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66 Servicing the Mainbar Lenses
b. Place the passenger’s side dome seal against the end of the plastic lens and
the aluminum extrusion. Ensure that all the projecting ribs on the dome seal
are properly mated with the recesses in the lens and aluminum extrusions.
c. Slide the end bracket into the dome seal and tighten the screws.
d. On the driver’s side, install the dome seal and end bracket under the retaining
tab for the controller assembly. Ensure that all the projecting ribs on the dome
seal are properly mated with corresponding recesses in the extrusions.
e. Slide the end bracket into the dome seal, ensuring cables and ground leads
are properly routed through the cutouts in the dome seal and end bracket.
f.
Ensure that the cables are properly connected.
G 3ECURETHETWO0HILLIPSSCREWSTHATFASTENTHEENDBRACKETANDGROUND
wires to the aluminum extrusion (Figure 6.1 on page 55).
4. Install the end dome.
a. Reconnect the electrical connector to the board and slide the dome onto the
lightbar. Use care to avoid pinching the cables.
B 5SEAINCHDRIFTPUNCHORTHEINCHSHANKOFA0HILLIPSSCREWDRIVER
to align the holes in the dome, end bracket, and ROC assembly.
c. While keeping slight pressure inward on the dome, align both holes, leaving
the drift in the second hole while starting the screw in the first hole.
6
Maintaining and
Servicing the RAYDIAN S2
d. To prevent cross-threading the screws, use care when starting the screws.
3TARTBOTH0HILLIPSmATHEADSCREWSBEFORETIGHTENINGTHEM