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OPERATOR'S MANUAL
for Model
M773LW₃
Read this operator's manual thoroughly before starting to operate your equipment.
This manual contains information you will need to run and service your new unit.
Table of Contents
INTRODUCTION ....................................................2
Models Included .................................................2
Model Numbers ..................................................2
Serial Numbers ...................................................2
SERVICING
Lubrication - General ....................................... 18
Checking Oil .................................................... 18
Oil Changes ..................................................... 18
Changing Oil Filter .......................................... 18
Air Filter .......................................................... 19
V-Belts ............................................................. 19
Valve Clearances .............................................. 19
Fuels - General ................................................. 20
Fuel Filters ....................................................... 20
Bleeding the Fuel System ................................ 21
Injector Service ........................................ 22 - 23
Injection Pump ................................................. 23
Cooling System - General ................................ 23
Cooling System Flushing ................................. 24
Heat Exchanger ............................................... 24
Raw Water Pump ............................................. 24
Generator Ends ................................................ 24
Electrical System - General ............................. 25
Glow Plugs....................................................... 25
Booster Batteries .............................................. 25
Battery Care ..................................................... 25
Winterizing / Out-of-Service ........................... 25
WARRANTY ............................................................3
SAFETY RULES ...............................................3 - 7
LOCK OUT / TAG OUT PROCEDURES .......... 8
COMPONENT LOCATIONS
M773LW Marine Generators ........................... 10
M773LW3 Marine Generators ..........................11
PANELS
Northern Lights Generator Sets ............... 12 - 13
OPERATING PROCEDURES
Break-in Period ................................................ 14
Before Starting ................................................. 14
Starting ............................................................. 14
Operating ......................................................... 14
Stopping ........................................................... 14
Shutdowns and Alarms .................................... 15
Spare Parts ....................................................... 15
TROUBLESHOOTING
Electrical .......................................................... 26
Engine ...................................................... 27 - 29
SERVICING SCHEDULE CHART .................... 16
WIRING DIAGRAMS
AC Electrical ........................................... 30 - 31
DC Electrical ........................................... 32 - 39
SERVICING RECORD NOTES ....................... 17
Proprietary Information
This publication is the property of Northern Lights, Inc.
It may not be reproduced in whole or in part without the written permission of Northern Lights, Inc.
© Northern Lights, Inc. All rights reserved. Litho U.S.A. Publication number OM773LW3 11/13
OM773LW3 11/13
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