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TABLE OF CONTENTS
REX MODEL SP-1000 VIBRATORY ROLLER
(SILVER SERIES)
PARTS AND SERVICE MANUAL
(N 392)
DESCRIPTION
oreword
Safety Alert Symbo
Safety Signal Wor
Safety Rules
Specifications
Rexworks Stand ar
Instructions For Orderin
Material Lost Or Darin
Design Change isclai
rranW Disclaimer
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s Assembl
culating Join
Engine
Exhaust stem
Air Intake System
Recommended Service Proce
Sending Units For Instrumen
TABLE OF CONTENTS
REX MODEL SP-1000 VIBRATORY ROLLER
(SILVER SERIES)
PARTS AND SERVICE MANUAL
(N 392)
etertion
ERING COMPONE
ERICAL
TE: Please read the entire Operator's: anual 549 or your Rex Model SP-1
(Silver Series Vibratory Roller before
REX Model SP-1000 Vibratory Roller (Silver Series)
548-1
(N 392)
FOREWORD
THANK YOU... for your recent purchase of a new REX Model SP-1000 Silver
Series Dual Drum Drive Vibratory Roller. Your SATISFACTION is our aim in
making this high quality product.
Designed specifically for high density asphalt compaction, your REX Model SP1000 Silver Series Dual Drum Drive Vibratory Roller features include: a 117 HP
(87KW) Turbo-Charged 4239A John Deere Engine; A Single Lever that Controls
Machine Speed and Travel Direction; Independent Hydrostatic Drum Drive with
Infinite Speed Control from 0 - 8 MPH (12.8 KPH); Hydrodynamic Braking for
Smooth Quick Stop and Smooth Reversing of Vibrating Forces; Disc Parking and
Emergency Brakes; Direct Vibration Drive; Vibration that Stops Automatically
Before Machine Comes to a Stop; Vibration that Starts Automatically when
Machine Travel is Started and Automatically Reverses the Direction of the
Vibration Forces when the Machine Travel Direction is Reversed; 9 Position
Dynamic (Centrifugal) Force Selection up to a Maximum of 26,935 lbs. (12,216
kg.) at 2500 VPM Per Drum; Frequency Indicator Gauge; Scrapers and Pressure
Water Spray System.
All major components such as engine, transmission, axles, differential and
driveline units are widely accepted in the construction field.
REXWORKS INC. feels justified in being as proud of the new REX Model SP-1000
Silver Series Dual Drum Drive Vibratory Roller as we know you shall be, and in
both the Operator's and Service Manuals will be found a listing of those items
normally requiring your attention in the operation and servicing of your machine.
Parts and service bulletins, along with REX TIMELY RECORD UPDATES, provide
rapid response to Distributor/Dealer parts and service personnel.
Your REX Dealer is determined to serve your needs efficiently, Personnel,
Facilities, Replacement Parts and/or Service Guidance, Please contact him.
We look forward to the continuation of a mutually beneficial business association
for many years to come.
548-2
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
SAFETY ALERT SYMBOL
A
The above pictorial Safety Alert Symbol denotes Important Safety Information. The
Symbol is used in conjunction with the following Safety Signal Words that alert a person
to existence and relative degree of Safety Hazard.
SAFETY SIGNAL WORDS
ACAUTION
The Signal Word "CAUTION" denotes a potentially hazardous situation to a person
which may result in "Personal Injury" if recommended precautions are not taken.
AWARNING
The Signal Word "WARNING" denotes a potentially hazardous situation to a
person which may result in "Serious Injury or Death" if recommended precautions
are not taken.
A
DANGER
The Signal Word "DANGER" denotes an extreme intrinsic hazardous situation to a
person which would result in high probability of "Death or Irreparable Injury" if
recommended precautions are not taken.
REX Model SP-1000 Vibratory Roller (Silver Series)
IMPORTANT !
548-3
(N 392)
Please read the entire Operator's Manual #549 for your REX
Model SP-1000 DUAL DRUM VIBRATORY ROLLER before
Startup. Considerable time and effort have been invested in
making the REX Model SP-1000 a safe machine.
Safety, based on years of experience and technical skill, has been built into these high quality
products. Your safety and the safety of those around you depends upon you using care and
good judgement in the operation and maintenance of these high quality products. It is up to
you to follow the best safety practices. Know the positions and functions of all controls
before attempting to operate. Only a qualified operator(s) should be allowed to
use/operate the REX Model SP-1000 DUAL DRUM VIBRATORY ROLLER.
We urge you to use protective devices. Use caution when working on or around moving
parts. Do not open hydraulic lines or components under pressure. Always use the safety
belt when provided with cab options. Keep safety gloves readily available. IMPORTANT!
HAVE AN OPERABLE FIRE EXTINGUISHER AT HAND AT ALL TIMES.
All equipment has limitations. Understand the speed, braking, steering, stability and other
characteristics of the machine in a safe area before starting to work. The following are some
prescribed SAFETY RULES that are applicable to this equipment and can be incorporated
easily into your RULES FOR SAFETY. Please review them.
Avoid loose clothing, particularly cuffs and scarfs.
Know what safety equipment is required to use this machine. A hard
hat, safety glasses, reflector type vest and respirators are some of the
types of equipment you may need.
Know all hand signals that may be used and who is responsible for
signaling.
If you are roading the machine, know what warnings must be placed
on the machine and if you will need an escort.
Warn all personnel who may be servicing or in the path of the
machine.
Correct and/or report any apparent machine defects.
Check to see that all guards, etc. are secure and in place.
Note any hazards or obstructions that may be encountered such as
ditches, overhead wires, blocks, etc. and take necessary precautions.
Keep deck, steps and floor clean so that they do not become cluttered
or slippery. Keep steps and grab handles free of oil and grease.
548-4
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
Insure proper ventilation when starting in an enclosed area.
Be particularly careful if this is not the machine you would
normally operate.
Never leave machine unattended with engine running.
However, if you must, be sure that you set the emergency stop
or parking brake.
Parking in a clear authorized area and set parking brake before
dismounting. Use and lock protective covers.
Secure all caps and filler plugs for fuel, hydraulic oil fluid,
battery covers and radiator.
Know levels for engine coolant, crankcase, hydraulic oil and
fuel tank.
Always place controls in neutral and set parking brake before
starting.
Test braking while moving slowly.
Test steering, right and left, while moving slowly.
Listen to engine while moving slowly to determine any unusual
noises.
Report any defect in machine noted during operation.
Observe instruments and gauges frequently.
Do not permit riders on machine.
Know and observe any traffic flow patterns on your job and
obey flagman, road signs or signals.
Do not adjust machine with engine running except when
necessary.
Do not open hydraulic lines that are under pressure or if too hot
to touch.
Do not smoke while refueling, turn off engine.
Connect steering lock link when working on machine.
See towing instructions in the Operator's Manual #549 before
attempting to tow a disabled roller.
REX Model SP-1000 Vibrato!) , Roller (Silver Series)
548-5
(N 392)
REX SP-1000 SPECIFICATIONS
B0723
OVERALL HEIGHT WITH
ROPS OPTION
125"
(3175mm)
86"
(2184mm)
126"
(1676mm)
(3200m m)
206"
(5232mm)
(1829mm)
-
81"
(2057mm)
PERFORMANCE SPECIFICATIONS
ITEM
DESIGN DATA
English Metric
MAXIMUM TRAVEL SPEED (Forward or Reverse)
8 MPH 12.8 KPH
VIBRATION FREQUENCY RANGE: 0-2500 VPM
VIBRATION DYNAMIC FORCE:
HI
LOW
26,935 LBS. 12,216 KG
6,609 LBS.2,997 KG
INSIDE TURNING RADIUS 172"
4,369 mm
OUTSIDE TURNING RADIUS 238"
6,045 mm
WORKING WIDTH 66"
1,676 mm
WORKING WEIGHT 21,800 lbs. 9,888 KG
REX Model SP-1000 Vibratory Roller (Silver Series)
548-6
(N 392)
ENGINE SPECIFICATIONS
DESIGN DATA
English Metric
ITEM
TYPE
JD 4239A
NUMBER OF CYLINDERS 4 cylinder
BORE
4.19 in. 106 mm
STROKE
4.33 in. 110 mm
TOTAL DISPLACEMENT 239 cu. in.3.9 L
HORSEPOWER
117 @ 2500 RPM 87 KW
IDLE SPEED 800 RPM
HIGH IDLE SPEED 2650 RPM no load
2500 RPM full load
GOVERNOR
Variable Speed Type
COOLING SYSTEM
Type
System Capacity
Thermostat
Pressure Cap Rating
Water
21 qts. 20 liters
180' F. 82° C
7 PSI. 0.48 ATM
WEIGHT
1005 lbs. (Dry) 457 kg.
CRANKCASE CAPACITY
With Filter Change
13 qts.
15 qts.
12.3 L
14.2L
BATTERY SPECIFICATIONS
ITEM
DESIGN DATA
English Metric
TYPE 4D
AMPERES
170
VOLTS
12
REX Model SP-1000 Vibratory Roller (Silver Series)
548-7
(N 392)
HYDRAULIC SYSTEM SPECIFICATIONS
DESIGN DATA
English Metric
ITEM
HYDRAULIC TANK CAPACITY
(OIL TYPE, Mobil DTE-15)
45 gal.
OIL FILTER ELEMENTS
Quantity
Type
2
Screw On
HYDRAULIC PUMP, STEERING
Type
Relief Pressure Setting (High Idle) Maximum Flow @ 2500 RPM. Gear
2,000 PSI. 136 ATM.
13 GPM. 49.2 L/Min.
POWER STEERING CYLINDER
Bore
Stroke
4 in.
12 in.
POWER STEERING, TURNS
Right-to-Left
Left-to-Right
6
5-112
170 liters
102 mm.
305 mm.
BRAKE SPECIFICATIONS
DESIGN DATA
English Metric
ITEM
SERVICE BRAKES
Hydrostatic
EMERGENCY STOP OR PARKING BRAKE
Spring-Applied Fully
Enclosed Multiple Disc
FUEL SYSTEM SPECIFICATIONS
ITEM
DESIGN DATA
English Metric
FUEL TYPE
Diesel
FUEL TANK CAPACITY
45 gal.
FUEL INJECTORS
Quantity
Size
4
9 MM. Pencil 7)7pe
Direct Injection
170 liters
548-8
(N 392)
ITEM
REX Model SP-1000 Vibratory Roller (Silver Series)
TRANSMISSION SPECIFICATIONS
DESIGN DATA
English Metric
SYSTEM RELIEF PRESSURE, TRACTION
(At 100-150°F137.7-65.5° C Oil Temp.
and 2500 RPM Engine Speed)
5,000 PSI. Max340 ATM.
SYSTEM RELIEF PRESSURE, VIBRATION
(At 100-150°F137.7-65.5°C Oil Temp.
and 2500 RPM Engine Speed)
3,000 PSI. Max.204 ATM.
TANK CAPACITY
45 gal.
PORT SIZES
Main Line InletlOutlet Ports (2)
1" Outlet & 2" Outlet
1" Inlet
170 liters
25.4 mm
25.4 mm
DRUM SPECIFICATIONS
ITEM
DESIGN DATA
English Metric
ENGINE END
DRUM DIAMETER
DRUM WIDTH
DRUM SHELL
TANK END
DRUM DIAMETER
DRUM WIDTH
DRUM SHELL
48"
66"
3/4"
48"
66" 314"
1,219 mm
1,676 mm
19.1 mm
1,219 mm
1,676 mm
16 mm
SPRINKLER SYSTEM SPECIFICATIONS
ITEM
DESIGN DATA
English Metric
SPRINKLER TANK CAPACITY
FRONT (ENGINE) DRUM END
REAR (OPPOSITE) DRUM END
135 gal. 511 liters
135 gal. 511 liters
OPTIONS
FRONT & REAR HEADLIGHTS INTERMTITANT WATER SPRAY
HYDRAULIC OIL TEMPERATURE GAUGE
TACHOMETER
SPEEDOMETER
COCOA MAT
ROPS
REX Model SP-1000 Vibratory Roller (Silver Series)
STANDARD WARRANTY
REXWORKS warrants to Distributor and Customer that its products
are free from defects in material and workmariship, conform to any
drawings or specifications furnished by Customer or Distributor and
agreed to by REXWORKS in writing and conform to any description
made by REXWORKS in writing. This warranty is subject to the
REMEDY clause stated herein. Except for the foregoing warranty it
is agreed that THERE IS NO WARRANTY OF MERCHANTABILITY,
NOR ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED.
REMEDY: All claims must be made within six (6) months of delivery
to Customer. Upon satisfactory proof of claim, REXWORKS will
within a reasonable time, make necessary repairs or supply
replacement parts, or where the foregoing is deemed by
REXWORKS to be commercially impractical, refund the price
received by REXWORKS for the Product upon return of the Product.
Repair or replacement parts provided under this remedy will be
supplied by REXWORKS free of charge, F.O.B. shipping point,
freight prepaid and allowed at the lowest available commercial rate.
Charge for repairs, replacement or returns for credit will not be
allowed unless authorized by REXWORKS in writing. REXWORKS
will not be liable for any other costs, damages, or expenses that may
result. The foregoing remedy is SOLE AND EXCLUSIVE and states
the full extent of REXWORKS' liability. NO OTHER REMEDY WILL BE
ALLOWED, WHETHER IN CONTRACT OR TORT (INCLUDING
STRICT LIABILITY AND NEGLIGENCE.
PRODUCT SAFETY: Products designed and manufactured by
REXWORKS are capable of being used in a safe manner: but
REXWORKS cannot warrant their safety under all circumstances.
CUSTOMER MUST INSTALL AND USE THE PRODUCTS IN A SAFE
AND LAWFUL MANNER IN COMPLIANCE WITH APPLICABLE
HEALTH AND SAFETY REGULATIONS AND LAWS AND GENERAL
STANDARDS OR REASONABLE CARE.
548-9
(N 392)
548-10
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
CUSTOMER NOTES
REX Model SP-1000 Vibratory Roller (Silver Series)
To assist your REXWORKS Distributor/Dealer in giving
you prompt and expedient parts service, PLEASE
furnish the SERIAL NUMBER of the machine for which
parts are required. Specify quantity, part number and
description when ordering.
ALWAYS give complete billing and shipping
instructions and method of shipment.
MATERIAL LOST/DAMAGED N TRAN
All shipments are to be inspected by the
Customer/Consignee prior to acceptance.
REXWORKS responsibility for loss or damage ceases
upon delivery to a carrier. Any claims for delays,
damages, or shortages occurring after REXWORKS
delivers products to a carrier should be made directly
to the carrier, by the Customer/Consignee.
REXWORKS INC. reserves the right to make design
changes without notice, and without being obligated
to furnish such changes for machines previously sold.
Equipment, accessories and components not
manufactured by REXWORKS INC. are warranted
only to the extent of that Manufacturer's warranty,
from date of delivery and acceptance.
548-11
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
548-12
(N 392)
SUPERSTRUCTURE - INSTRUCTION DECALS AND NAME PLATES
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548-13
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
SUPERSTRUCTURE - INSTRUCTION DECALS AND NAME PLATES
ITEM NO.PART NUMBER
1102-08085-01
2102-11649-01
3102-09512-01
4102-31808-01
5102-31047-01
6102-50427-01
7102-10802-01
8102-10768-01
9102-13038-01
10102-11003-01
QTY.DESCRIPTION
16-3/4 FT
4
2
2
4
TRACTION TAPE
TRANSPORT LABEL SP1000
WATER DECAL
1000 DECAL
WARNING DECAL
SERVICE CHART SP1000
1MANUALS DECAL
1DIESEL DECAL
30TAPE STRIPING
1HORN DECAL
2BRAKE INSTRUCTION DECAL
11102-11648-01
2TOWING DECAL
12102-11425-01
2"REX" DECAL
13102-31762-01
2REX QUALITY DECAL
14102-11382-01
1SERIAL NUMBER PLATE
15102-11159-01
16102-11647-01 3 GEARCASE DECAL
THROTTLE DECAL
1
102-09222-01
17
18
NOT USED
19102-10956-01 1 HYDRAULIC OIL DECAL
ROLL SUMP DECAL
2
102-12530-01
20
21102-11813-01
22102-10801-01
23102-11489-01
24102-11143-01
25102-31431-01
2AMP CHANGING DECAL
1MANUAL HOLDER
2WARNING DECAL
2MANUAL VIBRATION
2EMERGENCY BRAKE DECAL
26102-31648-01
27102-31761-01
28102-11005-01
29102-13122-01
30102-11145-01
2HOT OIL DECAL
2SILVER SERIES DECAL
1WATER SPRAY DECAL
1TANK VIB DECAL
1VIBRATOR DECAL
31102-13123-01
32102-10090-01
33102-13121-01
34102-13124-01
35102-13125-01
1
1
1
1
1
36102-11842-01
1PICK-UP GAP DECAL
ON/OFF DECAL
START DECAL
ENGINE VIB DECAL
FREQ. ADJ. TANK END DECAL
FREQ. ADJ. ENGINE END DECAL
548-14
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
SUPERSTRUCTURE - LOCATION OF INSTRUCTION DECALS AND NAME PLATES
B0728,B0729
0.0111YO. Filt P1.
ON PIMP DRIVE
GEARCASE
77P
TYP
REX Model SP-1000 Vibratory Roller (Silver Series)
548-15
(N 392)
SUPERSTRUCTURE - LOCATION OF INSTRUCTION DECALS AND NAME PLATES
ITEM NO.PART NUMBER QTY.DESCRIPTION
1102-08085-01 16-3/4TRACTION TAPE
2102-11649-01 4TRANSPORT LABEL SP1000
3102-09512-01 2WATER DECAL
4102-31808-01 21000 DECAL
5102-31047-01 4WARNING DECAL
6102-50427-01 1SERVICE CHART SP1000
7102-10802-01 1MANUALS DECAL
8102-10768-01 1DIESEL DECAL
9102-13038-01 30FTTAPE STRIPING
10102-11003-01 1HORN DECAL
11102-11648-01 2BRAKE INSTRUCTION DECAL
12102-11425-01 2TOWING DECAL
13102-31762-01 2"REX" DECAL
14102-11382-01 2REX QUALITY DECAL
15102-11159-01 1SERIAL NUMBER PLATE
16102-11647-01 3GEARCASE DECAL
17102-09222-01 1THROTTLE DECAL
NOT USED
18
OIL DECAL
1
HYDRAULIC
19102-10956-01
SUMP
DECAL
2
ROLL
102-12530-01
20
21102-11813-01 2AMP CHANGING DECAL
22102-10801-01 1MANUAL HOLDER
23102-11489-01 2WARNING DECAL
24102-11143-01 2MANUAL VIBRATION
25102-31431-01 2EMERGENCY BRAKE DECAL
26102-31648-01 2HOT OIL DECAL
27102-31761-01 2SILVER SERIES DECAL
28102-11005-01 1WATER SPRAY DECAL
29102-13122-01 1TANK VIB DECAL
30102-11145-01 1VIBRATOR DECAL
31102-13123-01 1ON/OFF DECAL
32102-10090-01 1START DECAL
33102-13121-01 1ENGINE VIB DECAL
34102-13124-01 1FREQ. ADJ. TANK END DECAL
35102-13125-01 1FREQ. ADJ. ENGINE END DECAL
36102-11842-01 1PICK-UP GAP DECAL
548-16
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
LUBRICATION AND MAINTENANCE CHART
Rawmog
LUBRICATION AND MAINTENANCE CHART
REX MODEL SPI000
(SILVER SERIES)
VIBRATORY ROLLERS
FOR MORE DETAILED INFORMATION REFER TO
OPERATOR'S MANUAL 549
SERVICE MANUAL '548
INTERVAL ow COMPONENT
NO.OF
SERVICE
HOURS
10 OR
DAILY
SERVICE
POINTS
I
CAPACITY
DESCRIPTION
1
VIBRATOR SHAFT
BEARINGS
CHECK LEVEL..
FILL TO LEVEL
•NOBILUBE HO 80w-90
ENGINE
CRANKCASE OIL
I
CHECK LEVEL
MAINTAIN AT
PROPER
DIPSTICK LEVEL
FOLLOW ENGINE
MANUFACTURER'S
SPECIFICATION
3
AIR CLEANER
I
CHECK INDICATOR
4 CLEAN BOWL
4
EmERGEWM/PARKING
BRAKE
RADIATOR
COOLANT
2
04MX BEFORE
START-UP
REPLACE ELEMENT
WHEN INDICATOR
SHOWS RED
MUST HOLD AGAINST
MAXIMUM ENGINE PMER
ELEMENT
REXWORKS
102..11392..11
ADJUST OR REPAIR AT ONCE
( BEFORE OPERATING I
I
CHECK LEVEL
HYDRAULIC OIL
RESERVOIR
I
CHECK SIGHT
GAUGE..
7
STEERING CYLINDER
END JOINTS
2
ADO GREASE
•mOBILOREASE SPECIAL
8
ARTICULATING JOINT
4
ADO GREASE
•NOBILOREASE SPECIAL
9
VIBRATOR BEARINGS
2
CHECK LEVEL
ETHYLENE GLYCOL ANTI..
FREEZE 6 CLEAN WATER
FILL TO CENTER
OF GAUGE
10
TORQUE HUBS
2
II
rum, DRIVE
1
12
BATTERY I2V
I
13
14
NAND WHEEL
ENGINE
CRANKCASE OIL
IS
ENGINE LURE
OIL FILTER
ALTERNATOR 6
FAN BELTS
16
17
•MOBIL OTE - IS
.,
11h
LEVEL
BAR AT BOTTOM
ISO
LUORICANT OR OTHER
2
5
SO
'''427CAD
4
1
IC9
CHECK LEVEL
TO LEVEL PLUG
CHECK
ELECTROLYTE
LEVEL
SP+1:2ES°412:C
GREASE
DRAIN AND PILL
IS OUARTS
(14.2 LITERS)
.m0BILLRE HO 80W-GO
MOBIL 9HC-829 SYNTHETIC LOBE
CAIN RuN-INTER
OIL AF
FIRST
HOuRS OF OPERA TIoN
DISTILLED WATER
•moOlLGREASE SPECIAL
FOLLOW ENGINE
MANUFACTURER'S
SPECIFICATION
JOHN DEERE Ti9044
1
REPLACE
I
CHECK TENSION
TIGHTEN IF
NECESSARY
ELEMENT REXWORKS
298-00191-53
HYDRAULIC OIL
FILTER ELEMENT
2
REPLACE
(INDICATOR IN RED)
19
ENGINE FUEL
I
REPLACE
JOHN DEERE AR50041
10
VIBRATOR MOTOR
COUPLING
HYDRAULIC OIL
RESERVOIR
1
ADO GREASE
•NOBILGREASE SPECIAL
I
DRAIN ANO REFILL
AS GALS. APPROX
(170 LITERS)
'MOBIL OTE-15
21
TORQUE HUBS
2
DRAIN AND REFILL
APPROX. SIO OZ. (HALF
FuLL)(2.9 LITERS)
MOBIL smO•629 SYNTHETIC LURE
22
PUMP DRIVE
i
DRAIN AND REFILL
APPROX. 22 OZ. 1.65
LITER)(TO LEVEL PLUG)
23
ROLL BEARINGS
2
REPACK
24
RADIATOR
COOLANT
I
DRAIN AND REFILL
25
VIBR. SHAFT
BEARINGS
I
DRAIN ANO REFILL
26
STEERING PLNP vireo,:
27
FUEL TANK
1
A00 FUEL
28
WATER TANK
2
ADO WATER
29
SPRINKLER PUMPS
2
GRAIN WHEN TEMP. IS AT 00 NOT RUN CRY
OR BELOW FREEZING
300
20
1000
As
NECESSARY
I
MOBIL SHC-629 SYNTHETIC LIAM
amOISILGREASE HP
OR CHANGE
YEARLY. WHICHEVER COMES FIRST
FILL TO LEVEL PLUG WITH
ROLL INDICATOR DAR AT
BOTTOM. 6.5 OTS
(6.2 LITERS)
ETHYLENE GLYCOL
ANTI-FREEZE A CLEAN
WATER
.640151LUBE HO 80w-90
CLEAN
GALS.ERS)
45
11LIT
70
13S GALS.(511 LITERS)
•2 DIESEL FUEL
USE CLEAN WATER
REMOVE AND CLEAN STRAINER
PERIODICALLY
•USE MOBIL OIL PRODUCT OR EQUIVALENT
102-50489-01
••WITH WARM OIL
2120
22
21
4
0
le,427-18 26177 I i3
rr —
IL -I,
28
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9' 9Bi 424 19
9
ENGINE: JOHN DEERE 4239A NEGATIVE GROUND ELECTRICAL SYSTEM
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME - FRONT (ENGINE)
ITEM NO. PART NUMBER QTY.DESCRIPTION
1502-09393-80 1FRONT MAIN FRAME
548-17
(N 392)
548-18
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME - REAR (OPPOSITE) & FUEL TANK
ITEM NO.PART NUMBER QTY.DESCRIPTION
1
2
3
4
5
502-09002-80
102-05476-01
298-00240-93
102-11411-01
298-00042-97
1
1
4
4
8
REAR MAIN FRAME
FRAME MOUNTING BRACKET
3/4" X 4-1/4" CAPSCREW
SPACER
3/4" HARD WASHER
6
7
8
298-02035-71
298-00175-47
102-30224-02
4
3/4"-10 LOCK NUT
FUEL TANK CAP
FUEL GAUGE
1
1
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME - STEERING LOCK LINK
•
STEERING COCK LINK
PAINTED RED
ITEM NO. PART NUMBERQTY.DESCRIPTION
1102-11637-01 1STEERING LOCK LINK
2102-11638-01 2STEERING LOCK LINK PIN
3298-00131-47 2HAIRPIN
548-19
(N 392)
548-20
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME - PLATFORM ASSEMBLY
B0562A
1 1
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME - PLATFORM ASSEMBLY
ITEM NO.PART NUMBER QTY.DESCRIPTION
1502-08823-80 1HANDRAIL
2102-50049-01 1TOOL BOX
3298-00103-934CAPSCREW 3/8" X 3/4"
4298-02065-71 4LOCK NUT 3/8"
5502-08774-80 1BATTERY TRAY
6298-00178-934CAPSCREW 1/2" X 1-1/4"
7298-02063-71 4LOCK NUT 1/2"-13
8102-13051-01 1AIR SCOOP COVER
9502-30215-801COVER PLATE
10298-00114-93 4CAPSCREW 1/2" X 2"
11298-02063-71 4LOCK NUT 1/2"-13
12502-09005-801OPERATOR'S PLATFORM
13502-09405-801CENTER HOUSING
14502-09015-80 1ENGINE HOOD
15502-09015-81 1ENGINE HOOD
16298-00068-9316CAP SCREW
17398-20000-66 16CUT WASHER
18398-20000-1216LOCK WASHER
19398-11000-03 16NUT
20102-11729-01 4BACK-UP BAR
21102-11486-01 4HINGE
REX Model SP-1000 Vibratory Roller (Silver Series)
548-22
(N 392)
MAIN FRAME - CONTROL CONSOLE ASSEMBLY
B0730
29
28
31
19
30
24
22
12
2
17
0 1_
as
T 0
0 0
0 0
CYLINDER
STEERING
CONTROL
BRAKE
CONTROL
VALUE
24
REX Model SP-1000 Vibratory Roller (Silver Series)
548-23
(N 392)
MAIN FRAME - CONTROL CONSOLE ASSEMBLY
ITEM NO.PART NUMBER QTY.DESCRIPTION
1102-09236-01 1STEERING CONTROL
2298-00130-93 1CAPSCREW 3/4" X 2"
NOT USED
3
4102-03701-192HOSE - 54"
5102-03701-01 3HOSE - 75"
6298-00453-47 1STEERING WHEEL
7298-00009-71 1SPECIAL NUT
8298-00454-47 1STEERING WHEEL CAP
9298-00278-47 1KNOB
10102-10288-01 1STUD
11298-00036-71 1CAPNUT 3/4"-10 UNC
12298-02067-71 23/4" FLANGED NUT
13102-10299-01 1PIN
14298-06007-34 1ROLL PIN 5/16" X 2-1/2"
15298-06000-34 1ROLL PIN 5/16" X 1-3/4"
16298-00042-972HARDENED WASHER - 3/4
17102-10454-01 1COMPRESSION SPRING
18102-31772-01 175" THROTTLE CONTROL CABLE
19502-08795-80 2CONTROL HANDLE
20502-04965-801GATE - L.H.
21398-20000-126LOCKWASHER - 3/8"
22398-11000-1815/16" HEX NUT
23298-00101-93 10CAPSCREW 5/16" UNC X 1"
24398-20000-6413LOCKWASHER - 5/16"
25102-10672-01 1STEERING COLUMN COVER
26102-11259-01 1STEERING COLUMN COVER
27102-11609-01 1HOSE BRACKET
28398-20000-36 12LOCKWASHER - 1/4"
29298-00176-93 10CAPSCREW - 1/4" X 1-1/4"
30398-02005-77 1CAPSCREW 5/16"UNC X 3/4"
1INSTRUMENT PANEL ASSEMBLY
SEE PAGE 29 FOR
BREAKDOWN
32398-20000-104CUT WAS
33102-09100-03 1QUICK EDGE TRIM 10"
36298-00105-936CAPSCREW 3/8" X 1 1/4"
31602-3882
-
REX Model SP-1000 Vibratory Roller (Silver Series)
548-24
(N 392)
MAIN FRAME - CONTROL CONSOLE ASSEMBLY
B0724
30
29
22
5
19
18
7
a
27
20
24
28
'12
18
10,11,13
9,15,16
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME
-
CONTROL CONSOLE ASSEMBLY
ITEM NO. PART NUMBERQTY.DESCRIPTION
1502-20145-801STEERING HOUSING
2102-31772-01 1THROTTLE CABLE
4502-08795-802CONTROL HANDLE
5502-04965-80 1GATE - L.H.
6502-04966-801GATE - R.H.
7398-11000-0312HEX NUT 3/8"-16 UNC
8398-20000-1214LOCKWASHER - 3/8"
9298-02034-7114LOCKNUT 1/4"-20 UNC
10398-11000-164NUT #10-24
11398-20000-357LOCKWASHER - 3/16"
12398-04000-61 1VIB. SWITCH WIRE HARNESS
13398-10000-51 1MACH. SCREW #10-24 X 1"
1 4398-20000-3612LOCKWASHER - 1/4"
15298-06543-17 1STARTER RELAY
16298-00176-9310CAPSCREW - 1/4" X 1-1/4"
17298-00098-93 18CAPSCREW 1/4" X 7/8"
18298-00019-172CORD GRIP - 1/2" NPT
1 9298-05525-681RUBBER GROMMET
20102-11980-01 1BREAKER MOUNTING PLATE
21102-31371-01 1COVER
21/2" BALL KNOB
22X204135
23102-31762-01 2REX DECAL
24102-09100-042QUICK EDGE TRIM 7"
25298-06067-171HORN BUTTON KIT
26298-06561 1 7 1TOGGLE SWITCH
-
27398-02001-792CAPSCREW 3/8" X 1-1/4"
28602-20260-01 1MAIN WIRE HARNESS
29298-06530-17 1SWITCH(MANUAL OVERRIDE)
30298-00052-171SEAL FOR TOGGLE SWITCH
31298-00453-47 1STEERING WHEEL
548-25
(N 392)
548-26
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME - CONTROL CONSOLE ASSEMBLY
30142AA
13 12
3 28 4
30
21
•°.'A -20
32
14
9 38 56
10 3922 7
a
11
19
z
37 18
-ru.34_--
REX Model SP-1000 Vibratory Roller (Silver Series)
548-27
(N 392)
MAIN FRAME - CONTROL CONSOLE ASSEMBLY
ITEM NO. PART NUMBER QTY.DESCRIPTION
1502-09405-80 1CENTER HOUSING
3502-08795-80 2CONTROL HANDLE
4502-04965-80 1GATE - L.H.
5102-12759-01 1ARM
6298-00406-023ROD END - 1/4"
7298-00075-934CAPSCREW 1/4"-20 X 1-1/2'
8298-02034-7114LOCKNUT 1/4"-20 UNC
9398-02077-55 2MACH. SCREW #10-24X1-1/2"
10398-11000-16 4NUT #10-24
11398-20000-35 7LOCKWASHER - 3/16"
12102-09913-041CONTROL ROD 6-1/2"
13398-04000-61 2.2FT VIB. SWITCH WIRE HARNESS
14102-11971-01 1VALVE CONTROL
15298-06572-8617/16"JIC X 9/16" O-RING,90°
16298-05310-921RUBBER ELBOW
17298-09071-861HOSE CLAMP
18298-06573-86 1TEE
19398-20000-21 23/16 CUT WASHER
20298-02063-71 1FLANGE NUT - 1/2"
21102-11609-01 1HOSE BRACKET
22398-11004-01 31/4 UNF JAM NUT
23298-06543-171STARTER RELAY
24298-00176-9310CAPSCREW - 1/4" X 1-1/4"
25102-09149-021HORN
26102-09149-041HORN BRACKET
27102-10982-01 1HORN NUT
28602-3882 1INSTRUMENT PANEL ASSEMBLY
30102-09100-031QUICK EDGE TRIM 10"
31298-00100-932CAPSCREW 1/4"-20 X 2-1/4"
32102-11973-01 2VALVE MOUNTING PLATE
33298-05303-921AIR INLET HOOD
34502-01341-86 1HOSE - 3' 6"
35102-31248-05 1HOSE - 3'
36102-31248-091HOSE - 9'
37102-31248-021HOSE - 10'
38298-06568-171LIMIT SWITCH
39298-00048-171CORD GRIP
40102-31917-01 1MOUNTING PLATE
41102-31712-01 2CIRCUIT BOARD
42298-15083-172RELAY
43298-00295-172RELAY SOCKET
44298-13295-172RELAY CLIP
REX Model SP-1000 Vibrato!) , Roller (Silver Series)
548-28
(N 392)
MAIN FRAME - INSTRUMENT PANEL ASSEMBLY
63882 (
REAR VIEW
LIGHT SWITCH (OPTIp4AL )
FRONT VIEW
NOTE:
PANEL TO BE PAINTED WITH SATIN
BLACK ENAMEL BEFORE INSTALLING
GAUGES, SWITCHES, AND DECALS
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME - INSTRUMENT PANEL ASSEMBLY
ITEM NO. PART NUMBERQTY.DESCRIPTION
1298-06139-17 2TOGGLE SPST SEALED
2298-06535-17 1TOGGLE SWITCH SPDT
3602-03795-01 1FREQUENCY METER
4298-03002-171HOUR METER 12V
5212-00276-17 1KEYSWITCH
6298-03016-171MOUNTING - HOUR METER
7212-02117-56 1OIL PRESSURE GAUGE
8212-02118-561TEMP GAUGE 100-280
9212-02116-561VOLT METER
10398-10002-2488-32 X 7/8 MACH SCREW
11398-20001-438NUMBER 8 CUT WASHER
12298-05005-17 1CIRCUIT BREAKER 20 AMP
13298-05004-17 1CIRCUIT BREAKER 2 A
14502-08794-80 1WIRE ASSEMBLY (7")
15102-11980-01 1BREAKER MTG PLT.
16102-11005-01 1WATER SPRAY LABEL
17298-00141-17 1PLUG BUTTON 1/2
18102-10090-01 1START LABEL
19102-13122-01 1TANK VIB LABEL
20102-13121-01 1ENGINE VIB LABEL
21502-08794-82 4WIRE ASSEMBLY (4")
22502-08794-81 5WIRE ASSEMBLY (30")
23102-31804-01 1INSTRUMENT PANEL
24102-13125-01 1FREQ ADJ ENGINE END LABEL
25298-26004-17 1.#10 RING TONGUE
26212-06000-17 1CIRCUIT BREAKER
27102-13123-01 1ON/OFF LABEL
28102-13124-01 1FREQ ADJ TANK END LABEL
29502-30285-802POTENTIOMETER ASSY
30102-11145-01 1VIBRATOR LABEL
548-29
(N 392)
548-30
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME - TRAVEL CONTROL ASSEMBLY
7914 I
a
9 7 4 3
. .
ONO •■• MIMI* 'MN/ .11111••• alM
OMNI 4WD
8,9
17
15 16 6
■•■• Mpg.
IMO
41111•Mo
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME - TRAVEL CONTROL ASSEMBLY
ITEM NO.PART NUMBER QTY.DESCRIPTION
1102-30434-01 2BLOCK - SHIFT COLLAR
2502-09055-801CONTROL SHAFT
3298-00314-02 2BEARING
4298-00315-02 4FLANGE
5502-08795-80 2CONTROL HANDLE
6502-04965-80 1GATE - L.H.
7398-11000-03 11HEX NUT 3/8"-16 UNC
8398-20000-66 7WASHER - 3/8"
9398-20000-12 13LOCKWASHER - 3/8"
14398-02005-50 2CAPSCREW 3/8"-16 X 2-1/2"
15298-06029-342ROLL PIN 3/16" X 1-1/4"
16298-06035-34 2ROLL PIN 3/8" X 2"
17102-09754-021CROSS SHAFT - 26"
548-31
(N 392)
548-32
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME - SEAT MOUNTINGS
B0622
■AP
REX Model SP-1000 Vibratory Roller (Silver Series)
548-33
(N 392)
MAIN FRAME - SEAT MOUNTINGS
ITEM NO.PART NUMBER QTY.DESCRIPTION
1102-09282-01 2SEAT ASSEMBLY (W/PEDESTAL)
2398-02002-1981/2" X 1-1/4" C.S.
3398-20000-3981/2" LOCK WASHER
4102-09282-11 2SEAT CUSHION
5102-09282-12 2SEAT BACK
6102-09282-134ARM RESTS (RH & LH)
7102-09282-142SEAT (ONLY)
8102-12958-01 2HANDLE
REX Model SP-1000 Vibrator)? Roller (Silver Series)
548-34
(N 392)
MAIN FRAME - HYDRAULIC TANK ASSEMBLY
B0725A
24
19
12
17
16
31
1013
11
6
22
30 29 13
24
37
. • 1
— '"` ... e...,1‘, l ...I
..
29
-' 4........... 4ap.„,,,.
--. ../..
..e , 4.
.... 1
▪ ■
77, ...1 41"•
,...„ .4
"ww4.4....x.
..........■
■ ■
##
6,ra4.
........„
...
■-". jle. ..__ ,eI
ft,...
■
•• ••
7'''I
......./ "#.#
"--,
t
#.',.....4
- "
./
,
...,s
, 4
. ■
(ft,••
. ••• ■
.,
.../
.0.
.0. ee
e 'lb
/ ..se
/ j
e' e.,
/ e
#
IIe.e
../
./
#
■
e
,
■ '''...iO44- =z0
4
e
■ .... 1ir —
27
,,A/
.....
.......
.
26
.# ....
N.,'''',
..r../ .1.•
..,
..
.....
,....
ta■>„,4.
II, Alt
liela ---.'
II
II
0' e ee
. e #
“ .0
..
......
•••
36II•••• ....., \ I
..., ...
it..0, 1
1: ,
• .. r
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d
.....,
#
..,
ol I /
... 1%.s'■.ti
...
4..
...,
... .... .. .t. if'
..,..
(..
/
34
35
33
33
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME
-
HYDRAULIC TANK ASSEMBLY
ITEM NO. PART NUMBER QTY.DESCRIPTION
1
2
3
4
5
502-09006-80
298-02108-56
298-08196-86
298-06576-86
298-06525-86
1
1
1
2
1
HYDRAULIC TANK
SIGHT PLUG
REUSABLE FITTING - 1"
PIPE/JIC 90° ADT.
3/4 X 45 ° ELBOW
6
7
8
9
10
398-14011-80
298-14503-86
X7896
298-06508-86
298-08210-86
1
1
2
1
1
REDUCING BUSHING 2 X 1-1/4
3/4 X 1/4 RED. BUSHING
1/2 X 1/4 RED. BUSHING
1/4 X 90° STR. ELBOW
PIPE ADAPTER TO HOSE
11
12
13
14
15
298-00196-53
398-14011-59
398-14001-19
398-14006-77
398-14011-76
1
1
2
1
1
HYDRAULIC RESERVOIR CAP
2 X 5 PIPE NIPPLE
2" X 90° ELBOW
1-1/4 CLOSE PIPE NIPPLE
2" X 19" NIPPLE GALV TBE
16
17
18
19
20
298-01003-04
298-02065-71
398-14009-91
398-14003-32
298-06510-86
1
2
1
1
1
U-BOLT
3/8-16 FLGD LOCKNUT
1 X 3/4 REDUCING COUPLING
1 X 4-1/2 NIPPLE TBE
ELBOW 1" DRY SEAL
21
22
23
24
25
398-99005-84
398-14009-91
398-14010-47
298-13010-86
398-99006-90
1
1
1
1
2.2
1 X 7-1/2 PIPE NIPPLE TBE
1 X 3/4 REDUCING BUSHING
1-1/2 X 1 REDUCING BUSHING
1" MAG. PIPE PLUG
2 TWIST LINK COIL CHAIN
26
27
28
29
30
2556-10
298-06602-86
298-00191-53
102-11823-01
298-02140-56
2
1
1
1
1
HOSE 5/8
PIPE HOSE END 1-1/4
HYDR. FILTER ELEMENT
HYDR. FILTER HEAD
GAUGE - VACUUM
31
32
33
34
35
102-11670-01
398-14007-09
298-00114-93
398-20000-39
298-00039-97
4
1
8
4
4
SHIM (USE AS NEEDED)
1/2" PIPE PLUG
1/2" X 2" C.S.
1/2" LOCK WASHER
1/2" HARDENED WASHER
36
37
298-02063-71
102-11970-01
4
1
1/2" LOCK NUT
STRAINER
548-35
(N 392)
548-36
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME - SPRINKLER TANK ASSEMBLY
60731/B0731A
15
13
N077
COAT ALL PIPE TN READS
WITH JOINT COMPOUND
AT ASSEMBLY
REX Model SP-1000 Vibrato!), Roller (Silver Series)
MAIN FRAME - SPRINKLER TANK ASSEMBLY
ITEM NO. PART NUMBERQTY.DESCRIPTION
1502-06999-801SPRINKLER TANK
2102-11484-01 2SPRAY BAR - 1000
3102-31267-01 1ROLL SCRAPER
1BACK-UP BAR
4102-31269-01 .
5298-00115-93
5CAPSCREW 1/2"-13 X 1-3/4"
6502-20910-801FLANGE FILLER
7298-00103-93143/8" X 3/4" C.S.
8398-20000-66143/8" WASHER
9102-31810-01 1GASKET
10212-00531-47 1CGAP
11102-12247-01 1WINDSCREEN RH
12102-12247-021WINDSCREEN LH
OPTIONAL COCOA MATS (PER DRUM)
13102-12598-01 1COCOA MAT
14502-08867-801FRAME
15298-00123-4712RING
16298-00114-932CAPSCREW
17298-02063-712NUT
18298-00039-97 4WASHER
548-37
(N 392)
548-38
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME - NON-LINEAR CONTROL KIT
B1700
( CAB LE)
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME NON LINEAR CONTROL KIT
-
-
ITEM NO. PART NUMBER QTY.DESCRIPTION
1102-12759-01 1NON-LINEAR CONTROL
2102-12757-01 1CONTROL LEVER
3298-00406-024BALL JOINT
4102-12758-01 1ROD
5102-12756-01 1LIMIT SWITCH ARM
6298-00098-935CAPSCREW
7298-02034- - 18LOCKNUT
8398-20000-367LOCK WASHER
9298-00075-93 3CAPSCREW
10398-11000-374NUT
11102-11605-01 1CABLE
12102-09913-041ROD SWITCH
13298-06568-17 1LIMIT SWITCH
14298-06565-17 1ALARM SWITCH
15102-12319-01 1BRACKET SWITCH
548-39
(N 392)
548-40
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME - WATER PUMP ASSEMBLY-ENGINE END
B3807
WATER TANK
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME - WATER PUMP ASSEMBLY-ENGINE END
ITEM NO.PART NUMBER
QTY.DESCRIPTION
1398-14006-87
2398-14001-34
3398-14005-22
4298-09018-86
5398-99011-15
5
7
2
6
12-1/2"
6102-11937-01
7102-11938-01
8398-14002-28
9102-06440-01
10102-30212-01
1
1
3
1
1
11398-99006-31
12398-99011-15
13398-99011-15
14398-14009-46
15298-09048-86
2
4'4"
3'4"
1
4
16102-08899-01
17398-11003-47
2
8
3/8" PIPE NIPPLE
3/8" X 90DEG ST. EL
3/8" GALV. TEE
CLAMP, BAND
HOSE
ORIFICE PLUG
ORIFICE HOLDER
3/8" CLOSE NIPPLE
WATER PUMP
STRAINER
RED. BUSH. 3/4
HOSE 5/8" I.D.
HOSE 5/8" I.D.
PIPE, REDUCER
CLAMP, HOSE
U-BOLT
NUT 1/4"
548-41
(N 392)
548-42
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME - WATER PUMP ASSEMBLY-TANK END
B3808
WATER TAN K
0
0
0
v)
0
0
0020
cc
IMMO
:OSP
0
•
0
0
0
OUT
0
0
SUCTION
0
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME - WATER PUMP ASSEMBLY-TANK END
ITEM NO.PART NUMBER QTY.DESCRIPTION
1398-14006-8753/8" PIPE NIPPLE
2398-14001-34 73/8" X 90DEG ST. EL
3398-14005-2223/8" GALV. TEE
4298-09018-866CLAMP, BAND
5398-99011-1512-1/2"HOSE
6102-11937-01 1ORIFICE PLUG
7102-11938-01 1ORIFICE HOLDER
8398-14002-2833/8" CLOSE NIPPLE
9102-06440-01 1WATER PUMP
10102-30212-01 1STRAINER
11398-99006-312RED. BUSH. 3/4
12398-99011-15 4'4"HOSE 5/8" I.D.
13398-99011-153'4"HOSE 5/8" I.D.
14398-14009-461PIPE, REDUCER
15298-09048-864CLAMP, HOSE
16102-08899-01 2U-BOLT
8NUT 1/4"
17398-11003-47
548-43
(N 392)
548-44
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME - WATER PUMP AND STRAINER
REX Model SP-1000 Vibratory Roller (Silver Series)
548-45
(N 392)
MAIN FRAME WATER PUMP AND STRAINER
-
ITEM NO.PART NUMBERQTY.DESCRIPTION
102-06440-01 2WATER PUMP - INCLUDES ITEMS
1 THRU 11
3
SCREW
1102-06440-11
2102-06440-121END COVER
3102-06440-131GASKET
4102-06440-141IMPELLER
5102-06440-151SCREW, CAM
6102-06440-161CAM
7102-06440-171SEAL
8102-06440-181BODY
9102-06440-191SLINGER
10102-06440-202SCREW
11102-06440-21 1MOTOR
12102-06440-221SERVICE KIT-INCLUDES ITEMS
1, 3, 4, & 7
35102-30212-01 2WATER LINE STRAINER ASSY.
INCLUDES ITEMS 37 THRU 40.
37102-30212-101CAP
38102-30212-11 10-RING
39102-30212-131SCREEN 80 MESH
40102-30212-141BODY
548-46
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
DRUM SCRAPER ASSEMBLIES
B0739
REX Model SP-1000 Vibratory Roller (Silver Series)
548-47
(N 392)
DRUM SCRAPER ASSEMBLIES
ITEM NO.PART NUMBER QTY.DESCRIPTION
1102-31268-01 1SCRAPER MTG BAR - 1000
2102-31267-01 1ROLL SCRAPER - 1000
3398-02002-2851/2" X 2" HEX HD HT CAPSCREW
4102-31269-01 1SCRAPER BACK-UP BAR
5398-02002-1951/2" X 1-1/4" CAPSCREW HT
6298-00039-97 101/2' HARDENED WASHER
7398-20000-39101/2" LOCK WASHER
548-48
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME - SPRAY BAR ASSEMBLIES
B0732
4!)
9
6
1)
5 •
Alt
(4111111lNmi4•44i
NO TES.
I- COAT ALL THREADS WITH
PIPE JOINT COMPOUND
BEFORE ASSEMBLY
2- SOCKET, ITEM 4, TO BE
LOOSE ON PIPE
5 '•
4-113)
ar#
.
41.444%I.
.-,
41)
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME
-
548-49
(N 392)
SPRAY BAR ASSEMBLIES
ITEM NO. PART NUMBERQTY.DESCRIPTION
1102-11484-01 2SPRAY BAR - 1000
2398-14010-95 13/4" X 3/4" X 1/2' PIPE TEE
3398-14000-90 2PIPE CAP GALV 3/4"
4298-19030-862SOCKET TEE 3/4" X 3/4"
5102-06438-01 8SPRAY NOZZLE (CONSISTING
OF ITEMS 5A THRU 5D)
5A102-06438-02 111/16" HEX BODY
5B102-06438-03 113/16" HEX CAP
5C102-06438-04 1STRAINER ASSY
5D102-06438-05 1ORIFICE TIP
6398-14001-38 11/2" X 90° STREET ELBOW GALV
7398-14000-14 11/2" X 3/8" RED. BUSH-GALV
8398-14006-87 13/8" X 1-1/2" GALV PIPE NIPPLE
9398-14009-46 1PIPE REDUCER COUPLING
REX Model SP-1000 Vibratory Roller (Silver Series)
548-50
(N 392)
MAIN FRAME - ROPS ASSEMBLY
B0726
(WELD
MOUNTING
PLATE TO
SEAT BELT
MACHINE)
BOTH
3V LEGS
2-3-4
4
TETHER BELTS
5°
REF.
TORQUE BOLTS,
ITEM 6,
455-460
FT. LBS.
MOUNTING
PLATE
548-51
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME ROPS ASSEMBLY
-
ITEM NO.PART NUMBER QTY.DESCRIPTION
1102-50256-01 1SP-1000 ROPS KIT
2102-09623-01 2SEAT BELT KIT
WITH TETHER STRAPS
3298-00178-9341/2 X 1-1/4 CS-GR.5
4298-02063-71 41/2 - 13 LOCKNUT -FLG
5398-20000-89127/8" LOCK WASHER
127/8"-9 X 2-1/2" C.S. GR 8
6298-00183-93
AIM PORTANT
Regular periodic inspections to ensure ROPS are damage free and thus capable
of functioning in an upset cannot be over emphasized. Carefully read the
message that follows previously published by the Construction Industry
Manufacturers Association (LIMA).
ROPS (Roll-Over Protection Structures)
Periodically inspect ROPS for cracks and loose
mounting hardware.
Replace all missing, deteriorated or worn rubber
parts.
If it becomes necessary to remove a ROPS,
reinstall it only on the same machine, in its
original position. (39)
NEVER alter the ROPS in any way without the
written approval of the manufacturer.
NEVER cut holes in or weld on ROPS without
the manufacturer's approval.
NEVER attempt to repair a damaged ROPS - it
must be replaced with a new unit approved for
that machine.
Periodically inspect seat belts for wear, tears,
deterioration or excessive dirt. Replace them if
necessary.
548-52
(N 392)
REX Model SP-1000 Vibrato'', Roller (Silver Series)
MAIN FRAME - ARTICULATING JOINT ASSEMBLY
B0733
•7
12
13
14
15
11
REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME - ARTICULATING JOINT ASSEMBLY
ITEM NO. PART NUMBER QTY.DESCRIPTION
1502-09003-801BEARING HOUSING
2298-00124-9363/4 X 1-3/4 CAPSCREW GR5
3298-00042-9763/4 HARDENED WASHER
4298-00224-93 47/8 X 3 UNC CAPSCREW
5298-00038-9787/8 HARDENED WASHER
6298-02032-71 47/8 LOCK NUT
7398-08000-11 1LUBE FITTING 90DEG
8398-08000-193LUBE FITTING 45DEG
9298-10027-02 4INNER RING THRU - BRG
10402-02616-041ARTICULATING CROSS
11298-10028-024OUTER RING THRU BRG
12402-01775-022BEARING RETAINER
13*102-31459-01 8HALF SHIM .005
14*102-31459-028HALF SHIM .0075
15*102-31459-034HALF SHIM .020
16398-02002-28121/2 X 2 CAPSCREW
17398-20000-39 121/2 LOCK WAS
18398-14005-63 21/8 PIPE PLUG
* = USE AS REQUIRED TO ACHIEVE .005 PRELOAD ON BEARINGS
548-53
(N 392)
548-54
( N 392)
NSTALL TANDEM PUMP (ITEM 2) FIRST
FOR CLEARANCE PURPOSES.
RACTION MOTOR CONTROL BRACKET
ITEM 21) IS MOUNTED TO TANDEM PUMP.
ORN RELAY (ITEM 64) IS MOUNTED
O FILTER BRACKET.
ATTERY CABLE-GROUND (ITEM 65)
NSTALLED AT LEFT REAR ENGINE MOUNT.
ATTERY CABLE (ITEM 66) IS MOUNTED
N STARTER MOTOR.
UBE CLAMP (ITEM 44) IS INSTALLEE
N FILTER BRACKET.
REX Model SP-1000 Vibratory Roller (Silver Series)
548-55
(N 392)
POWER UNIT - ENGINE
ITEM NO.PART NUMBER QTY.DESCRIPTION
1102-31681-011JD ENGINE 4239A
2102-11809-011TANDEM PUMP
3298-06607-86 2HOSE CLAMP (T-BOLT)
4102-11817-01 1SUCTION HOSE
5298-06602-861HOSE BARB
6298-06603-86 10-RING/FEMALE SWIVEL
7298-06605-862ADAPTER LONG 90 DEG
8298-08050-864ADAPTER #16 0-RING
9398-14000-1331/2" X 3/8" OUTSIDE BUSHING
10298-06507-8613/4" X 90 DEG ELBOW
11298-12013-8611/2" X 3/4" NIPPLE
12298-19038-8611/2" PIPE NPT CROSS
13298-12001-86 11/2" CLOSE NIPPLE
14X204251 1ADAPTER STR
15298-00105-93123/8" X 1-1/4" HT ZN CAPSCREW
16398-20000-37123/8" LOCK WAS
17102-13058-01 1HYDRAULIC PUMP
18298-00114-93 41/2" X 1-1/2" HT ZN CAPSCREW
19298-00039-9781/2" HARDENED WASHER
20102-31495-011GASKET
21502-30218-801TRACTION MOTOR CTRL BRKT
22102-13057-011GEAR PUMP
23298-08353-861ADAPTER TO OIL COOLER
24298-00190-53 1OIL FILTER HEAD
25298-00191-531OIL FILTER ELEMENT
26502-20880-801SHROUD RAD/OIL COOLER
27298-08210-861HOSE BARB
28102-50395-011RADIATOR
28A298-05177-92 1RADIATOR CAP
29298-02263-62 13/4" SERVICE TEE
30298-00124-93 41/2" X 1-3/4" ZN CAPSCREW
31102-31193-011OIL COOLER
32102-11460-0112 PUMP GEARCASE
33502-20879-802REAR ENGINE MOUNT
34398-20000-1345/8" CUT WASHER
35298-00284-93 83/8" X 3/4" CAPSCREW GRADE 5
36298-00114-9381/2" X-1/2" HT CAPSCREW
37502-09389-801FRONT ENGINE MOUNT
38398-20000-6623/8" ZINC PLATED
39298-08209-86 190 DEG ADAPTER
40102-13089-01 1UPPER RADIATOR HOSE
548-56
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
POWER UNIT - ENGINE - (Continued)
ITEM NO. PART NUMBER QTY.DESCRIPTION
41102-31306-021HOSE ASSEMBLY
42502-30209-86 1TURBO EXHAUST ELBOW
43298-00460-471V-BAND CLAMP
44298-00057-471TUBE CLAMP
45298-06571-862-90 DEG REDUCING ELBOW
46298-17002-86 13/4" PIPE TEE
47398-14011-49 11/8" SERVICE TEE
48298-06061-171SWITCH-PRESSURE 12V
49298-13030-8641" PIPE PLUG
50212-02119-56 1TEMPERATURE SENDER
51298-08089-86 190 DEG ADAPTER ELBOW
52298-08184-86 1ADAPTER
53298-02040-621ADAPTER 1/8" 90DEG ELBOW
54298-02140-561VACUUM GAUGE
55398-95001-8125/16" LW ZN PL
56298-00101-9325/16" X 1" HT Z PL CAPSCREW
57502-20883-80 1FILTER BRACKET
58298-05764-681LOWER RADIATOR HOSE
59298-06526-86 190 DEG ELBOW TO OIL COOLER
60102-31798-01 1THROTTLE CABLE BRKT
61298-90000-862HOSE CLAMP RADIATOR
62298-09012-86 2HOSE CLAMP - RADIATOR
63102-13046-01 1TUBE - FUEL RETURN
64298-15018-17 2HORN RELAY
65502-20161-89 1BATTERY CABLE - GROUND
66102-08523-071BATTERY CABLE
67398-02002-19 21/2" X 1-1/4 HEX HD CAPSCREW
68102-31790-01 1PILOT BUSHING
69298-00326-9323/8" X 1-1/4" C.S.
70398-20000-39 81/2" LOCKWASHER
71298-03594-6810-RING
72298-00124-9345/8" X 1-3/4" CAP SCREW
73398-20000-41 45/8" LOCKWASHER
74298-09070-862HOSE CLAMP
75102-13112-01 1HOSE ASSY 3/8" X 72"
76298-08049-80REFELBOW 90 DEG
77102-31740-021HOSE ASSEMBLY 1/4" X 70"
78298-06508-86REF1/4" STREET ELBOW
79298-02096-62 REFADAPTER STRAIGHT
80298-09066-862CLAMP
REX Model SP-1000 Vibratory Roller (Silver Series)
POWER UNIT - EXHAUST SYSTEM
ITEM NO. PART NUMBER QTY.DESCRIPTION
1298-00457-47 6CLAMP 3-1/2"
2298-05212-92 1MUFFLER
3298-05294-92 190DEG ELBOW
4298-05229-92 1FLEX CONNECTOR, EXHAUST
5102-13042-011EXHAUST STACK
6298-05307-92 1CONNECTOR
7298-05306-92 1TUBE REDUCER
8502-30209-801ELBOW TURBO OUTLET
9298-00460-47 1V-BAND CLAMP
10102-11830-011EXHAUST PIPE SUPPORT
11298-00417-471CLAMP 4"
548-57
(N 392)
548-58
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
POWER UNIT - FUEL SYSTEM ASSEMBLY
B0423A
7
6
RETURN LINE
3
ITEM NO. PART NUMBER QTY.DESCRIPTION
1102-30244-01 1FUEL GAGE
2298-00175-471FUEL CAP
3298-06508-86 11/4" NPT STREET ELBOW
4298-02096-6211/4 NPT X 7/16-20 ADAPTER
5102-31740-021HOSE ASSEMBLY 70"
6298-08049-86 190 DEG ELBOW
7102 13112 01 1HOSE ASSEMBLY 72"
-
-
REX Model SP-1000 Vibratory Roller (Silver Series)
POWER UNIT - AIR INTAKE SYSTEM
548-59
(N 392)
B0735
CUP
ASSEMBLY
BODY
0-RING ASSEMBLY
RESTRICTION
INDICAT OR FITTING
CAP
ITEM NO.PART NUMBER QTY.DESCRIPTION
1298-05309-9214 X 3 ELBOW
2298-09015-86 1CLAMP
3502-30214-801AIR INLET TUBE
4298-05092-92 1INTAKE ELBOW
5298-09026-863CLAMP
6298-06523-681AIR FILTER INDICATOR
7102-13009-01 1AIR CLEANER
8 .298-05301-92 2MOUNTING BANDS
9298-05310-92 2ELBOW
10102-13110-01 1TUBE
11298-09026-86 5CLAMP
12298-05303-921AIR INLET HOOD
13398-08000-31 21/8" NPT X 45DEG
14102-13009-131PRIMARY FILTER ELEMENT
15102-13009-15 1SAFETY ELEMENT
16102-13009-11 1CLAMP ASSEMBLY
17102-13009-161NUT ASSEMBLY
18102-13009-12 1BAFFLE
548-60
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
POWER UNIT - RECOMMENDED SERVICE PROCEDURE
FOR ENGINE AIR CLEANER/ELEMENT
REXWORKS INC. recommends that you follow the Air Cleaner/Element Service
Procedure listed below for Optimum Performance and Reliability.
1. To begin with, let restriction levels be . your guide. Use a Service Gauge or Restriction
Indicator.
2. Service elements only when restriction reaches the service level of 25 inches. It's only
above that point that air cleaner restriction begins to reduce engine performance levels.
REX Model SP-1000 Vibratory Roller (Silver Series)
548-61
(N 392)
POWER UNIT - RECOMMENDED SERVICE PROCEDURE
FOR ENGINE AIR CLEANER/ELEMENT (continued)
3. If engine performance is poor, but restriction is still within limits, don't change that element!
The air cleaner is probably not at fault.
bo"
-;swie46•
4. To get those extra service hours out of each filter element make sure the air inlet is away
from any heavy dust clouds caused by operation. And make sure exhaust carbon
cannot enter the air cleaner.
548-62
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
POWER UNIT - RECOMMENDED SERVICE PROCEDURE
FOR ENGINE AIR CLEANER/ELEMENT (continued)
5. Check to see that all connections are tight and leak-free and that breakaway joints, both
intake and exhaust, are aligned and sealing.
6. Make sure the vacuator valve is not damaged or plugged. Is the cup joint sealing? This
should take care of most air cleaner related performance problems.
REX Model SP-1000 Vibratory Roller (Silver Series)
548-63
(N 392)
POWER UNIT - RECOMMENDED SERVICE PROCEDURE
FOR ENGINE AIR CLEANER/ELEMENT (continued)
7. When restriction readings finally indicate a change, remove the primary element carefully.
Use a damp cloth to wipe out all excess dust in the air cleaner.
8. If you reuse elements, clean them with care. Rapping, tapping or pounding dust out of
them is dangerous. Severe damage to the filter will result.
548-64
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
POWER UNIT - RECOMMENDED SERVICE PROCEDURE
FOR ENGINE AIR CLEANER/ELEMENT (continued)
9. Thorough cleaning with air or water is recommended in many cases. But be careful. Too
much pressure can break the filter paper and destroy the element.
10. Carefully check new or properly cleaned elements for damage before installing.
REX Model SP-1000 Vibratory Roller (Silver Series)
548-65
(N 392)
POWER UNIT - RECOMMENDED SERVICE PROCEDURE
FOR ENGINE AIR CLEANER/ELEMENT (continued)
11. Never attempt to clean a safety element. Change safety elements after three primary
element changes or as indicated by the Service Indicator.
12. Then, make it a habit not to disturb the element until restriction again reaches the service
limit...
548-66
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
POWER UNIT - SENDING UNITS FOR INSTRUMENTS
4
HOUR
METER
ACTUATOR
WATER
TEMPERATURE
REX Model SP-1000 Vibratory Roller (Silver Series)
POWER UNIT - SENDING UNITS FOR INSTRUMENTS
ITEM NO. PART NUMBER QTY.DESCRIPTION
1298-06061-171SWITCH-PRESSURE 12 VOLT
2398-14011-49110 SERVICE TEE
3212-02119-56 1TEMP. SENDER
4502-01338-98 1HOSE ASSEMBLY
548-67
(N 392)
548-68
(N 392)
REX Model SP-1000 Vibrato!) , Roller (Silver Series)
ELECTRICAL COMPONENTS - LIGHTS
FRONT, REAR & INSTRUMENT PANEL (OPTIONAL)
B0734
5
j
r•■••■■•
GAUGE
uawrs
I
LOCATED ON INSTAUMENT
MAIN WIPING HARNESS
PART*602-9690-1
7PANEL
13
18
AMP BREAKER
20
z9
I'
UGNT MOUNTING OEM&
REX Model SP-1000 Vibratory Roller (Silver Series)
(N ')
ELECTRICAL COMPONENTS - LIGHTS:
FRONT, REAR & INSTRUMENT PANEL (OPTIONAL)
ITEM NO. PART NUMBERQTY.DESCRIPTION
1102-12258-01 4LIGHT
2298-00185-938CAPSCREW
3398-11000-0441/2' NUT
4298-26057-1742-WAY BULLET SPLICE
5298-26029-17 14BULLET TERMINAL
6298-26101-17 23-WAY BULLET SPLICE
7298-26004-175RING TERMINAL
8398-95002-9331 FT.#14 PLASTIC COATED WIRE
9398-20000-3981/2" LOCK WASHER
10298-13162-174INSTRUMENT LIGHT W/WIRE
11502-08807-80 4LIGHT BRACKET
12102-09220-01 1LIGHT LABEL
13298-00052-17 1BOOT-TOGGLE SEAL
1 4398-95002-9430 FT.1/4" LOOM
15502-08794-801WIRE ASSEMBLY
16398-20000-39 41/2" LOCK WASHER
17502-08794-821WIRE ASSEMBLY
18298-06123-171SWITCH SPST
548-70
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
ELECTRICAL COMPONENTS - SPEEDOMETER (OPTIONAL)
B01733
1
WATER SPRAY
0
OFF
TANK END
VIBRATOR
ENGINE END
VIBRATOR
START
ITEM NO. PART NUMBERQTY.DESCRIPTION
1298-00256-17 1MAGNETIC PICK-UP
2602-03791-01 1SPEEDOMETER
3502-00205-801CORD
4298-26100-17 1SPLICE-WIRE
FRED. ADJ. FRED. ADJ.
TANK END ENGINE END
REX Model SP-1000 Vibratory Roller (Silver Series)
548-71
(N 392)
ELECTRICAL COMPONENTS - TACHOMETER - HOUR METER (OPTIONAL)
B01732
O
AUTO
VIBRATOR
ON
15
20 25
10
35
OFF
(WATER SPRAY)
X I SO
40
KZCI:711
TANK END
VIBRATOR
ENGINE END
VIBRATOR
00
FREO . ADJ .FRED. AOJ .
ENGINE END
TANK END
ITEM NO.PART NUMBER QTY.DESCRIPTION
1298-03041-17 TACHOMETER/HOUR METER
2298-26153-17
TACH LEAD KIT
548-72
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
ELECTRICAL COMPONENTS - BATTERY AND ASSEMBLY
1 0
1 1
B0736
REX Model SP-1000 Vibratory Roller (Silver Series)
ELECTRICAL COMPONENTS - BATTERY AND ASSEMBLY
ITEM NO.PART NUMBER QTY.DESCRIPTION
1602-10744-01 1BATTERY ASSEMBLY,
INCLUDES ITEMS 6 & 7
2502-02693-80 1BATTERY CLAMP
3102-07766-01 2BOLT - BATTERY HOLD DOWN
4298-00106-9323/8" X 1-1/2" HT CAPSCREW
5298-02065-71 43/8"-16 FLGD LOCKNUT
6298-03255-17 BATTERY, 12 VOLT
7298-00007-44
ACID, ELECTROLYTE
(PART OF ITEM 1)
(PART OF ITEM 1)
8502-08774-80 1BATTERY TRAY - 1000
9102-08523-061BATTERY CABLE
10398-02002-2241/2" X 1-1/2" CAPSCREW
11298-02063-71 41/2" LOCK NUT
12502-20161-89 1BATTERY CABLE - 20"
13502-08523-07 1BATTERY CABLE
548-73
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
548-74
(N 392)
ELECTRICAL COMPONENTS - RECOMMENDED MAINTENANCE/SERV10E
PROCEDURE FOR 12 VOLT BATTERY
TERMINALS
SEALING COMPOUND
POST STRAP
SEPARATOR
NEGATIVE PLA TE
ELEMENT REST
SEDIMENT SPACE
Figure 1 Typical 12-Volt Battery
-
(Cut-Away View)
1. TESTING THE 12-VOLT BATTERY (Figure 1)
A NOTE
The battery cable terminals should be tight on battery posts to insure good
contact. Battery posts and terminals that are corroded should be disconnected,
terminals and clamp cleaned with a soda solution and a stiff brush. After cleaning,
apply a thin coating of petrolatum.
Specific Gravity Test
Test specific gravity of battery with an accurate hydrometer. Where electrolyte level
is too low to make a test, add battery water but do not attempt to test gravity, until
battery has been returned to service operation for at least four hours.
The Specific gravity of electrolyte will vary 4 points (.004) with every 10 degrees F.
change in temperature. Subtract 4 points (.004) for each 10 degrees below, and
add .004 for each 10 degrees above 80 degrees F. before interpreting, as follows:
A fully-charged battery has a specific gravity reading of 1.255 to 1.275 (all batteries
for use in temperate climates.)
REX Model SP-1000 'Vibratory Roller (Silver Series)
548-75
(N)
ELECTRICAL COMPONENTS - RECOMMENDED MAINTENANCE/SERVICE
PROCEDURE FOR 12 VOLT BATTERY (continued)
Specific Gravity Test (continued)
A battery that has a specific gravity reading of 1.255 or less, or 1.210 in warm
temperature, and all cells reading evenly within 15 specific gravity points (.015) of
each other, requires recharging.
A battery that has a specific gravity reading which varies more than 15 points
between any two cells should be recharged and high rate discharge tester or
other suitable method used to check battery before discarding battery as
unsuitable for use.
Voltage Tests
Battery Cell Tester (Open-Circuit Voltmeter)
To make battery test, contact the meter prods to proper cell terminals (red to
positive, black to negative), using caution not to connect across more than one
cell. The point of prod will have to be pushed through sealing compound to make
contact with buried link for each cell reading.
A NOTE
Freshly charged batteries have a "surface charge" which causes high and
inaccurate readings unless properly dissipated. Turn engine over a few times or
turn on lights a few minutes to dissipate charge.
The individual cell readings should not vary more than 0.05 volt between any two
cells. A battery varying more than 0.05 volt between any two cells should be
recharged and high rate discharge tester or other suitable method used to check
battery before discarding battery as unsuitable for use.
High Rate Discharge Test of Capacity (Figure 2)
Satisfactory capacity tests can be made only when battery equals or exceeds
1.210 specific gravity at 80 degrees F.
Connect a carbon pile rheostat in series with an ammeter and battery (Figure 2).
Be sure the carbon pile control knob is rotated to full resistance position before
connecting. The voltmeter clips must contact battery posts only and not the high
rate discharge tester clips. Unless this is done, the actual battery terminal voltage
will not be indicated. Rotate carbon pile control knob until 200 amperes register on
the meter. With battery under discharge for approximately 15 seconds, read
terminal voltage. If terminal voltage shows 9.5 volts or more, battery has good
output capacity.
548-76
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
ELECTRICAL COMPONENTS - RECOMMENDED MAINTENANCE/SERVICE
PROCEDURE FOR 12 VOLT BATTERY (continued)
SOO AAP! It I
CAA SON P11.1 2NEOSTAT
0 TO 300 A.NPE0 f at/TIN
AM? ERfs
(")t'l
NEGATIVE OROUsO
Figure 2 - Test Connections for Battery Capacity Test
2. CHARGING THE BATTERY
Slow Charging
A NOTE
Slow charging is recommended wherever possible
The slow chargers commonly used are suitable for charging 12-volt batteries.
Each 12-volt unit must be considered as equal to two 6-volt batteries, and
charging rate must be adjusted to suit the smallest 12-volt battery on the line. Safe
slow charging rates are determined by allowing one ampere per positive plate per
cell. The proper slow charging rate for an 11 plate battery is five amperes.
Connect positive (+) charger lead to positive terminal and negative (-) charger
lead to negative terminal of battery. If several batteries are to be charged in same
circuit, due to charging voltage supply, batteries are connected in series for
required number per circuit.
As batteries approach full charge, each cell will begin to gas or bubble freely. The
battery temperature should not exceed 125 degrees F. during charge. If this
temperature is reached, the battery should be cooled by reducing charge rate or
removed from circuit. The battery is fully-charged when three successive hourly
hydrometer readings show no rise in specific gravity.
REX Model SP-1000 Vibratory Roller (Silver Series)
548-77
(N 392)
ELECTRICAL COMPONENTS - RECOMMENDED MAINTENANCE/SERVICE
PROCEDURE FOR 12 VOLT BATTERY (continued)
Slow Charging Batteries to Remove Sulfation
To condition a battery that is sulfated, charge battery for a minimum of 24 hours at
a maximum charging rate of four (4) amperes. As battery approaches full charge
check specific gravity at hourly intervals. With no rise in specific gravity for three
successive readings batter is charged to its peak capacity.
Fast Charging
Fast chargers give only a boost charge and the charging rate should be confined
to the following:
20 to 25 amperes maximum for 40 to 50 ampere hour batteries.
25 to 30 amperes maximum for 60 to 70 ampere hour batteries.
ACAUTION
Battery temperature should not exceed 125 degrees F. during charge. If charger
is not equipped with thermostatic cut-off and battery has not received sufficient
charging, turn charger off until battery has cooled to 100 degrees F. before
starting high rate charge for continued charging.
AWARNING
When batteries are being charged an explosive gas mixture forms beneath cover
of each cell. Do not smoke near batteries on charge or which have recently been
charged. Do not break live circuits at terminals of batteries on charge. A spark will
occur where the live circuit is broken. Keep all open flames away from battery.
548-78
(N 392)
REX.11/0
ELECTRICAL COMPONENTS WI
-
AT HORN
RELAY sum,
AT HORN
RELAY sum.
FRED. PICK-UP
E.E.
FRED. PICK-UP
T.E.
TOW MD
NOTE. LIGHT OPTION ASSY
SEE D. 002-S7SO•1
LISMTS T.E.
SWINE WO
=:7
WATER PUMPWER PUMP
NOTE:
REPRESENT WIRE NUMBERS ON HARNESS DRAWING
REFER TO PARTS ON LIST OF COMPONENTS
REX Model SP-1000 Vibratory Roller (Silver Series)
ELECTRICAL COMPONENTS - WIRING DIAGRAM, MAIN SYSTEM
ITEM NO.PART NUMBER QTY.DESCRIPTION
1602-20260-01 1MAIN WIRING HARNESS
2602-03881-01 1VIB SWITCH HARNESS
3602-03795-01 1FREQUENCY METER
4298-06568-17 1LIMIT SWITCH
5298-15083-172RELAY
6298-00295-172RELAY SOCKET
7102-31712-012CONTROL BOX
9298-30021-171HOURMETER
10298-03016-17 1HOURMETER DAMPER
11298-05005-17220 AMP BREAKER
12298-05004-17 12 AMP BREAKER
13212-06000-17 110 AMP BREAKER
14102-11971-01 1SOLENOID VALVE
15298-26142-17 1RING TERMINAL
16298-06144-171TOGGLE SWITCH DPDT
17298-00052-175SEAL FOR TOGGLES
18502-03791-01 1SPEEDOMETER
19298-26100-171SPICE-WIRE
20502-00205-80 1CORD
21298-00256-171MAGNETIC PICK-UP
22102-09149-02 1HORN
23298-15018-172HORN RELAY
24298-06067-171HORN BUTTON KIT
25502-20161-89 2BATTERY CABLE
26298-03255-17 1BATTERY
27298-06572-172FLOAT SWITCH ASSEMBLY
28102-06440-012WATER PUMP
29102-12258-01 4FLOOD LAMPS
30298-00103-17 2SENSOR
31298-26057-17 22-WAY BULLET
32298-26029-17 6BULLET TERMINAL
33398-95002-931#14 WIRE
34398-95002-94 11/4" LOOM
35298-26101-17 43-WAY BULLET SPLICE
36212-02118-56 1WATER TEMP GAUGE
37212-02117-561OIL PRESSURE GAUGE
38212-02116-561VOLTMETER
39212-00276-17 1KEYSWITCH
40298-13162-174LIGHTING KIT
548-79
(N 392)
548-80
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
ELECTRICAL COMPONENTS-WIRING DIAGRAM, MAIN SYSTEM-(Cont.)
ITEM NO. PART NUMBER QTY.DESCRIPTION
41298-06535-17 1TOGGLE SW SPDT
42298-06139-17 2TOGGLE SW SPST
43502-08794-821WIRE ASSEMBLY
44298-06123-17 1TOGGLE SW DPST
45298-06561-17 1TOGGLE SW SPST
46298-06543-171SOLENOID SWITCH
47502-30285-802POTENTIOMETER
48102-08523-061BATTERY CABLE
49102-08523-071BATTERY CABLE
50298-00048-171CORD GRIP
51398-14000-442COUPLING 1/8" PIPE
52398-14001-742NIPPLE
53102-12888-012PLUG, SPECIAL 1"
54298-06061-171PRESSURE SWITCH
55212-02119-56 1WATER TEMP SENDER
REX Model SP-1000 Vibratory Roller (Silver Series)
CUSTOMER NOTES
548-81
(N 392)
548-82
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
STEERING COMPONENTS - HYDRAULIC STEERING SYSTEM
SEE VIEW - A C A
E
6
CE
CF
HYDRAULIC TANK
502-09006-80
RELIEF VALVE
102-13056-01--\
ORBITROL
102-09236-01
it
EG
CH
CI
0 0
CJ
PS7
GEAR PUMP
102-13057-01
STEERING CYLINDER
102-31258-01
VIEW "A -
REX Model SP-1000 Vibrato!) , Roller (Silver Series)
548-83
(N 392)
STEERING COMPONENTS - HYDRAULIC STEERING SYSTEM
HYDRAULIC LINE
NUMBERFUNCTION
PART NUMBER
DESCRIPTION
QTY.
PS1
Port "T" Of Orbitrol
To Port "B" Of
Hydraulic Tank
102-03701-01
298-08110-86
298-06576-86
Hose Assembly 1/2' ID X 75"
3/4' O-Ring-3/4' Jic Str
Fitting 3/4' NPT X 3/4' Jic
1
1
1
PS2
Port 'L' Of Steering
Cylinder To Port 'L'
Of Orbitrol
102-03701-01
298-08110-86
298-02171-62
Hose Assembly 1/2' ID X 75'
3/4' O-Ring-3/4' Jic Str
3/4" Jic-1/2' NPTF 90 Elbow
1
1
1
PS3
Port "R' Or Steering
Cylinder To Port 'R°
Of Orbitrol
102-03701-01
298-08187-86
298-02171-62
Hose Assembly 1/2'ID X 75'
3/4' O-Ring/3/4' Jic Long, Str
3/4' Jic/1/2' NPTF 90 ° Elbow
1
1
1
PS4
Port "T' Of Gear
Pump To Port "G" Of
Hydraulic Tank
102-12931-02
298-06525-86
298-08237-86
Hose Assembly 3/4' ID X 43'
Fitting 3/4"NPT X 3/4" Jic 45Deg
0-Ring
1
1
1
PS5
Port "P' Of Gear
Pump To Tee Fitting
Mounted At Shroud
102-03701-20
298-08358-86
298-08156-86
Hose Assembly 1/2" ID X 64'
90 DEG Fitting At Tee
Straight Fitting
1
1
1
PS6
Port 'P' Of Orbitrol
To Tee Fitting In
Relief Valve
102-03701-19
298-08187-86
Hose Assembly 1/2° ID X 54'
Fitting (On Orbitrol)
PS7
Relief Valve Mounted
At Shroud To Port
'D' At Hydraulic Tank
102-31326-01
298-08110-86
Hose Assembly 3/4' ID X 18'
Fitting 3/4" 0-Ring to 3/4' Jic
548-84
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
STEERING COMPONENTS - POWER STEERING ATTACHMENT ASSEMBLY
REX Model SP-1000 Vibratory Roller (Silver Series)
548-85
(N 392)
STEERING COMPONENTS - POWER STEERING ATTACHMENT ASSEMBLY
ITEM NO.PART NUMBER QTY.DESCRIPTION
1298-00042-9733/4" HARDENED WASHER
2398-08000-19 2#12688B ALEMITE
3502-20497-80 11STEERING LUG
4298-00132-93 33/4" X 2-1/2" HT CAPSCREW
5102-31258-01 1STEERING CYLINDER
6102-31257-01 2BALL JOINT HOUSING
7298-00407-022SPHERICAL BUSHING
8102-11457-01 2BALL STUD
9102-11458-01 2BALL JOINT SPACER
10102-11459-014SOFT SHIM
11298-07024-342SNAP RING 3-5/8"
12298-00116-932CAPSCREW 1/2" X 2-1/4"
13398-11000-872SAE CASTLE NUT 1-1/4"
14398-03000-68 23/16 X 2 COTTER
15502-09003-801BEARING HOUSING
16298-00124-93. 63/4" X 1-3/4" CAPSCREW GR5
17298-00042-9763/4" HARDENED WASHER
18298-00224-93 47/8" X 3" UNC CAPSCREW
19298-00038-9787/8" HARDENED WASHER
20298-02032-7147/8" LOCK NUT
21298-02063-7121/2"-13 LOCK NUT
REX Model SP-1000 Vibratory Roller (Silver Series)
548-86
(N 392)
STEERING COMPONENTS - HYDRAULIC CYLINDER, POWER STEERING
102-31258-01
8 2C72E3
•MENIM
01■11=0
••■■•■••
7=
2E
2D 10
6
/
5 4 3 2A
ITEM NO.PART NUMBERQTY.DESCRIPTION
1102-30292-11 1LOCK NUT
SEAL KIT (INCLUDES ITEMS
2102-31008-22
2A THRU 2E)
2A102-31008-11 1PISTON SEAL
2B102-30292-1610-RING
2C102-31008-1710-RING W/BACK-UP
2D102-30292-21 1DUST SEAL
2E102-31008-21 10-RING W/BACK-UP
3102-31008-12 1PISTON
4102-31008-131STOP TUBE
7102-31008-161SLEEVE
8102-31008-181CAP
9102-31008-19 1LOCK WIRE
10102-31008-20 2CAP SCREW
REX Model SP-1000 Vibratory Roller (Silver Series)
HYDRAULICS
-
STEERING PUMP
ITEM NO.PART NUMBER QTY.DESCRIPTION
1GEAR PUMP
102-13057-01
548-: 7
(N 3 '
REX Model SP-1000 Vibratory Roller (Silver Series)
548-88
(N 392)
HYDRAULICS - VIBRATORY SYSTEM
SEE VIEW "A"
A
5
CA
CD
CC
CD
VI BRATORY MOTOR
CF
;02- 1 189e-01
TANDEM pump
102-11809-01
VIBRATOR', MOTOR
102 - 11998-0
VIEW
**A"
0-C
CG
CH
Ct
CJ
OIL F LTER HEAD
298-00190-53
FILTER ELEMENT
298-00191-53
HYDRAULIC TANK
502-09006-80
OIL COOLER
102-31193-01
\\
REX Model SP-1000 Vibratory Roller (Silver Series)
548-89
(N 392)
HYDRAULICS - VIBRATORY SYSTEM
HYDRAULIC LINE
NUMBER FUNCTION
PART NUMBER
DESCRIPTION
QTY.
Hose Assembly 3/4" ID X 120'
Adaptr 1-1/16" 0-Ring-1-1/16"
Jic 90
1-5/16" 0-Ring-1-1/16" Jic Str.
1
1
1
1
298-06577-86
Hose Assembly 3/4"1D 120'
Adapter 1-1/16" 0-Ring-1-1/16"
Jic 90
1-5/16' O-Ring-1-1/16" Jic Str.
Case Drain Of Vibratory
Motor (Front) To Port
'C' Of Hydraulic Tank
502-01341-91
298-02173-62
X7896
298-06508-86
Hose Assembly 1/4' ID X 84"
1/46 Swivel Adapter
1/2" X 1/4" Reducer Bushing
1/4" X 90° Str. Elbow
1
1
1
1
V4
Port "D" Of Tandem
Pump To Port "A" Of
Vibratory Motor
(Rear)
102-31308-05
298-08133-86
298-08050-86
298-06605-86
Hose Assembly 3/4" ID X 182"
Adapt 1-1/16" 0-Ring
1-5/16" 0-Ring/1-1/16" Jic Str.
1-1/16' Jic Elbow, 90° (Long)
1
1
1
1
V5
Port "C" Of Tandem
Pump To Port 'B' Of
Vibratory Motor
(Rear)
102-31308-05
298-08133-86
298-08050-86
298-06605-86
Hose Assembly 3/4" ID X 182'
Adapt 1-1/16' 0-Ring
1-5/16" 0-Ring/1-1/16" Jic Str.
1-1/16" Jic Elbow, 90 ° (Long)
1
1
1
1
V6
Case Drain Of Vibratory
Motor (Rear) To Port
'F' Of Hydraulic Tank
502-01341-94
298-02173-62
X7896
298-06508-86
Hose Assembly 1/4" ID X 120"
1/4' Swivel Adapter
1/2' X 1/4" Reducer Bushing
1/4' X 90° Str. Elbow
1
1
1
1
V7
Case Drain At
Tandem Pump To 90 °
Elbow At Oil Cooler
102-12933-03
298-08174-86
298-06526-86
Hose Assembly 3/4' ID X 84'
0-Ring/3/4" Pipe SWIVEL 90 °
1' NPT/1-1/16" Jic Elbow
1
1
1
V8
Charge Pump Inlet
At Tandem Pump To
Hydraulic Oil Filter
102-11817-01
298-06602-86
298-06607-86
298-06603-86
Hose Assembly 1-1/4" ID X 40"
1-1/4 NPT/1-1/4" Hose Barb
1-1/4' Hose Clamp
0-Ring/1-1/4" Pipe Swivel
1
1
1
1
Port 'B' Of Tandem
Pump To Port 'A' Of
Vibratory Motor
(Front)
102-13059-01
298-08133-86
Port 'A' Of Tandem
Pump To Port 'B' Of
Vibratory Motor
(Front)
102-13059-01
298-08133-86
V3
V1
V2
298-06577-86
1
1
548-90
(N 392)
REX Model SP-1000 Vibrator)) Roller (Silver Series)
HYDRAULICS - BRAKE SYSTEM
C
B0737
A
C
D
OE
CF
HYDRAULIC TANK
502-09006-80
CG
CH
C I
BRAKE VALVE
102-11971-01
C J
HYD PUMP
102-13059-01
HYD DISC BRAKE
102-12750-01
HYD DISC BRAKE
63102-12750-01
REX Model SP-1000 Vibratory Roller (Silver Series)
HYDRAULICS
HYDRAULICLINE
NUMBER FUNCTION
-
548-91
(N 392)
BRAKE SYSTEM
PART NUMBER
DESCRIPTION QTY.
B1
Port 'C' On Brake
Valve To Port °E4
502-01341-86
298-06572-86
Hose Assembly 1/4' ID X 42'1
9/16' 0-Ring - 7/16' Jic 1
B2
Hydraulic Disc Brake
(Front) To Port 'B'
On Brake Valve
102-31248-09
298-08184-86
298-06573-86
Hose Assembly 1/4' ID X 108 61
Adapt 7/16° 0-Ring 7/16 1
Tee 9/16' 0-Ring 7/16" JIC
B3
Hydraulic Disc Brake
(Rear) To Port "B"
On Brake Valve
102-31248-02
298-08184-86
Hose Assembly 1/4" ID X 120 1
Adapt 0-Ring 7/16" Jic 90°1
B4
Charge Pressure Port
Of Hyd Pump To Port
"A" Of Brake Valve
102-31248-05
298-08184-86
Hose Assembly 1/4" ID X 36"
Fitting
REX Model SP-1000 Vibratory Roller (Silver Series)
548-92
(N 392)
HYDRAULICS - GROUND DRIVE SYSTEM
Or
r —
C)
L
G02
SEE VIEW - A-
VIEW "A"
CA
CC
C
CO
OIL COOLER
102-31193-01
CE
CF
TO TANK
PORT "A -
HYO PUMP
102-1305e-01-N
n
CG
CH
CI
5—TOPtTh°
A-
TO BOTTOM CASE DRAIN
PORT OF HYD PUMP
I
0041)
CJ
r
HYDRAULIC TANK
502-09006-80 E
MANIFOLD
102-04365-14
HYDROSTATIC MOTOR
102-11456-01
SEE
VIEW "5"
VIEW "Es"
HYDRAULIC FILTER
ELEMENT
298-0019 1-53
FILTER HEAD
1 02-1 1823-01
A D—J
5 HYDROSTATIC MOTOR
102-11455-01 REX Model SP-1000 Vibratory Roller (Silver Series)
548-93
(N 392)
HYDRAULICS - GROUND DRIVE SYSTEM
HYD.
NO.
UNE
FUNCTION
PART
NUMBER
DESCRIPTION
GD1
Port 'C' Of Oil
Cooler To Tee In
Hydraulic . Tank
102-31306-02
298-08209-86
298-09070-86
298-08196-86
Hose Assembly 1"ID X 56'
1' NPT/1' ID 90° Elbow
Hose Clamp
1' Pipe/1" Hose Barb
2
1
GD2
Tee Fitting "A' At
Oil Cooler To Relief
Check Valve At
Port 'A' Of Hyd.
Tank
502-08614-88
298-06571-86
298-00181-53
298-02263-62
Hose Assembly 3/4'ID X 34'
1' X 3/4" NPT Reducing Elbow
Relief Check Valve
3/4" Service Tee
1
1
1
1
GD3
Case Drainport Of
Hyd. Pump To Tee
Fitting "B" At Oil
Cooler
502-01350-92
298-08089-86
298-17002-86
Hose Assembly 3/41D X 55'
90° Adapter
3/4" Pipe Tee
1
1
1
GD4
Port 'B' Of Hydrostatic Motor (Rear)
To Port 'F' Of
Manifold
102-31309-02
298-06577-86
298-09075-86
298-08033-86
398-20000-12
Hose Assembly 3/41D X 162"
90° Adapter
1-1/16" Jic Adapt/90° Split Flgd
1" Split Flanged Clamp
3/8' Lock Washer
1
1
1
2
102-01594-04
298-00105-93
298-06604-86
0-Ring
3/8' UNC X 1-1/4' Capscrew
1-1/16' Jic/1-1/16" Jic Elbow 90°
4
1
4
1
102-31309-02
298-06577-86
298-09075-86
298-08033-86
398-20000-12
102-01594-04
298-00105-93
298-06604-86
Hose Assembly 3/41D X 162"
90° Adapter
1-1/16' Jic Adapt/90° Split Flgd
1' Split Flanged Clamp
3/8' Lock Washer
0-Ring
3/8' UNC X 1-1/4' Capscrew
1-1/16" Jic/1-1/16" Jic Elbow 90°
1
1
2
4
1
4
1
GD5
Port "A" Of Hydrostatic Motor (Rear)
To Port 'E' Of
Manifold
OTY.
1
1
1
548-94
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
HYDRAULICS - GROUND DRIVE SYSTEM - (Continued)
HYD.
NO.
UNE
FUNCTION
PART
NUMBER
DESCRIPTION
GD6
Port "B" Of Hyd.
Pump (Top) To
Port "D" Of
Manifold
1 02-31 31 1-01
298-08033-86
398-20000-12
102-01594-04
298-00105-93
298-09061-86
Hose Assembly 1' ID X 30"
1' Split Flanged Clamp
3/8" Lock Washer
0-Ring
3/8" UNC X 1-1/4" Capscrew
90° Split Flg/1-5/166 JIC
1
2
4
1
4
1
GD7
Port "A" Of Hyd.
Pump (Bottom) To
Port "C" Of
Manifold
1 02-31 31 1-02
298-08033-86
398-20000-12
102-01594-04
298-00105-93
298-09061-86
Hose Assembly 1' ID X 16"
1" Split Flanged Clamp
3/8' Lock Washer
0-Ring
3/8" UNC X 1-1/4' Capscrew
90° Split Flg/1-5/16" Jic
1
2
4
1
4
1
Port "B" Of Hydro-
102-31309-01
298-06577-86
298-09075-86
298-08033-86
398-20000-12
102-01594-04
298-00105-93
Hose Assembly 3/4" ID X 76
90° Adapter
Adapt 1-1/16lic / 90° Split Flgd
1' Split Flanged Clamp
3/8' Lock Washer
0-Ring
3/8" UNC X 1-1/4' Capscrew
1
1
1
2
4
1
4
GD8
Static Motor
(Front) To Port
'B' Of Manifold
QTY.
GD9
Port "A" Of HydroStatic Motor
(Front) To Port
'A' Of Manifold
102-31309-01
298-06577-86
298-09075-86
298-08033-86
398-20000-12
102-01594-04
298-00105-93
Hose Assembly 3/4" ID X 76
90° Adapter
Adapt 1-1/16"JIC/90° Split Flanged
1' Split Flanged Clamp
3/8" Lock Washer
0-Ring
3/8' UNC X 1-1/4' Capscrew
1
1
1
2
4
1
4
GD10
From To Port
Of Manifold To
Pipe Cross Under
Hyd. Pump
502-01349-94
298-19038-86
398-14000-14
X204251
298-12001-86
Hose Assembly 3/4" ID X 16'
1/2' Pipe Cross
1/2" X 3/8" Reducing Bushing
7/8'-14 0-Ring/1/2" Pipe
1/2' Pipe Nipple
1
1
1
1
1
REX Model SP-1000 Vibratory Roller (Silver Series)
548-95
(N 392)
HYDRAULICS - GROUND DRIVE SYSTEM - (Continued)
HYD.
NO.
LINE
FUNCTION
PART
NUMBER
DESCRIPTION
GD11
Case Drain Of
Hydrostatic Motor
(Front) To Elbow
In Cross Under
Hyd. Pump
502-01344-91
298-02126-62
298-06507-86
298-12013-86
Hose Assembly 3/8" ID X 84
3/46 0-Ring / 3/8' Pipe 90°
3/4' NPT Elbow
3/4' X 1/2" Str Reducing Adapt
1
1
1
1
GD12
Port 'C' Of HydroStatic Motor (Rear)
To Pipe Cross In
Bottom Of Hyd. Pump
502-01344-96
298-02126-62
398-14000-14
Hose Assembly 3/8' ID X 144'
3/46 0-Ring / 3/8' Pipe 90°
1/2°X 3/8' Reducing Bushing
1
1
1
GD13
Charge Pump Inlet
Of Hyd. Pump To
Hydraulic Oil Filter
102-31306-03
298-08226-86
298-09070-86
298-08210-86
Hose Assembly 1' ID X 47"
1-5/16' 0-Ring 1' Hose Barb 90°
Hose Clamp
1' NPT/1' Hose Barb 45°
1
1
2
1
GD14
Hydraulic Oil
Filter To Port
'H' Of Hyd. Tank
102-31306-01
298-08196-86
298-09070-86
298-08210-86
Hose Assembly 1' ID X 28'
1' Pipe /1Hose Barb
Hose Clamp
1' NPT/1" Hose Barb 45°
1
1
2
1
QTY.
548-96
(N 392)
REX Model SP 1000 Vibratory Roller (Silver Series)
-
HYDRAULICS - GROUND DRIVE SYSTEM - VARIABLE DISPLACEMENT PUMP
ITEM NO.PART NUMBERQTY.DESCRIPTION
1Variable Displacement Pump
102-13058-01
REX Model SP-1000 Vibrato!), Roller (Silver Series)
HYDRAULICS GROUND DRIVE SYSTEM
-
548-97
(N 392)
-
HYDROSTATIC MOTOR
ITEM NO.PART NUMBER QTY.DESCRIPTION
1102-11456-1S 2Hydrostatic Motor
548-98
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
TRACTION DRIVE COMPONENTS RECOMMENDED "DAILY" TEST EMERGENCY/PARKING BRAKE PROCEDURE
A IMPORTANT
TEST EMERGENCY/PARKING BRAKE "DAILY"
In order to prevent any misunderstanding or unnecessary accidents involving the
performance of the "Emergency/Parking Brake", REXWORKS recommends the following
"DAILY TEST PROCEDURE";
1.
Clear Level Test Area Of Personnel And Obstacles.
2.
Position Machine On Level Test Area.
3.
Turn The Emergency/Parking Brake Switch "ON".
4.
Pull Throttle Cable To Full Engine Speed.
5.
Stroke Travel Lever Slowly To Full Stroke, And Then Return To Neutral
Position.
CAUTION
IF MACHINE HAS MOVED MORE THAN SIX (6) INCHES, THE
EMERGENCY/PARKING BRAKE IS NOT OPERATING. REPAIR
AND OR ADJUSTMENT IS REQUIRED BY QUALIFIED
PERSONNEL.
6.Repeat Procedure #3 Thru #5 For Reverse.
REX Model SP-1000 Vibratory Roller (Silver Series)
548-99
(N 392)
TRACTION DRIVE COMPONENTS RECOMMENDED BRAKE BLEEDING PROCEDURE
The spring applied, hydraulic release, "FAIL SAFE" emergency/parking brakes which
are integrated in the dual drum drives require a solid oil stream for "Safe and Efficient
Operation".
The following recommended emergency/parking brake bleeding procedure establishes
guidelines to bleed air from the system.
1.
Park Machine on a firm level Surface.
2.
Return the Forward/Reverse Travel lever to Neutral Position.
3.
Turn Ignition Key Switch to "OFF".
4.
Block both Drums Securely with Chocks.
5.
As shown below, Open Bleed Screw located on Side of Brakes. (2
BRAKES - ONE ON EACH DRUM DRIVE)
6.
Place Emergency/Parking Brake Switch in the "OFF" Position.
7.
Start Engine.
8.
When a Steady Stream of Oil is Passing through the Bleeder, Close the
Bleeder Screw by Tightening.
FAIL SAFE BRAKE
548-100
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
INTERMITTENT WATER SPRAY ASSEMBLY
B0738
BOTH ENDS
29
21
16
EXISTING WIRE
IN HARNESS
TO WATER PUMP
ENGINE END
27
TO GROUND STUD
INSIDE CONTROL
CONSOLE
O
20
15 29\ 13
14 16 . 1219 18 17
I
VIB
METER
SLUE
,-.--.,L; -„.(,,,,..—,
A...s,
"'"N\f
VOLT ,
6........"%..—..
(1.7
, 00,, .
■
EXISTING
WATER SPRAY
S
HOLE
. ,
TO WATER
PUMP TANK
esiitia WIRE
END
IN HARNESS 16
25
29 BOTH ENDS
&mint
c
a
O
/8
I
.......... \
,
20
10
(8
"co
F—
GI
EXISTING WIRE
FOR SWITCH
8.9.10.26 /
3
2
4,5,6.7
SP-1000 INSTR. PANEL
(REAR VIEW)
■■■••■■•■■■•7
/ 51
0 0
(
t\ ATE
V:
)
s
(OIL-)
PRESS
__ ,#■ i
SP-1000 INSTR. PANEL
WATER POT. MOUNTING HOLES
(FRONT VIEW)
SP-1000 INSTR. PANEL
LABEL LOCATION
20 MAP CIRCUIT 8RKR.
SP-1000 RELAY INSIDE CONTROL CONSOLE
•
CAUTION: DISCONNECT NEGATIVE BATTERY CABLE FROM BATTERY OR
MACHINE FIRST. RECONNECT ONLY AFTER ASSEMBLY.
(FRONT VIEW)
REX Model SP-1000 Vibratory Roller (Silver Series)
548-101
(N 392)
INTERMITTENT WATER SPRAY ASSEMBLY
ITEM NO.PART NUMBER QTY.DESCRIPTION
1298-13266-171SOCKET RELAY
2298-20563-171RELAY-OFF/ON FLASHER
3102-12113-01 1MOUNTING PLATE
4298-00176-9321/4" X 1-1/5" CAPSCREW
5398-20000-91 61/4" CUT WASHER
6398-20001-2521/4" LOCK WASHER
7398-11003-4721/4"-20 NUT
8398-10002-35 2NO. 6-32X3/4 RHMS
9398-20000-872NO. 6 CUT WASHER
10398-11000-152NO. 6-32 HEX NUT
12298-06564-17 1SWITCH, TOGGLE
13298-00052-17 1SEAL, TOGGLE
14502-08892-801POT & HARNESS ASSEMBLY
15298-00084-17 1KNOB
16298-26137-173RING TERMINAL
17502-08891-81 1WIRE NO. 5
18502-08891-83 1WIRE NO. 18
29502-08891-841WIRE NO. 62
20502-08891-80 3JUMPER WIRE
21102-11005-01 1LABEL, WATER SPRAY
22•102-12106-01 1LABEL, WATER SWITCH
23102-12107-01 1LABEL, WATER DELAY
24298-00269-171WIRE MARKER - 5
25298-00270-17 1WIRE MARKER - 18
26398-20000-342NO. 6 LOCK WASHER
27502-08891-82 1WIRE NO. 65
29298-00271-171/2'SHRINK TUBE
SP1000 ASSEMBLY PROCEDURE
1.
2.
3.
4.
5.
6.
7.
8.
Install relay socket #1 to mounting plate #3. allow for wire routing so that mounting plate can
later be fastened to inside control console. The same holes can be used as for the solenoid inside
engine housing.
Remove present water spray switch (if installed) from panel after disconnecting wires. Connect
wires #5 and #18 to relay socket using new terminals and shrink tube #16 and #29 and markers
24 and 25. put new terminal and shrink on blue wire so that it can be installed on new switch as
shown.
Cut holes in panel (as shown) and mount pot and knob #14 and #15.
Install new switch #12 and #13.
Connect all wires as shown in the diagram.
Install relay #2 to socket.
Fasten mounting plate to console as shown.
Remove present water spray label (if installed) and place new labels on panel as shown.
548-102
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
VIBRATION DRIVE COMPONENTS-HYDRAULIC MOTOR -- VIBRATION
B0421
ITEM NO.PART NUMBER QTY.DESCRIPTION
1298-02173-621ADAPTER - UNION
2298-08133-86290DEG ADAPTER
3102-11898-01 1HYDRAULIC MOTOR
REX Model SP-1000 I,Roller (Silver Series)
548-103
(N 392)
VIBRATION DRIVE COMPONENTS - RUBBER VIBRATION ISOLATORS
< 1.1‘
2
4
5
VIBRATOR - MOTOR SIDE
ROLL DRIVE SIDE
(4 PER ROLL SIDE)
(6 PER ROLL SIDE)
ITEM NO.PART NUMBERQTY.DESCRIPTION
1102-11608-01 10ISOLATOR
2102-12502-01 80SPECIAL WASHER
3298-00114-93561/2" X 1-1/2" CAPSCREW
4298-02010-7156LOCKNUT 1/2"
5398-02002-19241/2" X 1-1/4" CAPSCREW
NOTE: USE LOCTITE #680 WHEN INSTALLING ITEM #5.
548-104
(N 392)
VIBRATION DRIVE COMPON
58 UPPER
59 LOWER
ASSEMBLY NOTES:
1.
2.
AFTER ITEM 5 IS INSTALLED, MAKE SURE
WEIGHTS ON INNER SHAFT "A" AND OUTER
SHAFT "W ARE IN THEIR LOWEST POSITION.
ASSEMBLE HANDWHEEL ITEM 12 TO ITEM 5 SO
THAT THE LUBRICATION FITTING IS IN THE
LOWEST POSITION AND THE #1 POSITION,
STAMPED ON THE WHEEL, IN THE UPPERMOST
POSITION.
3.
ASSEMBLY COUPUNG HALF ITEM 4 SO THAT THE
PUNCHED INDEX MARK (SEE DETAIL DRAWING
4.
WHEN ASSEMBUNG THE MOTOR MOUNT ITEM
FOR LOCATION) IS IN THE LOWEST POSITION.
13, MAKE SURE THE TAPPED HOLE FOR THE
MAGNETIC PICKUP ITEM 27 IS UP AND THE #1
STAMPED ON THE HANDWHEEL CAN BE SEEN
THRU THE SLOT IN THE MOTOR MOUNT.
5.
6.
7.
ASSEMBLY AND ALL ITEMS ARE IDENTICAL FOR
FRONT AND REAR ROLLS EXCEPT AS NOTED
NEXT TO ITEM NUMBERS IN THE UST OF
COMPONENTS AND ON ROLL ASSEMBLY
SKETCHES.
PACK CAVITIES AND BEARINGS DESIGNATED
WITH SHELL DARINA EP-2 GREASE AT
ASSEMBLY.
CAPSCREW 43, 50 AND 42 OTHER THAN
ISOLATORS, TO BE INSTALLED WITH LOCTITE
#271.
(FRONT) 35
48 6
53
REX Model SP-1000 Vibratory Roller (Silver Series)
VIBRATION DRIVE COMPONENTS - VIBRATORY DRUMS
ITEM NO.PART NUMBER QTY.DESCRIPTION
1502-06988-801ROLL
2298-03575-68 10-RING
3298-00403-02 2SPHERICAL BEARING
4102-11412-01 1COUPLING HALF DR
5502-09489-801SHAFT ASSEMBLY
6402-00726-02 1ROLL HUB
7298-03139-682OIL SEAL
8502-06991-801ISOLATOR MNT
9102-31243-01 1BEARING-RET
10398-08000-071#1610B ALEMITE
11102-11608-01 10ISOLATOR
12502-20492-801HANDWHEEL & FORCE
ADJUSTMENT
13502-06997-801MOTOR MOUNT VIB DRIVE
14102-09766-01 1COUPLING SLEEVE
15298-03113-682SEAL-HUB
16298-07532-342SNAP RING-INTERNAL
17102-11424-01 1COUPLING EXCITER SHAFT
18102-11898-01 1HYDRAULIC MOTOR
19102-11443-01 1SPACER
20102-05476-01 1FRAME MTG BRKT
21102-11411-02 4SPACER
22298-00042-97 163/4" HARDENED WASHER
23102-11411-01 4SPACER
24102-11442-01 1SPACER
25102-11441-01 1SPRING
26298-07027-081BUSHING
27298-00103-171MAGNETIC PICK UP
28298-00404-02 2BEARING CUP
29298-00405-02 2BEARING CONE
30298-03140-682OIL SEAL
31398-14005-71 23/8" SQ ST PLUG
32102-31242-01 1CVR PL
33102-11447-01 1PLANET GEAR REDUCER
34102-31245-01 1MTG PLATE
35102-31245-02 1MTG PLATE
36502-06993-80 1DR-SPIDER
38102-11410-01 *SHIM .005" THK
39102-11410-02 *SHIM .0075" THK
40102-11410-03 *SHIM .020" THK
* = USE AS REQUIRED TO ACHIEVE .002" TO .005" PRELOAD
548-105
(N 392)
548-106
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
VIBRATION DRIVE COMPONENTS - VIBRATORY DRUMS - (Continued)
ITEM NO.PART NUMBERQTY.DESCRIPTION
41398-02002-19361/2' X 1-1/4" CAPSCREW
42298-00114-93 681/2" X 1-1/2' CAPSCREW
43298-00125-9385/8" X 2' CAPSCREW
44298-00240-93 163/4" X 4-1/2" CAPSCREW ZN PL
45298-02010-71561/2' LOCKNUT
46398-11000-44 103/4" UNF NUT
47298-02081-71 1LOCKNUT
48298-00039-97 461/2" HARDENED WASHER
49298-00041-97 95/8" HARDENED WASHER
50398-02002-19 361/2' X 1-1/4" CAPSCREW
51102-13342-01 1DISC BRAKE
52102-11456-01 1HYDROSTATIC MOTOR
53298-00170-93 21/2" X 5" CAPSCREW
54102-11539-01 1GASKET
55298-02035-71 43/4" UNC NUT
56298-08133-86490 DEG ADAPTER
57298-02173-621ADAPTER UNION
58298-02126-621ELBOW 90 DEG
60102-11547-01 1BRAKE END PL
61102-11546-01 2GASKET
62102-11828-01 1KEY 3/16 X 3/16 X 3/4
63102-12750-01801/2" SPEC HARD WASHER
64102-12325-01**SHIM
** = USE AS REQUIRED TO ACHIEVE .06" TO .12" END PLAY
REX Model SP-1000 Vibratory Roller (Silver Series)
CUSTOMER NOTES
548-107
(N 392)
REX Model SP 1000 Vibrato!), Roller (Silver Series)
c48-108
(N 392)
-
.
VIBRATION DRIVE COMPONENTS - DRUM DRIVE PLANETARY GEAR BOX TRACTION ONLY
B0434
18 171N 1M 1A 1G
3H
3E
3G
3D
3C
38
3F
8J
/
8p, 8H 8G SE 8F 8C 889 7 18 10 1C 1F 1E
REX Model SP-1000 Vibratory Roller (Silver Series)
548-109
(N 392)
VIBRATION DRIVE COMPONENTS - DRUM DRIVE PLANETARY GEAR BOX TRACTION ONLY
ITEM NO.PART NUMBER QTY.DESCRIPTION
102-11447-01
PLANET GEAR REDUCER
1102-11447-111HUB SPINDLE SUB ASSEMBLY
CONSISTING OF ITEMS 1A
THRU 1 U.
1A102-11447-12 1SPINDLE
1B102-11447-131SEAL
1C102-11447-14 1BEARING CUP
1D102-11447-15 1BEARING CONE
1 E102-11447-161BEARING CUP
1F102-11447-17 1BEARING CONE
1G102-11447-181HUB
1H102-11447-191SPACER
11102-11447-201RETAINING RING
1J102-11447-211PIPE PLUG
1K102-11447-22 1BEARING CUP
1L102-11447-23 1BEARING CONE
1M102-11447-24 1BEARING CUP
1N102-11447-25 1BEARING CONE
1P102-11447-26 2MAGNETIC PIPE PLUG
10102-11447-27 1LOCKNUT
1R102-11447-28 1STEM PINION
1S102-11447-291LOCK WASHER
1T102-11447-30 10STUD
1U102-11447-311SEAL BOOT
2102-11447-32 1INTERNAL GEAR
3102-11447-33 1CARRIER ASSY. CONSISTING OF
ITEMS 3A THRU 3H.
3A102-11447-34 1CARRIER
3B102-11447-35 6TRUST WASHER
3C102 11447 3684NEEDLE ROLLER
3D102-11447-37 3SPACER
3E102-11447-383PINION SHAFT
-
-
3F102 11447 393CLUSTER GEAR
3G102-11447-40 3ROLL PIN
3H102-11447-41 6THRUST WASHER
-
-
548-110
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
VIBRATION DRIVE COMPONENTS - DRUM DRIVE PLANETARY GEAR BOX TRACTION ONLY - (Continued)
B0434
18 17
1N 1M lA 1G
1U
1K 1L1s1Q 1J
3H
3E
3G
3D
3C
38
3F
10
8J
18
VIA,Ad
:NralartWAINVI
12 13
8A 8H 8G =E 8F 8C 88 9 7 18 1D 1C 1F lE
1P 1T 1H 11
5 15
6A
4
REX Model SP-1000 Vibratory Roller (Silver Series)
548-111
(N 392)
VIBRATION DRIVE COMPONENTS - DRUM DRIVE PLANETARY GEAR BOX TRACTION ONLY - (Continued)
ITEM NO.PART NUMBER
4102-11447-42
5102-11447-43
6102-11447-44
6A102-11447-45
6B102-11447-46
6C
102-11447-47
7102-11447-48
102-11447-49
8
8A102-11447-50
8B102-11447,5:1
8C102-11447-52'
8D102-11447-53
8E102-11447-54
8F 102-11447-55
8G 102-11447-56
8H102-11447-57
8J 102-11447-58
102-11447-59
8K
9102-11447-60
10102-11447-61
12102-11447-62
13102-11447-63
14102-11447-64
15102-11447-65
16102-11447-66
17102-11447-67
18102-11447-68
QTY.DESCRIPTION
1 RING GEAR
20-RING
COVER SUB ASSY. CONSISTING
1
OF ITEMS 6A THRU 6C.
1COVER
I.D. PLATE
1
4DRIVE SCREW
1SHIM GASKET SET
1RIGHT ANGLE BOX S/A
CONSISTING OF ITEMS 8A
THRU 8K.
1BOX
2BEARING CUP
2BEARING CONE
2SET SCREW
2NUT
1CROSS SHAFT
1SNAP RING
1BORE TYPE BEVEL GEAR
3PIPE PLUG
10-RING PIPE PLUG
10-RING
1INPUT GEAR
4THRUST WASHER
2THRUST BEARING
8BOLTS
4SHOULDER BOLT
10SOCKET CAP SCREW
2COUPLING ADAPTER
3RETAINING RING
548-112
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
PUMP DRIVE ASSEMBLY - DRIVE GEAR BOX FOR (2) HYDRAULIC PUMPS
B0740 (
LH.
REX Model SP-1000 Vibratory Roller (Silver Series)
PUMP DRIVE ASSEMBLY - DRIVE GEAR BOX FOR (2) HYDRAULIC PUMPS
ITEM NO. PART NUMBER QTY.DESCRIPTION
GEAR PUMP ASSEMBLY
102-11460-01 1
HSG,
DBL PUMP
1102-11460-15
1
PLUG,
MAGNETIC
2102-11460-16
PIPE
PLUG,
5102-11460-19 3
6102-11460-201BUSHING, REDUCER
7102-11460-21 1BTHR, 1-5 PSI
8102-11460-24 1GEAR 32T
9102-11460-251BEARING
10102-11460-261BEARING
1FORMED-IN PLACE GASKET
11
12102-11460-361ADAPTER, PUMP
13298-00256-93 2CAPSCREW
14298-03144-68 10-RING
15102-11460-281GEAR 32T
16102-11460-251BEARING
17102-11460-26 1BEARING
18102-31495-01 1GASKET
19102-11460-41 1ADAPTER PUMP
20102-11460-43 1WAVE SPRING
21102-11460-26 1BEARING
22102-11460-28 1GEAR 32T
23102-11460-251BEARING
24102-11460-47 1GASKET
25102-11460-451HOUSING FLYWHEEL
26102-11460-46 1OIL SEAL
27102-11460-49 4CAPSCREW
28102-11460-50 1DRIVE SHAFT
29102-11460-51 1DRIVE PLATE ASSEMBLY
30298-00284-93812 PT CAP SCREW
31102-31790-01 1PILOT BUSHING
32102-11460-58 1DIP STICK
548-113
(N 392)
548-114
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
PREPARATION FOR PROLONGED OPEN STORAGE & START-UP AFTER STORAGE
OF A VIBRATORY ROLLER
SUBJECT:
Preparation for prolonged open storage and subsequent start-up of
Vibratory Rollers.
PURPOSE:
To prevent storage deterioration and insure proper startup.
This Instruction Bulletin providesrecommended preparation
procedures for prolonged open storage and start-up of Vibratory
Rollers on rental, consignment-, in Distributor inventory or Customer
fleets. Prolonged or extended storage is intended to cover situations
of more than 30 days of inactivity including seasonal shutdowns.
GENERAL INSTRUCTIONS FOR STORAGE PREPARATION
1.
2.
3.
4.
5.
6.
Inspect machine for leaks and damage. Repair as necessary.
Drain all water tanks and systems.
Drain and refill all lubricants if beyond the machine lube chart
change interval midpoint, or if the time interval is unknown.
Check all reservoir/systems for proper covers/caps and seals.
Operate all controls to check for proper function.
Clean machine prior to storage.
OIL CHANGE PROCEDURES
Oil in unfiltered sumps such as roll sumps, planetary wheel drives, differentials and
drum drive should be drained immediately after the machine has been in operation and
the lubricant is at normal operating temperatures. The normal wear particles and other
contaminants in the oil will be in suspension and when drained, will be removed.
To assure complete drainage of oil, orient the machine to get all residual oil out.
(Example: a slight sideways slope will aid full drainage of the roll bath sump).
Replace lubricants to proper level.
PERIODIC CARE DURING EXTENDED STORAGE
After the machine has been prepared for storage as noted above and after it has been
idle for a period of 30 days, it should be restarted and operated for about 30 minutes or
until the machine has reached operating temperature. All systems except the water
spray system, should be operated and checked for proper function. This will assure a
redistribution of the lubricant throughout the system and minimize deterioration.
A NOTE
FAILURES DUE TO LACK OF PROPER MAINTENANCE ARE NOT CONSIDERED WARRANTABLE.
REX Model SP-1000 Vibrator) , Roller (Silver Series)
548-115
(N 392)
GENERAL INSTRUCTIONS FOR RESTART AFTER PROLONGED STORAGE
1.
Check machine for leaks, loose fittings, wiring and controls. Repair as
necessary.
2.
Change all oils before returning to service if improperly prepared for storage
and/or depending on the length or environmental conditions of storage.
3.
Even when machine has been prepared for storage, all greased lubrication
points must be serviced at start-up.
4.
When all checks have been completed, put all controls in neutral and start
engine. Observe all gauges after start-up for proper range. Do not run roll shaft
(vibratory circuit) until drum has rotated two or more revolutions. Special
attention should be paid to the roll shaft VPM gauge. Maximum rated frequency
is listed below for all models. DO NOT OVER-SPEED ROLL SHAFT.
MAXIMUM VPM
MODEL
SP400
3,000
SP600 & SP600D 1,800
SP600PD
1,700
SP600D & SP600PD (SILVER SERIES) 1,800
2,000
SP700
SP848, SP848B & SP848B (SILVER SERIES) 1,800
SP848PD & SP848PD (SILVER SERIES) 1,700
SP848D & SP848D (SILVER SERIES) 2,000
SP848DH & SP848DH (SILVER SERIES) 1,700
SP900, SP910
2,000
SP1000 & SP1000 (SILVER SERIES) 2,400
A NOTE
FAILURES DUE TO LACK OF PROPER MAINTENANCE ARE NOT CONSIDERED WARRANTABLE.
548-116
(N 392)
ROLL SUMP
FILL TO PROPER LEVEL.
DRAIN AND REFILL IF
TIME INTERVAL REQUIRES..
VIBRATORY SHAFT DRIVE COUPLING-1
REX Model SP-1000 Vibrato)) , Roller (Silver Series)
A
UNIVERSAL JOINT & SLIP YOKE
NOTE
ADD GREASE-3 POINTS (FOR MODELS
WITH DRUM DRIVE ONLY).
REFER TO MACHINE LUBRICATION
CHART FOR PROPER LUBE
SPECIFICATIONS.
PNEUMATIC ISOLATORS
CHECK PRESSURE, 22 TO 25 PSI ON
600 & 700 MODELS, 31 TO 34 PSI
ON ALL OTHER MODELS. VALVE CAP
REQUIRED ON VALVE STEM.
PACK WITH GREASE.
ARTICULATION JOINT AREA
ADD GREASE-4 POINTS.
ROLL DRIVE GEAR BOX & PLANETARY
CHECK LEVEL. DRAIN AND
REFILL IF TIME INTERVAL REQUIRES.
DRIVE.
SPRAY BAR NOZZLES
CHECK FOR BLOCKAGE &
ADEQUATE SPRAY.
SOLID BLOCK ISOLATORS
CHECK CONDITION & TIGHTNESS OF
MOUNTING HARDWARE ON 400 & 1000
MODELS.
STEERING CYL END JOINTS
ADD GREASE-2 POINTS.
ROLL SCRAPERS
CHECK CONDITION OF RUBBER ROLL'
SCRAPERS OR COCOMATS (IF EQUIPPED).
HYDRAULIC RESERVOIR
FILL TO PROPER LEVEL.
DRAIN & REFILL IF
TIME INTERVAL REQUIRES.
BATTERY
CHECK ELECTROLYTE. FILL BATTERY.
..... CLEAN & TIGHTEN TERMINALS.
WHEEL ENDS
CHECK LEVEL. DRAIN &
REFILL IF TIME INTERVAL
REQUIRES.
.4...'N********%■
EMERGENCY/PARKING BRAKE
CHECK FOR PROPER FUNCTION.
BRAKE MUST HOLD MACHINE
STATIONARY AT FULL ENGINE POWER.
DIFFERENTIAL
*
CHECK LEVEL. DRAIN
AND REFILL IF TIME
INTERVAL REQUIRES.
FILL WITH CLEAN WATER.
CLEAN WATER FILTER.
FUEL FILTER
CHANGE IF TIME
INTERVAL REQUIRES.
ENGINE OIL FILTER
CHANGE FILTER WITH
ENGINE OIL CHANGE.
WATER TANKS
TIRES
CHECK INFLATION-SEE MACHINE
LUBRICATION CHART FOR PROPER
PRESSURE. VALVE CAP REO'D ON
VALVE STEM. USE PROPER GAUGE.
SOME MODELS USE CHLORIDE BALLAST.
ENGINE LURE OIL
AIR FILTER MINDER
SERVICE AIR CLEANER IF
INDICATOR SHOWS RED.
DRAIN & REFILL PER ENGINE MFG'S.
SPECIFICATIONS.
BELTS
CHECK FOR PROPER BELT TENSION.
HYDRAULIC DUMP DRIVE LINE
ADD GREASE-3 POINTS.
RADIATOR COOLANT
FUEL TANK
50%
FILL WITH #2 DIESEL FUEL.
CHECK LEVEL. FILL WITH 50% WATER &
ETHYLENE GLYCOL. CHECK FOR
LEAKS. CLEAN CORE.
* = APPLIES ONLY AT START-UP. WHEN PREPARED FOR STORAGE, WATER TANKS AND SYSTEMS SHOULD BE DRAINED.
Rex Model SP1000 Vibratory Roller (SILVER SERIES)
PART NUMBER
602-3882
DESCRIPTION
ASSY DWG
2556-10
X204135
X204251
X7896
102-03701-01
102-03701-19
102-05476-01
5/8 IN AEROQUIP HOSE
1/2 BALL KNOB
ADAPTER STR.
1/2 X 1/4 RED BUSH
HOSE ASSEMBLY
HOSE ASSEMBLY 1/2" ID X 54"
FRM MTG BRKT
102-06438-01
102-06438-02
102-06438-03
102-06438-04
102-06438-05
102-06440-01
SPRAY NOZZLE
11/16" HEX BODY
13/16" HEX CAP
STRAINER
ORIFICE TIP
WATER PUMP
102-06440-11
102-06440-12
102-06440-13
102-06440-14
102-06440-15
102-06440-16
I n2-06440-17
( 2-06440-18
102-06440-19
102-06440-20
102-06440-21
102-06440-22
102-07766-01
102-08085-01
SCREW
END COVER
GASKET
IMPELLER
SCREW CAM
CAM
SEAL
BODY
SLINGER
SCREW
MOTOR
REPAIR-KIT
BOLT-BATT HOLD DOWN
TAPE SAM WALK
102-08523-06
BATTERY CABLE - 42"
102-08523-07
BATTERY CABLE
102-08899-01
U BOLT
102-09100-03
QUICKEDGE TRIM 10 IN
102-09100-04
102-09149-02
QUICK EDGE TRIM 7 IN
HORN
102-09149-04
102-09220-01
102-09222-01
BRACKET FOR HORN
LABEL LIGHTS
THROTTLE DECAL
102-09236-01
102-09282-01
'2-09282-11
...i2-09282-12
102-09282-13
102-09282-14
HYDRAULIC VALVE
SEAT 848/910848D1000
SEAT CUSHION
SEAT BACK
ARM RESTS (RH & LH)
SEAT (ONLY)
-
548-117
(N 392)
PAGE
ITEM
QTY.
23
27
35
25
55
35
23
23
18
105
49
49
49
49
49
41
43
79
45
45
45
45
45
45
45
45
45
45
45
45
73
13
15
73
80
56
80
41
43
23
27
25
27
79
27
69
13
15
23
33
33
33
33
33
31
28
26
22
14
8
5
4
2
20
5
5A
5B
5C
5D
9
9
28
1
2
3
4
5
6
7
8
9
10
11
12
3
1
1
9
48
66
49
16
16
33
30
24
25
22
26
12
17
17
1
1
4
5
6
7
1
1
2
2
1
2
3
2
1
1
8
1
1
1
1
1
1
2
3
1
1
1
1
1
1
1
1
2
1
1
2
16-3/4
16-3/4
1
1
1
1
2
2
1
1
2
1
1
1
1
1
1
1
2
2
2
4
2
548 - 118
(N 392)
Rex Model SP1000 Vibratory Roller (SILVER SERIES)
PART NUMBER DESCRIPTION 102-09512-01 LABEL-WATER PAGEITEMQTY.
1332
1532
51 -22
102-09623-01 SEAT BELT KIT
31171
102-09754-02CROSS SHAFT SGL LEVE 105141
102-09766-01 COUPLING SLEEVE
27121
102-09913-04ROD-SWITCH 39121
13321
102-10090-01LABEL-START 15321
29181
23101
102-10288-01SPECIAL STUD 23131
102-10299-01LOCK-POSITION 23171
102-10454-01COMPRESSION SPRING 23251
102-10672-01COVER-STEERING COL 1381
102-10768-01DIESEL DECAL 1581
13221
1 02-1 0801-01 MANUAL HOLDER 15221
1371
102-10802-01 MANUAL HOLDER DECAL 1571
13191
102-10956-01LABEL-HYD OIL-SP400 15191
27271
102-10982-01SPECIAL NUT-HORN
13101
102-11003-01LABEL-HORN-SP400
15101
13281
102-11005-01 LABEL-WATER SPRAY 15281
29161
101211
LABEL-VIB
MANUAL
102-11143-01
13242
15242
102-11145-01 LABEL-VIBRATOR AUTO 13301
15301
29301
102-11159-01 SERIAL NUMBER PLATE 13151
15151
102-11259-01CONSOLE COVER
23261
102-11382-01REX QUALITY DECAL 13142
15142
102-11410-01 SHIM
10538
102-11410-02SHIM
10539
102-11410-03SHIM
10540
102-11411-01SPACER-1000
1844
105234
102-11411-02SPACER-1000
105214
102-11412-01CPLG HALF DR 10541
102-11424-01CPLG EXCITER SHAFT 105171
102-11425-01 TOWING DECAL 13122
15122
102-11441-01SPRING
105251
102-11442-01SPACER
105241
102-11443-01 SPACER 105191
102-11447-01PLANET GEAR REDUCER
105331
102-11447-11HUB SPINDLE SUB ASSEMBLY 10911
Rex Model SP1000 Vibrato!), Roller (SILVER SERIES)
PART NUMBERDESCRIPTION 102-11447-12SPINDLE
102-11447-13SEAL
102-11447-14BRG. CUP 102-11447-15 BRG. CONE 102-11447-16BRG. CUP 102-11447-17BRG. ONE
102-11447-18 HUB
102-11447-19 SPACER
102-11447-20 RETAINING RING
102-11447-21 PIPE PLUG .
102-11447-22 BRG. CUP
102-11447-23 BRG. CONE
102-11447-24BRG. CUP
102-11447-25 BRG. CONE
102-11447-26 MAGNETIC PIPE PLUG 102-11447-27LOCKNUT
102-11447-28 STEM PINION
102-11447-29 LOCKWASHER 102-11447-30 STUD
102-11447-31 SEAL BOOT
102-11447-32 INTERNAL GEAR 102-11447-33 CARRIER ASSY. 102-11447-34 CARRIER
' n2-11447-35THRUST WASHER 2 11447 36NEEDLE ROLLER 102-11447-37 SPACER 102-11447-38 PINION SHAFT
102-11447-39 CLUSTER GEAR 102-11447-40 ROLL PIN 102-11447-41 THRUST WASHER 102-11447-42 RING GEAR
102-11447-43 0-RING 102-11447-44 COVER SUB ASSEMBLY
102-11447-45 COVER 102-11447-46 I. D. PLATE 102-11447-47 DRIVE SCREW
102-11447-48SHIM GASKET SET 102-11447-49 RIGHT ANGLE BOX
102-11447-50 BOX
102-11447-51 BRG. CUP
102-11447-52BRG. CONE 102-11447-53SET SCREW 102-11447-54NUT
102-11447-55CROSS SHAFT 102-11447-56SNAP RING 102-11447-57 BORE TYPE BEVEL GEAR 102-11447-58PIPE PLUG 102-11447-590= RING PIPE PLUG 102-11447-600-RING • 12-11447-61INPUT GEAR
. J2-11447-62 THRUST WASHER 102-11447-63THRUST BEARING 102-11447-64 BOLT
102-11447-65SHOULDER BOLT
-
-
548-119
(N 392)
PAGEITEMQTY.
1091A1
1091B1
1091C1
1091D1
1091E1
1091F1
1091G1
1091H1
109111
1091J1
1091K1
1091L1
1091M1
1091N1
1091P2
109101
1091R1
1091S1
1091T10
1091U1
10921
10931
1093A1
1093B6
1093C84
1093D3
1093E3
1093F3
1093G3
1093H6
11141
11152
11161
1116A1
1116B1
1116C4
11171
11181
1118A1
1118B2
1118C2
1118D2
1118E2
1118F1
1118G1
1118H1
1118J3
1118K1
11191
111101
111124
111132
111148
111154
548-120
(N 392)
Rex Model SP1000 Vibratory Roller (SILVER SERIES)
PART NUMBERDESCRIPTION 102-11447-66SOCKET CAP SCREW 102-11447-67COUPLING ADAPTOR 102-11447-68 RETAINING RING 102-11456-01 HYDROSTATIC MOTOR 102-11456-1S REBLT HYD. MOTOR 102-11457-01 BALL STUD-1000 102-11458-01 BALL JOINT SPACER
102-11459-01SOFT SHIM-1000 102-11460-01 2-PUMP GC
102-11460-15HSG, DBL PUMP
102-11460-16PLUG, MAGNETIC 102-11460-19PLUG, PIPE
102-11460-20BUSHING,REDUCER 102-11460-21 BTHR,1-5 PSI 102-11460-24GEAR 32T
102-11460-25BEARING
102-11460-26 BEARING
102-11460-28GEAR 32T 102-11460-36ADAPTER,PUMP
102-11460-41 ADAPTER PUMP
102-11460-43WA WAVE SPR 102-11460-45 HOUSING FLYWHEEL
102-11460-46OIL SEAL 102-11460-470 RING
102-11460-49CAP SCREW 102-11460-50DRIVE SHAFT 102-11460-51 AS M PLT DR
102-11460-58DIP STICK
102-11484-01SPRAY BAR-1000 102-11486-01HINGE 5X5 BUTT 102-11489-01WARN DEC FORCE ADJ 102-11539-01GASKET 102-11546-01GASKET
102-11547-01BRAKE END PL
102-11605-01CTRL CABLE 102-11608-01ISOLATOR
102-11609-01HOSE BRKT 102-11637-01STEERING LOCK LINK
102-11638-01 STEERING LOCK LINK 102-11647-01 G C LABEL
102-11648-01BRAKE INST. LABEL 102-11649-01TRANSPORT LABELSP100
PAGEITEMQTY.
1111610 1
111172
111183
106521
9712
8582
8592
85104
55321
11311
11321
11353
11361
11371
11381
11391
113161
113231
113101
113171
113211
113151
113221
113121
113191
113201
113251
113261
113241
113274
113281
113291
113321
3722
4912
21214
13232
15232
106541
106612
106601
39111
103110
1051110
23271
27211
1911
1922
13163
15163
13112
15112
1324
1524
Rex Model SP1000 Vibratory Roller (SILVER SERIES)
PART NUMBER
DESCRIPTION
J2-11670-01
102-11729-01
102-11809-01
102-11813-01
SHIM
HINGE BACK UP PLATE
TANDEM PUMP
AMPL.CHHANGING DECAL
102-11817-01
102-11823-01
102-11828-01
102-11830-01
102-11842-01
SUCTION HOSE
FILTER HEAD
KEY 3/16X3/16X3/4
EXHAUST PIPE SUPPORT
PICK UP GAP LABEL
102-11898-01
GEAR MOTOR M31-1 1/4
102-11937-01
ORIFICE PLUG
102-11938-01
ORIFICE HOLDER
102-11970-01
102-11971-01
IN-TANK STRAINER
SOLENOID VALVE
102-11973-01
102-11980-01
BRAKE VALVE MNTG PLT
BRKER MNTG PLATE
102-12106-01
^2-12107-01
( 2-12113-01
102-12247-01
102-12247-02
102-12258-01
LABEL-WATER SWITCH
LABEL WATER DELAY
MOUNTING PLATE
WIND DEFELECTOR LH
WIND DEFLECTOR RH
LAMP ASSY 12V
1 02-1 231 9-01
102-12325-01
102-12502-01
102-12530-01
BRKT SWITCH (848)
STEEL SHIM
WASHER SPEC HARD
ROLL SUMP DECAL
102-12598-01
102-12750-01
102-12756-01
102-12757-01
102-12758-01
102-12759-01
LOUVER ASSY
1/2" SPEC HARD WASHER
LIMIT SWITCH ARM
CONTROL LEVER
ROD
NON-LINEAR CONTROL
102-12888-01
102-12958-01
102-13009-01
1 02-1 3009-1 1
1 02-1 3009-1 2
1 02-1 3009-1 3
1 02-1 3009-1 5
1 02-1 3009-1 6
'2-13038-01
PLUG, SPECIAL 1"
HANDLE
AIR CLEANER ASSEMBLY
CLAMP
BAFFLE
PRIMARY ELEMENT
SAFETY ELEMENT
NUT ASSEMBLY
TAPE STRIPING
102-13042-01
102-13046-01
EXHAUST STACK
TUBE-FUEL RETURN
548-121
(N 392)
PAGEITEMQTY.
3531
2120
552
1321
1521
554
3529
10662
5710
1336
1536
1023
10518
416
436
417
437
3537
2714
7914
2732
2520
2915
10122
10123
1013
3711
3712
691
7929
3915
10664
1032
1320
1520
3713
10663
395
392
394
275
391
8053
338
597
5916
5918
5914
5915
5917
139
159
575
5663
4
4
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
4
4
1
80
2
2
1
80
1
1
1
1
1
2
2
1
1
1
1
1
1
30
30 FT
1
1
548-122
(N 392)
Rex Model SP1000 Vibratory Roller (SILVER SERIES)
PART NUMBER DESCRIPTION
102-13051-01AIR SCOOP COVER 102-13057-01GEAR PUMP
PAGEITEMQTY. ,
2181
55221
8711
55171
102-13058-01VARIABLE DISPL. PUMP 9611
55401
102-13089-01HOSE - UPPER RADIATOR 59101
102-13110-01TUBE
ASSEMBLY
72"
HOSE
56751
102-13112-01
5871
13331
1 02-1 31 21-01ENGINE VIB DECAL 15331
29201
13291
1 02-1 31 22-01TANK VIB DECAL 15291
29191
13311
102-13123-01ON/OFF DECAL 15311
29271
1 02-1 31 24-01FREQ. ADJ. TANK END DECAL 13341
15341
29281
1 02-1 31 25-01FREQ ADJ ENGINE END LABEL 13351
15351
29241
106511
102-13342-01 DISC BRAKE
41101
102-30212-01 STRAINER
43101
45352
45371
1 02-3021 2-1 0 CAP
45381
102-30212-11 0-RING 45391
102-30212-13 SCREEN 1 02-3021 2-1 4 BODY
45401
1881
102-30224-02LIQUID GAUGE MECH
102-30244-01 FUEL GAGE 5811
102-30292-11 LOCK NUT
8611
102-30292-16 0-RING 862B1
102-30292-21 DUST SEAL 862D1
3112
102-30434-01 BLOCK
862A1
1 02-31 008-1 1PISTON SEAL 8631
1 02-31 008-1 2 PISTON
8641
1 02-31 008-1 3STOP TUBE
1 02-31 008-1 6 SLEEVE
8671
862C1
102-31008-17 0-RING W BACKUP SEAL
8681
102-31008-18 CAP
1 02-31 008-1 9 LOCKWIRE
8691
86102
102-31008-20 Zn PL CAPSCREW 102-31008-21 0-RING W/BACKUP SEAL 862E1
102-31008-22SEAL KIT 1566-S 862
102-31047-01 LABEL-WARNING 1354
1554
102-31193-01OIL COOLER 55311
102-31242-01 CVR PL
105321
102-31243-01 BRG-RET
10591
105341
102-31245-01MTG PL-1000 Rex Model SP1000 Vibratory Roller (SILVER SERIES)
(
PART NUMBER
DESCRIPTION
.J2-31245-02
102-31248-02
102-31248-05
102-31248-09
102-31257-01
102-31258-01
102-31267-01
MTG PL-1000
HOSE ASSY 1/4 ID
HOSE ASSY 1/4 ID
HOSE ASSY 1/4 ID
BALL JOINT HSG-1000
STEERING CYL
ROLL SCRAPER-1000
102-31268-01
102-31269-01
SCRAPER MTG BAR-1000
SCRAPER BACK-UP BAR
102-31306-02
1 02-31 371-01
102-31431-01
SUCTION HOSE 11N ID
PID MNTG PLT.
DECAL-EMERG BRAKE
102-31459-01
102-31459-02
102-31459-03
102-31495-01
SHIM HALF .005
SHIM HALF .010
SHIM HALF .020
GASKET
102-31648-01
DECAL, CAUTION HOT OIL
1 02-31 681-01
1 02-31 71 2-01
DIESEL ENGINE
VIB CONTROL MODULE
2-31740-02
HOSE ASSEMBLY 70"
102-31761-01
SILVER SERIES DECAL
102-31762-01
REX DECAL
102-31772-01
THROTTLE CABLE
102-31790-01
PILOT BUSHING
102-31798-01
102-31804-01
102-31808-01
THROTTLE CABLE BRKT
INSTRUMENT PANEL
SP1000 DECAL
1 02-31 81 0-01
1 02-31 91 7-01
102-50049-01
102-50256-01
102-50395-01
102-50427-01
GASKET
MOUNTING PLATE
TOOL BOX
ROPS-1000 VIB ONLY
RADIATOR
SP1000 SERVICE CHART
212-00276-17
IGNITION LOCK SWITCH
212-00531-47
2-02116-56
FILLER CAP W/CHAIN
VOLT METER SP400
212-02117-56
OIL PRESSURE GAUGE
548-123
(N 392)
PAGEITEMQTY.
105351
27371
27351
27361
8562
8551
3731
4721
4711
3741
4741
56411
2521
1
13252
15252
53138
53148
53154
55201
113181
13262
15262
5511
27412
7972
56771
5851
13272
15272
13132
15132
25232
23181
2521
56681
113311
56601
29231
1342
1542
3791
27401
2121
5111
55281
1361
1561
2951
79391
37101
2991
79381
2971
79371
.
548-124
(N 392)
Rex Model SP1000 Vibratory Roller (SILVER SERIES)
PART NUMBERDESCRIPTION 212-02118-56TEMP GAUGE 100-280 PAGEITEMQTY.
2981
79361
212-02119-56 TEMP SENDER SP400 56501
6731
80551
212-06000-17 10 AMP CIRCUIT BREAKER 29261
79131
298-00007-44 ACID-ELECTROLYTIC 737
298-00009-71 NUT-STEERING WHEEL 2371
298-00019-17 GRIP-CORD 9/16-1/2
25182
298-00036-71 3/4 UNC-CAP LOCK NUT 23111
5358
298-00038-97 7/8 WASHER-HARDENED 85198
298-00039-97 1/2" HARDENED WASHER 35354
37184
47610
55198
1064846
298-00041-97 5/8" HARDENED WASHER 106499
298-00042-97 3/4 HARDENED WASHER
1858
23162
5336
8513
85176
1052216
298-00048-17 1/2" CORD GRIP
27391
80501
298-00052-17 BOOT-TOGGLE SWITCH 25301
69131
79175
101131
298-00057-47 CLIP-SGL TUBE 56441
298-00068-93 3/8X1-1/4 FL H CAPSCREW -NY 211616
298-00075-931/4" X 1-1/2" CAPSCREW ZN PLT 2774
3993
298-00084-17 KNOB
101151
298-00098-93 1/4" X 3/4" HT ZN PLTD CAPSCRE 251718
3965
298-00100-93 1/4X2-1/2 HT ZN PL CAPSCREW 27312
298-00101-93 5/16 X 1 HT ZN PL CAPSCREW 232310
56562
298-00103-17 PICK UP MAGNETIC
79302
105271
298-00103-93CAPSCREW 3/8"-16 X 3/4" ZN PL 2134
37714
298-00105-93 3/8" X 1-1/4" HT ZN CAPSCREW 23366
551512
298-00106-93 CAPSCREW
7342
298-00114-93 1/2" X 1-1/2" HT ZN CAPSCREW 21104
35338
37162
55184
55368
103356
Rex Model SP1000 Vibratory Roller (SILVER SERIES) DIRT NUMBERDESCRIPTION 548-125
(N 392)
PAGEITEMQTY.
498-001 1 4-931/2" X 1-1/2" HT ZN CAPSCREW 1064268
298-00115-93 1/2" X 1-3/4" HT ZN PL CAP SC3755
298-00116-931/2" X 2-1/4" HT ZN CAPSCREW 85122
371512
298-00123-47 HOG RING 298-00124-935/8 X 1-3/4 HT ZN PL CAPSCREW 5326
55304
56724
85166
298-00125-935/8 X 2 HT ZN PL CAPSCREW 106438
298-00130-93 3/4 X 2 HT ZN PL CAPSCREW 2321
298-00131-47 HAIRPIN
1932
298-00132-933/4 X 2-1/2 HT ZN PL CAPSCREW 8543
298-00141-17 PLUG BUTTON 1/2 29171
298-00170-93 1/2" X 5" CAPSCREW -GRD 5 106532
298-00175-47 FUEL TANK CAP 1871
5821
298-00176-93 1/4" X 1-1/4" CAPSCREW -GRD 5 232910
251610
272410
10142
298-00178-93 1/2" X 1-1/4" HEX CAPSCREW GR5 2164
5134
298-00183-93 7/8 X 2-1/2 CAPSCREW -GRD 5 51612
298-00185-93 1/2" X 3/4" CAPSCREW -GRD 5 6928
i '18-00190-53 OIL FILTER HEAD
55241
k ,8-00191-53OIL FILTER ELEMENT
35281
55251
298-00196-53 VENT CAP 35111
298-00224-93 7/8 X 3 UNC CAPSCREW ZN PL 5344
85184
298-00240-93 CAPSCREWEW 3/4X 4-1/2 1834
1064416
298-00256-17 MAGNETIC PICK UP 7011
79211
298-00256-93 12PT. FLANGED CAPSCREW 113132
298-00269-17 WIRE MARKER-5 101241
298-00270-17 WIRE MARKER-18 101251
298-00271-17 3/16 SHRINK TUBE 101291/2'
298-00278-47 KNOB-STEERING WHEEL
2391
298-00284-93 FERRY
55358
113308
298-00295-17 RELAY SOCKET 27432
7962
298-00314-02 BEARING
3132
298-00315-02FLANGETTE BEARING 3144
298-00326-933/8" X 1-1/4" FERRY CAPSCREW. 56692
298-00403-02 SPHERICAL BRG 10532
298-00404-02 BRG CUP
105282
298-00405-02 BRG CONE
105292
298-00406-02ROD END 1/4IN FEMALE 27 -63
3934
.J8-00407-02SPHERICAL BUSHING 8572
298-00417-47 4" MUFFLER CLAMP 57111
298-00453-47 STEERING WHEEL
2361
548-126
(N 392)
Rex Model SP1000 Vibratory Roller (SILVER SERIES)
PART NUMBERDESCRIPTION
,
PAGEITEMQTY.
25311
2381
5716
56431
5791
35161
298-01003-04 U-BOLT 103456
298-02010-711/2" LOCKNUT
1064556
5364
298-02032-717/8 LOCKNUT
85204
25914
298-02034-711/4" LOCKNUT
27814
3978
1864
298-02035-713/4 LOCKNUT 106554
56531
298-02040-62 1/8X90 STREET ELBOW
2174
298-02063-71 1/2"-13 LOCKNUT FLG. 21114
27201
35364
37172
5144
73114
85212
44
21
3/8-16FLGD
LN-ZN
PL
298-02065-71
35172
7354
23122
298-02067-71 3/4-10 FLGD LN-ZN PL
106471
298-02081-71 LOCKNUT 5679REF
298-02096-62 ADAPTER STRAIGHT 5841
298-02108-56 SIGHT PLUG 3521
106581
298-02126-62 ELBOW 90 DEG 35301
298-02140-56 VACUUM GAUGE 56541
10211
298-02173-62 ADAPTER UNION
106571
298-02263-623/4 IN SERVICE TEE 55291
2941
298-03002-17 HOUR METER 12V
298-03016-17 MOUNTING-HOUR METER 2961
79101
298-03041-17 TACHOMETER/HOUR METER 7111
105152
298-03113-68 SEAL-HUB
10572
298-03139-68 OIL SEAL
105302
298-03140-68 OIL SEAL
113141
298-03144-68 0-RING
298-03255-17 BATT ALL VIBS EX 400
736
79261
10521
298-03575-680-RING
56711
298-03594-68 0-RING
29131
298-05004-17 CIRCUIT BREAKER 2 A 79121
BRK
20
AMP
29121
298-05005-17 CIRCUIT
79112
298-00453-47 STEERING WHEEL
298-00454-47 STEERING WHEEL CAP 298-00457-47 EXHAUST CLAMP
298-00460-47 V-BAND CLAMP Rex Model SP1000 Vibratory Roller (SILVER SERIES)
D
"
9T NUMBER
DESCRIPTION
98-05092-92
298-05177-92
298-05212-92
298-05229-92
298-05294-92
298-05301-92
298-05303-92
ELBOW-90 DEG
RADIATOR CAP
EXHAUST MUFFLER
CONN FLEX EXHAUST
EXHAUST ELBOW 900
MOUNTING BANDS
HOOD - AIR CLEANER
298-05306-92
298-05307-92
298-05309-92
298-05310-92
TUBE REDUCER
CONNECTOR
4 X 3 ELBOW
RUBBER ELBOW
298-05525-68
298-05764-68
298-06000-34
298-06007-34
298-06029-34
298-06035-34
298-06061-17
RUBBER GROMMET
HOSE - LOWER RADIATOR
5/16 X 1-3/4 ROLLPIN
5/16 X 2-1/2 ROLLPIN
3/16 X 1-1/4 ROLLPIN
ROLL PIN 3/8X2IN
SWITCH-PRESSURE 12V
298-06067-17
STOP BUTTON
C
8-06123-17
TOGGLE SWITCH
298-06139-17
TOGGLE 1 POLE SEALED
298-06144-17
298-06507-86
298-06508-86
TOGGLE 1 POLE
3/4X90 STL-ELBOW
1/4" X 90 STR ELBOW
298-06510-86
298-06523-68
298-06525-86
298-06526-86
298-06530-17
298-06535-17
ELBOW 1 IN-DRY SEAL
AIR FILTER INDICATOR
45 DEG MALE ELBOW
Male NPTF/37o flare adapter
TOGGLE SWITCH SPDT
TOGGLE SWITCH
298-06543-17
SOLENOID SWITCH
298-06561-17
BRAKE SWITCH
298-06564-17
298-06565-17
298-06568-17
SWITCH, TOGGLE
SWITCH BACK-UP ALARM
LIMIT SWITCH
8-06571-86
,..18-06572-17
298-06572-86
298-06573-86
90 DEG REDUCE ELBOW
FLOAT SWITCH ASSEMBLY
90DEG ELBOW MALE 848
MALE TEE
-
548-127
(N 392)
PAGEITEMQTY.
59
55
57
57
57
59
27
59
57
57
59
27
59
25
56
23
23
31
31
56
67
80
25
79
69
80
29
80
79
55
35
56
58
35
59
35
56
25
29
80
25
27
80
25
80
101
39
27
39
79
56
79
27
27
4 1
28A1
2 1
4 1
3 1
8 2
331
121
7 1
6 1
1 1
161
9 2
191
581
151
141
152
162
481
1 1
541
251
241
181
441
1 2
422
161
101
91
78
REF
3
1
201
61
51
591
291
2 1
411
151
231
461
261
451
121
141
381
131
4 1
452
272
151
181
548-128
(N 392)
PART NUMBERDESCRIPTION
Rex Model SP1000 Vibratory Roller (SILVER SERIES)
298-06576-86 ADAPTER, ELBOW 298-06602-86HOSE BARB PAGEITEMQTY.
3542
35271
5551
5561
298-06603-860-RING/FEM PIPE SWIV
5572
298-06605-86ADAPTER LONG 90 5532
298-06607-86HOSE CLAMP(T BOLT) 85112
298-07024-34SNAP RING 3-5/8
105261
298-07027-08BUSHING
105162
298-07532-34SNAP RING-INTERNAL
5676REF
298-08049-80ELBOW 90 DEG 298-08049-86ELBOW 3/8" PIPE JIC 5861
5584
298-08050-86ADAPTER #16 0-RING 298-08089-86 ADAPTER ELBOW-90 DEG 56511
10222
298-08133-8690 DEG ADAPTER
106564
56521
298-08184-86ELBOW-ADJUST-90 DEG 3531
298-08196-86REUSABLE FITTING-1" 55391
298-08209-86ADAPTER 90 DEG
35
101
298-08210-86PIPE ADAPTER TO HOSE
55271
298-08353-86ADAPTER TO OIL COOLER 55231
56622
298-09012-86CLAMP-1-9/16T02-1/2
5921
298-09015-86CLAMP 3-1/16 TO 4 4146
298-09018-861" HOSE CLAMP 4346
5953
298-09026-86HOSE CLAMP
59115
41154
CLAMP
HOSE
298-09048-86
43154
56802
298-09066-86HOSE CLAMP
56742
298-09070-86HOSE CLAMP-T-BOLT-1" 27171
298-09071-86HOSE CLAMP
5394
298-10027-02INNER RING BRG 298-10028-02OUTER RING BRG
53114
298-12001-86 1/2" CLOSE NIPPLE 55131
298-12013-86NIPPLE 3/4 NPT 55111
298-13010-861" MAG PIPE PLUG
35241
56494
298-13030-861" PIPE PLUG
69104
298-13162-17LIGHTING KIT 79404
10111
298-13266-17SOCKET,RELAY 27442
298-13295-17RELAY CLIP 3571
298-14503-86 3/4X1/4 RED BUSHING 56642
298-1 501 8-1 7 HORN RELAY 79232
27422
298-15083-17 RELAY
7952
56461
298-17002-86 3/4 IN PIPE TEE 4942
298-19030-86 SOCKET TEE 3/4X3/4 55121
298-19038-86 1/2" IN PIPE CROSS 10121
298-20563-17RELAY-OFF/ON FLSHR
298-26004-17TERMINAL EYELET #10 SCREW 29251
6975
69
514
298-26029-17TERMINAL-WIRE-BULLET NOSE
Rex Model SP1000 Vibratory Roller (SILVER SERIES) P^ cIT NUMBER DESCRIPTION ,
(
548-129
(N 392)
PAGEITEMQTY.
98-26029-17 TERMINAL-WIRE-BULLET NOSE 79326
298-26057-17 CONNECTOR-FEMALE-PUSH ON 6944
79312
298-26100-17 WINDOW SPLICE-WIRE 14/16AWG7041
79191
298-26101-17 TWO-WIRE SPLICE 6962
79354
298-26137-17 RING TERMINAL
101163
298-26142-17 #14-16AWG 1/4 EYELET 79151
298-26153-17 TACH. TERMINAL END 7121
298-30021-17 HOURMETER 7991
298-90000-86 HOSE CLAMP-RADIATOR 56612
398-02001-793/8 X 1-1/4 ZN PL CAPSCREW 25272
398-02002-19CAPSCREWEW 3328
4755
56672
103524
1064136
1065036
398-02002-22 1/2" X 1-1/2" CAPSCREW
73104
398-02002-281/2" X 2" HEX H HT CAPSCREW 4735
531612
398-02005-503/8 X 2-1/2 ZN PL CAPSCREW 31142
398-02005-77 5/16X3/4HT UNC CAPSCREW 23301
'n8-02077-55 #10-24 X 1-1/2" MACH SC 2792
3-03000-683/16" X 2" COTTER 85142
398-04000-61SO 18-3 CABLE 25121
27132.2FT
398-08000-07 #1610B ALEMITE 105101
398-08000-11#1613B ALEMITE 5371
398-08000-19#1688B ALEMITE 5383
8522
398-08000-31FITTING #43716 59132
398-10000-5110-24X1 RD MCH SC
25131
398-10002-24#8-32 X 7/8" MACH. SER.
29108
398-10002-35NO.6 32X3/4 RHMS 10182
398-11000-033/8 UNC NUT ZN PL 211916
25712
31711
398-11000-041/2"1-13 NUT, PLATED 6934
398-11000-156/32 HEX NUT
101102
398-11000-16NUT, HEX. #10-32
25104
27104
398-11000-185/16 UNC NUT 23221
398-11000-37 1/4" UNF NUT 39104
398-11000-443/4 UNF NUT
1064610
398-11000-87SAE CASTLE NUT 1-1/4 85132
398-11003-47 1/4" ZN PL HEX NUT
41178
43178
10172
1 8-11004-011-1/4" NUT UNF 27223
..,./8-14000-13 1/2" X 3/8" OUTSIDE BUSH 5593
398-14000-141/2" X 3/8" GALV BUSH 4971
398-14000-44 STL COUPL 1/8 80512
548-130
(N 392)
Rex Model SP1000 Vibratory Roller (SILVER SERIES)
PART NUMBERDESCRIPTION
,
398-14000-90 PIPE CAP GALV 3/4
398-14001-19 2X90 ELBOW 398-14001-34 3/8X90 STREET EL GAL
PAGEITEMQTY.
4932
35132
4127
4327
398-14001-38 1/2" X 90 STR ELBOW GAL 4961
398-14001-741/8X1-1/2 NIPPLE 80522
398-14002-283/8 CLOSE NIPP GALV 4183
4383
398-14003-32 1" X 4-1/2" N1PP TBE 35191
398-14005-22 3/8 GAL STD PIPE TEE 4132
4332
398-14005-631/8 SQ ST PLUG 53182
398-14005-71 3/8 SQ ST PLUG 105312
398-14006-77 1-1/4" CLOSE PIPE NIP
35141
398-14006-87 3/8X1-1/2GL PIPE TOE
4115
4315
4981
398-14007-09PIPE PLUG C PL 1/2 35321
398-14009-463/4X3/8RED CPLG GAL 41141
43141
4991
398-14009-91 1" X 3/4" RED COUPLING 35181
35221
398-14010-47 1-1/2" X 1" RED BUSH
35231
398-14010-953/4X3/4X1/2 R TEE GA 4921
398-14011-491/8" SERVICE TEE 56471
6721
398-14011-592 X 5 NIP TBE 35121
398-14011-762X19 PIPE NIP GALTBE 35151
398-14011-80 2"X1-1/4 RED BUSH 3561
398-20000-1013/16" X 1-1/2" X 9/64" WASHER 23324
398-20000-12 3/8" LOCKWASHER
211816
23216
25814
31913
398-20000-13WASHER, FLAT 1/2" 55344
398-20000-213/16 CUT WASHER 27192
398-20000-34 6 LOCK WASHERS
101262
398-20000-35 LOCKWASHER 3/16"
25117
27117
398-20000-36LOCKWASHER 1/4" 232812
251412
3987
398-20000-37L.W. 3/8" 551612
398-20000-391/2" LOCK WASHER 3338
35344
47710
531712
56708
6998
69164
398-20000-415/8 LOCK WASHER 56734
398-20000-645/16 LOCK WASHER
232413
398-20000-66FL WASH 211716
Rex Model SP1000 Vibrator)? Roller (SILVER SERIES)
PART NUMBER DESCRIPTION ,
548-131
(N 392)
PAGEITEMQTY.
48-20000-66 FL WASH (
3187
37814
55382
398-20000-87#6 SAE WASHER 5/32" X 3/8" 10192
398-20000-89 7/8 LOCK WASHER 51512
398-20000-91FLAT WASHER 1/4" 10156
398-20001-25 1/4" D LW ZN PL 10162
398-20001-43#8 CUT WASHER 29118
398-95001-81 LOCKWASHER
56552
398-95002-93,#14 CABLE - ORANGE 69831 FT.
79331
398-95002-941/4" NON FLEX! LOOM 691430 FT.
79341
398-99005-841X7-1/2 PIPE NIP TBE 35211
398-99006-313/4X3/8RED BUSH-GALV 41112
43112
398-99006-902 TWIST LINK CHAIN 35252.2
398-99011-155/8 UTL HOSE X100 FT 41512.5"
41124'4"
41133'4"
43512.5"
43124'4"
43133'4"
402-00726-02 ROLL HUB 10561
4n2-01775-02 BEARING RETAINER 53122
2-02616-04 ARTICULATING CROSS 53 10 1
_A32-00205-80 CORD 70 3
79 20 1
502-01338-98HOSE ASSY
6741
502-01341-86 HOSE
27341
502-02693-80 BATTERY CLAMP 7321
502-03791-01SPEEDOMETER
79181
502-04965-80 L/H GATE SGL LEVER 23201
2551
27.41
3161
502-04966-80R/H GATE SGL LEVER 2561
502-06988-80ROLL
10511
502-06991-80ISOLATOR MNT-1000 10581
502-06993-80DR-SPIDER-1000
105361
502-06997-80MOTOR MNT VIB DR 105131
502-06999-80SPRINKLER TANK 135G
3711
502-08523-07BATTERY CABLE
73131
502-08774-80BATTERY TRAY-1000 2151
7381
502-08794-80WIRE ASSY 29141
69151
502-08794-81 WIRE ASSY 29225
502-08794-82 WIRE ASSY 29214
69171
80431
2-08795-80
CTRL HANDLE
23192
2542
2732
1
548 132
(N 392)
-
Rex Model SP1000 Vibratory Roller (SILVER SERIES)
PART NUMBER DESCRIPTION
PAGEITEMQTY.
3152
69114
2111
37141
101203
101171
101271
101181
101291
101141
1811
5311
85151
21121
502-09005-80 OPERATORS PLATFORM 3511
502-09006-80 HYDRAULIC TANK 21141
502-09015-80 ENG HOOD 21151
502-09015-81 ENG HOOD 3121
502-09055-80 CTRL SHAFT
55371
502-09389-80 FRONT ENGINE MOUNT 1711
502-09393-80FRONT MAIN FRAME
21131
502-09405-80 CENTER HOUSING 2711
10551
502-09489-80 SHAFT ASSEMBLY 2511
502-20145-80 COLUMN-STR WHEEL
56651
502-20161-89 BATTERY CABLE-20" 73121
79252
105121
502-20492-80 HANDWHEEL&FREQ PICK
85311
502-20497-80 STEERING LUG-1000 55332
502-20879-80 REAR ENGINE MOUNT
502-20880-80 SHROUD RAD/OIL COOLER 55261
56571
502-20883-80 FILTER BRACKET 502-20910-80 FLANGE FILLER
3761
5781
502-30209-80 ELBOW TURBO OUTLET 56421
502-30209-86 i TURBO EXHAUST ELBOW
5931
502-30214-80 AIR INLET TUBE
2191
502-30215-80COVER PLATE 502-30218-80 TRACTION MOTOR CTRL BRKT 55211
502-30285-80 POTENTIOMETER ASSEMBLY 29292
80472
7021
602-03791-01 SP-1000 SPEEDOMETER
2931
602-03795-01FREQ METER 7931
7921
602-03881-01 VIB SWITCH HARNESS 7311
602-10744-01 BATTERY ASSEM 25281
602-20260-01 MAIN WIRING HARNESS 7911
502-08795-80 CTRL HANDLE
502-08807-80 LIGHT BRKT 502-08823-80 HANDRAIL 502-08867-80 FRAME WIPER MAT 502-08891-80 WIRE ASSY BLACK 502-08891-81 WIRE ASSY NO.5 502-08891-82 WIRE ASSY NO.65 502-08891-83 WIRE ASSY NO.18 502-08891-84 WIRE ASSY NO.62 502-08892-80 POT. & HARNESS ASSY 502-09002-80 R-ROLL FRM SP-1000 502-09003-80 BRG HOUSING REX Model SP-1000 Vibratory Roller (Silver Series)
MAIN FRAME - ARTICULATING JOINT ASSEMBLY
ITEM NO.PART NUMBERQTY.DESCRIPTION
1502-09003-80 1BEARING HOUSING
2298-00124-93 63/4 X 1-3/4 CAPSCREW GR5
3298-00042-97 63/4 HARDENED WASHER
4298-00224-9347/8 X 3 UNC CAPSCREW
5298-00038-97 87/8 HARDENED WASHER
6298-02032-71 47/8 LOCK NUT
7398-08000-11 1LUBE FITTING 90DEG
8398-08000-19 3LUBE FITTING 45DEG
9298-10027-024INNER RING THRU - BRG
10402-02616-04 1ARTICULATING CROSS
11298-10028-02 4OUTER RING THRU BRG
12402-01775-02 2BEARING RETAINER
13 *102-31459-01 8HALF SHIM .005
14 *102-31459-028HALF SHIM .0075
15 *102-31459-03 4HALF SHIM .020
16398-02002-28 121/2 X 2 CAPSCREW
17398-20000-39121/2 LOCK WASHER
18398-14005-63 21/8 PIPE PLUG
* = USE AS REQUIRED TO ACHIEVE .005 PRELOAD ON BEARINGS
548-53
(N 392)
548-54
(AT 392)
REX Model SP-1000 Vibrato!), Roller (Silver Series)
POWER UNIT - ENGINE
B6026091CAD
HYDRAULIC OIL COOLER
REAR VIEW
NOTE:
I. INSTALL TANDEM PUMP (ITEM 2) FIRST
FOR CLEARANCE PURPOSES.
2. TRACTION MOTOR CONTROL BRACKET
(ITEM 2I) IS MOUNTED TO TANDEM PUMP.
3. HORN RELAY (ITEM 64) IS MOUNTED
TO FILTER BRACKET.
4. BATTERY CABLE-GROUND (ITEM 65)
INSTALLED AT LEFT REAR ENGINE MOUNT.
5. BATTERY CABLE (ITEM 66) IS MOUNTED
ON STARTER MOTOR.
6. TUBE CLAMP (ITEM 44) IS INSTALLEE
ON FILTER BRACKET.
REX Model SP-1000 Vibratory Roller (Silver Series)
548-77
(N 392)
ELECTRICAL COMPONENTS - RECOMMENDED MAINTENANCE/SERVICE
PROCEDURE FOR 12 VOLT BATTERY (continued)
Slow Charging Batteries to Remove Sulfation
To condition a battery that is sulfated, charge battery for a minimum of 24 hours at
a maximum charging rate of four (4) amperes. As battery approaches full charge
check specific gravity at hourly intervals. With no rise in specific gravity for three
successive readings batter is charged to its peak capacity.
Fast Charging
Fast chargers give only a boost charge and the charging rate should be confined
to the following:
20 to 25 amperes maximum for 40 to 50 ampere hour batteries.
25 to 30 amperes maximum for 60 to 70 ampere hour batteries.
A CAUTION
Battery temperature should not exceed 125 degrees F. during charge. If charger
is not equipped with thermostatic cut-off and battery has not received sufficient
charging, turn charger off until battery has cooled to 100 degrees F. before
starting high rate charge for continued charging.
AWARNING
When batteries are being charged an explosive gas mixture forms beneath cover
of each cell. Do not smoke near batteries on charge or which have recently been
charged. Do not break live circuits at terminals of batteries on charge. A spark will
occur where the live circuit is broken. Keep all open flames away from battery.
548-78
(N 392)
REx Model SP-1000 Vibratory Roller (Silver Series)
ELECTRICAL COMPONENTS - WIRING DIAGRAM MAIN SYSTEM
B20248CAD
rag RISC INTERCONPECTINe
WIRES or INSTRUMENT
PAM. PRCPEFt.. PACE 31.
1
r
AT HORN
RELAY st.m.
BRAKE
SWITCH
AT HORN
RELAY zus.
RAKE
SOL .
cr
-TT
FRED. PICK-UP
FRED. PICK-UP
E.E.
T . E.
-
-
00
'NM DC
CCw cw
I •• S
I .•
2 .6
4..6
3..7
7..9
A..5
roormAD
NOTE. LIGHT OPTION ASSY
SSE D . 0112-37119.- I
L IORTS T . E.
SOLE IND
4:k,\
INJECTION PLRIP
SOUTNOID
JD 4239A ENGINE
SPEEDONETER
OPTION
non ICLL
riumiE-mEr.
WATER PUMP
E. E.
SEE DNS SISZ..1 733
WATER KW
T . E.
0
SOLENOID
TAT
ri
HORN
TO FWD. RELAY 7
TO REV. RELAY 7
TO FWD. RELAY 9
TO REV. RELAY 9
MAGNET IC
P ICK SjP
ENGINE TANK
ENDEND
POTENTIOMETERS
NOTE:
REPRESENT WIRE NUMBERS ON HARNESS ORM/1M 602 -20250-01
REFER TO PARTS ON LIST OF COMPONENTS
TANDEM VIB PUMP
/ICA IVIUGW1
ar - AULA./
rkUltUr pitVGI
(N 392)
VIBRATION DRIVE COMPONENTS - RUBBER VIBRATION ISOLATORS
49,
-
7
2
4
VIBRATOR - MOTOR SIDE
(4 PER ROLL SIDE)
2 I
5
ROLL DRIVE SIDE
(6 PER ROLL SIDE)
ITEM NO. PART NUMBER QTY.DESCRIPTION
1102-11608-01 10ISOLATOR
2102-12502-0180SPECIAL WASHER
3298-00114-93561/2" X 1-1/2" CAPSCREW
4298-02010-71 56LOCKNUT 1/2"
5398-02002-19 241/2" X 1-1/4° CAPSCREW
NOTE: USE LOCTITE #680 WHEN INSTALLING ITEM #5.
548-104
(N 392)
REX Model SP-1000 Vibratory Roller (Silver Series)
52 33 51 60
58 UPPER
59 LOWER
r
r _
2
Ltd
ASSEMBLY NOTES:
ROLL ASSEMBUES SHOWING TRACTION MOTOR AND
BRAKE ARRANGEMENT (TOP VIEW)
56
31
NMIIMO
mew 'Vim
28
30 29
111 37 19
■
(REAR) 34
,
42
48
• Oa
33
2.
24
23 (REAR)
4
f
41-: All
xvek..ltxxv,
ai
h".
•-• '1 7 =.0-7,0
NOTE::
NO ISOLATOR
DEFLECTION SHOWN
BRAKE, ITEM 31, AM
MOTOR. ITE/1 32.
SHOWN ROTATED 90 °
FROM HORIZONTAL
POSITION.
26
27
-
50
48
32
A 52
61
1.
rum.
A\
waft=10% •
•••
3.
ii
4.
. " 1- I
- ;eV kk"-;tp.o7,:i
y
56
1
It 2
3. ASSEMBLY AND ALL ITEMS ARE IDENTICAL FOR
FRONT AND REAR ROLLS EXCEPT AS NOTED
NEXT TO ITEM NUMBERS IN THE UST OF
COMPONENTS AND ON ROLL ASSEMBLY
SKETCHES.
6.
PACK CAVITIES AND BEARINGS DESIGNATED
WITH SHELL DARINA EP-2 GREASE AT
ASSEMBLY.
7.
4.;,10:1111
_
11111%4
(FRONT) 35
48
53
0 61
61
60
41
48
51 36
Ats.
'AmiiIM.•
0
63
45 63
42 41
11
■■■■■•■%.
1 54 3
INSTALL WITH
LOCTITE 680
Ai:
% Ayr/141. 0
5 3 64
2 6 7871 1
43
42
49 9 45
38 63
39
40
42
48
CAPSCREW 43, 50 AND 42 OTHER THAN
ISOLATORS, TO BE INSTALLED WITH LOCTITE
#271.
irAth.
1
WHEN ASSEMBUNG THE MOTOR MOUNT ITEM
13, MAKE SURE THE TAPPED HOLE FOR THE
MAGNETIC PICKUP ITEM 27 IS UP AND THE #1
STAMPED ON THE HANDWHEEL CAN BE SEEN
THRU THE SLOT IN THE MOTOR MOUNT.
57
.4117 rf :44 ,
17;1.64 /1
FOR LOCATION) IS IN THE LOWEST POSITION.
1
410:". \\110■XN, NS lift
AFTER ITEM S IS INSTALLED, MAKE SURE
WEIGHTS ON INNER SHAFT W AND OUTER
SHAFT "Er ARE IN THEIR LOWEST POSITION.
ASSEMBLE HANDWHEEL ITEM 12 TO ITEM S SO
THAT THE LUBRICATION FITTING IS IN THE
LOWEST POSITION AND THE #1 POSITION,
STAMPED ON THE WHEEL, IN THE UPPERMOST
POSITION.
ASSEMBLY COUPLING HALF ITEM 4 SO THAT THE
PUNCHED INDEX MARK (SEE DETAIL DRAWING
14 16
10
12 4713 15 17
4942
6248
18
21
( FRONT)
ac
48 20
50 5252 22
IMMEDIATELY PRIOR TO ASSEMBLY
CLEAN ALL X POCKETS OF CHIPS
WITH MAGNET.
22
44