Download Specifications and Parts Manual for IMT Dominator Propane Body

Manual Part #99904660
IMT Propane Body
Revised 20120822
IOWA MOLD TOOLING CO., INC.
PO Box 189
Garner, IA 50438
Tel: 641-923-3711 FAX: 641-923-2424
Website: http://www.imt.com
Copyright © 2012 Iowa Mold Tooling Co., Inc.
All rights reserved
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording or otherwise without the
prior written permission of Iowa Mold Tooling Co., Inc.
Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.
Printed on 22 August, 2012
i
Contents
Revisions .................................................................................................................................................... iii
Equipment Safety
5
Equipment Daily Safety Inspections.............................................................................................................8
Propane Body Specifications
Assemblies & Installation
9
11
Propane Body Identification (99904576)....................................................................................................12
Body Installation (99904576-3)..................................................................................................................13
Installation, Ford Chassis (99904280) ........................................................................................................14
Body Assembly (51722463) .......................................................................................................................17
Propane Body Assembly, RH 22" Deep (99904723)..................................................................................18
Propane Body Assembly, RH 16" Deep with Loadgate, Fold-Down Rack (99904975) ............................20
Propane Body Assembly, RH 16" D with Loadgate, Lift-Out Rack (99904977) .......................................22
Propane Body Assembly, RH 16" Deep with Step, Fold-Down Rack (99904976) ....................................23
Propane Body Assembly, RH 16" Deep with Step, Lift-Out Rack (99904978) .........................................25
Propane Body Assembly, LH 16" Deep with Loadgate, Fold-Down Rack (99904756).............................26
Propane Body Assembly, LH 16" Deep with Loadgate, Lift-out Rack (99904774)...................................28
Propane Body Assembly, LH 16" Deep with Step, Fold-Down Rack (99904775) ....................................29
Propane Body Assembly, LH 16" Deep with Step, Lift-out Rack (99904776) ..........................................31
Propane Body Components ........................................................................................................................32
Door Assembly (99903767)........................................................................................................................33
Dominator I Crane Installation Hole Pattern (99903339)...........................................................................34
Propane Hydraulic Installation ...................................................................................................................35
Hydraulic Reservoir (99904654) ................................................................................................................36
Weather-Strip Installation (99904256) .......................................................................................................37
Installation, DEF Tank Hoses on 2011 Ford F550 (99904938)..................................................................38
Underhood Electrical Installation, 2011 F350-450-550 (99905200) ..........................................................39
Boom Support, Adjustable, 3820-5020-5525-6025 (51718848) ................................................................40
Boom Support Placement (99905157)........................................................................................................41
Bumper Hitch & Workbench Options ........................................................................................................42
Installation, Tool Circuit, Propane Evacuation Pump (99905290) .............................................................43
Compartment Options
45
Propane Sidepack Shelf Parts (99903658)..................................................................................................46
Installation Drawing, Shelves (99903658)..................................................................................................48
Installation Drawing, Door Trays (99903667)............................................................................................49
Propane Parts List, Drawer Units and Kits .................................................................................................50
Drawer Set Reference Drawing ..................................................................................................................51
Drawer Components ...................................................................................................................................53
Bolt-on Underbody Toolboxes ...................................................................................................................54
Compartment Options.................................................................................................................................56
Tool Box Tray (51711548) .........................................................................................................................57
ii
Contents
Tank Bracket, 2-Bottle (51719752) ............................................................................................................58
Tank Bracket, 3-Bottle (51720021) ............................................................................................................59
Slide Out Tray (51713240) .........................................................................................................................60
Pull-Out Bin Sets ........................................................................................................................................61
Pipe Rack Kit (99904883) ..........................................................................................................................63
Loadgate (70734523)..................................................................................................................................64
Electrical Options & Installation
67
Electrical Panel (99903680)........................................................................................................................68
Electrical Installation (99904088) (Eff. 9-5-06) .........................................................................................70
Chassis Electrical Installation (99904034) (Eff. 9-1-06) .................................................................73
Light Installation (99903687) .....................................................................................................................77
Installation, Boom Support Sensor (99904857)..........................................................................................78
Boom Stow Circuit (99904784)..................................................................................................................80
By-Pass Procedure for Reverse Activated Floodlights ...............................................................................81
Electrical Outlet (51711674) ......................................................................................................................81
Light Reel Kits............................................................................................................................................82
Stabilizers
83
Propane Front Stabilizers (51718827 / 99903671) .....................................................................................84
Stabilizer, Front Right Pull-Out (51714110) ..............................................................................................85
Stabilizer Hydraulic Installation (99904403)..............................................................................................86
Rear Stabilizers, Power Out/Power Down (Kit 31719661 / Dwg 99904262).............................................88
Valvebank, Power Out/Power Down (73734229) (Eff. 6-15-07) ...............................................................90
Stabilizer Override Installation & Operation (99904272)...........................................................................92
Thread Torque Chart (English)
94
Thread Torque Chart (Metric)
95
Contents
Revisions
DATE
20090826
20090914
20091103
20091210
20100325
20100825
LOCATION
99904654,
99904576
51713240
99904262,
99904784,
99904857.
99904938
Decals
20100924
20110125
20110519
20110831
20111205
20120724
20120822
99904723,
99904975,
99904976,
99904978,
99904756,
99904774,
99904775,
99904776
99905200
99904262
99905290
99904576
51719752,
51720021
99904280
DESCRIPTION
PROPANE BODY MANUAL RELEASE
ECN 11094 - UPDATED ASSEMBLY
UPDATED RESERVOIR DRAWING, ADDED FRAME EXTENSION
MOUNTING DRAWING.
ECN 11139 - UPDATED TRAY ASSEMBLY, CORRECTED
STABILIZER KITS.
ECN 11102-2 - DECAL 70398872 WAS 70397215. ADDED 99904784,
99904857 BOOM STOW CIRCUIT DRAWINGS.
Added DEF tank hoses on 2011 F550 installation information.
ECN 11287 - Added 70398983 caution decal, welding.
ECN 11221 - Changed propane body from weld-on to bolt-on
underbody toolboxes. Added drawings 51723154, 51723190.
ECN 11322 - PROPANE UPDATE WITH NEW OPTIONS.
ECN 11468 - New underhood electrical bracket.
ECN 11478 - Update to PO/PD stabilizer assembly.
Added propane evacuation pump tool circuit drawing.
ECN 11549 - Updated installation drawing.
ECN 11565 - Hardware update to tank bracket assemblies.
ECN 11628 - Update stabilizer wording, electrocution distances.
ECN 11758 - Ford installation kit drawing changes.
Added mounting bolt torque spec, decal to instruct on use of stabilizers,
and equipment safety specifications.
iii
5
CHAPTER 1
Equipment Safety
Personnel Requirements
Certain inherent risks are associated with heavy equipment, including IMT Crane Body
Mechanics Trucks, due to the nature of their use. Personnel working in the area of these
vehicles are subject to certain hazards that cannot be guarded against by mechanical means but
only by the exercise of intelligence, care, and common sense. It is therefore essential for the
owner of this equipment to have personnel involved in the use and operation of these vehicles
who are competent, careful, physically and mentally qualified, and trained in the safe operation
of this equipment.
Training
Prior to using any of the equipment installed on or incorporated in the IMT Crane Body
Mechanics Truck, you must:

Have already been fully trained to operate the vehicle and equipment.

Have demonstrated the effectiveness of your training and the extent of your knowledge.
BEFORE operating this vehicle and any associated equipment, you, the operator or maintainer,
must read, understand, and follow the instructions found in the operator and maintenance
manuals from the manufacturers of major components used on this vehicle or equipment.
Proper tools and service equipment must be used, taking appropriate precautions as required by
accepted safety practices, to prevent personal injury and/or equipment damage.
If you are uncertain about the safe operation of any aspect of this vehicle or equipment, stop
immediately and seek further training. You are the only person who knows what you don't know.
You must speak up about the things you don't know, so you can learn about them before
someone is injured or killed because of your lack of knowledge. You are responsible for learning
how to operate this vehicle and equipment under all conditions without having to pause to read
this manual.
WARNING
Training & Operating Instructions

Only trained personnel should operate this equipment.

Do not operate or service until you have read and understood the
operation and service manual supplied with this equipment.

Manuals can be obtained from manufacturer’s website or by
contacting customer service.

Operating this equipment without knowledge or training may lead to
injury or death for you or others.
6
IMT Propane Body Manual Part #99904660
Hazards When Moving About the Vehicle
Only climb, step, or walk on this vehicle where there are slip resistant surfaces and the
opportunity to maintain three points of contact at all times. Some surfaces that should not be
stepped on are marked with a No Step warning. All smooth surfaces should be avoided even if
not specifically labeled with a No Step sign. If maintenance or service require access to a point
on the vehicle not provided with slip resistant surfaces and hand holds, then use OSHA
approved ladders, stepstools, or other safe means for access.
DO NOT ride on the outside of the vehicle when it is moving.
No Step
Railings NOT provided.
Surface may be slippery - NOT intended
for stepping, standing or walking.
Falls may injure or kill.
70399191
FALL HAZARDS
When climbing on or off vehicle, ALWAYS:
• Face vehicle.
• Use steps and handholds.
• Maintain three points of contact with
vehicle (two feet and one hand or two
hands and one foot.)
• Keep steps, handholds, and walkways
clean.
• Use extra caution when wet, icy or muddy.
• Replace surfaces when worn.
Slips and falls can injure or kill.
• Never ride on vehicle when it is in motion.
• Fall from moving vehicle may injure or kill.
70399192
Chapter 1 Equipment Safety
7
Crane Safety
Your IMT Mechanics Truck may include a crane. Follow all operating procedures posted on the
crane and body and included in the operator's manual for safe crane operation, including:

Powerline safety

Proper job-site set-up

Using stabilizers
If your equipment includes a crane, refer to your crane operation and safety manual prior to
operating your crane.
Hydraulic Hazards
Certain equipment on this vehicle, including cranes and compressors, may be powered by high
pressure hydraulic fluid. Most heavy equipment operates on hydraulic power and it is common
throughout industry. High pressure hydraulic fluid leaks are dangerous. If you see a hydraulic
leak, shut down the equipment and call in a service technician trained in safe methods of
trouble-shooting and servicing hydraulic power equipment.
Never search for leaks with your hands or other body parts. High pressure hydraulic fluid at
pressures as low as 100 psi can penetrate skin. Use a piece of wood or cardboard to detect
leaks, keeping hands and other body parts well away from the potential source of the leak.
If you suspect that you have been exposed to a high pressure hydraulic skin penetration, seek
medical help immediately. The high pressure injection of a fluid such as hydraulic oil, grease
and paint constitutes a medical and surgical emergency, requiring access to appropriate
specialist surgical expertise as soon as possible. Often the injury appears minor. Don’t be
fooled. Fluids injected under the skin are highly toxic. The injury will lead to gangrene,
amputation, and death if not treated promptly.
Most doctors are not trained in treating
hydraulic related injuries. Make sure
they are aware of the potential problems
and get the recommend treatment
needed to treat the injury.
DANGER
HYDRAULIC FLUID HAZARDS
High pressure fluid leak will pierce skin.
Release pressure before working on system.
Detect leaks with wood or cardboard.
Wear sturdy gloves and goggles.
NEVER use fingers.
Fluid injected in skin must be surgically
removed by trained doctor immediately
or gangrene will result.
Fluid injected into skin will injure or kill.
Burn Hazard.
Oil temperatures may exceed 120 ° F (35° C).
Do not touch.
Hot surface can burn skin.
70399193
8
IMT Propane Body Manual Part #99904660
Equipment Daily Safety Inspections
Use the following list as a guide when you are inspecting your unit at start-up and during
operation. You may be required to log your inspection results using the Crane Log (IMT Manual
No. 99900686) or the inspection checklist in the crane manual:
1
Vehicle - Check oil level, battery, lights, brakes, and tires for inflation, pressure, cuts, and
loose or missing wheel lugs.
2
Safety Accessories - Check for proper function, oil levels, leaks and malfunctions.
3
Hydraulic Oil Reservoir - Check for proper oil level. Check for leaks and blockages.
4
Weldments - Check visually for damage, especially cracks or breaks in welds.
5
Fasteners - Check pins, sheaves, nuts and bolts for breakage, excessive wear and
tightness.
6
Body Mounting Bolts - Retorque bolts after 12 hours or 1 week of service, and after 24 hours
or 2 weeks of service. Check torques every 3 months after initial installation to ensure secure
mounting.
7
Covers & Guards - Check for missing or improperly maintained covers and guards.
8
Operation Placards and Safety Decals - Check for illegible or missing decals and placards.
Refer to the Decal section of this manual for more information on the required decals.
9
Work Area - Check for hazards including powerlines, obstructions, etc.
Replace or repair any items as needed prior to equipment operation.
In addition, inspect your crane per the daily safety inspection instructions in the crane manual.
9
CHAPTER 2
Propane Body Specifications
10°
SPECIFICATIONS
Body Rating
Body Weight
Body Width (including rain eaves)
Sidepack Height
Sidepack Depth
Cargo Deck Width
Step Bumper Depth
Tailgate Height
Angle of Departure
Total Storage Capacity
Compartment Dimensions
Left 1st Vertical
Left 2nd Vertical
Left Horizontal
Left Rear
Underbody Toolbox
(Optional bolt-on for right or left side)
Right Rear Block Box
38,000 ft-lb (5.3 tm)
3700 lb (1678.3 kg)
96 in (244 cm)
44 in (112 cm)
16 in (41 cm) or 22 in (56 cm)
71.5 in (182 cm)
12 in (30.5 cm)
12 in (30.5 cm)
10°
76.2 cubic feet (2.2 cubic meters)
29.5” W x 38.5 ”H (78 cm W x 98 cm H)
16.5” W x 38.5” H (42 cm W x 98 cm H)
63.38” W x 21” H (161 cm W x 53.3 cm H)
18.0” W x 38.5” H (45.7 cm W x 98 cm H)
40.0" W x 16.5" H (102 cm W x 42 cm H)
30" W x 19.5" H (76 cm W x 49.5 cm H)
Tank Hauling Capacity
The propane body is designed to transport one 500-gallon propane tank, or up to 13-100 pound propane cylinders.
With optional cradle in the rear of the body, the body can support a one 1000-gallon tank.
Pipe Hauling Capacity
Optional rack kits are available for transporting lengths of pipe over the side of the body.
Body Materials
The sidepacks are constructed of 10-gauge and 12-gauge galvannealed steel. The floor structure is constructed of
12-gauge galvannealed and 1/8” deckplate steel. The workbench is constructed of galvannealed and cold rolled
steel.
10
IMT Propane Body Manual Part #99904660
Body Sub-Structure
The body sub-structure includes 12-gauge galvannealed material with integral crane box, front stabilizer receptacles
and rear stabilizer housing.
Aluminum Side Panels
The side racks are constructed from 0.12" thick aluminum for ease of handling and corrosion resistance.
Electrical System
The electrical system consists of a central power distribution point in the crane box using automotive-style harnesses.
The circuits use white wire with the circuit function printed every 3”. The harness is protected by an overbraid that is
heat and cut resistant.
Doors
The doors are constructed of 14-gauge galvannealed steel with internal formed eaves and hemmed edges. The
latches are a 3-point, locking rotary T-handle style. They are constructed of cast steel with a powder-coat finish. The
hinges are stainless steel with composite washers.
Sidepack Options
1. Drawers and drawer sets
2. Standard adjustable shelves
3. 3" high divided adjustable shelves
4. Manual and hydraulic stabilizers
5. Individual incandescent compartment lights
6. Work lights
7. Telescopic cranes up to 38,000 ft-lb
CHASSIS SPECIFICATIONS
Minimum Cab-to-Axle Dimensions (Cab-to-Trunnion for tandem axle)
Dominator Propane Body
Single Axle (CA)
12' Body
84"
11
CHAPTER 3
Assemblies & Installation
In This Chapter
Propane Body Identification (99904576) .............................................................................12
Body Installation (99904576-3) ...........................................................................................13
Installation, Ford Chassis (99904280).................................................................................14
Body Assembly (51722463) ................................................................................................16
Propane Body Assembly, RH 22" Deep (99904723)...........................................................18
Propane Body Assembly, RH 16" Deep with Loadgate, Fold-Down Rack (99904975).......20
Propane Body Assembly, RH 16" D with Loadgate, Lift-Out Rack (99904977) ..................22
Propane Body Assembly, RH 16" Deep with Step, Fold-Down Rack (99904976) ..............23
Propane Body Assembly, RH 16" Deep with Step, Lift-Out Rack (99904978)....................25
Propane Body Assembly, LH 16" Deep with Loadgate, Fold-Down Rack (99904756) .......26
Propane Body Assembly, LH 16" Deep with Loadgate, Lift-out Rack (99904774)..............28
Propane Body Assembly, LH 16" Deep with Step, Fold-Down Rack (99904775)...............29
Propane Body Assembly, LH 16" Deep with Step, Lift-out Rack (99904776) .....................31
Propane Body Components ................................................................................................32
Door Assembly (99903767).................................................................................................33
Dominator I Crane Installation Hole Pattern (99903339) ....................................................34
Propane Hydraulic Installation.............................................................................................35
Hydraulic Reservoir (99904654)..........................................................................................36
Weather-Strip Installation (99904256).................................................................................37
Installation, DEF Tank Hoses on 2011 Ford F550 (99904938)...........................................38
Underhood Electrical Installation, 2011 F350-450-550 (99905200)....................................39
Boom Support, Adjustable, 3820-5020-5525-6025 (51718848)..........................................40
Boom Support Placement (99905157) ................................................................................41
Bumper Hitch & Workbench Options...................................................................................41
Installation, Tool Circuit, Propane Evacuation Pump (99905290).......................................43
12
IMT Propane Body Manual Part #99904660
Propane Body Identification (99904576)
HYDRAULIC
RESERVOIR
SIDE RACKS
LEFT
VERTICAL 1
COMPARTMENT
LEFT
VERTICAL 2
COMPARTMENT
LEFT
LEFT REAR
HORIZONTAL
COMPARTMENT COMPARTMENT
WINCH
UNDERBODY
TOOL BOX
STEP
BUMPER
WINCH
UNDERBODY
TOOL BOX
(OPT. BOLT-ON)
TANK SIDE VIEW
Chapter 3 Assemblies & Installation
13
Body Installation (99904576-3)
1.52"
4.52"
MOUNTING
HOLE IN BODY
4.45"
TOP OF
CHASSIS FRAME
71.24"
42.74"
4.78"
46.88"
2.16"
44.60"
61.76"
SEE NOTE.
ADD .62" REAR
MOUNT FASTENERS
2 (EACH SIDE)
ADD .62" MID MOUNT
FASTENERS.
2 (EACH SIDE)
H
FRAME
EXTENSION
TABS
DETAIL H
WARNING:
Mount body using grade 8 cap screws, washers, and nyloc nuts. Bodies installed at IMT use 5/8-11 hex head grade 8
zinc-plated bolts with a bolt torque of 160 ft-lb (22 kg-m). Reference the torque charts provided in this manual for
plain, unplated bolts.
Torque fasteners at installation. Retorque after 12 hours or 1 week of service, and again after 24 hours or 2 weeks of
service. Check torques every 3 months to ensure secure mounting.
NOTES:
When adding the 16" frame extensions, use 60134795, which has slots and weld gap tabs.
If the chassis has a double wall frame, ahead of the rear axle, the top of the frame extensions will be 1/4" (6 mm)
above the top of the chassis frame. Do not install the standard rear shims that normally sit on top of the chassis after
frame.
If the chassis has a single wall frame, ahead of the rear axle, the top of the frame extensions will be flush with the top
of the chassis frame.
14
IMT Propane Body Manual Part #99904660
Installation, Ford Chassis (99904280)
KIT NUMBERS:

93722462 - INSTALLATION KIT-PROPANE FORD, DOUBLE-WALL DIESEL

93724800 - INSTALLATION KIT-PROPANE FORD, DOUBLE-WALL GAS
12
11
13, 14(2),15
(4 PLCS)
13, 14(2),15
(4 PLCS)
13, 14(2),15
(4 PLCS)
Chapter 3 Assemblies & Installation
12
15
13,14(2),15
(4 PLACES)
11
13,14(2),15
(4 PLACES)
13,14(2),15
(4 PLACES)
5,7(2),8 (2X)
2 2
5,7(3),
8,16(3X)
3
4
5,7,8,
16 (3X)
1 1
3
5,7,8,
16 (3X)
5,6,7,8(4X)
NOTES:
1
QUANTITIES NOTED FOR ALL PARTS ARE PER SIDE.
2
BOTH SIDES.
3
INSTALL EXHAUST CONNECTOR ONTO EACH EXHAUST TIP. DO NOT COVER AIR HOLES IN ORIGINAL
TIPS. WELD ALL AROUND. CONNECT WELDER GROUND TO ONLY TO AVOID DAMAGE TO TRUCK
COMPUTER.
99904280 PARTS LIST
ITEM
PART #
1.
60131361
3.
76393799
4.
60120705
5.
72060026
DESCRIPTION
BRACKET-MUD FLAP DOM1 FORD 6.4L
MUD FLAP W/IMT LOGO 16H X 24W
MTG BRKT-WIRE HARNESS
CAP SCR .31-18X 1.25 HH GR5 Z
QUANTITY
2
2
2
28
16
IMT Propane Body Manual Part #99904660
99904280 PARTS LIST
ITEM
PART #
6.
72063078
7.
72063002
8.
72062109
11.
52722096
12.
60122777
13.
14.
15.
16.
17.
72060151
72063119
72601859
76392598
71412663
70143334
REV A 20120724
DESCRIPTION
WASHER .31X1.50 OD ZINC
WASHER .31 FLAT
NUT .31-18 HEX NYLOCK
BRACKET-BODY FRT DOM1 84CA 19000
PROPANE
SHIM-BODY MTG REAR DOM1 DBL WALL
FRAME ONLY
CAP SCR .62-11X 2.00 HH GR8 Z
WASHER .62 FLAT ASTM F436
NUT .62-11 HEX ZINC NYLOK GR8
WASHER-BONDED PLTD .31
EXHAUST CONNECTOR-4.00ID ELBOW (6.4)
(DIESEL ONLY)
EXHAUST CONNECTOR- 3.5 ID X 3.25 ID X 12
(GAS KIT ONLY)
QUANTITY
8
42
28
2
2
12
24
12
18
2
1
Chapter 3 Assemblies & Installation
17
Body Assembly (51722463)
15
APPLY WEATHERSTRIP
TO DOOR WITHOUT LATCH
14
APPLY TREAD DECAL
FLUSH TO BOTTOM
& OUTSIDE EDGE OF
SIDEPACK
15
1/8"
HOLE
13
16 CRANE SIDE
ONLY
12
A
DETAIL A
7
(2 PLCS)
1
2
5
10
3
11
8
9
ROD ATTACHMENT
HARDWARE INCLUDED
WITH LATCH
89397088 DOOR JAM
WEATHERSTRIP
APPLIED TO BODY
BODY ASSEMBLY PARTS LIST (51722463)
ITEM
PART #
DESCRIPTION
1.
72661599
LATCH ASM-3PT COMPRESSION
2.
VARIOUS
ROD-DOOR
3.
72661467
HANDLE-BODY BOLT ON 7.0X2.5BLK
4.
60126311
STEP GRIP STRUT LH
5.
72601590
CAP SCR-SS .31-18X1.00 TRH PHH
8.
72063152
WASHER-SS .31 R FLAT WRT TYPE 304
9.
72062167
NUT-SS .31-18 HEX NYLOC
10.
60396773
FENDER RUBBER (DOM 1)
11.
72661384
RIVET-AL LG HD .25X .50 GRIP
12.
70034366
PLUG-PLSTC BUTTON BP-1-1/8
13.
60350056
TREAD-SHUR STEP 12"X 21 in.
14.
89393638
WEATHERSTRIP- .75X.38 TRIM-LOC X119 BT
15.
89396626
EDGING-PLASTIC BLK
16.
60116698
DRIP TRAY (DOM 1 & 2)
REV. F 20070626 (FROM 99903654)
QUANTITY
AS REQUIRED
A/R
2
1
4
4
4
2
A/R
A/R
2
A/R
A/R
1
18
IMT Propane Body Manual Part #99904660
Propane Body Assembly, RH 22" Deep
(99904723)
11
13 17
13 12
9
6
28 29
23
8
10 15
18 5
16 7
14
1
2
5
34 30
29
4
32
33
31
36
35
37
38
20
21
4
3
36
22
NOTES:
1
CAREFULLY MOUNT THE BODY ON THE CHASSIS AS THE RESERVOIR BOLTS ARE ONLY ABOUT 1"
FROM THE CHASSIS REAR WINDOW.
99904723 PARTS LIST
ITEM
PART #
1.
99904725
2.
99904724
3.
99904726
4.
60133284
5.
71413222
6.
60121318
7.
60133922
8.
60133916
9.
60133917
10.
60111508
11.
60135964
12.
60133919
13.
60133918
14.
60133950
15.
60133915
16.
60133914
17.
60133920
18.
60133921
DESCRIPTION
SIDEPACK-11 RH STD
FLOOR-DOM1-12 RR CRN PROPANE
DRAWING, DOM 1 SII REAR STEP BUMPER WLD RR PROPANE
CHANNEL-FORM RACK PROPANE
TRACK-TRUCK E-TRACK HORIZ 5ft LONG
TUBE-RC 3.00X 1.50X.12X 3.50
BAR- .25X 4.00X 81.00
TUBE-SQ 2.00X 2.00X.12X 15.62
TUBE-SQ 2.00X 2.00X.12X 69.37
SHEET-10GA X 1.75 X 1.75
BRACKET-MARKER LIGHT EXTERNAL .75
LIGHT BRACKET
TUBE-SQ 2.00X 2.00X.12X 13.87
SHEET-10GA X 1.75 X 2.00
TUBE-SQ 2.00X 2.00X.12X 68.15 ANGLE CUT
TUBE-SQ 2.00X 2.00X.12X 16.81 ANGLE CUT
SHEET-12GA X 6.00 X 69.31
SHEET-12GA X 5.50 X 70.00
QUANTITY
1
1
1
2
11
2
1
1
1
1
1
1
2
1
1
2
1
1
Chapter 3 Assemblies & Installation
99904723 PARTS LIST
ITEM
PART #
19.
60123785
20.
52722614
21.
52722615
22.
52722108
23.
60134787
28.
60133353
29.
70057658
30.
60133352
31.
52722617
32.
60251302
33.
72601410
34.
52705805
35.
70395930
36.
60120705
37.
72661467
38.
52722096
39.
52721806
41.
60135976
42.
60135970
43.
60135977
DESCRIPTION
CHOCK-TRIM RING ON DOM SKIRT
RACK-ALUMINUM RH FRONT PROPANE BODY
RACK-ALUMINUM RH REAR PROPANE BODY
RACK-ALUMINUM REAR PROPANE
SIDEPACK SKIRT D1 LH PROPANE
PLATE .25 X 6.00 X 12.38
WINCH-TRUCK TIEDOWN 30ft (SLIDE)
PLATE .25 X 6.00 X 11.12
UNDERBODY TOOLBOX-PROPANE LR
GUARD-ROCK PROPANE
SCREW-MACH .25-20X .75 BTNHD ZC
RECESS-FILLNECK 900 MECH BODY
PLACARD-TANKER FLIP SYSTEM
MOUNTING BRACKET-WIRE HARNESS
HANDLE-BODY BOLT ON 7.0X2.5BLK
BRACKET-BODY FRT DOM1 84CA PROPANE 19000 GVW
HYDRAULIC RESERVOIR-WLDMT 23 GAL PROPANE
GUSSET-PROPANE LF FRONT
GUSSET-PROPANE RIGHT FRONT SIDE
CHANNEL-PROPANE UBTB SUPPORT LF
QUANTITY
2
1
1
1
1
1
2
1
1
1
6
2
2
2
1
2
1
1
1
1
19
20
IMT Propane Body Manual Part #99904660
Propane Body Assembly, RH 16" Deep with
Loadgate, Fold-Down Rack (99904975)
TOP CAPS
ARE BOLTED
ON.
A
31
40
36
53
50
33
DETAIL A
37
35
37
38
41
B
39
32
55
22
52
44
43
51
DETAIL B
APPLY BLUE THREAD-LOC
TO RUB RAIL FASTENERS
99904975 PARTS LIST
ITEM
PART #
22.
60251302
31.
52722897
32.
72661357
33.
72066368
35.
60030265
36.
72063205
DESCRIPTION
GUARD-ROCK PROPANE
RACK-WELDMENT PROPANE 12ft ALUM SECT
HINGE-BUTT 4-NB ZC .50 PIN
LATCH-END GATE LEFT HAND
STOP-SIDE RAC K 3010 AL HAUL
WASHER-FLAT .50 TYPE 304SS
QUANTITY
1
1
5
1
2
4
Chapter 3 Assemblies & Installation
99904975 PARTS LIST
ITEM
PART #
37.
72063003
38.
72060047
39.
72060094
40.
72062080
41.
72062103
43.
72063002
44.
72062109
50.
72060100
51.
72601551
52.
72661599
53.
60396773
55.
70734523
NEW 20110110
DESCRIPTION
WASHER .38 FLAT
CAP SCREW .38-16X 1.25 HH GR5 Z
CAP SCREW .50-13X 1.75 HH GR5 Z
NUT .50-13 HEX NYLOC
NUT .38-16 HEX NYLOC
WASHER .31 FLAT
NUT .31-18 HEX NYLOCK
CAP SCREW .50-13X 4.50 HH GR5 Z
SCREW-MACH .31-18X 1.25 TRH PHH SS
LATCH ASM-3PT DOM (II) COMPRESSION
RUBBER FENDER
LOADGATE
QUANTITY
8
4
1
2
4
10
10
1
15
5
2
1
21
22
IMT Propane Body Manual Part #99904660
Propane Body Assembly, RH 16" D with
Loadgate, Lift-Out Rack (99904977)
36
39
38
43
42
22
44
99904977 PARTS LIST
ITEM
PART #
22.
60251302
36.
71733327
37.
71732054
38.
52722615
39.
52722614
42.
70734523
43.
60396773
44.
72661599
NEW 20110110
37
DESCRIPTION
GUARD-ROCK PROPANE
PIN-QUICK RLSE .50D/5.0CRIT RNG
PIN-QUICK RLSE .50D/2.5CRIT RNG
RACK-ALUM RIGHT HAND REAR PROPANE BODY
RACK-ALUM RIGHT HAND FRONT PROPANE BODY
LOADGATE
FENDER RUBBER DOM I
LATCH ASM-3PT COMPRESSION
QUANTITY
1
1
1
1
1
1
2
5
Chapter 3 Assemblies & Installation
23
Propane Body Assembly, RH 16" Deep with
Step, Fold-Down Rack (99904976)
A
30
39
35
53
52
DETAIL A
36
34
36
37
40
57
31 54
B
50
22
38
43
56
42
DETAIL B
APPLY BLUE THREAD-LOCK
TO RUB RAIL FASTENERS.
99904976 PARTS LIST
ITEM
PART #
22.
60251302
30.
52722897
31.
72661357
34.
60030265
DESCRIPTION
ROCK GUARD
RACK-WELDMENT 12' ALUMINUM SECTION
HINGE
STOP-SIDE RAIL
QUANTITY
1
1
5
2
24
IMT Propane Body Manual Part #99904660
99904976 PARTS LIST
ITEM
PART #
35.
72063205
36.
72063003
37.
72060047
38.
72060094
39.
72062080
40.
72062103
42
72063002
43.
72062109
50.
52722108
52.
72661647
53.
72060100
54.
72601551
56.
72661599
57.
60396773
NEW 20110110
DESCRIPTION
WASHER-FLAT 1/2 TYPE 304SS
WASHER 3/8 FLAT
CAP SCREW .38-16 X 1.25 HHGR5Z
CAP SCREW .50-13 X 1.75 HHGR5Z
NUT .50-13 HEX NYLOCK
NUT .38-16 HEX NYLOCK
WASHER .31 FLAT
NUT .31-18 HEX NYLOCK
RACK-ALUM REAR PROPANE
HANDLE-BODY BOLT-ON
CAP SCREW .50-13 X 4.50 HHGR5Z
SCREW-MACHINERY .31-18 X 1.25 TRH PHH SS
LATCH ASSEMBLY-3PT COMPRESSION
RUBBER FENDER
QUANTITY
4
8
4
1
2
4
10
10
1
1
1
20
5
2
Chapter 3 Assemblies & Installation
25
Propane Body Assembly, RH 16" Deep with
Step, Lift-Out Rack (99904978)
38
34
35
36
42
32
43
37
99904978 PARTS LIST
ITEM
PART #
32.
52722108
34.
72661647
35.
52722614
36.
52722615
37.
71732054
38.
71733327
42.
60396773
43.
72661599
NEW 20110110
DESCRIPTION
RACK-ALUMINUM REAR PROPANE
HANDLE-BODY BOLT-ON
RACK-ALUM RIGHT HAND FRONT PROPANE BODY
RACK-ALUM RIGHT HAND REAR PROPANE BODY
PIN-QUICK RELEASE .50D/2.5CRIT RNG
PIN-QUICK RELEASE .50D/5.0CRIT RNG
RUBBER FENDER
LATCH ASSEMBLY-3PT COMPRESSION
QUANTITY
1
1
1
1
1
1
2
5
26
IMT Propane Body Manual Part #99904660
Propane Body Assembly, LH 16" Deep with
Loadgate, Fold-Down Rack (99904756)
45
56
35
58
A
5
49
50
57
41
38
37
36
36
40
47
43
39
44
DETAIL B
DETAIL A
48
APPLY BLUE THREAD LOCK
TO RUB RAIL FASTENERS.
99904756 PARTS LIST
ITEM
PART #
5.
52721800
35.
72062103
36.
72063003
37.
72062080
38.
72063205
39.
60030265
DESCRIPTION
UNDERBODY TOOLBOX - PROPANE, RIGHT REAR
NUT .38-16 HEX NYLOCK
WASHER .38 FLAT
NUT .50-13 HEX NYLOCK
WASHER-FLAT .50
STOP-SIDE RAIL
QUANTITY
1
4
8
2
4
2
Chapter 3 Assemblies & Installation
99904756 PARTS LIST
ITEM
PART #
40.
72060047
41.
72060094
43.
72066369
44.
72661357
45.
52722897
47.
72060100
48.
72601741
49.
72063002
50.
72062109
56.
60396773
57.
72661599
58.
70734523
NEW 20110110
DESCRIPTION
CAP SCREW .38-16 X 1.25 HHGR5Z
CAP SCREW .50-13 X 1.75 HHGR5Z
LATCH-END GATE RIGHT HAND
HINGE-BUTT
RACK-WELDMENT 12' ALUMINUM SECTION
CAP SCREW .50-13 X 4.5 HHGR5Z
SCREW-MACHINERY .31-18 X 1.50 SOCKET BUTTONHEAD
WASHER .31 FLAT
NUT .31-18 HEX NYLOCK
RUBBER FENDER
LATCH ASSEMBLY-3PT COMPRESSION
LOADGATE
27
QUANTITY
4
1
1
5
1
1
10
10
10
2
5
1
28
IMT Propane Body Manual Part #99904660
Propane Body Assembly, LH 16" Deep with
Loadgate, Lift-out Rack (99904774)
43
40
47
45
5
46
41
44
99904774 PARTS LIST
ITEM
PART #
5.
52721800
40.
52722541
41.
52722542
43.
71733327
44.
71732054
45.
70734523
46.
72661599
47.
60396773
NEW 20110110
DESCRIPTION
UNDERBODY TOOLBOX- PROPANE RR
RACK-ALUMINUM RIGHT HAND FRONT PROPANE BODY
RACK-ALUMINUM RIGHT HAND REAR PROPANE BODY
PIN-QUICK RELEASE .50D/5.0 CRIT RNG
PIN-QUICK RELEASE .50D/2.5 CRIT RNG
LOADGATE
LATCH ASSEMBLY-3PT COMPRESSION
RUBBER FENDER
QUANTITY
1
1
1
1
1
1
5
2
Chapter 3 Assemblies & Installation
29
Propane Body Assembly, LH 16" Deep with
Step, Fold-Down Rack (99904775)
B
27
46
58
36
61
59
50
62
5
51
39
38
37
37
41
48
44
40
DETAIL B
60
45
42
DETAIL A
49
APPLY BLUE THREAD-LOCK
TO RUB RAIL FASTENERS.
99904775 PARTS LIST
ITEM
PART #
5.
52721800
27.
72661467
36.
72062103
37.
72063003
DESCRIPTION
UNDERBODY TOOLBOX, RIGHT REAR
HANDLE-BOLT-ON
NUT .38-16 HEX NYLOCK
WASHER .38 FLAT
QUANTITY
1
1
4
8
30
IMT Propane Body Manual Part #99904660
99904775 PARTS LIST
ITEM
PART #
38.
72062080
39.
72063205
40.
60030265
41.
72060047
42.
72060094
44.
72066369
45.
72661357
46.
52722897
48..
72060100
49.
72601741
50.
72063002
51.
72062109
58.
52722108
59.
60396773
60.
72661599
61.
60126311
62.
60126312
NEW 20110110
DESCRIPTION
NUT .50-13 HEX NYLOCK
WASHER-FLAT .50
STOP-SIDE RAIL
CAP SCREW .38-16 X 1.25 HHGR5Z
CAP SCREW .50-13 X 1.75 HHGR5Z
LATCH-END GATE RIGHT HAND
HINGE-BUTT
RACK-WELDMENT 12' ALUMINUM SECTION
CAP SCREW .50-13 X 4.5 HHGR5Z
SCREW-MACHINERY .31-18 X 1.5 SOCKET BUTTONHEAD
WASHER .31 FLAT
NUT .31-18 HEX NYLOCK
RACK-ALUMINUM REAR PROPANE
RUBBER FENDER
LATCH ASSEMBLY-3PT COMPRESSION
STEP GRIP STRUT, LEFT HAND
STEP GRIP STRUT, RIGHT HAND
QUANTITY
2
4
2
4
1
1
5
1
1
10
10
10
1
2
5
1
1
Chapter 3 Assemblies & Installation
31
Propane Body Assembly, LH 16" Deep with
Step, Lift-out Rack (99904776)
39
37
33
42
41
34
5
36
43
40
99904776 PARTS LIST
ITEM
PART #
5.
52721800
33.
52722541
34.
52722542
36.
52722108
37.
72661647
38.
71732054
39.
71733327
40.
60126312
41.
60126311
42.
60396773
43.
72661599
NEW 20110110
38
DESCRIPTION
UNDERBODY TOOLBOX, PROPANE RR
RACK-ALUM RIGHT HAND FRONT PROPANE BODY
RACK-ALUM RIGHT HAND REAR PROPANE BODY
RACK-ALUMINUM REAR PROPANE
HANDLE-BODY BOLT-ON
PIN-QUICK RELEASE .50D/2.5CRIT RNG
PIN-QUICK RELEASE .50D/5.0CRIT RNG
STEP GRIP STRUT, RIGHT HAND
STEP GRIP STRUT, LEFT HAND
RUBBER FENDER
LATCH ASSEMBLY, 3PT COMPRESSION
QUANTITY
1
1
1
1
1
1
1
1
1
2
5
32
IMT Propane Body Manual Part #99904660
Propane Body Components
BODY DESCRIPTION - DOMINATOR I PROPANE BODY-11' LEFT
STANDARD (51722463)
Component
Part #
99903654
99903767
60129032
60127447
70034366
72661599
70393684
89393638
89396626
60396773
72060833
51716326
60126312
60126311
70396637
72661467
60116698
60350056
51716366
51719004
51719742
77441126
Component Description
DRAWING- DOMINATOR BASE BODY
ASSEMBLY
DRAWING- DOOR ASSEMBLY
ROD-DOOR 19.12 LG
ROD-DOOR 10.38 LG W/.75" OFFSET
PLUG-PLSTC BUTTON BP-1-1/8
LATCH ASM-3PT COMPRESSION
WEATHERSTRIP-108ft ROLL .62X.50
WEATHERSTRIP- .75X.38 TRIM-LOC X119 BT
EDGING-PLASTIC BLK
FENDER RUBBER
SCR-THRD.CUT .31-18X.75 HWH-1 (for step)
KIT-HRDW DOM CRANE DRIP TRAY
STEP GRIP STRUT RH (BLACK)
STEP GRIP STRUT LH (BLACK)
DECAL KIT-OUTSIDE
HANDLE-BODY BOLT ON 7.0X2.5BLK
DRIP TRAY-CRANE COMPT DOM
TREAD-SHUR STEP 12"X 21 in.
KIT-HRDW DOM RIVET/GRAB HANDLE
ELEC KIT-DOM2 (II) BASE KIT (CHASSIS)
ELEC KIT-DOM2 (II) BASE KIT (BODY)
HARNESS-DOM (II) 11' FRT JUMPER
1
1
6
2
5
6
1
4
28
2
8
1
1
1
1
1
1
2
1
1
1
2
Chapter 3 Assemblies & Installation
Door Assembly (99903767)
Propane Body Compartments:
HYDRAULIC
RESERVOIR
SIDE RACKS
LEFT
VERTICAL 1
COMPARTMENT
LEFT
VERTICAL 2
COMPARTMENT
LEFT
LEFT REAR
HORIZONTAL
COMPARTMENT COMPARTMENT
STEP
BUMPER
ITEM LOCATION
44" DOM DOOR PART NUMBERS
1.
2.
4.
LEFT VERTICAL 1 COMPARTMENT
LEFT VERTICAL 2 COMPARTMENT
LEFT HORIZONTAL COMPARTMENT WITH
LATCH
LEFT HORIZONTAL COMPARTMENT
WITHOUT LATCH
52719669
52719668
52720238
LEFT REAR
52719667
5.
6.
52721791
33
34
IMT Propane Body Manual Part #99904660
Dominator I Crane Installation Hole Pattern
(99903339)
21.50"
C
17.82"
C
B
14.57"
B
4.93"
A
A
10.44"
16.19"
10.76"
B
A
3.07"
C
B
A
C
0
0
4.38"
2.25"
10.63"
17"
19.13"
HOLE INDEX PER CRANE MODEL:
A
1015
WS100
3203i
4004i (Models with serial number beginning with 4004i08...)
B
2002i (Adapter plate 51721678 required at installation.)
2020
4004i (Models with 6-digit serial number - Adapter plate 51721678 required at
installation.)
C
2820
3020
3820
5005i
6006i
REV. H 20090609
Chapter 3 Assemblies & Installation
35
Propane Hydraulic Installation
SUCTION HOSE
CRANE RETURN TO TANK HOSE
STABILIZER VALVEBANK
RETURN HOSE TO"T" PORT
ON VALVEBANK
(HOSE # 51396662 FROM
STABILIZER KIT)
8
5
6 OR 7
13
CRANE PRESSURE HOSE
TO PORT "P" ON VALVEBANK
CRANE TANK HOSE
(CONNECT FROM CRANE RETURN SWIVEL)
CRANE PRESSURE HOSE TO PORT "PB" ON VALVEBANK
(CONNECT TO CRANE PRESSURE SWIVEL)
PARTS LIST
ITEM
PART #
DESCRIPTION
5.
72532358
ADPTR-M STR/M JIC 8 8
6.
73734229
VALVE BANK, 3-SECTION (HYD OUT/HYD DOWN) (WAS 73733953)
7.
73734228
VALVE BANK, 2-SECTION (MAN OUT/HYD DOWN) (WAS 73733958)
8.
72532695
TEE-MALE JIC 1.06-12 .75 TUBE
13.
72532971
ELBOW-M JIC/90/F JIC SW 16 16
REFERENCE DRAWING 99903766 REV. 20111205
QUANTITY
3
1
1
1
1
36
IMT Propane Body Manual Part #99904660
Hydraulic Reservoir (99904654)
84"
6
7
5
9
7
4
2
28.86"
1
3
8
4.03"
99904654 PARTS LIST
ITEM
PART #
1.
52721806
2.
72063005
3.
72062080
4.
60108225
5.
72533514
6.
73054974
7.
72053556
8.
72532681
9
71413587
REV. C 20091102
DESCRIPTION
HYDRAULIC RESERVOIR-WELDMENT 23 GAL PROPANE
WASHER .50 FLAT
NUT .50-13 HEX NYLOCK
ROD-THREADED .50-13 X 8.00
ADPTR-BREATHER FILTER OIL TANK
FILTER-BREATHER OIL RESERVOIR
ELBOW-STREET STL .75 X 90 DEG
SIGHT GAUGE- .75 PLUG W/REFLECTOR
FILL-BREATHER BAYONET, NON-VENTED
QUANTITY
1
4
4
2
1
1
2
2
1
Chapter 3 Assemblies & Installation
Weather-Strip Installation (99904256)
WEATHER-STRIP:
TOP WILL CAP THE SIDE.
A
GAP BETWEEN
WEATHER-STRIP
AND DOOR JAM
IS ACCEPTABLE.
VIEW A-A
WEATHER-STRIP
FLUSH WITH DOOR
OPENING.
B
B
WEATHER-STRIP
BOTTOM IS UNDER
THE SIDE.
37
38
IMT Propane Body Manual Part #99904660
Installation, DEF Tank Hoses on 2011 Ford
F550 (99904938)
70034515
ELBOW-FPT/90/BARB .50 .50 POLY
TO FILL NECK INSIDE OF BODY
70034514
ELBOW-MPT/90/BARB .50 .38 POLY
70034516
ELBOW-BARB/90/BARB .75 .75
TO FUEL TANK OF CHASSIS
Chapter 3 Assemblies & Installation
39
Underhood Electrical Installation, 2011 F350450-550 (99905200)
Underhood mounting location for 60137600-Electrical Relay Mounting Bracket for F350-450-550
chassis MY 2011 and beyond.
Use these fasteners on F350-450-550
chassis to mount the IMT underhood
electrical bracket (IMT #60137600).
Side View
Top View
Mounted IMT underhood
electrical bracket.
40
IMT Propane Body Manual Part #99904660
Boom Support, Adjustable, 3820-5020-55256025 (51718848)
6
11
2
10
4
13
11
9
13
14
3
12
7
8
12
6(4)
11(4)
15(4)
11(4)
9(4)
1
NOTE:
1 Hardware included in kit # 51718794.
2
Rotate and arrange pedestal #1 and saddle #10 based on chassis exhaust.
51718848 PARTS LIST
ITEM
PART #
1.
52718849
2.
60030464
3.
60126561
4.
60126563
6.
72060048
7.
72060101
8.
72062080
9.
72062103
10.
72062114
11.
72063003
12.
72063005
13.
72063008
14.
72601845
15.
76392821
REV D 20120120
DESCRIPTION
PEDESTAL-WLDMT ADJ
WEAR PAD (WAS 60030306)
TUBE-PEDESTAL
SADDLE-BOOM SUPPORT DOM 3820 & UP
CAP SCR .38-16X 1.50 HH GR5 Z
CAP SCR .50-13X 5.00 HH GR5 Z
NUT .50-13 HEX NYLOCK
NUT .38-16 HEX NYLOCK
NUT .75-10 HEX NYLOCK
WASHER .38 FLAT (WAS 8)
WASHER .50 FLAT
WASHER .75 FLAT
CAP SCR .75-10X 6.00 HH GR5 Z (WAS
72601845)
WASHER-BONDED PLTD .38
QUANTITY
1
1
1
1
6
2
2
6
1
12
4
2
1
4
Chapter 3 Assemblies & Installation
Boom Support Placement (99905157)
65.25" (166 cm)
68.15" (173 cm)
Boom support placement
for these cranes:
2020, 2820, 5005i, 6006i
57.00" (145 cm)
Boom support placement
for these cranes:
7500, 8600, 9500, 10000
Boom support placement
for these cranes: 3203i & 4004i
41
42
IMT Propane Body Manual Part #99904660
Bumper Hitch & Workbench Options
Dominator I/DSC20 Bumper Hitch & Workbench Options
PART NUMBER
DESCRIPTION
NOTES
51709516
Pintle ball combination with
2" removable ball for hitch
receiver mounting
51709517
Hitch for hitch receiver
mounting
51710172
Vise mounting bracket
Can be located on RH side, LH side, or both with quantity of 2
4
6
1
3
70733332
60117003
51720004
2
6
5
Note: See drawing 99903161 for installation instructions.
Combination vise, 5"
Can be located on RH side, LH side, or both with quantity of 2
Vise plate, weld-on 12" x 12" Can be located on RH side, LH side, or both with quantity of 2
x 1/2"
Pintle hitch mount
Chapter 3 Assemblies & Installation
Installation, Tool Circuit, Propane Evacuation
Pump (99905290)
Reference Tool Circuit Kit # 51724305
CRANE
RESERVOIR
(T)
3500 PSI
1500 PSI
10 GPM
SELECTOR VALVE
(Connect to Aux Switch
in elec. control panel)
(T)
8 GPM
(T)
CAP
THIS
END
(P)
CAP
THIS
END
PRIORITY
FLOW
CONTROL
43
44
IMT Propane Body Manual Part #99904660
CAP ENDS OF
PIPE UNTIL END
USER ADDS
COUPLERS
52723316
MANIFOLD
WELDMENT
INSTALL FASTENER
45
CHAPTER 4
Compartment Options
In This Chapter
Propane Sidepack Shelf Parts (99903658) ................................45
Installation Drawing, Shelves (99903658)..................................47
Installation Drawing, Door Trays (99903667).............................49
Propane Parts List, Drawer Units and Kits .................................50
Drawer Set Reference Drawing..................................................51
Drawer Components ..................................................................52
Bolt-on Underbody Toolboxes....................................................54
Compartment Options ................................................................55
Tool Box Tray (51711548)..........................................................56
Tank Bracket, 2-Bottle (51719752) ............................................58
Tank Bracket, 3-Bottle (51720021) ............................................59
Slide Out Tray (51713240) .........................................................60
Pull-Out Bin Sets ........................................................................61
Pipe Rack Kit (99904883) ..........................................................62
Loadgate (70734523) .................................................................64
46
IMT Propane Body Manual Part #99904660
Propane Sidepack Shelf Parts (99903658)
LV1
LV2
LH
LR
SHELF WIDTH
(SEE CHART)
CHASSIS
CAB
SHELF
VIEW FROM
BOTTOM
3 4,5,6
COMPARTMENT KEY
LV1
LEFT VERTICAL 1
LV2
LEFT VERTICAL 2
LH
LEFT HORIZONTAL
LR
LEFT REAR
SHELF INSTALLATION PARTS LIST
ITEM
PART #
DESCRIPTION
1.
SEE CHART
SHELF
2.
SEE CHART
SHELF END
3.
SEE CHART
SHELF END
4.
72062109
NUT .31-18 HEX NYLOC
5.
72060023
CAP SCR .31-18X .75 HH
6.
72063002
WASHER .31 FLAT 18-8
REV. H 20060901
1
2
QUANTITY
1
1
1
4
4
4
COMPARTMENT LOCATION
ITEM #3 SHELF END
ITEM #1 SHELF
ITEM #2 SHELF END
LEFT VERTICAL 1
60126425
60126419
60126424
SHELF
WIDTH
(INCHES)
33.62
60126425
60126422
60126424
33.62
60126429
60126418
60126424
17.5
60126429
60126421
60126424
17.5
60126423
60133365
60126429
62.75
60126423
60133366
60126429
62.75
60126697
60126416
60126423
25.75
60126697
60126409
60126423
25.75
LEFT VERTICAL 2
LEFT HORIZONTAL
LEFT REAR
SHELF
DIVIDER
(60251115)
SHELF KIT
NUMBER
51718810 (1.5"
DEEP SHELF)
6 INCLUDED 51718811 (3"
DEEP SHELF)
51718812 (1.5"
DEEP SHELF)
4 INCLUDED 51718813 (3"
DEEP SHELF)
51722388 (1.5"
DEEP SHELF)
14 INCLUDED 51722387 (3"
DEEP SHELF)
51718816 (1.5"
DEEP SHELF)
5 INCLUDED 51718817 (3"
DEEP SHELF)
Chapter 4 Compartment Options
DIVIDER PANELS
ITEM #3 SHELF END
ITEM #1 SHELF
ITEM #2 SHELF END
20" TALL DIVIDER PANEL
(51718829)
40" TALL DIVIDER PANEL
(51720126)
60126424
60126313
60126267
SHELF
WIDTH
(INCHES)
11.5
60126424
60126424
60126424
60126424
60129733
60129734
60129737
60129738
60129732
60129732
60129732
60129732
11.5
11.5
17.5
17.5
REV. M 20080214
SHELF
DIVIDER
(60251115)
60251213 (3)
60251216 (4)
47
SHELF KIT
NUMBER
SHELVES
INCLUDED
51020122
51720123
51720124
51720125
48
IMT Propane Body Manual Part #99904660
Installation Drawing, Shelves (99903658)
3
2
5
4
6
87
9
SHELVES AND DIVIDERS ARE POSITIONED
WITHIN COMPARTMENT SECTIONS.
SIDEPACKS ARE DRILLED FOR SHELVES
AND DIVIDERS AT ASSEMBLY.
99903658 PARTS LIST
ITEM
PART #
2.
51720126
3.
51718829
4.
SEE CHART
5.
SEE CHART
6.
72601831
7.
72062167
8.
72062314
REV. H 20060901
DESCRIPTION
PANEL DIVIDER, DOMINATOR ADJUSTABLE SHELF, 44" W - 52"
H
PANEL DIVIDER DOM ADJ SHELF 22"H
SHELF KIT DOM 1.50"H 18.00 X 12.00
SHELF KIT DOM 1.50"H 18.00 X 18.00
CAP SCR-SS .31-18X 1.00 HH
NUT-SS .31-18 HEX NYLOC
WASHER-SS-BONDED PLTD .31
QUANTITY
1
1
1
1
AS REQUIRED
AS REQUIRED
AS REQUIRED
Chapter 4 Compartment Options
49
Installation Drawing, Door Trays (99903667)
2
8.25"
TYP
3"
1
4
8.25"
TYP
5
3"
3"
7
6
3"
3"
3
38.89"
31.88"
27.63"
26.5"
23.5"
9
8
10
9
8.25"
TYP
3"
3"
3"
HARDWARE
PER TRAY:
72062307 (4 TYP)
72601818 (4 TYP)
DRILL AT ASSEMBLY.
A
DETAIL A
20.5"
19"
19"
NOTE:
1
Position all tray applications 3.0" above latch hole opening. Space all double tray applications 8.25" apart.
99903667 PARTS LIST
ITEM
PART #
KIT #
DESCRIPTION
QUANTITY
1.
52720635
51720645
TRAY-TORCH DOM 31.88 W-LATCH
REF
2.
52720636
51720646
TRAY-SPRAY CAN DOM 31.88 W DOOR
REF
3.
52718839
51718838
TRAY-TORCH DOM 31.88 W-LATCH
REF
4.
52718841
51718840
TRAY-SPRAY CAN DOM 31.88 W DOOR
REF
5.
52720227
51720230
TRAY-SPRAY CAN DOM 27.63 W DOOR
REF
6.
52720226
51720229
TRAY-SPRAY CAN DOM 26.50 W DOOR
REF
7.
52720225
51020228
TRAY-SPRAY CAN DOM 23.5 W DOOR
REF
8.
52719152
51719166
TRAY-SPRAY CAN DOM 20.50 W DOOR
REF
9.
52719153
51719167
TRAY-SPRAY CAN DOM 19.00 W DOOR
REF
10.
52713972
51713973
TRAY-WELDMENT TORCH DOM 19" W/LATCH REF
NOTE: Not all trays are available on all models. Check the door widths on your model to determine
appropriate options.
REV. D 20081112
50
IMT Propane Body Manual Part #99904660
Propane Parts List, Drawer Units and Kits
IMT offers drawer sets with 3, 5, and 7" high drawers in widths of 13, 26, and 39" wide. The
charts below indicate which drawer sets can be used in which compartment.
LV1
LV2
LH
LR
CHASSIS
CAB
COMPARTMENT KEY
LV1
LEFT VERTICAL 1
LV2
LEFT VERTICAL 2
LH
LEFT HORIZONTAL
LR
LEFT REAR
The body configuration determines the rollout drawer sets which can be used in each body.
COMPARTMENT
DRAWER SET WIDTH
LEFT VERTICAL 1
26" Wide
LEFT VERTICAL 2
13" Wide
LEFT HORIZONTAL
39" Wide
DRAWER
SET
WIDTH
13" WIDE
26" WIDE
COMPARTMENT
APPLICATION
PART #
3" HIGH
DRAWERS
LEFT VERTICAL 2
70733765
70733766
70733767
70733768
70733769
70733780
70733784
70733786
70733787
70733788
70733789
70733791
70733793
70733774
70733775
70733776
70733777
70733778
70733779
70733781
70733782
70733783
70733785
70733790
70733792
70733794
5
LEFT VERTICAL 1
3
3
5
5
3
3
8
6
3
3
5
3
3
5
3
8
5
6
3
3
5" HIGH
7" HIGH
DRAWER SET
DRAWERS DRAWERS OVERALL
HEIGHT
22"
3
21"
1
21"
15"
2
1
23"
2
1
41"
3
39"
2
1
34"
2
1
40"
1
39"
1
31"
3
32"
4
38"
22"
3
21"
1
21"
15"
2
1
23"
2
1
41"
2
1
34"
1
39"
5
1
40"
3
39"
1
31"
3
32"
4
38"
Chapter 4 Compartment Options
39" WIDE
LEFT HORIZONTAL
COMPARTMENT
70733770
70733771
70733772
70733773
5
3
3
1
2
1
51
22"
21"
21"
23"
Drawer Set Reference Drawing
SAMPLE DRAWER SET
DRAWING WITH 3",
5", AND 7" HIGH DRAWERS.
8
4
8
4
1
8
1
8
6
3
SAMPLE DRAWING
WITH 3" DRAWERS ONLY
3
7
5
2
1
HEIGHT
WIDTH
RISER
HEIGHT
3.0"
DEPTH
NOTE:
1 Complete drawer set part numbers are included in Propane Parts List, Drawer Units and Kits (on page 50).
2
The quantity of items 1- 5, panels, risers, and shelves, is 1 per drawer set.
3
The quantities of items 6 - 11, slides and drawers, are based on the number of drawers in the complete kits.
52
ITEM
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
IMT Propane Body Manual Part #99904660
DESCRIPTION
PANEL-SIDE, LH
PANEL-SIDE, RH
RISER
SHELF
PANEL-DRAWER BACK
DRAWER SLIDE W-TABS LH
DRAWER SLIDE W-TABS RH
SHELF-ADJUSTABLE END
3" DRAWER
5" DRAWER
7" DRAWER
13" SET
REF
REF
60130555
60130552
REF
70734171
70734173
60130659
70733800
70733802
70733803
26" SET
REF
REF
60130556
60130553
REF
70734171
70734173
60130659
70733798
70733799
70733801
39" SET
REF
REF
60130557
60130554
REF
70734171
70734173
60130660
70733804
70733805
70733806
Chapter 4 Compartment Options
53
Drawer Components
SAMPLE DRAWING - DRAWER WITH 4 DIVIDERS
1
(DIVIDER)
4
(LOCK)
SAMPLE DRAWING - DRAWER WITH CENTER AND SIDE DIVIDERS
3
(DIVIDER-HEMMED)
2
(DIVIDER-CENTER)
1
(DIVIDER)
4
(LOCK)
NOTE:
1 All drawers are painted.
2
Each IMT drawer comes with the standard lock 70734188. Optional replacement drawer lock sets are available
for IMT drawers. Replacement lock sets 70734420 and 70734421 can be ordered from IMT customer service.
DRAWER
PART #
70733800
70733802
70733803
70733798
70733799
70733801
70733804
70733805
70733806
DRAWER WITH DIVIDER
DIMENSIONS
3" H X 13" W
5" H X 13" W
7" H X 13" W
3" H X 26" W
5" H X 26" W
7" H X 26" W
3" H X 39" W
5" H X 39" W
7" H X 39" W
DRAWER COMPONENT PART NUMBERS
(QUANTITY IN PARENTHESES)
ITEM 1-DIVIDER
ITEM 2DIVIDER, CENTER
60251081 (4)
60251233 (4)
60251233 (4)
60251081 (6)
60130560 (1)
60251233 (6)
60130561 (1)
60251233 (6)
60130561 (1)
60251081 (9)
60130560 (2)
60251233 (9)
60130561 (2)
60251233 (9)
60130561 (2)
ITEM 3DIVIDER, HEMMED
60130558 (2)
60130559 (2)
60130559 (2)
60130571 (2)
60130572 (2)
60130572 (2)
54
IMT Propane Body Manual Part #99904660
Bolt-on Underbody Toolboxes
Right-Front Toolbox (51723154)
6
7
6
5
A
DETAIL A
2
1
4
B
5
6
6
7
DETAIL B
Chapter 4 Compartment Options
Left-Front Toolbox (51723191)
5
6
6
7
A
1
4
DETAIL A
2
B
6
5
6
7
DETAIL B
PARTS LISTS
ITEM
PART #
1.
52723159
2.
52723155
52723191
3.
72661383
4.
72661599
5.
72060046
6.
72063003
7.
72062103
NEW 20100925
DESCRIPTION
DOOR-WLDMT HEM D(II) 14.88H X 26.88W
UNDERBODY TOOLBOX WELDMENT,
PROPANE FRONT RIGHT
UNDERBODY TOOLBOX WELDMENT,
PROPANE FRONT LEFT
HINGE-SS 10GA
LATCH ASSEMBLY
CAP SCR 3/8-16 X 1 HHGR5Z
WASHER .38 FLAT
NUT 3/8-16 HEX NYLOC
51723154 only
QUANTITY
1
1
51723190 only
1
2
1
9
18
9
55
56
IMT Propane Body Manual Part #99904660
Compartment Options
Part #
Dimensions / Description
Roll-out Tool Box Tray
51711548
Tray dimensions – 32"W x 18.5"D
Oxygen / Acetylene Tank Bracket
51720021
Tank bracket – Oxy/Acet 3 tanks with hook
51719752
Tank bracket – Oxy/Acet 2 tanks with hook
(Mounted on front wall in vented compartment)
Pull-out Drawer Sets
51704193
4 drawer set with base 18"D x 8.12"W x 19"H
51704194
51709946
51704282
51712650
5 drawer set with base 18"D x 8.12"W x 23"H
16 bolt drawer set w/base 18"D x 16.25"W x
35.5"H
18 bolt drawer set w/base 18"D x 16.25"W x
39.5"H
2 drawer set with base 18"D x 8.12"W x 11"H
Compartments Available
LV1, LV2, RV1, RV2
LV1, RV1
LV1, RV1
LV1, LV2, LV3, RV1, RV2, RV3, LH, RH,
LR
LV1, LV2, LV3, RV1, RV2, RV3, LR
LV1, LV2, LV3, RV1, RV2, RV3, LR
LV1, LV2, LV3, RV1, RV2, RV3, LR
LV1, LV2, LV3, RV1, RV2, RV3, LH, RH,
LR
Slide-out Parts Book Tray
51713240
Slide out parts / book tray
LH, RH
Bookshelf
51710102
Bookshelf dimensions 8"H x 45"L x 12"D
RH, LH
51707629
Bookshelf dimensions 8"H x 26"L x 12"D
RH, LH
Note: Left Vertical Compartment 3 (LV3) and Right Vertical Compartment 3 (RV3) are only available on Dominator I
and II 13' and 14' models, and may not be available on your model. Check your product specifications.
Chapter 4 Compartment Options
Tool Box Tray (51711548)
2,5,6,8
1
4,5,6,8
9,10,11
3,5,6,7
51711548 PARTS LIST
ITEM
PART #
1.
52711606
2.
60117163
3.
60114300
4.
70731440
5.
72062106
6.
72063123
7.
72601284
8.
72601283
9.
72601329
10.
72063002
11.
72062109
REV. A 20041230
DESCRIPTION
TRAY 16-3/4 X 32
MTG BRACKET 32"
MTG BRACKET
DRAWER SLIDE
NUT #10-24 LOCK
WASHER #10 WRT
MACH SCR #10-24 X 5/8 FLHD
MACH SCR #10-24 X 5/8 RDHD
CAP SCR 5/16-18X3/4 BTNHD
WASHER 5/16 WRT
NUT 5/16-18 LOCK
QUANTITY
1
1
2
2
19
19
8
11
4
4
4
57
58
IMT Propane Body Manual Part #99904660
Tank Bracket, 2-Bottle (51719752)
6(4)
10(4)
5(4)
4,6,11,12
2
1
3
9
8
51719752 PARTS LIST
ITEM
PART #
1.
52704224
2.
60129198
3.
60129197
4.
72063001
5.
72060023
6.
72062109
8.
70733516
9.
70058959
10.
72063002
11.
72060025
12.
76392598
REV C 20110920
DESCRIPTION
HOOK-WLDMT (J) (BOLT IN)
BRACKET ACET BOTTLE
BRACKET OXY BOTTLE
WASHER .25 FLAT (WAS 12)
CAP SCR .31-18X .75 HH GR5 Z (WAS 6)
NUT .31-18 HEX NYLOCK
STRAP-36" BOTTLE HOLDER W/ SNAP HOOK
CHAIN CONNECTOR-THREADED .19
WASHER .31 FLAT
CAP SCR .31-18 x 1.00 HHGR5Z
WASHER-BONDED PLATED .31
QUANTITY
1
1
1
6
4
10
1
2
4
6
6
Chapter 4 Compartment Options
Tank Bracket, 3-Bottle (51720021)
4,5,6,11
6(4) 7(4)
18.25"
(464 mm)
2
3
10(4)
8
1
9
51720021 PARTS LIST
ITEM
PART #
1.
52704224
2.
60129198
3.
60129197
4.
72063001
5.
72060025
6.
72062109
7.
72063002
8.
70733516
9.
70058959
10.
72060023
11.
76392598
REV C 20110920
DESCRIPTION
HOOK-WLDMT (J) (BOLT IN)
BRACKET OXY/ACET BOTTLE
BRACKET OXY/ACET BOTTLE
WASHER .25 FLAT (WAS 10)
CAP SCR .31-18X 1.00 HH GR5 Z (WAS 6)
NUT .31-18 HEX NYLOCK (WAS 10)
WASHER .31 FLAT
STRAP-36" BOTTLE HOLDER W/ SNAP HOOK
CHAIN CONNECTOR-THREADED .19
CAP SCR .31-18X .75 HH GR5 Z
WASHER-BONDED PLATED .31
QUANTITY
1
1
2
8
8
12
4
1
2
4
8
59
60
IMT Propane Body Manual Part #99904660
Slide Out Tray (51713240)
9
10
SEE VIEW A-A
1
B-B
B-B
2
3
4
(RIGHT
SIDE
ONLY)
4,5,6,7
8
VIEW B-B
5,6,8,11
VIEW A-A
51713240 PARTS LIST
ITEM
PART #
1.
52714765
2.
60121211
3.
60121212
4.
60010921
5.
72060025
6.
72062109
7.
72063050
8.
72063002
9.
60121216
10.
60121215
REV. A 20060830
DESCRIPTION
SHELF
MOUNTING BRACKET, HORIZONTAL (RIGHT
HAND)
SPACER-HORIZ BOOK TRAY
LATCH-COMPRESSOR GATE
CAP SCR 0.31-18 X1 HHGR5Z
NUT 0.31-18 X HEX NYLOC ZINC
WASHER 0.31 LOCK ZINC
WASHER 0.31 W FLAT
SHELF - ADJ
BRACKET-MOUNTING (LEFT HAND)
QUANTITY
1
1
2
1
5
5
1
9
1
1
Chapter 4 Compartment Options
61
Pull-Out Bin Sets
Pull-out bins are available for IMT Dominators in sets of 2, 4, 5, 16, and 18 units.
BIN SET PARTS LISTS
ITEM PART #
DESCRIPTION
1.
2.
3.
4.
5.
6.
52712651
52710227
52710226
52710235
52710234
52710274
60114979
72060002
72062104
72063001
CABINET (2-BIN SET)
CABINET (4-BIN SET)
CABINET (5-BIN SET)
CABINET (16-BIN SET)
CABINET (18-BIN SET)
BIN
DIVIDER 3.38X7.62
CAP SCR 1/4-20X3/4 HHGR5
NUT 1/4-20 LOCK
WASHER 1/4 WRT
# BINS / QUANTITY
2-BINS
4-BINS
(51712650) (51704193)
1
1
18-BINS
(51704282)
1
2
8
4
4
8
3
2
ITEMS 4,5,6 NOT SHOWN
17" D x 8.13" W x 10.75" H
16-BINS
(51709946)
1
2-Bin Set with Base (51712650)
1
5-BINS
(51704194)
4
12
4
4
8
5
15
4
4
8
16
48
8
8
16
1
18
54
8
8
16
62
IMT Propane Body Manual Part #99904660
4-Bin Set with Base (51704193)
5-Bin Set with Base (51704194)
3
3
2
2
ITEMS 4-7 NOT SHOWN
ITEMS 4,5,6 NOT SHOWN
1
1
17" D x 8.13" W x 19" H
17" D x 8.13" W x 23" H
16-Bin Set with Base (51709946)
18-Bin Set with Base (51704282)
3
3
2
2
ITEMS 4,5,6
NOT SHOWN
ITEMS 4,5,6
NOT SHOWN
1
1
17" D x 16.26" W x 35" H
17" D x 16.26" W x 39" H
Chapter 4 Compartment Options
63
Pipe Rack Kit (99904883)
Use rack kit # 51722922 for a propane body with a crane on the right side.
Use rack kit # 51723205 for a propane body with a crane on the left side.
B
C
A
7
D
5
13
13
14
3
11
1
6
9 3
13
13 2
DETAIL D
99904833 PARTS LIST
ITEM
PART #
1.
72063003
2.
72060094
3.
72062080
4.
72062103
5.
52722899
6.
60135480
7.
52722898
8.
9.
10.
52722900
71732054
60135545
11.
60135548
12.
72060054
13.
72063005
14.
72060101
15.
72060046
NEW 20110107
8
DETAIL C
10
4
4
1
1
12
1
15 DETAIL B
DESCRIPTION
WASHER 3/8 FLAT
CAP SCREW 1/2-13 X 1.75 HHGR5Z
NUT 1/2-13 HEX NLOC
NUT 3/8-16 HEX NYLOC
RACK-PROPANE PIPE REAR
TUBE-PROPANE PIPE RACK REAR
BRACKET-PROPANE PIPE RACK FRONT
RECEIVER
RACK-PROPANE PIPE FRONT
PIN-QUICK RELEASE 1/2D 2.5CRIT RNG
BRACKET-PROPANE PIPE SUPPORT
CENTER RH
BRACKET-PROPANE PIPE HOLDER CENTER
CAP SCREW 3/8-16 X 3 HHGR5Z
WASHER 1/2 FLAT
CAP SCREW 1/2-13 X 5 HHGR5Z
CAP SCREW 3/8-16 X 1 HHGR5Z
9
QUANTITY
6
2
3
3
1
1
1
1
2
1
1
2
6
1
1
DETAIL A
64
IMT Propane Body Manual Part #99904660
Loadgate (70734523)
50L
10
32
15
41
9
14
18
40
17 42
34
44
38 20
31
30
47
45
15
4
25
55
33
39
37 13
23
6
22
43
9
5
43
12
50R
22
7
19
2
51
43
61
3
43
12
6
5
23
2
1
70734523 PARTS LIST
ITEM
PART #
1.
2.
73050196
3.
4.
5.
71414334
6.
51723701
7.
9.
71414335
10.
DESCRIPTION
Platform
Replacement Platform Chain
Sub Assembly
License Plate Mount Kit
Replacement Lower Arm w/Pins & Bushings
Replacement Clevis Cylinder Assembly
Upper Arm Assembly
7/8" Replacement Upright Back Cylinder Pin
Replacement Box Cover
11
51
56
QUANTITY
1
2
1
1
2
2
1
2
1
Chapter 4 Compartment Options
70734523 PARTS LIST
ITEM
PART #
11.
70734574
12.
71414336
13.
14.
15.
17.
77041880
18.
77041881
19.
51723702
20.
72534782
21.
73050197
22.
23.
25.
30.
73540438
31.
32.
33.
34.
37.
38.
70734573
39.
77041882
40.
72534783
41.
42.
77041883
43.
71414337
44.
77041884
45.
73540439
47.
51723703
50L.
51723704
50R.
51723705
51.
51723706
55.
56.
61.
71414338
DESCRIPTION
Torsion Spring Kit (for 70734523 loadgate)
3/4" Replacement Upright Back Arm Pin & Bushing
Replacement Copper Lug
(Not on IMT liftgate)
Replacement Upright Cap
Replacement Raise Solenoid-3 Post
Replacement Pump & Motor Unit(2500PSI)
Replacement Cylinder (50)
Replacement Vent Plug
G2 Cylinder Repair Kit
Replacement Split Plastic Grommet Kit
Replacement Sub Assembly Belting (50)
Replacement Cylinder Shaft Complete(50)
Replacement Monarch Lee Check Valv
Replacement T Fitting (Pump & Motor)
Replacement 1/4"X26-1/4" Hydraulic Hose-Left
Replacement 1/4"x85-3/4" Hydraulic Hose-Right
Replacement 1/4"x1/4"x90 Degree Steel Cylinder Elbow
Replacement 4 Ga. 2 Wire Electric Cable w/Lugs-33 ft.
Replacement 3QT Monarch Plastic Tank
Replacement Fixed Control
Replacement Vent Plug - Cylinder
Replacement License Plate Light & Bracket
Replacement 12 Volt Motor-Only
3/4" Replacement Upright Front Arm Pin
Release Solenoid External Assembly w/Connector
Replacement Flow Control
Replacement Pump (only) w/3qt. Tank 1650 (2500PSI)
(50) Replacement Latch Kit-Left
(50) Replacement Latch Kit-Right
Replacement Platform Latch Pin Assembly(G2)
Replacement Drop Away Pin Assembly
Replacement Padlock w/Keys
Replacement Platform Chain Pin(1.079")
QUANTITY
1
2
6
2
1
1
2
1
2
2
2
2
1
1
1
1
1
1
1
1
2
1
1
4
1
2
1
1
1
2
1
1
2
65
67
CHAPTER 5
Electrical Options & Installation
In This Chapter
Electrical Panel (99903680) .......................................................68
Electrical Installation (99904088) (Eff. 9-5-06) ...........................70
Chassis Electrical Installation (99904034) (Eff. 9-1-06) .............73
Light Installation (99903687) ......................................................77
Installation, Boom Support Sensor (99904857) .........................78
Boom Stow Circuit (99904784) ..................................................80
By-Pass Procedure for Reverse Activated Floodlights...............81
Electrical Outlet (51711674).......................................................81
Light Reel Kits ............................................................................82
68
IMT Propane Body Manual Part #99904660
Electrical Panel (99903680)
1
2
10
3
15, 16
4, 5
7
6
8
9
13
14
NOT POLARITY
SENSITIVE
CJ-901
CJ-902
CONNECTIONS
CJ-903
FROM
HARNESS (#10) CJ-904
W1
W2
W3
W4
W5
W6
CJ-905
CJ-906
CONNECTIONS CJ-907
FROM
HARNESS CJ-908
(#10)
CJ-910
CJ-911
TETHER CONNECTION
FOR RADIO REMOTE
CJ-909
M1
11
12
Chapter 5 Electrical Options & Installation
99903680 PARTS LIST
ITEM
PART #
1.
60251121
2.
70396600
3.
70733496
4.
5.
6.
7.
8.
77041502
77041504
77041500
77044779
77041689
9.
77041688
10.
11.
12.
13.
77441129
76394572
77040509
77041687
14.
77041571
15.
72063181
16.
72060612
17.
70034061
REV. A 20071003
DESCRIPTION
ELECTRICAL PANEL
DECAL-ELECTRICAL CONTROL PANEL DOM
METER-HOUR DATCON PUSH LOCK
MOUNTING
SWITCH-ROCKER MTG PANEL END
SWITCH-ROCKER MTG PANEL MIDDLE
SWITCH-ROCKER BODY
SWITCH-ROCKER GREEN ACTUATOR
SWITCH-ROCKER SINGLE MOUNTING
PANEL
SWITCH-ROCKER ACTUATOR - FROM
STABILIZER KIT
HARNESS DOM POWER PANEL
GROMMET-2 X 6 OVAL CMPT LIGHT
LIGHT-COMPARTMENT LED (WAS 77040384)
SWITCH-ROCKER BODY MOMENTARY FROM STAB KIT
SWITCH-ROCKER PLUG
WASHER-SS 10 WRT TYPE 304
SCR-MACH # 8-32X .75 RDH
TIES-PLASTIC .18W 12.00L BLACK
QUANTITY
1
1
3
4
4
8
8
3
A/R
1
1
1
A/R
3
4
4
10
69
70
IMT Propane Body Manual Part #99904660
Electrical Installation (99904088) (Eff. 9-5-06)
1
31
33
9,10,11
30
28
28
29
17,18,19 16
32
7
9,10,31
13,14,15 12
1,2,3,4
4
NOTES (SEE REFERENCE NUMBER IN BOX):
1
LICENSE PLATE KIT 51715985. TERMINATE WITH 77044690, 77045887 AND 70394069. GROUND EYELET
FROM HARNESS ATTACHES TO ONE OF THE SCREWS.
2
CHASSIS GROUND AND BODY GROUND EYELETS FROM LIGHTING HARNESS SHOULD BE ATTACHED
TO CHASSIS AND BODY, RESPECTIVELY. USE HARDWARE ITEMS #23, 24, 25, AND 26. DRILL AS
NEEDED.
3
USE HEATSHRINK 77045926 TO PROTECT UNUSED COMPARTMENT LIGHT CONNECTOR.
Chapter 5 Electrical Options & Installation
HARNESS 77441427REAR OF BODY:
TAILLIGHTS, MARKER
LIGHTS, ETC.
VIEW OF BODY SHOWN WITHOUT
DOORS OR SIDEPACK TOPS
HARNESS AS PART OF CONTROL PANEL:
CHASSIS, CRANE, STABILIZER, LIGHT CONTROLS
EXTENSION HARNESS
TO FRONT MARKER
LIGHTS, FLOODLIGHTS;
(SEE LIST)
HARNESS 77441133- ONE PER SIDEPACK:
FLOODLIGHTS, COMPARTMENT LIGHTS
NOTES (SEE REFERENCE NUMBER IN BOX):
1
EXTENSION HARNESS TO FRONT MARKER LIGHT AND FLOODLIGHTS. ONE PER SIDE
2
9' HARNESS - 77441128
3
11' HARNESS - 77441129
4
13', 14' HARNESS - 77441130
5
19' HARNESS - 77441432
99904088 PARTS LIST
ITEM
PART #
1.
51720172
1.
51719191
2.
72063050
3.
72060021
4.
89396626
7.
77040483
8.
72063000
10.
72062106
11.
77441004
12.
60130829
71
DESCRIPTION
ELECTRICAL PANEL (DOM4)
ELECTRICAL PANEL (DOM1 & DOM2)
WASHER .31 LOCK
CAP SCR .31-18X .50 HH GR5 Z
EDGING-PLASTIC BLK (DOM IV ONLY)
LIGHT-3-BAR LED
WASHER .19 W FLAT ANSI B27.2Z
NUT 10-24 HEX NYLOCK
LIGHT-LICENSE PLATE
MTG BRACKET-WIRE HARNESS (DOM IV)
QUANTITY
1
1
4
4
A/R
1
5
4
1
2
72
IMT Propane Body Manual Part #99904660
99904088 PARTS LIST
ITEM
PART #
12.
60120705
13.
72060025
14.
72063002
15.
72062109
16.
77040020
17.
72060005
18.
19.
23.
24.
25.
26.
28.
72063001
72062104
72060047
72063003
72063051
72062103
77040493
29.
30.
31.
32.
77040180
76392275
72060636
77040570
33.
77040569
REV. F 20111130
DESCRIPTION
MTG BRKT-WIRE HARNESS (DOM I AND II)
CAP SCR .31-18X 1.00 HH GR5 Z
WASHER .31 FLAT
NUT .31-18 HEX NYLOCK
ALARM-BACK UP HORN
CAP SCR .25-20X 1.25 HH GR5 Z (WAS
72060002)
WASHER .25 FLAT
NUT .25-20 HEX NYLOCK
CAP SCR .38-16X 1.25 HH GR5 Z
WASHER .38 W FLAT ANSI B27.2Z
WASHER .38 LOCK ZINC
NUT .38-16 HEX NYLOC ZINC
LIGHT-STOP/TURN/TAIL LED 4in DIA (WAS
77040432)
LIGHT-BACKUP 4" CLEAR
GROMMET-RUBBER TAIL LIGHT 4"
SCR-MACH #10-24X .75 RDH PH ZINC
LIGHT-CLEARANCE RED LED OVAL
W/GROMMET
LIGHT-CLEARANCE AMBER LED OVAL
W/GROMMET
QUANTITY
2
6
6
6
1
2
2
2
2
2
2
2
4
2
6
4
2
2
73
Chassis Electrical Installation (99904034) (Eff. 9-1-06)
IF THE WIRE BETWEEN THE
POWER MODULE (#5) AND THE
BATTERY IS LONGER THAN 24"
INSTALL PARTS #19 AND #20
IN-LINE, AS CLOSE TO THE
BATTERY AS POSSIBLE.
EXTRA HARDWARE AND BRACKET (#51)
ARE SUPPLIED FOR MOUNTING AS
NECESSARY. THE RECOMMENDED
ORIENTATION OF COMPONENTS IS SHOWN.
2,3,4
1
19
20
5,6,7,8,9
4,11
LEFT POST:
PASS THROUGH
(FUSED)
14
12,13,15
RIGHT POST:
SWITCHED
THROUGH RELAY
(FUSED)
12,13,15
16
USE HEAT SHRINK
(#45) OVER THESE
CONNECTIONS.
99904034 PARTS LIST
ITEM
PART #
1.
60128133
2.
72060003
3.
72063001
4.
72062104
5.
77040490
6.
77041712
7.
77041713
8.
77041711
9.
77041714
10.
77040491
11.
72060654
DESCRIPTION
BRACKET-EFM
CAP SCR .25-20X .88 HH GR5 Z
WASHER .25 FLAT
NUT .25-20 HEX NYLOCK
RELAY-12 VOLT POWER RELAY MODULE
FUSE-FMX 30 AMP PINK
FUSE-FMX 40 AMP GREEN
FUSE-FMX 20 AMP BLUE
FUSE-FMX 60 AMP YELLOW
CONNECTOR - 2 CAV FEMALE
SCR-MACH .25-20X 2.00 RDH ZINC
QUANTITY
1
4
4
6
2
1
1
1
1
2
2
74
12.
13.
14.
15.
16.
17.
18.
19.
IMT Propane Body Manual Part #99904660
72062207
72063181
51717388
72060612
77041251
77040053
77040354
77441116
20.
77441115
21.
77040045
22.
77040492
23.
77045948
24.
77045949
25.
77040137
26.
77040186
27.
51719331
28.
51719332
29.
77044984
30.
77441199
30.
77441130
42.
89044232
43.
89044274
44.
89396659
45.
77045926
46.
89393368
48.
77040473
49.
77044651
50.
89044363
51.
60025470
52.
70034061
53.
77441110
REV A 20060922
NUT 8-32 HEX NYLOCK
WASHER-SS 10 WRT TYPE 304
KIT-EFM (ENGINE FUNCTION MODULE)
SCR-MACH # 8-32X .75 RDH
RELAY-12V 30 AMP NOM/40 AMP MAX
TERM-RING I .25 STUD 12-10 GA
TERM-RING NI .25 STUD 8 WIRE
FUSEHOLDER-HIGH AMP2 BOLT WITH
COVER
FUSE-AMG-125 AMP
TERM-RING NI .31 STUD 6 WIRE
TERM-RING NI .25 STUD 6 WIRE
TERM-FEM MP 16-18 AWG
SEAL-MP RED CABLE SEAL
TERM-FEM SLIP ON12-10/.25 TAB
TERM-FSLPON I .25TAB 16-14 GA
KIT-DIODE DEUTSCH DT SERIES
KIT-SPLICE METRIPACK 6 PIN
WIRE-6 GA GXL RED
HARNESS DOM CHASSIS DOM4
HARNESS DOM CHASSIS DOM1 & DOM2
WIRE-14GA RED STRD TYPE GPT
WIRE-14GA BLACK STRD TYPE GPT
TUBE-HEAT SHRINK .38X 2IN DOUBLE WALL
TUBE-HEAT SHRINK-1.5 INCH DUAL WALL 4FT
TUBE-HEAT SHRNK .25X 6"LG (OBS)
TERM-RING NI .38 STUD 6 WIRE
TERM-RING .38 STUD 16-14 GA
WIRE-12GA WHITE STRD TYPE GPT
ANGLE-AL .12X1.00X1.00X 4.00
TIES-PLASTIC .18W 12.00L BLACK
CABLE POWER RED #6 X 36
3
3
1
3
1
1
2
1
1
6
1
4
4
2
2
3
4
A/R
1
1
A/R
A/R
8
0.0833
2
1
1
4
1
6
1
75
99904034 DRAWING
21
21
POWER/RELAY
MODULE - #5
21
125A
40A
86
5
85
7 77041701
86
70A
87
85
10
23
24
18
17
18
22
28
CHASSIS
IGNITION
1
2
60A
30
87
TO PTO ACTIVATION
3 CIRCUIT
12V IGNITION HOT
2
10A
4
30A
10
23
24
99904034-AUTOMATIC
SINGLE PTO (MUNCIE/CHELSEA)
ALLISON MD (6000/4000) SERIES TRANSMISSION
6
20A
70A
BATTERY
3
21
30
21
TO PTO
GROUND
SPLICE
21
POWER/RELAY
MODULE - #5
26
25
86
30
27
16
NOT USED IN
THIS APPLICATION
85
27
26
28
NOTE: 77041701 WILL ENGAGE THE PTO
AND PROVIDE A GROUND SIGNAL TO
THE IMT CHASSIS ELECTRICAL WIRING
WHEN THE SWITCH IS ACTIVE. THIS
ALLOWS ENGINE START TO FUNCTION IF
THE PRESSURE SWITCH ON THE PTO
OPENS (AFTER ENGINE KILL OCCURS,
FOR EXAMPLE.)
2 27
87
25
28
1
SWITCH AND
3 LIGHT SUPPLIED
WITH PTO
INTERLOCK POWER
IGNITION POWER
BATTERY POWER
IGNITION & E-BRAKE POWER
ENGINE SPEED
ENGINE STOP
ENGINE START
28
4
CONNECTIONS TO
HARNESS #30
RELAY #1
30
86
RELAY #2 RELAY #3
30
86
30
86
85
87a
85
RELAY #4
30
86
E-BRAKE
30
86
IGNITION
POWER 16
GROUND
85
87a
87
87
85
87
85
87
14
SEE EFM MANUAL
E-BRAKE
(SWITCH
SUPPLIED
AS PART OF
CHASSIS)
77
Light Installation (99903687)
TERMINATE WIRES
WITH #8, 9, 10.
ALL COMPARTMENTS
NOT POLARITY
ADD 1/4" FOR DOM4
EXCEPT CRANE BOX
SENSITIVE.
CRANE BOX
2
6
6.0"
HARDWARE
0.5"
1.38"
4,5
INCLUDED
0.5"
7
0.28"
1.50"
OPTIONAL
1
(QTY 3)
LOCATIONS DETAIL C
DETAIL B
3
OPTIONAL
LOCATIONS
DETAIL A: DIMENSIONS TYPICAL
BOTH SIDES -STANDARD
(CRANE ROTATOR TO SIDE/FRONT)
B
A
C
0.5"
9.25"
0.5"
4.63" 4.75"
A
0.28" (3)
SEE DETAILS
A&D
99903687 PROPANE BODY LIGHT INSTALLATION
ITEM PART #
DESCRIPTION
1.
60117375
2.
77040424
3.
72601846
4.
72063183
5.
72062194
6.
77040384
7.
72617558
8.
77044574
9.
77045888
10.
77044927
REV. D 20071218
DETAIL D: ALT. LOCATION
CRANE SIDE ONLY
(CRANE ROTATOR TO REAR)
51719193 - 11'
COMPARTMENT
LIGHTS
BRACKET-FLOODLIGHT 12V REAR SP
2
FLOODLIGHT-COMPOSITE WORK LAMP 2
CAP SCR-SS .25-20X 1.25 HH
4
WASHER-SS .25 W MS811 FLAT 18-8
4
NUT-SS .25-20 NYLOC
4
LIGHT-COMPARTMENT 12V 2.1AMP
7
SCR-SELF TAP-SS #10X .50 HH SLOT
14
CONN-2 CAV TOWER
2
TERM-14-16GA FEMALE
4
CABLE SEAL-14 GA GREY
4
78
IMT Propane Body Manual Part #99904660
Installation, Boom Support Sensor (99904857)
9
10
10
6
13
17
A
12
11
10 5
5
15
12
16
7
14
10
8
DETAIL A
If crane is not stowed, vehicle
will not shift out of PARK. Stow
crane to unlock gear shift. 70398947
NOTES:
1
Center support #5 (60135456) over bar #8 (60135459).
2
Position bar#8 (60135459) parallel with support #5 (60135456).
3
Drill and tap bar #8 (60135459) for machinery screw #16 (1/4-20) (72601410).
99904857 PARTS LIST
ITEM
PART #
1.
99903777
2.
99903684
3.
51718848
4.
52718849
5.
60135456
6.
60135457
7.
60135458
DESCRIPTION
SIDEPACK, DOM 1 11-FOOT RIGHT HORIZONTAL STANDARD
DRAWING-CRANE & PLN WINCH ASY 3820/5020 SII
BOOM SUPPORT-ADJUSTABLE - 3820/5020/6025
PEDESTAL-WELDMENT ADJ 3.5X3.5X16.88
SUPPORT-BOOM STOW SENSOR ON BOOM SUPPORT
ANGLE-BOOM STOW SENSOR ON BOOM SUPPORT
BRACKET-BOOM STOW SENSOR ON BOOM SUPPORT
QUANTITY
1
1
1
1
1
2
1
Electrical Options & Installation
99904857 PARTS LIST
ITEM
PART #
8.
60135459
9.
72060026
10.
72063002
11.
72063050
12.
72060025
13.
72062109
14.
72060833
15.
72062001
16.
72601410
17.
77041744
NEW 20100325
DESCRIPTION
BAR-BOOM STOW SENSOR ON BOOM SUPPORT
CAP SCREW .31-18X 1.25 HH GR5 Z
WASHER .31 FLAT
WASHER .31 LOCK
CAP SCREW .31-18X 1.00 HH GR5 Z
NUT .31-18 HEX NYLOCK
SCREW-THRD.CUT .31-18X.75 HWH-1
NUT .31-18 HEX
SCREW-MACH .25-20X .75 BTNHD ZC
SENSOR-PROX 30MM 3-WIRE NC
79
QUANTITY
1
4
12
2
4
4
2
2
1
1
80
IMT Propane Body Manual Part #99904660
Boom Stow Circuit (99904784)
20A
30
12V (BATT)
87a
30
87
86
BROWN
BLACK
BLUE
87a
87
85
86
GROUND
85
E-BRAKE GROUND
LIGHT
GROUND
USE ONLY IF
LIGHT IS
INCANDESCENT
77041744
30 mm SENSOR
IGNITION SPLICE
CHASSIS INTERFACE MODULE
IGNITION SWITCH
(-) LOCK INPUT
BROWN
BLACK
BLUE
(+) LOCK INPUT
PARK OUTPUT
GROUND
FORD
SHIFT LOCK
SOLENOID
J1
77041744
30MM SENSOR
PLUG & PLAY
HARNESS
Electrical Options & Installation
81
By-Pass Procedure for Reverse Activated
Floodlights
A floodlight installed on the rear driver's side of the body will illuminate when the chassis
transmission is in reverse.
NOTE:
Some state and local laws prohibit reverse-activated rear-facing floodlights. Consult your local
and state regulations regarding reverse-activated, rear-facing floodlights. Disable if necessary.
To disable, remove the relay located behind the crane box switch panel as shown.
Electrical Outlet (51711674)
51711674 PARTS LIST
ITEM
PART #
1.
76393038
2.
77040232
3.
77044018
4.
77044135
5.
77044372
6.
77044384
7.
77044501
8.
89044039
DESCRIPTION
GROMMET
TERMINAL-INSULATED SPADE 12-10 GA
CONNECTOR-1/2 STRAIN RELIEF 3/8-1/2
GROUND PLUG
ELECTRICAL BOX 2X44 DEEP WELL
WEATHERPROOF COVER
OUTLET 110V GFI 20A
CABLE 14GA/3WIRE
QUANTITY
1
3
1
1
1
1
1
20FT
82
IMT Propane Body Manual Part #99904660
Light Reel Kits
LIGHT REEL KIT - 12 VOLT (51707758)
LIGHT REEL KIT - 110 VOLT - LIGHT DUTY (51707759)
LIGHT REEL KIT - 110 VOLT W/50' CORD (51712724)
ITEM
PART #
DESCRIPTION
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
77040187
77040368
77040225
77040224
77040049
77040000
72060012
72060025
72062104
72062109
72060002
89044234
89044235
89044072
72063002
REEL - 50'
REEL - 50'
BULB - 12V
BULB - 120V 75W ROUGH SERVICE
BUTT CONNECTOR
TERMINAL
CAP SCR 1/4-20X3 HH GR5
CAP SCR 5/16-18X1 HH GR5
NUT 1/4-20 LOCK
NUT 5/16-18 HEX NYLOC
CAP SCR 1/4-20X3/4 HH GR 5
WIRE 14GA YELLOW X 96"
WIRE 14GA WHITE X 12"
WIRE 12GA/3 WIRE X 216"
WASHER 5/16 FLAT
12 VOLT
110 VOLT 110 VOLT
QUANTITY QUANTITY QUANTITY
W/CORD
1
1
1
1
1
1
1
1
1
1
4
5
3
4
2
2
1
1
1
1
8
83
CHAPTER 6
Stabilizers
In This Chapter
Propane Front Stabilizers (51718827 / 99903671) ................................................83
Stabilizer, Front Right Pull-Out (51714110) ...........................................................85
Stabilizer Hydraulic Installation (99904403) ...........................................................86
Rear Stabilizers, Power Out/Power Down (Kit 31719661 / Dwg 99904262)..........88
Valvebank, Power Out/Power Down (73734229) (Eff. 6-15-07).............................90
Stabilizer Override Installation & Operation (99904272) ........................................92
84
IMT Propane Body Manual Part #99904660
Propane Front Stabilizers (51718827 /
99903671)
3
PARTS ARE UNIVERSAL
FOR RIGHT OR LEFT
SIDE INSTALLATION
5
1
2
4
DETAIL A
51718827 / 99903671 PARTS LIST
ITEM
PART #
DESCRIPTION
1.
60126320
STAB FRT TUBE EXT
2.
60126321
STAB FRT BTM PAD
3.
71732054
PIN-QUICK RLSE .50/2.5CRIT RNG
4.
72601582
CAP SCR .50-13X 3.50 HH (72601848)
5.
72062232
NUT .50-13 NYLOC (72062166)
REV. A 20050722
QUANTITY
1
1
1
1
1
Chapter 6 Stabilizers
Stabilizer, Front Right Pull-Out (51714110)
8
5,6,7
10
TO THREADED
STUD
2
RIGHT FRONT VIEW
1.13"
9
20.5
TO QUICK
PIN #8
3
4
3
1
51714110 PARTS LIST
ITEM
PART #
1.
52714182
2.
52715282
3.
52715283
4.
71731372
5.
72060046
6.
72062103
7.
72063003
8.
71733327
9.
72062104
10.
60114940
DESCRIPTION
STABILIZER LEG
STABILIZER HOUSING, PULL-OUT
STABILIZER ARM
PIN, QUICK RELEASE
CAP SCR 3/8-16X1 HHGR5
NUT 3/8-16 LOCK
WASHER 3/8 LOCK
PIN, QUICK-RELEASE
NUT 1/4-20 HEX NYLOC
CHAIN - 1/8X9"
QUANTITY
1
1
1
1
5
5
5
1
1
1
REV. E 20040114
For front left side, use pull-out stabilizer kit 51716730.
Replacement parts are the same as for 51714110 except:
51716730 PARTS LIST
ITEM
PART #
2.
52716731
3.
52716732
DESCRIPTION
STABILIZER HOUSING, PULL-OUT, LH
STABILIZER ARM, LH
QUANTITY
1
1
85
86
IMT Propane Body Manual Part #99904660
Stabilizer Hydraulic Installation (99904403)
99904403-1 Drawing
POWER OUT
CYLINDER
4 3
5
3
4
5
13
14
13
CURBSIDE
STABILIZER
12
BULKHEAD
USE FITTINGS
72533590
9
15
11
10
STREETSIDE
STABILIZER
7
99904403-1 PARTS LIST
ITEM
PART #
1.
51720994
2.
51720995
3.
72053758
4.
72533567
5.
72532690
6.
72533590
7.
73734229
8.
73734228
9.
51397099
10.
51397096
11.
51397098
12.
51397097
13.
51396821
14.
51397101
15.
51397100
NEW 20080613
DESCRIPTION
KIT HOSE MANUAL OUT HYD STABILIZERS
KIT HOSE POWER OUT HYD STABILIZERS
ELBOW-M STR/90/M JIC 4 4
ELBOW-M STR/M JIC XLG 4 4
ELBOW-M JIC/90/F JIC SW 4 4
ELBOW-M JIC/90/M JIC 4 4 BLKHD
VALVE BANK 3 SEC W/SOLENOIDS DOM STABILIZERS
VALVE BANK 2 SEC W-SOLENOIDS DOM STABILIZERS
HOSE-FZ .25 X 108.00 (4-6) 100R17
HOSE-FJ .25 X 107.50 (4-6) 100R17
HOSE-FZ .25 X 42.00 (4-6) 100R17
HOSE-FJ .25 X 38.00 (4-6) 100R17
HOSE-FF .25 X 96.00 (4-4) 100R2
HOSE-FZ .25 X 82.00 (4-6) 100R17
HOSE-FJ .25 X 82.00 (4-6) 100R17
QUANTITY
REF
REF
2
2
2
2
1
1
1
1
1
1
1
1
1
Chapter 6 Stabilizers
99904403-2 Drawing
B3
B2
B1
P
8
PB
A3
A2
A1
T
ITEM
B3
A3
B2
A2
B1
A1
T
PB
P
DESCRIPTION
POWER OUT CYLINDER RETURN
POWER OUT CYLINDER PRESSURE
CURB SIDE POWER DOWN RETURN
CURB SIDE POWER DOWN PRESSURE
STREET SIDE POWER DOWN RETURN
STREET SIDE POWER DOWN PRESSURE
TANK PORT
POWER BEYOND PORT
PRESSURE PORT
PORT SIZE
-6
-6
-6
-6
-6
-6
-8
-8
-8
87
88
IMT Propane Body Manual Part #99904660
Rear Stabilizers, Power Out/Power Down (Kit
31719661 / Dwg 99904262)
3 OR 4
19
DECAL PLACED ABOVE
VALVE BANK INSIDE
CRANE BOX
28
20
33,37
43
5 OR 6
31,35
VALVE IN INSTALLED
ON BACK WALL OF
CRANE BOX
LOCK PIN
LOCATED IN
CRANE BOX
21,25
32,34
45
7
39
30,32
29
41
18(2)
22(2) 40
46
20
27
26(3)
24(6)
19
1 OR 2
9
42(2)
19(4)
17
12
2
4
6
CJ-200 CJ-202 CJ-205 HARNESS CONNECTS TO
15
14
ELECTRICAL PANEL INSIDE
CRANE BOX.
16
CJ-400
CP-206
13
CP-401
VIEW FROM REAR
OF CRANE BOX
1
3
5
CJ-201 CJ-203 CJ-204
PARTS LIST
ITEM
PART #
2.
51719647
3.
51719649
5.
52719747
7.
60030355
8.
60030356
DESCRIPTION
STABILIZER ASM EXTENSION
STABILIZER ASM STATIONARY MOUNT
PIN
WEAR PAD-RC 2.00 X 2.00 X 6.75
WEAR PAD-RC 2.00 X 2.00 X 5.00
QUANTITY
1
1
1
1
1
Chapter 6 Stabilizers
PARTS LIST
ITEM
PART #
9.
73734229
10.
77441134
11.
51720995
12.
51397101
13.
51397100
14.
51397097
15.
51397098
16.
51397096
17.
51397099
18.
51396821
19.
72053758
20.
72533567
21.
72532690
22.
72533590
23.
72053763
24.
72532355
25.
72532351
26.
72532358
27.
3B142860
28.
70398872
29.
72060031
30.
72060026
31.
72060117
32.
72601297
33.
72060056
34.
72062080
35.
72062232
36.
72062109
37.
72063051
38.
72066178
39.
72066185
40.
52719342
41.
60030354
42.
72661621
43.
72063028
45.
60010351
46.
72661472
REV D 20110520
DESCRIPTION
VALVE BANK 3 SEC W/SOLENOIDS
HARNESS-STABILIZER
HOSE KIT-POWER OUT HYD STABILIZERS
HOSE-FZ .25 X 82.00 OAL (4-6) 100R17
HOSE-FJ .25 X 82.00 OAL (4-6) 100R17
HOSE-FJ .25 X 38.00 OAL (4-6) 100R17
HOSE-FZ .25 X 42.00 OAL (4-6) 100R17
HOSE-FJ .25 X 107.50 OAL (4-6) 100R17
HOSE-FZ .25 X 108.00 OAL (4-6) 100R17
HOSE-FF .25 X 96.00 (4-4) 100R2
ELBOW-M STR/90/M JIC 4 4
ELBOW-M STR/M JIC XLG 4 4
ELBOW-M JIC/F JIC SW 4 4
ELBOW-M JIC/90/M JIC 4 4 BLKHD
ELBOW-M STR/90/M JIC 8 8
ADPTR-M STR/M JIC 6 6
ADPTR-M STR/M JIC 4 4
ADPTR-M STR/M JIC 8 8
CYLINDER
DECAL-STABILIZER MANUAL OVERRIDE,
SOFT SHIFT (WAS 70397215 THROUGH 122009)
CAP SCR .31-18X 2.50 HH GR5 Z
CAP SCR .31-18X 1.25 HH GR5 Z
CAP SCR .50-13X 1.50 HH GR8 Z
CAP SCR .50-13X 5.75 HH GR5 Z
CAP SCR .38-16X 4.00 HH GR5 Z
NUT .50-13 HEX NYLOCK
NUT .50-13 HEX TOP LOCK GR8 Z
NUT .31-18 HEX NYLOCK
WASHER .38 LOCK
COTTER PIN .12X1.00 PLAIN
COTTER PIN .16X1.00 PLAIN
WELDMENT, CHANNEL HOSE CARRIER
CAM CLAMP 1.00 DIA. X 2.00
CLAMP- .62 LOOP CUSHIONED
MACHY BUSHING .75X14 GA NR
SPRING-COMPRESSION .062X1.50X.845 OD
ROLL PIN .50X4.00
QUANTITY
1
REF
REF
1
1
1
1
1
1
2
2
2
2
2
4
6
2
3
1
1
2
1
4
1
2
1
4
1
2
2
1
1
1
2
2
1
1
89
90
IMT Propane Body Manual Part #99904660
Valvebank, Power Out/Power Down
(73734229) (Eff. 6-15-07)
NOTE: EFFECTIVE S/N DOMS2S071385.
9
2
2
4
3
1
9
11
10
9
6
11
5
3
8
1
10
8
73734229 SCHEMATIC
P
A1
B1 A2
B2 A3
B3
3
3 3
3 3
3
4
5 6
7
2A
2B
8
2C
V2
9
1
T
PB
NOTES (SEE REFERENCE NUMBER IN BOX):
1
TORQUE TO 25 FT-LB.
2
TORQUE TO 3 FT-LB.
3
TORQUE TO 90 FT-LB.
Chapter 6 Stabilizers
73734229 PARTS LIST
ITEM
PART #
1.
73734229
2.
73540271
3.
4.
5.
77040498
73540269
73540270
6.
77040499
7.
8.
9.
10.
11.
NEW 20070626
DESCRIPTION
VALVE BANK 3 SEC W/SOLENOIDS DOM
STAB
VALVE-SOLENOID (INCLUDES 2 OF ITEM
77040498)
COIL-12VDC LEAD WIRE
VALVE-RELIEF 3200 PSI
VALVE-SOLENOID SOFT SHIFT (INCLUDES
ITEM 77040499)
COIL-12VDC 36W LEADWIRE
MANIFOLD
SAE -2 PLUG
SAE -4 PLUG
SAE -6 PLUG
SAE -8 PLUG
QUANTITY
1
3
6
1
1
1
1
3
3
2
2
91
92
IMT Propane Body Manual Part #99904660
Stabilizer Override Installation & Operation
(99904272)
LEFT
STAB LEG
RIGHT
STAB LEG
RIGHT
STAB ARM
(IF APPLICABLE)
PLUNGER
LOCKING
COLLAR
1 OR 2
5
3
4
USE 9/64"
ALLEN WRENCH
PLASTIC CAP
INSTALLING MANUAL OVERRIDE
1 REMOVE PLASTIC CAP AND DISCARD.
2
REPLACE PLASTIC CAP WITH ITEMS 3, 4, AND 5 AS SHOWN.
3
TURN ADJUSTMENT SCREW (ITEM 4) CLOCKWISE UNTIL YOU FEEL RESISTANCE. TURN
COUNTERCLOCKWISE 2 FULL TURNS.
4
TIGHTEN JAM NUT (ITEM 3).
MANUAL OVERRIDE PROCEDURE
1 LOOSEN JAM NUT (ITEM 3).
2
TURN ADJUSTMENT SCREW (ITEM 4) CLOCKWISE UNTIL IT BOTTOMS OUT (APPROXIMATELY 6 FULL
TURNS).
Chapter 6 Stabilizers
93
3
RAISE LOCKING COLLAR AND PUSH PLUNGER DOWN TO RETRACT DESIRED FUNCTION, OR LIFT TO
EXTEND DESIRED FUNCTION.
4
RELEASE PLUNGER.
5
RELEASE LOCKING COLLAR ON ANY VALVE ACTIVATED.
6
PUSH AND RELEASE PLUNGER TO RETURN LOCKING COLLAR TO NEUTRAL POSITION.
7
RETURN ADJUSTMENT SCREW (ITEM 4) TO ORIGINAL POSITIONS.
8
TIGHTEN JAM NUT (ITEM 3).
99904272 PARTS LIST
ITEM
PART #
1.
73734229
2.
73734228
3.
72062093
4.
72601718
5.
73029619
6.
91721165
NEW 20070719
DESCRIPTION
VALVE BANK 3 SEC W/SOLENOIDS
VALVE BANK 2 SEC W/SOLENOIDS
NUT # 8-32 HEX ZINC
CAP SCR # 8-32X .75 SH PLAIN
CAP-STABILIZER VALVE MANUAL OVERRIDE
KIT-DOM STABILIZER VALVE OVERRIDE
(INCL. ITEMS 3-5)
QUANTITY
REF
REF
1
1
1
REF
94
IMT Propane Body Manual Part #99904660
Thread Torque Chart (English)
FINE THREAD BOLTS (ENGLISH)
SIZE
BOLT
GRADE 5
DIA.
GRADE 8
SAE J429
GRADE 5
(DIA-TPI) (INCHES) PLAIN
5/16-24
3/8-24
7/16-20
1/2-20
9/16-18
5/8-18
3/4-16
7/8-11
1-12
1 1/8-12
1 1/4-12
1 3/8-12
1 1/2-12
0.3125
0.375
0.4375
0.5
0.5625
0.625
0.75
0.875
1
1.125
1.25
1.375
1.5
(FT-LB)
19
35
55
90
120
170
300
445
645
890
1240
1675
2195
COARSE THREAD BOLTS (ENGLISH)
SIZE
BOLT
GRADE 5
DIA.
SAE J429
GRADE 5
SAE J429
GRADE 8
PLATED PLAIN
PLATED
(FT-LB)
14
26
41
64
90
130
225
325
485
670
930
1255
1645
(FT-LB)
20
35
58
90
130
180
315
500
745
1085
1510
2035
2670
(FT-LB)
27
49
78
120
170
240
420
670
995
1445
2010
2710
3560
(DIATPI)
5/16-18
3/8-16
7/16-14
1/2-13
9/16-12
5/8-11
3/4-10
7/8-9
1-8
1 1/8-7
1 1/4-7
1 3/8-6
1 1/2-6
(INCHES) PLAIN
0.3125
0.375
0.4375
0.5
0.5625
0.625
0.75
0.875
1
1.125
1.25
1.375
1.5
(FT-LB)
17
31
49
75
110
150
265
395
590
795
1120
1470
1950
GRADE 8
SAE J429
GRADE 8
PLATED
PLAIN
PLATED
(FT-LB)
13
23
37
57
82
115
200
295
445
595
840
1100
1460
(FT-LB)
25
44
70
105
155
220
375
605
910
1290
1815
2380
3160
(FT-LB)
18
33
52
80
115
160
280
455
680
965
1360
1780
2370
NOTES
1 Tightening torques provided are midrange.
2
Consult bolt manufacturer’s particular specifications, when provided.
3
Use flat washers of equal strength.
4
All torque measurements are given in foot-pounds.
5
Torque values specified are for bolts with residual oils or no special lubricants applied. If special lubricants of
high stress ability, such as Never-Seez compound graphite and oil, molybdenum disulphide, colloidal copper or
white lead are applied, multiply the torque values in the charts by the factor .90. The use of Loctite does not affect
the torque values listed above.
WARNING
Anytime a gear-bearing bolt is removed, it must be replaced with a new bolt of the identical
grade and size. Once a bolt has been torqued to 75% of its proof load and then removed, the
torque coefficient may no longer be the same as when the bolt was new thus giving
indeterminate clamp loads after torquing. Failure to replace gear-bearing bolts may result in
bolt failure due to metal fatigue causing death or serious injury.
Chapter 6 Thread Torque Chart (Metric)
95
Thread Torque Chart (Metric)
FINE THREAD TORQUE CHART (METRIC)
COARSE THREAD TORQUE CHART (METRIC)
TIGHTENING TORQUE
TIGHTENING TORQUE
SIZE
(DIATPI)
SIZE
(DIATPI)
BOLT
DIA.
(INCHES)
SAE J429
GRADE 5
BOLT DIA
(INCHES)
SAE J429
GRADE 5
SAE J429
GRADE 8
PLAIN PLATED PLAIN
(KG-M) (KG-M) (KGM)
3
2
4
5
4
7
8
6
11
12
9
17
17
12
24
24
18
33
41
31
58
62
45
93
89
67
138
123
93
200
171
129
278
232
174
375
304
228
492
5/16-24 0.3125
3/8-24
0.375
7/16-20 0.4375
1/2-20
0.5
9/16-18 0.5625
5/8-18
0.625
3/4-16
0.75
7/8-11
0.875
1-12
1
1 1/8-12 1.125
1 1/4-12 1.25
1 3/8-12 1.375
1 1/2-12 1.5
NOTES
1 Tightening torques provided are midrange.
PLATED
(KG-M)
3
5
8
12
18
25
44
69
103
150
209
281
369
SAE J429
GRADE 8
PLAIN PLATED PLAIN PLATED
(KG-M) (KG-M) (KG-M) (KG-M)
5/16-18
3/8-16
7/16-14
1/2-13
9/16-12
5/8-11
3/4-10
7/8-9
1-8
1 1/8-7
1 1/4-7
1 3/8-6
1 1/2-6
0.3125
0.375
0.4375
0.5
0.5625
0.625
0.75
0.875
1
1.125
1.25
1.375
1.5
2
4
7
10
15
21
37
55
82
110
155
203
270
2
3
5
8
11
16
28
41
62
82
116
152
210
3
6
10
15
21
30
52
84
126
178
251
329
438
2
5
7
11
16
22
39
63
94
133
188
246
328
2
Consult bolt manufacturer’s particular specifications, when provided.
3
Use flat washers of equal strength.
4
All torque measurements are given in kilogram-meters.
5
Torque values specified are for bolts with residual oils or no special lubricants applied. If special lubricants of
high stress ability, such as Never-Seez compound graphite and oil, molybdenum disulphide, colloidal copper or
white lead are applied, multiply the torque values in the charts by the factor .90. The use of Loctite does not affect
the torque values listed above.
WARNING
Anytime a gear-bearing bolt is removed, it must be replaced with a new bolt of the identical
grade and size. Once a bolt has been torqued to 75% of its proof load and then removed, the
torque coefficient may no longer be the same as when the bolt was new thus giving
indeterminate clamp loads after torquing. Failure to replace gear-bearing bolts may result in
bolt failure due to metal fatigue causing death or serious injury.