Download Follett® Maestro™ Chewblet® 400 Series Ice Machine and Top Kit

Follett® Maestro™ Chewblet® 400 Series
Ice Machine and Top Kit
for Lancer countertop ice and beverage dispensers
Order parts online
www.follettice.com
Installation, Operation and Service Manual
208264
NSF
UL
R
UL
R
C
Following installation, please forward this manual
to the appropriate operations person.
801 Church Lane • Easton, PA 18040, USA
Toll free (877) 612-5086 • (610) 252-7301
www.follettice.com
00117267R02
Table of contents
Welcome to Follett Corporation
3
Important cautions
3
Specifications
4
Installation
7
Operation
15
Cleaning
15
Replacement Parts
17
Models MTL22SC, MSL22SC
17
Models MTL30SC, MSL30SC
18
2
Welcome to Follett
Follett equipment enjoys a well-deserved reputation for excellent performance, long-term reliability and
outstanding after-the-sale support. To ensure that this equipment delivers that same degree of service, we
ask that you review the installation portion of this manual before beginning to install the unit. Our installation
instructions are designed to help you achieve a trouble-free installation. Should you have any questions or
require technical help at any point, please call our technical service group at (877) 612-5086 or (610) 252-7301.
Before you begin
After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If
damage is found, notify the shipper immediately and contact Follett Corporation so that we can help in the filing
of a claim, if necessary.
Check your paperwork to determine which model you have. Follett model numbers are designed to provide
information about the type and capacity of Follett equipment. Following is an explanation of the different model
numbers in the series.
MSL22SC
Ice machine configuration
SC = self-contained
Dispenser size
22 = 22" wide
24 = 24" wide
30 = 30" wide
44 = 44" wide
Dispenser manufacturer
C = Cornelius
L = Lancer
S = SerVend
Ice machine mounting
MT = Maestro top mount
MS = Maestro RIDE™ model
!
Important cautions
Dispenser bin area contains mechanical, moving parts. Keep hands and arms clear of this
area at all times. If access to this area is required, power to unit must be disconnected first.
Follett recommends a Follett water filter system (part# 00130229 for the 400 series) be
installed in the ice machine inlet water line.
Ice is slippery. Maintain counters and floors around dispenser in a clean and ice-free condition.
Ice is food. Follow recommended cleaning instructions to maintain cleanliness of delivered ice.
3
Specifications
Electrical
Model number
MC400 series ice machine
Full load amps
115/60/1
Max. fuse size
11.0 amps
20 amps
Ambient specifications
Air temperature
100 F/38 C max.
50 F/10 C min. (best performance below 80 F/27 C)
Water temperature
90 F/32 C max.
40 F/4 C min. (best performance below 70 F/21 C)
Water pressure
70 P.S.I. max. (482kPA) 10 P.S.I min. (89kPA)
Plumbing
Your new ice machine is equipped with a drain line to simplify draining the evaporator and float reservoir. The
tube labeled “float/evap drain” is for SERVICE USE ONLY and must NOT be connected to the ice machine drain.
Water line sizes
Drain line sizes
Slope to drain
Make up water (inlet to float)
1/4" min.
Condenser (water-cooled only)
3/8" min.
Ice machine drain
3/4" min.
Condenser (water-cooled only)
1/2" min.
1/4" per foot (6mm per 30.4cm run)
1/2" min.
•
Water shut-off recommended within 10 feet (3m), drain to be hard-piped and insulated
•
Separate drains for ice machine and condenser. To prevent back flow, do NOT connect drains.
•
Follett recommends installation of a Follett water filter system (part# 00130229) in ice machine inlet water line
Field Wiring: countertop and wall mount dispensers with RIDE™ remote
ice delivery model ice machines
Consult enclosed D400A/W, R400A/W, MCD400A/W manual.
4
Dimensions and clearances
Required clearances – MCD400 series
Entire front of ice machine clear of obstruction/connections to allow removal.
12" (305 mm) above ice machine for service
6" (153 mm) minimum between louvered (exhaust) side of ice machine and any adjacent equipment.
MCD400AHS – 18" (457 mm) minimum, 10 ft (3 m) maximum between discharge and air intake grilles.
Top back view — air-cooled
top mount
13.00"
(331 mm)
C
4.875"
(124 mm)
2.375"
(61 mm)
B
A
Front view — air-cooled
remote mount
Side view — air-cooled
remote mount
22.75" (578 mm)
20.75" (527 mm)
C
12.875"
(327 mm)
F
8.375"
(213 mm)
B
4.75"
(121 mm)
2.25"
(57 mm)
A
17.00"
(432mm)
1.875" (48 mm)
Front view — water-cooled
Side view — water-cooled
20.75" (527 mm)
C
17.00"
(432 mm)
F
6.875"
(175 mm)
D
B
A
E
2"
(51 mm)
U
R
L
U
R
L
NSF
1.875" (48 mm)
7.00" (178 mm)
A – 3/4" MPT drain
B – 3/8" OD push-in water inlet
C – Electrical cord
D – 3/8" FPT condenser inlet
E – 1/2" FPT condenser drain
F – Bin signal cord
5
Installation
1.
Install Lancer ice dispenser according to manufacturer’s specifications.
Note: We recommend that the dispenser back be mounted at least 1" (26mm) from wall to allow water, drain
and electric lines from top mount ice machines to be concealed behind dispenser.
2. Disconnect power to dispenser.
3. Remove front panel/merchandiser from the dispenser.
4. Adjust the agitation timer located on Lancer PC board to 1 second on (Fig. 1.1) – 2 1/2 hours off (Fig. 1.2).
Fig. 1
SWITCH
NUMBER
3
O O X X
4
O X O X
3
X = ON
O = OFF
4
1
2
3
SE
1
OFF
DS
SE
CO
ND
SE
CO S
ND
S
ND
AGITATION TIME
CO
N
PRESS IN ON
THIS SIDE TO
TURN SWITCH
ON.
SE
CO
ROCKER
SWITCHES
(VIEW LOOKING
DOWN)
2
PRESS IN ON
THIS SIDE TO
TURN SWITCH
OFF.
4
5
6
1
7
8
SIDE VIEW
SWITCH
OFF
O
O
O
O
O
O
O
X
O
O
X
O
O
O
X
X
O
X
O
O
O
X
O
X
O
X
X
O
O
X
X
X
X
O
O
O
X
O
O
X
X
O
X
O
X
O
X
X
X
X
O
O
X
X
O
X
X
X
X
O
X
X
X
X
2
SIDE VIEW
6
UT
M
IN
AG
ITA
10
TI
ON
M
IN
UT
20
ES
M
IN
UT
30
ES
M
IN
UT
40
ES
M
IN
UT
50
ES
M
IN
UT
60
ES
M
IN
UT
70
ES
M
IN
U
TE
80
S
M
IN
UT
90
ES
M
I
10 NU
TE
0
M
IN S
11
UT
0
ES
M
IN
12
UT
0
ES
M
IN
UT
13
ES
0
M
IN
UT
14
0
ES
M
I
1 5 NU T
ES
0
NO
SWITCH
NUMBER
5
6
7
8
ES
AGITATION FREQUENCY
SWITCH
ON
Agitation adjustments - Lancer FS Series
Initialization Screen
(Boot Up Only)
Lancer FS-16
Ver. 0.200
Main Menu
FS-16 Setup
Major/Minor
Brands Per Side
V:1 L:2 R:1
FS-16 Setup
Config Bonus Key
Bonus Key Setup
V:1 T:F M:S B:W
FS-16 Setup
Soda/Plain Water
➊
Sub-Catagory
Soda/Plain Water
V:2 1:S 2:W 3:S 4:W
Cancel
Enter
FS-16 Setup
Config Dispense Only
Dispense Delay
V:1 B1 DLY1
FS-16 Setup
PC Mode
Set PC Mode Menu
Off
On
FS-16 Setup
PC Time
On Time (MSEC)
05000
FS-16 Setup
Ice Stir Off
OFF Time (MIN)
00150
FS-16 Setup
Ice Stir On
On Time (MSEC)
01000
FS-16 Setup
Sold Out
Selection Sold Out
Sold Out #1
Sold Out #1
Off
FS-16 Setup
Carb Sensors
Upper
1000
Sold Out #1
V:1 B:1
FS-16 Setup
Ice Bin Sensors
Press "Enter" to enter sub-catagory
Moves curser to right or left
Changes value (number/letter)
Press "Enter" to enter save changes
Press "Cancel" to exit menu
2nd Sub-Catagory
Lower
500
Ice Bin Optic
1000
FS-16 Setup
Valve Code Version
12 0.104 0.104
34 0.104 0.104
FS-16 Setup
Number Of Valves
1 2 3 4
On
On
On
FS-16 Setup
Reset Defaults
Scrolls through Main Menu
On
Reload Defaults?
No
Yes
Lancer FS series only
1. Hold down "cancel" and "left button" to get to hidden menu
➊.
2. Type in code 6655.
3. Type in 150 minutes of off time and 1000 milliseconds (1 second of time) as the preferred setting.
Note: See Lancer manual for more information.
7
Fig. 2
5. Reinstall front panel.
6. Remove existing plastic top from dispenser and install
supplied gasket around perimeter of dispenser top
(Fig. 2).
7.
gasket
Sanitize dispenser before proceeding.
Fig. 3
8. Install supplied stainless steel top with access opening
toward front of dispenser (Fig. 3).
For dispensers with top mounted ice machines
Proceed with steps 9 through 17.
For dispensers with RIDE model ice machines
Go directly to step 18.
Fig. 4
Top mounted ice machine installation
9. Position Follett MCD400AHT ice machine on perimeter
gasket of stainless steel top. Ice machine should be
oriented with A/C condenser facing front (Fig. 4).
208264
NSF
UL
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UL
R
8
C
Fig. 5
10. Use pliers to compress and remove cage nut at front
of condenser on ice machine base (Fig. 5.1).
11. Install filter and grille. Lock in place using four
mounting screws (Fig. 5.2).
AIR
OUT
IN
AIR
2
2
208264
Plate
tion
Identifica
lvania
Module
Stock No.
Module
Product No.
Pennsy NO
Easton PART
Service
VOLTS ALLY
THERM
FULL
ESSOR
AMPS
COMPR
LOAD
MOTOR
SIDE
AMPS
ERANT HIGH
URE
REFRIG
N PRESS
SINGLE
PHASE
OZ
HZ
NO
RATION
SERIAL
CORPO
CTED
E
PROTE
CHARG
SIDE
LOW
MODEL
PSIG
IN
MADE
USA
THE
NSF
UL
R
UL
C
R
AMPS
AMPACITY
DESIG
1
CIRCUIT
BRANCH
MIN.
SIZE
FUSE
CIRCUIT
BRANCH
MAX.
filter
grille
Fig. 6
12. Make water, drain and electric connections to
ice machine (Fig. 6).
Top back view – air-cooled
Note: Water connection accepts 3/8" OD
copper or plastic tubing. Push tubing in
until it stops. Use supplied 90˚ push-in
water inlet fitting if there is not enough
clearance behind ice machine to install
water tubing without kinking tubing or
putting stress on fitting.
top mount
Power
C
3/8" OD
water inlet
Note: Follett recommends the installation
of a Follett water filter system (part#
00130229) on supply water inlet.
Drain
3/4" MPT
9
B
A
Fig. 7
13. Remove ice machine top panel and louvered side
panel.
ice transport tube
14. Insert ice transport tube to a 1/2" (13mm) depth
through mounting bracket (Fig. 7 and 8.1) and
secure transport tube away from condenser fan
under float reservoir bracket
(Fig. 8.2).
1/2"
bin thermostat
15. Tighten clamp screw on ice machine base securely
(Fig. 8.3).
2"
16. Uncoil capillary tube from bin thermostat and route
through hole in gasket to mounting bracket and
secure as shown (Fig. 7).
17. Reinstall ice machine louvered side panel and top
panel.
GO TO STARTUP – STEP 27.
Fig. 8
2
insert ice
transport
tube
1
3
10
tighten
clamp
screw
18. Ice transport tube chase may be located behind
or to either side of the dispenser (Fig. 9 and 10).
Using the chase mounting bracket as a template
mark the counter for the ice transport tube(s)
in one of the locations shown in Fig. 9 and 10.
Within the template outline drill one 2.25" (58mm)
to 2.375" (61mm) hole for each ice transport
tube. Secure the chase mounting bracket to the
counter using supplied screws (Fig. 11).
3" (77mm)
Fig. 9 – Single ice tube dispensers
3" (77mm)
RIDE model ice machine installation
rear entry chase
A
B
1.25" (32mm)
2.25" (57mm) 2.375" (61mm) 1.25"
(32mm)
dia. hole
typical
side entry
chase
1.25
(32mm)
side entry
chase
6"
(153mm)
front
Fig. 10 – Double ice tube dispensers
Dimension A
Dimension B
22" (559mm) dispenser
11.00" (280mm)
8.00" (204mm)
30" (762mm) dispenser
15.00" (381mm) 12.00" (305mm)
Double tube – Fig. 10
9.50" (242mm)
8.00" (204mm)
6"
(153 mm)
13.50" (343mm) 12.00" (305mm)
1.25
(32 mm)
2.25" (57 mm) 2.375" (61 mm) 1.25"
(32 mm)
dia. hole
typical
front
Fig. 11
11
side entry
chase
30" (762mm) dispenser
B
1.25" (32mm)
side entry
chase
22" (559mm) dispenser
rear entry chase
A
1.50" (38 mm)
4.50" (11 5mm)
4.50" (115 mm)
1.50" (38 mm)
Single tube – Fig. 9
Fig. 12
19. Remove lid from dispenser top (Fig. 12.1). Remove the
knockout from the Harmony top (Fig. 12.2) corresponding to
selected chase location. Line the edges of the opening with
the supplied gasket material (Fig. 12.2).
20. Follow the “RIDE model ice machine installation procedure”
found in the Symphony MCD400 Ice machine Manual
208600 to install your Follett ice machine.
21. Route the bin signal cord from the 4" x 4" (102mm x 102mm)
junction box through the top knockout (Fig. 12.2) and
countertop hole. Attach the bin signal connector to the two
lead plug on the ice machine.
22. Route the ice transport tube(s) from the ice machine (or
evaporator module) through counter cutout and knock out
into dispenser top by following the same routing as the bin
signal cord (Fig. 12.2).
12
1
1
2
1
2
2
Fig. 13
23. Connect the ice transport tube(s) to the dispenser:
a) Drill 3/16" (5mm) holes through both sides of the tube
1/2" (13mm) from the tube end.
b) Collapse tube and insert through gasketed hole (Fig. 7).
c) Match tube holes to bracket tabs.
24. Route bin thermostat capillary tube from the 4" x 4"
(102mm x 102mm) junction box into bin alongside the ice
transport tube. Secure capillary tube into bracket (Fig. 7).
25. Reinstall the dispenser cover with supplied screws (Fig. 13).
26. Install telescoping chase (RIDE model ice machines only).
a) Mount lower chase section to chase bracket on counter
with supplied screws (Fig. 14.1).
b) Position upper chase section over lower chase section.
Align top of upper section to top of stainless dispenser top
(Fig. 14.2).
c) Drill pilot holes on both sides of chase and secure with
supplied screws (Fig. 14.3).
27. Turn ice machine power and water on.
Fig. 14
28. After ice machine has made ice for approximately 15 minutes
complete the following start-up checks:
a) Dispense ice.
2
b) Hold ice on bin thermostat and make sure
ice machine shuts off.
c) Remove ice from bin thermostat and make sure
ice machine restarts.
Note: Ice machine has a 20 minute restart delay.
3
3
1
1
13
1
Operation
Weekly exterior evaporator unit care
The exterior may be cleaned with a stainless cleaner such as 3M Stainless Steel Cleaner & Polish or equivalent.
Recommended semi-annual ice machine/evaporator unit cleaning (every 6 months)
Fig. 15
Solution A – Sanitizing solution:
Combine 1 oz (250ml) bleach with 2 gal (8L) hot water or
equivalent 5.25% sodium hypochlorite solution.
Solution B – Ice machine cleaner: Prepare one gallon (3.8L)
of Follett SafeCLEAN™ ice machine cleaner (one 7 oz packet) or
equivalent. Solution temperature must be at least 120 F (49 C)
2
1
3
Warning: Most ice machine cleaners contain citric or phosphoric
acid that can cause skin irritation. Read caution label on product
and follow instructions carefully.
1.
Remove ice machine panels required to gain access to water
reservoir components (Fig. 15) and electrical control box.
Fig. 16
2. Locate ice machine electrical box and turn compressor switch
off.
3. Dispense all ice from dispenser.
1
4. Shut off water to ice machine.
5. Drain water from reservoir through float/evaporator drain line
(Fig. 15.3). Reinsert hose into hose clip (Fig. 15.1).
6. Fill reservoir (Fig. 15.2) with Solution B.
7.
Restart ice machine and allow gearmotor to run with the
compressor off for 15 minutes.
3
4
8. While waiting 15 minutes, follow steps 8a through 8c.
a) Remove ice compression nozzles (Fig. 16.1). Soak in
Solution B.
b) Descale drain pans (Fig. 16.2) by grasping firmly and
gently bending up and down. Vacuum residue out.
c) Inspect all drain lines. Clean as necessary with Solution B.
9. Turn ice machine power off.
10. Drain Solution B through float/evaporator drain line
(Fig. 15.3). Rinse evaporator by filling reservoir (Fig. 15.2) with
potable water and draining evaporator through float/evaporator
drain line (Fig. 15.3) three times. Reinsert hose into hose clip
and plug into end of drain line (Fig. 15.1).
11. Connect ice transport tubes (Fig. 16.3) directly to evaporator
outlet ports (without ice compression nozzle) (Fig. 16.4).
12. Fill reservoir (Fig. 15.2) with Solution A.
13. Turn ice machine power on (to allow gearmotor to run).
14. Wait 10 minutes. Turn compressor switch on.
15. Keep reservoir (Fig. 15.2) full of Solution A while making ice for
20 minutes.
16. Turn compressor switch off
14
2
17. Rinse ice compression nozzles (Fig. 16.1) with water
and reinstall.
18. Drain any remaining sanitizing solution from reservoir through
float/evaporator drain line (Fig. 15.1).
19. Fill reservoir (Fig. 15.2) with 120 F (49 C) water. Empty water
through float/evaporator drain line (Fig. 15.1). Repeat 3 times.
20. Turn on water to ice machine.
21. Turn compressor switch on.
22. Replace reservoir cover and any panels removed to
clean ice machine.
23. Make ice for 30 minutes. Dispense and discard all ice.
15
Service
Order parts online
www.follettice.com
Replacement parts
Models MTL22SC and MSL22SC
3
208264
tion
Plate
Identifica
lvania
Module
Stock No.
Module
Product No.
Service
PennsyNO
Easton PART
VOLTS ALLY
THERM
FULL
ESSOR
AMPS
COMPR
LOAD
MOTOR
SIDE
AMPS
ERANT HIGH
URE
AMPS
REFRIG
N PRESS
BRANCH
OZ
CTED
E
PROTE
CHARG
SIDE
LOW
PSIG
IN
MADE
USA
THE
NSF
UL
R
UL
C
R
AMPACITY
CIRCUIT
MIN.
SINGLE
PHASE
HZ
NO
RATION
SERIAL
CORPO
MODEL
DESIG
SIZE
FUSE
CIRCUIT
BRANCH
MAX.
8
12
11
13
2
4
10
9
1
10
14
14
7
7
5
6
Reference #
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Not shown
Not shown
Description
Part #
Base, top mount
Base, RIDE model
Cabinet
Cover
Chase, upper
Chase, lower
Collar
Deflector, single
Box, thermostat
Gasket, top, Harmony
Gasket, ice entry
Socket, bin signal
Kit, ice entry, MCD400
Plate, ice tube mounting, MCD400
Lid, access
Thermostat, bin level
Plate, blank, ice entry
00113514
00113308
00113324
00113357
00113381
00113399
00113407
501616
00113449
00113464
502824
502334
00120279
307071
00113431
500514
00113498
16
Models MTL30SC and MSL30SC
Order parts online
www.follettice.com
3
208264
tion
Plate
Identifica
lvania
Module
Stock No.
Module
Product No.
Service
PennsyNO
Easton PART
VOLTS ALLY
THERM
FULL
ESSOR
AMPS
COMPR
LOAD
MOTOR
SIDE
ERANT HIGH
URE
REFRIG
PRESS
SINGLE
PHASE
OZ
HZ
NO
RATION
SERIAL
CORPO
CTED
E
PROTE
CHARG
SIDE
LOW
MODEL
PSIG
IN
MADE
USA
THE
NSF
UL
R
UL
C
R
AMPS
AMPS
AMPACITY
DESIGN
CIRCUIT
BRANCH
MIN.
SIZE
FUSE
CIRCUIT
BRANCH
MAX.
12
8
13
11
2
4
10
9
10
14
1
14
9
7
7
5
6
Reference #
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Not shown
Not shown
Description
Part #
Base, top mount
Base, RIDE model
Cabinet
Cover
Chase, upper
Chase, lower
Collar
Deflector, single
Box, thermostat
Gasket, top, Harmony
Gasket, ice entry
Socket, bin signal
Kit, ice entry, MCD400
Plate, ice tube mounting, MCD400
Lid, access
Thermostat, bin level
Plate, blank, ice entry
00113522
00113316
00113332
00113365
00113381
00113399
00113407
501616
00113449
00113464
502824
502334
00120279
307071
00113431
500514
00113498
17
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18
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19
Harmony, Maestro, SafeCLEAN and RIDE are trademarks of Follett Corporation.
Chewblet and Follett are registered trademarks of Follett Corporation, registered in the US.
801 Church Lane • Easton, PA 18040, USA
Toll free (877) 612-5086 • (610) 252-7301
www.follettice.com
00117267R02
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