate egress. 70 29 Lever is unlocked with key when push-button is pushed. Vandlgard allows outside spindle to disengage from latch when locked. Push-button locks outside lever. Turning inside lever releases button. Inside lever is always free for immediate egress. 71 30 ND91 F82 Entrance/Office Lock with Vandlgard®* ND92 F109 Entrance Lock with Key retracts latch when Vandlgard®* button pushed and turned. Lever is unlocked with key when push-button is pushed. Vandlgard allows outside spindle to disengage from latch when locked. Turn/push-button: pushing and turning button locks outside lever until manually unlocked. Push-button: pushing button locks outside lever until unlocked by turning inside lever. Inside always free for immediate egress. 72 30 ND93 F88 Vestibule Lock with Vandlgard®* Latch retracted by key when locked by inside key. Key locks and unlocks lever. Vandlgard allows outside spindle to disengage from latch when locked. Inside lever is always unlocked and is always free for immediate egress. 73 31 ND94 F84 Classroom Lock with Vandlgard®* Outside lever locked or unlocked by key. Vandlgard allows outside spindle to disengage from latch when locked. Inside lever is always unlocked and is always free for immediate egress. 74 32 Classroom Security Lock with Vandlgard®* Outside lever locked or unlocked by key in either lever. Vandlgard allows outside spindle to disengage from latch when locked. Key locks or unlocks outside lever. Inside lever is always unlocked and is always free for immediate egress. 75 33 Storeroom Lock with Vandlgard®* Lever always disengaged. Entrance by key only. Vandlgard allows outside spindle to disengage from latch when locked. Inside lever is always unlocked and is always free for immediate egress. 76 34 ND95 ND96 F86 NOTE: Any function with deadlatch locks latchbolt when door is closed. See page iii for identification. *Available with Small Format Interchangeable Core. 5 Lock Assembly Drawing Index Function SCHLAGE ND-Series Service Manual ANSI A156.2, 1996, Series 4000, Grade 1 ANSI Trim Chassis DESCRIPTION OUTSIDE FUNCTION INSIDE FUNCTION Page Page ND96EL Storeroom Lock with Vandlgard®— Electrically Locked (Fail Safe)* Lever is continuously locked electrically. Unlocked by key or power failure or switch. Auxiliary latch deadlocks latchbolt when door is closed. Vandlgard allows outside spindle to disengage from latch when locked. Inside is always unlocked and free for immediate egress. 77 35 ND96EU Storeroom Lock with Vandlgard®— Electrically Unlocked (Fail Secure)* Lever is continuously locked until unlocked by key or electric current. Auxiliary latch deadlocks latchbolt when door is closed. Vandlgard allows outside spindle to disengage from latch when locked. Inside is always unlocked and free for immediate egress. 78 36 ND97 Corridor Lock with Vandlgard®* Locked or unlocked by key. When locked by key, outside lever can only be unlocked by key. Vandlgard allows outside spindle to disengage from latch when locked. Push-button locking. Turning lever or closing door releases button. Inside lever is always unlocked and is always free for immediate egress. 79 37 NOTE: Any function with deadlatch locks latchbolt when door is closed. See page iii for identification. *Available with Small Format Interchangeable Core. 6 ND-Series Service Manual Chassis ND10 Passage Latch 37 23 30 38 1 a a 6 b 29 a 38 24 a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number 1 Description Slide Spring Part Number Number C503-019 29 Slide Description Part Number N523-024 6 Chassis Screw L583-454 30 Slide Clip N523-025 23 Outside Housing N523-014 37 Adjustment Plate N523-054 24 Inside Hub N523-015 38 Spindle N523-056 7 ND-Series Service Manual Chassis ND12 and ND80 Exit Lock/Storeroom Lock 37 23 30 22 8 1 a a a 6 b a 29 38 24 a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number 8 Description Part Number Number C503-019 24 Inside Hub N523-015 Description Part Number 1 Slide Spring 6 Chassis Screw L583-454 29 Slide N523-024 8 Keycam Assembly N123-008 30 Slide Clip N523-025 22 Spindle N523-013 37 Adjustment Plate N523-054 23 Outside Housing N523-014 38 Spindle N523-056 ND-Series Service Manual Chassis ND12 and ND80 RX Exit Lock/Storeroom Lock with Request-to-Exit 37 23 30 22 8 1 a a a 6 b 49 29 51 a 50 48 a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number Description Part Number Number C503-019 30 Slide Clip N523-025 Description Part Number 1 Slide Spring 6 Chassis Screw L583-454 37 Adjustment Plate N523-054 8 Keycam Assembly N123-008 48 RX Harness N523-134 22 Spindle N523-013 49 RX Harness Screw N523-135 23 Outside Housing N523-014 50 RX Inside Hub N523-137 29 Slide N523-024 51 RX Inside Spindle N523-138 9 ND-Series Service Manual Chassis ND12EL and ND80EL Exit Lock and Storeroom Lock—Electrically Locked (Fail Safe) 37 26 30 28 1 15 a 34 a b 36 33 29 a 6 35 32 39 a a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number 1 10 Description Slide Spring Part Number Number C503-019 32 Solenoid—EL 27 Description Part Number N523-027 6 Chassis Screw L583-454 33 Clip N523-028 15 Electrified Keycam Assembly N123-024 34 Wire Clamp N523-029 26 Outside Electrified Housing N523-017 35 Sleeve N523-031 27 Inside Hub—Electrified Functions N523-018 36 Wire Clamp Screw N523-033 28 Outside Electrified Spindle N523-019 37 Adjustment Plate N523-054 29 Slide N523-024 39 Inside Electrified Spindle N523-057 30 Slide Clip N523-025 ND-Series Service Manual Chassis ND12EL and ND80EL RX Exit Lock and Storeroom Lock—Electrically Locked (Fail Safe) with Request-to-Exit 37 26 30 28 15 1 a a 34 b 36 33 29 a 35 6 31 49 46 a 47 a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number 1 Description Slide Spring 48 Part Number Number C503-019 34 Wire Clamp N523-029 Description Part Number 6 Chassis Screw L583-454 35 Sleeve N523-031 15 Electrified Keycam Assembly N123-024 36 Wire Clamp Screw N523-033 26 Outside Electrified Housing N523-017 37 Adjustment Plate N523-054 28 Outside Electrifed Spindle N523-019 46 Inside Spindle Electrified N523-132 29 Slide N523-024 47 Inside Hub Electrified, RX N523-133 30 Slide Clip N523-025 48 RX Harness N523-134 32 Solenoid—EL N523-027 49 RX Harness Screw N523-135 33 Clip N523-028 11 ND-Series Service Manual Chassis ND12EU and ND80EU Exit Lock and Storeroom Lock—Electrically Unlocked (Fail Secure) 37 26 28 30 15 1 a a 34 b 36 33 29 a 6 35 31 39 a a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number 1 12 Description Slide Spring Part Number Number C503-019 31 Solenoid—EU 27 Description Part Number N523-026 6 Chassis Screw L583-454 33 Clip N523-028 15 Electrified Keycam Assembly N123-024 34 Wire Clamp N523-029 26 Outside Electrified Housing N523-017 35 Sleeve N523-031 27 Inside Hub—Electrified Functions N523-018 36 Wire Clamp Screw N523-033 28 Outside Electrified Spindle N523-019 37 Adjustment Plate N523-054 29 Slide N523-024 39 Inside Electrified Spindle N523-057 30 Slide Clip N523-025 ND-Series Service Manual Chassis ND12EU and ND80EU RX Exit Lock and Storeroom Lock—Electrically Unlocked (Fail Secure) with Request-to-Exit 37 26 30 28 15 1 a a 34 b 36 33 29 a 35 6 31 49 46 a a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number 1 Description Slide Spring 47 48 Part Number Number C503-019 34 Wire Clamp N523-029 Description Part Number 6 Chassis Screw L583-454 35 Sleeve N523-031 15 Electrified Keycam Assembly N123-024 36 Wire Clamp Screw N523-033 26 Outside Electrified Housing N523-017 37 Adjustment Plate N523-054 28 Outside Electrifed Spindle N523-019 46 Inside Spindle Electrified N523-132 29 Slide N523-024 47 Inside Hub Electrified, RX N523-133 30 Slide Clip N523-025 48 Harness, RX N523-134 31 Solenoid—EU N523-026 49 Screw, Harness, RX N523-135 33 Clip N523-028 13 ND-Series Service Manual Chassis ND170 Single Dummy Trim 45 14 5 Number Description 5 Spindle Pin 14 Spring Cage Assembly N123-019 45 Dummy Insert N523-069 For mounting two ND170 as double trim, see page 45. 14 Part Number C604-340 ND-Series Service Manual Chassis ND25 Exit Lock with Blank Plate 37 30 23 1 6 a b 29 38 a 24 a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number 1 Description Slide Spring Part Number Number C503-019 29 Slide Description Part Number N523-024 6 Chassis Screw L583-454 30 Slide Clip N523-025 23 Outside Housing N523-014 37 Adjustment Plate N523-054 24 Inside Hub N523-015 38 Spindle N523-056 15 ND-Series Service Manual Chassis ND25X70 Special—Classroom Exit Lock 37 30 23 1 29 25 a a 6 b 10 22 a a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number 1 16 Description Slide Spring Part Number Number C503-019 25 Inside Hub N523-016 Description Part Number 6 Chassis Screw L583-454 29 Slide N523-024 10 Keycam Assembly N123-010 30 Slide Clip N523-025 22 Spindle N523-013 37 Adjustment Plate N523-054 23 Outside Housing N523-014 ND-Series Service Manual Chassis ND25X80 Special—Storeroom Exit Lock 37 30 23 1 29 25 a a 6 b 8 22 a a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number Description Part Number Number C503-019 25 Inside Hub N523-016 Description Part Number 1 Slide Spring 6 Chassis Screw L583-454 29 Slide N523-024 8 Keycam Assembly N123-008 30 Slide Clip N523-025 22 Spindle N523-013 37 Adjustment Plate N523-054 23 Outside Housing N523-014 17 ND-Series Service Manual Chassis ND30, ND40 and ND44 Patio, Bath/Bedroom Privacy and Hospital Privacy Lock 37 30 23 1 22 4 17 2 a a a 6 b 29 38 a 24 a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number 18 Description Part Number Number Description Part Number 1 Slide Spring C503-019 23 Outside Housing N523-014 2 Restoring Slide Catch C604-187 24 Inside Hub N523-015 4 Slide Catch Spring C604-191 29 Slide N523-024 6 Chassis Screw L583-454 30 Slide Clip N523-025 17 Keycam Assembly N123-045 37 Adjustment Plate N523-054 22 Spindle N523-013 38 Spindle N523-056 ND-Series Service Manual Chassis ND50 and ND53 Entrance/Office and Entrance Lock 37 30 23 1 22 4 7 3 a a a 6 b 29 38 a 24 a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number Description Part Number Number Description Part Number 1 Slide Spring C503-019 23 Outside Housing N523-014 3 Slide Catch C604-188 24 Inside Hub N523-015 4 Slide Catch Spring C604-191 29 Slide N523-024 6 Chassis Screw L583-454 30 Slide Clip N523-025 7 Keycam Assembly N123-007 37 Adjustment Plate N523-054 22 Spindle N523-013 38 Spindle N523-056 19 ND-Series Service Manual Chassis ND60 Vestibule Lock 37 23 30 22 7 1 a a a 6 41 b 40 29 38 a 24 42 a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number 20 Description 43 Part Number Number C503-019 30 Slide Clip N523-025 Description Part Number 1 Slide Spring 6 Chassis Screw L583-454 37 Adjustment Plate N523-054 7 Keycam Assembly N123-007 38 Spindle N523-056 22 Spindle N523-013 40 Plunger Sleeve N523-063 23 Outside Housing N523-014 41 Plunger N523-064 24 Inside Hub N523-015 42 Cam Pin N523-065 29 Slide N523-024 43 Cam N523-066 ND-Series Service Manual Chassis ND66 Store Lock 37 23 30 22 9 1 a a a b a 29 6 44 9 22 a 25 a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number Description Part Number Number C503-019 25 Inside Hub N523-016 Description Part Number 1 Slide Spring 6 Chassis Screw L583-454 29 Slide N523-024 9 Keycam Assembly N123-009 30 Slide Clip N523-025 22 Spindle N523-013 37 Adjustment Plate N523-054 23 Outside Housing N523-014 44 Plunger Bar N523-067 21 ND-Series Service Manual Chassis ND70 Classroom Lock 37 23 30 22 10 1 a a a 6 b 29 38 a 24 a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number 1 22 Description Slide Spring Part Number Number C503-019 24 Inside Hub N523-015 Description Part Number 6 Chassis Screw L583-454 29 Slide N523-024 10 Keycam Assembly N123-010 30 Slide Clip N523-025 22 Spindle N523-013 37 Adjustment Plate N523-054 23 Outside Housing N523-014 38 Spindle N523-056 ND-Series Service Manual Chassis ND70X80 Special—Classroom by Storeroom Lock 37 23 30 22 1 10 29 a a 25 a 6 b 8 22 a a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number Description Part Number Number C503-019 23 Outside Housing N523-014 Description Part Number 1 Slide Spring 6 Chassis Screw L583-454 25 Inside Hub N523-016 8 Keycam Assembly N123-008 29 Slide N523-024 10 Keycam Assembly N123-010 30 Slide Clip N523-025 22 Spindle N523-013 37 Adjustment Plate N523-054 23 ND-Series Service Manual Chassis ND72 Special—Communicating Lock 37 23 30 22 1 10 29 a a 25 a 6 b 10 22 a a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number 1 24 Description Slide Spring Part Number Number C503-019 25 Inside Hub N523-016 Description Part Number 6 Chassis Screw L583-454 29 Slide N523-024 10 Keycam Assembly N123-010 30 Slide Clip N523-025 22 Spindle N523-013 37 Adjustment Plate N523-054 23 Outside Housing N523-014 ND-Series Service Manual Chassis ND72 Vandlgard® Special—Communicating Lock with Vandlgard® 37 23 30 22 1 12 29 a a 25 a 6 b 12 22 a a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number 1 Description Slide Spring Part Number Number C503-019 25 Inside Hub N523-016 Description Part Number 6 Chassis Screw L583-454 29 Slide N523-024 12 Keycam Assembly N123-012 30 Slide Clip N523-025 22 Spindle N523-013 37 Adjustment Plate N523-054 23 Outside Housing N523-014 25 ND-Series Service Manual Chassis ND73 Corridor Lock 37 23 30 1 22 10 2 a a 4 a 6 b 29 38 a 24 a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number 26 Description Part Number Number Description Part Number 1 Slide Spring C503-019 23 Outside Housing N523-014 2 Restoring Slide Catch C604-187 24 Inside Hub N523-015 4 Slide Catch Spring C604-191 29 Slide N523-024 6 Chassis Screw L583-454 30 Slide Clip N523-025 10 Keycam Assembly N123-010 37 Adjustment Plate N523-054 22 Spindle N523-013 38 Spindle N523-056 ND-Series Service Manual Chassis ND75 Classroom Security Lock 37 23 22 30 9 1 a a a 6 b 29 38 40 a 24 44 a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number Description 20 Part Number Number C503-019 29 Slide Description Part Number 1 Slide Spring N523-024 6 Chassis Screw L583-454 30 Slide Clip N523-025 9 Keycam Assembly N123-009 37 Adjustment Plate N523-054 20 Inside Cam N123-059 38 Spindle N523-056 22 Spindle N523-013 40 Plunger Sleeve N523-063 23 Outside Housing N523-014 44 Plunger Bar N523-067 24 Inside Hub N523-015 27 ND-Series Service Manual Chassis ND82 Institution Lock 37 23 30 22 8 1 a a a a 6 b 29 8 22 a 25 a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number 28 Description Part Number Number C503-109 25 Inside Hub N523-016 Description Part Number 1 Slide Spring 6 Chassis Screw L583-454 29 Slide N523-024 8 Keycam Assembly N123-008 30 Slide Clip N523-025 22 Spindle N523-013 37 Adjustment Plate N523-054 23 Outside Housing N523-014 ND-Series Service Manual Chassis ND85 Faculty Restroom Lock 37 23 30 22 1 19 4 2 a a a 6 b 29 38 a 24 a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number Description Part Number Number C503-019 23 Outside Housing N523-014 Description Part Number 1 Slide Spring 2 Restoring Slide Catch C604-187 24 Inside Hub N523-015 4 Slide Catch Spring C604-191 29 Slide N523-024 6 Chassis Screw L583-454 30 Slide Clip N523-025 19 Keycam Assembly N123-055 37 Adjustment Plate N523-054 22 Spindle N523-013 38 Spindle N523-056 29 ND-Series Service Manual Chassis ND91 and ND92 Entrance/Office and Entrance Lock with Vandlgard® 37 23 30 1 22 4 11 3 a a a 6 b 29 38 a 24 a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number 30 Description Part Number Number Description Part Number 1 Slide Spring C503-019 23 Outside Housing N523-014 3 Slide Catch C604-188 24 Inside Hub N523-015 4 Slide Catch Spring C604-191 29 Slide N523-024 6 Chassis Screw L583-454 30 Slide Clip N523-025 11 Keycam Assembly N123-011 37 Adjustment Plate N523-054 22 Spindle N523-013 38 Spindle N523-056 ND-Series Service Manual Chassis ND93 Vestibule Lock with Vandlgard® 37 23 30 22 11 1 a a a 6 41 b 40 29 38 a 24 42 a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number 1 Description Slide Spring 43 Part Number Number C503-019 30 Slide Clip N523-025 Description Part Number 6 Chassis Screw L583-454 37 Adjustment Plate N523-054 11 Keycam Assembly N123-011 38 Spindle N523-056 22 Spindle N523-013 40 Plunger Sleeve N523-063 23 Outside Housing N523-014 41 Plunger N523-064 24 Inside Hub N523-015 42 Cam Pin N523-065 29 Slide N523-024 43 Cam N523-066 31 ND-Series Service Manual Chassis ND94 Classroom Lock with Vandlgard® 37 23 30 22 1 12 a a a 6 b 29 38 a 24 a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number 1 32 Description Slide Spring Part Number Number C503-019 24 Inside Hub N523-015 Description Part Number 6 Chassis Screw L583-454 29 Slide N523-024 12 Keycam Assembly N123-012 30 Slide Clip N523-025 22 Spindle N523-013 37 Adjustment Plate N523-054 23 Outside Housing N523-014 38 Spindle N523-056 ND-Series Service Manual Chassis ND95 Classroom Security Lock with Vandlgard® 37 23 22 30 18 1 a a a 6 b 29 38 40 a 24 44 a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number 1 Description Slide Spring 20 Part Number Number C503-019 29 Slide Description Part Number N523-024 6 Chassis Screw L583-454 30 Slide Clip N523-025 18 Keycam Assembly N123-054 37 Adjustment Plate N523-054 20 Inside Cam N123-059 38 Spindle N523-056 22 Spindle N523-013 40 Plunger Sleeve N523-063 23 Outside Housing N523-014 44 Plunger Bar N523-067 24 Inside Hub N523-015 33 ND-Series Service Manual Chassis ND96 Storeroom Lock with Vandlgard® 37 23 30 22 13 1 a a a 6 b 29 38 a 24 a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number 1 34 Description Slide Spring Part Number Number C503-019 24 Inside Hub N523-015 Description Part Number 6 Chassis Screw L583-454 29 Slide N523-024 13 Keycam Assembly N123-013 30 Slide Clip N523-025 22 Spindle N523-013 37 Adjustment Plate N523-054 23 Outside Housing N523-014 38 Spindle N523-056 ND-Series Service Manual Chassis ND96EL Storeroom Lock with Vandlgard® — Electrically Locked (Fail Safe) 37 26 30 28 16 1 a a 34 b 36 33 29 a 6 35 32 39 a a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number 1 Description Slide Spring Part Number Number C503-019 32 Solenoid–EL 27 Description Part Number N523-027 6 Chassis Screw L583-454 33 Clip N523-028 16 Electrified Keycam Assembly—Vandlgard® N123-025 34 Wire Clamp N523-029 26 Outside Electrified Housing N523-017 35 Sleeve N523-031 27 Inside Hub—Electrified Functions N523-018 36 Wire Clamp Screw N523-033 28 Outside Electrified Spindle N523-019 37 Adjustment Plate N523-054 29 Slide N523-024 39 Inside Electrified Strike N523-057 30 Slide Clip N523-025 35 ND-Series Service Manual Chassis ND96EU Storeroom Lock with Vandlgard® — Electrically Unlocked (Fail Secure) 37 26 30 28 16 1 a a 34 b 36 33 29 a 35 6 31 39 a a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number 1 36 Description Slide Spring 27 Part Number Number C503-019 31 Solenoid—EU N523-026 Description Part Number 6 Chassis Screw L583-454 33 Clip N523-028 16 Electrified Keycam Assembly—Vandlgard® N123-025 34 Wire Clamp N523-029 26 Outside Electrified Housing N523-017 35 Sleeve N523-031 27 Inside Hub—Electrified Functions N523-018 36 Wire Clamp Screw N523-033 28 Outside Electrified Spindle N523-019 37 Adjustment Plate N523-054 29 Slide N523-024 39 Inside Electrified Spindle N523-057 30 Slide Clip N523-025 ND-Series Service Manual Chassis ND97 Corridor Lock with Vandlgard® 37 23 30 1 22 21 2 a a 4 a 6 b 29 38 a 24 a Apply light film of 100% synthetic grease on surfaces with brush. b Barrel or tumble with 100% synthetic grease to achieve approximately .015 to .040 film thickness. Number Description Part Number Number C503-019 23 Outside Housing N523-014 Description Part Number 1 Slide Spring 2 Restoring Slide Catch C604-187 24 Inside Hub N523-015 4 Slide Catch Spring C604-191 29 Slide N523-024 6 Chassis Screw L583-454 30 Slide Clip N523-025 21 Keycam Assembly N123-097 37 Adjustment Plate N523-054 22 Spindle N523-013 38 Spindle N523-056 37 ND-Series Service Manual Trim Assemblies ND10 Passage Latch A D H J E P C C B K N Q M Letter A Description Outside Lever—Closed Letter 03-030 J Description Anti-Rotation Plate Part Number N523-055 B Inside Lever—Closed 03-030 K Springlatch 13-048 C Rose 03-042 M Strike 10-025 D Outside Spring Cage—Passage N123-043 N Latch Screw C603-897 E Inside Spring Cage—Standard N123-032 P Mounting Screw N523-021 H Chassis 63-091† Q Strike Screw C603-256 † Chassis part number is for reference only. 38 Part Number ND-Series Service Manual Trim Assemblies ND12 Exit Lock A D H J CC E DD C P C B K N Q M Letter A Description Outside Lever—Closed Part Number Letter 03-030 K Springlatch Description Part Number 13-048 B Inside Lever—Closed 03-030 M Strike C Rose 03-042 N Latch Screw C603-897 10-025 D Outside Spring Cage—Passage N123-022 P Mounting Screw N523-021 E Inside Spring Cage—Standard N123-032 Q Strike Screw C603-256 H Chassis 63-092† CC Spring C503-331 J Anti-Rotation Plate N523-055 DD Catch Stop N523-041 † Chassis part number is for reference only. 39 ND-Series Service Manual Trim Assemblies ND12 RX Exit Lock Request-to-Exit A D H CC J DD E C P C B K N Q M Letter A Description Outside Lever—Closed Letter 03-030 K Spring Latch Description Part Number 13-048 B Inside Lever—Closed 03-030 M Strike C Rose 03-042 N Latch Screw C603-897 D Outside Spring Cage—Passage N123-022 P Mounting Screw N523-021 E Inside Spring Cage—Standard N123-032 Q Strike Screw C603-256 H Chassis 63-217† CC Spring C503-331 J Anti-Rotation Plate N523-131 DD Catch Stop N523-041 † Chassis part number is for reference only. 40 Part Number 10-025 ND-Series Service Manual Trim Assemblies ND12EL Exit Lock—Electrically Locked (Fail Safe) A C D GG H CC DD E P C B K N J Q M Letter A Description Outside Lever—Closed Part Number Letter 03-030 M Strike Description Part Number 10-025 B Inside Lever—Closed 03-030 N Latch Screw C603-897 C Rose 03-042 P Mounting Screw N523-021 D Outside Spring Cage—Passage N123-022 Q Strike Screw C603-256 E Inside Spring Cage—Standard N123-032 CC Spring C503-331 H Chassis J Anti-Rotation Plate K Electrified Latch 63-106† DD Catch Stop N523-041 N523-055 GG AC Rectifier Circuit C303-439 ** † Chassis part number is for reference only. ** Not sold separately as a part. 41 ND-Series Service Manual Trim Assemblies ND12EL RX Exit Lock—Electrically Locked (Fail Safe) Request-to-Exit A C D GG H CC DD E P C K B N J Q M Letter A Description Outside Lever—Closed Letter 03-030 M Strike Description Part Number 10-025 B Inside Lever—Closed 03-030 N Latch Screw C603-897 C Rose 03-042 P Mounting Screw N523-021 D Outside Spring Cage—Passage N123-022 Q Strike Screw C603-256 E Inside Spring Cage—Standard N123-032 CC Spring C503-331 H Chassis J Anti-Rotation Plate K Electrified Latch † Chassis part number is for reference only. ** Not sold separately as a part. 42 Part Number 63-215† DD Catch Stop N523-041 N523-131 GG AC Rectifier Circuit C303-439 ** ND-Series Service Manual Trim Assemblies ND12EU Exit Lock and Storeroom Lock—Electrically Unlocked (Fail Secure) A C D GG H CC DD E P C B K N J Q M Letter A Description Outside Lever—Closed Part Number Letter 03-030 M Strike Description Part Number 10-025 B Inside Lever—Closed 03-030 N Latch Screw C603-897 C Rose 03-042 P Mounting Screw N523-021 D Outside Spring Cage—Passage N123-022 Q Strike Screw C603-256 E Inside Spring Cage—Standard N123-032 CC Spring C503-331 H Chassis J Anti-Rotation Plate K Electrified Latch 63-105† DD Catch Stop N523-041 N523-055 GG AC Rectifier Circuit C303-439 ** † Chassis part number is for reference only. ** Not sold separately as a part. 43 ND-Series Service Manual Trim Assemblies ND12EU RX Exit Lock and Storeroom Lock—Electrically Unlocked (Fail Secure) Request-to-Exit A C D GG H CC DD E P C K B N J Q M Letter A Description Outside Lever—Closed Letter 03-030 M Strike Description Part Number 10-025 B Inside Lever—Closed 03-030 N Latch Screw C603-897 C Rose 03-042 P Mounting Screw N523-021 D Outside Spring Cage—Passage N123-022 Q Strike Screw C603-256 E Inside Spring Cage—Standard N123-032 CC Spring C503-331 H Chassis J Anti-Rotation Plate K Electrified Latch † Chassis part number is for reference only. ** Not sold separately as a part. 44 Part Number 63-216† DD Catch Stop N523-041 N523-131 GG AC Rectifier Circuit C303-439 ** ND-Series Service Manual Trim Assemblies ND170 Single Dummy Trim EE H F C B G N523-105 Threaded Mounting Rod Use for mounting two (2) ND170 sets as double dummy set. Letter Description B Inside Lever—Closed C Rose F Dummy Mounting Screws Part Number Letter 03-030 F Washer 03-042 H Chassis L583-133 EE Description Dummy Through Bolt Part Number A501-171 63-104† N523-092 † Chassis part number is for reference only. 45 ND-Series Service Manual Trim Assemblies ND25 Exit Lock with Blank Plate BB H J E P C B K N Q M Letter Description B Inside Lever—Closed C Rose E Inside Spring Cage—Standard H Chassis J Anti-Rotation Plate K Deadlatch † Chassis part number is for reference only. 46 Part Number Letter 03-030 M Strike 03-042 N Latch Screw C603-897 N123-032 P Mounting Screw N523-021 63-093† Q Strike Screw C603-256 N523-055 BB Blank Plate N523-002 13-047 Description Part Number 10-025 ND-Series Service Manual Trim Assemblies ND25X70 Special—Classroom Exit Lock ND25X70PD (shown), ND25X70RD*, ND25X70GD* BB H J E P C S B K N Q M Letter Description B Inside Lever—Open C Rose E Inside Spring Cage—Keyed Inside except SFIC H Chassis J Anti-Rotation Plate K Deadlatch Part Number Letter 03-031 M Strike Description Part Number 10-025 03-042 N Latch Screw C603-897 N123-021 P Mounting Screw N523-021 C603-256 63-085† Q Strike Screw N523-055 S Cylinder—6-Pin 13-047 BB Blank Plate 23-065 N523-002 *For RD (Full Size Interchangeable Core) and GD (SFIC) inside trim configurations, see page 80. † Chassis part number is for reference only. 47 ND-Series Service Manual Trim Assemblies ND25X80 Special—Storeroom Exit Lock ND25X80PD (shown), ND25X80RD*, ND25X80GD* BB H J E P C S B K N Q M Letter Description B Inside Lever—Open C Rose E Inside Spring Cage—Keyed Inside except SFIC H Chassis J Anti-Rotation Plate K Deadlatch Part Number Letter 03-031 M Strike Description 10-025 03-042 N Latch Screw C603-897 N123-021 P Mounting Screw N523-021 C603-256 63-086† Q Strike Screw N523-055 S Cylinder—6-Pin 13-047 BB Blank Plate *For RD (Full Size Interchangeable Core) and GD (SFIC) inside trim configurations, see page 80. † Chassis part number is for reference only. 48 Part Number 23-065 N523-002 ND-Series Service Manual Trim Assemblies ND30 Special—Patio Lock A C D H CC R J DD E P C B K N Q M V Letter A Description Outside Lever—Closed Part Number Letter 03-030 M Strike Description Part Number 10-025 B Inside Lever—Open 03-031 N Latch Screw C603-897 C Rose 03-042 P Mounting Screw N523-021 D Outside Spring Cage—Standard N123-022 Q Strike Screw C603-256 E Inside Spring Cage—Standard N123-032 R Plunger—Push Button N123-028 H Chassis J Anti-Rotation Plate K Deadlatch 63-094† V Push Button N523-000 N523-055 CC Spring C503-331 13-047 DD Catch Stop N523-041 † Chassis part number is for reference only. 49 ND-Series Service Manual Trim Assemblies ND40 Bath/Bedroom Privacy Lock A Y D H R Z C J E P C K B N Q M V Letter A Description Outside Lever—Open Letter 03-031 M Strike Description Part Number 10-025 B Inside Lever—Open 03-031 N Latch Screw C603-897 C Rose 03-042 P Mounting Screw N523-021 D Outside Spring Cage—Standard N123-022 Q Strike Screw C603-256 E Inside Spring Cage—Standard N123-032 R Plunger—Push Button N123-028 H Chassis J Anti-Rotation Plate K Springlatch † Chassis part number is for reference only. 50 Part Number 63-094† V Push Button N523-000 N523-055 Y Emergency Cylinder N523-020 13-048 Z Emergency Button and Plunger N123-034 ND-Series Service Manual Trim Assemblies ND44 Hospital Privacy Lock A Y D H R J AA C E P C K B N Q M V Letter A Description Outside Lever—Open Part Number Letter 03-031 M Strike Description Part Number 10-025 B Inside Lever—Open 03-031 N Latch Screw C603-897 C Rose 03-042 P Mounting Screw N523-021 D Outside Spring Cage—Standard N123-022 Q Strike Screw C603-256 E Inside Spring Cage—Standard N123-032 R Plunger—Push Button N123-028 H Chassis J Anti-Rotation Plate K Springlatch 63-094† V Push Button N523-000 N523-055 Y Emergency Cylinder N523-020 13-048 AA Emergency Turn Button and Plunger N123-035 † Chassis part number is for reference only. 51 ND-Series Service Manual Trim Assemblies ND50 Entrance/Office Lock ND50PD (shown), ND50RD*, ND50GD* A C D H S R J E P C K B N Q M V Letter A Description Outside Lever—Open Part Number Letter 03-031 M Strike Description 10-025 B Inside Lever—Open 03-031 N Latch Screw C603-897 C Rose 03-042 P Mounting Screw N523-021 D Outside Spring Cage—Standard N123-022 Q Strike Screw C603-256 E Inside Spring Cage—Standard N123-032 R Plunger—Push Button N123-028 H Chassis 63-090† S Cylinder—6-Pin J Anti-Rotation Plate N523-055 V Push Button K Deadlatch 13-047 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. † Chassis part number is for reference only. 52 Part Number 23-065 N523-000 ND-Series Service Manual Trim Assemblies ND53 Entrance Lock ND53PD (shown), ND53RD*, ND53GD* A C D H R S J E P C K B N Q M W Letter A Description Outside Lever—Open Part Number Letter 03-031 M Strike Description Part Number 10-025 B Inside Lever—Open 03-031 N Latch Screw C603-897 C Rose 03-042 P Mounting Screw N523-021 D Outside Spring Cage—Standard N123-022 Q Strike Screw C603-256 E Inside Spring Cage—Standard N123-032 R Plunger—Push and Turn N123-017 H Chassis 63-090† S Cylinder—6-Pin J Anti-Rotation Plate N523-055 W Push and Turn Button K Deadlatch 23-065 N523-001 13-047 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. † Chassis part number is for reference only. 53 ND-Series Service Manual Trim Assemblies ND60 Vestibule Lock ND60PD (shown), ND60RD*, ND60GD* A C D H J S E P C S B K N Q M Letter A Description Outside Lever—Open Part Number Letter 03-031 K Deadlatch Description 13-047 B Inside Lever—Open 03-031 M Strike C Rose 03-042 N Latch Screw C603-897 D Outside Spring Cage—Standard N123-022 P Mounting Screw N523-021 E Inside Spring Cage—Keyed Inside except SFIC N123-021 Q Strike Screw C603-256 H Chassis 63-095† S Cylinder—6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. † Chassis part number is for reference only. 54 Part Number 10-025 23-065 ND-Series Service Manual Trim Assemblies ND60 with closed outside lever Special ND60PD with closed outside lever (shown), ND60RD*, ND60GD* A C D H J CC E DD P C S B K N Q M Letter A Description Outside Lever—Closed Part Number Letter 03-030 M Strike Description Part Number 10-025 B Inside Lever—Open 03-031 N Latch Screw C603-897 C Rose 03-042 P Mounting Screw N523-021 D Outside Spring Cage—Standard N123-022 Q Strike Screw C603-256 E Inside Spring Cage—Keyed Inside except SFIC N123-021 S Cylinder—6-Pin H Chassis 63-095† CC Spring C503-331 J Anti-Rotation Plate N523-055 DD Catch Stop N523-041 K Deadlatch 23-065 13-047 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. † Chassis part number is for reference only. 55 ND-Series Service Manual Trim Assemblies ND66 Store Lock ND66PD (shown), ND66RD*, ND66GD* A C D H J E S P C S B K N Q M Letter A Description Outside Lever—Open Part Number Letter 03-031 K Deadlatch Description 13-047 B Inside Lever—Open 03-031 M Strike C Rose 03-042 N Latch Screw C603-897 D Outside Spring Cage—Standard N123-022 P Mounting Screw N523-021 E Inside Spring Cage—Keyed Inside except SFIC N123-021 Q Strike Screw C603-256 H Chassis 63-096† S Cylinder—6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. † Chassis part number is for reference only. 56 Part Number 10-025 23-065 ND-Series Service Manual Trim Assemblies ND70 Classroom Lock ND70PD (shown), ND70RD*, ND70GD* A C D H J E S P C B K N Q M Letter A Description Outside Lever—Open Part Number Letter 03-031 K Deadlatch Description Part Number 13-047 B Inside Lever—Closed 03-030 M Strike C Rose 03-042 N Latch Screw C603-897 10-025 D Outside Spring Cage—Standard N123-022 P Mounting Screw N523-021 E Inside Spring Cage—Standard N123-032 Q Strike Screw C603-256 H Chassis 63-097† S Cylinder—6-Pin J Anti-Rotation Plate 23-065 N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. † Chassis part number is for reference only. 57 ND-Series Service Manual Trim Assemblies ND70X80 Special—Classroom by Storeroom Lock ND70X80PD (shown), NDX80RD*, ND70X80GD* A C D H J E S P C S B K N Q M Letter A Description Outside Lever—Open Part Number Letter 03-031 K Deadlatch Description 13-047 B Inside Lever—Open 03-031 M Strike C Rose 03-042 N Latch Screw C603-897 D Outside Spring Cage—Standard N123-022 P Mounting Screw N523-021 E Inside Spring Cage—Keyed Inside except SFIC N123-021 Q Strike Screw C603-256 H Chassis 63-087† S Cylinder—6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. † Chassis part number is for reference only. 58 Part Number 10-025 23-065 ND-Series Service Manual Trim Assemblies ND72 Special—Communicating Lock ND72PD (shown), ND72RD*, ND72GD* A C D H J E S P C S B K N Q M Letter A Description Outside Lever—Open Part Number Letter 03-031 K Deadlatch Description Part Number 13-047 B Inside Lever—Open 03-031 M Strike C Rose 03-042 N Latch Screw C603-897 10-025 D Outside Spring Cage—Standard N123-022 P Mounting Screw N523-021 E Inside Spring Cage—Keyed Inside except SFIC N123-021 Q Strike Screw C603-256 H Chassis 63-083† S Cylinder—6-Pin J Anti-Rotation Plate 23-065 N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. † Chassis part number is for reference only. 59 ND-Series Service Manual Trim Assemblies ND72 Vandlgard ® Special—Communicating Lock with Vandlgard ® ND72PD Vandlgard ® (shown), ND72RD Vandlgard ®*, ND72GD Vandlgard ®* A C D H J E S P C S B K N Q M Letter A Description Outside Lever—Open Part Number Letter 03-031 K Deadlatch Description 13-047 B Inside Lever—Open 03-031 M Strike C Rose 03-042 N Latch Screw C603-897 D Outside Spring Cage—Standard N123-022 P Mounting Screw N523-021 E Inside Spring Cage—Keyed Inside except SFIC N123-021 Q Strike Screw C603-256 H Chassis 63-084† S Cylinder—6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. † Chassis part number is for reference only. 60 Part Number 10-025 23-065 ND-Series Service Manual Trim Assemblies ND73 Corridor Lock ND73PD (shown), ND73RD*, ND73GD* A C D H S R J E P C K B N Q M V Letter A Description Outside Lever—Open Part Number Letter 03-031 M Strike Description Part Number 10-025 B Inside Lever—Open 03-031 N Latch Screw C603-897 C Rose 03-042 P Mounting Screw N523-021 D Outside Spring Cage—Standard N123-022 Q Strike Screw C603-256 E Inside Spring Cage—Standard N123-032 R Plunger—Push Button N123-028 H Chassis 63-098† S Cylinder—6-Pin J Anti-Rotation Plate N523-055 V Push Button K Deadlatch 23-065 N523-000 13-047 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. † Chassis part number is for reference only. 61 ND-Series Service Manual Trim Assemblies ND75 Classroom Security Lock ND75PD (shown), ND75RD*, ND75GD* A C D H J S E P C S B K N Q M Letter A Description Outside Lever—Open Part Number Letter 03-031 K Deadlatch Description 13-047 B Inside Lever—Open 03-031 M Strike C Rose 03-042 N Latch Screw C603-897 D Outside Spring Cage—Standard N123-022 P Mounting Screw N523-021 E Inside Spring Cage—Keyed Inside except SFIC N123-021 Q Strike Screw C603-256 H Chassis 63-005† S Cylinder—6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. † Chassis part number is for reference only. 62 Part Number 10-025 23-065 ND-Series Service Manual Trim Assemblies ND80 Storeroom Lock ND80PD (shown), ND80RD*, ND80GD* A C D H J E S P C B K N Q M Letter A Description Outside Lever—Open Part Number Letter 03-031 K Deadlatch Description Part Number 13-047 B Inside Lever—Closed 03-030 M Strike C Rose 03-042 N Latch Screw C603-897 10-025 D Outside Spring Cage—Standard N123-022 P Mounting Screw N523-021 E Inside Spring Cage—Standard N123-032 Q Strike Screw C603-256 H Chassis 63-092† S Cylinder—6-Pin J Anti-Rotation Plate 23-065 N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. † Chassis part number is for reference only. 63 ND-Series Service Manual Trim Assemblies ND80 RX Storeroom Lock with Request-to-Exit ND80PD RX (shown), ND80RD RX, ND80GD RX A C D H J S E P C B K N Q M Letter A Description Outside Lever—Open Part Number Letter 03-031 K Deadlatch Description 13-047 B Inside Lever—Closed 03-030 M Strike C Rose 03-042 N Latch Screw C603-897 D Outside Spring Cage—Standard N123-022 P Mounting Screw N523-021 E Inside Spring Cage—Standard N123-032 Q Strike Screw C603-256 H Chassis 63-217† S Cylinder—6-Pin J Anti-Rotation Plate N523-131 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. † Chassis part number is for reference only. 64 Part Number 10-025 23-065 ND-Series Service Manual Trim Assemblies ND80EL Storeroom Lock—Electrically Locked (Fail Safe) ND80ELPD (shown), ND80ELRD*, ND80ELGD* A C D GG H S E P C B K J N Q M Letter A Description Outside Lever—Open Part Number Letter 03-031 K Electrified Latch Description Part Number ** B Inside Lever—Closed 03-030 M Strike C Rose 03-042 N Latch Screw C603-897 D Outside Spring Cage—Standard N123-022 P Mounting Screw N523-021 E Inside Spring Cage—Standard N123-032 Q Strike Screw C603-256 H Chassis J Anti-Rotation Plate 63-106† S N523-055 GG Cylinder—6-Pin AC Rectifier Circuit 10-025 23-065 C303-439 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. ** Not sold separately as a part. † Chassis part number is for reference only. 65 ND-Series Service Manual Trim Assemblies ND80EL RX Storeroom Lock—Electrically Locked (Fail Safe) with Request-to-Exit ND80ELPD RX (shown), ND80ELRD RX, ND80ELGD RX A C D GG H S E P C B K N J Q M Letter A Description Outside Lever—Open Part Number Letter 03-031 K Electrified Latch Description ** B Inside Lever—Closed 03-030 M Strike C Rose 03-042 N Latch Screw C603-897 D Outside Spring Cage—Standard N123-022 P Mounting Screw N523-021 E Inside Spring Cage—Standard N123-032 Q Strike Screw C603-256 H Chassis J Anti-Rotation Plate 63-215† S N523-131 GG Cylinder—6-Pin AC Rectifier Circuit * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. ** Not sold separately as a part. † Chassis part number is for reference only. 66 Part Number 10-025 23-065 C303-439 ND-Series Service Manual Trim Assemblies ND80EU Storeroom Lock—Electrically Unlocked (Fail Secure) ND80EUPD (shown), ND80EURD*, ND80EUGD*, A C D GG H S E P C B K J N Q M Letter A Description Outside Lever—Open Part Number Letter 03-031 K Electrified Latch Description Part Number ** B Inside Lever—Closed 03-030 M Strike C Rose 03-042 N Latch Screw C603-897 D Outside Spring Cage—Standard N123-022 P Mounting Screw N523-021 E Inside Spring Cage—Standard N123-032 Q Strike Screw C603-256 H Chassis J Anti-Rotation Plate 63-105† S N523-055 GG Cylinder—6-Pin AC Rectifier Circuit 10-025 23-065 C303-439 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. ** Not sold separately as a part. † Chassis part number is for reference only. 67 ND-Series Service Manual Trim Assemblies ND80EU RX Storeroom Lock—Electrically Unlocked (Fail Secure) with Request-to-Exit ND80EUPD RX (shown), ND80EURD RX, ND80EUGD RX A C D GG H S E P C B K N J Q M Letter A Description Outside Lever—Open Part Number Letter 03-031 K Electrified Latch Description ** B Inside Lever—Closed 03-030 M Strike C Rose 03-042 N Latch Screw C603-897 D Outside Spring Cage—Standard N123-022 P Mounting Screw N523-021 E Inside Spring Cage—Standard N123-032 Q Strike Screw C603-256 H Chassis J Anti-Rotation Plate 63-215† S N523-131 GG Cylinder—6-Pin AC Rectifier Circuit * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. ** Not sold separately as a part. † Chassis part number is for reference only. 68 Part Number 10-025 23-065 C303-439 ND-Series Service Manual Trim Assemblies ND82 Institution Lock ND82PD (shown), ND82RD*, ND82GD* A C D H J S E P C S B K N Q M Letter A Description Outside Lever—Open Part Number Letter 03-031 K Deadlatch Description Part Number 13-047 B Inside Lever—Open 03-031 M Strike C Rose 03-042 N Latch Screw C603-897 10-025 D Outside Spring Cage—Standard N123-022 P Mounting Screw N523-021 E Inside Spring Cage—Keyed Inside except SFIC N123-021 Q Strike Screw C603-256 H Chassis 63-099† S Cylinder—6 Pin J Anti-Rotation Plate 23-065 N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. † Chassis part number is for reference only. 69 ND-Series Service Manual Trim Assemblies ND85 Faculty Restroom Lock ND85PD A C D H S R J E P C K B N Q M FF Letter A Description Outside Lever—Open Letter 03-031 M Strike Description Part Number 10-025 B Inside Lever—Open 03-031 N Latch Screw C603-897 C Rose 03-042 P Mounting Screw N523-021 D Outside Spring Cage—Standard N123-022 Q Strike Screw C603-256 E Inside Spring Cage—Standard N123-032 R Plunger—Push and Turn N123-017 H Chassis J Anti-Rotation Plate K Deadlatch † Chassis part number is for reference only. 70 Part Number 63-109† S Cylinder—6-Pin Indicator N523-055 FF Push Button with Spanner Access 13-047 23-003 N523-124 ND-Series Service Manual Trim Assemblies ND91 Entrance/Office Lock wtih Vandlgard® ND91PD (shown), ND91RD*, ND91GD* A C D H S R J E P C K B N Q M V Letter A Description Outside Lever—Open Part Number Letter 03-031 M Strike Description Part Number 10-025 B Inside Lever—Open 03-031 N Latch Screw C603-897 C Rose 03-042 P Mounting Screw N523-021 D Outside Spring Cage—Standard N123-022 Q Strike Screw C603-256 E Inside Spring Cage—Standard N123-032 R Plunger—Push Button N123-028 H Chassis 63-100† S Cylinder—6-Pin J Anti-Rotation Plate N523-055 V Push Button K Deadlatch 23-065 N523-000 13-047 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. † Chassis part number is for reference only. 71 ND-Series Service Manual Trim Assemblies ND92 Entrance Lock with Vandlgard® ND92PD (shown), ND92RD*, ND92GD* A C D H S R J E P C K B N Q M W Letter A Description Outside Lever—Open Part Number Letter 03-031 M Strike Description 10-025 B Inside Lever—Open 03-031 N Latch Screw C603-897 C Rose 03-042 P Mounting Screw N523-021 D Outside Spring Cage—Standard N123-022 Q Strike Screw C603-256 E Inside Spring Cage—Standard N123-032 R Plunger—Push and Turn N123-017 H Chassis 63-100† S Cylinder—6-Pin J Anti-Rotation Plate N523-055 W Push and Turn Button K Deadlatch 13-047 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. † Chassis part number is for reference only. 72 Part Number 23-065 N523-001 ND-Series Service Manual Trim Assemblies ND93 Vestibule with Vandlgard® ND93PD (shown), ND93RD*, ND93GD* A C D H J S E P C S B K N Q M Letter A Description Outside Lever—Open Part Number Letter 03-031 K Deadlatch Description Part Number 13-047 B Inside Lever—Open 03-031 M Strike C Rose 03-042 N Latch Screw C603-897 10-025 D Outside Spring Cage—Standard N123-022 P Mounting Screw N523-021 E Inside Spring Cage—Keyed Inside except SFIC N123-021 Q Strike Screw C603-256 H Chassis 63-101† S Cylinder—6-Pin J Anti-Rotation Plate 23-065 N523-055 † Chassis part number is for reference only. 73 ND-Series Service Manual Trim Assemblies ND94 Classroom Lock with Vandlgard® ND94PD (shown), ND94RD*, ND94GD* A C D H J S E P C B K N Q M Letter A Description Outside Lever—Open Part Number Letter 03-031 K Dead Latch Description 13-047 B Inside Lever—Closed 03-030 M Strike C Rose 03-042 N Latch Screw C603-897 D Outside Spring Cage—Standard N123-022 P Mounting Screw N523-021 E Inside Spring Cage—Standard N123-032 Q Strike Screw C603-256 H Chassis 63-102† S Cylinder—6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. † Chassis part number is for reference only. 74 Part Number 10-025 23-065 ND-Series Service Manual Trim Assemblies ND95 Classroom Security Lock with Vandlgard® ND95PD (shown), ND95RD*, ND95GD* A C D H J S E P C S B K N Q M Letter A Description Outside Lever—Open Part Number Letter 03-031 K Deadlatch Description Part Number 13-047 B Inside Lever—Open 03-031 M Strike C Rose 03-042 N Latch Screw C603-897 10-025 D Outside Spring Cage—Standard N123-022 P Mounting Screw N523-021 E Inside Spring Cage—Keyed Inside except SFIC N123-021 Q Strike Screw C603-256 H Chassis 63-006† S Cylinder—6-Pin J Anti-Rotation Plate 23-065 N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. † Chassis part number is for reference only. 75 ND-Series Service Manual Trim Assemblies ND96 Storeroom Lock with Vandlgard ® ND96PD (shown), ND96RD*, ND96GD* A C D H S E P C B K J N Q M Letter A Description Outside Lever—Open Part Number Letter 03-031 K Deadlatch Description 13-047 B Inside Lever—Closed 03-030 M Strike C Rose 03-042 N Latch Screw C603-897 D Outside Spring Cage—Standard N123-022 P Mounting Screw N523-021 E Inside Spring Cage—Standard N123-032 Q Strike Screw C603-256 H Chassis 63-103† S Cylinder—6-Pin J Anti-Rotation Plate N523-055 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. † Chassis part number is for reference only. 76 Part Number 10-025 23-065 ND-Series Service Manual Trim Assemblies ND96EL Storeroom Lock with Vandlgard ® — Electrically Locked (Fail Safe) ND96ELPD (shown), ND96ELRD*, ND96ELGD* A C D GG H S E P C B K J N Q M Letter A Description Outside Lever—Open Part Number Letter 03-031 K Electrified Latch Description Part Number ** B Inside Lever—Closed 03-030 M Strike C Rose 03-042 N Latch Screw C603-897 D Outside Spring Cage—Standard N123-022 P Mounting Screw N523-021 E Inside Spring Cage—Standard N123-032 Q Strike Screw C603-256 H Chassis J Anti-Rotation Plate 63-108† S N523-055 GG Cylinder—6-Pin AC Rectifier Circuit 10-025 23-065 C303-439 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. ** Not sold separately as a part. † Chassis part number is for reference only. 77 ND-Series Service Manual Trim Assemblies ND96EU Storeroom Lock with Vandlgard ® — Electrically Unlocked (Fail Secure) ND96EUPD (shown), ND96EURD*, ND96EUGD* A C D GG H S E P C B K J N Q M Letter A Description Outside Lever—Open Part Number Letter 03-031 K Electrified Latch Description ** B Inside Lever—Closed 03-030 M Strike C Rose 03-042 N Latch Screw C603-897 D Outside Spring Cage—Standard N123-022 P Mounting Screw N523-021 E Inside Spring Cage—Standard N123-032 Q Strike Screw C603-256 H Chassis J Anti-Rotation Plate 63-107† S N523-055 GG Cylinder—6-Pin AC Rectifier Circuit * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. ** Not sold separately as a part. † Chassis part number is for reference only. 78 Part Number 10-025 23-065 C303-439 ND-Series Service Manual Trim Assemblies ND97 Corridor Lock with Vandlgard® ND97PD (shown), ND97RD*, ND97GD* A C D H S R J E P C K B N Q M V Letter A Description Outside Lever—Open Part Number Letter 03-031 M Strike Description Part Number 10-025 B Inside Lever—Open 03-031 N Latch Screw C603-897 C Rose 03-042 P Mounting Screw N523-021 D Outside Spring Cage—Standard N123-022 Q Strike Screw C603-256 E Inside Spring Cage—Standard N123-032 R Plunger—Push Button N123-028 H Chassis 63-007† S Cylinder—6-Pin J Anti-Rotation Plate N523-055 V Push Button K Deadlatch 23-065 N523-000 13-047 * For RD (Full Size Interchangeable Core) and GD (SFIC) outside trim configurations, see page 80. † Chassis part number is for reference only. 79 ND-Series Service Manual Full Size IC and SFIC Configurations Full Size IC and SFIC (Small Format Interchangeable Core) Configurations Full Size IC— Outside SFIC—Outside S S V U T A Old Style IC Driver N523-077 (Obsolete) A Old Style IC Driver N523-118 (Obsolete) Letter C C D D Part Number 03-032 03-042 N123-022 23-030 N523-127 Description A C D S U Outside Lever—Full Size IC Rose Outside Spring Cage—Standard Cylinder—Full Size IC IC Driver Full Size IC— Inside Letter A C D S T V Outside Lever—SFIC Rose Outside Spring Cage—SFIC Cylinder—SFIC SFIC Driver Small Format IC Spacer (6-pin only) SFIC—Inside J J E Old Style IC Driver N523-077 (Obsolete) E P Old Style IC Driver N523-118 (Obsolete) P C C B B U Letter Description B C E J P S U Inside Lever—Full Size IC Rose Inside Spring Cage—Keyed Inside Except SFIC Anti-Rotation Plate Mounting Screw Cylinder—Full Size IC IC Driver Part Number 03-032 03-042 N123-021 N523-055 N523-021 23-030 N523-127 T S V S 80 Part Number 03-000 03-042 N123-056 80-037 N523-091 D500-000 Description Letter B C E J P S T V Description Inside Lever—SFIC Rose Inside Spring Cage—SFIC Anti-Rotation Plate Mounting Screw Cylinder—SFIC SFIC Driver Small Format Core Spacer (6-pin only) Part Number 03-000 03-042 N123-057 N523-055 N523-021 80-037 N523-091 D500-000 ND-Series Service Manual Lever Designs Lever Designs All lever designs are available in finishes 605, 606, 612, 613, 619, 625, 626 and 626AM. Closed Levers Open Levers 03-030 ATH A=2³⁄₄” B=3⁵⁄₁₆” C=2¹⁄₂” 03-031 ATH A=2³⁄₄” B=3⁵⁄₁₆” C=2¹⁄₂” 03-032 ATH A=3” B=3¹⁄₂” C=2¹¹⁄₁₆” 03-000 ATH A=2⁷⁄₈” B=3³⁄₈” C=2¹⁄₂” 03-030 RHO A=2⁷⁄₁₆” B=2¹⁵⁄₁₆” 03-031 RHO A=2⁷⁄₁₆” B=2¹⁵⁄₁₆” 03-032 RHO A=2³⁄₄” B=3¹⁄₄” 03-000 RHO A=2¹⁄₂” B=3” 03-030 SPA A=3” B=3¹⁄₂” 03-031 SPA A=3” B=3¹⁄₂” 03-032 SPA A=3¹⁄₄” B=3³⁄₄” 03-000 SPA A=3” B=3¹⁄₂” 03-030 OME B=3⁵⁄₁₆” 03-031 OME B=3⁵⁄₁₆” 03-032 OME B=3¹⁄₂” 03-000 OME B=3³⁄₈” 03-030 TLR A=2¹⁄₄” B=3” 03-031 TLR A=2¹⁄₄” B=3” 03-032 TLR A=2¹⁄₂” B=3³⁄₁₆” 03-000 TLR A=2¹⁄₄” B=3” Athens (ATH) C A 5¹⁄₈" Interchangeable Core Levers** SFIC Levers 3⁷⁄₁₆" B Rhodes (RHO) A * 5¹⁄₈" 3⁷⁄₁₆" B Sparta (SPA) 5¹⁄₂" A * 3⁷⁄₁₆" B Omega (OME) * 5⁵⁄₈" 3⁷⁄₁₆" B Tubular (TLR) 5¹⁄₂" A * 3⁷⁄₁₆" B * Meets California Fire Code for ¹⁄₂” or less return to the door. ** Lever sizes for Competitor Cylinder Options (see page 82). Not available on Omega lever style. Tactile Warning (not available on Omega levers) Preface Design Code for Tactile Warning Levers Rhodes lever shown Tubular lever shown Athens Rhodes Sparta Tubular 8AT 8RH 8SP 8TR 81 ND-Series Service Manual Competitor Cylinders Competitor Cylinder Options Competitor lever designs are available in finishes 613, 626 and 626AM. Tactile warning is available. See page 81 for details. Lever Design Cylinder Order Suffix Description Athens Rhodes Sparta Tubular LD SAR Sargent Key In Lever 03-044-ATH 03-044-RHO 03-044-SPA 03-044-TLR JD SAR Sargent Full Size Interchangeable Core Cylinder 03-077-ATH 03-077-RHO 03-077-SPA 03-077-TLR JD CO6 Corbin Russwin Full Size Interchangeable Core 6 Pin Cylinder 03-066-ATH 03-066-RHO 03-066-SPA 03-066-TLR Yale Full Size Interchangeable Core 6 Pin Cylinder 03-055-ATH 03-055-RHO 03-055-RHO 03-055-TLR JD YA6 JD CO7 Corbin Russwin Full Size Interchangeable Core 7 Pin Cylinder LD CO6 Corbin Russwin Key in Lever 6 Pin Cylinder JD YA7 Yale Full Size Interchangeable Core 7 Pin Cylinder UNDER DEVELOPMENT Spring Cages and Tailpieces for Competitor Cylinder Options Available on single cylinder functions ND50D, ND53D, ND70D, ND73D, ND80D, ND80EL/EU & RX, ND91D, ND92D, ND94D, ND96D, ND96DEL/EU & RX, ND97D, and double cylinder functions ND60D, ND66D, ND75D, ND82D, ND93D and ND95D. Spring Cage Order Suffix 82 Description Inside (Double Cylinder Application) Cylinder Tailpiece Outside N123-064 N123-067 N523-146 LD SAR Sargent Key In Lever JD SAR Sargent Full Size Interchangeable Core Cylinder Corbin Russwin Full Size Interchangeable Core 6 Pin Cylinder N123-066 N123-069 N523-148 JD CO6 JD YA6 Yale Full Size Interchangeable Core 6 Pin Cylinder N123-065 N123-068 N523-147 JD CO7 Corbin Russwin Full Size Interchangeable Core 7 Pin Cylinder LD CO6 Corbin Russwin Key in Lever 6 Pin Cylinder JD YA7 Yale Full Size Interchangeable Core 7 Pin Cylinder UNDER DEVELOPMENT ND-Series Service Manual Roses and Cylinders Roses Inside/Outside Rose—03-042 RHO Standard inside/outside rose for use with ATH, SPA or RHO levers. Size: 3⁷⁄₁₆” dia. Omega Inside/Outside Rose—03-042 OME Standard inside/outside rose for use with OME levers. Size: 3⁷⁄₁₆” dia. Blank Outside Rose—N523-002 Outside blank plate for use with ND25, ND25x70 and ND25x80. Size: 3¹⁄₂” dia. Available in 605, 606, 612, 613, 619, 625, 626. Available in 605, 606, 612, 613, 619, 625, 626. Available in 605, 606, 612, 613, 619, 625, 626. Engraved Inside Rose (Rhodes) XN12-035 Inside rose engraved with “LOCK”. For use with classroom security function locks with ATH, SPA or RHO levers. Size: 3⁷⁄₁₆” dia. Available in 626 only. Engraved Inside Rose (Omega) XN12-045 Inside rose engraved with “LOCK”. For use with classroom security function locks with OME levers. Size: 3⁷⁄₁₆” dia. Available in 626 only. Cylinders Standard Conventional Classic or Everest 23-065 Primus ® Controlled Access 20-765 Primus ® High Security 23-565 UL 437 Listed Indicator 23-000 Primus ® with Logo 20-740 Primus ® without Logo 20-741 Full Size Interchangeable Cores Conventional with Logo Classic or Everest 23-030 Conventional without Logo Classic or Everest 23-031 Small Format Interchangeable Cores Everest ® Combinated 80-037 Also available uncombinated (80-036). Best ® Keyway 7-Pin Uncombinated 80-033 Also available in 6-pin uncombinated (80-043). 83 ND-Series Service Manual Latches Latches All ND-Series latches have 1” diameter housing and adjustable faceplates for flat or beveled doors. Deadlatch 13-047 Springlatch 13-048 Backset 2³⁄₈” Description Electrified Deadlatch 13-049 Springlatch Deadlatch Square corner, 1¹⁄₈” x 2¹⁄₄” — 14-047 Square corner, 1” x 2¹⁄₄” — 14-048 2³⁄₄” Square corner, 1¹⁄₈” x 2¹⁄₄”, standard 13-048 13-047 2³⁄₄” Square corner, electrified latch, 1¹⁄₈” x 2¹⁄₄” — 13-049 — 14-042 2³⁄₄” Anti-friction fire door latch Square corner, 1¹⁄₈” x 2¹⁄₄”, ³⁄₄” throw 3³⁄₄” Square corner, 1¹⁄₈” x 2¹⁄₄” 14-010 14-028 5” Backset extension link — 43-005** — Rabbeted latch and strike kit, 605 and 626 only 39-030* Fire Door Deadlatch 14-042 Rabbeted Deadlatch and Strike Kit 39-030 Spacer for latch Shield for strike * This kit adapts square corner latch and 2 ³⁄₄” high square corner strike to ¹⁄₂” rabbeted door and frame preparations. ** Can only be used with 2 ³⁄₄” backset latch. Installation Tools and Kits Boring jigs and tools are designed to provide fast and accurate lock installation. Complete kits or individual tools can be ordered for preparing doors and jambs for Schlage products. Pin Wrench N523-108 Old Style Pin Wrench M504-271 Drill Fixture M204-198 For through bolts on AL and ND-Series levers. 84 Adjustment Tool for Interchangeable Cylinders M504-413 ND-Series Service Manual Installation Tools and Kits Reinforcement Kit The Schlage 37-001 reinforcement kit is used to reinforce and prevent the collapse of hollow metal doors when locksets are mounted. This kit should be used for installation in hollow metal doors to prevent lateral movement of the latch bolt. Extension link also included for installations with long backsets. Specify door thickness 1³⁄₈” or 1³⁄₄” when ordering. Reinforcement Kit 37-001 Placement of reinforcement in hollow metal door. Extension Link Reinforcement A501-565 - 1³⁄₈" doors* A501-566 - 1³⁄₄" doors* *Parts may be ordered separately. 40-147 Installation Kit Installation kit for Locksets and Deadbolts. Adjustable for 2³⁄₈” and 2³⁄₄” backsets. Removable bushing adaptor for ⁷⁄₈” latch hole. For door thickness 1³⁄₈” to 2¹⁄₈”. Number Description Number Description 40-015 ⁷⁄₈” Bit 40-148 Installation Jig 40-029 Full Lip Strike Chisel 40-175 1” Bit 40-030 1¹⁄₈” x 2 ³⁄₄” Latch Chisel 40-176 2 ¹⁄₈” Multi Spur Bit 40-031 1” x 2¹⁄₄” Latch Chisel 40-177 1¹⁄₂” Multi Spur Bit 40-032 1¹⁄₈” x 2¹⁄₄” Latch Chisel 40-178 Quick Change Bit Adapter 40-035 ⁷⁄₈” Strike Locator M504-497 Part Number Case Qty Slot Number 40-097 Maintenance Kit N123-009 Keycam Assembly 2 11 N123-010 Keycam Assembly 2 12 Designed for ND-Series Lever Locks. Contains plunger sleeves, screw packs in various finishes, slide catches and other service parts listed below. N123-011 Keycam Assembly 2 13 N123-012 Keycam Assembly 2 13 Part Number 1 3 4 5 6 7 9 1 8 2 18 0 11 12 19 13 20 1 4 21 15 22 16 23 17 24 25 Description Qty Description N123-013 Keycam Assembly 2 14 M504-341 Spanner Wrench 3 15 N123-028 Plunger Assembly 3 16 N123-017 Plunger Assembly 3 17 N523-056 Spindle, Inside 2 18 Slot Number N523-013 Spindle, Outside 2 19 Spindle, Outside, Electrified 2 20 N523-055 Plate, Anti-Rotation 2 1 N523-019 D500-000 Spacer, SFIC 5 2 N123-020 Package, Screw 2 21 N523-020 Cylinder 3 2 N123-040 Package, Screw 2 22 N523-091 Driver, SFIC 5 2 N523-015 Hub, Inside 2 23 N523-127 Driver, IC 5 2 N523-016 Hub Inside 2 24 N523-024 Slide 2 4 N523-014 Housing, Outside 2 25 N523-025 Clip, Slide 2 4 63-104 Spring Cage Assembly, Dummy 1 Bottom N523-021 Screw, Mounting 4 5 M504-413 Installation Tool 1 Bottom N523-092 Screw, Machine Oval Head 4 5 N123-021 Spring Cage Assembly, Inside 1 Bottom C604-187 Catch, Slide 2 6 N123-022 Spring Cage Assembly, Outside 1 Bottom C604-188 Catch, Slide 2 6 N123-032 Spring Cage Assembly, Inside 1 Bottom N523-084 Bar, Key 2 7 N123-043 Spring Cage Assembly, Outside 1 Bottom N523-054 Plate, Adjustment 2 8 N123-056 Spring Cage Assy, SFIC, O/S 1 Bottom N123-007 Keycam Assembly 2 9 N123-057 Spring Cage Assy, SFIC, I/S 1 Bottom N123-008 Keycam Assembly 2 10 P515-181 Component Sheet 1 — 85 ND-Series Service Manual Strikes Strikes Square Corner T-Strike—10-013 Size: 1¹⁄₈” x 2³⁄₄” x ³⁄₃₂” Square Corner Fire Door T-Strike—10-016 Size: 1¹⁄₈” x 2³⁄₄” x ³⁄₃₂” ANSI Prep. A115.2—10-025 Size: 1¹⁄₈” x 4⁷⁄₈” x ³⁄₃₂” Lip Length: 1¹⁄₈”, 1¹⁄₂” Lip Length: 1¹⁄₈”, 1¹⁄₂” Lip Length: 1³⁄₁₆” (std.), 1³⁄₈” Includes C603-623 strike box. Includes B502-853 strike box. If required, K510-066 strike must be ordered separately. Available in: 605, 606, 612, 613, 619, 625, 626 Available in: 605, 606, 612, 613, 619, 625, 626 Available in: 605, 606, 612, 613, 619, 625, 626 Electric Strike—10-042 Size: 1¹⁄₄” x 4⁷⁄₈” ANSI Plastic Strike Box—K510-066 AC 24 Volt DC 12 Volt Available in: 606 and 626 only Screws, Screw Packs and Special Parts Screws Part Number Description Door Thickness Type Size — Washer — ANSI Strike Screw C603-256 A501-171 ND170, washer N523-092 ND170, mounting screw 1¹⁄₂” - 2” POH Machine ¹⁄₄” 20 x 2¹⁄₂” C603-256 ANSI strike screw — PFH Combo 12-24 x 1” C603-897 Latch and strike — PFH Combo #8 x ³⁄₄” N523-021 Spring cage screws 1³⁄₈” - 2” PFH Machine #8 x 32 x 2¹⁄₈” N583-133 ND170, Spring cage screws — PFH Combo #8 x 1” Screw Packs, Standard Part Number Description B202-517 Latch and strike Special Parts Contents Part Number XQ02-309* (4) C603-897 (4) C603-897 N123-020 Mounting, all except ND170 XQ03-494* (2) C603-256 (2) N523-021 (2) L583-133 (1) M504-271 C203-736 ANSI Strike (2) C603-256 Screw Packs, Torx ® C203-311* Latch and strike C203-312* Latch and ANSI strike * Tool included. 86 XC03-069 (1) N523-092 (1) A501-171 (4) C503-766 (T-15) (2) C503-766 (T-15) (2) L583-371 (T-20) Description 10-013 Strike, ⁷⁄₈” flat lip 1³⁄₈” Chassis Spacer XN12-012** 10-013 Strike, 1⁵⁄₈” - 6” lip 10-013 Strike, 6¹⁄₈” - 12” lip 10-025 Strike, ⁷⁄₈” flat lip XQ07-351* (1) M504-271 N123-040 Mounting, ND170 Latch and Strike Screw C603-897 XN12-012** 10-025 Strike, lips through 6” (except ⁷⁄₈”, 1³⁄₁₆” and 1³⁄₈”) Extension links, backsets over 5” - 42” Chassis spacer for 1³⁄₈” door (2 required) *Specify lip length. **Specify finish. Emergency Key, ND40 35-250 ND-Series Service Manual 87 ND-Series Service Manual Standard Installation Instructions ND-Series Standard Installation P515-167 Standard Core Outside Lever ND53 Shown Cylinder Tools for Door Prep Tools for Install 2¹⁄₈" hole saw Drill bits: 1", ⁷⁄₈", ⁵⁄₁₆", ¹⁄₈" Pencil and Chisel Phillips screwdriver Spring Cage Adjustment Plate Chassis Optional 1³⁄₈" (35mm) Door Spacer (2) Old Style Pin Wrench Pin Wrench Anti-rotation Plate Latch Screws (2) Rose (2) Inside Lever Strike Spring Cage Latch Strike Screws (2) Mounting Screws (2) Full Size IC Small Format IC (SFIC) IC Core SFIC Core Small Format Core Spacer (6-Pin only) Outside Lever Driver Driver Outside Lever Door Preparation A. Mark Centerline and Trim Drill Points Mark centerline on both door faces and door edge. (ANSI/DHI 115.2 suggested height is 40⁵⁄₁₆" (102.4cm) from floor.) Stand so door swings towards you. Fold and mark template as shown. Stand so door swings away from you. Fold and mark template as shown. Lever Low Edge Flat (No Bevel) Lock Schlage 10/02 ©2002 in USA Printed Co. 1³⁄₈" (35mm) N-Series Lock Template ⁵⁄₁₆" (8mm) Holes 2¹⁄₈" (54mm) Hole CL Low Edge 1³⁄₈" (35mm) Low Edge (54mm) 2¹⁄₈" Hole ⁵⁄₁₆" (8mm) Holes N-Series Lever Lock CL 1³⁄₈" (35mm) Flat (No Bevel) Flat (No Bevel) Template 1³⁄₈" (35mm) Flat (No Bevel) Template Template Lock ⁵⁄₁₆" (8mm) Holes (54mm) 2¹⁄₈" Hole Lock Low Edge OR Lever Lever N-Series Low (if beSide veled ) c Side Low veled) (if be ⁵⁄₁₆" (8mm) Holes Side High veled) (if be OR Hole b High (if be Side veled ) 2¹⁄₈" (54mm) a. b. c. Template N-Series ©2002 Printed Schlage Lock in USA Co. 10/02 ©2002 Printed Schlage Lock in USA Co. 10/02 (25mm) Hole Door 1³⁄₄" CL 1" Low Edge High Edge Low Edge 1³⁄₈" (35mm) Flat (No Bevel) (3mm) Holes 1³⁄₈" (35mm) Template ⁵⁄₁₆" (8mm) Holes (54mm) 2¹⁄₈" Hole FOLD ON DOOR EDGE (25mm) Hole 1" 1" ¹⁄₈" 1⁵⁄₈" (41mm) (3mm) Holes C L CL Lock Schlage 10/02 ©2002 in USA Printed Co. Low Edge (25mm) Hole (3mm) ¹⁄₈" Holes 1³⁄₄" Door Hole 2¹⁄₈" (54mm) Low Edge High Edge High Edge Flat (No Bevel) CL ⁵⁄₁₆" (8mm) Holes Flat (No Bevel) Template Lock 1³⁄₈" (35mm) 1³⁄₈" (35mm) FOLD ON DOOR EDGE (25mm) Hole 1⁵⁄₈" (41mm) 1" Template Flat (No Bevel) ¹⁄₈" (3mm) ¹⁄₈" Holes Lever N-Series Lock Hole Door Lever 2¹⁄₈" (54mm) 1³⁄₄" Door 1³⁄₄" ⁵⁄₁₆" (8mm) Holes Template N-Series Lock (54mm) 2¹⁄₈" Hole Lever ⁵⁄₁₆" (8mm) Holes High Edge N-Series Centerline Lever Lock Template N-Series Centerline ¹⁄₈" (3mm) Pilot Holes B. Drill Trim Holes 2¹⁄₈" (54mm) Through Door Drill holes in door face from both sides of door to avoid splintering wood. 1" (25mm) 88 ⁵⁄₁₆" (8mm) Through Door ND-Series Service Manual Standard Installation Instructions C. Mortise Cutout for Latch Using faceplate as a pattern, mortise cutout for latch. (Faceplate should fit flush with door.) Faceplate Mortise ⁵⁄₃₂" (4 mm) deep CL D. Prepare Door Jamb a. b. c. Mark vertical line and centerline on door jamb exactly opposite center of latch hole. Drill holes as shown. Mortise a cutout for strike. Use strike as a pattern for mortise. (Strike should fit flush with door jamb.) 1" (25mm) CL ⁵⁄₁₆" (8mm) ⁵⁄₁₆" (8mm) 1" (25mm) 10-025 Strike Lock Installation Install Latch a. b. 1 Latch Screw Slide latch into hole with beveled side of latch toward door jamb. Secure latch with two (2) latch screws. Bevel b Remove Assembly From Box a. b. c. 2 Outside Lever Leave outside lever and chassis together. Remove inside lever by inserting pin wrench into hole and depressing lever catch. Pull lever straight off. (For keyed levers, see KEYED LEVER section.) Remove inside trim parts as shown. (Rose may already be removed.) Rose Chassis Pin Wrench 89 ND-Series Service Manual Standard Installation Instructions Install Outside Lever and Chassis 3 NOTE: Chassis is factory set for 1³ ₄" (44mm) door. For other door thicknesses, see DOOR THICKNESS ADJUSTMENT section. Hold outside lever assembly in place until Step 5 is complete. a. FOR 1³⁄₈" (35MM) THICK DOOR ONLY: Place spacer against door as shown. b. Insert lever and chassis into cross bore. c. Latch prongs should fit between slide and slide clip. Latch tail should fit inside slide. Optional Spacer Shown Slide Clip Slide Latch Tail Inside of Door Latch Prong Install Anti-Rotation Plate a. b. c. 4 Optional Spacer Shown FOR 1³⁄₈" (35MM) THICK DOOR ONLY: Place spacer against door as shown. Align tab on plate with slot in chassis. Slide plate over chassis and into cross bore as shown. Tab Slot Install Inside Spring Cage Assembly a. b. 5 Lever catch should point towards the door edge. Secure with two (2) mounting screws. Lever Catch Door Edge Install Inside Rose a. b. 6 Align dimples on rose with grooves on spring cage. Place rose against the door and rotate rose clockwise until it no longer turns. Rose Groove Dimple Install Inside Lever 7 Push lever onto spindle until lever engages with lever catch. NOTE: For keyed levers, see KEYED LEVER section. Lever Catch 90 ND-Series Service Manual Standard Installation Instructions 8 Install Strike 10-025 Strike Install strike and secure with two (2) screws. Strike Screw 9 Check Lock Function Test lock. If a keyed function is not working properly, check the LOCK TIMING section. Lock Timing For Keyed Functions a. b. c. d. Insert key into cylinder. Rotate key 90° and hold (rotation direction depends on function). Push pin wrench into hole and pull lever off. Rotate key 180°. Slide lever onto spindle until it clicks into place. a b c d 180° 90° Door Thickness Adjustment A. Adjust Button a. b. To remove button, squeeze prongs together. Attach button using appropriate hole as shown. Prongs 1⁵⁄₈" (41mm) 1³⁄₄" (44mm) 2" (51mm) B. Adjust Chassis a. b. c. d. For 1³⁄₈" (35mm) door: Follow step c. Use optional 1³⁄₈" (35mm) door spacers. For 1⁵⁄₈" (41mm) door: Rotate adjustment plate clockwise until tight against chassis. Then rotate counterclockwise ¹⁄₂ turn. For 1³⁄₄" (44mm) door: Rotate adjustment plate until aligned with 1³⁄₄" mark. FOR ND85: Rotate counterclockwise ¹⁄₂ turn. For 2" (51mm) door: Rotate adjustment plate until aligned with 2" mark. 2" (51mm) 1³⁄₄" (44mm) Rotate from front Front Back Chassis Adjustment Plate 91 ND-Series Service Manual Standard Installation Instructions Keyed Lever a Install Lever a. b. b FOR ND66 INSIDE ONLY: Use flat blade screwdriver to rotate cam clockwise until cam slot is vertical. With cylinder in lever, rotate key 90° and slide lever onto spindle. Remove Lever a. b. c. FOR ND40 AND N44: Push in privacy button to lock lockset. Rotate emergency button 90° and hold. Insert key into cylinder. Rotate key 90° and hold. Push pin wrench into hole and pull lever off. a b 90° c 90° Interchangeable Cores Install Full Size IC or SFIC a. b. c. Insert driver into back of core. Ensure driver is aligned as shown. Insert control key into core. Turn key 15° clockwise and hold. Insert core into lever. Rotate key back to remove key from core. a a Full Size IC b Core SFIC b Core Driver Driver 15° 15° Tailpiece Installation Use this section to retrofit an existing cylinder with a ND-Series tailpiece. Back of Classic Cylinder Shown A. Remove Cylinder Cap Depress cap pin, rotate cap counterclockwise and remove cap. Cap Pin Tailpiece B. Select New Tailpiece Graphic shown actual size. N523-023 For Classic Cylinder (Silver in Color) N523-022 For Everest or Primus Cylinder (Black in Color) Classic Cylinder Shown C. Install New Tailpiece a. b. c. Place new tailpiece (in the vertical position) against back of cylinder. Place cap over tailpiece. Depress cap pin and rotate cap clockwise until tight. IMPORTANT: If key does not come out of cylinder easily, cap is too loose. If key does not turn smoothly in cylinder, cap is too tight. 92 Tailpiece Cap ND-Series Service Manual ND25 Installation Instructions ND25 Exit Lock P515-168 Adjustment Plate Chassis Anti-Rotation Plate Blank Plate Tools for Door Prep Tools for Install 2¹⁄₈" hole saw Drill bits: 1", ⁵⁄₁₆", ¹⁄₈" Pencil and Chisel Phillips screwdriver Mounting Screws (2) Strike Screws (2) Rose Latch Strike Lever Spring Cage Latch Screws (2) Old Style Pin Wrench Pin Wrench Door Preparation A. Mark Trim Drill Points Mark centerline on both door faces and door edge. (Usually 38" from finished floor.) Stand so door swings towards you. Fold and mark template as shown. Stand so door swings away from you. Fold and mark template as shown. Lever Low Edge Flat (No Bevel) Lock Schlage 10/02 ©2002 in USA Printed Co. 1³⁄₈" (35mm) N-Series Lock Template ⁵⁄₁₆" (8mm) Holes 2¹⁄₈" (54mm) Hole CL Low Edge 1³⁄₈" (35mm) Low Edge (54mm) 2¹⁄₈" Hole ⁵⁄₁₆" (8mm) Holes N-Series Lever Lock CL 1³⁄₈" (35mm) Flat (No Bevel) Flat (No Bevel) Template 1³⁄₈" (35mm) Low Edge OR Flat (No Bevel) Template Template Lock ⁵⁄₁₆" (8mm) Holes (54mm) 2¹⁄₈" Hole Lock Lever N-Series Low (if beSide veled ) Lever OR c Side Low veled) (if be ⁵⁄₁₆" (8mm) Holes Side High veled) (if be Hole b High (if be Side veled ) 2¹⁄₈" (54mm) a. b. c. Template N-Series ©2002 Printed Schlage Lock in USA Co. 10/02 ©2002 Printed Schlage Lock in USA Co. 10/02 (25mm) Hole Door 1³⁄₄" 1⁵⁄₈" (41mm) Low Edge 1³⁄₈" (35mm) Lock ⁵⁄₁₆" (8mm) Holes Flat (No Bevel) High Edge 1" (3mm) Holes ¹⁄₈" CL 1" Low Edge Lever N-Series (54mm) 2¹⁄₈" Hole FOLD ON DOOR EDGE (25mm) Hole CL Lock Schlage 10/02 ©2002 in USA Printed Co. Low Edge (25mm) Hole (3mm) ¹⁄₈" Holes 1³⁄₄" Door Hole 2¹⁄₈" (54mm) Low Edge High Edge High Edge Template 1" Flat (No Bevel) CL ⁵⁄₁₆" (8mm) Holes Flat (No Bevel) Template (3mm) Holes C L 1³⁄₈" (35mm) 1³⁄₈" (35mm) FOLD ON DOOR EDGE 1⁵⁄₈" (41mm) (25mm) Hole Lock 1³⁄₈" (35mm) Door ¹⁄₈" 1" Lever Flat (No Bevel) 1³⁄₄" Door 1³⁄₄" (3mm) ¹⁄₈" Holes ⁵⁄₁₆" (8mm) Holes Template Hole N-Series Lock 2¹⁄₈" (54mm) Template (54mm) 2¹⁄₈" Hole Lever ⁵⁄₁₆" (8mm) Holes High Edge N-Series Centerline Lever Lock Template N-Series Centerline B. Drill Trim Holes Drill holes in door face from both sides of door to avoid splintering wood. 2¹⁄₈" (54mm) Through Door ¹⁄₈" (3mm) Pilot Holes 1" (25mm) ⁵⁄₁₆" (8mm) Through Door C. Mortise Cutout for Latch Using faceplate as a pattern, mortise cutout for latch. (Faceplate should fit flush with door.) Faceplate D. Prepare Door Jamb a. b. c. 1" (25mm) ³⁄₄" (19mm) deep Mark vertical line and centerline on door jamb exactly opposite center of latch hole. Drill two (2) 1" (25mm) holes ⁵⁄₁₆" (8mm) above and below centerline Mortise a cutout for strike. Use strike as a pattern for mortise. (Strike should fit flush with door jamb.) ⁵⁄₁₆" (8mm) ⁵⁄₁₆" (8mm) 1" (25mm), ³⁄₄" (19mm) deep 10-025 Strike 93 ND-Series Service Manual ND25 Installation Instructions Lock Installation Remove Assembly From Box a. b. c. 1 Chassis Leave blank plate and chassis together. Remove inside lever by inserting pin wrench into hole and depressing lever catch. Pull lever straight off. Remove inside trim parts as shown. Blank Plate Pin Wrench Install Latch a. b. 2 Bevel Insert latch into side bore with bevel facing door jamb. Secure with two (2) latch screws. Install Blank Plate and Chassis 3 NOTE: Chassis is factory set for 1³ ₄" (44mm) door. For other door thicknesses, see DOOR THICKNESS section. a. Insert blank plate and chassis into cross bore. b. Latch prongs should fit between slide and slide clip. Latch tail should fit inside slide. Latch Prong Slide Clip Latch Prong Slide Inside of Door Latch Tail Install Anti-Rotation Plate 4 Align tab on plate with slot in chassis. Slide plate over chassis and into cross bore as shown. Tab Slot Install Spring Cage 5 With lever catch facing door edge,slide spring cage onto chassis as shown. Secure with two (2) mounting screws. Door Edge 94 Lever Catch ND-Series Service Manual ND25 Installation Instructions 6 Install Rose a. b. Align dimples in rose with grooves in spring cage. Place rose flush against door and rotate clockwise until tight. Groove Dimple 7 Install Lever Push lever onto spindle until lever catch engages with lever. Lever Catch 8 Install Strike 10-025 Strike Install strike and secure with two screws. Door Thickness Adjust Chassis a. b. c. For 1⁵⁄₈" (41mm) door: Rotate adjustment plate clockwise until tight against chassis. Then rotate counterclockwise one turn. For 1³⁄₄" (44mm) door: Rotate adjustment plate until aligned with 1³⁄₄" mark. For 2" (51mm) door: Rotate adjustment plate until aligned with 2" mark. 2" (51mm) 1³⁄₄" (44mm) Rotate from front Front Back Chassis Adjustment Plate 95 ND-Series Service Manual ND170 Installation Instructions ND170 Dummy Lock P515-169 Spring Cage Mounting Screw Tools For Install Tools for Door Prep Drill bits: ³⁄₈" and ¹⁄₈" Pencil Phillips screwdriver Rose Washer Lever Spring Cage Screws (2) Pin Wrench Old Style Pin Wrench Door Preparation A. Mark Trim Drill Points NOTE: ONLY mark the ¹⁄₈" holes on ONE side of the door. a. Mark centerline on both door faces and door edge. (Usually 38" from finished floor.) b. Stand so door swings towards you. Fold and mark template as shown. c. Stand so door swings away from you. Fold and mark template as shown. Low (if beSide veled ) Lever Low Edge Flat (No Bevel) Co. 1³⁄₈" (35mm) N-Series Lock Template ⁵⁄₁₆" (8mm) Holes 2¹⁄₈" (54mm) Hole CL Low Edge 1³⁄₈" (35mm) Low Edge (54mm) 2¹⁄₈" Hole ⁵⁄₁₆" (8mm) Holes N-Series Lever Lock CL 1³⁄₈" (35mm) Flat (No Bevel) Flat (No Bevel) Template 1³⁄₈" (35mm) Lock Schlage 10/02 ©2002 in USA Printed (54mm) 2¹⁄₈" Hole Template Flat (No Bevel) Low Edge OR Lock Template Lever Lock ⁵⁄₁₆" (8mm) Holes ⁵⁄₁₆" (8mm) Holes Lever N-Series Hole OR c Side Low veled) (if be Side High veled) e b if ( 2¹⁄₈" (54mm) b High (if be Side veled ) Template N-Series ©2002 Printed Schlage Lock in USA Co. 10/02 ©2002 Printed Schlage Lock in USA Co. 10/02 (25mm) Hole Door 1³⁄₄" CL 1" Low Edge High Edge Low Edge 1³⁄₈" (35mm) Flat (No Bevel) (3mm) Holes 1³⁄₈" (35mm) Template ⁵⁄₁₆" (8mm) Holes (54mm) 2¹⁄₈" Hole FOLD ON DOOR EDGE (25mm) Hole 1" 1" ¹⁄₈" 1⁵⁄₈" (41mm) (3mm) Holes C L CL Lock Schlage 10/02 ©2002 in USA Printed Co. Low Edge (25mm) Hole (3mm) ¹⁄₈" Holes 1³⁄₄" Door Hole 2¹⁄₈" (54mm) Low Edge High Edge High Edge Flat (No Bevel) CL ⁵⁄₁₆" (8mm) Holes Flat (No Bevel) Template Lock 1³⁄₈" (35mm) 1³⁄₈" (35mm) FOLD ON DOOR EDGE (25mm) Hole 1⁵⁄₈" (41mm) 1" Template Flat (No Bevel) ¹⁄₈" (3mm) ¹⁄₈" Holes Lever N-Series Lock Hole Door Lever 2¹⁄₈" (54mm) 1³⁄₄" Door 1³⁄₄" ⁵⁄₁₆" (8mm) Holes Template N-Series Lock (54mm) 2¹⁄₈" Hole Lever ⁵⁄₁₆" (8mm) Holes High Edge N-Series Centerline Lever Lock Template N-Series Centerline ¹⁄₈" (3mm), ¹⁄₂" (13mm) Deep B. Drill Trim Holes a. b. Drill ¹⁄₈" (3mm) holes on ONE side of the door, ¹⁄₂" (13mm) deep. Drill ³⁄₈" (10mm) hole from both sides of door to avoid splintering wood. ³⁄₈" (10mm) Through Door Lock Installation Install Spring Cage a. b. Place spring cage against door. Secure with two (2) spring cage screws. 1 Spring Cage Spring Cage Screws 96 ND-Series Service Manual ND170 Installation Instructions 2 Install Mounting Screw and Washer a. b. Insert mounting screw through washer and into hole in door. Tighten until screw head is flush with washer. Washer Mounting Screw Install Rose a. Align dimples on rose with grooves on spring cage. b. Place rose against the door and rotate rose clockwise until it no longer turns. 3 Groove Dimple 4 Install Lever Push lever onto spindle until lever engages with lever catch. Lever Catch Lever Removal Remove Lever a. b. Insert push pin into hole and depress lever catch. Pull lever straight off. Pin Wrench 97 ND-Series Service Manual Electrified and RX Installation Instructions ND-Series Electrified Functions P515-185 For standard installation, see full instruction sheet. Electrical Requirements Amps .35; Volts 24 AC. Amps .15; Volts 24 DC. Operation Temperature: +140°F to -22°F All power requirements shown are for single lock operation. Switch* Attach low voltage wires* to pigtail of rectifier or solenoid. Select proper wire size to minimize voltage drop. 24V DC DC Power Source To Lock Rectifier (For AC operation) Plug Switch* 24V AC Rectifier Transformer* 115V AC AC Power Source To Lock *Item not furnished. ND-Series Request to Exit Functions For standard installation, see full instruction sheet. Electrical Requirements Amps .50; Volts 24 AC. Amps .50; Volts 24 DC. Operation Temperature: +140°F to -22°F All power requirements shown are for single lock operation. Attach low voltage wires* to pigtail of rectifier or solenoid. Select proper wire size to minimize voltage drop. IMPORTANT: Drill ⁷⁄₈" (22 mm) hole prior to drilling hole for chassis ‡ ‡ For LH Door Normally Open—white and purple wires, Normally Closed—white and grey wires ¹¹⁄₁₆" (17) ¹³⁄₁₆"(20mm) Latch ¹³⁄₁₆"(20mm) ¹¹⁄₁₆" RX Chassis (17) Electrified RX Chassis ‡ For RH Door *Item not furnished. 98 FOLD ON DOOR EDGE ⁵⁄₁₆" (8mm) Holes 1³⁄₄" Door Flat (No Bevel) ND-Series Lever Lock Template ⁵⁄₁₆" (8mm) Holes 2¹⁄₈" (54mm) Hole ⁷⁄₈" (22mm) Hole ¹¹₁₆" (17mm) 3³⁄₄" (95mm) BACKSET ¹³⁄₁₆" FOLD ON DOOR EDGE For RX Function Only LH Door 1³⁄₈" (35mm) ¹⁄₈" (3mm) Holes Low Edge ¹¹⁄₁₆" 2¹⁄₈" (54mm) Hole (17mm) 1" (25mm) Hole CL 1³⁄₈" (35mm) ¹³⁄₁₆" (20mm) 3³⁄₄" (95mm) BACKSET (17mm) ⁷⁄₈" (22mm) Hole ⁵⁄₁₆" (8mm) Holes Flat (No Bevel) ¹¹⁄₁₆" 2¹⁄₈" (54mm) Hole High Edge 2³⁄₄" (70mm) BACKSET 1³⁄₈" (35mm) RX Function Only RH Door (20mm) 1" (25mm) Hole ¹⁄₈" (3mm) Holes 1³⁄₄" Door 1⁵⁄₈" (41mm) CL ¹³⁄₁₆" CL 1" (25mm) Hole 2³⁄₄" (70mm) BACKSET (20mm) ¹⁄₈" (3mm) Holes ⁷⁄₈" (22mm) Hole (17mm) Low Bevel 1³⁄₄" Door ¹¹₁₆" 2¹⁄₈" (54mm) Hole Flat (No Bevel) High Bevel P515-182 ⁵⁄₁₆" (8mm) Holes ¹³⁄₁₆" 1" (25mm) Hole ND-Series Lever Lock (20mm) CL 1⁵⁄₈" (41mm) ¹⁄₈" (3mm) Holes For RX Function Only LH Door 1³⁄₈" (35mm) High Bevel Flat (No Bevel) 1³⁄₄" Door Templates ⁷⁄₈" (22mm) Hole P515-170 Low Bevel ND-Series Service Manual Low Edge High Edge RX Function Only RH Door 99 1" (25mm) Hole 5" (127mm) BACKSET 2¹⁄₈" (54mm) Hole 2¹⁄₈" (54mm) Hole ⁵⁄₁₆" (8mm) Holes 2³⁄₈" (60mm) BACKSET ⁵⁄₁₆" (8mm) Holes (17mm) ⁷⁄₈" (22mm) Hole ¹¹₁₆" (20mm) ¹³⁄₁₆" 1³⁄₄" Door ¹⁄₈" (3mm) Holes CL High Edge ¹⁄₈" (3mm) Holes ⁵⁄₁₆" (8mm) Holes 1³⁄₄" Door ⁵⁄₁₆" (8mm) Holes 2¹⁄₈" (54mm) Hole 1" (25mm) Hole 1⁵⁄₈" (41mm) 1³⁄₈" (35mm) 1³⁄₈" (35mm) RX Function Only RH Door CL For RX Function Only LH Door ¹³⁄₁₆" ¹¹⁄₁₆" 2¹⁄₈" (54mm) Hole FOLD ON DOOR EDGE Low Edge Flat (No Bevel) ND-Series Lever Lock Template (20mm) ⁷⁄₈" (22mm) Hole (17mm) 2³⁄₈" (60mm) BACKSET 100 5" (127mm) BACKSET P515-183 Templates ND-Series Service Manual Flat (No Bevel) Low Edge High Edge ¹⁄₈" (3mm) Holes 2 ³⁄₄" (70mm) BACKSET ³⁄₈" (10mm) Hole 1³⁄₈" (35mm) Low Edge Flat (No Bevel) ND-Series ND170 Lever Template CL CL 2 ³⁄₄" (70mm) BACKSET ¹⁄₈" (3mm) Holes Flat (No Bevel) 1³⁄₈" (35mm) FOLD ON DOOR EDGE Templates ³⁄₈" (10mm) Hole P515-184 High Edge ND-Series Service Manual Low Edge High Edge 101 ND-Series Service Manual Finishes Finishes Schlage Lock finishes are durable, top quality finishes obtained by the careful processing of solid brass, bronze, stainless steel, or other materials. Where required, a protective clear coating is applied and cured under high temperature. It is important that the climatic conditions and usage be taken into consideration when selecting finishes. This is especially true in areas subjected to strong corrosive vapors, humid climate, or sea air which, in short time, may have a damaging effect on metal finishes. The longevity and preservation of the finish appearance is determined by base metal and finishing process. Clear protective coating or other organic finishing application may require different methods of cleaning and care. For example, non-clear coated finishes should not be cleaned with any soaps or solvents. Organically coated surfaces should periodically be cleaned with a mild non-abrasive soap and be buffed lightly with a clean cloth. The type of base metal and finished techniques must be considered when applying any cleaning or preservative method. In some instances for customer convenience, the most appropriate BHMA (Builders Hardware Manufacturers Association) finish symbols are used to indicate similarity of appearance regardless of base metal or finishing process. Finish numbers in the 600-Series are the BHMA industry standard. The nearest former U.S. equivalent code designations are shown in parenthesis. Finish Codes and Descriptions Code Description 605 (US 3) Bright Brass, Clear Coated 606 (US 4) Satin Brass, Clear Coated 612 (US 10) Satin Bronze, Clear Coated 613 (US 10B) Oil Rubbed Bronze, Oxidized Satin Bronze, Oil Rubbed, No Coating 619 (US 15) Satin Nickel, Clear Coated 625 (US 26) Bright Chromium Plated, No Coating 626 (US 26D) Satin Chromium Plated, No Coating Ordering Procedures To order Schlage products, descriptive data should be in the same sequence as shown below. Line Item Qty 1 2 Product 3 Line Item: Qty: Product: Outside DES: Outside FIN: Inside DES: Inside FIN: Hand: Latch: Strike: Dr Thk: Outside Inside DES FIN DES FIN 4 5 6 7 Hand Latch Strike Dr Thk Ext Dim Additional Details 8 9 10 11 12 13 14 Line item number. Quantity. Complete lock product or part number. Outside design code. Outside finish code. Inside design code. Inside finish code. Hand of door. Only one hand allowed per line item. Example: RH=right hand, LH=left hand, RR=right reverse, LH=left reverse Latch. Leave blank for standard or specify part number if non-standard latch is required. Strike. Leave blank for standard or specify part number if non-standard latch is required. LLL=less strike. Door thickness. Enter door thickness if non-standard. Example 138=1³⁄₈”, 214=2¹⁄₄”, 212=2¹⁄₂”. EI or EO assumes the latch will be centered on 1” door, to which material has been added. Ext: Extension. Enter one of the following when door 2” thick or greater are specified. EE=extended equally, EI=extended inside, EO=extended outside, ED=extended differently. Dim: Dimension. Enter dimension for non-standard strike lip length and mortise cylinder or blocking ring length. Additional Details: Enter detail for keying information and for special requirements. 102 ND-Series Service Manual Limited Warranty Limited Warranty PRODUCT WARRANTY: COMMERCIAL APPLICATIONS Limited Warranty Schlage Lock Company, LLC (the “Company”) extends a three-year limited warranty to the original user of the products manufactured by the Company (the “Products”) against defects in material and workmanship from the date of purchase. Certain Products contain restrictions to this limited warranty, additional warranties or different warranty periods. Please see below for specific Product warranty information. What The Company Will Do: Upon return of the defective Product to the Company or its authorized distributor for inspections, free and clear of all liens and encumbrances and accompanied by the statement of defects of proof of purchase, the Company will replace the Product. Original User: These warranties only apply to the Original User of Products. These warranties are not transferable. What Is Not Covered: The following costs, expenses and damages are not covered by the provisions of these limited warranties: (i) labor costs including, but not limited to, such costs for the removal and reinstallation of Products; (ii) shipping and freight expenses required to return the Products to the Company; or (iii) any other incidental, consequential, indirect, special and/or punitive damages, whether based on contract, warranty, tort (including, but not limited to strict liability or negligence), patent infringement, or otherwise, even if advised of the possibility of such damages. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion or limitation may not apply to you. The provisions of this warranty do not apply to Products: (i) used for purposes for which they are not designed or intended; (ii) which have been subjected to alteration, abuse, misuse, negligence or accident; (iii) which have been improperly stored, installed, maintained or operated; (iv) which have been used in violation of written instructions provided by Schlage; (v) which have been subjected to improper temperature, humidity or other environmental conditions (i.e., corrosion); or (vi) which, based on the Company’s examination, do not disclose to the Company’s satisfaction non-conformance to the warranty. Additionally, the Company will not warrant ANSI A156.2 Grade 2 lever Product installed in educational facilities and student housing. SPECIFIC PRODUCT WARRANTY RESTRICTIONS/ADDITIONAL WARRANTIES ND-Series Levers 7-Year Mechanical Warranty: The limited warranty is provided for a period of seven (7) years from the date of purchase and is subject to the restrictions of these limited warranties. Small Format Interchangeable Core (SFIC) Warranty: The limited warranty also applies to Schlage locks and housings when used with another manufacturer’s cores, or to Schlage cores (i.e. SFIC) when used in another manufacturer’s locks and housings. The use of unauthorized cylinder cams or other components with the Products shall void these warranties. Everest® Primus® Limited Lifetime Key Breakage Warranty: A limited lifetime warranty is provided to the original user against breakage and is subject to the restrictions of these limited warranties. PRODUCT WARRANTIES, ADDITIONAL TERMS & CONDITIONS: COMMERCIAL AND RESIDENTIAL APPLICATIONS Additional Terms: The Company does not authorize any person to create for it any obligation or liability in connection with the Products. The Company’s maximum liability under these warranties is limited to the purchase price of the Product. No action arising out of any claimed breach of these warranties by the Company may be brought by the original user more than one (1) year after the cause of action has arisen. How State Law Applies: These warranties give you specific legal rights, and you may also have other rights which vary from state to state. Note: Should the Product be considered a consumer product as may be covered by the Magnusson Moss Federal Warranty Act, please be advised that: (1) Some states do not allow limitations or incidental consequential damages or how long an implied warranty lasts so that the above limitations may not fully apply; and (2) This warranty gives specific legal rights and a user may have other rights which may vary from state to state. For warranty service and shipping instructions, Schlage and Portable Security Commercial customers contact: Schlage Lock Company 2315 Briargate Parkway, Suite 700 Colorado Springs, CO 80920 (800) 847-1864, Option 2 Fax (800) 452-0663 The Schlage Lock Company reserves the right to make changes in designs and specifications or to make additions or improvements on its products without notice and without incurring any obligation to incorporate them on products previously manufactured. The Schlage Lock Company is not responsible for any modification, addition or alteration to our products by others. 103 Notes 104 ND-Series Service Manual 877.671.7011 www.schlage.com www.ingersollrand.com © 2007 Ingersoll-Rand Company Limited MS-C62 Rev. 10/07 Printed Rev.3/11 in U.S.A. © 2011 Ingersoll Rand SC-2058
