Download Service Manual
Transcript
Haier HM-07C03 HM-07C03/R1 HM-09CA03 HSM-08C03 Mobile type air conditioner Service Manual Contents 1.PRODUCT CODE ILLUMINATION AND SERIES INTRODUCTION....................................... 1 2. ........................ 2 3.PRODUCT SPECIFICATION................................... 3 4.MAIN COMPONENTS AND ACCESSORIES NAME, DIMENTION AND FUNTION.................... 4 5. ...................................................... 5 6.WIRING DIAGRAM................................................ 6 7. .................. 7 8.SYSTEM FLOW CHART........................................ 8 9.INSTALLATION AND REPAIRING ...................... 9 10.SYSTEM FLOW CHART........................................ 10 11.INSTALLATION AND REPAIRING ...................... 11 Features High efficiency for saving energy Easy to move Low noise Haier Group CATALOGUE Haier Mobile Type Conditioner Technical Manual ¼ ¼ Ê õ Ê Ö ² á 1 PRODUCT CODE ILLUMINATION AND SERIES INTRODUCTION 1 2 PRRODUCT TECHNICAL PARAMETER 2 3 PRODUCT SPECIFICATION 3 4 MAIN COMPONENTS AND ACCESSORIES'NAME, DIMENTION AND FUNTION 4 Model: 5 KNOCK-DOWN DRAWING AND LIST OF COMPONENT 5 6 MICROCOMPUTER CONTROLING 6 7 THE FUNCTION OF ELECTRIC CONTROL INTRODUCTION 7 8 WIRING DIAGRAM 8 9 MAINTENANCE ANDTROUBLE SHOOTING 9 HM 07C03 HM 07C03/R1 HM 09CA03 HSM 08C03 10 SYSTEM FLOW CHART 11 INSTALLATION AND REPAIRING 10 11 Page 11 Page 2 1.RODUCT CODE ILLUMINATION AND SERIES INTRODUCTION b Standard situation/conditions a model code rule description No. 1.1Model identification: H S M A BC D E F G H A:Abbreviation of Haier B:Abbreviation of Split C:Abbreviation of Mobile D:Nominal cooling capacity(BTU/h)with the fitst two numbers based on one thousand unit E:Function code C-Cooling only H-Heating pump E-Electric aided heating F:Developing sequence G:The type of power supply H:The kind of refrigerant Examples: Hsm-08C03 -It represents Split-Mobile air conditioner.Cooling capacity is 8000 BTUh and the power supply is 200~230V/50Hz. C Indoor air state Operating condition outdoor air state D. B. W. B. D. B. W. B. 1 Nominal cooling 30 26 30 26 2 Nominal heating / / / / 3 Nominal electrical heating / / / / Brief introduction of mobile window air conditioner series The product of mobile air conditioner is the now type of air conditioner developed by our company, its main character is:there aie four foot wheels in the botton of indoor unit, which can move among each apartment of the room. For whole mobileair conditioner suchas HM-07C03, HM-07C03/R1, HM-09CA03, hat between indoor unit and outedoor unit can be exchanged through wind pipe, for split-mobile air conditioner such ad HSM-08C03, heat can be exchanged through outdoor unit. Drainage of mobile air conditioner use the principle of gravity drainage, having the cooled water flown into water tank,pour it out when the tank is full. This type of product have the advantage of easy installation without breaking the wall, so it is very popular with many consumers. Page 3 Page 4 PRODUCT SPECIFICATIONS PRODUCT SPECIFICATIONS The manufactur reserves the right to change any change any product specifications without notice. Item Cooling capacity Heating capacity Power supply Power factor UNIT BTU/h BTU/h Power input Running current EER Power input Running current COP Indoor side Outdoor side Height Width Depth Height Width Dpth Net Gross Type Model Heating side Cooling side Model charge Cooling Heating Sund Leval Case Packaging dimensions Weight Compressor Pressure Refrigerant Type Fan Fan speed indoor unit outdoor unit Hi Lo Air direction control Air volume Monisture removal Moisture removal Attestation Compressor oil charge Exchanging pipe type/diameter Fin factor Fin material Case material Type of capillary Total area of evaporator Total area of conenser Pipe connection % W A BTU(hW) W A BTU(hW) dB(A) dB(A) mm mm mm mm mm mm kg kg MPa MPa kg r/min m3/hr m3/hr ml mm mm2 mm2 HAM-08C03 HM-09CA03 8000 900 / / 1PH,220~50Hz 1PH,220~50Hz 0.96 0.94 880 1100 4.6 5.3 8.6 8.2 / / / / / / 50 50 / / 326 326 788 788 430 430 415 415 857 857 495 495 33 33 37 53 TOSHIBA TOSHIBA PH150X1C-4DZ2(2000165) PH165X1C-4DZ2(2000165) 2.65 2.65 2.65 2.65 R22 R22 0.75 0.6 inertialfan inertialfan Axial fan / 1140 1140 1070 1070 60~70 60~70 260 260 -3 1.6 10 1.6 10-3 CE CE 400 400 evaporator: 7condenser: 9 evaporator: 7condenser: 9 / / Hydrophile aluminum foil Hydrophile aluminum foil Electrial zine board Electrial zine board 1.2TP2Y 1.2TP2Y 2.02 2.28 4.67 5.26 / / The manufactur reserves the right to change any change any product specifications without notice. Item Cooling capacity Heating capacity Power supply Power input Cooling Running current EER Power input Heating Running current COP Indoor side Sund Leval Outdoor side Height Case Width Depth Height Packaging Width dimensions Dpth Net Weight Gross Type Model Compressor Running cap. for comp. Starting method Heating side Pressure Cooling side Model Refrigerant charge indoor unit Type outdoor unit Fan Fan speed Hi Lo Running capacitor Air direction control Air volume Monisture removal Moisture removal Attestation Compressor oil charge Exchanging pipe type/diameter Fin factor Fin material Case material Type of capillary Total area of evaporator Total area of conenser Pipe connection UNIT BTU/h BTU/h W A BTU/(hW) W A BTU/(hW) dB(A) dB(A) kg kg F MPa MPa kg r/min r/min F m3/hr m3/hr ml mm mm2 mm2 HAM-07C03 HM-07C03/R1 7000 7000 / / 1PH,220~50Hz 1PH,220~50Hz 800 800 4.3 4.3 8.7 8.8 / / / / / / 50 50 / / 326 326 788 788 430 430 415 415 857 857 495 495 32 32 34 34 TOSHIBA TOSHIBA PH135X1C-4DZ2(2000165) PH135X1C-4DZ2(2000165) 25 25 PSC 2.65 0.65 R22 0.52 inertial fan / 1070 1140 30 60~70 260 1.6 10-3 CE 400 evaporator: 7 : 9 / Hydrophile aluminum foil Electrial zine board 1.2TP2Y 1.77 4.09 / PSC 2.65 0.65 R407C 0.6 inertial fan / 1070 1140 30 60~70 260 1.6 10-3 CE 400 evaporator: 7 : 9 / Hydrophile aluminum foil Electrial zine board 1.2TP2Y 1.77 4.09 / Page 5 Page 6 3 PRODUCT SPECIFICATION 4 MAIN COMPONENTS AND ACCESSORIES'NME,DEMENTION AND FUNTION HM-07C03, HM-07C03/R1,HM-09CA03 MAIN COMPONENTS AND ACCESSORIES HM-07C03 HM-07C03/R1 HM-09CA03 Machine body HSM-08C03 Structural Mobile air Mobile air Mobile air Mobile air faeature conditioner conditioner conditioner conditioner cooling 7000BTU/h 7000BTU/h 9000BTU/h 8000BTU/h 220V 220V 220V 220V Mobile air Mobile air Mobile air Mobile air conditioner conditioner conditioner conditioner series series series series attestation CE CE CE CE remote No No No No refrigerant R22 R407C R22 R22 Climate type T1 T1 T1 T1 dimensions 430 Front LCD Control panel capacity voltage Type of product Handle buckle Vertical pendulum blade Apppeatance feature 326 788mm 430 326 788mm 430 326 788mm 430 Gaster wheel Power pulg 326 mm( packege 547 dimensions Box up document 499 1147 547 mm No 499 1147 547 mm No 499 1147 547 No ) 1147 mm( mm No 499 Water tank 788 ) Bacl Hot air exhaust duct Top air intake bar Water exit Use to connect the drainage Hot air exhaust exit Accessories of hot air exhaust duct Do not pull out-this part When the drainage is not used or it may result in leakage of water Low air intake bar Page 7 Page 8 HSM-08C03 Control panel The running indicator of the compressor Fan selection key Water full indicator LCD Impeller inducer OPERATION WATER FULL Running mode key Handle buckle Sweeping key MODE Temperaure setting key FAN SPEED Vertical pendulum blade LOUVER Time setting key SLEEP TEMP SET ON/OFF Gaster wheel TIME SET Sleep setting key Power plug Water tank Power switch.key LCD windo Connecting pipe Displaying of Displaying of dehumidifying Cooling Air filter Handle Fan mode Displaying of the tan speed Air outlet(outdoor) Air outlet (indoor) Displaying of sleeping FAN SPEED SET TMEP 88 ON C Displaying of automatic sweeping Displaying of the set temperaaure OFF 88 Hr Handle Displaying of timing Displaying of timing mode Foot wheel 9 10 Control panel 433 795 Water full indicator OPERATION WATER FULL Running mode key Sweeping key MODE Temperaure setting key FAN SPEED LOUVER Time setting key SLEEP TEMP SET ON/OFF TIME SET Sleep setting key Power switch.key LCD windo Displaying of Displaying of dehumidifying Cooling Fan mode Displaying of the tan speed Displaying of sleeping FAN SPEED SET TMEP 88 328 The running indicator of the compressor Fan selection key ON C Displaying of automatic sweeping Displaying of the set temperaaure OFF 88 Hr Displaying of timing Displaying of timing mode Page 11 FUNCTION Page 12 KNOCK-DOWN DRAWZIN AND ITST OF COMPONENT HM-07C03, HM-07C3/R1,HM-09CA03 1.Running Mode Key press the key to choose from three running node:cooling mode:cooling dehumidifying Fan.The LCD window displays correspondingly: 2.Fan Seletion Key Press the key to choose from three fan speed:high middle low.The LCD windo displays correspondingly: 3.Sweep key: Press the key to enable automatic side-to-side sweeping of the indoor air.The LCD window displays ;press the key again to fix the indoor air at present direction. 4.Temperarure Setting key Press the key to set the temperarure between 10-30 .Each press of the part will increase the remperarure for 1 each pressg of the part will decrease the temperarure for 1 .The temperature will be displayed in the LCD window. 5.Sleep Setting key Press the key to set or cancel Sleep Mode.When the LCD window displays the air conditioner is nuder Sleep Mode.Press again to cancel the Sleep Mode,and the signal will disappear on the LCD indow. 6.Power Switch key Power Switch on/off the power of the air conditioner. 7.Time Setting key: Press the key to set or cancel the Time Mode,or set rime berween1-24hours.Each press of the part will add one hour. which will be displayed on the LCD window, each pressing of the part will reduce one hour, If it shows 1 hour.Press once to cancel the timing. 8.Water Full indicator of: When the water rank is filled with water, the indicator will flash,and alarm iwth veep.The compressor stops working.The air conditioner enrers fan mode.Please take our the water tank. Pour the condensed water, then replace it. The air conditioner runs as per the mode vefore stopping of the compressor(the compressor can only start after 3 minutes of time-delay protection). 9.The run indicator of the compressor: In cooling or dehumidifying mode, the indicator will be on in the running of the compressor. Page 13 Page 14 Model:HM-09CA03 Model:HM-07C03/R1 Special N NO. O. Name Quantity 1 0400080 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1231144 1301332 1231149 0400081 1301331 2000119 5102034 1754742 1101099 1431503 1231148 2111740 2111737 1231142 0100278 1431507 18 19 20 21 22 23 24 25 26 27 28 29 1231145 3400064 1436506 1101086 1101088 1231158 1101089 1231157 1231147 1231160 1231146 1231153 30 31 32 33 34 35 36 3000079 3600142 1301330 1231145 1301338 1436499 1231152 Evaporator Assembly Side plate,left Draw board Indoor intake bar Condenser assembly Support bar Compressor Nut special Cushion rubber Bottom plate Wheel Rear panel Discharge pipe Suction pipe Front plate Front panel Storage tank base board Storage tank Micro switch Strong tank cover Partition plate assy Protective plate Drain pan Cover Vendiduct(outdoor) Cover panel Outside fan Cover Vendiduct cover(outdoor) Motor(down) Compressor capacitor Capacitor clamp Side plate right Support plate Drain pan Vendiduct (indoor,down) Inside fan Vendiduct (indoor,up) Electric board Tronsormer 37 1231159 38 3800063 39 3300092 40 3000078 A 41 3600096 42 3000078 43 3600096 44 3600018 A Control board Motor(up) Fan capacitor Motor capacitor 1 2 1 1 4 1 3 3 1 4 1 description Damageable parts(yes or no) No Special N NO. O. Name Quantity 1 0400080 1 No No No No No Yes No No No No No No No No No No 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1231144 1301332 1231149 0400081 1301331 2000119 5102034 1754742 1101099 1431503 1231148 2111740 2111737 1231142 0100278 1431507 No No No No No No No No No No No No 18 19 20 21 22 23 24 25 26 27 28 29 1231145 3400064 1436506 1101086 1101088 1231158 1101089 1231157 1231147 1231160 1231146 1231153 Yes No No No No No No No No No No No No 30 31 32 33 34 35 36 3000079 3600142 1301330 1231145 1301338 1436499 1231152 Evaporator Assembly Side plate,left Draw board Indoor intake bar Condenser assembly Support bar Compressor Nut special Cushion rubber chassis Wheel Rear panel Discharge pipe Suction pipe Front plate Front panel Storage tank base board Storage tank Micro switch Strong tank cover Partition plate assy Protective plate Drain pan Cover Vendiduct(outdoor) Cover panel Outside fan Cover Vendiduct cover(outdoor) Motor(down) Compressor capacitor Capacitor clamp Side plate right Support plate Drain pan Vendiduct (indoor,down) Inside fan Vendiduct (indoor,up) Electric board Tronsormer Control board Motor(up) Fan capacitor Motor capacitor No No Yes Yes Cost price 37 1231159 38 3800063 39 3300092 40 3000078 A 41 3600096 42 3000078 43 3600096 44 3600018 A description Damageable parts(yes or no) No 1 2 1 1 4 1 3 3 1 4 1 1 1 1 1 1 No No No No No Yes No No No No No No No No No No 1 1 1 1 1 1 1 1 1 1 1 1 No Yes No No No No No No No No No No 1 1 1 1 1 1 1 1 1 Yes yse No No No No No No No No No No No 1 1 1 1 No No Yes Yes 1 1 Cost price Page15 Page 16 Exploded View Indoor unit 26 30 31 13 32 51 52 50 49 35 34 33 36 39 40 38 37 42 41 43 44 46 48 47 45 14 15 16 17 18 19 20 29 21 28 22 23 24 25 27 08C03 1 2 5 4 3 6 7 8 9 10 11 12 HSM Model:HM-07C03/R1 Special N NO. O. Name Quantity description Damageable parts(yes or no) No 1 1231142 Front panel 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1431496 1431498 1436497 1231143 1231146 3000092 1231146 1231149 1442517 1231144 1434516 1235168 3000078 1231154 1301330 3600142 2600141 4000120 1231153 1 2 1 1 4 1 3 3 1 4 1 1 1 1 1 1 1 1 1 No No No No No No No No No No No No Yes No No Yes Yes No No 21 22 23 24 25 26 27 28 29 30 1445520 1431738 4200065 1431751 1762207 2000110 1231145 1301926 1231155 1431507 1 1 1 1 1 1 1 1 1 No No Yes No No Yes No No No No 31 32 33 34 35 36 37 38 39 40 41 42 43 1431503 1101090 1301332 1301331 1301338 1436506 1301476 3400009 1231152 1231156 1231159 1101189A 1231151 1 1 1 1 1 1 1 1 1 1 1 1 1 Yes No No No No No No No No No Yes No No 44 45 46 47 48 49 50 51 52 1445119 3800630 1439445 3000092 1436449 300084 1431550 1431513 0400080 verrical flap connection rod Horizontal flap Front panel inlay Top panel inlay Control panel Top panel Indoor intake bar filter Left side board Press key membrane Cover Upper motor electronic Capacitor clip Compressor motor Fan motor line contact bank scroll case cover (outdoor unit) Power cord clip Rear cover Power cord Connecting pipe bracker Sound absorption cushion copmpressor right side board Partition panel Water storage box Base board of Water storage box Foot whell chassis Pulling board Support bar baffle Water storage box xover Machine hanging board Full water switch Scroll cover(indoor unit) Cooled water box Fan(indoor unit) cover Upper scroll cover (indoor unit) Water meeting pipe clip transformer Water meeting pipe Control panel Water meeting tray Synchronous motor Brace of Symchronotus motor flat board of flap condenser 1 1 1 1 1 1 1 1 1 No Yes No No No Yes Yes No Yes Cost price Page 17 HSM Page 18 08C03 Outdoor unit) N O. 10 4 5 6 7 8 9 11 3 Special NO. Name Quantity Description Damageable parts(yes or no) 1 1436739 Inlet bars 1 No 2 1436730 Case 1 No 3 1436733 Handle holder 1 No 4 1436732 Handle abutment 1 No 5 1452737 Handle 1 No 6 0900092 Connecting pipe group 1 No 7 2336052 Axial fan 1 Yes 8 1301473 Motor holde 1 No 9 3000155 Outdoor fan 1 No 10 1101157 Connecting 1 Yes pipe baseboard 2 12 1 13 14 15 11 1301474 Side board 1 No 12 1436734 Condenser 1 No 13 1301474 Cord board 1 No 14 1436734 Wind circle 1 No 15 1436735 Outdoor chassis 1 No Page 19 Page 20 THE FUNCTION OF ELECTRIC CONTROL CONTROL INTRODUCTION Flow chart for operation Load the subprogram of I/O sampling and process the sampling data. Switch on power and test Delay for 20 ms Hsa one second passed? N Initialize the RAM I/O port and special register Load the subprogram of time handling,which requires precision within one second (Such as restarting the compressor after 3 minutes delaying etc.) The buzzer rings twice The LCD displays the whole screen for 2 seconds Hsa one second passed? N Clear the LCD screen Have10 ms passed? N The major loop Load the subprogram of time handliing which requires precision within one minute (such as the Timing on/off, sleep,etc) Y Load the subprogram of LCD display (including blade,Mode,Fand sleep,Timing and Temperature) Is there something wrong with the temperarure sensor? Y Has the water been full ofr 3 minutes? Y Load the subprogram of keyboard processing Load the subprogram of fast-test concluding Have 25 ms passed? N Perform the conclusion processing to show if the water is full and if it passes for 3 minutes. Judgement and processing of the key value Handle it as switching off power Return to the major Loop Page 21 Page 22 WIRING DIAGRAM Is the conditioner open? N W Handle it as switching off power Y BR BR BL N Return to the major Loop Power otug Y/G L N Is it under the cooling mode? Synchro BR motor BL CN1 Y/G Trons PH5 W CN4 Upper for moton Y PH1 B:Block W:White BR:Bnown BL:Blue R:Red Y/G:Yellow/Greer OR:Orange Upper for moton OR PH4 PH3 PH2 73636298 Fan capocitor BR R BL PH6 R CN2 LCD Relay CN3 R TH2 Fan copacitor Is it under dehumidifying mode? Waer switch C N S W COME TH1 CN5 CN6 Piping tenp Sensor Room temp sensor R Y/G B B Compressor capocitor HM-07C03, HM-07C03/R1, Load the subprogram of the cooling mode HM-09CA03 HM-07C04 WIRING DIAGRAM Return to the major Loop 7363759 Fan motor capacitor BR Synchro- BR M motor Load the subprogram of ventilating mode M BL Pomer BR BL W B BL OR PH4 PH3 PH2 PH1 CN1 3.15A 250V- Y/G PH5 Y/G Outdoor side W OR W B BL OR Plug BR L N Return to the major loop W CN4 W B W Fuse Trans BL PH6 B CN2 LCD Retoy CN3 TH2 R Outdoor fon motor M R R R Fan motor capocitor R CN5 Water switch TH1 CN6 Piping temp Sensor Roon temp Sensor Y/G S W M B R B Y/G Compressor Copaciter HM-08C03 R:Red W:White B:black BL:Blue BR:Brown OR:Orange Y/G:Yellow/Green Page 23 Page 2 4 9.Maintenance and trouble shooting 9.1.Maintenance manual 1) Functional instruction 1.Run mode:cooling dehumidifying air flowing 2.Fan adjusting:HI MID LO 3.Timing:Timing on 1-24 h Timing on 1-24 h 4.The set temperature range:15 -30 5.Swing automatic swing or fix at a poing 6.Sleep:8 hours 2)Instruction of the run mode: 1Cooling node: (1)The inner initialized set temperarure is 24 and the initialized fan is HI. (2)The fan speed is adjustable, in turn of HI MID LO (3)Asjusting of the temperature: Each pressing of the key will increase the set temperarute for 1 till it reaches30 , Each pressing of the key will decrease the set temperarure for1 ,till it reaches 15 (4)Adjusing of the air direction: Under the mode of inner fan running, the air direction can be adjusted by,the synchro motor to control the starting and closing of the motor 2.Dehumidifying mode: (1)The fan speed is not adjustable Incase of the ambient temperarute>15 ,the fan speed is LO.and sompressor is open; Incase of 12 ambient temperature 15 ,the fan speed is MID,the Compressor is open; (2)The air direction is adjustable. (3)The set temperarure is not adjustable. 3)Air supply mode: (1) Water full protection Under any node, when the water full protectuin is detected to be activated,the buzzer will beepseveral times consecutively,and the water full alarm lamp will flash on and off with a 0.5 second frequency.The compressor and outer fan will stoprunning.It will enter air supply mode.The inner fanwill ren at the former speed.If the water full protection is released in 3 minutes,the controller will run under previous set mode and the water full alarm lamp will be off.If it is not released in 3 minutes,. the inner fan will stop running either and whole machine is under stand-by mode,.But the water full alarm lamp will keep on flashing rill it is released. 2.Ppotection against freeaing When the coildepipe temperature sensor detects that the surface temperatrue of the avaporator T -2 ,the compressor and the fan will stop running,the inner fan will run at HI speed and the Fan key will be impotent.When the detected temperature>-8 amd the stop time of the compressor is longer than 3 minutes, the compressor and the onter fan will be started and the inner fan runs at set fan speed. 3. Prtection of the compressor The compressor must be restarted after 3 minutes from the former stop,except for the power failure. 5) Sleep prostection 1.the function is only activited under cooling mode, and impotent under other modes. 2.Afer one hour running under cooling sleep, the set temperature will rise for 1 ,and rise for another 1 after one another hour,after another6 hours of running the complete machine will be shut down. 3.In case that Sleep and Timing Off are set at the same time, the first impotent not will be activated. 4.In Sleep mode the Timing On will be impotent. 6)Timing function 1.The timing Off can be set when the machine is rumming;the Timing On can be set when the machine is shut down. 2.The timing range is 1-24h; Each pressing of the key will raise the set time for 1h;each pressing of the key will reduce the set rime for 1h.When it is added to 24h the key or key will cancel the timing. Page 25 Page 26 10 SYSTEM FLOW CHART 9.2 Trouble shooting No. Phenomenon 1 The complete machine does not start without any reflection after the power is switched on 2 3 The LCD displays, but the complete machine can not start. The refrigerating works with bad effect Reason No power supply or abnormal power suopply The fuse is broken The corrugated copper plate is burnt The L end and compressor end of the compressor relay are mixed up The plug between the high electroplte and the weak electroplte, or between the transformer and transformer and the circuit board is loose. The indoor temperature sensor pack is with open circuit The water tank is full of the water level seitch is with short circuit The refrigerating medium is leaking. The refrigerating system is blocked. The compressor is broken down. The air circulation is bad The fan setting is not reasonable. 4 The noise is large. 5 Th machine does not stop after the water is full The water level switch is with open circuit. 6 The sweep fins do not move or move abnormally. 7 The LCD is not complete or not clear The connector of the sweep motor is loosen. The spot weld of the sweep motor is with rosin joint. Tht swep motor is broken down. There's mechanical resistance with the sweep mechanism. The LCD foot is with rosin jiint The LCD is broken down. The components are loosen. The fan is off-center. The compressor is broken down. Remedy Check if the power line and plugs are well Replace the fuse Check out the reason of burning, and welding the copper plate after debugging Change the terminals Insert the plug firmly Check the circuit of the temperature sensor pack Discharge the water or check ` the circuit of the water level switch. Detect the leakage and fill the refrigerating medium. Clean the pipeline system. and fill again. Replace the compressor. Clean the filter screen. Set reasonable fan speed. Find out the loosen part and fasten it Replace the fan Replace the compressor. Check and repair the water level switch circuit. (1) Refrigerant using: HM-07C03 uses freon R22 as its refrigerant, when leaving factory, refrigerant charge is 0.52 g HM-07C03 R1 uses freon R407C as its refrigerant, when leaving factory, refrigerant charge is 0.52 g HM-09CA03 uses freon R22 as its refrigerant, when leaving factory, refrigerant charge is 0.6 g HSM-08C03 uses freon R22 as its refrigerant, when leaving factory, refrigerant charge is 0.75 g (2) system vacuumize: After whole set of mobile air conditioner assembling is finished,, use vacuum pump to draw out air and water in the indoor unit. System vacuum tolerance will be under 200Pa (3) Diagram of pipe system: 6 5 3 7 1. Evaporator 3. Compressor 5. Connecting pipe 7. Main capillary 2 4 2. Gas & liquid separator 4. Fast tie-in 6. Condenser Repair or replace the connector. Weld the spot to be under good condition. Replace the sweep motor. Repair or replace the sweep spindle, pitman, pins. Check the spot weld. Replace the LCD or major control board. 1 4 (4) type of compressor and compressor feature: Page 27 Page 28 PERFORMANCE CURVE In order to make the air conditioner to work effectively, first need to calculate the cooling capacity of the air conditioner, according to the room size and surroundings. After selecting a proper one and putting it in a suitable work place, place, please confirm the place to install the air conditioner referring to the following instruction: FLOW RATE (kg/h) 220V-- 50Hz-- 1PHASE SUCTION GAS TEMP.-- 35 ( C) UNDER COOL ---------- 8.3 ( K) AMBIENT TEMP. ---- -- 35 ( C) RUNNING CAPACITOR--25 MFD NOTE: Fig. 1 INPUT (W) m 20c Fig. 2 3. The connecting pipe can cross the chink of the window. When the unit in operation, the window should be closed as tight as possible to avoid the loss of energy. (Fig.3) 4. If you want to close the window tight, you can cut a 55 25mm2 hole in the window frame, the location of the hole can be decided according to concrete condition. After the connecting pipe crossing the window, sealing glue should be used to avoid entering of water. (Fig.4) Fig. 3 CURRENT (A) 2. The left side of indoor unit should leave the objects (such as curtain. wall, etc) no less than 20CM. To guarantee smooth ventilation the alien things should not block outlet. (Fig.2) cm 20 70 45 50 55 60 60 50 40 30 1100 CAPCITY (W) The bracket to support the outdoor unit should be strong and firm, and endure the pressure of the unit. Regularly check the bracket about its firm condition and rusted degree to avoid accidents. Only using the connecting pipe to hang the outdoor unit is definitely forbidden. 80 1000 60 900 55 800 50 700 45 5.0 60 4.5 55 4.0 50 3.5 45 3.0 3500 45 3250 50 3000 55 2750 60 2500 2250 2000 Fig. 4 1750 -5 0 5 EVAPORATING TEMP. 10 ( C) C) 1. Better install the outdoor unit in the outdoors to make an easy heat exchange. The ideal place: out of window, balcony, corridor and so on. To make the oudoor have an easy heat exchange, please leave the distance between the back of outdoor unit and the wall or other things no less than 5CM. (Fig.1) The specific installation process refers to installation. CONDENSING TEMP. ( INSTALLATION AND REPAZRING Page 29 Page 30 PERFORMANCE CURVE PERFORMANCE CURVE 220V-- 50Hz-- 1PHASE SUCTION GAS TEMP.-- 35 ( C) UNDER COOL ---------- 8.3 ( K) AMBIENT TEMP. ---- -- 35 ( C) RUNNING CAPACITOR--25 MFD 70 FLOW RATE (kg/h) 60 45 50 55 60 50 40 30 20 50 600 45 4.5 4.0 60 3.5 55 3.0 50 2.5 45 45 50 55 60 50 40 30 900 60 800 55 700 50 45 600 3000 5.0 4.5 60 4.0 55 3.5 50 3.0 45 3200 45 50 2500 55 2250 60 2000 1750 1500 45 3000 CAPCITY (W) 2750 CAPCITY (W) 60 50 2750 55 2500 60 2250 2000 1750 -5 0 5 EVAPORATING TEMP. 10 ( C) 1500 -5 0 5 EVAPORATING TEMP. 10 ( C) C) INPUT (W) 700 CURRENT (A) 55 500 CURRENT (A) C) 60 800 1250 70 1000 CONDENSING TEMP. ( INPUT (W) 900 80 CONDENSING TEMP. ( FLOW RATE (kg/h) 220V-- 50Hz-- 1PHASE SUCTION GAS TEMP.-- 35 ( C) UNDER COOL ---------- 8.3 ( K) AMBIENT TEMP. ---- -- 35 ( C) RUNNING CAPACITOR--25 MFD 28 24 20 16 12 8 4 0 0.7 .14 0.6 .12 0.5 .10 0.4 .08 0.3 .06 0.2 .04 0.1 .02 0.0 .00 0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 36 32 28 24 20 16 12 8 4 0 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0.0 180 .54 160 .48 140 .42 120 .36 100 .30 80 .24 60 .18 40 .12 20 .06 0 .00 AMP 0 0 50 100 150 200 250 300 350 400 450 .00 Pin AMP 20 0.0 40 60 80 100 120 140 160 180 Pout N.mm 32 0.8 .16 Pin AMP EFF 36 0.9 .18 EFF AMP Pin Pout N.mm .10 0.2 .20 0.4 N.mm Pin .30 0.6 .40 0.8 .50 .60 KRPM 1.0 1.2 KRPM Eff Pout .70 1.4 .80 .90 1.8 Eff Pout N.mm 1.6 %1.00 2.0 Page 31 Page 32 Page 33 Page 34 8. 1 Main PCB Model: HM-07C03 HM-09CA03 AC-N PH2 RY5 RY4 RY3 RY2 PH1 FUSE 3.15A/250V PH3 HF CN1 C7 C6 C5 U7 C4 C3 J1 C8 U1 12 6 0 0.2 .06 0.1 .03 0.0 .00 Name Carbon-film resistor Carbon-film resistor Carbon-film resistor Carbon-film resistor Carbon-film resistor Carbon-film resistor Carbon-film resistor Precision resistance Exclusion Electrolytic capacitor Electrolytic capacitor Electrolytic capacitor Electrolytic capacitor Ceramic capacitor Ceramic capacitor Diode Diode Triode Voltage-regulator diode Light-emitting diode Crystal oscillator Integrated package IC IC Inductance Buzzer Piezoresistor High-voltage capacitor Protective tube Protective tube seat Pin Needle file Needle file D4 D3 D2 D1 Model&Spec. 47 1/4W 100 1/4W 510 1/4W 1K 1/4W 10K 1/4W 100K 1/4W 1M 1/4W 4.3K 1/4W A103 10K 5P 47 F/16V 100 F/16V 470 F/16V 1000 F/25V 104 30P IN4148 IN4001 9013EBC 3V 3 Red, green 4.19MHz 7805 uPD75P3036 2003 330 H HDK 500NR-10D 0.1 F250V 3.15A/250V 6.3X0.8 VH-7 XH-7 CN2 CN3 C1 C3 PH6 18 0.3 .09 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 C2 RY1 C9 AC-L AC-N PHS R2 VAR1 C10 20 0.0 2 0 40 4 24 0.4 .12 0 60 6 100 30 0.5 .15 10 120 36 0.6 .18 12 140 42 0.7 .21 14 160 48 0.8 .24 16 180 54 0.9 .27 18 MF SWING R1 CN4 0.8 0.6 0.4 0.2 80 8 AMP Pin Pin EFF AMP Pout N.mm PH4 1.8 1.0 1.2 KRPM Eff N.mm Pout 1.4 1.6 LF C216W 2.0 8. List of main material for PCB Single machine 1 3 2 3 3 3 1 2 1 1 1 1 1 18 2 1 4 1 1 1 each 1 1 1 1 2 1 Page 36 Page 35 8. List of main material for PCB 8. List of main material for PCB 8. 2 PCB of panel 8. 2 PCB of panel J12 R10 CN5 J7 Y2 J1 J2 J3 J4 Y1 C20 J14 L2 O1 C19 J17 J20 J19 R9 J13 L1 TH2 R11 R12 R13 J8 J9 J10 J11 J12 J6 R14 R15 R16 RUN SWEEP TIMER+ TIMER R17 GRE C17 C18 D1 BUZ C16 C11 C216L ZD1 R5 R6 R7 R8 C21 R18 FAN SLEEP ON/OFF TH1 R4*4 J16 MODE TEMP+ TEMP R19 C22 J18 RED WF J15 CN6 C24 C13 C25 C15 FAST C14 C23 No. 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Name Carbon-film resistor Carbon-film resistor Carbon-film resistor Carbon-film resistor Carbon-film resistor Carbon-film resistor Carbon-film resistor Precision resistance Exclusion Electrolytic capacitor Electrolytic capacitor Electrolytic capacitor Electrolytic capacitor Ceramic capacitor Ceramic capacitor Diode Diode Triode Voltage-regulator diode Light-emitting diode Crystal oscillator Integrated package IC IC Inductance Buzzer Piezoresistor Model&Spec. 100 1/4W 200 1/4W 510 1/4W 1K 1/4W 10K 1/4W 100K 1/4W 1M 1/4W 4.3K 1/4W A103 10K 5P 47 F/16V 100 F/16V 470 F/16V 1000 F/25V 104 20% 30P 20% IN4148 IN4001 9013EBC 3V 3 Red, green 4.19MHz 7805 uPD75P3036 2003 330 H HDK 500NR-10D 5% 5% 5% 5% 5% 5% 5% 5% Single machine 1 3 2 3 3 3 1 2 1 1 1 1 1 18 2 1 4 1 1 1 each 1 1 1 1 2 1 1 Remarks 46 47 48 49 Heatshrinkable tube Name High-voltage capacitor Protective tube Protective tube seat Pin Needle file Needle file Needle file Needle file Needle file Needle file Needle file Press key Relay Relay LCD PCB PCB Temperature response head Temperature response head Wire bundle Jumper Jumper Model&Spec. 0.1 F250V 3.15A/250V 6.3X0.8 VH-7 XH-7 XH-3 VH-3 S-EH-2 S-EH-7 S-XH-2 6 6 5mm AJM12113 OJE-SH-112DM C216L C226W Length of the glass tube 55cm Length of the copper tube 68cm YD-7 10mm 5mm Single machine Remarks 1 Sheathing 1 2 6 1 1 1 1 3 1 Row needle 1 9 1 4 1 1 1 4 sheathing, 1 heat-shrinkable tube 11 21 1 1 4 sheathing Sincere Forever Haier Group Tel :86-532-8938356 Web site : http://www.haier.com