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2. As a preventative measure against leakage, it is recommended that the face seal O- ring be replaced any time the connection is opened. Make sure the O- ring is installed and properly seated in the fitting groove. Lightly lubricate the O- ring with clean hydraulic oil. Size 4 (1/4 in. nominal hose or tubing) 6 (3/8 in.) 8 (1/2 in.) 10 (5/8 in.) 12 (3/4 in.) 16 (1 in.) 3. Place the hose/tube against the fitting body so that the flat face of the hose/tube sleeve fully contacts the Oring in the fitting. Swivel Nut Tube or Hose Final Position Initial Position Extend Line AT WRENCH RESISTANCE B. Mark the swivel nut and fitting body. Hold the hose/tube with a wrench to prevent it from turning. AFTER TIGHTENING Figure 38 Fitting Dash Size Hose/Tube Side Thread Size Installation Torque 4 9/16 - 18 18 to 22 ft- lb (25 to 29 N- m) 6 11/16 - 16 27 to 33 ft- lb (37 to 44 N- m) 8 13/16 - 16 37 to 47 ft- lb (51 to 63 N- m) 10 1 - 14 60 to 74 ft- lb (82 to 100 N- m) 12 1 3/16 - 12 85 to 105 ft- lb (116 to 142 N- m) 16 1 7/16 - 12 110 to 136 ft- lb (150 to 184 N- m) 20 1 11/16 - 12 140 to 172 ft- lb (190 to 233 N- m) Figure 39 Groundsmaster 3500- D Page 4 - 5 Hydraulic System (Rev. G) Wheels, Brakes, and Chassis Mark Nut and Fitting Body Electrical System Figure 37 5. If a torque wrench is not available or if space at the swivel nut prevents use of a torque wrench, an alternate method of assembly is the Flats From Wrench Resistance (F.F.W.R.) method (Fig. 2). A. Using a wrench, tighten the swivel nut onto the fitting until light wrench resistance is reached (approximately 30 in- lb). Fitting Body O- ring Hydraulic System 4. Thread the swivel nut onto the fitting by hand. While holding the hose/tube with a wrench, use a torque wrench to tighten the swivel nut to the recommended installation torque shown in Figure 39. This tightening process will require the use of an offset wrench (e.g. crowfoot wrench). Use of an offset wrench will affect torque wrench calibration due to the effective length change of the torque wrench. Tightening torque when using a torque wrench with an offset wrench will be lower than the listed installation torque (see Using a Torque Wrench with an Offset Wrench in the Torque Specifications section of Chapter 2 - Product Records and Maintenance). F.F.W.R. 1/2 to 3/4 1/2 to 3/4 1/2 to 3/4 1/2 to 3/4 1/3 to 1/2 1/3 to 1/2 Product Records and Manuals C. Use a second wrench to tighten the nut to the correct Flats From Wrench Resistance (F.F.W.R.). The markings on the nut and fitting body will verify that the connection has been properly tightened. Kubota Diesel Engine 1. Make sure threads and sealing surfaces of the hose/ tube and the fitting are free of burrs, nicks, scratches or any foreign material. Safety Hydraulic Hose and Tube Installation (O- Ring Face Seal Fitting)