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Download NUVL855RM24 NUVL855RM24 - Commercial Wheelchair Lifts
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Service Manual for: NUVL855RM2 4 NUVL855RM24 Under-Vehicle Lift® Public Use Wheelchair Lifts Series A1 DOT — Public Use Lift “DOT — Public Use Lift” verifies that this platform lift meets the “public use lift” requirements of FMVSS No. 403. This lift may be installed on all vehicles appropriate for the size and weight of the lift, but must be installed on buses, school buses, and multipurpose passenger vehicles other than motor homes with a gross vehicle weight rating (GVWR) that exceeds 4,536 kg (10,000 lb). www.braunlift.com ® WARNING Man u al "Providing Access to the World" Read manual before installing or servicing lift. Failure to do so may result in serious bodily injury and/or property damage. TM TM Braun UVL Series International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA 1-800-THE LIFT ® (574) 946-6153 FAX: (574) 946-4670 ® ® 34807 Rev. C May 2012 Congratulations We at The Braun Corporation wish to express our fullest appreciation on your new purchase. With you in mind, our skilled craftsmen have designed and assembled the finest lift available. This manual provides service-related material. Refer to the FMVSS No. 403 Quick Reference Installation Sheet for installation instructions, operating instructions and maintenance procedures. Braun UVL Series™ lifts are built for dependability and will provide years of pleasure and independence as long as the lift is installed and serviced as specified by a Braun certified technician, and the lift is operated by an instructed person. Sincerely, THE BRAUN CORPORATION Ralph W. Braun Chief Executive Officer Warranty and Registration Instructions Immediately upon receiving the lift, examine the unit for any damage. Notify the carrier at once with any claims. Serial No. Model No. OWNER'S WARRANTY REGISTRATION XXXXXXXXXX XX-XXXXX PURCHASED FROM Two warranty/registration cards (shown right) are protected in a clear envelope and attached to the lift protective shipping wrap. The sales representative must process one of the cards. The consumer must fill out the other card and mail it to The Braun Corporation. A detailed warranty section is provided in this manual. The warranty cards must be processed to activate the warranty. OWNER DATE INSTALLED NAME ADDRESS CITY TELEPHONE STATE ZIP TO VALIDATE WARRANTY REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION. Sample Warranty/Registration Card Two Braun Serial No./Series No. identification tags (shown below) are posted on the lift. One I.D. tag is posted on the left platform side plate (outboard end). A second I.D. tag is located inside of the pump module. Both I.D. tags provide the product identification information provided on the warranty/registration card. Record the information in the space provided (or document on a copy). This information must be provided when filing a warranty claim or ordering parts. The Braun Corporation 1-800-THE-LIFT TM BRAUNLIFT.COM TM DOT Public Use Lift MODEL# XXXXXXXXXX Model No. Max. Lifting Capacity - 600Lbs. SERIAL NUMBER XX-XXXXX MFG DATE XX/XX/XXXX Sample Serial No./Series No. Identification Tag Serial No. Date of Manufacture Contents Troubleshooting and Maintenance Lift Terminology ............................................................... 2 Switch and Sensor Locations ......................................... 3 Certification Checklist Diagnostic Procedures ................ 4 Adjustments and Calibration ........................................... 5 LCD Diagnostic Codes ................................................... 6 Floor Level and Inner Roll Stop Adjustments ............ 7-11 Lubrication Diagram ..................................................... 12 Maintenance and Lubrication Schedule ................... 13-15 Troubleshooting Diagnosis Chart ............................. 16-19 Lift Wiring Schematic ..........................................19A, 20A Contact Removal ........................................................19B Hydraulics Hydraulic Parts List .....................................................20B Hydraulic Diagram ........................................................ 21 Repair Parts Pump Module Pump Module Parts List .......................................... 22 Pump Module Diagram ........................................... 23 Lift Exploded Views and Parts Lists Housing Assembly ............................................. 24, 25 Carriage Assembly ............................................. 26, 27 Platform Assembly .............................................. 28-32 Warranty Braun® Limited Warranty .......................................... 33-35 Page 1 Lift Terminology Hydraulic Cylinders Platform Cable-activated Manual Release System Hand-Held Pendent Control Li ft H ou si ng Inner Roll Stop Rolling Horizontal Arms Ca rria ge 81819 ER NG DA TS PAR P AR CLE OF ING MOV KEE KEEP NG MOVI GER DAN R OF CLEA S PART 81819 AR P Torque Tube LIF TO T OP A ER DEPL OY Stand PLAT platfo clear FORM Lift rm and : handrexten handr press lower ails ail ds 3. Lift latchup latchfully. UP 4. switc to handlRelea outer Latch vertic handl 5. Press handr barrie es, seh until 6. es al positi deploswitc Open UP 7. ail r to fully. Press bus switc belt. vertic on y h. and (raise UP door h until al positi roll s switc fully. platfo stopto floor h on. TO until rm UNLO unfoldlevel) platfo stops s to , and 1. AD . rm Load PASS floor inner stops lock passe ENGE level. 2. Presswhee nger 3. Close DOWN lchair onto R: 4. Press bus brakeplatfo switch platfo DOWN door s. rm outer rm fully.until 5. and reachswitc Unlatcbarrie platfo whee h es h until r unfold rm groun handr passelchair stops the ail s d levelentire nger brake . belt,fully. from s unloc and and platfo unloak rm. d 1. 2. c Use Lift WA RN ING Befo • Lowre stow dow er ing • Lown oute lift: to r barr platf to er hand platf orm.ier • Low orm. rails dow er latch dow n to n platfhand Failu orm.les prec re to in autio follo serio ns w and/ maythes or us bodi prop resue ertyly injurlt dam y age. Outer Barrier Actuator JK WAR NING • Read • Load manu • Engag and al befor opera unloa • Provi e vehic ting d e opera vehicde lift. le on level ting • Do le adequ parkin surfaclift. not to g brake dama ate accom • Keep ge,opera cleara e only. wearte liftmoda nce before area opera • Handr if te in tor or anyyou lift. outsid excep ailwhich and suspe e of abnor handr t latchlift bysta when opera mal ct lift handl ails. nders condi When stowi tes. es is ng must clear tion. on ever and of the a • Hand be whee deplo platfo down • Passerail lchair ying inside beltrm, the: passe • Whee nger must must • Inner yellow nger be lchair be latche bound must roll Failur brake positi d. in e be stop s aries oned seriou up. dama to follow and must outer be fully ge. s bodilythese locke barrie injuryrules r d and/omay DOT result r prope — Publi rty AT IN G IN ST RU CT IO TO LOAD 1. Load PASS whee passe ENGE belt. lchair nger R: 2. Press brakeonto up UP and switc s andplatfo stops 3. latchrm, Open . raise h 4. to lock Press bus platfo handr fold (raise UP door rm outer ail roll s switc fully. until barrie 5. platfo stopto floor h Unloc until rm r passek unfoldlevel) whee platfo s to , and nger TO lchair rm STOW from floor inner stops brake level. 1. platfo Latch PLAT s 2. Press handr FORM rm. and unloa stops STOW : 3. ail d Unlat at belt. 4. Fold ch stowswitc handrlevel.h (horizouter until Lift ontal)barrie ail platfo belt. handr handr rm positi ails ailpositir down latch on. Presson down to handl platfo and stops STOW to lower rm platfoes, (retra switc latch rm stow cts (horiz h untilhandl fully). platfoes ontal) fully. rm NS 5. Befo stow re ing 6. 1. lift: (Steps Fold oute r barri 1-3) er After depl oyin lift: (Reve g proce rse dures ) HA ND RA IL dow n. 2. JKA a. b. Lift latch c. Depl Low oy hand er / Stow le. latch hand Latch hand Handl rail. le. a. 34585 IN ST e Detail c. JKA b. RU CT IO NS 3. a. b. Lift latch c. Depl Low oy hand er / Stow le. latch hand hand rail. le. rm KEE CLE OF MO VIN G PAR TS DA NG ER 81819 Shield Handrail with Belt b. c. JKA a. Latch Handl tfo e Detail 1-800-THE LIFT™ BRAUNLIFT.COM™ The Braun Corporation NUVL855RM24 SERIAL NUMBER 01-00025 DOT Public Use Lift MODEL# MFG DATE U.S. PATENT 4958979 02/15/08 P la 33602 Lifting Arms Inboard Left Page 2 Right Outboard Two-Stage Outer Barrier Switch and Sensor Locations Lift Out Cam 73775 Full Out Limit Switch 73950A Full Out Cam 75776CN Lift Out Limit Switch 73950A Pressure Transducer 30426 Below Stow Limit Switch 73950A Below Stow Cam 73712 81819 ER NG DA TS PAR AR P OF ING MOV CLE KEE Floor Level Limit Switch 73950A Floor Level Cam 73712 KEEP MOVIN GER DAN R OF CLEA G PARTS 81819 P KEE CLE AR OF MOV ING PAR TS DA NG ER 81819 Switch 0 Limit Switch 73950A Switch 1 Limit Switch 73950A JK A WAR NING • Read • Load manua • Engag and l before operat unload • Provide vehicl ing opera vehicl lift. e on level ting • Do e adequ parkin e surfaclift. not to g brake damag ate accom • Keep opera cleara e only. e, wearte liftmodat nce before area opera • Handr if e in tor or anyyou lift. outsid excep ailwhich and suspe e of abnor handr t latchlift bystan when operat mal ct handle lift ails. When stowin es.ders condit s must clear is ion. on ever g and of the a • Handr be wheel deploy down • Passe platfo chair ail ing inside beltrm, the: passe • Wheelnger must must • Inner yellow nger be chair be latche bound must roll Failur brakes positio aries d. in e be stop ned seriou up. damag to follow and must outer be fully s e. bodilythese locked barrie injuryrules r and/or may DOT result prope — Public rty Use Lift WA RN ING Befo re • Lowe stow downr ing • Lowe oute lift: to r barri platf to r hand platf orm.er • Lowe orm. rails downr latch down to platfhand Failu orm.les prec re to in autio follo serio and/o ns w these us may r propbodi resu ertyly injurlt dama y ge. Befo stow re ing lift: (Steps 1. Fold outer barri er 1-3) After deplo ying lift: (Rever proced se ures) LIF T OP TO DEPLO 1. Stand Y PLATF platforclear 2. ORM: Lift m and handrextend handr press lower ails ail s 3. Lift latchup latchfully. UP 4. switch to handle outer Latch vertica Releas handle 5. Press handr barrie s, e until 6. deploy switch s l positio Open UP 7. ail r to fully. Press bus switch belt. vertica n and . (raisesUP door until l positio roll switchfully. platfor stopto floor n. TO until m UNLO unfoldlevel), platfor stops. s to and 1. AD Load m PASSE floor inner stops lock passe level. 2. NGER Presswheel nger 3. Close DOWN chair onto : 4. Press bus brakesplatfor switch platforDOWN door . outer m fully.until m and 5. switch reache Unlatcbarrie platfor wheel h s groun until r unfold handr m passechair stops. the ail s d levelentire nger brakes belt,fully. from and andunlock platfor unload m. HA ND RA IL AT ING INS TO TR LOAD UC 1. Detail NS platfo s ntal) fully. rm a. Lift b. latch c. Depl Loweoy hand / Stow le. r latch hand Latch hand Handle rail. le. 34585 IN ST RU CT IO c. a. TIO Load PASSE wheelpasse NGER belt. chair : nger 2. Press brakes onto up UP and switch andplatfor stops. 3. latch m, Open raise 4. to lock Press bus platfo handr fold (raisesUP door rm outer ail roll switchfully. until barrie 5. platfor stopto floor Unloc r until passek unfoldlevel), m wheel platfo s to and nger TO chair rm floor inner STOW from stops brakeslevel. 1. platfo Latch PLATF 2. Press handr ORM: rm. and unload stops STOW 3. ail Unlatcat belt. 4. Fold h stowswitch handrlevel. (horizo outer until 5. Lift ail platfor ntal)barrie belt. handr handr r down m positioails ailpositio 6. latch n. Press down to n and handle platfo stops STOW to lower rm platfo s, (retrac switchlatch rm stow ts (horizo fully).untilhandle down . 2. JKA ER JKA b. NS 3. a. b. Lift latch c. Depl Loweoy hand / Stow le. r latch hand hand rail. le. b. c. JKA a. Latch Handle Detail 1-800-THE LIFT™ BRAUNLIFT.COM™ The Braun Corporation NUVL855RM24 SERIAL NUMBER 01-00025 DOT Public Use Lift MODEL# 02/15/08 Handrail Belt Assembly 34031A U.S. PATENT 4958979 Switch 0 Cam 73712 MFG DATE 33602 Switch 1 Cam 73712 Barrier Down Limit Switch 73950RNA Page 3 Certification Checklist Diagnostic Procedures The following operations and conditions must be functionally verified in order for the lift to be FMVSS 403/404 compliant. If an operation does not function as described or a condition is not met, follow the referenced procedures to correct the problem or contact a Braun Corporation Product Support representative. Public use vehicle manufacturers are responsible for complying with the lift lighting requirements in Federal Motor Vehicle Safety Standard No. 404, Platform Lift Installations in Motor Vehicles (49 CFR 571.404). • Vehicle movement is prevented unless the lift door is closed, ensuring the lift is stowed. 1. Verify lift stowed signal (pin 7) in the 9 conductor plug on the side of the pump module has a +24 volt signal. 2. Refer to the interlock installation instructions. • Lift operation shall be prevented unless the vehicle is stopped and vehicle movement is prevented. 1. Verify vehicle secure signal (pin 6) in the 9 conductor plug on the side of the pump module has a +24 volt signal. 2. Refer to the interlock installation instructions. • The platform will not fold/stow when occupied. - Refer to Platform Sense Calibration. • The inner roll stop will not raise if occupied. - Refer to Inner Roll Stop Occupied Sensor Adjustment • The outer barrier will not raise if occupied. - Refer to Outer Barrier Occupied Calibration procedure • Verify platform lighting when lift is deployed and pendant illumination when lift is powered. 1. Replace bulb(s) in the light housing. 2. Check inline fuse on wires going out to lights. • A visual and audible warning will activate if the threshold area is occupied when the platform is at least 1" below floor level. 1. Make sure connectors to threshold mat are properly connected. 2. Call Product Support. • Platform movement is prohibited beyond the position where the inner roll stop is fully deployed (up). - Call Product Support. • Platform movement shall be interrupted unless the outer barrier is deployed (up). - Check Barrier Down limit switch, wires and connector. - Diagnostic LCD should display a value of “1” for OBAR SW when outer barrier is deployed (up). Page 4 Adjustments and Calibration Adjustment Procedures Lift Out Switch: The Lift Out Switch stops inward travel of the carriage/platform during Stow function (activated by the housing-mounted Lift Out Cam). Move cam in to increase inward travel. Move cam out to decrease inward travel. Full Out Switch: The Full Out Switch stops outward travel of the carriage/platform during Deploy (Up/Down) functions (activated by the housing-mounted Full Out Cam). Move cam in to decrease outward travel. Move cam out to increase outward travel. Carriage rollers must be inside housing a minimum 1/2". The platform will not raise or lower until this switch is activated. Floor Level Switch: See page 7 for procedures. Inner Roll Stop Occupied Sensor: See page 11 for procedures. Below Stow Switch: The Below Stow Switch controls the height of the carriage/platform before it moves inward during the Stow function (activated by the torque tube-mounted Below Stow Cam). Rotate the cam in to decrease platform height. Rotate the cam out to increase platform height. Adjust cam so lifting arms are aligned. View the platform position in the housing. Barrier Down Switch: This platform-mounted switch prohibits the platform from raising unless the outer barrier is in the full up position. The Up function is prohibited if the outer barrier detent pin is not fully engaged also. Switch 0: The switch (activated by the torque tubemounted Switch 0 cam) interrupts downward travel of the platform during the Down function. This allows the vehicle door to be closed during the remaining unloading procedures. After the door is closed, downward travel can be restarted. Rotate the cam in to lower the height of the stopping position. Rotate the cam out to raise the height of the stopping position. Switch 1: This switch (activated by the torque tubemounted Switch 1 cam) interrupts upward travel of the platform during the UP function. This allows the vehicle door to remain closed until the lift approaches floor level. After the door is opened, upward travel can be restarted. Rotate the cam in to lower the height of the stopping position. Rotate the cam out to raise the height of the stopping position. Drive Chain Adjustment In event the drive chain sags 1/2" or more, adjust tension as detailed. Tighten to eliminate visible sag but do not overtighten. 1. Unlock and pull the manual release cable and lock in the released position. 2. Manually extend platform carriage 2/3 full out. 3. Remove adjustment bolt (tensioner) access cover. 4. Use deep well socket (long key sleeve) to loosen outside jam nut. Tighten inside jam nut to eliminate visible chain sag but do not overtighten. 5. Lock jam nuts together. Unlock and push the manual cable in fully. Lock release cable. Move the platform in and out until platform chain release assembly engages chain. Carriage Ride Height Adjustment The carriage horizontal arms move (roll) in and out of the housing tracks on roller bearings. Following installation or extensive lift operation, clearance between horizontal arms and tracks may diminish. The eccentric shaft mounting plate allows height adjustment. Remove eccentric plate mounting screw. Using screwdriver or small rod, rotate the shaft clockwise to increase carriage height. Rotate the shaft counterclockwise to decrease carriage height. Reinstall mounting screw in nearest retainer hole. Adjust left and right side eccentric shafts (screw positions may vary from side to side). Adjust height such that horizontal arms do not contact top or bottom of tracks (align center). Calibration Procedures Platform Sense Calibration 1. Place 20 lbs. in the center of the platform. 2. Press UP button on the hand-held pendant to raise the platform a minimum of 3" above stow level. 3. Press and hold 50# CAL button on control board. While pressing the 50# CAL button, press and hold the STOW button on the hand-held pendant. The platform will lower to stow level, raise slightly, lower to stow level, and begin inward travel. Release the 50# CAL button when the platform begins moving inward. The platform sensing is now calibrated. 4. After calibration, the LCD screen should read “PF OCCUPIED” when 50 lbs., or more, are present on the platform. If 50 lbs. does not activate the “platform occupied” signal readout, recalibrate with less weight to lower the “occupied” setting or more weight to increase the “occupied” setting. Ground Sense Calibration 1. Press hand-held pendant DOWN switch to lower platform fully to ground level. 2. While continuing to press the pendant DOWN switch, press and then release the control board O_BAR/ GROUND LVL button. 3. Release the pendant DOWN switch. Ground level sensing is now calibrated. 4. After calibration, the outer barrier should not unfold (down) until the platform is fully on the ground. Outer Barrier Occupied Calibration 1. Press hand-held pendant DOWN switch to lower platform fully to ground level. 2. Once outer barrier is fully unfolded (ramp position), release the pendant DOWN switch. 3. Press and hold the control board O_BAR/GROUND LVL button. While holding O_BAR/GROUND LVL button, press hand-held pendant UP switch to raise the outer barrier. Be sure to release O_BAR/ GROUND LVL button when outer barrier reaches approximately half full up (vertical) position. 4. After calibration, the LCD screen should read “OUTBAR OCCUPIED” whenever there is weight present on the outer barrier. Page 5 LCD Diagnostic Codes D8 D5 D6 D3 102 102 D2 102 D4 R31 C cycle Lift_Out Floor_SW ® A C B R54 103 D 100419-001 REV R57 103 R55 103 L diag Button LCD MODULE J37 K Y2 G CYCLE V104 V104 V104 J4 U5 R21 1001 R34 1001 C18 R44 1001 R36 1001 U20 J40 FL_CL U11 2430 105T 70131 A 220 CFK J27 R72 0 R70 1002 R46 1001 R35 1001 50# CAL SW_0 R64 1002 R37 1001 R33 1001 R26 2400 R29 2051 6C9 J13 SW_1 R75 1002 D2 D14 U? R62 1002 6C5 6C5 100 VHA R48 1002 D3 C6 R47 1001 R45 1001 R31 1001 U10 R32 1001 MP916 0.010Ω .5% R Bit_1 Bit_0 V104 C14 V104 C11 2 INT 4 O_BAR HI R78 1002 L_OUT R30 1001 D4 8.00M 105T 03N01 C2 D5 R76 1002 L_IN Y2 A STOW C13 R51 1002 SVC LIGHT J23 R69 V104 R40 1002 C12 U15 R49 1002 C5 C8 B_UP C4 R41 1002 B_DN J24 R39 1002 R58 332 R27 1002 DIAG R68 1002 L_DN C10 R61 1002 HAND-1 R77 R42 1002 R53 1002 L_UP R52 1002 R60 1002 100 VHA H I 8.00M J HAND-2 All basic functions (UP, DOWN and STOW) should show a value of 1 when activated via a controlled input (Handheld Pendant, Magnetic, Remote Entry or 3rd Station Controls). D7 OBAR S W 1 V104 C6 To change the LCD display from cycle count to diagnostic mode, press the “diag” button on the control board (see illustration at right). When finished, press button again to return to cycle count mode. When all of the harnesses are correctly connected to the control board, the values shown in the chart below will display when the corresponding action is taken. “1” will appear to the right of the switch or sensor name on the LCD module when activated as shown. If any other value appears on the LCD screen during the specific diagnostic procedure, verify that the correct harness is properly connected to both the control board and the associated lift harness. Repeat the harness diagnostic procedure. If an incorrect value is still present after checking the harness and connections, contact The Braun Corporation Product Support Department. C17 V104 1 K10 K7 3 RL11 J39 J6 J36 J32 UP RL11 LO J47 4 DOWN J38 3 2 MAT 3 J45 2 1 1 5Q6 220 35A D11 D13 D12 D7 D10 U2 J17 J16 J21 ALARM LIGHTS J14 5Q6 220 35A J19 J20 J11 J10 2430 PWR C23 C19 J15 J8 D17 2430 GND D16 J9 J35 VALVE D8 D6 PUMP D9 J5 B-UP B-DN L-OUT L-IN NUVL Control Board Hand-held Pendant LCD Display Stowed Moving Out Of Cassette ✔ STLV SW LOUT SW Moving Up At Floor Moving Down Ground Ground Level From Stow Level OB Out Level From Stow 1 1 1 1 1 FOUT SW FLV SW OBAR SW 1 1 1 1 MAT SW = 1 when mat is activated. IBAR SW = 1 when inner roll stop is activated. DO SW SBELT SW * (NUVL855RM24 only) Page 6 1 1 1 1 1 1 1 *GND LVL ✘ 1 = 1 when door is full open or pin 3 and pin 4 are jumpered. = 1 when seat (handrail) belt is latched. ✓ (BEL ST SW for NUVL855RM24) ✗ (HRBELT SW for NUVL855RM24) Floor Level and Inner Roll Stop Adjustments Achieving proper floor level positioning of the platform and inner roll stop requires a combination of Floor Level switch adjustment and inner roll stop cam adjustment. Both are factory set, but floor level positioning must be inspected during installation procedures (will vary per vehicle application). Floor Level Requirements: When the lift is positioned at floor level (raised fully), the bottom of the platform must be above floor level (threshold mat) and the inner roll stop must rest solidly on vehicle floor with 7° maximum angle (relative to the platform). CAUTION Do not adjust inner roll stop linkage rod. Linkage rod adjustment may result in lift damage. Ensure the lift is positioned and secured as specified on the Quick Reference Installation Sheet supplied with the lift. Do not adjust the inner roll stop linkage rod (see Photo G on page 10). The linkage rod should be adjusted to increase usable platform length only (following all other procedures). Adjust the Floor Level switch first (detailed below). If the 7° requirement above is not met, adjust the inner roll stop cam as detailed in Cam Adjustment (adjust cam only if necessary). Floor Level Switch Adjustment 2. Loosen the clamp securing the torque tube-mounted Floor Level cam. See Photo A. Rotate the cam until the Floor Level switch is activated (cam depresses switch). Tighten the clamp securing the cam. OPEN OPEN Hand Pump OSE CL 1. Position the bottom of the lift platform 1-1/2" above floor level (threshold mat) using the manual hand pump. See Figure A. VALVE Manual Hand Pump VALVE OSE CL The Floor Level switch stops upward travel of the platform during the Up function (activated by the torque tube-mounted Floor Level cam). Pump Handle OPEN CLOSE Figure A Floor Level Cam Valve Floor Level Switch A Hydraulic pressure may affect platform height slightly. Fine tuning adjustment (tweaking) of the Floor Level switch (cam) may be required. 3. Using the control pendant, check floor level position by lowering the platform to stow level and then pressing the UP button until the platform raises fully (stops). If the inner roll stop rests solidly on vehicle floor with 7° maximum angle (relative to the platform), move to page 10 and check the usable platform length as outlined. Torque Tube Cam depressing switch. Page 7 Floor Level and Inner Roll Stop Adjustments Floor Level Switch Adjustment 4. If the inner roll stop does not rest solidly on vehicle floor or the angle is more than 7°, open the hand pump valve (turn counterclockwise) to lower platform slightly (1/4" to 1/2"). Close valve. See Figure A. 5. Reset the floor level switch cam to this new position. See Photo A. Loosen the clamp securing the torque tube-mounted Floor Level cam. Rotate the torque tube-mounted Floor Level cam until the Floor Level switch is activated (cam depresses switch). Tighten the clamp securing the cam. 6. Using the control pendant, check floor level position by lowering the platform to stow level and then pressing the UP button until the platform raises fully (stops). Floor Level Requirements: When the lift is positioned at floor level (raised fully), the bottom of the platform must be above floor level (threshold mat) and the inboard locator must rest solidly on vehicle floor with 7° maximum angle (relative to the platform). If the inner roll stop rests solidly on vehicle floor with 7° maximum angle (relative to the platform), move to page 10 and check the usable platform length as outlined. If the inner roll stop does not rest on the vehicle floor (hovers above floor) - adjust the cam as detailed in the following section. Inner Roll Stop Cam Adjustment Adjust the Floor Level switch first (detailed in previous section). If the above Floor Level Requirements are not met - adjust the inner roll stop cam as detailed in the following procedures. Note: Adjustment of the inner roll stop cam affects the speed of inner roll stop deployment and torque tube/vehicle clearance. 1. Position the lift platform approximately 12" above stow level. See Photo B. Raising the platform will allow access to the cam securement screw and nut. See Photo C. 2. Use an Allen wrench to prevent the cam locking screw from turning and loosen the 3/8" serrated flange nut securing the inner roll stop cam. See Photos C and D. Do not remove the screw or nut. Platform 12" above Stow Level 3. Using the control pendant, press the UP button until the platform raises fully (stops). 4. Turn the cam adjustment screw counterclockwise until the inner roll stop rests on the vehicle floor. See Photo D. Page 8 Stow Level B Floor Level and Inner Roll Stop Adjustments Inner Roll Stop Cam Adjustment 5. Measure the angle of inner roll stop and verify the slope is a maximum of 7° (relative to the platform). If correct, tighten the 3/8" serrated flange nut and screw securing the cam. See Photos C and D. Move to page 10 and check the usable platform length as outlined. 6. If the angle is more than 7°, open the hand pump valve (turn counterclockwise) to lower platform slightly (1/4" maximum). Close valve. See Figure A. 7. Reset the floor level switch cam to this new position. Loosen the clamp securing the torque tube-mounted Floor Level cam. See Photo A. Rotate the torque tubemounted Floor Level cam until the Floor Level switch is activated (cam depresses switch). Tighten the clamp securing the cam. C Cam Locking Screw Cam Adjustment Screw 8. Using the control pendant, check floor level position by lowering the platform to stow level and then pressing the UP button until the platform raises fully (stops). 9. If the inner roll stop rests solidly on the vehicle floor with 7° maximum angle (relative to platform), tighten the 3/8" serrated flange nut and screw securing the cam. See Photos C and D. Move to page 10 and check the usable platform length as outlined. If the inner roll stop does not rest on the vehicle floor (hovers above floor), adjust the cam as detailed in Step 4. Note: It may be necessary to repeat Steps 6-9 to meet Floor Level Requirements (see page 8). 10. Verify there is no gap between the inner roll stop and the roll stop catch. See Photo E. Turn the adjustment screw clockwise to bring the roll stop catch back in contact with the inner roll stop. Do not remove the gap by adjusting the linkage rod. 11. While holding the cam locking screw, tighten the 3/8" serrated flange nut securely. D 3/8" Serrated Flange Nut Roll Stop Catch Inner Roll Stop Linkage Rod E Page 9 Floor Level and Inboard Locator Adjustments Usable Platform Length CAUTION Improper inner roll stop linkage rod adjustment may result in lift damage. Do not adjust the inner roll stop linkage rod unless extra usable platform length is needed. See Photo F. Linkage rod adjustment affects angle of inner roll stop (vertical position). If the angle of the inner roll stop (when in the vertical position) restricts the usable platform length for the wheelchair passenger, adjustment of the linkage rod will change the angle. Adjust the inner roll stop as detailed in the previous procedures. Then, adjust the linkage rod as detailed (only if necessary). If the linkage rod is over adjusted (too long or too short), it will exceed the travel of the slider block resulting in damage to the cam follower bearing, the cam and/or other components. F Inner Roll Stop Linkage Rod Adjustment 1. Position the lift platform below stow level using the manual hand pump (turn valve counterclockwise). Do not operate the lift with the electric pump during adjustment procedures. 2. Loosen the jam nuts at each end of the linkage rod. Adjust rod length as needed. Minimize adjustment. Provide a minimum of 1-1/2" clearance between inner roll stop and torque tube (inner roll stop must clear cylinder mount). See Photo H. 3. Carefully check the inner roll stop angle and operation using the hand pump. Ensure the linkage rod has not been over adjusted resulting in pressure on components (damage will result). 4. Tighten the linkage rod jam nuts. Page 10 G Linkage Rod Torque Tube 1-1/2" Minimum Clearance H Floor Level and Inboard Locator Adjustments Inner Roll Stop Occupied Sensor Adjustment Adjustment Nut The optimum setting for the inner roll stop occupied sensor adjustment nut is to have just enough pressure to fold and unfold the inner roll stop without triggering the inner roll stop occupied sensor. This provides the most weight sensitive setting while allowing the unoccupied inner roll stop to function correctly. The inner roll stop sensor activates an audible/visual alarm and stops lift motion if the inner roll stop is occupied (weight or pressure on roll stop). Do not adjust the inner roll stop occupied sensor unless lift does not function properly. I 1. If the weight of the empty inner roll stop is triggering the sensor while it is folding, tighten the sensor nut 1/8 turn and cycle the lift several times to verify correct operation. See Photo I. 2. If the lift is not reacting to weight (pressure) on the inner roll stop soon enough, loosen the pressure adjusting nut 1/8 turn and cycle the lift several times to verify correct operation. 3. If the inner roll stop occupied alarm continues to go off even when the inner roll stop is in the vertical position, turn the sensor activation bolt clockwise until alarm is not activated. See Photo J. J Sensor Activation Bolt Page 11 Maintenance and Lubrication Lubrication Diagram Drive Chain and Rollers LO Hydraulic Carriage Cylinder Rollers Pivot Drive Chain (bearings) Release Latch Points LO LO Eccentric SG Shaft Rollers (bearings) LO Platform Cable-activated Manual Release System Torque Tube Pivot Points LO Hydraulic Cylinder Pivot Points LO Lifting Arm Pivot Points and Rollers (bearings) LO Rolling Horizontial Carriage Tube Slot Area DE 81819 ER NG DA TS PAR P AR CLE OF ING MOV KEE KEEP R OF GER DAN CLEA Carriage Rollers (bearings) LO MOVI Carriage Rollers (bearings) LO NG S PART VIN MO OF CLE AR KEE P JK A WAR NING • Read • Load manu • Engag and al befor opera unloa • Provi e vehic ting d e opera vehicde lift. le on level ting • Do le adequ parkin surfaclift. not to g brake dama ate accom • Keep ge,opera cleara e only. wearte liftmoda nce befor area opera e • Handin if te tor or anyyou lift. outsid exceprailwhich and suspe e of abnor handr t latchlift bysta when opera mal ct lift handl ails. nders condi When stowi tes. es is ng must clear tion. on ever and of the a • Hand be whee deplo platfo down • Passerail lchair ying inside beltrm, the: passe • Whee nger must must • Inner yellow nger be lchair be latche bound must roll Failur brake positi d. in e be stop s aries oned seriou up. dama to follow and must outer be fully ge. s bodilythese locke barrie injuryrules d r and/omay DOT result r prope — Publi rty LIF Lift WA RN ING Befo • Lowre stow dow er ing • Lown oute lift: to r barr platf to er hand platf orm.ier • Low orm. rails dow er latch dow n to n platfhand Failu orm.les prec re to in autio follo serio ns w and/ maythes or us bodi prop resue ertyly injurlt dam y age. Befo stow re ing 1. lift: (Steps 1-3) Fold proce rse dures ) AT IN G ND dow RA n. 2. JKA ER HA oute r barri er After depl oyin lift: (Reve g T OP TO DEPL OY 1. Stand PLAT platfo clear FORM 2. Lift rm and : handrexten handr press lower ails ail ds 3. Lift latchup latchfully. UP 4. switc to handlRelea outer Latch vertic handl 5. Press handr barrie es, seh until 6. es al positi deploswitc Open UP 7. ail r to fully. Press bus switc belt. vertic on y h. and (raise UP door h until al positi roll s switc fully. platfo stopto floor h on. TO until rm UNLO unfoldlevel) platfo stops s to , and 1. AD . rm Load PASS floor inner stops lock passe ENGE level. 2. Presswhee nger 3. Close DOWN lchair onto R: 4. Press bus brakeplatfo switc platfo DOWN door s. rm outer rm h until fully. 5. and reachswitc Unlatcbarrie platfo whee h es h until r unfold rm groun handr passelchair stops the ail s d levelentire nger brake . belt,fully. from s unloc and and platfo unloak rm. d c Use IL a. b. Lift latch c. Depl Low oy hand er / Stow le. latch hand Latch hand Handl rail. le. IN ST e Detail c. a. JKA b. IN ST RU CT TO LOAD 1. Load PASS whee passe ENGE belt. lchair nger R: 2. Press brakeonto up UP and switc s andplatfo stops 3. latchrm, Open . raise h 4. to lock Press bus platfo handr fold (raise UP door rm outer ail roll s switc fully. until barrie platfo stopto floor h Unloc until rm r passek unfoldlevel) whee platfo s to , and nger TO lchair rm STOW from floor inner stops brake level. 1. platfo Latch PLAT s 2. Press handr FORM rm. and unloa stops STOW : 3. ail d Unlatcat belt. 4. Fold h stowswitch handrlevel. (horizouter until 5. Lift ontal)barrie ail platfo belt. handr handr rm positi ails ailpositir down 6. latch on. Presson down to handl platfo and stops STOW to lower rm platfoes, (retra switc latch rm stow cts (horiz h untilhandl fully). platfoes ontal) fully. rm IO NS 5. Outer Barrier Detent Pin LO 34585 RU CT IO NS 3. a. b. Lift latch c. Depl Low oy hand er / Stow le. latch hand hand rail. le. b. c. JKA a. Latch Handl e Detail 1-800-THE LIFT™ BRAUNLIFT.COM™ The Braun Corporation NUVL855RM24 SERIAL NUMBER A1-00025 DOT Public Use Lift MODEL# Inner Roll Stop Hinge Pivot Points and Carriage Inner Roll Rollers Stop Catch (bearings) LO LO MFG DATE Inner Roll Stop Linkage Pivot Points LO 03/26/08 33602 U.S. PATENT 4958979 Lifting Arm Pivot Points and Rollers (bearings) LO Outer Barrier (tall) Pivot Points LO G PAR DA NG ER TS 81819 81819 Torque Tube Pivot Points LO Outer Barrier (short) and Lower Closure Pivot Points LO See the Maintenance/Lubrication Schedule for recommended applications per number of cycles. Lubricant Type Specified (recommended) Lubricant Available Amount Braun Part No. LO - Light Oil Light Penetrating Oil (30 Weight or equivalent) LPS2, General Purpose Penetrating Oil 16 oz. Aerosol Can 15807 Stainless Stick Style (tube) Door-Ease Stick (tube) 1.68 oz. 15806 Synthetic Grease (Multipurpose) Mobiltemp SHC32 12.5 oz. Can 28598 DE - Door-Ease LG - Light Grease Page 12 Maintenance and Lubrication Schedule Proper maintenance is necessary to ensure safe, trouble free operation. Inspecting the lift for any wear, damage or other abnormal conditions should be a part of the transit agency daily service program. Simple inspections can detect potential problems. The maintenance and lubrication procedures specified in the following schedule must be performed by a Braun authorized service representative at the scheduled intervals according to the number of cycles. NUVL Series lifts are equipped with a cycle counter (digital display built into the electronic control board). NUVL Series lifts are equipped with hardened pins and self-lubricating bushings to decrease wear, provide smooth operation and extend the service life of the lift. When servicing the lift at the recommended intervals, inspection and lubrication procedures specified in the previous sections should be repeated. Clean components and the surrounding area before applying lubricants. LPS2 General Purpose Penetrating Oil is recommended where Light Oil is called out. Use of improper lubricants can attract dirt or other contaminants which could result in wear or damage to the components. Platform components exposed to contaminants when lowered to the ground may require extra attention. Lift components requiring grease are lubricated during assembly procedures. When replacing these components, be sure to apply grease during installation procedures. Specified lubricants are available from The Braun Corporation (part numbers provided on previous page). All listed inspection, lubrication and maintenance procedures should be repeated at 750 cycle intervals following the scheduled 4500 cycles maintenance pro- 750 Cycles cedures. These intervals are a general guideline for scheduling maintenance procedures and will vary according to lift use and conditions. Lifts exposed to severe conditions (weather, environment, contamination, heavy usage, etc.) may require inspection and maintenance procedures to be performed more often than specified. WARNING Maintenance and lubrication procedures must be performed as specified by an authorized service technician. Failure to do so may result in serious bodily injury and/or property damage. Maintenance Indicator: The Lift Ready green LED mounted on the hand-helt pendant storage bracket, will change color to yellow after every 750 cycles. The yellow LED will not affect the functions of the lift, but is a reminder to complete necessary maintenance and lubrication procedures. Once the lift has been serviced, press the CYCLE button (located below LCD display on the control board) until the Lift Ready LED changes back to green. The CYCLE button also clears the lift cycle count (since last service) but not the lifetime cycle count. Discontinue lift use immediately if maintenance and lubrication procedures are not properly performed, or if there is any sign of wear, damage or improper operation. Contact your sales representative or call The Braun Corporation. One of our national Product Support representatives will direct you to an authorized service technician who will inspect your lift. Outer barrier and lower closure pivot points (2) Apply Light Oil - See Lubrication Diagram Outer barrier detent pin pivot points (2) Apply Light Oil - See Lubrication Diagram Inner roll stop hinge pivot points Apply Light Oil - See Lubrication Diagram Inner roll stop linkage pivot points Apply Light Oil - See Lubrication Diagram Lifting arm pivot points and rollers (bearings) Apply Light Oil - See Lubrication Diagram Inspect outer barrier and lower closure for proper operation Correct or replace damaged parts. Inspect outer barrier seal and lower closure gasket Resecure, replace or correct as needed Inspect outer barrier detent pin hairpin cotter Ensure hairpin cotter is present and can be removed and inserted easily. Resecure, replace or correct as needed. Inspect lift for wear, damage or any abnormal condition Correct as needed. Page 13 Maintenance and Lubrication Schedule 750 Cycles 1500 Cycles Page 14 Inspect lift for rattles Correct as needed. Check drive chain tension. Pull out and lock manual release cable. Adjust chain tension as needed. See Drive Chain Adjustment. Inspect inner roll stop and linkage for: • Proper operation. • Positive securement • Wear or damage • Proper adjustment Resecure, replace or correct as needed. See Floor Level and Inner Roll Stop Adjustment Instructions. Check carriage ride height in housing Adjust as needed. See Carriage Ride Height Adjustment. Check stow height/lifting arm alignment Lifting arms should be horizontal, aligned with each other and aligned with carriage. Adjust as needed. See Switch Adjustment (Stow Switch). Inspect wiring harnesses for securement, wear or other damage Resecure, replace or correct as needed Check lower pan securement Resecure, replace damaged parts or correct as needed. Torque tube pivot bearings (4 places) Apply Light Oil - See Lubrication Diagram Verify FVMSS 403/404 Certification Checklist See Certification Checklist Diagnostic Procedures Carriage rollers (bearings) Apply Light Oil - See Lubrication Diagram Eccentric shaft rollers (bearings) Apply Light Oil - See Lubrication Diagram Lifting arm slots in rolling horizontal carriage arm tubes Apply Door-Ease - See Lubrication Diagram. Apply to the surface area around both slots and wipe off excess. Hydraulic cylinder pivot points (4 per cylinder) Apply Light Oil - See Lubrication Diagram Drive chain and chain rollers Apply Light Oil - See Lubrication Diagram Drive chain release latch mechanism Apply Synthetic Grease - See Lubrication Diagram Deploy lift, remove inboard and outboard lower pans and blow out housing. Blow off platform also. Use compressor and nozzle to remove all debris from housing. Clean outboard lower pan slot and apply Antiseize to slot before reinstalling pan. Deploy lift, remove inboard and outboard lower pans and clean housing tracks Use clean cloth and solvent to clean tracks. Clean outboard lower pan slot and apply Antiseize to slot before reinstalling pan. Check drive chain tensioner, jam nuts and con necting link for securement and/or misalignment. Correct or replace damaged parts and/or relubricate. See Drive Chain Adjustment. Inspect drive chain release latch mechanism for proper operation, positive securement, wear or other damage Correct or replace damaged parts and/or relubricate. Maintenance and Lubrication Schedule 1500 Cycles 4500 Cycles Inspect platform cable-activated manual release system (T-handle/cable assembly and carriage movement) Ensure T-handle release and cable assembly operate properly. Ensure carriage can be manually extended and retracted freely. Inspect limit switches and cams for securement and proper adjustment Resecure, replace or adjust as needed. See Adjustments and Calibration section. Inspect carriage, lifting arm and eccentric shaft rollers (bearings) for wear or damage, positive securement and proper operation Correct, replace damaged parts and/or relubricate. Inspect external snap rings (e-clips): • Carriage roller bearings (4) • Lower lifting arm pins (5) • Upper lifting arm pins (2) • Outer race bearings (2) • Inner roll stop shaft (2) Resecure, replace or correct as needed. Inspect lower lifting arm pins for wear or damage, positive securement and proper adjustment Resecure, replace damaged parts, lubricate or correct as needed. Inspect eccentric shaft pins, bearing mounting screw, washers and securement hardware for wear or damage, positive securement and proper operation Resecure, replace damaged parts, lubricate or correct as needed. See Carriage Ride Height Adjustment. Inspect torque tube cams for securement, wear or damage Resecure, replace or correct as needed. Inspect housing cam brackets for securement, wear or damage Resecure, replace or correct as needed. Inspect cylinder(s), hoses, fittings and hydraulic connections for wear, damage or leaks Tighten, repair or replace if needed. Inspect power cable Resecure, repair or replace if needed. Hydraulic Fluid (Pump) - Check level. Note: Fluid should be changed if there is visible contamination. Inspect the hydraulic system (cylinder, hoses, fittings, seals, etc.) for leaks if fluid level is low. Use Braun 87010R (5606 aviation fluid). Do not mix with Dextron III or other hydraulic fluids. Check fluid level with platform lowered fully. Fill to maximum fluid level indicated on reservoir (specified on decal). Do not overfill. If fluid level decal is not present - measure 7/8" from the bottom of fill tube to locate fluid level. Inspect lifting arm bushings and pivot pins for visible wear or damage Replace if needed. Inspect outer barrier pivot pin mounting bolts (2) Tighten or replace if needed Mounting Check to see that the lift is securely anchored to the vehicle and there are no loose bolts, broken welds, or stress fractures. Decals and Antiskid Replace decals if worn, missing or illegible. Replace antiskid if worn or missing. Consecutive Repeat all previously listed inspection, lubrica750 Cycle tion and maintenance procedures at 750 cycle intervals. Intervals Page 15 Troubleshooting Diagnosis Chart WARNING Troubleshooting and repair procedures must be performed as specified by authorized service personnel only. Failure to do so may result in serious bodily injury and/or property damage. FUNCTION 1.00 NO OPERATION 2.00 PUMP RUNS BUT WILL NOT LIFT PLATFORM 3.00 PUMP DOES NOT RUN WITH OVERRIDE SWITCH OR HAND-HELD PENDANT Page 16 If a problem occurs with your lift, discontinue operation immediately! Do not attempt repairs yourself. Contact your dealer or call The Braun Corporation. One of our national Product Support representatives will direct you to an authorized service repairman who will inspect your lift. The cause of the problem can be determined by locating the lift function and related symptom in the Troubleshooting Diagnosis Charts. The specific cause and remedy can then be determined POSSIBLE CAUSE by process of elimination. A Wiring Schematic, Hydraulic Diagram and Hydraulic Schematic are provided to aid in troubleshooting. A Repair Parts section with exploded views and corresponding parts lists is also provided. Correct the problem if possible. If the problem continues, contact The Braun Corporation. REMEDY 1.11 Low battery Check vehicle battery 1.12 Bad ground Check for good ground between vehicle chassis and 3/8” bolt on back of power pack. 1.13 Poor plug connections Check all plugs for proper contact. 1.14 Blown fuse Check fuses on P.C. board. 1.15 Circuit Sentry Reset circuit breaker. 1.16 Defective Interlock Check for voltage on gray wire with red stripes in interlock plug connected to P.C. board. 2.11 Hydraulic Down valve open Flush valve by operating Up and Down manual override switches at same time for 4 to 5 seconds several times. 2.12 Pump mounted horizontal Power pack must be mounted vertically. 2.13 No oil (low) Use Braun 87010R (5606 aviation fluid). Do not mix with Dextron III or other hydraulic fluids. Check fluid level with platform lowered fully. Fill to maximum fluid level indicated on reservoir (specified on decal). Do not overfill. If fluid level decal is not present - measure 7/8" from the bottom of fill tube to locate fluid level. 3.11 Up Solenoid Check for power on pump black wire going from solenoid to motor. 3.12 Bad power and ground See 1.00 Troubleshooting Diagnosis Chart FUNCTION 4.00 LIFT WILL GO UP WITH OVERRIDE SWITCH BUT NOT WITH HAND-HELD PENDANT 5.00 LIFT WILL NOT GO DOWN WITH OVERRIDE SWITCH OR WITH HAND-HELD PENDANT, GOES DOWN SLOWLY OR LIFT DRIFTS DOWN BY ITSELF 6.00 LIFT WILL GO DOWN WITH OVERRIDE SWITCH BUT NOT WITH HAND-HELD PENDANT 7.00 LIFT WILL NOT EXTEND WITH OVERRIDE SWITCH OR HAND-HELD PENDANT 8.00 LIFT WILL NOT STOW WITH HAND-HELD PENDANT POSSIBLE CAUSE REMEDY 4.11 Outer Barrier switch is out of adjustment or defective. Check diagnostic LCD for Outer Barrier switch status. Barrier is down or barrier release pin partially out. Adjust or replace switch as necessary. 4.12 Full Out switch is not activated or defective. Check diagnostic LCD for Full Out switch status. Adjust or replace switch as necessary. 4.13 Hand-held pendant not working properly. Check for hand-held pendant illumination and continuity of the switches. Verify SW1 and Door Open switches are functioning correctly. 5.11 Hydraulic Down valve bad Check for power on red “valve” wire from P.C. board to Down solenoid when pushing override switch or hand-held pendant button. Replace if necessary. 5.12 Dirty Down valve (clogged) Flush valve by operating Up and Down manual override switches at same time for 4 to 5 seconds several times. 6.11 Full Out switch out of adjustment or defective. Check diagnostic LCD for Full Out switch status. Adjust or replace switch as necessary. 6.12 SW0 and/or Door Full Close switches out of adjustment or defective. Check switches for proper operation/adjustment. Adjust or replace switch as necessary. 7.11 Poor plug connections Check harness connections A1, A2, B1 and B2 7.12 Bad In/Out motor Check power at motor. Replace motor if necessary. 7.13 Bad power and ground See 1.00 8.11 Below Stow Level switch out of adjustment or defective. Check diagnostic LCD for Below Stow Level switch status. Adjust or replace switch as necessary. 8.12 Platform is occupied or out of calibration Remove weight from platform. See Platform Sense Calibration on page 5. 8.13 SW0 and/or Door Full Closed switches out of adjustment or defective. Check switches for proper operation/adjustment. Adjust or replace switch as necessary. 8.14 Handrail Belt Belt must be latched until platform is at stow level and must be unlatched before platform will stow. Page 17 Troubleshooting Diagnosis Chart FUNCTION 9.00 BARRIER WILL NOT OPERATE UP OR DOWN WITH OVERRIDE SWITCHES OR HAND-HELD PENDANT 10.00 BARRIER OPERATES WITH OVERRIDE SWITCH BUT WILL NOT GO UP WITH HANDHELD PENDANT 11.00 BARRIER OPERATES WITH OVERRIDE SWITCH BUT WILL NOT GO DOWN WITH HAND-HELD PENDANT 12.00 SWITCHES DO NOT CHANGE STATE IN DIAGNOSTIC MODE Page 18 POSSIBLE CAUSE REMEDY 9.12 Poor plug connections Check harness connectors A1 and A2, E1, N1, N2, E1, F1 and F2. 9.13 Barrier actuator motor or actuator out of adjustment or faulty Check power at motor. Slightly lengthen rod end if release pin is difficult to remove or replace actuator if necessary. 9.14 Bad power and ground See 1.00 10.11 Faulty Outer Barrier switch Check diagnostic LCD for Outer Barrier switch status. Adjust or replace switch as necessary. 10.12 Barrier occupied Remove weight from barrier. See Outer Barrier Occupied Calibration on page 5. 10.13 Handrail belt unlatched or faulty harness connections Latch handrail belt. Check connectors F1, F2, N1 and N2. 11.11 Faulty Pressure Transducer Check Pressure Transducer. Replace or adjust as necessary. See Ground Sense Calibration on page 5. 11.12 Below Stow Level switch out of adjustment or defective. Check diagnostic LCD for Below Stow Level switch status. Adjust or replace switch as necessary. 11.13 Full Out switch out of adjustment or defective. Check Full Out switch for proper operation. Replace or adjust as needed. 12.11 No power going to switches Check power on connector A1, pins 1 and 2. 12.12 Faulty wiring Check continuity of wires from switches to connector A2. 12.13 Faulty connections Check for proper connections on each switch and on each connector on the harnesses. Replace contact if necessary. See diagram on following page. Wiring Schematic B2 B1 SYMBOL HAND PENDANT DESCRIPTION BK STOW / GND SENS BATTERY LIFT HOUSING / CARRIAGE HARNESS #75920RMNA #34232A RD BK 2 1 BN RD BK FUSE GY / PK YL / BK YL / WH PRESSURE TRANSDUCER MAT RD 1 2 3 2 1 FULL_CLOSED BIT_1 BIT_0 1 2 3 4 1 2 3 4 WAKE UP 24V INPUT HIGH OUTPUT LOW OUTPUT 1 2 3 1 2 3 BK GN RD #34040A S2 BK GN RD 1 2 3 1 2 3 BK BK NOT USED BK #33197A INBRD BAR OCC SWITCH #31730A 100419-001 CONTROL BOARD WIRING SCHEMATIC Lift: DATE: NUVL855RM24 (MCI) 03.31.2009 CUSTOMER PLATFORM LIGHTS VALVE PUMP 1 2 1 2 OR LT BU / BN WH BK 1 2 3 4 OR/RD WH VALVE DOWN SOLENOID BU RD #33476A #33487A PUMP MOTOR SOLENOID BU RD WH RD BK RD / WH BK GY / RD PUMP RD RD / WH M GROUND BK HYDRAULIC PUMP MOTOR RD GY / RD Page 19A ALARM ALARM T1 BEEPER / STROBE ALARM #34392A 1 2 3 4 WH SWITCH S1 LIFT IN LIFT OUT BAR UP BAR DN RD BU WH NOT USED R2 RD / WH NC SEAT BELT GY R1 #34031A (LIFT STOWED SIGNAL +12V OUTPUT) NO LIGHTS LIGHTS 1 1 2 2 BU C WH BK YL / WH BU BK GY 1 2 3 GY / RD YL / BK 1 2 3 ALARM #33486A GY / RD BK GN RD 1 1 2 2 YL / LT BL #34032A NC DK BU BK GN RD 1 2 3 #34247A GND 24V-B LIGHTS C WH RD BK RD / WH LT GN / GN Q2 1 2 3 #73950RMNA POWER 1 2 X1 Q1 NOT USED BK BU WH RD BK A B C MAT TO MCI POWER RELAY 1 2 3 4 5 6 7 8 9 BK SAFETY NOT USED INBRD BAR BK N2 A B C 1 2 BK RD GROUND 1 2 3 4 5 6 7 8 9 N1 NOT USED BK BU NO NOT USED GY / RD GY / RD WH BK 1 1 2 2 T2 BAR DN WH WH BK 1 1 2 2 1 2 BK 3 2 1 NUVL PC BOARD #100419-001 U1 #33879A X2 1 2 BK BAR UP PWR BAR DN PWR BAR DN SW SW PWR TO MCI DASH MOUNTED INTERLOCK SWITCH INTERLOCK 1 2 BK M RD BK RD SW PWR BAR DN BAR DN PWR BAR UP PWR SAFETY INBRD BAR RD P2 MAT WH BK RD RD BARRIER ACTUATOR MOTOR 74340-24V-RMN J2 A B C 3 2 1 MAT THRESHOLD MAT GY / PK GROUND BELOW STOW F2 1 2 3 DOOR OPERATOR #33488RMA GN BEEPER P1 OR / BK NOT USED BU / BK 4 3 2 1 INTERLOCK WH BK #33880A LIFT POWER SWITCH GN BK RD / BK GN / WH RD / WH RD GN / BK FULL OUT GN OR RD BK BK J1 4 3 2 1 + BK / W CARRIAGE / PLATFORM HARNESS #75930RMNA 1 2 3 4 SW 1 / SW 0 PORT MAT THRESHOLD MAT - BK LAMP 1 2 3 4 2 1 DIODE BK OR / BK BU / BK BK BK BK BK DK BU GY / PK YL / WH YL / BK 2 1 OR BK/OR NOT USED RD BK #34231A HAND - 1 #33470A RD NOT USED NOT USED NC SW 0 IGN PWR SW PWR LIFT OUT FLOOR LVL GND SENS FULL OUT SW 1 BELOW STOW F1 B A P2 TO MCI BIT 0/1 MICROSWITCH RD BN 1 2 LIFT DEVICES 1 2 3 4 5 6 RD BK A B C A B C A B C A B C TO MCI DOOR OPEN/CLOSE SWITCH C J4 1 2 3 4 5 6 DK BU YL / WH LED RD / WH GN / WH RD / BK BK 12 11 10 9 8 7 6 5 4 3 2 1 J2 1 2 3 4 5 6 RD BK WH RD BK RD BK WH RD BK SOLENOID OR RELAY NO N1 GN NOT USED BK DK BU YL / WH NOT USED #75960NA MOTOR N2 M1 NOT USED GN / BK BK M RELAY SOLENOID 86 85 87 30 87A P4 BU YL GN RD BK WH NC M2 A B C A B C JUNCTION C NC L1 OR NOT USED BK WH / BK NOT USED BK NO WH C J1 I1 BK / WH NOT USED BK NO WH A B C A B C A B C A B C H1 #100439-001 BELOW STOW L2 J2 1 2 3 4 5 6 A B C A B C CONNECTORS FULL OUT NOT USED RD (-OUT) BK (+IN) BK BK A B C A B C A B C A B C NC I2 H2 NOT USED BU WH WH / BK C NC WH RD BK BK WH RD BK R RD BK WH W R RD BK WH / BK C NC G1 BU GN / BK OR / BK BU / BK BK / WH BK WH NO WH C NC G2 OR NO WH NO WH C BK RD / BK GN / WH RD / WH RD GN OR BU GN / BK OR / BK BU / BK BK / WH BK WH SWITCH 1 OPEN RD NO WH SWITCH 0 CLOSE RD FLOOR LVL WH RD BK LIFT OUT RD SW 0 SW PWR BAR DN BAR DN PWR BAR UP PWR BELOW STOW FULL OUT SW 1 LIFT OUT GND SENS SAFETY INBRD BAR FLOOR LVL SW PWR IGN PWR CIRCUIT BREAKER E L D H F C I G B J K A A1 CHASSIS GROUND R W M BK Y2 WH / BK IN-OUT MOTOR OR BK WH LT BU / BN OR KEY E2 E1 BK WH GN OR BU WH / BK OR / RD BK / GY SERVICE / INTERLOCK LED POWER PACK / LIFT HOUSING HARNESS #75910RMNA A1 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 #31235RMA 1 2 3 4 5 6 7 8 9 10 11 12 A2 RD / WH GN / WH BU / WH BK / RD WH / RD OR / RD BU / RD RD / GN BAR UP PWR BAR DN PWR MOT OUT PWR MOT IN PWR MOT IN PWR MOT OUT PWR BAR DN PWR BAR UP PWR BK WH RD GN DK BU BU YL / WH BK / RD BK / GY OR BU / BK WH / BK 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 10 10 11 11 12 12 #34219A 1 2 3 4 5 6 7 8 9 10 11 12 RD / WH GN / WH BU / WH BK / RD NOT USED NOT USED NOT USED NOT USED WH / RD OR / RD BU / RD RD / GN BK WH RD GN OR BU WH / BK RD / BK GN / BK OR / BK BU / BK BK / WH SW PWR IGN PWR BELOW STOW FULL OUT SW 1 LIFT OUT SW 0 BAR DN GND SENS SAFETY INBRD BAR FLOOR LVL WH/BK BK/GY RD NOT USED BK/RD BU BU/BK OR GN WH BK NOT USED BK OR WH / RD OR / RD D2 BK WH RD GN OR BU WH / BK RD / BK GN / BK OR / BK BU / BK BK / WH RD / WH GN / WH BU / WH BK / RD WH / RD OR / RD BU / RD RD / GN DK BU RD GN OR BU GN / BK OR / BK BU / BK BK / WH BK WH GN / WH RD / WH RD / BK WH / BK RD / WH GN / WH BU / WH BK / RD NOT USED NOT USED NOT USED NOT USED WH / RD OR / RD BU / RD RD / GN SW PWR IGN PWR BELOW STOW FULL OUT SW 1 LIFT OUT SW 0 BAR DN GND SENS SAFETY INBRD BAR FLOOR LVL BAR UP PWR BAR DN PWR MOT OUT PWR MOT IN PWR MOT IN PWR MOT OUT PWR BAR DN PWR BAR UP PWR BK WH RD GN OR BU WH / BK RD / BK GN / BK OR / BK BU / BK BK / WH 1 2 3 4 5 6 7 8 9 10 11 12 D1 BU / WH BK / RD BK RD / BK GN / WH RD / WH RD GN OR BU GN / BK OR / BK BU / BK BK / WH BK WH 1 2 3 4 5 6 7 8 9 10 11 12 SW 0 BK RD / BK BK WH RD GN OR BU WH / BK RD / BK GN / BK OR / BK BU / BK BK / WH YL / WH SW PWR IGN PWR BELOW STOW FULL OUT SW 1 LIFT OUT SW 0 BAR DN GND SENS SAFETY INBRD BAR FLOOR LVL BK WH SW 1 BK RD GN OR BU CIRCUIT SENTRY BATTERY GROUND Page 20A ic W Un ir fo in ld g Sc for he : m at Li ft Hydraulic Parts List Item CONTACT REMOVAL 1. Remove orange wedge using needle nose pliers or a hook shaped wire to pull wedge straight out. 2. To remove the contacts, gently pull wire backwards, while at the same time releasing the locking finger by moving it away from the contact with a screwdriver. 3. Hold the rear seal in place, as removing the contact will displace the seal Page 19B Qty. Description Part No. 1 1 Pump Assembly (M259 with Reservoir/with Back-up pump) 2 1 Motor, Pump 3 1 Valve, “Down” (with Solenoid) 4 1 Clamp, Reservoir - H-48 5 1 Reservoir Replacement Kit (Includes Item #10) 6 2 O-Ring (only), Hand Pump Mounting 17351 7 1 Hand Pump (Backup) with O-Rings (Includes Item #6) 87065 8 1 Handle with Grip 9 3 Screw, 1/4-20 x 1 3/4”, Allen Head 17352 10 1 Fitting, 3/8” Male NPT x 3/8” Barbed 87618 11 2 Clamp, Hose - 5/8” O.D. - Worm Drive 84325 12 1 Tubing, 3/8” x 5/8”, Tygothane - Clear 82066R012 13 1 Plug, 3/8” Plastic Hose 14 1 Fitting, 90°-1/8” Male Pipe x 1/8” Barbed 15 1 Tube, 1/4” O.D. x 1/8” I.D. - Plastic 16 1 Plug, 1/8” Plastic Tube 81583 17 2 Adapter, 1/4” Male NPT x 7/16-20 Male JIC 37° 10130 18 1 Fitting, Tee, 7/16-20 Male JIC 37° (3) 19 1 Hose Assembly, 1/4” - Female Swivel 7/16-20 JIC 37° 20 1 Fitting, 90° - 9/16-18 Male O-Ring x 7/16-20 JIC 37° 87622 21 1 Coupling, Hydraulic Quick Connect x 1/4” Female NPT 87614 22 1 Nipple, Hydraulic Quick Connect x 1/4” Female NPT 87615 23 1 Elbow, 90° - 1/4” NPT Street 10114 24 1 Nut, 9/16-18, Hex Jam 25 1 Fitting Assembly, Bulk Head 26 1 Hose Assembly, 3/16” - Female Swivel 7/16-20 JIC 37° 27 1 Fitting, 9/16” Male O-Ring x 7/16-20 Male JIC 37° 28 2 Valve, Flow Control 87053 29 2 Adaptor, 916-18 Male O-Ring to 1/4” Male NPT 31646 30 1 Fitting, Tee - 1/4” Male NPT (1) x 1/4” Female NPT (2) 11340 31 1 Adapter, 7/16-20 Female O-Ring to 1/4-18 Male NPT 29305 32 1 Switch, Pressure Transducer 30426 33 2 Fitting, 90° - 1/4” Female Swivel NPT x 7/16-20 Male JIC 37° 26789 34 2 Cylinder, UVL Retracting 35 2 Hose Assembly, 1/8” - Female Swivel 7/16-20 JIC 37° 36 1 Clamp, Hose - Solenoid Mounting 37 1 Solenoid, Up - Prestolite - Short 38 1 Diode Assembly, Up Solenoid Page 20B 87060-24V 16504-IS 16505 17069 88188K 17206W 81580 87563 81557R026 30793 32785A-202 83077 73777A 915-5603-62.5 26787 87055N 16004A-020 29663 28308-24V 73906A Hydraulic Diagram 1 36 37 38 13 11 2 12 26 35 8 18 7 11 35 Arrow must face pump 9 3 32 10 20 31 28 29 33 30 Fr on tC yli nd 6 er 34 16 4 Arrow must face pump 27 14 25 5 15 28 24 33 23 29 Re ar Cy lin de r 34 22 21 17 17 19 Page 21 Pump Module Parts List ITEM QTY PART NO. 1 1 22-01-1045A 2 1 73824W 3 1 30728 LAMP-BICOLORED LED PANEL 4 1 12185 SWITCH-KILL/TOGGLE/(2) 1/4" SCREW SPADES 1 32426RMA 1 36824KS* 4 10970 BOLT-1/4-20 X 3/4 GR5-HEX/AUTO-BK 7 4 83070 NUT-1/4-20 NYLOCK FULL SS 8 4 10062 WASHER-1/4" FLAT/AUTO-BK 9 1 100419-001 10 1 73822RN 11 4 86739 STANDOFF-.25 LG PCB NYLON 12 5 82064 BUMPER-.5 DIA X .25 HT RUBBER 13 4 82764 SCREW-6 X 3/8 SELF TAP FLT PH 14 1 15777 CLIP-CABLE 7/16 PLASTIC 15 1 82755 SCREW-10-32 X 3/8 PHP ZP THD CUT 16 3 82881 SCREW-5/16-18 X .5 SER HH WSHRZP 17 1 34232A HARN-NUVL-2 DOOR SW/BIT 0/1 18 1 34231A HARN-NUVL-2 INTERLOCK (MCI) 19 1 34219A HARN-NUVL-2 TO LIFT INPUTS (24V) 20 1 33476A HARN-NUVL-2 TO ALARM 21 1 33486A HARN-NUVL-2 TO LIGHT 22 1 33487A HARN-NUVL-2 TO PUMP/VALVE 23 1 33470A HARN-NUVL-2 TO LIFT IN/OUT + BAR UP/DN 24 1 34247A HARN-NUVL-2 POWER 25 1 31235RMA HARNESS-SERVICE/ POWER INDICATOR 26 1 33488RMA HARN-NUVL-2 TO MAT 27 1 87060-24V PUMP ASSY-UVL POWER PACK/24 VOLT 28 1 73906A DIODE ASSY-UP SOLENOID 29 1 73907A DIODE ASSY-DOWN VALVE SOLENOID 30 6 10025 31 1 73943A 32 2 10130 33 1 32785A-202 34 1 87614 COUPLING-HYDRAULIC QUICK1/4NPT 35 1 87563 FITTING 90 DEG 1/8PX1/8H PLSTC 36 1 87618 FITTING-3/8 NPT MALE 3/8 BARB 37 1 82066R012 TUBING-3/8 X 5/8 TYGOTHANE CLE 38 2 84325 CLAMP-5/8OD HOSE WORM DRIVE 39 1 81580 PLUG-3/8 PLASTIC TUBING 40 1 81557R026 41 1 81583 PLUG-1/8 PLASTIC HOSE 42 1 32464 SCREW-5/16-18 X 3/4 SER HH WSHRZP 43 1 68874 BATTERY CABLE-BLACK W/ENDS-26" 44 2 12350 CLAMP-SPRING-PUMP HANDLE 45 1 17206W PUMP HANDLE/ANG BKT WMT-W/GRIP-SHIP OUT 46 1 83583 WASHER-.328 X .562 X .042 SS 47 8 10064 WASHER-3/8" FLAT/AUTO-BK 48 1 26154 BUMPER-STOW/VISTA 49 1 84389-S MCLIP-HAND CONTROL HANGER FOR SHIPMENT 50 1 34269W WMT-PENDANT SUPPORT BRACKET 51 1 26281 SCREW-5/16-18 X 1/2 BHSC-AUTO BK 52 2 11512 RIV-POP-SD62BS-3/16"-.06/.13/AUTO-BK 53 6 17386 NUT-3/8-16 UNC HEX NYLOCK 54 3 13583 SCREW-#8-18 X 1/2" PN/PH SD-AUTO BK 55 1 16368 5 6 Page 22 DESCRIPTION ASSY-BOX-BRAUN HYDRAULIC & CONTROLS BRACKET-PC BOARD MOUNTING/WMT ASSY-HAND PENDANT-NHTSA NUVL OPTIONAL 4 BUTTON PENDANT INSTALL KIT ASSY-NUVL 24V CONTROL BOARD PLATE-POWER PACK MOUNTING BOLT-3/8-16 X 1" HEX/AUTO-BK JUMPER ASSY-12GA X 4 ADAPTER-1/4M TO 7/16M JIC 37* HOSE ASSY-202"-1/4" DIA. TUBE-1/4OD X 1/8ID PLASTIC WASHER-5/16 EXTERNAL TOOTH ITEMS NOT SHOWN PARTS LIST ITEM QTY PART NO. 56 1 30787 DECAL-WARN DAMAGE CONTROL BOARD-ESD 57 1 31409 DECAL-MANUAL OPER NUVL-PUBLIC 58 1 29884 DECAL-UVL PATENT & TRADEMARK CORR 59 60 1 1 21494 34048A 61 62 63 64 65 66 67 1 1 1 2 .5 .34 1 DECAL-LIFT POWER-ON/OFF SERIAL TAG DECAL ASSEMBLY DECAL-INSPECT/MADE IN AMERICA TAG-VENT TUBE PLUG REMOVAL UVL TAG-RED/CAUTION DO NOT CONNECT CABLE TIE-3 3/4 X .09 WH. SOLID/ECONOMY EDGE LINER EDGE LINER WIRE ASSY-LIFT/INTERLOCK CONNECTION UVL 18229 25807 81796 86003 13910R 13910R 31730A DESCRIPTION *AFTER INITIAL INSTALLATION, 36823A IS THE 4-BUTTON HAND PENDANT REPLACEMENT PART Pump Module Diagram 53 45 47 47 30 1 37 38 39 6 52 44 28 42 36 41 31 27 29 35 40 43 46 8 7 16 11 50 53 4 33 10 49 12 18 9 30 13 54 48 25 32 3 55 5 51 34 14 15 2 26 24 22 21 20 23 17 19 Page 23 Exploded Views and Parts Lists Housing Assembly Parts List 23 1 73760A 22 1 75101RMNW HOUSING WMT-855RM 45 1 34733W WMT-MANUAL RELEASE BRACKET 21 4 24751 SCREW-1/4-20 X 1 1/2 WSHR HD TYPE 44 1 75776CN BRACKET-CAM-OUTSIDE 20 1 84317 CONNECTOR LINK #35 CHAIN NP 43 1 26948 CLAMP-CABLE NYLON 5/16 DIA/BLACK 19 1 87615 NIPPLE-HYDRAULIC QUICK 1/4 NPT 42 3 83080 NUT-10-32 SERRATED FLANGE ZP CHAIN RELEASE ASSY 18 1 10114 ELBOW-1/4 NPT 90 STREET 41 3 82744 SCREW-10-32 X 1/2 PH PN ZP 17 1 83077 NUT-9/16-18 HEX JAM ZP 40 8 82768 SCREW-1/4-20 X 3/4 SERR HEX ZP 16 1 73777A FITTING ASSY-BULK HEAD-UVL 603A 39 4 32464 SCREW-5/16-18 X 3/4 SER HH WSHRZP 15 2 82760 SCREW-1/4-20 X 1 SER HX ZP (10) 38 4 10062 WASHER-1/4" FLAT/AUTO-BK 14 32 82755 SCREW 10-32 X 3/8 PHP ZP THD CUT 37 2 29592 BEARING-UHMW FLAT/1.5 EXEC. STEP 13 2 83064 NUT-1/4-20 SERRATED FLANGE Z/P 36 1 34214 COVER-LOWER INBOARD 12 4 24750 SCREW-1/4-20 X 1 1/2 WSHER HD TYP F 35 2 34201 GUIDE-PLATFORM HORIZONAL 11 4 82761 SCREW 1/4-20 X 3/8 SER HEX 34 1 34208F PLATE-CARRIAGE SUPPORT FRONT 10 2 30385 SCREW-3/8-16 X 1 3/4 SS 18-8 FHSC 33 1 34208R PLATE-CARRIAGE SUPPORT REAR 9 1 73770-600 MANUAL RELEASE CABLE ASSY KIT 32 1 84386 8 1 84314R132.5 CHAIN-NICKEL PLATED #35 ROLLER 31 1 75730RM-2 7 1 84052 CAM-7/8 UVL FOLLOWER 30 1 75732RM 6 2 83022 NUT 1/2-20 HEX JAM-AUT/BLK. 29 1 75730RM-1 UPPER COVER-OUTBOARD 5 5 83070 NUT-1/4-20 NYLOCK FULL SS 28 1 75746RM LIP-UPPER EDGE SEAL-RS 4 1 82751 SCREW 5/16 X 1 1/4 SHLD SKT HD 1/4-20 ZP 27 6 73733 CLAMP-LIFT MOUNTING 3 1 73706 ROLLER-IDLER-NYLON-CHAIN 26 1 73775 BRACKET-IN/OUT CAM-OB 2 1 20535 1 1 75781N ITEM QTY. Page 24 PART NO. CLAMP-INSULATE 1" 25 1 76750W BLOCK-CARRIAGE STOP 24 1 73414 DESCRIPTION ITEM QTY. PART NO. GROMMET-1.25 DIA X .25 WIDE UPPER COVER-INBOARD COVER-LOWER CHAIN TENSIONER WMT-UVL CAM-REAR BARRIER FOLD DESCRIPTION Exploded Views and Parts Lists Housing Assembly 14 42 42 31 14 41 42 41 41 39 45 29 26 6 43 27 4 39 9 5 14 28 32 5 35 25 8 22 5 40 12 39 20 3 2 12 34 35 14 27 40 27 16 44 37 40 1 33 37 19 17 10 21 18 38 27 23 27 14 38 40 15 13 38 13 40 14 7 24 15 14 11 14 30 36 14 14 14 14 14 14 14 14 Page 25 Exploded Views and Parts Lists Carriage Assembly Parts List 27 14 82755 SCREW-10-32 X 3/8 PHP ZP THD CUT 54 3 26058 SCREW-#10-32 X 5/8" FL HD-HX SKT/SS 26 5 26948 CLAMP-CABLE NYLON 5/16 53 2 32495 SNAP RING, 3/4" HEAVY DUTY 25 4 29515 BEARING-.75 ID X .625 LG-12DU10 52 1 34215 BEARING-UHMW FLAT-BLK 24 4 31137 WASHER-UVL CYLINDER ROD PIN 51 1 73719 BRACKET-SWITCH IN/OUT MOUNTING 23 4 31176 NUT-9/16-18 HEX JAM ZP 50 2 20535 CLAMP-INSULATE 1" 22 2 25141 WASHER-.758ID X 1.245 OD X .06 49 6 82717 SCREW-10-32 X 1 1/2 NF SKT CAP ZP 21 2 75700N PIN-CYLINDER ROD MOUNTING/LONG/BLK OXIDE 48 6 11540 20 2 73748 WASHER-FRONT SCISSOR ARM 47 6 73950A LIMIT SWITCH ASSEMBLY-UVL PLATE-SWITCH BRACKET TAP WASHER-#10 INTERNAL TOOTH 19 2 75248 BEARING-SCISSOR ARM PIN 46 3 68280-1 18 2 82773 SCREW-1/4-20 X 1/4 PAN HEAD NYLON 45 3 73747 TAPE-LIMIT SWITCH MOUNTING PAD 17 2 84377 E CLIP-3/4 BOWED .580 GROOVE 44 4 26400 CLAMP-WORM DRIVE 1.31 X 2.25 X .5 16 2 73230W SHAFT BEARING WMT-UVL600 43 1 73712 CAM-TORQUE SHAFT ACTUATOR 15 6 82761 SCREW-1/4-20 X 3/8 SER HEX 42 1 83065 NUT-3/8-16 SERRATED FLANGE SCREW-3/8-16 X 1" SET 14 2 73233W SHAFT ECCENTRIC BEARING WMT 41 1 28008 13 4 84004 BEARING-1 5/8 OD X 3/4 ID 40 1 26647 12 9 84376 E CLIP-3/4 .580 GROOVE DIA 39 1 75408NW WMT-CAM-REAR BARRIER COVER-PULLEY SPRING TENSIONER SCREW-5/16-18 X 1 1/2" SET 11 2 83511 WASHER- .281" ID X .625 OD X .055 TK/ZP 38 1 75740RN 10 2 81582 PLUG 1 1/2" X 11" GAUGE TUBE 37 1 75741 9 2 75230RMA BEARING OUTER RACE ASSEMBLY 36 1 82768 SCREW-1/4-20 X 3/4 SERR HEX ZP 8 1 73780A24 DRIVE MOTOR SPROCKET ASSY UVL 35 2 26367 SPRING-.5 OD X 5 X .063 X 9.6 MAX EXT 7 2 82759 SCREW 1/4-20 X 2 3/4 SER HEX 34 1 83064 NUT-1/4-20 SERRATED FLANGE Z/P 6 4 83070 NUT 1/4-20 NYLOCK FULL SS 33 1 75748 BRACKET-PULLEY SPRING TENSION 5 2 73706 ROLLER IDLER NYLON CHAIN 32 1 75749N PULLEY-SPRING TENSIONER 4 2 82758 SCREW 5/16 X 2 SHLD SKT HD 1/4-20 SS 31 1 75742 COVER-IDLER ARM WIRING 3 1 75801RFNA CYLINDER ASSEMBLY - REAR 30 1 84396 CLAMP-1/4 ID NYLON LOOP BLK 2 4 84305 BEARING TRACK ROLLER 20X52 29 1 75801CFNA 1 1 75201RMNW CARRIAGE WELDMENT 28 2 75701N ITEM QTY. Page 26 PART NO. DESCRIPTION ITEM QTY. PART NO. COVER-LIFT ARM WIRING CYLINDER ASSEMBLY-FRONT-NUVL855CFST PIN-CYLINDER ROD MOUNTING/BLACK OXIDE DESCRIPTION Exploded Views and Parts Lists Carriage Assembly 29 25 25 25 3 25 45 48 49 50 37 47 27 27 5 24 46 23 30 51 27 15 45 2 16 14 11 15 15 23 16 4 15 6 24 11 48 49 47 2 50 6 21 12 18 27 2 27 7 17 20 43 44 26 22 48 49 46 24 23 43 45 49 22 26 47 48 27 18 47 46 44 38 13 28 21 54 44 28 15 8 27 23 1 17 31 19 53 2 53 32 10 34 41 13 9 42 10 33 12 40 9 36 12 12 52 54 24 14 12 54 20 12 12 39 19 13 12 35 13 Page 27 Exploded Views and Parts Lists Platform Assembly Parts List - Main Note: See pages 30-32 for other platform assembly breakdowns. 24 1 82348 BOLT-5/16-24 X 1 SKT BTN PLTD 48 4 10091 23 1 74409 BLOCK-NYLON SLIDER OUTSIDE 47 1 34040A 22 1 74410 BLOCK-NYLON SLIDER INSIDE 46 2 34549 SKID-REAR BARRIER 21 1 87861 O RING-7/16ID x 5/8OD VITON 75 45 1 74412 PIN-.25 X .81 DOWEL 20 1 75404A ROCKER-ASSY/REAR BARRIER 44 4 28257 19 14 13186 RIV-POP-AD66BSLF-3/16"-.25/.38 43 1 68280-2 CABLE TIE-11" SOLID (NOT SHOWN) HARNESS-INBOARD BARRIER POSTION 53" (NOT SHOWN) SCREW-1/4-20 X 1 1/2" ALLAN HD/SS PLATE-SWITCH BRACKET TAP LIMIT SWITCH ASSEMBLY-UVL 18 7 33670 BOLT-5/16-24 X 3/4" SS HHCS 42 1 73950RMNA 17 3 15777 CLIP-CABLE 7/16 PLASTIC 41 1 82335 BOLT-1/4-20 X 1/2 SOCKET LOW HD 16 4 1 83070 NUT-1/4-20 NYLOCK FULL SS 40 1 83592 WASHER-.281 X .75 X .06 BRASS 15 74406CFRA LINK-ASSY/REAR BARRIER 39 2 11540 WASHER-#10 INTERNAL TOOTH 14 3 40-5035-0 SCREW-MS PAN PHIL 10-32 X 1-1/2 38 2 82778 SCREW-10-32 X 7/8 SKT CAP ZP 13 5 82744 12 1 33481Y SCREW-10-32 X 1/2 PH PN ZP 37 1 74340-24V-RMN COVER-HANDRAIL LATCH REAR 36 1 84189 RING-RETAINING 5/8 SCREW-#10-32 X 1/2" SET COVER-HANDRAIL LATCH FRONT 35 1 26613 PLATFORM WMT-NUVL855R 34 1 30169 SCREW-10-32 X 3/8 PHP ZP THD CUT 33 1 75407CNA TAPE 1/16 X 3/4 X 108 DBL FACE 32 2 31526 TAPE-LIMIT SWITCH MOUNTING PAD 31 1 74408CN 84282 BEARING-.75ID X .25 LG SPLIT-12DU04 30 2 34199 24028 BEARING-PLASTIC-FLANGE-3/8 ID x 1/4 29 2 74402RM 11 1 33480Y 10 1 75301RMNWY 9 6 82755 8 5 82033R029 7 1 73747 6 2 5 4 BARRIER ACTUATOR ASSEMBLY-24V SPRING-3/4X3/8X3X.135X.165 RATE 405 MAX ASSY-TIE ROD/REAR BARRIER NUT-REAR BARRIER SLIDE BLOCK BLOCK-REAR BARRIER SLIDER GUIDE-PLATFORM VERTICAL SKID-REAR BARRIER 4 2 84386 GROMMET-1.25 DIA X .25 WIDE 28 2 28006 SCREW-5/16-24 X 1-1/2" FHSC SS 3 1 75317RN COVER-PLATFORM WIRING HARNESS 27 1 84396 CLAMP-1/4" ID-NYLON 2 1 75738RMNY COVER-PLATFORM WIRING HARNESS 26 1 33197A 1 1 75306RMGMG PLATE-PLATFORM FLOOR 25 2 83079 ITEM QTY. Page 28 PART NO. DESCRIPTION ITEM QTY. PART NO. ASSY-SWITCH NUVL INBOARD BARRIER NUT-5/16-24 NYLOCK PLATED DESCRIPTION Exploded Views and Parts Lists Platform Assembly - Main Note: See pages 30-32 for other platform assembly breakdowns. DWG. NOTES 1) INSTALL SKIDS AFTER HANDRAILS. 8 36 21 1 37 2 13 3 4 6 27 11 9 10 24 13 9 33 6 14 13 22 4 17 25 13 42 9 45 20 9 12 40 18 28 31 35 15 43 38 7 44 39 9 18 28 16 41 30 14 34 13 26 32 25 5 29 16 19 23 19 NOTE: 1 46 Page 29 Exploded Views and Parts Lists Platform Assembly - Inner Roll Stop 4 7 3 9 6 8 1 4 2 10 10 1 75415CW 5 CATCH WMT-REAR BARRIER 9 1 75411RMNYL 8 2 17192P PLATE-REAR BARRIER 7 2 83080 6 1 75414C 5 9 23471 SCREW-1/4-20 X 3/8 FL SOC CAP HD 4 2 84383 E CLIP-3/8 SHAFT 3 1 75413 SHAFT-BARRIER HINGE/RR 2 2 85101 SPRING-TORSION 1 1 75420CNW ITEM QTY. PART NO. SCREW-#10-32X1/2 FHDHXS-AUTO BLK-W/PATCH NUT-10-32 SERRATED FLANGE ZP SKID-REAR BARRIER HINGE WMT-REAR BARRIER DESCRIPTION Platform Assembly - Outer Barrier 9 1 7 2 2 6 5 10 1 84382 CLIP-HAIRPIN 5/16 DIA SHAFT 9 8 1 11390 RING-CLEVIS PIN 15/16" 1 32881 7 1 73741-2 PIN-BARRIER CLEVIS RELEASE CLOSURE-WMT SCREW-3/8 X 1/2 SHLD SKT HD X 3/8-16 SS 6 1 75330W 5 1 75321RMNW 4 1 73335 SPRING-LOWER CLOSURE TORSION 3 1 82771 SCREW-1/2 X 1 1/4 SHLD SKT HD X 3/8-16 2 2 83585 WASHER-.390 X .625 X .073 SS 1 1 75321RNA ITEM QTY. PART NO. Page 30 WMT-BARRIER ASSY-DUAL OUTBOARD BARRIER DESCRIPTION 4 3 10 8 Exploded Views and Parts Lists Platform Assembly - Front Handrail DWG. NOTES 18 9 1) THREAD ITEM #16 INTO ITEM #12 UNTIL THERE IS 5/16” BETWEEN HANDRAIL AND HEAD OF BOLT. 2) USE LOCTITE RED #271 (B.C. #11522-1) ON ALL FASTENERS. 3) CABLE TIE SAFETY BELT WIRE TO SAME SIDE THAT BELT IS MOUNTED. 16 16 1 75384RNW 17 1 34428 WMT-HANDRAIL/FRONT/NUVL855RM24 16 1 75384RNW 15 2 10059-SS 14 6 12463 BOLT-3/8-16 X 3/4" GR5-HEX/AUTO-BK 13 4 32026 BEARING SLEEVE-1/2"ID-5/8"OD-1/2"L 12 2 81060-000 11 2 34039 BLOCK-HANDRAIL MOUNT-FRONT 10 2 26648 SCREW-3/8-16 X 1" FHSCS/BLK WMT-HANDRAIL/FRONT/NUVL855RM24 NUT-3/8-16 HEX/STAINLESS STEEL 9 1 75386R SHIELD-RH PASTIC COVER GUARD HANDRAIL 1 34031A ASSY-HANDRAIL BELT - LATCH IMMI 7 1 15698 BOLT-CARR 3/8-16 X 3/4" 6 1 10064 WASHER-3/8" FLAT/AUTO-BK 5 1 17386 NUT-3/8-16 UNC HEX NYLOCK 4 2 33464 SCREW-SHLD 1/2" SHLDR X 2 1/2" 3/8-16 SS 3 1 34032A HARNESS-HANDRAIL BELT EXTENSION 2 2 10091 CABLE TIE-11" SOLID SCREW-#8-18 X 1/2" PH/PN SD-SS 1 9 18533 ITEM QTY. PART NO. 11 6 14 NOTE: 1 12 BOLT-3/8-16 X 3/4" BHCS SS 8 1 5 GROMMET-3/8"ID x 11/16"OD X 9/32" THK 15 10 15 NOTE: 3 17 14 NOTE: 1 12 4 13 8 2 7 13 3 11 13 10 4 DESCRIPTION Platform Assembly - Rear Handrail DWG. NOTES 4 1) THREAD ITEM #11 INTO ITEM #13 UNTIL THERE IS 5/16” BETWEEN HANDRAIL AND HEAD OF BOLT. 11 3 2) USE LOCTITE RED #271 (B.C. #11522-1) ON ALL FASTENERS. 8 2 16 16 2 10059-SS 15 5 12463 BOLT-3/8-16 X 3/4" GR5-HEX/AUTO-BK 14 4 32026 BEARING SLEEVE-1/2"ID-5/8"OD-1/2"L 13 2 81060-000 12 2 33464 14 5 NUT-3/8-16 HEX/STAINLESS STEEL 15 11 1 75383RNW 10 2 34038 WMT-HANDRAIL/REAR/NUVL855RM24 BLOCK-HANDRAIL MOUNT/REAR SCREW-3/8-16 X 1 FHSCS/BLK 9 2 26648 8 1 34031A ASSY-HANDRAIL BELT - LATCH IMMI-RETRACTOR 7 1 75385R SHIELD-LH-PLASTIC COVER GUARD HANDRAIL 6 1 15698 5 1 10950 BUMPER-RUBBER RECES. 31/32" OD 4 1 17386 NUT-3/8-16 UNC HEX NYLOCK 3 1 10064 WASHER-3/8" FLAT/AUTO-BK 2 11 18533 SCREW-#8-18 x 1/2" PH/PN SD-SS 1 1 14993 RIV-POP-SD66BS-3/16"-.25/.38" /AUTO-BK ITEM QTY. PART NO. 1 10 BOLT-3/8-16 X 3/4" BHCS SS SCREW-SHLD 1/2" SHLDR X 2 1/2" 3/8-16 SS 2 6 9 13 NOTE: 1 12 14 16 15 12 9 13 NOTE: 1 BOLT-CARR 3/8-16 X 3/4" 7 DESCRIPTION Page 31 Exploded Views and Parts Lists Platform Assembly - Front Handrail Lock 9 8 5 2 6 5 3 10 1 34775 COVER-YELLOW PLASTIC HANDLE 9 4 27276 WASHER-FINGER DISK SPRING 8 4 15328 WASHER-.507" ID / 1" OD X .025" 7 1 34177W 6 4 34757 5 8 33668 WASHER-.5" ID X 1.003" OD X .057-.067" THK PTFE 4 1 84384 ROD END-5/16-24 MALE 3 1 33426 BAR-HANDRAIL LOCK FRONT 2 2 29942 BOLT-3/8-16 X 1/2" FLBHSCS 6G8/PATCH 1 1 82348 BOLT-5/16-24 X 1" SKT BTN PLTD ITEM QTY. PART NO. 4 7 WELDMENT-HANDRAIL LATCH FRONT 1 NUT-HANDRAIL LOCK 10 DESCRIPTION Platform Assembly - Rear Handrail Lock 9 8 6 2 5 6 3 10 1 34775 COVER-YELLOW PLASTIC HANDLE 9 3 27276 WASHER-FINGER DISK SPRING 8 3 15328 7 1 34178W 6 6 33668 5 3 34757 NUT-HANDRAIL LOCK 4 1 84384 ROD END-5/16-24 MALE WASHER-.507" ID / 1" OD X .025" WELDMENT-HANDRAIL LATCH REAR 3 1 33478 BAR-HANDRAIL LOCK REAR 2 29942 BOLT-3/8-16 X 1/2" FLBHSCS 6G8/PATCH BOLT-5/16-24 X 1" SKT BTN PLTD 1 1 82348 QTY. PART NO. Page 32 7 WASHER-.5" ID X 1.003" OD X .057-.067" THK PTFE 2 ITEM 10 DESCRIPTION 1 4 Braun® Limited Warranty WARRANTY COVERAGE AND WARRANTY COVERAGE TIME PERIODS The Braun Corporation (“Braun”) warranty covers certain parts of this wheelchair lift for three (3) years or 10,000 cycles and the cost of labor to repair or replace those parts for one (1) year or 3,000 cycles. This limited warranty covers substantial defects in materials and workmanship of the lift, provided that the lift is operated and maintained properly and in conformity with the owner’s manual. The warranty period begins RQWKHGDWHWKDWWKHSURGXFWLVGHOLYHUHGWRWKHÀUVWUHWDLOSXUFKDVHUE\DQLQGHSHQGHQWDXWKRUL]HGGHDOHU of Braun, or, if the dealer places the product into any type of service prior to retail sale, on the date the GHDOHUÀUVWSODFHVWKHSURGXFWLQVXFKVHUYLFH7KLVOLPLWHGZDUUDQW\DSSOLHVRQO\WRWKHÀUVWSXUFKDVHU,W may not be transferred. WHAT BRAUN WILL DO TO CORRECT PROBLEMS ,QWKHHYHQWWKDWDVXEVWDQWLDOGHIHFWLQPDWHULDORUZRUNPDQVKLSDWWULEXWDEOHWR%UDXQLVIRXQGWRH[LVW GXULQJWKHÀUVW\HDURIZDUUDQW\FRYHUDJHLWZLOOEHUHSDLUHGRUUHSODFHGDW%UDXQҋVRSWLRQZLWKRXWFKDUJH for parts or labor to the owner, in accordance with the terms, conditions and limitations of this limited warUDQW\,IWKHVXEVWDQWLDOGHIHFWLQPDWHULDORUZRUNPDQVKLSDWWULEXWDEOHWR%UDXQLVIRXQGWRH[LVWGXULQJ the second or third year of warranty coverage, it will be repaired or replaced, at Braun’s option, without charge to the owner for parts, only, in accordance with the terms, conditions and limitations of this limited warranty. The cost of labor for any repair or replacement in the second and third year of warranty coverage is the sole responsibility of the owner. This warranty does not cover labor costs in the second or third year of coverage. Braun’s obligation to repair or replace defective materials or workmanship is the sole obligation of Braun under this limited warranty. Braun reserves the right to use new or remanufactured parts of similar quality to complete any work, and to make parts and design changes from time to time without notice to anyone. Braun reserves the right to make changes in the design or material of its products without incurring any obligation to incorporate such changes in any previously manufactured product. Braun makes no warUDQW\DVWRWKHIXWXUHSHUIRUPDQFHRIWKLVSURGXFWDQGWKLVOLPLWHGZDUUDQW\LVQRWLQWHQGHGWRH[WHQGWR WKHIXWXUHSHUIRUPDQFHRIWKHSURGXFW,QDGGLWLRQWKHRZQHUҋVREOLJDWLRQWRQRWLI\%UDXQRURQHRILWV DXWKRUL]HGLQGHSHQGHQWGHDOHUVRIDFODLPHGGHIHFWGRHVQRWPRGLI\DQ\REOLJDWLRQSODFHGRQWKHRZQHU to contact Braun directly when attempting to pursue remedies under state or federal law. LIMITATIONS, EXCLUSIONS AND DISCLAIMER OF IMPLIED WARRANTIES ANY IMPLIED WARRANTY THAT IS FOUND TO ARISE BY WAY OF STATE OR FEDERAL LAW, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR ANY IMPLIED WARRANTY OF FITNESS, IS LIMITED IN DURATION TO THE TERMS OF THIS LIMITED WARRANTY AND IS LIMITED IN SCOPE OF COVERAGE TO THE SCOPE OF COVERAGE OF THIS LIMITED WARRANTY. %UDXQGLVFODLPVDQ\H[SUHVVRULPSOLHGZDUUDQW\LQFOXGLQJDQ\LPSOLHGZDUUDQW\RIÀWQHVVRUPHUFKDQWDELOLW\RQLWHPVH[FOXGHGIURPFRYHUDJHDVVHWIRUWKLQWKLVOLPLWHGZDUUDQW\%UDXQPDNHVQRZDUUDQW\ of any nature beyond that contained in this limited warranty. No one has authority to enlarge, amend or PRGLI\WKLVOLPLWHGZDUUDQW\DQG%UDXQGRHVQRWDXWKRUL]HDQ\RQHWRFUHDWHDQ\RWKHUREOLJDWLRQIRULW regarding this product. Braun is not responsible for any representation, promise or warranty made by any LQGHSHQGHQWGHDOHURURWKHUSHUVRQEH\RQGZKDWLVH[SUHVVO\VWDWHGLQWKLVOLPLWHGZDUUDQW\$Q\VHOOLQJ or servicing dealer is not Braun’s agent, but an independent entity. BRAUN SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES THAT MAY RESULT FROM BREACH OF THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY. THIS EXCLUSION OF CONSEQUENTIAL AND INCIDENTAL DAMAGES SHALL BE INDEPENDENT OF ANY FAILURE OF THE ESSENTIAL PURPOSE OF ANY WARRANTY, AND THIS EXCLUSION SHALL SURVIVE ANY DETERMINATION THAT THIS LIMITED WARRANTY OR ANY IMPLIED WARRANTY HAS FAILED OF ITS ESSENTIAL PURPOSE. Page 33 Braun® Limited Warranty This warranty does not cover, and in no event shall Braun be liable for towing charges, travel, lodging, or DQ\RWKHUH[SHQVHLQFXUUHGGXHWRWKHORVVRIXVHRIWKHSURGXFWRURWKHUUHDVRQ 6RPHVWDWHVGRQRWDOORZOLPLWDWLRQVRQKRZORQJDQLPSOLHGZDUUDQW\ODVWVRUWKHH[FOXVLRQRUOLPLWDWLRQRI LQFLGHQWDORUFRQVHTXHQWLDOGDPDJHVVRWKHDERYHOLPLWDWLRQVRUH[FOXVLRQVPD\QRWDSSO\WR\RX HOW TO GET SERVICE To obtain warranty service the owner must do all of the following: 1RWLI\DQDXWKRUL]HGVHUYLFHFHQWHURIWKHFODLPHGGHIHFWDWWULEXWDEOHWR%UDXQZLWKLQWKHZDUUDQW\FRYerage period designated above. 3URYLGHWKHQRWLÀFDWLRQPHQWLRQHGLQDERYHZLWKLQWHQGD\VRIZKHQWKHRZQHUGLVFRYHUHGRU should have discovered, the claimed defect. 3URPSWO\VFKHGXOHDQDSSRLQWPHQWZLWKDQGWDNHWKHSURGXFWWRDQDXWKRUL]HGVHUYLFHFHQWHUIRUVHUYLFH 3D\DQ\WUDQVSRUWDWLRQFRVWVDQGDOOH[SHQVHVDVVRFLDWHGZLWKREWDLQLQJZDUUDQW\VHUYLFH Since Braun does not control the scheduling of service work at the independent dealerships you may enFRXQWHUVRPHGHOD\LQVFKHGXOLQJRUFRPSOHWLRQRIZRUN,I\RXQHHGDVVLVWDQFH\RXPD\FRQWDFW%UDXQDW :HVWWK6WUHHW:LQDPDF,QGLDQD7+(/,)7 ,IWZRRUPRUHVHUYLFHDWWHPSWVKDYHEHHQPDGHWRFRUUHFWDQ\FRYHUHGGHIHFWWKDW\RXEHOLHYHLPSDLUV the value, use or safety of the product, or if it has taken longer than thirty (30) days for repairs to be comSOHWHG\RXPXVWWRWKHH[WHQWSHUPLWWHGE\ODZQRWLI\%UDXQGLUHFWO\LQZULWLQJDWWKHDERYHDGGUHVVRI the unsuccessful repair(s) of the alleged defect(s) so that Braun can become directly involved in providing service pursuant to the terms of this limited warranty. WHAT IS NOT COVERED 7KLV/LPLWHG:DUUDQW\GRHVQRWFRYHUDQ\RIWKHIROORZLQJGHIHFWVLQPDWHULDOVFRPSRQHQWVRUSDUWVRI the product not attributable to Braun, any material, component or part of the product that is warranted by another entity (Note: the written warranty provided by the manufacturer of the material, component or part LVWKHGLUHFWUHVSRQVLELOLW\RIWKDWPDQXIDFWXUHULWHPVWKDWDUHDGGHGRUFKDQJHGDIWHUWKHSURGXFWOHDYHV %UDXQҋVSRVVHVVLRQDGGLWLRQDOLWHPVLQVWDOOHGDWDQ\GHDOHUVKLSRURWKHUSODFHRIEXVLQHVVRUE\DQ\RWKHU SDUW\RWKHUWKDQ%UDXQQRUPDOZHDUWHDUXVDJHPDLQWHQDQFHVHUYLFHSHULRGLFDGMXVWPHQWVWKHHIIHFWV RIFRQGHQVDWLRQRUPRLVWXUHIURPFRQGHQVDWLRQPROGRUDQ\GDPDJHFDXVHGE\PROGLPSHUIHFWLRQVWKDWGR QRWDIIHFWWKHSURGXFWIRULWVLQWHQGHGSXUSRVHLWHPVWKDWDUHZRUNLQJDVGHVLJQHGEXWWKDW\RXDUHXQKDSS\ ZLWKSUREOHPVUHODWHGWRPLVXVHPLVKDQGOLQJQHJOHFWRUDEXVHLQFOXGLQJIDLOXUHWRPDLQWDLQWKHSURGXFWLQ DFFRUGDQFHZLWKWKHRZQHUҋVPDQXDORURWKHUURXWLQHPDLQWHQDQFHVXFKDVLQVSHFWLRQVOXEULFDWLQJDGMXVWPHQWVWLJKWHQLQJRIVFUHZVVHDOLQJZKHHODOLJQPHQWVRUURWDWLQJWLUHVGDPDJHGXHWRDFFLGHQWRUFROOLVLRQLQFOXGLQJDQ\DFWVRIZHDWKHURUGDPDJHRUFRUURVLRQGXHWRWKHHQYLURQPHQWWKHIWYDQGDOLVPÀUH RURWKHULQWHUYHQLQJDFWVQRWDWWULEXWDEOHWR%UDXQGDPDJHUHVXOWLQJIURPWLUHZHDURUWLUHIDLOXUHGHIDFLQJ VFUDWFKHVGHQWVRUFKLSVRQDQ\LQWHULRURUH[WHULRUVXUIDFHRIWKHSURGXFWLQFOXGLQJWKRVHFDXVHGE\URFNV RURWKHUURDGKD]DUGVGDPDJHFDXVHGE\RIIURDGXVHRYHUORDGLQJRUDOWHUDWLRQRIWKHSURGXFWRUDQ\RILWV FRPSRQHQWVRUSDUWV 'HIHFWVDQGRUGDPDJHWRLQWHULRUDQGH[WHULRUVXUIDFHVDQGRWKHUDSSHDUDQFHLWHPVPD\RFFXUDWWKHIDFtory or when the product is in transit. These items are usually detected and corrected at the factory or by a dealer prior to delivery to the purchaser. You must inspect the product for this type of damage when you WDNHGHOLYHU\,I\RXÀQGDQ\VXFKGHIHFWRUGDPDJH\RXPXVWQRWLI\WKHVHOOLQJGHDOHURU%UDXQDWWKH time of delivery to have these items covered by this limited warranty and to have work performed on the items at no cost to you as provided by this limited warranty. Page 34 Braun® Limited Warranty EVENTS DISCHARGING BRAUN FROM OBLIGATION UNDER WARRANTY 7KHIROORZLQJVKDOOFRPSOHWHO\GLVFKDUJH%UDXQIURPDQ\H[SUHVVRULPSOLHGZDUUDQW\REOLJDWLRQWRUHSDLU or replace anything and void this warranty: misuse, neglect, collision, accidents, failure to provide routine PDLQWHQDQFH6HH2ZQHUҋV0DQXDOXQDXWKRUL]HGDOWHUDWLRQRIIURDGXVH$FWVRI1DWXUHGDPDJHIURP ZHDWKHURUWKHHQYLURQPHQWWKHIWYDQGDOLVPWDPSHULQJÀUHH[SORVLRQVRYHUORDGLQJWKHSURGXFWDQG odometer tampering. LEGAL REMEDIES $Q\DFWLRQWRHQIRUFHDQ\SRUWLRQRIWKLVOLPLWHGZDUUDQW\RUDQ\LPSOLHGZDUUDQW\PXVWEHFRPPHQFHG ZLWKLQVL[PRQWKVDIWHUH[SLUDWLRQRIWKHZDUUDQW\FRYHUDJHSHULRGGHVLJQDWHGDERYHRUWKHDFWLRQZLOOEH EDUUHGEHFDXVHRIWKHSDVVDJHRIWLPH$Q\SHUIRUPDQFHRIUHSDLUVVKDOOQRWVXVSHQGWKLVOLPLWDWLRQSHULRG IURPH[SLULQJ$Q\SHUIRUPDQFHRIUHSDLUVDIWHUWKHZDUUDQW\FRYHUDJHSHULRGKDVH[SLUHGRUSHUIRUPDQFH RIUHSDLUVUHJDUGLQJDQ\WKLQJH[FOXGHGIURPFRYHUDJHXQGHUWKLVOLPLWHGZDUUDQW\VKDOOEHFRQVLGHUHG´JRRG ZLOOµUHSDLUVDQGWKH\ZLOOQRWDOWHUWKHWHUPVRIWKLVOLPLWHGZDUUDQW\RUH[WHQGWKHZDUUDQW\FRYHUDJHSHULRG RUWKHÀOLQJOLPLWDWLRQSHULRGLQWKLVSDUDJUDSK,QDGGLWLRQVLQFHLWLVUHDVRQDEOHWRH[SHFWWKDWWKHSURGXFW ZLOOQHHGVRPHVHUYLFHGXULQJWKHZDUUDQW\SHULRGWKLVZDUUDQW\GRHVQRWH[WHQGWRIXWXUHSHUIRUPDQFH,W only sets forth what Braun will do and does not guarantee anything about the product for any time period. 1RWKLQJLQWKLVZDUUDQW\RUDQ\DFWLRQRI%UDXQRUDQ\DJHQWRI%UDXQVKDOOEHLQWHUSUHWHGDVDQH[WHQVLRQ RIDQ\ZDUUDQW\SHULRGRUWKHÀOLQJOLPLWDWLRQSHULRGLQWKLVSDUDJUDSK6RPHVWDWHVGRQRWDOORZDUHGXFWLRQ in the statute of limitations, so this reduction may not apply to you. WARRANTY REGISTRATION and MISCELLANEOUS Your warranty registration records should be completed and delivered to the appropriate companies, including the Braun Delivery Checklist & Warranty form. That form must be returned to Braun within twenty (20) days of purchase. The Braun warranty will not be registered unless this warranty registration is completed DQGUHFHLYHGE\%UDXQ)DLOXUHWRÀOHWKLVZDUUDQW\UHJLVWUDWLRQZLWK%UDXQZLOOQRWDIIHFW\RXUULJKWVXQGHU this limited warranty as long as you can present proof of purchase, but it can cause delays in obtaining the EHQHÀWVRIWKLVOLPLWHGZDUUDQW\DQGLWFKDQJHVWKHVWDUWGDWHRIWKHZDUUDQW\WRWKHGDWHRIÀQDODVVHPEO\RI the product by Braun. Braun agrees to repair or replace any of its factory installed parts found to have substantial defects within WKHDSSURSULDWHZDUUDQW\SHULRGGHVLJQDWHGDERYHSURYLGHGWKDWWKHUHSDLULVDXWKRUL]HGE\%UDXQDQGFDUULHGRXWE\DQDXWKRUL]HGVHUYLFHFHQWHUD%UDXQODERUVFKHGXOHGHWHUPLQHVWKHFRVWDOORZDQFHIRUUHSDLUV Braun will not honor any warranty claim for repairs or replacement of parts unless the claim is submitted ZLWKWKHDSSURSULDWHSDSHUZRUNDQGWKHZRUNLVFRPSOHWHGE\DQLQGHSHQGHQWIDFWRU\DXWKRUL]HGVHUYLFH center. The appropriate paperwork can be obtained by written or phone contact with Braun at the contact information in this warranty. Braun reserves the right to designate where any warranty work can be performed. Braun also reserves WKHULJKWWRH[DPLQHDQ\GHIHFWLYHZRUNPDQVKLSRUSDUWSULRUWRJLYLQJDQ\DXWKRUL]DWLRQIRUZDUUDQW\ZRUN %UDXQҋVUHWXUQDXWKRUL]DWLRQSURFHGXUHPXVWEHDGKHUHGWRLQRUGHUWRSURFHVVDQ\ZDUUDQW\FODLPV 7+,6:$55$17<*,9(6<2863(&,),&/(*$/5,*+76<280$<$/62+$9(27+(55,*+76 7+$79$5<)52067$7(7267$7( Page 35 NOTES This page intentionally left blank. Page 36 "Providing Access to the World" ® Over 300 Braun Dealers Worldwide ® "Providing Access to the World" International Corporate Hdqrs: P.O. Box 310 1-800-THE LIFT® (574) 946-6153 Winamac, IN 46996 USA FAX: (574) 946-4670 Service Manual for: NUVL855RM24 Public Use Wheelchair Lifts Under-Vehicle Lift® Series A1 Patent #5,305,486 International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA 1-800-THE LIFT ® (574) 946-6153 FAX: (574) 946-4670 TM TM Braun UVL Series www.braunlift.com ® "Providing Access to the World" 34807 Rev. C May 2012 ® ® All illustrations, descriptions and specifications in this manual are based on the latest product information available at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice. © The Braun Corporation
