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5/ 8/ 2008 3:29:49 PM
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Index Of Claims
/
Applicationlcontrol No.
Applicant(s)/Patent Under
Reexamination
11353035
MAMBAKKAM ET AL.
Examiner
Art Unit
DAMEON E LEVI
2841
Rejected
-
Cancelled
Non-Elected
Allowed
+
Restricted
Interference
D Claims renumbered in the same order as presented by applicant
CLAIM
E]
CPA
DATE
F Final ‘I Original O5/08/2008
■
<O‘~l>U-(.\7
10
11
-
12
—
13
14
15
~
16
—
77”’
18
—
19
—
20
21
22
€.OC0\l<DUI-bJ3*
23
24
25
26
27
28
.4 0
29
. .> . x
30
31
.a N
.; 03
._x U1
17
ll
ll
1
1
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ll
ll
ll
H
ll
. . .l
32
. s .13
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H
.L
33
I
34
1
35
36
a
1
U.S. Patent and Trademark Office
lil
lil _.i
Part of Paper No. : 20080508A
Index 07' Claims
H
1à à¸õ
Applicationlcontrol No.
AppIicant(s)IPatent Under
Reexamination
11858086
MAMBAKNAM ET AL.
@¼í Examiner
Art Unit
DAMEON E LEVI
I f 1 Rejected l ’ = I Allowed I -2-
Cancelled
Restricted
2841
N Non-Elected Q
I Interference I
CI Claims renumbered in the same order as presented by applicant
CLAIM
[3
CPA
A
0
C]
Appeal
Objected
T.D.
E]
R.1.47
DATE
Final
18
Original
37
05/08/2008
=
19
20
21
38
39
40
=
=
=
22
23
41
42
24
43
25
26
44
45
U.S. Patent and Trademark Office
4
Pan of Paper No. I 20080508/X
Issue Classmcatlon
III "
Applicationlcontrol No.
Applicant(s)lPatent Under Reexamination
11858086
MAMBAKKAM ET AL.
Examiner
Art Unit
DAMEON E LEVI
ORIGINAL
2841
INTERNATIONAL CLASSIFICATION
SUBCLASS
737
CLAIMED
NON-CLAIMED
7 I 02 (2006.01.01)
CROSS REFERENCE(S)
CLASS
SUBCLASS (ONE SUBCLASS PER BLOCK)
/DAMEON E LEVII
05/08/2008
(Assistant Examiner)
(Date)
Total Claims Allowed:
30
/lshwar (I. B,) Patel!
O.G. Print CIaim(s)
OIG. Print Figure
(Primary Examiner)
1
3 , 7A
US. Patent and Trademark Office
Part of Paper No. 2()080508A
Application/Control No.
Search Notes
11858086
l
Examiner
Applicant(s)/Patent Under
Reexamination
MAMBAKKAMETAL.
I
Art Unit
DAMEON E LEVI
2841
SEARCHED
Class
361
439
235
WM
Subclass
WM
737, 730, 736, 752
945, 946, 638, 76.1
492
Date
5/8/2008
5/8/2008
5/8/2008
Examiner
DEL
DEL
DEL
SEARCH NOTES
Search Notes
Please see EAST Search History printout attached
V
Date
5/8/2008
Examiner
DEL
INTERFERENCE SEARCH
Class
Subclass
Please see Interference claim Search Query attached
US. Patent and Trademark Office
Date
5/8/2008
Examiner
DEL
Part of Paper No. : 20080508A
Application Number
Ill l l l l IIIIII l l l l l ilfl l
Application No.
AppIicant(s)
1 1/858,086
MAMBAKKAM ET AL.
Terminai Disclaimer Fiied: -~
04/04/08
,I_'
TERMINAL
DISCLAIMER
[I DISAPPROVED
[Z APPROVED
Reasons:
Document Code - DISQ
This patent is subject
to a Terminal
INTERNAL DOCUMENT -
Disclaimer
DO NOT MAIL
U.S. Patent and Trademark Office
NOTE DISCLAIMER:
The term Of this patent shall not extend
beyond the expiration date Of Pat. NO. 7,295,443,
[X] SHARON s. HOPPE
E] RENEE M. PRESTON
PARALEGAL SPECIALIST
PARALEGAL SPECIALIST
TECHNOLOGY CENTER 2800
TECHNOLOGY CENTER 2800
[j TREDELLE 0. JACKSON
E] NOVA M. CHAPMAN
PARALEGAL SPECIALIST
PARALEGAL SPECIALIST
TECHNOLOGY CENTER 2800
TECHNOLOGY CENTER 2800
E] CASSANDRA B. PARIS
V PARALEGAL SPECIALIST
TECHNOLOGY CENTER 2800
DOC code JDS
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edf
Doc description: Information Disclosure Statement (IDS) Filed
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(0303)
h 04f30I2008.
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INFORMATION DISCLOSURE
Application Number
1 1858086
Filing Date
2007-09-19
First Named Inventor I Sreenath Mambakkam
Art Unit
I 2841
Examiner Name
I Levi, Dameon E.
Attorney Docket Number I76706—200108
STATEMENT BY APPLICANT
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6663007
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Application Number
11858086
Filing Date
2007-09-19
€#o■ @Tn■
First Named Inventor J Sreenath Mambakkam
STATEMENT BY APPLICANT
A“ Unit
( Not for submission under 37 CFR 1.99)
Examiner Name
PM
1 Levi Dameon E
Attorney Docket Number
1
l76706«200108
Lexmark Service Manual, 5000 and 5700 Color Jetprinter; 5770 Photo Jetprinter, 4093/4094, October 2000, page 5-3
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EXAMINER SIGNATURE
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*EXAMlNER: Initial if reference considered, whether or not citation is in conformance with MPEP 609. Draw line through a
citation if not in confonnance and not considered. Include copy of this form with next communication to applicant.
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Filing Date
INFORMATION DISCLOSURE
STATEMENT BY APPLICANT
( Not for submission under 37 CFR 1.99)
11858086
2007-094 9
First Named inventor l Sreenath Mambakkam
Art Unit
[ 2841
Examiner Name
Evi, Dameon E.
Attorney Docket Number T767065-200108
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4093:‘4G94
Edititm: October 2080
The foiiowmg paragraph does not appfy to any zzczmtry where such provisions are
inconsistent with iota} iaw: LEXMARK tNTERNAT1£)NAL. NC. PROVIDES W113
F‘UBi.1CAT§ON "AS £55" WWHOUT WARRANTY OF ANY KIND. EYFHER. EXPRESS OR
§MPL}ED_, ENCLUDENG. BUT NOT L!M¥TED TO, THE JMPUED WARP-EANT¥ES OF
MERCHANTABELIW OR FITNESS FOR A PARTICULAR PKIRPDSE. some states dc not
altaw disciaimes of express or impiieci warremtfies in certain transadisns‘ therefore. this
statement may not appiy to you.
This pubiication could inciude technicai inaccuracies ortypographicai arms. Changes» are
;;«eriodi::aHy made to the sniormatsan herein; these changes will toe incorporated in Sate:
editions. {smarovernents or afxanges in the praducis or the pmgrams described may be
made at any time.
Comments may be aaidressed to Lexxvzark imemationai, inc, Denaxirrsssnt D22!835»3. ?'4t3
New Circie Road N.W., {.e:<Engton, Kentucky 40550. U.S.A. Lezxmark may use or déstfibute
any of the ‘mformaficn you suppxy in any way it beiieves ayzpropdate without incurring any
aiziigation ta you. Yoxs can purchase addiiionai comes of pubéications mated fa mis
product by caning ‘iv8C>Q~553~§?’2?. fin other countvses. Contact your pom: of purchase.
Lexmexk and Optra are trademarks sf Lexmark international, inc" registered in the United
Sieses andior ether counirses.
Calm Jetpxmiaz is 22 tmxiernark sf L2:-:mari~: Smematéonai, me‘
Other tradenuasks are the property of thee: {espeatsve owners.
©Copyzrigh! Lexmark mtemationa§, inc‘ 1998‘ 2908
A3! rights reserved.
UMTED STATES GOVERNMENT RESTRICTED Ri€.3HT3
This szaftve-zsre and aiocurnesxtaiion are pmvédad with RESTRSCTED PHGHTS. Use:
dupiicaiion or flisciosure by the Gowernment is subject ta resiriciisns as sex forth in
subparagyapta (c}{ ‘:_}{§i} of the Rights m Technicai Data and Computer Software csause at
{WARS 252 22‘:‘—70’=3 and in appticabfe FAR provéséens. iexnzark interrnafionei. inn.
Lexington, KY 40550.
409314094
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439314034
Preface
“fhis manuai is divided inio the foiiowing chapters:
1. Genera! information cemains a genera? description of the
printer and the maintenance approach used ta repair it. Spectai
ioois and test equipment are iésted in this chapteri as wait as
genera; envircmmentai and safety instructions.
Diagnostic lnformaticm contains an ermr indicator tame,
symptom tabtes, and service checks used :0 ‘ssoiaie faiiing féeid
repkaceabie units {FRUS}.
Diagnostic Aids contains tests and checks used to assets or
repeat symptoms 92‘ printer probiemsx
Repair information provides instmctions for making primer
adgustments and removéng and instamng FRUS.
Connector Locations uses Riustraticzns to identify rhea
connector Eocations and test points on the printer,
Preventive Maintenance contains the lubrication specificaiisns
and zecommendations to prevent pmbiems.
Parts Catalog contains ifiustraiions and part numbers for
§n<iiv%dua§ FRUS.
Pzeface vii
403314094
Safety lnformaticm
° This procfuct is designed; {ested and approved to meet strict
giobal safety standards with the use of specific: Lexmark
components. The samty features of some parts may not aiways
be obvious. Lexmark is not responsibie for the use :3? other
repiacement parts
' The maintenance information for this product has been
prepared fez’ use by a pmfessionai service person and $3 not
intended to be used by miners.
- There may be an increased résk of efectric shock and personai
injury timing disassembiy and servicing of this product.
Professéonat service personneé shouki understand this and take
necessary precautions»
Consignes de Sécurité
* Ce pmciuit a été congui iesié et appmuvé pour respectasr §e:-s
normes simtes de sécurfié giebaie tors de futiiésation de
coniposants Lexmam spécifiques, Les caractéréstiques de
Sécurité de certains é§émen%s ne son: pas ioujaurs évidentes.
Lexmark‘ ne peut étre term responsabie de I‘utiE§sat§on dautres
pieces (39 rechange,
* Les consignes d‘entretien at de réparation de C8 produéi
s‘adre$sent urziquemem 3 an personnei de mamtenance
quaiifié.
' Le démontage at Yentretien de ce produit pouvanr présenter
certains risques ézfectréques. is persomzei zfeniretien quaiéfiéa
devra prersdre tomes {es précauticms nécassaires.
viii 4{}93.v“4094 Service Maméafi
4f}93i409-4
Norma di sicurezza
* it pmdozio é state progettaéo, testato e approvaio in conformité a
severi standard di smurezza e per Yutilizzo can component’;
Lexmark specific; Le caratieristéche di sicurezza di aicune
parts nan sempre some <3‘: immediate conxprensiosxe. Lexmark
nan é responsabiie per Vuiiéizzo cié parii <31 ricambio cf; aéiri
produttori.
* Le Enformazioné riguardanté Ea manutenzione di quests» prodotto
sono indirizzate smtanio ai personaie di assistenza aumrizzatox
0 Durante £0 smontaggists 8 Sa mamstenziorze di quests protiotto, ii
nschio xi‘: subire scosse aettriche e damn‘; EH8 peysona é piis
eievaio. R persons-fie di asséstenza autorizzato, deve. quinxtii,
adottare §e precauziom mecessarée.
Sicherheitshinweise
* Biases Produkt and die zugehrxrigen Komponenien wurden
entworfen und geiestet, um beim Emsatz die vvefiwekt giaitigen
Sicherheitsanforderzxngen zu erffiiien. Die sichemeitsreievamen
Funkiionen der Sauteiie uncf Optionan sénd nicht immer
offensichiiéch. Ssafem Te-i¥e eingesetzt warden, die rsicht V0?!
Lexmark sind‘ wire! Von Laxmark kainerteé Verantwortung oder
Haftung fur aliases Produiié ubemommen.
~ ‘Die Wartungsinformatsonen fur disses Produkt sénd
ausschiiefsfich fist die Verwendung durch einen
Wammgsfachmann bestimmt
° Wéhrend des Auseinarzdemehmens und der Warning des
Geréis besiehi em zussatziiches Risrko eines eiekiréschen
chtags and kiirperiicher Verieizung. Das zustééndige
Fachpersonai some enisprechende Vorsichismaflnaiumen
treffen.
Safety information ix
4093t‘4694
’i5§{ii3é§""i§é”§é§i}?iEié}:§"""""""""""""""""""P■■""""""""""""""""""""""""""""""""""""""
' Esta producm se ha disefiado, verificado y aprobade para
cumpiir ios mas estrictos esranciares de segurédad giobai
usando 305 componentes especificos tie Lexmark. Puede qua
33$ caracteristicas C38 seguridad cfe aigurzas péezas no seam.
siempre evicfemes. Lemmark’ no se hace responsabie (39% uso de
oéras piezas. de recambics.
- La informacicn some ei mantenimientcz de esie pro-éucto esié
dirigida exciusivameme ai persona: cuaiificado de
manienimienio.
* Exists mayor riesgo de descarga efiéctrica y de ciafios
personaies ciurante ei desmontaka y ia reparaci<§n de 13
maquina. E1 persona: cuaéifécado debs SE31’ ccmscienie de este
peiégro 3; tomar {as pretauciones necesarias:
lnformagées de Seguranga
- Este produto fa‘: concebado, testado e aprovado para satisfazer
OS padrées giobaés de seguranga ha utiiizagtéo Ge comgyonentes
especificcs da Lexmark. As fungfies de seguranga {Se alguns
dos componemes podem néo set sempre ébvias. A Lexmarir.
néo é respon;~:;§ve§ pefa utifizacgéo {fie outros companentes cie
substétuégzéo.
* As inicrmagées de seguranga reiativas a este produio
destinam~se a profisséonais ciestes servigzos re néa devem ser
L§€§i§2‘.8<L§3S per uutras pessoas.
' Rises de: cheques eiécmms e ferimentos graves durante 3
desmsntagem e manuteng:é::: cieste produm. Os profiesionais
deste$ semgos devem estar avisados chaste facto e iomar as
cuidados necessaries.
X 409314094 Sewme Manual
408314094
informacié de Seguretat
9 Aquest producie estéa dissenyat, compravat i aprovat per ta?
zfacempiir fies estricias normes <39 segure-tat gicbais am: is
utiiiiiizacié tie componems especfifics de Lexmark. Les
caracteristéques de seguretat d'a3gum=2s paces pot set Que no
sempre siguin cfibvies Lamar?-z no es responsabiiitza de ms
tfastres peces de recanvi.
¢ La énformacéb pet manteniment cfaques: product»? esté
oréeniada exciusivament a pfofessicmafs i no esié ciestinada a
ningfz que no he signs.
' El rise de me eléctréc i (:59 danys persenais pot augmentar
durant ei procés de desmuntatge i the servei dequest pmducte.
E! personai professionai ha <:i’estar~ne assabemai i p3'8¥}dF€9 fies
measures convenierzis
Safety Enforrnation xi
4033+'¢i094
1§i_Â¥.§ i?§’},}\. °■(■ ■■:■ §£‘~} ,
{.9 53.’
‘x 5-V:
.,.
0
Lexs::ar£< —“ . ðl7■
1... 2:
€!)■ A; ~ .
駧‘€.}*»~§iY.§. @45■ Y
35% pK3■ ‘P33 $¢.§*w}?'~‘»§.
l~’*§’»‘~§“§Ei§i
xii 409313094 Sazwse Manna}
499314994
1.
Generai Information
The texmark 5800 Coior Jetprinterm and Lexmark 5700 Coiar
Jetprimer are personai, near iaSer~<;uaEE'ty inkget printers. The print
cartridge contains singie-unit customer-repiaceabie sxsgxpiy items,
Duai printheads provide (2030: and true bisck printing without
changing prirsiheaajs. The mack Carthage has 5 iota! of 288 nozzies
and the photo cartridge has a zeta! of 192 nozzies. Either the béack
or the photo cartridge is instaiied 023 {he right. The caior cartridge
has 3 {ma} of 392 11022166 and énstaéis on the 3323. The printer is
capabie of prmting in two directions.
The Lexmark Photo Jetprinier 5778 printer is a generai purpose
printer that provides high quaiity text and photos. The 5??’(3 can be
used without 3 computer to print photos: or comecxed to 3 computer.
when connected to as compute; the printer perferms the same as a
5700.
■ sums
‘ awe
E 5770
x__...,.....,,...........,....,,.....,.......,....r....».-..».............................................................................................................
§“§5駧;:}§5§‘:§iSi}§mWM
Genera: Information '£~1
43093131994
'iIi§'§§Eé’V58E§§£iEiE$'i5§"(§i?i*i5jAAA “““““ p{■”””””””””””””””■■"""""""""""""""""""""""`"■
The printer has two sets of fights and buttons:
’ One sei is éocated at the boiiom iefmand comes’ of the primer,
on the op-aratcxr panei.
' The other set is toasted at the top of the painter and éncfudes the
Paper Status fight and Paper Feed butmn.
Pager Status. Li9hE*’\\
‘\
Paper Feat} Euttcn--~-\,\\
Qperaéor Panei »~~/’
1~2 Service Manna?
4fl93}‘4084
‘"£5§i'éEé§6’E'%'i5é"}§"é’i‘“éAi%B""§8'éfiii"i§??§}"""""""""""■l■""""02z■""""""""">z■
Using the Operator Pane}
The operator psmefir on the front iefi side of the prfinter, has 3 2—i§ne
by ‘{6«ch3rar:{er iéquid crystai dismay {LCD}; fave buttons and one
indicator Eight.
Operator
¥’aneE
Gispfiay
w/
\\
)h■
Menu
Seiect
pm;
S{■ Light State
Meaning
Oz■ On
A camera card is in staised and {he printer is reacfiy to print.
■ Off
A camera cam is not instafied.
@■y Biinking
The printer is busy.
Generai information 1~3
409314094
Operator Pane! Buttons
■ Button
S■ Function
■| Menu
_ Used to screw through me Menus.
p!■ Setect
O■ Used to select meme: itern - An asterisk V) indicates an
3................................... ■■............................................................................................................................. ..
■
h■ item Es seiected.
:
■ -----------------------------------u■---------------------------------------------------------------------------------------------------------------------------0■
:q■ Print
■Pq used in print #2 photo » Press and how this button to
o■
ck■ came! pfint when the fight is. biinking.
Cn■
0)g■ phoms on the camera card‘
m■ Print AH
PZi■ Used to print aiz phatus on the camera card.
§“““““*“““”““*“§““~“~--W~*
po■ mziex
■k Used to print an index page wntaéning Isms}? images of 2333
Paper Status Lighi ~—~\ ‘Ki
Paper Feed Emma ""‘\.
Paper Status Light {AR Models}
3 Light State
Meaning
t■ Readytcz prim.
t■ Printing or feeding media through {he printer.
%■ Biinking
Out of paper Of printer error
Paper Feed Button {A33 Modeis}
Ciears a paper jam o{ foads pages‘ when there is a paper out
candétion.
14 Service Manna!
j■
409333094
¥2”éé’5‘¥4{£{i6'Ei"§Eit§“¥5¥§iif’§}5;駧E§""""""""""""""""""""""""""■"""""""""""""""""
Coior
■ sooxéZ{£5B}2;€:””””‘
■ Stack
■)
5 535} 30:1 :§};s{”“"
r■
■ 800 X 500 Leiier Quafiiy
@■ 1:200 X -3:200 um High Clzuafiiiy
]■ 880 X 6100 Letter Quality
1208 X 1200 um High Quamy
■
■ 3 ;>age;‘mina,tta Drafi
R■ 8 pagefminute Draft
■
W
Power Consumption
_
* Less than 10 Watts — power csff and power to ihe printer
* Less than 19 Watts » idie Mode {power on » not printing)
- Less than 15 Watts — Pnming {average}
’ Less than 25 Watts ~ Printing {peak}
‘m§§"{S?éI{5¥{€é""X;35F6"a"é"fi"m”"Wm””W'"”W'”
The diagnosiéc imbrmation in this manual Xeacis you to {be correct
fieid repiaceabie unit {PRU} or part. use the érmr indicator charts,
symptom index, sex-vice checks, and diagnostic aids to determine
the sympiom anti repair the faifiure. Begin with @,■ an §?>—E§§~'E§ ■
This printer can he servéced without being cennecied to a host
computer. The user is directed, in the Winter Control program. 20
perform the head to head and bidirectional aiignmeni adjustments
after repiacmg -a print cartridge.
After you compleie the repair. parfarm tests as needed {:3 verify the
regain
Generai lnformaticm 'i~5
33893/4034
Abbreviations
(ISL?
EQF
Custemer Setup
End of Forms
ESD
FRU
Eiectrostatfic Discharge
Field Repiaceame Unit
HV
High Voitage
LED
§_ight*Emiti’mg Diode
LV
NVRAM
Low Voitage
Nonvofatiée Random Access Memory
GEM
POST
Originat Equipment Manufaciurer
Power-On Sen‘ Test
V ac
V dc
V:)it$ alternating current
V0325 direct Curran?
‘H5 Service Manuai
_
41} 93331094
2. Diagnostic Information
Use the error indicator tame, symgaiom tables, service checks: and
diagnostic aids to determine the faiiing part.
Start
Servkse error indications show as a series of flashes of the Paper
Status fight. There is a pause between each series of flashes. if your
printer ‘Mr
has
iocate the series of flashes in the
\_. \.r\.
.\ ~ an error irdication,
q■
’ .5 . :'
t■ ‘
7:‘: \
■o■ and rake the indicated action)
Urzpiug the printer to deer the error indicator.
If an error indicator appears, go to the error indicator table and take
the mdscated action for ma ermr. Run the ‘
~‘
xv . ._\
If no error appears, ga to “:~"‘
‘
Diagnostic lnformaiion 2~'!
4093s’#094
Error indicator Tabte
Paper
§
0■ Status
E Error
^■ Light
■ Code
`=■ Flashes ■
■ Check the carrier for obairuciion or binds. if no
0■ obstruction or bind; reptaoe the system board.
■ Repiace the sysiem board,
Repiace the system board.
Repmce the prinzhead. if probiem remains. replace
%■ the prénthead cabte.
■
‘
14
»,
95
E?
\;____..._.......,.........,.......~.....
■ The primer has reamed an éswaficé resoiution seiting
■ from the users appiicatéon. Change the resoiuiion in
0e■ the appiication and tum the prsnier off and an to reset
5. the
\ cm<§i1§<:m.
\ . Refer E0 `V■
. 3,2:
:*:t :~-3
:...-.
—.. —. . .
2~2 Serv‘z«:;e Mama!
489314094
Power~0n Seif Test (POST) Sequence
Piug the printer in and check for a coyrect POST operation by
czbserving the Wiowing:
1.
The Paper Status Eight comes on and goes off
2. The carrier moves over the mainienance station and seals we
printheads.
3. The paper feed gears turn.
4. At: motars stop.
If your primer cxsmpieies PQST with no errors, £30 to the ■■ §§;??.:>¥§'s
■■ es: `■ ■■ meets the symptom and take the indicated
action.
if yam printer does not compieta P08? focate the sympéom in the
foiiowsng tzabia and take the mdicated action,
Power—{)n Se¥fTest{POS'1') Sequence {57?0)
Piug the printer in and check for a correct post aperation by
observing the foiiewing:
The Paper Status Eight comes on and goes off.
.—$~r¢»m>N.~*
‘fine aperator panei Busy fight comes on and then goes off.
The operator pane: dispkays two rows of diamonds.
The carrier moves over {he maintenance statian and seeds the
prmtheads.
The paper feed gears tum.
. At: meters stop. and Ready appears in the dispiay.
Qiagnostic Information 2~3
IREBSMIJB4
POST Symptom Tabie
«No meters run
Paper feed
gears do not
turn
Camerdoes no‘: ■2 Gaiothe
mauve
2■
Carrier siams
side frame
Na Paper Siafus
fight
., 4
Eiiank Dismay
{57?U}
A33 Oiamonds
dispiayeé affer
POST (57’70'3
Ekzspiay dsificmt
ioread{5??0)
fits to the
‘* \.~.: ■0■‘~ . “
B3sp3ay OK,
Butmns do not
function (57?{))
One or more
tsutttrms do ram
.« funciion (5770)
2~4 Service Manna!
..
.. .
\
3
■0
41139314094
Symptom Tables
Locate éhe symptom in the foiiowing tabies and take the appmpriete
action.
Carrier Transport Prcbiems
0S■ Symptom
»
*
-
No came: movemen:
Skrzw carrier movement
Carrier stops
Carrier siams side frame
Communications Probiems
.................................................................................................................................................................. .,
p■ Symptom
■ Action
■
■
............................................................................■■
■ Primernot camsnunicaimg; with
_ f}heckim=;;>arz3iie§p0r2 cotznectian
P■
r■ h0stc:.on1puier(A!i madrsets eaxcepi
0c■ 5770
■ {connector 37). if the connerctéon is
O■ g0od,tepiacet§1e system board
- Fans is <:€3§§ thee: pzinihezsd
~ Fails ‘ID dean zhe primheésd
~wwwwwMwwwWm~ %
0w■ Paper Feed button does mt
)■ Repiace the system :2-card
'
■ opetzzts
9
3..............................................................................3................................................................................ ■■
p■ Paper Status fight «does not come
p■ on
■ Ftegzia-se the system board
3
Diagnostic Information 2~5
469314094
Photo Ccntrolier Problems {$770)
.,~
F”s‘én1S fmm a WI: hm does ncvi
prim mm a fiash card.
Prinis from a flash Card but does
not print from 3 ‘PC.
_ Go 10 me‘
@I
‘
Paper Feed Problems
0# Symptom
Action
m Paper faiis to stop atfiist priniyiine
Goiethe“
$3
,.¢4~
» Faiis to péck paper
- Picks more men {me sheet of
paper
I Picks paper but faiis in feed
‘ Paper jams
o Paper fiaiis to exii
3
- Noisy paper feed
Paper skews
: G020
0■ {>53
@
’
.,§ .
` G0 in the p
‘ .,
\.:;»~.
Power Probiems
§ Symptom
p■ No power in printer
2~6 Service Manuai
■ Action
-;
4G93:‘4¥J94
Print Quaiity Problems
* Voids in chaaszciers
+
*
~
0
-
Light print
Prime off the page
Fuzzy print
Carrier movers but does not print
Prinihead drying prematureiy
Veriicai assignment off
Excessive ink flow (Ftocxdmgjy
Horizoniai naming
- mi: smearing
I - \r’eriicai sneaks an paper
‹■ ¢ Print lines crowded
5
■ˆ ■
:
€Cÿ
"
Gate the
::9; ex»;
vx
Diagnostéc lnformatian 2~7
IIOSBMGQ4
0......j.........C.................................. ..... ..............0.................N
First Print Line Service Check
FRU
Action
/ 3 ■ End~of~F0rms
’
Check me fiag far binds or damage.
‘ ...............................................................................................................................................W
0 Hag
3‘
:
2
@
Endwofitorms
@ Sensor
`} 3 0E 8ystem Board
Check the sensor for dirt.
Perfurm
the ‘ma;
\.‘.=‘f§’
A to check the and »
the system board
Assembiy
Check the paper pick assembiy for binds”
.»._...,V..».“....»....\\.\.\.»..“ V.‘ \VVV’uV
2»8 Service |‘si‘ianua§
E wear, 01' damage.
489314994
Maintenance Station Service Check
The maintenance station has two functions:
1. Céeans the prmthead nozfies during the print operatiim
2. Seais the printhead when it is not being used to prevem the
nozzies from drying.
..........................................................................................................................................................y
Maimenanca
Staiion Assembiy
0
G■
■
■
h
■
■
■
0
As the carrier moves to the right over ihe
maintenance station, a sit)? on the bottom of the
carrier engages a tab on the stead of me
maintenance station causing the caps to rise and
sea? the printheads. Carrier movement R3 the ieft
wit! uncap the printheads. The wipers dean {he
printhead nozzles as the carrier Eeaves the
nwaintenance station. The wipers clean the
printheads Orrfy when the carrier is moving to {he
iefi. There shouid be no wiping :action of the
pzinthead nozzées when the carrier is moving to
the right. After the cieaning operation is complete.
a tab on me main£en.-ance station engages a tab
on the aarriar, causing the wipers to iower.
0v Chad»: the maintenance station for worn or broken
`: parts,
~~~~~~~-»---~1‘
‘fifiper
A wmn wiper causes drsgraded print quaiity just
■ after ;a maintenance cieanmg. Check for Eoose or
..W...““.\........,..,»,.m......,..«....... .;■ worn wiper.
C313
A worn cap causes the prénrheati nozzies to dry
‘
` and clog. Check for Eoose or worn cap.
Qiagnastia Information 2~9
409314034
Operator Pane? Buttcn Service Check (SWO)
......................................................
s■
Aciion
_
§FRU1Function
..........................................................................................................4
P■ P■------------------------------------------>
If {he opeiamr pane! désgfiay is OK! but {he butérans '
■ i @2■ Operator Pane!
do not function‘ chessk the operator pane? came for
@■ Cable
confmuafy and replace the cabie if necessary. if the
s
symptom remains‘ repiaae the photo aontroiiex"
■ Phato Controfier
board.
■
■ Beard
2
P■
<}perator¥>ane!
P■ Assembiy
^■ P■................. ■........................
■
■ Gperator Pane!
0■
g Assembiy
p■
p■ Pinata Conirofier
p■
p■ Beard
03■
System Board to
C■ Photo Controtter
Q■ Board »Cab¥e
■ System Beard
Run the ■■
.
.«€ . \I:‘' V’. ..\.
\- i. if any 9%’
me humans tau. reptace the upstate: pane:
assiscmbiy,
:
...........................................................................................................“4
Check 23% caitzées far proper connection. Vxfath
power a;3p3':ed 10 the: printer. ciismxnnecz 3531 from
the phcdo con§m¥§er board. Check for +5 V dc: at
JFW2 on the coniroifer board. If ssorraeci. repiace
the operatm parzeé asszembty. if incwrrect. check far
+5 V do at pins $31-28 and P129. if voiiage is
Conant. replace the photo ccmtroiier board. If
inconeci, check for +5 V do at pins .1948 and
3929 on the system heard. 5% correct. {apiece we
system board to photo comrotiet board came. If
the vortage at .39 is incorrecz, repiace the system
board.
Operator Panei Disyiay Service Check (5776)
@6■
p■ FRU 1 Function
■G■
........................................... @■ P■ 0B■
P■ 2
pC■ Qperator Pane}
{■ fi\s5embi‘y
J■ Operator Panei
Cabie
Photo Comroiier
Btiatd
System Board to
Photo Conirofies‘
Board Cable
Action
If the operator panesfi is biank and the priniar
cgmpietes PGST, voitage is not getxing to the
operator panet. Trace me +5 V dc Sine to {he
operator parset and repiace the faifirsg part. T:’a::e
+5 V dc at pins JPL2, P328 and P3~29 an the
ptmto ccmtroikar bozsrd and pms .!9-223 and J9—29
on the system beam.
If 31! (£3:-amends are désptayed afber the pnnier
compteies PBS? check the eperator pane! cabie
{cs <;or:tinmty and rapiace the cakxie if rxaxzesszary. if
the symptom remains, reciace the meta controlter
board;
Run {he “LCD Test {57'70},” on page 3»2. if the test
does not Show 223! PE-LS, {apiece the G§)6¥’8iC)¥‘
pane? assembly‘
240 Service Mama:
4i}93i4D94
Paper Feed Service Check
If your printer does not have pa per jams. conkinue with the service
check. ifyour printer does have a paper }am probiem, examine it for
the foiiowing before yaw begin the service check:
' Check the entire paper path fer abstructions,
° Be sure there is not too much paper in the sheei feeder.
* Be sure the correct type of paper is being used.
' Check for static in the papsrw
O■ 1
‘
System Board
■
■
pX■
P■
`ê■
‘Nth {J8} disconnected and power on. c§xe<:k for
+30 V dc beiween {$64} and gruund, Cm the
system board. if the voitage is not present. check
for motor pins shamed i-:> fhe mater housing. if you
find a shorted pin, r<=:p§a<:.e the mains. if you stili
have a faifuse, after reptacing me motcnr, replace
_,.,___,,,. ,,._,,__,,,_,_V___"_,,V_,v,__,_,,,_,___,__,,,.,,_w_,_,,__,4_,mm,MWWMm__,_,__.,_,_,_V,mm__,__"W,_,,V_v___,__,_,_,__v,Wv,V_"_,V__‘__V;
Diagnostic Infownaticn 2~1 1
4093!409§
`z■ FRU
Action
: Paper Feed {victor
A noisy or zrhaitearing motor or a motor that faiis tcs
tum. can be caused by:
- An cpen or short in the motor
- An span or short in the nzotm drivar on the
system baard
~ fix bind in the paper feed mechanism
\.r‘v’i3h the paper feed motor cabie disconnected
fmm the $ysiem board, check far 5 to '30 ehms
between pin 1 and 4 on the meter cabie.
if the reading is inccerrect. rapiace the motor.
Check for motor pins shorted :0 the motor
housing. tf you find a ShOf3€{3 pin. reptace the
mater. if ihe faiiure mmains, repiace {he system
board.
Afihough the paper feeds in 3 ¥»:>rw'3r:'5 direction
oniy, the paper feed mater zums in two directions.
if the paper feed meter turns in one direction omy;
r repiacethesystemboard.
Binds in the paper feed motor er gear train can
cause: iniermittent faise paper jam errors. Remove
the paper feed mozor and check the shaft for
EK binds. Akso check for ioose or wum moicsr gear.
Check for binds in the gear train and papes‘ feed
mechanism by rotating the large feed mi} by hand.
, if you notice 3 bénd, isoiate it by removing one of
,
.
:»».m;....wmmmmmw—m
4
Pagsarlfiatlw
\3................................................
.
242 Service Manuai
E the smafl Edie: gears an fine inside of the ieft side
; frame. Repiace any worn or binding gems cw
E rofiers.
Perform {he p9■
E
~ starting at 8299 ‘E
4i)83i4{194
Paper Path Service Check.
Examine the printer for the ‘fofiewing before you begin this service
check:
* Check ihe entire paper path for obsfiructions.
' Be sure the paper guides are not worn or broken and are
positioned against the paper without binding or buckling the
papex
* 88 sure the correct type of paper is being used.
' Be sure the printer is insiraiied on a Ra? surface‘
’ Action
Large and Smaié
Feed Roiiers
P■ Check ¥c+r wear and bénds.
:
Smaik Feed Raises’ ■ Check $03’ damage.
Springs
0■
mwm*wwWw
WmWmwM_
Exfi: Roiier
Check for wear ancfi binds.
Star
Roiiehs.
Exfi Drive Bait
@■ ..........................................3,......................................................................................................._,
Sheet Feeder
6■ Check the foiiowing for wear or damage:
‘
4■
■ > Paper pxczk assembiy
`■ ' Al! parts inside‘ {he heft and right edge guides.
End~of—Form5
■ Check for binds or zziamage.
Fzag 2?: Spring
'
Paraliei Port Service Check (SWO)
mu
Y■ Aczeon
Parana} Port
■f Run 52 {est gage to be sure ti
C■ Run the
3:1
Diagnostic Enfonnatian 2~13
4033333094
Photo Controlier Sewfice Check {5':’7£})
if the printer prints from a PC, but does net print from a Rash Carri,
or the printer prints from a Hash Card but does not print from a PC:
continue with this service check.
P7i■ 1 ■c Photo Cozwirofiez‘
■O
d■ Board
Disoozrned the phom contmiier assernfjy from the
printer by ramming me photo mmroiier cable fmm
■q_■
>■
`■_
]■
2
the system beard. Run 5' \‘ . R H.» ,. .
if the printer prints €>3Fi'8CiEy; coniinue wzth 315::
service check. sf the printer has a print quafety
pmbiem goEnme“I~1‘-= L
‘ii t^■
,»\,_,
> «:3
`c■
§
^■
:
,
Run the V■
and the ■Y■ `>■
.\\\
\\, .
if either lest fads, repiéc; tithe g§h0§0;:‘:>nt$»:1§it:::r
board.
■V■
Run the
r■
\■
if the test faiis, repkacra me YY■
controéier board.
R mas: WY■
;■ and the
,
3
■fX■
■Y
bX■
repiace the photo contmiier beard.
A
H the test faiis.
■s■
2 L6■ Systks,-m Board
Check the system board to photo comroiier board
S■
S■
cabze cormectéons.
PT■
5=■ System Board to
@T■
s■ Photo Ccsntroiier
Check for +5 V do at pins P1—28 and P‘t—2S3 on {he
$
8■ Board Cabie
photo <:ontr0E§er board. if mcorreci, check the
p6■
system boast: to phmo czmroiter board «came far
■9 Manic: Coniroiier
continuity afid replace the cabie if necessary if the
■6 Board
sympioms remains, replace the photo r;onzr‘<3}?e.r
‘
bc>ard,
24:3 Service Manuai
4i}93id094
Power Service Check
Posvtar Suppiy
■ Disconnect the power cmmecior from the system
S■ hoam at (J4) and check the fotlowmg veitages an
■ the pewer suppiy came:
@g■ 5&3 ta em) = +30 v dc
_~■ if you do not have correct voitage. repmce the
S■ power ,supp§y. Be sum in unpéug the printer before
M|■ you reconnecf the power connector (J4) to the
@T■ sysatem
\\\\§ hazard.
\\V\\
~
\\~\v.~\\\-»\<.-\\\v\\s\»~\V
Prinzhead Cabie
x■ Unpiug the printer. Disconnem one of the
Aq■ primézead Cabies and rrswpfug ihiz-: prfinier. Lock for a
Paratiei Came
q■ symptom change‘ Check {he faiiing par: for sharia
u■ and repiace as necessary, Repeat this procedure
Encoder
Card
..........................................................................................................................................................
~
u■ fer ihe paraiiet cabir-3 and the encoder card.
Phoio Coretroiier
Board (5770)
Photo C~*entm§§ar
Operator Pane:
{5}’70)
lL■
K■
0F■
■J
+C■
Remove the carnesra card from the camera card
S303. Unpiug the prime; Remove the phmo
controtie: assesnbw and disconnect ihe photo
Coniroiier {(3 system board Cabies. Raging the
printer and {oak for a symptom change and
z‘e;:€.=3(x> {he iaiiing part,
>■ Ungkiug the printer and {e~p5ug; the photo coniroiier
■D cables. Qiscennect the operaior panel. Revpiug
the printer and ficeok for a symptom change and
repiace {he faiiing part.
Sysdenu Board
@■ if the symptom has not changed, re-piace: the
p[■ system board.
_
Diagnostic Enformatian 2-15
409314094
Print Quaiity Service Check
3
Print Cartécége
Be sure the printer cmtains good print Cartridges
2 ?"■ Prmm-sad (Earner
Z■ Assembiy
Reseat the prmtheati cabies m the system beard
and check the following parts for wear or damage:
3
C[■
~ Pm: carmcige Latch
‘
3
* Latch Spring
- Carrier
S■ 3 V System Board
I
■%
Perfurm the
“
» \
Lack for a
brr—,~ai< in the dizaganai fine cf the test pattern. A
‘ Pxénihead {labia
i broken fine mdizzaies one or more print nozzles are
no! \~v0;‘¥~:§n;; Run We test again :0 verify the
faimre. If there ave even breaks in the diagonai fine
simfiar to the pattern shown‘ replace the system
board.
Rubber Backer
If fizere is 3 singie break or ramdczm breaks in the
diagonal fine Chen}: me foriawing:
Notss: Unpiug the printer before ciearsing contacts.
v#■ ' Check the goldpiated contacts, on the end of
the cabie ma! connect in the carrier. for am and
wear. Use oniy a mean dry doth to mean Ihe
ccniacts. Afso check the came for damage. You
shay maed to remove me cabte from the same:
ta inspect it.
E
wom mbtaer bazzker resuiis in pow Contact
E - A
beiween the ptimhead cabie and the print
cartridge. Check the rubber hacker for wear.
w Refer to the lesi page. The temgzeratura xraiues @■e■
in CEFSEUS.
■e■Wwmw
`$■ 4 ■A ?vEa&n{enance
Siation
'>‘V
:g Infiernzitisent nazzie faikures can be caused by worn
E» parts in the maimerzance staiimz. Perfcrm
\\\
. \ the
E
......»..».
2»-‘I6 Sewice Manna:
E
4G93.*'409-4
■/
■ FRB
■# Action
+%■
/■ 5 g■ Paper Feed
■C. Ink smudging and smearing can be caused by
0&/■
T■
■ $■
p,■ paper probiems OT probtems in the paper feed
■$ area.
-■
■ $■
a(■
:
5
@#■ Check the foiiowingz
■
- Correct type cf pagser is being used,
pQ9■
-$■
p■
■"
~
'
6 3 Transport
Paper for curt 0! wnnkies,
Feed rogers for wear, dirt. or kmseness.
Gears for wear or binds.
Paper psi?! for obstructions.
B§um3<§ pnzxtanszi vcéds can be caused by
g probfiems tn the transpofi area. Check the
■# foiiowingr
■$
‘
~ Transpori bait for wear and fun engagemem‘ mm
the Carrie: grép
v Carrier guide rod for wear or flirt.
- Carrier to carrier frame ezagageznani shouki be
iubricaied with gnease PIN EEQAOSE-:1,
Lubricate the tamer guide rod and carrier frame
on both sides whesre the twa imp beating
surfaces ride on the frame.
- Eciier puiiey pafts for wear, ciaxnage; or
too-seness.
‘ Encodes’ strip for wear or dirt.
? ' Aiignment
Ph■
p■
J■
0■
■
3
■;
Unesfen vertécai fines can be adgusted by
perforrnmg the bidsreciionai axignment. The user is
dkected, through the Printer Comm} pf0gI‘8¥}'3__ to
perferm the: head to head and bidirectionai printing
aiignments, when repfiacing a print cartridge.
`o■ 57?{) - Psinfheaci a§ég;nment is 21:50 gserfnrmed at
■ the opexaiot panei. The user is insiructed to
P■ pen‘o:'m aiignment settings at the operator panei,
|■ These settings are used to print photos from the
‘
§
:
} i;TEE§§é
% flash card cc: an external stowage drive.
E■
Diagnostic Emfizxmatitzn 2~1'?
4893:'d»G94
Transport Service Check
2 ■c Transport Mater
Check the mofor for binds. or 30059 mom: puiiésy.
Disccmnect me transport motor (J5) from the
system beard, Check for 8 io 18 ohms between
pins 1 and 2 an the motnr cabie. if {he reading is
Encerrect repiace the motor‘
2 Che-ck for molar pins shorted in me motor
hmssing. If you fifid a pin shamed to the housing,
repiace the mom. if the faisure remains repkzce
the system hazard.
2 7■ System f-Soard
Discormeci {J5} from the system board and Check
for a pulse mi 30 V dc between {.552} and ground
as the ;):‘§me;" gees ‘through POST.
.... \:\~~~—\s~\<\~~~~~\~~~\s~»\~-vsw»—\\s»\~\\~~»~tf\~«\\>>»~\>>V»\~~\\V»\\~‘~\>>~~\VV~V¥\V\~\\V~\V\-vV\\V‘VV’>‘V’>~~*¥\~V‘<*’>’~‘¥V\*V**’~’~*V">‘V*\¥*V¥9\\*~‘~V“~\VV~\‘€
(‘Jean the tamer rod.
p■ 3 p■ Carrier Guide
‘
u■ Rod
\
.
‘
.
’
Note: Lubricaie the 1'06 and the Carries’ rod bearing
surface.
D■ 4 U■ Transpcrf Bait
Check for warm, Eoose er broken parts. Check for
obzstmaztionss btockmg carrier movement
u■
idfer Puiiey Farts
Carrier 10 carrier frame engagement shculd be
Eubriaated with grease F‘."N 99Af}3§4_
Carrier Frame
■ 5 @■ Encoxieer Strip
E Cheisk the encoder strififcr wear, cm and grease.
■ Encoder Card
Be sure 3!? préniheati corznectors are fuiiy seated,
Check the rzabies for damage.
5■% % % % % % % % % % % % % % % % % % % % %i% % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % % Pq■
@■ P■ Print?)-ead Came
{3het;§<. the encoder‘ 822515 cormecztion.
Be sure as! cannectars ane fufiy seated. Check the
cabées for damage.
■
■ Pnnthead Cabte
`■
`■ Guide Strip
Some eariy ievei nwachisxes may experience a
EE can
be identified by checking for :3 prirzihead cable
rezief hole: in the carrier flame iczcaied aimve the
u
E maintenance station. if no ;:r'm:i':ea+:i came retief
»
243 Service Mama:
M39 is present, insixafié the prmihead cabie guide
and dip.
499314084
FRI}
■* ‘F
Maintesnanoae
-■
]I■
Station
A problem with the maimenarzce statnon can cause
CK■ carrier movement probiems at me righz margin. Go
'
"~: I
1‘: T)■ " '~: *■ O*■ <3?-
Diagnosfic lnformatéon 249
409351094
2~20 Service Manna:
489314094
3. Diagnostic Aids
The paper pick assembiy is a paper pick device that generates its
awn normai force which is inherenfi in the fundamentai design of the
pick arm. 5 fight media is used; {he paper pick assembiy picks very
gentiy; if a heavy mezfia is used, it picks very aggresssiveiy.
The spring pressure of the device is designed so the input torque
from the meter produces movement about the pivot of the arm
causing a downward force at the pick roii. The friction between the
pick mi! and the paper produces a frictionai locking condition. The
arm must pivot freefy through its fut: range of motion. If the pick
assembéy is noisy, repiace the paper pick assembty.
Diagnostic Made {57?0)
To enter the Biagnostir: Mode:
.*‘9~’f‘7'*
Unpiug the power suppiy from the printer.
Press and hem the index and Print buttons.
Hug the power sappiy into the printer.
Reiease the buttons when Diagnostic Menu appears in the
Operator Panef Dispéay.
Unpiug the power suppiy from me prinirsr to exit the Diagnostic
Mode.
The tests dispiay‘ on the operator panei in the order shown:
Code Lave;
LCD
Button
Coxnpacmash
Smar£§\:'§edia
Paraitet Port
Controifier Port
BRAM
SRAM
£3339 nostic Aids 34
#093I¢I0§4
Code Love! (5776)
Bésplays the current code ievel on the Comrofier Board, Code
upgrades to the Phoio Controiler Board can be down Eoaded from
either camera card siot or through the paraiiei port such as an
extemai storage drive. Use the foiiowing procedure to upgrade the
code.
1. With power apmied to the painter. insefi the camera card
containing the newer code ievei in the proper 520%.
2‘ The message “Upgrading Rash ROM“ wéil appear on the
dispiay and the busy fight will mink.
3. W352 one minute. 3? the message "OK! Remove Card & Reset“
does not appear. unpiug the primer.
4. Repiug the primer. The message ”§3;:«grad§ng Rash ROM" wéfii
aopeay once again.
5. Within 3 minute, the message “OK? Remove Card 8. Reset” wiét
appea:
6. Remove the camera card from the sioz, unpiug and reaping the
orinior.
LCD Test (57?{))
To run the LCD Test:
‘i. Seiect LCE Test from the Diagnostic Menu. The LCD test runs
continuafiy.
2. Press Canoe} to stop the test.
Button Test (5??9}
To run the Bufion Test:
1. Seiect Button Test from the Diagnostic Menu. With no buttons
pressed, OP {Open} appears severai times on the ciispiay.
2» Press each button, one at a time‘ and 8 Ci. {Qosed} appears in
mace of the DP, This checks the proper operation of each of the
buttons,
3. Press Print and Print A31 together to stop the test.
3»2 Service Manna:
439314084
Compactflash Test {5??8}
The purpose of this test is to check {ha cormection beiween a
(3ompa<:tF¥ash camera card and the Photo Contmtter Board. This
test performs a write. read and erase to the camera cart}.
To run the Cczmpaciflash Test:
1. insert a camera card into the Compar.:tFiash sfot {top SE02).
2. Safest Compactfiash from the Diagnostic Menu.
3. Press Came! to stop the test.
Upon comptetéon of the test. 3 Pass or Fail message appears in the
dispiay,
Smartmedia "fest (5770)
The purpose of this test is be check the connection between a
Smartmedia camera card and the Photo Conirofler Board. This» test
performs a write, read erase to the camem card.
To run the Smarmiieciia Test:
1. insert a camera card into the Smartmedia $¥01 {bottom siczi}
2. Ssiect Smartmedia from the Diagnostic Menu.
3‘ {Dress Cancel is stop the test.
Upon compieticn cs? the test; 3 Pass or Fail massage appears m we
dismay.
Parailei Port Wrap Test {SW8}
This test performs a wrap around test between the printer parafiel
part and the paraiéei port test connector.
To run the Paraiie§ Port Test:
1. mstaét 3 gvarafiei wrap piug {P/N 1319128} in the para§3e1;>ori.
2. Safest Parailei Port from the Qéagmsiic Menu,
3 Press Cancel to stop the test
Upzzm compietion of the test, 8 Pass or Fail message appears in the
dispiay.
Qiagnostéc Aids 3»3
4093!4‘£094
Controiier Port Test (5710)
This zest is not used for servicing the primer’.
DRAM Test (5770)
The pmpose of this test $5 to check. the vaiidity sf DRAM on the
Photo Coniroiéer Ssard. The test writes paitems of data to DRAM to
verify thai each bit in memory can set and read zsorreczfiy.
To run the DRAM Test:
1. Seiect DRAM Test from the piagnostic Menu.
2, Press Cancel to stop me test
Upon compieiion of the test, 5 $3353 cf Fail message appears in the
dismay.
ssmm Test (5770)
The purpose cf this test is to check the vaiidity of SRAM on the
Photo Contrméer Beard. The iest writes patterns em‘ data to SRAM ta
verify the? each bit in memory can set and read cerrecfly‘
To run the SRAM ‘fast:
3. Seieszt SRAM Test from the Diagnostic Menu,
2. Press Cancel to stop the Test.
Upon campdetion cf the test: 52 Pass or Fai! message appears in the
dismay‘
34 Service Manna?
4G93i4l}94
E¥~iEf"3?’¥5'5¥*i§iéflE§i5‘f5}"?駥"”"""""0&■"""""""""■?■"""""""""""""""""""""""""""""""
This test checks the EOF sensor on the system board.
During the Eesé, the Busy Eight remains on and shows the EOF
sensor status as foiiowsz
* On - paper is in sensor
* Off ~ paper is not in sensor
To run the test:
1, Remove aii paper and mm the printer on
2. insert a singie sheei of paper into the sheetfeeder anti: the EQF
flag activates and the Busy fight comes on. The paper feeds
momentariiy.
3. Press the Paper Feed button and the paper ejects as the Busy
Eight turns off
4. if the preceding steps faii to occur, the sensor is bad. Repiace
the system bnard.
Biagnostic Aids 3~5
40B3f«‘$O94
0*■.................................................■........0■u■.........@■......■■ ..................@]■............................
This test prints the test page.
To run a compieie test page of biack and coflor patterns; be sure the
prim cartfldgas are in good condition. instaii a black print cartridge in
the right side nf the printhead cradie and 3 coin: print cariridge in me
ieft side.
3:Q_s'3f!1§3§?£.E§3_§3i,§€§,§2IT.
Unplug the printer.
W.“-37*‘
Ensure the manna: paper sis: is empiy.
Ta man the tesi, press and how {he Paper Feed buiixzm whiie
piugging the ;:~:'§nte{ tn. ‘Reiease the bufion when the primer
compieies POST.
The test page co.-wiams the folkswing:
' Codeieveiand date
° Current Ceisius temperature
° Nozz§e £es{ pattern for both cartridges
' Purge test fer both cartridges
~ Te><t{pr§nterm«:de§}
0 Papertestresuits
3~6 Service Manna!
4993394094
4. Repair Information
This chapter expiaéns how to make adgustmems is the printer and
how to remove defective parts.
Note: Read the fzaiiowing befcre handling etectmnic: parts. When
wurking cm the printer, aiways tmpéug the printer from the eierztrtcai
autlet. High uaitage is pnsseni in the power suppiy as {mg as it is
piuggad into the e¥ectr§ca¥ outta:
Handiing ESD~Sensitive Parts
Many esecironic products use parts that are knewn to be sensitive to
eiectmstatic discharge {ESE}. To prevem damage to ES£>~sensitive
parts‘ fofiow the instructsons beiow In addétion to an the usua!
precautions, such as turning off powar before removing togic boards:
Keep the ESQ-sensiiive part in E33 m‘:gina~f $hi§3;}if3g t:om:ainer
(a speczal “E80 bag") untéi you are re-acfiy to instasz the part imo the printer.
Make the E8ast~;)C>ssibie mcvesments with your body to preverst an irscrease
of staéisz elecrtricfiy frarn ctséhing fibem, canzseis, and £s.zrr‘:tm‘e.
Pas? me ESD wrist strap 0n your wfist. Connect the wftst band E0 the system
ground _D<:~~f§‘1t. This d¥SCl’sa.‘g€:S any statsc etsctricity in your body to the
fiflflféf.
Hoid the Esbesensiiive part by rts edge cormecior shroud étc>vezr}_ do not
toucéx Rs pins. if you ■ remoxfmg 3 piuggabie mzxiuie‘ use ‘ma zzurrerzj ‘soot
130 no: mace me E$D»sensétive part as: the printer cover or en a nweéat
taiaie; :f you need to put down the ESD»s~ez2si$Eve part for ■}■ reaszrn. fsrst
put at Ema its specie! bag.
Primer covers arm mete! tabies are eiecsrkzai grounds. They increase the
risk of damage because they make a cfischarge paiiw from. war body
thrmsgh me ES!3~sensi:&ve part‘ {Large meta! objects can be di3chas‘gz=:
paths without being grtmnded. ;
Prevent ES8»ser:s§ii=ve parts {ram being accidentalty touched by aihm
personnel. insiafl primer cmsers when you are neg: werkmg on me printer,
and do not put Lrnflfoiected ESD~$ensEtive pans en a tabie,
3% pos.~s$b§e. keep 2p■ §ESD~:=,ensi§&ve penis in a grounded metai cabmet
(Case)
Be sareflsl in working Mb Eéfifivsensétive parts when said weather heating
is xsssd because iow fwzsmidfify iacreases stash: eéecmcity.
Repair Information 44
4093{4634
T}5LEi}"{i§{ii§{=;¥iif§""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""""‘V
The user is directed, in the Printer Cczntsoi pmgiam, to petferm the
head to head and bidireciionai aiignmem adjustments after repiacing
a prim: cartridge‘
Removzfi Procedures
The foiiowing procedures are arrartged acztording to the name of the
printer part discussed. Unpiug the power cord before removing any
parts.
Reieasing Piastic Latches
Many of the parts are heid in piace with piastic latches. “fhe latches
break easifiy; reiease ‘chem carefuiiy; To remove such parts. press the
hack and of the iatch away from the part to which it is fatohed.
,w~¢-r-\\
-Never appiy excessive §arce:
>.e;hs:rs
the hook.
ti~2 Service Manna?
499334094
Base Assembty Removat
1.
.FC”’,‘54*—3"
Remmze ihe four screws from the Set": and right exit tray bases
and remove the bases. During reassembiy. do not overtigmen
the screws. as this may strip the pfastic.
Remove the accent cover,
Remove me three sstrews from the fat’? and right covers.
Remove the center cover.
Qisconnect the power connector at the system board.
Remove the twee screws securmg the carrier frame to the base
cover.
Slide {he prime{ of? the base cover.
Carrier Se-it Removafi
‘E. Remove the four screws from the ieft and right exit tray bases
and remove the bages During reassembéy, do not overtighten
the screws; as this may strip the piastéc.
Remave the accent cover.
§3".‘’~*°?9
Remove the {wee scgews from the ¥efi and right ccvers.
Remmse the center cover,
Remove the printhead came: assambiy.
Push the mar puiiey to the right to reiease the tension on the
bet: and remove the bait.
Note: When reinsxafiiing the zzamer bait, place {he carries" a: the
center position between the iabs on either and of the bait
Repair Informaiizm it-~3
33093138094
Carrier Frame flvssembly Remova!
%« Remove 3!! covers‘ refer to ii■ `x{■
s‘~::,::§§:*\ie2} ¥~.‘:.:‘§s;"s:§'\.
2. Discannect the power connecior at the sysiem board.
3. Remove the sheet feader assembly.
4. Remove the three screws securing the carrier frame to the base
cover. During reassembiy. do not overtighten the screws. as this
may strip the piasiic.
5. Siide the printer off the base cover.
Carrier Transport Motor Removed
3. Remove
air covers (-except
ieft~\.;and
\ 3
3‘ ,\¢\'__~*» the
\ .»-wx
.»\-3 base
:§_.» savers}, refer to
\..~\\~‘
*1»-.».> :2 \.»:> ;..--.:,\<\‘.. «~: «.2
2 Disccmnéct thé transport motor connéctor from the system
board.
‘DJ Remove the heft from the transport motor pufiey,
4. Remcve the two scxews sz=:c::.mn.g the transpcrt meter to the
carrier frame and remove the motczr, Nate {he routing of the
motor cabie. During reassembiy‘ do not overiig hten the screws.
as this may strip the piastic.
442 Service Manna!
4083§4094
Covers (Compiete) Removai
1. Open the access door and remove the accent cover.
Remove one screw from the Eeft cover and two screws from the
right cover.
3, Lay we machine on its back and remove ‘she four screws from
the ieft and right tray bases.
4. Remove the tray bases and the exit tray.
F}?
Uniatch the righf cover from the base; siide it to me right and
remove the right cover.
6. Remove the center cover.
jxi Umatch the ieft cover mm the base. siida it to the tea‘: and
remove the Eeft cover.
.
f
v Aazrmrxt K20»-er
‘~‘-'.<:r<~‘.‘.*."
§
.g};»._ .-,3?
■■■ ■ f.:«::'v::‘ , ~‘“*~~ N
Screws
' § ,»~-Paper Fsssii ‘:'«:.z1z~'
3-‘I amei ■
1,",
2‘
.- 1!::,
:3 E7’:: ■ ■ i?ii§,h§Cfivs>r«. "
I
:
'
:
■ ‘ ‘ * V. ‘
1 ; C9635: Czf:Iv1=.rv
r~~-"'
<“/
.5 ,‘___r\»
“
Repair lnformaiion 4-~5
4093!4i094
Cover (Center) Removai
1. Remove the two screws from the right exit tray base and remove
the bases. During reassemm. dc: nofi overtighten the screws, as
this may strip the pfastic.
2. Open the access door and Sift the top edge 9:‘ the accent cover
puiitng forward it) remove.
‘(.0 Remcwe the two screws from the right cover and press and
uniatch the cover frem the bottom.
4. Remove the right cover by siicfing étto the right.
5. Remove the screw that secures the center ccxver and remove
the center cover.
‘I
.*’-‘ P’.N
Disconnect the printhead cabie from the encoder card.
Remove the screw from the encoder card and remove the card‘
445 Service Manna?
409314094
Encoder Strip Re-mova!
. Remcwe
aii‘V savers
»
‘N. ~’. {except the base}, refer to 0:■
1:
3 SK$:"3:
33:
fiemove ihe printhead Carder assembty.
Gentfiy reiease the tension on the encoder strip by fiexmg the
encoder strip iensioner and remove the enccsder séripk
Note: When reirasiaiiing the encoder strip, make sure the ends of
the strip are centered in their meunting notches and the strip does
not bind in the ancocfiar card on the carrier.
mstaii the strip with the graphic on the ieft side as foéiows:
6
Arrow U 1:: ■A■
{Down
§
EOF Flag Assembiy and Homer Removal
Remove 33 covars, refer {:3 `wA■ \
§C=?‘:‘2j\' *‘>*‘§I.\
Remove the carrier frame assemirsw
.‘~1F37?"*”-@‘°
Remove the encoder strip.
Remove the system board.
Remove the sheet feeder assembsy.
Remove the four smaii feed ma springs.
Push the locking iabs {A} to we rear and pmi the heider down
and out of the carrier frame,
Repair mformaiion 4~7
40934094
Exit Drive Befl; Remova!
'3. Remove ail cevers‘ wafer is 11}:
2. Remcve the carrier frame assembiy.
.9’ Remove the two screws from the star miier assemtsty and
remove the assembiy. Do 09% overtighten the screws, as this
may strip the mastic.
.*5!<3>9?fi°=~
Remove the printhead carrier essembiy.
Remove the maintenance station.
Unhook the springs from the smaii feed roiiars.
Remove the smaéi feed roiiers by uniatching them from the feed
rofiéer homer.
Remove the mkztframe assembly by pushing it forward from the
rear and out of the machine.
9. Remove the right Barge feed toner bushéng,
30. Remove the iarge feed roifier.
‘$1, Remove the exit roiéer assémbiy.
‘$2. Repiacs: the exit drive bait,
Exit Rofier Removai
1. Open the access door,
2 . Remove the two screws {mm the star rotier assembiy and
remove the assembiy. Do not ovartighten the screws, as this
may strip the piasiic.
Uniatch the right side of the exit relief and removxe the exii drive
bait from the exit roiier puiiey.
Remove the exit rofier.
4~8 Service Manna!
409314084
Gear Piate Remove!
1, Remove 3%! c<:~vez's. refer to n■ f■
■■ ■■ ■■
f~1:0>.U*3=$»N
Unpiug the power commenter.
Remuve the frame from the base and remove the carrier.
Remove the maintenance station assembiy
Remove the midérame assembfiy.
Unpiug the paper feed motor.
Remove the two screws from the gear piete and remove the
gear piste. Baring reassemmy, do not overtighien the screws,
as thés may strip the pdaséic.
Gutter Pad Removal
Open me access sine: and remcve the accent cover
.<3>U=4~€»F‘.*
Remove the right exét tray base.
Remove the accent cover.
Remove the right cover.
Remove the maimerzance station.
Remove me gutter pad.
Large Feed Rot! Removai
1. Remmre as: cevers, refer to 3■
gt; <Ԥ vii.
Remove the carrier frame assembiy from the base.
€3‘,0".~«°?‘3
Remove the printhead Gamer assembfy.
Remove the meéntenance station.
Remove the mid~frame assembiy
Remove tfze éarge feed rower,
Repair Information 4&9
469334094
Maintenance Station Assembiy Removai
1. Open the access cover.
2. Remove the accent cover
3. Remove the right exit tray base
4. Remove the right CGVEEF.
5 A Unlatch the two cfips at the fear at the maintenance station and
siide the assembly fnrward, out of the printer.
Maintenance Wipers and Caps Removai
1. Open the access cover,
2. mssh the carrier to the 58% away from the maintenance aiation.
3. Remove the acczem saver.
4. Remove the right exit tray base.
5. Remeve the right csver.
8. Remove the wipers and caps.
Note: Be sure the wipers are ccsmptetefly seated;
Mid~Frame Assembiy Remove!
1. Remsve 3% <::3vers( refer 1:) “I12:
. ,3-»“\>
s“
2. Remove the carrier ‘frame assembiy.
3. Remove the two screws mam the star rofier assembfiy and
remove the assembly. Durmg reassembty; <50 not overtighten
ihe screws, as this may Sirip the ptasfic.
4. Remove the prmihead came{ assembiy.
5. Remove the maintenanzze station assembiy.
6. Unhoox the springs from the smaii feed rowers.
00f■ Remove the smai! feed roiiers by uniatchmg them from the feed
roifier hoider.
8. Remove the mid~f{ame assemmy.
44%) Service Mama:
4093141194
Paper Feed Motor Removaf
1. Remove {he accent cover.
F0 Remove the screws from the ieft and right covers. During
reassembiy, do not overtighien the screws. as this may strip the
mastic.
Remove {he rigm and iefi exit tray bases,
.‘5 “‘-*.03
.>163
Remove the Eefl, right and center covers.
Déscormect the paper feed mohzsr connecfor from the system
board.
Remove the gear mate assembiy.
Remove the two screws securing the paper feed motor and
remmve me motor. Note the routing of the motor cabée.
Paper Pick Assembiy Removai
"E.
Remove aii covers ibexcepé the base}, refer to p■■ ~<='*'
5■ ‘*3... ■ *3?“ as: ]■ ■■
Remove the Eeft and right hezei from the sheet feeder.
P’ Remove the C-clip from the right side of the pick rot: shaft.
Putt the pick rofi shaft out t0 the iefi and remcwe the paper pick
assembiy. Note 816 orientation of the paper pick. asssembw
spring.
Photo Controiier Assembiy Remcvai (5??0)
1. Remove we we rear screws securing the phom cmtmiier base
to the printer base.
2. Remcve the screw securing the photo controiier is the center
cover.
3.
Uniatch {he Eatch securing the photo controiier cover to the rear
of the printer base.
. Stide the phota coniroiier assembiy to the Sex‘: off the printer
base.
Note: when repiacmg the phoésa comtrofier board, the printing
atignments wifi be resef to factory defauéts. The user shouid be
instmcied to perfornH%1e"A¥ign Cartridge“ pmceciure to
zmtimize phota printing.
Repair information 4-11
«t¥!393!46‘.-34
Printhead Cabie and Cradie Removal
1. Remove the accent, right and center covers.
2, Remove the prsnthead carrier assembfiy.
3. Disccnnect the pnnmead cabfe from the encoder card. More the
routing of the cabte under the retaining dip an the carrier“
4‘ Separate the cradie from the printhead carrier assembiy by
pushing out the cracfle tatches {A}.
Enccztiear Card ~-
Cradfie-~~..__
imtefiock §<é2ys~~~~~~.M
5. Feed the foided end of the printhead cabie ihrough {he opening
in the carrier assembiy and :em::>ve the catsie.
Note: Use the iimstrafion to assemiaie the carrier parts in the correct
secguencsa
442 Service Manuai
489314894
Printhead Carrier Assembiy Removai
1. Remove 3%: savers {except the base}: refer to ■_X■
0g■
`2l■ _k■
■E■
2‘ Uniocrir. the three prénthead cabie cormectars and disconnect the
printhead came from the system board.
3. Remove 8122 spring dips from we ends of the carrier game rod
and move the carrier is the left.
4. Remove the carrier guide {ad by siéding it to the Eefi.
5. Remcve the carrier assembiy by éiffmg upward. taking care to
dear éhe encoder strip before puiiing ihe carrier assembg; Gut.
6. Disconnect the <>amer beti.
7. when instaiiing the bait: connect the carrier between the iwc)
raised markers on the belt.
Regan‘ !m‘<3{matEs:>n 443
1¥O93M094
Printhead Rubber Backer Re-movai
1.
x» “Y“ .-‘\
x-‘
2. ‘Remove the printhead carrier assembfy.
9:} Separate the cradie from the prinihead carrier assemb¥y by
pushing out the cracike tatches [A3,
Enc::><:ier Cast} -\
A
:~"mm3e:~aacxervwYwTT«x
4, Remove the rubber backey and paper deflector from under the
printhead came: cabie,
Note: Use the imssiraiion to assembte the carriar parts in the carreci
sequence.
444 Service Mazmai
409314094
Sheet Feeder Removal
1. Remove a%1mve:'s{e><ceptthe base}, refer to k■
2. Remove the three screws {hat secure the sheet feeder to the
carrier frame. During reassembiy. do not overtighten the screws:
as this may strip the piasiic.
3. Remove the sheet feeder assembiy.
Note: Take note of the routing of 3%} cabfies.
Smaii Feed Roiier Removai
1. Remove :33: covers: refer is ■■ :32’
pa;~.>
Remove ihe sheet §eeder assemmy.
Unhooiz the smaii feed roéler springs and remove the miiers by
pushing them down at the rear.
Star Roiier Removal
1. Open the access dear.
fk)
Remeve me two screws from me star roiier assemifiy and
remave ihe assembty. During reassembiy, do not overtighien
the screws. as this may strip the piastfic.
System Board Removai
1. Remove aii covers {except the bsasa). refar to ■■
~\>'~I3.
“ "3: .
,1
’ “
■ ■ .1 “<
“'
fx) Uniack the three prénthead cable connectors and disccmne-ct the
printhead cames from the system board.
_b.3 Qésconnect me other cabies from the system board.
4. Remove: the three screws securing the system board to the
carrier frame and renmve {he system board, Note the routing of
me papa: feed motor cabie Pm: the E0? flag out of the saensor
whiie remov-mg {he system board, During yeassembiy. do not
overtighien She sczews, as this may strip the mastic.
Repair Enformation 4~15
?s3¥&Q‘3A
499314894
5. Connector i.ocation§
PK■,,,,@V;■....`L■
........................................................... ..,
J1
V 3:: V
33
; Psintheani
@`P■ Cable?
Printhe.:~m1
CabEe2
=■ Printiuead
C■ Caizsres
.34
5<■ Power
0O■ Cosmecior
Jfi
`H■ Transport
@I■ Motor
5
37
wC■ Para¥¥eiP0s'2
@?■
V SW1
@>■ Paper Feed
'
V
■< Switch
_
■D --------------------~+----------------------------------■K■
'
S‘?
@H■ EOF Sxezxsor
Carmector Locations 54
4033+’4094
‘System §Z$"é'i;é§'”i‘}E$'ii"ii"駧'i€:vrs (57?0)
Printhead
Came 1
Prinihead
Cams ‘2
M,_» 3mWSiJaM.d691542pRf■H
Printixead
Cabée 3
Pawez‘
Connector
Transpori
Motor
Paper Feed
Motor
Photo
Ccmtroikcur
Came
V we
Cantroiter
Came Shieid
Paper Feed
Swétch
EDP Sensor
L"VwWm
5~2 Service Manua¥
4893!-4084
"§5'¥i%St":'$"’i‘§5EifE5i§é?'“§§6§§£§’?f§¥:§}§Eié2}i€$}§~§"(§?‘?{ij"""""""""""‘A
1O¢Ofi“*4*‘,OOAh\>*‘—fi4-%.........................................................,
pIlt■ fiRR,%J“:
0fd■ Parafiei Port
■ »»»»»»»»»»»»»»»»»»»»p■-------------------------------------------------------■.a■
z..................................................................................
■ JP‘;
{■ Oseraior Perm!
E Smarwledia Cami
Oz■ P?
vz■ Photo Cimirofier ta
‘
._.r,,r.r....r_..,..r..r_r.....u.....,...—_.....
,_ ,W.,..
.,._.,,.,.,.. W.’..................J
5
`v■ Syaiam
Board
'‘uaowe>1h waosrnuxvt
3:‘
Cennector Locations 5~3
63033/£994
408314994
6.
Preventive Maintenance
This chapter contains {he fiubrécazion specifications. Foiiew these
recommendations to prevent probiems and maintain ceptimum
performance.
Lubrication Specifications
Lubricate onky when parts are {epiaced or as needed, not on a
seheduted basis. Use grease PIN 9QAO394 in Eubricaie the foiiowing;
' A1? gear mounting studs.
* The Set‘: and right ends of the large feed rolfer at the side frames.
' Both emzis of the sheet feeder pick ml: shaft at the side frames,
0 The carrier E0 carrier frame engagement.
* "fhe carrier guide siwafi; and carrier guida shaft bearings‘
* Bath ends of the exit roiier shaft.
Prevsnfwe Maintenance 6~1
4369334894
84 Service Manuai
4fl93i4{}84
7. Parts Catalog
■■......4■
* S}M¥LAF2 ASSEMBLIES; if two assembises contain a majority of
identicai parts, they are shown on me same H51. Common parts
are shown by one !f’£<3€X number. Parts pecuiiar is one or {he
other of the assembfiies are iisted separaieiy and identified by
descripticn.
' NS: {Not Shown} in the Asm«In<:£ex comma indicates that the
part is procurabie but ss"n<3t shown in the éiiustration.
- $359: in the Descriptian comma indicates the part is avaiiable in
the iisteci parts packei
Parts Cataiog ?~1
4093ft%O94
Assembw 1
:
Covers
?~2 Sewice Manuai
£11333}!-1{}94
Assembiy 1: Covers
““.‘.....“.“
..».»,~...........“.u.fix.».....‘.“.“v».“..»....‘.‘.““““‘.......\“‘.“.‘.“.».»..»».»V....».V..».».W.‘
0■ ¥3art
Description
■ Number
.........................................................c■■
■ {:4093~S8'£ £04 )(4D94~SO T}
■ TBA3343 `■
3
■
2
1
13A3846
2
■
2
P}■ :3A3a4<:a
2
3
*
13A3a-as
4
‘:3A8852
.-(_,ax‘«\
4
§z3A.3853 ■
1
'€3A384'§’
172.9338
§€3over.§3ronEAcc&ss
0■ {4093»802) {4094mS{}2}
3
Cover, Accent (4{}94~SG?}
@■ Cover, Accent (4093-S03}
■ cm, Accent {_4o93~so2';
■ Coven Accent (4094—s:32}
@■ Screws‘ PP
(Sever. Right
~
0W■ {4093~8{)*3 ‘S0-4} {4Q94~S{3 1)
2
(J1
':3A38<:4
@8■
1
5
8
7
'I3A3855 `
7■
&■
2
13A3855 `/■
«.5
1
1
0X■ Lens {£80} & Power 811392?
1
écover, Center
`x■ {4093nsm ,se4;(4a94«s:m
1
■
8
8
■ 33.18840 `■
5
2
■ 13A.-‘$841
`■
5
5
9
;■ 13A3sa1
CD
10
■ 13A3s62
mxmoo
10
■ 1?AO101
‘M
p1■ ‘mass?
NS
P■ 7349594
NS
E
O■ 735-0305
E
■
@m■
■
F■ 1289149
■
NS
§cover,Le:‘t
■ (4093302) (4994502)
2
■ 13.93325-2
Samar. 1.3%:
■ 44o93~s0'1.80<:) {4£394~SU1)
2
5 5 13A3845 ■T
§cover,R;gm
`■ :;4o93~so2) (4094 $023
2
§Cover,Cente:
■ (4093392) z;;094»s<3:2;
1
Eease Asminciudes Feet.Gm{erPad
1
■ Base Assn inciudes Feet, Gutier Pad
■ {4093—sm,so4) (4o9«:»sm;
.\xs':1
■ {4{)S33-S82) {<$(}Q~'3»802)
p■ Exit Tray‘ Base 3. 3. R} <4a92»so1,sr3«z3
■ Exéé Tray Base (E. & R) (4093502)
■ Exit Tray Asm ($993301 ,se4)
■) Exit Tray Asm {<:O93\-S02)
r■ Guétm Pad
0■ Plain Package BIN? €5000~5?’00)incIudes: P■
(Carton, Cushion Set. Seating Tape}
■ Piain Package {SIM {S770} inciudes:
‘
■ (Carton, Cushion Set Seating Tape}
1
R■ Packs! of 2:2 Feet
Parts Caéatog 7~3
4993i4094
Assembiy 2: Frames
‘mm’
intiex
24
■ Part
■ Units
7■
■
@■ Number
3 ?'A(}132
@+■
1
1
■
WAG133
■
Description
Sheet Feeder Asm
{4093~sm .3043 {4o94«sm)
1
,
Sheet Feeder Asm
{4e93~so2) {4094—s02}
2
.
ammsa
0■#
3
screws. P?
3
`■
1239249
\■
1
Washers. (packet of 30) AS? Right
p■!
k■
Mounting Screw {PP}
ms
■ m\0493 ■
5
Prinihead came Guide Sirip & Ciip
~.m.W{‘im3m,33f:§Ei§.m..§,..m§.. ..,,"~WWmm"**“€Y
9”“ *3 ‘°§i’1*i‘§£*§;.9§33i€f3§:‘:L;
Parts Cataiag '?~5
4893M094
Assembly 3: Paper Feed
;::::x
2:21”?
3-?
179.0132
P■ Units
Description
/>■
O■
Sheai Feeder Asm
=■
{«:093~so1:s04) (4094303)
=■
Shzaet Feeder Asm
{4o:s3msa2).:4»a94~so2)
E
g
1
=■
§ mm: 33 ■>
g
3
2
3 1?A01C56
1
3
;
‘I mm 04
1
Mid Frame
f8■
4
1
mm 33
2
Bushing. Large Feed R031 (pp;
:9■
5
E
wmmos
1
Large Feed Roi} Asm
`6■
6
§
«mm H
1
Exit Roster and Puiiey aw:
"5■
7
4■
1 YAO1 38
2
Screw, Paper Feed Motor {PP}
■j1
8
E m:xom7
1
Star Rofier Crossbar Asm
3■
9
g
1?P»{H3§
1
Maintenance Station Asm
10
i
§
"1 3A384{}
1
Base Asm. mciudes §’ee1 & Guzier Pad 3■
{4(}93—S€31 ,S(3.4} (4094-S01)
g
10
E
13,=\3843
1
Base Asm. ifinciudes Fee‘: 8. Guitar Pad 0■
1
2
3
‘H
‘
V2■
`-■
§
mm 12
)■
1
Smait Feed Roii Asm w!Ho§c£er 8. Reg p3A■
03■
-(4093-S02) {z;{:e9::_so2}
0J■
ggxa {}rx‘ve sen
;
12 0E■ WAO109 x@■
3
Paper Feed Nioicr Asm with We: Gear ,■
3‘3
1
Gears Piate Asm vmhout Meier
3
1 79x01 1 O
■K
‘
Parts Catatcg 7»?
4093!-£3694
Assembiy 4: Electronics
7~8 Sen/ice Manna!
4539314094
Assembiy 4: Electronics
0/■ Asm»
r■ Part
44
E
/■ «@449»;
■ys
5
5
@g■ 13/M~'$9? 0ho■
3
. .h
2
sr■ {Contains Carrier Asm and System
0Dk■ Eicxarci}
1
1
l■ 17/@8118 Ck■
E
System Baard ( See Notice be§ow
■k 1 mm wid{h{4093~SO1. 802)
s
i
D■ ,5mm to 1 mm conversion kit for the
g0■ 4694 {Contains {lama Asm and
p$K■ System Board)
3
mm: 16 ■p
r■ .5mm to 1 mm conversicn kit far 4093 `/■
3
n■ System Board « See Notice bE.*¥O‘.»V
h■ 3 mm width (4094-S{)’I, S02)
3
2
0■ 17Am20 ■l
1
§PowerCormec10r
3
0f■
1
§powersupp:y. Extema! mm;
33A3593
@Ck■
(.44!
j■
p`■ {4o9:r;«sm,sa2;g.¢o9e;.s::m, S02;
2
13A3594§
s
13A3.595 @cf■
3
5
@f■ PGwerSuppIy:Extemai -229227 V
jc■ {4C»93--Sm, 23:32; (40%-S01. 302;
5
2
ipcwersuppry. Extemai22€}v2=${3\/
b■ 9:093-S01, $02; {4094Asa:>1,, S02}
s
NS
/[■ 1135073
~c■ Power Cabie {Unéted Kingdom}
NS
NS
Pl_■ maaem
_■ M86975
NS
`■^
pj^■ Pnwer Cab1e(Eu:‘ope)
\■ Power Came {israei}
E
`b■ Power {labia {Ausirafia IN:-gvv Zeaiand} Da■
11860?6
!.>\a)»s
PY■ Power Cable (Scmih Africa}
N$
|■ 118807?
.....L».m.... \.....\...\L
■f[■
a■
Cabie Notice
Check the prinibead cabie conneciors to determine the correct
system board repkacenxent
' .5 mm width
,5 mm came with 0.625 inch ('16 mm} width at connectors
(31,, J2, J3)
* '2 mm width
*1 mm cabie with 1.25 inch {32 mm} width at connectors
(31; J2. .33}
Parts Catatag 7~9
4093M034
Assembiy 5: Carrier
740 Service Memuai
4139314094
Assembiy 5: Carrier
.\.».t“\....‘“.“.. ..\.“ VV\\\V\\\\\I>VVVV\\\§I‘\’hV\‘\\\\\\\\V\\\ .“ »..,‘.,..,..~\......_.~\.....m.‘....
Description
1 7A0? 48
\.
ðÒ■■
"‘~t: ~:r‘.« ' ' .-33
1 mm width (4DE}3‘SO“3,. S02, SCH?)
Prinirhead Camler Asm ~ see
05-’
17A{}?26
1 mm width {409:ivSm, S02}
Encoder Card Asm we‘ Thefméstm
U}
’§?A012?
(4{3‘33«S01, S02; S64)
E-ncoder Card Asm wi Thermisiar
(409-$801, S02)
O.‘>~3C:(J"z-is
NS}
3 TAG? 38
Screw, Encoder Cam Mount (PP)
1 7A0 3 38
Bearing, Carrier (PP)
Camer Guide Rm}
1 7A0‘! 25
1 ?A(}? 38
'3 TAU? 23
'1 3A386O
Retainers. Shaft (PP)
:
Printheaxi <:am~<z3g;e mterlock Key mm °úþ
Garage Asm
E
Parts Caiamg ?»1 1
.....~‘;:-»...—.«.'.*.»..m....::.‘.-"xx
v.-._«.........(..)......,..................»..........).,....,,.............~..~.\....
‘»..~...._w......¢...~..~..~..w.....~..»..,.-------.....~~-..,...,....,.-».......,....,..,....».
-*‘*'~'....-.,~:::.~.W.,..........,..V,~"'-~”~~~~*~--_..~::r...~*::~:':..~::a*:::.-:;::*:;n~::.~---~ -- -~~-~
4093!489-4
Assembly 6: Carrier Transport
ZS■ Asm—
6■ Part
:■ index
@■L Number
31
■; Dessription
‘
"£.;¥£$},"Ei°.éLE;-ié?’%E£é3;§§;E'§i;;§§E"""""“
1?/X0129
W■ Puiley (DC)
2
:3
5 ammao
V■ WAG131
1
1
§Cam:er sea;
§EncoderStr':p
4
5
5 mxmsa 3
17A{}‘!38
1
2
adiersvuzseyrenssonxasm{pp}
:
§Sr;rew_.CarrierTranspo{t Motor{PP} PS■
8
PS■ -2260154
5
`BI■ Retainer. Encede: Strip (5 in
2
~
:
*
PZ ■ packet}
P3113 Cataéog 7~13
74:1 Sewice Manna:
409314094
Assembly 7: Sheet Feeder ‘\V\\\¥\\VVV\\V\\\V\V1V"I\1V\\\VVVV\\VV¥\\VV\\\\\V\'Vi\I\\\\$\I’~O‘a’S\>\.........\.~..‘....
0■ £35m»
E Part
2?»?
$■ Units
WAO332
■ Description
= S eefizeeder Asm
w■ {4o93~s03,S04} {4094»sm)
2
5‘-.3
1mm33§
1
WAOEUZ A■
1
1'mm<:»3§
1
?7A{}§3~4 )■
iauppompapes
B■ (4093-S02) {4094—sog)
s
3»
§Suppc:-t1,Pa;>er
■ {4093~SQ1,S04} {4G94»S£)1)
E
2
§shea: Feeder Asm
■ {4o93»so;2} {4094vs02}
:~
1
§Pa;>e:*Pic§< Assembfy
:.......A......._..........._ __._..._._._.M.,..A~..1...__.___._..;.____.___._.._.._...~._... ..~...........~...~.............,..............~
4
1‘?.A(}‘£3f>
@#■
1
Eiaeat. SheetFeed:2_r£}rive
Pads Catafog ?~1 5
:¥993{d994
Assembfy 8: Maintenance Station
’?~’i8 Service Manna:
4I393i4094
Assembiy 8: Maintenance Station
0 ‘Mm’
`? Part
V Units
P■ Description
......................... ........................... I4?........................ ‘E..............................................................................06
84
` 17Am3»a `$
1
2. 3
@ WA013?
■
“I
Maintenance Station Asm
I
Wager a§§_i__§3ap B!?3:!_(53ne of each} l
Parts Catafiag 74?
t$093!«'¥0’34
Assembiy 9: ?hc>to Controiler
?~'§3 Semce Manna:
409314094
£5§§a%33§¥x.§:33h9tsz£s2¥3£!s2¥_?§!.........................................................................\
■ Am‘-
■ Pan
94
2
■ Description
■ 1260342
Bc:ard,}3—”%:>to Clcmtnzzifer
@■ 1260145 @■
@t■
I’
■
1
p■ Cabfes, Operator Pane; and System ■
‘
3
MR0? ?2
1
3
5 3-<3F!O‘?7’3
1
Power Suppiy. Extemzat 120427 V
3
`■ 14R{)‘§T4
-2
0=■ Power Suppiy, Extemai 229.249 v
4
5
§2G01-48
1
:
3260‘? 41
1
Board, System
3280143
1
Covers‘ Photo Comrofiier
1
Panei. Ops-raior
5
6
?
5
3239244
wW.:L..;v12§0%20
:
Board and a Sysiem Board Came
Shieid.
5
Pawer Supply. External 100 V
Coven Accent
. mmiwWWWWWW_:is>:@:.§9s~nec=or
Parts Cataficg TI'~19
¢693!4€}94
7520 Service Mama:
4093f4fl94
Index
i-‘JOST
A
Abbreviations '§
Atiiusmzaewts N■
arafiei ■ ■
e'—‘xssem§:z¥ies ":.~\
1 Covers
.12 Frames ■ .
POST Sympicem Tame @D■
Sequenae ■■
Sequence {SWO} '
Powerconsunzption 2 K.»
F31’€)b§!§83$
Carrier Transgmrt
Comrmjnicaiions
Maintenance Siatian ■
3P22;>erFeed ’*
4 Eiectrcmics
5 Carrier l■ ,.
£5
?‘
8
£3
Paper Feed
Paper Feed Butims “ ’
Paper‘ Sfiatus Light , .
Power ■■
Cartier Transport “ ’‘i-‘
Shae? Feedex‘ 3" .
Maintenance Station ■ =31»
Photc Conérmies“ T.-"A y■
Prim {Zéuaiity T?
R
C
iiannectms
Pmsto {3nmm.¥§»sr {S778} `Y■ P■
System Board (5080, 5?0{33 ■
System Board (57713) c■
Remove! 0>■
Remczvais
Base Assenmiy «xiii
Carrier Ben ~"~%i.‘>
Carrier Frame ~*‘I~~=‘?
D
Carrier Transport Motor p■
fig-mes‘ Caves‘ r■ 0■■
Diagnostic Aids
End cs? Farms. Test m■
Covers {fiompiete} @■
Encoaer L“-:a:>;§ ■ ■
Paper Pick Assembly ■■
Tesi Page ‘ ~■
E
Ermr Isufiicaior Tame ■■ ■
ES£>~Sensi£ive Paris
L
Lubz'écat§m3 Speeificatiorxs ■
M
maimenance Apgzmaah b■ b■
Modefs ‘E
P
Paraiiei ■ ■ ■
Piastic Latches; 2-E
Encoder Strip ~\
EDP Flag Asm
Exit Drive Befi ~
Exié Roiler -“ 0)■
{Sear P3815?
Gamer Pad 5
Large Feed Rois =
Mainierzance Caps .
{\fia'm€€:n;asm€: Stafmn
Maintenance Wigms
Mid-flame Assemtsiy
$>8;:~e;‘.r Feed Mair}: .
Paper Pic}: Assembiy
P?‘EOT0 <”,:r_>n1rr;i§e;’ Asam :2
§°rinthead Came <3 Cradie
Pfzrsihead CarriE:rAsm ■
Printéxead Rubber Backer ■■
Sheet Fawkes‘ =‘;—~ g■ ■
index {~21
«QOBSMOS4
Smaii Feed Rotter <*;~ P[■■
Star Rcnliar ■■
System Board ■■
S
Safeéy information ■■
Service Checks
Firsi F’r%nE Line PN■■
Maintenance Station 0:■■
Paper Faedx ‘=’ t
Paper Faih .2
P;:'2ra§$e-;~§ Part {5?’?'O} p■■■ 0q■ `■■
Power
Pm: {Imasity K■
Transport ■
Symptom Tame {POST} ■
Symptom Tabies @■
T
Te-sis.
Button \■
Code Levei P■■
Compactfiash R
Controiier Port I34.-:§
{ERMA ■
End cf Farms (ECBF) ■
LCD `a■
Paralieé Pox’: {SW13} H■
Szmmfmedia ■■
SRAM 0■
Test Page ■■
Part Numbers
1 185673
1 3 B58?’-'3 .
3 ’{ 8853175 “ ‘
3 $86578
1 ‘$81507? .
3289141 I
3 EGO‘? 6.:
1 280'? 4V .
"3 2§O? 44 1?
3289145 I
‘3 2(3)? db
12361 84 I
‘KZG0249 I 3
I-22 Sewice Manuai
1 SA3593
1 3133594
*2 3A3595
1 3A,3848
‘£3!~‘\3843 .
13A3S42 "‘
“E SA3843
HA3344
‘}8,5\3845
1 3A38c$§
1333847 . ■
’i3;3~3848 " "‘
'3 3A3B£%9
‘'1 3A3852
1315:3853
13%‘~385«i
‘I 3A3-B55 '
‘I 3J°z38‘56
“E 3/K3857
13133860
‘I 3A38-B‘?
‘I 3353382
1 3A4-$934
1315.449?
“NW8? 7?.
H-R0 3 73
MR{}§ ?4
1. V3381 BC‘
‘I YAQ1 03
1 713.0102
1 ?'AO1 €33
1mmo4 _
1?A{H0€§ * `r■
1 TAQ1 O7
WAOIO8 '
‘I ?A{)1 09
‘£7,301 ‘ID
1 7&0‘? ‘H
17¢’-\{31 12
‘X 7A0? 13
§?AC"§ 1 8
i7§‘~O1 19
‘¥?:‘3s0‘!2{}
‘WA0125
’§?A(H2-5 ‘
173012? '
1713.0‘? 28
4fl33.*'4iI9-r3
1?A{H2§
WSXGTEU
17A{}'¥3‘
WAQ132
1?'1°s0’{33
WAUTS4
1'7A0335
f7:‘\0‘£3t3
E73313?
T7A(}“13
$71-‘*.§}1 39
1?‘AOMB
i?":-“\O-493
17AG?¢8
?3<3r9594
Z
“ ‘
T
E
‘.3
2
.
I \ x
I 3
IT ‘
'
s *
Index {~23