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Download 13. fuel injection system
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14.HANDLEBAR/FRONT WHEEL/FRONT BRAKE/ FRONT SHOCK ABSORBER/STEERING STEM DOWNTOWN 200i SERVICE INFORMATION GENERAL INSTRUCTIONS • Remove the motorcycle frame covers before removing the front wheel, steering handlebar, front shock absorber and front fork. Jack the motorcycle front wheel off the ground and be careful to prevent the motorcycle from falling down. • During servicing, keep oil or grease off the brake pads and brake disk. SPECIFICATIONS Unit: mm (in) Item Standard Axle shaft runout ⎯ Brake disk thickness 3.8 ～ 4.2 (0.15 ～ 0.165) Brake disk runout ⎯ Brake master cylinder I.D. 12.7 ～ 12.74 (0.508 ～ 0.5096) Brake master cylinder piston O.D. 12.65 ～ 12.68 (0.506 ～ 0.5072) Brake caliper piston O.D. 26.93 ～ 26.96 (1.0602 ～ 1.0614) Brake caliper cylinder I.D. 27 ～ 27.05 (1.063 ～ 1.065) TORQUE VALUES Handlebar lock nut Steering stem lock nut Steering stem pinch bolt Front axle 45 N-m 70 N-m 27 N-m 20 N-m Master cylinder reservoir cover screw Master cylinder holder bolt Brake lever pivot bolt Brake lever pivot nut Brake light switch screw Brake caliper mounting bolt (4.5 kgf-m) (7.0kgf-m) (2.7 kgf-m) (2.0 kgf-m,) Brake caliper bleed screw 1.6N-m (0.16 kgf-m) 12 N-m (1.2 kgf-m) 2.0 N-m (0.2 kgf-m) 10.0 N-m (1.0 kgf-m) 1.0 N-m (0.1 kgf-m) 35 N-m (3.5 kgf-m) ALOC bolt: replace with a new one. 5.5N-m (0.55 kgf-m) Brake hose oil bolt 35 N-m (3.5 kgf-m) SPECIAL TOOLS Lock nut wrench Oil seal and bearing installer Bearing puller Lock nut wrench Ball cone remover Ball cone installer 14-1 F00002 E00014 E00037 F00023 F00009 F00019 Service Limit 0.2 mm (0.008 in) 0.3 mm (0.012 in) ⎯ ⎯ ⎯ ⎯ ⎯
