Download WINDOW TYPE AIR CONDITIONER Service Manual

AMANA
WINDOW TYPE
AIR CONDITIONER
Service Manual
Part # AC-8888-115
Domestic Air Conditioner
SERVICE MANUAL
Models
ACB065R & ACB055E
l Features
l
l
l
l
l
l
l
Top-Discharge Air Flow
Ultra Quiet Operation
Safty Power Cord
EnvicoCleanTM Coil
Easy-Access Washable Filter
Digital Display&Timer
Energy Star(ACB055E)
Domestic Air Conditioner
Model: HWR06XC5
ESA3055
Content
1、 Product Code Illumination And Series introduction
2、 Features
---------------------------- 2
-----------------------------------------------------------------------------------------3
3、 Specifications
-------------------------------------------------------------------------------- 4
4、 Safety and Precaution
-----------------------------------------------------------------------5
5、Warning and Cautions
----------------------------------------------------------------------6
6、Net Dimention
---------------------------------------------------------------------------------7
7、Installation and Accessory Parts
8、Parts and Functions
-------------------------------------------------------8
-----------------------------------------------------------------------10
9、Abnormity Diagnose -------- ---------------------------------------------------------------13
10、System Flow Chart
11、Circuit Diagram
-----------------------------------------------------------------------14
----------------------------------------------------------------------------15
12、Maintenance Service and Trouble Shooting
13、Wiring Diagram
-----------------------------------16
--------------------------------------------------------------------------18
14、Exploded View and Parts Lists
-----------------------------------------------------19
1
Domestic Air Conditioner
Model: HWR06XC5
ESA3055
Product Code Illumination And Series Introduction
1.Model identification:
H W
A B
C D
E F
G
A: Abbreviation of Haier
B: Abbreviation of Window
C: R-Remote Control
F-Mechanical Control
D: Nominal cooling capacity(BTU/h) with the first two numbers based on one
thousand unit
E: The type of power supply
X: 115V/50HZ
V:208/220V/50HZ
F: Function code
C-Cooling only
H-Heating pump
E-Electric aided heating
G: Design code
E SA
A
B
C
D
A: Abbreviation of Energy Star
B: The type of power supply
3: 115V/50HZ
C: Nominal cooling capacity(BTU/h) with the first two numbers based on one
thousand unit
D: Design code
Examples:
ACB065R
It represents remote contrl window air conditioner.Cooling capacity is 6000BTU/h and
the power supply is 115V /60Hz.
ESA3055
It represents remote contrl window air conditioner.Cooling capacity is 6000BTU/h and
the power supply is 115V /60Hz.
2.Standard situation/conditions
No.
Operating condition
Indoor air state
outdoor air state
D.B.℃
W.B.℃
D.B.℃
W.B.℃
1
Nominal cooling
27
19
35
24
2
Nominal heating
/
/
/
/
3
Nominal electrical
heating
/
/
/
/
2
Domestic Air Conditioner
Model: HWR06XC5
ESA3055
Specifications:
Item
Cooling capacity
UNIT
BTU/h
Heating capacity
Power supply
BTU/h
/
1PH/115V/60Hz
/
1PH/115V/60Hz
W
A
485
4.5
620
5.4
EER
Power input
BTU/(hW)
W
10.7
/
9.7
/
Running current
COP
A
BTU/(hW)
/
/
/
/
Indoor side
Outdoor side
dB(A)
dB(A)
Height
Width
Depth
mm
mm
mm
Height
Width
mm
mm
Depth
Net
mm
kg
Gross
Type
kg
53/52/50
/
315
471
340
373
535
416
21
24
Rotate
SD074UW
35uf/200VAC
53/52/50
57/55/53
472
340
326
535
416
373
21
24
Rotate
ＳＤ０８６ＳＷ－Ｈ３ＢＸ
35uf/250VAC
PSC
380
170
R22
0.32
Acentric fan
Axial fan
1040±30/950±
40/800±50
1040±30/950±
40/800±50
280
1.8ⅹ10-3
Evaporator:ф
7condenser:ф7
Hydrophile
aluminum foil
PSC
380
170
R22
0.36
Cooling
Heating
Sound Level
Case
Packaging dimensions
Weight
Power input
Running current
Model
Running cap. for
comp.
Starting method
Compressor
μF
Pressure
Heating side
Cooling side
MPa
MPa
Refrigerant
Model
Charge
kg
Type
Fan
Fan speed
indoor unit
outdoorunit
indoor unit
r/min
outdoorunit
r/min
Air volume
m3 /hr
Moisture removal
Exchanging pipe type/ diameter
Pints/hr
mm
Fin material
ACB055E
5000
3
ACB065R
6000
Acentric fan
Axial fan
1040±30/950±40/850
±50
1040±30/950±40/850
±50
280
2.0ⅹ10-3
Evaporator:ф7
condenser:ф7
Hydrophile
aluminum foil
Domestic Air Conditioner
Safety and Precaution
4
Model: HWR06XC5
ESA3055
Domestic Air Conditioner
Warning and Cautions
5
Model: HWR06XC5
ESA3055
Domestic Air Conditioner
Model: HWR06XC5
ESA3055
Net Dimention
340
326
472
6
Domestic Air Conditioner
Installation and Accessory Parts
7
Model: HWR06XC5
ESA3055
Domestic Air Conditioner
Installation and Accessory Parts
ACB065R,ACB055E
53
25
12 35
2
13 5
33 1
5
22 1
2
12 7
16
18 9
16
3
13 8
ASSEMBLE
CURTAINS/TOP RAIL
Install top rail with 3 short
screws13/32".
Insert the side curtains into the
top and bottom rails of the air
conditioner. Fasten the curtains
to the unit with 8 short screws
13/32".
8
Model: HWR06XC5
ESA3055
Domestic Air Conditioner
2
Model: HWR06XC5
ESA3055
INNER
SILL
I
N
D
O
O
R
S
1. This unit is designed for installation in standard double hung windows
with actual opening widths of 22 to 36 . The upper and lower sa sh
must open sufficiently to allow a clear vertical opening of 14 from the
bottom of the sash to the window stool.
2. If storm window presents interference, fasten a 2 wide wood strip(not
included) (OUTER SILL) to the inner window sill across the full width of
the sill. The wood strip should be thick enough to raise the height of
the window sill so that the unit can be installed without interference by
the storm window frame (STORM WINDOW FRAME) or wood strip
(OUTDOORS) to help condensation to drain properly to the outside.
3. Install a second wood strip (approximately 6 long by 3/2 wide and
same thickness as first strip) in the center of the outer sill flush against
the back off the inner sill. This will raise basepan angle .
4. If the distance between STORM WINDOW FRAME and WOOD STRIP
MOUNTED ON TOP OF INNER SILL is more tha n 1 , two of wood
strip are not necessary.
LOCATING UNIT IN
WINDOW
Open the window and mark center line on the
center of the inner sill.
O
U
T
D
O
O
OUTER R
SILL
S
INNER
SILL
CENTER LINE
3/4 CLEARANCE
STORM
WINDOW FRAME
W OOD STRIP
I FOR BASEPAN
N ANGLE
D
O
O
R
S
OUTER
SILL
O
U
T
D
O
O
R
S
ATTACH BASEPAN
ANGLE
Install the basepan angle behind the inner window sill, with
the short side of basepan angle as shown. Use the 2 short
screws13/32" provided.
The basep an angle helps to hold unit securely in place.
Be sure to place basepan angle edge flush against back
of inner sill.
INNER SILL
INNER SILL
1 MAX.
WOOD STRIP
MOUNTED ON
TOP OF INNER SILL
SHORT SCREW13/32"
CENTER LINE
OUTER SILL
INSIDE
8
INDOOR SIDE
SHORT SIDE
8
OUTSIDE
BASEPAN ANGLE
9
Domestic Air Conditioner
Model: HWR06XC5
ESA3055
Installation and Accessory Parts
INSTALL THE AIR CONDITIONER
IN THE WINDOW
WINDOW FRAME
UPPER GUIDE
Carefully lift the air conditioner and slide it into the open
window. Make sure the bottom guide of the air conditioner
drops into the notches of the basepan angle.
While steadying the air conditioner ,carefully bring the
window sash down behind the upper guide of the air
conditioner.
ABOUT 1/4
BOTTOM GUIDE
INSTALL THE SEAL GASKET
AND SASH LOCK
WINDOW SEAL GASKET
BASEPAN ANGLE
SHORT SCREW13/32"
Extend the side curtains to fill the
window opening using 4 wood screws
31/32" to secure them.
Cut the seal gasket to the window
width. Stuff the sash seal between the
glass and the window to prevent air
and insects from getting into the room.
Fasten the basepan angle, using a
short screw13/32".
BASEPAN ANGLE
WOOD SCREW31/32"
10
Domestic Air Conditioner
Installation and Accessory Parts
wood screws 31/32"
top rail
ON/ OFF
M ODE
SPEED
TIMER
TEMP/TIM E
window seal gasket
short screws 13/32"
Remote
control
“CR2025“ battery
Model :ACB065R, ACB055E
11
Model: HWR06XC5
ESA3055
Domestic Air Conditioner
Model: HWR06XC5
ESA3055
Parts and Functions
2-way airflo w
MODE
SP
EE D
AN
F
HIG H
O N
CO
O L
LO W
O F
T EM
P/
T IM ER
T IME
P WE R
O
ON
/ O F
easy access
filters
control p an el
MODEL: ACB065R, ACB055E
1. T herm ostat
6. Window Inst all Kit
Enables you to instal l the air conditi oner in a double
This all ows you to adj ust the te mperature of th e air.
The lower the setting the coole r the air temperature
hung window. Extra brackets or support may be
needed depending on your win dow.
With this you can set the tem perature to your
desired comfort l evel You can set the temperature
o
7. Remote Con trol
Thi s full functional wi reless remote all ows you to
o
between 61 F and 86 F.
2. f an Sp eed
operate your air conditi oner from a dis tance. You
need not have to get up to change the settings, the
You have 2 l evels of Fan speed to set at your
desired comfort l evel.
functi ons or to turn the unit on or off.
8. LED Disp lay Electro nic Control Panel
3. F unction.
Your air conditio ner has 2 Functions.
The 4 function LED di splays Room Temperature,
Temperature Setti ng, Timer Setting and Tim e
a) COOL
Here the air conditioner wil l operate the compressor
Remaini ng to Stop / Start the unit . El ectronic
Control Panel lets you set the temperature to the
and the desired fan speed set to give you chil le d
col d air for your comfort.
Exact Temperature you desi re.
9. Electrostatic Filter
b) Fan
You can r un the fan only on not so hot days. The
Being constructed of hi gh efficie ncy purif ying
substance, activ e carbon fabric, el ectrostatic fabric,
fan can be set to run at 2 speeds as desir ed by you.
4. T imer
ele ctrostatic active carbon net and other m aterials
it puri fies the air eff ectively. Its wavy structure
Your air conditio ner can be set to go on or off at
your desi re. This can be done up to 24 hours in
increases the capabi li ty to filter dust and smoke
effectiv ely. Due to the retentio n of the acti ve carbon
advance.
5. 2 Way Air Flow
it has a hi gh purifyi ng speed capabl e of
str ong airflow.
These air directional lo uvers let you control the directio n
of the airflow in your requi red dir ectio n.
The ai rfl ow can be directed ri ght sid e -- l eft sid e.
12
Domestic Air Conditioner
Model: HWR06XC5
ESA3055
Abnormity Diagnose
1. Sensor diagnose: 2 seconds after the sensors open circuit or short
circuit, the unit will turn off automatically and the LED will show E0 until
the sensors resume.
2. Keystroke circuit error diagnose: When power on for the first time, the
PCB will check the keystroke circuit, if the sampling value is different with
the theory value, the LED will show E1, which means failed keystroke
circuit. The keyboard is locked and so invalid, but the remote control is
working normally.
13
Domestic Air Conditioner
Model: HWR06XC5
ESA3055
System Flow Chart
Indoor
heat exchanger
Outdoor
heat exchanger
Compressor
Capacillary tube
Cooling
14
Domestic Air Conditioner
Model: HWR06XC5
ESA3055
Circuit Diagram
1
2
3
4
5
6
7
8
R212K
R222K
+5V
R302K
D
DQ2
9012
+5
DQ1
9012
DQ4
9012
DQ3
9012
D
R312K
C10C9
CN3
5
10
R15
10k
104100UF/16V
R9
C15
1K
C5
R14
10K
CX1
4M
C
C6
CN20
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
102
104
100UF/16V
IC1 TMP86C807
28
VSS
P37
XIN
P36 27
26
XOUT
P35
25
TEST
P34 24
VDDP33(AIN1)
23
P21(XTIN)
P32(AIN0)
P22(XTOUT)
P31 22
21
/RESET P30
20
P20P12(/DVO) 19
P00(TXD)
P11(INT1)
18
P01(RXD)
P10(/INT0)
P02(SCLK)P07 17
16
P03(MOSI)P06
15
P04(MISO)
P05(/SS)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
L1
L2
L3
L5
L7
L10
L11
ＰＯＷＥＲ　ＯＮ／ＯＦＦ
ＵＶ－ＬＩＧＨＴ
ＴＩＭＥＲ　ＯＮ
ＴＩＭＥＲ　ＯＦＦ
ＨＩＧＨ
ＬＯＷ
ＣＯＯＬ
ＦＡＮ
LED1
L4
1
43
9
8
7
6
2
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
GFABCEDH
R23
R24
R25
R26
R27
R28
R29
330
330
330
330
330
330
330
C
+5V
+5
+12
C16
104
C17
C20 C22
100U/16V
104
PB1
R11
R18560
100UF/16V 1 K
R10
A1 Q1
A2 Q2
A3 Q3
A4 Q4
A5 Q5
A6 Q6
A7 Q7
GND
VCC
K2
K3
K4
K5
ＰＯＷＥＲ　ＯＮ／ＯＦＦ
ＴＥＭＰ／ＴＩＭＥ　－
ＴＥＭＰ／ＴＩＭＥ＋
ＵＶ－ＬＩＧＨＴ
16
15
14
13
12
11
10
9
K6
K7
R38
10K
2K
IC22003
1
2
3
+5
4
5
R84.7k R12
22k6
B
7
R74.7K R13
22k8
K1
R16
Q1 2.2K
9012
R19
2.2K
C11R17
104 10K
R42
R41
1K
1K
R32
1K
+5V
R39
ＴＩＭＥＲ
ＳＰＥＥＤ
ＭＯＤＥ
R33
R34
R35
R36
R37
2K
2K
2K
3K
10K
B
330
REV
3
2
1
VCC
GND
OUT
R40
C21
10K
4.7UF/50V
+12
+5
+5
JK3
JK1
JK4
R20
10K
C7
R410K
4.7UF/50V
D1
C8
R310K 4.7UF/50V
+5 5.1K
C3
5.1K +5
C4
C1
470UF16V
104
C14
0.1u/250V
3
C2
1000UF/25V
A
1
2
2
1
2
1
S4 S5
CN1
Å̹ÜζÈ
ZR1
D4
4
LOW HIGHN
S2
1
D3
104
CN4
COMPRESSOR
UV
Vout Vin
104104
R6
R5
A
2 TRANS
1
RG1 7805
3
2
FUSE1
C13C12
R43
5.1K
S1
1
+5
L
D2
CN2
ÊÒÎÂ
L1
1
2
3
4
5
15
6
7
8
Domestic Air Conditioner
Model: HWR06XC5
ESA3055
Maintenance Service and Trouble Shooting
T E MPE RATU R E
5
6
4
7
8
3
2
9
0
1
MA X
1
M I N
CO O L
C
AN
F
OO L
O NL Y
L OW
EE
P
D
FF
O
P OW E R
Always unplug your air conditioner before cleaning.
The air filter behind the front grille should be checked and
cleaned at least once every 2 weeks or more often if necessary.
To remove:
1. Open the inlet grille downward by pulling out the top of the inlet grille.
2. Remove the air filter from the front grille assembly by pulling the air filter
up slightly.
o
o
3. Clean the filter with warm, soapy water below 40 C(104 F).
4. Rinse and gently shake the water from the filter and let it dry before replacing
it.
DO NOT use your air conditioner without the air filter in place.
To clean the front panels or the cabinet DO NOT use harsh
chemicals, abrasives, ammonia, chlorine, bleach, concentrated
detergents, solvents or metal scouring pads.
Always use a soft cloth dampened with water or mild soap
and water solution to wipe the front of the cabinet.
16
Domestic Air Conditioner
Model: HWR06XC5
ESA3055
Maintenance Service and Trouble Shooting
Trouble Shooting
If air conditioner does not operate:
Check if unit is plugged in.The plug may have come loose.
●Check if the unit is in “
off”mode.
●The fan control may be in “
off”position.
●
Air from air conditioner is warm:
The A/C setting may need to be raised.
●The temperature outside the room is below 65°F。The conpressor will not
cycle on if the temperature outside is below 65°F.
●
Ice formation on cooling coils:
Outside temperature too cold .Set the unit on fan only setting to defrose ice.
●Lower temperature setting.Temperature setting may be too cold.
●Unit BTU may be too high for the room.
●
17
Domestic Air Conditioner
Model: HWR06XC5
ESA3055
Wiring Diagram
0010552088
WIRING DIAGRAM
B: BLACK
BL: BLUE
GR:GRAY
R: RED
W: WHITE
OR:ORANGE
BR:BROWN
G:GREEN
G/Y:GREEN/
YELLOW
N
W(or Ribbed)
M
～
G (or G/Y)
FAN MOTOR
LH
L
UV
LIGHT
POWER SUPPLY
B(or Plain)
BL
GR Ｓ１
FAN
R
ＣＮ４
C
OR R
Ｓ２
Ｓ４
DUAL
CAPACITOR
HERM
TRANSFORMER
W
T3.15A/250VAC
4
B
S
HEAT
PROTECTOR
C
FUSE
M
～
3
COMPRESSOR RELAY
LED
CN20
AMBIENT
TEMP. SENSOR
CN2
AMBIENT
PIP. SENSOR
CN3
CN1
NOTE:
BECAUSE OF DIFFERENT COMPRESSOR,
THE DOTTED PART MAY NOT BE USED.
18
R
R
COMPRESSOR