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SERVICE MANUAL SERVICE MANUAL SECTION 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS Truck Model: 3200 Start Date: 03/01/2002 Truck Model: 4200 Start Date: 10/01/2002 Truck Model: 4300 Start Date: 10/01/2002 Truck Model: 4400 Start Date: 10/01/2002 Truck Model: 7300 Start Date: 10/01/2002 Truck Model: 7400 Start Date: 10/01/2002 Truck Model: 7500 Start Date: 10/01/2002 Truck Model: 7600 Start Date: 12/01/2001 Truck Model: 8500 Start Date: 10/01/2002 Truck Model: 8600 Start Date: 10/01/2002 S082852a Copyright © 10/01/2002 International Truck and Engine Corporation S082852a 10/01/2002 S082852a Copyright © 10/01/2002 International Truck and Engine Corporation 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS i Table of Contents 1. INSTRUCTIONS AND CHARTS (CHAPTER 1). .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. . .. .1 1.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 1.3. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 1.4. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 1.5. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 1.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION, P. 6. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .6 1.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..7 1.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . ..8 1.9. SCHEMATIC SYMBOL CHART, P. 9. .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. .9 1.10. RELAY FUNCTIONS, P. 10. . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . .. . . . .. . . . .. . .10 1.11. LAMP BULB CHART, P. 11. . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . .. . . . . .. . . . . .11 1.12. NAVPAK/ECM V8–AVNT CONTROLLER CONNECTORS X3 AND X4 PIN NUMBER IDENTIFICATION, P.12.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. .12 2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. .13 2.1. ACCESSORY, P. 1.. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. ..13 2.2. BATTERY FEEDS, CAB, P. 2. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. .14 2.3. BATTERY, P. 3. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. .15 2.4. 1708 DATA LINK, P. 4. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. ..16 2.5. SWITCH DATA LINK, P. 5.. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. .17 2.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 2.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 2.8. GROUNDS CHASSIS, P. 8. . . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. .20 2.9. GROUNDS CHASSIS, P. 9. . . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. .21 2.10. GROUNDS IP, P. 10.. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. ..22 2.11. GROUNDS IP, P. 11. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. .23 2.12. IGNITION CAB, P. 12.. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . ..24 2.13. IGNITION CAB, P. 13.. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . ..25 2.14. IGNITION FEEDS, CHASSIS, P. 14.. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. .. .. .. . .. .. ..26 2.15. START, P. 15. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . ..27 3. CAB ACCESSORIES (CHAPTER 3). . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . .28 3.1. CIGAR LIGHTER AND POWER FEEDS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 3.2. CB POWER, P. 2. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. ..29 3.3. COMPASS AND TEMPERATURE DISPLAY, P. 3. . . .. . . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . .. . . .30 3.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 3.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..32 3.6. HORN, DUAL ELECTRIC, P. 6.. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..33 3.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7. .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . .34 3.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8.. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. ..35 3.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9. . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . .36 3.10. 2–WAY RADIO, P. 10. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. .37 3.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 3.12. LIGHTED AIR SHIELD, P. 12.. . .. . .. .. . .. . .. .. . .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . ..39 3.13. ROOF AUX. LOAD, P. 13. . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . . .. . . .. . . . .. . . .. . . . .. . . .. . .40 S082852a ii 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 3.14. 3.15. 3.16. 3.17. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14. . . . . . . . . . . . . .41 SELF CONTAINED AIR SEAT, P. 15. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .42 DIGITAL CLOCK PTC, P. 16.. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .43 TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44 4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 4.1. I6 HEUI ENGINES, P. 1.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..45 4.2. V8 AVNT ENGINES, P. 2. .. . . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . .. . . . . . . .. . . . . . . .. . . . . . . ..46 4.3. CATERPILLAR ENGINES, P. 3.. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .47 5. FANS AND ENGINE ACCESSORIES (CHAPTER 5). . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .48 5.1. FAN WIRING, P. 1.. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ..48 5.2. ETHER START, P. 2.. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .49 5.3. SNOW VALVE, P. 3. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .50 5.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 6. ELECTRONIC ENGINES (CHAPTER 6). . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . ..52 6.1. ELECTRONIC ENGINE CONTROLS, I6–HEUI ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 6.2. ELECTRONIC ENGINE CONTROLS, I6–HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS, P. 2. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .53 6.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3. .. . . . .. . . . .. . . . . .. . . . .. . . . .. . . . ..54 6.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS, P. 4. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .55 6.5. CATERPILLAR C10 AND C12 ENGINES, P. 5.. . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . .56 6.6. CUMMINS ISM ENGINE, P. 6.. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ..57 7. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 7.1. IP/GAUGE LIST, P. 1.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .58 7.2. WARNING LIGHT LIST, P. 2. . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. .59 7.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS CONTROLLER, P. 3.. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .60 7.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND WATER TEMP GAUGE CIRCUITS, P. 4. .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .61 7.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5. . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. .62 7.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . . . . . . . . . . . .. . .63 7.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7. . . . . .64 7.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING LAMPS, P. 8.. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .65 7.9. GAUGES AND WARNING LIGHTS — FUEL FILTER RESTRICTION AND WATER IN FUEL LIGHTS, P. 9.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .66 7.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSION OIL TEMP. GAUGE, P. 10.. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .67 7.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11. . . .. . . . . . . . .. . . . . . . . .. . . . . . . . . .. . . . . . . . .. .68 7.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 8. LIGHTS (CHAPTER 8).. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . ..70 8.1. BACK UP LIGHTS, P. 1.. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .70 8.2. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS, P. 2.. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .71 8.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS (CONT.), P. 3.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .72 8.4. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .73 8.5. DOME LIGHT, MAP LIGHT, P. 5. .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .74 S082852a 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS iii 8.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6. . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . .75 8.7. FOG LIGHT AND WORK LIGHT, P. 7. . .. .. . .. .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . ..76 8.8. HEADLIGHTS, P. 8.. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . .. .. . .. . .. . ..77 8.9. AUX. HEADLIGHTS, AUX. PARK, AUX TURN, P. 9. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. .78 8.10. PANEL LIGHTS, P. 10.. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. .79 9. CHASSIS ACCESSORIES (CHAPTER 9). . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . . . . . .. . . . . . . . . .. . . . . . . . . .. . . . . . .80 9.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80 9.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. ..81 9.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3. .. . .. .. . .. . .. .. . .. .. . .. . ..82 9.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. ..83 9.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84 9.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85 9.7. TWO SPEED AXLE SWITCH W/MANUAL TRANSMISSION FUEL HEATER N/WARN LIGHTS, P. 7. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . .. . . .. . .. . .. .86 9.8. BRAKE SYSTEM, HYDRAULIC, P. 8. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. .87 9.9. FUEL TRANSFER PUMP, P. 9.. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. .88 9.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10. . . . . . . . . . . . . . . .89 9.11. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P. 11. . . . . .90 9.12. BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P. 12. . . . . . . . . . . . . . . . . . .91 9.13. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY BUILDER, P. 13.. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . .92 9.14. AIR SOLENOID 4–WAY PACK, P. 14.. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. ..93 9.15. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED CONTROLLER, P. 15. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. . .. .. .. .. .. ..94 9.16. HYD POWER PARK, P. 16.. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . .. . .. .. . .. .. . .. . .. .. . ..95 9.17. AIR SUSPENSION, P. 17.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..96 9.18. AUX. TRAILER, ACC CONTROLLED, P. 18. . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . . . . . . . . . . .97 9.19. AUX. TRAILER, BTRY CONTROLLED, P. 19. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. .98 9.20. LIFT AXLES (NON-STEERABLE), P. 20.. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. .. . .. . .. .. . .. .. . .. . .. .. . ..99 9.21. LIFT AXLES (STEERABLE), P. 21. . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .100 9.22. AIR ACTUATED PARK BRAKE, P. 22. .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .101 9.23. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 9.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103 9.25. LIFT AXLES, WITH MULTIPLES FOR SS MODELS, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . .104 9.26. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26. . . . . . . . . . . . . . . . . . . . . . . .105 10. TRANSMISSIONS (CHAPTER 10).. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .106 10.1. ALLISON LCT TRANSMISSION, P. 1. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .. . .. .. .. . .. .. .. . .. .. .. .106 10.2. ALLISON MD TRANSMISSION, P. 2.. . .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .. . .. .. .. . .. .. . .. .. .. . .. .. .107 10.3. ALLISON MD TRANSMISSION (CONT.), P. 3. . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .108 10.4. ALLISON MD TRANSMISSION (CONT.), P. 4. . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .. . . . . . . . . . . .109 10.5. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5. . . . . .. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . .110 10.6. EATON AUTOSHIFT TRANSMISSION, P. 6. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .111 10.7. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7. . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. .112 10.8. EATON LIGHTNING TRANSMISSION, P. 8. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. .113 11. AIR CONDITIONING (CHAPTER 11). .. . . . . . .. . . . . . .. . . . . . .. . . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . . . . . .. . .114 11.1. HVAC SYSTEMS, P. 1. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. .. . .. .. . .. .. . .. ..114 11.2. AIR CONDITIONING (ONLY), P. 2. .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . ..115 12. CONNECTOR COMPOSITES (CHAPTER 12). .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. ..116 12.1. CONNECTOR COMPOSITES (10M), (71), (72), (345F), P. 1. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . ..116 S082852a iv 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 12.2. CONNECTOR COMPOSITES (420F), (420M), (520), (521), (522), (523), (524), P. 2. . . . . . . . . .117 12.3. CONNECTOR COMPOSITES (1002), (1003), (1010), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118 12.4. CONNECTOR COMPOSITE (1011), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . .119 12.5. CONNECTOR COMPOSITE (1012), P. 5. .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . .120 12.6. CONNECTOR COMPOSITE (1013), P. 6. .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . .121 12.7. CONNECTOR COMPOSITE (1014), P. 7. .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . .122 12.8. CONNECTOR COMPOSITES (1018), (1019M), (1020M), (1021M), (1022M), P. 8. . . . . . . . . . . . .123 12.9. CONNECTOR COMPOSITES (1027M, F), (1100), (1101A), (1101), (1102), P. 9. . . . . . . . . . . . . . .124 12.10. CONNECTOR COMPOSITES (1104), (1106), (1200), (1210), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . .125 12.11. CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1410), (1500), (1510), P. 11. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . .. .126 12.12. CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12. . . . . . . .127 12.13. CONNECTOR COMPOSITES (1652), (1657M), (1658), (1659), (1800), P. 13. . . . . . . . . . . . . . . . .128 12.14. CONNECTOR COMPOSITES (1804), (1807), (1808), (1809), (1810), (1811), (1812), (1813), (1814), (1815), P. 14.. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . ..129 12.15. CONNECTOR COMPOSITES (1820), (1822), (1823), (1824), (1828), (1860), (1861), (1901M), (1915), P. 15. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . ..130 12.16. CONNECTOR COMPOSITES (1918), (1920), (2000), (2002M), (2003M), (2004M), (2005M), P. 16. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..131 12.17. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2022F), (2022M), (2111M), (2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M), P. 17. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..132 12.18. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F), (2502F), (2502M), (2503F, M), (2600F, M), P. 18. .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. .. .. . .. .. . .. ..133 12.19. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003), (3100M), (3200F, M), (3201M), (3202), (3203M), P. 19. . .. . . . . . .. . . . . . .. . . . . .. . . . . . .. . . . . . .. . . . . .. . . .134 12.20. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20. . . . . . . . .135 12.21. CONNECTOR COMPOSITE (4001), P. 21.. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . .136 12.22. CONNECTOR COMPOSITE (4002), P. 22.. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . .137 12.23. CONNECTOR COMPOSITE (4003), P. 23.. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . .138 12.24. CONNECTOR COMPOSITES (4004), (4007), (4008), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .139 12.25. CONNECTOR COMPOSITE (4014), P. 25.. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . .140 12.26. CONNECTOR COMPOSITE (4014/1700), P. 26.. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. . .. .. .. .. .. . .. .. ..141 12.27. CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023), P. 27. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..142 12.28. CONNECTOR COMPOSITES (4024), (4030), (4031), (4032), (4033), (4040), (4041), P. 28. .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . . .. . ..143 12.29. CONNECTOR COMPOSITES (4087), (4098), (4070), (4071), P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . .144 12.30. CONNECTOR COMPOSITE (4103), P. 30.. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . .145 12.31. CONNECTOR COMPOSITES (4105), (4111), (4120), (4301), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . .146 12.32. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H), (4410M), (4411), P. 32. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . .. . ..147 12.33. CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A), (4460), P. 33. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . . .. . .. . .. . . .. . .. . .. . . ..148 12.34. CONNECTOR COMPOSITE (4705), P. 34.. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .. . . . .149 12.35. CONNECTOR COMPOSITES (4810), (4820), (4830), (4840), (4850), (4900), P. 35. . . . . . . . . .150 12.36. CONNECTOR COMPOSITES (4910), (4950), (4951), (4900), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . .151 12.37. CONNECTOR COMPOSITES (6007), (6011), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .152 12.38. CONNECTOR COMPOSITES (6013M), (6014), P. 38. . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . .. . . . . . . . .153 12.39. CONNECTOR COMPOSITES (6015), (6020), (6021), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154 12.40. CONNECTOR COMPOSITES (6200), (6316), (6323), (6332), (6333), (6334), (6400), (6401), (6406), (6407), (6407D), (6409), (6500), P. 40. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. .. . .. . .. . .. .. . ..155 12.41. CONNECTOR COMPOSITES (6550), (6703), (6704), (7103), (7104), (7104A), P. 41. . . . . . . .156 S082852a 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS v 12.42. CONNECTOR COMPOSITES (7200), (7202), (7203), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .157 12.43. CONNECTOR COMPOSITES (7204), (7205), (7206), P. 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .158 12.44. CONNECTOR COMPOSITES (7211), (7212), (7213), (7300), (7301), P. 44. . . . . . . . . . . . . . . . . . .159 12.45. CONNECTOR COMPOSITES (7302), (7304), (7305), (7306), (7500), (7502), (7600), (7601), P. 45.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .160 12.46. CONNECTOR COMPOSITES (7603), (7604), (7605), (7606), (7607), (7608), (7609), (7610), (7611), (7700), P. 46.. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . .161 12.47. CONNECTOR COMPOSITES (7800), (7803), (7900), (7901), P. 47. . . . . . . . . . . . . . . . . . . . . . . . . . . .162 12.48. CONNECTOR COMPOSITES (7905), (7906), (8000), (8001), (8102), (8150), (8151), (8200), P. 48.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .163 12.49. CONNECTOR COMPOSITES (8201), (8301), (8310), (8311), (8312), (8400), (8500), (8501), (8502), (8502A), P. 49. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .164 12.50. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508), (8509), (8600), (8601), (8602), P. 50. .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . .. . .165 12.51. CONNECTOR COMPOSITES (8700), (8701), (8800), (8801), (8802), (8803), P. 51. . . . . . . . . .166 12.52. CONNECTOR COMPOSITES (9001), (9002), (9100), (9101), (9102), (9254), (9255), P. 52.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .167 12.53. CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), (9264), (9265), (9303A), P. 53.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .168 12.54. CONNECTOR COMPOSITES (9404), (9405), (9501), (9502), (9503), (9504), (9505), (9506), P. 54.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .169 12.55. CONNECTOR COMPOSITES (9507), (9508), (9509), (9510), (9511), (9512), (9513), (9514), (9515), P. 55. .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .. . . .. . .. . .170 12.56. CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . .171 12.57. CONNECTOR COMPOSITE (9700), P. 57. . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .172 12.58. CONNECTOR COMPOSITE (9700), P. 58. . . . . .. . . . . . . .. . . . . . . . .. . . . . . . . .. . . . . . . .. . . . . . . . .. . . . . . . .173 12.59. CONNECTOR COMPOSITES (9715), (9715A), (9715B), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .174 12.60. CONNECTOR COMPOSITES (9716), (9716A), (9716B), P. 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175 12.61. CONNECTOR COMPOSITES (9717), (9717A), (9717B), P. 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176 12.62. CONNECTOR COMPOSITES (9718), (9719), (9720), (9733), (9734), (9736), (9762), (9763), P. 62.. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .. . . .. . .. . .. . .. . .. . .. . .177 12.63. CONNECTOR COMPOSITES (9777), (9800), P. 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .178 12.64. CONNECTOR COMPOSITES (9870), (9871), (9811), (9812), (9814), (9815), (9850), (9900), (9900A), P. 64. . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .. . . .. . . .. . . .. . .179 S082852a vi 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS S082852a 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 1. INSTRUCTIONS AND CHARTS (CHAPTER 1) 1.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. INTERNATIONAL CIRCUIT NUMBER IDENTIFICATIOIN AND LOCATION CHAPTER 1 PREFIX DESIGNATIONS PREFIX LOCATION A Cab-instrument Panel Module B Cab-Driver Control Module C Cab-Header/Clearance Lights D Cab-Roof/Rear Panel E Cab-Left Door/Doors F Cab-Right Door/Doors H Cab-Sleeper J Cab-Dash(outside) K Engine/Radiator L Transmission M Chassis/Front End (Cab Dash Panel Forward) N Chassis/Center Section (Cab Dash Panel to Cab RR Xmbr) P Chassis/Wheel Base Section R Chassis/Suspension/Rear Axle/Axles S Chassis/AF Section/Stop/Tail/Turn Lights CIRCUIT NUMBER AND IDENTIFICATIONS CIRCUIT NUMBER COLOR DESCRIPTION 1 LTBL ALTERNATOR - FIELD 2 RD ALTERNATOR - CHARGE 3 DKBL 1708 DATA LINK, SWITCH DATA LINK (+) GY 1708 DATA LINK, SWITCH DATA LINK (-) 4 SERIAL/DATA COMMUNICATION J1922 YL DRIVE TRAIN J1939 DATA LINK (+) GN DRIVE TRAIN J1939 DATA LINK (-) 6 GY LOW VOLTAGE ELECTRONIC FEED (< 9 VOLTS) 7 RD ALTERNATOR - RESISTANCE 5 8 CHK DATE PEC 16JAN01 CHANGE PRODUCTION RELEASE. REV A REFERENCE DRAWN U00DLCK P54304U RELEASE NO. P52778H Figure 1 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 09AUG00 AE08-52365 Circuit Number Identification and Location Chart S082852a SHEET 01 1 2 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 1.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. INTERNATIONAL CIRCUIT NUMBER IDENTIFICATION AND LOCATION (CONT.) CHAPTER 1 CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.) CIRCUIT NUMBER DESCRIPTION COLOR 9 GY ZERO VOLT REFERENCE (ZVR) 10 WH CHASSIS/ENGINE GROUND 11 WH CAB/SLEEPER GROUND 12 LTBL ACCESSORY FEED PK IGNITION FEED BK IGNITION FEED (BODY BUILDER CONNECTOR) 14 RD BATTERY FEED 15 RD KEY SWITCH FEED 17 PK STARTER CONTROL 18 PK GLOW PLUG/PRE-HEATER 19 GY ENGINE SHUTDOWN 20 LTGN REMOTE POWER MODULE 21 TN COLD START CONTROLS (ETHER) 23 TN ENGINE FAN/SHUTTERS 24 GY ENGINE EXHAUST BRAKE 25 TN PYROMETER 26 TN AMMETER 27 TN VOLTMETER 28 TN INSTRUMENTS AND GAUGES 29 TN ENGINE WATER TEMPERATURE 30 TN ENGINE OIL TEMPERATURE 31 TN TRANSMISSION OIL TEMPERATURE 32 TN AXLE OIL TEMPERATURE 13 16 22 CHK DATE PEC 16JAN01 CHANGE REV PRODUCTION RELEASE. A REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P52778H Figure 2 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 09AUG00 AE08-52365 Circuit Number Identification and Location Chart (Cont.) S082852a SHEET 02 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 1.3. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. INTERNATIONAL CIRCUIT NUMBER IDENTIFICATION AND LOCATION (CONT.) CHAPTER 1 CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.) CIRCUIT NUMBER COLOR DESCRIPTION 33 TN ENGINE OIL LEVEL 34 TN COOLANT LEVEL 35 TN ENGINE OIL PRESSURE 36 TN FUEL LEVEL 37 TN FUEL PUMP 39 GY AIR DRYER HEATER 40 GY LOW AIR PRESSURE WARNING 41 TN AIR TEMPERATURE 42 GY FRONT AXLE ENGAGED 43 GY POWER DIVIDER LOCK (PDL) WARNING 44 GY PARK BRAKE WARNING 45 LTGN ANTI - THEFT WARNING 46 GY POWER TAKE - OFF WARNING 47 GY SPEEDOMETER 48 GY TACHOMETER 49 GY DIFFERENTIAL LOCK WARNING 50 YL LIGHT SWITCH FEED 51 YL DIMMER SWITCH FEED 52 YL HEADLIGHT HI - BEAM 53 YL HEADLIGHT LO - BEAM 54 BN PARKING/MARKER LIGHTS 38 55 OR TURN SIGNAL - FEED 56 OR TURN SIGNAL LIGHTS - LEFT YL TURN SIGNAL LIGHTS - LEFT (BODY BUILDER CONNECTION) OR TURN SIGNAL LIGHTS - RIGHT 57 LT GN CHK DATE PEC 16JAN01 TURN SIGNAL LIGHTS - RIGHT (BODY BUILDER CONNECTION) CHANGE REV PRODUCTION RELEASE. A REFERENCE DRAWN U00DLCK P54304U RELEASE NO. P52778H NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 15 MAY 00 AE08-52365 Figure 3 Circuit Number Identification and Location Chart (Cont.) S082852a SHEET 03 3 4 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 1.4. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 4 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 1 INTERNATIONAL CIRCUIT NUMBER IDENTIFICATION AND LOCATION (CONT.) CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.) CIRCUIT NUMBER COLOR DESCRIPTION 58 BN CLEARANCE/IDENTIFICATION LIGHTS 59 GY SOLENOID 60 OR HAZARD LIGHTS 61 GY AIR SUSPENSION 62 DKBL PANEL LIGHTS 63 DKBL COURTESY/DOME LIGHTS 64 YL FOG/DRIVING LIGHTS 65 OR CAB REAR FLOOD LIGHT 66 YL DAYTIME RUNNING LIGHTS 68 BN TAIL LIGHTS 69 BN LICENSE PLATE LIGHT 67 70 71 CHK DATE PEC 16JAN01 OR STOP LIGHTS RD STOP LIGHTS (BODY BUILDER CONNECTION) OR BACK - UP LIGHTS LTBL BACK - UP LIGHTS (BODY BUILDER CONNECTION) 72 OR 73 LTGN TRAILER AUXILIARY FEED - BATTERY PWM 74 LTGN HEATER RECIRC MOTOR 75 LTGN HEATER BLOWER MOTOR 76 LTGN AUXILIARY FAN 77 LTGN AIR CONDITIONER 78 LTGN MIRRORS - HEATED; MOTORIZED 79 GY SEAT BELTS 80 BK SLEEPER BOX RELAY - FEED 81 LTGN POWER DOOR LOCKS CHANGE PRODUCTION RELEASE. REV A REFERENCE DRAWN U00DLCK P54304U RELEASE NO. P52778H Figure 4 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 15MAY00 AE08-52365 Circuit Number Identification and Location Chart (Cont.) S082852a SHEET 04 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 1.5. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. INTERNATIONAL CIRCUIT NUMBER IDENTIFICATION AND LOCTION (CONT.) CHAPTER 1 CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.) CIRCUIT NUMBER CHK DATE COLOR DESCRIPTION 82 GY WINDSHIELD WIPER 83 LTGN POWER WINDOWS 84 LTGN CIGAR LIGHTER 85 GY HORN 86 LTGN RADIO - ENTERTAINMENT/CLOCK 87 GY WINDSHIELD WASHER 88 LTGN CLOCK/HOURMETER 89 VT AIR BAG 90 GY HYDRAULIC BRAKE PUMP 91 VT INTERCOMMUNICATIONS 92 TN TRANSMISSION CONTROLS - ELECTRONIC 93 TN AXLE SHIFT CONTROL 94 GY ANTILOCK BRAKE SYSTEM 95 TN EXHAUST EMISSION 96 YL SNOW PLOW LIGHTS/CRUISE CONTROL 97 VT ENGINE CONTROLS - ELECTRONIC 98 BK DATALINK AND DIAGNOSTICS 99 VT ACCELERATOR POSITION SENSOR (APS) 100 AIR HORN (ELECTRIC SOLENOID ACTUATED) 101 BRAKE APPLICATION AIR 102 FLASH TO PASS CHANGE REV PEC 16JAN01 PRODUCTION RELEASE. A PEC 18JUN01 ADDED CLOCK TO #86. B REFERENCE DRAWN U00DLCK P54304U RELEASE NO. P54634F P52778H NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE 15MAY00 AE08-52365 Figure 5 Circuit Number Identification and Location Chart (Cont.) S082852a SHEET 05 5 6 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 1.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION, P. 6 INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ECM PIN # TERM ELECTRICAL CIRCUIT DIAGRAM CHAPTER 1 INTERNATIONAL NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER IDENTIFICATION ECM PIN # DESCRIPTION TERM DESCRIPTION 12 AAT AMBIENT AIR TEMP. SENSOR 27 IVS 33 ACD A/C DEMAND 54 OWL 8 APS ACCELERATOR POS. SENSOR 25 PWR RLY 16 ATA(+) J1708 DATALINK (+) 31 RAS RESUME/ACCELERATE 17 ATA(-) J1708 DATALINK (-) 37 RPRF PRESET SPEED 29 BAP BAROMETRIC AIR PRESS. SENSOR 30 RPS REMOTE ACCELERATOR POS. SENS. SIG. 43 BN01 BRAKE STATUS #1 6 RPS_RTN REMOTE ACCELERATOR POS. SENS RTN. BRAKE STATUS #2 IDLE VALIDATION SWITCH OIL/WATER WARNING LIGHT CEC MAIN POWER RELAY SIGNAL 44 BN02 36 RVAR 18 CAN SHLD DRIVETRAIN J1939 DATALINK SHLD 32 SCS SET/COAST 19 CAN(+) DRIVETRAIN J1939 DATALINK (+) 45 SIL SERVICE INTERVAL LIGHT 20 CAN(-) DRIVETRAIN J1939 DATALINK (-) 34 STI SELF TEST INPUT 15 CBE_SEL1 48 SUL SHIFT UP LIGHT 10 CLS COOLANT LEVEL SENSOR 59 TACA TACHOMETER A 35 COD CRUISE ON/OFF 60 TACB TACHOMETER B 21 DC (+) POWER 38 TCSS TORQUE CURVE SELECTION INPUT 22 DC (+) POWER 28 TSA 1 DC (-) GROUND 3 VBREF(5V) ACCELERATOR SENSOR SUPPLY 2 DC (-) GROUND 11 VBREF GND ACCELERATOR SENSOR GROUND 26 DDS DRIVELINE DISENGAUGED INPUT 5 VCREF(5V) REMOTE ACCELERATOR SENS. SUPPLY 42 DPS GROUND 7 VCREF GND REMOTE ACCELERATOR SENSOR GND 46 ECI ENGINE CRANK INHIBIT 24 VIGN IGNITION FEED 56 EDL TRANSMISSION KICKDOWN 47 VRE RETARDER/EXHAUST BRAKE ENABLE 53 GPL GLOW PLUG LIGHT 39 VSS(+) VEHICLE SPEED SENSOR (+) 4 HGE HYD. PRESS GOVERNOR ENABLE 40 VSS(-) VEHICLE SPEED SENSOR (-) 49 HMI 58 VSSCALA SPEEDOMETER SIGNAL A 13 HPS HYDRAULIC PRESSURE SENSOR 57 VSSCALB SPEEDOMETER SIGNAL B 41 HSO (+) POWER 55 WARN HSO (-) GROUND 23 CHK DATE PEC 16JAN01 RETARDER/EXHAUST BRAKE REQUEST HYDRAULIC PRESS GOVERNOR IND. LT CHANGE PRODUCTION RELEASE. REV A REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P52778H Figure 6 VARIBLE SPEED SWITCH TWO SPEED AXLE ENGINE WARNING LIGHT NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 09AUG00 AE08-52365 SHEET 06 NAVPAK/ECM I6 Engine Controller Connector Pin Number Identification S082852a 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 1.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CIRCUIT DIAGRAM INSTRUCTIONS A - SWITCH AND RELAY POSITIONS AS SHOWN ON CIRCUIT DIAGRAMS INDICATE NORMAL POSITION WITH IGNITION OFF UNLESS OTHERWISE NOTED. B - MULTIPLE CONNECTIONS ARE DISPLAYED ON SCHEMATIC AS SHOWN. REFER TO CONNECTOR COMPOSITE WITH APPLICABLE NUMBER FRO MORE COMPLETE INFORMATION. 86 30 87A 87 CHAPTER 1 12 12 AND/OR 85 RELAY - SUPPRESSED SWITCH SWITCH: MANUAL/MECHANICAL MAGNETIC SUPPRESSED INDICATES CASE GROUND SINGLE IN-LINE CONNECTORS DISPLAYED AS SHOWN WITH OR WITHOUT CONNECTOR NUMBER. C - PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT CLUSTERS AND FUSE/CIRCUIT BREAKER CONNECTORS. LOCATION/CIRCUIT NUMBER WIRE GAUGE/WIRE COLOR LOCATION IN FUSE/CIRCUIT BREAKER CONNECTION BUSS IN FUSE/CIRCUIT BREAKER CONNECTOR PRINTED CIRCUIT IN INSTRUMENT CLUSTER F1 FUSE RATING A VOLTMETER B 20A D - MULTPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE DISTRIBUTING CURRENT TO TWO CIRCUITS. A55A/A60 16OR A60 16OR A55A 16OR E - SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND/OR INTERNAL CONNECTIONS OR CONTACTS. WIRE CONNECTION BUSSED CONTACT 16BN A S S I I I A A OFF OFF OFF OFF S I A GND S A WIRE CONNECTION INTERNAL CONNECTION B CONTACT A128 A12A S I ETHER SWITCH F19 F18 16RD 20A KEY SWITCH PIGTAIL A12 F - CIRCUIT "11" DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL GROUND CIRCUIT IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS IDENTIFIED PER EXAMPLE). NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS,NEITHER THE LETTER "G" NOR THE COLOR WHITE SHALL BE USED. GROUND CIRCUITS ARE DESCRIBED THUS: R32-G R32-GA R32-GB 11-G 11-GA 11-GB COMMON GROUND CIRCUIT NUMBER CHK DATE PEC 16JAN01 CHANGE PRODUCTION RELEASE. REV A INDIVIDUAL GROUND CIRCUIT NUMBER REFERENCE DRAWN U00DLCK P54304U RELEASE NO. P52778H Figure 7 SUFFIX G IS NOT A SUFFIX BUT INDICATES A GROUND CIRCUIT. LOCATION SUFFIX G IS NOT A SUFFIX BUT INDICATES A GROUND CIRCUIT. NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 15MAY00 AE08-52365 Circuit Diagram Instructions S082852a SHEET 07 7 8 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 1.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 1 CIRCUIT DIAGRAM INSTRUCTIONS G - ABBREVIATIONS: COLOR, NOUN AND ENGINE COLOR ABBREVIATION AQ - AQUA BK - BLACK BL - BLUE BN - BROWN DK GN - DARK GREEN GD - GOLD GY - GRAY GN - GREEN LT BL - LIGHT BLUE NOUN ABBREVIATION LT GN - LIGHT GREEN OR - ORANGE PK - PINK PL - PURPLE RD - RED SIL - SILVER TN - TAN VT - VIOLET WH - WHITE YL - YELLOW A ACC AC AUX AWG B BAT CONNDRL ENG FWD GA - ACCESSORY AIR CONDITIONER AUXILIARY AMERICAN WIRE GAUGE BATTERY CONNECTION OR CONNECTOR DAYTIME RUNNING LIGHTS ENGINE FORWARD GAUGE G GROUND GND I IGNITION IGN IND - INDICATOR - LEFT L LT - LIGHT W/O - WITHOUT OPTIONAL OPT R - RIGHT S - START OR SENDER THERMO - THERMOSTAT - WITH W/ ENGINE ABBREVIATION ISM - MFG (CUMMINS) 10.8 LITER ELECTRONIC ENGINE CONTROL N14E PLUS - MFG (CUMMINS) 14 LITER ELECTRONIC ENGINE CONTROL CHK C-10,C-12 - MFG (CATERPILLAR) 10.3 LITER ELECTRONIC ENGINE CONTROL V8-AVNT - MFG (INTERNATIONAL) V8 6.0 LITER ELECTRONIC ENGINE CONTROL I6-HEUI - MFG (INTERNATIONAL) NGD I6 DT466 & DT/HT530 ELECTRONIC ENGINE CONTROL DATE PEC 16JAN01 CHANGE REV PRODUCTION RELEASE. A REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P52778H Figure 8 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 10AUG00 Circuit Diagram Instructions (Cont.) S082852a AE08-52365 SHEET 08 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 1.9. SCHEMATIC SYMBOL CHART, P. 9 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. SYMBOL CHAPTER 1 SCHEMATIC SYMBOL CHART DESCRIPTION DESCRIPTION MALE/FEMALE IN-LINE CONNECTION FEMALE TERMINAL SYMBOL HORN MALE TERMINAL GROUND SPEAKER - SOUND SYSTEM FUSE LIGHT EMITTING DIODE MAGNETIC SWITCH RESISTOR SWITCH CONTACT, NORMALLY OPEN SWITCH CONTACT, NORMALLY CLOSED LIGHT - SINGLE FILMENT JUNCTION POINT SPLICE LIGHT - DOUBLE FILAMENT SWITCH-PRESSURE SENDER - OIL, WATER, FUEL, TEMPERATURE SWITCH-MANUAL/MECHANICAL 30 86 RELAY-SUPPRESSED 87A 87 85 SOLENOID - GENERAL USAGE MOTOR - ELECTRIC CIGAR LIGHTER CHK DATE PEC 16JAN01 CHANGE REV PRODUCTION RELEASE. A REFERENCE DRAWN U00DLCK P54304U RELEASE NO. P52778H Figure 9 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 19MAY00 AE08-52365 Schematic Symbol Chart S082852a SHEET 09 9 10 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 1.10. RELAY FUNCTIONS, P. 10 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 1 RELAY FUNCTIONS AND WIRING GUIDE RELAY FUNCTIONS MINIATURE RELAY FUNCTION AND WIRING GUIDE 1 5 86 30 87A 87 3 85 2 4 RELAY SCHEMATIC ENERGIZING COIL NORMALLY CLOSED CONTACT COMMON CONTACT 30 NORMALLY OPEN CONTACT 86 87 87A 85 ENERGIZING COIL TYPICAL RELAY (INSERTION END) 85 87A A E C E A 30 D 87 C D B B 86 FUSEBLOCK SOCKET CONNECTOR SOCKET CABLE INSERTIN END FUSEBLOCK SOCKET CONNECTOR SOCKET RELAY INSERTION END MICRO RELAY FUNCTION AND WIRING GUIDE RELAY SCHEMATIC 86 85 30 87 87A COMMON CONTACT 3 5 ENERGIZING COIL 2 4 NORMALLY OPEN CONTACT 1 DATE PEC 16JAN01 CNA 23AUG02 Figure 10 87 87A 30 ENERGIZING COIL NORMALLY CLOSED CONTACT CHK 86 85 TYPICAL RELAY (INSERTION END) CHANGE REV PRODUCTION RELEASE. MINI RELAY #2 WAS #5. REFERENCE A P54304U B 56507K Relay Functions S082852a DRAWN NAME U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. P52778H DATE 21JUN00 PART NO. AE08-52365 SHEET 10 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 1.11. LAMP BULB CHART, P. 11 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. LAMP BULB CHART CANDLEPOWER OR WATTS BULB APPLICATION CHAPTER 1 BULB TRADE NUMBER BACK-UP LIGHTS 32 CANDLEPOWER GE1156 CLEARANCE & INDENTIFICATION 3 CANDLEPOWER GE193 COURTESY LIGHT 3 CANDLEPOWER GE168 DOME LIGHTS 12 CANDLEPOWER GE561 FOG LIGHTS 55 CANDLEPOWER VH550 LOW BEAMS 65 WATTS GE9007 HIGH BEAMS 65 WATTS GE9007 HEAD LIGHTS: INSTRUMENT CLUSTER: GAUGE BACK LIGHT 082S270538-3 GAUGE WARNING LED (RED) 082S272109-3 RANGE INHIBIT LED (YELLOW) 082S272109-4 COLD AMBIENT PROTECTION LED (YELLOW) 082S272109-4 FUEL FILTER LED (YELLOW) 082S272109-4 WARN ENGINE LED (YELLOW) 082S272109-4 STOP ENGINE LED (RED) 082S272109-3 BRAKE PRESSURE LED (RED) 082S272109-3 BRAKE FLUID LED (RED) 082S272109-3 WAIT TO START LED (YELLOW) 082S272109-4 CHECK TRANSMISSION LED (YELLOW) 082S272109-4 TRAILER ABS LED (YELLOW) 082S272109-4 WASHER FLUID LED (YELLOW) 082S272109-4 LEFT TURN SIGNAL LED (GREEN) 082S272109-2 TRACTION CONTROL LED (GREEN) 082S272109-2 WATER IN FUEL LED(YELLOW) 082S272109-4 PARK FLUID LED LIGHT (RED) 082S272109-3 CHECK ELECTRICAL SYSTEMS LED (YELLOW) 082S272109-4 PARK BRAKE LED (RED) 082S272109-3 CRUISE CTRL ACTIVE LED (GREEN) 082S272109-2 ANTILOCK BRAKING SYSTEM LED (YELLOW) 082S272109-4 RIGHT TURN LED (GREEN) 082S272109-2 COOLANT LEVEL LED (RED) 082S272109-3 SEAT BELT LED (RED) 082S272109-3 HIGH BEAM ICON LED (BLUE) 082S272109-5 CHECK AIR CONDITIONER LED (YELLOW) 082S272109-4 RETARD OVER HEAT LED (RED) 082S272109-3 PTO/THROTTLE LED (RED) 082S272109-3 MAP LIGHT 3 CANDLEPOWER 1816 2458 SIDE MARKER STOP & TURN/TAIL & LICENSE PLATE CHK 1157 32/3 CANDLEPOWER TURN SIGNAL/MARKER (FENDER) 3157 TURN SIGNAL & MARKER LIGHT 2356 WORK (TRAILER HOOK-UP) LIGHT DATE CHANGE REV PEC 16JAN01 PEC 18JUN01 Figure 11 PRODUCTION RELEASE. A REVISED DRWG SHEET. B REFERENCE DRAWN U00DLCK P54304U RELEASE NO. P54634F P52778H 4411 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE 20JUN00 Lamp Bulb Chart S082852a AE08-52365 SHEET 11 11 12 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 1.12. NAVPAK/ECM V8–AVNT CONTROLLER CONNECTORS X3 AND X4 PIN NUMBER IDENTIFICATION, P.12 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CONNECTOR (X4) CONNECTOR (X3) ECM PIN # TERM DESCRIPTION 1 KL.87 BATTERY POWER 2 KL.87 BATTERY POWER ECM PIN # TERM DESCRIPTION 1 FPM FUEL PUMP MONITIOR 2 FLI FUEL LEVEL INDICATOR 3 KL.15 IGNITION FEED 3 4 ECL ENGINE COOLANT LEVEL 4 5 MPR MAIN POWER RELAY 5 6 KL.31 GROUND 6 7 KL.31 GROUND 7 NOT POPULATED 8 DDS DRIVELINE DISENAGE SWITCH 8 NOT POPULATED 9 FPC FUEL PUMP CONTROL 9 VSS- VEHICLE SPEED SENSOR- 10 TCSS TORQUE CURVE SELECT SWITCH 10 VSS+ VEHICLE SPEED SENSOR+ 11 TACH TACHOMETER CONTROL 11 12 CAN1+ DRIVETRAIN J1939 DATALINK + 12 13 CAN1- DRIVETRAIN J1939 DATALINK - 13 14 RAS RESUME/ACCELERATE 14 15 CAN1-SHLD DRIVETRAIN 1939 DATALINK SHLD 15 NOT POPULATED 16 NOT POPULATED 17 VSS_CAL VEHICLE SPEED SENSOR CALIBRATION 17 NOT POPULATED 18 VRE VEHICLE RETARDER ENABLE 18 19 RPRE REMOTE PRESET PTO ENABLE 19 20 RVAR REMOTE VARIABLE PTO ENABLE 21 SCS 22 ESHTR 23 ECI ENGINE CRANK INHIBIT 24 BAP BAROMETRIC AIR PRESSURE 16 CHK CHAPTER 1 INTERNATIONAL NAVPAK/ECM V8-AVNT CONTROLLER CONNECTORS X3 & X4 PIN NUMBER IDENTIFICATION DATE SENSOR REFERENCE VOLTAGE NOT POPULATED LSI_SPARE2 LOW SPEED INOUT 2 NOT POPULATED IDLE VALIDATION SWITCH IVS NOT POPULATED EFAN ELECTRIC FAN CONTROL LSO_SPARE4 LOW SIDE OUTPUT 4 APS ACCELERATION POSITION SENSOR 20 ATA+ J1708 DATALINK + SET/COAST 21 ATA- J1708 DATALINK - ELECTRONIC SHUTTER RELAY 22 23 GSC GENSET SPEED CONTROL 24 KL.31B SENSOR REFERENCE GROUND CHANGE REV REFERENCE DRAWN U00DLCK RELEASE NO. P54304U Figure 12 NOT POPULATED VBREF NOT POPULATED NOT POPULATED NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 16JAN01 AE08-52365 SHEET 12 NAVPAK/ECM V8–AVNT Controller Connectors X3 and X4 Pin Number Identification S082852a 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 13 2. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2) 2.1. ACCESSORY, P. 1 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ACCESSORY CAB FUSE BLOCK (1011) DIAG CONN (1650) B G2 C2 H2 D2 CHAPTER 2 MEGAFUSE F6 A14BB 6RD A14AS A2 10RD E2 5A F2 OPTIONAL SPLICE 100 A A14AAA 6RD A14AA 6RD B2 A15 18RD A98 18VT A B KEY SWITCH (1100) S A S I S I A I OFF OFF S GND A S I A OFF OFF I A C A14AT 10RD D A13DH 18PK A12AB 18LTBL (CAB FUSE BLOCK) (1012) DIODE ASSY (1106M) G4 86 30 B G3 87 J3 TO IGN RELAY SEE CH02_12 87A A12B 10LTBL 85 A12 18LTBL A12D 10LTBL A11-GAF 16WH A13DD 18PK BODY BUILDERS CONN (CH 9, PG 10) A12M 16LTBL J4 A ACCESSORY RELAY 5A A3 CAB FUSE BLOCK (1013) B3 A12S 16LTBL TRAILER AUX/ ROOF AUX (CH 3, PG 12) A78L 18LTGN POWER MIRRORS (CH 3, PG 7) A12P 18LTBL SWITCH PACK (CH 3, PG 11) F35 5A B4 A4 A12E 10LTBL F36 A12C 10LTBL TO IGNITION RELAY E1 5A F1 CAB FUSE BLOCK (1011) CHK DATE CHANGE REV CNA 12SEP02 DVD/A12M WAS CONNECTED C TO F21. ELECT SYSTEM CONTROLLER (1600) A12N 18LTBL G1 10A H1 A86F 16LTGN CB RADIO (CH 3, PG 2) F1 A86 18LTGN RADIO (CH 3, PG 8) REFERENCE DRAWN U00JXP9 RELEASE NO. 56507Z P52778H Figure 13 2 F5 SEE CH02_12 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 09AUG00 Accessory S082852a AE08-52366 SHEET 01 14 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 2.2. BATTERY FEEDS, CAB, P. 2 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. A14 10RD A14AB 10RD CAB FUSE BLOCK (1011) A14AS 10RD CHAPTER 2 BATTERY FEEDS, CAB 30A A3 F15 B3 30A A4 F13 B4 10A C4 D4 PWR WIN/LOCK (DRIVER) CH 3_04 PWR WIN/LOCK(PASS) CH 3_04 DOME LT/RADIO MEMORY CH 3_08 CH 8_05 AUX PWR CH 03_01 F12 20A A2 F14 B2 5A C2 F10 5A D2 F2 E2 F6 15A H2 CH 11_01 KEY SW & DIAG CH 2_01, 12, 15 INSTR CLUSTER CH 7_05 A14AA 6RD G2 F2 HVAC CONTROL A14AV 10RD D4 IGNITION RELAY (1012) D4 A14AT 10RD G4 ACCESSORY RELAY (1012) G4 SEE CH 2_01 G4 OPTIONAL IGN RELAY (1013) G4 SEE CH 2_13 SEE CH02_12 A14AA 6RD CAB FUSE BLOCK (1012) 100A OR MEGA FUSE STUD CAB FUSE BLOCK (1013) A14AAB 6RD A14FJ 10RD A14FM 10RD BLOCK 1&2 A2 C2 CAB FUSE BLOCK (1014) OR E2 G2 BLOCK 1&2 A14EG 10RD A14FR 10RD A1 F44 F42 F40 10A F38 30A F43 B2 TBD D2 TBD F2 LIGHTED AIR SHIELD SEE CH 3_12 AIR SEAT/QUALCOM SEE CH 3_15 PWR WIN/LOCK (TRAVEL CREW) SEE CH 3_05 H2 B1 G4 ROOF MOUNTED ASSY BLOCK 3&4 CHK DATE CNA 23AUG02 CHANGE DVD/ADDED F38 TO FUSE BLOCK 1014. REV D REFERENCE DRAWN U00JXP9 RELEASE NO. 56507Z P52778H Figure 14 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 21JUN00 Battery Feeds, Cab S082852a AE08-52366 SHEET 02 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 2.3. BATTERY, P. 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. 12V POWER DISTRIBUTION BATTERY (CONT) CHAPTER 2 MEGAFUSE FROM START SOLENOID K14H 4RD A14AA 6RD CAB FEED CH02_01,02,12,15 J90 12GY J90* 16BK HYDRAMAX MOTOR RELAY CH09_08 *FUSEABLE LINK J14H 4RD * 12BL 12RD SYSTEM CONTROLLER * 14GY * 12BL J14V 6RD 60A 12RD J17D 10PK 40A STARTER RELAY CH02_15,CH04_01,02 A1 J14MM 8RD A2 PTC BODY BUILDER FEED CH03_01 40A 40A A5 A6 J14T 12RD 15A F2-G2 F2-A3 F2-C3 J14M 10RDF2-E3 F2-G3 F2-C4 J14J 12RD F2-C4 F2-G4 CHK DATE TAIL MARKER RELAY FEED CH09_10 J14S 12RD STOP RELAY FEED CH09_10 J56T 12OR F2-H2 20A W/BODY BUILDER 25A W/AUX TRLR SOCKET J14BB 14RD 5A F2-B3 J26D 18TN F2-D3 5A J14W 16RD F2-F3 20A J19 16GY F2-H3 10A J92FB 16TN F2-D4 30A J14AW 12RD F2-D4 F2-F4 25A F2-H4 CHANGE CNA 25SEP02 DVD/ADDED LCT SHIFT RELAY, REMOVED J92UA. TRAILER ABS RELAY CH09_11 J57T 12OR F2-F2 30A W/AIR ABS 25A W/HYD ABS F2-E4 POWER PARK MOTOR CH09_16 J14R 10RD J44J 18GY 15A F2-E2 J14D 12RD IGN RELAY R9 CH02_14 F2-A2 30A F2-B2 J44 10RD REV C TRLR RIGHT TURN RELAY CH09_11 TRLR LEFT TURN RELAY CH09_11 J72 12OR PAM MODULE CH07_11 J14X 16RD FORWARD REMOTE POWER MODULE CH09_15 REAR REMOTE POWER MODULE CH09_15 FUEL HEATER & WIF MODULE CH07_09,CH09_07 LCT SHIFT RELAY CHO3_17 EATON AUTOSHIFT CH10_06 J94A 12GY AIR ABS RELAY CH09_02 J94HC 14GY HYD ABS MOD RELAY CH09_06 J94H 14GY HYD ABS ECU RELAY CH09_04 REFERENCE DRAWN U00JXP9 RELEASE NO. 56507Z P52778H Figure 15 BODY ACCESSORY RELAY CH09_10 TRLR AUX CTR PIN RELAY CH09_11 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 30JUN00 Battery S082852a AE08-52366 SHEET 03 15 16 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 2.4. 1708 DATA LINK, P. 4 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 2 1708 DATA LINK DIAGNOSTIC G CONN F G AUTOSHIFT SELECTOR (7905M) A3S(-) 18GY F (1650) A3S(+) 18DKBL DIAGNOSTIC CONN (1650) 9 W/AIR ABS BRAKES J3A(+) 18DKBL J3D(-) 18GY G3 A3D(-) 18GY A3D(+) 18DKBL 9 PASS THRU AT DASH (4014) AIR ABS ECU #1 (4024) 9 10 A3T(-) 18GY 10 J3C(+) 18DKBL (4820) J1708 SPLICE J3B(+) 18DKBL DASH/CENTER CHASSIS (9700) (W/HYD ABS BRAKES) ENGINE (4103) 10 J3+142 18DKBL B7 L3+142 18DKBL 17 1 W/ALLISON WTEC TRANSMISSION 10 11 IDM2 (6011) 17 ECM CONN (6007) 20 K3B(-) 18GY K3B(+) 18DKBL K3C(-) 18GY 16 L3-151 18GY 11 K3B(-) 18GY 11 K3A(+) 18DKBL 10 B8 K3A(-) 18GY C4 J3B(-) 18GY SEE CH09_04 N3A(+) 18DKBL C3 ECU "S" CONN BLACK (7204F) XMSN (4705F2) J1708 SPLICE (4820) J3-151 18GY J3C(-) 18GY K3A(+) 18DKBL SEE CH09_04 N3A(-) 18GY C2 W/EATON AUTOSHIFT TRANSMISSION 10 J3D(+) 18DKBL G2 B2 J3A(-) 18GY N/EATON AUTOSHIFT TRANSMISSION A3A(-) 18GY A3A(+) 18DKBL A3T(+) 18DKBL K3C(+) 18DKBL 3 2 21 W/I6-HEUI ENGINES ECM2 CONN (6021) CHK DATE PEC 16JAN01 CHANGE PRODUCTION RELEASE. A PEC 18JUN01 ADDED IDM2 (6011). Figure 16 REV B REFERENCE DRAWN U00DAG9 P54304U RELEASE NO. P54634F P52778H W/V8-AVNT ENGINES NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE 19JUN00 1708 Data Link S082852a AE08-52366 SHEET 04 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 2.5. SWITCH DATA LINK, P. 5 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. SWITCH DATA LINK CHAPTER 2 ELECT SYSTEM CONTROLLER (1600) 29 A3F(-) 20GY A3E(+) 20DKBL 30 A DOOR POD B PASSENGER D E (3204) A3X(-) 18GY A3W(+) 18DKBL A3J(+) 18DKBL A3K(-) 18GY A3N(+) 18DKBL A3P(-) 18GY A3Y(+) 18DKBL A3Z(-) 18GY SWITCH PACK (1101) B A DOOR POD DRIVER (3200) CREW E B DOOR C D3Z(-) 18GY D3Y(+) 18DKBL D DOOR POD SIGNAL (3202) D3AA(-) 18GY D3B(+) 18DKBL (3202) B DOOR POD SIGNAL (3209) C A T3AA(-) 18GY T3BB(+) 18DKBL LEFT CREW DOOR POD (3208) CHK DATE PEC 16JAN01 CHANGE PRODUCTION RELEASE. REV A REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P52778H Figure 17 D3CC(-) 18GY D3BB(+) 18DKBL DOOR POD C SIGNAL B A RIGHT CREW DOOR POD (3208) T3AA(-) 18GY T3BB(+) 18DKBL D E3X(-) 18GY E3W(+) 18DKBL E3W(+) 18DKBL E3X(-) 18GY (2600) DOOR POD D C D SIGNAL (3209) NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 25AUG00 Switch Data Link S082852a AE08-52366 SHEET 05 17 18 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 2.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. DRIVETRAIN 1939 DATA LINK (CAB) CHAPTER 2 TERMINATING RESISTOR (1657M) DASH PASS THRU (4014) C D A5BJ(+) 20YL A5BK(-) 20GN A5AG(+) A 20YL A5AH(-) C 20GN A A B 4 5 CLUSTER (1500) A B CHANGE (1658) REV PRODUCTION RELEASE. A PEC 18JUN01 REVISED 4014 PIN OUTS. B SEE CH07_05 SEE CH07_05 SEE CH10_07 SEE CH10_07 DATE PEC 16JAN01 OPTIONAL GAUGES (1659) AUTO HVAC 5 CHK B DIAGNOSTIC CONNECTOR (1650) A5AV(+) 20YL A5AV(-) 20GN W/ EATON AUTOSHIFT A5BG(+) 20YL A5BH(-) 20GN A5BE(+) 20YL A5BF(-) 20GN A5AE(+) 20YL A5AF(-) 20GN 35 ELECT SYSTEM CONTROLLER (1600) J1939 SHIFTER (1652) A5BC(+) 20YL A5BD(-) 20GN A5AL(+) 20YL A5AM(-) 20LTGN A5AV(-) 20GN A5BA(+) 20YL A5BB(-) 20GN A5C(+) 20YL A5C(-) 20GN 34 A5AC(+) 20YL A5AD(-) 20GN A5AV(+) 20YL TO DRIVETRAIN J1939 SEE CH02_07 A5AR(+) 20YL A5AS(-) 20GN A5AP(-) 20GN 12 A5B(+) 20YL A5B(-) 20GN A5AN(+) 20YL 11 REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P54634F P52778H 6 OPTIONAL GAUGE PACK (1510) NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE AE08-52366 09AUG00 Figure 18 Drivetrain 1939 Data Link (Cab) S082852a SHEET 06 120 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 19 2.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. DRIVETRAIN 1939 DATA LINK (CHASSIS) CHAPTER 2 NOTE: NOT ALL MODULES NEED BE PRESENT. J1939 BACKBONE BY-PASSES MISSING Y-SPLICES. W/ AIR ABS BRAKES AIR ABS ECU #1 (4024) W/AMMETER or PYROMETER C3 D2 (+) 20YL D3 (-) 20GN FROM DASH PASS THRU (4014) PAM MODULE (+) 20YL (4087) 7 (-) 20GN (+) 20YL J5R(+) 20YL SEE CH07_11 9 SEE CH02_06 N/AMMETER OR PYROMETER (-) 20GN 8 (+) 20YL J5R(-) 20GN SEE CH07_11 (-) 20GN ENGINE/ DASH (4103) J1939 (7801F4) 120 ohms ECU "S" CONN BLACK (7204F) 13 (+) 20YL 1 (+) 20YL (+) 20YL ECM2 8 (-) 20GN 2 3 (-) 20GN 7 9 (6020) 12 (+) 20YL CAN(+) 15 12 29 13 (-) 20GN CAN(-) (-) 20GN W/V8-AVNT W/WTEC ECU "J1" CONN (7305F) 120 ohms 1 ECM (6007) 29 31 19 3 18 32 20 WITHOUT WTEC WITHOUT LCT W/LCT SEE Chapter 10, Sheet 1 CHK JKP DATE 11JAN02 CNA 23AUG02 Figure 19 CHANGE REV REFERENCE W/I6 DRAWN NAME U00TRH2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS ADDED SHT CALLOUT CH02. C 55043Z RELEASE NO. REM SHIELD/ADDED SPLICES D 56507K P52778H Drivetrain 1939 Data Link (Chassis) S082852a DATE 22JUN00 PART NO. AE08-52366 SHEET 07 20 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 2.8. GROUNDS CHASSIS, P. 8 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. GROUNDS, CHASSIS J94-GHA 14WH J94-GH 10WH STARTER GND (4036) J11-GL 4WH J94-GA 12WH GND (4005) (4006) J11-GPM 14WH CHAPTER 2 HYD ABS GND CH09_04 J94-GHB 14WH HYD ABS GND CH09_04 J94-GHC 14WH HYD ABS MOD GND CH09_04 J94-GHD 18WH HYD MOD PUMP RELAY GND CH09_06 J94-GHE 18WH ABS WARN LIGHT RELAY GND CH09_06 J94-GHF 18WH ABS EVENT RELAY GND CH09_06 J94-GAC 18WH AIR ABS GND CH09_02 J94-GAB 18WH AIR ABS GND CH09_02 J94-GAA 18WH AIR ABS GND CH09_02 J94-GAD 18WH ABS ECU POWER RELAY GND CH09_02 J11-GQR 14WH REAR REMOTE SOLENOID POWER MOD GND CH09_15 J5M(D) 20WH J1939 GND CH09_15 J5M(S) 20 SHLD SYSTEM CONTROLLER SHD GND CH09_15 J11-GQS 14WH FWD REMOTE POWER MOD CH09_15 (FWD ONLY) J11-GPN 16WH FWD REMOTE POWER MOD CH09_15 (FWD AND REAR) J11-G 12WH J11-GJ 10WH CHK DATE PEC 16JAN01 CHANGE PRODUCTION RELEASE. REV A FWD CHASSIS GND CH03_6, CH08_02 J11-GD 18WH PRIMARY IGN RELAY GND CH02_14 J11-GA 14WH REAR CHASSIS GND CH07_08; CH08_01,02; CH09_01,09 J82-G 16WH WIPER MOTOR GND CH03_09 REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. 52778H Figure 20 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 26MAY00 Grounds Chassis S082852a AE08-52366 SHEET 08 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 2.9. GROUNDS CHASSIS, P. 9 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 2 GROUNDS, CHASSIS J11-GBB 12WH BODY BUILDER GND CH9_10 J11-GBR 18WH ACCESSORY BODY BUILDER RELAY CH9_10 J11-GH 8WH TRAILER SOCKET GND CH9_11 J11-GW 18WH TRAILER ABS CENTER PIN RELAY CH9_11 J56-GH 18WH TRAILER LEFT TURN RELAY CH9_11 J57-GH 18WH TRAILER RIGHT TURN RELAY CH9_11 J72-G 18WH TRAILER AUX CENTER PIN RELAY CH9_11 J19-G 18WH FUEL HEATER RELAY CH9_07 J17-GR1 18PK CRANK INHIBIT W/AUTO NEUTRAL CH10_05 J65-G 18WH WORK LIGHT GND CH08_05 J19-GA 16WH FUEL FILTER WARNING LIGHT GND CH07_09 J90-G 16WH FLOW SWITCH GND CH09_8 J44-GA 16WH POWER PARK GND J44-G 10WH POWER PARK GND J11-GBG 12WH J11-GM 8WH STARTER GND (4036) J11-GL 4WH GND (4005) (4006) J11-GAM 12WH J90-GM 12WH HYDRAMAX MOTOR CH9_08 J11-GPM 16WH PAM MODULE CH7_11 J11-GPN 16WH FORWARD REMOTE POWER MODULE CH9_15 J61-G 18WH CHK DATE PEC 16JAN01 CHANGE PRODUCTION RELEASE. REV A AIR SUSPENSION SOLENOID CH9_17 REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. 52778H Figure 21 EATON AUTOSHIFT GND NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 26MAY00 Grounds Chassis (Cont.) S082852a AE08-52366 SHEET 09 21 22 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 2.10. GROUNDS IP, P. 10 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 2 GROUNDS, IP DIAGNOSTIC CONNECTOR (1650) A98-G 18WH A A63-GA 20WH MARKER LTR GND CH8_04 A11-GF 16WH DOME LT GND CH8_04 A11-GAB 20WH 1 A11-G 10WH A11-GAA 18WH WASHER GND CH3_09 A28-G 18WH CLUSTER GND CH7_05 A11-GAD 16WH FB2 IGN RELAY GND CH2_12 A86-G 18WH RADIO GND CH3_08 A74-G 18WH HVAC CONTROL GND CH11_01 A11-GA 10WH A11-GDB 18WH SWITCH PAK GND CH3_11 CIGAR LTR GND CH3_01 A84-G 14WH CAB GND STUD (1851) (1852) (1859) A86-GA 14WH AUX PWR GND CH3_01 A11-GAH 14WH B A73-G 12WH CHK PEC DATE 16JAN01 CNA 22AUG02 CHANGE REV REFERENCE PRODUCTION RELEASE. A P54304U RMVD CLUSTER GND CH7_05 B 56507K Figure 22 Grounds IP S082852a SYSTEM CONTROLLER (1600) SYSTEM CONTROLLER (1601) PWM GND CH11_01 DRAWN NAME U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. 52778H DATE 9AUG00 PART NO. AE08-52366 SHEET 10 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 2.11. GROUNDS IP, P. 11 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 2 GROUNDS, IP A11-GDW 18WH COURTESY LIGHT DRV CH8_04 A11-GDV 18WH COURTESY LIGHT PASS CH8_04 A81-GA 12WH POWER WINDOW / LOCK DRV CH3_04 A81-G 12WH POWER WINDOW / LOCK PASS CH3_04 A81-GB 12WH POWER WINDOW / LOCK PASS TRAVEL CREW CH3_05 A81-GC 12WH POWER WINDOW / LOCK DRV TRAVEL CREW CH3_05 A11-GDX 16WH A11-GH 8WH GND STUD (1858) (1862) (1552F) A A11-GAL 12WH A11-GBA 18WH B BUSS BAR C D E A62-GC 18WH 5B A23-GA 18WH A62-GF 16WH G A21-G 16WH A41-G 18WH SNOW VALVE SWITCH (1901) A186 18DKBL TRANSMISSION GND CH10_03 A188 18DKBL TRANSMISSION GND CH10_03 SEE CH05_03 A11-GDY 12WH F H OPT IGN RELAY GND CH2_13 SHIFTER GND CH10_01 A62-GD 18WH IP AIR HORN SW CH3_06 MIRROR SWITCH ETHER START SWITCH (1010) 10 SEE CH03_07 SEE CH05_02 PREMIUM TRIM GND CH3_03 J K AUTO NEUTRAL LIGHT A28-GC 18TN SEE CH10_05 GROUND (1003) CHK DATE PEC 16JAN01 CHANGE PRODUCTION RELEASE. REV A REFERENCE DRAWN U00JXP9 P54304U RELEASE NO. P52778H Figure 23 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 9AUG00 Grounds IP S082852a AE08-52366 SHEET 11 23 24 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 2.12. IGNITION CAB, P. 12 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. 12 VOLT POWER DISTRIBUTION - IGNITION CAB CHAPTER 2 CAB FUSE BLOCK (1011) G2 E2 C2 A2 5A F6 A92VA 18VT 5A F2 D2 G1 B2 F17 H1 CHAP 10_1 TRANSMISSION A15 18RD H2 5A A 13B 16PK B A I I KEY SWITCH (1100) I A I A OFF OFF A S S OFF S GND OFF A I D C DIODE ASSY (1106M) A41B 18GY A1 E1 F1 CHAP 6_04 5A A99E 18VT B2 CAB FUSE BLOCK (1012) A11-GAF 16WH 85 86 87 TO IGN RELAY CHAP 2_14 D4 D3 DRIVER DISPLAY 5A A13HC 16PK C2 F22 5A A13AH 10PK F3 E2 D2 F2 A13AF 18PK 12 F20 SYSTEM CONTROLLER (1600) A14BB 6RD 30 CHAP 9_08 HYDR BRAKES 87A A14AV 10RD CHAP 1_03 ACCELERATOR A11-GAD 16WH F24 A13HC 16PK F4 A13AG 18PK IGN RELAY CAB FUSE BLOCK (1012) A75D 18LTGN HVAC SYSTEMS CHAP 11_01 A14AA 6RD A14AAA 6RD CHAP 11_01 HEATER-A/C CONTROL A13AJ 10PK A12 18LTBL A13DD 18PK F19 A17H 18PK A2 PASS THRU (4014) A13C 18PK CHAP 7_05 CLUTCH SEE CH02_01 15 CHAP 3_03 COMPASS/TEMPERATURE A75C 18LTGN TO ACC RELAY SEE CH02_01 CHAP 2_13 B1 5A B A13DB 18PK A F23 A28A 18TN A11-GA 10WH A OWNER/OPERATOR IGN FEED 5A NEG STUD (1851) FUSE BLOCK 3&4 IGN FEED (1102) D1 CLUSTER A14AS 10RD A13DH 18PK CAB FUSE BLOCK (1012) S F21 A12AB 18LTBL S C1 MEGAFUSE 100A NAME:A14AV CHK DATE CNA 24AUG02 CHANGE REV REFERENCE DRAWN U00EDL2 1012 WAS 1011, REWIRED FUSE BLOCK Figure 24 Ignition Cab S082852a C 56507K RELEASE NO. P52778H NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE 22JUN00 PART NO. AE08-52366 SHEET 12 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 2.13. IGNITION CAB, P. 13 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. E2 G2 F6 C2 A2 CAB FUSE BLOCK (1011) 5A F2 A15 18RD H2 CHAPTER 2 12 VOLT POWER DISTRIBUTION IGNITION CAB (CONT) D2 B2 A B A S S I I I A A OFF OFF OFF OFF S I A GND S I C DIODE ASSY (1106M) B TO ACC RELAY CH2_01 J4 86 85 A13DB 18PK 87 A13DD 18PK A A12 18LTBL A13DH 18PK D KEY SWITCH (1100) A12AB 18LTBL S A G3 A11-GAM 16WH SEE CH03_13 10A G2 F28 H2 87A 30 G4 CH2_02 SEE CH02_11 J3 A13FA 10PK A14FJ 10RD BATT FEED A11-GBA 18WH A13F 16PK A13E 16PK SATELLITE COMMUNICATION QUAL COMM-IMCT SYSTEM SEE CH03_14 C2 CAB FUSE BLOCK IGNITION (1013) 10A A2 F34 B2 A13FB 10PK CAB FUSE BLOCK (1013) 10A E2 F30 F2 A13DA 18PK SNOW VALVE SWITCH CONNECTOR SEE CH05_03 A86P 16LTGN 2 WAY RADIO SEE CH03_10 5A G1 F36 H1 7.5A A1 F33 B1 CAB FUSE BLOCK (1013) 5A C1 F31 D1 5A E1 F29 F1 A21C 16TN A59H 18BK A59J 18BK A49C 18GY A49E 18GY CHK DATE CHANGE REV D CNA 21SEP02 DVD/ADDED KEY SWITCH (1100), DIODE ASSY. (1106M), CAB FUSE BLOCK (1011). REFERENCE DRAWN U00JXP9 RELEASE NO. 56507Z P52778H ETHER START SEE CH05_02 LIFT AXLES SEE CH09_25 OPTIONAL WARNING LIGHTS SEE CH07_08 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 09AUG00 Figure 25 Ignition Cab (Cont.) S082852a AE08-52366 SHEET 13 25 26 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 2.14. IGNITION FEEDS, CHASSIS, P. 14 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. IGNITION FEEDS, CHASSIS J71 18OR MINI FUSE BLOCK (4001) 10A F1-A1 F1-B1 F1-C1 BACKUP LIGHT MANUAL XMSN CH8_01 J71 18OR BACKUP LIGHT LCT XMSN CH10_1 J71 18LTBL BACKUP LIGHT W/EATON AUTOSHIFT J71H 18OR BACKUP LIGHT RELAY WTEC CH10_02 J71J 18OR BACKUP LIGHT RELAY WTEC CH10_02 J44N 16GY PARK BRAKE F1-D1 5A J13S 14PK CHAPTER 2 J97UA 18VT F1-E1 ENGINE/DASH CONN V8-AVNT CH6_03 J97U 18VT F1-F1 10A W/SOLENIOD ECM 24 ENGINE CONN I6 CH6_01 5A W/CLUTCH 10A J23FS 18TN F1-G1 J23Z 18TN F1-H1 FAN SOLENIOD SEE CH05_01 FAN CLUTCH SEE CH05_01 5A F1-B2 F1-A2 5A F1-C2 EXHAUST BRAKE RELAY CH06_01 J87K 18GY WASHER PUMP CH03_09 F1-D2 30A J13W 14PK J24C 18GY F1-E2 F1-F2 10A F1-G2 F1-H2 10A F1-A3 J94AY 12GY ABS CH09_02 J92FN 16TN LCT COLUMN SHIFTER CH03_17 J13M 18PK IGN SENSE LCT CH10_01 J92NA 18YL IGN SENSE WTEC CH10_03 J94HD 18GY HYD ABS FEED CH09_04 F1-B3 10A J39A 16GY F1-C3 AIR DRYER CH09_01 F1-D3 20A J13E 14PK F1-E3 J39B 16GY HEATED DRAIN VALVE CH09_01 J37C 18TN FUEL TRANSFER PUMP CH09_09 J61 18GY AIR SUSPENSION CH09_17 J92J 18TN WTEC AUTO NEUTRAL RELAY CH10_05 F1-F3 10A F1-A4 F1-B4 10A F1-C4 F1-D4 5A J13T 14PK F1-E4 F1-F4 J13AS 18PK J13X 18PK IGNITION (4840) FUEL HEATER RELAY CH07_09,CH09_07 J94A2 18PK AIR ABS RELAY CH09_02 J13AV 18PK TRAILER ABS CENTER PIN J13CW 10PK PASS THRU (4014) FROM KEYSWITCH CH02_12 A13C 18PK J13C 18PK 86 PRIMARY IGNITION RELAY (4003) CAB GND (4005) (4006) CHK DATE CNA 22AUG02 87 85 R9-2 _w20588_19 J11-GD 18WH CHANGE 87A 30 J14D 10RD REV ADDED PARK BRAKE, ABS Ignition Feeds, Chassis S082852a MEGAFUSE R9-1 J11-GD 18WH DELETED ABS WARN RELAY Figure 26 R9-4 R9-5 15 D REFERENCE 56507K DRAWN U00JXP9 RELEASE NO. 52778H J14F 8RD FUSIBLE LINK 8RD NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE 10AUG00 PART NO. AE08-52366 SHEET 14 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 27 2.15. START, P. 15 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 2 12VOLT POWER DISTRIBUTION - START MEGAFUSE 100A TO START SOLENOID POS K14H 4RD A14AA 6RD A14BB 6RD A14AAA 6RD 14GY CH4_1,2 A14AS 10RD G2 E2 FUSE BLOCK #2 (1011) F6 F2 A2 D2 B2 A15 18RD H2 C2 5A A B S KEY SWITCH (1100) S A I A OFF A S S I I I OFF S GND A OFF OFF I A B A17 18PK A17 18PK J17D 10PK SEE CH10_05 W/AUTO NEUTRAL N/AUTO NEUTRAL TO ENGINE ECM CH4_1,2 PASS THRU AT DASH (4014) J17 18PK 8 R12-2 85 86 J17S 18PK 87 R12-5 R12-4 TO START SOLENOID J17E 10PK CH4_1,2 87A 30 R12-1 R12-3 (4003) STARTER RELAYS NOTE: SHOWN NOT WITH WTEC AUTONEUTRAL ALSO SEE CH10_5 CHK DATE CNA 23AUG02 CHANGE FUSIBLE LINK WAS MAXIFUSE REV C BLOCK Figure 27 REFERENCE 56507K DRAWN NAME U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. P52778H Start S082852a DATE 10AUG00 PART NO. AE08-52366 SHEET 15 28 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 3. CAB ACCESSORIES (CHAPTER 3) 3.1. CIGAR LIGHTER AND POWER FEEDS, P. 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CIGAR LIGHTER & POWER FEEDS CIG LTR PWR (1854) CAB FUSE BLOCK (1011) CIGAR LIGHTER F3 G3 (STANDARD EQUIPMENT) H3 A84 14LTGN (CH 2, PG 2) 15A A11-GA 10WH CIG LTR A84-G 14WH CIG LTR GND (1853) A86-GA 14WH NEG STUD (1851) CHAPTER 3 POINT A TO POINT A THIS SHEET (OPTIONAL WIRING 1) CAB FUSE BLOCK (1011) AUXILIARY POWER (10) F14 A2 B2 A86M 14LTGN (CH 2, PG 2) 20A A B A86-GA 14WH CIG LTR PWR SOURCE (1860) B A86M 14LTGN A A86-GA 14WH TO POINT A THIS SHEET (OPTIONAL WIRING 2) AUXILIARY POWER (10) CAB FUSE BLOCK (1011) F14 A2 B2 A86M 14LTGN (CH 2, PG 2) 20A A B A86-GA 14WH TWO POST PWR SOURCE (1861) A A86N 14LTGN B A86-GB 14WH (OPTIONAL WIRING 3) TO POINT A THIS SHEET AUXILIARY POWER (10) CAB FUSE BLOCK (1011) F14 A2 B2 A86M 14LTGN (CH 2, PG 2) 20A A B A86-GA 14WH CIG LTR PWR SOURCE (1860) B A86M 14LTGN A A86-GA 14WH TWO POST PWR SOURCE (1861) A A86N 14LTGN B A86-GB 14WH 60AMP POWER FEED PTC BODY BUILDER DCM BATT FEED (1820) MAXIFUSE BLOCK (4000) CHK DATE BODY BUILDER FEED STUD (1870) A2 J14MM 8RD CHANGE P14 8RD A 60A REV REFERENCE PEC 16JAN01 PRODUCTION RELEASE. A P54304U CNA 23AUG02 F14 WAS F2 B 56507K Figure 28 Cigar Lighter and Power Feeds S082852a DRAWN NAME U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. P52778H DATE 26JUN00 PART NO. AE08-52367 SHEET 01 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 29 3.2. CB POWER, P. 2 ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CB POWER CHAPTER 3 (CH 2, PG 1) INTERNATIONAL TRUCK AND ENGINE CORPORATION G1 F1 10A H1 A86F 16LTGN CAB FUSE BLOCK (1011) A11-GF 16WH 12 11 A11-G 10WH ROOF/IP CONN NEGATIVE STUD (2000) D11-GF 16WH D86F 16LTGN (1851) CONSOLE/ ROOF B A C86-GF 16WH C86F 16LTGN C11-GF 16WH (2502) A CHK DATE PEC 16JAN01 CHANGE REV PRODUCTION RELEASE. CNA 23AUG02 CHGD F20 TO F1, 1012 TO 1011 Figure 29 CB Power S082852a REFERENCE A P54304U B 56507K B CB RADIO POWER (2303) DRAWN NAME U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. P52778H DATE 25AUG00 PART NO. AE08-52367 SHEET 02 30 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 3.3. COMPASS AND TEMPERATURE DISPLAY, P. 3 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. COMPASS AND TEMPERATURE DISPLAY CHAPTER 3 J41 18GY PANEL LIGHT BUSS BAR (1002) A1 TEMP SENDER (8601) C AUX FWD/DASH (4305) J41A 18GY B CAB FUSE BLOCK (1012) SEE CH08_08 F23 5A B M41A 18GY M41 18GY A G B1 A41B 18GY A62F 18DKBL 35 34 PASS THRU (4014) A41 18GY H A41-G 18WH A41A 18GY GROUND (1003) 2 3 4 CONSOLE/IP PREMIUM (2503) 10 C62F 18DKBL C41B 18GY C41 18GY C41A 18GY C41-G 18WH 1 H DOME/READING LIGHT COMPASS/TEMP UNIT (2117) TEMP - G TEMP + E DIMMER D 12V IGN GROUND A COMPASS/TEMP MODULE CHK Figure 30 DATE CHANGE PEC 16JAN01 CNA 23AUG02 RMVD 1200, F23 WAS F10 REV PRODUCTION RELEASE. Compass and Temperature Display S082852a REFERENCE DRAWN NAME U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS A P54304U RELEASE NO. B 56507K P52778H DATE 25AUG00 PART NO. AE08-52367 SHEET 03 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 31 3.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. NEGATIVE STUD (1858) A11-GH 10WH 30A A81B 12LTGN SEE CH03_05 B3 A81-GB 12WH SEE CH03_05 A3Y(+) 18DKBL 29 CAB FUSE BLOCK (1011) 30A A81A 12LTGN B4 A4 CAB FUSE BLOCK (1011) F16 A3Z(-) 18GY SEE CH03_05 A3 F15 A81-GC 12WH SEE CH03_05 SYSTEM CONTROLLER (1600) CHAPTER 3 FRONT DOORS WINDOWS AND LOCKS (POWER) A3E(+) 20DKBL A3N(+) 18DKBL A3F(-) 20GY A3W(+) 18DKBL 30 A3P(-) 18GY A3X(-) 18GY DOOR POD SIGNAL DOOR POD SIGNAL DOOR/IP (3204) DOOR/IP (3200) (3202) (3202) A A ADDRESS 2 ADDRESS 2 E3W(+) 18DKBL ADDRESS 1 B B D C C D E D D E E3X(-) 18GY DATA - DATA + DATA + E81-GA 12WH GND A81-G 12WH A81-GA 12WH F E E G F F E81B 12LTGN POWER A WINDOW E81-GA 12WH G E81B 12LTGN E83E 14LTGN E83E 14LTGN E83A 14LTGN E83A 14LTGN E81A 14LTGN E81A 14LTGN B WINDOW GND F POWER A WINDOW B WINDOW C C LOCK DOOR POD E3X(-) 18GY DATA - C PASSENGER DOOR POD B E3W(+) 18DKBL C DRIVER A A B ADDRESS 1 LOCK D D LOCK E81E 14LTGN DOOR POD LOAD (3201) E81E 14LTGN LOCK DOOR POD LOAD (3201) ite_drawn: B NOTE: THE DOTTED LINES ARE AN OPTION FOR TRAVEL CREW DOOR PODS A DOOR LOCK A B WINDOW MOTOR (3203) CHK CNA DATE 23AUG02 CHANGE B F15 WAS F27, F16 WAS F34, 1011 WAS 1013 WINDOW MOTOR (3100) REV B REFERENCE 56507K (3100) DRAWN U00JXP9 RELEASE NO. P52778H Figure 31 Front Doors Windows and Locks (Power) S082852a A A B DOOR LOCK (3203) NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE 25AUG00 PART NO. AE08-52367 SHEET 04 32 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 3.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 3 CREW DOORS WINDOWS AND LOCKS (POWER) 30A A81C 12LTGN H1 G1 CAB FUSE BLOCK (1014) F37 30A A81D 12LTGN B1 A1 CAB FUSE BLOCK (1014) DOOR POD SIGNAL SEE CH03_04 SEE CH03_04 A81-GC 12WH A3Z(-) 18GY D E LEFT CREW DOOR POD (2601) (3209) ROOF / IP CREW DOOR (2600) F D81-GC 12WH C D81-GB 12WH B D3Y+) 18DKBL A D3Z(-) 18GY A3Y(+) 18DKBL A81-GB 12WH SEE CH03_04 SEE CH03_04 F43 DOOR POD SIGNAL RIGHT CREW DOOR POD (2602) (3209) A A ADDRESS 2 ADDRESS 2 DOOR POD T3AA(-) 18GY D D81C 12LTGN T81-GD 12WH GND F T8A 18WH POWER T8B 18WH A E T3AA(-) 18GY B T81E 12LTGN DATA + D D81-GD 12WH E D81-GE 18WH E T81-GD 12WH GND F T8A 18WH F F D81-GG 18WH G T8B 18WH POWER A T83F 12LTGN T83C 12LTGN WINDOW DATA D T83F 12LTGN WINDOW ADDRESS 1 C C D81D 12LTGN D81-GF 12WH B T3BB(+) 18DKBL B D3CC(-) 18GY C D E G LEFT CREW D3AA(-) 18GY T81E 12LTGN DATA + D3BB(+) 18DKBL B C DATA - A D3B(+) 18DKBL WINDOW B T83C 12LTGN WINDOW C C T81C 12LTGN LOCK T81C 12LTGN LOCK D D LOCK (3210) ite_drawn: T81F 12LTGN DOOR POD LOAD T81F 12LTGN LOCK B A DOOR LOCK A B DATE CHANGE CNA 22AUG02 F37 WAS F28, F43 WAS F35 REV B Crew Doors Windows and Locks (Power) S082852a REFERENCE 56507K A WINDOW MOTOR (3002) 1014 WAS 1013 Figure 32 B WINDOW MOTOR (3211) CHK DOOR POD T3BB(+) 18DKBL RIGHT CREW A B ADDRESS 1 (3002) A DOOR POD LOAD (3210) B DOOR LOCK (3211) DRAWN NAME U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. DATE PART NO. P52778H 25AUG00 AE08-52367 SHEET 05 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 3.6. HORN, DUAL ELECTRIC, P. 6 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. HORN, DUAL ELECTRIC CHAPTER 3 RIGHT SIDE ELECT HORN (8312) B M85-GE 16WH A 20 (8301) AIR HORN CITY HORN M85-GD 16WH A D B M85K 16GY GROUND ADAPTER #2 (8801) RADIATOR GND (8600) C A GROUND ADAPTER #1 (8800) M11-GC 12WH W/INSTRUMENT PANEL HORN SWITCH A9M 18GY 13 FWD CHASSIS/DASH (4301) J85AA 16GY A85L 18GY A85C 20GY A85C 20GY 10 HORN SWITCH (1018) A85K 18GY A9V 18GY A85B 20GY M11-GD 12WH M11-G 12WH B85C 18GY B9V 18GY B85B 18GY M85E 16GY B9R 18GY RADIATOR A4 B10 B11 CAB/DCM (1800) M85-GA 16WH A M85J 16GY LEFT SIDE ELECT HORN (8311) 18 20 A M85L 16GY B 20 CLOCK SPRING (1809) M85-GC 16WH 2B 3 J11-G 12WH J11-GJ 10WH PANEL LIGHT BUSS BAR (1002) DATE PEC 16JAN01 SEE CH08_08 CHANGE PRODUCTION RELEASE. REV A E SYSTEM CONTROLLER BROWN FRONT (4007) E F CHK (4006) GND 2 10 A62-GF 18WH 5 AIR HORN 13 ELEC HORN SW 3 ZERO VOLT REF SYSTEM CONTROLLER (1600) A62R 18DKBL A9H 20GY 8 GROUND ADAPTER (1003) REFERENCE DRAWN U00EDL2 P54304U RELEASE NO. P52778H NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 19JUN00 Figure 33 Horn, Dual Electric S082852a AE08-52367 SHEET 06 33 34 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 3.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 3 MIRRORS (HEATED, LIGHTED & POWER) SYSTEM CONTROLLER (1601) G A78 14LTGN H CAB FUSE BLOCK (1013) A4 F36 5A A78P 16LTGN A78M 16LTGN B4 A1 G2 10A F18 CAB FUSE BLOCK (1011) F13 10A H2 B1 CAB FUSE BLOCK (1012) DRIVER POWER MIRROR SEE CH02_11 L/R AXIS A 20YL SEE CH08_10 B U/D AXIS C D 18RD 18DKGN HEATER E 18BK F PASSENGER Power Mirror G A11-GDY 12WH A62D 18DKBL ANT GND A58S 16BN A78H 16LTGN LIGHT A MIRROR SWITCH (3003) A78D 18LTGN B A78E 18LTGN C A78F 18LTGN D A1 DOOR/IP MIRROR A78J 16LTGN E L/R AXIS A 18OR A B 18BN B C 18YL C D U/D AXIS 18RD D E 20OR 18LTGN A2 F 20BL A3 E F A58U 18BN A58T 18BN G A78L 18LTGN 20YL A4 J F G H 18BK B1 A78-GB 16WH A78-GD 16WH HEATER 18BK G LIGHT H J ANT GND 20OR B2 K K 20WH B3 20BN DOOR/IP MIRROR (3000) B4 20BL Figure 34 CHK DATE PEC 16JAN01 CNA 23AUG02 CHANGE REV PRODUCTION RELEASE. REV FUSE BLOCK/DEL A. GND REFERENCE A P54304U B 56507K Mirrors (Heated, Lighted and Power) S082852a DRAWN NAME U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. 52778H DATE 25AUG00 PART NO. AE08-52367 SHEET 07 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 3.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. 1 RADIO (ENTERTAINMENT), SPEAKERS CAB FUSE BLOCK (1012) C4 A62 18DKBL 10A 10A CAB FUSE BLOCK G1 (1011) F12 D4 F23 H1 A86 18LTGN A86A 18LTGN CLUSTER CONN (1500) CHAPTER 3 W/PREMIUM RADIO ONLY M LEFT CONSOLE RIGHT CONSOLE RADIO POWER RIGHT FRONT + LEFT FRONT + 2 A86J 20LTGN K 8 A86L 20LTGN B 6 LEFT CONSOLE RIGHT CONSOLE RADIO POWER J 7 A86K 20LTGN L 1 A86H 20LTGN O 12 RIGHT FRONT + LEFT FRONT + RADIO MEMORY RADIO MEMORY AM-FM CASSETTE BASE RADIO PREMIUM RADIO I PANEL LIGHT D 11 A62E 20DKBL 4 A86C 20LTGN LEFT REAR F A86E 20LTGN A86D 20LTGN RIGHT REAR G RIGHT REAR + LEFT REAR + E A86B 20LTGN C 10 7 3 5 PANEL LIGHT LEFT REAR RIGHT REAR RIGHT REAR + LEFT REAR + GROUND GROUND A 13 C86K 18LTGN C86L 18LTGN 6 B + - A A B +- LEFT CONSOLE SPEAKER (2305) 1 5 B A + - RIGHT CONSOLE SPEAKER (2304) 4 D86D 18LTGN D86E 18LTGN 9 C86H 18LTGN C86J 18LTGN 7 D86B 18LTGN D86C 18LTGN 8 W/PREMIUM CAB TRIM ONLY ROOF CONN (2000) A11-GA 10WH PREMIUM ROOF CONN (2503) A86-G 20WH RADIO CONN (1301) RADIO CONN (1300) B GND STUD (1851) +- LEFT REAR SPEAKER (2302) RIGHT REAR SPEAKER (2301) NOTE: REAR SPEAKER WIRING IS THE SAME FOR STD, EXTENDED AND TRAVEL CREW CAB. CHK DATE CHANGE REV CNA 16SEP02 DVD/ADDED PREMIUM RADIO D WIRING. REFERENCE DRAWN U00JXP9 RELEASE NO. 56507Z 52778H Figure 35 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 25AUG00 Radio (Entertainment), Speakers S082852a AE08-52367 SHEET 08 35 36 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 3.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. WINDSHIELD WIPER AND WASHER PUMP WIPER MOTOR SYSTEM CONTROLLER BLUE (4008) (4015) C/B B+ A PRK B GND C F J82B 16GY J82F 16GY J82-G 16WH 4.4uH x3 HI D LO E J82H 16GY WIPER PWR RELAY (4003) J11-GJ 10WH J82FA 18GY J82FB 18GY J82HL 16GY J82L 16GY SYSTEM CONTROLLER (4004) R1-5 WIPER HI-LOW RELAY (4003) 85 85 R2-5 R1-2 30 87A GND 2 (4006) J82HLP 16GY R2-4 R2-3 R2-1 87A R1-1 R1-3 30 R1-4 87 86 R2-2 86 J82RP 18GY 87 29 WIPER HIGH WINDING J82P 16GY WV50V 2.2uF x2 A CHAPTER 3 20 J82RH 18GY SYSTEM CONTROLLER TURN SIGNAL SWITCH DCM CONNECTOR (1800) (1810) WIPER 0 (1600) C9 8 20GN 22 B82 18GY A82 20GY WIPER 0 WIPER 1 11 20RD C1 23 B82A 18GY WIPER 1 A82A 20GY WIPER 2 5 B1 20WH WASHER 12 20YL A82B 20GY B9U 18GY A9H 20GY A87C 18GY A87A 20GY NEGATIVE STUD CENTER CHASSIS (1852) (9700) J87C 18GY SYSTEM CONTROLLER (4004) D6 1 12 N87EA 18GY D2 J87CA 18GY 30 N87DB 18GY WASHER PUMP (9747) J87BB 18GY A87B 18GY J87B 18GY 2 5 AMP N87DB 18GY J87KB 18GY F1-D2 F1-C2 J87KA 18GY Figure 36 CHANGE REV REFERENCE JKP 11JAN02 ADDED RH-HDD & SS. C 55043Z CNA 22AUG02 J87KA WAS J87K D 56507K Windshield Wiper and Washer Pump S082852a LOW WASHER FLUID LIGHT DIGITAL PASS THRU AT DASH (4014) 1 DATE WASHER PUMP A11-GAA 18GY D3 CHK ZERO VOLT REFERENCE 28 A3 WASHER FLUID LEVEL SENSOR (9748) 2 3 A9V (250) 18GY A5 B87A 18GY B11-GAA 18WH N87HA 18GY WIPER 2 A4 B9S 18GY 6 ZERO VOLT REF SPLICE (8802) 24 B82B 18GY 7 A11-G 10WH 20OR MINIFUSE BLOCK (4001) NOTE: ALL DASH LINES REFER TO RH-MRD MODELS. DRAWN NAME U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. 52778H DATE 10AUG00 PART NO. AE08-52367 SHEET 09 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 37 3.10. 2–WAY RADIO, P. 10 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 3 SEE CH02_13 2-WAY RADIO N14-GD 10WH N14HB 10RD A13FA 18PK BATTERY A (9265) A 20A 2-WAY RADIO POSITIVE CONN (9264) 2-WAY RADIO NEGATIVE CONN (9263) N14-GD 10WH N14HC 10RD B N14HC 10RD A 2-WAY RADIO CONN A B J14-GD 16WH J14HC 16RD (6334) E2 (4014) 21 28 PASS THRU F30 5A CAB FUSE BLOCK (1013) CHK CNA DATE CHANGE REV 22AUG02 A13FA WAS A13DF, F30 WAS F38, 1013 WAS 1014 Figure 37 2–Way Radio S082852a C REFERENCE 56507K A86P 16LTGN A11-GAP 16WH 2-WAY RADIO CONNECTION 2-WAY RADIO BTRY NEGATIVE 2-WAY RADIO BTRY POSITIVE A14HC 16RD F2 DRAWN NAME U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. P52778H DATE 19JUN00 PART NO. AE08-52367 SHEET 10 38 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 3.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CLUSTER (1500) SYSTEM CONTROLLER (1600) 30 1 29 CHAPTER 3 SWITCH PACK, OPTIONAL GAUGE PACK CAB FUSE BLOCK (1011) NEG STUD (1851) A11-GA 10WH E1 F5 5A F1 A62 18DKBL CAB FUSE BLOCK (1014) E1 5A SWITCH PACK (1101) A11-GDB 18WH A12P 18LTBL F39 B POWER BACKLIGHT D A3J(+) 18DKBL A3E(+) 20DKBL GROUND C A62C 18DKBL F1 A SWITCH D/L + E A3K(-) 18GY A3F(-) 20GY SWITCH D/L F ADDRESS SEL (1101A) A GROUND A14FF 18RD B A12FC 18LTBL POWER C BACKLIGHT D OPTIONAL GUAGE PACK (1510) SWITCH D/L + E SWITCH D/L F ADDRESS SEL 7 BATTERY 8 ACCESSORY 1 A11-GJ 18WH GROUND 2 (1101) 5 TO PREVIOUS SWITCH PACK A62S 18DKBL BACKLIGHT A5C(+) 20YL DRIVE TRAIN J1939 (+) 6 A5C(-) 20LTGN DRIVE TRAIN J1939 (-) 3 4 SWITCH PACK A GROUND B POWER C BACKLIGHT D SWITCH D/L + E 9 SWITCH D/L F 10 ADDRESS SEL 11 12 13 14 DRIVETRAIN J1939 (1659) B DATE CHANGE REV CNA 23AUG02 A12FC WAS A13FC;F39 WAS F12;F5 WAS F19. Figure 38 Switch Pack, Optional Gauge Pack S082852a C REFERENCE 56507K A GROUND B POWER C BACKLIGHT D SWITCH D/L + E SWITCH D/L F ADDRESS SEL NOTE: FOR MULTIPLE SWITCH PACKS, CONNECT 1101 OF NEXT SWITCH PACK TO 1101A OF PREVIOUS SWITCH PACK. CONNECT OPTIONAL GAUGE PACK TO LAST SWITCH PACK. A CHK TO NEXT SWITCH PACK OR OPTIONAL GAUGE PACK (1101A) DRAWN NAME U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. DATE PART NO. P52778H 09AUG00 AE08-52367 SHEET 11 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 39 3.12. LIGHTED AIR SHIELD, P. 12 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION LIGHTED AIR SHIELD A58AD 18BN IP/AUX ROOF CONNECTION (2022) 87A 30 A GROUND ADAPTER BUSS BAR (1003) D4 D3 A58AE 20BN CAB FUSE BLOCK (1014) 10A 85 6 86 87 A58AC 18BN F3 SYSTEM CONTROL (1600) CHAPTER 3 BK 18BK B A11-GHF 18WH WH 18WH THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. F4 BATTERY FEED A58AB 18BN F2 E2 F40 SEE CH02_02 CONTROL = (HEADLIGHTS AND /OR PARK LIGHTS) & ACC CHK DATE CHANGE REV REFERENCE DRAWN U00DLCK PEC 18JUN01 MULTIPLE CHANGES A P54634F CNA 23AUG02 F40 WAS F39. B 56507K Figure 39 Lighted Air Shield S082852a RELEASE NO. P54304U NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE 16JAN01 PART NO. AE08-52367 SHEET 12 40 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 3.13. ROOF AUX. LOAD, P. 13 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ROOF AUX LOAD D58-GW 14WH D58W 14BN J B A12-GB 14WH A12U 14LTBL A GROUND ADAPTER BUSS BAR (1003) A11-GHE 14WH IP/AUX ROOF CONNECTION (2021) CHAPTER 3 B4 CAB FUSE BLOCK (1014) 20A F45 A4 CAB FUSE BLOCK (1013) A11-GAM 18WH J3 AUX ROOF LOAD CAB FUSE BLOCK #4 (1014) BATT FEED SEE CH02_02 CAB FUSE BLOCK (1013) A12Z 14LTBL SEE CH02_13 G3 A3 85 87 87A 5A 86 G4 A14FR 10RD J4 A12X 14LTBL PANEL LIGHT ADAPTER BUSS BAR (1002) J SEE CH08_08 AUX ROOF LOAD SWITCH CONNECTOR (1915) F35 B3 30 A12Y 14LTBL A12V 14LTBL CHK DATE CHANGE REV REFERENCE DRAWN 56507K RELEASE NO. U00DLCK A3 WAS G1; B3 WAS H1 1013 WAS 1012. Figure 40 Roof Aux. Load S082852a 3 7 8 A62U 18DKBL A12-GA 18WH CNA 23AUG02 2B B P54304U 9 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE 16JAN01 PART NO. AE08-52367 SHEET 13 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 41 3.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 3 SATELLITE COMMUNICATION QUALCOMM-MCT & IMCT SYSTEMS MSG LIGHT CAB FUSE BLOCK (1014) 10A F28 A13E 16PK G2 H2 F A62B 16DKBL C OPT WARN LIGHT CONNECTOR (1555M) 10A F38 A3AB(-) 18GY A14AF 16RD B2 D J1708 PUBLIC (-) (1661) A2 QUALCOMM POWER (1902F) NEG STUD (1865) A11-GG 16WH C E F A B D MCT SYSTEM QUALCOMM POWER CONN (2700M) IMCT SYSTEM QUALCOMM PWR CONN (2702M) IMCT SATELLITE COMMUNICATION QUALCOMM SYSTEM J1708 PUBLIC (+) (1660) D A3AB(+) 16DKBL A13F 16PK D11-GG 16WH D62B 16DKBL D13F 16PK D PANIC BUTTON (NOT USED) D13F 16PK A C D 14QA 16RD 14QC 16RD BLACK RED BROWN GREEN WHITE B 9 TERMINAL DISPLAY/KEYBOARD CONNECTOR B CABLE 11-GQ 16WH D B D11-GG 16WH A E MCT SYSTEM QUALCOMM POWER-CONN (2701F) F D 11-GQC 16WH B A D 62QA 16LTGN A F A 11-GQB 16WH F E B 13QA 16DKBL E C YELLOW IMCT SYSTEM QUALCOMM POWER CONN (2703M) D3AB(-) 18GY C 14QB 16OR D3AB(+) 18DKBL C D14AF 16RD D62B 16DKBL D14AF 16RD C COMMUNICATION CONNECTOR UNIT (XXXX) MCT SATELLITE COMMUNICATION QUALCOMM SYSTEM A A BLACK BLACK RED WHITE GREEN BROWN YELLOW YELLOW BLUE BLACK B ORANGE TTRACS (NOT USED) IMCT SATELLITE ANTENNA CONNECTION CONNECTOR CHK DATE CNA 23AUG02 CHANGE F28 WAS F36;F38 WAS F37. REV A REFERENCE 56507K DRAWN NAME U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. P54304U DATE 16JAN01 Figure 41 Satellite Communication Qualcomm-MCT and IMCT Systems S082852a PART NO. AE08-52367 SHEET 14 42 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 3.15. SELF CONTAINED AIR SEAT, P. 15 ELECTRICAL CIRCUIT DIAGRAM NAVISTAR INTERNATIONAL TRANSPORTATION CORP THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE CHAPTER 3 SELF CONTAINED AIR SEAT NAVISTAR INTERNATIONAL TRANSPORTATION CORP. A14J 14RD FROM BATT FEED FUSE F38 DASH GROUND STUD RD 14RD WH 14WH B A AIR SEAT (1918) CHK DATE CNA 26AUG02 CHANGE F38 WAS F37;RD WIRE WAS REV A WH. Figure 42 Self Contained Air Seat S082852a REFERENCE 56507K DRAWN NAME U00ARW2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. DATE PART NO. P54634F 31MAY01 AE08-52367 SHEET 15 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 43 3.16. DIGITAL CLOCK PTC, P. 16 ELECTRICAL CIRCUIT DIAGRAM NAVISTAR INTERNATIONAL TRANSPORTATION CORP THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE CHAPTER 3 DIGITAL CLOCK PTC NAVISTAR INTERNATIONAL TRANSPORTATION CORP. GEOMETRY WAS REMOVED CHK DATE CNA 26AUG02 Figure 43 CHANGE GEOMETRY WAS REMOVED. REV A Digital Clock PTC S082852a REFERENCE DRAWN U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS 56507K RELEASE NO. NAME DATE P54634F 05MAY01 PART NO. AE08-52367 SHEET 16 44 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 3.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17 ELECTRICAL CIRCUIT DIAGRAM NAVISTAR INTERNATIONAL TRANSPORTATION CORP THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. 10A F1-H2 10A F2-C4 F1-G2 IGN BATT XMSN ALLISON LCT COLUMN SHIFTER 87 86 SYSTEM CONTROLLER (4004) 19 J92RD 16TN 87A MICRO RELAY (4002) 30 J92NB 16TN 85 J92FBA 16TN J92FN 16TN J92FB 16TN F2-D4 (4001) CHAPTER 3 G XMSN L13M4 18PK (4705) ECU "J1" GRAY (7305) 2 L13#102 18PK L13#104 18PK L13M3 18PK 4 E CHK DATE CHANGE CNA 25SEP02 DVD/F2-C4 WAS F2-A4, F2-D4 WAS F2-B4. Figure 44 REV REFERENCE DRAWN U00DLCK B 56507Z RELEASE NO. 55043Z NSBU SW VEHICLE (7301) NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 02JAN02 AE08-52367 Transmission Allison LCT Column Shifter S082852a SHEET 17 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 45 4. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4) 4.1. I6 HEUI ENGINES, P. 1 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 4 CHARGING AND CRANKING I6-HEUI ENGINES STARTER ISO & POWER RELAY (4003) R12-5 J17S 18PK R12-2 85 J17 18PK A17 18PK 8 87 KEYSWITCH S (1100) B 86 PASS THRU AT DASH (4014) R12-4 R12-1 J17E 10PK FUSIBLE LINKS ALTERNATOR G 17 J14H 4RD K14H 4RD K17C 10PK FUSIBLE LINKS K2-G* 4WH BATTERIES B CRANKING MOTOR SOLENOID S 2/0RD M 1/0BK G B 100A MEGAFUSE THERMAL OVERCRANK (6316) A MAXIFUSE BLOCK (4000) K17M 18WH R B ECM POWER STARTER (4101) C K17K 18PK K17L 18PK K10-GC 1BK ENGINE BLOCK GND ENGINE/ DASH (4103) SEE CH10_05 14GY K2* 4RD 1/0RD FUSIBLE LINK W/AUTO NEUTRAL J17E 10PK SEE NOTE SEE NOTE J17D 10PK 30 87A R12-3 W/THERMAL OVERCRANK PROTECTION 2/0BK CRANKING MOTOR N/THERMAL OVERCRANK PROTECTION K11-GL 4WH 2/0BK ECM (6007) 46 FRAME GND FRAME GND DASH PANEL GND (4005) NOTE: FOR CIRCUIT K14H FUSELINKS ARE 2-12BL WITH 4 GAUGE CHARGE CIRCUITS K2-G & K2 FUSELINKS ARE 2-12BL WITH 2 GAUGE CHARGE CIRCUITS K2-GA & K2A FUSELINK ARE 2-10RS WITH 1 GAUGE CHARGE CIRCUITS K2-GB & K2B FUSELINK ARE 3-12BL CHK DATE CNA 22AUG02 CHANGE REVISED BATTERY GND. REV C RMVD MAXIFUSE BLOCK Figure 45 I6 HEUI Engines S082852a REFERENCE 56507K DRAWN NAME U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. P52778H DATE 10AUG00 PART NO. AE08-52368 SHEET 01 46 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 4.2. V8 AVNT ENGINES, P. 2 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 4 CHARGING AND CRANKING (V8-AVNT) ENGINES STARTER ISO & POWER RELAY (4003) PASS THRU AT DASH (4014) J17S 18PK 86 R12-5 R12-2 85 J17 18PK A17 18PK 8 87 KEYSWITCH S R12-4 R12-1 J17E 10PK FUSIBLE LINK SEE CH10_05 G W/AUTO NEUTRAL ECM POWER/ STARTER SOLENOID (4105) C R B K2 4RD K17C 10PK J14H 4RD 100A MEGAFUSE K2-G 4WH 1/0RD 1/0RD 1/0RD 1/0BK 1/0BK 1/0BK 17 K14H 4RD FUSIBLE LINKS BATTERIES 4/0RD ENGINE/ DASH CONN (4103) 14GY J17E 10PK K18 6PK ALTERNATOR J17D 10PK 30 87A R12-3 GLOW PLUG RELAY (4057) B S MAXIFUSE BLOCK (4000) N14AY 10RD M G B N97AA 10RD GND (4005) K17K 18PK A K17L 18PK CRANKING MOTOR ENGINE ECM FEED FUSE (9254) N14BA 10RD A A N97-G 10WH ECM NEGATIVE (9260) B ECM2 (6020) 2/0BK N14-G 10WH K11-GL 4WH 40A A K10-GC 1BK ENGINE BLOCK GND JKP DATE 11JAN02 CNA 23AUG02 Figure 46 CHANGE REV FRAME GND REFERENCE REV CRANKING MOTOR. C 55043Z DEL MAXI FUSE BLOCK 4004 D 56507K V8 AVNT Engines S082852a 23 ECM POSITIVE FEED (9261) TO ECM2 CLEAN POWER/GROUND CONN (A-12V,B-GND) (6323F) SEE CH06_03 CHK K17L 18PK CRANK MOTOR SOLENOID 4/0BK NOTE: FOR CIRCUIT K18 FUSELINK IS 10RS FOR CIRCUIT K14H FUSELINKS ARE 2-12BL FOR CIRCUIT K2 FUSELINKS ARE 2-12BL DRAWN NAME U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. P52778H DATE 10AUG00 PART NO. AE08-52368 SHEET 02 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 4.3. CATERPILLAR ENGINES, P. 3 ELECTRICAL CIRCUIT DIAGRAM NAVISTAR INTERNATIONAL TRANSPORTATION CORP CHAPTER 4 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. K2 4RD CRANK MOTOR SOLENOID FUSIBLE LINKS G A THERMAL OVERCRANK (6316) K10-GC 1BK B FRAME GND 16 85 DASH/ENG (4103) 17 K17F 14PK 18 K17G 14PK J17J 18PK 18 J17J 18PK 8 STARTER ISO & PWR RELAY (4003) NOT W/ THERMAL OVERCRANK R12-2 J17FR12-4 14PK J17G 14PK DCM (1800) A17-GH 18WH 15 J17 18PK DASH/ ENG (4103) NEG STUD (1863) A17J 18PK A17 18PK D8 D7 CLUTCH SWITCH B17H 18PK B17J 18PK PASS THRU (4014) B A KEY SWITCH "S" TERMINAL CH02_15 R12-5 86 CRANKING MOTOR K17J 16PK MEGA FUSE 30 CAB GND (4005) M 87 4BK S 87A 1BK B K17S 16PK 4RD J17S 18PK 1RD 2BK K11-GL 4WH K2-G 4WH G B R ALTERNATOR BATTERIES ENGINE BLOCK GND (6303) CHARGING AND CRANKING CAT ENGINES, CUMMINS ISM R12-1J17D 10PK FUSIBLE LINK 14GY 100 AMPS NOTES: FOR 4 GAUGE CHARGE CIRCUITS K2-FL & K2A-FL FUSELINKS ARE 2 - 12BL FOR 1 GAUGE CHARGE CIRCUITS K2D-FL, K2E-FL & K2F-FL FUSELINKS ARE 3 - 10RS FOR 1 GAUGE CHARGE CIRCUITS K2B-G & K2B CHK DATE CHANGE CNA 04OCT02 ADDED CUMMINS TO TITLE. REV REFERENCE B 56507Z DRAWN U00DLCK RELEASE NO. NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 55043Z 01-04-02 AE08-52368 Figure 47 Caterpillar Engines S082852a SHEET 03 47 48 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 5. FANS AND ENGINE ACCESSORIES (CHAPTER 5) 5.1. FAN WIRING, P. 1 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 5 FAN WIRING I6 WITH FAN SOLENOID FAN SOLENOID ENGINE/DASH (4103) MINI FUSE BLOCKS (4001) SEE CH02_14 14 FAN AIR SOLENOID (4111) K23A 16TN J23FS 18TN A ENGINE HARNESS CONN (6401) B K23B 16TN A K97B 18VT ENGINE CONTROLLER K97DF 18VT W/BODYBUILDER CONNECTIONS V8-AVNT WITH FAN CLUTCH FAN CLUTCH (J23Z) FAN RELAY (4002) A B ELECTRIC FAN (6406) 86 M1-A3 M1-C4 87 87A M1-A4 30 SEE CH02_14 J23Z 18TN ENGINE BLOCK GROUND (6412) K23-G 16WH 85 MINI FUSE BLOCKS (4001) M1-B3 J23 18TN 15 K23 18TN ECM2 (6021) K23A 18TN J23A 18TN 14 14 ENGINE/DASH (4103) FOR V8 ELECTRIC FAN RELAY CONTROL ENGINE HARNESS (6401) K23A 18TN A SINGLE BOX REFERENCE DRAWN PEC 18JUN01 WIRE CHANGE B P54634F U00JXP9 RELEASE NO. NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. JKP 11JAN02 ADDED 6401 C 55043Z P52778H 10AUG00 CHK DATE CHANGE REV Figure 48 Fan Wiring S082852a AE08-52369 FOR I6 SHEET 01 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 49 5.2. ETHER START, P. 2 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 5 ETHER START ETHER START SWITCH 10A A21C 16TN 1 3 7 CAB FUSE BLOCK (1013) 2B 9 (1010) G A1 F33 8 5B 4 10 SEE CH02_11 SEE CH02_13 B1 6 GROUND BUS BAR (1003) A21-G 16WH A21B 16TN F PANEL LIGHT BUSS BAR (1002) A21E 16TN SEE CH08_08 PASS THRU (4014) J21E 18TN 29 J21F 18TN 12 ENGINE/DASH (4103) 19 22 M21D 18TN A K21B 16TN K21-G 16WH SPLICE BLOCK (6704) B K10-GU 14WH K10-GB 14WH ENGINE BLOCK GND (6302) JKP DATE 11JAN02 CNA 25AUG02 Figure 49 B ETHER START (8400) FOR USE WITH CAT ENGINES K10-G 18WH K10-GA 18WH A CHK FWD CHASSIS/DASH (4301) M21C 18TN THERMAL SWITCH (6650) CHANGE ETHER BOTTLE CONTROL VALVE ENGINE BLOCK GND (6340) REV REFERENCE ADDED CAT ENGINE. B 55043Z F33 WAS F30 C 56507K Ether Start S082852a DRAWN NAME U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. P52778H DATE 21JUN00 PART NO. AE08-52369 SHEET 02 50 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 5.3. SNOW VALVE, P. 3 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. SNOW VALVE SNOW VALVE WARNING LIGHT IN CLUSTER CAB FUSE BLOCK SNOW VALVE (1013) IGN RELAY CHAPTER 5 A2 SEE CH02_13 F34 10A B2 H A SNOW VALVE SWITCH A23M 18TN 7 9 (1901) 9 6 4 8 SEE CH02_11 1 4 10 D 3 5B 2B A23-GA 18WH 7 3 1 2B 6 A13DA 18PK 5B GROUND BUSS BAR (1003) OPTIONAL WARNING LIGHT CONNECTOR (1555) A23F 18TN A23H 18TN A23J 18TN A62P 18LTBL C A23L 18TN PANEL LIGHT BUSS BAR (1002) A23K 18TN 8 SEE CH08_08 25 24 J23F 18TN J23K 18TN 26 J23H 18TN 27 J23J 18TN 31 J23L 18TN PASS THRU AT DASH (4014) SNOW VALVE (4120) E D C B A CURRENT PROTECT DUAL FUNCTION REED SWITCH (NO & NC) NC READ SWITCH SNOW VALVE MODULE MOTOR CHK DATE PEC 16JAN01 CNA 25AUG02 CHANGE REV PRODUCTION RELEASE. ADDED F34 LABEL A B Figure 50 Snow Valve S082852a REFERENCE P54304U 56507K DRAWN NAME U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. P52778H DATE 21JUN00 PART NO. AE08-52369 SHEET 03 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 5.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4 ELECTRICAL CIRCUIT DIAGRAM CHAPTER 5 NAVISTAR INTERNATIONAL TRANSPORTATION CORP THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. FAN WIRING, CAT AND CUMMINS FAN SOLENOID W/CUMMINS ISM A B FAN AIR SOLENOID (6409) ENGINE CONTROLLER (6014) 38 K23N 16TN K23-G 16WH K10-GU 14WH ENG BLOCK GROUND (6340) W/CATERPILLAR ENGINE CONTROLLER (6013) 11 CHK DATE K23N 16TN CHANGE CNA 04OCT02 RELEASE FOR PRODUCTION. Figure 51 REV REFERENCE - 56507Z DRAWN U00DLCK RELEASE NO. NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 56507Z 04OCT02 AE08-52369 Fan Wiring, Caterpillar and Cummins S082852a SHEET 04 51 52 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 6. ELECTRONIC ENGINES (CHAPTER 6) 6.1. ELECTRONIC ENGINE CONTROLS, I6–HEUI ENGINES, P. 1 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. J24A 18GY ENGINE/ DASH (4103) 16 K24A 18GY 10 K10-GB 14WH B A K24B 18GY K24-G 18WH 16GN EXHAUST BRAKE SOLENOID (6502) SPLICE BLOCK (6704) K10-G 18WH 86 F1-E2 M1-C4 5A ENGINE/ DASH (4103) ECM NEGATIVE (9260) ECM CLEAN POWER & GROUND (6323) N97-G 10WH J97AA 12VT 2 BATTERIES N14-G 10WH 40A K97AA 10VT N97AA 10RD A A N14BA 10RD N14AY 10RD B A ECM POSITIVE FEED (9261) ENGINE/ DASH (4103) K97V 14VT A B ECM POWER/STARTER (4105) 18 K97J 16VT 1 F1-A2 F1-B2 J24C 18GY 15 K97-GA18 10VT B FROM SECONDARY IGNITION RELAY (4003) J13W 14PK J24B 18GY B K34A 18TN 25 87 M1-B3 A K10-GA 18WH MINIFUSE BLOCK (4001) M1-C3 K34-G 18WH LOW COOLANT SENSOR (NORMALLY OPEN) (6400) 85 30 87A ENGINE BLOCK GND EXHAUST BRAKE RELAY (4002) MULTIFED TERMINAL/BUSS BAR M1-A3 M1-A4 EXHAUST BRAKE SOLENOID (6500) J97T 18VT 47 CHAPTER 6 ELECTRONIC ENGINE CONTROLS I6-HEUI ENGINES, EXHAUST BRAKE ENGINE ECM FEED FUSE (9254) K97P 14VT R11-1 K97N 14VT R11-2 85 30 K97Y 14VT 87A 21 K97F 14PL 87 R11-3 22 K97W 10VT K97Z 14PL 41 ECM POWER/STARTER (4105) 19 K97M 16VT J97U 18VT J97P 18VT B4 A97P 18VT C5 5 J99U 18VT 2 A99U 18VT 4 A B99V 18VT C4 A97Y 18VT 2 APS/IVS (1804) B97Y 18VT B97AD 18VT B97P 18VT B97AF 18VT B99U 18VT B5 12 B2 A CHK DATE CNA 23AUG02 CHANGE REV ADDED 6502;F24 WAS F13; C 1012 WAS 1011. Figure 52 Electronic Engine Controls, I6–HEUI Engines S082852a REFERENCE P54304U CAB FUSE BLOCK (1012) E2 F24 C2 INTAKE AIR TEMP SENSORS (6703) (LOCATED ON AIR INTAKE) A2 K97E 16VT B99E 18VT C6 A99E 18VT B 5A K97S 16VT B A99V 18VT 1 B97Q 18VT C10 C J97Y 18VT 1 D J99V 18VT 6 4 K99S 18VT A97Q 18VT BAP SENSOR (1808) 3 2 E K97C 18VT DCM/CAB (1800) 7 5 K97R 18VT 3 27 J97Q 18VT 3 K99T 18VT PASS THRU AT DASH (4014) B97AE 18VT K97K 18VT 29 K97D 18VT J13CW 10PK MINI FUSE BLOCK (4001) ENGINE/ DASH (4103) 11 J13S 14PK F1-E1 F1-F1 ENGINE/ DASH (4103) 8 FROM PRIMARY IGNITION RELAY (R9-4) (4003) 5A F K97L 14PL 86 R11-5 R11-4 J97W 10VT A 24 ECM MODULE POWER RELAY (4003) B97AH 18VT 42 J97AAA 14VT ECM (6007) 23 A13AH 10PK IGNITION FEED FROM IGN RELAY DRAWN NAME U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. P52778H DATE 10AUG00 PART NO. AE08-52370 SHEET 01 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 53 6.2. ELECTRONIC ENGINE CONTROLS, I6–HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS, P. 2 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. FROM PRIMARY IGNITION RELAY (4003) STEERING WHEEL SWITCHES J13CW 10PK J13S 14PK F1-H1 K97DF 18VT 14 4 5 D C B A BUILDER W/AIR FAN DRIVE HYD PRESSURE GOVERNER ENABLE - HGE REMOTE VOLTAGE REFERENCE - VCREF CLUTCH SWITCH (1807) BODY K97DF 18VT K23A 16TN MINI FUSE BLOCK (4001) 2370 OHM SET J23FS 18TN F1-G1 RESUME CRUISE ON 1210 OHM 6190 OHM AIR HORN CRUISE OFF N/AIR FAN DRIVE ENGINE/ DASH (4103) F1-E1 10A (CH 2, PG 14) CITY HORN CHAPTER 6 ELECTRONIC ENGINE CONTROLS - I6-HEUI ENGINE CRUISE CONTROL & BODY BUILDER CONNECTIONS WITH MANUAL TRANSMISSION 6 REMOTE ACCEL. POS. SENSOR RTN - RPS_RTN K97HE 18VT K97DD 18VT K97HM 18VT 7 K97WA 18VT REMOTE VOLTAGE REF. GND - VCREF GND CLOCK SPRING (1809) 13 HYD PRESSURE GOVERNOR SENSOR - HPS 30 1200 1200 K99F 18VT REMOTE ACCELERATOR POS. SENSOR - RPS 31 K46A 18GY C B A C D TURN SIGNAL SWITCH (1810) ECM (6007) RESUME/ACCEL SWITCH - RAS D B A B9S 18GY 32 SET/COAST SWITCH - SCS 37 REMOTE PTO PRESET - RPRE 54 B17J 18PK B17H 18PK HYD PRESSURE GOVERNOR LAMP - HMI B96A 18VT BODY K97CC 18VT REMOTE PTO VARIABLE - RVAR 49 B9VB 18GY K46B 18GY 36 7 B9R 18GY K97EA 18VT OIL WATER LAMP - OWL BUILDER K97CB 18VT K97HG 18VT K97WL 18VT 55 ENGINE WARNING LAMP - WARN VEHICLE SPD SENSOR CHAN A - VSSCALA K97EW 18VT 58 59 6.8V TACHOMETER CHANNEL A - TACA B9VF 18GY B TRANSFER CASE SWITCH - XCS B9VH 18GY 40 STOP LIGHT #1 W/AIR BRAKES (1823) ENG/TRANS CONN (7800) A17H 18PK XMSN/ DASH (4705) A17J 18PK A96A 20VT B L47E 18GY D7 C11 D8 DCM CONN (1800) A9V 18GY A4 A B A 18 J17J 18PK 17 3 10 A9H 20GY A96 20VT A70C 20RD B9 B12 B70CA 18OR 33 C L17D 18PK D C 150 B70C 18OR 6.8V K47 18GY K17E 18PK 6.8V 150 C D B70CB 18OR SYSTEM CONTROLLER (1600) K47A 18GY 26 B9V 18GY B70C 18RD W/HYD BRAKES STOP LIGHT #2 W/AIR BRAKES (1824) K97AR 18VT K97XC 18VT 39 B96 18VT STOP LIGHT (1814) 9 K47B 18GY L47D 18GY 150 A B9VG 18GY F PASS THRU AT DASH (4014) NOTE: TRANS SPEED SENSOR (7601) F2 5A B2 A2 ONLY ONE STOP LIGHT SWITCH USED W/AIR BRAKES & W/TRACTOR ACCELERATOR PEDAL 99E 16VT C2 E2 CHK DATE CHANGE REV REFERENCE DRAWN U00JXP9 CNA 22AUG02 ADDED CLUTCH SW SYM.& C ACCEL.;A13AH WAS A13CY. Figure 53 56507K RELEASE NO. P52778H CAB FUSE BLOCK (1012) A13AH 10PK TO CAB FUSE BLOCK (1011) A2 NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE 10AUG00 PART NO. AE08-52370 SHEET 02 Electronic Engine Controls, I6–HEUI Engine Cruise Control and Body Builder Connections S082852a 54 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 6.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3 ELECTRICAL CIRCUIT DIAGRAM INTERNATIONAL TRUCK AND ENGINE CORPORATION THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. CHAPTER 6 ELECTRONIC ENGINE CONTROLS (V8-AVNT) ENGINES K97-G 10WH K97-GA 12WH 1 ECM NEGATIVE (9260) N97-G 10WH A B 40A K97Y 12VT K97T 10VT ENGINE BLOCK GND 9 A MINI-FUSE BLOCK (4001) K97M 16VT 10A F2-B4 N97AA 10RD A F2-A4 10A LOW COOLANT SENSOR (6400M) R8-5 87 86 R11-2 85 30 ECM ISO & POWER RELAY (4003) B 30 R8-2 87 R11-3 R11-4 86 R11-5 J97JA 18VT J97LA 18VT V8 IDM POWER RELAY (4003) J97LC 16VT ENGINE/ DASH (4103) 87A 85 R8-1 K97LC 16VT ENGINE ECM FEED FUSE (9254) J97HA 18VT J97LB 18VT R8-4 J97H 18VT 4 F1-H4 R11-1 R8-3 87A A K34A 18TN J97LD 16VT J97TC 10VT K97-GW 16WH K97AZ 18VT 7 N14AY 10RD MINI-FUSE BLOCKS ENGINE ECM (4001) F1-G4 J97HB 18VT K34-G 16WH 6 A B ECM POSITIVE FEED (9261) ECM POWER/ STARTER SOLENOID (4105) 10 K97-GV 16WH N14BA 10RD A B J97J 18VT 8 K97X 10VT J97TA 10VT 12 6 ECM2 (6020) BATTERIES N14-G 10WH J97XA 10VT IDM2 (6011) ECM2 CLEAN POWER & GROUND (6323) 12 K97LA 16PL 1 K97J 18VT FROM PRIMARY IGNITION RELAY (R9-4) (4003) 18 5 5A K97UA 18VT K97C 18VT J97UA 18VT 19 J13S 14PK F1-F1 MINI FUSE BLOCK (4001) K97 18VT J97P 18VT 4 4 K99S 18VT J99U 18VT 2 12 B4 A97P 18VT 5 B99V 18VT C4 A97Y 18VT 2 C5 A99U 18VT B97Y 18VT B97AD 18VT B97P 18VT B97AF 18VT B99U 18VT B5 A99W 18VT 3 B99W 18VT B6 B99E 18VT CAB FUSE BLOCK (1012) E2 C2 A2 5A B2 A99E 18VT C6 F24 A13AH 10PK CHK CNA DATE CHANGE 22AUG02 B4 WAS D4,A4 WAS C4,F24 REV C REFERENCE 56507K WAS F13,A2 WAS A1. Figure 54 Electronic Engine Controls, (V8–AVNT) Engines S082852a APS/IVS (1804) A A99V 18VT 1 4 C10 B J97Y 18VT 6 A97Q 18VT 7 1 C 5 K97D 18VT 24 J99V 18VT 2 D K99T 18VT 18 J97QA 18VT 3 3 DCM CONN (1800) PASS THRU AT DASH (4014) K97K 18VT BAP SENSOR (1808) 21 E 2 B97AE 18VT K97H 16PL K97Z 16VT B97Q 18VT K97F 16VT 1 F 24 ECM2 (6021) J13CW 10PK F1-E1 B97AH 18VT 3 FROM PRIMARY IGNITION FEED RELAY DRAWN NAME U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. P52778H DATE 10AUG00 PART NO. AE08-52370 SHEET 03 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 55 6.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS, P. 4 INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. ELECTRONIC ENGINE CONTROLS - V8-AVNT ENGINE CRUISE CONTROL & BODY BUILDER CONNECTIONS B RESUME ECM2 (6020) 21 K46B SET PTO SPEED - SCS 18GY 20 VARIABLE PTO ENABLE -K97CC RVAR 18VT 19 K97CB PRESET PTO ENABLE - RPRE 18VT 17 K47B VEHICLE SPD SENSOR CAL CNTRL - VSS_CAL 18GY 14 K46A RESUME PTO SPEED - RAS 18GY 11 TACHOMETER CONTROL -K97AR TACH 18VT A 1200 CLOCK SPRING (1809) B D CLUTCH SWITCH (1807) C B A D A B96 18VT A 150 C 6.8V 150 J17J 18PK PASS THRU AT DASH (4014) B9V 18GY CAB FUSE BLOCK (1012) ONLY ONE STOP LIGHT SWITCH USED W/AIR BRAKES & W/TRACTOR L17E 18PK XMSN/ DASH (4705) 18 NOTE: DATE CHANGE REV REFERENCE DRAWN U00JXP9 56507Z RELEASE NO. P52778H 9 10 F 5A B F2 F24 A E2 TRANS SPEED SENSOR (7601) C2 A2 CNA 9SEO02 DVD/RMVD ENG/TRANS CONND (7800). ECM2 (6021) 8 DCM CONN (1800) 17 3 SYSTEM CONTROLLER (1600) ECM2 (6020) B70CB 18OR A9H 20GY A4 A9V 18GY C11 A96A 20VT D8 A17H 18PK D7 A17J 18PK B12 10 A70C 20RD A96 20VT B9 33 C B70C 18RD 7 K47A 18GY K47 18GY B9VH 18GY TURN SIGNAL SWITCH (1810) STOP LIGHT #2 W/AIR BRAKES (1824) D B70CA 18OR B9S 18GY B B9VF 18GY B70C 18OR STOP LIGHT #1 W/AIR BRAKES (1823) 6.8V 6.8V B9VG 18GY W/HYD BRAKES CHK BODY BUILDER B9VB 18GY B96A 18VT B17H 18PK B17J 18PK C B9R 18GY D STOP LIGHT (1814) 150 SET 2370 OHM CRUISE ON 6190 OHM CRUISE OFF 1210 OHM C TO FUEL FILTER K97DF (6708) SEE CH07_09 18VT 1200 D AIR HORN CITY HORN STEERING WHEEL SWITCHES CHAPTER 6 A13AH 10PK IGNITION FEED FROM INGITION RELAY NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS PART NO. DATE 10AUG00 AE08-52370 SHEET 04 Figure 55 Electronic Engine Controls, V8–AVNT Engine Cruise Control and Body Builder Connections S082852a 56 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 6.5. CATERPILLAR C10 AND C12 ENGINES, P. 5 ELECTRICAL CIRCUIT DIAGRAM NAVISTAR INTERNATIONAL TRANSPORTATION CORP CHAPTER 6 THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE CAT C10 & C12 ENGINES NAVISTAR INTERNATIONAL TRANSPORTATION CORP. ACCEL. PEDAL SENSOR B DCM (1800) C5 C B97Y 18VT B97P 18VT A B99V 18VT (1805) B4 DIAGNOSTIC (1650) C4 A5AE(+) 18YL A5AS(-) 20LTGN 5 2 12 34 A5AD(-) 20LTGN A5AC(+) 20YL A5B(+) 18YL A5AN(+) 20YL A99V 18VT A97Y 18VT A97P 18VT PASS THRU (4014) A5B(-) 18LTGN A5AR(+) 20YL J1708 & 5V REF SPLICE (4820) A5AP(-) 20LTGN D SYS CONTROLLER (1600) 35 A5AL(+) 18YL 1 11 C A5AF(-) 18LTGN A5AG(+) 18YL A J5C(-) W/BENDIX 20GN J5E(+) W/WABCO 20YL J5C(+) W/BENDIX 20YL MINI FUSE (4001) F1-F1 J5E(-) W/WABCO 20GN G J97U 18VT J3B(-) 18GY J3B(+) 18DKBL ENGINE/TRANSMISSION (7800) E K5AE 18LTGN 11 K97Y 18VT 19 8 7 K5T 18LTGN 10 K97U 18VT 6 K3B(-) 18GY 4 K3A(+) 18DKBL 20 K77B 16LTGN DASH (4103) J97Y 18VT J97P 18VT J77B 16GN 5 J1939 PUBLIC (1652) J99V 18VT F1-E1 5 AMP SYS CONTROL BLUE (4008) C 5 D K5U 18YL B K5S 18YL IGN FEED CH02_14 A5AH(-) 18LTGN CLUSTER (1500) 4 A5AM(-) 18LTGN USED W/SS MODELS A C BATTERIES B A K77-G 16WH ECM NEG FEED (9260) K10-GU 14WH K97-GA 10WH ENGINE GND (6340) A B C D 2 4 5 8 9 70 32 LOW COOLANT (6407) CHK DATE 22AUG02 33 34 49 50 52 53 54 65 66 67 N97-G 10WH A B A N97AA 10RD CLEAN PWR & GND (6323) A N14-G 10WH N14BA 10RD ECM POS FEED (9261) B A 60A K97AD 18VT K97-GE 14WH K99V 18VT K97-GD 14WH K34D 16TN K97AT 14VT K97AS 14VT K5V 20YL K34C 16TN K5W 20LTGN K47A 16GY K47 16GY K97YA 18VT K97P 18VT K34B 16TN K34-GA 16WH K97AM 10VT N14AY 10RD FREON COMP (6200) 62 ECM (6013) CHANGE ADDED CONN 1805 AND REV A ACCEL PEDAL SENSOR. Figure 56 Caterpillar C10 and C12 Engines S082852a REFERENCE 56507K DRAWN NAME U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS RELEASE NO. DATE PART NO. 55043Z 16DEC01 AE08-52370 SHEET 05 3200, 4200, 4300, 4400, 7300, 7400, 7500, 7600, 8500, 8600 SERIES Built October 1, 2002 and After — ELECTRICAL CIRCUIT DIAGRAMS 6.6. CUMMINS ISM ENGINE, P. 6 ELECTRICAL CIRCUIT DIAGRAM CHAPTER 6 NAVISTAR INTERNATIONAL TRANSPORTATION CORP THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF THE NAVISTAR INTERNATIONAL TRANSPORTATION CORP. CUMMINS ISM ENGINE ACCEL PEDAL SENSOR/ IVS DIAGNOSTIC C (1650) D A5AE(+) 18YL A5AF(-) 18LTGN SYS CONTRL (1600) B A D E (1804) F B97P 18VT B97Y 18VT B99V 18VT B99U 18VT B99W 18VT A99E 18VT A5AS(-) 20LTGN A5AD(-) 20LTGN C 35 A5AP(-) 34 20LTGN A5AN(+) 20YL DCM (1800) C5 B4 C4 B5 B6 C6 11 A5AG(+) 18YL A5AH(-) 18LTGN 7 PASS THRU (4014) 7 4 6 5 2 1 3 10 11 19 20 J1708 & 5V REF SPLICE (4820) MINI FUSE (4001) 5A IGN FEED F1-F1 F1-E1CH02_14 BATTERIES G J77B 16GN SYS CONTROL BLUE (4008) DASH (4103) A 60A B N14BA 10RD K5AE 18LTGN K5U 18YL K97AD 18VT K47A 16GY K47 16GY A N97AA 10RD ENGINE GND (6340) K5V 20YL K5W 20LTGN K97P 18VT K97Y 18VT K99V 18VT K99U 18VT K99W 18VT K97Q 18VT K3A(+) 18DKBL K3B(-) 18GY K97U1 18VT LOW COOLANT (6407D) A K34E 16TN B K34-GB 16WH 32 28 27 36 15 46 47 22 23 9 1 B 11 34 10 20 39 A ECM POS FEED (9261) CLEAN A PWR (6323) K10-GV 12WH K97U2 12VT K97AM 12VT A 3 K10-GU 14WH B 4 K77B 16LTGN K77-G 16WH C 1 K97U 18VT ENGINE/TRANS (7800) D 2 K5T 18LTGN K5S 18YL 8 E 5 J5C(-) W/ BENDIX 20GN J5E(-) W/ WABCO 20GN J5C(+) W/ BENDIX 20YL J5E(+) W/ WABCO 20YL J97P 18VT J97Y 18VT J99V 18VT J99U 18VT J99W 18VT J97Q 18VT J3B(+) 18DKBL J3B(-) 18GY J97U 18VT J1939 A PUBLIC C (1652) 12 N14AY 10RD A5AL(+) 18YL A5AM(-) 18LTGN A5B(+) 18YL A97P 18VT A97Y 18VT A99V 18VT A99U 18VT A99W 18VT A99E 18VT CLUSTER 4 (1500) 5 A5B(-) 18LTGN A5AC(+) 20YL A5AR(+) 20YL FREON COMP (6200) 1 2 4 ECM PWR (6015) ECM (6014) CHK DATE CHANGE CNA 04OCT02 RELEASE FOR PRODUCTION. Figure 57 REV REFERENCE - 56507Z DRAWN U00DLCK RELEASE NO. NAME 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS DATE PART NO. 56507Z 04OCT02 AE08-52370 Cummins Engine S082852a SHEET 06 57