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Rotisserie Oven MODEL VG SERVICE MANUAL Serial Numbers 115493 and Higher Warranty Information LIMITED ONE YEAR WARRANTY BKI (The “Company”) warrants to the original purchaser/user, that at time of shipment from the Company factory, this equipment will be free from defect in materials and workmanship. Written notice of a claim under this Warranty must be given within ONE YEAR AND THREE MONTHS from date of shipment from the factory. Defective conditions caused by abnormal use or misuse, lack of maintenance, damage by third parties, alterations by unauthorized personnel, acts of God, failure to follow installation instructions or any other events beyond the control of the company will NOT be covered under Warranty. The obligation of the Company under this Warranty shall be limited to repairing or replacing (at the option of the company) any part which is defective in reasonable opinion of the Company. The user will have the responsibility and expense of removing and returning the defective part to the Company as well as the cost of reinstalling the replacement or repaired part. IN NO EVENT SHALL THE COMPANY BE LIABLE FOR LOSS OF USE, LOSS OF REVENUE OR LOSS OF PRODUCT OR PROFIT OR FOR INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO, FOOD SPOILAGE OR PRODUCT LOSS. WARRANTY DOES NOT COVER GLASS BREAKAGE. THE ABOVE WARRANTY IS EXCLUSIVE AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, ARE EXCLUDED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THIS WARRANTY SHALL APPLY ONLY WITHIN THE CONTINENTAL UNITED STATES, ITS TERRITORIES, AND POSSESSIONS AND IN CANADA. LIMITED NINETY DAY LABOR WARRANTY All labor necessary to repair or replace factory defective parts will be performed, without charge, to the end user, by service personnel of a BKI Authorized Distributor during the first ninety days after the date of installation of the new equipment. Replacement parts: Any appliance replacement part, except lamps and fuses, which proves to be defective in material or workmanship within 90 days from date of original installation will be repaired or replaced without charge F.O.B. Factory, Simpsonville, S.C. or F.O.B. authorized distributor. Rotisserie Oven Table of Contents Table of Contents Table of Contents .................................................................................................................................................... 1 Introduction.............................................................................................................................................................. 2 Safety Precautions ................................................................................................................................................ 2 Safety Signs and Messages ............................................................................................................................. 2 Safe Work Practices ......................................................................................................................................... 3 Safety Labels .................................................................................................................................................... 4 Health And Sanitation Practices............................................................................................................................ 5 Food Handling................................................................................................................................................... 5 Storage Of Raw Meats...................................................................................................................................... 5 Coding Cooked Foods ...................................................................................................................................... 5 Storage Of Prepared Foods.............................................................................................................................. 5 Installation................................................................................................................................................................ 6 Unpacking and Handling ....................................................................................................................................... 6 Location and Clearance ........................................................................................................................................ 6 Wiring .................................................................................................................................................................... 6 Maintenance ............................................................................................................................................................. 7 Scheduled Maintenance........................................................................................................................................ 7 Oven Cleaning .................................................................................................................................................. 7 Troubleshooting..................................................................................................................................................... 8 Replacement Parts ................................................................................................................................................ 10 Assemblies .......................................................................................................................................................... 10 Accessories ......................................................................................................................................................... 42 Components ........................................................................................................................................................ 42 Wiring Diagrams .................................................................................................................................................... 44 Notes....................................................................................................................................................................... 60 1 Rotisserie Oven Introduction Introduction Your BKI VG is a computer controlled rotisserie oven. It utilizes a revolving mechanism and heating coils that ensure even product cooking. A touch pad control panel and switches are provided to allow for quick setup and operation. Removable components allow for easy maintenance and cleaning of the VG. The BKI name and trademark on this unit assures you of the finest in design and engineering -- that it has been built with care and dedication -- using the best materials available. Attention to the operating instructions regarding proper installation, operation, and maintenance will result in long lasting dependability to ensure the highest profitable return on your investment. PLEASE READ THIS ENTIRE MANUAL BEFORE OPERATING THE UNIT. If you have any questions, please contact your BKI Distributor. If they are unable to answer your questions, contact the BKI Technical Service Department, toll free: 1-800-927-6887. Outside the U.S., call 1-864-963-3471. Safety Precautions Always follow recommended safety precautions listed in this manual. Below is the safety alert symbol. When you see this symbol on your equipment, be alert to the potential for personal injury or property damage. Safety Signs and Messages The following Safety signs and messages are placed in this manual to provide instructions and identify specific areas where potential hazards exist and special precautions should be taken. Know and understand the meaning of these instructions, signs, and messages. Damage to the equipment, death or serious injury to you or other persons may result if these messages are not followed. This message indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This message indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. This message indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. This message is used when special information, instructions or identification are required relating to procedures, equipment, tools, capacities and other special data. 2 Rotisserie Oven Introduction Safe Work Practices Wear Safe Clothing Appropriate To Your Job Always wear your insulated mitts when handling hot racks or touch any hot metal surface. If you lose or damage your mitts, you can buy new ones at your local restaurant equipment supply store or from your local BKI Distributor. Always wear non-skid shoes when working around the oven or any other equipment. Never wear loose clothing such as neckties or scarves while operating this equipment. Keep loose hair tied back or in a hair net while operating this equipment. Always wear appropriate personal protection equipment during the cleaning process to guard against possible injury from hot cleaning solution. Beware of High Voltage This equipment uses high voltage. Serious injury can occur if you or any untrained or unauthorized person installs, services, or repairs this equipment. Always Use an Authorized Service agent to Service Your Equipment. Keep this manual with the Equipment This manual is an important part of your equipment. Always keep it near for easy access. If you need to replace this manual, contact: BKI Technical Services Department P.O. Box 80400 Simpsonville, S.C. 29680-0400 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471 Protect Children Keep children away from this equipment. Children may not understand that this equipment is dangerous for them and others. NEVER allow children to play near or operate your equipment. Keep Safety Labels Clean and in Good Condition Do not remove or cover any safety labels on your equipment. Keep all safety labels clean and in good condition. Replace any damaged or missing safety labels. Refer to the Safety Labels section for illustration and location of safety labels on this unit. If you need a new safety label, obtain the number of the specific label illustrated on page 4, then contact: BKI Technical Services Department P.O. Box 80400 Simpsonville, S.C. 29680-0400 Or call toll free: 1-800-927-6887 Outside the U.S., call 864-963-3471 3 Rotisserie Oven Introduction Be Prepared for Emergencies Be prepared for fires, injuries, or other emergencies. Keep a first aid kit and a fire extinguisher near the equipment. You must use a 40pound Type BC fire extinguisher and keep it within 25 feet of your equipment. Keep emergency numbers for doctors, ambulance services, hospitals, and the fire department near your telephone. Know your responsibilities as an Employer • Make certain your employees know how to operate the equipment. • Make certain your employees are aware of the safety precautions on the equipment and in this manual. • Make certain that you have thoroughly trained your employees about operating the equipment safely. • Make certain the equipment is in proper working condition. If you make unauthorized modifications to the equipment, you will reduce the function and safety of the equipment. Safety Labels 4 Rotisserie Oven Introduction Health And Sanitation Practices BKI Rotisserie Ovens are manufactured to comply with health regulations and are tested and certified to NSF standards. You must operate the equipment properly, using only quality products and use meat thermometers to insure meats are thoroughly cooked. Food Handling • Wash hands thoroughly in warm, soapy water after handling raw poultry or meats. • Clean and sanitize all utensils and surfaces that have been in contact with raw products. Clean and sanitize the meat forks or baskets between cooking. • Never place cooked meats on the same surfaces used to prepare raw meats, unless the area has been thoroughly cleaned and sanitized. Storage Of Raw Meats • Designate an area or shelf strictly for the storage of all raw meats to be used in the rotisserie. • Raw product must always be stored at temperatures below 38° F. (3° C.). • Never store or mix raw foods above cooked foods, as this is a health hazard. The drippings from raw foods contaminate cooked or processed foods. • All chicken and chicken parts to be stored overnight must be thoroughly iced down and refrigerated. Coding Cooked Foods All products cooked during the day should be sold the same day. NOTE: It is not the intent of the rotisserie program to have unsold merchandise at the end of the cooking day. Follow your company’s procedures for the handling of any leftover product. Storage Of Prepared Foods • Cold foods should be kept at or below 38° F. (3° C.). • Hot foods must be maintained to meet local health codes, usually a minimum 145° F. (63° C.). 5 Rotisserie Oven Installation Installation Serious injury, equipment damage or death could result if attempting to install this oven yourself. Ensure that an authorized BKI service agent install the oven. Unpacking and Handling It is the owners’ responsibility to file all freight claims with the delivering truck line. Inspect all cartons and crates for damage as soon as they arrive. If damage to cartons or crates is found, or if a shortage is found, note this on the bill of lading (all copies) prior to signing. If damage is found when the equipment is opened, immediately call the delivering truck line and follow up the call with a written report indicating concealed damage to your shipment. Ask for an immediate inspection of your concealed damage item. Packaging material MUST be retained to show the inspector from the truck line. Remove all packing from the interior and exterior of the oven. Location and Clearance Underwriters Laboratories requires that the oven have at least 6" clearance from combustible surfaces at the rear and the left side of the machine. Wiring Electrocution, equipment failure or property damage could result if an unlicensed electrician performs the electrical installation. Ensure that a licensed electrician perform the electrical installation. The oven, when installed by an authorized BKI service agent, must be wired in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70-2002. You can obtain this code from: The National Fire Protection Association Batterymarch Park Quincy, MA 02269 6 Rotisserie Oven Maintenance Maintenance Failure to comply with the maintenance below could result in a serious accident or equipment damage. Failure to remove power from this unit before performing maintenance may cause severe electrical shock. This unit may have more than one disconnect switch. Scheduled Maintenance Use the following table to help manage scheduled maintenance activities. Frequency Performed By Part Activity Daily User Oven Clean the entire Oven. Oven Cleaning Cleaning is not only necessary for sanitary reasons, but will increase sales appeal and maximize operating efficiency. Failure to remove power from this unit may cause severe electrical shock. This unit may have more than one disconnect switch. Using abrasive cleaners may damage the cabinet finish. Use only a mild soap and water solution. DO NOT USE OVEN CLEANER on this machine. Caustic cleaners can cause damage to the machine. Never steam clean or get excess water in the interior of the cabinet as this can damage unit. Always wear appropriate personal protection equipment during the cleaning process to guard against possible injury from hot cleaning solution. 1. Turn off all switches and controls. 2. Let the oven cool until it is warm, but not hot enough to burn you. 3. Pull grease drawer out of oven and empty it’s contents. 4. Clean grease drawer and tray area with hot soapy water. 5. Remove all food products from the unit. Remove V-spits, meat forks and hanging baskets from the unit and place them in a large sink to soak in hot cleaning solution (BKI Cleaner). 7 Rotisserie Oven Maintenance 6. Remove the Rotor System as described below: • Lift the washer from the groove and slide down the shaft. • Slide collar down the shaft. • Remove the inner shaft. NOTE: The welded bead in the center of shaft denotes the shaft removal direction. • Remove rotors. 7. Place the Rotor System components in a large sink to soak in hot cleaning solution. Clean the rotors with warm water, a sponge and BKI Cleaner. Wipe dry with a clean cloth. 8. Remove the circulation bottom as described below: • Remove the intake cover. • Unscrew all 6 wingnuts. Allow the circulation bottom to drop down. • Pull unit toward you until the pins are released. 9. Place the circulation bottom in a large sink and clean with hot soapy water. 10. Clean the top of oven. Carefully clean around fan blades and surrounding areas. 11. Clean the outside and inside of the rotisserie oven with warm water, a sponge and an approved cleaner which is authorized for use on food surface areas. 12. Reassemble the oven. Troubleshooting Refer to the table below for troubleshooting information. Problem Cause Possible Solution Unit will not turn on. Power to unit is not on. Problem with building power panel, circuit breaker or fuse. Check circuit breaker or fuses at building power panel. If problem persists, contact an authorized BKI service agent for corrective action. Blown fuse. Contact an authorized BKI service agent for corrective action. Hi-Limit is tripped. Contact an authorized BKI service agent for corrective action. Defective Hi-Limit switch. Contact an authorized BKI service agent for corrective action. Not rotating. Motor circuit breaker tripped. Contact an authorized BKI service agent for corrective action. Rotor switch not functioning. Defective switch. Contact an authorized BKI service agent for corrective action. Capacitor not functioning. Contact an authorized BKI service agent for corrective action. 8 Rotisserie Oven Maintenance Problem Cause Possible Solution Oven does not heat at all. Improper parameter settings. Check parameter settings. Improper program settings. Check program settings. Hi-Limit is tripped. Contact an authorized BKI service agent for corrective action. Loose wire on heater circuit. Contact an authorized BKI service agent for corrective action. Defective relay. Contact an authorized BKI service agent for corrective action. Defective contactor. Contact an authorized BKI service agent for corrective action. Heating elements not functioning. Contact an authorized BKI service agent for corrective action. Improper line voltage. Check incoming voltage. If problem persists, contact an authorized BKI service agent for corrective action. Heating elements not functioning. Contact an authorized BKI service agent for corrective action. Oven does not heat and blower fan does not function. Circulation bottom is not installed or microswitch is defective or Hi-Limit is tripped. Install the Circulation bottom if necessary. For defective microswitch or HI-Limit trip contact an authorized BKI service agent for corrective action. Control displays “F1”. Thermocouple connection is loose or thermocouple defective. Contact an authorized BKI service agent for corrective action. Blower fan not functioning Defective motor. Contact an authorized BKI service agent for corrective action. Controller displays faulty temperature readings above 400 degrees. Defective controller, Defective heating elements or Defective thermocouple. Contact an authorized BKI service agent for corrective action. Oven heats up slowly. 9 Rotisserie Oven Replacement Parts Replacement Parts Use the information in this section to identify replacement parts. To order replacement parts, call your local BKI sales and service representative. Before calling, please note the serial number on the rating tag affixed to the unit. Assemblies Description Assembly # Figure # Table # CONTROL PANEL, VG8 CUSTOMER SIDE W/JOG SWITCH CONTROL PANEL, VG16 CUSTOMER SIDE W/JOG SWITCH AN45414800 AN45414700 1 1 CONTROL PANEL, VG8 CONTROL PANEL, VG16 AN45414300 AN45413200 2 2 DOUBLE FLAT GLASS, NO HANDLE AB45415600 3 3 DOUBLE FLAT GLASS, W/HANDLE AB45417500 4 4 DRIPPING DRAWER AB45436000 5 5 DRIVE ROTOR, VG8/16 AB45418100 6 6 INNER DOOR, FULL HANDLE AB45416600 7 7 JACKSHAFT AB45424600 8 8 OUTER DOOR, CURVED AB45457200 9 9 PASSIVE ROTOR, VG8/16 AB45418000 10 10 POWER ENTRY TERM BLOCK, 208V VG8 AN45452100 11 11 POWER ENTRY TERM BLOCK, EURO 230V VG16 AN45425000 12 12 POWER ENTRY TERMINAL BLOCK, VG16 AN45456600 13 13 ROTOR MOTOR, 208V AN45414500 14 14 ROTOR MOTOR, 220-240 AN45414600 15 15 ROTOR SHAFT WELDMENT WB45445800 16 16 SOLID DOOR, W/PULL HANDLE AB45417900 17 17 WIRE PANEL, DELTA N. AMERICA AN45476800 18 18 WIRE PANEL, WYE EUROPE AN45476900 19 19 10 Rotisserie Oven Replacement Parts Figure 1. Customer Side Control Panel W/Jog Switch Table 1. Customer Side Control Panel W/Jog Switch Parts ITEM # PART # QTY DESCRIPTION AN45414800 VG8 CUSTOMER SIDE CONTROL PANEL 1 FB45470303 1 CTL PNL CUST SIDE VG8 2 S0304 1 SWITCH, 2 POS OPERATOR BLK 3 S0308 2 SWITCH, NO/NC BLOCK GE 9PB11VN N0520* 1 DECAL, VG8 CUSTOMER SIDE AN45414700 VG16 CUSTOMER SIDE CONTROL PANEL 1 FB45444203 1 CTL PNL, CUST SIDE VG16 2 S0304 2 SWITCH, 2 POS OPERATOR BLK 3 S0308 4 SWITCH, NO/NC BLOCK GE 9PB11VN N0510** 1 DECAL, VG REAR ROTOR SWITCH * - This part is depicted in the Controls and Indicators section. ** - This part is depicted in Figure 21, item 5. 11 Rotisserie Oven Replacement Parts Figure 2. Control Panel 12 Produced with a Trial Version of PDF Annotator - www.PDFAnnotator.com Rotisserie Oven Replacement Parts Table 2. Control Panel Parts ITEM # PART # QTY DESCRIPTION AN45414300 VG8 CONTROL PANEL 1 CB0059 1 BREAKER, CIRCUIT .6 AMP 250V 2 CP0037 1 CONTROLLER, TIME/TEMP VG 3 FA45438209 1 BRKT, CIRCUIT BREAKER 4 S0304 1 SWITCH, 2 POS OPERATOR BLK 5 S0307 2 SWITCH, NO BLOCK GE P9B10VN 6 S0308 1 SWITCH, NO/NC BLOCK GE 9PB11VN 7 S0338 1 SWITCH, 3 POS SATIN CHROME 8 S0347 1 SWITCH, CONTACT BLOCK 2NC 9 WB45470100 1 CTL PNL WELD VG8 STORK CONTROL N0503* 1 DECAL, CONTROL PANEL VG AN45413200 VG16 CONTROL PANEL 1 CB0059 2 BREAKER, CIRCUIT .6 AMP 250V 2 CP0037 2 CONTROLLER, TIME/TEMP VG 3 FA45438209 2 BRKT, CIRCUIT BREAKER 4 S0304 2 SWITCH, 2 POS OPERATOR BLK 5 S0307 4 SWITCH, NO BLOCK GE P9B10VN 6 S0308 2 SWITCH, NO/NC BLOCK GE 9PB11VN 7 S0338 2 SWITCH, 3 POS SATIN CHROME 8 S0347 2 SWITCH, CONTACT BLOCK 2NC 9 WB45444300 1 CTL PNL WELD OPER SIDE VG16 N0503* 2 DECAL, CONTROL PANEL VG * - This part is depicted in the Controls and Indicators section. 13 Rotisserie Oven Replacement Parts Figure 3. Double Flat Glass W/No Handle (Sheet 1 of 4) 14 Rotisserie Oven Replacement Parts Figure 3. Double Flat Glass W/No Handle (Sheet 2 of 4) 15 Rotisserie Oven Replacement Parts Figure 3. Double Flat Glass W/No Handle (Sheet 3 of 4) 16 Rotisserie Oven Replacement Parts Figure 3. Double Flat Glass W/No Handle (Sheet 4 of 4) 17 Rotisserie Oven Replacement Parts Table 3. Double Flat Glass W/No Handle Parts ITEM # Figure 3 (sheet 1) Figure 3 (sheet 2) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Figure 3 (sheet 3) 1 2 3 4 5 6 7 8 PART # AB45415600 SCR439 AB45441600 TP0037 WSH038 B0990 B0858 F0360 GL0298 FB45436551 FB45442302 FB45437151 LZ0112 FB45442503 MC0005 NUT276 SCR016 SCR439 SCR418 F0361 F0137 WSH248 AN45416500 FB45438551 FB45438651 MA45436900 GL0318 H0109 NUT264 RIV180 SCR439 QTY DESCRIPTION DOUBLE FLAT GLASS, NO HANDLE SCREW, 8-32 X 1/2 PHIL TR HD INNER DOOR ASSY NO HDL W/H-CLIP TAPE, 7/8 DBL SIDE 3M6381 WHITE WASHER, 1/4 USS FLAT BUMPER, SNAP IN (VG) BUSHING, INNER DOOR GLASS VG CLIP, DOOR W/06MM HOLE GLASS, 27.06 X 28.656 VG HANDLE BRKT COVER, VG HANDLE BRKT VG16 HINGE BRKT COVER, INNER DOOR BRKT, INNER DOOR HINGE VG MAGNET MOUNT VG MAGNET, 1 7/8 X 7/8 NUT, 8-32 WASHERED LOCKNUT SCREW, 10 X 1/2 SLTD HEX WSHR SCREW, 8-32 X 1/2 PHIL TR HD SCREW, 1/4-20 X 1 SLTD TR HD STOPPER, PLAS F. CLIP THREAD INSERT 8-32 STEEL WASHERED LOCKNUT, 1/4-20 ZINC DBL FLAT GLASS DOOR ASSY BRACKET, DOOR FLAT GLASS BRACKET, DOOR FLAT GLASS GLASS COVER, DFG VG GLASS, 27.060 X 28.656 HINGE, BLK ANODIZED NUT, 8-32 ACORN S/S RIVET, SSD42SSBS SCREW, 8-32 X 1/2 PHIL TR HD 4 1 1 4 2 4 2 1 1 1 1 1 1 6 2 7 12 4 4 14 4 1 1 1 1 1 2 2 6 2 18 Rotisserie Oven Replacement Parts Figure 4. Double Flat Glass W/Handle (Sheet 1 of 4) 19 Rotisserie Oven Replacement Parts Figure 4. Double Flat Glass W/Handle (Sheet 2 of 4) 20 Rotisserie Oven Replacement Parts Figure 4. Double Flat Glass W/Handle (Sheet 3 of 4) 21 Rotisserie Oven Replacement Parts Figure 4. Double Flat Glass W/Handle (Sheet 4 of 4) 22 Rotisserie Oven Replacement Parts Table 4. Double Flat Glass W/Handle Parts ITEM # Figure 4 (sheet 1) Figure 4 (sheet 2) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Figure 4 (sheet 3) 1 2 3 4 5 6 7 8 PART # AB45417500 SCR439 AB45417400 TP0037 WSH038 SCR059 B0990 B0858 F0360 GL0298 FB45417351 FB45442302 FB45437151 H0209 LZ0112 WSH044 FB45442503 MC0005 NUT276 SCR016 SCR439 SCR418 F0361 F0137 WSH248 AN45416500 FB45438551 FB45438651 MA45436900 GL0318 H0109 NUT264 RIV180 SCR439 QTY DESCRIPTION DOUBLE FLAT GLASS, W/HANDLE SCREW, 8-32 X 1/2 PHIL TR HD INNER DOOR ASSY, VG TAPE, 7/8 DBL SIDE 3M6381 WHITE WASHER, 1/4 USS FLAT SCREW, 1/4-20 X 3/4 HEX CAP BUMPER, SNAP IN (VG) BUSHING, INNER DOOR GLASS VG CLIP, DOOR W/06MM HOLE GLASS, 27.06 X 28.656 VG HANDLE BRKT COVER HANDLE BRKT VG16 HINGE BRKT COVER, INNER DOOR HANDLE, VG COMPONENT HDWE BRKT, INNER DOOR HINGE VG WASHER, 1/4 LOCK ZINC PLTD MAGNET MOUNT VG MAGNET, 1 7/8 X 7/8 NUT, 8-32 WASHERED LOCKNUT SCREW, 10 X 1/2 SLTD HEX WSHR SCREW, 8-32 X 1/2 PHIL TR HD SCREW, 1/4-20 X 1 SLTD TR HD STOPPER, PLAS F. CLIP THREAD INSERT 8-32 STEEL WASHERED LOCKNUT, 1/4-20 ZINC DBL FLAT GLASS DOOR ASSY BRACKET, DOOR FLAT GLASS BRACKET, DOOR FLAT GLASS GLASS COVER, DFG VG GLASS, 27.060 X 28.656 HINGE, BLK ANODIZED NUT, 8-32 ACORN S/S RIVET, SSD42SSBS SCREW, 8-32 X 1/2 PHIL TR HD 4 1 1.33 6 2 2 4 2 1 1 1 1 1 1 2 1 6 2 7 12 4 4 14 4 1 1 1 1 1 2 2 6 2 23 Rotisserie Oven Replacement Parts Figure 5. Dripping Drawer Table 5. Dripping Drawer Parts ITEM # 1 2 3 PART # WB45435900 V0020H V0020 QTY 1 1 1 DESCRIPTION DRIPPING DRAWER VG HANDLE FOR V0020 BALL VALVE VALVE, BALL 3/4" FULL PORT 24 Rotisserie Oven Replacement Parts Figure 6. VG8/16 Drive Rotor Table 6. VG8/16 Drive Rotor Parts ITEM # 1 2 3 4 PART # DC0101 WSH246 RO0040 SCR434 QTY 1 4 1 4 DESCRIPTION COUPLING, DRIVE VG WASHER, #10 INT TOOTH S/S ROTOR, DRIVE SIDE VG8/16 SCREW, 10-24 X 3/8 PHIL TR HD 25 Rotisserie Oven Replacement Parts Figure 7. Inner Door W/Full Handle 26 Rotisserie Oven Replacement Parts Table 7. Inner Door W/Full Handle Parts ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART # TP0037 WSH038 SCR059 B0858 GL0298 FB45442451 FB45442302 FB45442251 H0209 LZ0112 WSH044 FB45442503 MC0005 SCR016 SCR439 SCR418 F0137 WSH248 QTY 1.33 6 2 4 1 1 1 1 1 1 2 1 6 7 10 4 10 4 DESCRIPTION TAPE, 7/8 DBL SIDE 3M6381 WHITE WASHER, 1/4 USS FLAT SCREW, 1/4-20 X 3/4 HEX CAP BUSHING, INNER DOOR GLASS VG GLASS, 27.06 X 28.656 VG HANDLE BRKT COVER VG16 HANDLE BRKT VG16 HINGE BRKT COVER, INNER DOOR HANDLE, VG COMPONENT HDWE BRKT, INNER DOOR HINGE VG WASHER, 1/4 LOCK ZINC PLTD MAGNET MOUNT VG MAGNET, 1 7/8 X 7/8 SCREW, 10 X 1/2 SLTD HEX WSHR SCREW, 8-32 X 1/2 PHIL TR HD SCREW, 1/4-20 X 1 SLTD TR HD THREAD INSERT 8-32 STEEL WASHERED LOCKNUT, 1/4-20 ZINC Figure 8. Jackshaft Table 8. Jackshaft Parts ITEM # 1 2 3 4 5 PART # B0239 FT0424 PB45424900 SH0104 WSH253 QTY 2 1 1 1 2 DESCRIPTION BEARING, FCJ16F20-8 CLAMP COLLAR C12L14 1X1.75X.5 JACKSHAFT BEARING WELD PTD SHAFT, ROTOR MOTOR DRIVE WASHER, THRUST 1.025X2 PER PRINT 27 Rotisserie Oven Replacement Parts Figure 9. Curved Outer Door 28 Rotisserie Oven Replacement Parts Table 9. Curved Outer Door Parts ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART # TP0037 WSH038 BLT257 FB45443303 FB45443403 FB45443503 GL0300M FB45443203 LZ0113 WSH246 FB45455703 MC0005 NUT132 NUT097 SCR434 SCR006 SP0031 WSH268 QTY 1.33 6 6 1 1 1 1 1 1 8 1 7 4 6 4 8 6 12 DESCRIPTION TAPE, 7/8 DBL SIDE 3M6381 WHITE WASHER, 1/4 USS FLAT BOLT, 1/4-20 X 5/8 CARRIAGE BUMPER BRKT OUTER DOOR VG16 BUMPER BRKT OUTER DOOR VG16 COVER, MAGNET VG GLASS, VG OUTER DOOR W/MATRIX DOOR LATCH PLATE OUTER DOOR BRKT, OUTER DOOR HINGE VG WASHER, #10 INT TOOTH S/S MAGNET MOUNT, OUTER DOOR VG MAGNET, 1 7/8 X 7/8 NUT, 10-24 SS 18-8 HEX CAP NUT, 1/4-20 SS 18-8 CAP SCREW, 10-24 X 3/8 PHIL TR HD SCREW, 8 X 1/2 PHIL PAN HEAD SPACER, TEFLON-DOOR GLASS WASHER, TEFLON VG 29 Rotisserie Oven Replacement Parts Figure 10. VG8/16 Passive Rotor Table 10. VG8/16 Passive Rotor Parts ITEM # 1 2 3 4 5 6 7 PART # F0362 B0251 B0250 WSH246 DC0100 RO0041 SCR434 QTY 1 1 1 4 1 1 4 DESCRIPTION RETAINING RING, 1" INTERNAL BEARING DISC BEARING, SLEEVE .750 ID WASHER, #10 INT TOOTH S/S COUPLING, PASSIVE VG ROTOR, PASSIVE SIDE VG8/16 SCREW, 10-24 X 3/8 PHIL TR HD 30 Rotisserie Oven Replacement Parts Figure 11. 208V VG8 Power Entry Term Block Table 11. 208V VG8 Power Entry Term Block Parts ITEM # 1 2 3 4 5 6 7 8 9 PART # MA10503700 TB0044-GND TB0044-L1 TB0044-L2 TB0044-L3 TB0046 TB0047 TB0048 TB0051 QTY 1 2 2 2 2 3 3 1 1 DESCRIPTION RAIL CUT TO 3.94" TB0045 TERM BLOCK TAGS GROUND TERM BLOCK TAGS L1 TERM BLOCK TAGS L2 TERM BLOCK TAGS L3 TERM BLOCK, WDU10 #102030 TERM BLOCK END PLATE WAP TERM BLOCK GROUND BLOCK TERM BLOCK END BRKT EW35 31 Rotisserie Oven Replacement Parts Figure 12. Euro 230V VG16 Power Entry Term Block Table 12. Euro 230V VG16 Power Entry Term Block Parts ITEM # 1 2 3 4 5 6 7 8 9 10 PART # MA10503700 TB0044-A TB0044-B TB0044-C TB0044-GND TB0044-N TB0046 TB0047 TB0048 TB0051 QTY 1 2 2 2 2 2 4 4 1 1 DESCRIPTION RAIL CUT TO 3.94" TB0045 TERM BLOCK TAGS "A" TERM BLOCK TAGS "B" TERM BLOCK TAGS "C" TERM BLOCK TAGS GROUND TERM BLOCK TAGS "N" TERM BLOCK, WDU10 #102030 TERM BLOCK END PLATE WAP TERM BLOCK GROUND BLOCK TERM BLOCK END BRKT EW35 32 Rotisserie Oven Replacement Parts Figure 13. VG16 Power Entry Terminal Block Table 13. VG16 Power Entry Terminal Block Parts ITEM # 1 2 3 4 5 6 7 8 9 PART # MA10503700 TB0044-GND TB0044-L1 TB0044-L2 TB0044-L3 TB0046 TB0047 TB0048 TB0051 QTY 1 2 4 4 4 6 6 1 2 DESCRIPTION RAIL CUT TO 3.94" TB0045 TERM BLOCK TAGS GROUND TERM BLOCK TAGS L1 TERM BLOCK TAGS L2 TERM BLOCK TAGS L3 TERM BLOCK, WDU10 #102030 TERM BLOCK END PLATE WAP TERM BLOCK GROUND BLOCK TERM BLOCK END BRKT EW35 33 Rotisserie Oven Replacement Parts Figure 14. 208V Rotor Motor 34 Rotisserie Oven Replacement Parts Table 14. 208V Rotor Motor Parts ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 PART # EB45493500 F0064 F0384 FB45444909 M0086 SCR006 SCR058 TB0064 TB0066 TB0068 TP0037 WSH044 QTY 1 6 1 1 1 1 4 1 3 1 0.1667 4 DESCRIPTION WIRE HARN ROTOR MOTOR CABLE TIES, 7 1/2" NO EYELET TERMINAL, GROUND MOTOR MOUNT, BALDOR MOTOR MOTOR, 208V .48/.5A BALDOR SCREW, 8 X 1/2 PHIL PAN HEAD SCREW, 1/4-20 X 1/2 HEX CAP TERM BLOCK 4 CONDUCTOR CTR TERM BLOCK 2 CONDUCTOR CTR TERM BLOCK END PLATE TAPE, 7/8 DBL SIDE 3M6381 WHITE WASHER, 1/4 LOCK ZINC PLTD 35 Rotisserie Oven Replacement Parts Figure 15. 220-240V Rotor Motor 36 Rotisserie Oven Replacement Parts Table 15. 220-240V Rotor Motor Parts ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 PART # EB45493500 F0064 F0384 FB45444909 M0087 SCR006 SCR058 TB0064 TB0066 TB0068 TP0037 WSH038 WSH044 QTY 1 6 1 1 1 1 4 1 4 1 0.1667 4 4 DESCRIPTION WIRE HARN ROTOR MOTOR CABLE TIES, 7 1/2" NO EYELET TERMINAL, GROUND MOTOR MOUNT, BALDOR MOTOR MOTOR, 110-120/220-240 .94/.55 AMP SCREW, 8 X 1/2 PHIL PAN HEAD SCREW, 1/4-20 X 1/2 HEX CAP TERM BLOCK 4 CONDUCTOR CTR TERM BLOCK 2 CONDUCTOR CTR TERM BLOCK END PLATE TAPE, 7/8 DBL SIDE 3M6381 WHITE WASHER, 1/4 USS FLAT WASHER, 1/4 LOCK ZINC PLTD 37 Rotisserie Oven Replacement Parts Figure 16. Rotor Shaft Weldment Table 16. Rotor Shaft Weldment Parts* ITEM # PART # QTY DESCRIPTION 1 DC0102 2 ROTOR CUP, VG 2 MB45446900 1 SHAFT, VG 3 SH0108 2 SHAFT END, VG 4 WSH267 2 WASHER, ROTOR 3" VG * - The Rotor Shaft Weldment can only be purchased as an entire unit. Individual parts are shown for identification only and cannot be purchased separately. 38 Rotisserie Oven Replacement Parts Figure 17. Solid Door W/Pull Handle Table 17. Solid Door W/Pull Handle Parts ITEM # 1 2 3 4 5 6 7 8 9 10 11 PART # TP0037 I0031 P0022 MC0005 FB45458203 NUT076 FB45458605 FB45418203 RIV180 FB45473705 FB45418303 QTY 1.33 6 1 6 1 3 1 1 40 1 1 DESCRIPTION TAPE, 7/8 DBL SIDE 3M6381 WHITE INSULATION,BGF MAT 8"CUT M-1210G HANDLE, PULL SS P60-1010 MAGNET, 1 7/8 X 7/8 MAGNET MOUNT VG PALNUT, #10-24 ZINC PLTD PNL, LOWER SOLID DOOR PANEL, INNER SOLID BACK RIVET, SSD42SSBS INNER PNL, SOLID DOOR PANEL, OUTER SOLID DOOR 39 Rotisserie Oven Replacement Parts Figure 18. Delta N. America Wire Panel Table 18. Delta N. America Wire Panel Parts ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART # F0083 F0124 F0185 F0186 F0381 F0382 F0383 FA45415909 FC45476509 FH0001 NUT180 NUT253 R0003 SCR006 SCR117 SCR420 T0008 TB0064 TB0065 TB0067 TB0068 TF0045 TF0052 QTY 2 2 2 3 1 1 1 1 1 2 2 4 1 14 4 2 1 1 1 1 1 1 1 DESCRIPTION THREAD INSERT 10-24 STEEL FUSE, 4A SC4 BUSSMAN GROMMET, 1" 0654-6011 GROMMET, 1/2" 0652-6014 CONNECTOR 231-108/008-000 CONNECTOR 231-116/008-000 CONNECTOR 231-106/031-000 BRKT, FUSEHOLDER VG CTL PNL SUPP FUSE HOLDER, 15A 300V HPF-EE NUT, 4-40 WASHER LOCKNUT NUT, 6-32 S/S 18-8 NYLON RELAY, 4 POLE 240V SCREW, 8 X 1/2 PHIL PAN HEAD SCREW, 6-32 X 3/8 PHIL RD HD SCREW, 4-40 X 1 PAN HD M/S THERMOSTAT, HI LIMIT 572¦F TERM BLOCK 4 CONDUCTOR CTR TERM BLOCK 4 CONDUCTOR W/MTG FOOT TERM BLOCK 2 CONDUCTOR TERM BLOCK END PLATE TRANSFORMER, 230/115 PRI 175VA TRANSFORMER, 208/240-12 20VA 40 Rotisserie Oven Replacement Parts Figure 19. Wye Europe Wire Panel Table 19. Wye Europe Wire Panel Parts ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART # F0083 F0144 F0185 F0186 F0381 F0382 F0383 FA45415909 FC45476509 FH0001 NUT180 NUT253 R0127 SCR006 SCR117 SCR420 T0008 TB0064 TB0065 TB0067 TB0068 TF0045 TF0046 QTY 2 1 2 3 1 1 1 1 1 1 2 2 1 14 24 2 1 1 1 1 1 1 1 DESCRIPTION THREAD INSERT 10-24 STEEL FUSE, 5A 600V SC5 BUSSMAN GROMMET, 1" 0654-6011 GROMMET, 1/2" 0652-6014 CONNECTOR 231-108/008-000 CONNECTOR 231-116/008-000 CONNECTOR 231-106/031-000 BRKT, FUSEHOLDER VG CTL PNL SUPP FUSE HOLDER, 15A 300V HPF-EE NUT, 4-40 WASHER LOCKNUT NUT, 6-32 S/S 18-8 NYLON RELAY, 4POLE 25A 220-230V 50/60HZ SCREW, 8 X 1/2 PHIL PAN HEAD SCREW, 6-32 X 3/8 PHIL RD HD SCREW, 4-40 X 1 PAN HD M/S THERMOSTAT, HI LIMIT 572¦F TERM BLOCK 4 CONDUCTOR CTR TERM BLOCK 4 CONDUCTOR W/MTG FOOT TERM BLOCK 2 CONDUCTOR TERM BLOCK END PLATE TRANSFORMER, 230/115 PRI 175VA TRANSFORMER 230/12V 6VA 41 Rotisserie Oven Replacement Parts Accessories Description Accessory # Figure # Item # BASKET, MEAT CHICKEN 4 GOOSERS VG MB0037 20 1 INSULATED MITT 13" G0052 20 2 MEAT BASKET, VG MB0038 20 3 MEAT FORK 27.1875 VG MF0032 20 4 VEE SPIT VG MF0038 20 5 Figure 20. Accessories 1 2 4 5 3 Components Description Component # Figure # Item # CALROD, 208V 4KW COIL TYPE CALROD, 220/240V COIL TYPE CALROD, 230V 3.5 KW COIL TYPE C0130 C0121 C0120 21 1 CASTER, LT W/O BRAKE 3-34-105 C0401 21 2 CASTER, W/BRAKE 3-34-105 C0408 21 3 CHAIN, #40 ROLLER 60 PITCHES/W CONNECTING LINK CH0013 21 4 DECAL, VG REAR ROTOR SWITCH N0510 21 5 FAN BLADE, 60 Hz. FN0028 21 6 FAN BLADE, 50 Hz. FN0029 21 7 FAN, 230V, 50/60 HZ 'BOXER' FN0012 21 8 HINGE, VG MACHINED S/S H0110 21 9 LAMPHOLDER W/BULB 12V 20W (OSRAM) LH0024 21 10 LEG, VG PAINTED PB45475000 21 11 NUT, 1/4-20 S/S WING NUT278 21 12 SPROCKET, #40 26 TEETH S0701 21 13 42 Rotisserie Oven Replacement Parts Description Component # Figure # Item # TEMP PROBE PT100 RTD T0007 21 14 TORQUE LIMITER ASSY .625 BORE TL0003 21 15 Figure 21. Components 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 43 Rotisserie Oven Wiring Diagrams Wiring Diagrams Refer to the table below to find the wiring diagram associated with your unit. Wiring Diagram Figure # Page # 208V/220V/240V VG8 Figure 22 45 208V/220V/240V VG16 Figure 23 48 240V/415V, 220V/380V VG8 Figure 24 52 240V/415V, 220V/380V VG16 Figure 25 55 44 Rotisserie Oven Wiring Diagrams Figure 22. 208V/220V/240V VG8 (sheet 1 of 3) 45 Rotisserie Oven Wiring Diagrams Figure 22. 208V/220V/240V VG8 (sheet 2 of 3) 46 Rotisserie Oven Wiring Diagrams Figure 22. 208V/220V/240V VG8 (sheet 3 of 3) 47 Rotisserie Oven Wiring Diagrams Figure 23. 208V/220V/240V VG16 (sheet 1 of 4) 48 Rotisserie Oven Wiring Diagrams Figure 23. 208V/220V/240V VG16 (sheet 2 of 4) 49 Rotisserie Oven Wiring Diagrams Figure 23. 208V/220V/240V VG16 (sheet 3 of 4) 50 Rotisserie Oven Wiring Diagrams Figure 23. 208V/220V/240V VG16 (sheet 4 of 4) 51 Rotisserie Oven Wiring Diagrams Figure 24. 240V/415V, 220V/380V, VG8 (sheet 1 of 3) 52 Rotisserie Oven Wiring Diagrams Figure 24. 240V/415V, 220V/380V, VG8 (sheet 2 of 3) 53 Rotisserie Oven Wiring Diagrams Figure 24. 240V/415V, 220V/380V, VG8 (sheet 3 of 3) 54 Rotisserie Oven Wiring Diagrams Figure 25. 240V/415V, 220V/380V, VG16 (sheet 1 of 5) 55 Rotisserie Oven Wiring Diagrams Figure 25. 240V/415V, 220V/380V, VG16 (sheet 2 of 5) 56 Rotisserie Oven Wiring Diagrams Figure 25. 240V/415V, 220V/380V, VG16 (sheet 3 of 5) 57 Rotisserie Oven Wiring Diagrams Figure 25. 240V/415V, 220V/380V, VG16 (sheet 4 of 5) 58 Rotisserie Oven Wiring Diagrams Figure 25. 240V/415V, 220V/380V, VG16 (sheet 5 of 5) 59 Rotisserie Oven Notes Notes 60 Rotisserie Oven Notes Notes 61 P.O. Box 80400, Simpsonville, S.C. 29680-0400, USA http://www.bkideas.com Made and printed in the U.S.A LI0195/0306