Download SS100 service manual

Easi-Serv Products
#211-12899 76th Ave.
Surrey B.C.,Canada V3W 1E6
Phone (604) 590-0106
Fax (604) 590-1334
Internet www.easi-serv.com
Email [email protected]
Service Manual
SS100
Chapter List
Adjusting drive tension
Page 2
Adjusting opening speed
Page 5
Adjusting closing speed
Page 6
Adjusting proximity sensor
Page 7
Replacing drive rope
Page 8
Replacing glass
Page 10
Replacing motor
Page 11
Replacing idler pulley
Page 12
Replacing main control board
Page 13
Replacing proximity sensor
Page 14
Replacing end sensor
Page 15
Replacing main harness cable
Page 16
Replacing bottom guide track
Page 17
Replacing logic lock
Page 18
Page 1
Easi-Serv Products
#211-12899 76th Ave.
Surrey B.C.,Canada V3W 1E6
Phone (604) 590-0106
Fax (604) 590-1334
Internet www.easi-serv.com
Email [email protected]
Adjusting Drive Tension
SS100
SS100
Please refer to page 3 and 4 for pictures of following procedures
Step A
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Remove hood cover screws and hood cover.
Disconnect power plug.
Turn pulley lock screws counter clockwise to allow adjustment bolt to move clockwise.
Turn adjustment bolt clockwise to tighten drive tension.
Tighten lock screws.
Reconnect power plug.
Test window.
If more adjustment is needed go to step “B”.
Tighten lock bolt.
Replace hood cover and hood cover screws.
Step B
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
Remove hood cover screws and hood cover.
Disconnect power plug.
Adjust pulley tension bracket so the two pieces of the pulley bracket are together
(for maximum adjustment later).
Remove header cap screws.
Remove header cap and unplug logic lock plug.
Move door lite to middle of window.
Tilt top of door lite away from window to access drive rope and tension spring.
Remove drive rope tension spring keeper nut.
Remove drive rope tension spring from mounting post.
Tie a knot as close to the crimp as possible.
Remount drive rope tension spring to mounting stud.
Replace drive rope tension spring keeper nut.
Tilt door lite back into place (make sure that bearings are riding on plastic guide track).
Plug logic lock plug back into logic lock noting key pin (cable should have white stripe facing up).
Replace header cap and cap screws.
Connect power plug.
Test operation.
Replace hood cover.
Page 2
Easi-Serv Products
#211-12899 76th Ave.
Surrey B.C.,Canada V3W 1E6
Phone (604) 590-0106
Fax (604) 590-1334
Internet www.easi-serv.com
Email [email protected]
Adjusting Drive Tension
SS100
Hood Cover Screws
Header Cap Screws
Power connection
Adjustment bolt
Logic Lock Plug
White Stripe on
Logic Lock Plug
Pulley
lock
screws
Page 3
Easi-Serv Products
#211-12899 76th Ave.
Surrey B.C.,Canada V3W 1E6
Phone (604) 590-0106
Fax (604) 590-1334
Internet www.easi-serv.com
Email [email protected]
Adjusting Drive Tension
SS100
Tie knot here
Door Lite in the
middle of window
with top tilted out
Drive Rope Tension Spring Nut
Drive Rope Crimp
Knot in rope here
Drive Rope Tension
Spring Mounting Stud
Window Bearings
Plastic Guide Track
Page 4
Easi-Serv Products
#211-12899 76th Ave.
Surrey B.C.,Canada V3W 1E6
Phone (604) 590-0106
Fax (604) 590-1334
Internet www.easi-serv.com
Email [email protected]
Adjusting Opening Speed
1.
2.
3.
4.
SS100
Remove hood cover screws and hood cover.
Adjust “R38” potentiometer with small slot screwdriver ( jeweler's screwdrivers work best ) .
Turn clockwise for more speed, counter-clockwise for less speed.
Test for satisfactory performance.
Replace hood cover.
Hood Cover Screws
R38 opening speed
Adjustment
Page 5
Easi-Serv Products
#211-12899 76th Ave.
Surrey B.C.,Canada V3W 1E6
Phone (604) 590-0106
Fax (604) 590-1334
Internet www.easi-serv.com
Email [email protected]
Adjusting Closing speed
1.
2.
3.
4.
SS100
Remove hood cover screws and hood cover.
Adjust “R25” potentiometer with small slot screwdriver ( jeweler's screwdrivers work best ) .
Turn clockwise for more speed, counter-clockwise for less speed.
Test for satisfactory performance.
Replace hood cover.
Hood Cover Screws
R25 closing speed
adjustment
Page 6
Easi-Serv Products
#211-12899 76th Ave.
Surrey B.C.,Canada V3W 1E6
Phone (604) 590-0106
Fax (604) 590-1334
Internet www.easi-serv.com
Email [email protected]
Adjusting Proximity Sensor
1.
2.
3.
SS100
Locate the sensor in bottom sill.
Locate the small hole to access adjustment potentiometer.
Using a small slot screwdriver turn potentiometer clockwise for more sensitivity, counterclockwise for less
sensitivity.
Proximity Sensor
Access hole for adjustment
potentiometer
Page 7
Easi-Serv Products
#211-12899 76th Ave.
Surrey B.C.,Canada V3W 1E6
Phone (604) 590-0106
Fax (604) 590-1334
Internet www.easi-serv.com
Email [email protected]
Replacing Drive Rope
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
SS100
Remove hood cover screws and hood cover.
Disconnect power plug.
Remove header cap screws .
Remove header cap and unplug logic lock.
Move door lite to middle of window.
Tilt top of door lite away from window to access drive rope.
Remove drive rope tension spring nut.
Remove drive rope nut and washer.
Remove old drive rope .
Put drive rope on mounting stud.
Replace drive rope nut and washer.
Loop rope around drive pulley.
Loop rope around idler pulley.
Attach drive rope tension spring to drive rope tension spring mounting stud.
Replace drive rope tension spring nut.
Tilt door lite back into place (make sure that bearings are riding on plastic guide track).
Plug logic lock plug back into logic lock noting key pin (cable should have white stripe facing up).
Replace header cap and cap screws.
Connect power plug.
Replace hood cover.
Test for operation.
Hood Cover Screws
Header Cap Screws
Power connection
Logic Lock Plug
White Stripe on Logic
Lock Plug
Continued on page 9
Page 8
Easi-Serv Products
#211-12899 76th Ave.
Surrey B.C.,Canada V3W 1E6
Phone (604) 590-0106
Fax (604) 590-1334
Internet www.easi-serv.com
Email [email protected]
Replacing Drive Rope
SS100
Door Lite in the
middle of window
with top tilted out
Drive
Drive Rope
Rope Nut
Drive Rope Tension Spring Nut
Drive Rope
mounting stud
Drive Rope
Tension Spring
Mounting Stud
Idler Pulley
Drive Pulley
Page 9
Easi-Serv Products
#211-12899 76th Ave.
Surrey B.C.,Canada V3W 1E6
Phone (604) 590-0106
Fax (604) 590-1334
Internet www.easi-serv.com
Email [email protected]
Replacing glass
1.
2.
3.
4.
5.
6.
7.
8.
SS100
Remove glazing spline.
Remove glass stops.
Remove old glass .
Put new glass unit in frame.
If replacing fix lite glass; bottom setting blocks are all that are required; for the door lite setting blocks
must be used in the bottom, left and right sides of unit.
Replace stops.
Replace glazing spline.
Caulk window with a good quality silicone.
Glass Stops
Glazing Spline
Setting
block
Caulked with clear silicone
Page 10
Easi-Serv Products
#211-12899 76th Ave.
Surrey B.C.,Canada V3W 1E6
Phone (604) 590-0106
Fax (604) 590-1334
Internet www.easi-serv.com
Email [email protected]
Replacing motor
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
SS100
Remove hood cover screws, remove hood cover.
Disconnect power plug.
Remove header cap screws.
Remove header cap and unplug logic lock.
Move door lite to center and tilt top of door lite out from window
Remove drive rope nut.
Remove drive rope from the mounting stud.
Disconnect motor from main board.
Remove motor mount screws.
Remove motor.
Place new motor in position.
Replace motor mount screws.
Reconnect motor to main board.
Replace drive rope.
Replace drive rope nut.
Tilt door lite back into place (make sure that the bearings are riding on the plastic guide track ).
Plug logic lock back in (cable should have white stripe facing up).
Replace header cap and screws.
Connect power plug.
Replace hood cover and hood cover screws.
Power
Connection
Hood Cover Screws
Header Cap Screws
Drive Rope Nut
Door Lite in the
middle of window
with top tilted out
Motor Mounting
Screws
Logic Lock Plug
White Stripe on
Logic Lock Plug
Page 11
Drive
Rope
mounting
stud
Motor Connection
Easi-Serv Products
#211-12899 76th Ave.
Surrey B.C.,Canada V3W 1E6
Phone (604) 590-0106
Fax (604) 590-1334
Internet www.easi-serv.com
Email [email protected]
Replacing Idler Pulley
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
SS100
Remove hood cover screws, remove hood cover.
Disconnect power plug.
Remove header cap screws.
Remove header cap and unplug logic lock.
Move door lite to center and tilt top of door lite out from window.
Remove drive rope tension spring keeper nut.
Remove drive rope tension spring from mounting post.
Remove pulley lock screws.
Remove pulley.
Mount new pulley.
Replace pulley lock screws.
Replace drive rope tension spring on mounting post.
Replace drive rope tension spring keeper nut.
Tilt door lite back into place (make sure that the bearings are riding on the plastic guide track ).
Plug logic lock back in (cable should have white stripe facing up).
Replace header cap and screws.
Connect power plug.
Replace hood cover and hood cover screws.
Power
Connection
Hood Cover Screws
Header Cap Screws
Door Lite in the
middle of window
with top tilted out
Pulley
lock
screws
Drive Rope Tension
Spring Nut
Drive Rope
Tension Spring
Mounting Stud
Page 12
Easi-Serv Products
#211-12899 76th Ave.
Surrey B.C.,Canada V3W 1E6
Phone (604) 590-0106
Fax (604) 590-1334
Internet www.easi-serv.com
Email [email protected]
Replacing Main Control Board
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
SS100
Remove hood cover screws, remove hood cover.
Disconnect power plug.
Unplug Transformer connector.
Unplug motor connector.
Unplug harness cable connector.
Slide out old board.
On new board make sure jumper marked “JP1” is set for mag setting.
Slide in new board.
Plug in harness connector (there is a key pin to line up connector properly).
Plug in motor connector (will only go in one way).
Plug in transformer connector (will only go in one way).
Reconnect power plug.
Test operation and adjust speed settings as in chapter 5 and 6.
Replace hood cover and hood cover screws.
Power
Connection
Hood Cover Screws
Motor Connector
Transformer Connector
JP1 setting
JP1
Mag
JP1
R28
Harness cable connector
Page 13
Easi-Serv Products
#211-12899 76th Ave.
Surrey B.C.,Canada V3W 1E6
Phone (604) 590-0106
Fax (604) 590-1334
Internet www.easi-serv.com
Email [email protected]
Replacing Proximity Sensor
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
SS100
Remove hood cover screws, remove hood cover.
Disconnect power plug.
Using a flat pry bar peel up proximity sensor cover .
Remove proximity sensor cover (using a slight twisting motion works best).
Remove ground strap screw.
Unplug sensor.
Mark a spot on sill to reference mounting of new optic.
Gently pry up and remove old sensor.
Remove backing of two sided mounting tape.
Mount new sensor noting reference marks.
Replace ground strap screw.
Snap in sensor cover (make sure to put cover back in so adjustment hole lines up with adjustment pot).
Reconnect power plug.
Replace hood cover and hood cover screws.
Test and adjust as in chapter 7.
Power
Connection
Hood Cover Screws
Sensor Cover
Ground Strap
Screw
Twisting cover
for removal
Sensor Plug
Reference
Mark
Backing on two sided tape
Adjustment
Pot
Pry up here
Page 14
Easi-Serv Products
#211-12899 76th Ave.
Surrey B.C.,Canada V3W 1E6
Phone (604) 590-0106
Fax (604) 590-1334
Internet www.easi-serv.com
Email [email protected]
Replacing End Sensor
SS100
1.
2.
3.
4.
5.
6.
7.
8.
Remove hood cover screws, remove hood cover.
Disconnect power plug.
Unplug end sensor.
Remove end sensor mounting screws.
Remove end sensor.
Insert new end sensor.
Replace end sensor mounting screws.
Connect end sensor (note white stripe facing up. To make sure the connector is connected properly there is
a keying pin).
9. Reconnect power.
10. Replace hood cover and hood cover screws.
Power
Connection
Hood Cover Screws
End Sensor
mounting
screws
White Stripe on
End Sensor Plug
Cut Key Pin
Page 15
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#211-12899 76th Ave.
Surrey B.C.,Canada V3W 1E6
Phone (604) 590-0106
Fax (604) 590-1334
Internet www.easi-serv.com
Email [email protected]
Replacing Main Harness Cable
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
SS100
Remove hood cover screws, remove hood cover.
Disconnect power plug.
Remove header cap screws.
Remove header cap and unplug logic lock.
Unplug end sensor.
Unplug proximity sensor.
Tie string around proximity sensor connector.
Gently pull harness cable from top of window thru side jamb access holes (be careful not to let go of string
at bottom of window, you will need it to help feed the new cable in).
Unplug main connector from main board.
Cut zap straps holding harness cable down and remove old cable.
Plug new main connector into main board. Main harness cable connector is key pinned.
Plug in end sensor plug (White stripe on connector facing up. The end sensor is the wire with the red stripe.
Both end sensor and logic lock have the same connector but are key pinned differently so they cannot be
connected to the wrong part).
Tie string onto harness cable proximity sensor plug at top of window.
Pull string gently from bottom of window feeding the harness cable thru access holes in side jamb.
Remove string and connect proximity sensor (White stripe facing up).
Strap down cable to zap strap mounting blocks.
Plug in logic lock (white stripe facing up) and replace header cap.
Replace header cap screws.
Power
Connection
Hood Cover Screws
Header Cap Screws
Logic Lock Plug
Proximity
Sensor Plug
White Stripe on
Logic Lock Plug
Proximity Sensor Plug
with string attached
White Stripe on
End Sensor Plug
Harness cable connector
Bottom side jamb
access hole
Page 16
Top side jamb
access hole
Easi-Serv Products
#211-12899 76th Ave.
Surrey B.C.,Canada V3W 1E6
Phone (604) 590-0106
Fax (604) 590-1334
Internet www.easi-serv.com
Email [email protected]
Replacing bottom guide track
SS100
1.
With door closed use a razor knife cut through bottom track as shown on pictures below (track is in two
pieces to allow for expansion and contraction. This joint is hidden under the door lite).
2. Remove old track.
3. With door open use a razor knife cut through bottom track as shown on pictures below.
4. Remove old track.
5. Clean any remaining silicone from sill.
6. With door opened apply small bead of silicone in track mounting groove starting at side jamb for 2-3 inches.
7. Snap first track into place, tight to side jamb with bump on track facing inside of window.
8. With door closed apply small bead of silicone in track mounting groove starting at side jam for 2-3 inches.
9. Snap second track into place, tight to side jamb with bump on track facing inside of window.
10. Allow time for silicone to dry before operating window.
Expansion Joint
Bump on track to goes to inside of window
Cut on dotted line
Track Mounting Groove
Cutting Bottom Track
with razor knife
Page 17
Easi-Serv Products
#211-12899 76th Ave.
Surrey B.C.,Canada V3W 1E6
Phone (604) 590-0106
Fax (604) 590-1334
Internet www.easi-serv.com
Email [email protected]
Replacing Logic Lock
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
SS100
Remove hood cover screws, remove hood cover.
Disconnect power plug.
Remove header cap screws.
Remove header cap and unplug logic lock.
Remove logic lock mounting screws.
Remove logic lock.
Insert new logic lock.
Replace logic lock mounting screws.
Connect logic lock plug (white stripe facing up)
Replace header cap and header cap screws.
Reconnect power plug.
Replace hood cover and hood cover screws.
Power
Connection
Hood Cover Screws
Header Cap Screws
Front view of
Logic Lock
Logic Lock Plug
Logic Lock
Mounting
Screws
White Stripe on Logic
Lock Plug
Page 18