Download NEW UNI DC INVERTER SERIES
Transcript
SERVICE MANUAL NEW UNI DC INVERTER SERIES OUTDOOR UNITS ASGE-XXAIN WK INDOOR UNITS-FLOOR-CEILING, CASSETTE, DUCT TYPE 1 PRODUCT 1 MODELS LIST 1.1 Outdoor Unit QSPEVDU Model Powersupply(V,Ph,Hz) ASGEͲ09AINWK 220Ͳ240V~50Hz ASGEͲ12AINWK 220Ͳ240V~50Hz ASGEͲ18AINWK 220Ͳ240V~50Hz ASGEͲ24AINWK 220Ͳ240V~50Hz ASGEͲ36AINWK 220Ͳ240V~50Hz ASGEͲ36AINͲ3WK 380Ͳ415V3N~50Hz ASGEͲ42AINͲ3WK 380Ͳ415V3N~50Hz ASGEͲ48AINͲ3WK 380Ͳ415V3N~50Hz ASGEͲ60AINͲ3WK 380Ͳ415V3N~50Hz 2 2 1.2 Indoor Unit Type Model NominalCapacity Cooling/Heating Powersupply (V,Ph,Hz) ASDͲ09AIN 2,7/2,9 220Ͳ240V~50Hz ASDͲ12AIN 3,5/3,8 220Ͳ240V~50Hz ASDͲ18AIN 5,0/5,6 220Ͳ240V~50Hz ASDͲ24AIN 7,0/8,0 220Ͳ240V~50Hz ASDͲ36AIN 10,0/12,0 220Ͳ240V~50Hz ASDͲ42AIN 11,5/13,5 220Ͳ240V~50Hz ASDͲ48AIN 14,0/15,0 220Ͳ240V~50Hz ASDͲ60AIN 16,0/17,5 220Ͳ240V~50Hz ASCͲ12AIN 3,5/3,8 220Ͳ240V~50Hz ASCͲ18AIN 5,0/5,5 220Ͳ240V~50Hz ASCͲ24AIN 7,0/8,0 220Ͳ240V~50Hz ASCͲ36AIN 10,0/12,0 220Ͳ240V~50Hz ASCͲ42AIN 11,0/12,5 220Ͳ240V~50Hz ASCͲ48AIN 14,0/16,0 220Ͳ240V~50Hz ASCͲ60AIN 16,0/17,0 220Ͳ240V~50Hz ASFͲ09AIN 2,7/2,9 220Ͳ240V~50Hz ASFͲ12AIN 3,5/3,8 220Ͳ240V~50Hz ASFͲ18AIN 5,0/5,6 220Ͳ240V~50Hz ASFͲ24AIN 7,0/8,0 220Ͳ240V~50Hz ASFͲ36AIN 10,0/12,0 220Ͳ240V~50Hz ASFͲ42AIN 11,5/13,5 220Ͳ240V~50Hz ASFͲ48AIN 14,0/16,0 220Ͳ240V~50Hz ASFͲ60AIN 16,0/17,0 220Ͳ240V~50Hz Appearance Duct Cassette Floor celing Note:1 Ton =12000Btu/h = 3.517kW Note: The universal outdoor units means that the customer can choose any of three kind of indoor unit to match the outdoor 3 unit without any change with it. QSPEVDU 3 PRODUCT DATA 3.1 Product Data of Indoor Unit 3.1.1 Duct Type Model Capacity Power Input Indoor unit Outdoor unit ASD-09AIN ASD-12AIN ASD-18AIN ASGE-09AIN WK ASGE-12AIN WK ASGE-18AIN WK Cooling Capacity kW 2.7(0.80-3.40) 3.5(0.90-3.70) 5.0(1.60-5.50) Heating Capacity kW 2.9(0.80-3.70) 3.8(0.90-4.10) 5.6(1.40-6.80) PdesignH kW 2.8 3.0 4.5 Cooling kW 0.84(0.20-1.28) 1.17(0.20-1.40) 1.60(0.55-1.75) Heating kW 0.80(0.20-1.20) 1.05(0.22-1.20) 1.58(0.50-1.90) W/W 5.1/3.8 Average Design load SEER / SCOP Energy Rate(Cooling / Heating) Indoor Unit 5.1/3.8 A/A A/A A/A ASD-09AIN ASD-12AIN ASD-18AIN 220-240V- 50Hz Power Supply Heat Exchange Drive Fan 5.1/3.8 Cross Fin Coil Cross Fin Coil Cross Fin Coil direct direct direct Motor Output kW 0.04x1 0.05x1 0.07x1 Air Flow m /h 3 650 750 1000 Pa 25 25 25 Rated Ext. Static Pressure Ext. Static Pressure Range Pa 0-30 0-30 0-30 dB(A) 36/35/33/28 37/36/34/28 40/39/36/28 Drain Piping mm 20x1.2 30x1.5 30x1.5 Outline Dimensions (WxHxD) mm 883x250x665 998x266x721 998x266x721 kg 26 33 33 ASGE-09AIN WK ASGE-12AIN WK ASGE-18AIN WK Sound Pressure Level(H/M/L) Standard washable synthetic Air Filter Net Weight Outdoor Unit 220-240V- 50Hz Power Supply Cross Fin Coil Heat Exchange Compressor Refrigerant Type Power Input W Rotary Rotary Rotary 942 942 1440 Electronic Expansion Valve Control Charge kg 1.2 1.2 1.4 Outline Dimensions (WxHxD) mm 848x540x320 848x540x320 955x700x396 Net Weight Piping Connections kg 34 34 Liquid Inch 1/4 1/4 1/4 47 Gas 1/2 Inch 3/8 3/8 Max. Length m 20 20 20 Max. Height m 15 15 15 QSPEVDU 4 Model Capacity Power Input Indoor unit Outdoor unit ASD-24AIN ASD-36AIN ASD-36AIN ASGE-24AIN WK ASGE-36AIN WK ASGE-36AIN-3 WK Cooling Capacity kW 7.0(2.20-8.50) 10.0(3.20-11.50) 10.0(3.20-11.50) Heating Capacity kW 8.0(2.40-9.50) 12.0(2.90-14.50) 12.0(2.90-14.50) PdesignH kW 7.0 10.4 10.4 Cooling kW 2.18(0.85-2.50) 3.20(0.70-4.50) 3.20(0.70-4.50) Heating kW 2.21(0.80-2.75) 3.40(0.70-4.60) 3.40(0.70-4.60) W/W 5.1/3.8 Average Design load SEER / SCOP Energy Rate(Cooling / Heating) Indoor Unit 5.1/3.8 A/A A/A A/A ASD-24AIN ASD-36AIN ASD-36AIN 220-240V- 50Hz Power Supply Cross Fin Coil Heat Exchange direct Drive Motor Output Fan 5.1/3.8 Air Flow Rated Ext. Static Pressure Ext. Static Pressure Range kW 0.11x1 0.23x1 0.23x1 3 m /h 1400 2100 2100 Pa 25 37 37 Pa 0-100 0-150 0-150 dB(A) 47/46/44/40 53/52/48/44 53/52/48/44 Drain Piping mm 20x1.2 20x1.2 20x1.2 Outline Dimensions (WxHxD) mm 1239x268x558 1226x290x775 1226x290x775 kg 34 46 46 ASGE-24AIN WK ASGE-36AIN WK ASGE-36AIN-3 WK Sound Pressure Level(H/M/L) Standard washable synthetic Air Filter Net Weight Outdoor Unit 220-240V- 50Hz Power Supply Compressor Refrigerant 380-415V 3N- 50Hz Cross Fin Coil Heat Exchange Type Power Input W Rotary Rotary Rotary 2550 4150 4150 Electronic Expansion Valve Control Charge kg 2.2 3.5 3.5 Outline Dimensions (WxHxD) mm 980x790x427 1107x1100x440 1107x1100x440 Net Weight Piping Connections kg 67 92 98 Liquid Inch 3/8 3/8 3/8 Gas 5/8 Inch 5/8 5/8 Max. Length m 30 50 50 Max. Height m 15 30 30 5 Model Capacity Power Input Indoor unit Outdoor unit ASD-42AIN ASD-48AIN ASD-60AIN ASGE-42AIN-3 WK ASGE-48AIN-3 WK ASGE-60AIN-3 WK Cooling Capacity kW 11.5(3.60-12.50) 14.0(6.00-14.50) 16.0(7.4-16.5) Heating Capacity kW 13.5(3.90-15.50) 15.5(5.20-17.00) 16.5(6.2-18.5) PdesignH kW 10.5 11.8 12.5 Cooling kW 4.00(0.65-4.70) 4.70(1.40-5.60) 5.70(1.20-6.9) Heating kW 3.90(0.76-4.75) 4.40(1.30-5.50) 4.60(1.20-6.9) W/W 5.1/3.8 Average Design load SEER / SCOP Energy Rate(Cooling / Heating) Indoor Unit 5.1/3.8 A/A A/A A/A ASD-42AIN ASD-48AIN ASD-60AIN 220-240V- 50Hz Power Supply Heat Exchange Drive Motor Output Fan 5.1/3.8 Air Flow Rated Ext. Static Pressure Ext. Static Pressure Range Cross Fin Coil Cross Fin Coil Cross Fin Coil direct direct direct kW 0.23x1 0.25x1 0.28x1 3 m /h 2100 2400 3000 Pa 37 50 50 Pa 0-150 0-150 0-150 dB(A) 53/52/48/44 55/53/49/45 56/55/51/46 Drain Piping mm 20x1.2 20x1.2 20x1.2 Outline Dimensions (WxHxD) mm 1226x290x775 1340x350x750 1340x350x750 kg 46 56 57 ASGE-42AIN-3 WK ASGE-48AIN-3 WK ASGE-60AIN-3 WK Sound Pressure Level(H/M/L) Standard washable synthetic Air Filter Net Weight Outdoor Unit Power Supply 380-415V 3N- 50Hz Cross Fin Coil Heat Exchange Compressor Refrigerant Type Power Input W Rotary Rotary Rotary 4150 4580 4580 Electronic Expansion Valve Control Charge kg 3.7 4.0 5.0 Outline Dimensions (WxHxD) mm 958x1349x412 958x1349x412 1085x1365x427 Net Weight Piping Connections kg 108 114 126 Liquid Inch 3/8 3/8 3/8 Gas 3/4 Inch 5/8 5/8 Max. Length m 50 50 50 Max. Height m 30 30 30 6 3.1.2 Cassette Type Model Capacity Power Input Indoor unit Outdoor unit ASC-12AIN ASC-18AIN ASC-24AIN ASGE-12AIN WK ASGE-18AIN WK ASGE-24AIN WK Cooling Capacity kW 3.5(0.90-3.90) 5.0(1.60-5.80) 7.0(2.40-8.50) Heating Capacity kW 3.8(0.90-4.10) 5.5(1.40-6.50) 8.0(2.40-9.50) PdesignH kW 3.0 4.5 7.2 Cooling kW 1.09(0.30-1.40) 1.55(0.55-1.75) 2.18(0.85-2.50) Heating kW 1.05(0.22-1.20) 1.64(0.50-1.90) 2.21(0.80-2.75) Design load Average SEER / SCOP W/W Energy Rate(Cooling / Heating) Indoor Unit 5.1/3.8 5.1/3.8 5.1/3.8 A/A A/A A/A ASC-12AIN ASC-18AIN ASC-24AIN Power Supply 220-240V~50Hz Heat Exchange Cross Fin Coil Drive Fan Cross Fin Coil Cross Fin Coil direct direct direct Motor Output kW 0.03x1 0.04x1 0.065x1 Air Flow m3/h 700 760 1300 dB(A) 46/45/43/37 47/46/44/37 47/46/42/38 Sound Pressure Level(H/M/L) Air Filter Standard washable synthetic Drain Piping mm 25x1.5 25x1.5 25x1.5 Outline Dimensions (WxHxD) mm 596x240x596 596x240x596 840x240x840 kg 20 20 26 mm 650x50x650 650x50x650 950x60x950 kg 3.5 3.5 7.0 ASGE-12AIN WK ASGE-18AIN WK ASGE-24AIN WK Net Weight Panel Dimensions (WxHxD) Net Weight Outdoor Unit 220-240V~50Hz Power Supply P S l Cross Fin Coil Heat Exchange Compressor Refrigerant Type Power Input Rotary Rotary 942 1440 2550 Electronic Expansion Valve Control Charge kg 1.2 1.4 2.2 mm 848x540x320 955x700x396 980x790x427 kg 34 47 Liquid Inch 1/4 1/4 3/8 Gas Inch 3/8 1/2 5/8 Max. Length m 20 20 30 Max. Height m 15 15 15 Outline Dimensions (WxHxD) Net Weight Piping Connections W Rotary QSPEVDU 67 7 Model Capacity Power Input Indoor unit ASC-36AIN Outdoor unit ASC-36AIN ASGE-36AIN WK ASGE-36AIN-3 WK ASGE-42AIN-3 WK Cooling Capacity kW 10.0(3.20-11.50) 10.0(3.20-11.50) 11.0(3.30-12.00) Heating Capacity kW 12.0(2.90-14.50) 12.0(2.90-14.50) 12.5(3.60-15.00) PdesignH kW 10.4 10.4 9.5 Cooling kW 3.20(0.75-4.50) 3.20(0.75-4.50) 3.90(0.53-4.65) Heating kW 3.50(0.60-4.80) 3.50(0.60-4.80) 3.80(0.64-4.80) Design load Average SEER / SCOP W/W Energy Rate(Cooling / Heating) Indoor Unit 5.1/3.8 5.1/3.8 5.1/3.8 A/A A/A A/A ASC-36AIN ASC-36AIN ASC-42AIN Power Supply 220-240V~ 50Hz Heat Exchange Cross Fin Coil Cross Fin Coil Cross Fin Coil direct direct direct kW 0.11 x1 0.11 x1 0.11 x1 3 m /h 1860 1860 1860 dB(A) 51/49/46/43 51/49/46/43 51A49/46/43 Drive Fan ASC-42AIN Motor Output Air Flow Sound Pressure Level(H/M/L) Air Filter Standard washable synthetic Drain Piping mm 025x1.5 025x1.5 025x1.5 Outline Dimensions (WxHxD) mm 840x320x840 840x320x840 840x320x840 kg 31 31 31 mm 950x60x950 950x60x950 950x60x950 kg 7.0 7.0 7.0 Net Weight Panel Dimensions (WxHxD) Net Weight Outdoor Unit ASGE-36AIN WK P Power Supply S l 380 415V 3N 380-415V 3N~ 50H 50Hz 220 240V 50H 220-240V~ 50Hz Cross Fin Coil Heat Exchange Compressor Refrigerant Type Power Input W Rotary Rotary Rotary 4150 4150 4150 Electronic Expansion Valve Control Charge kg 3.5 3.5 3.7 mm 1107x1100x440 1107x1100x440 958x1349x412 kg 92 98 108 Liquid Inch 3/8 3/8 3/8 Gas Inch 5/8 5/8 5/8 Max. Length m 50 50 50 Max. Height m 30 30 30 Outline Dimensions (WxHxD) Net Weight Piping Connections ASGE-36AIN-3 WK ASGE-42AIN-3 WK 8 Model Capacity Power Input Indoor unit ASC-48AIN Outdoor unit ASGE-48AIN-3 WK ASGE-60AIN-3 WK Cooling Capacity kW 14.0(6.00-14.80) 16.0(7.4~16.5) Heating Capacity kW 16.0(5.20-18.00) 16.5(6.2~18.5) PdesignH kW 12.0 12.5 Cooling kW 4.60(1.30-5.50) 5.70(1.20-6.90) Heating kW 4.50(1.20-5.40) 4.60(1.20-6.90) Design load Average SEER / SCOP W/W Energy Rate(Cooling / Heating) Indoor Unit 5.1/3.8 5.1/3.8 A/A A/A ASC-48AIN ASC-60AIN Power Supply 220-240V~ 50Hz Heat Exchange Cross Fin Coil Drive Fan ASC-60AIN direct direct Motor Output kW 0.15x1 0.17x1 Air Flow m3/h 2300 2400 dB(A) 53/52/47/41 54/53/47/41 Sound Pressure Level(H/M/L) Air Filter Standard washable synthetic Drain Piping mm 25x1.5 25x1.5 Outline Dimensions (WxHxD) mm 910x290x910 910x290x910 kg 43 43 mm 1040x65x1040 1040x65x1040 kg 8.0 8.0 Net Weight Panel Dimensions (WxHxD) Net Weight Outdoor Unit ASGE-48AIN-3 WK ASGE-60AIN-3 WK Power Supply 380-415V 3N~ 50Hz Cross Fin Coil Heat Exchange Compressor Refrigerant Type Power Input Charge Rotary 4580 4580 Electronic Expansion Valve Control kg 4.0 5.0 mm 958x1349x412 1085x1365x427 kg 114 126 Liquid Inch 3/8 3/8 Gas Inch 5/8 3/4 Max. Length m 50 50 Max. Height m 30 30 Outline Dimensions (WxHxD) Net Weight Piping Connections W Rotary 9 3.1.3 Floor-ceiling Type Model Capacity Power Input Indoor unit Outdoor unit ASF-09AIN ASF-12AIN ASF-18AIN ASGE-09AIN WK ASGE-12AIN WK ASGE-18AIN WK Cooling Capacity kW 2.7(0.80-3.50) 3.5(0.90-3.90) 5.0(1.60-5.80) Heating Capacity kW 2.9(0.80-3.80) 3.8(0.90-4.10) 5.6(1.40-6.80) PdesignH kW 2.9 3.0 4.5 Cooling kW 0.84(0.20-1.28) 1.09(0.26-1.40) 1.55(0.55-1.75) Heating kW 0.80(0.20-1.20) 1.05(0.22-1.20) 1.55(0.50-1.90) W/W 5.1/3.8 Average Design load SEER / SCOP Energy Rate(Cooling / Heating) Indoor Unit 5.1/3.8 A/A A/A A/A ASF-09AIN ASF-12AIN ASF-18AIN Power Supply 220-240V- 50Hz Heat Exchange Drive Fan 5.1/3.8 Motor Output Air Flow Sound Pressure Level(H/M/L) Cross Fin Coil Cross Fin Coil Cross Fin Coil direct direct direct kW 0.015x1 0.02x1 0.04x1 3 m /h 600 700 1000 dB(A) 37/35/32/28 40/38/35/31 44/42/38/32 Standard washable synthetic Air Filter Drain Piping mm 17x1.75 17x1.75 17x1.75 Outline Dimensions (WxHxD) mm 1220x225x700 1220x225x700 1220x225x700 Net Weight kg Outdoor Unit 38 39 39 ASGE-09AIN WK ASGE-12AIN WK ASGE-18AIN WK 220-240V- 50Hz Power Supply Cross Fin Coil Heat Exchange Compressor Refrigerant Type Power Input W 942 Charge Net Weight Rotary Rotary 942 1440 Electronic Expansion Valve Control Outline Dimensions (WxHxD) Piping Connections Rotary kg 1.2 1.2 1.4 mm 848x540x320 848x540x320 955x700x396 kg 34 34 Liquid Inch 1/4 1/4 1/4 47 Gas Inch 3/8 3/8 1/2 Max. Length m 20 20 20 Max. Height m 15 15 15 10 QSPEVDU Model Capacity Power Input Indoor unit Outdoor unit ASF-24AIN ASF-36AIN ASF-36AIN ASGE-24AIN WK ASGE-36AIN WK ASGE-36AIN-3 WK Cooling Capacity kW 7.0(2.40-8.20) 10.0(3.20-11.50) 10.0(3.20-11.50) Heating Capacity kW 8.0(2.40-9.00) 12.0(2.90-14.50) 12.0(2.90-14.50) PdesignH kW 7.0 10.4 10.4 Cooling kW 2.18(0.85-2.50) 3.20(0.80-4.60) 3.20(0.80-4.60) Heating kW 2.21(0.80-2.75) 3.40(0.65-4.80) 3.40(0.65-4.80) W/W 5.1/3.8 Design load Average SEER / SCOP Energy Rate(Cooling / Heating) Indoor Unit 5.1/3.8 A/A A/A A/A ASF-24AIN ASF-36AIN ASF-36AIN Power Supply 220-240V- 50Hz Heat Exchange Cross Fin Coil Drive Fan 5.1/3.8 Motor Output Air Flow Sound Pressure Level(H/M/L) kW Cross Fin Coil Cross Fin Coil direct direct direct 0.065x1 0.14x1 0.14x1 3 m /h 1200 1900 1900 dB(A) 49/48/46/40 54/53/51/46 54/53/51/46 Standard washable synthetic Air Filter Drain Piping mm 17x1.75 17x1.75 17x1.75 Outline Dimensions (WxHxD) mm 1220x225x700 1420x245x700 1420x245x700 Net Weight kg Outdoor Unit 40 48 48 ASGE-24AIN WK ASGE-36AIN WK ASGE-36AIN-3 WK Power Supply 220-240V- 50Hz 380-415V 3N~ 50Hz Heat Exchange Rotary Rotary Rotary W 2550 4150 4150 kg 2.2 3.4 3.5 Outline Dimensions (WxHxD) mm 980x790x427 1107x1100x440 1107x1100x440 Net Weight kg 67 92 98 Liquid Inch 3/8 3/8 3/8 Gas Compressor Refrigerant Piping Connections Type Power Input p Electronic Expansion Valve Control Charge Inch 5/8 5/8 5/8 Max. Length m 30 50 50 Max. Height m 15 30 30 11 Model Capacity Power Input Indoor unit Outdoor unit ASF-42AIN ASF-48AIN ASF-60AIN ASGE-42AIN-3 WK ASGE-48AIN-3 WK ASGE-60AIN-3 WK Cooling Capacity kW 11.5(3.60-12.50) 14.0(6.00-14.80) 16.0(7.4-16.5) Heating Capacity kW 13.5(3.90-15.50) 16.0(5.20-18.00) 16.5(6.2-18.5) PdesignH kW 10.5 12.0 12.5 Cooling kW 3.90(0.60-4.70) 4.80(1.40-5.60) 5.70(1.20-6.90) Heating kW 3.70(0.69-4.80) 4.30(1.30-5.50) 4.60(1.20-6.90) W/W 5.1/3.8 Design load Average SEER / SCOP Energy Rate(Cooling / Heating) Indoor Unit 5.1/3.8 A/A A/A A/A ASF-42AIN ASF-48AIN ASF-60AIN Power Supply 220-240V- 50Hz Heat Exchange Cross Fin Coil Drive Fan 5.1/3.8 Motor Output Air Flow Sound Pressure Level(H/M/L) kW Cross Fin Coil Cross Fin Coil direct direct direct 0.14x1 0.19x1 0.20x1 3 m /h 1900 2300 2500 dB(A) 55/54/52/47 57/55/50/46 58/56/51/46 Standard washable synthetic Air Filter Drain Piping mm 17x1.75 17x1.75 17x1.75 Outline Dimensions (WxHxD) mm 1420x245x700 1700x245x700 1700x245x700 Net Weight kg Outdoor Unit 50 59 59 ASGE-42AIN-3 WK ASGE-48AIN-3 WK ASGE-60AIN-3 WK Power Supply 380-415V 3N~ 50Hz Cross Fin Coil Heat Exchange Rotary Rotary Rotary W 4150 4580 4580 kg 3.7 4.0 5.0 Outline Dimensions (WxHxD) mm 958x1349x412 958x1349x412 1085x1365x427 Net Weight kg 108 114 126 Liquid Inch 3/8 3/8 3/8 Gas Compressor Refrigerant Piping Connections Type Power Input p Electronic Expansion Valve Control Charge Inch 5/8 5/8 3/4 Max. Length m 50 50 50 Max. Height m 30 30 30 12 Outdoor units-1 phase-air flow volume and sound levels Model Air Flow Volume Sound Pressure Level (H) Sound Power Level (H) 3 m /h dB(A) dB(A) ASGE-18AIN WK 3200 56 64 ASGE-24AIN WK 4000 57 65 ASGE-36AIN WK 5100 63 70 ESP duct indoor units Model Air Flow Volume(rated EXP) External Static Pressure Rated Range m3/h Pa Pa ASD-09AIN 650 25 0-30 ASD-12AIN 750 25 0-30 ASD-18AIN 1000 25 0-30 ASD-24AIN 1400 25 0-75 ASD-36AIN 2100 37 0-100 ASD-42AIN 2100 37 0-100 ASD-48AIN 2400 50 0-125 ASD-60AIN 3000 50 0-150 Note: Nominal capacities are based on the follow conditions. Mode Indoor Outdoor Cooling DB:27(80.6) WB:19(66.2) DB:35(95) WB:24(75.2) Heating DB:20(68) WB:--(--) DB:7(44.6) WB:6(42.8) 09K~42K 5m 48K~60K 7.5m Piping Length The air volume is measured at the relevant standard external static pressure. Noise is tested in the Semianechoic room, so it should be slightly higher in the actual operation due to environmental change. 3.2 Operation Range Mode Range of Outdoor Temperature Cooling -15~48 Heating -15~24 3.3 Electrical Data 3.3.1 Outdoor unit Table 1-4-1 Electrical Data of Outdoor Unit Model ASGE-09AIN WK ASGE-12AIN WK ASGE-18AIN WK ASGE-24AIN WK ASGE-36AIN WK ASGE-36AIN-3 WK ASGE-42AIN-3 WK ASGE-48AIN-3 WK ASGE-60AIN-3 WK Compressor Power Supply Qty. V/Ph/Hz 220-240,1,50 1 220-240,1,50 1 220-240,1,50 1 220-240,1,50 1 220-240,1,50 1 380-415,3,50 1 380-415,3,50 1 380-415,3,50 1 380-415,3,50 1 RLA A 4,5 4,5 7,2 11,5 8,0 7,8 7,8 24,0 24,0 Fan Motor FLA A <1 <1 <1 <1 <1 <1 <1 <1 <1 Fuse/Breaker Capacity A 13 13 16 20 25 20 20 25 25 Min. Power Supply Cord mm 2 1.5 1.5 1.5 2.5 2.5 2.5 2.5 2.5 2.5 13 3.3.2 Indoor unit Table 1-4-2 Electrical Data of Indoor Unit Model ASF-09AIN ASF-12AIN ASF-18AIN ASF-24AIN ASF-36AIN ASF-42AIN ASF-48AIN ASF-60AIN ASC-12AIN ASC-18AIN ASC-24AIN ASC-36AIN ASC-42AIN ASC-48AIN ASC-60AIN ASD-09AIN ASD-12AIN ASD-18AIN ASD-24AIN ASD-36AIN ASD-42AIN ASD-48AIN ASD-60AIN Power Supply V/Ph/Hz 220-240,1,50 220-240,1,50 220-240,1,50 220-240,1,50 220-240,1,50 220-240,1,50 220-240,1,50 220-240,1,50 220-240,1,50 220-240,1,50 220-240,1,50 220-240,1,50 220-240,1,50 220-240,1,50 220-240,1,50 220-240,1,50 220-240,1,50 220-240,1,50 220-240,1,50 220-240,1,50 220-240,1,50 220-240,1,50 220-240,1,50 Fan Motor FLA A <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 <1 Fuse/Breaker Capacity Min. Power Supply Cord A 5/6 5/6 5/6 5/6 5/6 5/6 5/6 5/6 5/6 5/6 5/6 5/6 5/6 5/6 5/6 5/6 5/6 5/6 5/6 5/6 5/6 5/6 5/6 mm 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 2 Notes: RLA:Rated load amperes LRA:Locked rotor amperes FLA:Full load current ķ Install the disconnect device with a contact gap of at least 3mm in all poles nearby the units (Both indoor unit and outdoor unit).The appliance must be positioned so that the plug is accessible. ĸ 7KHVSHFL¿FDWLRQVRIWKHEUHDNHUDQGSRZHUFDEOHOLVWHGLQWKHWDEOHDERYHDUHGHWHUPLQHGEDVHGRQWKH maximum power (maximum amps) of the unit. Ĺ 7KHVSHFL¿FDWLRQVRIWKHSRZHUFDEOHOLVWHGLQWKHWDEOHDERYHDUHDSSOLHGWRWKHFRQGXLWJXDUGHGPXOWL wire copper cable (like, YJV copper cable, consisting of PE insulated wires and a PVC cable jacket) used at ɋDQGUHVLVWLEOHWRɋVHH,(&,IWKHZRUNLQJFRQGLWLRQFKDQJHVWKH\VKRXOGEHPRGL¿HG according to the related national standard. ĺ The specifications of the breaker listed in the table above are applied to the breaker with the working WHPSHUDWXUHDWɋ,IWKHZRUNLQJFRQGLWLRQFKDQJHVWKH\VKRXOGEHPRGL¿HGDFFRUGLQJWRWKHUHODWHG national standard. 14 4 PIPING DIAGRAM 15 CONTROL 1 OPERATION FLOWCHART 1.1 Cooling/Dry Operation 16 1.2 Heating Operation 17 2 WIRELESS REMOTE CONTROLLER 2.1 Operation and Display View HOUR ONOFF Table 2-2-1 Operation instruction of wireless remote controller No. Name Signal transmitter ON/OFF button Function Description Signal transmitter z Press this button and the unit will be turned on; press it once more, and the unit will be turned off. When turning z off the unit, the Sleep function will be canceled, but the presetting time is still remained. By pressing this button, Auto, Cool, Dry, Fan, Heat mode can be selected circularly. Auto mode is default after z power on. Under the Auto mode, the setting temperature will not be displayed; Under the Heat mode, the initial value is 28°C (82°F);Under other modes, the initial value is 25°C(77°F). MODE button AUTO; - button COOL; DRY; FAN; HEAT (only for cooling and heating unit) Preset temperature can be decreased by pressing this button. Pressing and holding this button for more than 2 z seconds can make the temperature changed quickly until release this button and then transmit this order. The temperature adjustment is unavailable under the Auto mode, but the order can be sent by pressing this button. Centigrade setting range: 16-30; Fahrenheit scale setting range 61-86. + button Preset temperature can be increased by pressing this button. Pressing and holding this button for more than 2 z seconds can make the temperature changed quickly until release the button and then transmit this order. The temperature adjustment is unavailable under the Auto mode, but the order can be sent by pressing this button. Centigrade setting range: 16-30; Fahrenheit scale setting range 61-86. By pressing this button, Auto, Low, Middle, High speed can be circularly selected. After power on, Auto fan z speed is default. AUTO FAN button Ɣ Low speed Middle speed High speed Note: Under the DRY mode, the fan will be kept running at the low speed and the fan speed isn't adjustable. 18 Press this button to set up the swing angle, which circularly changes as below: z SWING UP/DOWN button When the guide louver starts to swing up and down, if SWING functions is canceled, the air guide louver will z stop and remains at the current position. z indicates the guide louver swings up and down among those five directions.(Simplified SWING function applicable for some Fan Coil Units: When the wireless remote controller is energized initially with the unit under the OFF status, it should be set by pressing the + button and the SWING button simultaneously, with the symbol blinking twice. Then, after the unit is turned on, this function can be activated by pressing the SWING button, indicating swing function is on and without this displayed symbol indicating swing with the displayed symbol function is off.) CLOCK button blinking, and then press the +/- button to adjust By pressing this button, the clock is allowed to be set, with z the clock within 5 seconds. If the +/-button is pressed down constantly for more than 2 seconds, the clock setting will be increased or decreased 10 minutes every 0.5 seconds. After that, another press on the CLOCK button accepts the setting. 12:00 is the default, when the wireless remote controller is energized. will disappear. Within 5 seconds it is allowed When TIMER ON is activated, ON will blink while the symbol z to set the ON time by pressing the +/- button. Each press will make the time increase or decrease one minute. TIMER ON button Besides, the time can also be set by pressing the +/- button constantly. that is, in the early 2.5 seconds, the time will increase/decrease quickly per single minute, and in the late 2.5, the time will increase/decrease per ten PLQXWHV$IWHUWKHGHVLUHGWLPHYDOXHLVVHWSUHVV7,(1(21DJDLQWRFRQIRUPWKHVHWWLQJZLWKLQ¿YHVHFRQGV After that, another press on TIMER ON will cancel the setting. Prior to this setting, the clock shall be set to the actual time. Pressing this button can activate or deactivate the X-FAN function. In Cool or Dry mode, by pressing this button, z X-FAN button if " " is displayed, it indicates the X-FAN function is activated. By repressing this button, if " " disappears, it indicates the X-FAN function is deactivated. After energization, X-FAN OFF is defaulted. If the unit is turned off, X-FAN can be deactivated but can't be activated. By pressing this button it is allowed to select displaying the indoor setting temperature or the indoor ambient z temperature. Indoor setting temperature is default after the indoor unit is energized initially. z TEMP button By pressing the TEMP button, when the temperature symbol z the indoor setting temperature; when is displayed, the indoor displayer will show is displayed, it will show the indoor ambient temperature; when is invalidation, If current displays indoor ambient temperature, if received the other remote control signal, it will display presetting temperature, 5s later, will back to display the ambient temperature. (This function is applicable to partial of models) TIMER OFF button TURBO SLEEP LIGHT button button button By pressing this button it is available to go to the TIMER OFF setting state with the same setting method as that z of the TIMER ON, in which case the OFF symbol blinks. In the Cool or Heat mode, pressing this button can activate or deactivate the TURBO function. When the z will be displayed; when the running mode or the fan speed is TURBO function is activated, its symbol changed, this function will be canceled automatically.(This function is applicable to partial of models). By pressing this button, Sleep On and Sleep Off can be selected. After powered on, Sleep Off is defaulted. z Once the unit is turned off, the Sleep function is canceled. When Sleep is set to On, the symbol of SLEEP will display. Under the Fan and Auto modes, this function is not available. Press this button to select LIGHT on or off in the displayer. When the LIGHT is set to on, the icon z will be displayed and the indicating light in the displayer will be on. When the LIGHT is set to off, the icon disappeared and the indicating light in the displayer will be off. will be 19 3 WIRED CONTROLLER XK60 (30294000007) 3.1 Display View Figure 2-3-1 Appearance of wired controller Figure 2-3-2 LCD display of wired controller 20 Table 2-3-1 Instruction to LCD Display No. Icons Introduction 1 Left and right swing function 2 Up and down swing function 3 Air exchange function 4 Sleep function 5 Auto mode 6 COOL mode 7 DRY mode 8 FAN mode 9 HEAT mode 10 Health function 11 I-Demand function 12 Vacation function 13 Status display of master and slave wired controller 14 Shield function The button operation, temperature setting, "On/Off" operation, "Mode" setting, and "Save" setting are disabled. 15 Fan speed 16 Memory function The unit will resume the original setting state after power recovery. 17 Turbo function 18 Energy-saving function 19 Ambient/setting temperature 20 Electric heater 21 Blow function 22 Defrosting function 23 Filter cleaning 24 Timer Setting 25 Keycard control / Detected status sensed by human body 26 Quiet function 27 Lock function 21 3.2 Operation View 3.2.1 Silk Screen of Buttons Figure 2-3-3 Silk screen of buttons 3.3.2 Instruction to Function of Buttons Table 2-3-2 Instruction to buttons of wired controller No. Description Functions 1 Enter/Cancel ķ Function selection and canceling; ĸ Press it for 5s to view the ambient temperature; press Mode button to select viewing outdoor ambient temperature or indoor ambient temperature. 2 Ÿ 6 ź 3 Fan 4 Mode 5 Function 7 Timer Timer setting. 8 On/Off Turn on/off indoor unit. ķ Running temperature setting range of indoor unit: 16-30°C; ĸ Timer setting range: 0.5-24hr; Ĺ Setting of air function level; ĺ Setting of energy-saving temperature; Ļ Setting of cleaning class. Setting of high/medium high/medium/medium low/low/auto fan speed. Setting of auto/cooling/heating/fan/dry mode of indoor unit. Switch over among these functions of swing/air/sleep/health/ I-Demand/out/turbo/save/ e-heater/X-fan/clean/quiet. 4 Mode and Ÿ Memory function 3UHVV0RGHDQGŸEXWWRQVDWWKHVDPHWLPHIRUVXQGHURIIVWDWHRIWKHXQLWWRHQWHU cancel memory function (If memory function is set, indoor unit will resume original setting state after power failure and then power recovery. If not, indoor unit is defaulted to be off after power recovery. Ex-factory setting of memory function is on). Ÿ and ź Lock 8SRQVWDUWXSRIWKHXQLWZLWKRXWPDOIXQFWLRQRUXQGHURIIVWDWHRIWKHXQLWSUHVVŸDQGź buttons at the same time for 5s to enter lock state. In this case, any other buttons won’t UHVSRQGZKHQSUHVVLQJ5HSUHVVŸDQGźEXWWRQVIRUVWRTXLWORFNVWDWH 4 Mode and 5 Function Enquiry and setting of address of wired controller Under off state of the unit, press Mode and Function buttons at the same time for 5s to set the address. (More details please refer to project debugging) 5 Function and 7 Timer Setting of project parameters (More details please refer to the Notes) Under off state of the unit, press Function and Timer buttons at the same time for 5s to JRWRWKHGHEXJJLQJPHQX3UHVV0RGHEXWWRQWRDGMXVWWKHVHWWLQJLWHPVDQGSUHVVŸRU źEXWWRQVWRVHWWKHDFWXDOYDOXH 4 Mode and ź Switch between Fahrenheit and Centigrade 8QGHURIIVWDWHRIWKHXQLWSUHVV0RGHDQGźEXWWRQVDWWKHVDPHWLPHIRUVWRVZLWFK between Fahrenheit and Centigrade. 5 Function and ź Viewing historical malfunction &RQWLQXRXVO\SUHVV)XQFWLRQDQGźEXWWRQVIRUVWRYLHZKLVWRULFDOPDOIXQFWLRQ7KHQ SUHVV Ÿ DQG ź EXWWRQV WR DGMXVW GLVSOD\HG FRQWHQWV7KH WLPHU GLVSOD\LQJ SRVLWLRQ displays the sequence of malfunction and the detailed error code. The 5th displayed malfunction is the last malfunction. 1 Enter/Cancel and 4 Mode Setting of master and slave wired controller Under off state of the unit, press Enter/Cancel and Mode buttons at the same time for VWRVHWPDVWHUDQGVODYHZLUHGFRQWUROOHU3UHVVŸRUźEXWWRQWRDGMXVW0RUHGHWDLOV please refer to project debugging) 22 Notes: The following functions can be set through Function and Timer buttons: setting of ambient temperature sensor, selecting three speeds in high speed and three speeds in low speed of indoor fan motor, display setting of freeze protection error code, setting of cold air prevention and hot air hot prevention function, setting of refrigerant-lacking protection function, selecting of blowing residual heat of indoor unit, selecting of compressor electric heater mode, selecting of low-power consumption mode, selecting door control function, selecting human sensitive function, long-distance monitoring, temperature compensation value at the air return port. 3.2.3 Setting of Wired Controller’s Address 3.2.3.1 Enquiry and Setting of Wired Controller’s Address Under off state of the unit, press Function and Mode buttons at the same time for 5s to enter setting LQWHUIDFHRIZLUHGFRQWUROOHU¶VDGGUHVV,QWKLVFDVH/&'GLVSOD\VDGGUHVVQXPEHU7KHQSUHVVŸRUźEXWWRQ WRDGMXVWDGGUHVVDQGWKHQSUHVV(QWHU&DQFHOEXWWRQWRFRQ¿UP7KHDGGUHVVVHWWLQJLVUHODWHGWRWKHVHWWLQJRI Debugging Function 4.9.10. When the selection in 4.9.10 is 00, address of centralized controller is to be set and the address setting range is 01~16; when the selection in 4.9.10 is 01, address of long-distance monitor is to be set and the address setting range is 01~255. Enquiry and setting of wired controller’s address is shown as Figure 2-3-4 below: Figure 2-3-4 Enquiry and setting of wired controller’s address 3.2.3.2 Setting of Master/Slave Wired Controller’s Address Under off status of the unit, press Enter/Cancel and Mode buttons at the same time for 5s to go to the enquiry and setting interface of master/slave wired controller. In this case, LCD displays wired controller’s DGGUHVV IRU PDVWHU ZLUHG FRQWUROOHU DQG IRU VODYH ZLUHG FRQWUROOHU 3UHVV Ÿ RU ź EXWWRQ WR DGMXVW DGGUHVVRIPDVWHUVODYHZLUHGFRQWUROOHUDQGWKHQSUHVV(QWHU&DQFHOEXWWRQWRFRQ¿UP,IVODYHZLUHGFRQWUROOHU is set, the icon will be displayed. Note: If there is only one wired controller, it only can be set as the master; If there are two wired controllers, one should be the master and the other should be the slave. Setting of master/slave wired controller’s address is shown as Figure 2-3-5 below: 23 Figure 2-3-5 Enquiry and setting of master/slave wired controller’s address 4 OPERATION INSTRUCTION OF SPECIAL FUNCTIONS 4.1 Setting of Filter Clean Reminder Function icon will blink :KHQXQLWLVRQSUHVV)XQFWLRQEXWWRQWRVZLWFKWR¿OWHUFOHDQUHPLQGHUIXQFWLRQ7KH DQGWKHQHQWHUVHWWLQJRI¿OWHUFOHDQUHPLQGHUIXQFWLRQ7LPHU]RQHGLVSOD\VWKHVHWSROOXWLRQOHYHODQG\RXFDQ SUHVVŸRUźEXWWRQWRDGMXVWWKHOHYHO7KHQSUHVV(QWHU&DQFHOEXWWRQWRWXUQRQWKLVIXQFWLRQ :KHQ¿OWHUFOHDQUHPLQGHUIXQFWLRQLVWXUQHGRQSUHVV)XQFWLRQEXWWRQWRVZLWFKWR¿OWHUFOHDQUHPLQGHU function. The LFRQZLOOEOLQNDQGSUHVVŸRUźEXWWRQWRDGMXVWWLPHU]RQHWRGLVSOD\³´7KHQSUHVV Enter/Cancel button to cancel this function. 6HWWLQJRI¿OWHUFOHDQUHPLQGHUIXQFWLRQLVVKRZQDV)LJXUHEHORZ 24 )LJXUH6HWWLQJRI¿OWHUFOHDQUHPLQGHUIXQFWLRQ When setting the filter clean reminder function, timer zone will display 2 digits, of which the former indicates the pollution degree of operating place and the latter indicates the accumulated operating time of indoor unit. There are 4 types of situations: (1). &OHDQ5HPLQGHULVRII7LPHU]RQHVKRZV³³ (2). Slight pollution: the former digit in timer zone shows 1 while the latter one shows 0, which indicates the accumulated operating time is 5500hr. Each time the latter digit increases 1, the accumulated operating time increases 500hr. When it reaches 9, it means the accumulated operating time is 10000hr; (3). Medium pollution: the former digit in timer zone shows 2 while the latter one shows 0, which indicates the accumulated operating time is 1400hr. Each time the latter digit increases 1, the accumulated operating time increases 400hr. When it reaches 9, it means the accumulated operating time is 5000hr; (4). Heavy pollution: the former digit in timer zone shows 3 while the latter one shows 0, which indicates the accumulated operating time is 100hr. Each time the latter digit increases 1, the accumulated operating time increases 100hr. When it reaches 9, it means the accumulated operating time is 1000hr; The detailed pollution level and the corresponding time is as shown in Table 2-4-1 below: Table 2-4-1 Pollution level and corresponding time 10 Accumulated operating time (hour) 5500 20 Accumulated operating time (hour) 1400 30 Accumulated operating time (hour) 100 11 6000 21 1800 31 200 12 6500 22 2200 32 300 13 7000 23 2600 33 400 14 7500 24 3000 34 500 15 8000 25 3400 35 600 16 8500 26 3800 36 700 17 9000 27 4200 37 800 18 9500 28 4600 38 900 19 10000 29 5000 39 1000 Pollution level Pollution level Pollution level 25 ,I¿OWHUFOHDQUHPLQGHUIXQFWLRQLVWXUQHGRQWKH icon will be on. (1). If cleaning time is not reached, no mater the setting is changed or not, the accumulated operating time won’t be recalculated when pressing Enter/Cancel button; (2). If cleaning time is reached, in unit on or off state, will blink every 0.5s for reminder. Press Function LFRQDQGSUHVVŸDQGźEXWWRQWRDGMXVWWKHOHYHO7KHQSUHVV(QWHU&DQFHOEXWWRQVR button to switch to the accumulated operating time won’t be cleared (If the adjusted level is higher than the present accumulated operating time, the icon won’t blink any more; if the adjusted level is lower than the present accumulated operating time, the icon will go on blinking). (3). 7KHRQO\ZD\WRFDQFHO¿OWHUFOHDQUHPLQGHUIXQFWLRQLVWRSUHVV)XQFWLRQEXWWRQWRVZLWFKWR¿OWHUFOHDQ reminder function. The LFRQZLOOEOLQNDQGSUHVVŸRUźEXWWRQWRDGMXVWWLPHU]RQHWRGLVSOD\³´,QWKLV case, the accumulated operating time will be cleared. 4.2 Low Temperature Drying Function 8QGHUGU\PRGHDQGZKHQVHWWHPSHUDWXUHLV&FRQWLQXRXVO\SUHVVźEXWWRQIRUWZLFHDQGWKHQWKH set temperature will be 12°C. In this case, the unit will enter low temperature drying function. :KHQORZWHPSHUDWXUHGU\LQJIXQFWLRQLVWXUQHGRQSUHVVŸEXWWRQRU0RGHEXWWRQWRH[LWORZWHPSHUDWXUH drying function. 4.3 Lock Function :KHQXQLWLVWXUQHGRQQRUPDOO\RUWXUQHGRIISUHVVLQJŸDQGźEXWWRQVDWWKHVDPHWLPHIRUVZLOOWXUQ on Lock function. LCD will display 3UHVVLQJŸDQGźEXWWRQVDWWKHVDPHWLPHIRUVWRWXUQRIIWKLVIXQFWLRQ When Lock function is turned on, any other buttons won’t respond when pressing. The function can be memorized after power failure and then power recovery. 4.4 Memory Function 3UHVV0RGHDQGŸEXWWRQVDWWKHVDPHWLPHIRUVXQGHURIIVWDWHRIWKHXQLWWRWXUQRQRUFDQFHOPHPRU\ function. If memory function is set, is displayed. If not, indoor unit is defaulted to be off after power recovery. If memory function is set, indoor unit will resume original setting state after power failure and then power recovery. Note: If cut off power with 5s after memorized content is changed, the memorized content may be abnormal. Do not cut off power within 5s after memorized content is changed. 4.5 Door Control Function/Human Sensitive Function Door control function or human sensitive function can be selected (More details please refer to Debugging Function). These two functions can’t be turned on at the same time. When door control function is selected, the wired controller will work when the room card is inserted and stop working when the room card is not inserted; when human sensitive function is selected, the wired controller will work when it senses there is somebody in the room and stop working when it senses there is nobody in the room. When the door control function senses the room card is not inserted or human sensitive function senses icon. there is nobody in the room, the wired controller will display Note: ķ In long-distance monitoring or centralized control, no matter the room card is inserted or not, the ON/OFF of unit can be controlled. If long-distance monitoring or centralized control information is received when the room card is not inserted, icon is cleared. When the card is reinserted, door control function is judged to be turned on. If long-distance monitoring or centralized control information is received when the room card is inserted, it will keep the original status. ĸ The unit can not be controlled by buttons when the card is not inserted. Ĺ When door control function and human sensitive function have been set at the same time, it is defaulted that door control function is valid and human sensitive function is invalid. 4.6 Switch between Fahrenheit and Centigrade 8QGHU RII VWDWH RI WKH XQLW SUHVV 0RGH DQG ź EXWWRQV DW WKH VDPH WLPH IRU V WR VZLWFK EHWZHHQ Fahrenheit and Centigrade. 4.7 Enquiry of Ambient Temperature Under off or on state of the unit, press it for 5s to view the ambient temperature. In this case, timer zone displays ambient temperature type 01 or 02. Ambient temperature zone displays the corresponding temperature of that type. 01 stands for outdoor ambient temperature and 02 stands for the indoor ambient temperature after compensation. Press Mode button to switch between 01 and 02. Pressing other buttons except Mode button or receiving remote control signal will exit enquiry state. If there is no operation within 20s will also exit enquiry state. 26 Note: ķ If the unit is not connected to outdoor ambient temperature sensor, display of outdoor ambient temperature will be shielding after energizing for 12hr. ĸ If there is malfunction of outdoor ambient temperature sensor, display of outdoor ambient temperature will be shielding after energizing for 12hr. 4.8 Enquiry of Historical Malfunction 8QGHU RII RU RQ VWDWH RI WKH XQLW FRQWLQXRXVO\ SUHVV )XQFWLRQ DQG ź EXWWRQV IRU V WR YLHZ KLVWRULFDO malfunction. ,Q HQTXLU\ VWDWH VHW WHPSHUDWXUH GLVSOD\LQJ ]RQH GLVSOD\V ³´ 3UHVV Ÿ DQG ź EXWWRQV WR YLHZ WKH malfunctions happened recently. The timer displaying position displays the detailed error code. The 5th displayed malfunction is the last malfunction. 4.9 Debugging Function Under off state of the unit, press Function and Timer buttons at the same time for 5s to go to the debugging PHQX3UHVV0RGHEXWWRQWRDGMXVWWKHVHWWLQJLWHPVDQGSUHVVŸRUźEXWWRQWRVHWWKHDFWXDOYDOXH 4.9.1 Setting ambient temperature sensor (dual ambient temperature sensors function) 8QGHUGHEXJJLQJVWDWHSUHVV0RGHEXWWRQWRDGMXVWWR³´LQWHPSHUDWXUHGLVSOD\LQJ]RQH7LPHU]RQH GLVSOD\VVHWWLQJVWDWHDQGSUHVVŸRUźEXWWRQWRDGMXVW7KHUHDUHVHOHFWLRQV (1). The ambient temperature at air return is set as indoor ambient temperature (timer zone displays 01). (2). The temperature at wired controller is set as indoor ambient temperature (timer zone displays 02). (3). Select the temperature sensor at air return in cooling, dry and fan mode; select the temperature sensor at wired controller in heating and auto mode(timer zone displays 03). 4.9.2 Selecting three speeds in high speed and three speeds in low speed of indoor fan motor 8QGHUGHEXJJLQJVWDWHSUHVV0RGHEXWWRQWRDGMXVWWR³´LQWHPSHUDWXUHGLVSOD\LQJ]RQH7LPHU]RQH GLVSOD\VVHWWLQJVWDWHDQGSUHVVŸRUźEXWWRQWRDGMXVW7KHUHDUHVHOHFWLRQV (1). Three speeds in low speed (LCD displays 01) (2). Three speeds in high speed (LCD displays 02) Three speeds in low speed include high, medium and low speeds; three speeds in high speed include super high, high and medium speed. Note: For this series, this function is invalid. 4.9.3 Displaying setting of freeze protection error code 8QGHUGHEXJJLQJVWDWHSUHVV0RGHEXWWRQWRDGMXVWWR³´LQWHPSHUDWXUHGLVSOD\LQJ]RQH7LPHU]RQH GLVSOD\VVHWWLQJVWDWHDQGSUHVVŸRUźEXWWRQWRDGMXVW7KHUHDUHVHOHFWLRQV (1). Displayed (LCD displays 01) (2). Not displayed (LCD displays 02) It is defaulted to be not displayed for export unit and be displayed for domestic unit. 4.9.4 Setting refrigerant lacking protection function 8QGHUGHEXJJLQJVWDWHSUHVV0RGHEXWWRQWRDGMXVWWR³´LQWHPSHUDWXUHGLVSOD\LQJ]RQH7LPHU]RQH GLVSOD\VVHWWLQJVWDWHDQGSUHVVŸRUźEXWWRQWRDGMXVW7KHUHDUHVHOHFWLRQV (1). With refrigerant lacking protection function (LCD displays 01) (2). Without refrigerant lacking protection function (LCD displays 02) 4.9.5 Selecting blowing residual heating of indoor unit 8QGHUGHEXJJLQJVWDWHSUHVV0RGHEXWWRQWRDGMXVWWR³´LQWHPSHUDWXUHGLVSOD\LQJ]RQH7LPHU]RQH GLVSOD\VVHWWLQJVWDWHDQGSUHVVŸRUźEXWWRQWRDGMXVW7KHUHDUHVHOHFWLRQV (1). Mode 1 (LCD displays 00) (2). Mode 2 (LCD displays 01) Note: Blowing residual heating of indoor unit Mode 1: Unit stops when reaching temperature point and indoor fan motor does not stop in cooling mode; after unit stops when reaching temperature point in heating mode, duct type unit and floor ceiling unit blow residual heat for 60s and then stop indoor unit, while cassette type unit always operates in low fan speed and blows residual heat for 60s when there is malfunction. Mode 2: After unit stops when reaching temperature point, the indoor fan motor stops operation with a 10s delay no matter in cooling mode or in heating mode. 4.9.6 Mode selecting of compressor electric heating belt 8QGHUGHEXJJLQJVWDWHSUHVV0RGHEXWWRQWRDGMXVWWR³´LQWHPSHUDWXUHGLVSOD\LQJ]RQH7LPHU]RQH GLVSOD\VVHWWLQJVWDWHDQGSUHVVŸRUźEXWWRQWRDGMXVW7KHUHDUHVHOHFWLRQV 27 (1). Mode 1 (LCD displays 00) (2). Mode 2 (LCD displays 01) Note: ķ Mode 1: Compressor electric heating belt starts when outdoor ambient temperature is below 35°C and stops when outdoor ambient temperature is above 37°C. When outdoor ambient temperature is within 35°C~ 37°C, the belt will keep its previous operation state. ĸ Mode 1: Compressor electric heating belt starts when outdoor ambient temperature is below -2°C and stops when outdoor ambient temperature is above 0°C. When outdoor ambient temperature is within -2°C~0°C, the belt will keep its previous operation state. 4.9.7 Selecting low-power consumption mode 8QGHUGHEXJJLQJVWDWHSUHVV0RGHEXWWRQWRDGMXVWWR³´LQWHPSHUDWXUHGLVSOD\LQJ]RQH7LPHU]RQH GLVSOD\VVHWWLQJVWDWHDQGSUHVVŸRUźEXWWRQWRDGMXVW7KHUHDUHVHOHFWLRQV (1). With low-power consumption mode (LCD displays 00) (2). Without low-power consumption mode (LCD displays 01) 4.9.8 Selecting door control function 8QGHUGHEXJJLQJVWDWHSUHVV0RGHEXWWRQWRDGMXVWWR³´LQWHPSHUDWXUHGLVSOD\LQJ]RQH7LPHU]RQH GLVSOD\VVHWWLQJVWDWHDQGSUHVVŸRUźEXWWRQWRDGMXVW7KHUHDUHVHOHFWLRQV (1). Without door control function (LCD displays 00) (2). With door control function (LCD displays 01) 4.9.9 Selecting human sensitive function 8QGHUGHEXJJLQJVWDWHSUHVV0RGHEXWWRQWRDGMXVWWR³´LQWHPSHUDWXUHGLVSOD\LQJ]RQH7LPHU]RQH GLVSOD\VVHWWLQJVWDWHDQGSUHVVŸRUźEXWWRQWRDGMXVW7KHUHDUHVHOHFWLRQV (1). Without human sensitive function (LCD displays 00) (2). With human sensitive function (LCD displays 00) 4.9.10 Selecting long-distance monitoring or centralized controller 8QGHUGHEXJJLQJVWDWHSUHVV0RGHEXWWRQWRDGMXVWWR³´LQWHPSHUDWXUHGLVSOD\LQJ]RQH7LPHU]RQH GLVSOD\VVHWWLQJVWDWHDQGSUHVVŸRUźEXWWRQWRDGMXVW7KHUHDUHVHOHFWLRQV (1). Centralized controller (LCD displays 00) (2). Long-distance monitoring (LCD displays 01) 4.9.11 Selecting fan mode of indoor fan motor 8QGHUGHEXJJLQJVWDWHSUHVV0RGHEXWWRQWRDGMXVWWR³´LQWHPSHUDWXUHGLVSOD\LQJ]RQH7LPHU]RQH GLVSOD\VVHWWLQJVWDWHDQGSUHVVŸRUźEXWWRQWRDGMXVW7KHUHDUHVHOHFWLRQV (1). P3 (LCD displays 03) (2). P4 (LCD displays 04) (3). P5 (LCD displays 05) (4). P6 (LCD displays 06) (5). P7 (LCD displays 07) Note: You can select P03, P04, P05, P06, P07 in fan mode of indoor fan motor, which means different fan mode combinations are corresponding to different static pressure. Ex-factory defaulted mode is P05. You can set the mode through wired controller. S01, S02, S03……S12, S13 means the rotation speed of indoor unit is from low to high. Table 2-4-2 Combination relationship of P03, P04, P05, P06, P07 Static pressure selection P03 Super high speed High speed Medium high speed Medium speed Medium low speed Low speed Quiet R1 speed Quiet R2 speed Quiet R13 speed S01 S09 S08 S07 S06 S05 S04 S03 S02 P04 S10 S09 S08 S07 S06 S05 S04 S03 S02 P05 S11 S10 S09 S08 S07 S06 S05 S04 S03 P06 S12 S11 S10 S09 S08 S07 S06 S05 S04 P07 S13 S12 S11 S10 S09 S08 S07 S06 S05 4.9.12 Selecting compensation of temperature sensor at air return 8QGHUGHEXJJLQJVWDWHSUHVV0RGHEXWWRQWRDGMXVWWR³´LQWHPSHUDWXUHGLVSOD\LQJ]RQH7LPHU]RQH GLVSOD\VVHWWLQJVWDWHDQGSUHVVŸRUźEXWWRQWRDGMXVW7KHUHDUHVHOHFWLRQV (1). Compensate 0°C (LCD displays 00) (2). Compensate 1°C (LCD displays 01) (3). Compensate 2°C (LCD displays 02) 28 (4). Compensate 3°C (LCD displays 03) (5). Compensate 4°C (LCD displays 04) (6). Compensate 5°C (LCD displays 05) (7). Compensate 6°C (LCD displays 06) (8). Compensate 7°C (LCD displays 07) (9). Compensate 8°C (LCD displays 08) (10). Compensate 9°C (LCD displays 09) (11). Compensate 10°C (LCD displays 10) (12). Compensate 11°C (LCD displays 11) (13). Compensate 12°C (LCD displays 12) (14). Compensate 13°C (LCD displays 13) (15). Compensate 14°C (LCD displays 14) (16). Compensate 15°C (LCD displays 15) Note: Indoor ambient temperature compensation can be set through wired controller (E.g. If 02 is selected, it indicates the compensation temperature is 2°C. If the indoor ambient temperature detected by the temperature sensor at air return is 29°C, the ambient temperature after compensation is 29°C-2°C=27°C). $IWHU¿QLVKLQJVHWWLQJSUHVV(QWHU&DQFHOEXWWRQWRVDYHDQGH[LWVHWWLQJ$IWHUHQWHULQJWKLVLQWHUIDFHWKH system will exit this menu if there is no operation on the button within 20s. Normal off state interface will be displayed and present setting will not be saved. 5 INSTALLATION OF WIRED CONTROLLER 5.1 Standard Accessories Table 2-5-1 Standard Accessories of Wired Controller Description Quantity Note Socket base box installed in the wall 1 No.1 in Figure 2-5-1 Base plate of wired controller 1 No.2 in Figure 2-5-1 Screw M4×25 2 No.3 in Figure 2-5-1 Panel of wired controller 1 No.4 in Figure 2-5-1 Figure 2-5-1 5.2 Installation Position and Requirement (1). Prohibit installing the wired controller at the misty place or the place with direct sunlight. (2). Prohibit installing the wired controller at the place near high temperature objects or water-splashing places. (3). Prohibit installing the wired controller at the place where faces forward to the window, to avoid interference of another remote controller from neighborhood. (4). Cut off the power of heavy current wire in the installation hole of the wall. All power should be cut off during installation. (5). In order to avoid abnormal operation due to electromagnetic interference, etc., pay attention to the following notes during connecting wires: 1). Make sure the tie-in interface of communication wire is correct, otherwise it may lead to communication malfunction. 2). The signal wires and communication wires of wired controller should be separated from power cord and connection wire between indoor unit and outdoor unit. 3). If the air conditioner is installed at the strong electromagnetic interference place, signal wire and 29 BLUE/BROWN BLUE/BROWN communication wire of wired controller must use shielding twisted wire. 5.3 Installation of Wired Controller Firstly, the selection and connection way of wired controller’s signal wire are as below: (1). Choose suitable signal wire: 2-core signal wire (wire diameter >=0.75mm, wire length<30m and the recommended length is 8m). (2). 0DNHVXUHWKHSRZHURILQGRRUXQLWLVFXWRII¿[WKHVLJQDOZLUHRIZLUHGFRQWUROOHURQWKHZLULQJERDUGIRU wired controller of indoor unit with screws; make sure the signal wire is solid. Then, the detailed installation procedures of wired controller are as shown in Figure 2-5-2: Figure 2-5-2 Installation of wired controller Brief instructions of installation procedure: 1). Pull out the 2-core signal wire in the installation hole of the wall and then let this wire go through the hole at the back of wired controller’s base plate. 2). Fix the base plate and installation hole of the wall together with screw M4×25. 3). Fix the above mentioned 2-core signal wire on the copper insert X1 and X2 with the equipped screws of wired controller. 4). Fasten the wired controller’s panel with its base plate together. 5.4 Removal of Wired Controller Figure 2-5-3 Removal of wired controller 6 TROUBLESHOOTING 6.1 Display of Error Code Table 2-6-1 Error Code List Error Code Error E1 Compressor high pressure protection E2 Freeze protection E3 Compressor low pressure protection, refrigerant lacking protection, refrigerant recycling mode E4 Compressor high discharge temperature protection E6 Communication malfunction E8 Malfunction of indoor fan motor E9 Full water protection F0 Malfunction of indoor ambient temperature sensor F1 Malfunction of evaporator temperature sensor 30 F2 Malfunction of condenser temperature sensor F3 Malfunction of outdoor ambient temperature sensor F4 Malfunction of discharge temperature sensor F5 Malfunction wired controller temperature sensor C5 Wong dial switch of capacity EE Malfunction of outdoor main control memory chip PF Malfunction of electric box sensor H3 Compressor overload protection H4 Overload protection H5 IPM protection H6 Malfunction of DC fan motor H7 Drive desynchronizing protection Hc pfc protection L1 Malfunction of humidity sensor Lc Start-up failure Ld Compressor phase protection LF Power protection Lp Models of indoor unit and outdoor unit do not match with each other U7 Direction changing malfunction of 4-way valve P0 Drive reset protection P5 Overcurrent protection P6 Communication malfunction between main control and drive P7 Malfunction of drive module sensor P8 High temperature protection of drive module P9 Zero-cross protection PA AC current protection PC Malfunction of drive current Pd Sensor connection protection PE Temperature excursion protection PL Low voltage protection of bus bar PH High voltage protection of bus bar PU Charging circuit malfunction PP Abnormity of input voltage ee Malfunction of outdoor drive memory chip When there is a malfunction during operation, error will be displayed on the temperature displaying zone of LCD. When several malfunctions occur at the same time, these error code will be displayed circularly. When there is a malfunction, please turn off the unit and ask the professional for maintenance. For example, E1 means high pressure protection during operation. Figure 2-6-1 31 7 OPTIONAL ACCESSORIES 7.1 Sinclair Central Controller SCC-16 7.1.1 Function The Sinclair controller can directly control up to 16 sets of indoor units in a control network and is available to check the running status of any unit through the LCD, including running mode, timer, fan speed, centralized control and shielding setting etc. 7.1.2 Outline Drawing of Press Buttons Figure 2-7-1 7.1.3 Functions of Press Buttons Table 2-7-1 Functions of Press Buttons No. Name 1 Mode 2 Fan 3 On/Off 4 Ÿ 5 ź 6 7 8 9 10 11 12 13 Mon 1/9 Tue 2/10 Wed 3/11 Thu 4/12 Fri 5/13 Sat 6/14 Sun 7/15 8/16 Function Description It is used for the switchover among different modes. It is used to set the fan speed, high, medium, low or auto. It is used to set the on/off status of the indoor unit. 1. Under the single/centralized control status: It is used to set the running temperature of the indoor unit with max.30°C anmin.16°C; 2. Under the timing setting status: It is used to set the timing period with max.24 hours and min.0 hour; 3. Under the clock setting status: it is used to set the hour (max.:23, min.: 0) and minute (max.:59, min.: 0) of the clock. It is used for the switchover between unit 1 and unit 9; Under the timing or clock setting status, it indicates Monday. It is used for the switchover between unit 2 and unit 10; Under the timing or clock setting status, it indicates Tuesday. It is used for the switchover between unit 3 and unit 11; Under the timing or clock setting status, it indicates Wednesday. It is used for the switchover between unit 4and unit 12; Under the timing or clock setting status, it indicates Thursday. It is used for the switchover between unit 5and unit 13; Under the timing or clock setting status, it indicates Friday. It is used for the switchover between unit 6 and unit 14; Under the timing or clock setting status, it indicates Saturday. It is used for the switchover between unit 7 and unit 15; Under the timing or clock setting status, it indicates Sunday. It is used for the switchover between unit 8 and unit 16. It is used to set the timing or on/off time of the selected indoor unit as well as to set the clock of the system. 14 Timer/Time 15 Central It is used for the switchover between single and centralized control modes. 16 Shield It is used to deactivate some or all functions of a single or a group the indoor unit(s). 32 Providetothecustomerif needed,notstandard accessory; Wiring way of mono split Nsetsofmonosplitunit unit needN+1piecesof communicationwire ThreeͲwayconnector 17 All on/off It is used to start/stop all indoor units. 7.1.4 LCD of the Controller 7.1.4.1 Outline Drawing of the LCD Figure 2-7-2 7.1.4.2 Introduction to Symbols on the LCD Figure 2-7-3 Table 2-7-2 Introduction to the Symbols on the LCD No. Name 1 Fan speed 2 Running mode 3 System clock 4 Shield Description It displays the fan speed of the indoor unit, high, medium, low and auto. It displays the running mode of the indoor unit, auto, cool, dry, fan and heat. It displays the current time (hour and minute) in 24-hour time system and also the week day. ,WGLVSOD\VWKHVKLHOGVWDWXV³$//¶³7(03´³02'(´DQGµ2Q2II´ 5 Weekly timer 6 Set temperature Indoor unit code It displays the set temperature, indoor unit code (01-16), and symbols of Celsius and Fahrenheit scale. 7 Control mode ,WGLVSOD\V³&(17(5´XQGHUWKHFHQWUDOL]HGFRQWUROPRGHDQGQRGLVSOD\XQGHUWKHVLQJOHFRQWUROPRGH 8 Ambient temperature Serial port 9 10 Indoor unit code On/off status Error Child lock It displays the timing period (unit: 0.5 hour) which will circulate every week. It displays the ambient temperature, serial port as well as symbols of Celsius and Fahrenheit scale. Numbers indicate the indoor unit codes which will be displayed when the corresponding indoor unit is RQOLQH³´LQGLFDWHVWKHRQRIIVWDWXVRIWKHLQGRRUXQLWLWVÀDVKLQJIRU³RQ´RUHOVHIRU³RII´ ,WGLVSOD\VWKHHUURUFRGHVZKHQVRPHHUURUVDULVHVDQGDOVR³&+,/'/2&.´ZKHQWKLVIXQFWLRQLV activated. 33 7.1.4.3 Network Topology Network Connection of the Smart Zone Controller NEW UNI DC INVERTER SERIES Figure 2-7-4 7.1.4.4 Dimensions Figure 2-7-5 7.2 Additional Special Functions 7.2.1 Door control function SDM-01 Door control function is available for this series. (1). Interface instructions 1). The interface printing is DOOR-C and the type is B2B-XH-B. The wires of door control accessories must be connected to this interface; 2). Electrical characteristic: none; 3). Working principle: when the card is inserted, this interface is short-circuited; when the card is not inserted, this interface is cut off; Connect the door control detection port of indoor mainboard with the interface of door control board (CN1 in the following Figure); connect the door control signal to the door control signal input port (X1 and X2 in the following Figure). X1 is AC 220V signal input and X2 is DC +5V to 24V. You can only choose X1 or X2. 'H¿QLWLRQRILQWHUIDFHLVDVVKRZQLQ)LJXUHEHORZ 34 Figure 2-7-6 Illustration of door control port SDM-01 Table 2-7-3 Door control wiring port No. Terminal name Terminal instruction 1 CN1 CN1 wiring terminal and door control interface of indoor mainboard 2 X1(AC-L, AC-N) X1(AC-L, AC-N) wiring terminal, connected to door control input signal, rated voltage 220V. 3 X2 X2 wiring terminal, connected to door control input signal (2). Function instructions: In order to achieve this function, set it through wired controller and refer to the following operation method. It is defaulted that this function is not activated; if this function is set and door control accessories are connected, the unit will control the ON/OFF of unit according to the card state detected by door control detection board. When the card is not connected, the unit will turn to standby state. If the unit is with wired icon will be displayed on the wired controller. controller, If the unit is without wired controller, there will be no display. The unit will control the ON/OFF of unit according to the detected information. (3). Setting method: Under off state of the unit, press Function and Timer buttons at the same time for 5s to go to the debugging PHQX3UHVV0RGHEXWWRQWRDGMXVWWR³´LQWHPSHUDWXUHGLVSOD\LQJ]RQH7LPHU]RQHGLVSOD\VVHWWLQJVWDWH DQGSUHVVŸRUźEXWWRQWRDGMXVW7KHUHDUHVHOHFWLRQV 1). Without door control function (LCD displays 00) 2). With door control function (LCD displays 01) Choose the second selection and then press Enter/Cancel button to save and exit setting. Now, door control function is activated. The unit will memorize this setting status. The setting value will be memorized after power failure. The detailed setting is as shown in the Figure below: 35 Figure 2-7-7 Note: Optional accessories Name Controller for door control function SDM-01 Remark One controller for one unit 7.2.2 Human sensitive function You can purchase the module of human sensitive function for this series. An interface for this module is reserved on the mainboard of indoor unit. (1). Interface instruction: 1). The printing is CN23 and the interface type is JST B3B-PH-K-S; 2). Electrical characteristic: 1-pin: +12V; 2-pin: detection port; 3-pin: GND; current: 150mA; 3). Working principle: when the module detects there is nobody in the room, 2-pin and 3-pin are shortcircuited and they are low electrical level; when there are somebody in the room, 2-pin output is high electrical level. (2). Function instructions: In order to achieve this function, set it through wired controller and refer to the following operation method. It is defaulted that this function is not activated; if this function is set and human sensitive module is connected, the unit will control the ON/OFF of unit according to the signal detected by human sensitive module. When there is nobody in the room and the unit is with wired controller, icon will be displayed on the wired controller; if the unit is without wired controller, there will be no display. The unit will control the ON/OFF of unit according to the detected information. (3). Setting method: Under off state of the unit, press Function and Timer buttons at the same time for 5s to go to the debugging PHQX3UHVV0RGHEXWWRQWRDGMXVWWR³´LQWHPSHUDWXUHGLVSOD\LQJ]RQH7LPHU]RQHGLVSOD\VVHWWLQJVWDWH DQGSUHVVŸRUźEXWWRQWRDGMXVW7KHUHDUHVHOHFWLRQV 1). Without human sensitive function (LCD displays 00) 2). With human sensitive function (LCD displays 01) Choose the second selection and then press Enter/Cancel button to save and exit setting. Now, human sensitive function is activated. The unit will memorize this setting status. The setting value will be memorized after power failure. The detailed setting is as shown in the Figure below: 36 Figure 2-7-8 Note: When door control function and human sensitive function have been set at the same time, it is defaulted that door control function is valid and human sensitive function is invalid. The user can purchase the human sensitive module by himself. Please pay attention to the following Notes: ķ There is the needle stand interface on the mainboard. The interface model inserted into this needle stand must be PH-3P-K; ĸ The current consumption of module can not exceed the current capacity provided by this interface. 7.2.3 MODBUS interface The indoor unit of this series has MODBUS interface. Figure 2-7-9 (1). Interface instruction: 1). The printing is COM-BMS1 and the interface type is B4B-XH-K3; 2). Electrical characteristic: baud rate: 9600bps; standard: RS485; 3). Working principle: The indoor mainboard can send out the unit operation state through this interface and receive logical 37 control information to realize control and monitor of the unit. (2). Function instructions: In order to achieve this function, set the address mode and address through wired controller. Please refer to Point 3 for the setting method. You must set the address mode into long-distance control address mode. The address mode is defaulted to be connecting to centralized controller mode and the defaulted address is 1. (3). Setting method: 1). Firstly, set the address mode of wired controller into centralized controller address mode. The setting method is: Under off state of the unit, press Function and Timer buttons at the same time for 5s to go to the debugging PHQX3UHVV0RGHEXWWRQWRDGMXVWWR³´LQWHPSHUDWXUHGLVSOD\LQJ]RQH7LPHU]RQHGLVSOD\VVHWWLQJVWDWH DQGSUHVVŸRUźEXWWRQWRDGMXVW7KHUHDUHVHOHFWLRQV ķ Centralized controller address mode (LCD displays 00) ĸ Long-distance control address mode (LCD displays 01) Choose the second selection and then press Enter/Cancel button to save and exit setting. Now, the address of wired controller is set to match the address of long-distance control. The unit will memorize this setting status. The setting value will be memorized after power failure. The detailed setting is as shown in the Figure below: Figure 2-7-10 2). Address setting of each unit: when the address mode is set to be long-distance control address mode. The address setting value range is 01~255. The setting method is: Under off state of the unit, press Function and Mode buttons at the same time for 5s to enter setting LQWHUIDFH RI ZLUHG FRQWUROOHU DGGUHVV /&' GLVSOD\V DGGUHVV VHTXHQFH 3UHVV Ÿ RU ź EXWWRQ WR DGMXVW WKH DGGUHVVVHTXHQFHDQGWKHQSUHVV(QWHU&DQFHOEXWWRQWRFRQ¿UP7KHVHWWLQJYDOXHZLOOEHPHPRUL]HGDIWHU power failure. The detailed setting is as shown in the Figure below: 38 Figure 2-7-11 Note: ķ In order to realize the MODBUS interface function, the address mode of the unit must be set into longdistance control address mode; you can not set it into centralized control address mode, otherwise, this function can not be realized; ĸ The unit can not be connected to MODBUS and centralized controller at the same time; only one of them can be selected; Ĺ 255 sets of unit in maximum can be connected in the same network; the unit addresses in the same network must be different, otherwise, the unit control will be affected; ĺ Perform wiring when the unit power is cut off. 7.2.4 Connect to interface of centralized controller: The indoor unit is with the interface of centralized controller. When centralized controller is connected, centralized control of unit can be realized when the wired controller is not connected; (1). Interface instruction: 1). The printing is COM-BMS2, COM-BMS3 and the interface type is B2B-XH-K3; 2). Electrical characteristic: none; 3). Working principle: centralized control the communication of indoor mainboard and realize the unit control; (2). Function instructions: In order to achieve this function, set the address mode and address through wired controller. Please refer to Point 3 for the setting method. The address mode is defaulted to be connecting to centralized controller mode and the defaulted address is 1; When the centralized controller is connected, centralized control of the unit can be realized to control unit ON/OFF, operation mode, set fan speed/temperature and weekly timer. (3). Setting method: Firstly, set the address mode of wired controller into centralized controller address mode. The setting method is: 39 1). Under off state of the unit, press Function and Timer buttons at the same time for 5s to go to the GHEXJJLQJ PHQX 3UHVV 0RGH EXWWRQ WR DGMXVW WR ³´ LQ WHPSHUDWXUH GLVSOD\LQJ ]RQH7LPHU ]RQH GLVSOD\V VHWWLQJVWDWHDQGSUHVVŸRUźEXWWRQWRDGMXVW7KHUHDUHVHOHFWLRQV ķ Centralized controller address mode (LCD displays 00) ĸ Long-distance control address mode (LCD displays 01) &KRRVHWKH¿UVWVHOHFWLRQDQGWKHQSUHVV(QWHU&DQFHOEXWWRQWRVDYHDQGH[LWVHWWLQJ1RZWKHDGGUHVV of wired controller is set to match the address of centralized controller. The unit will memorize this setting status. The setting value will be memorized after power failure. The detailed setting is as shown in the Figure below: Figure 2-7-12 2). Address setting of each unit: when the address mode is set to be centralized controller address mode. The address setting value range is 01~16. The setting method is: Under off state of the unit, press Function and Mode buttons at the same time for 5s to enter setting LQWHUIDFH RI ZLUHG FRQWUROOHU DGGUHVV /&' GLVSOD\V DGGUHVV VHTXHQFH 3UHVV Ÿ RU ź EXWWRQ WR DGMXVW WKH DGGUHVVVHTXHQFHDQGWKHQSUHVV(QWHU&DQFHOEXWWRQWRFRQ¿UP7KHVHWWLQJYDOXHZLOOEHPHPRUL]HGDIWHU power failure. The detailed setting is as shown in the Figure below: 40 Figure 2-7-13 When the address is set, the wired controller can be removed and connect the centralized controller to the indoor mainboard. Then connect the required units to realize centralized control of these units; Note: ķ When centralized controller is to be connected, set the address mode into centralized controller address mode through wired controller. Long-distance control address mode can not be set; ĸ The unit addresses in the same network must be different, otherwise, communication malfunction will occur and the unit can not work normally; Ĺ When centralized controller is to be connected, the unit address range is 1-16. Only 16 sets of unit in maximum can be connected ĺ The code and model of wired controller is as below: Name Product code Centralized controller SCC-16 Remark Only 16 sets of unit in maximum can be connected to this controller 7.2.5 Light board control: Light board interface is reserved on the mainboard of duct type unit. You can purchase light board to realize control of the unit. When wired control is also connected, you can realize control of the unit through light board and wired controller. Light board information: Name Receiving board Z6L Product code Remark Only for duct type unit There are two buttons on the light board to control ON/OFF of cooling and heating. There are also other indicators and nixie tube display. Cooling: set temperature 26°, low fan speed; heating: set temperature 20°, low fan speed Function instructions: under OFF state, pressing Cool/Heat button can turn on cooling/heating mode. Under unit ON state, pressing Cool/Heat button can turn off the unit. When the unit is in cooling/heating mode, 41 pressing any button can turn off the unit. Figure 2-7-14 7.2.6 Malfunction output of relay: There is malfunction outlet signal on the mainboard of indoor unit; when the unit occurs unrecovered malfunction, this signal will be output. (1). Interface instruction: 1). Printing: X5, ERROR (OHFWULFDOFKDUDFWHULVWLF2)PDOIXQFWLRQLQGLFDWRURUHOHFWULFEHOO9a$&SRZHU: 3). Working principle: when the unit occurs unrecovered malfunction, the relay will suck and 220V AC signal will be output. (2). Function instructions: When the user needs centralized control over several units, malfunction signals can be connected to control room through this malfunction output interface. The user can indicate the unit malfunction through malfunction indicator or electric bell, so the management people can go to check the malfunction unit directly. If dry contact detection of unit malfunction is needed, please connect this interface into the monitoring system. When the closed signal is detected when malfunction occurs, this signal can be seen in monitoring system. Figure 2-7-15 Malfunction output 42 (3). Setting method: Do not need to set this function Notes: ķ The interface voltage should be 220V AC intense current; ĸ If malfunction light is connected, please make sure its power is not too big (it should be within 10W), otherwise, the relay on mainboard will be burnt. Figure 2-7-16 Table 2-7-4 Corresponding interfaces of mainboard No. Interface 1 Evaporator temperature sensor 2 Swing motor 3 Human sensitive 4 Door control 5 Full water detection 6 Interface of light board 7 Communication port of centralized controller 8 MOUDBUS interface 9 Interface of annunciator live wire 10 ON interface of fresh air valve 11 OFF interface of fresh air valve 12 Interface of annunciator neutral wire 13 Interface of DC motor 14 Mainboard grounding wire 15 Power live wire 16 Power neutral wire 17 Neutral wire of fresh air valve 18 Water pump interface 19 Live wire of fresh air valve 20 Interface of anion generator 21 Interface of auxiliary heating board 22 Interface of outdoor unit 23 Interface of wired controller 24 Monitor interface 25 Ambient temperature sensor 43 7.2.7 Reserved fresh air valve interface for duct, cassette type unit For the reserved connection way of air valve performer, connect it to F,C,O of wiring board according to the wiring diagram. Connect the public port of air valve to F, connect CLOSE to C and connect OPEN to O. Figure 2-7-17 7.2.8 Interface of anion generator For the cold plasma anion generator, connect the red line to HEALTH(X4) and the blue line to N2(X6) according to the principle circuit. The detector of cold plasma anion generator should be places at the air return. 7KHGLVWDQFHEHWZHHQWZRGHWHFWRUVVKRXOGEHPP/PP Figure 2-7-18 7.2.9 Chassis electric heating belt of outdoor unit is optional When outdoor ambient temperature is very low, electric heating belt can be equipped on the chassis to prevent freezing of the chassis. Port VA-1 of main Electric heating belt control board Electric heating belt is connected to Port VA-1 Figure 2-7-19 44 INSTALLATION 1 INDOOR UNIT INSTALLATION 1.1 Installation of Duct Type 1.1.1 Before Installation After receiving the machine, please check for any transport damage. If finding any surface or internal damage, please immediately report to the transport company or equipment company in writing. After receiving the machine, please check the unit and accessories in reference to the packing list. Ensure that the model is correct and the machine is in good condition. Please also check if the specification and quantity of accessory parts are correct. Determine the correct handling route and methods, thus to avoid damaging the unit or causing possible hazard. For the sake of protection and safety, it is suggested to move the unit with the packaging box. Even though it is not permitted to do like this under special occasions, do not remove the packaging box, thus to avoid loosening or falling during handling. &RQ¿UPLIWKHLQVWDOOLQJIRXQGDWLRQLVVROLG:KHQWKLVXQLWLVWREHLQVWDOOHGRQWKHPHWDOVHFWLRQRIWKH building, make sure that the electrical insulation must comply with applicable standards. (QVXUHWKDWWKHSODFHRILQVWDOODWLRQLVIDUIURPWKHDUHDZKHUHWKHLQÀDPPDEOHRUH[SORVLYHVXEVWDQFHV DUHVWRUHGWKXVWRDYRLGSRVVLEOHH[SORVLRQRU¿UHGXHWROHDNDJH 1.1.2 Installation Site Ensure the top hanging piece has strong strength to withstand the weight of the unit. 7KHGUDLQDJHSLSHKDVFRQYHQLHQWÀRZRIZDWHU There is no obstacle blocking the return air inlet and exhaust outlet, so as to ensure sound air circulation. The installation spaces required by the drawing must be ensured, so as to provide enough space for the service and maintenance. 7KHLQVWDOODWLRQVLWHPXVWEHIDUDZD\IURPKHDWVRXUFHOHDNDJHRILQÀDPPDEOHJDVRUVPRNH The indoor unit is of ceiling mount (indoor unit is hidden inside the ceiling). The indoor and outdoor units, the power cable and the connecting electrical lines must be at least 1 meter from any TV set or radio. This is to avoid image interference or noise of the TV set or radio. (Even if the distance is 1 meter, noise can also exist if there is strong electric wave.) 1.1.3 Caution for Installation Generally, the unit is installed indoor on ceiling. For ceiling mounting, ensure that the hangers on ceiling have adequate strength to support the weight of the unit. To meet the noise and vibration requirements, the unit shall be installed by using rubber pad (thickness PPDQGUXEEHUFRQQHFWRU ,QVHUWD0H[SDQVLRQEROWLQWRWKHKROH'ULYHDQDLOLQWRWKHEROW5HIHUWRWKHSUR¿OHGLPHQVLRQVGUDZLQJ RIWKHLQGRRUXQLWIRUWKHGLVWDQFHEHWZHHQWKHKROHV5HIHUWR)LJXUHIRUWKHLQVWDOODWLRQRIWKHH[SDQVLRQ bolt. )LJXUH)LJXUH )LJXUH 45 ,QVWDOOWKHKDQJHURQWRWKHLQGRRUXQLWDV)LJXUHDQG)LJXUHVKRZV ,QVWDOOWKHLQGRRUXQLWDWWKHFHLOLQJDV)LJXUH)LJXUHVKRZV )LJXUH Precautions for unfavorable installation: The preparation of all pipes (connecting pipes and drainage pipes) and cables (connecting lines of wire controller, indoor unit and outdoor unit) must be ready before the installation, so as to achieve smooth installation. Drill an opening on the ceiling. Maybe it is required to support the ceiling to ensure the evenness of it and avoid the vibration of it. Consult with the user or a construction company for details. In case the strength of ceiling is not enough, use angle iron sections to set up a beam support. Place the XQLWDWWKHEHDPDQG¿[LW Level inspection of the indoor unit After the indoor unit is installed, it is required to check the level of the whole unit. The unit must be placed horizontally, but the condensate pipe shall be installed obliquely, so as to facilitate the drainage of condensate. )LJXUH 1.1.4 Dimension Data I J H ƹ )RUWKHXQLWVa.NN C F B A D E G 46 ƹ )RUWKHXQLWVa. Liquid Pipe Gas Pipe E Max I H J Air Intake Drainage Pipe Electric Box B F Max A C D G )LJXUH 7DEOH Model ASD-09AIN ASD-12AIN ASD-18AIN ASD-24AIN ASD-36AIN ASD-42AIN ASD-48AIN ASD-60AIN A 840 B 561 C 635 D 790 E 883 F 665 G 738 H 125 I 203 J 250 932 430 738 892 998 721 738 125 203 266 1101 515 820 1159 1239 558 1002 160 235 268 1011 748 820 1115 1226 775 979 160 231 290 1177 646 852 1150 1340 750 953 190 316 350 7DEOH,QVWDOODWLRQ$FFHVVRULHV/LVWIRU'XFWW\SH,QGRRU8QLW Name & Shape QTY Installation and Operating Instructions 1 Notes Insulation materials for gas pipe 1 8VHGIRUJDVSLSHFRQQHFWRURQLQGRRUXQLW Insulation materials for liquid pipe 1 8VHGIRUOLTXLGSLSHFRQQHFWRURQLQGRRUXQLW Insulation materials for drainage pipe 2 8VHGIRUZUDSSLQJWKHFRQGHQVDWHSLSHDQGUXEEHUSOXJ Nut M8 with gasket 8 8VHIRU¿[LQJWKHKDQJHUKRRN 4 4 sets, used for ceiling mounting of the indoor unit Nut and spring gasket 4 Hook 4 8VHGIRUFHLOLQJPRXQWLQJRIWKHLQGRRUXQLW SFVIRU.%WXKXQLWDQGSFVIRURWKHUV Strap 4 or 8 pcs :LUHGFRQWUROOHU 1 5HPRWHFRQWUROOHU 1 Battery 2 Fexible pipe RUSFV SFIRU.%WXKXQLW SFVIRU.%WXKXQLW DQGSFVIRU.%WXKXQLW Power cord 1 – 2 pcs SFVIRU.%WXKXQLWDQGSFIRURWKHUV Connection wire 47 ,QVWDOODWLRQ&OHDUDQFH'DWD )LJXUH :DUQLQJ7KHKHLJKWRILQVWDOODWLRQIRUWKHLQGRRUXQLWVKRXOGEHPDERYH 'UDLQ3LSLQJ:RUN Installation of Drainage Pipeline: &$87,21 Install the drain hose in accordance with the instructions in this installation manual and keep the area warm enough to prevent condensation. Problems with the piping may lead to water leaks. (1). ,QVWDOOWKHGUDLQKRVHZLWKGRZQZDUGJUDGLHQWWRDQGQRULVHUVRUWUDSVDUHXVHGIRUWKHKRVH )LJXUH (2). %HVXUHWKHUHLVQRFUDFNRUOHDNRQWKHGUDLQKRVHWRDYRLGWKHIRUPDWLRQRIDLUSRFNHW)LJXUH (3). :KHQWKHKRVHLVORQJLQVWDOOVXSSRUWHUV)LJXUH (4). Always use the drain hose which has been insulated properly. Ĝ × )LJXUH )LJXUH)LJXUH B A Condensate Drainpipe As the inside of the unit is in the negative pressure status, it is required to set up a backwater elbow. The Enlarged View requirements is: B A Condensate Drainpipe $ %3PP P is the absolute pressure inside the unit. The unit of the pressure is Pa. )LJXUH 48 8VHDVXLWDEOHGUDLQKRVHDQGVHH7DEOHIRULWVVL]H There is a drain port on both the left and right sides. Select (7). WKHGUDLQSRUWWRPDWFKWKHORFDOFRQGLWLRQV)LJXUH (8). :KHQWKHXQLWLVVKLSSHGIURPWKHIDFWRU\WKHGUDLQSRUWLV (9). defaulted to be the one on the left side (electric box side), the port on right side has been plugged. (11). :KHQXVLQJWKHGUDLQSRUWRQWKHULJKWVLGHRIWKHXQLW (12). UHLQVWDOOWKHGUDLQFDSWRWKHOHIWVLGHGUDLQSRUW)LJXUH )LJXUH &$87,21 Always check that the drain cap is installed to the unused drain port and is fastened with the nylon fastener. If the drain cap is not LQVWDOOHGRULVQRWVXI¿FLHQWO\IDVWHQHGE\WKHQ\ORQIDVWHQHUZDWHUPD\GULSGXULQJWKHFRROLQJRSHUDWLRQ (13). %HVXUHWRLQVXODWHZKHUHWKHGUDLQSRUWDQGWKHGUDLQKRVHLVFRQQHFWHG)LJXUH (14). 7KHXQXVHGGUDLQSRUWDOVRVKRXOGEHLQVXODWHGSURSHUO\)LJXUH )LJXUH)LJXUH There is adhesive on one side of the insulation so that after removing the protective paper over it the insulation can be directly attached to the drain hose. Considerations for the unit with the condensate pump: 1). For the unit with the condensate pump, only one drain port at the side close to the electric box is prepared and only through it the drain hose can be connected. 2). See table 3 for the size of the drain port of the unit with the condensate pump, which is different from that of the unit without the condensate pump. 3). For the unit with the condensate pump, two drain ports at the bottom are defaulted to be factory plugged with drain caps. After the installation of the drain hose, these two drain ports also need to be insulated properly with the same way aforementioned. 4). 7KHGUDLQKRVHIRUWKHXQLWZLWKWKHFRQGHQVDWHSXPSVKRXOGEHDUUDQJHGDVVKRZQLQWKH¿JXUHEHORZ )LJXUH a. 7KHYHUWLFDOKHLJKWRIWKHGUDLQKRVHVKRXOGEHPPRUOHVVVRWKDWLWLVXQQHFHVVDU\IRUWKHGUDLQSRUW to withstand additional force. )LJXUH b. :KHQPXOWLSOHGUDLQKRVHVDUHXVHGWKHLULQVWDOODWLRQVKRXOGEHSHUIRUPHGDVVKRZQLQWKH¿JXUHEHORZ 49 aPP )LJXUH 1.1.7 Installation of air duct 'LPHQVLRQVRIWKH6XSSO\$LU2XWOHW5HWXUQ$LU,QOHW A 21 B )LJXUH6XSSO\$LU2XWOHW )LJXUH5HWXUQ$LU,QOHW 7DEOH Model ASD-09AIN ASD-12AIN ASD-18AIN ASD-24AIN ASD-36AIN ASD-42AIN ASD-48AIN ASD-60AIN Supply Air Outlet A B 133 633 123 736 123 736 158 818 158 818 158 818 190 850 190 850 Return Air Inlet C D 710 166 710 166 710 166 994 195 1000 206 1000 206 940 286 940 286 1.1.8 Installation of the Supply Air Duct (1). ,QVWDOODWLRQRIWKH5HFWDQJXODU'XFW No. Name No. Name 1 Hanger Filter 2 Air Intake Pipe Main Air Supply Pipe 3 Canvas Air Pipe 7 Air Supply Outlet 4 Air Intake )LJXUH 50 &$87,21 ķ The maximum length of the duct means the maximum length of the supply air duct plus the maximum length of the return air duct. ĸ 7KHGXFWLVUHFWDQJXODUDQGFRQQHFWHGZLWKWKHDLULQOHWRXWOHWRIWKHLQGRRUXQLW$PRQJDOOVXSSO\DLURXWOHWVDWOHDVWRQHVKRXOGEH kept open. %RWWRP5HWXUQ$LU,QVWDOODWLRQRQO\IRU8QLWV. (2). 7KHGHIDXOWLQVWDOODWLRQORFDWLRQRIWKHUHFWDQJXODUÀDQJHLVDWWKHEDFNDQGWKHUHWXUQDLUFRYHUSODWHLVDW WKHERWWRPDVVKRZQLQ)LJXUH 5HFWDQJXODU)ODQJH 5HDU5HWXUQ$Lr •••• %RWWRP5HWXUQ$Lr 5HWXUQ$LU&RYHU3ODWH )LJXUH (3). ,IWKHERWWRPUHWXUQDLULVGHVLUHGMXVWFKDQJHWKHSODFHRIWKHUHFWDQJXODUÀDQJHDQGWKHUHWXUQDLUFRYHU plate. (4). Connect one end of the return air duct to the return air outlet of the unit by rivets and the other to the return air louver. For the sake of the convenience to freely adjust the height, a cutting of canvas duct will be helpful, which can be reinforced and folded by 8# iron wire More noise is likely to be produced in the bottom return air mode than the backward return air mode, so it is suggested to install a silencer and a static pressure box to minimize the noise. The installation method can be chosen with considering the conditions of the building and maintenance HWFDVVKRZQLQ)LJXUH 4 3 4 2 Supply air Supply air Supplyair air Supply 1 1 5HWXUQDLU 5HWXUQDLU 5HWXUQDLU 5HWXUQDLU ,QVWDOOWKH5HWXUQ$LU'XFWD) Install the return air duct (a) ,QVWDOOWKH5HWXUQ$LU'XFWb) Install the return air duct (b) )LJXUH 7DEOH,QVWDOODWLRQRIWKHUHWXUQDLUGXFW No. Name No. Name 1 5HWXUQ$LU,QOHWZLWK¿OWHU 4 Indoor unit 2 Canvas Duct Supply Air Duct 3 5HWXUQ$LU'XFW Grille 1.2 Installation of Floor Ceiling Type 1.2.1 Before Installation After receiving the machine, please check for any transport damage. If finding any surface or internal damage, please immediately report to the transport company or equipment company in writing. After receiving the machine, please check the unit and accessories in reference to the packing list. Ensure that the model is correct and the machine is in good condition. Please also check if the specification and quantity of accessory parts are correct. Determine the correct handling route and methods, thus to avoid damaging the unit or causing possible hazard. For the sake of protection and safety, it is suggested to move the unit with the packaging box. Even though it is not permitted to do like this under special occasions, do not remove the packaging box, thus to avoid loosening or falling during handling. &RQ¿UPLIWKHLQVWDOOLQJIRXQGDWLRQLVVROLG:KHQWKLVXQLWLVWREHLQVWDOOHGRQWKHPHWDOVHFWLRQRIWKH building, make sure that the electrical insulation must comply with applicable standards. (QVXUHWKDWWKHSODFHRILQVWDOODWLRQLVIDUIURPWKHDUHDZKHUHWKHLQÀDPPDEOHRUH[SORVLYHVXEVWDQFHV DUHVWRUHGWKXVWRDYRLGSRVVLEOHH[SORVLRQRU¿UHGXHWROHDNDJH 1.2.2 Installation Site >1500 (1). Install the unit at a place where is strong enough to withstand the weight of the unit. (2). 7KHDLULQOHWDQGRXWOHWRIWKHXQLWVKRXOGQHYHUEHFORJJHGVRWKDWWKHDLUÀRZFDQUHDFKHYHU\FRUQHURI the room. (3). /HDYHVHUYLFHVSDFHDURXQGWKHXQLWDVUHTXLUHGLQ)LJXUH ƹ Floor type >600 >600 >1000 >300 >200 ƹ Ceiling type >600 >1500 >300 >2300 >600 )LJXUH (4). Install the unit where the drain pipe can be easily installed. The space from the unit to the ceiling should be kept as much as possible so as for more convenient service. ,QGRRU8QLW,QVWDOODWLRQ (1). Determine the location of the hanger through the paper template, and then remove the paper template. Pape r tem plate Anchor bolt )LJXUH (2). Insert the anchor bolts into the drilled holes, and drive the pins completely into the anchor bolts with a hammer. (3). )LUVWO\XQ¿[WZREXFNOHVRQWKHJULOOHDVVKRZQRQWKHSLFWXUH5HPRYHWKHVFUHZVXQGHUWKHEXFNOHVE\ a screwdriver and then open the inlet grille. 52 Screwing the screw )LJXUH (4). 5HPRYHWKHVFUHZVVKRZQRQWKHSLFWXUH3XVKWKHVLGHSODWHDVSHUWKHDUURZHGGLUHFWLRQDQGWDNHLW down. Screwing the screw )LJXUH Put the hanger bolt into the clasp of the indoor unit and tighten screws on the hanger to prevent the indoor unit from moving. 5HLQVWDOODQGWLJKWHQWKHULJKWDQGOHIWVLGHSDQHOV ƹ Floor type :Dll Pape r tem plate Left side panel 5LJKWVLGHSDQHO )LJXUH 53 ƹ Ceiling type Ceiling Suspension bolt Nut Spring washer Nut 5LJKWVLGH panel Left side panel Hanger )LJXUH (7). Adjust the height of the unit to make the drain pipe slant slightly downward so that the drainage will become much smoother. 1.2.4 Leveling The water level test must be done after installing the indoor unit to make the unit is horizontal, as shown below. Horizontal tester 'LPHQVLRQ'DWD )LJXUH A B )LJXUH 54 7DEOH Model ASF-09AIN ASF-12AIN ASF-18AIN ASF-24AIN ASF-36AIN ASF-42AIN ASF-48AIN ASF-60AIN A B C D H 1220 225 1158 280 700 1420 245 1354 280 700 1700 245 1634 280 700 8QLWPP 'UDLQ3LSLQJ:RUN 3UHFDXWLRQV:KHQ'RLQJWKH3LSLQJ:RUN (1). .HHSSLSLQJDVVKRUWDVSRVVLEOHDQGVORSHLWGRZQZDUGVDWDJUDGLHQWRIDWOHDVWVRWKDWDLUPD\ not remain trapped inside the pipe. (2). .HHSSLSHVL]HHTXDOWRRUJUHDWHUWKDQWKDWRIWKHFRQQHFWLQJSLSH (3). Install the drain piping as shown and take measures against condensation. Improperly rigged piping could lead to leaks and eventually wet furniture and belongings. Indoor unit drain hose Extension drain piping (commercially available) Insulating tube (commercially available) Insulating tape (accessory) )LJXUH (4). &RQQHFWWKHGUDLQKRVH)LJXUH Drain hose must slope downward. Allow no trap to form in the piping Do not allow end of hose to touch water )LJXUH 55 ,QVWDOOLQJWKH'UDLQ3LSHV (1). For determining the position of the drain hose, perform the following procedures. (2). Insert the drain pipe to the drain outlet of the unit and then tighten the clamp securely with tape. (Figure (3). Connect the extension drain pipe to the drain pipe and then tighten the clamp with tape. 1 Drain pan Seal 2 1 2 Drain hose PP 3 )LJXUH)LJXUH)LJXUH 7LJKWHQWKHFODPSXQWLOWKHVFUHZKHDGLVOHVVWKDQPPIURPWKHKRVH)LJXUH ķ 0HWDOFODPSĸ 'UDLQKRVHĹ *UH\WDSH ,QVXODWHWKHSLSHFODPSDQGWKHGUDLQKRVHXVLQJKHDWLQVXODWLRQVSRQJH)LJXUH ķ 0HWDOFODPSĸ ,QVXODWLRQVSRQJH (4). :KHQGUDLQKRVHUHTXLUHVH[WHQVLRQREWDLQDQH[WHQVLRQKRVHFRPPHUFLDOO\DYDLODEOH After connecting the local drain hose, tape the slits of the heat insulation tube. Connect the drain hose to the local drain pipe. Position the inter connecting wire in the same direction as the piping. &RQQHFWLQJWKH'UDLQ+RVH (1). Connect the extension auxiliary pipe to the local piping. (2). Prepare the local piping at the connection point for the drain pipe, as shown in the installation drawings. Note: Be sure to place the drain hose as shown in the diagram below, in a downward sloping direction. Drain pan Drain hose ĸ %RWWRPULJKWSLSLQJ ķ 5LJKWVLGHSLSLQJ )LJXUH 7HVWLQJRI'UDLQ3LSLQJ (1). $IWHUSLSLQJZRUNLV¿QLVKHGFKHFNLIGUDLQDJHÀRZVVPRRWKO\ (2). As shown in the figure, pour water into the drain pan from the right side to check that water flows smoothly from the drain hose. Ceiling type Floor type )LJXUH 56 1.3 Installation of Cassette Type 1.3.1 Before Installation After receiving the machine, please check for any transport damage. If finding any surface or internal damage, please immediately report to the transport company or equipment company in writing. After receiving the machine, please check the unit and accessories in reference to the packing list. Ensure that the model is correct and the machine is in good condition. Please also check if the specification and quantity of accessory parts are correct. Determine the correct handling route and methods, thus to avoid damaging the unit or causing possible hazard. For the sake of protection and safety, it is suggested to move the unit with the packaging box. Even though it is not permitted to do like this under special occasions, do not remove the packaging box, thus to avoid loosening or falling during handling. &RQ¿UPLIWKHLQVWDOOLQJIRXQGDWLRQLVVROLG:KHQWKLVXQLWLVWREHLQVWDOOHGRQWKHPHWDOVHFWLRQRIWKH building, make sure that the electrical insulation must comply with applicable standards. (QVXUHWKDWWKHSODFHRILQVWDOODWLRQLVIDUIURPWKHDUHDZKHUHWKHLQÀDPPDEOHRUH[SORVLYHVXEVWDQFHV DUHVWRUHGWKXVWRDYRLGSRVVLEOHH[SORVLRQRU¿UHGXHWROHDNDJH 1.3.2 Installation Site Select an installation site where the following conditions are fulfilled and that meets your customer's approval. (1). 2EVWUXFWVKRXOGEHSXWDZD\IURPWKHLQWDNHRURXWOHWYHQWRIWKHLQGRRUXQLWVRWKDWWKHDLUÀRZFDQEH blown through all the room. (2). Make sure that the installation meets the requirement of the schematic diagram of installation spaces. (3). Select the place where can stand 4 times of the weight of the indoor unit and would not increase the operating noise and vibration. (4). The horizontality of the installation place should be guaranteed. Select the place where is easy to drain out the condensate water, and connect with outdoor unit. Make sure that there are enough space for care and maintenance, and the height fall between the indoor XQLWDQGJURXQGLVDERYHPP (7). :KHQLQVWDOOLQJWKHVXVSHQVLRQEROWFKHFNLIWKHLQVWDOODWLRQSODFHFDQVWDQGWLPHVRIWKHZHLJKWRIWKH unit. If not, reinforce it before installation. Note: There will be large amount of greasy dirt accumulated on the fan, heat exchanger and water pump located in the dinning room and kitchen, which would reduce the capacity of the heater exchanger, lead to leakage and abnormal operation of the water pump. )LJXUH 7DEOH Models ASC-12AIN H(mm) 255 ASC-18AIN ASC-24AIN ASC-36AIN 260 340 ASC-42AIN ASC-48AIN 320 ASC-60AIN 57 ,QVWDOOLQJWKH0DLQ%RG\8QLW )LJXUH (1). nstall the hoisting stand on the hoisting screw by using nuts and gaskets at both the upper and lower sides of the hoisting stand. To prevent the gasket from breaking off, a gasket anchor board can be helpful. (2). ,QVWDOOWKHSDSHUWHPSODWHRQWKHXQLWDQG¿[WKHGUDLQSLSHDWWKHRXWOHWYHQW (3). Adjust the unit to the best position. (4). &KHFNLIWKHXQLWLVLQVWDOOHGKRUL]RQWDOO\DWIRXUGLUHFWLRQV,IQRWWKHZDWHUSXPSDQGWKHÀRDWVZLWFK would function improperly and even lead to water leakage. 5HPRYHWKHJDVNHWDQFKRUERDUGDQGWLJKWHQWKHQXWUHPDLQHG 5HPRYHWKHSDSHUWHPSODWH 1.3.4 Installing the Suspension Bolts (1). 8VLQJWKHLQVWDOODWLRQWHPSODWHGULOOKROHVIRUEROWVIRXUKROHV)LJXUH (2). Install the bolts to the ceiling at a place strong enough to hang the unit. Mark the bolt positions from the LQVWDOODWLRQWHPSODWH:LWKDFRQFUHWHGULOOGULOOIRUPP´GLDPHWHUKROHV)LJXUH (3). Insert the anchor bolts into the drilled holes, and drive the pins completely into the anchor bolts with a KDPPHU)LJXUH /HYHOLQJ )LJXUH)LJXUH)LJXUH The water level test must be done after installing the indoor unit to make the unit is horizontal, as shown below. Horizontal tester )LJXUH 58 7KH3DQHO,QVWDOODWLRQ (1). 6HHWKH¿JXUHEHORZIRUWKHUHODWLRQVKLSRIWKHIURQWSDQHODQGWKHFRQQHFWLQJSLSH The connecting pipe should be located corresponding to the marking. )LJXUH (2). 3ODFHWKHSDQHODWWKHXQLWDQGODWFKWKHKRRNVEHVLGHDQGRSSRVLWHWKHVZLQJÀDSPRWRU (3). Latch other two hooks. (4). 7LJKWHQIRXUKH[DJRQDOVFUHZVXQGHUWKHODWFKHVDERXWPP $GMXVWWKHSDQHODORQJWKHGLUHFWLRQLQGLFDWHGE\WKHDUURZDVVKRZQLQ)LJXUH Tighten the screws until the thickness of the sealing material between the panel and the indoor unit UHGXFHVWRFP )LJXUH (7). ,PSURSHUVFUHZLQJRIWKHVFUHZVPD\FDXVHWKHWURXEOHVVKRZQLQ)LJXUH Condensate )LJXUH 59 (8). If gap still exists between ceiling and decoration panel after tightening the screws, readjust the height of WKHLQGRRUXQLW)LJXUH )LJXUH (9). :LUHWKHVZLQJÀDSPRWRUDVVKRZQLQ)LJXUH )LJXUH 1.3.7 Dimension Data )LJXUH 60 7DEOH Model ASC-12AIN ASC-18AIN ASC-24AIN ASC-36AIN ASC-42AIN ASC-48AIN ASC-60AIN A B C D E F 670 596 592 571 145 240 950 840 780 680 160 240 950 840 777 708 160 320 1040 910 842 788 170 290 1.3.8 Installation of Drain Piping (1). .HHSSLSLQJDVVKRUWDVSRVVLEOHDQGVORSHLWGRZQZDUGVDWDJUDGLHQWRIDWOHDVWVRWKDWDLUPD\ not remain trapped inside the pipe. (2). .HHSSLSHVL]HHTXDOWRRUJUHDWHUWKDQWKDWRIWKHFRQQHFWLQJSLSH (3). Install the drain piping as shown and take measures against condensation. Improperly rigged piping could lead to leaks and eventually wet furniture and belongings. Indoor unit drain hose Extension drain piping (commercially available) Insulating tube (commercially available) Insulating tape (accessory) )LJXUH 1.3.9 Installing the Drain Pipes (1). Insert the drain pipe to the drain outlet of the unit and then tighten the clamp securely with tape. (2). Connect the extension drain pipe to the drain pipe and then tighten the clamp with tape. 1 2 1 2 PP 3 PP Tighten the clamp until the screw Insulate the pipe clamp and the drain head is less then 4mm from the hose. hose using heat insulation sponge. Metal clamp Metal clamp (accessory) Drain hose (accessory) Insulation sponge (accessory) Grey tape (accessory) (3). :KHQ XQLI\LQJ PXOWLSOH GUDLQ SLSHV LQVWDOO WKH SLSHV DV )LJXUH 6HOHFW FRQYHUJLQJ GUDLQ SLSHV whose gauge is suitable for the operating capacity of the unit.(take the cassette type unit for example) aPP 7MRLQWFRQYHUJLQJGUDLQSLSHV 7MRLQWFRQYHUJLQJdrain pipes )LJXUH 61 (4). :KHQWKHGUDLQKRVHFDQQRWNHHSDVXI¿FLHQWJUDGLHQWLWLVQHFHVVDU\WR¿WDULVHUSLSH¿HOGVXSSOLHGWR it. ,IWKHDLUÀRZRILQGRRUXQLWLVKLJKWKLVPLJKWFDXVHQHJDWLYHSUHVVXUHDQGUHVXOWLQUHWXUQVXFWLRQRI RXWGRRUDLU7KHUHIRUH8W\SHZDWHUWUDSVKDOOEHGHVLJQHGRQWKHGUDLQDJHVLGHRIHDFKLQGRRUXQLW)LJXUH Install one water trap for each unit. (7). Installation of water trap shall consider easy cleaning in the future. )LJXUH)LJXUH)LJXUH (8). Connection of drainage branch pipe to the standpipe or horizontal pipe of drainage main pipe (9). The horizontal pipe cannot be connected to the vertical pipe at a same height. It can be connected in a manner as shown below: 12$WWDFKWKHZD\FRQQHFWLRQRIWKHGUDLQDJHSLSHMRLQWDVVKRZQLQ)LJXUH 12$WWDFKWKHGUDLQHOERZDVVKRZQLQ)LJXUH 12$WWDFKWKHKRUL]RQWDOSLSHDVVKRZQLQ)LJXUH ZD\FRQQHFWLRn of drainage pipe joint Connection of drain elbow Connection of horizontal pipe )LJXUH)LJXUH)LJXUH 3UHFDXWLRQV:KHQ'RLQJ5LVHU3LSLQJ:RUN (1). Make sure that heat insulation work is executed on the following 2 spots to prevent any possible water leakage due to dew condensation. 1). Connect the drain hose to the drain lift pipe, and insulate them. 2). Connect the drain hose to the drain outlet on the indoor unit, and tighten it with the clamp. Drain lift pipe )LJXUH 62 (2). 0DNHVXUHWKHOLIWSLSHLVDWPRVWPP (3). 6WDQGWKHOLIWSLSHYHUWLFDOO\DQGPDNHVXUHLWLVQRWIXUWKHUWKDQPPIURPWKHEDVHRIWKHGUDLQRXWOHW (4). 6HFXUHDGRZQZDUGJUDGLHQWRIRUPRUHIRUWKHGUDLQSLSH7RDFFRPSOLVKWKLVPRXQWVXSSRUWLQJ EUDFNHWVDWDQLQWHUYDORIP P &RUUHFWRUPRUHJUDGLHQW × (wrong) )LJXUH 7KHLQFOLQHRIDWWDFKHGGUDLQKRVHVKRXOGEHPPRUOHVVVRWKDWWKHGUDLQRXWOHWGRHVQRWKDYHWR withstand additional force. EHORZP EHORZPm EHORZPm . Drain hose(attachment) )LJXUH 1.3.11 Testing of Drain Piping $IWHU SLSLQJ ZRUN LV ILQLVKHG FKHFN LI GUDLQDJH IORZV VPRRWKO\ 6KRZQ LQ WKH )LJXUH $GG DSSUR[LPDWHO\OLWHURIZDWHUVORZO\LQWRWKHGUDLQSDQDQGFKHFNGUDLQDJHÀRZGXULQJ&22/UXQQLQJ Drain vent for repair use (plastic stopper is included) (drain the water in waterspoit by this outlet vent) Drain hose Test hole cover Test hole $ERYHPP <Immiting water from the rest hole> Plastic water pot (The length of the SLSHVKRXOGEHDERXWPP <Immiting water from the outlet vent terminal> )LJXUH 2 OUTDOOR UNIT INSTALLATION 2.1 Before Installation After receiving the machine, please check for any transport damage. If finding any surface or internal damage, please immediately report to the transport company or equipment company in writing. After receiving the machine, please check the unit and accessories in reference to the packing list. Ensure that the model is correct and the machine is in good condition. Please also check if the specification and quantity of accessory parts are correct. Determine the correct handling route and methods, thus to avoid damaging the unit or causing possible hazard. For the sake of protection and safety, it is suggested to move the unit with the packaging box. Even though it is not permitted to do like this under special occasions, do not remove the packaging box, thus to avoid loosening or falling during handling. 63 Figure 1-3-11 Check the smoothness of drain after installation. Check the drain state by immiting 600cc water slowly from the outlet vent or test hole. (As shown in Figure 1-3-12) Check the drain in the state of refrigerating after installation of the electric circuit. [Way of immiting] Drain hose Test hole cover Drain vent for repair use (plastic stopper is included) (drain the water in waterspout by this outlet vent) Above100mm . Test hole < Immiting water from the rest hole> Plastic water pot (The length of the pipe should be about 100mm.) <Immiting water from the outlet vent terminal> Figure 1-3-12 4. Installation Instructions for the New Ductwork of the Cassette Unit A: For the Middle-Size and Large-Size Units Steps 1: Find out the label on the unit, as shown below: Step 2: Tear away this label and clear the sponge underneath it to let four screw holes exposed completely, as shown below Step 3: Take away the round metal sheet with some proper tools, as shown below. Step5: Fix the ductwork through these four screw holes, as shown below. B:For the Small-Size Unit: Step 1: Find out the label on the unit, as shown below: Step 2: Tear away this label, and clear the sponge underneath it and inside the center hole to let two screw holes exposed completely. Step 3: Fix the ductwork through these two screw holes. 1.3.7 Installation of panel 6HWWKHSDQHOWRWKHLQGRRUXQLWERG\E\PDWFKLQJWKHSRVLWLRQRIWKHVZLQJÀDSPRWRURIWKHGHFRUDWLRQSDQHOWR the piping position of the panel to the piping position of the indoor unit as shown in Figure 1-3-13. diameter of fresh air hole: 12K--18K: diameter is 60mm•• 24K--60K: diameter is 69mm.• &RQ¿UPLIWKHLQVWDOOLQJIRXQGDWLRQLVVROLG:KHQWKLVXQLWLVWREHLQVWDOOHGRQWKHPHWDOVHFWLRQRIWKH building, make sure that the electrical insulation must comply with applicable standards. (QVXUHWKDWWKHSODFHRILQVWDOODWLRQLVIDUIURPWKHDUHDZKHUHWKHLQÀDPPDEOHRUH[SORVLYHVXEVWDQFHV DUHVWRUHGWKXVWRDYRLGSRVVLEOHH[SORVLRQRU¿UHGXHWROHDNDJH 2.2 Installation Site :$51,1* ķ ,QVWDOOWKHXQLWZKHUHLWZLOOQRWEHWLOWHGE\PRUHWKDQ ĸ 'XULQJLQVWDOODWLRQLIWKHRXWGRRUXQLWKDVWREHH[SRVHGWRVWURQJZLQGLWPXVWEH¿[HGVHFXUHO\ > > If possible, do not install the unit where it will be exposed to direct sunlight. (If necessary, install a blind WKDWGRHVQRWLQWHUIHUHZLWKWKHDLUÀRZ (1). Install the outdoor unit in a place where it will be free from being dirty or getting wet by rain as much as possible. (2). Install the outdoor unit where it is convenient to connect with the indoor unit. (3). Install the outdoor unit where the condensate water can be drained out freely during heating operation. (4). Do not place animals and plants in the path of the warm air. Take the air conditioner weight into account and select a place where noise and vibration are small. Install the outdoor unit where is capable of withstanding the weight of the unit and generates as less noise and vibration as possible. (7). 3URYLGHWKHVSDFHVKRZQLQ)LJXUHVRWKDWWKHDLUÀRZLVQRWEORFNHG$OVRIRUHI¿FLHQWRSHUDWLRQ leave three of four directions of peripheral constructions open. > > > > > )LJXUH 2.3 Caution for Installation 7KHRXWGRRUXQLWVKDOOEHVRLQVWDOOHGWKDWWKHDLUGLVFKDUJHGRXWRIWKHRXWGRRUXQLWZLOOQRWÀRZEDFNDQG WKDWHQRXJKVSDFHVKDOOEHPDLQWDLQHGDURXQGWKHPDFKLQHIRUUHSDLU The installing position shall be in good ventilation, so that the machine can breathe and exhaust enough air. Ensure that there is no obstruction at the inlet and outlet of the machine. If any, please remove the obstructions blocking the air inlet and outlet. ,IWKHRXWGRRUXQLWLVLQVWDOOHGRQFRQFUHWHRUVROLGJURXQGLWVKDOOEH¿[HGE\XVLQJ0EROWVDQGQXWV And ensure that the machine is kept vertical and horizontal. The outdoor unit must be lifted by using the designated lift hole. During lifting, take care to protect the air conditioner and avoid knocking the metal parts, thus to prevent rusting in the future. To meet the noise and vibration requirements, the outdoor unit shall be installed by using rubber damping pad or spring damper. To install the drainage pipe, please insert the drainage joint to the drainage hole on the outdoor chassis DQGFRQQHFWDGUDLQDJHSLSHRQWKHGUDLQDJHMRLQW7KHLQVWDOOLQJKHLJKWRIRXWGRRUXQLWVKDOOEHDWOHDVWFPLI drainage joint is to be used). 7RLQVHUWWKHSLSHWKURXJKWKHZDOOWKHZDOOFURVVWXEHPXVWEHLQVWDOOHG The installing dimension shall comply with the installation requirements in these instructions. The outdoor XQLWPXVWEH¿[HGDWWKHLQVWDOOLQJSRVLWLRQ The installation shall be done by specialist technicians. 64 C 2.4 Dimension Data D B E A )LJXUH 7DEOH8QLWPP Model ASGE-09AIN WK ASGE-12AIN WK ASGE-18AIN WK ASGE-24AIN WK ASGE-36AIN WK ASGE-36AIN-3 WK ASGE-42AIN-3 WK ASGE-48AIN-3 WK ASGE-60AIN-3 WK A B C D E 848 320 540 540 286 955 980 396 427 700 790 560 610 360 395 1107 440 1100 631 400 958 412 1349 572 376 1085 427 1365 620 395 3 REFRIGERATION PIPING WORK 3.1 Refrigeration Piping Work Procedures and Caution in Connecting 3.1.1 Flare Processing (1). Cut the connection pipe with the pipe cutter and remove the burrs. (2). Hold the pipe downward to prevent cuttings from entering the pipe. (3). 5HPRYHWKHÀDUHQXWVDWWKHVWRSYDOYHRIWKHRXWGRRUXQLWDQGLQVLGHWKHDFFHVVRU\EDJRIWKHLQGRRU XQLWWKHQLQVHUWWKHPWRWKHFRQQHFWLRQSLSHDIWHUWKDWÀDUHWKHFRQQHFWLRQSLSHZLWKDÀDULQJWRRO (4). &KHFNLIWKHÀDUHSDUWLVVSUHDGHYHQO\DQGWKHUHDUHQRFUDFNVVHH)LJXUH )LJXUH 65 3.1.2 Bending Pipes (1). The pipes are shaped by your hands. Be careful not to collapse them. )LJXUH (2). 'RQRWEHQGWKHSLSHVLQDQDQJOHPRUHWKDQ Pipe (3). :KHQSLSHVDUHUHSHDWHGO\EHQWRUVWUHWFKHGWKHPDWHULDOZLOO KDUGHQPDNLQJLWGLI¿FXOWWREHQGRUVWUHWFKWKHPDQ\PRUHQRWEHQG Heat insulating pipe or stretch the pipes more than three times. (4). :KHQ EHQGLQJ WKH SLSH GR QRW EHQG LW DV LV7KH SLSH ZLOO EH Cutter collapsed. In this case, cut the heat insulating pipe with a sharp cutter Cutt line DV VKRZQ LQ )LJXUH DQG EHQG LW DIWHU H[SRVLQJ WKH SLSH$IWHU bending the pipe as you want, be sure to put the heat insulating pipe )LJXUH back on the pipe, and secure it with tape. CAUTION! ķ 7RSUHYHQWEUHDNLQJRIWKHSLSHDYRLGVKDUSEHQGV%HQGWKHSLSHZLWKDUDGLXVRIFXUYDWXUHRIPPRU over. ĸ If the pipe is bent repeatedly at the same place, it will break. &RQQHFWLQJWKH3LSHDWWKH,QGRRU8QLW6LGH Detach the caps and plugs from the pipes. CAUTION! ķ %HVXUHWRDSSO\WKHSLSHDJDLQVWWKHSRUWRQWKHLQGRRUXQLWFRUUHFWO\,IWKHFHQWHULQJLVLPSURSHUWKHÀDUH QXWFDQQRWEHWLJKWHQHGVPRRWKO\,IWKHÀDUHQXWLVIRUFHGWRWXUQWKHWKUHDGVZLOOEHGDPDJHG ĸ Do not remove the flare nut until the connection pipe is to be connected so as to prevent dust and impurities from coming into the pipe system. :KHQFRQQHFWLQJWKHSLSHWRWKHXQLWRUUHPRYLQJLWIURPWKHXQLWSOHDVHGRXVHERWKWKHVSDQQHUDQGWKH WRUTXHZUHQFK)LJXUH :KHQFRQQHFWLQJVPHDUERWKLQVLGHDQGRXWVLGHRIWKHÀDUHQXWZLWKUHIULJHUDWLRQRLOVFUHZLWKDQGWLJKW and then tighten it with the spanner. 5HIHUWR7DEOHWRFKHFNLIWKHZUHQFKKDVEHHQWLJKWHQHGSURSHUO\WRRWLJKWZRXOGPDQJOHWKHQXWDQG lead to leakage). Examine the connection pipe to see if it leaks, then take the treatment of heat insulation, as shown in the )LJXUH 8VHWKHPHGLXPVL]HGVSRQJHWRLQVXODWHWKHFRXSOHURIWKHJDVSLSH 66 )LJXUH 7DEOH)ODUHQXWWLJKWHQLQJWRUTXH Pipe Diameter Tightening Torque ,QFK 1ÂP ,QFK 1ÂP ,QFK 1ÂP ,QFK 1ÂP ,QFK 1ÂP ,QFK 1ÂP &$87,21 Be sure to connect the gas pipe after connecting the liquid pipe completely. &RQQHFWLQJWKH3LSHDWWKH2XWGRRU6LGH8QLW 7LJKWHQWKHÀDUHQXWRIWKHFRQQHFWLRQSLSHDWWKHRXWGRRUXQLWYDOYHFRQQHFWRU The tightening method is the same as that as at the indoor side. &KHFNLQJWKH3LSH&RQQHFWLRQVIRU*DV/HDNLQJ For both indoor and outdoor unit side, check the joints for gas leaking by the use of a gas leakage detector without fail when the pipes are connected. +HDW,QVXODWLRQRQWKH3LSH-RLQWV,QGRRU6LGH2QO\ )LJXUH )LJXUH 67 3.1.7 Vacuum and Gas Leakage Inspection &$87,21 'RQRWSXUJHWKHDLUZLWKUHIULJHUDQWVEXWXVHDYDFXXPSXPSWRYDFXXPWKHLQVWDOODWLRQ7KHUHLVQRH[WUDUHIULJHUDQWLQWKHRXWGRRUXQLW IRUDLUSXUJLQJ 3.1.7.1 Vacuum (1). 5HPRYHWKHFDSVRIWKHOLTXLGYDOYHJDVYDOYHDQGDOVRWKHVHUYLFHSRUW (2). Connect the hose at the low pressure side of the manifold valve assembly to the service port of the unit’s gas valve, and meanwhile the gas and liquid valves should be kept closed in case of refrigerant leak. (3). Connect the hose used for evacuation to the vacuum pump. (4). Open the switch at the lower pressure side of the manifold valve assembly and start the vacuum pump. Meanwhile, the switch at the high pressure side of the manifold valve assembly should be kept closed, otherwise evacuation would fail. 7KHHYDFXDWLRQ GXUDWLRQ GHSHQGV RQ WKH XQLW¶V FDSDFLW\ JHQHUDOO\ PLQXWHV IRU WKH .. XQLWV PLQXWHVIRUWKH.XQLWVPLQXWHVIRUWKH.XQLWVPLQXWHVIRUWKHXQLWV$QGYHULI\LI WKHSUHVVXUHJDXJHDWWKHORZSUHVVXUHVLGHRIWKHPDQLIROGYDOYHDVVHPEO\UHDGV0SFP+JLIQRWLW indicates there is leak somewhere. Then, close the switch fully and then stop the vacuum pump. :DLWIRUVRPHWLPHWRVHHLIWKHV\VWHPSUHVVXUHFDQUHPDLQXQFKDQJHGPLQXWHVIRUWKHXQLWVOHVV WKDQ . PLQXWHV IRU WKH .a. XQLWV PLQXWHV IRU WKH XQLWV PRUH WKDQ . 'XULQJ WKLV WLPH WKH UHDGLQJRIWKHSUHVVXUHJDXJHDWWKHORZSUHVVXUHVLGHFDQQRWEHODUJHUWKDQ0SFP+J (7). Slightly open the liquid valve and let some refrigerant go to the connection pipe to balance the pressure inside and outside of the connection pipe, so that air will not come into the connection pipe when removing the hose. Note that the gas and liquid valve can be opened fully only after the manifold valve assembly is removed. (8). Place back the caps of the liquid valve, gas valve and also the service port. gauge manifold pipe Low pressure gauge High pressure gauge Gauge manifold kit pipe VAC valve Hose with the valve pin Service port Vacuum pump )LJXUH Note: )RU WKH ODUJHVL]HG XQLW LW KDV WKH VHUYLFH SRUW IRU ERWK WKH JDV YDOYH DQG WKH OLTXLG YDOYH 'XULQJ evacuation, it is available to connect two hoses of the manifold valve assembly to two service ports to quicken the evacuating speed. 3.1.7.2 Additional Charge 5HIULJHUDQWVXLWDEOHIRUDSLSLQJOHQJWKRIPLVFKDUJHGLQWKHRXWGRRUXQLWDWWKHIDFWRU\ :KHQWKHSLSLQJLVORQJHUWKDQPDGGLWLRQDOFKDUJLQJLVQHFHVVDU\ )RUWKHDGGLWLRQDODPRXQWVHH7DEOH 7DEOH Item Model $GGLWLRQDO5HIULJHUDQW$PRXQWIRU([WUD3LSH a. JP a. JP :KHQWKHKHLJKWGLIIHUHQFHEHWZHHQWKHLQGRRUXQLWDQGRXWGRRUXQLWLVODUJHUWKDQPHWHUVDQRLOEHQG VKRXOGEHHPSOR\HGIRUHYHU\PHWHUV 68 Outdoor P Oil bend Indoor Oil bend )LJXUH 6SHFL¿FDWLRQRI&RQQHFWLRQ3LSH 7DEOH Model ASGE-09AIN WK ASGE-12AIN WK ASGE-18AIN WK ASGE-24AIN WK ASGE-36AIN WK ASGE-36AIN-3 WK ASGE-42AIN-3 WK ASGE-48AIN-3 WK ASGE-60AIN-3 WK Size of Fitting Pipe (lnch) Liquid 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 Gas 3/8 3/8 1/2 5/8 5/8 5/8 5/8 5/8 3/4 Max. Pipe Length (m) Max. Height Difference between Indoor Unit and Outdoor Unit (m) 20 20 20 30 30 30 50 50 50 15 15 15 15 15 15 30 30 30 7KHFRQQHFWLRQSLSHVKRXOGEHLQVXODWHGZLWKSURSHUZDWHUSURRILQVXODWLQJPDWHULDO 7KHSLSHZDOOWKLFNQHVVVKDOOEHPPDQGWKHSLSHZDOOVKDOOEHDEOHWRZLWKVWDQGWKHSUHVVXUHRI 03D7KHORQJHUWKHFRQQHFWLQJSLSHWKHORZHUWKHFRROLQJDQGKHDWLQJHIIHFWSHUIRUPV 4 ELECTRIC WIRING WORK 4.1 Wiring Precautions :$51,1* ķ Before obtaining access to terminals, all supply circuits must be disconnected. ĸ 7KHUDWHGYROWDJHRIWKHXQLWLVDVVKRZQDV7DEOHDQG7DEOH Ĺ %HIRUH WXUQLQJ RQ YHULI\ WKDW WKH YROWDJH LV ZLWKLQ WKH a9 UDQJHIRU VLQJOH SKUDVH XQLW RU a9UDQJHIRUWKUHHSKUDVHXQLW ĺ Always use a special branch circuit and install a special receptacle to supply power to the air conditioner. Ļ 8VHDVSHFLDOEUDQFKFLUFXLWEUHDNHUDQGUHFHSWDFOHPDWFKHGWRWKHFDSDFLW\RIWKHDLUFRQGLWLRQHU ļ The special branch circuit breaker is installed in the permanent wiring. Always use a circuit that can trip all the poles of the wiring and has an isolation distance of at least 3 mm between the contacts of each pole. Ľ Perform wiring work in accordance with standards so that the air conditioner can be operated safely and positively. ľ Install a leakage special branch circuit breaker in accordance with the related laws and regulations and electric company standards. 69 &$87,21 ķ The power source capacity must be the sum of the air conditioner current and the current of other HOHFWULFDO DSSOLDQFHV :KHQ WKH FXUUHQW FRQWUDFWHG FDSDFLW\ LV LQVXIILFLHQW FKDQJH WKH FRQWUDFWHG capacity. ĸ :KHQWKHYROWDJHLVORZDQGWKHDLUFRQGLWLRQHULVGLI¿FXOWWRVWDUWFRQWDFWWKHSRZHUFRPSDQ\WRUDLVHWKH voltage. 4.2 Electrical Wiring (1). )RUVROLGFRUHZLULQJ)LJXUH &XWWKHZLUHHQGZLWKDZLUHFXWWHURUZLUHFXWWLQJSOLHUVWKHQVWULSWKHLQVXODWLRQDERXWPP 8VLQJDVFUHZGULYHUUHPRYHWKHWHUPLQDOVFUHZVRQWKHWHUPLQDOERDUG 8VLQJSOLHUVEHQGWKHVROLGZLUHWRIRUPDORRSVXLWDEOHIRUWKHWHUPLQDOVFUHZ 4). Shape the loop wire properly, place it on the terminal board and tighten securely with the terminal screw using a screwdriver. (2). )RUVWUDQGZLULQJ)LJXUH &XWWKHZLUHHQGZLWKDZLUHFXWWHURUZLUHFXWWLQJSOLHUVWKHQVWULSWKHLQVXODWLRQDERXWPP 8VLQJDVFUHZGULYHUUHPRYHWKHWHUPLQDOVFUHZVRQWKHWHUPLQDOERDUG 8VLQJDURXQGWHUPLQDOIDVWHQHURUSOLHUVVHFXUHO\FODPSDURXQGWHUPLQDOWRHDFKVWULSSHGZLUHHQG 4). Position the round terminal wire, and replace and tighten the terminal screw with a screwdriver.( Figure Figure 3-2-6 )LJXUH)LJXUH (3). +RZWR¿[FRQQHFWLRQFRUGDQGSRZHUFRUGE\FRUGFODPS After passing the connection cord and power cord through the insulation tube, fasten it with the cord FODPS)LJXUH WARNING! ķ Before starting work, check that power is not being supplied to the indoor unit and outdoor unit. ĸ Match the terminal block numbers and connection cord colors with those of the indoor unit side. Ĺ Erroneous wiring may cause burning of the electric parts. ĺ &RQQHFWWKHFRQQHFWLRQFRUGV¿UPO\WRWKHWHUPLQDOEORFN,PSHUIHFWLQVWDOODWLRQPD\FDXVHD¿UH Ļ Always fasten the outside covering of the connection cord with cord clamps. (If the insulator is not clamped, electric leakage may occur.) ļ Always connect the ground wire. 70 (4). Electric wiring between the indoor and outdoor units ƹ 6LQJOHSKDVHXQLWV.a24. ASGE-09AIN WK+ASD-09AIN or ASF-09AIN ASGE-12AIN WK+ASD-12AIN or ASF-12AIN or ASC-12AIN ASGE-18AIN WK+ASD-18AIN or ASF-18AIN or ASC-18AIN ķ 3RZHUFRUGîPP+51) ĸ 3RZHUFRUGîPP+99) Ĺ &RPPXQLFDWLRQ&RUGVîPP+99) ASGE-24AIN WK+ASD-24AIN or ASF-24AIN or ASC-24AIN ķ 3RZHUFRUGîPP2+51) ĸ 3RZHUFRUGîPP2+99) Ĺ &RPPXQLFDWLRQ&RUGVîPP2+99) ƹ 6LQJOHSKDVHXQLWV. ASGE-36AIN WK+ASD-36AIN or ASF-36AIN or ASC-36AIN ķ 3RZHUFRUGîPP+51) ĸ 3RZHUFRUGîPP+99) Ĺ &RPPXQLFDWLRQ&RUGVîPP+99) 71 ƹ 7KUHHSKDVHXQLWV ASGE-36AIN-3 WK+ASD-36AIN or ASF-36AIN or ASC-36AIN ASGE-42AIN-3 WK+ASD-42AIN or ASF-42AIN or ASC-42AIN ASGE-48AIN-3 WK+ASD-48AIN or ASF-48AIN or ASC-48AIN ASGE-60AIN-3 WK+ASD-60AIN or ASF-60AIN or ASC-60AIN ķ 3RZHUFRUGîPP+51) ĸ 3RZHUFRUGîPP+99) Ĺ &RPPXQLFDWLRQ&RUGVîPP+99) )LJXUH Electric wiring of indoor unit side 5HPRYHWKHHOHFWULFER[FRYHUIURPWKHHOHFWULFER[VXEDVV\DQGWKHQFRQQHFWWKHZLUH ƹ 'XFW7\SH8QLW )LJXUH The F, C, O connect to the COMMOM, CLOSE and OPEN terminal of the fresh air valve respectively. ƹ &DVVHWWH7\SH8QLW Power supply terminal board Electric Communication Seal here box cover terminal board to avoid leakage )LJXUH 72 ƹ )ORRU&HLOLQJ7\SH8QLW )LJXUH &$87,21 ķ 7KHSRZHUFRUGDQGWKHZLUHRIWKHIUHVKDLUYDOYHDUHKLJKYROWDJHZKLOHWKHFRPPXQLFDWLRQFRUGDQG FRQQHFWLRQZLUHRIWKHZLUHGFRQWUROOHUDUHORZYROWDJH7KH\VKRXOGUXQVHSDUDWHO\DJDLQVWHOHFWURPDJQHWLF interference. ĸ 7KH KLJKYROWDJH DQG ORZYROWDJH OLQHV VKRXOG SDVV WKURXJK WKH UXEEHU ULQJV DW GLIIHUHQW HOHFWULF ER[ covers. Ĺ Do not bundle the connection wire of the wired controller and the communication cord together, or arrange them in parallel, otherwise improper operation would occur. ĺ 7KHKLJKYROWDJHDQGORZYROWDJHOLQHVVKRXOGEH¿[HGVHSDUDWHO\DQGVHFXUHO\ZLWKLQWHUQDOELJFODPSVIRU the former and small clamps for the latter. Ļ 7LJKWHQ WKH LQGRRURXWGRRU FRQQHFWLRQ FRUG DQG SRZHU FRUG UHVSHFWLYHO\ RQ WKH WHUPLQDO ERDUGV ZLWK VFUHZV)DXOW\FRQQHFWLRQPD\FDXVHD¿UH ļ If the indoor unit connection cord (to the outdoor unit) and power supply are wired incorrectly, the air conditioner may be damaged. Ľ Connect the indoor unit connection cord properly based on the corresponding marks as shown in Figure ľ Ground both the indoor and outdoor units by attaching a ground wire. Ŀ 8QLWVKDOOEHJURXQGHGLQFRPSOLDQFHZLWKWKHDSSOLFDEOHORFDODQGQDWLRQDOFRGHV Electric wiring of outdoor unit side 1RWH:KHQFRQQHFWLQJWKHSRZHUVXSSO\FRUGPDNHVXUHWKDWWKHSKDVHRIWKHSRZHUVXSSO\PDWFKHV with the exact terminal board. If not, the compressor will rotate reversely and run improperly. 5HPRYH WKH ELJ KDQGOH a. IURQW ERDUG. RI WKH RXWGRRU XQLW DQG LQVHUW WKH HQG RI WKH communication cord and the power cable into the terminal board. Single phase: .a. .a. .a. )LJXUH 73 7KUHHSKDVH L1 L2 L3 N 1 2 .a. )LJXUH 74 MAINTENANCE 1 TROUBLE TABLE 1.1 Main Control Malfunction Table 4-1-1 Fault Display on Indoor Wired Controller No. 1 2 3 Error code E1 E2 E3 Malfunction name Origin of malfunction signal High pressure protection High pressure switch Freeze protection Indoor evaporator temperature sensor Low pressure protection Low pressure switch 5 If it is detected within 30s successively that the low-pressure switch is cut off under ON or standby state, the unit will report low pressure protection. If the fault occurs successively 3 times within 30min, the unit cannot be recovered automatically. If outdoor unit detects that the discharge temperature is higher than protective temp. value, the unit will report high discharge temperature protection. If the protection occurs over 6 times, the unit cannot be recovered automatically. Switch off the unit or reenergize the unit after cutting off power to eliminate this protection. E4 Compressor discharge temperature is high E6 Communication malfunction Communication between indoor and outdoor mainboard If the outdoor unit does not receive data from indoor unit, communication malfunction will be reported. If there is communication abnormity between display board and indoor unit, communication malfunction will be reported too. If the indoor unit does not receive signal from indoor fan motor for 30s successively when the fan motor is operating, indoor fan motor malfunction will be reported. In this case, the unit can automatically resume operation after stopping. If the malfunction occurs 6 times within one hour, the unit cannot be recovered automatically. Switch off the unit or re-energize the unit after cutting off power to eliminate this malfunction. E8 Malfunction of indoor fan motor Indoor fan motor 7 E9 Full water protection Water level switch 9 If detecting that the evaporator temperature is lower than protective temp. value after the unit has been running for a period of time under cooling or dry mode, the unit will report this fault, in which case the compressor and outdoor fan motor will be stopped. The unit will not run until evaporator temperature is higher than the protective temp. value and the compressor is stopped for 3min. Compressor high discharge temperature protection 6 8 When outdoor unit detects the high pressure switch is cut off for 3s successively, high pressure protection will occur. All the loads (except the 4-way valve in heating mode) will be switched off. In this case, all the buttons and remote control signals except ON/OFF button will be disabled and cannot be recovered automatically. Switch off the unit or re-energize the unit after cutting off power to eliminate this protection. If the unit reports system refrigerant lacking within 10min after turning on the unit, the unit will stop operation. If the fault occurs successively 3 times, the unit cannot be recovered automatically. If enter refrigerant recycling mode through special operation, E3 will be displayed. After exiting refrigerant recycling mode, the code will disappear. Refrigerant lacking protection Refrigerant recycling mode 4 Control description F0 F1 Malfunction of indoor Indoor ambient ambient temperature temperature sensor at air return port sensor Malfunction of evaporator temperature sensor Evaporator temperature sensor If cut-off of water level switch is detected for 8s successively once energized, the system will enter full water protection. In this case, switch off the unit and then switch it on to eliminate this malfunction. If the indoor ambient temperature sensor is detected of open circuit or short circuit for 5s successively, indoor ambient temperature sensor malfunction will be reported. The unit can automatically resume operation after the malfunction disappears. If indoor ambient temperature sensor malfunction occurs in fan mode, only the error code is displayed and the indoor unit can work normally. If the indoor evaporator temperature sensor is detected of open circuit or short circuit for 5s successively, evaporator temperature sensor malfunction will be reported. The unit can automatically resume operation after the malfunction disappears. If evaporator temperature sensor malfunction occurs in fan mode, only the error code is displayed and the indoor unit can work normally. 75 10 F2 Malfunction of condenser temperature sensor Condenser temperature sensor F3 Malfunction of outdoor ambient temperature sensor Outdoor ambient temperature sensor 12 F4 Malfunction of discharge temperature sensor Discharge temperature sensor 13 F5 Malfunction wired controller temperature sensor Wired controller ee Malfunction of outdoor drive memory chip Outdoor drive board 11 14 15 16 17 18 19 20 H3 H4 H6 Compressor overload Compressor protection overload switch Overload protection Malfunction of outdoor fan motor If the outdoor condenser temperature sensor is detected of open circuit or short circuit for 5s successively, condenser temperature sensor malfunction will be reported. The unit can automatically resume operation after the malfunction disappears. If condenser temperature sensor malfunction occurs in fan mode, only the error code is displayed and the indoor unit can work normally. If the outdoor ambient temperature sensor is detected of open circuit or short circuit for 5s successively, outdoor ambient temperature sensor malfunction will be reported. The unit can automatically resume operation after the malfunction disappears. If outdoor ambient temperature sensor malfunction occurs in fan mode, only the error code is displayed and the indoor unit can work normally. If the outdoor discharge temperature sensor is detected of open circuit or short circuit for 5s successively after the compressor has been operating for 3min, outdoor discharge temperature sensor malfunction will be reported. The unit can automatically resume operation after the malfunction disappears. If the wired controller detects open circuit or short circuit of its temperature sensor for 5s successively, wired controller temperature sensor malfunction will be reported. If the memory chip of outdoor drive board is broken, the unit cannot be started. The unit cannot be recovered automatically. If the malfunction cannot be eliminated after switching off the unit and then energizing the unit for several times, please replace the outdoor drive board. If it is detected within 3s successively that the overload switch is cut off under ON or standby state, the unit will report overload protection. If the fault occurs successively 3 times, the unit cannot be recovered automatically. Switch off the unit or re-energize the unit after cutting off power to eliminate this protection. Evaporator temperature, condenser temperature If outdoor unit detects that the tube temperature is higher than protective temp. value, the unit will report overload protection. The unit will not restart operation until tube temperature is lower than the protective temp. value and the compressor is stopped for 3min. If the protection occurs over 6 times, the unit cannot be recovered automatically. Switch off the unit or re-energize the unit after cutting off power to eliminate this protection. Outdoor fan motor If the outdoor unit does not receive signal from outdoor fan motor for 30s successively when the fan motor is operating, outdoor fan motor malfunction will be reported. In this case, the unit can automatically resume operation after stopping. If the malfunction occurs 6 times within one hour, the unit cannot be recovered automatically. Switch off the unit or re-energize the unit after cutting off power to eliminate this malfunction. After the compressor starts operation in heating mode, if the outdoor unit detects the difference between evaporator temperature and indoor ambient temperature is lower than the protective value for 10min successively, direction changing malfunction of 4-way valve will be reported and the outdoor unit will stop operation. 7KHXQLWFDQDXWRPDWLFDOO\UHVXPHRSHUDWLRQLQWKH¿UVWWZR malfunctions. If the malfunction occurs 3 times, the unit cannot be recovered automatically. Switch off the unit or re-energize the unit after cutting off power to eliminate this malfunction. U7 Direction changing malfunction of 4-way valve 4-way valve P6 Communication malfunction between main control and drive Communication between main control board and drive board EE Malfunction of outdoor main control memory chip Outdoor main control board If the outdoor main control board does not receive data from drive board, communication malfunction between main control and drive will be reported. This malfunction can be eliminated automatically. If the memory chip of outdoor main control board is broken, the unit cannot be started. The unit cannot be recovered automatically. If the malfunction cannot be eliminated after switching off the unit and then energizing the unit for several times, please replace the outdoor main control board. 76 1.2 Description of Drive Malfunction Main board dual 8 numeral tube Display Codes for Outdoor Unit of 09~48k Malfunction Item Indoor Unit Display Outdoor unit display of dual 8 numeral tube DC busbar over-voltage protection PH PH IPM or PFC over-temperature protection P8 P8 Current sense circuit error Pc Pc IPM or PFC temperature sensor error P7 P7 Compressor current protection P5 P5 DC busbar under-voltage protection PL PL Compressor startup failure Lc Lc Drive module reset P0 P0 Compressor motor desynchronizing H7 H7 Phase loss Ld Ld Drive-to-main-control communication error P6 P6 IPM protection H5 H5 Compressor overload protection H3 H3 AC current protection (input side) PA PA Charging circuit error PU PU PFC protection Hc(48K only) Hc(48K only) DC fan error H6 H6 Input AC voltage abnormality PP PP Driving board memory chip error ee(09-42K) ee(09-42K) 77 2 FLOW CHART OF TROUBLESHOOTING 2.1 Troubleshooting Flow Chart of Main Control Malfunction ƹ E1 High Pressure Protection E1 protection Reconnect wire according to the circuit diagram No Check if the system high pressure is higher than 4.2MPa No Check if the wiring of high pressure switch is correct Yes Check if the liquid valve and gas valve of outdoor unit open completely Yes Check if the high pressure switch works normally No Replace the high pressure switch Yes No Completely open the liquid valve and gas valve of outdoor unit Replace the outdoor mainboard Yes Check if the air outlet of outdoor fan motor or indoor fan motor is normal Yes Clear the obstacle at indoor and outdoor air outlet or air return port to ensure smooth air outlet No Check if the indoor and outdoor operating ambient temperature is within normal range Operate the unit in normal ambient temperature range specified ᰃ in user’s manual 78 ƹ E2 Freeze Protection Freeze protection is normal protection but not abnormal malfunction. If freeze protection occurs frequently GXULQJRSHUDWLRQSOHDVHFKHFNLIWKHLQGRRU¿OWHULVZLWK¿OWKEORFNDJHRULIWKHLQGRRUDLURXWOHWLVDEQRUPDO7KH XVHULVUHTXLUHGWRFOHDQWKH¿OWHUFKHFNWKHDLURXWOHWDQGDLUUHWXUQSLSHSHULRGLFDOO\WRHQVXUHVPRRWKDLUUHWXUQ and air outlet. ƹ E3 stands for three statuses: (1). Low pressure protection (48K\60K); (2). Refrigerant lacking protection; (3). Refrigerant recycling mode; ķ If enter refrigerant recycling mode through special operation, the displayed E3 is not an error code. It will be eliminated when exiting refrigerant recycling mode. ĸ If you do not want to have refrigerant lacking protection, you can enter the debugging mode through wired controller and then cancel the refrigerant lacking protection mode. E3 protection Check if the system low pressure is lower than 0.05MPa No Charge refrigerant according to the requirement and then turn on the unit to see if E3 protection still occurs Yes Enter debugging mode through wired controller and select without refrigerant lacking protection; then turn on the unit to see if E3 protection still occurs Yes Yes Check if the liquid valve and gas valve of outdoor unit open completely Yes No Completely open the liquid valve and gas valve of outdoor unit Reconnect wire according to the circuit diagram or replace the pressure switch No 09K~42K outdoor units are without low pressure switch and check if the wiring of mainboard is normal; 48K~60K outdoor units are with low pressure switch and check if the low pressure switch and its wiring are normal Check if there is leakage in the pipeline Yes Yes Weld the leakage point and recharge refrigerant after vacuum pumping and pressure retaining are passed Replace the outdoor main control board 79 ƹ E4 Discharge Protection E4 protection No Check if the discharge temperature around compressor discharge temperature sensor exceeds 115ć No Check if the discharge temperature sensor is normal Replace the discharge temperature sensor Yes Replace the outdoor main control board Yes Check if there is leakage in the system pipeline; weld the leakage point and recharge refrigerant after vacuum pumping and pressure retaining are passed ƹ E6 Communication Malfunction Communication malfunction Check if the communication wire between indoor unit and outdoor unit is connected well No Reconnect the communication wire Yes Replace the communication wire No Energize the outdoor unit Yes Check if there is open circuit in the communication wire between indoor unit and outdoor unit No Check if the outdoor unit is energized Yes Replace the mainboard 80 ƹ E9 Full Water Protection E9 protection If the unit is installed with water pump No Short circuit the full water protection interface on indoor mainboard according to the circuit diagram Yes Check if the water pump works normally No Replace the water pump Yes Replace the full water switch or make sure the float of full water switch works normally ƹ F0 Malfunction of Indoor Ambient Temperature Sensor Malfunction of indoor ambient temperature sensor Check if the indoor ambient temperature sensor on mainboard is inserted on the needle stand correctly No Correctly insert the temperature sensor on the needle stand No Replace the temperature sensor Yes Disconnect the temperature sensor and measure if its resistance is normal Yes Replace the indoor mainboard 81 ƹ F1 Malfunction of Evaporator Temperature Sensor Malfunction of evaporator temperature sensor Check if the evaporator temperature sensor on mainboard is inserted on the needle stand correctly No Correctly insert the temperature sensor on the needle stand Yes Disconnect the temperature sensor and measure if its resistance is normal No Replace the temperature sensor Yes Replace the indoor mainboard ƹ F2 Malfunction of Condenser Temperature Sensor Malfunction of condenser temperature sensor Check if the condenser temperature sensor on mainboard is inserted on the needle stand correctly No Correctly insert the temperature sensor on the needle stand Yes Disconnect the temperature sensor and measure if its resistance is normal No Replace the temperature sensor Yes Replace the outdoor mainboard 82 ƹ F3 Malfunction of Outdoor Ambient Temperature Sensor Malfunction of outdoor ambient temperature sensor Check if the outdoor ambient temperature sensor on mainboard is inserted on the needle stand correctly No Correctly insert the temperature sensor on the needle stand No Replace the temperature sensor Yes Disconnect the temperature sensor and measure if its resistance is normal Yes Replace the outdoor mainboard ƹ F4 Malfunction of Discharge Temperature Sensor Malfunction of discharge temperature sensor Check if the discharge temperature sensor on mainboard is inserted on the needle stand correctly No Correctly insert the temperature sensor on the needle stand Yes Disconnect the temperature sensor and measure if its resistance is normal No Replace the temperature sensor Yes Replace the outdoor mainboard 83 ƹ F5 Malfunction of Wired Controller Temperature Sensor Malfunction of wired controller temperature sensor Replace the wired controller ƹ H6 Malfunction of Outdoor Fan Motor Malfunction of discharge temperature sensor Check if the control wire of outdoor fan motor is connected on the outdoor mainboard correctly No Correctly connect the control wire of fan motor on the mainboard Yes Replace the outdoor fan motor and then restart the unit to see if there still is malfunction of outdoor fan motor No Operate the unit with the new motor Yes Replace the outdoor mainboard 84 ƹ E8 Malfunction of Indoor Fan Motor Malfunction of indoor fan motor Check if the control wire of indoor fan motor is connected on the outdoor mainboard correctly No Correctly connect the control wire of fan motor on the mainboard Yes Replace the indoor fan motor and then restart the unit to see if there still is malfunction of indoor fan motor No Operate the unit with the new motor Yes Replace the indoor mainboard 2.2 Troubleshooting Flow Chart of Drive Malfunction Note: For Outdoor Unit Drive (Inverter) by Single-phase Motor (ASGE-09AIN WK - ASGE-36AIN WK) ƹ ƹ ƹ ƹ ƹ P0 Drive module reset P7 IPM or PFC temperature sensor error PA AC current protection (input side) PC Current sense circuit error Hc PFC protection(48K only) P0ǃP7ǃPAǃHc or PC is displayed on the wired controller P0ǃP7ǃPAǃHc or PC is displayedin the mainboard 88 Indicating Lamp Replace the mainboard Work Normally 85 ƹ P8 IPM or PFC over-temperature protection P8 is displayed on the wired controller P8 is displayed in the mainboard 88 Indicating lamp Is the IPM or PFC module of mainboard tightened˛ Yes Replace the mainboard No Tighten the IPM or PFC module Work normally ƹ PH DC busbar over-voltage protection ƹ PL DC busbar under-voltage protection PH or PL is displayed on the wired controller PH or PL is displayed in the mainboard 88 indicating lamp Is input voltage ranged from 185VAC to 264VAC? Yes Replace the mainboard.Does it work normally? No Replace the compressor Yes Work normally No Please cut off the power and notify the power company. 86 ƹ P6 Drive-to-main-control communication error ƹ Lc Compressor Startup Failure Lc is displayed on the wired controller Lc is displayed in the mainboard 88 indicating lamp Yes Replace the mainboard. Does it work normally? No Replace the compressor Work normally 87 ƹ ƹ ƹ ƹ P5 Compressor current protection H7 Compressor motor desynchronizing H5 IPM protection Ld Phase loss P5, H7, H5 or Ld is displayed on the wired controller P5, H7, H5 or Ld is displayed in the mainboard 88 indicating lamp Is the compressor phase sequence right? No adjust the compressor phase sequence Yes Tighten the compressor wire terminals Yes Is the compressor wire terminals tightened˛ No Replace the mainboard. Does it work normally˛ No Replace the compressor Yes Work normally 88 ƹ PU Charging circuit error PU is displayed on the wired controller PU is displayed in the mainboard 88 indicating lamp Is the PFC wire tightened or is the sequence right? Yes No Tighten the PFC wire or adjust the sequence Replace the mainboard Work normally ƹ ee driving boar ee is displayed on the wired controller Yes Is the jumper loose˛ Yes Tighten the jumper No Replace the mainboard Work Normally 89 ƹ H6 DC fan error H6 is displayed on the wired controller H6 is displayed in the mainboard 88 indicating lamp Is the motor phase sequence right? No Adjust the motor phase sequence Yes Tighten the fan wiring terminal Yes Is the Fan wire terminal loose˛ No Replace the mainboard.Does it work normally? Yes No Replace the outdoor fan Work normally 90 2.3 Interface (1). ASGE-09AIN WK, ASGE-12AIN WK Mainboard 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 1 13 2 12 3 4 5 6 7 8 9 10 11 No. SILK-SCREEN INTERFACE INSTRUCTION No. SILK-SCREEN INTERFACE INSTRUCTION 1 LX_2 PFC reactor wire (yellow) 2 LX_1 PFC reactor wire (white) 3 W Compressor Phase W 4 V Compressor Phase V 5 U Compressor Phase U 6 DC-BUS (Reserved) 7 DC_MOTOR (Reserved) 8 - Compressor interface 9 DC-MOTOR1 Interface of outdoor fan motor 10 CN14/CN15 11 E1 (Reserved) 12 E2 13 AC-L Live wire input (red) 14 AC-N Interface of CPU board Grounding wire (yellowgreen lead-out wire) Neutral wire input (white) 15 O_HEAT_L (Reserved) 16 I_HEAT_N (Reserved) 17 O_HEAT_N (Reserved) 18 I_HEAT_L (Reserved) 19 H-PRESS Pressure switch 20 VA-1 Chassis electric heating belt 21 HEAT Compressor electric heating belt 22 4V 4-way valve 23 BACK_BUMP_L 24 BACK_BUMP_N 25 E3 26 CN66 27 CN65 (Reserved) Grounding wire (yellowgreen lead-out wire) (Reserved) 28 HPP (Reserved) Communication interface between indoor unit and outdoor unit High pressure switch (reserved) 29 LPP Low pressure switch (reserved) 30 OVC-COMP Compressor overload switch 31 FA Electronic expansion valve 32 T-SENSOR1(In) (Reserved) 33 T-SENSOR1(Mid) (Reserved) 34 T-SENSOR1(Out) (Reserved) 35 T-SENSOR2(Tube) Tube temperature sensor 36 T-SENSOR2(Ambi) Ambient temperature sensor 37 T-SENSOR2(Exhaust) Discharge temperature sensor 38 T-SENSOR3 (Reserved) 39 SW4 (Reserved) 40 SW3 (Reserved) 41 A-DRIVE (Reserved) 42 JTAG1 (Reserved) 91 (2). A S G E - 1 8 A I N W K , A S G E - 2 4 A I N W K , A S G E - 3 6 A I N W K , ASGE-36AIN-3 WK, ASGE-42AIN-3 WK, ASGE-48AIN-3 WK, ASGE-60AIN-3 WK Main Control Board NO. SILK-SCREEN 1 AC-L 2 AC-N 3 PWR 1 4 5 6 NO. SILK-SCREEN Live wire input 10 H-PRESS Neutral wire input 11 HPP Interface of high pressure protection Power supply interface to the drive 1-pin: DC bus voltage 3-pin: DC bus GND 12 LPP Interface of low pressure protection DC_MOTOR2 Interface of DC fan motor 1-pin: DC bus voltage 2-pin: Suspended 3-pin: DC bus GND 4-pin: +15V 5-pin: Control signal input 6-pin: Not connected 13 OVC-COMP Interface of compressor overload protection DC_MOTOR1 Interface of DC fan motor 1-pin: DC bus voltage 2-pin: Suspended 3-pin: DC bus GND 4-pin: +15V 5-pin: Control signal input 6-pin: DC fan motor feedback T-SENSOR2 1&2 pin: Case temperature sensor 3&4 pin: Ambient temperature sensor 5&6 pin: Discharge temperature sensor CN3 INTERFACE INSTRUCTION Power supply interface to the drive 1-pin: GND 2-pin: +18V 3-pin: +15V 14 15 FA INTERFACE INSTRUCTION Pressure protection switch for fan speed adjustment Interface of electronic expansion valve: 1 to 4-pin: Drive impulse output; 5-pin: +12V; 92 7 Communication needle stand of main control drive 1-pin: +3.3V, 2-pin: TXD 3-pin: RXD, 4-pin: GND 16 HEAT Compressor electric heating belt CN2 Communication needle stand with indoor unit 1-pin: GND, 2-pin: B, 3-pin: A 17 VA-1 Chassis electric heating belt CN1 Communication interface (reserved): 1-pin: +12V, 2-pin: B, 3-pin: A, 4-pin: GND 18 4V COMM1 8 9 4-way valve (3). ASGE-18AIN WK, ASGE-24AIN WK,ASGE-36AIN WK 1). Driving Board 15 14 13 12 11 10 9 8 7 6 1 2 3 4 5 No. Printing Interface No. Printing Interface 1 L2_2 PFC induction wire (blue) 3 N Neutral wire input (white) 2 L1_1 PFC induction wire (brown) 4 AC-L Live wire input (red) 5 COMM/COMM1 Communication interface 6 JTAG1 PWR Control power input 8 DC-BUS1 9 L2-1 PFC induction wire (yellow) 10 L1-2 (Reserved) Bus electric discharging interface (for testing) PFC induction wire (white) 7 11 P-OUT (Reserved) 12 G-OUT (Reserved) 13 W Compressor Phase W 14 V Compressor Phase V 15 U Compressor Phase U 93 2). Filtering Board 1 7 6 2 5 3 4 No. Printing 1 N-OUT1 3 5 7 L-OUT E2 AC-N Interface Neutral wire output 1 (white) (only for 18K) Live wire output (red) (Reserved) No. Printing Interface 2 N-OUT Neutral wire output (white) 4 E1 Grounding wire 6 AC-L Live wire input (red) Neutral wire input (white) 2.4 IPM, PFC Testing Method 2.4.1 Method of Testing IPM Module (1). Preparation before test: prepare a universal meter and turn to its diode option, and then remove the wires U, V, W of the compressor after it is powered off for one minute. (2). Testing Steps Step 1: put the black probe on the place P and the red one on the wiring terminal U, V, W respectively as VKRZQLQWKHIROORZLQJ¿JXUHWRPHDVXUHWKHYROWDJHEHWZHHQ8393DQG:3 Step 2: put the red probe on the place N and the black one on the wiring terminal U, V, W respectively as VKRZQLQWKHIROORZLQJ¿JXUHWRPHDVXUHWKHYROWDJHEHWZHHQ1819DQG1: (3). If the measured voltages between UP, VP, WP, NU, NV, NV are all among 0.3V-0.7V, then it indicates the IPM module is normal; If any measured valve is 0, it indicates the IPM is damaged. 94 ƹ ASGE-09AIN WK, ASGE-12AIN WK ƹ ASGE-18AIN WK, ASGE-24AIN WK, ASGE-36AIN WK 95 3 WIRING DIADRAM 3.1 Outdoor unit The actual wiring should always refer to the wiring diagram of the unit. ƹ Model: ASGE-09AIN WK, ASGE-12AIN WK / 287'225 ',6&+$5*( 78%( 7(06(1625 7(06(1625 7(06(1625 : : ;7 : 1 ;7 +33 : : +33 $3 &1 +35(66 '&02725 +($7 9 ( 3( 8 : %8 <( 5' : : : (+ ;7 9 &203 ̚ 8 3( 0 <9 (.9 ;7 : $3 )$ : 9 +3 3 (OHFWULFFRPSRQHQW SRVLWLRQPDS / /; 76(1625 29&&203 : : 3( ,1'22581,7 : $&1 ( . /; $&/ / . . 6$7 : 3( 32:(5 : : : ( 3( ƹ Model: ASGE-18AIN WK 96 ƹ Model: ASGE-24AIN WK 0 ƹ Model: ASGE-36AIN WK 97 ASGE-36AIN-3 WK XT1 POWER L5 W1 L1 X1(AC-L1) W2 L2 X2(AC-L2) L6 W5 INDOOR UNIT 1 2 L17 1 2 X1(L1-F) SYMBOL X2(L2-F) X3(L3-F) L9 L10 X4(L1-1) RD X5(L2-1) L4 BK PE L13 W11 W12 L1 X2(AC-N) CN2 L2 L3 AP3 L12 COMP Electrical Heater TERMINAL BOARD MAIN PCB INDUCTOR M 4YV FAN MOTOR 4-WAY VALVE EKV ELETRONIC INFLATE VALVE HP1 L11 P X9(L3-2) X8(L2-2) W16 W17 W18 HPP HP2 X7(L1-2) W27 LPP PWR1 L14 W19 W20 20K 15K PWR AP1 P HP2 50K W28 W29 H-PRESS COMM1 SAT W30 W31 NAME EH XT AP L X6(L3-1) W13 W14 W15 X1(AC-L) HP1 OUTDOOR UNIT L8 L7 W10 W7 W6 PE XT2 W9 AP2 X3(AC-L3) W4 N W8 X7(L3-F) X11(L1) X4(AC-N) X10(E) X8(N-F) W3 L3 X5(L1-F) X6(L2-F) HIGH PRESSURE SWITCH 1(YK4.2/3.6) HIGH PRESSURE SWITCH 2(YK3.0/2.4) PIPE TEMP.SENSOR ENVIRONMENT TEMP.SENSOR DISCHARGE GAS TEMP.SENSOR COMM OVC-COMP EH1 W21 W22 HEAT 4YV Electric component position map 4V AP3 EH2 EH2 is optional accessory VA-1 L2 L1SAT AP1 L3 COMP.OVER LOAD X501 X502 X503 (U) (V) (W) 20K AP2 T-SENSOR2 15K 50K L15 L4 L16 XT1 XT2 DC_MOTOR1 W23 W24 W25 FA EKV U M V W COMP PE 3̚ E1 PE PE 63625200028 W26 PE PE ASGE-42AIN-3 WK XT1 POWER L5 W1 L1 L2 W3 L3 X3(AC-L3) W4 N X4(AC-N) L6 W5 AP2 X7(L3-F) X11(L1) X10(E) X8(N-F) PE W10 RD W13 W14 W15 INDOOR UNIT XT2 L17~19 1 2 HPP NAME EH1 COMPRESSER BAND HEATER X4(L1-1) EH2 XT AP L COMP M 4YV X6(L3-1) L3 AP3 W16 W17 W18 X9(L3-2) X8(L2-2) X7(L1-2) P HP1 L2 X1(AC-L) CN2 SYMBOL L10 X2(AC-N) W11 W12 L9 BK L1 1 2 X2(L2-F) X3(L3-F) X5(L2-1) L4 W7 W6 PE OUTDOOR UNIT X1(L1-F) W9 X6(L2-F) X2(AC-L2) L8 L7 W8 X5(L1-F) X1(AC-L1) W2 PWR1 EKV AP1 P HP2 W28 W29 COMM1 H-PRESS HEAT SAT W30 W31 COMM W21 W22 EH1 VA-1 4YV PIPE TEMP.SENSOR ENVIRONMENT TEMP.SENSOR DISCHARGE GAS TEMP.SENSOR 50K EH2 OVC-COMP 20K 15K HP2 L11 L12 LPP SAT PWR W27 ELETRONIC INFLATE VALVE HIGH PRESSURE SWITCH 1(YK4.2/3.6) HIGH PRESSURE SWITCH 2(YK3.0/2.4) COMP.OVER LOAD HP1 W19 W20 BOTTOM BAND HEATER TERMINAL BOARD MAIN PCB INDUCTOR COMPRESSOR FAN MOTOR 4-WAY VALVE EH2 is optional accessory X501 X502 X503 (U) (V) (W) 4V Electric component position map L1 L2 L3 DC_MOTOR2 20K L13~14 M1 T-SENSOR2 15K 50K L15~16 M2 DC_MOTOR1 FA U M2 M1 AP2 L4 XT1 XT2 W COMP 3̚ E1 PE V AP1 COMP W23 W24 W25 EKV AP3 W26 PE PE PE PE PE 63625200029 ASGE-48AIN-3 WK XT1 POWER L7 L5 W1 L1 L3 N X11(L1) X4(AC-N) L6 W10 AP2 X7(L3-F) X3(AC-L3) W4 X10(E) W5 X8(N-F) RD W13 W14 W15 W7 BK INDOOR UNIT L1 XT2 1 2 L13 HPP P W27 W28 AP1 P HP2 W29 W30 EH2 XT AP L COMP M 4YV AP3 X8(L2-2) X7(L1-2) EKV HP2 LP 20K 15K COMM EH1 W21 W22 HEAT W31 50K EH2 OVC-COMP ELETRONIC INFLATE VALVE HIGH PRESSURE SWITCH 1(YK4.2/3.6) HIGH PRESSURE SWITCH 2(YK3.0/2.4) LOW PRESSURE SWITCH PIPE TEMP.SENSOR ENVIRONMENT TEMP.SENSOR DISCHARGE GAS TEMP.SENSOR PWR L10 COMM1 H-PRESS BOTTOM BAND HEATER TERMINAL BOARD MAIN PCB INDUCTOR COMPRESSOR FAN MOTOR 4-WAY VALVE HP1 W19 W20 PWR1 LPP X4(L1-1) X9(L3-2) L11 LP COMPRESSER BAND HEATER L8 W16 W17 W18 P HP1 NAME EH1 L3 X1(AC-L) CN2 SYMBOL L9 X2(AC-N) W11 W12 1 2 L2 X2(L2-F) X3(L3-F) X5(L2-1) X6(L3-1) L4 W6 PE OUTDOOR UNIT X1(L1-F) W9 X6(L2-F) X2(AC-L2) W3 W8 X5(L1-F) X1(AC-L1) W2 L2 EH2 is optional accessory VA-1 Electric component position map 4YV 4V L1 L2 L3 DC_MOTOR2 X501 X502 X503 (U) (V) (W) 20K 15K T-SENSOR2 AP3 AP2 M1 50K L12 XT2 XT1 L4 DC_MOTOR1 M2 W23 W24 W25 FA EKV AP1 U V M2 M1 COMP W COMP 3̚ E1 W26 PE PE PE PE PE ASGE-60AIN-3 WK XT1 POWER L1 L2 L3 N L5 W1 W3 X7(L3-F) X11(L1) X10(E) X8(N-F) X4(AC-N) L6 W10 AP2 X3(AC-L3) W4 W5 W13 INDOOR UNIT L13 1 2 L2 X2(AC-N) W11 W12 P LP P HPP AP3 X9(L3-2) X8(L2-2) EKV X7(L1-2) L10 W19 W20 HP1 PWR HP2 L11 W27 W28 LPP AP1 P HP2 EH2 XT AP L COMP M 4YV L9 W17 PWR1 COMPRESSER BAND HEATER L3 W18 X1(AC-L) CN2 NAME EH1 X4(L1-1) X6(L3-1) W16 HP1 SYMBOL X5(L2-1) W15 W7 BK L1 XT2 1 2 X2(L2-F) X3(L3-F) L8 W14 RD L4 W6 PE OUTDOOR UNIT X1(L1-F) W9 X6(L2-F) X2(AC-L2) L7 W8 X5(L1-F) X1(AC-L1) W2 W29 W30 COMM1 H-PRESS HEAT W31 W21 W22 EH1 EH2 OVC-COMP LP 20K 15K COMM VA-1 50K BOTTOM BAND HEATER TERMINAL BOARD MAIN PCB INDUCTOR COMPRESSOR FAN MOTOR 4-WAY VALVE ELETRONIC INFLATE VALVE HIGH PRESSURE SWITCH 1(YK4.2/3.6) HIGH PRESSURE SWITCH 2(YK3.0/2.4) LOW PRESSURE SWITCH PIPE TEMP.SENSOR ENVIRONMENT TEMP.SENSOR DISCHARGE GAS TEMP.SENSOR EH2 is optional accessory Electric component position map 4YV 4V AP3 DC_MOTOR2 AP1 X501 X502 X503 (U) (V) (W) 20K 15K L4 M1 T-SENSOR2 50K AP2 XT2 XT1 L12 M2 DC_MOTOR1 W23 W24 W25 FA EKV U M2 M1 V W COMP 3̚ E1 W26 PE PE PE PE PE L1 L2 L3 COMP 3.2 Indoor unit The actual wiring should always refer to the wiring diagram of the unit. 3.2.1 Duct Type ƹ Model: ASD-09AIN, ASD-12AIN, ASD-18AIN, ASD-24AIN, ASD-36AIN, ASD-42AIN 02'(/ 027(5:,5,1*',$*5$0 027(5 :,5,1* ',$*5$0 ~k 02725 ~k 02725 98 ƹ Model: ASD-48AIN, ASD-60AIN INDOOR UNIT PE PE XT1 L1 RD COOL PLASMA GENERATOR RD BU YEGN L AC-N(X500) N C O WH BN RD V-NEW-OPEN(X1) AP1 COM6 L4 FreshA ir Valve L2 XT2 BN PE CN451 COM7 X1 T2 OG T3 H1 H2 AP3 X2 PUMP-C 1 2 YEGN X4 4 BK Commom Open OUTDOOR 1 2 UNIT HEALTH(X4) N2(X6) V-NEW-CLOSE (X2) RD Close AC-L(X501) N2(X6) CN501 F DC-MOTOR1 L POWER N RD E500 BU L6 L5 L3 15K 20K U YEGN V W M XT1-L XT1-N WIRE X1 CONTROL AP2 PE BU X2 WH Environment Temp.S ensor PE FAN MOTOR Pipe Temp.S ensor 3.2.2 Floor Ceiling Type ƹ Model: ASF-09AIN, ASF-12AIN, ASF-18AIN, ASF-24AIN, ASF-36AIN, ASF-42AIN, ASF-48AIN 99 3.2.3 Cassette Type ƹ Model: ASC-12AIN, ASC-18AIN 3RZHU 5HFHLYLQJ%RDUG / %1 %8 &1 <(*1 <(*1 ; <(*1 <(*1 ( 3( <(*1 (9$325$725 5' &22/3/$60$ *(1(5$725 %8 $&1 $&/ ; ; 81,7 $3 ; :,5( &21752/; ;7 + + 5' / %. %1 2* ; ; ; ; ; 67(3 02725 0 0 0 ; ; ',63 ',63 86:,1* 86:,1* 75$16)250(5 +($/7+; 3803 1; 7 &20 &20 287'225 $3 &1 0 . 7 '&B02725 3803& . 0 (QYLURQPHQW 7HPS 6HQVRU 0 6$ 3LSH 380302725 7HPS 02725 /,48,'6:,&+ 6HQVRU 5HPDUN7KH:LUH&RQWUROLVWKHRSWLRQDODFFHVVRU\ ƹ Model: ASC-24AIN 100 ƹ Model: ASC-36AIN, ASC-42AIN ƹ Model: ASC-48AIN ,1'22581,7 3RZHU <(*1 ;7 / 1 5HFHLYLQJ%RDUG / %1 %8 &1 <(*1 <(*1 3( ; <(*1 ( 3( 02725 <(*1 &22/3/$60$ *(1(5$725 287'225 81,7 $3 ; :,5( &21752/; 5' %8 $&1 $&/ ; ; +($/7+; 5' / %. / %1 2* (9$325$725 7 . ',63 ; ; ; ; ; ; ',63 86:,1* 86:,1* 7 '&B02725 3803 3803& . 02725 (QYLURQPHQW 3LSH 7HPS 7HPS 6HQVRU 6HQVRU <(*1 ; 67(3 02725 0 0 0 $3 1; &20 &20 + + $3 &1 0 0 0 6$ 380302725 /,48,'6:,&+ 3( 5HPDUN7KH:LUHG&RQWUROOHULVWKHRSWLRQDODFFHVVRU\ 101 4 DISASSEMBLY AND ASSEMBLY PROCEDURE OF MAIN PARTS 4.1 Outdoor Unit 09/12K Disassembly and Assembly of external casing Remark : Step Illustration Handling Instruction 1. Remove external casing 1. Remove the top cover and handle; 2. Remove the grille, outer case and right side plate. 2. Remove motor 1. Remove the blade nut and then remove the blade; 2. Remove the motor from motor support. 3. Remove compressor 1. Discharge the refrigerant inside the pipeline and recycle the refrigerant during discharging; 2. Unsolder the 4-way valve assy from compressor; 5HPRYHWKHQXW¿[LQJFRPSUHVVRU 4. Take away the compressor from chassis. 4. Assemble compressor 1. Fix the new compressor on to the chassis; 2. Connect the suction port and discharge port of compressor with the system pipes; 3. Properly connect the pwoer cord of compressor; 4. Renew the compressor electric heating belt and discharge temperature sensor; 5. Check if the compressor rotates in reverse and if the lubricant have leaked. 5. Assemble unit Assemble the unit in the reverse procedures of disassembly. 102 18K: Remark : Before disassembly and assembly, make sure that the unit has been cut off from the power supply. Step Illustration Handling Instruction 1. Remove external casing 1. Remove the top cover and handle; 2. Remove the grille, outer case and right side plate. 2. Remove motor 1. Remove the blade nut and then remove the blade; 2. Remove the motor from motor support. 3. Remove compressor 1. Discharge the refrigerant inside the pipeline and recycle the refrigerant during discharging; 2. Unsolder the 4-way valve assy from compressor; 5HPRYHWKHQXW¿[LQJFRPSUHVVRU 4. Take away the compressor from chassis. 4. Assemble unit Assemble the unit in the reverse procedures of disassembly. 103 24k: Remark : Before disassembly and assembly, make sure that the unit has been cut off from the power supply. Step Illustration Handling Instruction 1. Remove external casing 1. Remove the top cover and handle; 2. Remove the grille, outer case, front side plate and right side plate. 2. Remove motor 1. Remove the blade nut and then remove the blade; 2. Remove the motor from motor support. 3. Remove compressor 1. Discharge the refrigerant inside the pipeline and recycle the refrigerant during discharging; 2. Unsolder the 4-way valve assy from compressor; 5HPRYHWKHQXW¿[LQJFRPSUHVVRU 4. Take away the compressor from chassis. 4. Assemble unit Assemble the unit in the reverse procedures of disassembly. 104 36k Remark : Before disassembly and assembly, make sure that the unit has been cut off from the power supply. Step Illustration Handling Instruction 1. Remove external casing 1. Remove the top cover and handle; 2. Remove the grille, outer case and right side plate. 2. Remove motor 1. Remove the blade nut and then remove the blade; 2. Remove the motor from motor support. 3. Remove gas liquid separator 1. Discharge the refrigerant inside the pipeline and recycle the refrigerant during discharging; 2. Unsolder the 4-way valve assy from gas liquid separator; 3. Remove the gas liquid separator. 4. Remove compressor 1. Discharge the refrigerant inside the pipeline and recycle the refrigerant during discharging; 2. Unsolder the 4-way valve assy from compressor; 5HPRYHWKHQXW¿[LQJFRPSUHVVRU 4. Take away the compressor from chassis. 5. Assemble unit Assemble the unit in the reverse procedures of disassembly. 105 42/48/60: Remark : Before disassembly and assembly, make sure that the unit has been cut off from the power supply. Step Illustration Handling Instruction 1. Remove external casing 1. Remove the top cover and handle; 2. Remove the grille, outer case and right side plate. 2. Remove motor 1. Remove the blade nut and then remove the blade; 2. Remove the motor from motor support. 3. Remove gas liquid separator. 1. Discharge the refrigerant inside the pipeline and recycle the refrigerant during discharging; 2. Unsolder the 4-way valve assy from gas liquid separator; 3. Remove the gas liquid separator. 4. Remove compressor 1. Discharge the refrigerant inside the pipeline and recycle the refrigerant during discharging; 2. Unsolder the 4-way valve assy from compressor; 5HPRYHWKHQXW¿[LQJFRPSUHVVRU 4. Take away the compressor from chassis. 5. Assemble unit Assemble the unit in the reverse procedures of disassembly. 106 4.2 Indoor Unit 4.2.1 Duct type Removal and Assembly of Fan Motor 5HPDUNV%HIRUHUHPRYLQJWKHIDQPDNHVXUHWRFXWRIIWKHSRZHU¿UVWO\ Step Illustration Handling Instruction 1. Unplug the motor cables Cut off the power supply of indoor unit. Use screwdriver to remove the electric box cover and unplug the motor cables in electric box. 5HPRYHWKH¿OWHU sub-assembly and air inlet cover board 5HPRYHWKH¿OWHUVXEDVVHPEO\IURPWKHDLULQOHWIUDPH and use screwdriver to remove the air inlet cover board. 3. Remove the screws on fan sub-assembly. Remove the screws on fan sub-assembly. 4. Overturn the propeller housing Rotate the propeller housing to the air inlet according to arrow direction. 5. Loosen the fan and motor. Use inner hexagonal spanner to loosen the screws RQIDQDQGUHPRYHWKHFODPS¿[LQJWKHPRWRU 6. Replace the motor Firstly, disengage the motor from motor support. Then, sequentially disengage the fan sub-assembly form the motor shaft. Remove the motor from the air inlet and replace with new motor. In which, for the motor with automatic motor support, the motor support shall be removed in advance and then changed to the unit. 7. Assemble the unit in reverse to the disassembly procedures Assemble the unit in reverse to the disassembly procedures and energize it for testing. 107 'LVDVVHPEO\RI¿OWHUVFUHHQIRUUHWXUQDLU Remark: Make sure that the power supply is cut off before disassembling and protect all the parts GXULQJGLVDVVHPEO\'RQRWSXW¿OWHUVFUHHQQHDUWKHKLJKWHPSHUDWXUHKHDWVRXUFH Step Illustration Handling Instruction &RPSUHVVWKH¿OWHUVFUHHQIRUUHWXUQDLUGRZQRQWKH guide slot sponge, and remove according to the direction VKRZQE\WKHDUURZ7KHUHDUH¿OWHUVFUHHQIRUUHWXUQDLU 'LVDVVHPEO\RI¿OWHU screen for return air Disassembly of electrical parts box cover panel and electrical parts box Remark: Make sure that the power supply is cut off before disassembling and protect all the parts during disassembly, especially the electrical components. Do not dampen or hit them Step Illustration Handling Instruction 2. Disassembly of electric box cover Disassemble the screw according to the position shown in the circle and the box and remove the electric box in the direction of the arrow. 3. Disassembly of electric parts box Disassemble the fastening screw and remove the electrical parts box. (As is shown in the graph, there are 2 fastening screws in the circle and the screws in the direction of arrow shall be disassembled too.) Disassembly of water-containing plate Remark: Make sure that the power supply is cut off before disassembling and protect all the parts during disassembly. Step Illustration Handling Instruction 4.Disassembly of cover plate Disassemble the fastening screws on the cover plate and remove the cover plate. (As is shown in the graph, circle represents 6 fastening screws under the cover plate and the box represents two fastening screws on water-containing plate symmetrically arranged both on left and right.) 5.Disassembly of watercontaining plate Disassemble the fastening screws on the watercontaining plate, pull upward and remove the water-containing plate. Disassembled watercontaining plate is shown in the graph. 108 Disassembly of fan and motor Remark: Make sure that the power supply is cut off before disassembling and protect all the parts during disassembly. Step Illustration Handling Instruction 'LVDVVHPEOHWKH¿[LQJVFUHZVRQWKHIDQFRPSRQHQWV (As is shown in Graph 10, circle represents 6 screws.) Disassemble the fastening screws on the fan and motor. Remove the fan. (As is shown in Graph 11, box represents screws.) Disassembly of fan motor Disassembly of evaporator 5HPDUN0DNHVXUHWKDWWKHSRZHUVXSSO\LVFXWRIIDQGSURWHFWWKHFRSSHUWXEHDQGDOXPLQXP¿Q,I the time for disassembly shall be long, put the copper tube under pressurized condition. Step Illustration Handling Instruction 'LVDVVHPEOHRI¿[LQJVFUHZVRQ the side panels of evaporator 'LVDVVHPEO\RI¿[LQJ screws on the side panels of evaporator Disassemble the fastening screw connecting left and right side panels on the evaporator and the upper cover plate. (As is shown in the arrows direction in Graph.) 2. Disassemble fastening screws connecting evaporator valve sealSODWHDQGMRLQWÀDQJH Disassemble the fastening screws on the valve seal-plate and remove the valve sealplate. Disassemble the fastening screws on the HYDSRUDWRUVMRLQWÀDQJH$VLVVKRZQLQWKHJUDSK box represents fastening screws on seal-plates ZKLOHFLUFOHWKHIDVWHQLQJVFUHZVRQMRLQLQJÀDQJH Disassemble fastening screws connecting HYDSRUDWRUYDOYHVHDOSODWHDQGMRLQÀDQJH 3. Removal of evaporator Remove the evaporator. Removed evaporator is shown in the graph. 109 4.2.2 Cassette-type Unit Removal and Assembly of Fan Motor Step Illustration Handling Instruction 1. Loosen the screws ¿[LQJWKHZDWHUWUD\ 8VHVFUHZGULYHUWRORRVHQWKHVFUHZV¿[LQJWKHZDWHUWUD\ 2. Remove the water tray Remove the water tray 3. Loosen the bolts ¿[LQJWKHIDQ 8VHVSDQQHUWRORRVHQWKHEROWV¿[LQJWKHIDQ 4. Remove the fan Remove the fan 5. Loosen the screws ¿[LQJWKHPRWRU 8VHVFUHZGULYHUWRORRVHQWKHVFUHZV¿[LQJWKHPRWRU 110 6. Remove the motor and replace it Remove the motor and replace it 7. Tighten the screws ¿[LQJWKHPRWRU 8VHVFUHZGULYHUWRWLJKWHQWKHVFUHZV¿[LQJWKHPRWRU 8. Mount the fan and WLJKWHQWKH¿[LQJEROWV Mount the fan and use spanner to WLJKWHQWKHEROWV¿[LQJWKHIDQ 9. Mount the water tray and tighten the screws 8VHVFUHZGULYHUWRORRVHQWKHVFUHZV¿[LQJWKHZDWHUWUD\ Removal and Installation of Drainage Pump Step 1. Loosen the screws ¿[LQJWKHZDWHUWUD\ Illustration Handling Instruction 8VHVFUHZGULYHUWRORRVHQWKHVFUHZV¿[LQJWKHZDWHUWUD\ 111 11 2. Remove the water tray Remove the water pump and replace it. 3. Pull out the water outlet pipe and loosen the screws ¿[LQJWKHZDWHUSXPS Pull out the water outlet pipe and use screwdriver WRORRVHQWKHVFUHZV¿[LQJWKHZDWHUSXPS 4. Take out the pump and replace it Take out the pump and replace it 5. Connect the drainage pipe and tighten the screws ¿[LQJWKHZDWHUSXPS Connect the drainage pipe and use screwdriver WRWLJKWHQWKHVFUHZV¿[LQJWKHZDWHUSXPS 6. Mount the water tray and tighten the screws 8VHVFUHZGULYHUWRORRVHQWKHVFUHZV¿[LQJWKHZDWHUWUD\ 112 4.2.3 Floor Ceiling Type Model: ASF-42AIN Disassembly of panel grating module Remark: Make sure that the power supply is cut off before disassembling and protect all the parts GXULQJGLVDVVHPEO\'RQRWSXW¿OWHUVFUHHQQHDUWKHKLJKWHPSHUDWXUHKHDWVRXUFH Step Illustration Handling Instruction 1. Unscrew the 2 clasps of the upper grill and the 2 screws of the clasps. 2. Open the grill, disassemble the 2 down clasps to remove the grill. Disassembly of subassy of front grill 'LVDVVHPEO\RIULJKWDQGOHIW¿QLVKLQJSODWHV Remark: Make sure the power supply is cut off before disassembling and protect all the parts during disassembly. Do not scratch the outer parts. Step Illustration Handling Instruction Disassemble the screws as shown in the graph with screwdriver and then push upward to remove the ULJKWDQGOHIW¿QLVKLQJSODWHV$VLVVKRZQLQWKH graph, arrow represents the position of screws.) Disassembly of right and OHIW¿QLVKLQJSODWHV Disassembly of panel parts Remark: Make sure the power supply is cut off before disassembling and protect all the parts during disassembly. Do not scratch the outer parts. Step Illustration Handling Instruction Unscrew the 3 sides’ screws on the cover to remove the cover. Disassembly of panel parts Disassembly of sub-assy of electric box Remark: Make sure that the power supply is cut off before disassembling and protect all the parts during disassembly, especially the components inside the box in case of water and hit. Step Illustration Handling Instruction Disassemble 3 screws as shown by the arrow in the graph on left and remove the electric box cover. Disassembly of electric box cover 'LVDVVHPEO\RIDLUGHÀHFWLQJSODWHPRGXOHV Remark: Make sure the power supply is cut off before disassembling and protect all the SDUWVGXULQJGLVDVVHPEO\HVSHFLDOO\WKHMRLQWVRIWKHDLUGHÀHFWLQJSODWH Step Disassembly of sub-assy RIDLUGHÀHFWLQJSODWH Illustration Handling Instruction 5HPRYHWKHDLUGHÀHFWLQJSODWHVIURPWKHDLU GHÀHFWLQJSODWHVXSSRUWDVVHPEO\DQGWKHQUHPRYH both ends from the air sweeping motor. joint (As is shown in the graph, arrow represents the support assembly and circle the air sweeping motor joint.) 113 Disassemble of water-containing plate modules Remark: Make sure the power supply is cut off before disassembling and protect all the parts during disassembly. Step Illustration Disassemble of watercontaining plate modules Handling Instruction Remove the water-containing plate modules. Disassembly of evaporator components Remark: Make sure that the power supply is cut off and protect the copper tube and aluminum ¿Q,IWKHWLPHIRUGLVDVVHPEO\VKDOOEHORQJVHDOWKHFRSSHUWXEH Step Illustration Handling Instruction Unscrew the 6 screws of evaporator, 3 screws of water groove press board and the 2 screws of water board to remove the evaporator. Disassembly of evaporator components 'LVDVVHPEO\RI¿[LQJSODWHVXEDVV\IRUDLUVZHHSLQJIDQV Remark: Make sure that the power supply is cut off before disassembling and protect all the parts during disassembly. Step Illustration 'LVDVVHPEO\RI¿[LQJ plate sub-assy for air sweeping fans Handling Instruction Remove the display board, mounting support and mounting plate of swing motor in turn. Disassembly of fan and motor components Remark: Make sure that the power supply is cut off before disassembling and protect all the parts during disassembly, especially the fastening screws for fans. Step Illustration Handling Instruction 1. Disassembly of front and back scroll cases Press the buckle at the joints of front and back scroll cases with hands and pull upward to remove the front scroll case. Then remove the screws on the back scroll case. Lift the buckle of back scroll case with hands and remove it. (As is shown in the graph, circle represents 2 screws on left and right.) 2. Disassembly of fans Unscrew the 2 screws of coupling, take out the rotating shaft and louver, then loosen the tighten screw of louver to remove the louver 114 3. Disassembly of EHDULQJ¿[LQJSODWHV Unscrew the 3 screws and 2 nuts of support to remove the mounting support. 4. Disassembly of motor Loosen the 2 screws of the motor attaching clamp, remove the motor attaching clamp and motor attaching clamp subassembly to remove the motor. 'LVDVVHPEO\RIULJKWDQGOHIW¿[LQJSODWHV Remark: Make sure that the power supply is cut off before disassembling and protect all the parts during disassembly. Step Illustration Handling Instruction 'LVDVVHPEOHWKHEROWVRQULJKWDQGOHIW¿[LQJSODWHV with tools. (As is shown by the arrow in the graph.) Disassembly of right DQGOHIW¿[LQJSODWHV Model: ASF-09AIN - ASF-24AIN, ASF-48AIN,ASF-60AIN Disassembly of panel grating module Remark: Make sure that the power supply is cut off before disassembling and protect all the parts GXULQJGLVDVVHPEO\'RQRWSXW¿OWHUVFUHHQQHDUWKHKLJKWHPSHUDWXUHKHDWVRXUFH Step Illustration Handling Instruction 1. Unscrew the 2 clasps of the upper grill and the 2 screws of the clasps. 2. Open the grill, disassemble the 2 down clasps to remove the grill Disassembly of subassy of front grill 'LVDVVHPEO\RIULJKWDQGOHIW¿QLVKLQJSODWHV Remark: Make sure the power supply is cut off before disassembling and protect all the parts during disassembly. Do not scratch the outer parts. Step Disassembly of right and OHIW¿QLVKLQJSODWHV Illustration Handling Instruction Disassemble the screws as shown in the graph with screwdriver and then push upward to remove the ULJKWDQGOHIW¿QLVKLQJSODWHV$VLVVKRZQLQWKH graph, arrow represents the position of screws.) 115 Disassembly of panel parts Remark: Make sure the power supply is cut off before disassembling and protect all the parts during disassembly. Do not scratch the outer parts. Step Illustration Handling Instruction Unscrew the 3 sides’ screws on the cover to remove the cover. Disassembly of panel parts Disassembly of sub-assy of electric box Remark: Make sure that the power supply is cut off before disassembling and protect all the parts during disassembly, especially the components inside the box in case of water and hit. Step Illustration Handling Instruction Disassemble 3 screws as shown by the arrow in the graph on left and remove the electric box cover. 1. Disassembly of electric box cover 'LVDVVHPEO\RIDLUGHÀHFWLQJSODWHPRGXOHV Remark: Make sure the power supply is cut off before disassembling and protect all the SDUWVGXULQJGLVDVVHPEO\HVSHFLDOO\WKHMRLQWVRIWKHDLUGHÀHFWLQJSODWH Step Illustration Handling Instruction 5HPRYHWKHDLUGHÀHFWLQJSODWHVIURPWKHDLU GHÀHFWLQJSODWHVXSSRUWDVVHPEO\DQGWKHQUHPRYH both ends from the air sweeping motor. joint (As is shown in the graph, arrow represents the support assembly and circle the air sweeping motor joint.) Disassembly of sub-assy RIDLUGHÀHFWLQJSODWH Disassemble of water-containing plate modules Remark: Make sure the power supply is cut off before disassembling and protect all the parts during disassembly. Step Illustration Disassemble of watercontaining plate modules Handling Instruction Remove the water-containing plate modules. Disassembly of evaporator components Remark: Make sure that the power supply is cut off and protect the copper tube and aluminum ¿Q,IWKHWLPHIRUGLVDVVHPEO\VKDOOEHORQJVHDOWKHFRSSHUWXEH Step Disassembly of evaporator components Illustration Handling Instruction Unscrew the 6 screws of evaporator, 3 screws of water groove press board and the 2 screws of water board to remove the evaporator. 116 'LVDVVHPEO\RI¿[LQJSODWHVXEDVV\IRUDLUVZHHSLQJIDQV Remark: Make sure that the power supply is cut off before disassembling and protect all the parts during disassembly. Step Illustration 'LVDVVHPEO\RI¿[LQJ plate sub-assy for air sweeping fans Handling Instruction Remove the display board, mounting support and mounting plate of swing motor in turn. Disassembly of fan and motor components Remark: Make sure that the power supply is cut off before disassembling and protect all the parts during disassembly, especially the fastening screws for fans. Step Illustration Handling Instruction Press the buckle at the joints of front and back scroll cases with hands and pull upward to remove the front scroll case. Then remove the screws on the back scroll case. Lift the buckle of back scroll case with hands and remove it. (As is shown in the graph, circle represents 2 screws on left and right.) 1. Disassembly of front and back scroll cases Disassembly of fan and motor components Remark: Make sure that the power supply is cut off before disassembling and protect all the parts during disassembly, especially the fastening screws for fans. Step Illustration Handling Instruction 2. Disassembly of fans Unscrew the 2 screws of coupling, take out the rotating shaft and louver, then loosen the tighten screw of louver to remove the louver. 3. Disassembly of EHDULQJ¿[LQJSODWHV Unscrew the 3 screws and 2 nuts of support to remove the mounting support 4. Disassembly of motor Loosen the 2 screws of the motor attaching clamp, remove the motor attaching clamp and motor attaching clamp subassembly to remove the motor. 'LVDVVHPEO\RIULJKWDQGOHIW¿[LQJSODWHV Remark: Make sure that the power supply is cut off before disassembling and protect all the parts during disassembly. Step Disassembly of right DQGOHIW¿[LQJSODWHV Illustration Handling Instruction 'LVDVVHPEOHWKHEROWVRQULJKWDQGOHIW¿[LQJSODWHV with tools. (As is shown by the arrow in the graph.) 117