Download iForks service manual

SERVICE MANUAL
iForks
Rev.28.09.09
SERVICE MANUAL – iForks
1
Table of contents
page
1. Calibration
1.1 Corner calibration
1.2 Zero calibration
1.3 Weight calibration
2. Parameter settings
3. Indicator power supply from fork lift truck battery - connection
3
3
6
7
11
12
SERVICE MANUAL – iForks
2
1.
Calibration
1.1
Corner calibration
1
2
NET
e1
ID CODE
e2
PT
e3
F1
TOTAL
F2
PCS
KG/LB
CLR
Start up the indicator.
Press the on/off key.
Check if the calibrationjumper is installed on the
board of the indicator
Put an empty pallet on
the iForks.
3
4
??
NET
e1
ID CODE
e2
e3
PT
F1
NET
e1
F2
TOTAL
PCS
ID CODE
KG/LB
e2
e3
PT
F1
TOTAL
F2
PCS
KG/LB
CLR
CLR
10 sec.
5
6
NET
e1
ID CODE
e2
PT
e3
TOTAL
F1
NET
F2
PCS
?? ??
e1
KG/LB
ID CODE
CLR
e2
PT
e3
TOTAL
F1
F2
PCS
KG/LB
CLR
2 sec.
SERVICE MANUAL – iForks
3
7
8
NET
e1
ID CODE
e2
PT
e3
F1
TOTAL
F2
PCS
KG/LB
C
D
B
A
CLR
Put load M (100–500kg) on
position A of the pallet.
9
10
NET
e1
ID CODE
e2
PT
e3
F1
TOTAL
F2
PCS
NET
KG/LB
e1
ID CODE
e2
e3
PT
F1
TOTAL
F2
PCS
KG/LB
CLR
CLR
11
12
NET
e1
ID CODE
C
D
B
A
e2
PT
e3
TOTAL
F1
F2
PCS
KG/LB
CLR
Put load M (100–500kg) on
position B of the pallet.
SERVICE MANUAL – iForks
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13
14
NET
e1
e2
e3
PT
ID CODE
F1
F2
TOTAL
PCS
KG/LB
C
D
B
A
CLR
Put load M (100–500kg) on
position C of the pallet.
15
16
NET
e1
ID CODE
e2
PT
e3
TOTAL
F1
F2
PCS
NET
KG/LB
e1
ID CODE
e2
PT
e3
TOTAL
F1
F2
PCS
KG/LB
CLR
CLR
17
18
C
D
B
A
Put load M (100–500kg) on
position D of the pallet.
SERVICE MANUAL – iForks
5
1.2
Zero calibration
1
2
NET
e1
ID CODE
e2
PT
e3
F1
F2
PCS
TOTAL
KG/LB
CLR
Start up the indicator.
Press the on/off key.
Empty forks !
3
4
??
NET
e1
ID CODE
e2
PT
e3
F1
TOTAL
F2
PCS
KG/LB
CLR
10 sec.
SERVICE MANUAL – iForks
6
1.3
Weight calibration
1
2
EXAMPLE:
NET
M1 = 500
M2 = 1500
M3 = 2500
e1
e2
PT
ID CODE
e3
F1
F2
PCS
TOTAL
KG/LB
CLR
Start up the indicator.
Press the on/off key.
M = total calibration
weight loaded onto the
iForks (incl. pallet if used)
Check if the calibrationjumper is installed on the
board of the indicator
3
4
NET
e1
e2
PT
ID CODE
e3
??
F1
TOTAL
NET
e1
F2
PCS
ID CODE
e2
e3
PT
F1
TOTAL
F2
PCS
KG/LB
KG/LB
CLR
CLR
10 sec.
5
6
NET
NET
e1
ID CODE
e2
PT
e3
TOTAL
F1
F2
PCS
e1
KG/LB
ID CODE
e2
PT
e3
TOTAL
F1
F2
PCS
CLR
KG/LB
CLR
1x
SERVICE MANUAL – iForks
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7
8
NET
NET
e1
e2
PT
ID CODE
e3
F1
TOTAL
e1
F2
PCS
e2
PT
ID CODE
KG/LB
e3
F1
TOTAL
F2
PCS
KG/LB
CLR
CLR
Change if needed !
3x
5x
9
10
NET
NET
e1
ID CODE
e2
PT
e3
TOTAL
F1
F2
PCS
e1
KG/LB
ID CODE
e2
e3
PT
F1
F2
TOTAL
PCS
KG/LB
CLR
CLR
1x
11
12
NET
e1
M1
ID CODE
e2
PT
e3
TOTAL
F1
F2
PCS
KG/LB
CLR
3 sec.
SERVICE MANUAL – iForks
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13
14
NET
e1
ID CODE
e2
PT
e3
F1
TOTAL
F2
PCS
KG/LB
CLR
1x
e1
e2
e3
F1
F2
Move the
pointer to e2
15
16
NET
e1
ID CODE
e2
PT
e3
F1
TOTAL
M2
F2
PCS
KG/LB
CLR
Change the value if
needed, by pressing
the >0< key shortly.
17
18
NET
e1
ID CODE
e2
PT
e3
TOTAL
F1
F2
PCS
KG/LB
CLR
3 sec.
e1
e2
e3
F1
F2
Afterwards, repeat this
cycle for load M3 -> move
the pointer to e3
SERVICE MANUAL – iForks
9
19
20
e1
ID CODE
??
NET
NET
e2
PT
e3
F1
TOTAL
e1
F2
PCS
e2
PT
ID CODE
KG/LB
e3
F1
TOTAL
F2
PCS
KG/LB
CLR
CLR
1x
21
22
NET
NET
e1
ID CODE
e2
PT
e3
TOTAL
F1
e1
F2
PCS
ID CODE
e2
PT
e3
TOTAL
F1
F2
PCS
KG/LB
KG/LB
CLR
CLR
Change gravitation
value if needed (enter
the g-value of the
current location)
Or confirm with enter
SERVICE MANUAL – iForks
10
2. Parameter settings
To enter the parameter menu by:
- Switch on the indicator and HOLD the ON/OFF key for at least 30 seconds.
- After 30 seconds the indicator shows automatically: P_ _ 00.
Par.
Function
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
Calibration and start-up units (and print units)
Smallest graduation step for multirange
Biggest graduation step for multirange
Number of divisions for every range
Weighing capacity system (full scale)
Motion tolerance for stable
Filter size
Auto zero range (zero track)
Zero range positive (+)
Zero range negative (-)
Test function (display service mode)
Power on – automatic zero
Approved / non-approved version
Sampling quantity
Units switch mode active
Setpoint function
Default settings
EU
US
kg
lb
1
2
2
5
1000
1000
2500
5000
2
2
8
8
0.5
0.5
10
10
10
10
basic
basic
no
no
no
no
10
10
yes
yes
0
0
17
18
19
20
21
24
25
Number of wires per loadcell (sence active)
Gravity value working area
Print format date/time
Baudrate com1
Setting com1
End character com1
Protocol com1
4
9.812
EU
9600
8_n_1
cr
5
4
9.797
US
9600
8_n_1
cr
5
26
27
28
29
30
31
34
35
Number of linefeeds com1
Handshake com1
Printout format for com1 and com2
Header lines added
Baudrate com2
Setting com2
End character com2
Protocol com2
4
soft
stnd
0
9600
8_n_1
cr
0
4
soft
stnd
0
9600
8_n_1
cr
0
36
37
40
41
43
44
45
60
61
62
63
64
65
66
67
68
80
81
Number of linefeeds com2
Handshake com2
Level sensor
Delay trigger time level sensor
Compensation factor correction factor
Compensation factor X-direction
Compensation factor Y-direction
Battery used
Low Bat switch-off time
Auto shut-off time indicator
Auto shut-off time forks
Sleep time indicator if used
Auto shut-off time backlight
Backlight brightness
Low bat switch off time forks
Buzzer function active
Digital corner calibration active
Compensation factor digital corner A
4
soft
no
3
1
1
1
6
2
2
3
0
20
100
10
off
0
1.000
4
soft
no
3
1
1
1
6
2
2
3
0
20
100
10
off
0
1.000
Settings
kg;lb
0.1/0.2/0.5/1/2/5/10/20/50
0.1/0.2/0.5/1/2/5/10/20/50
0000 - 9999 divisions
0-99999
off/0.5/1/2/4/8/16/32 grad./sec
off; 1-12 (1 light filtering, 12 high filtering)
off/0.5/1/3 grad./sec
0-100 % of span
0-100 % of span
basic/count/res10
Yes/no
No/ntep/oiml
1/2/5/10/20/50/95
no/yes
0 (not used); 1 (gross overload); 2 (net overload); 3 (fill
manual tare); 4 (fill auto tare); 5 (gross overload not
authorize to change gross setting); 6 (net overload not
authorize to change net setting); 7(gross overload
delayed); 8 (net overload delayed); 9 (gross overload
delay not authorize to change gross setting); 10 (net
overload delay not authorize to change net setting)
4/6
9.750-9.850
EU (dd/mm/yy);US (mm/dd/yy)
600/1200/2400/4800/9600/19200
8_n_1; 8_n_2; 7_n_1; 7_n_2
cr;lf;crlf
0(PC bi-directional NU); 1(PC Excel format on print
command); 2 (remote display); 3 (printer protocol with
power control); 4 (printer protocol without power
control); 5 (Bluetooth master)
0-9
soft (Xon/Xoff)/hard (CTS)
stnd;total;confi
0-3
600/1200/2400/4800/9600/19200
8_n_1; 8_n_2; 7_n_1; 7_n_2
cr/lf/crlf
0(PC bi-directional NU); 1(PC Excel format on print
command); 2 (remote display); 3 (printer protocol with
power control); 4 (printer protocol without power
control); 5 (Bluetooth master)
0-9
soft (Xon/Xoff)/hard (CTS)
no/ls nc/ls no/cs fa/cs ra
0 -1 0 sec
0.1-10.0
0.1-10.0
0.1-10.0
6V /12V
0 = never off; 1-99 min
0 = never off; 1-99 min
0 = never off; 1 = 30min; 2 = 1h; 3 = 2h
0 = not used; 1 to 99 min
off/20/40/80/160/320 sec
100%/ 75%/ 50%/ 25%/ 0% (off)
0 = never off; 1-99 min
off/ on (direct); on (2 sec. delay)
0 (enabled); 1 (disabled)
Do not change value after digital corner calibration
SERVICE MANUAL – iForks
11
82
83
84
85
Compensation factor digital corner B
Compensation factor digital corner C
Compensation factor digital corner D
Matching Bluetooth forks
90
91
96
97
98
99
Default settings without changing calibration
Default settings with changing calibration
Printout parameter setup
Key test function (buzzer and nr)
Scale id number
Software version
1.000
1.000
1.000
1.000
1.000
1.000
Do not change value after digital corner calibration
Do not change value after digital corner calibration
Do not change value after digital corner calibration
Only enter this parameter to establish a complete new
Bluetooth connection! Enter last 6 characters of MACaddress of fork1 and 2 or cancel by pressing CLR
Pr-C1
Pr-C1
Pr-C1; Pr-C2
0
0
0 - 9999
Leave the parameter-menu and store all entries by pressing 2 times shortly on the CLR key.
3. Indicator power supply from fork lift truck battery - connection
Only possible when indicator is equipped with an integrated voltage converter or voltage stabilizer.
+
EU
+
_
US
Brown Red
Blue
Black
SERVICE MANUAL – iForks
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