Download XBU75/XBR95/XE700 Service Manual

SERVICE MANUAL
XBU75
XBR95
XE700
Table of Contents
Troubleshooting Guide
Electronic System………………………………………………...3
Mechanical System…………………………………………….....4
Repair Procedures
Procedure 1 (Check harness for voltage)......................................5
Procedure 2 (Check for DC voltage from console).......................5
Procedure 3 (Test for AC voltae from generator).........................6
Procedure 4 (Tighten seat carraige)..............................................7
Procedure 5 (Engineering mode)..................................................8
XBU - XBR - XE Series Warranty
Contacting Technical Service…………………………………......9
Treadmill Warranty…………………………………………….....10
Warranty Policy…………………………………………………..11
Parts Order Form………………………………………………....12
Warranty Labor Credit Form……………………………………...13
XBU75
Exploded view……………………………………………............14
Parts list........................................................................................15 - 17
XBR95
Exploded view…………………………………………………....18
Parts list........................................................................................19 - 22
XE700
Exploded view................................................................................23
Parts list.........................................................................................24 - 26
Troubleshooting Guide
ELECTRONIC SYSTEM
No power
There is no power to the console.
1.
2.
3.
If machine is being used without a power cord, the power switch must be
turned to “Generator”. If a power cord is being used, the switch must be
turned to “AC input”. If the switch is not in the correct postion the console
will not light up.
Remove the console and test the wire harness with a volt meter for DC
voltage. (procedure 1)
Make sure all wires are plugged into the controller securely.
No resistance
1.
2.
Remove side covers to access the controller.
Check for DC voltage where main harness plugs into controller. (procedure 2)
Max resistance all the time
1.
Replace controller.
Rough while pedaling
1.
Unplug the 3 wire connector (with 2 red and 1 white wires), and plug it into the
other 3 pin connector on the controller as pictured below.
Remove from
this connector
Plug into
this connector
3
Troubleshooting Guide
MECHANICAL SYSTEM
Loose seat carraige
1.
See procedure 4.
4
Repair Procedures
PROCEDURE 1: Check harness for voltage
1.1 Remove the console.
1.2 Turn meter on setting to test for DC voltage.
1.3 Put one lead on pin 2 and the other lead on pin 3. There should be around 6 volts.
1.4 Remeber that you must be pedaling the unit in order to get the voltage reading unless you have
the unit plugged into an outlet.
1.5 If there is no voltage, go to procedure 2.
PROCEDURE 2: Check for DC voltage from Console
2.1 Remove the cover beneith the seat to access the controller.
2.2 Turn the meter on setting to test for DC voltage.
2.3 Leave the harness connected to the controller and put the leads on the 2nd and 5th wires. (You
will probably need to remove some of the glue from the back of the harness)
2.4 Press start and set the resistance to level 1. At level 1 there should be aprox .130 volts. At level
2 there should be aprox .78 volts. Level 3 should be aprox .82 volts.
2.5 If the reading is not close to these numbers, the problem is either the console or the harness. If
the readings are what they should be, go to next step.
2.6 With meter still on DC setting, put leads into the back of the 2 pin connector as pictured below.
This is the connector for the wires that go to the brake coil.
2.7 At level 1 the voltage reading should be zero. At level 2 and above, if you get any reading the
controller is working.
2.8 If you dont hav any voltage, the controller needs to be replaced. If there is voltage but still no
resistance, the brake coil needs to be replaced.
5
PROCEDURE 3: Test for AC voltage from generator
3.1
3.2
Turn meter on setting to test for AC voltage.
Put meter leads on the two red wires of the generator harness as pictured.
3.3 There should be an AC voltage reading as you begin to pedal and it should increase as you pedal
faster.
3.4 You can also test exactly the same way using the two black wires that come directly out of the
generator.
6
PROCEDURE 4: Tighten seat carraige
If the seat assembly on the recumbent bike is loose and wobbles from side to side, follow these
instructions to tighten it up.
(Front wheel assembly on Left side)
“B”
“A”
Push down
on wrench
(Rear wheel assembly on Left side)
“B”
“A”
Push down
on wrench
1.
2.
3.
4.
Loosen the nyloc nut (B) with a 13mm wrench.
Press down on (A) with an 11mm wrench.
While pressing down on (A), tighten the nyloc nut (B).
Use this procedure on all 4 seat wheel assemblies.
There are two wheels on each assembly. By pressing down on (A) you are turning the assembly so
that the inside wheel (which is connected to “B”) is pressed to the top of the track while the outer
wheel (which is connected to “A”) remains pressed to the bottom of the track.
7
PROCEDURE 5:
Engineering Mode
1. Press and hold the START, ENTER, and STOP buttons until display beeps.
2. “ENGINEERING MODE” will scroll across the screen, press ENTER.
3. Press the UP and/or DOWN buttons to scroll through the following sub menus:
- Key Test
- Display Test
- Functions
- Security
- Exit
4. Press ENTER to access the desired menu.
5. Press STOP to exit Engineering Mode.
- Key Test
Press ENTER. Press all buttons on console.
- Display Test
Press ENTER. Console will test each segment or LED. Look to see if there are any
burned out or not working.
- Functions
Sleep Mode On/Off --------------------Pause Mode On/Off -------------------Odometer Reset ------------------------Units English/Metric -------------------Beep Sound On/Off --------------------DA Test----------------------------------Bike or Elliptical-------------------------
Press ENTER to turn on or off.
Press ENTER to turn on or off.
Press ENTER to reset.
Press ENTER to change.
Press ENTER to turn on or off.
Press ENTER to begin the test.
Press ENTER to change.
- Security
Child Lock On/Off ------- Press ENTER to turn on or off.
- Exit
Press ENTER to exit Engineering Mode.
8
CONTACTING CUSTOMER SERVICE
It is the responsibility of the Dealer to assemble and setup any Spirit product they have
sold, as well as diagnose problems and perform service, regardless of the product’s
location. Recognizing the importance of insuring the consumer’s satisfaction, Spirit
technical support will always be available to assist the Dealer in diagnosing a problem.
All warranties are valid from the original date of purchase by the original purchaser.
PARTS ORDERS
Fax 870-930-9013
Fax your order using a completed parts purchase order to (870) 930-9013. Please do
not call to place your parts orders, fax only. Service technicians are available to assist in
the repair of treadmills. If taking parts orders by telephone, technical service calls will
go unanswered. Standard shipping is FedEx ground. If you need an order shipped
by another method, you must pay for shipping.
CUSTOMER SERVICE
Call 800-258-4555
Calling from Store Location
Dial 1 to reach the first available technician, or select the extension number for a
particular technician. You must have the serial number of the machine when you call.
- Charles Wood -----------Customer Support ext. 626
- Terry Jordan ------------ Customer Support ext. 627
- Kevin Thomas --------- -Customer Support ext. 628
- Nathan Price ------------ Customer Support ext. 629
- Carla Nichols ---------- -Customer Support ext. 631
- Travis Lawrence --------Customer Support ext. 633
If the technician you choose is unavailable, leave a detailed message. Leave only one
message. Do not call another extension. Do not leave multiple messages. This results
in a duplication of effort and keeps our technicians from assisting you and other
customers in a prompt manner.
Calling from Customer Location
Dial 0 for an operator. Relay to the operator that you are a dealer and in a customer’s
home. You will be assisted by the first available technician.
9
Light Commercial
WARRANTY
Spirit Manufacturing Inc. warrants all its bike and elliptical parts for a period of time
listed below from the date of retail sale, as determined by sale receipt, or eighteen
(18) months from the original factory shipping date, whichever comes first. Spirit’s
responsibilities include providing new or remanufactured parts, at Spirit’s option, and
technical support to our independent dealers and servicing organizations. In the
absence of a dealer or service organization, these warranties will be administered by
Spirit directly to a consumer. An extended warranty period applies to the following
components:
Bike and Elliptical
Home Use
Frame---------------Lifetime
Brake--------------- Lifetime
All Parts------------10 years
Labor---------------1 year
Bike and Elliptical
Light Commercial use
Frame -------------Lifetime
Brake -------------5 years
All Parts ----------3 years
Labor -------------1 year
10
WARRANTY POLICY
Parts Returns
It is very important that you have not only the model number but also the serial number on hand when placing a parts
order. If a serial number is provided at the time a warranty parts order is placed the required parts will be sent to you
at no charge. If the unit is no longer covered under warranty the parts will be billed to you on 30 day payment terms.
If a warranty replacement part is required to be returned to Spirit it will be noted on the packing list included in your
shipment. Also noted on the packing list will be the amount you will be invoiced if the parts are not returned within
30 days.
Parts Required to be Returned for Credit
Upper Electronics - XE Series
Paperwork Requirement: A copy of your invoice or packing list and diagnostic form (if included with replacement
part) must be returned with the defective part to receive warranty consideration.
Warranty Labor Reimbursement Procedure
Complete Request for Warranty Labor Credit Form.
Fax completed form to (870) 930-9013.
Once Spirit has received your returned parts, your request will be processed and returned by fax to you.
What is Not Covered
1)
2)
3)
4)
5)
6)
7)
8)
Failures created due to improper installation or maintenance.
Repairs requiring only simple adjustments, fuses, or calibrations.
Damages sustained from shipping - Freight claim must be filed with your carrier.
Repairs that are made beyond the warranty period.
Repairs where the customer is paying the base labor fee to the dealer.
Units that are dealer stock or floor models.
Trips for diagnostic visit.
Residential units in a commercial setting.
Credit will not be issued for repairs in which:
1) Parts required for return are not returned to Spirit within 30 days.
2) All paperwork is not completed or returned.
3) Spirit confirms that work was not completed.
Warranty Labor Reimbursement Policy
Spirit has established a set of guidelines that are fair to both independent service companies and to Spirit. Our policy
on labor warranty reimbursement is simple...we pay a one time flat completion fee of $80 per service occurrence.
Once all work required to complete the repair has been finished and all parts required for return have been returned to
Spirit either credit or payment in the amount of $80 will be issued to your company. The one-time flat completion
fee of $80 will be paid only when the repair is complete and the unit has been returned to proper working condition.
If your company needs consideration for labor or trip fees that are higher than Spirit’s standard fees, they will be
evaluated on a case-by-case basis. (e.g. - travel to perform service work in Manhattan). Any change in the fee
schedule must be approved in writing by Spirit before any work is performed.
For Dealers That Wish To Use Third Party Service
It is Spirit’s policy that all dealers service products that they sell to end users. If your company chooses to use an
independent company for service, you are responsible for all service work. Our labor reimbursement policies apply in
every case and any charges in excess of Spirit’s one time flat completion fee will be billed back to the selling dealer.
In certain circumstances, we will work directly with an independent service company, but we will not pay for any
service that deviates from our policy for dealers wishing to have this arrangement. Dealers will be responsible to the
service company for all charges disallowed by Spirit. Any deviation from Spirit policy must be approved in advance
in writing.
11
Fax to:
870-930-9013
Attention:
PARTS PURCHASE ORDER
Fill in completely for processing.
All orders are shipped F.O.B. Spirit Mfg., Jonesboro, Arkansas.
Dealer Name
Account No.
Ship to
Street & No.
Street & No.
City
State
Phone Number
Fax Number
Purchase Order No. Dealer Buyer’s Name
Qty.
Zip
City
State
Phone Number
Fax Number
All parts ordered are considered stock orders unless a serial number is listed below each
parts’ description box. A serial number listed will qualify it for warranty evaluation.
Part No.
Description
Unit Price
Zip
Date of Order
Amount
Order Completion - Orders must be signed!
Shipping Instructions: (All orders will be shipped via ground delivery
If a part is not accompanied by a serial number, it will be assumed that the
unless otherwise indicated.) Buyer will be responsible for all expe-
part order is for stock. We encourage all dealers to stock parts. Spirit will
dited shipping charges.
always be fair to all dealers on credit for parts. Spirit reserves the right to
Special Instructions:
2nd Day Air________________
subject parts returns to a 20% restocking fee if Spirit determines that the
Next Day Air_______________
dealer has excessively ordered parts randomly to repair a problem.
Saturday Delivery___________
Buyer Signature_____________________________ Date____________
Initial Your Special Shipping Instructions Here______________________
(Orders for expedited shipping without initials will be shipped via ground delivery.)
12
REQUEST FOR WARRANTY LABOR CREDIT
Labor Warranty :
Spirit is responsible
P.O. BOX 2037 JONESBORO, ARKANSAS 72402
Date of Repair
Model#
Service Company
Serial Number
Svc CoAcct Number
Owner’s Name
Owner’s Address
Selling Dealer
Number
Selling Dlr Acct
Phone Number With Area Code
Date Sold
Problem
Repair Done
FACTORY USE ONLY
QUANTITY
PART NUMBER
PART DESCRIPTION
WTY
TEST RESULTS
UNIT PRICE
WORK ORDER
INVOICE
FACTORY USE ONLY
FREIGHT:
LABOR
TRIP
TOTAL LABOR
SHIPPING:
WARRANTY CREDIT WILL BE ISSUED TO
DEALER ACCOUNT.
____________
ALL PARTS MUST BE RETURNED TO FACTORY
UNLESS INSTRUCTED OTHERWISE.
____________
Authorization No.___________________________
CLAIMS MUST BE RETURNED TO SPIRIT
CORP. WITHIN 7 DAYS OF REPAIR.
____________
_________________________________________
SHADED AREAS FACTORY USE ONLY
WARRANTY ADMINISTRATOR
FAX TO SPIRIT (870) 930-9013
13
XBU75 Exploded View
14
XBU75 Part List
No.
1
2
3
4
5
6
7
8
9
11
14
15
16L
16R
17
18
19
20
21
22
23
24
25
26
26~1
26~2
27
29
30
31
32
33
34
34~1
34~2
34~3
34~4
34~5
34~6
34~7
34~8
34~9
34~10
34~11
34~12
34~13
34~17
Description
Main Frame
Console Mast
Handle Bar, Seat
Seat Carriage
Rear Stabilizer
Spirit Part #
002193
002194
002195
002005
Inner Slide Assembly
Seat Slide Bracket
Fix Plate
Idler Wheel Assembly
Pulley Axle
500J_Belt
330_Drive Pulley
Crank (L)
Crank (R)
6004_Bearing, Crank Axle
6203_Bearing For Idler Wheel
Seat Bottom Cushion
Generator/Brake
Controller
15x7T_Magnet
Speed Sensor W/Cable
1"x250Lx5T_Handgrip Foam
1"x200Lx5T_Handgrip Foam
Handpulse W/Cable Assembly
Handpulse Assembly Top
Handpulse Assembly Bottom
On/Off Switch
Computer Cable
Wire Brake Coil Harness
AC/ Generator Marness
Connecting Wires
Ground Wire
Console
Top Console Cover
Bottom Console Cover
Deflector Fan Grill
Fan Grill Anchor
Fan
Fan Power Switch
Face Plate Lens Cover
Badge, Console
Rubber KeyPad
Interface Daughter Board
Receiver, HR
Drink Bottle
3.5x30m/m_ Self Tapping Screw
Console Key Board
002117
000908
002040
002041
002042
021987
002065
002123
002033
010041
002067
002066
002120
X
X
002032
002068
002119
000303
002070
002165
006063
000983
000807
000808
000982
006134
002131
002078
X
002169
030059
030030
002191
15
No.
Description
35
36
37
38
39
40
41
42
43
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
69
70
71
72
73
76
77
79
80
81
82
83
85
86
87
88
Leveling Foot
Side Case (L)
Side Case (R)
Console Mast Cover
Seat Mast Cover
Front Stabilizer Cover
Rear Stabilizer Cover
Handgrip Side Cap (Top)
Handgrip Side Cap (Bottom)
Pedal (L)
Pedal (R)
54_Transportation Wheel
25x15L_Foot Pad, Leveler
1"_End Cap, Front Handlebar
3/8"x2-1/4"_Hex Head Socket
5/16"x5/8"_Hex Head Socket
5×19m/m_Tapping Screw
5/16"x1-3/4"_Button Head Socket Screw
1/4"x3/4"_Hex Head Screw
M8×170m/m_J Bolt
M6x15m/m_Phillips Head Screw
5× 15×1.5T_Flat Washer
M5x12m/m_Phillips Head Screw
3/8"x2"_Thumb Head Socket Screw
M4×12mm_Phillips Head Screw
5x16m/m_Tapping Screw
3x20 m/m_Tapping Screw
3.5x12 m/m_Self Tapping Screw
3.5x32 m/m_Self Tapping Screw
3x10 m/m_Tapping Screw
17_C Clip
20_C Clip
1/4"x 13 x1T_Flat Washer
3/8"x 19 x1.5T_Flat Washer
3/8"x 25 x1.5T_Flat Washer
5/16"x19 x1.5T_Flat Washer
17 x 23.5 x1T_Flat Washer
1/4"_Spilit Washer
M8x7T_Nyloc Nut
1/4"_Nyloc Nut
5/16"x6T_Nyloc Nut
M4×5T_Nyloc Nut
3/8"x7T_Nut
M10x1.0_Nut
Round Disk
3/8"x25mm_Fore Aft Adjustment Knob
Wire Tie Mount
3.5x16m/m_Tapping Screw
Spirit Part #
002166
002167
002170
002171
002139
002142
002172
002173
002115
002116
000179
000124
000063
030018
030057
000126
030097
010142
030038
030037
022885
010150
000839
010113
000914
010115
000196
002050
000078
000076
030040
030045
022975
030042
022288
030098
030039
030031
000080
002052
002168
002200
010083
022979
16
No.
90
91
92
93
95
96
97
98
99
100
102
103
105
106
107
108
109
110
111
112
113
Description
Pdeal Strap (L)
Pedal Strap (R )
13.15m/m Wrench
Phillips Head Screw Driver
Chest Strap
M22×1.0 23_Crank Arm End Cap
Pedal Foam (L)
Pedal Foam (R)
5/16"×20_Curved Washer
12/14mm Wrench
8×16×1T_Flat Washer
8_Spilit Washer
Handle Bar Cover
Locking Knob
40x80_Center spatial wrap
Handlebar Rubber End Cap
Speed Adjustment Thin Film Label
Handgrip Switch Wire
UP/F1784_Handgrip Label
DOWN/F1785_Handgrip Label
Slide Spacer
Decal (Side)
Hardware Kit
Spirit Part #
002057
002058
030035
023091
004074
002019
002055
002056
030017
030036
030016
002114
002180
002183
002161
002174
002178
002179
002175
002182
002177
17
XBR95 Exploded View
18
XBR95 Part List
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19~1
19~2
19~3
19~4
19~5
19~6
19~7
19~8
19~9
19~10
19~11
19~12
19~15
19~16
20
22
24
25
26
27
27~1
27~2
27~3
27~4
28
29
30
31
Description
Main Frame
Console Mast
Handle Bar, Front
Seat Carriage
Seat Back Frame
Handle Bar - Seat
Rear Stabilizer
Drive Pulley Axle
Seat Wheel Adjustment Plate
Idler Arm (no bearings)
Seat Stop Axle
Seat Position Latch
Backing Plate
Aluminum Track
Seat Position Index Plate
Seat Stop
Cushion Foot Pad-Leveling Foot
Transportation Wheel
Console Assembly
Top Console Cover
Bottom Console Cover
Badge, Console
Face Plate Lens Cover
Deflector Fan Grill
Fan Grill Anchor
Fan
Fan Power Switch
Rubber Key Pad (A)
Rubber Key Pad (G) -”DISPLAY” button
Interface Daughter Board
Receiver, HR
Console PCB Board
Console Key Board
Drive Pulley
25x15_Foot Pad
25.4_Button Head End Cap
38_Transportation Wheel, Aluminum Axle - Wheel only #002086
300mm_Handpulse Wire, Coiled
Handpulse W/Cable Assembly
Handpulse Assembly Top
Handpulse Assembly Bottom
750mm_Handpulse Wire A
950mm_Handpulse Wire B
Crank Arm End Cap
Front Chain Cover (L)
Front Chain Cover (R)
Console Mast Cover
Spirit Part #
002136
002185
002187
002186
002192
002005
002006
002007
002010
002128
002013
002014
022943
000179
002137
006136
006063
002131
006134
000983
000807
000808
000982
002078
010233
002201
002149
000908
010124
002016
002017
002018
002080
X
X
002081
002082
002019
002143
002144
002138
19
No.
32
33
34
35
36
37
38
39
40
42
43
44
45
46
47
48
49
50
51L
51R
52
53
54
55
56
57
58
59
60
61
63
64
65
66
67
68
69
70
71
72
73
75
76
77
78
79
80
82
Description
Spirit Part #
Front Stabilizer Cover
Step Cover
Round Disk Cover, Pedal
Rear Chain Cover (L)
Rear Chain Cover (R)
Rear Stabilizer Cover
002139
002140
002141
002147
002148
002142
Beverage Holder (R)
Beverage Holder (L)
Release Lever
On/Off Switch
002146
002145
002031
002032
Controller
850mm Computer Cable (Upper)
1300mm Computer Cable (Lower) - 10 pin
Sensor W/Cable
Wire Brake Coil Harness
AC/ Generator Marness
Connecting Wires
Ground Wire - Green
Pedal (L)
Pedal (R)
Bearing, Drive Pulley
Bearing for Idler Arm
Belt
002033
002034
002202
Generator/Brake
Magnet
Gas Cylinder
Seat Recline Release Cable
Seat Fore/Aft Release Cable
Wire Tie Mount
Seat Bottom Cushion
Mesh Seat Back
Foam, Front Handle Bar
3/8" x 2- 1/4"_Hex Head Screw
1/4" x 3/4"_Hex Head Screw
3/8" x4"_Hex Head Screw
5/16" x15_Hex Head Screw
5/16" x2- 1/2"_Hex Head Screw
5/16" x1- 3/4"_Hex Head Screw
3/8"×1-3/4"_Hex Head Screw
1/4"x13x1T_Flat Washer
1/4"x19x1.5T_Flat Washer
17x 23.5 x 1T_Flat Washer
5/16" x 19 x 1.5T_Flat Washer
3/8" x 19 x 1.5T_Flat Washer
5x16x1.5T_Flat Washer
8x 18x3T_Curled Lock Washer
1/4"_Split Washer
8x1.5T_Split Washer
002150
002038
000303
006093
002040
002041
002042
021987
002123
010041
002151
002045
002046
010083
002047
002048
002049
000063
030097
030049
022803
030048
030047
030046
000078
022919
022975
030045
000076
030043
030042
030041
20
No.
83
84
85
86
87
88
89
90
91
93
95
96
97
98
99
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
129
130
141
143
144
Description
5/16" x20x 1.5T_Curved Washer
3/8" x 25 x 1.5T_Flat Washer
17_C Ring
20_C Ring
J Bolt
M8 x 7T_Nyloc Nut
3/8"x 7T_Nyloc Nut
1/4" x 5T_Nyloc Nut
5/16" x 6T_Nyloc Nut
M6 x40mm_Socket Head Cap Screw
M5x15_Flat Head Socket Screw
3.5x16_Tapping Screw
3x20_Tapping Screw
M6x15_Phillips Head Screw
M5x12_Phillips Head Screw
5x16_Tapping Screw
5x19_Tapping Screw
3 . 5x12_Self Tapping Screw
Seat Release Spring (13.5 x 28.5)
4x16 _Self Tapping Screw
5/16" x1- 3/4"_Button Head Socket Screw
3.5x20_Self Tapping Screw
M10x1.0_Nut
3/8" x 7T_Nut
3/8" x 2"_Thumb Head Socket Screw
M5x10. 14×2T_Thumb Head Socket Screw
12/14mm Wrench
13/15mm Wrench
Phillips Head Screw Driver
Spirit Part #
030017
030040
000196
002050
Pedal (L)
Pedal (R)
Pedal Foam (L)
Pedal Foam (R)
Pedal Strap (L)
Pedal Strap (R)
022288
000080
030098
030039
030024
030022
022979
000839
030038
030037
010110
030057
010113
002051
000050
000086
030021
002052
010108
022885
030034
030036
030335
023091
000072
002053
002054
002055
002056
002057
002058
Drink Bottle
Chest Strap
030059
004074
Combination M5 Allen Wrench & Phillips Head Screw Driver
3 . 5x32 m/m_Self Tapping Screw
Plastic Seat Carriage Cover
HGP Wire Grommet
5/16"×16×1T_Flat Washer
M6_Nyloc Nut
13/14mm Wrench
Handle Bar Cover
000914
002152
002199
002126
002114
Seat Position Index Plate, Fixing Plate
Handlebar Rubber End Cap
002162
21
No.
145
146
147
148
149
150
151
155
156
157
158
159
Description
XBR Handle Switches
UP/F_Label
DOWN/F_Label
Switch Cable (Upper)
Handle Switch with Earphone Connecting Cable
Handle Switch Connecting Cable-Coiled
Handlebar Switch Cable
Velcro Strap
8×20×1T_White Washer
13×19×1T_Flat Washer
M4×12mm_Phillips Head Screw
M4×5T_Nylon Nut
Hardware Kit
Decal (Side)
Decal (Console)
Spirit Part #
002161
002204
002205
002153
002154
002155
002156
030031
002176
002158
000820
22
XE700 Exploded View
23
XE700 Part List
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
16
17
18
19
20
21
22
23
24
26
27
28
29
30
31
32
32~1
32~2
32~3
32~5
32~6
32~7
32~8
32~9
32~10
32~11
32~13
35
36
37
38
39
41
42
Description
Main Frame
Rail Assembly
Rail Support Assembly
Cross Bar
Bushing Housing, Pedal Arm
Pedal Arm(L) - Assy
Pedal Arm(R) - Assy
Connecting Arm (L)
Connecting Arm (R)
Handle Bar (L)
Handle Bar (R)
Console Mast
Idler Wheel Assembly
Drive Pulley Axle
6005_Bearing Pulley Axle
6203_Bearing for Idler Wheel
M12 x P1.75_Rod End Bearing
Copper Bushing (80% Copper )-Pedal Arm
31 x 25.5 x 19 x 16+3T_Bushing
11.9 x 8.5 x 16m/m_Rod End Sleeve
Carriage Bolt-Pedal Axle
Retaining Bracket, Aluminum Track
6003_Bearing, Slide Wheel
8J 500_Belt (500J/1270J)
330_Drive Pulley
35 x 10x 245 x 18T_Fly Wheel - Brake
15 x 7T_Magnet
7x7x20L_Woodruff Key
Console Assembly
Top Console Cover
Bottom Console Cover
Badge, Console
Deflector Fan Grill
Fan Grill Anchor
Fan Motor
Fan Power Switch
Face Plate Lens Cover
Rubber Key Pad (A)
Rubber Key Pad (G)
Receiver, HR
On/Off Switch
Controller
Wire Brake Coil Harness
AC/ Generator Harness
1400mm Computer Cable - 8 pin
M4×12mm_Phillips Head Screw
300mm_Sensor W/Cable
Spirit Part #
006162
006236
006015
000163
006038
006139
006140
006114
006115
006131
006132
006149
002008
022148
021951
021987
000200
006040
022699
000199
000287
004021
010043
000146
000908
002043
010041
000198
006066
006136
006063
002131
000983
000807
000808
000982
006134
010232
010233
022675
002032
002033
000302
000290
000293
000070
002036
24
No.
44
44~1
44~2
45
46
47
48
49
50
51
52
53
54
55
57
58
59
62
63
64
65
70
71
71~1
72
72~1
74
75
76
77
78
79
80
81
83
84
85
86
87
88
90
91
94
95
96
98
99
100
Description
750mm_Handpulse W/Cable Assembly
Handpulse Assembly Top
Handpulse Assembly Bottom
3/8" x 2"_Flat Head Socket Screw
aluminum Track
72_Slide Wheel , Urethane
35x10 x 10_Leveling Foot - Cushion Foot Pad
Console Mast Cover - Lower
Chain Cover (L)
Chain Cover (R)
Round Disk Cover, Crank
Round Disk Access Cover
Handgrip Foam
26x 35x 45x10T_Isolator
Pedal Arm Cover (L)
Pedal Arm Cover (R)
Front Stabilizer Cover
Pedal Strap (L)
Pedal Strap (R)
Slide Wheel Cover
Button Head End Cap
Pedal End Cover
Connecting Arm Cover (L)
Connecting Arm Cover (L)
Connecting Arm Cover (R)
Connecting Arm Cover (R)
5/16" x 15m/m_Hex Head Screw
3/8" x 2-1/4"_Hex Head Screw
3/8" x 3/4"_Hex Head Screw
3/8" x 3-3/4"_Hex Head Screw
M8 x 50_Socket Head Cap Screw (22mm)
5/16" x 1-1/4"_Hex Head Screw
5/16"× 3/4"_Hex Head Screw
5/16" x 2"_Button Head Socket Screw
1/4" x 3/4"_Hex Head Screw
M5 x 12m/m_Phillips Head Screw
M5x10_Phillips Head Screw - Plated
25_C Clip
17_C Clip
M8 x 7T_Nyloc Nut
1/4" _Nyloc Nut
5/16" x 7T_Nyloc Nut
3/8" x 7T_Nut
M12_Nut
3/8" x 19 x 1.5T_Flat Washer
5/16" x 35 x 1.5T_Flat Washer
5/16" x 23 x 1.5T_Flat Washer
5/16" x 18x 1.5T_Flat Washer
Spirit Part #
008041
X
X
022885
001019
000153
022943
006083
006028
006027
006004
006075
004004
000291
006086
006087
006009
000155
000837
006010
022069
004049
006049
X
006050
X
022803
020623
000060
021707
022139
022763
020340
010092
030097
030037
000051
000195
000196
022288
030098
000081
010108
022794
000076
010099
022908
000077
25
No.
101
102
103
104
105
106
107
108
109
111
112
113
114
116
117
118
119
122
124
125
126
128
129
131
133-1
134
137
140
141
143
145
146
147
148
149
150
151
152
153
155
156
157
157~1
158
158~1
159
160
Description
J Bolt
25_Wave Washer
17_Wave Washer
3/8" x 23 x 2T_Curved Washer
5x16_Tapping Screw - plated
4x15_Self Tapping Screw
3 . 5x12_Self Tapping Screw (12mm)
4x19_Self Tapping Screw
5x16_Tapping Screw - plated
35x 25.5x5T_Bushing
Aluminum Track (3 hole)
3x20_Tapping Screw
25x15_Foot Pad - Leveler
Rear Stabilizer Cover (A)
Rear Stabilizer Cover (B)
M8x30_Socket Head Cap Screw
1/4"x19_Flat Washer
3 . 5x30 m/m_Self Tapping Screw
13/14m/m_ Wrench
Combination M6 Allen Wrench & Phillips Head Screw Driver
Phillips Head Screw Driver
3/8" x 2T_Spring Washer
12m/m_ Wrench
3/8" x 30 x 2.0T_Flat Washer
Drink Bottle
17x 23.5 x 1T_Flat Washer
5x19_Tapping Screw
1/4"x13x1T_Flat Washer
1/4"_Spring Washer
M6×15_Phillips Head Screw
3.5x16_Tapping Screw
Wire Tie Mount
Rear Shroud Retaining Bracket (A)
Rear Shroud Retaining Bracket (B)
Rear L-Plate
Rear Shroud (L)
Rear Shroud (R )
Front Cover (Left)
Front Cover (Right)
5/16"×20×1.5T_Flat Washer
38_Button Head End Cap
Front Handle Bar Cover (L) SET
Rear Handle Bar Cover (L) SET
Front Handle Bar Cover ® SET
Rear Handle Bar Cover ®
SET
Front Mast Cover
Rear Mast Cover
Hardware Kit
Spirit Part #
022698
022700
030081
010150
030054
010113
030065
010150
000148
000180
000839
010124
001036
001037
010087
022919
030030
022596
030029
023091
000053
000342
006045
030059
022975
030057
000078
030026
030038
022979
010083
000296
000297
006031
006061
006062
022918
022024
006006
X
006007
X
006058
006059
006041
26