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Transcript
ENGINE TOP END 4-1
Engine Top End
Table of Contents
Exploded View...................................
Specifications ....................................
Camshaft Chain Tensioner ................
Camshaft Chain Tensioner
Removal ....................................
Camshaft Chain Tensioner
Installation .................................
Replacement Chain Tensioner
Installation .................................
Camshaft Sprocket ............................
Camshaft Sprocket Removal .......
Camshaft Sprocket Installation ....
Camshaft Chain Removal ............
Camshaft Chain Installation .........
Camshaft Chain Guide Wear .......
Rocker Arm, Rocker Arm Shaft .........
Rocker Arm Removal...................
Rocker Arm Installation................
Rocker Arm & Arm Shaft Wear ....
Camshaft ...........................................
Camshaft Removal ......................
Camshaft Installation ...................
Camshaft Inspection ....................
Camshaft Bearing Inspection.......
Cylinder Head....................................
Compression Measurement.........
Cylinder Head Removal ...............
Cylinder Head Installation ............
Cylinder Head Cleaning ...............
Valve/Valve Guide .............................
Valve Removal .............................
Valve Installation ..........................
Valve Guide Removal ..................
Valve Guide Installation ...............
4-2
4-6
4-8
4-8
4-9
4-10
4-11
4-11
4-12
4-13
4-13
4-13
4-14
4-14
4-14
4-15
4-16
4-16
4-16
4-16
4-16
4-17
4-17
4-18
4-19
4-19
4-20
4-20
4-20
4-20
4-21
Valve Clearance Inspection .........
Valve Clearance Adjustment........
Valve Seat Inspection ..................
Valve Seat Repair ........................
Valve Head Thickness Inspection
Valve Stem Bend Inspection ........
Valve Stem Diameter Inspection..
Valve Guide Inside Diameter
Inspection..................................
Valve to Guide Clearance
Measurement ............................
Cylinder, Piston..................................
Cylinder Removal.........................
Cylinder Installation......................
Piston Removal............................
Piston Installation.........................
Cylinder Inside Diameter
Measurement ............................
Piston Outside Diameter
Measurement ............................
Piston/Cylinder Clearance
Inspection..................................
Boring, Honing .............................
Piston Ring End Gap Inspection ..
Piston Ring, Piston Ring Groove
Inspection..................................
Piston, Piston Pin, Connecting
Rod Wear Inspection.................
Piston, Piston Pin, Connecting
Rod Inspection ..........................
Muffler................................................
Muffler Removal...........................
Muffler Installation........................
Spark Arrester Cleaning...............
4-21
4-21
4-21
4-22
4-25
4-25
4-25
4-25
4-26
4-28
4-28
4-28
4-29
4-29
4-30
4-30
4-31
4-31
4-32
4-32
4-33
4-33
4-35
4-35
4-35
4-35
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