Download 300 TDi ENGINE OVERHAUL MANUAL

ENGINE
TIMING BELT REAR COVER AND OIL PUMP
Oil pump and oil pressure relief valve - remove
Oil pump
Timing belt rear cover - remove
1. Remove timing belt, tensioner and gears.
2. Remove fuel injection pump.
3. Remove sump and oil pick-up pipe.
4. Using sequence shown, progressively slacken
then remove bolts securing timing belt rear
cover; remove cover.
5. Remove and discard gasket.
6. Remove and discard camshaft and crankshaft
front oil seals.
1. Make suitable alignment marks between oil
pump and timing belt rear cover.
2. Progressively slacken then remove 7 screws
securing oil pump cover.
3. Remove oil pump cover.
4. Make suitable alignment marks between oil
pump inner and outer rotors and outer rotor
and timing belt rear cover.
OVERHAUL
31