Download Heating Controller SDC District Heating Controller DHC 43
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Heating Controller SDC District Heating Controller DHC 43 SERVICE MANUAL EN2H-0221GE51 R1105 SDC / DHC 43 EN2H-0221GE51 R1105 Service Manual SDC / DHC 43 EN2H-0221GE51 R1105 Service Manual Contents SDC / DHC 43 Contents 1 SOFTWAREVERSION..........................................................................................................................................5 2 SAFETY INSTRUCTIONS ....................................................................................................................................6 2.1 Application .......................................................................................................................................................6 2.2 Conditions for start-up .....................................................................................................................................6 2.2.1 Do not separate the controller from the mains..........................................................................................6 2.2.2 Electric installation ....................................................................................................................................6 2.2.3 Safety measures for EMC-compatible installation ....................................................................................7 2.2.4 Cable dimensions......................................................................................................................................9 2.2.5 Maximum cable length ..............................................................................................................................9 2.2.6 Cable installation .......................................................................................................................................9 2.2.7 Cabinet earth and ground .........................................................................................................................9 2.3 Domestic hot water higher than 60 °C ..........................................................................................................10 2.4 Connecting accessories ................................................................................................................................10 2.5 Service and cleaning .....................................................................................................................................10 3 DHC 43 / SDC – OVERVIEW..............................................................................................................................11 4 ABBREVIATIONS...............................................................................................................................................12 5 OPERATION .......................................................................................................................................................13 5.1 User Interface ................................................................................................................................................13 5.1.1 Basic display ...........................................................................................................................................13 5.1.2 Operating elements.................................................................................................................................14 5.1.2.1 Rotary Pushbutton (Press/Turn) ......................................................................................................14 5.1.2.2 "Daytime Room Temperature" Key..................................................................................................14 5.1.2.3 "Night-time Room Temperature" Key...............................................................................................15 5.1.2.4 "Daytime DHW Temperature" Key...................................................................................................15 5.1.2.5 "Operating Mode" Key (Basic display) .............................................................................................16 5.1.2.6 "Heating Characteristic" Key............................................................................................................22 5.1.2.7 "System Information" Key ................................................................................................................23 5.1.2.8 "Manual Mode" / "Emission Measurement" Key ..............................................................................28 5.2 Parameter Input.............................................................................................................................................29 5.3 Automatic exit time ........................................................................................................................................29 5.4 Menu Selection..............................................................................................................................................30 5.4.1 Time-Date Menu......................................................................................................................................32 5.4.2 Time programs Menu ..............................................................................................................................32 5.4.2.1 Control Circuit Selection ..................................................................................................................33 5.4.2.2 Program Selection............................................................................................................................33 5.4.2.3 Weekday and Cycle Selection .........................................................................................................33 5.4.2.4 Programming Switching Times and Cycle Temperatures................................................................33 5.4.3 System Parameter Menu ........................................................................................................................43 5.4.3.1 Language Selection .........................................................................................................................43 5.4.3.2 Time Programs.................................................................................................................................43 5.4.3.3 Control Mode....................................................................................................................................45 5.4.3.4 Summer Switch-off (heating limit)/ Heating Limit.............................................................................46 5.4.3.5 Parameter Reset ..............................................................................................................................47 5.4.3.6 Full Reset .........................................................................................................................................47 5.4.4 Domestic Hot Water Menu ......................................................................................................................48 5.4.4.1 DHW Economy Temperature...........................................................................................................48 5.4.4.2 Legionella Protection-Day................................................................................................................48 5.4.5 Unmixed Circuit / Mixing Circuit 1 / Mixing Circuit 2 Menu .....................................................................48 5.4.5.1 Reduced Mode.................................................................................................................................48 5.4.5.2 Heating System................................................................................................................................49 5.5 Malfunction Messages...................................................................................................................................50 i EN2H-0221GE51 R1105 SDC / DHC 43 Contents 5.6 Parameter Settings........................................................................................................................................51 5.6.1 Hydraulic Menu........................................................................................................................................51 5.6.2 System Parameter Menu.........................................................................................................................53 5.6.3 Domestic Hot Water Parameter Menu (DHW) ........................................................................................54 5.6.4 Direct Heating Circuit Menu ....................................................................................................................55 5.6.5 Mixing circuit 1 / Mixing circuit 2 Menus..................................................................................................56 5.6.6 Heat Generator Menu..............................................................................................................................57 5.6.7 District Heating Menu ..............................................................................................................................59 5.6.8 Return control Menu................................................................................................................................59 5.6.9 Solar Menu ..............................................................................................................................................59 5.6.10 Solid Fuel Menu ......................................................................................................................................60 5.6.11 Buffer Menu .............................................................................................................................................60 5.6.12 Menu "Cascade"......................................................................................................................................60 5.6.13 Data Bus Menu........................................................................................................................................61 5.6.14 Relay Test Menu .....................................................................................................................................61 5.6.15 Malfunction Messages Menu...................................................................................................................62 5.6.16 Sensor Calibration Menu.........................................................................................................................62 6 CONTROL FUNCTIONS .....................................................................................................................................63 6.1 Adjusting the hydraulic parameters ...............................................................................................................63 6.1.1 Connection and settings table .................................................................................................................64 6.2 Switching Time Program Enabling ................................................................................................................64 6.3 Suppressing the cycle temperature on Time program level..........................................................................64 6.4 Enabling of Separate Control Mode ..............................................................................................................65 6.5 Temperature display in Fahrenheit................................................................................................................65 6.6 Selection of Hydraulic Parameter Presettings...............................................................................................65 6.7 The Variable Inputs and Outputs of the Smile controllers.............................................................................66 6.8 General Functions and their Operation .........................................................................................................66 6.8.1 Outside Temperature Measurement .......................................................................................................66 6.8.1.1 Building Type....................................................................................................................................66 6.8.2 Heating Circuit Outside Temperature Assignment..................................................................................66 6.8.3 Climate Zone ...........................................................................................................................................67 6.8.4 Summer Switch-off ..................................................................................................................................67 6.8.5 System Frost Protection ..........................................................................................................................68 6.8.6 Anti-blocking Protection...........................................................................................................................69 7 HYDRAULIC COMPONENTS AND THEIR FUNCTIONS..................................................................................70 7.1 Heat Generatior: Boiler..................................................................................................................................70 7.1.1 Heat Generator Start-up Protection ........................................................................................................70 7.1.2 Heat Generator Minimum Temperature Limit..........................................................................................70 7.1.3 Heat Generator Maximum Temperature Limit.........................................................................................71 7.1.4 Heating circuits minimum temperature limit ............................................................................................71 7.1.5 Heat Generator Sensor Operating Modes ..............................................................................................71 7.1.6 Minimum Burner Run time.......................................................................................................................72 7.1.7 Multi-stage Heat Generator/ Switching Differential .................................................................................72 7.1.8 Switching for modulating burners ............................................................................................................75 7.1.9 Modulation P-band (Xp) ..........................................................................................................................76 7.1.10 Modulation sample time Ta .....................................................................................................................76 7.1.11 Modulation integral action time Tn ..........................................................................................................76 7.1.12 Modulation running time ..........................................................................................................................76 7.1.13 Modulation starting time ..........................................................................................................................76 7.1.14 Modulation starting load ..........................................................................................................................77 7.1.15 When to apply boiler sensor 2.................................................................................................................77 7.1.16 External heat generator disable ..............................................................................................................77 7.1.17 Heat generator forced dissipation ...........................................................................................................78 7.1.18 Flue gas temperature monitoring ............................................................................................................78 7.2 Heat Exchanger Heat Generator, district heating..........................................................................................79 7.2.1 District Heating Valve On / Off Mode (district heating) ...........................................................................79 7.2.2 Continuous Heat Exchanger Valve Control (district heating)..................................................................80 EN2H-0221GE51 R1105 ii Contents SDC / DHC 43 7.2.3 District Heating Return Temperature Limit (district heating)...................................................................81 7.2.4 Return Temperature Limitation for DHW Loading (district heating)........................................................82 7.2.5 Hot-water pre-control for District heating systems ..................................................................................82 7.2.6 Mode of operation – hot-water pre-control..............................................................................................84 7.2.7 Operating principle – HW operating mode “External operation” .............................................................84 7.2.8 Conditional parallel operation for mixing circuits.....................................................................................84 7.2.9 Operating mode circulation pump ...........................................................................................................85 7.2.10 Deactivation district heating control ........................................................................................................85 7.2.11 Return Interval flushing (district heating) ................................................................................................85 7.2.12 Heat meter for additional limitation according to the volume flow or thermal output (district heating) ...86 7.2.13 Charging pump (CHP).............................................................................................................................86 7.2.14 Primary pump ..........................................................................................................................................87 7.2.15 Boiler circuit pump...................................................................................................................................87 7.2.16 Parallel heat generator enabling (PWF)..................................................................................................88 7.2.17 Return control..........................................................................................................................................88 7.2.17.1 Bypass pump (RBP) ........................................................................................................................89 7.2.17.2 Return control through controlled flow mixing..................................................................................89 7.2.17.3 Indirect return control .......................................................................................................................89 7.3 Heating Circuit ...............................................................................................................................................90 7.3.1 General Heating Circuit Functions ..........................................................................................................90 7.3.1.1 Heating Characteristic Curve ...........................................................................................................90 7.3.1.2 Setting of the Heating Characteristic Curve.....................................................................................91 7.3.1.3 Heating Circuit Reduced Mode ........................................................................................................92 7.3.1.4 Heating system (exponent) ..............................................................................................................93 7.3.1.5 Heating Circuit Temperature Limitation ...........................................................................................93 7.3.1.6 Heating Circuit Parallel Shift ............................................................................................................94 7.3.1.7 Heating Circuit Pump extended running time ..................................................................................94 7.3.1.8 Screed function ................................................................................................................................94 7.3.2 Heating Circuit Constant Temperature Control.......................................................................................96 7.3.3 Fixed Value Control.................................................................................................................................96 7.3.4 Assessment of the Room Temperature / Room Influence......................................................................97 7.3.4.1 Heating Circuit with Room influence ...............................................................................................97 7.3.4.2 Heating Circuit Room Factor............................................................................................................98 7.3.4.3 Room Controller Heating Circuit ......................................................................................................98 7.3.4.4 Heating curve adaptation heating circuit..........................................................................................98 7.3.4.5 Heating Circuit Switch-on Optimisation ...........................................................................................99 7.3.4.6 Function Heating Limit ...................................................................................................................100 7.3.4.7 Heating Circuit Room frost protection Limit ...................................................................................101 7.3.4.8 Room Thermostat Function (Room Temperature Maximum Limit) ...............................................101 7.3.5 Domestic Hot Water Heating.................................................................................................................105 7.3.5.1 DHW Tank Loading (DHWP) .........................................................................................................105 7.3.5.2 Circulation pump (CIR.) .................................................................................................................108 7.3.6 Solar / Solid Fuel / Buffer ......................................................................................................................109 7.3.6.1 Solar Loading Pump (SOP) ...........................................................................................................109 7.3.6.2 Buffer Loading Pump (BULP) ........................................................................................................112 7.3.6.3 Solid Fuel Loading Pump (SFP) ....................................................................................................119 7.3.7 Solar loading switchover .......................................................................................................................120 7.3.8 Solar forced dissipation.........................................................................................................................121 7.3.9 Hydraulic buffer relief (HBR) .................................................................................................................122 7.3.10 Other System Components...................................................................................................................122 7.3.10.1 Global Malfunction Message input.................................................................................................122 7.3.10.2 Global Malfunction Message output...............................................................................................123 7.3.10.3 Timer ..............................................................................................................................................123 7.3.10.4 External switching modem .............................................................................................................123 7.3.10.5 External information .......................................................................................................................124 7.3.10.6 Demand Contact ............................................................................................................................124 7.3.11 Bus Communication ..............................................................................................................................125 7.3.11.1 Controller Bus Address ..................................................................................................................125 7.3.11.2 Control functions via the bus..........................................................................................................126 iii EN2H-0221GE51 R1105 SDC / DHC 43 Contents 7.3.11.3 Operation of wall devices ...............................................................................................................129 7.3.12 Cascading of heat generators in the bus system ..................................................................................132 7.3.12.1 General description of cascading of control devices......................................................................132 7.3.12.2 Functions of the cascade parameter..............................................................................................133 7.3.12.3 Mode of operation of cascade control............................................................................................133 7.3.13 Start-up, Maintenance and Troubleshooting Help.................................................................................135 7.3.13.1 Automatic set functions ..................................................................................................................135 7.3.13.2 Emission Measurement (not for DHC43) .......................................................................................135 7.3.13.3 Relay / Function Test .....................................................................................................................136 7.3.13.4 Malfunction Messages ...................................................................................................................137 7.3.13.5 Sensor Calibration..........................................................................................................................139 7.3.13.6 Controller global reset ....................................................................................................................139 7.3.13.7 Controller time correction ...............................................................................................................139 8 TECHNICAL DATA ...........................................................................................................................................140 8.1 General ........................................................................................................................................................140 8.1.1 Installation recommendations................................................................................................................140 8.2 Sensor Resistance Values ..........................................................................................................................141 8.3 Sensor measuring ranges ...........................................................................................................................141 8.4 Digital inputs ................................................................................................................................................142 EN2H-0221GE51 R1105 iv Safety Instructions SDC / DHC 43 1 Softwareversion Please use this documentation in conjunction with softwareversion V2.1 of your controller. The version will be displayed for about 8 s when the controller is connected to the mains. If you may be using an older version, please contact your heating specialist. 5 EN2H-0221GE51 R1105 SDC / DHC 43 Safety Instructions 2 Safety Instructions 2.1 Application The Smile controller family DHC/SDC is designed exclusively for the control of warm water heating and district heating systems including domestic hot water control. These systems should not exceed a flow temperature of 120 °C. 2.2 Conditions for start-up 2.2.1 Do not separate the controller from the mains CAUTION The heating installation must be completed and filled with water in order to prevent the pumps from running dry and to avoid damage for the boiler. The controll system must be installed according to the mounting instructions. All electrical connections (power supply, burner, valve actuator, pumps and sensors) must be carried out according to the local rules and standards and must comply with the attached wiring diagrams. If a floor heating system is connected, a limiting thermostat must switch off the pump if the flow temperatures are too high. The heating specialist must check the complete installation before switching on the controller. IMPORTANT NOTE! The actual time and date are already adjusted from the factory and backed up by a battery. There is a basic time program already activated and the control functions for standard heating systems with low temperature boilers are pre-adjusted. If this happens the back-up battery will be unnecessarily stressed. Also the frost protection functions of the controller will be out of order. 2.2.2 Electric installation All electrical connections must be carried out by qualified personnel. EN2H-0221GE51 R1105 6 Safety Instructions SDC / DHC 43 2.2.3 Safety measures for EMC-compatible installation Cables under mains power must always be laid separately from sensor and data bus cables, with a minimum distance of 2 cm between the cables. Cable crossings are allowed. 15 cm Mains 230 V~ Data bus cable 12 V~ 2cm For control devices powered through a separate mains connection, separation between power cables and sensor or bus cables must be maintained under all circumstances. If cable ducts are used, these ducts must be fitted with separating webs. When installing control or room devices, a minimum distance of 40 cm must be maintained between the devices and other electrical systems emitting electromagnetic radiation, e.g. contactor switches, motors, transformers, dimmers, microwave and TV products, loudspeakers, computers, mobile phones, etc.. 40 cm Room devices and central devices must be separated by a distance of at least 40 cm. Several central devices connected to the data bus can be installed immediately next to each other. The mains power connection of the heating system (boiler – control panel – control device) must be laid out as an independent circuit, to which neither fluorescent lamps nor other possible sources of interference may be connected or connectable. 7 EN2H-0221GE51 R1105 SDC / DHC 43 Safety Instructions Circuit breaker 16 A Heating room emergency switch Heating room and power sockets must be connected to separate circuit! Room device(s) Heat generator Shielded cables must be used for the data bus lines. Recommended construction: see Technical Data, page 139. The cable shield must be grounded on only one side at the ground connector, e.g. at the metal enclosure of the heat generator, ground clamp, etc. Multiple grounding of any one cable is not allowed (ground loop noise). Do not ground here! Central device Ground EN2H-0221GE51 R1105 8 Safety Instructions SDC / DHC 43 Double grounding is not allowed in star-shaped data bus systems. The ground connection must be installed on side only, at the neutral point! Shielding 2-core data bus cable Terminal block Junction box The external sensor must not be installed in the vicinity of transmitter or receiver units (e.g. on garage walls close to a receiver of a remote-control garage door opener, ham radio antennas or in direct proximity to major transmission stations, etc.). 2.2.4 Cable dimensions 1.5 mm² for all 230 V cable (power supply, burner, pumps, actuators). 0.5 mm² for sensors, selectors , bus and analogue in- and outputs. 2.2.5 Maximum cable length Sensors selectors and analogue inputs A maximum cable length of 200 meters is recommended. Longer distances are possible but increase the risk of interferences. Relay outputs Unlimited cable length. Bus connections A maximum cable length of 100 meters is strongly recommended. 2.2.6 Cable installation Cables for 230 V must be installed separate from low voltage (sensor selector bus) cables. 2.2.7 Cabinet earth and ground Please install and connect the controllers according to local rules and standards! 9 EN2H-0221GE51 R1105 SDC / DHC 43 2.3 Safety Instructions Domestic hot water higher than 60 °C Please note that in the following cases there is a danger at hot water tabs (kitchen, bath). In order to avoid scalding please mix enough cold water. Anti legionella automatic If the anti legionella automatic is activated, the domestic hot water will automatically be heated up to temperatures around 65 °C order to kill legionella bacteria in the hot water system. Manual operation / Emission measurement In the manual mode / emission measurement mode the domestic hot water can be heated up to the maximum possible boiler temperature because the burner and all pumps are switched on and the valves will be completely opened. Also here there is the danger of scalding at all warm water tabs in the building. Please mix enough cold water or switch the domestic hot water loading pump manually off (if there is a switch at the pump). Heating and domestic hot water are not temperature controlled in these modes. These modes are especially used by the emission measurement specialist or by the installer in case the controller is defect. The high water temperatures can however be avoided if the boiler thermostat is adjusted to a max. of 60 °C. 2.4 Connecting accessories CAUTION According to VDE 0730 the power supply for the controller must have a separate main switch for life and neutral. Please follow local rules and standards for cabinet earth and ground! As soon as there is power supply at the terminals 21, 22, 2, 6, 12 and 18 also the terminal rows X3 and X4 will carry 230 V connections! External switches must be installed if a manual switch function is desired for pumps. All accessories (sensors, selectors, etc.) must be connected according to the attached wiring. 2.5 Service and cleaning The controller is service free. The unit can be cleaned with a moist cloth from the outside. EN2H-0221GE51 R1105 10 Overview SDC / DHC 43 3 DHC 43 / SDC – Overview Variable output 2 x x x x x x x DHW loading pump x x x x x x x Mixing circuit 2 x Mixing circuit 1 x Variable output 2 x x x x x Direct circuit variable output 3 3-Rel. 3-Rel 6-Rel. 6-Rel.+ 2 Variable 7-Rel.+ 2 Variable 10-Rel.+ 2 Variable 7-Rel 7-Rel.+ 2 Variable 10-Rel. + 2 Variable 1st burner stage SDC 3-10 DHC 3-40* SDC 6-20 SDC 8-21 SDC 9-21 SDC 12-31 DHC 43-1* DHC 43-2* DHC43-3* 2nd burner stage or district heating valve closed Type Number of output relays This document describes the Smile controller family DHC/SDC for panel installation and wall mounting. The product is available in the following variations for use as a built-in controller and as a wall-mounted controller: x x x x x x x x X x x x x x x x x x x x x x x x x x x x * District heating versions. 11 EN2H-0221GE51 R1105 SDC / DHC 43 Operation 4 Abbreviations The following abbreviations are used in this document and in the control unit display: ABS Reduced mode PF Buffer tank sensor (upper) AF Outdoor sensor PF 2 Buffer tank sensor 2 (lower) AF 2 Outdoor sensor 2 RG Room device for room temp. measurem. AGF Flue gas temperature sensor RBP Return bypass pump AT Outside temperature PLP Buffer loading pump BCP Boiler circuit pump RBP Return bypass pump BS Buffer sensor (upper) RED Reduced mode BS2 Buffer sensor (lower) RLP Return flow pump BULP Buffer loading pump SBUS Solar buffer sensor BUS System data bus SD I Switching differential I BZ1 Op. hours counter burner stage 1 SD II Switching differential II BZ2 Op. hours counter burner stage 2 SF Storage tank sensor CHP Charging pump SFD Solar forced dissipation CIR Circulation pump SFB Solid-fuel buffer sensor DHC Direct heating circuit SFP Solid-fuel loading pump (D)HW (Domestic) hot water SFS Solid-fuel boiler sensor DHWP Hot water loading pump SLP Storage tank loading pump DK Direct heating circuit SLV Solar loading switch-over DKP Direct heating circuit pump SLVS Sensor solar loading switch-over ECO Switch-off mode SOP Solar loading pump ELH Electric heating element SPFS Solar panel flow sensor FKF Solid-fuel boiler sensor SPRS Solar panel return sensor FPF Solid-fuel buffer sensor SSP Stratified storage pump FR Fixed-value regulation VA Variable output (general) FSP Solid-fuel loading pump VA/VO1 Variable output 1 HBR Hydraulic buffer relief VA/VO2 Variable output 2 IMP Pulse input VE/VI Variable input (general) KP Boiler circuit pump VE/VI1 Variable input 1 CC Constant control VE/VI2 Variable input 2 KRLF Solar panel return flow sensor VE/VI3 Variable input 3 KSPF Solar tank / buffer sensor VF1 Flow sensor mixer circuit 1 KVLF Solar flow sensor VF2 Flow sensor mixer circuit 2 MIMO Mixer motor PWF Parallel heat generator enabling WEZ Heat generator MK/MC Mixer heating circuit MKP Mixer circuit pump WF/KF Heat generator sensor P1 Switching time program ZKP Circulation pump P2 Switching time program ZUP Charging pump P3 Switching time program EN2H-0221GE51 R1105 12 Operation SDC / DHC 43 5 Operation 5.1 User Interface 5 1 6 2 7 3 8 4 9 10 11 1 "Manual mode" key / "Emission Measurement" key (not applicable for district heating controllers) 2 "Operating mode" key for permanent and temporary operating modes (Basic display) 3 "Heating characteristics" key 4 "Information" key for the display of temperatures and operating statuses 5 Multi-functional Display 6 Cover clip for the service jack 7 "Daytime room temperature setpoint" key 8 "Night-time room temperature setpoint" key 9 "DHW daytime temperature setpoint" key 10 Rotary pushbutton (push and turn) 11 Operating modes symbols 5.1.1 Basic display Date Time Active operating mode Operating modes symbols MO. 18.MAR. 01 11.47 40.0 ▼ oc Heat generator temperature æ ç è é ê ë ì í The display illumination is activated with every push of a key, respectively the rotary pushbutton and switches off after a longer periode of inactivity. 13 EN2H-0221GE51 R1105 SDC / DHC 43 Operation When the controller is first started or after a power cut a segment test + fault diagnosis is carried out. After this test the software version and the controller type is displayed. In the automatic mode the basic display shows the weekday, the date, the time and the heat generator temperature. Depending on the adjusted operating mode other information will be displayed. Active heating limits will be shown with the "umbrella"icon, frost protection with the "crystal" icon. 5.1.2 Operating elements 5.1.2.1 Rotary Pushbutton (Press/Turn) ð By pressing the rotary pushbutton once, you can: • Confirm inputs/values By prolonged pressing (ca. 3 s) the rotary pushbutton, you can: • Shift to the menu selection level • Get one menu level higher By turning the rotary pushbutton, you can: • Change values (clockwise increases values, counter-clockwise decreases values) • Browse through menus 5.1.2.2 "Daytime Room Temperature" Key ¥ This key sets the room temperature setpoint in the automatic program during the heating cycles as well as during the PARTY and HEATING operating modes. In control mode 1 the set point is identical for all the heating circuits. In control mode 2 the setpoint can be individual for all circuits. To change the control mode, see 5.4.3.3 Control Mode section. NOTE! These setpoints are the starting values for the individual temperature settings during the heating cycles (= cycle temperatures) in the switching time menu. If these values differ from the starting value, they are being corrected with the Requisite amount of the adjustment if a subsequent adjustment of the setpoint is made. If wall modules are connected they always show the Requisite setpoint of their corresponding heating circuit on their display. ROOM-DAY 20.0 oc æ ç è é ê ë ì í EN2H-0221GE51 R1105 Setting: Press the "daytime room temperature" key ¥. ► Set the flashing room temperature default value by turning the rotary pushbutton î to the desired value. ► Confirm the set value by pressing either the "daytime room temperature" key ¥ key or the rotary pushbutton î. ► Alternatively the value can be acquired by automatic exit after the set INFO-TIME (see 5.1.2.7 "System Information). ► 14 Operation SDC / DHC 43 Factory setting Setting range 20 °C 5 ... 30 °C 5.1.2.3 "Night-time Room Temperature" Key ¦ This key sets the reduced room temperature setpoint in the automatic program between the heating cycles as well as during the ABSENT and REDUCED operating modes. In control mode 1 the set point is identical for all the heating circuits. In control mode 2 the setpoint can be individual for all circuits. To change the control mode, see "Control Mode"section. NOTE! ROOM-NIGHT 16.0 oc æ ç è é ê ë ì í Factory setting Setting range If wall modules are connected they always show the Requisite setpoint of their corresponding heating circuit on their display Setting: ► Press the "night-time room temperature" key ¦. ► Set the flashing room temperature default value by turning the rotary pushbutton î to the desired value. ► Confirm the set value by pressing either the "night-time room temperature" key ¦ or the rotary pushbutton î. ► Alternatively the value can be acquired by automatic exit after the set INFO-TIME (see 5.1.2.7 "System Information). 16 °C 5 ... 30 °C 5.1.2.4 "Daytime DHW Temperature" Key § NOTE! DHW DAY This key sets the DHW temperature setpoint during the DHW operating times in the automatic program as well during the PARTY and HEATING operating modes. This setting value applies also for domestic hot water only mode (manual summer mode). This setpoint is the starting value for the individual temperature setting during the DHW cycles (= cycle temperatures) in the switching time menu. If this value differs from the starting value, they are being corrected with the Requisite amount of the adjustment if a subsequent adjustment of the setpoint is made. Setting: Press the "daytime DHW temperature" key §. ► Set the flashing room temperature default value by turning the rotary pushbutton î to the desired value. ► Confirm the set value by pressing either the"daytime DHW temperature" key § or the rotary pushbutton î. ► Alternatively the value can be acquired by automatic exit after the set INFO-TIME (see 5.1.2.7 "System Information). ► 50.0 oc æ ç è é ê ë ì í Factory setting 50 °C 15 EN2H-0221GE51 R1105 SDC / DHC 43 Operation Setting range Hot water economy temperature ... water heater maximum temperature limit (service setting) Single DHW loading Function Pushing the"daytime DHW temperature" key § longer than 3 s will lead to the single DHW loading function. This function will override the actual time program. I TIME DHW 0.0 ▼ min The operator will see an adjustable time with the following meaning: 0 s: the single loading function will be carried out only once. The setpoint is the DHW day setpoint. As soon as the setpoint is reached this function is disabled again. >0 s: The DHW day setpoint is maintained for the adjusted time interval. The time interval can be adjusted between 0 and 240 min with the rotary pushbutton. æ ç è é ê ë ì í 5.1.2.5 "Operating Mode" Key (Basic display) ¢ The desired operating mode can be selected with this key. The operating mode appears in plain text, while at the same time a cursor at the bottom of the display indicates the relevant operating mode symbol. The selected operating mode applies for all heating circuits in control mode 1. In control mode 2, every heating circuit can be assigned with its own operating mode. To change the control mode see 5.4.3 System Parameter Menu. Overview of the Operating Modes Arrow on Symbol Program Display in basic mode Setting æ Holiday Return Date ç Absence P1 (2, 3), Return time è é EN2H-0221GE51 R1105 the P1(2,3), Party Party End Time Automatic P1 (2, 3) 16 Operation SDC / DHC 43 ê Summer ë Constant Mode Heating ì Constant Mode Reduced í P1 (2, 3) Constant Standby Mode Setting: ► Press the "operating mode" key ¢. ► Set the flashing operating mode by turning to the desired operating mode. ► Confirm the value by pressing the "operating mode" key ¢ or the rotary pushbutton î. ► In case of short-term operating modes (Holiday, Absence, Party) set the desired target value by turning the rotary pushbutton î and confirm the set value as described above. ► Alternatively the value can be acquired by automatic exit after the set INFO-TIME (see(see 5.1.2.7 "System Information). ► Return to the basic display by keeping the "operating mode" key ¢ pressed for about 3 s. Return to the basic display 5.1.2.5.1 Holiday Mode (Short-term Program) HOLIDAY 18.20 By keeping the ¢ key pressed for about 3 seconds. TIL By means of this program the heating and domestic hot water (DHW) can be switched off with frost protection for the whole duration of the holiday. 24.09 ▼ æ ç è é ê ë ì í Application Long absence during the heating season 17 EN2H-0221GE51 R1105 SDC / DHC 43 Operation Control during the holiday mode If outdoor temperatures are below the frost limit, the heating circuits without wall modules are controlled at a roomsetpoint of 3°C with wall modules are controlled to their individual frost protection limit (see mixing circuit parameter 8: room frost protection limit) Setting Terminate holiday mode Factory setting Setting range Display 5.1.2.5.2 An active holiday mode can be terminated for an early return. Simply press the "operating mode" key ¢ and adjust to automatic. Current date Current date ... Current date + 250 days An active holiday program appears on the basic display with the indication of the return date. Absence Mode (Short-term Program) ABSENT TIL 20.10 See 5.1.2.5 "Operating Mode" Key (Basic display) 01.10 ▼ æ ç è é ê ë ì í Application Setting Terminate absence mode Factory setting Setting range By means of this program the heating can be temporarily switched off in case of a brief period of absence. During the period of absence all the heating circuits are controlled according to the specified reduced room temperature. At the expiry of the set time the heating circuits return automatically to the operating mode that was active before the absence program. Short-term programs like Party or Holiday will be skipped during this mode. Short-term absence within the heating season See 5.1.2.5 "Operating Mode" Key (Basic display) An active absence mode can be terminated for an early return. Simply press the "operating mode" key ¢ and adjust to automatic. P1 from the time of activation (the next switch on time leads back to automatic mode) P1 (absent up to the next switch-on time) 0.5 hours from the activation ... 24 hours from the activation P1 (P2, P3): Program-controlled restart of the automatic mode. After activating the REDence program the heating is stopped until the next switch-on time of the current automatic program P1 (as well as P2 or P3 if enabled). 0,5 ... 24h: The set time periode is added on the basis of the current time and represents the return time. When calling the REDence program again, the last set value is saved and used as the new default value. Display EN2H-0221GE51 R1105 An active absence program appears on the basic display with the indication of the return time. 18 Operation 5.1.2.5.3 SDC / DHC 43 Party Mode (Short-term program) PARTY TIL 02.30 20.10 This program provides for a one-time intermediate heating of all the heating circuits up to a specified time and skips completely or in part a forthcoming or an already active reduced cycle. At the expiry of the set time the heating circuits return automatically to the operating mode that was active before the party program. Short-term programs like ABSENCE or HOLIDAY will be skipped during this mode. ▼ æ ç è é ê ë ì í Application Setting Terminate party mode Factory setting Setting range One-time unscheduled extension of the heating or intermediate heating during reduced mode See 5.1.2.5 "Operating Mode" Key (Basic display) An active party mode can be terminated for an early return. Simply press the "operating mode" key ¢ and adjust to automatic. P1 after activation (the next switch on time leads back to automatic mode) P1 (Party mode up to the next switch-on time), or 0.5 hours from the activation ... 24 hours from the activation P1 (P2, P3): Program-controlled restart of the automatic operation. After activating the party program the heating mode is continued until the next switch-off time of the current automatic program P1 (as well as P2 or P3 if enabled). 0,5 ... 24h: The set time periode is added on the basis of the current time and represents the return time. When calling the party program again, the last set value is saved and used as the new default value. Display 5.1.2.5.4 Automatic Mode In automatic mode automatic time programs with various heating times are available. The standard time programs set at the factory can be overwritten if necessary with one’s own switching times (see 5.4.2 Time programs Menu). FR. 21.SEP.01 13.15 An active party program appears on the basic display with the indication of the duration of the party. 58.0 ▼ oc æ ç è é ê ë ì í If necessary, up to three different switching programs can be utilized (see 5.4.3.2 Time Programs) All three automatic programs have for each weekday up to three heating cycles per circuit with its own switch-on time, switch-off time and cycle temperature. In case of heating circuits the last one refers to the room temperature, while in case of domestic hot water circuits it refers to the water heater temperature. If standard programs are used, these are preset at the factory with one or two heating cycles. (An overview of the standard programs is provided in the description of the switching time programming.) NOTE! The automatic programs P2 or P3 can be selected only if they were enabled in the System Paramete Menu (Parameter 2 – Time Program = P1-P3). If they are not enabled, only Program P1 is active. 19 EN2H-0221GE51 R1105 SDC / DHC 43 Operation Application Setting Terminate automatic mode Disable/Enable P2-P3 FR. 21.SEP.01 Â 13.15 58.0 ▼ Municipial buildings (schools, administration etc.), heating and domestic hot water on weekends frostprotected switched off, program changes in case of shift operation. See 5.1.2.5 "Operating Mode" Key (Basic display)" An active automatic mode can be terminated for an early return. Simply press the "operating mode" key ¢ and adjust to automatic. Disable Programs P2 - P3 System Parameter - Menu Time Program = P1 The selected automatic program is activated by pressing the rotary pushbutton. All the heating circuits as well as the hot water circuit work exclusively according to the standard or personalized programmed switching times in automatic program P1. The P1 programs does not appear on the display. oc æ ç è é ê ë ì í Enable Programs P2 - P3 System Parameter Menu - Time Program = P1-P3 If the automatic program was confirmed by pressing the rotary pushbutton, program P1 starts to flash. By means of the rotary pushbutton programs P2 … P3 can be selected. FR. 21.SEP.01 oc 13.15 Display 58. 0 ▼ æ ç è é ê ë ì í 5.1.2.5.5 An active automatic program appears on the basic display with the current time and date. If automatic programs P2 and P3 are enabled, the relevant symbol é1, é2, or é3 is inserted depending on the selected program. Manual Summer Mode (Only DHW) In this program only the domestic hot water circuit remains active and the temperature is controlled according to the DHW setpoint and the DHW time program. The heating system is frost protected. SUMMER oc 58.NOTE! 0 ▼ æ ç è é ê ë ì í Setting The manual summer mode can only be selcted in control mode 1 because it influences the complete controller function (heating + DHW) See 5.1.2.5 "Operating Mode" Key (Basic display) Terminate manual summer mode An active manual summer mode can be terminated for an early return. Simply press the "operating mode" key ¢ and adjust to automatic. Disable/Enable P2-P3 Disable Programs P2 - P3 System Parameter - Menu Time Program = P1 The selected automatic program is activated by pressing the rotary pushbutton. All the heating circuits as well as the hot water circuit work exclusively according to the standard or personalized programmed switching times in automatic program P1. The P1 programs does not appear on the display. SUMMER 58.0 ▼ oc æ ç è é ê ë ì í EN2H-0221GE51 R1105 20 Operation SDC / DHC 43 SUMMER Â 13.15 58. 0 ▼ oc Enable Programs P2 - P3 System Parameter Menu - Time Program = P1-P3 If the automatic program was confirmed by pressing the rotary pushbutton, program P1 starts to flash. By means of the rotary pushbutton programs P2 … P3 can be selected. æ ç è é ê ë ì í Display 5.1.2.5.6 Constant Heating Mode This program provides for uninterrupted heating according to the specified daytime room temperature. The DHW heating works continuously according to the specified DHW setpoint. HEATING 12.00 A manual summer mode appears on the basic display with the indication SUMMER. If automatic programs P2 and P3 were enabled, the relevant symbol é1, é 2, or é 3 is inserted depending on the selected program. This is then the valid DHW time program. 22.▼0 oc æ ç è é ê ë ì í Setting Terminate constant heating mode 5.1.2.5.7 An active constant heating mode can be terminated for an early return. Simply press the "operating mode" key ¢ and adjust to automatic. NOTE! The operating mode HEATING remains active until a different operating mode is selected Display An active constant heating mode appears on the basic display with the indication HEATING. Constant Reduced Mode RED. HEATING oc 19.40 See 5.1.2.5 "Operating Mode" Key (Basic display) 40.0▼ æ ç è é ê ë ì í NOTE! Setting Terminate constant reduced mode This program provides for a constant reduced heating mode according to the specified reduced room temperature corresponding to the ECO (frost protected switch-off mode) or ABS (reduced mode) reduced operating mode set at a heating circuit level in compliance with the low limit of the relevant heating circuit. See the parameter menu Unmixed Circuit, Mixing circuit 1 or Mixing circuit 2/Parameter 1 = Reduced Mode. The DHW heating works constantly according to the specified DHW economy temperature (see the menu DHW /Parameter 1- DHW Economy Temperature). The operating mode REDUCED remains active until a different operating mode is selected See 5.1.2.5 "Operating Mode" Key (Basic display) An active constant reduced mode can be terminated for an early return. Simply press the "operating mode" key ¢ and adjust to automatic. 21 EN2H-0221GE51 R1105 SDC / DHC 43 Operation Display 5.1.2.5.8 An active constant reduced mode appears on the basic display with the indication REDUCED. Standby Mode In this mode the entire system is switched off and provided with frost protection (all frost protection functions are active). The DHW heating is blocked and has frost protection. At tank temperatures of below 5 °C the water is reheated to 8 °C. STANDBY oc 17.20 55. 0▼ Application æ ç è é ê ë ì í Setting Terminate standby mode NOTE! Display Complete switch-off of the heating and hot water including a complete building frost protection See 5.1.2.5 "Operating Mode" Key (Basic display) An active standby mode can be terminated for an early return. Simply press the "operating mode" key ¢ and adjust to automatic. The heat generator and hot water heating remain active upon external request or upon the request of other heating circuits connected via bus. The heating circuit pumps are switched on briefly every day (pump anti-blocking protection). An active standby mode appears on the basic display with the indication STANDBY. 5.1.2.6 "Heating Characteristic" Key £ This key makes it possible to set the heating characteristics for the system’s heating circuits. To view the diagram, please refer to 7.3.1.2 Setting of the Heating Characteristic Curve. The slope of the heating characteristic describes the relation between the change in the flow temperature with the change in the outside temperature. In case of large heating surfaces like floor heating systems the heating characteristic is less steep compared to smaller heating surfaces (e.g. radiators). The set value refers to the lowest outside temperature at the basis of the heat demand calculation. CAUTION HEATCURVE MC1 1.00 æ ç è é ê ë ì í Setting Range Factory Setting EN2H-0221GE51 R1105 This parameter is to be set by the heating technician and should not be altered anymore. Setting: ► Press "heating characteristic" key £. ► Turn the rotary pushbutton î in order to select the desired heat circuit. ► Confirm the set value by pushing the rotary pushbutton î. ► Turn the rotary pushbutton î in order to set the characteristc type. ► Confirm the set value by pushing the rotary pushbutton î. ► Adjust the flashing value and confirm. ► To return to the basic display, press the "heating characteristic" key £. ► Alternatively the value can be acquired by automatic exit after the set INFO-TIME (see 5.1.2.7 "System Information). 0.20 ... 3.5 Direct heating circuit Mixer heating circuit 1 Mixer heating circuit 2 (DK): = 1.50 (MK1): = 1.00 (MK2): = 1.00 22 Operation SDC / DHC 43 5.1.2.7 "System Information" Key ¤ With the "information" key ¤ a query of all the system information can be made by using the rotary pushbutton. The first data item to appear always is the outside temperature. By turning the rotary pushbutton î clockwise the system temperatures and the counter and consumption statuses appear; by turning the rotary pushbutton î counter-clockwise the operating statuses of the connected system components appear. NOTE! Example The information displayed depends on the plant components installed and the control loops. See the operating scheme and tables below 23 EN2H-0221GE51 R1105 SDC / DHC 43 Operating modes to be called up sequentially by counterclockwise rotation of rotary-push button Operation Touch key ¤ System temperatures; counter data to be called up sequentially by clockwise rotation of rotary-push button Outside temperature mean / actual Program/Operating mode Direct circuit/Pump status Outside temperature Min–Max (0:00–24:0 h) Program/Operating mode Mixer circuit 1/Pump status Heat generator temperature nominal / actual Actuator Mixer circuit 1/Status Water heater temperature nominal / actual Program/Operating mode Mixer circuit 2/Pump status Flow temperature nominal / actual Actuator Mixer circuit 2/Status Flow temp. Mixer circuit 1 nominal / actual Program/Operating mode WW-circuit/Pump status Flow temp. Mixer circuit 2 nominal / actual Heat generator Status Variable input 1 nominal / actual Pump direct circuit Function/Status Variable input 2 nominal / actual Variable output 1 Function / Operating mode Variable input 3 nominal / actual Variable output 2 Function / Operating mode Operating hours Heat generator switch-ons Manual exit: Return to basic display at any time by touching information key ¤. EN2H-0221GE51 R1105 24 Operation 5.1.2.7.1 SDC / DHC 43 Temperature indications Information Outside temp (1) Display Heat generator temp. (1) Heat generator temp. (2) Mean value/ Actual value Min./max.-value (0.00 bis 24.00 Mean value/ Actual value Min./max.-value (0.00 bis 24.00 setpoint/ actual value setpoint/ actual value Mixing circuit return temperature setpoint/ actual value Outside temp (1) Outside temp 2 Outside temp 2 Sec. flow temp. HG-FL, distr. heating valve setpoint/ actual value External disable of heatgenerator Flue gas temperature status ON/OFF Limit value/ Actual value setpoint/ actual value setpoint/ actual value Loading status ON/OFF demand ON/OFF demand ON/OFF demand ON/OFF setpoint/ actual value DHW temperature (2) DHW temperature controller Heat demand via switching contact (VI-1) Heat demand via switching contact (VI-2) Heat demand via switching contact (VI-3) Flow temperature Mixing circuit 1 Return temperature Mixing circuit 1 Flow temperature Mixing circuit 2 Return temperature Mixing circuit 2 Room temperature unmixed heating circuit Room temperature Mixing circuit 1 Room temperature Mixing circuit 2 Thermostatic function unmixed heating circuit Thermostatic function Mixing circuit 1 Thermostatic function Mixing circuit 2 Temperature of Solid fuel boiler Buffer tank temperature Solid-fuel boiler AF conneted and No fault indication Variable input configured as AF2 1 appears only if BS 2 is used Variable input configured as BS2 BS 2 connected to variable input VI-1, VI-2 or VI-3 Return sensor connected and one of the return control functions active With district heating controllers External HG-disable (VE1-3) default External contact connected to VI-1, VI-2 or VI-3 Variable input configured as AGF 1 appears only if DHWS-2 is used Variable input configured as DHWS-2 Connected to variable input VI-1, VI-2 or VI-3 Thermostatic operation Thermostat instead of sensor (only DHWS- 1) VI configured as demand contact External contact to variable input VI-1, VI-2 or VI-3 VI configured as outdoor sensor 2 External contact to variable input VI-1, VI-2 or VI-3 VI configured as outdoor sensor 2 External contact to variable input VI-1, VI-2 or VI-3 If there is a mixing circuit 1 If there is a mixing circuit 2 actual value t Return temperature for low limit control THERMOSTAT MC-2 actual value Connection only to variable input VI-1 If DHW function is enabeled setpoint/ actual value THERMOSTAT MC-1 RL-1/2 connected to corresponding variable input 1 or 2, used VI no longer selectable With district heating controllers Return temperature for high limit control THERMOSTAT HC AF 2 connected to variable input VI-1, VI-2 or VI-3 If a heat generator is used actual value setpoint/ actual value setpoint/ actual value setpoint/ actual value Remarks AF2 conneted and No fault indication setpoint/ actual value Return temp. HG-RT distr. Heating valve DHW temperature (1) Display condition If there is an unmixed heating circuit If mixing circuit 1 is used If mixing circuit 2 is used Setpoint without room influence/ actual room setpoint Setpoint without room influence/ actual room setpoint - Mixing circuit 1 Setpoint without room influence/ actual room setpoint Mixing circuit 2 If there is a thermostatic function OFF=temperature limit exceeded If there is a thermostatic function OFF=temperature limit exceeded If there is a thermostatic function OFF=temperature limit exceeded VO1/2 configured as solid fiel pump actual value 25 Connection to the corresponding variable input 1 or 2, used VI no longer selectable Solid-fuel loading pump at variable output, equivalent to KSPF or SFB depending on config. EN2H-0221GE51 R1105 SDC / DHC 43 Operation Information Buffer tank temp. top Buffer tank temp.bottom Solar panel-flow temperature Solar buffer tanktemperature Solar panel-return temperature Solar storage switchover temperature 5.1.2.7.2 Display setpoint/ actual value setpoint/ actual value Display condition VO1/2 configured as buffer loading pump VO1/2 configured as buffer loading pump VO1/2 configured as solar buffer loading pump VO1/2 configured as solar buffer loading pump VO1/2 configured as solar buffer loading pump actual value actual value actual value actual value Remarks Connection to the corresponding variable input 1 or 2, used VI no longer selectable Connection to the variable input VI-1, VI-2 or VI-3 Special sensor Connection to the variable input VI-1, VI-2 or VI-3 Solar loading valve activated Operating statuses The request for operating statuses appears in the info menu after the sensor and setpoint information. The following informations will be shown in the display depending on the controller type: Information Display Display condition Operating status heating circuit AUTO-P1 HC ECO ON If there is an unmixed heating circuit Operating status mixing circuit 1 AUTO-P1 MC-1 ECO ON If there is a mixed heating circuit 1 Operating status actuator MC-1 MIX.VALVE-1 Operating status Mischerheizkreis 2 Operating status actuator MC -2 Operating status actuator district heating Operating status (St. 1) heat generator P AUTO-P1 MC-2 STO Operating modes: holiday, absence, party, auto, summer heating, red heating, standby Time program: P1(P2,P3) mode: day, RED, ECO Operating modes: holiday, absence, party, auto, summer heating, red heating, standby Time program: P1(P2,P3) mode: day, RED, ECO Mixing valve 1 openes/closes or stops ECO ON If there is a mixed heating circuit 2 MIX.VALVE-2 OPEN/STOP/ CLOS If there is a mixed heating circuit 2 Mixing valve 2 openes/closes or stops District heating valve openes, closes or stops With district heating S OPEN/STOP/CLO HEAT GENER.. If there is a heat generator ON/OFF Operating status (St. 2) heat generator HEAT GENER. ST-2 ON/OFF Operating status modulating heat generator. MODULATION 57 % 60% Operating status DHW circuit AUTO-P1 DHW EN2H-0221GE51 R1105 If there is a mixed heating circuit 1 Remarks If there is a 2 stage heat generator If there is a modulating heat generator ECO ON If there is a DHW function 26 Operating modes: holiday, absence, party, auto, summer heating, red heating, standby Time program: P1(P2,P3) mode: day, RED, ECO Info about the staged heat generator Info about the switching status of ST2 of the heat generator Info about the modulating stage of the heat generator actual value and setpoint in % DHW Operating modes: holiday, absence, party, auto, summer heating, red heating, standby Time program: P1(P2,P3) mode: day, RED, ECO Operation Information Function and status of the Unmixed heating circuit pump Function and status of the SDC / DHC 43 Display Display condition OUTPUT HC-P EO ON/OFF OUTPUT VO-1 SOP ON/OFF Defined output Defined output Variable output 1 Function and status of the Variable output 2 OUTPUT VO-2 CIR. ON/OFF Volume flow district heating valve Heat power District heating valve Defined output Remarks Solar (SOP), Circulation (CIR.), electric heating element (ELH), charging pump (CHP), boiler pump (BCP-1,BCP-2), error output (EO), return bypass pump (RBP), buffer loading pump(BULP), solid fuel pump (SFP), heating circuit pump(HCP), constant control (CC), timer (CLOCK) Solar (SOP), Circulation (CIR.), electric heating element (ELH), charging pump (CHP), boiler pump (BCP-1,BCP-2), error output (EO), return bypass pump (RBP), buffer loading pump(BULP), solid fuel pump (SFP), heating circuit pump(HCP), constant control (CC), timer (CLOCK)) Solar (SOP), Circulation (CIR.), electric heating element (ELH), charging pump (CHP), boiler pump (BCP-1,BCP-2), error output (EO), return bypass pump (RBP), buffer loading pump(BULP), solid fuel pump (SFP), heating circuit pump(HCP), constant control (CC), timer (CLOCK) If there is a heat meter With district heating If there is a heat meter With district heating Starts heat generator (1) STARTS 1275 If there is a heat generator Info about heat generator starts (burner starts). Operating hours heat generator (1) OPER. HOURS 280 If there is a heat generator Info about heat generator operating hours Starts heat generator St.2 STARTS 530 ST-2 If there is a 2 stage heat generator Info about heat generator restarts (burner starts of nd 2 stage). Operating hours heat generator St.2 OPER. HOURS 200 ST-2 If there is a 2 stage heat generator Info about heat generator operating hours stage 2 Test temperature for measuring purpose Operating status ext. Switching modem INFO TEMP 50 °C MODEM RED KVT-sensor connected and VI configured VI configured as ext. Switching modem Independant test temperature, connected to the variable input VI-1, VI-2 or VI-3 Operating modes depending on modem switsch: AUTO (automatic) STBY (standby), HEAT (heating), RED (reduced). Switching status display Variable input 1 VARIABLE-1 Switching status display Variable input 2 VARIABLE-2 Switching status display Variable input 3 VARIABLE-3 Solar heat power HEAT-POWER …….kW SOL VO1/2 configured as solar panel pump Only with solar systems Solar heat gain HEAT-ENERGY ……. . kWh SOL VO1/2 configured as solar panel pump Only with solar systems OFF VI-1 configured as contact input OFF VI-2 configured as contact input OFF VI3 configured as contact input 27 Valid for: demand contact, ext. error input, burner disable, flue gas thermostat, switching modem, info input Valid for: demand contact, ext. error input, burner disable, flue gas thermostat, switching modem, info input Valid for: demand contact, ext. error input, burner disable, flue gas thermostat, switching modem, info input EN2H-0221GE51 R1105 SDC / DHC 43 Operation Information Display Display condition Nr. of solar panel pump starts NR. OFSTARTS ……. SOL VO1/2 configured as solar panel pump Operating hours Solar panel pump OPER. HOURS ........ SOL VO1/2 configured as solar panel pump Set Time for Automatic Exit Remarks Only with solar systems Buffer tank sensor BU 1 connected to a variable input 1 or 2, occupied input no longer selectable If the "information key" ¤ is pressed for approx. 3 s upon accessing the information level, the INFO-TIME parameter appears. This parameter determines the time for the automatic return to the basic display. INFO-TIME 2.0 min æ ç è é ê ë ì í Setting range OFF, 1 ... 60 min OFF No exit, the last information displayed remains constantly until the next setting on the display. 1 ... 60 min Automatic exit from the information level after the specified time, settable in 0.5 minute steps. Factory setting OFF 5.1.2.8 "Manual Mode" / "Emission Measurement" Key 5.1.2.8.1 "Manual Mode" If the "manual mode" / "emission measurement" key is pressed for more than 5 s while the basic display is visualized, the controller is switched to manual mode. In this operating mode the heat generator temperature is set manually with the rotary pushbutton î according to the desired setpoint. All the pumps are active, while the available mixing valves are de-energized and can be actuated by hand. MANUALMODE 38.0 oC 58.0 oc æ ç è é ê ë ì í NOTE! The heat generator setpoint can be set from 38 to 80 °C and it flashes on the left hand of the display, while the actual heat generator temperature is visualized statically on the right hand of the display. The switching differential corresponds to the set differential for automatic control and is symmetrical to the setpoint. The heat generator high limit prevails over the heat generator switching differential and deactivates the heat generator in case it is exceeded. Application Controller malfunctions (emergency mode) Breakdowns Termination The return to the last selected operating mode is carried out with the "manual mode" / "emission measurement" key or the "Operating mode" key ¢. EN2H-0221GE51 R1105 28 Operation 5.1.2.8.2 SDC / DHC 43 Emission Measurement (Heating Controllers only) CAUTION Emission Measurement has to be carried out by a technician only. By pressing "manual mode" / "emission measurement" key the heat generator runs for 20 minutes at the set maximum temperature limit. The remaining time is visualized as it passes. Function The direct heating circuit pump is activated, if the temperature in the heat generator exceeds 65 ºC. Any existing mixing valves carry out the control upon demand. Below 60 ºC the pump is blocked and existing mixing valves are closed. The mixing circuit pumps remain continuously in function. The DHW loading temperature remains continuously in function. WARNING 5.2 Danger of scalding because the DHW temperature may exceed the defined DHW setpoint. Application Emission measurement via the chimney sweep. Termination Emission measurement can be terminated in any moment in advance with the "manual mode" / "emission measurement" key. Parameter Input By entering the technician parameter other setting options are enabled in the parameter menus. Parameter input: - Parameter query by pressing simultaneously the ¥ und § keys - Change the flashing number to the parameter. - Confirm the right number. - Return by pressing the information key. - The default technician parameter is: 1234 - OEM parameter is _ _ _ _ 5.3 Automatic exit time When work with the control unit has finished, the unit automatically returns to basic display after a factory-set time of 2 minutes. The exit time can be changed by adjusting a system parameter (Par 11). The exit time applies to keys ¢ £ ¥ ¦ and §, operation at selection level, and code entering. For the exit time for key ¤ see page 21. 29 EN2H-0221GE51 R1105 SDC / DHC 43 5.4 Operation Menu Selection The controller has a parameter menu which varies according to the different controller types. Entry to the Parameter Menu Level To enter the menu the rotary pushbutton î is to be pressed for approx. 3 s. The parameter menu starts always with the time programs menu; all the other menus available can be selected with the rotary pushbutton î. Press the rotary pushbutton to enter the selected menu. The menus and their function are described in the following: EN2H-0221GE51 R1105 30 Operation SDC / DHC 43 Solar Solid fuel Buffer Minimum temperature Minimum temperature Heating system Start up protection Max. limit flow temp. set point Switch off differential Switch off differential Maximum temperature Room influence Room influence Min. temperature limit Minimum valve travel Pump ext. running time Solar panel pump min. running time Room factor Room factor Maximum temperature limit Controller gain Solar panel maximum limit Temperature Integral action limitimg mode time 2 Year Program (P1/P2/P3) DHW pump output Time program Day for leg. protection Heating system Heating system 3 DayWeekday month (Mo ... Su) Mixing circuit 1 (MC1) output Control mode Time for leg. protection Room influence 4 Chang eover Cycle (1 ... 3) Mixing circuit 2 (MC2) output Summer Temperature for legionella protection Room factor 5 Switch-on Time Heating circuit pump (HC) output System frost protection temperature Type of DHW temperature measurement 6 Switch-off Time Variable output 1 Demand DHW maxicontact modul mum temperafor VE1 ture limit 7 Temperarur e Variable output 2 Demand contact modul for VE2 DHW operating mode 8 Demand Variable input contact modul 1 for VE3 Tank discharge protection 9 Variable input 2 Climate zone Heat generator parallel shift during DHW loading Room thermostat function Room thermostat function Room thermostat function 10 Variable input 3 Type of building DHW switching difference Outdoor temperature assignment Outside temperature assignment Outside temperature assignment 11 Hot water Indirect boiler Automatic exit loading pump return control time extented via MC running time Constant temperature setpoint Consant temperature setpoint Consant temperature setpoint Return limit Enabling district heating mode stage II valve Volume flow 12 Anti-blocking protection Time program circulation pump Minimum temperature limit Minimum temperature limit Minimum temperature limit DHW loading Calibration mode stage thermal output 1-2 Fluid density 13 Logical alarms Economy Max. temdisplay interval (pulse) perature limit Max. temperature limit Max. temperature limit Pre run. time boiler pump Calibration volume flow 14 Economy Automatic SetHeating circuit Heating circuit Heating circuit Ext. run. time interval (period function parallel shift parallel shift parallel shift boiler pump duration) Max. thermal output 15 Password 16 Type code Type of Type of Type of reduced mode reduced mode reduced mode Heat generator Malfunction message 1 Outdoor sensor Maximum temperature Direct heating circuit pump Malfunction message 2 Heat generator sensor Switch on difference Boiler parallel shift Mixer circuit pump 1 Malfunction message 3 Domestic hot water (DHW) sensor Switch off difference Buffer switching differential Mixer actuator 1 Malfunction message 4 Flow sensor mixing circuit 1 (MC1) Buffer maximum limit Forced dissipation Mixer circuit pump 2 Malfunction message 5 Flow sensor mixing circuit 2 (MC2) Solar operating mode Ext. running time switch on differential Mixer actuator 2 Reset the malfunction messages Solar panel sensor District heating valve 1 running time Minimum burner run time District heating valve 2 running time Ext. running time switch off differential Hot water loading pump Buffer sensor Max district Room frost Room frost Room frost Burner switchheating return protection limit protection limit protection limit ing diff. I temp. limit Buffer start up protection Variable output 1 Sensor variable 1 (VE1) Buffer discharge protection Variable output 2 Sensor variable 2 (VE2) Pump ext. running time Switch on optimation Pump ext. running time Switch on optimation Pump ext. running time Flexible district Burner switch- heating return ing diff. II temp. operation point Time delay stage II Return temp. limitation for DHW loading Heat balance Sensor variable 3 (VE3) Reset heat balance Fluid heat capacity Ext. run. time Max. volume charging pump flow Flue gas temp. monitoring Return temp. Flue gas temp. limit limit ... 24 Controller bus adress Sensor mode Switch on optimation Return temp. limit 17 Sensor Calibration DHW night Malfunction messages Language Relay test Hydraulic diagram Data bus Heating circuit (HC/MC/ DHW) Mixing circuit 2 Time Mixing circuit 1 1 Direct heating circuit Domestic hot water Switch on differential System parameter Return temperature setpoint Hydraulic Parallel shift Time programs Type Date Return control Service functions District heating Parametrization Heat generator Configuration Parameter Programing End user Heating technician Para Reset OEM 31 EN2H-0221GE51 R1105 SDC / DHC 43 Operation 5.4.1 Time-Date Menu The following current date values can be set in this menu: - Time - Calendar year - Calendar day – calendar month - Time changeover mode (Summer - Wintertime) All the listed values are preset at the factory and as a rule do not need to be updated. If corrections are necessary in exceptional cases, the values can be adjusted to the current conditions. An internal pre-programmed calendar provides for automatic time changeover at the recurrent summer – winter changeover dates. If necessary, the automatic time changeover can be deactivated. The current weekday from Mon. to Sun. is determined from the calendar data and requires no setting. Entry see 5.4 Menu Selection. Modify ► Select menu by pressing the rotary pushbutton î. In the Date – Time menu, select desired calendar value (time, year, day-month, change) by turning the rotary pushbutton î. ► Press rotary pushbutton î and change value by turning the rotary pushbutton î. ► Confirm value by pressing the rotary pushbutton î. ► If desired, select further calendar values by turning the rotary pushbutton î and change them. ► Termination In order to terminate and return to the basic display, press the "operating mode" key ¢ or wait the INFO-TIME set for automatic termination. 5.4.2 Time programs Menu In this menu the time programs can be set individually for the heating and DHW modes.The P1 standard program set at the factory (also P2 and P3, if enabled) for each heating or DHW circuit can be overwritten with individual switching times and temperature values. This is particularly useful if specific personalized heating programs are to be created in case of periodically recurring events with varying times (e.g. work shifts, etc.). For the programming of the switching times a maximum of 3 heating cycles with their own switch-on and switch-off times are available for each weekday. Each heating cycle can be combined also with a freely selectable temperature setpoint. IMPORTANT! Entry Termination EN2H-0221GE51 R1105 The standard programs are not lost if they are overwritten with personalized programs. Personalized programs will be deleted if the standard program is reloaded and hence need to be created again. For this reason the personalized switch-on and switch-off times as well as the temperature values should be entered in the tables envisaged for this purpose. see 5.4 Menu Selection. In order to terminate and return to the basic display, press "operating mode" key ¢ or wait the INFO-TIME set for automatic termination. 32 Operation SDC / DHC 43 5.4.2.1 Control Circuit Selection After accessing the switching time menu the desired control circuits can selected with the rotary pushbutton in the following sequence: - Direct heating circuit - Mixer heating circuit 1 - Mixer heating circuit 2 - Water heater circuit (HC) (MC-1) (MC-2) (DHW) Access to the selected circuit is carried out by pressing the rotary pushbutton. 5.4.2.2 Program Selection If switching time programs P2 and P3 were enabled (see System Parameter Menu / Parameter 2- Time Program = P1 – P3), the program selection appears. If switching time programs P2 and P3 are disabeled (System Parameter Menu / Parameter 2- Time Program = P1), the program selection is skipped automatically. 5.4.2.3 Weekday and Cycle Selection After selecting the program the first cycle of the first weekday (MON-1) appears as well as the relevant section flashing in the upper time bar. The other cycles are set by turning the rotary pushbutton clockwise in crescent order according to the cycles and week day (e.g. MON-1, MON-2, MON-3, TUES-1, TUES-2, TUES-3, etc.), while after setting these are to be selected by turning the rotary pushbutton counterclockwise and confirmed by pressing the rotary pushbutton. 5.4.2.4 Programming Switching Times and Cycle Temperatures 5.4.2.4.1 Switch-on Time (= Start heating, or with enabled optimisation: start occupancy) After selecting the weekday and the corresponding cycle the relevant switch-on time starts to flash on the display and can be set with the rotary pushbutton. The time bar in the upper part of the display provides an overview of all the programmed cycles between 00:00 and 24:00 of the selected weekday. IMPORTANT NOTE! The switch-on time can not be set earlier than the switch-off timer of a previous cycle (if available) and not earlier than 0:00 of the selected weekday. When a setting of the switch-on time is made, the relevant time bar display on the left is adjusted. If the switch-on time coincides with the switch-off time, the relevant cycle is deleted. A following cycle (if available) replaces automatically the deleted cycle when acquired. When adding subsequently an earlier cycle the relevant weekday needs to be reprogrammed. A flashing switch-on time is acquired by pressing the rotary pushbutton. 33 EN2H-0221GE51 R1105 SDC / DHC 43 5.4.2.4.2 Operation Switch-off Time (= End heating, or with enabled optimisation: end occupancy) After acquiring the switch-on time the relevant switch-off time starts to flash on the display and can be set immediately with the rotary pushbutton. The time bar in the upper part of the display provides an overview of all the programmed cycles between 00:00 and 24:00 of the selected weekday. IMPORTANT NOTE! The switch-off time cannot be later than the switch-on time of a following cycle (if available). When a setting of the switch-off time is made, the relevant time bar display on the right is adjusted. If the switch-off time coincides with the switch-on time, the relevant cycle is deleted. A following cycle (if available) replaces automatically the deleted cycle when acquired. When adding subsequently an earlier cycle the relevant weekday needs to be reprogrammed. A flashing switch-off time is acquired by pressing the rotary pushbutton. 5.4.2.4.3 Cycle Temperature After acquiring the switch-off time the relevant cycle temperature starts to flash on the display and can be set immediately with the rotary pushbutton. In the case of heating circuits the displayed cycle temperature always refers to the desired room temperature, while in the case of the DHW circuit it refers to the desired water heater normal temperature in the selected cycle. A flashing cycle temperature is acquired by pressing the rotary pushbutton. At the same time the last cycle to be called starts to flash on the display so that it can be checked. Further cycles can be selected directly subsequently and processed in the following order: SWITCH-ON TIME – SWITCH-OFF TIME – CYCLE TEMPERATURE. EN2H-0221GE51 R1105 34 Operation SDC / DHC 43 Switching time programming (Program P2 and P3 disabled) When accessing the Parameter Menu level the time programming function appears. BASIC DISPLAY öî press for approx. 3 s TIME-CALENDAR press Heating circuit select UNMIXED CIRCUIT MIXING CIRCUIT 1 Mixing CIRCUIT 2 öî Return: press for 3 sec. öî Return: press for 3 sec. öî Return: press for 3 sec. öî Return: press for 3 sec. öî Return: press for 3 sec. öî Return: press for 3 sec. Etc. öî UNMIXED CIRCUIT ð SYSTEM PARAMETER TIME PROGRAMS MENU – SELECTION LEVEL DOMESTIC HOT WATER STANDARD COPY HEATING CIRCUITS Example: direct heating circuit press Day & cycle select öî MONDAY heating cycle 1 ð MONDAY Heating cycle 2 Example: Monday cycle 1 press Switch-on time change change SUNDAY last heating cycle COPY DAYS öî Controls öî TEMPERATURE SETPOINT ð press Day Immediate return to the basic display with the key öî Standard time Program P1 Heating circuit Wed.– Thurs. – Fri. – Sat. It appears only if switching nd times are available in the 2 heating cycle! öî STOP HEATING ð press Temperature TUESDAY Heating cycle 1 START HEATING ð press Switch-off time change MONDAY Heating cycle 3 Heating Mode from to unmixed heating circuit Mon. – Sun. 6:00 – 22:00 DHW heating circuit Mon. – Sun. 5:00 – 22:00 Mixing circuit 1/2 Mon. – Sun. 6:00 – 22:00 ¢ program Standard Time Program (P1) for heating and DHW Automatic heating and hot water operation For each day of the week 35 EN2H-0221GE51 R1105 SDC / DHC 43 Operation Switching time programming (Program P2 and P3 enabled) When accessing the Parameter Menu level the time programming function appears. Enabling of programs P2 and P3 in the SYSTEM PARAMETER menu (see Parameter Menu Level) BASIC DISPLAY press for approx. 3 s TIME-CALENDAR TIME PROGRAMS press Heating circuit select MENU – SELECTION LEVEL SYSTEM PARAMETER UNMIXED CIRCUIT Mixing CIRCUIT 1 öî Return: press for 3 sec. öî Return: press for 3 sec. öî Return: press for 3 sec. öî Return: press for 3 sec. öî Return: press for 3 sec. öî Return: press for 3 sec. öî Return: press for 3 sec. Etc. öî UNMIXED CIRCUIT ð öî Mixing CIRCUIT 2 DOMESTIC HOT WATER STANDARD COPY HEATING CIRCUITS Example: direct heating circuit press Program select öî PROGRAM P1 ð PROGRAM P2 PROGRAM P3 Example: Program 1 press Day & cycle select öî MONDAY Heating cycle 1 ð MONDAY Heating cycle 2 MONDAY Heating cycle 3 Example: Monday cycle 1 press Switch-on time Change Change öî Controls öî Immediate return to the basic display with the key öî Standard Program P1 Heating Mode from to Standard Program P2 Heating circuit Heating circuit Day unmixed circuit Mon. – Sun. 6:00 – 22:00 unmixed circuit Mon. – Sun. 5:00 – 22:00 DHW heating circuit Mon. – Sun. 6:00 – 22:00 Mixing circuit 1/2 Mixing circuit ½ COPY DAYS TEMPERATURE SETPOINT ð press DHW heating circuit SUNDAY Last heating cycle It appears only if switching nd times are available in the 2 heating cycle! öî END HEATING ð press Temperature Wed.– Thurs.– Fri. – Sat. START HEATING ð press Switch-off time Change TUESDAY Heating cycle 1 EN2H-0221GE51 R1105 Day Mon. – Thurs. Fri. Sat. – Sun. Mon. – Thurs. Fri. Sat. – Sun. Mon. – Thurs. Fri. Sat. – Sun. 36 Heating mode from to from to ¢ program Standard Program P3 Heating circuit 6:00-8:00 16:00-22:00 6:00-8:00 13:00-22:00 7:00-23:00 unmixed circuit 5:00-8:00 15:30-22:00 5:00-8:00 12:30-22:00 6:00-23:00 DHW heating circuit 6:00-8:00 16:00-22:00 6:00-8:00 13:00-22:00 7:00-23:00 Mixing circuit 1/2 Day Mon. – Fri. Sat. – Sun. Mon. – Fri. Sat. – Sun. Mon. – Fri. Sat. – Sun. Heating Mode from to 7:00 – 18:00 reduced 6:00 – 18:00 reduced 7:00 – 18:00 reduced Operation 5.4.2.4.4 SDC / DHC 43 Block Programming 5.4.2.4.4.1 Copying the Switching Time Programs (Days) Block programming provides for the copying of switching times and cycle temperatures of the weekday you choose: 1 – to a specific day of the week (Mon., Tues., Wed., ....Sun.) 2 – to all weekdays (Mon. through Fri.) 3 – to the weekend (Sat. – Sun.) 4 – to the whole week (Mon. – Sun.) Calling the Copy Function (Days) See also the ”Block programming” diagram Source day Target day After the copy function is confirmed by pressing the rotary pushbutton, the flashing source day (MON. - SUN.) to be copied is selected with the rotary pushbutton. The relevant automatic program P1 (P2, P3) of the source day is shsown on the display with the clock symbol and the program index. After confirming the source day by pressing the rotary pushbutton, the target day following the source day starts to flash on the display. By means of the rotary pushbutton you can select - the following single target days (MON-SUN); - all the days of the week (1-7) as a weekly block; - all working days (1-5) as a working day block; - the weekend (6-7) as a weekend block; and confirm by pressing the rotary pushbutton. The copy function is confirmed with the confirmation message ”COPY DAY OK”. After the confirmation the next target days appear automatically one after the other by pressing the rotary pushbutton. These can be skipped or accepted if necessary. The return to the basic display occurs by pressing the program selection key ¢. NOTE! Only complete days with all the cycles and temperature settings and the relevant program can be copied. 5.4.2.4.4.2 Copying Switching Time Programs (heating circuits) Block programming provides for the copying of all the switching times and the temperature settings of one heating cycle to another. Calling the Copy Function (Heating Circuits) See also the ”Copying heating circuits” diagram Source circuit After confirming the copy function by pressing the rotary pushbutton, the flashing source to be copied (DK, MK-1, MK2, WW) is selected with the rotary pushbutton. If the automatic programs P1, P2 and P3 (see System Parameter Menu - Time Program = P1-3) were enabled, the desired switching time program P1, P2 or P3 of the source circuit can be selected. If these are not enabled, the program selection is skipped. 37 EN2H-0221GE51 R1105 SDC / DHC 43 Target circuit Operation After confirming the source circuit by pressing the rotary pushbutton, the desired target circuit can be selected according to the same procedure and, if enabled, the desired program can be selected and confirmed. The copy function is confirmed with the message ”COPY OK”. The copy function can be called again to copy other circuits if necessary. IMPORTANT NOTE! Heating circuits cannot be copied to water heater circuits and vice versa because of the different temperature settings. If a heating circuit (DK, MK-1, MK-2) is selected as source circuit, the water heater circuit (WW) is excluded as target circuit. A source water heater circuit can be a target and a source circuit at the same time. In this case only switching time programs P1 - P3 can be copied between each other. The return to the basic display occurs by pressing the program selection key ¢. EN2H-0221GE51 R1105 38 Operation SDC / DHC 43 Block Programming The copy function makes it possible to copy a source day to the desired target day or to all weekdays (week programming). All the cycles of the source day are copied. Single heating cycles cannot be copied. BASIC DISPLAY press for approx. 3 s TIME-CALENDAR TIME PROGRAMS press Heating circuit select ð öî MENU – SELECTION LEVEL SYSTEM PARAMETER UNMIXED CIRCUIT Etc. Mixing CIRCUIT 1 MIXNG CIRCUIT 2 DOMESTIC HOT WATER PROGRAM P2 PROGRAM P3 MONDAY Heating cycle 2 MONDAY Heating cycle 3 öî Unmixed circuit STANDARD COPY HEATING CIRCUITS Wed.– Thurs.– Fri. – Sat. SUNDAY Heating cycle 3 Example: Mixer circuit 2 press öî 1) Program select ð PROGRAM P1 Example: Program 1 press Copy function select ð öî MONDAY Heating cycle 1 TUESDAY Heating cycle 1 COPY Days/Week Day/Week copy functions Example: Monday cycle 1 press Source day COPY FROM MON. ð select öî MON. – SUN. E.g.: Monday press öî Source day 1st target day COPY MON. TO TUES. ð select E.g.: Tuesday Copy the source day to the 1st target day press öî COPY Confirm 1st Target day or 1-7 (MON. – SUN.) or 1-5 (MON. – FRI.) or 6-7 (SAT. – SUN.) Tuesday like Monday 2 sec. Source day 2nd Target day E.g.: Wednesday COPY MON. TO WED. ð select nd 2 target day nd Copy source day to the 2 day target Confirm press öî COPY Wednesday like Monday If necessary, select other target days and transfer. Quit ö¢ Return 1) The program selection is skipped if programs P2 and P3 are disabled in the System parameter menu. BASIC DISPLAY 39 EN2H-0221GE51 R1105 SDC / DHC 43 Operation Copying Heating Circuits NOTE! Heating circuits cannot be copied to DHW circuits, as these have different cycle temperatures: if a heating circuit is selected as a source circuit, the DHW circuit can no longer be used as a target circuit. BASIC DISPLAY press for approx. 3 s TIME-CALENDAR TIME PROGRAMS Press Copy function Select ð öî MENU – SELECTION LEVEL SYSTEM PARAMETER UNMIXED CIRCUIT Etc. MIXING CIRCUIT 1 MIXING CIRCUIT 2 DOMESTIC HOT WATER öî UNMIXED CIRCUIT STANDARD COPY HEATING CIRCUIT Press Source circuit Select ð SOURCE CIRCUIT SOURCE CIRCUIT SOURCE CIRCUIT HC MC-1 MC-2 SOURCE CIRCUIT SOURCE CIRCUIT E.g.: direct heating circuit Press Program circuit Source Select ð SOURCE CIRCUIT HC P1 Press Target circuit Select ð öî HC P2 HC 1) P3 öî TARGET CIRCUIT TARGET CIRCUIT TARGET CIRCUIT HC MC-1 MC-2 TARGET CIRCUIT TARGET CIRCUIT E.g.: Mixer heating circuit 2 (MK-2) Press Program circuit Target Select ð öî TARGET CIRCUIT MC2 MC2 P1 P2 MC2 1) P3 E.g.: Program P2 Copy Confirm Press öî COPY Program P1 (direct heating circuit) = Program P2 (mixer heating circuit 2) -OK- If necessary, copy other heating circuits Quit ö¢ Return BASIC DISPLAY 1) The program selection for source and target circuits is skipped, if programs P2 and P3 were disabled in the System Parameter menu. EN2H-0221GE51 R1105 40 öî Operation 5.4.2.4.5 SDC / DHC 43 Reloading Standard Programs See also the ”Reloading Standard Programs” diagram Personalized switching time programs P1, P2 or P3 can be overwritten with the standard switching time programs P1, P2 or P3 if necessary. After accessing the Switching Time Menu ,the STANDARD TIME function within the heating cycle selection must be chosen. After confirming by pressing the rotary pushbutton, the circuit to be reset (HC, MC-1, MC-2, ALL) starts to flash on the display. If the automatic programs P1, P2 and P3 (see System Parameter Menu - Time Program = P1-3) were enabled, the selected switching time program P1, P2 or P3 of the circuit to be reset can be selected. If these are not enabled, the program selection is skipped. Resetting The reset occurs simultaneously by keeping the rotary pushbutton pressed for approx. 5 seconds, until the confirmation appears on the display. The reset is confirmed by the message ”COPY OK”. The STANDARD TIME function is called again by replacing the other circuits with their relevant standard programs if necessary. CAUTION With the setting ALL, all the heating circuits and the hot water circuit regarding the selected program will be overwritten with their standard switching times. When overwriting, the personalized switching time programs are lost definitively and need to be created all over again! The return to the basic display occurs by pressing the program selection key ¢. 41 EN2H-0221GE51 R1105 SDC / DHC 43 Operation Reloading Standard Programs Switching time programs P2 and P3 disabled: BASIC DISPLAY Press for approx. 3 s TIME-CALENDAR TIME PROGRAMS Press Standard Select ð öî MENU – SELECTION LEVEL SYSTEM PARAMETER UNMIXED CIRCUIT Etc. MIXING CIRCUIT 1 MIXING CIRCUIT 2 Domestic HOT WATER öî unmixed CIRCUIT Press Heating circuit ð Select COPY HEATING CIRCUITS STANDARD öî MIXING CIRCUIT 1 UNMIXED CIRCUIT MIXING CIRCUIT 1 PROGRAM P3 MC-1 MC-1 DOMESTIC HOT WATER ALL DHW E.g.: Mixer heating circuit 1 Press Function Call ð öî RESET MC-1 öî, until the confirmation -OK- appears. press for approx. 5 s Reset RESET MC-1 TIME-CALENDAR Time programs Press Standard Select ð ! The standard program was reloaded. Personalized program is no longer available! Switching time programs P2 and P3 enabled: Basic display Press for approx. 3 s -OK- öî MENU – SELECTION LEVEL SYSTEM PARAMETER unmixed CIRCUIT Etc. MIXing CIRCUIT 1 MIXing CIRCUIT 2 Domestic HOT WATER öî Unmixed circuit öî Press Heating circuit Select ð COPY HEATING CIRCUITS STANDARD UNMIXED CIRCUIT HC MIXING CIRCUIT -1 P1 MC-1 P1 MIXING CIRCUIT-1 PROGRAM P3 MC-1 P1 DOMESTIC HOT WATER DHW E.g.: Mixing circuit 1 Press Program Call ð öî RESET RESET MC-1 P1 MC-1 RESET P2 MC-1 P3 E.g.: Program 3 press for approx. 5 s Reset RESET MC-1 EN2H-0221GE51 R1105 42 -OK- ! öî, until the confirmation -OK- appears. The standard program P3 was reloaded. Personalized program P3 is no longer available! P1 ALL Operation SDC / DHC 43 5.4.3 System Parameter Menu The parameters in this menu refer to general limit parameters and default values within the heating system. Entry see 5.4 Menu Selection. When work with the control unit has finished, the unit automatically returns to basic display after a factory-set time of 2 minutes. The exit time can be changed by adjusting a system parameter. The exit time applies to keys ¢ £ ¥ ¦ and § operation at selection level, and to code entering. For the exit time for key ¤ see page 20. Exit To return to the basic display directly, press the "operating mode" key ¢. Alternatively the value can be acquired by automatic exit after the set INFO-TIME (see 5.1.2.7 "System Information). 5.4.3.1 Language Selection Function Factory setting Several languages can be chosen for all the information appearing on the display. GERMAN Setting range GERMAN, ENGLISH, FRENCH, ITALIAN (other languages are being prepared) Setting value 1: 2: 3: 4: GERMAN ENGLISH FRENCH ITALIAN 5.4.3.2 Time Programs Function Factory setting Setting range Setting values Effects 5.4.3.2.1 This parameter determines the enabling and disabling of the time programs for the heating circuits. When supplied, only a single time program is enabled. The use of only a single time program will simplify the operation. P1 P1, P1-P3 P1: P1-P3: Program 1 enabled, Programs 2 and 3 = blocked All three programs enabled Besides the settings described above, the enabling of programs P1 to P3 provides for the following additional setting options: Operating Mode Setting The time programs P1, P2 or P3 can be selected in the operating modes automatic and summer. 43 EN2H-0221GE51 R1105 SDC / DHC 43 5.4.3.2.2 Operation Time Programming When programming, each heating circuit can be assigned one of the three time programs P1-P3. EN2H-0221GE51 R1105 44 Operation SDC / DHC 43 5.4.3.3 Control Mode Factory setting Setting range 1 1, 2 This parameter determines the control mode and has effects on the: - Operating mode selected with the "operating mode" key ¢ - Daytime temperature selected with the "daytime temperature" key ¥ - Nighttime temperature selected with the "night-time temperature" key ¦ with regard to the effect on the various heating circuits. Setting values 1 The selected setting (operating mode, daytime temperature, night-time temperature) applies for all the heating circuits equally. 2 Each heating circuit can be assigned its own setting (operating mode, daytime temperature, night-time temperature). 5.4.3.3.1 Separate Daytime Temperature per heating circuit Function ROOM - DAY DC oc æ ç è é ê ë ì í 20 °C Setting range 5.4.3.3.2 5 ... 30 °C Separate Night-time Room Temperature per heating circuit Function ROOM - NIGHT DC Setting: Press the "daytime temperature" key ¥. ► Select the desired heating circuit, HC, MC-1 or MC-2, with the rotary pushbutton î. ► Confirm the selected circuit by pressing the rotary pushbutton î. ► Set the flashing room temperature value by turning the rotary pushbutton î to the desired value. ► Confirm the set value by pressing the "daytime temperature" key ¥ or the rotary pushbutton î. ► Alternatively the value can be acquired by automatic exit after the set INFO-TIME (see 5.1.2.7 "System Information). ► 20.0 ▼ Factory setting In control mode 2 the relevant setpoint applies only to the HC (= unmixed circuit), MC 1 (= mixing circuit 1) or MC 2 (= mixing circuit 2) 16.0 ▼ oc æ ç è é ê ë ì í In control mode 2 the relevant setpoint applies only to the HC (= unmixed circuit), MC 1 (= mixing circuit 1) or MC 2 (= mixing circuit 2). Setting: ► Press the "night-time temperature" key ¦. ► Select the desired heating circuit, HC, MC-1 or MC-2, with the rotary pushbutton î. ► Confirm the selected circuit by pressing the rotary pushbutton î. ► Set the flashing room temperature value by turning the rotary pushbutton î to the desired value. ► Confirm the set value by pressing the "night-time temperature" ¦ key or the rotary pushbutton î. ► Alternatively the value can be acquired by automatic exit after approx. 60 s. 45 EN2H-0221GE51 R1105 SDC / DHC 43 Operation Factory setting Setting range 5.4.3.3.3 16 °C 5 ... 30 °C Separate Operating Mode Function In control mode 2 the selected program applies only for the heating circuit specified previously. Hence each heating circuit can be assigned its own operating mode. OP. MODE MC 2 æ ç è é ê ë ì í AUTOMATIC MC 2 ▼ æ ç è é ê ë ì í Setting: ► Press the "operating mode" key ¢. ► Select the desired heating circuit, i.e. HC, MC-1 or MC-2, with the rotary pushbutton î.. ► Confirm the circuit by pressing the pushbutton î.. ► Set the flashing operating mode by turning to the desired value. ► Confirm the set value by pressing the "operating mode" ¢ or the rotary pushbutton î. ► In case of short-term operating modes (Holiday, Absence, Party) set the desired target value by turning the rotary pushbutton î and confirm the set value as described above. ► Alternatively the value can be acquired by automatic exit after the set INFO-TIME (see 5.1.2.7 "System Information). 5.4.3.4 Summer Switch-off (heating limit)/ Heating Limit Function This parameter determines the end of the heating season on the basis of the outside temperature according to the following criteria: Rapid increase of the outside temperature As long as the mean outside temperature is below the set value and the current outside temperature is 2 K above the set value, the heating is stopped. Slow increase of the outside temperature The switch-off is enabled if the mean and actual outside temperature exceed the set value. Deactivating of the heating limit The switch-off is disabeled if the mean and current outside temperature fall below the set value plus 1 K. The summer switch-off function is also deactivated: • In case of an external sensor defect • In case of active frost protection NOTE! EN2H-0221GE51 R1105 In case of switch-off phases (Standby Mode, Manual Summer Mode, Summer Switch-off) lasting more than 24h, all the pumps are switched on to protect the system against blocking owing to corrosion for 20 s every day and the mixing valves are opened temporarily during this time. 46 Operation SDC / DHC 43 In connection with a 2nd outside sensor the current mean outside temperature is applied for the summer switch-off as long as the mean value of both sensors was determined when assigning the external sensors. When the heating limit is active, it is indicated on the basic display with an umbrella symbol. Factory setting Setting range 20 °C OFF, 0,5 ... 40 °C 5.4.3.5 Parameter Reset With the Parameter "RESET" you can restore the factory settings in case of settings made by mistake in the parameter menus. CAUTION Reset is to be performed only if all the personalized set values are to be replaced by the factory settings. Settings: With the flashing reset display PARAM.-RESET press the rotary pushbutton. ► The flashing reset ready indication (SET) appears. ► Press the rotary pushbutton for approx. 5 s. ► In case of a reset, the confirmation RESET OK appears briefly, then -in order of feedback- the first parameter in the relevant menu is called. As soon as Parameter Set is finished, the unit returns to the first parameter of level SYSTEM. 5.4.3.6 Full Reset For a global reset of settings, a full reset can be performed at the unit. The full reset is initiated by simultaneously pressing the keys ¢, ¥, ¦ and § until the controller restarts. 47 EN2H-0221GE51 R1105 SDC / DHC 43 Operation 5.4.4 Domestic Hot Water Menu This menu comprises all the parameters necessary for the programming of the DHW circuit with the exception of the DHW time program. NOTE! This menu can be called only if the heating technician has activated a DHW loading pump or a DHW circulation pump. 5.4.4.1 DHW Economy Temperature Function Factory setting Setting range NOTE! This parameter determines the temperature in the domestic hot water heater between the heating cycles in automatic mode. 40 °C 10 °C ... DHW normal temperature setting If a DHW thermostat is used to determine the water heater temperature, this parameter is skipped. 5.4.4.2 Legionella Protection-Day Factory setting Setting range Setting values OFF OFF, MON. to SUN., ALL OFF: The Legionella protection function is not active. MON.- SUN: The Legionella protection is activated on the selected weekday at the Legionella protection time set by the heating specialist with a different parameter. ALL: NOTE! The Legionella protection function is activated every day at the Legionella protection time. If a DHW thermostat is used to determine the water heater temperature, this parameter is skipped. 5.4.5 Unmixed Circuit / Mixing Circuit 1 / Mixing Circuit 2 Menu These menus comprise all the parameters necessary to program the heating circuits with the exception of the time programs. A maximum of 1 unmixed circuit and 2 mixing circuits (mixing circuit 1 and mixing circuit 2) are available per controller as heating circuits. The heating circuit parameters described below are available for each heating circuit and are to be set separately. 5.4.5.1 Reduced Mode Function Factory setting EN2H-0221GE51 R1105 During reduced mode you can choose from two operating modes: ECO 48 Operation SDC / DHC 43 Setting range Setting values ECO, ABS ABS (Reduced mode) The direct heating circuit’s pump remains active during reduced mode (see Time Program). The flow temperature is determined by the relevant reduced heating characteristic according to the decreased room temperature. The temperature will not fall below the set low limit. Application: Buildings with low insulation values and high heating losses. ECO (Switch-off Mode) During reduced mode the direct heating circuit is completely switched off in case of outside temperatures exceeding the set frost protection limit. The heat generator minimum temperature limit is deactivated. The heating circuit pump is switched off with a short delay in order to avoid a safety switch-off owing to heat accumulation in the heat generator (pump extended running time). If the outside temperature falls below the specified frost protection limit, the controller switches from switch-off mode (ECO) to reduced mode (ABS) and the heating circuit temperature is adjusted according to the set reduced setpoint considering the low limit of the heat generator. Application: IMPORTANT NOTE! Buildings with high insulation values The mode set here applies also for the operating modes: ABSENCE and CONSTANT REDUCED operating modes. 5.4.5.2 Heating System Function This parameter refers to the type of heating system (floor-, radiator-, or convector heating) and can be compared to the exponent of the relevant heat exchanger. The setting determines the curvature of the heating characteristic of the unmixed circuit and compensates the performance losses at low temperatures by means of its progressive characteristic. Depending on the type of heating system the following settings are recommended: 1.10 1.30 2.00 >3.00 Factory setting Setting range Slightly progressive heating characteristic for floor or other panel heating systems. Progressive standard characteristic for all radiator-heating systems with m-values comprised between 1.25 and 1.35. Progressive heating characteristic curves for convector and baseboard heating systems. Very progressive heating characteristic curves for general ventilator application with high start temperatures. 1.30 (Radiator systems) 1.10 (Floor heating) for mixer circuits 1.00 ... 10.00 49 EN2H-0221GE51 R1105 SDC / DHC 43 5.5 Operation Malfunction Messages The controller has an extensive built-in malfunction reporting logic, which displays with top priority the type of malfunction. The malfunction messages alternate with the basic display as they appear. Several malfunctions occurring at the same time will appear one after the other in the temporal order in which they occur. There are four different malfunction message categories: Sensor malfunction messages Sensor values beyond the measuring range are considered as interruptions or short circuits. They appear with error codes 10 to 20 and index 0 for short circuits or 1 for interruptions. Heat generator malfunction messages These malfunction messages analyse the current switching status. They appear with error codes 30 to 40 and index 0, 1 or 2. Logical malfunction messages These malfunction messages refer to the expected controller function. They appear with error codes 50 to 60 and index 0, 1 or 2. Bus malfunction messages These malfunction messages refer to the address errors such as double assignments or the failure to recognize address settings within the data bus. They appear with error code 70 and index 0 or 1. IMPORTANT NOTE! EN2H-0221GE51 R1105 The heating technician is to be informed of any error message. 50 Operation 5.6 SDC / DHC 43 Parameter Settings 5.6.1 Hydraulic Menu The parameters in this menu refer to the general hydraulic system as well as to the functions and configuration of the programmable inputs and outputs for the relevant system components. Instead of many single settings all applications can only be defined with the 1st parameter of the setting table. Many applications are published with this parameter. Applications not yet published are to be defined individually in the hydraulic menu. Example: The controller must cover system no. 0202. Provided that the controller has enough relays, parameter 1 must be set to the value 0202. Parameter Description Setting range / Setting value Factory setting 01 02 Hydraulic diagram DHW pump output 0 1 03 Mixing circuit 1 (MC1) output 04 05 Mixing circuit 2 (MC2) output Heating circuit pump (HC) output 06 Variable output 1 07 Variable output 2 0, 0101, 0102, ... n OFF No function 1 DHW loading pump 4 DHW circulation pump 5 DHW electrical heating element OFF No function 2 Direct circuit (only pump output) 3 Mixing circuit 1 (OTC) 6 Mixing circuit 1 (as constant controller) 7 Mixing circuit 1 (as fixed value controller) 8 Mixing circuit 1 (as boiler return controller) 30 Continuous DHW control (district heating) Setting range and assignment as parameter 03 OFF No function 2 Direct circuit pump OTC 4 DHW circulation pump 5 DHW electrical heating element 6 Constant control 10 Charging pump 11 Boiler circuit pump 1 12 Boiler circuit pump 2 13 General malfunction 14 Timer 15 Solar loading pump (controller with variable outputs only) 21 Parall. heat generator enable 27 Hydr. Buffer relief OFF No function 4 DHW circulation pump 5 DHW electrical heating element 9 Boiler bypass pump 10 Charging pump 11 Boiler circuit pump 1 12 Boiler circuit pump 2 13 General alarm output 15 Solar loading pump 16 Buffer loading or unloading pump 17 Solid fuel boiler pump 18 Unmixed storage tank loading pump (DHC43-2/ DHC43-3) 19 Solar loading switch-over 20 Solar forced dissipation 21 Parall. heat generator enable 26 Primary pump 27 Hydr. Buffer relief Setting range and assignment as parameter 06 51 Setting 3 3 2 OFF OFF EN2H-0221GE51 R1105 SDC / DHC 43 Operation Parameter Description Setting range / Setting value Factory setting 08 Variable input 1 OFF 09 Variable input 2 10 Variable input 3 11 Indirect boiler return control via MC OFF No function 1 Outdoor sensor 2 2 Boiler sensor 2 3 DHW tank sensor 2 4 Buffer tank sensor 2 5 Demand contact 6 External alarm input 7 Return sensor for MC 1 8 Return sensor for MC 2 9 Retrurn sensor for bypass pump 10 External heat generator disable 11 External switching modem 12 External information 13 Common flow sensor 14 Solar panel return sensor 15 District heating sensor for unmixed DHW tank 16 Flue gas sensor 18 Solid-fuel buffer tank sensor 19 Buffer tank sensor 1 Setting range and assignment like parameter 08, but without setting 16 (Flue gas sensor) Setting range and assignment like paremeter 08, but without setting16 (Flue gas sensor), 2 nd District heating return sensor. OFF, ON EN2H-0221GE51 R1105 52 OFF OFF OFF Setting Operation SDC / DHC 43 5.6.2 System Parameter Menu The parameters in this menu refer to the general limit parameters and default values in the heating system to be used. Parameter Description LANGUAGE** Selection of the language TIME PROGRAM CONTROL MODE Number of the enabled time programs Enabling of separate control mode setting SUMMER 06 Limit temperature for summer switch off System frost protection temperature Demand contact modul for VE1 07 08 09 10 Demand contact modul for VE2 Demand contact modul for VE3 Climate zone Type of building 11 Automatic exit time (Return time to basic display) 12 Anti-blocking protection 13 14 15* Logical alarms display Automatic Set-funktion Password for heating specialist 16* 18 Typecode Enabling cycle temperature 19 Frost protection mode 21* 23 24 RTC-Adjustment Password for end user Temperature display in Fahrenheit Parameter reset 05 PARA RESET Setting range / Setting values Factory setting 1 2 3 4 P1 P1-P3 1 2 1 German English French Italian Only one time program enabled Three switching time programs enabled Common setting for all heating circuits Individual setting for single heating circuits OFF No function 10 ... 30 °C OFF No function -20 ... +10 °C 1 Direct heating circuit (HC) 2 Mixing circuit 1 (MC1) 3 Mixing circuit 2 (MC2) 4 Domestic Hot Water ALL Complete controller Settings see parameter 06 Settings see parameter 06 -20 ... 0 °C 1 Light construction 2 Medium construction 3 Heavy construction OFF No automatic return 0.5 ... 5 min Automatic return to the basic display according to the set time ON Active OFF Not active OFF, ON OFF, ON OFF Password disabled 0001 … 9999 Controller type as per typecode table OFF Cycle temperature disabled ON Cycle temperature enabled OFF Permanent frost protection as per param. 5 0.5…60 min. cycle operation -10 … 10 sec. 0000, …., 9999 OFF, ON Setting P1 1 20 °C 3 °C 1 1 1 -12 °C 2 OFF ON ON OFF 1234 Type ON OF 0 sec. OFF OFF *OEM **Other controls offer additional language options. 53 EN2H-0221GE51 R1105 SDC / DHC 43 Operation 5.6.3 Domestic Hot Water Parameter Menu (DHW) This menu comprises all the parameters necessary for the programming of the DHW circuit with the exception of the DHW switching time programs. Parameter Description Setting range / Setting values Factory setting DHWNIGHT LEGION. PROT. Hot water economy temperature 10 °C ... Hot water normal temperature 40 °C Day for legionella protection OFF 03 04 Time for legionella protection Temperature for legionella protection Type of DHW temperature measurement OFF No legionella protection Mon ... Sun Legionelle protection on the specified day ALL Legionella protection every weekday 0 ... 23 h 10 °C ... DHW max. 05 06 07 DHW maximum temperature limit DHW operating mode 08 Tank discharge protection 09 Heat generator parallel shift during DHW loading 10 DHW switching difference 11 12 Hot water loading pump extented running time Time program circulation pump 13 Economy interval ZKP 14 16 Economy interval (period duration) Circulation pump EN2H-0221GE51 R1105 1 2 DHW temperature sensor DHW temperature controller (Thermostat) 02:00 65 °C 1 20 °C ... Hot water maximum temperature 1 Parallel mode 2 Priority mode 3 Conditional priority 4 Weather-responsive parallel mode 5 Priority mode with intermediate heating 6 Priority disable 7 External operation 8 Conditional parallel operation for MC (DHC only) OFF No discharge protection ON Discharge protection activated 0 ... 50 K; Difference between the DHW loading temperature and the DHW setpoint 0 ... 20 K; Amount of the DHW switching differential, symmetric to the DHW setpoint 0 ... 60 min 65 °C 2 AUTO Active DHW time program 1 P1, direct heatimg circuit 2 P2, direct heatimg circuit 3 P3, direct heatimg circuit 4 P1, Mixing circuit 1 5 P2, Mixing circuit 1 6 P3, Mixing circuit 1 7 P1, Mixing circuit 2 8 P2, Mixing circuit 2 9 P3, Mixing circuit 2 10 P1, DHW circuit 11 P2, DHW circuit 12 P3, DHW circuit 0 min ... Setting parameter 14; ZKP running time within Economy interval 10 ... 60 min 1 normal operation 2 switched off during HW- filling AUTO 54 ON 15 K 5K 5 min 5 min 20 min 1 Setting Operation SDC / DHC 43 5.6.4 Direct Heating Circuit Menu All the necessary parameters for the programming of the heating circuit are provided in this menu with the exception of the switching time programs. Parameter Description Setting range / Setting values Factory setting RED. HEATING HEAT SYSTEM 03 Type of reduced mode ECO Heating system (exponent) ECO Switch off mode ABS Reduced mode 1.00 ... 10.00 1,30 Room influence (with room unit) OFF OFF 1 2 3 04 Room factor 05 Adaptation heating curve 06 07 08 09 10 Switch on optimization Heating limit Room frost protection limit Room thermostat function Outdoor temperature assignment 11 Constant temperature setpoint 12 Minimum temperature limit 13 14 15 16 Maximum temperature limit Heating circuit parallel shift Pump extented running time Screed function 23 24 only SDW20 Proportional band only SDW20 Integral action time Display heat generator temperature, room sensor OFF, control operation active Display room temp., room sensor active, operation active Display room temp., room sensor active, operation disabled Display room temp., room sensor OFF, control operation active AUS, 10 ... 500 % influence active RC Room controller active OFF, ON OFF, 1 ... 8 h OFF, 0,5 … 40 K 5 ... 30 °C OFF, 1 ... 5 K 0 Control to mean value of AF 1 + AF 2 1 Control to AF 1 2 Control to AF 2 10 ... 95 °C only if output set at constant control (CC) 10 °C ... Maximum temperature limit (Parameter 13) Minimum temperature limit (parameter 12) ... 95 0 ... 20 K 0 ... 60 min OFF 1 Function heating 2 Heating function for floor covering 3 Heating function + heating function for floor covering 1 … 50%/K 55 Setting OFF OFF OFF OFF 10 OFF 0 20 °C 20 °C 75 °C 0K 5 min OFF 8 %/K 35 min EN2H-0221GE51 R1105 SDC / DHC 43 Operation 5.6.5 Mixing circuit 1 / Mixing circuit 2 Menus All the necessary parameters for the programming of the mixing circuits are provided in these menus with the exception of the switching time programs. Parameter Description Setting range / Setting values Factory setting RED. HEATING HEAT SYSTEM 03 Type of reduced mode ECO Heating system (exponent) ECO Switch off mode ABS Reduced mode 1.00 ... 10.00 1,10 Room influence (with room unit) OFF OFF 1 2 3 04 Room factor 05 06 07 08 09 10 Adaptation heating curve Switch on optimization Heating limit Room frost protection limit Room thermostat function Outside temperature assignment 11 Constant temperature setpoint 12 Minimum temperature limit 13 Maximum temperature limit 14 15 16 Heating circuit parallel shift Pump extented running time Screed function 17 18* 19* 20* 21* 22* Return temperature limit Proportional band XP Mixing valve control sample rate Ta Integral action time Tn Actuator running time End position function actuator 23 24 only SDW20 only SDW20 Display heat generator temperature, room sensor OFF, operation active Display room temperature, room sensor active, operation active Display room temperature, room sensor active, operation disabled Display room temperature, room sensor OFF, operation active 0, 10 ... 500 % influence active RC Room controller active OFF, ON OFF, 1 ... 8 h OFF, 0,5 … 40 K 5 ... 30 °C OFF, 1 ... 5 K 0 Control to mean value AF 1 + AF 2 1 Control to AF 1 2 Control to AF 2 10 ... 95 °C; Only if output set at constant control (CC) 10 °C ... Maximum temperature limit (Parameter 13) Setting Minimum temperature limit (parameter 12) ... WEZ parameter 30 0 ... 20 °C 0 ... 60 min. OFF 1 Function heating 2 Heating function for floor covering 3 Function heating with + heating for floor covering 10 ... 90 °C 1 ... 50 %/K 1 ... 600 sec. 1 ... 600 sec. 10 ... 600 sec. 1 Constant control signal in end position 2 Control signal suppressed in end position (actuator without current) 1 … 50%/K *OEM EN2H-0221GE51 R1105 56 OFF OFF OFF OFF 10 °C OFF 0 20 °C 20 °C 75 °C 8 °C 5 min OFF 90 °C 5.0 %/K 20 sec. 180 sec. 120 sec. 2 8 %/K 35 min Setting Operation SDC / DHC 43 5.6.6 Heat Generator Menu The parameters in this menu refer to the type of the relevant heat generator and to the corresponding specific control functions. Parameter Description Setting range / Setting values Factory setting 01 Heat generator type 1 02 Heat generator start up protection 03 06 Heat Generator minimum temperature limit (not if parameter 01 = OFF) Heat Generator maximum temperature limit (not if parameter 01 = OFF) Heat generator temperature limiting mode (not if parameter 01 = OFF) Heat generator sensor mode OFF 1 2 3 4 OFF 1 2 3 5 °C ... 07 08 Minimum burner run time Burner switching differential I 09 10 11 Burner switching differential II (not if parameter 01 = 2) Time delay stage II Enabling mode stage II 12 DHW loading mode stage 1-2 13 Pre-running time boiler circuit pump or parallel heat generator enabled (only if set accordingly in the Hydraulic menu) Extended running time boiler pump (only if set accordingly in the Hydraulic menu) Extended running time charging pump (only if set accordingly in the Hydraulic menu) Flue gas temperature monitoring (only if set accordingly in the Hydraulic menu) 04 05 14 15 16 Without heat generator Oil/Gas 1 stage Oil/Gas 2 stage Oil/Gas 2 x 1 stage Modulating burner No start-up protection Unlimited start-up protection weather-dependent start-up protection Start-up protection separated Maximum temperature limit 19* 20* 21* 22* 23* 24* 25 26 27 28 Flue gas temperature limit (only if set accordingly in the Hydraulic menu) Modulation proportional band XP Modulation sample rate Ta Modulation integral action time Tn Modulation running time Modulation starting time Modulation starting load Outside temperature lock (not if parameter 01 = OFF) Base load offset Min. temperature limit heating circuits Switching differential Minimum temp limit heating circuits 38 °C 80 °C 1 Demand-responsive minimum limit 2 Conditional minimum limit 3 Permanent minimum limit 1 Burner switch off in case of defect 2 External burner switch off 3 Burner enabling in case of defect 0 ... 20 min 1 stage: 2 ... 30 K 2 stage: 2 ... (Burner switching differential II –0.5 K) (Burner switching differential I + 0,5) ... 30 K 1 0 ... 60 min (0 = 10 s) 1 Unlimited enabling during start up phase 2 Stage II is switched on according to the set time delay (para. 10) 1 2-stage DHW loading with delayed enabling of stage II 2 Unlimited 2-stage DHW loading 3 DHW loading only with stage I 0 ... 10 min 0 min 2 0 ... 60 min 2 min 0 ... 60 min 2 min STB 17 ON Minimum temperature limit ... Setting limitation max. temperature heat generator (Par 30) OFF 0 ... 60 min Only display of flue gas temp. Heat generator inhibited if limit is exceeded for the set time Heat generator inhibited if limit is exceeded 1 2 min 6K 8K 1 0 min OFF 50 ... 500 °C 200 °C 0.1 ... 50 %/K 1 ... 600 sec. 1 ... 600 sec./°C 5 ... 600 sec. 0 ... 240 sec. 0 ... 100 % OFF, -20 ... 30 °C 5 %/K 20 sec. 180 sec./°C 12 sec. 60 sec. 70 % OFF 0 ... 60 K 5°C ...KT-Min (only if Para02 = 3) 10 K 36 °C 2 K ... 20 K (only if Para02 = 3) 4K 57 Setting EN2H-0221GE51 R1105 SDC / DHC 43 29 Heat generator forced dissipation 30* OEM-max. temp. limitation H-GEN. RESET ST1 H-GEN RESET ST2 Reset of burner starts and operating hours stage 1 (not for parameter 01 = OFF) Reset of burner starts and operating hours stage 2 (not for parameter 01 = 2 or 01 = OFF) EN2H-0221GE51 R1105 Operation OFF 1 Dissipation into DHW tank 2 Dissipation into heating circuits 3 Dissipation into buffer tank Minimum temperature limit … 110 °C SET SET 58 OFF 110 °C Operation SDC / DHC 43 5.6.7 District Heating Menu The parameters in this menu refer to the type of the relevant district heating station and its corresponding control functions. Parameter Description Setting range / Setting values Factory setting 01 02 03* 04 05 06 07* 08* -10 ... 50 K 10 ... 130 °C 0 ... 50 % 0.1 ... 30 % / K 0 ... 60 min. 10 ... 1800 s 10 ... 1800 s 0 ... 100 °C 0,0 K 90.0 °C 10 % 5,0 %/K 3 min 120 sec. 30 sec. 90 °C OFF, -20 ... 10 °C OFF 0 ... 100 °C 90 °C 11* Parallel shift Max. limit flow temp. set point Minimum valve travel Controller gain Integral action time District heating valve 1 running time District heating valve 2 running time Max district heating return temp. limit (heating) Flexible district heating return temp. operation point Return temp. limitation for DHW loading Return limit district heating valve 0 0 12* 13* 14* 15* Calibration thermal output Calibration volume flow Max. thermal output Max. volume flow 09* 10* Temperature (codes 12 til 15 will not be displayed) 1 Volume flow and temperature (codes 12 til 14 will not be displayed) 2 Thermal output and temperature (codes 13 til 15 will not be displaed) 1 ... 9999 1 ... 9999 1 ... 9999 kW 3 0.01 ... 99.99 m /h Setting 1 1 9999 kW 3 99.99 m /h *OEM 5.6.8 Return control Menu The parameters in this menu refer to the special settings for the increase of the return temperature of heat generators. Enabling occurs only following activation in the hydraulic menu tree. Parameter Description Setting range / Setting values Factory setting 01 02 03 Return temperature setpoint Switch off differential Pump extented running time 10 ... 95 °C 2 ... 20 K 0 ... 60 min 20 °C 2K 1 min Setting 5.6.9 Solar Menu The parameters in this menu refer to the special settings for solar energy applications. Enabling occurs only following activation in the hydraulic menu tree. Parameter Description Setting range / Setting values Factory setting 01 02 03 04 05 06 Switch on differential Switch off differential Solar panel pump min. running time Solar panel maximum limit Buffer maximuml limit Solar operating mode 10 K 5K 3 min 210 °C 75 °C 2 07 08 Heat generator temporary interruption (only if PARA 06=1) Solar-priority/ parallel switchover (Switch off differential + 3 K) ... 30 K 2 K ... (Switch on differential - 3 K) 0 ... 60 min 100 ... 210 °C 50 ... 110 °C 1 Priority mode 2 Parallel mode OFF, 0.5 … 24 h OFF, 1 … 30 K OFF 09 Heat balance OFF 10 Reset heat balance OFF No heat balance 1 Heat balancing with fixed volume flow 2 Heat balancing with pulse input SET by pushing the rotary-push button 59 Setting OFF EN2H-0221GE51 R1105 SDC / DHC 43 Operation 11 12 13 14 Volume flow Fluid density Fluid heat capacity Switch-off temperature 0.0 ... 30 l/min. or l/ pulse 0.8 ... 1.2 kg/l 3.0 ... 5.0 KJ/kgK OFF, 90 ... 210 °C 0,0 1.05 kg/l 3.6 KJ/kgK 210 °C 15 Checking cycle solar switchover 1 ... 60 min 10 min 16 Switch-over temperature 50 ... 110 °C 75 °C 5.6.10 Solid Fuel Menu The parameters in this menu refer to the special settings regarding solid fuel control. Enabling occurs only following activation in the hydraulic menu tree. Parameter Description Setting range / Setting values Factory setting 01 02 03 04 05 Minimum temperature Maximum temperature Switch on difference Switch off difference Heat generator temporary interruption 20 ... 80 °C 30 ... 100 °C (Switch off difference +3 K) ... 20 K 2 K ... (Switch on difference -3 K) OFF, 2 … 180 min 60 °C 90 °C 10 K 5K OFF Setting 5.6.11 Buffer Menu The parameters in this menu refer to special settings regarding buffer loading. Enabling occurs only if duly activated in the hydraulic menu tree. Parameter Description Setting range / Setting values Factory setting 01 02 03 04 05 Minimum temperature Maximum temperature Boiler parallel shift Buffer switching differential Forced dissipation 20 °C 80 °C 8K 2K OFF 06 1 K ... (Switch on differential – 2 K) 5K 08 Extended running time switch on differential Extended running time switch off differential Buffer start up protection 5 °C ... Maximum temperature Minimum temperature ... 95 °C -10 ... 50 K 1 ... 20 K OFF 1 Into DHW tank 2 Into heating circuits (Switch off differential + 2 K) ... 30 K ON 09 Buffer discharge protection 10 Buffer tank operating mode OFF ON OFF ON 1 2 3 4 5 6 07 No start up protection Start up protection active No discharge protection Discharge protection active Charging control HC and DHW Charging control HC without DHW Discharge control HC and DHW Discharge control HC without DHW Charging control w. switchover DHW Discharge control to heat generator Setting 10 K ON 1 5.6.12 Menu "Cascade" The parameters in this menu refer exclusively to parameters associated with the cascading of several heat generators. This selection can only be called up if several heat generators are available. Parameter Description Setting range / Setting values Factory setting 01 02 03 05 06 Switching differential Switch-on time delay Switch-off time delay Switchover load stages Master stage 6.0 ... 30 K 0 ... 60 min 0 ... 60 min OFF, 1... 240 h 1 ... [max. stages] 8K 2 min 2 min OFF 1 EN2H-0221GE51 R1105 60 Setting Operation SDC / DHC 43 5.6.13 Data Bus Menu The parameters in this menu refer exclusively to the parameters related to the data bus. Parameter Description Setting range / Setting values Factory setting 01 02 Controller bus adress Bus access level SDW 20 Direct heating circuit Bus access level SDW 20 Mixing circuit 1 Bus access level SDW 20 Mixing circuit 2 10, 20, 30, 40, 50 1 enhanced access level 2 basic access level 1 enhanced access level 2 basic access level 1 enhanced access level 2 basic access level 10 1 03 04 Setting 1 1 5.6.14 Relay Test Menu In this menu the relays mounted in the central unit can be selected with the rotary pushbutton and their function can be checked. Parameter Description Setting range / Setting values Factory setting 01 Heat generator test 02 03 04 05 06 07 08 09 Direct heating circuit pump test Mixer circuit pump 1 test Mixer actuator 1 test Mixer circuit pump 2 test Mixer actuator 2 test Hot water loading pump test Variable output 1 test Variable output 2 test Varying relay switching sequence according to the set Heat generator OFF-ON-OFFOFF-ON-OFFSTOP-OPEN-CLOSEOFF-ON-OFF STOP-OPEN-CLOSEOFF-ON-OFFOFF-ON-OFFOFF-ON-OFF- OFF OFF STOP OFF STOP OFF OFF OFF 61 Setting EN2H-0221GE51 R1105 SDC / DHC 43 Operation 5.6.15 Malfunction Messages Menu In this menu any malfunction message that may appear on the controller is saved in 5-slot message memory. Parameter Description Setting range / Setting values Factory setting 01 02 03 04 05 06* Malfunction message 1 Malfunction message 2 Malfunction message 3 Malfunction message 4 Malfunction message 5 Reset the malfunction messages Last malfunction message Next to last malfunction message Third to last malfunction message Fourth to last malfunction message Fifth to last malfunction message SET "Display" "Display" "Display" "Display" "Display" - Setting *OEM 5.6.16 Sensor Calibration Menu In this menu all the sensors connected to the central unit can be adjusted by ± 5 K compared to the factory calibration value. Parameter Description Setting range / Setting values Factory setting 01 02 03 04 05 06 07 08 09 10 Outdoor sensor Heat generator sensor Domestic hot water (DHW) sensor Flow sensor mixing circuit 1 (MC1) Flow sensor mixing circuit 2 (MC2) Solar panel sensor Buffer sensor Sensor variable 1 (VE1) Sensor variable 2 (VE2) Sensor variable 3 (VE3) -5 ... +5 K -5 ... +5 K -5 ... +5 K -5 ... +5 K -5 ... +5 K -5 ... +5 K -5 ... +5 K -5 ... +5 K -5 ... +5 K -5 ... +5 K 0K 0K 0K 0K 0K 0K 0K 0K 0K 0K EN2H-0221GE51 R1105 62 Setting Control Functions SDC / DHC 43 6 Control Functions 6.1 Adjusting the hydraulic parameters The parameter 1 of the Hydraulic menue defines an existing application. All applications are so far listed in the design brochure for the smile controllers. Individual adjustments can still be made with every single parameter. Thus there is a flexible way either to use the preconfigured applications (very low start up effort) or the much more flexible, individual adjustment in the parameter menues. CAUTION Explanation The hydraulic parameters define the system. Any change can have extensive effectes on the function and efficiency. Please take care when you adjust parameters manually for special applications. Only the existing in- and outputs of the hardware will appear in the hydraulic menue. The setting of the hydraulic parameters define the application. Example: PARAMETER 05 defines the output of the heating circuit pump. The default setting is: heating circuit pump. However this output can also be configured for e.g. the DHW circulation pump. Of course the hydraulic setup must be corresponding. Example: The parameters for the circulation pump are only accessable if the HC pump output has ben assigned for the circulation pump. If a variable function requires an input value (sensor), then by force this will be assigned at the matching variable input. This input can no longer be manually changed. If the user has defined a different input variable before, then this will be reset and replaced. Example: The variable input has been assigned the 2nd outdoor sensor. The variable output 1 will now be a adjusted to the function of a buffer loading pump. The variable input 1 will then be automatically reset and then assigned to the buffer sensor, because this information is vital for the control function. 63 EN2H-0221GE51 R1105 SDC / DHC 43 Control Functions 6.1.1 Connection and settings table No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 6.2 Function Adjustable at output DHW loading Direct heating circuit weatherdependent Mixer heating circuit weatherdependent Circulation pump SLP DKP, MK1, MK2 MK1, MK2 Inputs Optional (VE1/2) Comment ----- Fixed sensor input VF1, VF2 --- Fixed sensor input for respective mixer heating circuit --- --- --- --- VF1, VF2 --- Sensor for connection to MK VF1, VF2 VF1, VF2 ----- --------- Sensor for connection to MK --- --- --- --- --- --- --KVLF, KSPF PF --KRLF (14) SFS SFB (18) VO1, VO2 SSLP --- VO1, VO2 VO1, VO2 SLVS ---- SLP, DKP, VO1, VO2 Electrical heating element SLP, DKP, VO1, VO2 Constant control DKP, MK1, MK2 Fixed-value control MK1, MK2 Boiler return control MK1, MK2 Bypass pump (..VV..) VO1, VO2 Charging pump DKP, VO1, VO2 Boiler circuit pump 1 DKP, VO1, VO2 Boiler circuit pump 2 DKP, VO1, VO2 Global malfunction message DKP, VO1, VO2 Timer DKP Solar pump (SDC 8-21, DKP, VO1, SDC 9-21, SDC 12-31, DHC 43-2) VO2 Buffer tank loading pump (SDC 8- VO1, VO2 21, SDC 9-21, SDC 12-31, DHC 43-2) Solid-fuel loading pump VO1, VO2 Stratified storage loading pump (DHC 43-2) Solar loading valve Solar forced dissipation valve fixed assignm ent SF --- PF1 (19) Return flow sensor option Fixed assignment to VE if PLP is set to PF. Otherwise, PF1 can be adjusted at free VE (activation buffer management) SFS in fix assignment to corresponding VE; standard buffer tank sensor is KSPF; separate solid-fuel buffer tank sensor SFB can be configured (optional) SLVS in DHW storage; KSPF in buffer Switching Time Program Enabling The Smile controllers have three separate switching time programs for each heating circuit. When supplied, only one switching time program is enabled. The use of only a single switching time program for a wide range of applications makes it possible to simplify operating. See also 6.3 5.4.3.2 Time Programs Suppressing the cycle temperature on Time program level When programming switching times, the specialist can set a system parameter to suppress the respective room or hot-water temperature for the cycle. Function Setting “ON“ causes the control of the respective circuit to be based on the cycle temperatures stored in the switching cycles. Setting “OFF”: • All cycle temperatures are suppressed during switching time programming EN2H-0221GE51 R1105 64 Control Functions SDC / DHC 43 • Nominal room and DHW temperatures exclusively depending on daytime room temperature or daytime water heater temperature • All connected room devices react identically to parameter changes in the central device 6.4 Enabling of Separate Control Mode In order to make the operation as easy as possible for most of the applications, a global control mode is set for all heating circuits when supplied. For those rare cases in which a separate control modes are necessary (e. g. in case of separate control mode selection for tenants and landlords) it must be enabled by means of the ”Control Mode” parameter in the ”System” menu. Effect Enabling 6.5 This parameter determines the control mode and has effects on the • Operating mode selected with the program selection key ¢; • Daytime temperature selected with the temperature selection key ¥; • Night-time temperature selected with the temperature selection key ¦; 5.4.3.3 Control Mode Temperature display in Fahrenheit Apart from the °C (Celsius) temperature scale, the °F (Fahrenheit) scale is common in the US and the UK. The conversion formula is: T [° F ] = T [°C ] * 9 + 32 5 Every device in the control system can be switched separately to temperature display in °F. The control system as such continues to operate in °C. The conversion to °F only acts on the displayed temperatures. The temperature display is in full degrees only (no decimals). 6.6 Selection of Hydraulic Parameter Presettings Each controller type covers a specific hydraulic diagram in its ”as supplied” condition. Depending on the configuration variants there is also the possibility of adapting the system by means of further parameter settings to hydraulic diagrams differing from the standard hydraulic system. With parameter 01 in the ”Hydraulic” menu a preselection can be made from the hydraulic schemes collection . The corresponding inputs and outputs are assigned automatically according to the hydraulic diagram and can be altered if necessary. The relevant system diagrams are available in a separate document. See also 5.6 Parameter Settings 65 EN2H-0221GE51 R1105 SDC / DHC 43 6.7 Control Functions The Variable Inputs and Outputs of the Smile controllers FM – Description, VO setting options, VI setting options, VO-VI setting dependencies Variable inputs 6.8 The selected functions can be assigned only once and are then no longer callable in other variable inputs. If an input function is absolutely necessary for a corresponding output function with regard to the variable outputs, no selection is possible. General Functions and their Operation 6.8.1 Outside Temperature Measurement 6.8.1.1 Building Type Function Light Construction This parameter takes into account the relevant building type by means of various calculation methods for the determination of the outside temperature mean value according to the setting. The mean value is obtained over a period of 2 hours. Application: wooden houses, lightweight brick buildings Medium Construction The mean value is obtained over a period of 8 hours. Application: medium-weight masonry in hollow blocks or bricks Heavy Construction The mean value is obtained over a period of 24 hours. Application: heavy masonry in tuff or natural stone See also Parameter settings 5.6.4 Direct Heating Circuit Menu and 5.6.5 Mixing circuit 1 / Mixing circuit 2 Menus 6.8.2 Heating Circuit Outside Temperature Assignment NOTE! Function Function active only when using a second outdoor sensor! If in the central unit a second outdoor sensor (AF2) was connected to a variable input, the heating circuit can be assigned at choice either to the external sensor 1, 2 or to the mean value of both sensors. For each external sensor the following applies: In case of a defect of one of the sensors, there is an automatic switchover to the remaining outdoor sensor and a simultaneous malfunction message. In case of a defect affecting both sensors the heating circuit is regulated on the basis of a set heating characteristic curve and heating program corresponding to a fictitious external temperature of 0 °C with regard to the set minimum temperature. See also EN2H-0221GE51 R1105 Parameter settings 5.6.4 Direct Heating Circuit Menu and 5.6.5 Mixing circuit 1 / Mixing circuit 2 Menus 66 Control Functions SDC / DHC 43 6.8.3 Climate Zone Function The climate zone is the coldest outside temperature value to be expected. For the heat demand coverage this value is taken as the basis for the design of the heating system. This parameter defines the corresponding steepness value of the heating characteristic of the heating circuit with regard to the climate zone. See also 5.6.2 System Parameter Menu 6.8.4 Summer Switch-off NOTE This function is only effective in operating mode “Automatic”. Function For higher outside temperatures (normally above 20 °C) it makes no sense to keep the heating on in the building. You can hence choose to switch-off the heating depending on the outside temperature according to the following criteria: Outside temperature rise A switch-off is initiated when the mean outside temperature exceeds the set value. T /°C 23,0 22,0 21,0 Set value Einstellwert 20,0 -1 K 19,0 Aktuelle Current outside temperature Außentemperatur 18,0 17,0 16,0 Summer Switch-Off Sommerabschaltung ON Ein 15,0 14,0 Mean-averaged Gemittelteoutside temperature Außentemperatur 13,0 12,0 00:00 23:00 22:00 21:00 20:00 19:00 18:00 17:00 16:00 15:00 14:00 13:00 12:00 11:00 10:00 09:00 08:00 07:00 06:00 05:00 04:00 03:00 02:00 01:00 00:00 11,0 Switch-off reversal The switch-off is reversed when the average outside temperature drops below the set value by more than 1 K. The summer switch-off function is disabled: • when an outdoor sensor defect is detected • when frost protection is active 67 EN2H-0221GE51 R1105 SDC / DHC 43 Control Functions NOTE The HEATING LIMIT parameter can be used to assist the summer switch-off function during the transitional seasons. This function allows setting non-heating periods on warm days for each individual heating circuit. When a second outdoor sensor is used, summer switch-off is based on the actual mean value of the two sensor readings, provided the mean value for the two sensors was defined as the relevant figure in outdoor sensor allocation. A parasol symbol in the basis display indicated that summer switch-off is active. If the heating circuits are operated separately (system parameter “Operating mode”) this symbol will be missing. If two outdoor sensors are connected to the system and these two sensors were assigned to different heating circuits, the symbol will only be displayed if both sensors fulfill the condition for summer switch-off. See also 5.6.2 System Parameter Menu 6.8.5 System Frost Protection Function To avoid the freezing of the heating system in switch-off mode, the controler is equipped with an electronic frost protection. Operation without Room Temperature sensing If the external temperature (current value) drops below the set limit, the heating is turned on again. The heating is interrupted if the outside temperature exceeds the set limit by 1 K. Operating with Room Temperature sensing As long as the room temperature is above the room setpoint, the heating circuit pumps are running in case of outside temperatures below the set freezing limit. If the room temperature drops below the set room setpoint, the heating is resumed. The heating is switched off if the room temperature exceeds the set room target value by 1 K. If at this moment the outside temperature is still below the freezing limit, the heating circuit pumps remain active. NOTE! If not each heating circuit is operated with room temperature sensing, different frost protection functions can be assigned to the single heating circuit. If, for example, a mixing circuit is operated with room temperature sensing and the direct heating circuit is not, the latter’s heating characteristic and room temperature setpoint are to be set as low as possible. In connection with a 2nd external sensor the frost protection function is activated, as soon as one of the two outside temperatures drops below the frost protection limit. In case of a faulty outdoor sensor the frost protection is constantly activated. CAUTION See also EN2H-0221GE51 R1105 In connection with a room sensor the thermostat function is not active with active frost protection. 5.6.2 System Parameter Menu 68 Control Functions SDC / DHC 43 Cycle Operation The frost protection function is activated as soon as the temperature drops below the set frost protection limit (SYSTEM-PARAMETER 05). The frost protection function becomes effective when frost protection is active and there is no request for the heating circuit. • With the frost protection setting “Cycle operation”, there is no continuous request for the heat generator, in contrast to continuous operation. • With the system frost protection active, the heating circuit pumps are switched on and the mixer valves closed. • As long as the measured flow temperature of the mixer circuits or the heat generator temperature in the direct heating circuit, respectively, does not drop below the set nominal room temperature (RTFrost or RTNight), no demand value is posted to the heat generator. • When the flow temperature drops below the set nominal room temperature, heating is activated. • Once the nominal flow temperature has reached the nominal room temperature and the set time (SYSTEM-PARAMETER 19) has passed, the demand value to the heat generator is retracted and the mixer valve closes while the pumps continue running. • If no data are detected from the outdoor sensor (e.g. because the sensor is defective), only the pumps are switched on while heating is disabled. • The set minimum and maximum limits are taken into account in heating operation. • When the heat generator is activated, the set start-up protection conditions of the heat generator are applied. This can mean that the heating circuit pumps are switched off temporarily. Frost protection function in case of heat generator fault If system malfunction message 30-3 or 31-3 occur (e.g. switch-on failure of the burner(s) due to fuel shortage burner malfunction), priority pump switch-off functions such as boiler start-up protection, hot-water priority etc. are disabled if frost protection is active. The heating water circulated in the heating circuits adopts the overall mean room temperature and reduces or delays any freezing. 6.8.6 Anti-blocking Protection Function See also With this function activated all the pumps are switched on every day for approx. 20 seconds to protect against blocking owing to corrosion in case of long switch-off periods (> 24h) and the mixers are opened temporarily during this period. 5.6.2 System Parameter Menu 69 EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 7 Hydraulic Components and their Functions 7.1 Heat Generatior: Boiler 7.1.1 Heat Generator Start-up Protection The start-up protection function prevents condensate precipitation when heating up from cold. Function There are three different modes of start-up protection that can be set: Unlimited start-up protection When the temperature in the heat generator drops to 2 K below the set minimal limit, all heating circuits are separated, at the water side, from the heat generator (pumps off , mixers closed) to pass through the dew point as quickly as possible. The heating circuits are enabled as soon as the temperature in the heat generator has reached the minimum limit plus half of the burner switching differential 1. Weather-dependent start-up protection The heating-up characteristic is the same as for unlimited start-up protection, meaning the heat generator remains in operation until the set minimum temperature plus half of burner switching differential 1 is crossed. Below the minimum temperature the pumps remain switched off and the mixers closed. Once the heat generator has been switched off, the start-up protection becomes active again only when the heat generator temperature drops below the weatherresponsive demand value (acc. to heating curve setting and nominal room setting). The subsequent heating-up follows the same scheme as for unlimited start-up protection. The result is a mean value depending on the difference between the weather-responsive demand value and the minimum limit setting. This mean value will be significantly lower than the value set for a heat generator operated with a permanent minimum temperature limit. Separate start-up protection for heat generator and heating circuits This function allows separating the temperatures for switching on the burner and switching off the heating circuit when the boiler temperature falls below the boiler minimum temperature limit. See also 5.6.6 Heat Generator Menu 7.1.2 Heat Generator Minimum Temperature Limit Function In order to protect the heat generator against agressive condensate the minimum temperature limit documented by the manufacturer of the heat generator is to be set. The heat generator switches on when the temperature falls below the set value, while it switches off when the set value plus the burner switching differential is exceeded. During heating the limit temperature will be maintained. This setting is used only for the reaction of the heat generator (burner) to reaching the set minimum temperature ( KTmin −WEZ ). The function for the heat generator remains unchanged. The mode of operation of the set limit is defined via the heat generator parameter “Heat generator start-up protection”. EN2H-0221GE51 R1105 70 SDC / DHC 43 Hydraulic Components and their Functions There are three different modes of operation for the minimum temperature limit: Demand-responsive minimum limit As long as there is no demand from heating or hot water, the boiler remains switched off. The minimum limit is disabled. The burner is switched on and the heat generator is heated up to the set minimum temperature limit as soon as the temperature in the heat generator drops below the fixed heat generator frost protection temperature of +5°C. Conditional minimum limit The boiler minimum temperature acts as the lower limit, which will be maintained even if there is no demand. The boiler is switched off only if Summer switch-off is active. Permanent minimum limit The boiler temperature is maintained according to the set minimum temperature, independent of demands or deactivating operating modes. See also 5.6.6 Heat Generator Menu 7.1.3 Heat Generator Maximum Temperature Limit Function In order to protect the heat generator against overheating, the controller is equipped with an electronic maximum temperature limit. It shuts off the burner if the temperature in the heat generator exceeds the limit value. The burner is switched on again if the temperature in the heat generator falls below the limit value by half of the burner switching differential plus 2 K. See also 5.6.6 Heat Generator Menu 7.1.4 Heating circuits minimum temperature limit • If the boiler temperature KTact <= parameter 27 (KTmin-HK), the heating circuit pumps (DKP, SLP, MKP) are switched off and the mixer valves are closed. • The heating circuit pumps and mixer valves are enabled again as soon as KTact> KTmin-HK + SKmin-HK is fulfilled. 7.1.5 Heat Generator Sensor Operating Modes Function There are various ways in which the heat generator can react to a malfunction of the heat generator sensor: Burner switch-off in case of a faulty heat generator sensor A message appears in case of a short circuit or the break of the sensor; the burner will be switched off. External burner switch-off In case of the interruption of the sensor the burner is switched off without a malfunction message. Application for example as external burner switch-off or enabling in case of the interruption of the heat generator sensor. 71 EN2H-0221GE51 R1105 Hydraulic Components and their Functions CAUTION SDC / DHC 43 Only Ag (hard silver), Au (gold) or Ni (nickel) are to be used for the contacts. In case of a sensor short circuit a relevant malfunction message appears and the burner is blocked. Burner enabling in case of a faulty heat generator sensor A message appears in case of a short circuit or the break of the sensor and the burner is enabled without limitations. The control of the heat generator is carried out only manually by means of the mechanical boiler temperature controller (boiler thermostat) on the boiler panel according to the set value. CAUTION See also This activation is only permitted if there is a boiler thermostat in the burner circuit. In the other case there is the danger of boiler overheating! 5.6.6 Heat Generator Menu 7.1.6 Minimum Burner Run time Function NOTE! See also This function extends the burner run times and reduces the standby losses. After starting the burner at least this time is to elapse before the burner is deactivated again (regardless of the temperature increase). If the temperature in the heat generator exceeds the set heat generator maximum temperature limit, the minimum burner run time is stopped and the burner is switched off in advance. 5.6.6 Heat Generator Menu 7.1.7 Multi-stage Heat Generator/ Switching Differential Function The control unit offers independently adjustable switching differentials with reference to the same nominal value. Switching differential I Switching differential I controls the heat generator capacity required according to load and demand by switching on and off the stage required for the actual heat demand within the set range. The switching is initiated symmetrically to the nominal value within half of the absolute value of the switching differential. Switching differential II Switching differential II (only two-stage heat generator and heat generator 2 x singlestage) determines how many stages are required to meet the actual heat demand (partial load - stage I, full load - stage II). This switching differential is overlaid symmetrically on switching differential I and must always be set to higher values. NOTE EN2H-0221GE51 R1105 In Cascade mode this setting would be superseded by the cascade setting and is therefore not available. 72 SDC / DHC 43 Hydraulic Components and their Functions Mode of operation with switching differential II • When the heat generator temperature is below switching differential II, stage I is switched on without delay. Stage II is enabled after stage II delay has passed (see heat generator parameters, page 61). • Stage II is switched off as soon as the heat generator reaches the set nominal temperature plus half of switching differential I. • Stage II is switched on again when the heat generator temperature drops below the set nominal temperature minus half of switching differential I. • Stage I is switched off when the heat generator temperature exceeds the set nominal value plus half of switching differential II. Boiler temperature Kesseltemperatur Combined operation for 2-stage heat generators • As long as just one stage can meet the heat demand (stage II inactive), stage I is switched according to switching differential I. • As soon as stage 2 is needed to meet the heat demand, switching differential I takes over the switching on and off of stage II and switching differential II takes over the switching of stage I. 1)1) Temperaturabfall wird nach Abschalten Stufe II langsamer, daI Ssupport tufe I stützt Slower temperature drop jedem after each stage IIder switch-off, due to stage 2)2) Einsch altlinie Studrop fe IIbelow wird nicht mehr erre ichstage t, Temperatur wird vonmaintained Stufe I erbrach t. Temperature switch-on level II; temperature by stage I 3)3) Temperatur fällt drop durchbelow erhöhte Wärmeanforderung altlinie Sheat tufe II. Temperature switch-on level stage unter II, dueEinsch to increased demand Swap of SD Vertauschen Switch-off level stage I Swap of SD Ve rtauschen der SD der SD Ausschaltlinie Stufe I Switch-off Ausschallevel tlinistage e StufIIe II Switch-off Ausschallevel tlinistage e StufIe Switch-off level stage II Aussch altlinie Stufe II Ausschalevel ltlini e StuIfe I Switch-off stage Switch-off stage Ausschallevel tlinie StufIIe I II Nominal temp. Sollwert 1) Switch-on Einschallevel tlinistage e StufIIe II Switch-off level Ie Einschal tlinistage e Stuf Ii 3) 2) Switch-on level stage I Einschaltlinie Stufe Ii Switch-on level stage II Einschaltlinie Stufe II II Einschaltlinie Stufe Ii Domain 1 Bereich 1 Domain Bere ich 22 Domain Bere ich 33 Hohe HighAbnahme demand (Anfahren) (start-up) Heat supply full W ärmedeckung mitload Volllast (burner stages I and II) (Brennerstufe I und II) geringe Abnahme low demand Heat supply partial load W ärmedeckung mit Te illast (burner stage I only) (nur Brennerstufe I) IncreasedAbnahme demand erhöhte Heat supplymit full load W ärmedeckung Volllast (both burner stages) (beide Brennerstufen) altliIInie Stufe Switch-onEinsch level stage Theoretical curve for stage only allein Theoretischer Verlauf mit IStufeI Time Zeit 73 EN2H-0221GE51 R1105 Hydraulic Components and their Functions Time delay stage II NOTE Enabling mode stage II SDC / DHC 43 Enabling of stage II (full load) is controlled not only by the switching differentials but also by a time delay. In this way stage II remains disabled for the set delay so that stage I will be active for longer. This function is only effective during the start-up phase (when there is demand for both stages). When stage I is in base-load operation and stage II in adjustment operation (covering excess heat demand), the latter is switched on immediately when the demand arises. In Cascade mode, this setting would be superseded by the cascade setting and is therefore not available. The parameter “Enabling mode stage II” allows changing the effect of a Time delay stage II setting during the start-up phase below the heat generator minimum temperature limit. Unlimited enabling during start-up phase Both stages are in unlimited operating during start-up. Time delay during start-up phase Stage II is switched on after the set time delay acc. to Time delay stage II: NOTE DHW loading mode stage II In Cascade mode, this setting would be superseded by the cascade setting and is therefore not available. The function DHW LOADING MODE STAGE 1-2 allows defining the loading mode for the hot-water heater with 2-stage or 2 x single-stage heat generators. The following options are available: • 2-stage loading with delayed enabling of stage II acc. to Time delay stage II • Unlimited 2-stage DHW loading • DHW loading with stage I only; stage II disabled NOTE See also In Cascade mode, this setting would be superseded by the cascade setting and is therefore not available. 5.6.6 Heat Generator Outside temperature disable When the actual outdoors temperature exceeds the set limit, all request to the heat generator are disabled within a device. The heating circuits continue operating, but the heat generator will not be switched on. Preset minimum burner running times are fulfilled. Only when the outside temperature drops to the AT-disable level minus 2K, the heat generator is enabled again. If several heat generators are controlled though one device (condensing burners, 2-stage burners), all stages of the device will be disabled. Base load offset This setting becomes effective only if several heat generators are operated in cascade mode. Burner stages operating as base load are given a higher nominal temperature than the modulating stage, which is switched on last. This higher value is composed of the set nominal temperature plus the set base load offset. If several heat generators are switched though one control, the setting applies to every heat generator. Heat generator reset EN2H-0221GE51 R1105 With 2-stage heat generators, the counters for operating hours and burner starts (see Info menu, page 49) Can be reset separately for stage 1 (ST-1) and stage 2 (ST-2). 74 SDC / DHC 43 Hydraulic Components and their Functions Reset With the reset indicator flashing (RUECKSETZEN), the reset-ready indicator ( ) will flash when the rotary-push button is pressed briefly. A reset will be performed when the rotary-push button is pressed for approx. 5 seconds. Once the parameter settings have been reset, the device will jump back to the first parameter on menu level WAERMEERZ. 7.1.8 Switching for modulating burners Modulating burners are controlled in a way similar to mixer control, through a PI control algorithm, since in this case an actuator integrated in the burner regulates the air/fuel ration according to the heating power. However, in contrast to the control of conventional burners, control of modulating burners is subject to the following criteria: Switching differential In contrast to conventional ON/OFF burner control systems with their switching differentials symmetrical around the respective nominal temperature, the switching differential for modulating burners is an asymmetric interval with the switch-on level always 1K below the nominal temperature. This offers the advantage that, in case of a possible overshoot through the P-band, the burner is not switched off, because the switch-off point lies above the nominal value by a wider margin than the switch-on point is below the nominal value (overshoot reserve). Also, when the heat demand is low (especially in the low-load regime) the temperature will drop only slightly since the burner is switched on again as soon as there is a deviation of more than 1 K. Example: Set nominal temperature = 50 K Switching differential = 6 K Switch-on at (50°C - 1K) = 49 °C Switch-off at (49°C + 6K) = 55°C Deviation (K) Switch-off level Nominal level Switch-on level Activation of modulation Adjustment Minimum burner run time The modulating burner stage is activated when the heat generator temperature has dropped below the set nominal temperature by more than 1K. The burner is enabled through the burner relay. As soon as the heat generator temperature crosses the switch-off level the burner is deactivated. In contrast to the mixer parameters. Adjustment to the nominal temperature is realized through the conventional 2-point output (activating the burner) and an additional 3-point output for modulating the actuator in the burner. The temperature is registered by the heat generator sensor. In contrast to mixer control, no end position function is assigned to this actuator. The control mechanism is running continuously. Independent of temperature-related switch-off conditions, the burner is kept running for the duration of the set minimum burner run time. 75 EN2H-0221GE51 R1105 Hydraulic Components and their Functions Minimum and maximum temperature limitation SDC / DHC 43 The same functions as for conventional heat generators apply when the heat generator maximum temperature is exceeded or the heat generator minimum temperature is undershot. 7.1.9 Modulation P-band (Xp) Function When the nominal temperature changes abruptly, the proportional band Xp determines the appropriate readjustment of the respective actuator in the burner according to the new setpoint. Example At a maximum heat generator temperature of 70°C, the actuator in the modulating must cover a temperature difference of 50K (based on a room temperature of 20°C). This corresponds to a temperature deviation of 100 %, meaning that the setting is calculated as follows: Xp (%)/K x 50K = 100 % or Xp = 2 %/K 7.1.10 Modulation sample time Ta The sample time is a controller setting that defines the time interval between two subsequent actuator pulses when a deviation is detected. Shorter sample times result in finer adjustment. 7.1.11 Modulation integral action time Tn The integral action time (= reset time) determines the dynamic behavior of the controller and thus the time needed by the controller to adjust for a detected deviation from the nominal setting. The reset time is constant, independent of the size of the deviation. 7.1.12 Modulation running time This function allows adjusting the actuator, with regard to its finite running time, to the control characteristics, meaning that actuators with different running times react to the same deviation by readjusting by the same amount through adapting the action times. The integral action time Tn remains unchanged in this. However, care must be taken that the latter must always exceed the running time of the respective actuator. 7.1.13 Modulation starting time The starting time parameter determines the length of the start-up phase in modulation mode so that a stable start-up is ensured. As soon as the set starting time has expired, the modulation switches to its normal control characteristics defined by the modulation parameters. EN2H-0221GE51 R1105 76 SDC / DHC 43 Hydraulic Components and their Functions 7.1.14 Modulation starting load The starting load parameter determines a percentage setting for a fraction of the modulation running time during the start-up phase. With a setting of 0% the actuator valve remains always closed. After the set starting time the modulation switches to its normal control characteristics defined by the modulation parameters. Starting (%) Staload rtleist ung (%) Modulation Modulation 100% Auf-/ Abwärtsmodulation 70% je nach Regelabweichung Start Start-up phase Startphase 42 sec 60 sec Adjustment phase Regelphase 90 sec t (sec) Ein Grundlast Base load (%) t (sec) 7.1.15 When to apply boiler sensor 2 Function Two single stage heat generators In order to measure the temperature in the second heat generator. See also 4.4.6 parameter 01 Two measuring points in the combustion chamber In order to reduce standby losses by increasing the burner running times. With automatic sensor switching between boiler sensor 1 and 2 after the burner switching cycle the On- signal for the burner will be determined by the upper sensor (BS1) and the Off- signal by the lower sensor (BS2) 7.1.16 External heat generator disable Function CAUTION If the assigned variable input is short circuited, there will be a permanent disable of the heat generator. If the contact is open again, normal operation will be continued. This function is meant exclusively for external override signals and not for safety switch off. 77 EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 7.1.17 Heat generator forced dissipation Function Possible settings When the temperature in the heat generator exceeds the set maximum temperature limit, any excess energy is dissipated into circuits downstream. This function applies to all controllers on the bus system. OFF No heat dissipation Dissipation into DHW tank Only for independent DHW tanks CAUTION Thermal mixer valve at water heater outlet obligatory because of scalding hazard. Dissipation into heating circuits Any excess heat is dissipated into existing heating circuits, without exceeding the set maximum temperature. The intended room temperature may be exceeded for short periods. If the respective circuits are equipped with room stations, the thermostat function should be activated. CAUTION For floor heating a contact thermostat must be installed to control forced switch-off of the pumps. Dissipation into buffer tank 7.1.18 Flue gas temperature monitoring NOTE Only if Parameter 8 VI-1 = 13 – Flue gas sensor set in the “Hydraulics” menu. NOTE A flue gas sensor can only be connected to the variable sensor input VI 1. Due to the high temperatures a PT 1000 sensor is used for this purpose. The control device automatically evaluates the sensor data, which are different from the data supplied by the standard sensors. NOTE When a sensor fault is detected with the fuel gas sensor active, and if flue gas monitoring was set for temporary disable or permanent inhibit (safety functions), there will be a heat generator switch-off in addition to the malfunction message. Function This function controls the necessary measures in case the fuel gas temperature exceeds the allowable limit. Only display of fuel gas temperature No follow-up function; the actual fuel gas temperature is displayed in the Information display. Heat generator disable for set time when limit is exceeded When the temperature limit is exceeded the heat generator is disabled for the set time and a malfunction message is triggered. Heat generator disable when limit is exceeded When the temperature limit is exceeded the heat generator is disabled and inhibited permanently. It can only be unlocked by a reset in the “Malfunction messages” menu. EN2H-0221GE51 R1105 78 SDC / DHC 43 Hydraulic Components and their Functions Flue gas temperature limit With the parameter set accordingly, the allowable temperature limit for the flue gas, according to instructions of the heart generator manufacturer, has to be entered as the reference value for the follow-up functions described above. Recommended setting: Nominal fuel gas temp. acc. to manufacturers’ data, plus 10 - 20 K See also 7.2 5.6.6 Heat Generator Menu Heat Exchanger Heat Generator, district heating Function The heat exchanger control assures that the right flow temperature is provided for all heating demands. The set popint for the heat exchanger’s secondary flow temperature is the maximum selection of all the required flow setpoints . A parallel shift is to be entered under parameter no. 01. Parameter no. Name Range Presetting Step Unit 01 Parallel shift –10 ... 50.0 0 0.5 K The target value for the secondary flow temperature is limited by the parameter 02: maximum limit. There is also a fixed minimum limit of 10°C. The parallel shift is valid only if there is a demand higher than 15°C. Parameter no. 02 Name Max flow temp target value Range 10.0 ... 130.0 Presetting Step 90.0 0.5 Unit °C 7.2.1 District Heating Valve On / Off Mode (district heating) To assure always a minimum flow so that the heat meter can work precisely, pure on/off switching is envisaged in low load mode. Parameter 03 is suitable for the adjustment. The following diagram provides a clearer picture of the function. 100% Valve travel Code742 0% 100% Controller output Parameter no. Name Range Presetting Step Unit 03 Minimum travel 0 ... 50 10 1 % 79 EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 Should the secondary flow temperature controller output fall below the settable minimum travel in % (parameter 03), two-step operating begins and the valve is closed. The valve remains closed until the internal controller output reaches 10% again. If a 10% controller output is reached, the valve opens again to the minimum travel. If the controller output drops below 10% again, the valve closes again and the cycle starts from the beginning. This means that whenever there are demands of 10% on the heat generator the valve is operated in On / Off mode and the secondary flow temperature is controlled this way. 7.2.2 Continuous Heat Exchanger Valve Control (district heating) If the output of the secondary flow temperature controller rises above 10%, the PI controller controls the secondary flow temperature according to the required set point within its min. and max. limits. The control parameters, controller gain, integral action time, and District heating valve1 run time are settable with parameters 04 to 06. EN2H-0221GE51 R1105 Parameter no. Name Range Presetting Step Unit 04 Controller gain 0 ... 50 0.1 ... 30.0 5.0 %/K 05 Integral action time (0 = pure P controller) 0 ... 60 3 1 min. 06 District heating valve1 run time 10 ... 1800 120 1 s 80 SDC / DHC 43 Hydraulic Components and their Functions 7.2.3 District Heating Return Temperature Limit (district heating) Many district heating companies require minimal volume flows in their networks. It can be obtained by reaching a high temperature difference between the flow and return temperature. Max. return target value Ex. 1 (Factory setting) Return temperature limitation Ex. 2 Outside temperature Max. return target value Ex. 3 Ex. 4 Outside temperature Operating points for flexible return temperature limitation in Ex. 3 and 4 By means of district heating return temperature limitation the required temperature difference is assured. The maximum limit can either be a fixed value limitation or a flexible limitation according to the outside temperature. A fixed value limitation to e.g. 50 °C means that this value is independent of the outside temperature. In case of higher outside temperatures it is desirable that the maximum limit can be reduced, i.e. flexible district heating return temperature limitation is to be adopted. By doing so, the relevant outside temperature is assigned to the lowest possible district heating return temperature and hence a good heat exploitation is obtained. The values for the maximum limitation of the district heating return temperature (Parameter 08) and the starting point of the flexible district heating return temperature limitation (Parameter 09) can be set for the operation with heating circuits. The flexible return temperature limitation can be switched off by selecting 10°C as the starting point (Parameter 09). The lowest return target value for flexible return temperature limitation is fixed at + 40 °C. 81 EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 If the maximum limit is exceeded, a second Pl controller intervenes with the same parameters as in the secondary control (heat exchanger control). Return temperature limitation (parameter 8) Example 1: 90 °C Starting point of the flexible return temperature limitation (parameter 9) 10 °C factory setting Example 2: 50 °C 10 °C Example 3: 80 °C 5 °C Example 4: 50 °C -10 °C fixed value limit Besides return temperature limitation either volume flow limitation or thermal output limitation can also be set for this controller. The selection of these functions is described below in parameter 11. Parameter no. Name Range Presetting Step Unit 08 max. return target value 0.0 ... 100.0 90.0 0.5 °C 09 Flexible district Off, heating ret. temp. -20.0 ... operating point 10.0 Off 0.5 °C 11 Return limit: 0=Temperature 1=Volume flow and temperature 0 - - 0/1/2 2=Thermal output and temperature 7.2.4 Return Temperature Limitation for DHW Loading (district heating) In the case of DHW loading a special constant return setpoint applies. It is valid only if the DHW loading pump is operating. The return setpoint is to be set with parameter no. 10. Parameter no. Name Range Presetting Step Unit 10 DHW loading: 40.0 ... 90.0 90.0 0,5 °C return setpoint 7.2.5 Hot-water pre-control for District heating systems The hot-water pre-control function is necessary for the controlled filling of hot water storage tanks with layered filling from the district heating network. Generally, such filling is carried out through a separate heat exchanger. Operation The function is operated via a new variable in the hydraulic parameter for mixing circuit 1 and 2 (PARAMETER 03 and 04 / HYDRAULICS). Function number: 30 In the parameter tree for the heating circuits, parameters 14, 15, 18, 19, 20, 21 and 22 are available. With the return flow limiter activated, parameter 17 is displayed, too. EN2H-0221GE51 R1105 82 SDC / DHC 43 Info messages Hydraulic Components and their Functions With the message “VORLAUF“, the symbol “WW“ for hot-water pre-mixing is displayed to the lower left. When the pump status is displayed, the string “ANFORDERUNG“ is displayed instead of the operating mode. Explanation When the hot-water pre-control is active, the respective mixing circuit cannot be used as a heating circuit anymore. When the hot-water pre-control is active, the request for hot-water filling is not sent directly to the energy management unit (and from there to the district heating valve), but instead to the hot-water pre-control. The hot-water pre-control forwards the nominal value, taking into account the parameter-defined offset (PARAMETER 14 / mixing tree), to energy management and adjusts to the nominal value, which was received from hot-water filling, at the mixer actuator. Any parameter-defined return flow limiter sensor (setting 7/8 at the variable input) acts according to its defined function on the actuator of the hot-water pre-control. The switching behavior of the SFP is described under a separate request. The hot-water pre-control must be activated in the same control device as the associated hot-water filling unit. The MC minimum and maximum limits are not adjustable and not effective. The run-down time of the MCP runs parallel with the SFP run-down time The boiler parallel shift of the SFP (parameter) acts on the MC request. The boiler parallel shift of MC acts on the heat generator, provided the SFP operating mode has not been set to “external storage tank”. The optional return flow limitation acts on the flow mixture according to the setting. The hot-water pre-control acts on only a hot-water filling configured in the same device. 83 EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 7.2.6 Mode of operation – hot-water pre-control Operation When operating in combination with hot-water pre-control, PARAMETER 08 (tank drainage protection) does not act directly on the heat generator, but on the hot-water pre-control. For function with pre-mixer, parameter 08 is always adjustable. In this, the “OFF” and “ON” settings have a different effect, which is described in the following. Function With the setting “OFF”, there will be no start-up protection through the hot-water precontrol. The SFP is switched on without any delay. With the setting “ON”, the SFP is switched on only when the flow sensor detects that the HW nominal temperature + ½ switching difference hot water (without offset) is reached. - HWPCnom = WWnom + P 09( HW ) - SFP=ON if HWPC act ≥ HWnom + - SFP=OFF if HWPC act ≤ HWnom 1 SDHW 2 Key: HWPCact =Actual temperature at flow sensor hot-water pre-control HWnom =Hot-water nominal temperature P09( HW ) =Value of hot-water parameter 09 (HW filling temperature offset) SDHW =Switching difference hot water) Both pumps (SFP and HWPC) switch off after completion of a tank filling, taking into account their run-down times. If they are to switch off simultaneously, identical rundown times must be selected for them. 7.2.7 Operating principle – HW operating mode “External operation” Operation Function 7.2.8 If the energy supply for the hot-water filling is not provided through the district heating valve, no hot-water request must be sent to the heat generator. The following setting needs to be selected for this case: HOT – WATER PARAMETER 07 (HW operating mode) = 7 (External operation) The hot-water pre-control is part of the hot-water filling system. Consequently, the request from storage control is forwarded to the hot-water pre-control, which acts according to its function. In the HW operating mode “External operation“, the nominal value from the hot-water pre-control is not forwarded to the energy management unit (and, therefore, not to the district heating valve). Conditional parallel operation for mixing circuits This function is only realized for district heating controllers. Operation EN2H-0221GE51 R1105 Additional setting for HOT – WATER PARAMETER 07 (HW operating mode) = 8 (priority with release control operation mixing circuits) 84 SDC / DHC 43 Function Hydraulic Components and their Functions Function as for hot-water priority operation (setting 2), with the difference that hybrid heating circuits (mixing circuit control, constant control, fixed-value control) can still adjust to their nominal value. During an active hot-water filling, the heating circuits do post a nominal value to energy management. Mixing circuits must operate at the temperature required by the hot-water request. Direct heating circuits remain switched off. A hot-water filling with priority operation in the system has priority. The mixer must shut in this case. 7.2.9 Operating mode circulation pump During service water filling, it should be possible to switch off the circulation pump. Operation Access level Function New parameter HOT – WATER PARAMETER 16 HS (Heating Specialist) 1: Function as before 2: While hot-water filling is active, the circulation pump is switched off. 7.2.10 Deactivation district heating control Operation Function Parameter tree District heating, PARAMETER 01: Settings range is extended to OFF, -10…+50. Setting “OFF” means district heating deactivated District heating valve permanently in STOP position when deactivated The switch-over of the heat generators is controlled by district heating parameter 01. 7.2.11 Return Interval flushing (district heating) If max. limitation is active and the district heating valve is opened less than 5%, the district heating valve is opened to 10% every 10 minutes in case of heat demand, so as to obtain an adequately precise return temperature measurement. This assures that the limitation sensor is adequately supplied during return. 85 EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 7.2.12 Heat meter for additional limitation according to the volume flow or thermal output (district heating) This function is only active if a heat meter is present in the system. The signals provided by the heat meter – pulses per unit of volume or pulses per unit of thermal output – are used for the limitation function. Calibration of the thermal output and the volume flow under parameters 12 und 13 allows calculating the entities thermal output and volume flow. The values of these two entities are displayed when key ¤ is pressed. Nominal limits for thermal output and volume flow are entered under parameters 14 und 15. This limitation function operates as PI controller above the nominal value, using the same parameters as the temperature control function. The values are independent of the outside temperature. The heat flow is derived from a volume signal in the following way: The pulses representing the thermal output are counted, e.g. 5 pulses in one minute. With the calibration parameters the actual thermal out, in kW, is calculated. At an input of 60 pulses/min 7.2.13 Charging pump (CHP) NOTE Function Bus system : Extended running time CHP See also EN2H-0221GE51 R1105 This function is only active if the CHARGING PUMP function was assigned to one of the outputs "Direct circuit pump", "Variable Output 1"or "Variable Output 2" in the "Hydraulics" menu. A charging pump to supply remote parts of the heating system is active at every heating or HW request to the heat generator. It can be connected, through variable settings, at one of the variable outputs or at the direct circuit pump output. A charging pump connected to the central device under address 10 will run as soon as any request is present on the data bus (including all heating and hot-water circuits within the control network). A charging pump connected to an extension controller (address 20, 30,...50) runs only on request from the heating circuit associated with the respective control device. To avoid a high-temperature safety switch-off of the heat generator, a charging pump is switched off according to the set time delay when a request to the heat generator is withdrawn. 5.6.1 Hydraulic Menu and 5.6.6 Heat Generator Menu 86 SDC / DHC 43 Hydraulic Components and their Functions 7.2.14 Primary pump NOTE This function is only active if the PRIMARY PUMP function was assigned to one of the outputs "Variable Output 1" or "Variable Output 2" in the "Hydraulics" menu. Function The primary pump is the functional equivalent of a loading pump. It is only active when heating requests to the heat generator are present. Hot-water requests are not considered. Bus system A primary pump connected to the central device under address 10 will run as soon as any request is present on the data bus (including all heating and hot-water circuits within the control network). A primary pump connected to an extension controller (address 20, 30,...50) runs only on request from the heating circuit associated with the respective control device. Extended running time primary pump To avoid a high-temperature safety switch-off of the heat generator, the primary pump is switched off according to the set time delay when a request to the heat generator is withdrawn. 7.2.15 Boiler circuit pump NOTE! Function BCP2 BCP pre-run time Function active only if the function ”boiler circuit pump 1” was assigned in the ”Hydraulic” menu to one of the variable outputs ”Direct circuit pump”, ”Variable Output 1” or ”Variable Output 2”. The output controls a boiler circuit pump (or butterfly valve), which is switched on in parallel with the heat generator and is put out of operation with a time delay after switching off the heat generators. For systems with two single boilers or a double boiler two boiler circuit pumps can be connected. The second output controls the boiler circuit pump of the sequential boiler. The pre-run time determines the burner’s switch-on delay and hence the opening time of the shut-off device (motorized valve) to assure trouble-free circulation within the heat generator when the burner switches on. The setting of a pre-run time is only relevant if a shut-off device (motorized valve) is used instead of a boiler circuit pump. Actuators with a reversible motor must be operated by means of a slave relay with double throw contact (separate control phases Lopen/Lshut). BCP switch off delay After the switch-off of the burner the boiler circuit pump is switched off with a time delay according to the set time in orderto prevent a safety switch-off of the heat generator at high temperatures. The switch off delay depends on the type of heat generator to be used and is to be adjusted accordingly. NOTE An external heat generator disable acts on output KP. 87 EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 7.2.16 Parallel heat generator enabling (PWF) NOTE This function is only active if the “parallel heat generator enabling” function was assigned to one of the outputs "Direct circuit pump", "Variable Output 1"or "Variable Output 2" in the "Hydraulics" menu. Function Regardless of a request to the heat generator, the output programmed accordingly (DK, VO-1, VO-2) is activated immediately when the burner relay is activated (no pre-running time). When the burner relay is deactivated the programmed output is switched off after a delay time. The switch-off duration depends on the setting of parameter 14 (extended running time) in the Heat generator menu. Note See also A parallel setting of boiler circuit pump and parallel heat generator enabling is allowed. The temporary interruption (Solar/Solid fuel) and the external heat generator disable act on output PWF. 5.6.1 Hydraulic Menu and 5.6.6 Heat Generator Menu 7.2.17 Return control Function To prevent the return flow temperature from dropping below the minimum return temperature required by some heat generators, the control system features various options for raising the return temperature. Once one of these return control options is active, a parameter tree is activated where the appropriate settings can be entered. The parameter “Boiler return control” determines the lowest allowable return flow temperature for systems with direct or indirect return control. When the heat generator return temperature drops below the set limit, the respective return control device is activated and raises the return temperature until the set temperature is reached or exceeded. See also EN2H-0221GE51 R1105 5.6.8 Return control Menu 88 SDC / DHC 43 Hydraulic Components and their Functions 7.2.17.1 Bypass pump (RBP) Function The simplest way of controlling the return flow temperature is by means of a bypass pump. When the return temperature in the heat generator drops below the set boiler return minimum temperature, flow mixing is initiated by switching on a bypass pump parallel to the heat generator. As soon as the return temperature rises above the boiler return minimum temperature plus the return switching differential, the bypass pump will be deactivated after the set delay time (Extended running time bypass pump). As the mixing itself is not controlled, the bypass cross sections must be taken into account for the system layout. As soon as the switch-off conditions are fulfilled, the bypass pump will be switched off after a delay according to the actual setting. NOTE To avoid intermittent operation of the bypass pump, the return sensor must always be positioned downstream of the mixing point for this mode of return temperature control. 7.2.17.2 Return control through controlled flow mixing Function If the control unit is equipped with a mixer output, this output can be programmed for controlled flow mixing. In this mode of return control the programmed mixing circuit adjusts the return temperature to the return temperature setpoint. The adjustment is independent of the status of any start-up protection of the heat generator. The return sensor for this function is connected at the sensor input of the respective mixing circuit (e.g. VF 1 for mixing circuit 1). The mixing circuit operates like a boiler circuit pump without boiler start-up protection for this purpose. 7.2.17.3 Indirect return control Function Indirect return control is realized by means of the mixer valves in the heating circuits. It only works for heating systems without a bypass pump and without controlled flow mixing. When this function is active, two values are calculated independently for regulating each mixing circuit. The first value is the control variable for the flow setpoint of the heating circuit; the second is the control variable for the return setpoint. The control variable used for mixer control (mixer control variable) results from the superimposition of both values. In this the adjustment of the return temperature is treated with priority. Indirect return control is only active with mixing circuits that are in heating operation as well. It does not affect a heating circuit in reduced operation. To avoid excessive pulsing, we recommend enabling the connected consumers (heating and HW circuits) with staggered switch-on times. This function does not affect direct heating circuits. 89 EN2H-0221GE51 R1105 Hydraulic Components and their Functions NOTE 7.3 SDC / DHC 43 Indirect return control is only feasible for system without bypass pumps and without controlled flow mixing. Heating Circuit 7.3.1 General Heating Circuit Functions 7.3.1.1 Heating Characteristic Curve The prerequisite for a constant room temperature is the exact setting of the heating characteristic curve (see also the Heating Characteristic Curve section) of the relevant heating circuit as well as a correct design of the heating system on the part of the heating technician according to the heat demand calculation. If adjustments are necessary, these should be made in small steps at a distance of a few seconds to assure that a steady state condition is obtained. Differences that can be balanced by installing a room device (see available accessories) may occur between the measured room temperature in the inhabited area and the desired room temperature. EN2H-0221GE51 R1105 90 SDC / DHC 43 Hydraulic Components and their Functions 7.3.1.2 Setting of the Heating Characteristic Curve Boiler- / Flow temperature (0C) £ This key provides for the setting of the heating characteristic . Outside temperature (0C) T room (0C) The slope of the heating characteristic describes the relation between the change in the flow temperature and the change in the outside temperature. In case of large heating surfaces (and therefore low flow temperatures) like floor heating systems the heating characteristic curve is less steep compared to smaller heating surfaces (e. g. radiators). The setting value refers to the lowest outside temperature used for heat demand calculation. This parameter is to be set by the technician and should not be altered anymore. The setting of the heating characteristic should be carried out only in small steps and at adequately long intervals so that a stable condition can be noticed. It is recommended to make any corrections in 0.1 – 0.2 steps after 1–2 days. CAUTION In order to measure the room temperature the heating circuit of the most occupied room is to be used. Radiator thermostats are used together with correctly designed radiators to control the external heat gain and should hence be almost completely open. During the adjustment phase additional external heat sources like fireplaces, majolica stoves, etc. should not be used. Furthermore, during the measurement period excessive ventilation is to be avoided. The measurement period covers basically the heating phases. If the heating characteristic is correctly set, the room temperature remains constant according to the set daytime setpoint regardless of the changes in the outside temperature. If an automatic correction of the heating characteristic (heating characteristic adaptation) is made at the service level, this parameter can no longer be manually set. Instead of the slope display the message HEATING CURVE starts to flash during the adjustment and is corrected continuously. 91 EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 Recommended settings: Floor heating: 0.3 ... 1.0 Radiator heating: 1.2 ... 2.0 Convector heating: 1.5 ... 2.0 NOTE! The heating characteristics are limited by the minimum and maximum temperature limits. With activated limits the relevant flow temperature is controlled exclusively according to the set limit values. The first heating characteriszic displayed is always the direct heating circuit (HC). In case of room units the assigned heating circuit will be the first. If other heating circuits are existing, their slope values can be selected with the relevant access authorization and modified if necessary. Setting After pressing the £ key the direct heating circuit (HC) flashes with the current setting. Other heating circuits, if existing, can be selected with the rotary pushbutton and the corresponding slope values can be modified if necessary. Setting range Factory setting OFF, 0,05 ... 3,5 Direct heating circuit (DK): = 1.50 Mixer heating circuit 1 (MK1): = 1.00 Mixer heating circuit 2 (MK2): = 1.00 To return to the basic display press the £ key twice or just wait for approx. 60 seconds for automatic return (see 5.1.2.7 "System Information). 7.3.1.3 Heating Circuit Reduced Mode Function RED (Reduced mode) During reduced mode you can choose from two operating modes: The direct heating circuit’s heating circuit pump remains active during reduced mode (see Switching Time Program). The flow temperature is determined by the relevant reduced heating characteristic according to the decreased room setpoint. The set minimum temperature will be maintained. Application: Buildings with low insulation values and high heat losses. ECO (Switch-off Mode) During reduced mode the direct heating circuit is completely switched off if the outside temperature exceeds the set frost protection limit. The heat generator minimum temperature limit is deactivated. The heating circuit pump is switched off with a short delay in order to avoid a safety switch-off owing to the post heating of the heat generator (extended pump running time). If the outside temperature falls below the specified frost protection limit, the controller switches from switch-off mode (ECO) to reduced mode (RED) and the heating circuit temperature is adjusted according to the set reduced characteristic considering the set heat generator minimum temperature settings. Application: Buildings with high insulation values. CAUTION See also EN2H-0221GE51 R1105 The mode set here applies also for the ASENT and CONSTANT REDUCED operating modes. 5.6.4 Direct Heating Circuit Menu 92 SDC / DHC 43 Hydraulic Components and their Functions 7.3.1.4 Heating system (exponent) Function This parameter refers to the type of heating system (floor, radiator, convector heating) and can be compared to the exponent of the relevant heat exchanger. The setting determines the curvature of the heating characteristic of the direct heating circuit and compensates the performance losses at low temperatures by means of its progressive characteristic. Depending on the type of heating system the following settings are recommended: 1.10 Slightly progressive heating characteristic for floor or other panel heating systems. 1.30 Progressive standard characteristic for all radiator heating systems with m-values comprised between 1.25 and 1.35. 2.00 Progressive heating characteristic for convector and baseboard heating systems 3.00 – 5.00 Very progressive heating characteristic curves for general ventilator application with high start temperatures. See also 5.6.4 Direct Heating Circuit Menu 7.3.1.5 Heating Circuit Temperature Limitation NOTE! Function This function is not active if the heating circuit control is set at constant control (CC). This function limits the flow temperature of a heating circuit. The minimum and maximum temperatures set in the relevant parameters of a heating circuit must not exceed or fall below the setpoints. Minimum temperature limitation is not active: • in case of switch-off in standby mode above the frost protection limit • in case of switch-off in reduced automatic mode with the activated ECO function above the frost protection limit • in case of switch-off in constant reduced mode with activated ECO function • in case of automatic summer switch-off Application CAUTION See also - Floor minimum limitation - Ventilation pre-adjustment (warm air curtain) - Convector heating To protect the floor heating systems against accidental overheating (malfunction – manual mode) a controller-independent maximum temperature limit must be provided. In this case a contact thermostat is recommended. By means of its switching contact the control phase of the relevant heating circuit pump is looped. The thermostat is to be set at the maximum permissible system temperature. 5.6.4 Direct Heating Circuit Menu 93 EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 7.3.1.6 Heating Circuit Parallel Shift Function For special applications this function offers the possibility to admit the heating characteristic curve of the direct heating circuit with a constant shift value. The demand value plus the shift value is transmitted to the heat generator. The displacement of the heating characteristic curve is carried out in parallel with the flow temperature. Application See also Base correction of the heating characteristic for adjustment to the desired room temperature without changing the room setpoint. 5.6.4 Direct Heating Circuit Menu 7.3.1.7 Heating Circuit Pump extended running time Function If tere is no heat demand from the heating circuit, the heating circuit pump is switched off after the time set in the relevant heating circuit menu to avoid a safety switch-off of the heat generators at high temperatures. See also 5.6.4 Direct Heating Circuit Menu 7.3.1.8 Screed function NOTE Function This function is not active if the heating circuit control is used as constant control (CC). The screed function is used exclusively for the required drying of newly applied screed on floor heating systems. The process is based on recommendations of the German Bundesverbandes Flächenheizungen (Federal Association for Surface Heating) concerning the heating of fresh floor covers (heating according to a mandatory temperature profile). This is a special function that will not be interrupted by any other operating mode (including manual operation or emission measurement)! The screed function can be activated for mixer circuits and, in special cases (e.g. in conjunction with a condensing boiler) also for a direct heating circuit. When the screed function is active, all weather-dependent control functions of the heating circuit concerned are switched off. The respective heating circuit operates independent of the operating mode (switching times) as a constant temperature controller. An active screed function can be deactivated at any time (parameter setting Screed function = OFF). On completion of the screed function, the heating circuit returns to operation according the actual operating mode setting. EN2H-0221GE51 R1105 94 SDC / DHC 43 Hydraulic Components and their Functions The screed function consists of two steps: Step 1 Function heating acc. to DIN 4725 Part 4 (setting 1) • Constant heating at 25 °C on the start day and for the following three days. • Heating at set maximum flow temperature, limited to 55 °C. TVLnom. [°C] Maximum temperature setting = 40 °C 40 35 30 25 ST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 t [Days] Time profile of the screed function for function heating Step 2 Heating function for floor covering (setting 2) The heating of the floor covering follows a preset temperature profile. Starting with 25°C on the first day, the requested temperature rises by 5° C per day over the following days until the maximum temperature of the heating circuit is reached. After that the nominal temperature is reduced with the same stepping until the base point of 25°C is reached again. Example Maximum temperature setting for the heating circuit = 40 °C Day 1: constant heating at 25 °C Day 2: constant heating at 30 °C Day 3: constant heating at 35 °C Day 3: constant heating at 40 °C Days 5-15: constant heating at maximum flow temperature Day 16: reduced heating at 35 °C Day 17: reduced heating at 30 °C Day 18: reduced heating at 25 °C On the start day heating at 25 °C is maintained till midnight. The heating function for floor covering sets in at 00:00 h on the following day. TVLnom. [°C] Maximum temperature setting = 40°C 40 35 30 25 ST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Time profile of the screed function for floor cover heating 95 t [Days] [Tage] EN2H-0221GE51 R1105 Hydraulic Components and their Functions Step 1+2 SDC / DHC 43 Function heating with subsequent floor cover heating (setting 3) Both steps are carried out subsequently. TVLnom [°C] 40 35 30 ST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 t [Days] Time profile of the screed function for function heating and heating for floor covering Prior to activation of the screed function it must be ensured that the screed to be heated has dried appropriately. Cement screed: 21 days Calcium sulfate (anhydride) screed: 7 days NOTE The maximum profile temperature is determined by the respective maximum flow temperature limit. After a short power failure of restart, a previously activated screed function is continued where it was interrupted. The Screed function parameter is automatically set to OFF when the function is completed. The screed function can be activated again if necessary. In the status display of the respective heating circuit, the word SCREED is displayed instead of the actual operating mode. 7.3.2 Heating Circuit Constant Temperature Control NOTE! Function This function must be activated in the HYDRAULIC menu for the corresponding heating circuit (Direct heating circuit, Mixing circuit 1, Mixing circuit 2). The control circuit is operated at a constant flow temperature value. The demand value is transmitted to the heat generator. The constant temperature setting is carried out with the relevant parameter ”Constant Temperature Setpoint”. See also 5.6.4 Direct Heating Circuit Menu 7.3.3 Fixed Value Control Function EN2H-0221GE51 R1105 As constant temperature control. In this case the demand value is not transmitted to the heat generator and switching-times program and operating modes can be activated. 96 SDC / DHC 43 Hydraulic Components and their Functions 7.3.4 Assessment of the Room Temperature / Room Influence 7.3.4.1 Heating Circuit with Room influence Function Depending on the application this function determines the enabling of the room sensor in a room unit/room sensor connected with the direct heating circuit and of all the parameters related to room temperature measurement. No room sensor In the following cases: • No room sensor influence when mounting the room unit outside the occupied area (e.g. in unheated rooms like cellars, etc.). • No room sensor switching for apartment buildings that, due to different residence layouts, are operated at different room temperatures and therefore do not offer a reference room. • No display of the current room temperature is provided in the system information if the room influence is off. • The feed temperature is corrected purely by atmospheric conditions. Room sensor active for room influence and connected outside sensor: • With the room sensor switched on, the heating circuit is controlled in weatherresponsive mode taking into account the actual room temperature. The room temperature deviation is taken account of according to the “Room factor” parameter setting. • If an SDW 20 room device is connected, the actual room temperature is indicated in the basic display instead of the heat generator temperature. • When the actual room temperature drops below the present nominal room temperature + 1K, any active summer switch-off is disabled, provided Automatic operation was not selected. Room sensor active, operation disabled: This setting enables the room temperature-related functions while operation via the room device is disabled. Application Public buildings (government, schools, public facilities, etc.) where only the registration of the room temperature is required. Room sensor off, operation active: At this setting the room sensor is only used as a display device without influencing the room temperature-related functions. The operation of the room device is possible without restrictions. Application See also All system layouts that exclude room influence while the display of the actual room temperature is still required (in contrast to setting OFF). 5.6.4 Direct Heating Circuit Menu 97 EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 7.3.4.2 Heating Circuit Room Factor Function This function determines to what extent a deviation of the room temperature from the setpoint affects the control of boiler flow temperature. If there is no difference between the desired (TARGET) and the current (ACTUAL) room temperature, the direct heating circuit’s flow temperature is controlled according to the set heating characteristic . If there is a difference between the room temperature and the setpoint, the heating characteristic is shifted parallel to the room temperature axis so that the deviation is compensated. The amount of the displacement depends on the setting of the room factor. Example The following relation applies: Corrected room setpoint = adjusted room setpoint – (Deviation x Room Factor) 100 Adjusted room setpoint = 21 °C Actual room temperature = 20 °C Deviation = – 1 K For a room influence of 100%: Corrected room setpoint = 21 °C -(-1K · 100) = 22 °C. 100 The boiler temperature is controlled according to a heating characteristic which corresponds to a room temperature setpoint of 22 °C. High settings lead to a quicker adjustment of the control deviation, while they reduce the stability of the control circuit and can lead with excessively high setpoints to the oscillating of the control value (= room temperature). 7.3.4.3 Room Controller Heating Circuit At this setting the heating circuit concerned can be controlled through a room controller. This requires a room device SDW 20 with room control function. The room controller directly determines the required flow setpoint and transmits this information to the central device. At this setting the control of the respective heating circuit is completely room-guided. Weather-dependence is inactive. However, the parameters for weather response (heating characteristic curve settings) can still be entered. 7.3.4.4 Heating curve adaptation heating circuit Function Adaptation means the automatic adjustment of heating curve slope to the building characteristics under continuous measurement of outside, flow and room temperatures. The determination of the optimum heating curve requires prolonged heating periods so that a balance between heat supply and heat reduction is ensured. The adaptation causes a targeted readjustment of the heating curve, depending on the control deviation. The value found through adaptation is not stored. The larger the deviations, the larger the correction steps; the smaller the deviations, the smaller the corrections. The heating curve is newly adapted whenever the heating curve slope parameter setting is changed at a later stage. An active adaptation is indicated by a flashing symbol in the user menu. EN2H-0221GE51 R1105 98 SDC / DHC 43 Hydraulic Components and their Functions Adaptation is a useful tool for determining the correct building characteristic curve. We recommend switching off this parameter once the adaptation is complete, and to set manually, in the user menu, the slope value found though adaptation. NOTE An adaptation is allowed under the following conditions: • Room sensor switched on (Room influence = ON) • Heating curve adaptation switched on • Heating operating under any Automatic program • Continuous heating • Mean outside temperatures below 16°C • Room temperature deviations from present setpoint > ±1K. The adaptation will not be initiated: • if the heating circuit is switched off • during the optimization phases • if Heating curve adaptation is switched off • if the room sensor is disabled (Room influence = OFF) • if the outdoors sensor is defective or disconnected • during reduced operation under any Automatic program • during permanently reduced operation • when the boiler maximum temperature is reached 7.3.4.5 Heating Circuit Switch-on Optimisation Function With this function the latest heating up time is calculated considering the outside and room temperature (heat loss) to assure the desired room temperature at the set occupancy start time. The switch-on times saved in the switching time programs for the relevant heating circuit do not refer any longer to the heating start time but to the occupancy start time (i.e. the time when the desired room temperature is reached). calculation of the advanced sw itch on time tvor tvor max ϑANorm ϑRTSoll ( −12°C ) ( 20° C ) ϑA ϑ RTSoll = room setpoint at the start time (adjusted switch on time) t vor max = max.optimization time (Parameter 06) 99 EN2H-0221GE51 R1105 Hydraulic Components and their Functions See also 7.3.4.5.1 SDC / DHC 43 ϑ ANorm = design outside temperature t vor = actual optimization time ϑA = actual outside temperature 5.6.4 Direct Heating Circuit Menu Switch-on Optimization for Room Control (RC) For room controller operation, the advance time is determined by adaptation. For this function, a room station SDW 20 must be connected and its parameter set appropriately in the heating circuit menu (parameter 4 = RC). The function will not be effective in conjunction with room device SDW 10. Function With optimization switched off, a certain time passes at the transition between reduced operation to heating operation until the room temperature reaches the nominal daytime temperature (daytime setpoint). This time is measured to determine an advance factor, which defines how much time per kelvin of temperature rise the heat-up process takes. The advance factor is computed from the time measured for the last x heat-up cycles, with x acting as a damping factor. The maximum advance time is derived from the parameter setting for switch-on optimization (direct circuit or mixer 1 or 2 parameters 06). A sliding setpoint adaptation starting from the advance time is not performed as the entire control algorithm is designed for sharp setpoint steps. Boundary conditions Switch-on optimization is carried out only if: • the controller is in Automatic operation • the controller is in Reduced operation, meaning that there will be no advance switch-on between 2 subsequent heating cycles with different room temperature setpoints • the new room temperature setpoint is higher than the reduced temperature. 7.3.4.6 Function Heating Limit This parameter supplements the summer switch-off function. It deactivates the respective heating circuit as soon as the computed flow temperature setpoint approaches the present room temperature setpoint. The heating limit parameter can be activated separately for each heating circuit. Function Switch-off: Switch-on: Flow-set < (room-set + heating limit setting) Flow-set > (room-set + heating limit setting + 2K) Example: Room setpoint = 22 °C, heating limit setting = 2 K Switch-off at flow setpoint 24 °C (22°C + 2K) Switch-on at flow setpoint 26°C (22°C + 2K + 2K) Boundary conditions The SUMMER SWITCH-OFF function (menu SYSTEM - parameter 04) has priority over the HEATING LIMIT function. The FROST PROTECTION function (menu SYSTEM - parameter 05) has priority over the HEATING LIMIT function. EN2H-0221GE51 R1105 100 SDC / DHC 43 Hydraulic Components and their Functions 7.3.4.7 Heating Circuit Room frost protection Limit Function This function determines the room setpoint of the corresponding heating circuit during switch-off mode with frost protection activated: • during holiday mode • in automatic mode between the heating cycles with active ECO function (see 5.6.4 Direct Heating Circuit Menu, Parameter 01 – Reduced Mode). • in constant reduced mode with active ECO function (see 5.6.4 Direct Heating Circuit Menu, Parameter 01 – Reduced Mode) In connection with a room unit the heating circuit is controlled according to the room frost protection temperature. Without a room unit the setting serves a default value for the reduced room temperature and is controlled on the basis of the latter.(parameter 08) NOTE! With lasting frost protection mode and sensitive objects in the house like antiques, plants, etc. the setting value is to be duly adjusted. 7.3.4.8 Room Thermostat Function (Room Temperature Maximum Limit) Function This function determines a room temperature-related limit with adjustable switching differential. If the room temperature of the relevant heating circuit exceeds the current daytime or reduced room setpoint by the set switching differential, the heating mode is temporarily stopped (heating circuit pump switched off). Heating operation is resumed as soon as the room temperature of the respective heating circuit drops to 0.5 K below the switch-off temperature. Example: Daytime room temperature setpoint = 22 °C Thermostat function setting = 4 K Interruption of heating operation: TRoom > (22 °C + 4 K) > 26.0 °C Resumption of heating operation: TRoom < (26 °C – 0.5 K) < 25.5 °C Setting OFF disables the thermostat function. NOTE The thermostat function is effective in Heating mode and in Reduced mode. The thermostat function is disabled when AT frost protection is active. See also 7.3.4.8.1 5.6.4 Direct Heating Circuit Menu Special mixing circuit functions Mixing circuit return temperature high limit By means of an additional return sensor for the mixing circuit a return temperature high limit control for this mixing circuit can be activated. With some applications too high return temperatures may cause technical problems (district heating, condensating boilers) These can occur if heating system does not need the heat energy (e.g. radiator valves closed). 101 EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 If the return temperature exceeds the maximum value, the controller will change from flow control to return control and thus prevent too high return temperatures. 7.3.4.8.2 Mixer control 7.3.4.8.2.1 Proportional band Xp The proportional band Xp defines how a step change of the setpoint effects a change of the corresponding actuator according to the new setpoint. Example: Consider an actuator moving though an angle of 90° in an action time of two minutes. When a sudden flow temperature control deviation of 10 K occurs (e.g. when the system switches from reduced to daytime operation) and the P-band setting is 5%/K, the actuator has to open by 50 % (= 5%/K x 10K). Consequently, the duration of the actuation pulse is one minute (= 50 % of the actuator action time). 7.3.4.8.2.2 Integral action time Tn The integral part (= adjustment time) determines the dynamic behavior of the controller and thus the time required by the controller to adjust for the actual control deviation. The integral action time is independent of the amount of deviation. Example: With a sudden flow temperature control deviation of 10 K (e.g. when the system switches from reduced to daytime operation) and a Tn setting of 7 minutes, the controller will adjust for the new (10 K higher) flow temperature after the set time. NOTE EN2H-0221GE51 R1105 The adjustment time can be determined through the Ziegler-Nichols method: The mixer is closed, initially, and the heat generator is taken to the maximum temperature for the heating circuit concerned. As soon as half of all consumers at the circuit to be measured have been opened, the mixer is fully opened from cold condition (= room temperature) by means of the Relay Test function. The characteristic heat-up curve, i.e. the temperature development over time following this action, shows an inflection point. The crossing of the tangent through that point and the time axis is the delay time. This value multiplied by the factor 3.3 is the optimum integral action time for this heating circuit. 102 SDC / DHC 43 Hydraulic Components and their Functions Example: Step response function (surface heating) In the example illustrated to the right the mixer circuit temperature reaches the level of the heat generator temperature after about 17 minutes, with the mixer fully opened. The curve tangent through the inflection point indicates a delay time of 5 minutes. The resulting optimum adjustment time (Tv x 3.3) is approx. 16.5 min (setting: 17) Temperature (°C) Inflection tangent Inflection point Delay time Tv Recommended basic setting for integral action time for different heating systems: Application Tn Floor heating and other static heating surfaces 10 - 30 min Radiator heating 6 -10 min Convector heating 3 - 6 min 7.3.4.8.2.3 Sample time Ta The sample time is a controller-internal quantity which defines the time interval between two subsequent actuator pulses in the presence of a control deviation. Shorter sample times allow finer adjustments. 103 EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 7.3.4.8.2.4 Actuator Running Time This function allows adjusting the actuator, with regard to its finite running time, to the control characteristics, meaning that actuators with different running times (e.g. 1 min, 2 min, 4 min) react to the same deviation by readjusting by the same amount through adapting the action times. The integral action time Tn remains unchanged in this. However, care must be taken that the latter must always exceed the running time of the respective actuator. Example of the coaction of P-band, I-band, adjustment time and sample time Step response to different control deviations (open control circuit, actuator pulled off) Integral action time Tn=7 min Sample time Ta=20 sec Mixer running time = 2 min Mixer opening (%) Position OPEN The P-pulse, which is proportional to the control deviation, is followed by further actuator pulses if the control deviation was not eliminated at that point (Iband) The integral action time remains constant for different control deviations. Actuator characteristics For control deviation 50% Integral action time Tn=7 min Actuator characteristics For control deviation 25% Integral action time Tn=7 min Adjustment time Tn (XW=25%) Adjustment time Tn (XW=50%) Action time (min) Actuator pulses for control deviation XW=50% Actuator pulses for control deviation XW=25% P-band I-band 7.3.4.8.2.5 End position function actuator This function determines the type of control signal in the end positions OPEN and CLOSED of each actuator. 1 = Continuous voltage signal at connector OPEN or CLOSED at the respective end position 2 = De-energized in end position OPEN or CLOSED respectively EN2H-0221GE51 R1105 104 SDC / DHC 43 Hydraulic Components and their Functions 7.3.5 Domestic Hot Water Heating 7.3.5.1 DHW Tank Loading (DHWP) Function The output controls at request a DHW loading pump during the relevant operating times. DHW Day The DHW (Domestic Hot Water-) daytime temperature is set with a key on the user interface. The DHW daytime temperature provides for the desired hot water temperature during DHW operating times in the automatic program and during the PARTY and HEATING operating modes. This setting is the initial value for the nominal temperatures that can be set for each heating cycle in the switching-time programs. The temperature settings in the switching time programs are automatically adjusted when the HW daytime temperature is changed. Example Before Temperature setting hot water daytime temperature: 50 °C Temperatures in switching-time program: 05:00 – 08:00 08:00 – 16:00 16:00 – 22:00 60 °C 50 °C 60 °C After Temperature setting hot water daytime temperature: 52 °C Temperatures in switching-time program: 05:00 – 08:00 08:00 – 16:00 16:00 – 22:00 62 °C 52 °C 62 °C Changed settings are stored when key § or î is briefly pressed again or after automatic return at a preset time. Once the settings are stored, the unit automatically switches to Basic display. See also WW Night 5.1.2.4 "Daytime DHW Temperature" Key Hot water economy temperature is the setpoint for the DHW tank between the active operating mode times in automatic mode. If a DHW thermostat is used to determine the water heater temperature, the parameter for the setting of the economy temperature is skipped. Legionella Protection In order to kill Legionella germs in the tank, a Legionella protection function can be activated. To activate, use parameter 02 in the Domestic Hot Water Parameter Menu (DHW). In order to completely kill all germs, the Legionella protection temperature should be set at least at 50 °C. The setting is carried out with two parameters. The weekday for Legionella protection can be selected by the end user with a freely accessible parameter (parameter 02). With parameters 03 and 04 the time and temperature can be set by the heating technician. 105 EN2H-0221GE51 R1105 Hydraulic Components and their Functions Temperature measurement SDC / DHC 43 Type of temperature measurement This function determines the type of temperature measurement in the hot water tank. Usually an electronic temperature probe (immersion sensor in the hot water tank) is used for this purpose, utilizing the temperature-dependent electric resistance of the probe. Alternatively, hot water provision can also be controlled by a mechanical temperature controller (Thermostat switching contact). A hot-water thermostat is connected to tank sensor input SF and set to the required nominal temperature. When the thermostat request energy via the tank sensor input (contact closed), the tank is loaded with hot water at the set hot water maximum temperature until the contact opens again. NOTE Maximum Temperature NOTE! CAUTION With hot water control through a thermostat the actual hot water temperature cannot be measured and registered and will therefore not be displayed as part of the system information. Also, the hot water nominal temperatures cannot be set. This function limits the temperature in the DHW tank according to the aforementioned set value (parameter06). The desired water heater daytime temperature to be set at the user level is limited by this parameter. If a DHW thermostat is used to determine the water heater temperature (see Parameter 05), this function is not active. Hot water maximum temperature limitation is function protecting the tank and terminates hot water loading into the tank. The tank loading pump is switched off immediately when the maximum temperature is exceeded. In this case it cannot be ensured that the set extended running time is adhered to. NOTE DHW Operating Mode (parameter 07) If a HW-thermostat is used instead of an electronic sensor, the HW maximum temperature setting (plus the set temperature shift during loading) is forwarded to the heat generator. With this function it is set how the heating system reacts to a heat demand from the DHW tank. There are 5 different setting options. Parallel Mode During tank loading the heating circuits remain operative. Priority Mode During tank loading the heating circuits are put out of function. They are restarted as soon as the DHW loading pump extended running time is over. If the DHW setpoint is not reached after 4 hours, an alarm is indicated on the display Conditional Priority During tank loading the heating circuits remain blocked until the temperature in the heat generator reaches the current DHW target value minus half the burner switching differential. The heating circuits will be enabled according to the following criteria: Enabling the heating circuits: HG actual temperature >DHW setpoint + DHW switching differential/2 + 10K EN2H-0221GE51 R1105 106 SDC / DHC 43 Hydraulic Components and their Functions Disabling the heating circuits: HG actual temperature <DHW setpoint + DHW switching differential/2 + 5K NOTE! In this operating mode the loading temperature increase for the tank is to be selected so that the heat generator does not switch off before the heating circuits are enabled. A parallel shift of at least 10K should be set so that this function can operate correctly. Weather-responsive Parallel Mode Above the set outside frost protection limit DHW heating is carried out in priority mode; in case of active frost protection there is a switchover to parallel mode. Priority Mode with Intermediate Heating With this setting DHW loading is limited to a maximum of 20 minutes in order to provide for a 10-minute long intermediate heating. The loading procedure is continued at the end of the intermediate heating. DHW loading and intermediate heating are carried out in an alternating order until DHW tank loading is finished. Priority valve Switching Tank loading is carried by means of a three-way changeover valve; the heating circuit pump is also the DHW loading pump. At the end of the DHW loading and at the expiry of the extended time the three-way valve is changed back to heating mode. The heating circuit pump is connected at output DKP and the three-way valve to output SLP in this case. External operation (Request does not act on heating generator and heating circuit) In external operation hot-water loading is switched only according to the set switching differentials. There is neither a heat request to the heat generator nor tank priority operation to the heating circuits. The parameters Boiler parallel shift, Tank Discharge Protection, Pump Extended Running Time and Boiler Start-up Protection do not act on the HW loading pump. Tank Discharge Protection (parameter 08) With discharge protection activated and a HW request present, the HW loading pump enabled only when the temperature in the heat generator rises by more than 5 K above the actual temperature in the hot water tank. This measure prevents any rear tank discharge through the heat generator. The HW loading pump is disabled again as soon as the temperature difference between the heat generator and the HW tank has dropped to less than 2 K. NOTE! The heat generator minimum temperature limit operates continuously to protect the heat generator and blocks the DHW loading pump in case of temperatures below the set value. 107 EN2H-0221GE51 R1105 Hydraulic Components and their Functions CAUTION Boiler Temperature parallel shift: SDC / DHC 43 In case of DHW temperature settings above 60°C this function should not be activated to avoid safety switch-off (in particular for heat generators with a low water capacity). Tank Discharge Protection must be set accordingly for HW loading from buffer tanks. This function determines the default setting of the tank loading temperature compared to the set DHW setpoint. In case of setpoint modifications the heating energy needed for the DHW supply is adjusted. In case of several controllers connected via bus and several DHW circuits the tank loading temperature depends on the highest setpoint if several tanks are loaded simultaneously. Switching differential This function determines the size of the DHW switching differential. The switching differential affects the relevant DHW setpoint symmetrically. Loading enabling The current DHW temperature is lower than the DHW setpoint by half the amount of the DHW switching differential. Loading abort The current DHW temperature exceeds the DHW setpoint by half the amount of the DHW switching differential. Extended Pump running time NOTE! Tank sensor 2 See also After switching-off the heat generator the tank loading pump is stopped only after a time delay to prevent a safety switch-off in case of high temperatures. The setting can be adjusted to the capacity of the DHW tank. Excessively long overtravel times interrupt unnecessarily the heating mode and increase the temperature in the hot water tank. For complete loading of a hot-water tank by means of automatic measuring point changeover between tank sensors 1 and 2 (layer loading). The measured value of the hotter sensor (SF1 or SF2) is evaluated for the activation of the loading pump. Termination of the loading is carried out on the basis of the measured value of the colder sensor. The set values for the hot-water setpoint temperature and the specified hot-water switching difference continue to apply. 5.6.3, Domestic Hot Water Parameter Menu (DHW) 7.3.5.2 Circulation pump (CIR.) NOTE! Function Economy Interval (Pulse) Economy Interval (Period duration) This function is callable only if a variable output is defined for a circulation pump. The output controls a hot water circulation pump. The use of the economy interval minimizes the usual circulation losses owing to adjustable switch-on intervals during operating and determines the run time of the DHW circulation pump within an adjustable period (economy interval). This parameter determines the length of the period and hence the duration of the pause in a circulation pump pulse operating mode. Economy interval Pause = Economy interval Period duration – Economy interval Pulse – EN2H-0221GE51 R1105 108 SDC / DHC 43 Hydraulic Components and their Functions The switching-on degree is calculated from the ratio: n = Pulse time/Period duration x 100 (%) Example: With an economy pause of 15 min and an economy period of 20 min, the circulation pump will run for 5 min before the subsequent pause of 15 min. The duty cycle n is calculated as: n = 5/20 = 25 % Switching Times In this function a DHW circulation pump can be coupled to an existing automatic program of a control circuit with regard to the switch-on and switch-off times. The DHW circulation pump is in function during the heating or DHW cycles of the selected circuit and program. NOTE If operation of the time programs P2 and P3 were not enabled (see parameter ZEITPROGRAMM on parameter level SYSTEM) and the circulation pump is assigned to one of these programs, the pump will operate according to the stored standard times. The same applies if a switching-time program was selected that does not exist for the controller in use (e.g. a MK 2 for SDC 9-21). Circulation pump with district heating 7.3.5.2.1 HW parameter 16 allows switching off the circulation pump during HW loading. Electrical Heating Element (ELH) Function The function controls indirectly (via circuit breaker) an electrical water heater if the automatic summer switch-off is active. An external DHW thermostat including the necessary safety installation will take care of the switch off function. 7.3.6 Solar / Solid Fuel / Buffer 7.3.6.1 Solar Loading Pump (SOP) Function NOTE! The solar function makes it possible to combine solar panels with heating and DHW systems in order to support the economy of the system. The Solar loading pump can be controlled according to various conditions. This function is only active if a variable output is assigned to a solar loading pump. Two separate sensor inputs are available for this function: • SPFS for the solar panel flow temperature • SBUS for the solar buffer tank For heat metering a variable input (VI1..VI3) can be assigned for the solar panel return sensor SPRS. If the solar panel flow sensor is defect, the loading pump wiil be switched off for safety reasons. Switch on differential With sufficient solar heat energy the temperature difference between panel flow and solar buffer tank will become bigger than the adjusted value and the solar panel pump is switched on to load the buffer tank. The minimum value is 3K above the switch off differential. 109 EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 Switch off differential If the temperature difference between panel flow and buffer tank falls below this adjusted differential, the pump will be switched off and the loading terminated. The maximum value is always 3K below the switch on differential. Minimum running time The solar pump remains running for this adjusted time. The minimum running time has priority over the switch off differential. Solar panel maximum limit Buffer maximum limit Solar operating mode This limit serves for the thermical protection of the solar panel/s. It activates the panel pump if the adjusted temperature is exceeded. If the panel temperature falls below the adjusted value again, then all solar functions and settings will be active again. If the temperature in the buffer tank exceeds this limit, then even the solar panel maximum limit function will be deactivated so that the pump switches off. This function can be activated again as soon as the buffer tank temperature falls more than 10K below its maximum limit. This function defines the loading mode: Solar priority mode During solar loading the heat demand is not sent to the heat generator when it is not active. An active heat generator stays in operation until the next switch off cycle. Solar parallel mode During solar loading the demand to the heat generator is permitted. Heat generator temporary interruption Switchover Parallel Heat balance Reset heat balance Volume flow Heat generator temporary interruption (only with solar operating mode = priority mode) The temporary interruption serves to prevent frequent switching between solar loading and loading by the heat generator. After a solar pump switch-off the set time has to pass before the solar buffer tank can be loaded again by the heat generator (boiler). Solar priority / parallel switchover (only with solar operating mode = priority mode) When the temperature in the solar tank drops below the nominal value by this temperature setting during priority solar loading, the system is automatically witched to parallel operation (Temporary interruption disabled, heat generator enabled). Priority mode is activated again as soon as the tank temperature rises above the actual setpoint plus the HW switching differential. Heat balancing is activated through this parameter setting. The user can select between flow calculation via the pump running time and determination of the flow volume via the pulse signal input of the device, if such input is available. Any commercial flow meter can be connected to the pulse input. (only if heat balancing is activated) If the heat balancing is active, the counter can be reset with this parameter. (only with Heat balancing enabled) This setting allows choosing between volume flow computed in • liters/minute for calculating the flow volume or • liters / pulse when using the pulse input corresponding to the respective pumping capacity of the solar loading pump. NOTE! Fluid density EN2H-0221GE51 R1105 If the adjustment is 0, there is no heat balance. (only if heat balancing is activated) 110 SDC / DHC 43 Hydraulic Components and their Functions This parameter defines the fluid density according to the manufacturers data. Fluid heat capacity NOTE! This parameter defines the specific heat capacity for the correct calculation of the heat balance. The data is supplied by the fluid manufacturer. The physical data Volume flow, density, and specific heat form the basis for the heat output calculation. W = (V / t) · ρ · cW · ∆δ · tSOP The results can be seen in the information level. W = Heat capacity V/t = Volume flow of the heat carrier medium ρ = Density of the heat carrier medium cW = Specific heat capacity of the heat carrier medium ∆δ = Temperature difference (solar panel feed / return flow) Anti blocking function This is an automatic function of the controller. If the solar loading pump was switched off for longer than 24 hours, then it will be started for 20 seconds in order to prevent blocking through corrosion. 111 EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 7.3.6.2 Buffer Loading Pump (BULP) NOTE This function is only active if a buffer loading pump is assigned to a programmable switching output or if a buffer tank sensor is connected to a variable input. For stratified discharge, an optional second buffer tank sensor (PF 2) can be connected at a variable input (VI1 to VI3). The heat generator temperature is supplied by the temperature measuring device of the heat generator. Function Buffer or energy tanks are used for storing energy that is available without control (e.g. from solar equipment or wood boilers). This energy buffer covers he energy demand from heating circuits and HW systems. Additional energy demand can be covered by controlled heat generators (boilers). The buffer loading pump function ensures that a controlled heat generator supplies the additional energy to the buffer tank or the heating and hot-water circuits, respectively. If no controlled heat generator is used (e.g. heating by wood boilers only), buffer functions such as forced dissipation into the heating circuits can be used by connecting and activating buffer tank sensor 1 at a variable input. Operating modes To support the full range of available combination options in multivalent heating systems with buffer support, the control system offers the possibility to set various operating modes for buffer operation. The different settings cause different processing sequences of heat requests for heating circuits and hot water. In the following, the different operating modes are illustrated using exemplary hydraulics layouts. Operating mode 1 – Charging control HC and DHW requests System hydraulics VF2 VF1 AF D KP MK1 MK2 PF SF SLP KF BR 1 Heat generator Wärmeerzeuger Buffer tank Pufferspeicher DHW W arm tankwasserspeicher PLP PF2 Heating-circuit and hot-water control send their demand value to buffer control. Buffer control requests additional energy from the heat generator via the buffer loading pump. See the table below for detailed correlations. EN2H-0221GE51 R1105 112 SDC / DHC 43 Hydraulic Components and their Functions Operating mode 2 – Loading control for HC request only System hydraulics VF2 VF1 AF DKP MK1 MK2 PF KF BR1 PLP Heat Wärmegenerator Buffer tank erzeuger Pufferspeicher PF2 SF SLP DHW tank W arm wasserspeicher The heating circuit controls send their demand value to buffer control. Hot-water and buffer control request energy from the heat generator when required. With Hot-water priority activated, this function acts on the buffer loading pump but not on the heating circuits. See the table below for detailed correlations. Operating mode 3 – Discharge control HC and DHW requests AF VF1 VF2 DKP MK1 MK2 PF KF SF PLP Buffer tank Pufferspeicher WärmeHeat erzeuger generator BR1 SLP DHW tank W arm wasserspeicher System hydraulics HC and DHW controls send their demand values to buffer control. The BULP (PLP) input switches ON when the energy demand can be met by the buffer. If the energy in the buffer is insufficient, buffer control requests additional energy from the heat generator and BULP (PLP) switches OFF. BULP (PLP) is switched off when there is no request from the heating circuits and from hot-water loading. 113 EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 See the table below for detailed correlations. Operating mode 4 – Discharge control for HC requests only System hydraulics VF2 VF1 AF DKP MK1 MK2 PF KF Buffer tank BR1 Pufferspeicher Heat generator PLP Wärmeerzeuger SF SLP DHW tank W arm wasserspeicher As operating mode 3, except that the requests from DHW control are send directly to the heat generator. An active hot-water priority only acts on the heating circuits when there is no buffer discharge in progress. See the table below for detailed correlations. EN2H-0221GE51 R1105 114 SDC / DHC 43 Hydraulic Components and their Functions Operating mode 5 – Loading control with DHW switchover System hydraulics VF2 VF1 AF SF ê DKP MK2 MK1 SLP PF KF Heat Wärmegenerator PLP Buffer tank erzeuger Pufferspeicher PF2 THE HC controls send their demand values to buffer control. DHW and buffer controls request energy from the heat generator when required. The BULP (PLP) output is ON during buffer discharge and DHW loading. Any active DHW priority is not effective in this mode. Operating mode 6 – Discharge control to heat generator System hydraulics AF VF1 VF2 DKP MK1 PLP MK2 KF PF SF Buffer tank Heat generator Wärmeerzeuger BR1 Pufferspeicher SLP DHW tank W armwasser -speicher This hydraulic layout is used when an alternative-energy buffer tank is added to an existing system. In such systems it is often the case that there are existing Unit boilers with integrated DHW tank and DHW loading. All heat requests are sent to the heat generator. When the buffer tank can cover the energy demand, the heat generator nominal temperature is maintained by the buffer, via BULP (PLP), instead of the burner. In this way the heat generator always operates at its nominal temperature and can not be exposed to excessive buffer temperatures. See the table below for detailed correlations. 115 EN2H-0221GE51 R1105 Hydraulic Components and their Functions Buffer request from Heat generator request from Buffer control mode Buffer start-up protection acts on Buffer discharge protection Buffer frost protection monitoring Buffer minimum temperature monitoring Buffer maximum temperature monitoring Buffer forced dissipation into Buffer skimming function Loading temperature control from Heat generator start-up protection on BULP Function BULP without request Function BULP for manual operation Function BULP for sensor defect Function BULP for heat generator disabled SDC / DHC 43 1 2 HC/ HC DHW BUFFER BUFFER / DHW Load Load Buffer operating mode 3 4 5 HC/ HC HC DHW BUFFER BUFFER/ BUFFER DHW / DHW Discharge Discharge Load 1 1 HC/DHW HC HC 6 --HC/ DHW Discharge 2 --- HC/ DHW X HC X --- --- X --- X X --- --- X --- X X --- --- X --- X X X X X X HC/ DHW X HC/ DHW X HC HC/ DHW HC HC HC/ DHW X* HC ----- ----- X* HC ----- X --- --- X --- OFF OFF OFF OFF OFF OFF ON ON OFF OFF ON OFF ON ON OFF OFF ON OFF --- --- ON ON --- --- Loading control The supply of energy from a controlled heat generator to the heating circuits is realized through loading the buffer tank. The buffer control ensures that the buffer is supplied with sufficient energy from the heat generator, via the buffer loading pump. Discharge control 1 The heating circuits are supplied with energy either from the buffer through discharging the buffer tank via BULP, provided the buffer tank contains sufficient energy, or through direct supply from the heat generator. EN2H-0221GE51 R1105 116 SDC / DHC 43 Hydraulic Components and their Functions NOTE If a heat generator disable is active (e.g. through external burner disabling via contact, temporary interruption (solid fuel/solar)), the energy contained in the buffer, independent of the actual buffer level, is dissipated into the heating circuits by enabling the buffer discharge channel (e.g. switching on the buffer loading pump or switching over the BULP diverter valve). The buffer minimum temperature is monitored. DHW loading is enabled under the conditions of buffer/tank discharge protection. Discharge control 2 The heating circuits are always supplied with energy from the heat generator. As long as the buffer contains sufficient energy, the heat generator will be heated via the buffer loading pump instead of the burner. If the energy in the buffer is not sufficient, the burner will be started. NOTE Buffer nominal temperature If a heat generator disable is active (e.g. through external burner disabling via contact, temporary interruption (solid fuel/solar)), this will only result in the suppression of the request to the burner. The buffer nominal temperature is the temperature that the buffer tank has to provide for supplying the connected heating circuits. It corresponds to the highest demand value of the respective heating circuits. Example: Demand value MC-1 = 45 °C Demand value MC-2 = 55 °C Demand value DHW = 65 °C => Buffer nominal temperature = 65 °C Any required temperature offset (e.g. hot-water parallel shift during loading) is already taken into account in the demand values of the heating circuits. Buffer minimum temperature When there is a heat request to the buffer tank from the heating circuits or from DHW limit this request will be maintained at least to the minimum temperature limit. When the temperature drops below this limit, the buffer tank is recharged by the heat generator under the conditions of the buffer start-up protection. Buffer maximumtemperature limit Buffer temperature offset heat generator Buffer switching differential Buffer temperatures above the set buffer maximum temperature limit will trigger a forced switch-off Of the buffer loading pump. The excess heat is dissipated into the selected circuits (see Forced dissipation). Forced dissipation is disabled and buffer operation is resumed when the temperature in the buffer tank drops below 2 K under the set maximum temperature limit. to ensure an adequate control reserve for all consumers connected to the buffer tank, the demand value sent to the heat generator can be raised by an additional temperature offset. When the buffer tank temperature rises above the actual demand value by the set differential, the buffer loading pump will be switched off. The pump is switched on again as soon as the buffer tank temperature drops below the actual demand value. 117 EN2H-0221GE51 R1105 Hydraulic Components and their Functions Buffer forced dissipation Possible settings SDC / DHC 43 When the set buffer maximum temperature limit is exceeded, the excess energy can be dissipated into the heating circuits and the hot-water tank. The heating circuits into which the forced dissipation is routed are determined by the respective parameter. OFF No heat dissipation Tank loading pump Only for independent DHW tanks CAUTION Thermal mixer valve at water heater outlet obligatory because of scalding hazard. Heating circuit pump(s) Any excess heat is dissipated into the heating circuit(s), without exceeding the set maximum temperature. The intended room temperature may be exceeded for short periods. If the respective circuits are equipped with room stations, the thermostat function should be activated. CAUTION For floor heating a contact thermostat must be installed to control forced switch-off of the pumps. Dissipation into buffer tank Buffer skimming function Whenever the buffer tank is not being loaded by the heat generator (buffer setpoint reached) the difference between the heat generator temperature and the buffer tank temperature is measured continuously (BS). The buffer loading pump is switched on as soon as the temperature difference rises above the set extended-running switchon differential. The buffer loading pump is switched off immediately when the temperature difference drops to the extended-running switch-off differential. This skimming function ensures that excess energy in the heat generator (e.g. due to extended heating) will not be lost. Buffer start-up protection In buffer operation there is no start-up protection for the heat generator acting on the heating circuits. The start-up protection only acts on the buffer loading pump. When buffer start-up protection is switched on and the buffer tank temperature drops below the minimum temperature limit, all consumer circuits (HC, DHW) are separated hydraulically (Pumps are switched off). The buffer start-up protection is disabled (pumps are switched on again) when the buffer tank temperature exceeds the buffer minimum temperature plus half of he buffer switching differential. All consumer circuits remain in operation when buffer start-up protection is switched off. Buffer start-up protection can be switched off. Buffer discharge protection EN2H-0221GE51 R1105 Buffer discharge protection disables the buffer loading pump until the heat generator temperature has risen to more than 5 K above the buffer nominal temperature. This function helps preventing rear buffer discharge though the heat generator. The buffer loading pump is disabled again when the temperature difference between the heat generator and the buffer tank is less than 2 K. 118 SDC / DHC 43 Hydraulic Components and their Functions Buffer tank sensor 2 (BS2) Buffer tank sensor 2 (BS 2) As an option, the buffer tank can be equipped with the second buffer sensor (BS2) via the variable inputs, for stratified loading of the buffer tank. The buffer is loaded through the active heat generator as soon as the higher temperature (of the two sensor temperatures) drops below the set nominal value. Loading though the heat generator is terminated when the lower temperature (of the two sensor temperatures) has reached the nominal value plus the set buffer switching differential (stratified loading) 7.3.6.3 Solid Fuel Loading Pump (SFP) NOTE! This function is only enabled, if a variable output is assigned to a solid fuel pump The following sensors can be used for this function: • SFS for the solid fuel boiler sensor The connection is made according to the assignment to VI1 or VI2 • SFP for the solid-fuel buffer sensor (optional) Connection according to assignment to any available variable input VI1 – VI3. • If no SFP is connected, the SBUS signal (dedicated sensor input) is accepted as a buffer sensor. In this way the SBUS input can be used as a sensor input for several uncontrolled heat generators (e.g. solar or solid-fuel). CAUTION Note the sensor and stratification conditions. A forced switch-on will be initiated for the solid fuel loading pump if a solid-fuel boiler sensor is defective. Function The solid-fuel function allows integrating solid-fuel boilers (usually in combination with a buffer tank) into the system to support the heating. Under this function the solid fuel loading pump can be controlled through various switching conditions as described in the following. Solid fuel boiler low limit If the temperature of the solid fuel boiler is 10 K higher than the low limit, the solid fuel loading pump will be switched on, if it falls below the low limit, it will be switched off. Solid fuel boiler high limit If the temperature of the solid fuel boiler is higher than the high limit, the solid fuel loading pump will be forced to switch on. The excess heat will then be dissipated into the selected (see menue buffer tank)circuits. This forced operation will be finished and the temperature difference control enabled when the solid fuel boiler temperature falls more than 10K below the high limit. Solid fuel boiler, temp. difference control If the solid fuel boiler temperature increases above the buffertank + adjusted switch on temperature difference, the normal buffertank loading process can start again. Prerequisite: The temperature of the solid-fuel boiler lies at least 10 K over the minimum temperature limitation. Adjusted temperature difference must be 3 K higher than switch off temperature difference. Solid fuel boiler, temp. 119 EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 difference for switch off If the temperature difference is lower than the switch off difference, the loading process will be terminated and the pump will be switched off. The maximum setting value constantly lies 3 K under the selected activation difference in order to prevent rear discharging of the buffer tank. Temporary interruption Solid-fuel temporary interruption heat generator The solid fuel temporary interruption serves to prevent frequent switching between loading through the solid-fuel boiler and loading through a conventional oil/gas heat generator. After the solid-fuel loading pump has been switched off, the set time must pass before loading of the buffer tank is continued through the conventional heat generator. Solid fuel boiler, anti blocking function As an automatic function of the controller the pump will be switched for 20 sec if it has not been in operation for more than 24h. 7.3.7 Solar loading switchover In systems that have both an external hot water tank and a buffer tank, a diverter valve can be used to switch between loading the hot water tank and loading the buffer tank from solar equipment. This allows economical and effective use of solar power to support the heating during periods when less solar power is available. Description Switchover EN2H-0221GE51 R1105 To ensure that the solar collector in priority operation (temperature measurement through SPFS, usually HW tank) can be loaded, checks are performed at regular intervals whether sufficient solar power is available (meaning the solar panel temperature is sufficiently high for loading and the set switchover temperature can be reached). This function allows switching a diverter valve according to the load condition of two heat storage tanks (2-point output) so that solar energy can be used to support the heating system during periods of low solar intake. 120 SDC / DHC 43 Measuring cycle Hydraulic Components and their Functions If the switchover condition is not fulfilled after a preset time interval of 30 minutes (meaning the temperature in the first-priority tank remains below the set switchover temperature) und if the loading conditions for the second-priority tank (temperature measurement through SBUS, usually buffer tank for heating support) are fulfilled, the solar loading pump (SOP) is temporarily switched off after the time set on Solar level (parameter 15). During the inactive time of the pump the difference between the solar panel flow sensor (SPFS) and the sensor for solar switchover (SLVS) is determined. If the switch-on condition is fulfilled, the first-priority tank is loaded. If the loading condition is not fulfilled after the set time, loading is continued into the lowerpriority tank as long as the loading conditions are not fulfilled. These cyclic checks are suspended if the temperature at sensor SLVS plus the switch-on differential becomes greater or equal the set final switch-off temperature. Operation of Solar loading switchover This function can only be set if a SOP is set on the Hydraulics parameter level. 7.3.8 Solar forced dissipation Function Description This function allows preventing the degassing of the medium at high solar panel temperatures in solar power systems. Such degassing can occur when solar heat tank is full (maximum temperature exceeded) and, consequently, forced dissipation into the heat tank is impossible. In this case the solar pump would be switched off and the solar panel temperature would rise. The function of the solar forced heat dissipation valve involves a forced switch-off of the SOP when the final switch-off temperature is exceeded. This function is independent of the assignment of a force-dissipation valve to a variable output. The final switch-off setting is independent of the preset solar panel maximum temperature and can be lower than the latter. In this way there are independent forced switch-on and forced switch-off functions for the SOP. The Solar forced heat dissipation output is energized under the following conditions: • Function enabled for solar tank temperatures in excess of the maximum temperature. • When the solar panel temperature rises above the set solar panel maximum temperature the output is switched on while the solar loading pump continues running. • When the solar panel temperature rises above the set final switch-off temperature the SFD output and the solar loading pump are switched off. Operation CAUTION This function can be selected only if an SOP has been set. When this function is active the solar loading pump continues running even when the solar panel temperature exceeds the set solar panel maximum temperature. 121 EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 7.3.9 Hydraulic buffer relief (HBR) PF BS Buffer Buffer tank spe KSPF SBUS B A Function Application Hydraulic function M HPE HB AB Using a 3-way switching valve, hydraulic buffer relief (HBR) causes temporary intake into the upper region of the buffer tank, if that region has not reached its nominal temperature yet, so that connected heating or hot water circuits receive priority supply of energy. When the buffer temperature exceeds the buffer setpoint by 2.5 K, the 3-way switching valve is hydraulically coupled to the lower region of the buffer tank so that the entire buffer tank can be loaded. Another switchover to the upper region of the buffer tank is initiated as soon as the buffer temperature drops below 2.5 K under the buffer nominal temperature. Partial buffer loading with priority supply for heating and hot water for all types of loading control modes (see buffer operating modes 1, 2 and 5) When the output is inactive (de-energized), the buffer is fully loaded (valve position A–AB, relief deactivated). When the output is active (live), only the upper part of the buffer tank is loaded (valve position B–AB, relief activated). Switching differential SDHBR: 5 K (fixed) Switch-on: Buffer setpoint + ½ SDHBR Switch-off: Buffer setpoint - ½ SDHBR 7.3.10 Other System Components 7.3.10.1 Global Malfunction Message input Function EN2H-0221GE51 R1105 If the function is active, malfunction messages of any kind can operate this input . (closed contact= malfunction) and serve as a global malfunction message input. These messages will also be available on the bus system. 122 SDC / DHC 43 Hydraulic Components and their Functions There may be 3 different malfunction message inputs according to the assignment of the 3 variable inputs. 7.3.10.2 Global Malfunction Message output NOTE Function This function needs to be activated for a variable output (VO1 or VO2) in the HYDRAULICS menu. The function becomes active on detection of malfunction messages of any kind. It serves as a global malfunction message output for connecting optical or acoustic alarm signal devices. 7.3.10.3 Timer NOTE Function Only active if parameter 05 (Output pump direct heating circuit) in the “Hydraulics” parameter menu was set to 14. The function can switch any device according to the current switching time program of the direct heating circuit. 7.3.10.4 External switching modem Function Only active if setting 11 (external switching modem) was selected in the ”Hydraulic” Parameter Menu under Parameter 08, 09 or 10 (variable inputs) This configuration allows switching between operating modes through the telephone, via a switching modem to be provided by the user (for holiday homes, etc.). Assignment A switching modem can be assigned to each of the three variable inputs (VI1...VI3). If a variable input was assigned to this function the corresponding parameter for allocating the switching modem to the respective heating circuit (same allocation parameter and region as for Demand contact, meaning the modem acts either on the direct heating circuit (DK), mixer circuit 1(MK-1), mixer circuit 2 (MK-2), Hot water circuit (DHW), or on the entire system (ALL), i.e. on all controllers and central devices in the data bus system. The operating mode depends on the circuitry at the respective input, in the following way: Input VI1(2,3) open: normal control (auto, reduced, heating, standby) Input VI1(2,3) closed: controller in standby, heating and DHW frostprotected Input VI1(2,3) 2.2 kOhms: continuous heating Input VI1(2,3) 3.0 kOhms: continuous reduced operation NOTE Only one modem may be connected to one variable input (VI1, VI2 or VI3) of the control device. 123 EN2H-0221GE51 R1105 Hydraulic Components and their Functions CAUTION SDC / DHC 43 Close contact or resistor against controller ground only! 7.3.10.5 External information Function Only active if setting 12 (external information) was selected in the ”Hydraulic” Parameter Menu under Parameter 08, 09 or 10 (variable inputs). This function can be used to display a sensor value which is controller independent. 7.3.10.6 Demand Contact NOTE! Function The function for a demand contact is active if setting 5 (demand Contact) was selected at a variable input (”Hydraulic” Menu, Parameters 08, 09, 10). If a variable contact (see note) has been defined as a demand contact, the corresponding parameter for allocating the contact to the respective heating circuit (i.e. the heating circuit to be addressed by the demand contact) is displayed in the “System” menu. The range of setting includes all control circuits within a controller (DK, MK-1, MK-2, WW, ALL) so that the demand contact can be allocated either to each individual heating and hot water circuit or, if required, to all circuits. CAUTION No multi-controller function for data bus systems with several central devices. Operating modes and switching time settings are not effective when the demand contact is active. The respective heating circuit only reacts to requests from the demand contact. The operating modes Manual, Emission measurement with STB check and Screed function are of higher priority. System information An open demand contact is signaled by the string “Inhibit” in the Status display; a closed contact is identified by the string “request”. Contact function A variable input that has been defined as a demand contact acts on the heating circuit in the following way: • Variable input open: no request The heating circuit is switched of unconditionally (no frost protection, no Stand-by function). • Variable input shorted: request The heating circuit is in operating mode HEATING (continuous heating operation) und works according to its parameter settings. EN2H-0221GE51 R1105 124 SDC / DHC 43 Hydraulic Components and their Functions CAUTION Customers must take appropriate frost protection measures for the respective control circuit. This function can be activated up to thee times (once for each available VI). 7.3.11 Bus Communication 7.3.11.1 Controller Bus Address Function The Smile control system makes it possible to extend 1 controller with additional 4 controllers in order to cover several heating and hot water circuits or several heat generators (cascading). Also sensors and wall units will be part of this system architecture. The following illustration shows the maximum possible extension of the bus system. These controllers are identified by a corresponding bus address which provides for selective communication between the base unit and the interactive subunits via the bi-directional data bus. Each subunit itself can transmit the data of a maximum of 3 room units (wall units) via the assigned bus address shown in the blow table: NOTE! Adress Device type Assignment 10 SDC/DHC43 Controller 1 as ”base unit” 20 SDC/DHC43 Additional controller 2 30 SDC/DHC43 Additional controller 3 40 SDC/DHC43 Additional controller 4 50 SDC/DHC43 Additional controller 5 Make sure that base unit controller is assigned address 10. Bus adresses must only be assigned once. 125 EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 7.3.11.2 Control functions via the bus 7.3.11.2.1 Boiler corrosion protection If the HG is working with boiler corrosion protection, then this status is sent to all mixing circuits. These will then disable the circuits (valve close and pump off). 7.3.11.2.2 Indirect return temperature control The HG in the ”base controller” sends its actual boiler data to each mixing circuit in the system which can then activate an indirect return control. 7.3.11.2.3 DHW priority Each controller can control a DHW loading. The priority status of each DHW loading process is sent via bus to all mixing circuits within the system. E.g. If the loading is in parallel mode, then all mixing circuits will stay in operation. 7.3.11.2.4 Heating demand Each heating demand will be fulfilled by the ”base controller”. The highest demand on the bus is used for the heat generator. Also a manual operation is regarded as demand. 7.3.11.2.5 Clock synchronisation The actual time(from the ”base controller”) will be sysnchronized in the complete system. 7.3.11.2.6 Room temperature information All wall units will send the assigned room temperature values to their heating circuits 7.3.11.2.7 Errors/ status indications Errors and status indications will be sent from the controllers to the wall modules for display. 7.3.11.2.8 Examples with several controllers Example 1 EN2H-0221GE51 R1105 Heating system with 2 stage HG, DHW control, and 4 mixing circuits. The following diagram shows the hydraulic system: 126 SDC / DHC 43 Hydraulic Components and their Functions AF Datenbus Bus SF SLP ZG 1/ VF1 MK1 ZG 1/ VF2 ZG 2/ VF1 ZG2/ VF2 MK2 MK3 MK4 DHW W arm wassertank speicher KF Boiler Heizkessel BR1 BR2 The following components will be connected to the first controller with busadress 10: • • • • • • • Outdoor sensor Stage 1 and 2 of the burner Boiler sensor DHW sensor DHW loading pump Mixing circuit 1 Mixing circuit 2 The following components will be connected to the second controller with busadress 20: • • Example 2 Mixing circuit 3 Mixing circuit 4 Heating system with 2 stage HG, 2 mixing circuits and 2 DHW controls (e.g. for a semi detached house with one boiler only). The following diagram shows the hydraulic system: 127 EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 Bus AF Datenbus SLP SLP ZG 1/ V F1 SF M K1 DHW W arm wassertank speicher ZG 2/ VF2 SF DHW W arm wassertank speicher MK2 KF Boiler Heizkessel BR1 BR2 7.3.11.2.9 Unrestricted use of SMILE gateway From software version 2.1 the SMILE gateway can be used. For this, all central devices within the bus system must have installed software version 2.1 or later. Connected room devices too should run a software version as recent as possible. Use of versions earlier than 2.1 can lead to restricted functionality of the system. 7.3.11.2.9.1 Correction of the heat generator according to the total flow temperature Total flow sensor The sensor connected at variable input VI-1(2,3) measures the total flow temperature in thermohydraulic distributors or in the common flow. The adjustment of the boiler temperature is controlled by the total flow sensor instead of the boiler sensor while the boiler minimum and maximum temperatures of the heat generator are still controlled by the boiler sensor. EN2H-0221GE51 R1105 128 SDC / DHC 43 Hydraulic Components and their Functions 7.3.11.3 Operation of wall devices 7.3.11.3.1 Operation of digital wall devices SDW 20 Function BUSADDRESS 11 A digital wall device SDW 20 can be connected to the control device. With a digital wall device remote control for a central device (e.g. from a living room) is possible in addition to the room temperature detection. Settings can be carried out for all the existing heating circuits. The bus address of the wall device is used to specify on which heating circuit the room sensor (room influence) is to act. æ ç è é ê ë ì í When an SDW 20 is connected for the first time to the bus system, the address is selected for the heating circuit to which the SDW 20 is to be assigned (bus address). DATABUS MK-1 ZG-1 æ ç è é ê ë ì í CAUTION After the input has been confirmed, a feedback is output to which heating circuit (DK, MK-1, MK-2) and which central device (ZG) the digital wall device has been assigned. Assignment is carried on the basis of the following table: Address Address ZG Assignment 11 10 ZG 1 – Direct heating circuit 12 10 ZG 1 – Mixing circuit 1 13 10 ZG 1 – Mixing circuit 2 21 20 ZG 2 – Direct heating circuit 22 20 ZG 2 – Mixing circuit 1 23 20 ZG 2 – Mixing circuit 2 31 30 ZG 3 – Direct heating circuit 32 30 ZG 3 – Mixing circuit 1 33 30 ZG 3 – Mixing circuit 2 41 40 ZG 4 – Direct heating circuit 42 40 ZG 4 – Mixing circuit 1 43 40 ZG 4 – Mixing circuit 2 51 50 ZG 5 – Direct heating circuit 52 50 ZG 5 – Mixing circuit 1 53 50 ZG 5 – Mixing circuit 2 Duplicate assignments of bus addresses are not allowed and will lead to data transmission errors and, consequently, to control malfunctions of the heating system. 129 EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 Changing a bus address A bus address is can be changed at a later stage through the following procedure: • Disconnect wall devices from the data bus line (disconnect plug connection at the bottom of the device) • Reconnect the wall device, holding the rotary-push button pressed down until the address setting screen is displayed. • Set and confirm the new bus address. 7.3.11.3.2 Operation with wall device SDW 10 Function A wall device SDW 10 can be connected to the control device. With an SDW 10 it is possible to detect the room temperature, to remotely adjust the room setpoint temperature and to change the operating mode for a heating circuit The settings only apply for the applicable heating circuit. The bus address of the wall device is used to specify on which heating circuit the room sensor and the adjustment of the operating mode are to act. The connection is carried out via the data bus. Setting the bus address Detection of the current room temperature EN2H-0221GE51 R1105 The address of the SDW 10 is set by means of the rotating encoding switch in the inside of the wall device in accordance with the subsequent table. Address Address ZG Assignment 0 Undefined Undefined 1 10 ZG 1 – Direct heating circuit 2 10 ZG 1 – Mixing circuit 1 3 10 ZG 1 – Mixing circuit 2 4 20 ZG 2 – Direct heating circuit 5 20 ZG 2 – Mixing circuit 1 6 20 ZG 2 – Mixing circuit 2 7 30 ZG 3 – Direct heating circuit 8 30 ZG 3 – Mixing circuit 1 9 30 ZG 3 – Mixing circuit 2 A 40 ZG 4 – Direct heating circuit B 40 ZG 4 – Mixing circuit 1 C 40 ZG 4 – Mixing circuit 2 D 50 ZG 5 – Direct heating circuit E 50 ZG 5 – Mixing circuit 1 F 50 ZG 5 – Mixing circuit 2 The integrated room sensor determines the current room temperature for all the room-temperature-related functions and transfers them to the central device every 20 s. 130 SDC / DHC 43 Hydraulic Components and their Functions Operating mode adjustment The desired operating mode is selected with the key (keep pressed approx. 2–3 seconds) and indicated by the corresponding LED. As the key is pressed, the operating mode is adjusted in the following sequence: AUTOMATIC MODE – HEATING – REDUCED – AUTOMATIC MODE – ... Automatic mode Heating Reduced Room setpoint correction After the operating mode has been adjusted, the new operating mode is transferred to the central device. Only the operating mode of the heating circuit to which the SDW 10 is assigned is adjusted. The heating circuit is controlled constantly in accordance with the specification of the automatic program P1 - P3 set in the central device plus or minus the room setpoint correction at the rotary button. The heating circuit is controlled constantly in accordance with the desired daytime room temperature plus or minus the room setpoint correction at the rotary button. The heating circuit is controlled constantly in accordance with the desired reduced room temperature plus or minus the room setpoint correction at the rotary button. The function depends on the setting in the parameter selection for the heating circuit, REDUCED OPERATING MODE parameter. The rotary button can be used to modify the room temperature set at the central device by ± 6 K referenced to the central position. Turn clockwise: Turn anti-clockwise: Operation indication Temperature increase Temperature decrease The operation indication is realized by three LEDs. The possible states are listed in the table below: Operating mode/Function Moon LED Clock LED Sun LED Automatic OFF ON OFF Permanent heating OFF OFF ON Permanent reduced ON OFF OFF Starting-up phase BRIEF FLASHING BRIEF FLASHING BRIEF FLASHING Error at address setting FLASHING ON ON Bus fault as well as indication when parameters are blocked ON FLASHING ON Party (can be set via ZG) OFF OFF FLASHING Absent (can be set via ZG) ) FLASHING OFF OFF Holiday (can be set via ZG) Flash OFF OFF Definition: Flashing 0.8 sec on and 0.8 sec off Brief flashing 0.08 sec on and 0.7 sec off Flash 0.08 sec on and 1.4 sec off 131 EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 The operation indication is updated immediately after adjustment when adjusted at the SDC 10 and at the latest after about 20 s after adjustment when adjusted at the central device. NOTE! In all the other operating modes not defined in the table above all the LEDs are activated. 7.3.11.3.3 Bus privilege heating circuit Function Possible setting Application This setting serves to determine the privilege status of a room station connected to a heating circuit. One parameter per available heating circuit is available for this setting. Simple access privilege Only switching times and parameter of the own heating circuit can be read and modified. On call-up, only the data for their own heating circuit are displayed for the respective user. Tenant status Extended access privilege This privilege status allows access to all heating circuits and to the hot water circuit and their parameters and switching times within the respective central device Application NOTE Landlord status Once a room device is connected and registered via the data bus to the central device, the central device automatically switches to remote operating mode! This is necessary to ensure clear operation of the system with connected room devices. 7.3.12 Cascading of heat generators in the bus system 7.3.12.1 General description of cascading of control devices Function In its standard version the control system features the possibility to couple and cascade several boilers in a simple way. Also, the cascade control is independent of the type of heat generators to be combined. For instance, condensing boilers can be easily combined with atmospheric gas boilers. The system automatically recognizes a cascade by checking if several central devices have programmed a heat generator, or if more than one condensing boiler is connected to a central device. In cascade operation an additional cascade selection level is displayed for handling the parameters in the central device assigned to bus address 10. NOTE EN2H-0221GE51 R1105 Cascade operation excludes 2-stage boiler control. All available stages are switched by the cascade management. Consequently, the respective parameters of the Heat generator selection level are not available for settings. All controls are governed by cascade control. 132 SDC / DHC 43 Hydraulic Components and their Functions 7.3.12.2 Functions of the cascade parameter Switching differential: Each heat generator has its own switching differential. The cascade switching differential must be set in such a way that it is always wider than the switching differential of any individual heat generator. Switch-on delay: The afterheating characteristics of the boilers must be taken into account when rating the heating system. The cascade switch-on delay serves to adjust the system to start-up delays of the individual boilers, i.e. when, after being enabled, the heat generator delivers its energy into the system (start-up phase, run-in period). The appropriate setting is the maximum delay time of the boilers in the system. Switch-off delay: This parameter controls the run-down of the heat generators to avoid that all heat generators switch off at the same time when the set cascade switching differential is exceeded. The setting has to be adjusted to the afterheating characteristics of the heat generators. Stage swap: To ensure the balanced utilization of the heat generators within a cascade (cascade stages), a running-time-dependent leading stage swap can be activated. After the set operating time of the presently leading heat generator, the system switches to the heat generator with the next higher bus address. Stage swap can only be executed between several central devices. It cannot be applied if several condensing boilers are switched by a single central device. Leading stage: NOTE The leading cascade stage can still be set manually to any existing stage even when automatic stage-sequence switching is disabled. Changing the heat generator type within the central device under address 10 leads to an automatic reset of the leading stage setting to the first heat generator. 7.3.12.3 Mode of operation of cascade control 7.3.12.3.1 Switch-on characteristics The switch-on characteristics of a boiler stage is determined by the set switching differential and the dynamic switch-on delay. The stage number is incremented only when the following criteria are fulfilled: BTact < BTnom – SD/2 t >= tswitch-on delay * (100 – (dFT * 100 / FTnom) ) / 100 Stagenumber = Stageselect The actual boiler temperature BTact of the leading boiler or the total flow sensor temperature FT has to have been below the boiler nominal temperature BTnom minus half the switching differential SD for the time t, which has to be at least as long as the calculated switch-on delay. Additionally, the requested stage number must have been sent to central device10 as the active status response. 133 EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 7.3.12.3.2 Switch-off characteristics The stage number is decremented again as soon as the temperature of the leading boiler or of the total flow sensor exceeds the present nominal boiler temperature plus half of the switching differential for at least the calculated switch-off delay time. BTact > KTnom – SD/2 or BTact >= BTMAX t >= tswitch-off delay * (100 – (dFT * 100 / FTnom) ) / 100 Stagenumber = Stageselect 7.3.12.3.3 Control characteristics • The heat generator that was switched on last adjusts the system to the set nominal temperature. • All other heat generators operate at the set maximum temperature (base load). • The boiler stage number can be reduced as soon as the adjusting stage has withdrawn its request to the heat generator and the boiler temperature has risen above the set nominal temperature plus the set switching differential. • For each heat generator the displayed nominal temperature always is the presently requested temperature to be adjusted to.. • A heat generator that is not available (malfunction, external inhibit or outside temperature inhibit) is ignored within the stage sequence. The next available heat generator will be switched on instead. 7.3.12.3.4 Behavior for special functions Manual operation Emission measurement STB The heating circuits of the control device in which manual operation was activated, operate according to the HAND function. The set request value is forwarded to the energy management module of cascade control, and adjusted to by the available boiler stages. This function works as described under “Emission measurement“, with the following extensions: • The effect on heating circuits is extended to all heating circuits of the system. • Enabling of the heat generators (burner) is initiated at the same devices where emission measurement was activated. This function works as described under “STB check”, with the following extension: As soon as an STB function is detected within the BUS system, all consumers (heating circuits) are inhibited. Emergency mode The parameters of cascade control are determined in the central device with the bus address 10. If that controller becomes unavailable due to some defect, the remaining stages continue operating in an emergency mode. In this mode all heat generators adjust to the same boiler nominal temperature (parallel operation). As soon as the cascade manager comes back into operation, cascade control is reactivated automatically. Data transmission To enable the cascade function to process fast switching events, the transmission of he cascade data was given a higher priority. Consequently, the data transmission from any device to the master device, and of the request values from the master to the slaver devices, takes no longer than approx. 3 seconds. EN2H-0221GE51 R1105 134 SDC / DHC 43 Hydraulic Components and their Functions 7.3.13 Start-up, Maintenance and Troubleshooting Help 7.3.13.1 Automatic set functions Function The controllers have a built in function which neglects unused inputs and control functions. Messages from these functions will not be displayed. The AUTO SET function is only active at power up. There are two possibilities of calling up the AUTO SET function. Automatic call-up If the commissioning date has not yet been stored, connected or disconnected sensors are registered automatically whenever the control device is switched on. Error and fault messages of sensors (short-circuit interruption) are suppressed in this period. After the commissioning date has been saved, a change in the sensor configuration is only still possible after the manual Set function. The AUTO SET function can be enabled at any time again for a day (day change) by the parameter. Manual call-up Manual call-up of the AUTO SET function is always possible. The call-up is activated by pressing the pressure rotary transducer during the version display until the AUTO SET function is shown in the display. The basic display is activated after the function has been carried out. A change in the function assignment by the AUTO SET function is only carried out depending on the following inputs and selected configuration: Input Outdoor sensor Flow sensor 1 Flow sensor 2 Tank sensor Boiler sensor Only executed if: (AF) (VF1) (VF2) (SF) (KF) MK1: MK2: SLP: BR: OFF / Mixer circuit valve OFF / Mixer circuit valve OFF / Tank loading pump OFF / Single-stage The current setting values are checked beforehand so that the configuration carried out is not maladjusted by the AUTO SET function. A change is only carried out if one of the settings specified above is applicable. This ensures that the AUTO SET function cannot, for example, ever log off a return increase at the MK2 or re-function it into a mixer heating circuit. 7.3.13.2 Emission Measurement (not for DHC43) By pressing this key, the heat generator is controlled for 20 minutes according to the maximum temperature limit. The remaining time is displayed as it elapses. In case of two stage heat generators both stages are operative (measurement with standard heat output). Function The heat generator is controlled to Heat generator maximum temperature. All heating circuits as well as DHW adjust to their respective maximum temperature. WARNING There is danger of scalding because the DHW temperatures may rise above the DHW setpoint Application Emission measurement via chimney sweep 135 EN2H-0221GE51 R1105 Hydraulic Components and their Functions Termination Safety check Function LIMITER TEST Application Termination SDC / DHC 43 Emission measurement can be terminated in any moment in advance with the ¡ key. (Safety temperature limiter check – to be performed only by the technician) By keeping the rotary pushbutton pressed during an emission measurement the integrated heat generator maximum temperature limit is bypassed, the heat generator remains in function continuously until the triggering of the safety temperature limiter (SLT). During the SLT check all the loads are separated from the heat generator, i.e. any available mixing valve is closed and all the heating and DHW loading pumps are put out of function. The emission measurement is continued from the moment of the termination with the previously saved residual time. SLT check by the heating technician Release the rotary pushbutton – the emission measurement still active is stopped with the ¡ key. 7.3.13.3 Relay / Function Test Function Depending on the controller version various outputs can be tested. This is not only a relay test, but a function test by means of which the hydraulic components are tested. The partially compulsory sequence of the switching procedures is considered. After selecting the test function the relevant relays can be switched one after the other by pressing the rotary pushbutton î in the specified switching sequence. Heat generator Heat Generator Test Single stage Heat generator (5.6.6 Heat Generator Menu, Parameter 1 = 1) Switching sequence: OFF, ON, OFF... 2-stage Heat generator (5.6.6 Heat Generator Menu, Parameter 1 = 2) Switching sequence: OFF, STAGE 1, STAGE 1+2, STAGE 1, OFF..... 2x1-stage Heat Generator (5.6.6 Heat Generator Menu, Parameter 1 = 3) Switching sequence: OFF, HG 1, HG 1+2, HG 2, OFF..... Modulating mode (Menu "Heat generator" parameter 1 = 4) Switching sequence: Pumps / VA’s EN2H-0221GE51 R1105 OFF, ON, OPEN, STOP, CLOSED, OFF ... Pump Test (Direct circuit pump, mixing circuit pump, DHW loading pump, variable output 1, variable output 2) 136 SDC / DHC 43 Hydraulic Components and their Functions Switching sequence: Actuators OFF, ON, OFF, .... Mixing Circuit Actuator Test Switching sequence: STOP, OPEN, STOP, CLOSED; STOP.... 7.3.13.4 Malfunction Messages Function The control unit has a malfunction message log in which a maximum of five malfunction messages can be saved. The malfunction messages are displayed with the date, time and malfunction type (error number); the query is carried out in the sequence of the entered malfunction messages in the ”Malfunction Message” Menu. The last (= most recent) malfunction message is in first position (No. 01); the previous malfunction messages are shifted down by a position upon each new malfunction message. The fifth malfunction message is deleted when a new malfunction message appears. There are 4 different types of messages: Sensor alarm messages HG alarm messages Logical alarm messages Bus alarm messages Sensor values which are not in their respective measuring range will either be sensor breaks or sensor short circuits. Depending on the type of sensor the indication will be between 10 and 20 and the index 0 for short circuit or 1 for break. These messages depend on the actual switching conditions and the indication will be between 30 and 40, index 0,1 or 2 These messages will react on the actual control result. They appear between 50 and 60 with Index 0,1 or 2 Logical alarm messages can be disabeled with a special parameter. These messages display adress problems like double adresses, not recognizing adresses, etc. They appear with code 70 and Index 0 or 1. Alarms will be indicated: • • • • • In the controller display In the INFO menue Malfunction message log If active through an assigned output Via bus Alarm messages Alarm type Component Alarm cause Alarm-code System Outdoor sensor break 10-0 System Outdoor sensor short circuit 10-1 System Boiler sensor break 11-0 System Boiler sensor short circuit 11-1 System Flow sensor 1 break 12-0 MCP=off, actuator=off System System Flow sensor 1 DHW sensor short circuit 12-1 MCP=off, actuator=off break 13-0 System DHW sensor short circuit 13-1 137 Remarks EN2H-0221GE51 R1105 Hydraulic Components and their Functions SDC / DHC 43 Alarm messages Alarm type Component Alarm cause Alarm-code System VI 2 break 14-0 System VI 2 short circuit 14-1 System VI 2 alarm 14-7 System VI 3 break 15-0 System VI 3 short circuit 15-1 System VI 3 alarm 15-7 System VI 1 break 16-0 System VI 1 short circuit 16-1 System VI 1 alarm 16-7 System Solar buffer tank sensor break 17-0 System Solar buffer tank sensor short circuit 17-1 System Flow sensor 2 break 18-0 MCP=off, actuator=off System System Flow sensor 2 short circuit 18-1 MCP=off, actuator=off Solar panel sensor break 19-0 System Solar panel sensor short circuit 19-1 System Room sensor (RSC/RS) Interruption 20-0 System Room sensor (RSC/RS) Short circuit 20-1 logical Burner 1 No switch off 30-2 logical logical Burner 1 No switch on 30-3 Burner 2 No switch off 31-2 logical Burner 2 No switch on 31-3 System System Heat meter Flue gas temperature No impulse exceed 32-3 33-5 System Flue gas temperature SLT activated 33-8 logical Boiler temperature Not reached 50-4 System logical Boiler temperature exceed 50-5 DHW temperature Not reached 51-4 logical Flow temperature MC1 Not reached 52-4 logical Flow temperature MC2 Not reached 53-4 logical Room temperature HC Not reached 54-4 logical Room temperature MC1 Not reached 55-4 logical Room temperature MC2 Not reached 56-4 System Address Address collision 70-0 System activity No bus signal System EEPROM 71-0 System EEPROM defect 71-1 System fault Locking EnXX Faulty ignition controller System fault Blocking BnXX Faulty ignition controller EN2H-0221GE51 R1105 138 Remarks 70-1 SDC / DHC 43 Hydraulic Components and their Functions Malfunction message register The control device features a malfunction message register in which up to 5 malfunction messages can be saved. The messages are displayed with date, time and malfunction type (alarm code). The stored malfunction messages can be called up in inverse chronological order in the “Malfunction messages” menu. The last (= most recent) is at the top of the list (no. 01), with all previous messages shifted back by one place with each new incoming entry. The fifth malfunction message is deleted whenever a new malfunction message arrives. In case of a heat generator malfunction (alarm code 30-1 or 31-3) while the system frost protection is active, the boiler start-up protection is switched off and the heating circuit pumps are switched on to reduce the risk of freezing of the system. 7.3.13.5 Sensor Calibration Function If the measured values of the connected sensors do not match the actual temperatures, calibration of the sensor values is possible with the ”Sensor Calibration” parameter menu. In this menu all the sensors connected to the controller can be corrected by ± 5K compared to the factory calibration value. The current measured value plus or minus the specified correction as well as the new value appear on the display. The compensation steps amount to 0.5 K. CAUTION The sensor circuits are adjusted at the factory with precise measurement instruments. An adjustment is to be carried out only if it is determined that the amount of the deviation is constant along the entire measurement range. In case of the calibration of a sensor the relevant amount must be unconditionally registered, as the factory setting is no longer valid and the reference value is otherwise lost. The original factory setting cannot be restored by means of a reset! Application – Compensation for very long sensor lines – Constant external temperature effect on the sensor – Sensor outside of the tolerance range (>1%) 7.3.13.6 Controller global reset A global reset can be performed to return the controller to its factory condition. In this reset all parameters, settings und counters accessible though the enabled code are reset. The controller is restarted. Settings which are not accessible through the set access code are preserved. Activation Simultaneous pressing of keys ¢, ¥, ¦ and § 7.3.13.7 Controller time correction In some special cases it may become necessary to adjust the running time of the clock integrated in the controller. Please contact the manufacturer if such case occurs. 139 EN2H-0221GE51 R1105 Technical Data SDC / DHC 43 8 Technical Data 8.1 General Power supply voltage: 230 V +6%/ -10% Rated frequency: 50 ... 60 Hz Power input: max. 5.8 VA Recommended pre-fuse: max. 6.3 A slow Output relay contact load: 2 (2) A Bus interface: for the connection of external devices (wall units, PC, modem or gateway) Max. bus length 100m Power supply via T2B bus: 12 V/ 150 mA Ambient temperature: 0 ... +50 °C Storage temperature: -25 ... +60 °C Degree of protection: IP 30 Protection class according to EN 60730: II Protection class according to EN 60529: III Radio protection: EN 55014 (1993) Interference immunity: EN 55104 (1995) CE compliance: 89/336/CEE Casing dimensions: 144 x 96 x 75 mm (W x H x T) Casing material: RED with antistatic agent Connection system panel version: Plug-in terminal connections Connection system wall version: Spring terminals in wall socket 8.1.1 Installation recommendations Mains power cables (mains connection cord, burners, pumps, actuator motors): Cross section 1.5 mm² Maximum length unlimited within the building mains installations. Safety low voltage cables (sensors, ext. switches for requests via switching contact, modem cables, analog signal cables, etc.) Cross section 0.5 mm² Maximum length 100 m (double wire); longer connecting cables should be avoided to prevent the risk of electromagnetic interference. Data bus cables Cross section 0.6 mm ² Maximum length 50 m (double wired; longest distance between a central device and a device to be served); longer connecting cables should be avoided to prevent the risk of electromagnetic interference. Recommended cable types J-Y(St)Y 2 x 0.6 EN2H-0221GE51 R1105 140 SDC / DHC 43 8.2 Technical Data Sensor Resistance Values Sensor resistance Honeywell NTC 20 kΏ sensors for AF, WF/KF, SF, VF1, VF2, VE1, VE2, VE3, KSPF °C kΏ °C kΏ °C kΏ °C kΏ -20 220.6 0 70.20 20 25.34 70 3.100 -18 195.4 2 63.04 25 20.00 75 2.587 -16 173.5 4 56.69 30 15.88 80 2.168 -14 154.2 6 51.05 35 12.69 85 1.824 -12 137.3 8 46.03 40 10.21 90 1.542 -10 122.4 10 41.56 45 8.258 95 1.308 -8 109.2 12 37.55 50 6.718 100 1.114 -6 97.56 14 33.97 55 5.495 -4 87.30 16 30.77 60 4.518 -2 78.23 18 27.90 65 3.734 Resistance values PT 1000-sensors for VI1 (adjustment AGF), KVLF °C Ώ °C Ώ °C Ώ °C Ώ 0 1000.00 80 1308.93 140 1535.75 280 2048.76 10 1039.02 85 1327.99 150 1573.15 300 2120.19 20 1077.93 90 1347.02 160 1610.43 320 2191.15 25 1093.46 95 1366.03 170 1647.60 340 2261.66 30 1116.72 100 1385.00 180 1684.65 360 2331.69 40 1155.39 105 1403.95 190 1721.58 380 2401.27 50 1193.95 110 1422.86 200 1758.40 400 2470.38 60 1232.39 115 1441.75 220 1831.68 450 2641.12 70 1270.72 120 1460.61 240 1904.51 500 2811.00 75 1289.84 130 1498.24 260 1976.86 8.3 Sensor measuring ranges Name Abbrev. on controller back Sensor type measuring range Outdoor sensor AF Honeywell NTC 20 kΏ -50 °C ... 90 °C Boiler sensor KF Honeywell NTC 20 kΏ -50 °C ... 125 °C Flow sensor 1 VF1 Honeywell NTC 20 kΏ -50 °C ... 125 °C Flow sensor 2 VF2 Honeywell NTC 20 kΏ -50 °C ... 125 °C DHW sensor SF Honeywell NTC 20 kΏ -50 °C ... 125 °C Solar panel sensor KVLF PT1000 -50 °C ... 500 °C Solar buffer tank sensor KSPF Honeywell NTC 20 kΏ -50 °C ... 125 °C Variable input VI1 *) VE1 Honeywell NTC 20 kΏ PT1000 -50 °C ... 125 °C -50 °C … 500 °C 141 EN2H-0221GE51 R1105 Technical Data SDC / DHC 43 Variable input VI2 VE2 Honeywell NTC 20 kΏ -50 °C ... 125 °C Variable input VI3 VE3 Honeywell NTC 20 kΏ -50 °C ... 125 °C 8.4 Digital inputs Name Abbrev. on controller back Input type Measuring range Puls counter Imp Low voltage ≤ 10 Hz Op. Hours counter BZ1 230 V OFF, ON BZ2 230 V OFF, ON stage 1 Op. Hours counter stage 2 EN2H-0221GE51 R1105 142 SDC / DHC 43 Index Index A F ABS 49, 92 Absence Mode 18 Anti-blocking Protection 69 Automatic Mode 19 Fixed Value Control 96 Flue gas temperature limit 78 Flue gas temperature monitoring 78 Forced dissipation heat generator 78 B G Boiler circuit pump 87 Buffer discharge protection 118 Buffer forced dissipation 118 Buffer minimum temperature limit 117 Buffer nominal temperature 117 Buffer Overview 60 Buffer skimming function 118 Buffer start-up protection 118 Buffer stratified loading 119 Buffer switching differential 117 Buffer tank function 112 Buffer Tank Loading Pump 112 Buffer tank maximum temperature limit 117 Buffer tank sensor 2 119 Buffer temperature offset heat generator 117 Building Type 66 Bus Address 125 Bus privilege heating circuit 132 Bypass pump 89 Global Malfunction Message 122 H Heat Generator Maximum Limit 71 Heat Generator Minimum Limit 70 Heat Generator Overview 57 Heat Generator Sensor Operating Mode 71 Heat Generator Start-up Protection 70 Heat Generator Start-Up Protection 70 Heating Characteristic Curve 90 Heating Characteristic Curve Setting 22 Heating Circuit Overview 55, 56 Heating Circuit Pump Overtravel 94 Heating circuits minimum temperature limit 71 Heating Curve 91 Heating System 49 Holiday Mode 17 Hot Water Heating 105 Hot Water Mode 106 Hot Water Overview 54 Hydraulic buffer relief 122 C Cascading 132 Charging pump 86 Circulation pump 108 Climate Zone 67 Code Input 29 Conditional Priority 106 Constant Heating Mode 21 Constant Reduced Mode 21 Constant Temperature Control 96 K KP Flow time 87 KP Overtravel Time 87 L Language 43 Legionella Protection-Daytime 48 D M DATA BUS Overview 61 Daytime Room Temperature 14 Daytime Water Heater Temperature 15 Demand Contact 124 Malfunction Messages 50, 137 MALFUNCTION MESSAGES Overview 62 Manual Mode 28 Menu Selection 30 Minimum Burner Run time 72 E N ECO 49, 92 Electrical Heating Element 109 Electromagnetic compatibility (EMC) 7 Emission Measurement 29, 135 Extended running time CHP 86 Night-time Room Temperature 15 O Operating Mode 45 Operating Mode Setting 16, 18, 19, 20, 21, 22 143 EN2H-0221GE51 R1105 Index SDC / DHC 43 Stage-II enabling mode 74 Standby Mode 22 STB Check 136 Stufe II-Zeitsperre 73 Summer Mode 20 Summer Switch-off 67 Summer Switch-off/ Heating Limit 46 Switching differential I 72 Switching differential II 72 Switching Times 32 Switch-off Mode 92 Switch-on Optimisation 99 System Anti-freeze Protection 68 System Information 23 System Parameter Overview 53 Outside Temperature Measurement 66 Overview of the Technician Parameters 51 P Parallel Mode 106 Parameter Presettings 65 Parameter Reset 47 Party Mode 19 Priority Mode 106 Priority Separate Switching 107 R Reduced Mode 48, 92 Relay Function Test 136 RELAY TEST Overview 61 Return control 88 Return Increase Overview 59 Room Anti-freeze Limit 101 Room Factor 98 Room Influence 97 Room Switch-In 97 Room Thermostat Function 101 Rotary pushbutton 14 T Tank Discharge Protection 107 Technical Data 140 Temperature Limitation 93 Temperature Rise 94 Thermostat 106 Time / Calendar Menu 32 Time Programs 43 Timer 123 Total flow sensor 128 S Screed function 94 Sensor Calibration 139 SENSOR CALIBRATION Overview 62 Solar forced heat dissipation 121 Solar heat balance 110 Solar heat generator temporary interruption 110 Solar Loading Pump 109 Solar loading switchover 120 Solar Overview 59 Solar volume flow 110 Solid Fuel Loading Pump 119 Solid Fuel Overview 60 Solid-fuel temporary interruption 120 Stage II DHW loading mode 74 EN2H-0221GE51 R1105 U User Interface 13 V Variable Inputs and Outputs 66 W Water Heater Economy Temperature 48 Weather-responsive Parallel Mode 107 144 SDC / DHC 43 Index 145 EN2H-0221GE51 R1105 Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Ecublens, Route du Bois 37, Switzerland by its Authorized Representative: Honeywell GmbH Böblinger Straβe 17 D-71101 Schönaich Tel.: (++49) (0) 7031 637 01 Fax: (++49) (0) 7031 637 493 http://europe.hbc.honeywell.com The right is reserved to make modifications This document is definitive for the enclosed product and replaces all previous publications. Honeywell Inc. hereby declares that this device complies with the basic requirements and other relevant regulations of guideline 1999/5/EC. The declaration of conformity of the product can be requested from the manufacturer. Note to non-EU countries: This product may only be used if operation in the 868 MHz frequency band is permissible. GE2H-0221GE51 R1105