Download TC-500 RDA U1&V Service Mannua
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TC-500 8130050000400 Contents 1. Introduction ........................................................................................................................................1 2. Product Controls ................................................................................................................................2 3. Software Specifications .....................................................................................................................5 4. Circuit Description .............................................................................................................................9 5. CPU Pins ...........................................................................................................................................16 6. Parts List 1 ........................................................................................................................................19 7. Tuning Description ...........................................................................................................................28 8. Troubleshooting Flow Chart ............................................................................................................38 9. Disassembly and Assembly ............................................................................................................41 10. Exploded View ................................................................................................................................45 11. Parts List 2 ......................................................................................................................................46 12. Packing Guide ................................................................................................................................49 13. PCB View.........................................................................................................................................50 14. Level Diagram .................................................................................................................................52 15. Block Diagram ................................................................................................................................53 16. Schematic Diagram ........................................................................................................................54 17. Specifications .................................................................................................................................57 Copyright Information HYT is the trademark or registered trademark of Hytera Communications Co., Ltd. (the Company) in PRC and/or other countries or areas. The Company retains the ownership of its trademarks and product names. All other trademarks and/or product names that may be used in this manual are properties of their respective owners. The product describes in this manual may include the Company’s computer programs stored in memory or other media. Laws in PRC and/or other countries or areas protect the exclusive rights of the Company with respect to its computer programs. The purchase of this product shall not be deemed to grant, either directly or by implication, any rights to the purchaser regarding the Company’s computer programs. Any of the Company’s computer programs may not be copied, modified, distributed, decompiled, or reverse-engineered in any manner without the prior written consent of the Company. Disclaimer The Company endeavors to achieve the accuracy and completeness of this manual, but no warranty of accuracy or reliability is given. All the specifications and designs are subject to change without notice due to continuous technology development. No part of this manual may be copied, modified, translated, or distributed in any manner without the express written permission of us. If you have any suggestions or would like to learn more details, please visit our website at: http://www.hytera.com. Service Manual Introduction 1. Introduction Intended User This manual is intended for use by qualified technicians only. 1 Product Controls Service Manual 2. Product Controls 2 3 4 1 12 8 5 6 9 11 7 10 13 (1) Antenna (3) Channel (2) LED Indicator Selector Knob (4) Power On-Off/Volume Control Knob (5) PTT Key (6) MONI Key (7) Microphone (8) Speaker (9) Accessory Jack (10) Battery (11) Belt Clip (12) Battery Latch (13) Charging Piece / / / * PTT (Push-to-Talk) Key Hold the PTT key to transmit, and release it to receive. * SK1 Key Side Key 1 is a programmable key that can be assigned with long press function and short press function by your dealer. Functions below are programmed by factory default: 2 Service Manual Product Controls Key Operation Description Short press Squelch Off Long press VOX SK1 Key * Channel Selector Knob Rotate the knob to select your desired channel. * Power On-Off/Volume Control Knob Rotate the knob to turn the radio on/off or to adjust the volume. * LED Indicator See the table below for LED and alert tone indications: Item Indication To enter Wired Clone Mode: Source radio: turn it on with MONI key The LED on the source radio flashes red once during held for approximately 2 seconds; the power-on process. Target radio: turn it on directly. The LED glows red during cloning process. Error occurs during cloning: z band and Model ID will be checked. The LED Status of the source radio in Wired WiredClone Clone Mode: At the start of cloning, frequency glows orange for 2 seconds and then goes out to Clone Mode indicate a failed check. If the check is (After the target radio is turned on and successfully carried out but error occurs during the cloning cable is connected, press cloning, the LED will flash orange. In this the PTT key of the source radio to situation, press any key to make it go out. begin cloning.) z Factory Clone Mode: The LED flashes orange in presence of error. Press any key to make it go out. The LED glows green once cloning is completed. z The LED glows green during cloning. z The green LED goes out after cloning is Status of the target radio in Wired Clone Mode completed. 3 Product Controls Service Manual Item Indication When the radio is turned on, a power-on alert tone Power On (to enter User Mode) sounds. When the radio is currently on a blank channel, it sounds beep tones continuously. The LED flashes red, and the low-pitched tone Low Battery Alert sounds every 20 seconds (programmable by the dealer). The LED glows red during transmitting. When TOT timer expires, the radio sounds beep Transmitting tone continuously. A TOT pre-alert tone sounds before the TOT timer expires. Receiving The LED glows green during receiving. The LED flashes green once per second during scanning. Scanning z Scan Start Alert (programmable by the dealer): one beep will sound. z Scan End Alert (programmable by the dealer): two continuous beeps will sound. z The LED glows red when the PC is reading data from the radio. Writing/Reading z The LED glows green when the PC is writing data into the radio. z A low-pitched tone sounds when the radio switches from high power to low power. Power Adjustment z A high-pitched tone sounds when the radio switches from low power to high power. z One audio alert for enabling; z Two audio alerts for disabling; VOX/Channel Lock 4 Service Manual Software Specifications 3. Software Specifications 3.1 Function List z Channel Capacity: 1 – 16 z Channel Spacing: 25KHz/12.5KHz* z Channel Scan z RX/TX status indication (red/green LED) z CTCSS/CDCSS (38 groups of CTCSS, 83 groups of CDCSS, and CTCSS Tail Invert by 180 degrees.) z Low battery alert z Battery Save z Unlock Detection and Emergency Alarm z 2 Selectable Squelch Levels z Monitor Button z Time-out Timer (TOT) z Squelch Tail Elimination z PC Programming (manual/ automatic tuning) z High/Low Power Switch (4.0/ 2.0W) z Wide & Narrow Bandwidth Compatible* z Wired Clone z Battery Strength Indicator z Manual Tuning Note: Note: *: indicates optional functions. 3.2 Programmable Key Functions You dealer can assign any of the following functions to MONI key: z None z Monitor Button z Monitor Momentary 5 Software Specifications Service Manual z Scanning z Squelch Off z Squelch Off Momentary z Power Adjustment z Battery Strength Indicator 3.3 Description of Modes 3.3.1 User Mode It is a conventional communication mode. The radio will enter this mode by default after power-on. 3.3.2 PC Programming Mode The radio in User Mode enters PC Programming Mode through specific protocol based communication with the programming software. In this mode, radio functions and adjustment parameters can be set through the programming software (including User Version and Factory Version). 3.3.3 Wired Clone Mode Description Wired Clone Mode is an independent mode. To access other modes, you must restart the radio. Wired Clone Mode includes Clone Mode and Factory Clone Mode. z Clone Mode Connect two radios using a cloning cable. Power on the source radio while holding MONI key; the radio will enter Clone Mode in approximately 2 seconds. Then directly power on the target radio to enter the User Mode. In this mode, data stored in EEPROM of the source radio will be cloned to EEPROM of the target radio. The data transferred only involves channel data and common parameters, excluding tuning data, version and serial No. of the model. z Factory Clone Mode Connect two radios using a clone cable. Power on the source radio while holding MONI key, the radio will enter Clone Mode in approximately 2 seconds. Press MONI key afterwards to switch to Factory Clone Mode. The target radio can be directly turned on to enter user mode. The data transferred covers all data in EEPROM (including settings for the Manual Tune Switch), other than the serial No. Process z The LED flashes red once after the source radio enters the Wired Clone Mode. Press PTT to begin to clone data to the target radio. 6 Service Manual Software Specifications z During cloning, LED of the source radio solidly glows red, and LED of the target radio solidly glows green. When cloning is completed, LED of the source radio solidly glows green, and the green LED of the target radio goes out, which indicates the preparation for another clone. z If any abnormal situation occurs during cloning, the source radio will stop cloning and its LED will flash orange, which indicates the preparation for another clone. z When cloning is completed, the source radio goes back to standby status. Press PTT again to begin another clone. 3.3.4 Manual Tune Mode In this mode, you can manually tune the frequency deviation, power level and squelch level and etc. Description of Tuning: To enter Manual Tune Mode Hold the PTT and MONI key for 2 seconds while powering on the radio. The LED glows orange to indicate that the radio has entered the Manual Tune Mode. When the keys are released, the radio will enter item N of Tx group (N depends on the position where the Channel Selector Knob locates). (Note: To enter the Manual Tune Mode, make sure its switch is set to Open via the programming software. If this option is unchecked, the radio can not enter this mode, which helps avoid change of parameters and degradation of radio performance caused by user’s misoperations.) Keep this option unchecked after values are well adjusted from factory, to avoid any unexpected change of values. Such values can only be reset and changed in Manual Tune Mode only. ) To switch between TX Tuning items and RX Tuning items Rotate the Channel Selector knob to switch between TX tuning items and RX tuning items. The LED glows red for TX tuning items and green for RX tuning items. To switch between tuning items within TX group/RX group z TX group CH1-CH9 respectively represent TX Low Power, TX High Power, CDCSS Balance, CDCSS Deviation, CTCSS Deviation (low), CTCSS Deviation (medium), CTCSS Deviation (high), TX Low Voltage Threshold and Max. TX Audio Deviation. z RX group CH10-CH13 respectively stands for SQL Normal Open, SQL Normal Close, Rx Low Voltage Threshold and Bandpass Filter. The LED solidly glows green during RX group tuning (CH10-CH13). CH14-CH16 are unavailable and LED will go out. 7 Software Specifications Service Manual To switch between wide and narrow bands Under a certain tuning item, long press the PTT key (the LED flashes orange to indicate valid press) to switch between wide and narrow bands. After the band is selected, the first frequency of the current band is the frequency for tuning by default. To switch the frequency Under a certain band, short press the PTT key (the LED flashes green to indicate valid press) to switch the frequency orderly. To tune the value Under a certain band, short press MONI key to increase the value in step of 1, or hold this key to increase the value continuously in steps of 1. When it reaches the maximum value, pressing MONI key again would increase the value from 0. Special tuning items z TX group CH8 represents TX Low Voltage Threshold, which is related to AD sampling. Press the MONI key after entering the above item, to activate AD sampling (including calculation) once. Rotate the Channel Selector knob to save the current AD sampling value. z RX group CH10-CH12 represents SQL Normal Open, SQL Normal Close and RX Low Voltage Threshold respectively. These items are related to AD sampling. Press the MONI key after entering the above item, to activate AD sampling (including calculation) once. Rotate the Channel Selector knob to save the current AD sampling value. About the Key-press z Short press: key-press time shorter than 1 second; z Long press: key-press time longer than 1 second. 8 Service Manual Circuit Description 4. Circuit Description 4.1 General Principle Diagram The general circuit is composed of RDA chip circuit, TX circuit, RX circuit, power supply circuit, control RFOUT TX_EN PWER Synthesizer AF MIC IN VOX_DET circuit, etc. See the block diagram below: Figure 1 z RDA Chip Circuit This chip is highly integrated. Its function includes voice signal processing/modulation/demodulation, DSP, VCO, PLL, LNA and RF IF. The voice signal from MIC goes to RDA chip for amplification. Next, the amplified voice signal will undergo a series of processing including A/D conversion, filtering, pre-emphasizing, gain control, amplitude limit and D/A conversion. Then the analog voice signal is delivered to VCO and amplified to a signal with 8dBm. When the RX RF signal enters this chip, it would experience demodulation, filtering, de-emphasizing and gain control. Finally, the signal is output to the audio amplifier. z TX Circuit 9 Circuit Description Service Manual The modulated RF signal from RDA chip goes to Q407 and Q402 for amplification, and then further amplified by Q403. Then the amplified signal is delivered to low-pass filter to filter out the high-order harmonics. Finally, it is sent via the antenna. z RX Circuit After going through LPF and amplitude limiter, the RF signal received from the antenna enters Q501 LNA for amplification. Then the BPF will filter the signal to remove other unwanted signals. The resulting signal is delivered to RDA chip for demodulation. After that, the voice signal from demodulation is output U302 for amplification, which is finally output from the speaker. z Power Circuit LDO U619 converts the 6V power supply into two 5V, which LDO U621 will convert into two 3.3v power supplies, powering VCC and VDD respectively. VCC powers CPU, while VDD powers RDA chip. Then Q409 converts the 5V power supply to VT to power the TX circuit. 4.2 Realization Methods of Basic Functional Modules 4.2.1 RDA Chip Circuit This chip is highly integrated. Its function includes voice signal processing/modulation/demodulation, DSP, VCO, PLL, LNA and RF IF. RDA Chip Circuit Figure 2 The reference clock signal of RDA chip is provided by 26MHZ crystal oscillator. The block diagram is 10 Service Manual Circuit Description given below: + I PGA Switch RF_IN I ADC DSP Core Audio filter Sub CH filter FM Modem AFC loop 0/90 LNA DAC - Q PGA ADC Q ADC MIC + PA PA_driver VCO GPIO LDO DVDD RSSI AVDD Syntheizer Interfac e BUS GPIO0~7 ……PDN MCU SPI I2C 3.3~ 4.8V XTAL After entering RDA chip via MIC, the voice signal will undergo A/D conversion to get digital signal, which will be delivered to DSP for further processing such as filtering, amplification, amplitude-limiting and pre-emphasizing. Then the resulting voice signal is modulated to the internal VCO and output after being amplified by the driver amplifier. At the RX end, the received RF signal will go to LNA for amplification first, and then go to IF demodulation circuit to get demodulated voice signal. After gain control, such signal is converted into digital signal, which will enter DSP for further processing such as filtering, amplification and de-emphasizing. The function of RDA is subject to MCU U622 and its reference clock signal is from 26MHZ crystal oscillator. This chip is applicable to UHF (400~520MHZ) and VHF (134~174MHZ). The NF can be up to 3dB and IIP3 up to -6dBm, meeting GB and FCC requirements. Its RF output may reach up to 8dBm. 4.2.2 RF Power Amplifier Circuit (TX Section) The block diagram of the RF power amplifier circuit is shown in the figure below: 11 Circuit Description Service Manual BIAS DOWN APC APC U401 BAT Figure 3 The modulated RF signal from RDA chip goes to Q407 and Q402 for amplification, and then further amplified by Q403. Then the amplified signal is delivered to low-pass filter to filter out the high-order harmonics. Finally, it is sent via the antenna. The control signal “VT” is used to control the operation of driver amplifier (Q407 and Q402). U401 works for auto power control (APC). 4.2.3 Receiver Circuit (RX Section) The Block Diagram of RX Circuit is shown as below: 12 Service Manual Circuit Description ANT LPF VT D401 D402 RX_EN LNA Q501 AT41511 BPF1 Figure 4 The RF signal is received via the antenna. After going through LPF and amplitude limiter, the signal is amplified by Q501 LNA. The LNA adopts 2SC3356 with current <5mA and its gain is about 12dB. Next, the BPF will remove the interference signal in amplified RF signal. Then the resulting signal goes to RDA chip for further processing. The processed signal is delivered to U302 for amplification and finally output by the speaker. 4.2.4 MCU Control, Signal Processing and Audio Amplification Circuit diagram of this section is shown as below: 13 Circuit Description Service Manual 2 1 2 1 AF VOX_DET BAT EXT_PTT /EXT_MIC RXD EN0/EN1/EN2/EN3 RESET U622 MCU MC9S08AC60 TXD SDIO/SCLK/SEBN/PD N SDA/SCL CSS/CODE/INT/SDO /RXON/TXON/SQ/PDN PTT/SK1/SK2 Figure5 MCU Control Circuit MCU control circuit is composed of MCU, EEPROM, keys, etc. This section has the following functions: to initialize data of the radio and save data to EEPROM; to detect battery voltage and signals from external keys, LD and VOX, and to make response; to transmit required data to PLL based on the channel encoding status; to switch and control RX/TX based on the input PTT signal; to switch the squelch circuit on/off based on the input signaling decode signal and squelch level signal; to control circuits of high/low power switch, audio power amplifier, RDA chip power supply, RX power supply and 14 Service Manual Circuit Description TX power supply; (for programming) to communicate with PC via RXD/TXD based on the RS232 protocol, and transmit/receive data to/from PC. RDA Chip Control By controlling the RDA chip, the MCU can realize these services: frequency setting, frequency bandwidth, reference clock, sleep mode, SQ, VOX, squelch, frequency deviation, voice filtering, signaling encoding/decoding, pre-emphasizing, gain control, amplitude limiting, de-emphasizing, etc. Audio Amplifier The audio signal output from U622 is amplified by the audio power amplifier (U302) to drive the speaker directly. 4.2.5 Power Supply Section Block diagram of power supply circuit is shown as below: Figure 6 LDO U619 converts the 6V power supply into two 5V, which LDO U621 will convert into two 3.3v power supplies, powering VCC and VDD respectively. VCC powers CPU, while VDD powers RDA chip. Then Q409 converts the 5V power supply to VT to power the TX circuit. 15 CPU Pins Service Manual 5. CPU Pins PIN No. Pin Name Definition I/O Description 1 PTC4 Reserved I Reserved 2 IRQ/TPMCLK Reserved I Reserved 3 RESET RESET I Reset 4 PTF0/TPM1CH2 BEEP O Tone 5 PTF1/TPM1CH3 VRCR O PWM output for freq. adjustment 6 PTF2/TPM1CH4 APC O PWM output for PA APC 7 PTF3/TPM1CH5 CSS I 8 PTF4/TPM2CH0 TXON I TX status detection pin 9 PTC6 PWER O Radio power control pin 10 PTF7 Reserved I Reserved 11 PTF5/TPM2CH1 RXON I RX status detection pin 12 PTF6 Reserved I Reserved 13 PTE0/TxD1 UART_TXD O Port 14 PTE1/RxD1 UART_RXD I Port 15 PTE2/TPM1CH0 INT I Detection pin, programmable 16 PTE3/TPM1CH1 CODE I/O 17 PTE4/SS1 SEBN O SPI port of communication 18 PTE5/MISO1 SDO I SPI port of communication 19 PTE6/MOSI1 SDIO O SPI port of communication 20 PTE7/SPSCK1 SCLK O SPI port of communication 21 VSS VSS / Ground 22 VDD VDD / Power Supply 16 Detection pin, CDCSS status output Detection pin, modulated digital signal input/output Service Manual PIN No. CPU Pins Pin Name Definition I/O Description 23 PTG0/KBI1P0 SQ I Detection pin, SQ status check 24 PTG1/KBI1P1 TX_EN O TX power supply control 25 PTG2/KBI1P2 RX_EN O RX power supply control 26 PTA0 EN1 I Rotary switch 27 PTA1 EN2 I Rotary switch 28 PTA2 EN3 I Rotary switch 29 PTA3 EN4 I Rotary switch 30 PTA4 Reserved O Reserved 31 PTA5 Reserved O Reserved 32 PTA6 Reserved O Reserved 33 PTA7 PDN O Sleep control 34 PTB0/TPM3CH0/AD1P0 Reserved O Reserved 35 PTB1/TPM3CH1/AD1P1 Reserved O Reserved 36 PTB2/AD1P2 Reserved O Reserved 37 PTB3/AD1P3 VOX_DET AD VOX control 38 PTB4/AD1P4 EXT_MIC I External microphone 39 PTB5/AD1P5 EXT_PTT I External PTT 40 PTB6/AD1P6 APA_EN O Audio power amplifier switch 41 PTB7/AD1P7 R_LED O Red LED indicator 42 PTD0/AD1P8 G_LED O Green LED indicator 43 PTD1/AD1P9 Reserved O Reserved 44 VDDAD VDD_AD / Power supply for digital circuit 45 VSSAD VSS_AD / Ground (digital) 46 PTD2/KBI1P5/AD1P10 SDA I/O External EEPROM 47 PTD3/KBI1P6/AD1P11 SCL O External EEPROM 17 CPU Pins Service Manual PIN No. Pin Name Definition I/O Description 48 PTG3/KBI1P3 Reserved O Reserved 49 PTG4/KBI1P4 Reserved O Reserved 50 PTD4/TPM2CLK/AD1P12 BAT_DET AD 51 PTD5/AD1P13 Reserved O Reserved 52 PTD6/TPM1CLK/AD1P14 Reserved O Reserved 53 PTD7/KBI1P7/AD1P15 Reserved O Reserved 54 VREFH VREFH / AD reference voltage 55 VREFL VREFL / AD reference grounding 56 BKGD/MS BKGD / Tuning communication 57 PTG5/XTAL XTAL / External crystal 58 PTG6/EXTAL EXTAL / External crystal 59 VSS VSS / Power supply grounding 60 PTC0/SCL1 Reserved O Reserved 61 PTC1/SDA1 BIAS_DOWN O Discharge control for TX PA 62 PTC2/MCLK Reserved O Reserved 63 PTC3/TxD2 SK1 I SK1 64 PTC5/RxD2 PTT I PTT 18 Battery detection Service Manual Parts List 1 6. Parts List 1 1 Ref No. R419 Print No. T2C 3099080398000 Chip resistor 0.39Ω J 1/4W 1206 (RoHS) 1 2 R420 T2C 3099080398000 Chip resistor 0.39Ω J 1/4W 1206 (RoHS) 1 3 R421 T2B 3099080398000 Chip resistor 0.39Ω J 1/4W 1206 (RoHS) 1 4 L102 B3E 3001060000000 Chip resistor 0Ω J 1/10W 0603 (RoHS) 1 5 L609 T2G 3001060000000 Chip resistor 0Ω J 1/10W 0604 (RoHS) 1 6 L610 T2G 3001060000000 Chip resistor 0Ω J 1/10W 0605 (RoHS) 1 7 C137 B2E 3001050000000 Chip resistor 0Ω J 1/16W 0402 (RoHS) 1 8 R126 B2H 3001050000000 Chip resistor 0Ω J 1/16W 0402 (RoHS) 1 No. Part No. Description Qty. 9 R145 B1H 3001050000000 Chip resistor 0Ω J 1/16W 0402 (RoHS) 1 10 R520 B1F 3001050000000 Chip resistor 0Ω J 1/16W 0402 (RoHS) 1 11 R523 B1F 3001050000000 Chip resistor 0Ω J 1/16W 0402 (RoHS) 1 12 R607 T3H 3001050000000 Chip resistor 0Ω J 1/16W 0402 (RoHS) 1 13 R608 T3H 3001050000000 Chip resistor 0Ω J 1/16W 0402 (RoHS) 1 14 R635 B3I 3001050000000 Chip resistor 0Ω J 1/16W 0402 (RoHS) 1 15 R416 B2C 3001051220000 Chip resistor 1.2KΩ J 1/16W 0402 (RoHS) 1 16 R440 B3E 3001051520000 Chip resistor 1.5KΩ J 1/16W 0402 (RoHS) 1 17 R417 B3C 3001051820000 Chip resistor 1.8KΩ J 1/16W 0402 (RoHS) 1 18 R213 B5F 3001051040000 Chip resistor 100KΩ F 1/16W 0402 (RoHS) 1 19 R221 T3E 3001051040000 Chip resistor 100KΩ F 1/16W 0403 (RoHS) 1 20 R405 T2D 3001051040000 Chip resistor 100KΩ F 1/16W 0404 (RoHS) 1 21 R603 T4J 3001051040000 Chip resistor 100KΩ F 1/16W 0405 (RoHS) 1 22 R634 B5H 3001051040000 Chip resistor 100KΩ F 1/16W 0406 (RoHS) 1 23 R101 B2I 3001051010000 Chip resistor 100Ω J 1/16W 0402 (RoHS) 1 24 R131 B2H 3001051010000 Chip resistor 100Ω J 1/16W 0402 (RoHS) 1 25 R132 B2H 3001051010000 Chip resistor 100Ω J 1/16W 0402 (RoHS) 1 26 R133 B2H 3001051010000 Chip resistor 100Ω J 1/16W 0402 (RoHS) 1 27 R134 B2H 3001051010000 Chip resistor 100Ω J 1/16W 0402 (RoHS) 1 28 R135 B2H 3001051010000 Chip resistor 100Ω J 1/16W 0402 (RoHS) 1 29 R136 B2H 3001051010000 Chip resistor 100Ω J 1/16W 0402 (RoHS) 1 30 R137 B2H 3001051010000 Chip resistor 100Ω J 1/16W 0402 (RoHS) 1 31 R138 B2G 3001051010000 Chip resistor 100Ω J 1/16W 0402 (RoHS) 1 32 R139 B2G 3001051010000 Chip resistor 100Ω J 1/16W 0402 (RoHS) 1 33 R141 B2G 3001051010000 Chip resistor 100Ω J 1/16W 0402 (RoHS) 1 34 R142 B1H 3001051010000 Chip resistor 100Ω J 1/16W 0402 (RoHS) 1 35 R604 T3J 3001051010000 Chip resistor 100Ω J 1/16W 0402 (RoHS) 1 36 R615 B5D 3001051010000 Chip resistor 100Ω J 1/16W 0402 (RoHS) 1 37 R621 B4D 3001051010000 Chip resistor 100Ω J 1/16W 0402 (RoHS) 1 38 R129 B2H 3001051030000 Chip resistor 10KΩ J 1/16W 0402 (RoHS) 1 39 R130 B2H 3001051030000 Chip resistor 10KΩ J 1/16W 0402 (RoHS) 1 40 R219 T3E 3001051030000 Chip resistor 10KΩ J 1/16W 0402 (RoHS) 1 41 R428 T2D 3001051030000 Chip resistor 10KΩ J 1/16W 0402 (RoHS) 1 19 Parts List 1 Service Manual 42 Ref No. R646 Print No. T3I 3001051030000 Chip resistor 10KΩ J 1/16W 0402 (RoHS) 1 43 R685 T3I 3001051030000 Chip resistor 10KΩ J 1/16W 0402 (RoHS) 1 44 R686 T3I 3001051030000 Chip resistor 10KΩ J 1/16W 0402 (RoHS) 1 45 R629 B3I 3001051060000 Chip resistor 10M J 1/16W 0402 (RoHS) 1 46 R315 T4A 3001051000020 Chip resistor 10Ω F 1/16W 0402 (RoHS) 1 47 R442 T2D 3001051000020 Chip resistor 10Ω F 1/16W 0402 (RoHS) 1 48 R633 B5G 3001051000020 Chip resistor 10Ω F 1/16W 0402 (RoHS) 1 49 R512 B1E 3001051330000 Chip resistor 13KΩ F 1/16W 0402 (RoHS) 1 50 R422 T2C 3001061540010 Chip resistor 150KΩ D 1/10W 0603 (RoHS) 1 51 R423 T2C 3001061540010 Chip resistor 150KΩ D 1/10W 0603 (RoHS) 1 52 R424 T2C 3001061540010 Chip resistor 150KΩ D 1/10W 0603 (RoHS) 1 53 R425 T2D 3001061540010 Chip resistor 150KΩ D 1/10W 0603 (RoHS) 1 54 R426 T2D 3001061540010 Chip resistor 150KΩ D 1/10W 0603 (RoHS) 1 55 R427 T2D 3001061540010 Chip resistor 150KΩ D 1/10W 0603 (RoHS) 1 56 R314 T3H 3001051530000 Chip resistor 15KΩ J 1/16W 0402 (RoHS) 1 57 R627 B5G 3001051530000 Chip resistor 15KΩ J 1/16W 0402 (RoHS) 1 No. Part No. Description Qty. 58 R631 B5G 3001051830010 Chip resistor 18KΩ F 1/16W 0402 (RoHS) 1 59 R632 B5G 3001051830010 Chip resistor 18KΩ F 1/16W 0402 (RoHS) 1 60 R636 B4G 3001051830010 Chip resistor 18KΩ F 1/16W 0402 (RoHS) 1 61 R637 B4G 3001051830010 Chip resistor 18KΩ F 1/16W 0402 (RoHS) 1 62 R638 B4G 3001051830010 Chip resistor 18KΩ F 1/16W 0402 (RoHS) 1 63 R125 B1I 3001051020000 Chip resistor 1KΩ F 1/16W 0402 (RoHS) 1 64 R127 B1H 3001051020000 Chip resistor 1KΩ F 1/16W 0402 (RoHS) 1 65 R214 B5G 3001051020000 Chip resistor 1KΩ F 1/16W 0402 (RoHS) 1 66 R313 T4E 3001051020000 Chip resistor 1KΩ F 1/16W 0402 (RoHS) 1 67 R323 T4E 3001051020000 Chip resistor 1KΩ F 1/16W 0402 (RoHS) 1 68 R414 B3D 3001051020000 Chip resistor 1KΩ F 1/16W 0402 (RoHS) 1 69 R515 B1E 3001051020000 Chip resistor 1KΩ F 1/16W 0402 (RoHS) 1 70 R614 B5D 3001051020000 Chip resistor 1KΩ F 1/16W 0402 (RoHS) 1 71 R639 B5H 3001051020000 Chip resistor 1KΩ F 1/16W 0402 (RoHS) 1 72 R690 T1J 3001051020000 Chip resistor 1KΩ F 1/16W 0402 (RoHS) 1 73 R691 T1J 3001051020000 Chip resistor 1KΩ F 1/16W 0402 (RoHS) 1 74 R692 T1J 3001051020000 Chip resistor 1KΩ F 1/16W 0402 (RoHS) 1 75 R693 T1J 3001051020000 Chip resistor 1KΩ F 1/16W 0402 (RoHS) 1 76 R218 T3E 3001051050000 Chip resistor 1MΩ F 1/16W 0402 (RoHS) 1 77 R628 B5G 3001051050001 Chip resistor 1MΩ F 1/16W 0403 (RoHS) 1 78 R202 T2E 3001052220010 Chip resistor 2.2KΩ F 1/16W 0402 (RoHS) 1 79 R310 T5E 3001052220010 Chip resistor 2.2KΩ F 1/16W 0402 (RoHS) 1 80 R625 T2A 3001052220010 Chip resistor 2.2KΩ F 1/16W 0402 (RoHS) 1 81 R514 B2E 3001052720010 Chip resistor 2.7KΩ F 1/16W 0402 (RoHS) 1 82 R620 B5D 3001052720010 Chip resistor 2.7KΩ F 1/16W 0402 (RoHS) 1 83 R602 T4J 3001052240000 Chip resistor 220KΩ J 1/16W 0402 (RoHS) 1 84 R215 B5G 3001052230010 Chip resistor 22KΩ J 1/16W 0402 (RoHS) 1 85 R408 B2E 3001052200000 Chip resistor 22Ω J 1/16W 0402 (RoHS) 1 20 Service Manual Parts List 1 86 Ref No. R418 Print No. B2B 3001062710000 Chip resistor 270Ω J 1/10W 0603 (RoHS) 1 87 R444 B2B 3001062710000 Chip resistor 270Ω J 1/10W 0603 (RoHS) 1 88 R216 B5G 3001052730010 Chip resistor 27KΩ F 1/16W 0402 (RoHS) 1 89 R409 B3D 3001053310000 Chip resistor 330Ω F 1/16 0402 (RoHS) 1 90 R439 T2E 3001053330010 Chip resistor 33KΩ J 1/16W 0402 (RoHS) 1 91 R144 B1I 3001054720000 Chip resistor 4.7KΩ J 1/16W 0402 (RoHS) 1 92 R311 T5E 3001054720000 Chip resistor 4.7KΩ J 1/16W 0403 (RoHS) 1 93 R411 T2E 3001054720000 Chip resistor 4.7KΩ J 1/16W 0404 (RoHS) 1 94 R441 T2E 3001054720000 Chip resistor 4.7KΩ J 1/16W 0405 (RoHS) 1 95 R606 B3F 3001054720000 Chip resistor 4.7KΩ J 1/16W 0406 (RoHS) 1 96 R644 T3I 3001054720000 Chip resistor 4.7KΩ J 1/16W 0407 (RoHS) 1 97 R645 T3H 3001054720000 Chip resistor 4.7KΩ J 1/16W 0408 (RoHS) 1 98 R683 T3I 3001054720000 Chip resistor 4.7KΩ J 1/16W 0409 (RoHS) 1 99 R684 T3H 3001054720000 Chip resistor 4.7KΩ J 1/16W 0410 (RoHS) 1 100 R318 T4E 3001054790000 Chip resistor 4.7Ω J 1/16W 0402 (RoHS) 1 101 R201 T3E 3001054710000 Chip resistor 470Ω J 1/16W 0402 (RoHS) 1 102 R217 T3F 3001054730000 Chip resistor 47KΩ J 1/16W 0402 (RoHS) 1 103 R220 B5F 3001054730000 Chip resistor 47KΩ J 1/16W 0403 (RoHS) 1 104 R312 T4E 3001054730000 Chip resistor 47KΩ J 1/16W 0404 (RoHS) 1 105 R413 B3E 3001054730000 Chip resistor 47KΩ J 1/16W 0405 (RoHS) 1 106 R616 T4J 3001054730000 Chip resistor 47KΩ J 1/16W 0406 (RoHS) 1 107 R617 T4J 3001054730000 Chip resistor 47KΩ J 1/16W 0407 (RoHS) 1 108 R410 B2D 3001054700000 Chip resistor 47Ω J 1/16W 0402 (RoHS) 1 109 R415 B3C 3001054700000 Chip resistor 47Ω J 1/16W 0402 (RoHS) 1 110 R618 T4J 3001054700000 Chip resistor 47Ω J 1/16W 0402 (RoHS) 1 111 R619 T4J 3001054700000 Chip resistor 47Ω J 1/16W 0402 (RoHS) 1 112 R407 T2D 3001055110000 Chip resistor 510Ω J 1/16W 0402 (RoHS) 1 113 R519 B2F 3001055100020 Chip resistor 51Ω F 1/16W 0402 (RoHS) 1 114 R438 T2D 3001055630000 Chip resistor 56KΩ J 1/16W 0402 (RoHS) 1 115 R406 B3E 3001056810000 Chip resistor 680Ω J 1/16W 0402 (RoHS) 1 116 R605 T3A 3001056810000 Chip resistor 680Ω J 1/16W 0403 (RoHS) 1 117 R412 T2D 3001058210000 Chip resistor 820Ω J 1/16W 0402 (RoHS) 1 118 C420 B2D 3104081040020 Tantalum capacitor 0.1UF M 35V S (RoHS) 1 119 C452 B2C 3104081060120 Tantalum capacitor 10UF M 16V -55~+125℃ S (RoHS) 1 120 C611 T3F 3104081060120 Tantalum capacitor 10UF M 16V -55~+125℃ S (RoHS) 1 121 C614 B4D 3104081060120 Tantalum capacitor 10UF M 16V -55~+125℃ S (RoHS) 1 122 C285 T5E 3104202270010 Tantalum capacitor 220UF M 6.3V C (RoHS) 1 123 C323 T5F 3104084750070 Tantalum capacitor 4.7UF M 16V S (RoHS) 1 124 C501 B2C 3101050200010 Chip Capacitor 2PF B 50V C0G 0402 (RoHS) 1 125 C220 T2J 3101051030020 Chip Capacitor 0.01UF K 25V X7R 0402 (RoHS) 1 126 C322 T5F 3101051030020 Chip Capacitor 0.01UF K 25V X7R 0402 (RoHS) 1 127 C437 B2B 3101051030020 Chip Capacitor 0.01UF K 25V X7R 0402 (RoHS) 1 128 C457 B2B 3101051030020 Chip Capacitor 0.01UF K 25V X7R 0402 (RoHS) 1 129 C612 T2G 3101051030020 Chip Capacitor 0.01UF K 25V X7R 0402 (RoHS) 1 No. Part No. Description 21 Qty. Parts List 1 Service Manual 130 Ref No. C615 Print No. B2F 3101051030020 Chip Capacitor 0.01UF K 25V X7R 0402 (RoHS) 1 131 C630 T3I 3101051030020 Chip Capacitor 0.01UF K 25V X7R 0402 (RoHS) 1 132 C649 T3F 3101051030020 Chip Capacitor 0.01UF K 25V X7R 0402 (RoHS) 1 133 C664 B3F 3101051030020 Chip Capacitor 0.01UF K 25V X7R 0402 (RoHS) 1 134 C645 T1C 3101052230000 Chip Capacitor 0.022UF K 16V X7R 0402 (RoHS) 1 135 C107 B2H 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 136 C110 B1G 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 137 C112 B1G 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 138 C116 B2G 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 139 C123 B2I 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 140 C130 B1I 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 141 C217 T3E 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 142 C326 T5E 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 143 C327 T4E 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 144 C331 T4E 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 145 C334 T5B 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 146 C417 B2C 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 147 C422 T2D 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 148 C436 B2B 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 149 C441 T2C 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 150 C453 B2B 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 151 C455 B3E 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 152 C463 T2E 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 153 C521 B2F 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 154 C606 B3F 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 155 C627 T3H 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 156 C629 T3J 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 157 C636 T3H 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 158 C637 T3H 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 159 C642 T2I 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 160 C650 T3H 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 161 C651 T3J 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 No. Part No. Description Qty. 162 C655 T3H 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 163 C671 B5G 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 164 C672 B5G 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 165 C676 B5H 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 166 C682 T3I 3101051040060 Chip Capacitor 0.1UF K 16V X7R 0402 (RoHS) 1 167 C412 B2D 3101053340000 Chip Capacitor 0.33UF K 6.3V X5R 0402 (RoHS) 1 168 C433 B1A 3101060590010 Chip Capacitor 0.5PF B 50V COG 0603 (RoHS) 1 169 C429 B2A 3101061590010 Chip Capacitor 1.5PF B 50V COG 0603 (RoHS) 1 170 C102 B1I 3101051020010 Chip Capacitor 1000PF K 50V X7R 0402 (RoHS) 1 171 C106 B2H 3101051020010 Chip Capacitor 1000PF K 50V X7R 0402 (RoHS) 1 172 C109 B1G 3101051020010 Chip Capacitor 1000PF K 50V X7R 0402 (RoHS) 1 173 C111 B1G 3101051020010 Chip Capacitor 1000PF K 50V X7R 0402 (RoHS) 1 22 Service Manual Parts List 1 174 Ref No. C113 Print No. B2G 3101051020010 Chip Capacitor 1000PF K 50V X7R 0402 (RoHS) 1 175 C120 B1I 3101051020010 Chip Capacitor 1000PF K 50V X7R 0402 (RoHS) 1 176 C126 B1I 3101051020010 Chip Capacitor 1000PF K 50V X7R 0402 (RoHS) 1 177 C216 B5G 3101051020010 Chip Capacitor 1000PF K 50V X7R 0402 (RoHS) 1 178 C219 T3E 3101051020010 Chip Capacitor 1000PF K 50V X7R 0402 (RoHS) 1 179 C328 T4F 3101051020010 Chip Capacitor 1000PF K 50V X7R 0402 (RoHS) 1 180 C514 B1F 3101051020010 Chip Capacitor 1000PF K 50V X7R 0402 (RoHS) 1 181 C519 B2D 3101051020010 Chip Capacitor 1000PF K 50V X7R 0402 (RoHS) 1 182 C525 B1F 3101051020010 Chip Capacitor 1000PF K 50V X7R 0402 (RoHS) 1 183 C528 B2E 3101051020010 Chip Capacitor 1000PF K 50V X7R 0402 (RoHS) 1 184 C563 B1E 3101051020010 Chip Capacitor 1000PF K 50V X7R 0402 (RoHS) 1 185 C605 T3J 3101051020010 Chip Capacitor 1000PF K 50V X7R 0402 (RoHS) 1 186 C613 T2G 3101051020010 Chip Capacitor 1000PF K 50V X7R 0402 (RoHS) 1 187 C640 B2F 3101051020010 Chip Capacitor 1000PF K 50V X7R 0402 (RoHS) 1 188 C670 B5G 3101051020010 Chip Capacitor 1000PF K 50V X7R 0402 (RoHS) 1 189 C105 B2H 3101051010030 Chip Capacitor 100PF J 50V C0G 0402 (RoHS) 1 190 C114 B2G 3101051010030 Chip Capacitor 100PF J 50V C0G 0402 (RoHS) 1 191 C138 B1G 3101051010030 Chip Capacitor 100PF J 50V C0G 0402 (RoHS) 1 192 C202 T2E 3101051010030 Chip Capacitor 100PF J 50V C0G 0402 (RoHS) 1 193 C203 B4D 3101051010030 Chip Capacitor 100PF J 50V C0G 0402 (RoHS) 1 194 C314 B5D 3101051010030 Chip Capacitor 100PF J 50V C0G 0402 (RoHS) 1 195 C689 T2I 3101051010030 Chip Capacitor 100PF J 50V C0G 0402 (RoHS) 1 196 C690 B5D 3101051010030 Chip Capacitor 100PF J 50V C0G 0402 (RoHS) 1 197 C103 B1I 3101051000020 Chip Capacitor 10PF J 50V C0G 0402 (RoHS) 1 198 C104 B1I 3101051000020 Chip Capacitor 10PF J 50V C0G 0402 (RoHS) 1 199 C448 B4B 3101061000000 Chip Capacitor 10PF J 50V C0G 0603 (RoHS) 1 200 C127 B1H 3101071060010 Chip Capacitor 10UF K 10V X5R 0805 (RoHS) 1 201 C415 B3D 3101051200020 Chip Capacitor 12PF J 50V COG 0402 (RoHS) 1 202 C439 B3D 3101051200020 Chip Capacitor 12PF J 50V COG 0402 (RoHS) 1 203 C410 B3D 3101051500020 Chip Capacitor 15PF J 50V COG 0402 (RoHS) 1 204 C414 B3D 3101051500020 Chip Capacitor 15PF J 50V COG 0402 (RoHS) 1 205 C409 B3E 3101051800010 Chip Capacitor 18PF J 50V C0G 0402 (RoHS) 1 206 C321 T5E 3101071050020 Chip Capacitor 1UF K 16V X5R 0805 (RoHS) 1 207 C125 B1H 3101061050020 Chip Capacitor 1UF K 25V X5R 0603 (RoHS) 1 208 C609 T2G 3101061050020 Chip Capacitor 1UF K 25V X5R 0603 (RoHS) 1 209 C621 T3F 3101061050020 Chip Capacitor 1UF K 25V X5R 0603 (RoHS) 1 210 C643 B2F 3101061050020 Chip Capacitor 1UF K 25V X5R 0603 (RoHS) 1 211 C668 B5G 3101061050020 Chip Capacitor 1UF K 25V X5R 0603 (RoHS) 1 212 C108 B2H 3101051050000 Chip Capacitor 1UF K 6.3V X5R 0402 (RoHS) 1 213 C115 B2G 3101051050000 Chip Capacitor 1UF K 6.3V X5R 0402 (RoHS) 1 214 C218 T3E 3101051050000 Chip Capacitor 1UF K 6.3V X5R 0402 (RoHS) 1 215 C628 T4J 3101051050000 Chip Capacitor 1UF K 6.3V X5R 0402 (RoHS) 1 216 C675 B5G 3101051050000 Chip Capacitor 1UF K 6.3V X5R 0402 (RoHS) 1 217 C124 B1H 3101062250000 Chip Capacitor 2.2UF K 10V X5R 0603 (RoHS) 1 No. Part No. Description 23 Qty. Parts List 1 Service Manual 218 Ref No. C631 Print No. B3F 3101062250000 Chip Capacitor 2.2UF K 10V X5R 0603 (RoHS) 1 219 C431 B2A 3101062490000 Chip Capacitor 2.4PF B 50V C0G 0603 (RoHS) 1 220 C526 B1F 3101052790060 Chip Capacitor 2.7PF B 50V COG HQ 0402 (RoHS) 1 221 C425 B2B 3101062210000 Chip Capacitor 220PF J 50V COG 0603 (RoHS) 1 222 C427 B3A 3101062210000 Chip Capacitor 220PF J 50V COG 0603 (RoHS) 1 223 C638 B3I 3101052200010 Chip Capacitor 22PF J 50V C0G 0402 (RoHS) 1 224 C639 B3J 3101052200010 Chip Capacitor 22PF J 50V C0G 0402 (RoHS) 1 225 C669 B5G 3101052200010 Chip Capacitor 22PF J 50V C0G 0402 (RoHS) 1 226 C329 T4F 3101102260010 Chip Capacitor 22uF Z 10V Y5V 1206 (RoHS) 1 227 C416 B3C 3101062710000 Chip Capacitor 270PF J 50V C0G 0603 (RoHS) 1 228 C515 B1F 3101050200010 Chip Capacitor 2PF B 50V C0G 0402 (RoHS) 1 229 C423 B3B 3101060200010 Chip Capacitor 2PF B 50V C0G 0603 (RoHS) 1 230 C434 B1A 3101060200010 Chip Capacitor 2PF B 50V C0G 0603 (RoHS) 1 231 C430 B2A 3101063690000 Chip Capacitor 3.6PF B 50V COG 0603 (RoHS) 1 232 C432 B2A 3101063690000 Chip Capacitor 3.6PF B 50V COG 0603 (RoHS) 1 233 C451 B4B 3101063000010 Chip Capacitor 30PF J 50V C0G 0603 (RoHS) 1 No. Part No. Description Qty. 234 C428 B3A 3101060300010 Chip Capacitor 3PF B 50V C0G 0603 (RoHS) 1 235 C449 B2B 3101064590010 Chip Capacitor 4.5PF C 50V COG 0603 (RoHS) 1 236 C522 B1F 3101054790040 Chip Capacitor 4.7PF B 50V COG HQ 0402 (RoHS) 1 237 C523 B1F 3101054790040 Chip Capacitor 4.7PF B 50V COG HQ 0402 (RoHS) 1 238 C201 T2E 3101074750010 Chip Capacitor 4.7UF K 10V X5R 0805 (RoHS) 1 239 C641 T2I 3101074750010 Chip Capacitor 4.7UF K 10V X5R 0805 (RoHS) 1 240 C657 T3I 3101054720000 Chip Capacitor 4700PF K 50V X7R 0402 (RoHS) 1 241 C117 B2H 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 242 C118 B2H 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 243 C119 B2H 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 244 C121 B2H 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 245 C122 B2H 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 246 C128 B2G 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 247 C129 B2G 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 248 C131 B2G 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 249 C132 B2H 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 250 C133 B2H 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 251 C134 B1H 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 252 C209 T3E 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 253 C330 T4E 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 254 C332 T5E 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 255 C333 T2J 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 256 C406 B2E 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 257 C407 T2E 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 258 C408 B3E 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 259 C413 B3D 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 260 C424 B2C 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 261 C426 B2B 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 24 Service Manual Parts List 1 262 Ref No. C440 Print No. B2B 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 263 C442 T2C 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 264 C443 T2D 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 265 C444 T2C 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 266 C445 T2D 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 267 C446 T2D 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 268 C447 T2D 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 269 C454 T2D 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 270 C456 B3E 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 271 C458 B3E 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 272 C524 B2F 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 273 C527 B2F 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 274 C622 T4J 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 275 C623 T2J 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 276 C624 T2J 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 277 C625 T2J 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 278 C626 T2J 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 279 C632 T2J 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 280 C633 T1E 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 281 C634 T2J 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 282 C635 T3I 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 283 C644 T3I 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 284 C646 T3B 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 285 C647 T3A 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 286 C648 B4A 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 287 C652 T4A 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 288 C653 T2I 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 289 C654 T2I 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 290 C656 T3F 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 291 C658 T2I 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 292 C659 T2I 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 293 C660 T2I 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 294 C661 T2I 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 295 C662 T2I 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 296 C663 T2I 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 297 C665 T2I 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 298 C666 T2I 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 299 C667 T2I 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 300 C673 T4A 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 301 C674 T4A 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 302 C677 T3I 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 303 C678 T3I 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 304 C679 B4D 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 305 C680 B3F 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 No. Part No. Description 25 Qty. Parts List 1 Service Manual 306 Ref No. C681 Print No. T4I 3101054710010 Chip Capacitor 470PF K 50V X7R 0402 (RoHS) 1 307 C517 B1F 3101050500010 Chip Capacitor 5PF B 50V COG 0402 (RoHS) 1 308 C520 B1F 3101050500010 Chip Capacitor 5PF B 50V COG 0402 (RoHS) 1 309 C450 B2B 3101060500010 Chip Capacitor 5PF B 50V COG 0603 (RoHS) 1 310 C513 B2E 3101056800000 Chip Capacitor 68PF J 50V COG 0402 (RoHS) 1 311 C688 T5B 3101056800000 Chip Capacitor 68PF J 50V COG 0402 (RoHS) 1 312 C404 B3E 3101050600010 Chip Capacitor 6PF B 50V COG 0402 (RoHS) 1 313 C502 B2D 3101050800000 Chip Capacitor 8PF B 50V COG 0402 (RoHS) 1 314 L411 B2B 3210107221000 Wire-wound chip inductor 220nH J 240mA 0.70ohm (RoHS) 1 315 L415 T1A 3210209102010 Wire-wound chip inductor 1uH M 445mA 0.5ohm (RoHS) 1 316 L406 B3D 3210305120000 Wire-wound chip inductor 1uH J 245mA 1.1Ω (RoHS) 1 317 L419 B3D 3210305150010 Multi-layer chip inductor 12nH J 300mA 0.28ohm (RoHS) 1 318 L418 B3E 3210305229010 Multi-layer chip inductor 15nH J 300mA 0.32ohm (RoHS) 1 319 R511 B1F 3210306101000 Multi-layer chip inductor 2.2nH S 300mA 0.12ohm (RoHS) 1 320 L506 B1F 3210306470000 Multi-layer chip inductor 100nH J 300mA 0.90ohm (RoHS) 1 321 L508 B1E 3212106120000 Multi-layer chip inductor 47nH J 300mA 0.70ohm (RoHS) 1 322 L509 B1F 3212106120000 Multi-layer chip inductor 12nH J 300mA 0.28ohm (RoHS) 1 323 L510 B1F 3213212102000 Multi-layer chip inductor 12nH J 300mA 0.28ohm (RoHS) 1 324 L101 B1H 3213306102000 Multi-layer chip inductor 1uH K 25mA 0.6Ω (RoHS) 1 325 L110 B2I 3213306102000 Multi-layer chip inductor 1uH K 25mA 0.6Ω (RoHS) 1 326 L107 T1J 3221506601000 Ferrite bead 600Ω 100MHz ±25% 500mA 0603 (RoHS) 1 327 L108 B1G 3221506601000 Ferrite bead 600Ω 100MHz ±25% 500mA 0603 (RoHS) 1 328 L111 T2G 3221506601000 Ferrite bead 600Ω 100MHz ±25% 500mA 0603 (RoHS) 1 329 L112 B2H 3221506601000 Ferrite bead 600Ω 100MHz ±25% 500mA 0603 (RoHS) 1 330 L402 B3E 3221506601000 Ferrite bead 600Ω 100MHz ±25% 500mA 0603 (RoHS) 1 331 L527 B2F 3221506601000 Ferrite bead 600Ω 100MHz ±25% 500mA 0603 (RoHS) 1 332 L603 T4J 3221506601000 Ferrite bead 600Ω 100MHz ±25% 500mA 0603 (RoHS) 1 333 L604 T2I 3221506601000 Ferrite bead 600Ω 100MHz ±25% 500mA 0603 (RoHS) 1 334 L407 B3D 3221507221000 Ferrite bead 220Ω 100MHz ±25% 2000mA 0805 (RoHS) 1 335 L410 B2B 3221507221000 Ferrite bead 220Ω 100MHz ±25% 2000mA 0805 (RoHS) 1 336 L608 T3F 3221507221000 Ferrite bead 220Ω 100MHz ±25% 2000mA 0805 (RoHS) 1 337 L412 B2A 3231351640000 Air-core inductor E2-0.35*1.6*4TL (RoHS) 1 338 L413 B2A 3231351640000 Air-core inductor E2-0.35*1.6*4TL (RoHS) 1 339 L414 B1A 3231351640000 Air-core inductor E2-0.35*1.6*4TL (RoHS) 1 340 L409 B2B 3231351680000 Air-core inductor E2-0.35*1.6*8TR (RoHS) 1 341 D655 B4D 3302030500020 Zener diode 150℃ SOD-323 (RoHS) 1 342 D656 B5G 3303030300000 Schottky diode 40V 30mA 0.26V/1mA (RoHS) 1 343 D502 B2D 3303990000060 Switching diode 35V 100mA 1V SOD-523 (RoHS) 1 344 D503 B2D 3303990000060 Switching diode 35V 100mA 1V SOD-523 (RoHS) 1 345 D401 B2B 3305180300000 Diode 100mA max 1Ω SOD-323 (RoHS) 1 346 D602 T2A 3307110100060 LED red 200mcd 30mA 1.9V1.6X0.8mm (RoHS) 1 347 D601 T3A 3307110100130 LED green 40mcd 30mA 2.1V 0603 (RoHS) 1 348 D505 B2D 3399990000260 Rectifier diode 10V 15mA 380mV/1mA MPAK (RoHS) 1 349 Q605 T4A 3403009000010 Transistor NPN*2 50V -100mA 250 SC-88A (RoHS) 1 No. Part No. Description 26 Qty. Service Manual Parts List 1 350 Ref No. Q404 Print No. T2D 3403999000000 Transistor PNP+NPN -50V/50V -100mA/100mA 80/80 (RoHS) 1 351 Q502 B2F 3403999000000 Transistor PNP+NPN -50V/50V -100mA/100mA 80/80 (RoHS) 1 352 Q407 B2E 3408002000000 NPN transistor 12V 100mA 120 1GHz SMD (RoHS) 1 353 Q501 B1E 3408002000000 NPN transistor 12V 100mA 120 1GHz SMD (RoHS) 1 354 Q201 B5G 3411001000000 PNP transistor 50V 150mA 70~700 SOT-523 (RoHS) 1 355 Q303 T4E 3499000000180 PNP transistor 12V 2.5A 180~270 SOT23 (RoHS) 1 356 Q302 T4E 3403008000010 Transistor Vce:50V VIoff:0.5V VIon:3V 100mA (RoHS) 1 357 Q406 T2E 3403008000010 Transistor Vce:50V VIoff:0.5V VIon:3V 100mA (RoHS) 1 358 Q408 B3E 3403008000010 Transistor Vce:50V VIoff:0.5V VIon:3V 100mA (RoHS) 1 359 Q202 T3E 3503020000030 N-MOSFET VDS:30V ID:100mA VGS(th):3.0V SC-75 (RoHS) 1 360 Q409 B3E 3504990000010 P-MOSFET VDS:-30V ID:-100mA VGS(th):-1.9V SC-75 (RoHS) 1 361 Q402 B3D 3504990000040 PA MOSFET VDS:30V ID:600mA VGS(th):1.8V 1.4W (RoHS) 1 362 Q403 B3C 3605008005070 PA MOSFET 10uA 25V 10uA 7.2V 7W (RoHS) 1 363 U401 T2D 3605008005070 Operational amplifier 3~32V 300mW 100dB 2 (RoHS) 1 364 U613 B5G 3605017005540 Operational amplifier 3~32V 300mW 100dB 2 (RoHS) 1 365 U302 T5F 3608015000060 Operational amplifier 1.8~15V 220mW 39dB (RoHS) 1 No. Part No. Description Qty. 366 U619 B3F 3608015000210 Power management IC LDO 5V 300mA (RoHS) 1 367 U621 T3G 3609042000020 Power management IC LDO 12V 3.3V 300mA (RoHS) 1 368 U622 T3I 3612031000510 MCU 8 2.8~5V 20MHZ -40~+85 LQFP 64 (RoHS) 1 369 U603 T4J 3613999000020 Memory EEPROM 16KB 1.7~5.5V (RoHS) 1 370 U101 B2H 3701327610060 Baseband IC 3.3V -25~85 5dBm -124dBm (RoHS) 1 371 X601 B4I 3210306229000 Crystal 32.768KHz ±20ppm 12.5pF (RoHS) 1 372 L408 B3D 3210306229000 Multi-layer chip inductor 2.2nH S 500mA 0.10ohm (RoHS) 1 373 L417 B3C 3210305220000 Multi-layer chip inductor 2.2nH S 500mA 0.10ohm (RoHS) 1 374 L511 B1F 3231301340000 Multi-layer chip inductor 0402 22nH (RoHS) 1 375 L501 B1D 3231301340000 Air-core inductor 0.3*1.3*4TR (RoHS) 1 376 L502 B2B 3503010000010 Air-core inductor 0.3*1.3*4TR (RoHS) 1 377 XT101 B1I 3701002660130 TCXO 26MHz 3.135V~3.465V ±2.5ppm 3225 (RoHS) 1 378 D303 T5A 3399040600020 ESD protection diode VRWM:12V IPP:5A/10us (RoHS) 1 379 D403 B2C 3310990000160 ESD protection diode 10 5A/ 8/20uS -40~+85 (RoHS) 1 380 D610 T2G 3310990000160 ESD protection diode 10 5A/ 8/20uS -40~+85 (RoHS) 1 381 D613 B4A 3310990000160 ESD protection diode 10 5A/ 8/20uS -40~+85 (RoHS) 1 382 D657 T5A 3310990000160 ESD protection diode 10 5A/ 8/20uS -40~+85 (RoHS) 1 383 D658 B4D 3310990000160 ESD protection diode 10 5A/ 8/20uS -40~+85 (RoHS) 1 384 D663 B1H 3310990000160 ESD protection diode 10 5A/ 8/20uS -40~+85 (RoHS) 1 385 D664 B1H 3310990000160 ESD protection diode 10 5A/ 8/20uS -40~+85 (RoHS) 1 386 / / Main PCB IT158 4L 4P 217.25*111.40*1.0 (RoHS) 1 27 Tuning Description Service Manual 7. Tuning Description 7.1 Required Test Instruments z Radio communication test set (HP8921) 1 set z 10V/3A regulated DC power supply 1 set z Digital voltmeter 1 set z Ammeter 1 set 7.2 Preparations Place the board to be tested on the test fixture (please ensure good connection between each test point and the fixture), and connect the board to a power supply with DC voltage of 6.0V. 7.3 Wired Clone 7.3.1 Instructions: z Connect two radios using a cloning cable. Simultaneously hold MONI key to power on the source radio so that the wired clone mode will be entered after 2 seconds, and then press MONI key to switch to factory wired clone mode (when the wired clone mode is entered, the user wired clone mode is defaulted); then directly power on the target radio to enter the user mode. z The LED flashes red once after the source radio enters Wired Clone mode. Press PTT to clone data to the target radio. z During communication, the LED of the source radio glows red, and the LED of the target radio glows green. When the communication ends, green LED of the source radio glows and the green LED of the target radio goes out, which indicates the preparation for another clone. z If any abnormal situation occurs during communication, the source radio will flash orange LED and will stop communication for another cloning. z When cloning ends, the source radio goes back to the standby status. Press PTT again to begin another cloning operation. 7.3.2 LED Indication during Cloning z Orange LED flashes: an error occurs during cloning. In this case, press any key other than the power switch to turn it off. z Green LED glows: the cloning is done successfully. 28 Service Manual Tuning Description 7.3.3 Difference between Factory Clone Mode and Clone Mode z Clone Mode: Only clone relevant data in user mode (such as frequencies). Tuning parameters like tuning frequency, tuning item and base band parameter will not be cloned. z Factory Clone Mode: Clone all the data excluding serial No. 7.4 Description of Tuning Items Channel Tunable Frequency Wide Band Freq .1 Freq .2 Freq .3 Freq .4 Narrow Band Freq .5 Freq .1 Freq .2 Freq .3 Freq .4 Freq .5 TX Circuit 1 Freq. Tolerance / / Y / / / / / / / 2 TX Low Power Y Y Y Y Y / / / / / 3 TX High Power Y Y Y Y Y / / / / / 5 CDCSS Deviation Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y / / Y / / / / / / / Y Y Y Y Y Y Y Y Y Y 6 7 8 10 11 CTCSS Deviation (low) CTCSS Deviation (medium) CTCSS Deviation (high) TX Low Voltage Threshold Max. TX Audio Deviation RX Circuit 1 2 RX Low Voltage Threshold Max. RX Audio Power / / Y / / / / / / / / / Y / / / / / / / 29 Tuning Description Service Manual Note: Y indicates frequencies available for tuning, and the rest are blank channels without tuning items. 7.5 Baseband Design Description: z Squelch On/Off: to set the threshold value for enabling/disabling the squelch function. z Calibrate Wide/Narrow SQ Open/Close: to tune the squelch threshold to compensate the circuit difference. It is recommended to apply the same value to one model. Increasing the value may tighten the squelch, while decreasing may loosen it. 30 Service Manual Tuning Description z Skip RX/TX High/Low Pass: to configure the audio filter (0: not skip; 1: to skip one filter; 2: to skip the other filter; 3: to skip two filters). z Pre-emphasis: to configure the pre-emphasis function. z Skip CTCSS/CDCSS High/Low: to set whether to skip CTCSS/CDCSS filter. z RX CTCSS/CDCSS High Pass Filter: to configure the parameters of CTCSS/CDCSS filter. z Wide/Narrow Noise Detect High/Low: to configure the noise detection threshold. 7.6 Method and Procedure: 7.6.1 Description of Tuning Procedures Simultaneously hold PTT, MONI and Power On/Off Key for more than 2s to enter tuning mode (LED flashes orange). After the keys are released, the radio will enter the tuning item in this mode (the item entered depends on the position where the Channel Selector knob locates). And the LED will glow red or green according to the specific tuning item. Or connect a programming cable to the radio for real-time tuning in PC Programming Mode. 7.6.2 Description of Tuning Items You can use MONI key to select your desired values. 7.6.3 Specific Operations and Requirements Note: ¾ By default, channel 1, 2, 3, 4 and 5 use wide band, while channel 6, 7, 8, 9 and 10 use narrow band. Remember to connect the antenna properly. ¾ Press PTT+MONI key to turn on the radio. Tuning Items for TX Item Condition Measurement Tuning Test Instrument Component Test Point Method Specifications / Remarks Press MONI Rotate the Freq. Tolerance Channel Selector knob to channel 1. key to adjust Communi cation test set Antenna connector Press the value. MONI Then save key your change and go to another 31 <150Hz Tuning Description Item Condition Service Manual Measurement Tuning Test Instrument Component Test Point Method Specifications / Remarks channel. Rotate the Press MONI Channel key to adjust Selector knob the value. to channel 2. Then save Short press PTT your change to switch the and go to Low UHF: 2.0W±0.3W I≤1.1A another frequency under Communi- TX test. cation Antenna Power Rotate the Test Set / connector Channel Ammeter Press channel. MONI key Press MONI key to adjust Selector knob the value. to channel 3. Then save 3.3W±0.2W Short press PTT your change I≤1.45A to switch the and go to frequency under another test. channel. High Rotate the Channel Wide CDCS Band Selector knob Communi- Press MONI to channel 4. cation test key to adjust set the value. Short press PTT Press to switch the BPF: Deviat frequency under <20~ -ion test. 300Hz Following AF Genl another Narrow wideband test, Lvl: off channel. Band long press PTT S Antenna connector MONI key 650±50Hz Then save your change and go to 400±50Hz to perform 32 Service Manual Item Tuning Description Condition Measurement Tuning Test Instrument Component Test Point Method Specifications / Remarks narrow band test. Short press PTT to switch the frequency under test. Rotate the Channel Selector knob to channel 5. Short press PTT to switch the Low frequency. Following wideband test, Communi- Press MONI long press PTT cation key to adjust CTCS to perform Test Set the value. S narrow band BPF: Antenna Deviat test. <20~300H connector ion Rotate the z MONI key Then save your change and go to Channel AF Genl another Selector knob Lvl: off channel. to channel 6. Short press PTT Medium Press to switch the frequency. Following wideband test, long press PTT to perform 33 Wide band: 675±50Hz Narrow band: 400±50Hz Tuning Description Item Condition Service Manual Measurement Tuning Test Instrument Component Test Point Method Specifications / Remarks narrow band test. Rotate the Channel Selector knob to channel 7. Short press PTT to switch the High frequency. Following wideband test, long press PTT to perform narrow band test. Adjust the power supply to 5.3V and press MONI Rotate the TX Low Voltage Threshold Channel Digital Selector knob voltmeter to channel 8. Power Power key to In case of Supply Suppl- sample it. ≤5.3V±0.15V, Port y Then save TX is inhibited. your change and go to another channel. Max. TX Audio Deviat -ion Wide Band Rotate the Communi- Channel cation Selector knob Test Set to channel 9. BPF: Antenna Press Earpiece MONI Jack key 34 Press MONI key to adjust 4.3KHz~4.5K the value. Hz Then save Service Manual Item Tuning Description Measurement Tuning Condition Test Instrument Component Short press PTT <20~15K your change to switch the Hz and go to frequency. AF Genl another Following Lvl: channel. wideband test, 120mV Test Point Method Specifications / Remarks Narrow long press PTT 2.1KHz~ Band to perform 2.3KHz narrow band test. Note: Note: Make sure that the antenna or load is connected before tuning; rotating the Channel Selector knob will save the value automatically. RX Tuning Items Measurement Item Condition Test Instrument Tuning Test Point Component Method Specifications / Remarks Adjust the power supply to 5.6V and RX Low Voltage Threshold Rotate the Channel Selector to channel 10. Power Digital voltmeter Supply Interface press MONI Power key to Supply sample it. Then save your change and go to another channel. 35 5.6V±0.1V: the red LED flashes and alert tone sounds. Tuning Description Service Manual Measurement Item Condition Tuning Test Instrument Test Point Component Method Press MONI Communication Max. RX Channel Audio Selector knob Power key to adjust Test Set Rotate the to channel 11. Specifications / Remarks SSG: -47dBm Antenna MOD: 1KHz Earpiece MONI DEV: 3KHz Socket key the value. Press Then save your change (W/N): 0.6~1W and go to Filter: 0.3~ another 3KHz channel. 7.7 Appendix 1: Appendix 1: Reference Value for Source Radio Wide Band Item Narrow Band Freq. 1 Freq. 2 Freq. 3 Freq. 4 Freq. 5 Freq. 1 Freq. 2 Freq. 3 Freq. 4 Freq. 5 Freq. Tolerance / / 121 / / / / / / / TX Low Power 72 74 77 78 83 / / / / / TX High Power 117 120 125 127 121 / / / / / CDCSS 18 18 18 18 18 22 22 22 22 22 25 25 25 25 25 29 29 29 29 29 25 25 25 25 25 29 29 29 29 29 25 25 25 25 25 29 29 29 29 29 / / 126 / / / / / / / Tx Item Section Deviation CTCSS Deviation (low) CTCSS Deviation (medium) CTCSS Deviation (high) TX Low Voltage 36 Service Manual Tuning Description Wide Band Item Narrow Band Freq. 1 Freq. 2 Freq. 3 Freq. 4 Freq. 5 Freq. 1 Freq. 2 Freq. 3 Freq. 4 Freq. 5 49 49 49 49 49 49 49 49 49 49 Threshold Max. TX Audio Deviation Rx Item Section RX Low Voltage / / 135 / / / / / / / / / 218 / / / / / / / Threshold Max. RX Audio Power Note: The value is subject to that of the source radio. 37 Troubleshooting Flow Chart Service Manual 8. Troubleshooting Flow Chart TX Circuit Start Low TX power No voice No TX Normal TX power supply? TX LED fails No Replace D604 Check TX power supply Yes Check voice path (MIC&D102) No D604 glows red? No TX VCO locked? Yes Replace D604 Check TX path Check antenna connection Check Q402, Q403 and Q404 38 Check APC control circuit Check TX VCO Service Manual Troubleshooting Flow Chart RX Circuit 39 Troubleshooting Flow Chart Service Manual MCU Start Normal power-up alert tone? Yes No No Normal speaker? Replace it Yes No Normal MCU VCC? Check U601, U602, U604, and U606 Yes No Normal MCU X601? Replace X601 Yes No Other control pins are normal? Yes MCU is OK 40 Check pin connection or reburn the program Service Manual Disassembly and Assembly 9. Disassembly and Assembly 9.1 Removing the Battery To remove the battery, power off the radio first, push the battery latch upwards, and then take out the battery from the battery slot. See Figure 1. Figure 1 9.2 Removing the Aluminum Chassis and PCB Kit Step 1 Unfasten the two screws at the bottom of the radio. Step 2 Remove the Volume Control knob and Channel Selector knob. Step 3 Remove the antenna at the top of the radio. Step 4 Unfasten the screws for fastening MIC cover and remove the cover. See Figure 2. Screws 螺钉 Screws螺钉 咪盖 MIC cover Volume Control knob 音量旋钮 信道选择旋钮 Channel Selector knob Figure 2 41 Disassembly and Assembly Service Manual Step 5 Lift the bottom of the aluminum chassis, pull the aluminum chassis backwards and take it out. See Figure 3. Figure 3 The disassembled parts are shown below: Figure 4 9.3 Removing the PTT Key Push PTT key from outer side of the aluminum chassis. See Figure 5. 42 Service Manual Disassembly and Assembly Figure 5 9.4 Assembling the PTT Key Step 1 Apply double-sided tape to the front case. Step 2 Install the PTT key into its place from the inner side of the chassis. See Figure 6. Figure 6 9.5 Assembling the Battery Place the battery into the battery slot until a click is heard, as shown below: 43 Disassembly and Assembly Service Manual 图7 44 Service Manual Exploded View 10. Exploded View 22 36 37 38 26 39 27 40 35 28 41 29 42 32 43 34 45 1 44 45 Parts List 2 Service Manual 11. Parts List 2 No. Part No. Description A 7102507000000 Machine screw 1 B 7102004021030 Self-tapping screw 10 C 7102009001000 Machine screw 2 D 7102504000300 Machine screw 2 E 7102505000110 Machine screw 2 F 7102004020100 Self-tapping screw 1 1 7400077000000 MIC Net 1 2 6100030000020 PTT key 1 3 6000050100000 Front case 1 4 6201006000000 Inner lining for knob 2 5 6000158000040 Encoder knob 1 6 6000160000040 Volume control knob 1 7 5001010000020 Speaker 1 8 7400034000000 Insulation sheet for speaker 1 9 4301040000060 Momentary contact switch 2 10 4304030000010 Gray code rotary switch 1 11 7207002200200 Nut 2 12 4303020000030 Volume switch 1 13 6000046000000 Bracket for anode piece 1 14 7500115000000 Battery pad 2 15 6201030000000 Battery anode piece 1 16 7500195000000 Sponge for anode piece 1 17 6100034000000 Waterproof ring 1 18 7500114000000 Heat sink pad 1 46 Qty. Service Manual Parts List 2 No. Part No. Description 19 6300052000000 Aluminum chassis 1 20 4400100008000 SMA RF connector 1 21 6000051000030 Rear cover 1 22 7000139000000 Spring of latch 1 23 6000039000000 Battery latch 1 24 7400014010020 Waterproof PC sheet 1 25 6201022000000 Battery cathode piece 1 26 5205000000280 Socket 1 27 5205000000190 Socket 1 28 4210060000000 Lead 1 29 4210060000100 Lead 1 30 5002230000000 MIC 1 31 6100075000000 MIC washer 1 32 7400075000000 Speaker felt 1 33 6000054000000 MIC cover 1 34 6000189000000 Light guide 1 35 6201503000000 Charging Piece 3 36 6000154100030 Belt clip 1 37 7000018000130 Belt clip spring 1 38 7000124000000 Shaft for belt clip 1 39 6201035000110 Belt clip spring 1 40 6300010000000 Metal bracket for belt clip 1 41 6000052000080 Front case of battery 1 42 5511100050000 Ni-MH battery core 1 43 6000053000020 Bottom case of battery 1 47 Qty. Parts List 2 Service Manual No. Part No. Description 44 6201738000000 Battery anode and cathode piece 2 45 7500154000000 Sponge pad of battery 2 48 Qty. Service Manual Packing Guide 12. Packing Guide Antenna Battery Strap Charge Belt Clip Radio Unit Power Cable Documentation Kit Package Box 49 13. PCB View PCB View Top Layer 50 PCB View Bottom Layer 48 51 14. Level Diagram 2450m Vrms AF AMP U302 PA Q407 2SC3356 PA Q402 RD01 PA Q403 RD07 37.5dBm RFOUT 120m Vrms AF 36dBm -123dBm DAC/ADC 37dBm Synthesizer 1 MIC IN 2 90m Vrms 7dBm 24dBm 13dBm ANT LPF D401 D402-122dBm DSP -121.5dBm U101 RDA1846 LNA Q501 AT41511 -113dBm BPF1 52 -109dBm 15. Block Diagram MIC B201 2 1 SP_JACK J3 PJ-D3027D 2 1 MICJACK PA Q407 2SC3356 AF AF AMP U302 VOX_DET U613 D656 BATTERY G602 LED D602 VT AF RFOUT R_LED LED D601 MIC IN BIAS DOWN EXT_PTT /EXT_MIC SW_CHANNAL PA Q403 RD07 VOX_DET BEEP BAT SPK PA Q402 RD01 APC U401 APC BAT RXD DAC/ADC U622 MCU MC9S08AC60 RESET VT TXD SDIO/SCLK/SEBN/PDN 3 VDD DSP D401 D402 2 1 VRCR CSS/CODE/INT/SDO /RXON/TXON/SQ/PDN U101 RDA1846 PWER PTT/SK1/SK2 5V VCC LDO U621 RX_EN VDD V_BAT VT Swich Q409 Q408 5V LNA Q501 AT41511 LDO U619 BPF1 53 ANT LPF VT 4 SDA/SCL TX_EN E2ROM U603 Synthesizer EN0/EN1/EN2/EN3 5 4 3 2 1 16. Schematic Diagram Schematic Diagram (IF) VCC VDD D D R101 100 3 OUT VDD C103 C104 10p 10p GND VCONT VCC 4 R143 NC XT101 26MHz R127 1K L112 601s C108 C107 0.1u 1u C105 C106 100p 1000p 2 C120 1000p 1 C123 0.1u 2 1 VR101 NC L110 1uH C102 1000p 3 L107 601s R129 10K R128 NC R130 10K R126 0 R131 100 R132 100 R142 100 VRCR 15 1 RFOUT C135 NC B L102 0 17 C110 0.1u SCLK 1 3 2 SDIO 5 4 AVDD2 XTAL1 MODE AVDD1 25 VOX R141 100 33 PAD C117 470p SCLK SEBN C CSS CODE INT SDO RXON TXON SQ PDN C118 C119 C121 C122 C128 C129 C131 470p 470p 470p 470p 470p 470p 470p L111 601s C115 1u C116 0.1u C669 22P C668 1u 26 VDD C137 0 C136 NC 27 SQ AVDD4 D610 ADUC C109 1000p XTAL2 TXON RFIN NC3 2 16 NC2 28 PDN RFIN 14 RXON AVDD6 C112 0.1u 29 24 C111 1000p AVDD3 R133 100 R134 100 R135 100 R136 100 R137 100 R138 100 R139 100 30 SDO SDIO C134 470p 31 INT Cc C133 470p 32 CODE_OUT/IN MIC_IN PABIAS 13 C132 470p CSS_OUTIN 23 12 NC1 22 11 AVDD5 601s C138 100p 1 ADUC 1 VDD L108 D663 ADUC C127 10u 21 D664 10 NC5 2 2 MIC_IN C125 1u L101 1uH 20 C139 NC AFOUT NC4 9 AFOUT RFOUT C124 2.2u SENB R145 0 C 8 U101 RDA1846S 6 C126 1000p 19 R140 NC 7 R125 1k 18 R144 4.7k C130 0.1u R627 15k B C113 C114 1000p 100p C675 1u 3 D656 RB706F-40 1 R639 1K VOX_DET 2 R628 1M R634 100k C676 0.1u MIC_IN 8 7 C670 1000P 5V C671 0.1u A 1 2 U613 NJM2904 3 R636 18k + - C672 0.1u -+ R632 18k A 6 R633 10 5 R631 18k 4 5V HYT Science&technology Co.Ltd. R637 18k R638 18k 54 Model Name: Page: Part Name: Date: Rev: File No.: Prepare: 5 4 3 2 of 1 3 2 1 Schematic Diagram (MCU&POWER) C322 0.01U R313 1K Q302 DTC114EE R312 47K 4 3 3 Q303 FMMT717 1 C331 0.1u TXD TP106 R621 100 C328 C329 1000P 22U C689 100p D608 NC 2 4 0.1u VRCR C636 0.1u R645 4.7K C637 0.1u R644 4.7K PWER APC R684 C655 4.7K 0.1u R683 4.7K C681 470p VCC 2 R615 100 L603 601s C628 1u 1 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 D606 NC R614 1k C629 0.1u C690 100p R620 2.7k C220 0.01u R220 47k 3 Q201 2SA1980E R213 100k C216 1000p 2 C641 4.7u/10V C314 100p R214 1k R215 22k 5V R201 470 C219 R216 27k 1000P R202 2.2K C MICJACK 2 1 + MIC B201 D201 NC C201 C202 4.7u/10V 100P R217 47k R219 10k R221 100k Q202 2SK1824 R218 1M C642 0.1u R686 10K C661 C660 470p 470p 470p 470p C217 0.1u ADUC ADUC C648 C647 C646 C652 470p 470p 470p 470p 470p 1 1 C625 C624 C623 470p 470p 470p SW603 MON 4 3 C650 0.1u C632 470p TP112 GND R608 0 C633 C644 470p 470p C645 SW602 PTT 4 3 4 3 0.022u C649 0.01u VIN CE VOUT VSS NC VCC L609 0 5 2 1 C609 1u C621 1u C612 0.01u VDD C613 1000p U619 XC6209F502PR V_BAT L608 4 H8 HD3P5X2P2 H9 HD3X2P2 1 1 1 1 1 H4 H5 H6 H7 HD3P5X2P2 HD3P5X2P2 HD3P5X2P2 HD3P5X2P2 1 H3 HD3P5X2P2 1 H1 H2 HD3P5X2P2 HD3P5X2P2 1 221s 1 B C634 470p U621 XC6209F332PR 1 ADUC 1 D605 PTT SK1 R607 C635 0 470p 0.01u L610 0 1 2 2 2 D614 1 1 ADUC D615 R693 1k C626 C630 TP104 PTT TP102 SK1 2 470p C657 R685 4700P 10K 1 C659 C662 470p 2 C654 C653 470p 6 5 4 2 1 C 4 C658 R690 1k R692 R691 1k 1k D613 A C218 1u PDN VOX_DET BEEP SW606 SW_channel 8 C 2 2 4 3 1 2 SEBN SDO SDIO SCLK SQ TX_EN RX_EN 1 2 3 1 2 3 4 1 B C663 470p 8 7 CLK DAT MIC_IN 1 C665 470p U603 AT24C16 100P L604 601s INT CODE C622 470p C203 C209 470p 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 C627 0.1u 48 SCL SDA VSS_AD VDD_AD 43 G_LED R_LED APA_EN EXT_PTT EXT_MIC VOX_DET 36 35 34 PDN R616 47k R619 47 D658 ADUC RXD TP107 1 470p 470p ON/OFF IRQ/TPMCLK RESET BEEP VRCR APC CSS TXON PWER UP RXON DOWN UART_TXD UART_RXD INT CODE VCC 1 470p C651 0.1u 1 470p 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 VCC R617 47k R618 47 2 C678 PTT SK1 SK2 BIAS_DOWN 60 VSS2 EXTAL XTAL BKGD/MS VREFL VREFH 53 52 51 BAT_DET 49 C667 C666 SEBN SDO SDIO SCLK VSS VDD SQ TX_EN RX_EN EN1 EN2 EN3 EN4 30 31 32 C C677 U622 R646 10k C682 D 1 C688 68p VCC 22p J3 PJ-D3027D D301 NC C639 SK1 PTT BIAS_DOWN TXON RXON CSS 1 C325 NC 2 R323 1K R318 4.7 2 2IN- GND 3 1 3 4 2 5 SPKTP109 2 C333 470P 2IN+ O2 C326 0.1U C327 0.1U BAT C334 0.1u C330 470P 3 6 1 2 1 C674 470p C323 22U/10V O1 IN+ VCC 1 D655 UDZS10B IN- 7 5 V_BAT TP113 BKGD\MS R635 C673 0 470p R311 4.7K 2 2 1 C332 470p TP108 SPK+ C285 220u/6.3V 2 1 1 C679 470p 1 R629 10M R315 10 4 5 U302 TDA2822D 1 3 1 2 C614 22U/16V Q605 UMG3N X601 SSP-T7-F S201 SW-VOLUME 1 R604 100 R603 100k C638 22p D602 RED 1 C605 1000P BAT 52 D601 GREEN 42 R602 220k 2 V_BAT D G601 BAT 1 1 R625 2.2K 8 EDZTE616.8B 1 R605 680 BEEP D303 R310 2.2K 1 D657 ADUC 3 V_BAT R314 15k C321 1u 2 2 AFOUT 1 4 3 5 C611 22U/16V C656 470p C606 0.1U C631 2.2u C664 0.01uPWER 3 R606 4.7k C680 470p VIN CE VOUT VSS NC 5V 5 2 1 C640 1000P C615 0.01u C643 1u A HYT Science&technology Co.Ltd. Model Name: 55 4 3 Page: Date: 2 1 of Check: Approve: 1 3 Saturday, May 26, 2012 Rev: File No.: Prepare: 5 TC-500 Part Name: V01 5 4 3 2 1 Schematic Diagram (PA&LNA) W401 ANTENNA 1 C415 12p 3 C439 12p C416 270p R415 47 R412 820 C413 470p L407 221s R411 4.7k Q403 RDD07 1 5V 2 C418 NC L409 8T D403 R417 1.8k ADUC R416 1.2k C438 NC C436 0.1u C417 0.1u C437 0.01u D401 HVU131 L410 221s L413 4T L412 4T C430 3.6p C428 3p R444 270 L414 4T D C432 3.6p L415 1uH C434 2p L501 4T C426 470p C501 2p C502 8p D503 BA277 D502 BA277 3 1 C455 0.1u C453 0.1u C456 470P C452 10u/16V C457 0.01u C424 470p C420 0.1u/16V R419 R420 R421 0.39 0.39 0.39 R423 150k(1%) R424 150k(1%) R442 10 1 R422 150k(1%) BAT 2 R426 C441 0.1u Q406 DTC114EE C407 470p 3 R425 150k(1%) C442 470P 150k(1%) C446 470p U401 NJM2904 C443 470p C444 470p 3 BIAS_DOWN BAT Q404 Q408 DTC114EE C458 470P L411 220nH R418 270 C440 470p 3 TX_EN C449 4.5P C429 1.5p C433 0.5p VT R413 47K C C421 C423 C450 NC 5P 2P 2 C503 NC Q409 2SJ243 2 C419 C448 NC 10P VT 1 C412 0.33u 1 L406 1uH 1 C431 2.4p 1 L402 601S Q402 RD01 C451 30P C427 220p 2 R414 1k R410 47 C408 470p R408 22 470p C410 15p C435 NC C425 220P 1 L418 15nH L502 4T 2 R409 330 L417 2.2nH 2 C406 L408 2.2nH 2 1 R406 680 C414 15p L419 12nH 2 Q407 2SC3356 2 D 3 RFOUT C409 18p 3 R440 1.5k C404 6p R427 150k(1%) 1 8 2- + 7 3 + -6 4 5 R407 510 C447 470p VT 5 C422 0.1u R428 10k 4 2 6 C454 470p 1 C EMD22 R405 100K C445 470p R438 56K 1 R441 4.7K APC R439 33K C463 0.1u 5V Q502 4 B 3 5 2 RX_EN C527 470P L527 601s 1 R519 51 C524 470P C521 0.1U R516 NC R512 13K R514 2.7K 6 C525 1000P EMD22 L506 100nH B C528 1000P C563 1000P R523 0 C520 5p C526 2.7p C517 5p R520 0 3 RFIN C514 1000p L511 R515 1k L508 47nH C513 68p 22nH R525 NC C522 4.7p L510 12nH C523 4.7p R521 NC L509 12nH R522 NC C515 2p 2 C516 NC 1 R524 NC R511 2.2nH Q501 2SC3356 C511 NC C519 1000p C512 NC D505 HSM88AS C518 NC A A HYT Science&technology Co.Ltd. Model Name: 56 4 3 Page: Date: 2 3 of Check: Approve: 1 3 Saturday, May 26, 2012 Rev: File No.: Prepare: 5 TC-500 Part Name: V01 Service Manual Specifications 17. Specifications General Frequency Range 400 – 470MHz Channel Capacity 16 Channel Spacing 25 KHz /12.5KHz Operating Voltage 6.0V DC Battery 1100mAh (Ni-MH Battery) Battery Life (5-5-90 Duty Cycle) ≥7 hours Operating Temperature -20℃ – +60℃ Dimensions (H×W×D) (with standard battery, without 109×54×34mm antenna) Weight (with standard antenna & battery) Frequency Stability 270g ±2.5ppm Receiver Sensitivity ≤0.251uV/0.282uV RX S/N ≥45dB/40dB Adjacent Channel Selectivity ≥65dB/55dB Intermodulation ≥55dB/50dB Spurious Response Rejection 65dB Rated Audio Power Output 0.5W (Speaker impedance: 4 ohm) Rated Audio Distortion ≤5%(0.5W) Transmitter RF Power Output 4W 57 Specifications Service Manual Spurious and Harmonics ≤-26dBm Modulation Limiting ≤5KHz/2.5KHz FM Noise ≥40dB/35dB Modulation Distortion ≤5% Adjacent Channel Power ≤-70dB/-60dB Note: All Specifications are tested according to TIA/EIA-603, and subject to change without notice due to continuous development. We endeavor to achieve the accuracy and completeness of this manual, but no warranty of accuracy or reliability is given. All the specifications and designs are subject to change without notice due to continuous technology development. Changes which may occur after publication are highlighted by Revision History contained in Service Manual. No part of this manual may be copied, reproduced, translated, stored in a retrievable system, distributed, or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of us. 58 TC-500 8130050000400 L07157 2012-09-06