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Ransburg REA Automatic Applicators - Maintenance BARREL ASSEMBLY REMOVAL (REA 9000W) 1. Remove air cap retaining ring. 2. Pull shroud or applicator cover straight off the applicator exposing the trigger/dump and barrel assemblies. 3.REA 9000W ONLY- remove the high voltage module to barrel mounting bracket. 4. Loosen barrel nut with spanner wrench. 5. Pull barrel and automatic body STRAIGHT apart. Take extra care in handling barrel assembly to prevent damage. 6. Remove the color valve manifold assembly by turning the nut counter-clockwise until loose, then pull the manifold straight out of the barrel. 7. Remove the trigger valve. Remove the ferruled connector for the fluid tube. Remove the coiled fluid tube by removing the ferruled connector at the trigger valve manifold. BARREL DISASSEMBLY (REA 9000W) 1.Remove needle shaft assembly from rear of the barrel with the 19749-00 spanner wrench. 2. Firmly pull the needle/electrode shaft assembly out of the packing chamber. ! CAUTION > During this operation, be CAREFUL that the interior surface of packing chamber is NOT damaged (marred or scratched)! This chamber is a seal area and the barrel assembly will have to be replaced if it is damaged. 3. Unscrew needle/electrode from shaft and slide parts off of the shaft (see Figure 7). 4. Inspect and replace parts as necessary. Since the needle shaft in the REA 9000W does not move, the packing wear should be minimal. Rear NOTE > There is no need to remove retaining ring or barrel nut from barrel unless they are damaged. If they are to be removed, lift one end of ring out of its groove and spiral it off of the end of the barrel. The nut can be removed. To replace them on the barrel, slide nut onto the barrel, place ring against the back of the barrel, lift one end of it onto the barrel and spiral it on and into its groove. ! Front Conductive Retainer Figure 7: Chevron Seal Assembly CAUTION > Firmly spreading the retaining ring may break it! 29 AA-99-02.5