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ER Service Manual ER SERVICE MANUAL 1 7/4/2007 ER Service Manual < Table of Contents > 1. Introduction ............................................................................................................................... 5 1.1. Preface .................................................................................................................................... 5 1.2. Precaution ............................................................................................................................. 5 1.3. Specification ........................................................................................................................ 6 1.3.1. Kilogram (kg) Version ................................................................................... 6 1.3.2. Pound (lb) Version .......................................................................................... 7 1.4. LCD Version .......................................................................................................................... 8 1.5. VFD Version .......................................................................................................................... 8 1.6. LED Version .......................................................................................................................... 8 1.7. Dimension.............................................................................................................................. 9 1.8. Sealing Method ................................................................................................................. 10 2. Calibration ................................................................................................................................. 12 2.1. General Calibration ........................................................................................................ 12 2.1.1. C4 Setting ........................................................................................................... 13 2.1.1.1. C4-1 Setting................................................................. 13 3. 2.1.1.2. C4-2 Setting................................................................. 13 2.1.1.3. C4-3 Setting................................................................. 13 2.1.1.4. C4-4 Setting................................................................. 14 2.1.1.5. C4-5 Setting................................................................. 14 2.1.2. SPAN Calibration Setting (C-3) .............................................................. 15 2.1.3. Gravity Constant Value Setting (C-9) ................................................ 15 2.1.4. Calibration factor Setting (C-10) .......................................................... 16 2.1.5. Displaying Real A/D Value (C-5) .......................................................... 16 2.1.6. Input Function Key Code (C-6) .............................................................. 17 2.1.7. Percent Calibration (C-7) .......................................................................... 18 2.1.8. Battery Calibration (C-8) ........................................................................... 18 The Schematics and Diagram ......................................................................................... 19 3.1. System Block Diagram ................................................................................................. 19 3.2. Circuit Diagram ................................................................................................................ 20 3.2.1. LCD Version ....................................................................................................... 20 3.2.1.1. Main............................................................................. 20 3.2.1.2. Power part ................................................................... 21 3.2.1.3. Display Part ................................................................. 22 3.2.1.4. Key Part ....................................................................... 23 3.2.1.5. Pole front display Part ................................................. 24 2 7/4/2007 ER Service Manual 3.2.1.6. Pole rear display Part .................................................. 25 3.2.1.7. Front display Part ........................................................ 26 3.2.1.8. Rear display Part ......................................................... 27 3.2.1.9. RS232 Part ................................................................. 28 3.2.2. LED Version........................................................................................................ 29 3.2.2.1. Main............................................................................. 29 3.2.2.2. Power part ................................................................... 30 3.2.2.3. Key Part ....................................................................... 31 3.2.2.4. Pole front display Part ................................................. 32 3.2.2.5. Pole rear display Part .................................................. 33 3.2.2.6. Front display Part ........................................................ 34 3.2.2.7. Rear display Part ......................................................... 35 3.2.2.8. RS232 Part ................................................................. 36 3.2.3. VFD Version ....................................................................................................... 37 3.2.3.1. Main............................................................................. 37 3.2.3.2. Power part ................................................................... 38 3.2.3.3. Key Part ....................................................................... 39 3.2.3.4. Pole front display Part ................................................. 40 3.2.3.5. Pole rear display Part .................................................. 41 3.2.3.6. Front display Part ........................................................ 42 3.2.3.7. Rear display Part ......................................................... 43 3.2.3.8. RS232 Part ................................................................. 44 4. Exploded View ......................................................................................................................... 45 5. Load Cell drawing.................................................................................................................. 47 6. Part Location ............................................................................................................................ 48 6.1. LCD Version ........................................................................................................................ 48 6.1.1.1. Main PCB Part Location ................................................ 48 LCD MAIN .................................................................................................................................... 48 6.1.1.2. FRONT DISPLAY PCB Part Location .............................. 49 LCD FRONT DISPLAY ............................................................................................................ 49 6.1.1.3. REAR DISPLAY PCB Part Location ................................ 50 LCD REAR DISPLAY ............................................................................................................... 50 6.1.1.4. POLE DISPLAY PCB Part Location ................................ 51 LCD FRONT DISPLAY ............................................................................................................ 51 LCD REAR DISPLAY ............................................................................................................... 52 6.1.2. VFD Version ....................................................................................................... 53 6.1.2.1. Main PCB Part Location ................................................ 53 VFD MAIN .................................................................................................................................... 53 6.1.2.2. VFD FRONT DISPLAY PCB Part Location ..................... 54 3 7/4/2007 ER Service Manual VFD FRONT DISPLAY ............................................................................................................ 54 6.1.2.3. VFD REAR DISPLAY PCB Part Location ......................... 55 VFD REAR DISPLAY ............................................................................................................... 55 6.1.2.4. POLE DISPLAY PCB Part Location ................................ 56 VFD POLE DISPLAY TYPE #1 ........................................................................................... 56 VFD POLE DISPLAY TYPE #2 ........................................................................................... 57 6.1.3. LED Version........................................................................................................ 58 6.1.3.1. Main PCB Part Location ................................................ 58 6.1.3.2. FRONT DISPLAY PCB Part Location .............................. 59 6.1.3.3. REAR DISPLAY PCB Part Location ................................ 60 6.1.4. COMMON PCB. .................................................................................................. 61 6.1.4.1. RS-232 MODULE PCB Part Location .............................. 61 RS-232 PCB (TOP) ................................................................................................................. 61 RS-232 PCB (BOTTOM) ....................................................................................................... 61 6.1.4.2. KEY PCB Part Location (Pb) ......................................... 62 7. KEY PCB........................................................................................................................................ 62 Error Messages & Solution............................................................................................... 63 8. Part List ....................................................................................................................................... 64 4 7/4/2007 ER Service Manual 1. Introduction 1.1. Preface Thank you for purchasing of our CAS scale. This scale has been designed with CAS reliability, under rigid quality control and with outstanding performance. WE hope that your departments enjoy with high quality of CAS product. This manual will help you with proper operations and care of the EB series. Please keep it handy for the future references. 1.2. Precaution • Make sure that you plug your scale into the proper power outlet. • Place the scale on a flat and stable surface. • Plug into a power outlet 30 minutes before operations. • Keep the scale away from strong EMI noises may cause incorrect weight readings. • This scale must be installed in a dry and liquid free environment. • Do not subject the scale to sudden temperature changes. • Do not subject the platter to sudden shocks. • If the scale is not properly level, please adjust the 4 legs at the bottom of the scale (turn legs clockwise or counterclockwise) so as to center the bubble of the leveling gauge inside the indicated circle. 5 7/4/2007 ER Service Manual 1.3. Specification 1.3.1. Kilogram (kg) Version Capacity Internal Resolution External Resolution ER – 6 ER – 15 ER – 30 Dual Interval Dual Interval Dual Interval 3 kg / 0.001 kg 6 kg / 0.002 kg 15 kg / 0.005 kg 6 kg / 0.002 kg 15 kg / 0.005 kg 30 kg / 0.01 kg 1 / 60,000 1 / 60,000 1 / 60,000 1 / 3,000 1 / 3,000 1 / 3,000 Three LCDs with 6 digit Display Three VFDs with 6 digit Three LEDs with 6 digit Symbols Power, Zero, Tare, Low battery, Backlight (Option for LCD version) Interface RS – 232C (Printer Option) ZERO(ESC), TARE, MODE, SET(ENTER), Keys NUBERICAL KEY (0~9),C, POWER ON/OFF, ‘+’,’-‘,’x’,’Σ’, DIRECT PLU KEY(M1~M5), PLU SAVE, CALL-UP KEY( ►M, M►) € (Euro currency convertible keys). Weighting AUTO POWER OFF Function BACK LIGHT AUTO ON/OFF PLU PRINTER INTERFACE (RS-232) ETC… Product Size 360 (W) X 350 (D) X 106 (H) Platter Size 304 (W) X 220 (D) Operating - 10 °C ~ +40 °C Temperature Options Recharge Battery, BACK LIGHT (LCD ONLY) 6 7/4/2007 ER Service Manual 1.3.2. Pound (lb) Version Capacity Internal Resolution External Resolution ER – 15LB ER – 30LB ER – 60LB Dual Interval Dual Interval Dual Interval 6 lb / 0.002 lb 15 lb / 0.005 lb 30 lb / 0.01 lb 15 lb / 0.005 lb 30 lb / 0.01 lb 60 lb / 0.02 lb 1 / 60,000 1 / 60,000 1 / 60,000 1 / 3,000 1 / 3,000 1 / 3,000 Three LCDs with 6 digits (WEIGHT, UNIT, PRICE) Display One VFD with 7 digits, One VFD with 12 digits (WEIGHT, UNIT, PRICE: 6 digits) Three LEDs with 6 digits (WEIGHT, UNIT, PRICE) Symbols Power, Zero, Tare, Low battery, Backlight (Option for LCD version) Interface RS – 232C (Printer Option) ZERO(ESC), TARE, MODE, SET(ENTER), Keys NUBERICAL KEY (0~9),C, POWER ON/OFF, ‘+’,’-‘,’x’,’Σ’, DIRECT PLU KEY(M1~M5), PLU SAVE, CALL-UP KEY( ►M, M►) € (Euro currency convertible keys). Weighting AUTO POWER OFF Functions BACK LIGHT AUTO ON/OFF PLU PRINTER INTERFACE (RS-232) ETC… Product Size 360 (W) X 350 (D) X 106 (H) Platter Size 304 (W) X 220 (D) Operating - 10 °C ~ +40 °C Temperature Options Recharge Battery, BACK LIGHT (LCD ONLY) 7 7/4/2007 ER Service Manual 1.4. LCD Version ER-6KG/15LB ER-15KG/30LB ER-30KG/60LB Display Three LCDs with 6 digits, POWER LED Power 12 V Adaptor or PB BATTERY (6V3.6AH/20HR) Backlight Option Auto Power Off 1.5. VFD Version ER-6KG/15LB ER-15KG/30LB ER-30KG/60LB One VFD with 7 digits, One VFD with 12 digits (WEIGHT, UNIT, PRICE: 6 Display digits) POWER LED Power 12 V Adaptor or PB BATTERY (6V3.6AH/20HR) 1.6. LED Version ER-6KG/15LB ER-15KG/30LB ER-30KG/60LB Display Three LEDs with 6 digits, POWER LED Power 12 V Adaptor or PB BATTERY (6V3.6AH/20HR) 8 7/4/2007 ER Service Manual 413 1.7. Dimension 107 222 384 9 7/4/2007 ER Service Manual 1.8. Sealing Method 10 7/4/2007 ER Service Manual 11 7/4/2007 ER Service Manual 2. Calibration 2.1. General Calibration Pressing and holding calibration switch press [POWER] key to go to calibration mode. User can move to other mode by using [ZERO] key in the calibration mode. User also moves to other sub-modes for each mode by using [TARE] key. Please simply follow below procedure to move to other mode. (1) Calibration Mode: Pressing and holding “Calibration Switch” press [POWER] key. (2) It displays “CAL-0” after “CAL”, and it blinks the version of scale three times. (3) Selecting menu: press [TARE]. (4) ENTER(Setting) : [TARE] key MODE Function CAL 1 Display normalized AD CAL 2 Display Keypad infomationWeight Setting Mode “UnLoad” → [TARE] → CAL 3 “MIDD” → [TARE] after loading for 1/3 weight → “FULL” → [TARE] after loading for Full weight → “MIDD” → [TARE] after loading for 1/3 weight → “END” CAL 4 Option Setting ( Table 1 참조 ) CAL 5 Display filtered Raw AD CAL 6 Function setting on each Key ( Table 2 참조 ) CAL 7 % Calibration CAL 8 Battery calibration CAL 9 Gravity constant Set calibration factor “Unit” [TARE] select 0, 1 (0:kg, 1: lb) [TARE] “CAPA” [TARE] select capacity [TARE] CAL 10 “MCAPA” [TARE] select mid-capacity [TARE] “W-dP” [TARE] Select Decimal Point [TARE] “ 1 d ” [TARE] Select division [TARE] “Dual” [TARE] Enable dual interval (0:disable, 1:enable) TARE CAL 11 Set nation(00 : OIML , 01 : NTEP , 02: KOREA) 12 7/4/2007 ER Service Manual < Modes > 2.1.1. C4 Setting 2.1.1.1. BIT 6~7 BIT5 C4-1 Setting 3 5% 2 10% 1 3% 0 2% 0 Proper tare 1 Full Tare 3 (+), (-) Direction successive Tare 2 (-) Direction successive Tare 1 (+) Direction successive Tare 0 One Time tare 1 Use 0 Don't use 1 Use 0 Don't use 1 Use 0 Don't clear 1 Clear 0 Don't clear 1 Clear 0 Don't use 1 Use 0 No 1 Yes 0 "." dot 1 "," comma 0 Don't use Initial Zero range Tare Type BIT4 Successive tare BIT 2~3 BIT1 BIT0 2.1.1.2. C4-2 Setting BIT7 BIT6 Use PLU Tare BIT5 Use PLU Name BIT4 BIT3 BIT2 BIT1 BIT0 2.1.1.3. BIT7 BIT6 Use Daily Total Clear Price Clear Tare Use Euro Power On Euro C4-3 Setting Dot Type Use Preset tare 13 7/4/2007 ER Service Manual BIT5 BIT4 BIT3 BIT2 BIT1 BIT0 2.1.1.4. Use 0 Don't use 1 Use 0 Don't clear 1 Clear 0 Don't clear 1 Clear 0 Don't use 1 Use 0 No 1 Yes 3 00, 25, 50, 75 2 00, 10, 20 1 0, 5 0 normal 3 1000/1 2 100/1 1 10/1 0 1/1 0 Don't use 1 Use 7 Special case 6 O.OOOOOO 5 O.OOOOO 4 O.OOOO 3 O.OOO 2 O.OO Use lb Use Kg C4-4 Setting Price round off BIT3 X BIT2 X BIT6 1 Use oz X BIT7 Don't use Use gram BIT6 2.1.1.5. 0 Use Head message X BIT 0~1 Use Use Back light BIT7 BIT 4~5 1 Unit / Price C4-5 Setting Use Standby time Price decimal point 14 7/4/2007 ER Service Manual BIT3 1 O.O 0 O 0 Don't use 1 Use 0 Don't use 1 Use 3 Don't use 2 DEP-50 Use Unit message BIT2 Use Total price window over BIT 0~1 Print type 1 0 2.1.2. SPAN Calibration Setting (C-3) (1) Pressing and holding “Calibration Switch” press [POWER] key. After “CAL” message blinks three times and shows the version of scale, it displays “CAL 1” message. (2) Press [ZERO] to display “CAL-3”. (3) Press [TARE] key and then it displays “zero ” message. (4) Press [TARE] key and then it displays “midup” message (5) Load middle weight (ex:1/3 full capacity) on the platform (6) Press [TARE] key and then it displays “span ” message (7) Load full weight on the platform (8) Press [TARE] key and then it displays “middn” message (9) Load middle weight (ex:1/3 full capacity) on the platform (10) Press [TARE] key and then it display “CAL 3” message 2.1.3. Gravity Constant Value Setting (C-9) Current gravitational Acceleration value is set to 9.7994 m/s2 . (1) Pressing and holding “Calibration Switch” press [POWER] key. After “CAL” message blinks three times and shows the version of scale, it displays “CAL-1” message. (2) Press [ZERO] to display “C-9”. (3) Press [TARE] key, and then “ G-1“ message and “9.7994” will be shown. The first digit,”9” will blink. (4) Input a gravitational acceleration value by using [ZERO] key. (5) Press [TARE] key, and then “G-2“ message blinks.“9.7994” will be shown. The first digit,”9” will blink. 15 7/4/2007 ER Service Manual (6) Input a gravitational acceleration value by using [ZERO] key. (7) Press [TARE] key to save the gravitational acceleration value, and “C-9 ” message will be shown. 2.1.4. Calibration factor Setting (C-10) (1) Pressing and holding “Calibration Switch” press [POWER] key. (2) After “CAL” message blinks three times and shows the version of scale, it displays “CAL-1” message. (3) Press [ZERO] to display “C-10”. (4) Press [TARE] key, and then “UNIT “ message and “0” will be shown. The first digit,”0” will blink. It means calibration unit is “kg” (0 : kg, 1 : lb) (5) Input a calibration unit by using [ZERO] key. (6) Press [TARE] key, and then “CAPA“ message blinks.“0015” will be shown. The first digit,”0” will blink. It means a full-capability is “15 (calibration unit, kg or lb)” (7) Input a capability by using [ZERO] key. (8) Press [TARE] key, and then “MCAPA“ message blinks.“0005” will be shown. The first digit,”0” will blink. It means a mid-capability is “05 (calibration unit, kg or lb)” (9) Input a capability by using [ZERO] key. (10)Press [TARE] key, and then “W-dP “ message blinks.“3” will be shown. The first digit,”3” will blink. It means a weight decimal point is “3 (will display 0.000)” (11)Input a weight decimal point by using [ZERO] key. (12) Press [TARE] key, and then “1d “ message blinks.“0.005” will be shown. The third digit,”0” will blink. It means a division is “0.005 (calibration unit, kg or lb)” (13) Input a division by using [ZERO] key. (14) Press [TARE] key, and then “dual “ message blinks.“1” will be shown. The third digit,”1” will blink. It means a dual interval is disable. (0 : disable, 1 : enable)” (15) Input a dual interval enable by using [ZERO] key. (16) Press [TARE] key to save the calibration factor, and “C-10 ” message will be shown. 2.1.5. Displaying Real A/D Value (C-5) Display Raw AD 16 7/4/2007 ER Service Manual 2.1.6. Input Function Key Code (C-6) (1) Under the calibration switch ON press [POWER] key. “CAL” message blinks three times. (2) Press [ZERO] to display “C-6”. (3) “E-SET” display on the weight window. (4) “XX” message shows up on the total price window. (5) Input “Soft Key Code” in the following table. For first example, press ‘16’ as SOFT KEY CODE and then press ‘+’ key. For second example, press ‘19’ as SOFT KEY CODE and then ‘Σ’ key. (5) Press ‘C’ key to exit from “Input Soft Key Code” mode. NOTE: User doesn’t need MATRIX KEY CODES by inputting soft key code because MATRIX KEY CODES are fixed in hardware. * FIXED KEYS & THEIR SOFT KEY CODES KEYS MATRIX KEY CODES SOFT KEY CODES “0” through “9” 0 through 9 0 through 9 “C” 10 10 “ON/OFF” 12 12 “ZERO” 13 13 “TARE” 14 14 FUNCTION SOFT KEY CODES REMARK “00” 11 ADD 16 TTP CALL 18 PAY 19 MR 20 MW 21 CAN 22 MODE 23 1/2 24 1/4 61 PRE PACK 26 * CHANGEABLE KEYS & SOFT KEY CODES 17 25 7/4/2007 ER Service Manual KG/LB 27 TEST 28 HOLD 29 PRINT 30 NO FUNCTION 31 EURO 60 PERSENT TARE 62 TARE SAVE 63 BOTH SAVE 64 PERSET 65 MUL ”X” 66 PLU 32~59 2.1.7. Percent Calibration (C-7) (1) Pressing and holding “Calibration Switch” press [POWER] key. After “CAL” message blinks three times and shows the version of scale, it displays “CAL 1” message. (2) Press [ZERO] to display “CAL-7”. (3) Press [TARE] key and then it displays “per 0 ” message. Select the percent value using the [numeric] key. You can choose 10~90 percent. (4) Press [TARE] key and then it displays “zero” message (5) Press [TARE] key and then it displays “pspan ” message (6) Load choice percentage weight of full weight on the platform (7) Press [TARE] key and then it displays “CAL 7” message 2.1.8. Battery Calibration (C-8) (1) Pressing and holding “Calibration Switch” press [POWER] key. After “CAL” message blinks three times and shows the version of scale, it displays “CAL 1” message. (2) Press [ZERO] to display “CAL-8”. (3) Press [TARE] key and then it displays voltage of battery. (4) Change the jumper-pin of main PCB, ‘BAT’ to ‘+5V’. (5) Press [ZERO] key two times and then Press [-] key two times. And then it display ‘500’ (6) Change the jumper-pin of main PCB, ‘+5V’ to ‘BAT’. (7) You can see the calibrated voltage of battery. 18 7/4/2007 ER Service Manual 3. The Schematics and Diagram 3.1. System Block Diagram 19 7/4/2007 ER Service Manual 3.2. Circuit Diagram 3.2.1. LCD Version 3.2.1.1. Main MODULE CONNECTOR PART R16 10 2 A_GND 3 Bat_chk P1.6 4 P1.7 5 RXD 6 TXD 7 P3.2 8 P3.3 9 P3.4 10 P3.5 11 Power_chk Power_con Rx Tx Key _IN_1 Key _IN_2 Key _IN_3 Key _IN_4 12 13 P2.0 LCD_CS 14 P2.1 15 P2.2 16 P2.3 17 P1.1 18 LCD_DATA LCD_WR BUZZER BL_con A_Vcc AIN+ A_GND AIN- Bat_chk A_GND P1.6 P1.0 P1,7 P0.0 Rx P0.1 Tx P0.2 P3.2 P0.3 P3.3 P0.4 P3.4 P0.5 P3.5 P0.6 P3.6 P0.7 P3.7 PSEN P2.0 I2C_SDA P2.1 I2C_CLK P2.2 D_Vcc P2.3 D_GND P1.1 RTC_Power 36 AIN+ 35 AIN- 34 A_GND 33 P1.0 32 P0.0 31 P0.1 30 P0.2 29 P0.3 28 P0.4 27 P0.5 CAL_SW Key _Out_1 Key _Out_2 Key _Out_3 Key _Out_4 Key _Out_5 Key _Out_6 Key _IN_1 Key _IN_2 Key _IN_3 Key _IN_4 CN6 1 2 3 4 5 6 7 8 9 10 11 12 RL1 5 6 7 8 RL101 4 3 2 1 5 6 7 8 26 Key _Out_1 Key _Out_2 Key _Out_3 Key _Out_4 4 3 2 1 Key _Out_5 Key _Out_6 25 C2 C3 C4 C5 24 PSEN 1n 1n 1n RL2 POWER_KEY RL101 TP1 TP2 TP3 TP4 +5V 1n I2C_SDA 23 I2C_CLK 22 21 D_Vcc 5 6 7 8 RL3 RL103 4 3 2 1 5 6 7 8 RL4 RL103 4 3 2 1 +5V CN4 1 2 3 4 5 20 D_GND 19 RTC_Power OneModule PROGRAM PART LOADCELL PART Key Connector PART ONE_MODULE1 1 A_Vcc CAL PART BUZZER PART L11 L102S L12 L102S L2 L102S L3 L102S AIN+ L4 L102S AIN- RS232 DRIVER PART TP1 TP2 TP3 TP4 TP_BUZZER R6 10k +5V +5V PSEN +5V R7 2 4.7k JP1 L102S L5 L102S TP_CAL TP_PSEN +5V L1 Rx Q3 KTA1504 CAL_SW S1 BUZZER Tx L6 L102S L7 L102S L8 L102S L9 L102S CN3 1 2 3 4 5 BUZZER1 1 CAL S/W Title ER-LCD MAIN CIRCUIT Size B Date: 20 7/4/2007 Document Number Rev A 6100-PER-0001 Wednesday , May 30, 2007 Sheet 2 of 9 ER Service Manual 3.2.1.2. Power part RECHARGEABLE BATTERY 2 1 CN1 Power SW TP_LED1 U4 LM7809 D1 GND 1 IN OUT Power_LED TP_BUZZER TP_BUZZER 3 2 SS14 Charge +9V A_Vcc R9 0.33 1W PK SWC SWE 1 6 1 2 3 5 C12 470uF/35V VCC COMP TCAP GND CE L10 220uH D2 D3 SS14 SS14 2 3 VOUT 5 2 DC 1N5406 CN2 VIN 3 7 D4 1 U3 MC34063A 8 Adaptor +5V U2 XC6204C502MR TP_BAT VSS TP_GND C6 0.1uF + C7 C8 470u/35 100uF/16V C9 0.1uF D5 SS14 4 C10 470pF C11 470u/35 C16 0.01uF / 30kv C14 0.01uF / 30kv +5V R11 C13 0.1uF R12 2k R10 10K D7 +5V Power_con D6 1 전전전전(+5V , Bat) 1N4004 R13 100 100k KDS184 2 Power_chk 3 TP_IN R8 1k SW1 SW Charge R14 100k CN5_MALE1 CN5_FEMALE1 FUSE BT1 Pb 6V/5A 3 2 1 BAT 3 2 1 Pb BAT POWER_KEY FASTBLOW / 1.6A 250V Bat_chk R15 1k Power PART Title ER-LCD POWER CIRCUIT DIAGRAM Size A3 Date: 21 7/4/2007 Document Number Rev A 6100-PER-0001 Friday , June 29, 2007 Sheet 3 of 9 ER Service Manual 3.2.1.3. Display Part TP_BL +5V Power_LED Q1 KTA1666 C1 100u/16 R1 100k R2 20k Q2 Back_Light R3 10k 2N2222 BL_con R4 100k 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 COM0 COM2 S12 COM6 S0 S2 S4 BACK LIGHT GND POWER LED S14 S10 NC NC NC S19 S17 S29 S31 S5 S7 S21 S23 S27 S26 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 CN8 FRONT DISPLAY CONNECTOR COM1 COM3 COM7 COM5 COM4 S1 S3 NC NC NC S13 S15 S11 NC S20 S18 S16 S28 S30 S6 S9 S8 S22 S24 S25 GND BACK_LIGHT COM0 COM1 COM2 COM3 S28 S12 NC NC NC NC COM4 COM5 COM6 COM7 POWER LED S13 S14 S15 S10 S11 S16 S18 S19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 S8 S9 S7 S6 S5 S4 S3 S2 S1 S0 NC NC NC S25 S24 S23 S22 S21 S27 S26 S31 S30 S17 S20 S29 CN7 REAR DISPLAY CONNECTOR SEG31 SEG30 SEG29 SEG28 SEG27 SEG26 SEG25 SEG24 SEG23 SEG22 SEG21 SEG20 DISPLAY DRIVER(MAIN PCB) R5 2.2k C15 0.1uF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 CS NC RD WR DATA VSS OSCI VDD VLCD IRQ BZ NC BZ T1 T2 T3 COM0 COM1 NC HT1622-64 QFP NC NC NC SEG19 SEG18 SEG17 SEG16 SEG15 SEG14 SEG13 SEG12 SEG11 SEG10 SEG9 SEG8 SEG7 NC NC NC COM2 COM3 COM4 COM5 COM6 COM7 SEG0 SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 LCD WR LCD DATA 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 SEG19 SEG18 SEG17 SEG16 SEG15 SEG14 SEG13 SEG12 SEG11 SEG10 SEG9 SEG8 SEG7 20 21 22 23 24 25 26 27 28 29 30 31 32 LCD_CS SEG31 SEG30 SEG29 SEG28 SEG27 SEG26 SEG25 SEG24 SEG23 SEG22 SEG21 SEG20 NC 64 63 62 61 60 59 58 57 56 55 54 53 52 U1 +5V SEG6 SEG5 SEG4 SEG3 SEG2 SEG1 SEG0 COM7 COM6 COM5 COM4 COM3 COM2 COM1 COM0 Title ER1_ LCD DISPLAY Main Size A3 Date: 22 7/4/2007 Document Number Rev A 6100-PER-0001 Wednesday , May 30, 2007 Sheet 1 of 9 ER Service Manual 3.2.1.4. Key Part KEY _OUT_CON_1 KEY _OUT_CON_2 KEY _OUT_CON_3 3 2 1 0 7 6 5 4 X C 9 8 - TARE ZERO SUM CN6 1 2 3 4 5 6 7 8 9 10 11 12 KEY _OUT_CON_4 KEY _IN_CON_1 KEY _IN_CON_2 KEY _IN_CON_3 KEY _IN_CON_4 KEY _OUT_CON_1 KEY _OUT_CON_2 KEY _OUT_CON_3 KEY _OUT_CON_4 KEY _OUT_CON_5 KEY _OUT_CON_6 POWER_CHK GND KEY _OUT_CON_5 M1 M4 M3 + M2 M5 MR MW KEY _OUT_CON_6 KEY _IN_CON_1 KEY _IN_CON_2 KEY _IN_CON_3 KEY _IN_CON_4 ON/OFF1 POWER_CHK Title ER KEY CIRCUIT Size A Document Number Date: 23 Rev A 6100-PER-0001 7/4/2007 Wednesday , May 30, 2007 Sheet 8 of 9 ER Service Manual 3.2.1.5. Pole front display Part 2 1 LO2 S16 S17 S18 S19 S20 COM0 COM1 COM2 COM3 S28 S21 S22 S23 S24 S25 S29 S30 S31 S26 S27 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 WEIGHT_DISPLAY S0 S1 S2 S3 S4 COM4 COM5 COM6 COM7 S12 S5 S6 S7 S8 S9 S13 S14 S15 S10 S11 UNIT_DISPLAY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 LED R17 1K GND S30 COM0 COM1 COM2 COM3 S28 BACK_LIGHT NC NC NC NC COM4 COM5 COM6 COM7 POWER_LED S13 S14 S15 S10 S11 S16 S18 S19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 S8 S9 S7 S6 S5 S4 S3 S2 S1 S0 NC NC NC S25 S24 S23 S22 S21 S27 S26 S31 S30 S17 S20 S29 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 S0 S1 S2 S3 S4 COM0 COM1 COM2 COM3 S12 S5 S6 S7 S8 S9 S13 S14 S15 S10 S11 PRICE_DISPLAY CON1 POLE FONRT DISPLAY CONNECTOR GND S30 COM0 COM1 COM2 COM3 S28 BACK_LIGHT NC NC NC NC COM4 COM5 COM6 COM7 POWER_LED S13 S14 S15 S10 S11 S16 S18 S19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 S8 S9 S7 S6 S5 S4 S3 S2 S1 S0 NC NC NC S25 S24 S23 S22 S21 S27 S26 S31 S30 S17 S20 S29 CON2 Title ER_LCD_POLE_FRONT_DISPLAY PCB Size A4 Date: Document Number POLE REAR DISPLAY CONNECTOR 24 Rev 0 Monday , March 12, 2007 7/4/2007 Sheet 5 of 9 ER Service Manual 3.2.1.6. Pole rear display Part 2 1 LO3 S16 S17 S18 S19 S20 COM0 COM1 COM2 COM3 S28 S21 S22 S23 S24 S25 S29 S30 S31 S26 S27 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 WEIGHT_DISPLAY S0 S1 S2 S3 S4 COM4 COM5 COM6 COM7 S12 S5 S6 S7 S8 S9 S13 S14 S15 S10 S11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 LED R18 1K GND S30 COM0 COM1 COM2 COM3 S28 BACK_LIGHT NC NC NC NC COM4 COM5 COM6 COM7 POWER_LED S13 S14 S15 S10 S11 S16 S18 S19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 S8 S9 S7 S6 S5 S4 S3 S2 S1 S0 NC NC NC S25 S24 S23 S22 S21 S27 S26 S31 S30 S17 S20 S29 CON1 POLE REAR DISPLAY CONNECTOR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 S0 S1 S2 S3 S4 COM0 COM1 COM2 COM3 S12 S5 S6 S7 S8 S9 S13 S14 S15 S10 S11 PRICE_DISPLAY UNIT_DISPLAY Title ER_LCD_POLE_REAR_DISPLAY PCB Size A4 Date: 25 Document Number Monday , March 12, 2007 7/4/2007 Rev 0 Sheet 6 of 9 ER Service Manual 3.2.1.7. Front display Part 2 1 LO1 S16 S17 S18 S19 S20 COM0 COM1 COM2 COM3 S28 S21 S22 S23 S24 S25 S29 S30 S31 S26 S27 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 WEIGHT_DISPLAY S0 S1 S2 S3 S4 COM4 COM5 COM6 COM7 S12 S5 S6 S7 S8 S9 S13 S14 S15 S10 S11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 LED R16 1K COM0 COM2 S12 COM6 S0 S2 S4 BACK LIGHT GND POWER LED S14 S10 NC NC NC S19 S17 S29 S31 S5 S7 S21 S23 S27 S26 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 FRONT DISPLAY CONNECTOR(male) COM1 COM3 COM7 COM5 COM4 S1 S3 NC NC NC S13 S15 S11 NC S20 S18 S16 S28 S30 S6 S9 S8 S22 S24 S25 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 S0 S1 S2 S3 S4 COM0 COM1 COM2 COM3 S12 S5 S6 S7 S8 S9 S13 S14 S15 S10 S11 PRICE_DISPLAY UNIT_DISPLAY Title ER1_FRONT_DISPLAY Size A4 Date: 26 Document Number Rev 0 Monday , March 12, 2007 7/4/2007 Sheet 4 of 9 ER Service Manual Rear display Part S16 S17 S18 S19 S20 COM0 COM1 COM2 COM3 S28 S21 S22 S23 S24 S25 S29 S30 S31 S26 S27 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 WEIGHT_DISPLAY S0 S1 S2 S3 S4 COM4 COM5 COM6 COM7 S12 S5 S6 S7 S8 S9 S13 S14 S15 S10 S11 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 GND BACK_LIGHT COM0 COM1 COM2 COM3 S28 S12 NC NC NC NC COM4 COM5 COM6 COM7 POWER LED S13 S14 S15 S10 S11 S16 S18 S19 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 S8 S9 S7 S6 S5 S4 S3 S2 S1 S0 NC NC NC S25 S24 S23 S22 S21 S27 S26 S31 S30 S17 S20 S29 CON8 REAR DISPLAY CONNECTOR POLE FRONT DISPLAY PCB LO4 2 1 3.2.1.8. LED 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 S0 S1 S2 S3 S4 COM0 COM1 COM2 COM3 S12 S5 S6 S7 S8 S9 S13 S14 S15 S10 S11 PRICE_DISPLAY R19 1K UNIT_DISPLAY Title ERS_LCD_REAR_DISPLAY Size A4 Date: 27 Document Number Monday , March 12, 2007 7/4/2007 Rev 0 Sheet 7 of 9 ER Service Manual 3.2.1.9. RS232 Part +5V C15 0.1uF C16 0.1uF C17 0.1uF Rx CON_TX +5V CON1 C18 0.1uF 11 10 13 8 1 3 DIN1 DIN2 RIN1 RIN2 C1+ C1- 8 16 6 V_CC Tx GND Tx 15 5 4 3 2 1 V- V+ U16A 2 9 7 DOUT1 DOUT2 ROUT1 ROUT2 C2+ C2- 14 7 12 9 4 5 6 CON_RX 5 Rx C19 0.1uF 4 CON_RX CON_TX 3 2 1 max3232idbre4 CON2 Title ER RS 232 CIRCUIT Size A4 Date: 28 7/4/2007 Document Number Wednesday , May 30, 2007 Rev 0 Sheet 9 of 9 ER Service Manual 3.2.2. LED Version 3.2.2.1. Main U3 2 BAT_CHK 3 POWER_CHK 4 POWER_CON 5 Rx 6 Tx 7 P3.2 8 P3.3 9 P3.4 10 P3.5 11 P3.6 12 P3.7 13 P2.0 14 P2.1 15 P2.2 16 P2.3 17 BUZZER 18 AIN+ A_GND AIN- Bat_chk A_GND P1.6 P1.0 P1,7 P0.0 Rx P0.1 Tx P0.2 P3.2 P0.3 P3.3 P0.4 P3.4 P0.5 P3.5 P0.6 P3.6 P0.7 P3.7 PSEN P2.0 I2C_SDA P2.1 I2C_CLK P2.2 D_Vcc P2.3 D_GND P1.1 RTC_Power 36 SIG_IN+ 35 SIG_IN- RN6 Display _Vcc +5V RN103 34 RN103 C9 C16 0.1uF 33 CAL 32 P0.0 31 P0.1 30 P0.2 29 P0.3 28 P0.4 27 P0.5 26 P0.6 25 P0.7 0.1uF U7 0 P0.0 P0.1 P0.2 P0.3 P0.4 P0.5 P0.6 P0.7 2 3 4 5 6 7 8 9 P2.0 P2.1 P2.2 P2.3 11 1 D0 D1 D2 D3 D4 D5 D6 D7 Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 U6 19 18 17 16 15 14 13 12 1 2 3 4 5 6 7 8 I1 I2 I3 I4 I5 I6 I7 I8 Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 RN3 5 6 7 8 18 17 16 15 14 13 12 11 RN101 4 3 2 1 5 6 7 8 SEG_A SEG_B SEG_C SEG_D 4 3 2 1 SEG_E SEG_F SEG_G SEG_DP TD62783AF LE OE RN4 RN101 RN2 5 6 7 8 74HC573 +5V C1 24 0.1uF U8 23 22 RN101 4 3 2 1 KEY_CON5 KEY_CON6 KEY_CON7 KEY_CON8 PSEN 2 3 4 5 6 7 8 9 +5V 21 20 19 0 11 1 OneModule D0 D1 D2 D3 D4 D5 D6 D7 Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 5 6 7 8 U1 19 18 17 16 15 14 13 12 1 2 3 4 5 6 7 I1 I2 I3 I4 I5 I6 I7 8 GND LE OE O1 O2 O3 O4 O5 O6 O7 VCC 16 15 14 13 12 11 10 DIGIT1 DIGIT2 DIGIT3 DIGIT4 DIGIT5 DIGIT6 DIGIT7 Display _Vcc 4 3 2 1 RN1 KEY_CON9 KEY_CON10 RN101 9 0.1u C8 ULN2003AD L102S L15 & L16 74HC573 CON1 & CON2 +5V P3.2 P3.3 MODULE CONNECTOR PART 0.1uF L4 CON8 1 2 3 4 5 L3 L102S L1 L102S L/C CON 11 1 L102S L2 L102S L14 L102S L13 L102S U4 U9 2 3 4 5 6 7 8 9 +5V 10 9 8 7 6 R12 C2 P3.4 P3.5 P3.6 P3.7 SIG_IN+ KEY_CON1 KEY_CON2 KEY_CON3 KEY_CON4 D0 D1 D2 D3 D4 D5 D6 D7 Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 1 2 3 4 5 6 7 19 18 17 16 15 14 13 12 I1 I2 I3 I4 I5 I6 I7 8 GND LE OE O1 O2 O3 O4 O5 O6 O7 VCC 16 15 14 13 12 11 10 Display _Vcc 9 0.1u C7 ULN2003AD LED_INDICATOR2 DIGIT18 DIGIT16 DIGIT14 DIGIT8 DIGIT12 DIGIT9 DIGIT10 DIGIT10 DIGIT8 DIGIT6 DIGIT11 DIGIT12 DIGIT4 DIGIT13 DIGIT2 DIGIT14 SEG_DP SEG_F SEG_D SEG_B 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 331 POWER_LED LED_INDICATOR1 DIGIT17 DIGIT15 DIGIT13 DIGIT11 DIGIT9 DIGIT7 DIGIT5 DIGIT3 DIGIT1 SEG_G SEG_E SEG_C SEG_A 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 DISPLAY CON 74HC573 +5V C4 SIG_IN- U5 0.1uF L6 L102S 1 2 3 4 5 6 7 U2 2 3 4 5 6 7 8 9 11 1 D0 D1 D2 D3 D4 D5 D6 D7 Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7 19 18 17 16 15 14 13 12 I1 I2 I3 I4 I5 I6 I7 8 GND O1 O2 O3 O4 O5 O6 O7 VCC 16 15 14 13 12 11 10 DIGIT15 DIGIT16 DIGIT17 DIGIT18 LED_INDICATOR1 LED_INDICATOR2 Display _Vcc 9 0.1u C3 ULN2003AD LE OE CON7 1 2 3 4 5 6 7 8 9 10 11 12 KEY_CON1 KEY_CON2 KEY_CON3 KEY_CON4 KEY_CON5 KEY_CON6 KEY_CON7 KEY_CON8 KEY_CON9 KEY_CON10 POWER_KEY 74HC573 LOADCELL PART KEY CON +5V +5V R8 10k +5V R1 PSEN +5V CON6 4.7k 2 JP1 R2 100 S1 L12 KTA1298 Q1 BUZZER CAL BUZZER1 CAL S/W Rx Tx L5 L7 L8 1 2 3 4 5 1 0 RN5 A_Vcc 1 2 3 4 1 1 2 3 4 R7 10 8 7 6 5 +5V 8 7 6 5 +5V 0 PROGRAM PART CAL PART 29 BUZZER PART Title RS232 DRIVER PART 7/4/2007 ER_LED TYPE MAIN CIRCUIT Size A3 Date: Document Number Rev A 6100-PER-0100 Wednesday , June 13, 2007 Sheet 2 of 6 ER Service Manual Power part U13 XC6204C502MR CN2 Adaptor 2 1 1 U12 LM7809 VIN 3 VSS 3.2.2.2. CE VOUT 100u/16v 2 LED USE RECHARGEABLE BATTERY IN C18 0.1uF + D3 3 GND 1 Display _Vcc 5 C17 OUT SS14 2 L9 L102S A_Vcc 0 +5V U10 XC6204C502MR 1 3 POWER_LED Adaptor D6 7 SWC PK SWE 1 6 5 CON3 VCC TCAP COMP GND D4 D5 SS14 SS14 C6 0.1uF 2 1N5406 1 2 3 D2 SS14 3 C15 470 4 5 + C5 C11 0.1uF 100u/16v C20 0.01uF / 30kv +5V C13 0.1uF VOUT C10 470uF/35V C19 0.01uF / 30kv C14 470uF/35V 0 C12 470uF/35V CE L11 220uH 2 DC VSS VIN U11 MC34063A 8 R5 0.33 1W +5V POWER_CON D7 R3 D1 R10 10K 전전전전(+5V , 1N4004 Bat) 1 KDS184 100k 2 POWER_CHK 3 R6 2k SW1 SW Charge R9 100 POWER_KEY R4 100k CON4 F1 0 BT1 Pb 6V/5A 3 2 1 BAT FUSE 3 2 1 BAT_CHK R11 1k Pb BAT Power PART Title ERS LED POWER CIRCUIT DIAGRAM Size A3 Date: 30 7/4/2007 Document Number Rev 6100-PER-0100 Wednesday , June 13, 2007 A Sheet 3 of 6 ER Service Manual 3.2.2.3. Key Part KEY _OUT_CON_1 KEY _OUT_CON_2 KEY _OUT_CON_3 3 2 1 0 7 6 5 4 X C 9 8 - TARE ZERO SUM CON7 1 2 3 4 5 6 7 8 9 10 11 12 KEY _OUT_CON_4 KEY _IN_CON_1 KEY _IN_CON_2 KEY _IN_CON_3 KEY _IN_CON_4 KEY _OUT_CON_1 KEY _OUT_CON_2 KEY _OUT_CON_3 KEY _OUT_CON_4 KEY _OUT_CON_5 KEY _OUT_CON_6 POWER_CHK GND KEY _OUT_CON_5 M1 M4 M3 + M2 M5 MR MW KEY _OUT_CON_6 KEY _IN_CON_1 KEY _IN_CON_2 KEY _IN_CON_3 KEY _IN_CON_4 ON/OFF1 POWER_CHK Title ER KEY CIRCUIT Size A Date: 31 Document Number Rev 0 6130-PER-0001-0 Wednesday , June 13, 2007 7/4/2007 Sheet 5 of 6 ER Service Manual DIGIT17 DIGIT18 DIGIT15 DIGIT16 DIGIT13 DIGIT14 DIGIT11 DIGIT12 DIGIT9 DIGIT10 DIGIT7 DIGIT8 DIGIT5 DIGIT6 DIGIT3 DIGIT4 Pole front display Part DIGIT1 DIGIT2 3.2.2.4. SEG_A SEG_B SEG_F TOTAL DIGIT3 SEG_DP TOTAL DIGIT5 WEIGHT DIGIT5 UNIT DIGIT2 UNIT DIGIT4 UNIT DIGIT6 E C D1 A F G B E D DP D2 C E D DP D2 D1 A F G B C E D DP D2 C D1 A F G B E D DP A B D1 D2 F A B D1 D2 F A B D1 D2 F A B D1 D2 F D1 A F G B D2 D1 A F G B C E D DP D2 C D DP C DP E D G C D DP A B D1 D2 F A B D1 D2 F A B D1 D2 F E D2 C DP E D G C D DP D1 A F G B C DP E D G E D2 C DP E D G C D DP D1 A F G B C DP E D G E D2 C DP E D G GND WEIGHT DIGIT1 WEIGHT DIGIT3 SEG_B TOTAL DIGIT2 LED_INDICATOR1 SEG_G SEG_D SEG_E TOTAL DIGIT4 SEG_C D1 A F G B C DP E D G 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 C DP E D G 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 POWER_LED WEIGHT DIGIT2 WEIGHT DIGIT4 TOTAL DIGIT1 SEG_F SEG_A D2 C DP E D G D1 A F G B A B D1 D2 F A B D1 D2 F DISPLAY CON SEG_G SEG_D SEG_E SEG_DP SEG_C SEG_A SEG_B SEG_C SEG_D SEG_E SEG_F SEG_G SEG_DP TOTAL DIGIT6 WEIGHT DIGIT6 LED_INDICATOR2 UNIT DIGIT1 UNIT DIGIT3 UNIT DIGIT5 POLE FONRT DISPLAY CONNECTOR LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8 LED9 LED10 LED11 LED12 LED13 LED14 LED15 LED16 POWER_LED LED_INDICATOR2 LED17 LED_INDICATOR1 GND Title ER LED POLE FRONT DISPLAY Size A3 Date: 32 7/4/2007 Document Number Rev 6110-PER-0006 Wednesday , June 13, 2007 A Sheet 1 of 1 ER Service Manual 3.2.2.5. Pole rear display Part DIGIT17 DIGIT18 DIGIT15 DIGIT16 DIGIT13 DIGIT14 DIGIT11 DIGIT12 DIGIT9 DIGIT10 DIGIT7 DIGIT8 DIGIT5 DIGIT6 DIGIT3 DIGIT4 DIGIT1 DIGIT2 DISPLAY CON TOTAL DIGIT3 SEG_DP TOTAL DIGIT5 WEIGHT DIGIT5 UNIT DIGIT2 UNIT DIGIT4 UNIT DIGIT6 D1 A F G B E D DP D2 C E D DP D2 C D1 A F G B E D DP D2 D1 A F G B C E D DP D2 C D1 A F G B E D DP A B D1 D2 F A B D1 D2 F A B D1 D2 F A B D1 D2 F A B D1 D2 F D1 A F G B D2 D1 A F G B C E D DP D2 C D DP C DP E D G D DP D2 C C DP E D G E A B D1 D2 F A B D1 D2 F D1 A F G B C DP E D G D2 C C DP E D G E C DP E D G D DP D1 A F G B C DP E D G D2 C C DP E D G GND WEIGHT DIGIT1 WEIGHT DIGIT3 SEG_B TOTAL DIGIT2 LED_INDICATOR1 SEG_G SEG_D SEG_E TOTAL DIGIT4 SEG_C E C DP E D G POWER_LED WEIGHT DIGIT2 WEIGHT DIGIT4 TOTAL DIGIT1 SEG_F SEG_A 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 C DP E D G D1 A F G B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 A B D1 D2 F A B D1 D2 F SEG_A SEG_B SEG_F SEG_G SEG_D SEG_E SEG_DP SEG_C SEG_A SEG_B SEG_C SEG_D SEG_E SEG_F SEG_G SEG_DP TOTAL DIGIT6 WEIGHT DIGIT6 LED_INDICATOR2 UNIT DIGIT1 UNIT DIGIT3 UNIT DIGIT5 POLE REAR DISPLAY CONNECTOR LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8 LED9 LED10 LED11 LED12 LED13 LED14 LED15 LED16 CON2 GND LDE_INDICATOR2 DIGIT18 DIGIT16 DIGIT14 DIGIT12 DIGIT10 DIGIT8 DIGIT6 DIGIT4 DIGIT2 SEG_DP SEG_F SEG_D SEG_B 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 POWER_LED LED_INDICATOR1 DIGIT17 DIGIT15 DIGIT13 DIGIT11 DIGIT9 DIGIT7 DIGIT5 DIGIT3 DIGIT1 SEG_G SEG_E SEG_C SEG_A LED_INDICATOR2 LED_INDICATOR1 REAR_DISPLAY Title ER LED POLE REAR DISPLAY Size A3 Date: 33 7/4/2007 Document Number Rev 6110-PER-0005 Wednesday , June 13, 2007 A Sheet 1 of 1 ER Service Manual DIGIT17 DIGIT18 DIGIT15 DIGIT16 DIGIT13 DIGIT14 DIGIT11 DIGIT12 DIGIT9 DIGIT10 DIGIT7 DIGIT8 DIGIT5 DIGIT6 DIGIT3 DIGIT4 Front display Part DIGIT1 DIGIT2 3.2.2.6. DISPLAY CON C E D DP D2 C E D DP D2 D1 A F G B C E D DP D2 D1 A F G B C E D DP D2 C A B D1 D2 F A B D1 D2 F A B D1 D2 F A B D1 D2 F D1 A F G B D1 A F G B E D DP D2 C D DP C DP E D G E D1 A F G B C DP E D G C D DP D2 C DP E D G D1 A F G B A B D1 D2 F A B D1 D2 F A B D1 D2 F E D DP D2 C DP E D G POWER_LED LED_INDICATOR1 DIGIT17 DIGIT15 DIGIT13 DIGIT11 DIGIT9 DIGIT7 DIGIT5 DIGIT3 DIGIT1 SEG_G SEG_E SEG_C SEG_A C D1 A F G B C DP E D G 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 E D2 C DP E D G 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 C DP E D G GND LDE_INDICATOR2 DIGIT18 DIGIT16 DIGIT14 DIGIT12 DIGIT10 DIGIT8 DIGIT6 DIGIT4 DIGIT2 SEG_DP SEG_F SEG_D SEG_B C D DP D1 A F G B C DP E D G E CON1 D2 C DP E D G D1 A F G B A B D1 D2 F A B D1 D2 F SEG_A SEG_B SEG_F SEG_G SEG_D SEG_E SEG_DP SEG_C SEG_A SEG_B SEG_C SEG_D SEG_E SEG_F SEG_G SEG_DP FRONT_DISPLAY LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8 LED9 LED10 LED11 LED12 LED13 LED14 LED15 LED16 LED_INDICATOR2 LED_INDICATOR1 POWER_LED LED17 GND Title ERS_LED FRONT DISPLAY Size B Date: 34 7/4/2007 Document Number Rev A 6110-PER-0100 Wednesday , June 13, 2007 Sheet 1 of 6 ER Service Manual DIGIT17 DIGIT18 DIGIT15 DIGIT16 DIGIT13 DIGIT14 DIGIT11 DIGIT12 DIGIT9 DIGIT10 DIGIT7 DIGIT8 DIGIT5 DIGIT6 DIGIT3 DIGIT4 Rear display Part DIGIT1 DIGIT2 3.2.2.7. SEG_A SEG_B SEG_F E C D1 A F G B E D DP D2 C E D2 D1 A F G B C D DP E D DP D2 D1 A F G B C E D DP D2 C A B D1 D2 F A B D1 D2 F A B D1 D2 F A B D1 D2 F D1 A F G B D1 A F G B E D DP D2 C D DP C DP E D G C D DP D2 C DP E D G D1 A F G B A B D1 D2 F A B D1 D2 F A B D1 D2 F E D DP D2 C DP E D G C D1 A F G B C DP E D G E D2 C DP E D G C D DP D1 A F G B C DP E D G E D2 C DP E D G D1 A F G B LED_INDICATOR1 DIGIT17 DIGIT15 DIGIT13 DIGIT11 DIGIT9 DIGIT7 DIGIT5 DIGIT3 DIGIT1 SEG_G SEG_E SEG_C SEG_A C DP E D G 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1 C DP E D G LDE_INDICATOR2 DIGIT18 DIGIT16 DIGIT14 DIGIT12 DIGIT10 DIGIT8 DIGIT6 DIGIT4 DIGIT2 SEG_DP SEG_F SEG_D SEG_B A B D1 D2 F CON1 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 A B D1 D2 F DISPLAY CON SEG_G SEG_D SEG_E SEG_DP SEG_C REAR_DISPLAY SEG_A SEG_B SEG_C SEG_D SEG_E SEG_F SEG_G SEG_DP LED1 LED2 LED3 LED4 LED5 LED6 LED7 LED8 LED9 LED10 LED11 LED12 LED13 LED14 LED15 LED16 LED_INDICATOR2 LED_INDICATOR1 Title ER LED REAR DISPLAY Size B Date: 35 7/4/2007 Document Number Rev A 6110-PER-0200 Wednesday , June 13, 2007 Sheet 4 of 6 ER Service Manual 3.2.2.8. RS232 Part +5V C15 0.1uF C16 0.1uF C17 0.1uF Rx CON_TX +5V CON1 C18 0.1uF 11 10 13 8 1 3 DIN1 DIN2 RIN1 RIN2 C1+ C1- 8 16 6 V_CC Tx GND Tx 15 5 4 3 2 1 V- V+ U16A 2 9 7 DOUT1 DOUT2 ROUT1 ROUT2 C2+ C2- 14 7 12 9 4 5 6 CON_RX 5 Rx C19 0.1uF 4 CON_RX CON_TX 3 2 1 max3232idbre4 CON2 Title ER RS 232 CIRCUIT Size A4 Date: 36 7/4/2007 Document Number Wednesday , May 30, 2007 Rev 0 Sheet 9 of 9 ER Service Manual 3.2.3. VFD Version DP SEG_G SEG_F SEG_E SEG_D SEG_C SEG_B SEG_A Main WEIGHT3 WEIGHT4 WEIGHT5 TOTAL1 TOTAL2 TOTAL3 TOTAL4 TOTAL5 TOTAL6 NC 3.2.3.1. TR 18 D_Vcc P2.3 D_GND P1.1 RTC_Power L11 L4 L12 SIG_IN+ 20K 38 39 +5V L/C Connector 21 20 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 VSS1 VSS2 VSS2 VDD2 P3.3 P3.2 SIG_INL5 23 22 35 36 37 40 10 9 8 7 6 5 4 3 2 1 NONE COMMA DP SEG G SEG F SEG E SEG D SEG C SEG B SEG A 17 BUZZER I2C_CLK P2.2 PSEN L3 A CLK uPD16310 NC NC NC U3 B STRB BLK NC VDD1 NC C3 0.1uF D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D18 D19 57 58 59 60 61 62 63 64 P2.3 P2.1 24 1 2 3 4 5 32 33 34 P2.3 P2.2 P2.1 P2.0 L2 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 16 I2C_SDA P0.7 L1 CON4 NC NC VSS1 VSS2 VSS2 VDD2 P2.2 PSEN P2.0 P0.6 25 30 31 R/L VDD1 PC 41 42 43 44 15 P3.7 26 U3.15 P2.1 P0.7 P0.5 U3.14 14 P0.6 P3.6 27 U3.16 13 P2.0 P0.5 P3.5 P0.4 P3.5 P3.4 R11 P3.7 P3.4 P0.3 28 2.2k 28 29 KEY_CON10 12 P0.4 29 R5 R6 R2 R4 +5V U3.13 11 P3.6 P3.3 P0.2 R10 P3.5 P0.3 P0.1 30 KEY_CON9 10 P0.2 P3.2 31 25 26 27 0 U3.12 P3.4 Tx P0.0 R9 9 P0.1 CAL 32 KEY_CON8 8 P3.3 Rx 33 U3.11 P3.2 P0.0 R8 7 P1.0 P1,7 VCC R3 6 Tx P1.6 SIG_IN- 34 KEY_CON7 Rx A_GND SIG_IN+ 35 R7 5 Bat_chk 36 KEY_CON5 4 POWER_CON AIN- KEY_CON4 POWER_CHK AIN+ A_GND KEY_CON6 3 A_Vcc KEY_CON3 0 BAT_CHK KEY_CON2 2 24 23 22 21 ONE_MODULE1 1 KEY_CON1 R1 10 20 19 18 17 16 15 14 13 12 11 +5V 19 0 OneModule KEY_CON1 KEY_CON2 KEY_CON3 KEY_CON4 KEY _CON5 KEY _CON6 KEY _CON7 KEY _CON8 KEY _CON9 KEY _CON10 POWER_KEY CON1 L8 Rx Tx FRONT DISPLAY PART 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 FL + WEIGHT4 WEIGHT2 GND UNIT5 UNIT3 UNIT1 TOTAL6 SEG D TR TOTAL3 TOTAL2 TOTAL1 SEG B SEG A REAR DISPLAY PART EC1 + C4 47u/50V 0.1uF R12 20k VFD DRIVER PART BUZZER PART +5V R13 10k +5V PSEN R14 4.7k 2 FL + WEIGHT4 WEIGHT2 NC UNIT5 UNIT3 UNIT1 NC SEG D TR TOTAL4 TOTAL3 TOTAL2 SEG B SEG A 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 40V CAL Q1 KTA1504 JP1 S1 CAL S/W BUZZER BUZZER1 1 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 WEIGHT5 WEIGHT3 WEIGHT1 UNIT6 UNIT4 UNIT2 SEG F SEG E TOTAL5 TOTLA4 DP SEG C SEG G POWER LED FL - 1 2 3 4 5 6 7 8 9 10 11 12 KEY CONNECTOR +5V CON3 REAR_DISPLAY CON2 FRONT_DISPLAY 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 L9 L6 L7 RS232 DRIVER PART MODULE CONNECTOR PART WEIGHT5 WEIGHT3 WEIGHT1 UNIT6 UNIT4 UNIT2 SEG F SEG E TOTAL6 TOTAL5 DP SEG C SEG G TOTAL1 FL - 1 2 3 4 5 WEIGHT2 WEIGHT1 UNIT6 UNIT5 UNIT4 UNIT3 UNIT2 UNIT1 CON5 +5V PROGRAM PART 37 Title ER VFD MAIN CIRCUIT CAL PART Size A3 Date: 7/4/2007 Document Number Rev A 6100-PER-0010 Wednesday , June 27, 2007 Sheet 3 of 8 ER Service Manual 3.2.3.2. Power part GND U3 LM7809 1 VIN D1 VOUT 3 Vin_+8V +5V SS14 2 U5 XC6204C502MR 1 VIN U4 MC34063A 3 7 6 5 DC SWC PK SWE VCC TCAP COMP GND 1 D2 D3 SS14 SS14 C5 0.1uF 2 D4 SS14 3 4 CE L10 220uH VOUT 5 2 8 R15 0.33 1W VSS VFD USE RECHARGEABLE BATTERY 2 1 CN1 POWER_SW EC3 470uF/35V + EC4 100u/16v C6 0.1uF C7 470p C13 470uF/35V +5V 0 POWER_LED D5 +5V POWER_CON 1 2 3 전전전전(+5V , R17 2k D6 1N4004 1 Bat) SW1 SW Charge 1N5406 R19 1k CN2 EC2 + C8 CN3 470uF/25V 1 2 KDS184 100k POWER_CHK 2 POWER_KEY 3 Adaptor R18 D7 R16 10K R20 100 0.1uF R21 100k CN5_MALE1 CN5_FEMALE1 F1 BT1 Pb 6V/5A 3 2 1 BAT BAT_CHK FUSE 3 2 1 Pb BAT Vin_+8V FL+ AC 3.3V FL- VFD MODULE R22 1k +40V Power PART PILOT DESIGN Title VFD POW ER CIRCUIT DIAGRAM Size A3 Date: 38 7/4/2007 Document Number Rev 1 6100-PER-0010-0 Wednesday , June 13, 2007 Sheet 4 of 8 ER Service Manual 3.2.3.3. Key Part KEY _OUT_CON_1 KEY _OUT_CON_2 CON1 1 2 3 4 5 6 7 8 9 10 11 12 KEY _OUT_CON_3 KEY _IN_CON_1 KEY _IN_CON_2 KEY _IN_CON_3 KEY _IN_CON_4 KEY _OUT_CON_1 KEY _OUT_CON_2 KEY _OUT_CON_3 KEY _OUT_CON_4 KEY _OUT_CON_5 KEY _OUT_CON_6 POWER_CHK 1 2 3 4 5 6 7 8 *1 C1 9 10 -1 KEY _OUT_CON_4 KEY _OUT_CON_5 TARE1 ZERO1 TOTAL1 M1 M2 M3 +1 M4 M5 ,R1 MW1 KEY _OUT_CON_6 KEY _IN_CON_1 KEY _IN_CON_2 KEY _IN_CON_3 KEY _IN_CON_4 ON/OFF1 POWER_CHK Title ER KEY CIRCUIT Size A Document Number Date: 39 Rev 0 6130-PER-0001-0 Friday , March 16, 2007 7/4/2007 Sheet 1 of 8 ER Service Manual Pole front display Part FLNORMAL OPEM SEG A 20 R27 R28 FL- SEG DP 20 22 g2 b T1 a 18 19 20 21 SEG G SEG B c NC T2 15 16 17 T2 SEG C CM DP T3 T4 12 13 14 T5 CM-DP6 SEG DP T3 11 T4 tr 9 10 T5 SEG TR NC f g1 T7 e d T6 6 7 8 SEG E SEG D T6 FL+ SEG B SEG A FL- SEG F SEG G 1 U6 U5 U4 U3 U2 U1 tr DP c NC b a FL- SEG DP CM-DP5 D12 D11 D10 D9 D8 GND D6 D5 D4 D3 D2 D1 SEG TR SEG DP SEG C 14 15 16 17 18 19 20 21 22 23 24 25 26 1 2 3 4 5 6 7 8 9 10 11 12 13 FL+ SEG F SEG G SEG E SEG D TOTAL PRICE FL+ UNIT PRICE FL+ f g e d cm NC W5 W4 W3 W2 W1 NC WEIGHT 2 3 4 5 3.2.3.4. CON6 FROM REAR POLE DISPLAY WEIGHT5 WEIGHT3 WEIGHT1 UNIT6 UNIT4 UNIT2 SEG F SEG E TOTAL5 TOTLA4 DP SEG C SEG G POWER LED FL - 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 FL + WEIGHT4 WEIGHT2 POWER LED UNIT5 UNIT3 UNIT1 TOTAL6 SEG D TR TOTAL3 TOTAL2 TOTAL1 SEG B SEG A LED Title ER_VFD FRONT POLE DISPLAY Size A4 Date: 40 Document Number Rev A 6110-PER-0030 Thursday , June 14, 2007 7/4/2007 Sheet 7 of 8 ER Service Manual Pole rear display Part CM-DP8 20 FL22 NORMAL OPEM SEG A SEG G SEG B 18 19 20 21 g2 b T1 a c NC T2 15 16 17 T2 SEG C CM DP T3 T4 12 13 14 SEG DP T3 11 T4 T5 tr 9 10 T5 SEG TR NC f g1 T7 e d T6 6 7 8 SEG E SEG D T6 1 FL+ SEG B SEG A FL- SEG F SEG G U6 U5 U4 U3 U2 U1 tr DP c NC b a FL14 15 16 17 18 19 20 21 22 23 24 25 26 20 R29 R30 FL- SEG DP SEG DP CM-DP7 D12 D11 D10 D9 D8 GND D6 D5 D4 D3 D2 D1 SEG TR SEG DP SEG C 1 2 3 4 5 6 7 8 9 10 11 12 13 FL+ SEG F SEG G SEG E SEG D TOTAL PRICE FL+ UNIT PRICE FL+ f g e d cm NC W5 W4 W3 W2 W1 NC WEIGHT 2 3 4 5 3.2.3.5. CON7 FROM MAIN WEIGHT5 WEIGHT3 WEIGHT1 UNIT6 UNIT4 UNIT2 SEG F SEG E TOTAL5 TOTLA4 DP SEG C SEG G POWER LED FL - 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 CON8 TO FRONT POLE DISPLAY FL + WEIGHT4 WEIGHT2 WEIGHT6 WEIGHT4 WEIGHT2 UNIT7 UNIT5 UNIT3 SEG F SEG E TOTAL6 TOTLA5 DP SEG C SEG G POWER LED FL - UNIT5 UNIT3 UNIT1 TOTAL6 SEG D TR TOTAL3 TOTAL2 TOTAL1 SEG B SEG A 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 FL + WEIGHT5 WEIGHT3 POWER LED UNIT6 UNIT4 UNIT2 TOTAL7 SEG D TR TOTAL4 TOTAL3 TOTAL2 SEG B SEG A LED Title ER POLE REAR DISPLAY CIRCUIT Size A4 Date: 41 7/4/2007 Document Number Rev A 6110-PER-0030 Thursday , June 14, 2007 Sheet 8 of 8 ER Service Manual Front display Part U6 U5 U4 U3 U2 U1 tr DP c NC b a FL- FL+ f g e d cm NC W5 W4 W3 W2 W1 NC UNIT PRICE R24 20 UNIT6 UNIT5 UNIT4 UNIT3 UNIT2 UNIT1 TR DP SEG_C WEIGHT5 WEIGHT4 WEIGHT3 WEIGHT2 WEIGHT1 FL- FL+ SEG_F SEG_G SEG_E SEG_D R23 20 14 15 16 17 18 19 20 21 22 23 24 25 26 1 2 3 4 5 6 7 8 9 10 11 12 13 FL22 g2 b T1 a SEG_G SEG_B TOTAL1 SEG_A 18 19 20 21 c NC T2 15 16 17 SEG_C DP TOTLA3 TOTAL2 CM DP T3 T4 12 13 14 11 TOTLA4 tr T5 10 9 TR TOTAL5 6 7 8 e d T6 WEIGHT SEG_E SEG_D TOTAL6 NC f g1 T7 2 3 4 5 SEG_F SEG_G CM-DP2 DP CM-DP1 NORMAL OPEN DP FL+ 1 FL+ TOTAL PRICE SEG_B SEG_A FL- 3.2.3.6. CN4 CON4 FRONT_DISPLAY WEIGHT5 WEIGHT3 WEIGHT1 UNIT6 UNIT4 UNIT2 SEG F SEG E TOTAL6 TOTAL5 DP SEG C SEG G TOTAL1 FL - 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 1 2 FL + WEIGHT4 WEIGHT2 NC UNIT5 UNIT3 UNIT1 NC SEG D TR TOTAL4 TOTAL3 TOTAL2 SEG B SEG A LED Title VFD DISPLAY CIRCUIT(FRONT) Size A4 Date: 42 7/4/2007 Document Number Rev A 6110-PER-0010 Thursday , June 14, 2007 Sheet 5 of 8 ER Service Manual Rear display Part FLNORMAL OPEN SEG A 22 g2 b T1 a 18 19 20 21 SEG G SEG B c NC T2 15 16 17 T2 SEG DP T3 CM-DP4 SEG C CM DP T3 T4 12 13 14 11 T4 tr T5 T5 10 9 SEG TR e d T6 6 7 8 SEG E SEG D T6 1 NC f g1 T7 SEG F SEG G FL+ U6 U5 U4 U3 U2 U1 tr DP c NC b a FL14 15 16 17 18 19 20 21 22 23 24 25 26 FL+ D12 D11 D10 D9 D8 GND R25 20 R26 20 FL- SEG DP SEG DP CM-DP3 D6 D5 D4 D3 D2 D1 SEG TR SEG DP SEG C 1 2 3 4 5 6 7 8 9 10 11 12 13 FL+ SEG F SEG G SEG E SEG D TOTAL PRICE 2 3 4 5 UNIT PRICE FL+ f g e d cm NC W5 W4 W3 W2 W1 NC WEIGHT SEG B SEG A FL- 3.2.3.7. CON5 REAR_DISPLAY WEIGHT5 WEIGHT3 WEIGHT1 UNIT6 UNIT4 UNIT2 SEG F SEG E TOTAL5 TOTLA4 DP SEG C SEG G FL - 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 FL + WEIGHT4 WEIGHT2 UNIT5 UNIT3 UNIT1 TOTAL6 SEG D TR TOTAL3 TOTAL2 TOTAL1 SEG B SEG A Title ERS DISPLAY CIRCUIT(REAR) Size A4 Date: 43 7/4/2007 Document Number Rev 0 6110-PER-0020 Thursday , June 14, 2007 Sheet 6 of 8 ER Service Manual 3.2.3.8. RS232 Part +5V C2 0.1uF C3 0.1uF C4 0.1uF Rx CON_TX +5V CON1 C5 0.1uF 11 10 13 8 1 3 DIN1 DIN2 RIN1 RIN2 C1+ C1- 8 16 6 V_CC Tx GND Tx 15 5 4 3 2 1 V- V+ U1A 2 9 7 DOUT1 DOUT2 ROUT1 ROUT2 C2+ C2- 14 7 12 9 4 5 6 CON_RX 5 Rx C6 0.1uF 4 CON_RX CON_TX 3 2 1 max3232idbre4 CON2 Title ER RS 232 CIRCUIT Size A4 Date: 44 7/4/2007 Document Number Rev A 6528-PER-0001 Thursday , June 14, 2007 Sheet 2 of 8 ER Service Manual 4. Exploded View FOR APPROVAL 2003.12.29 CAS CO. LAB. 45 7/4/2007 ER Service Manual FOR APPROVAL 2004.01.29 CAS CO. LAB. 46 7/4/2007 ER Service Manual 15 5. Load Cell drawing 25 112 112 SW (spring elem ent) 2 090501 47 7/4/2007 00 ER Service Manual 6. Part Location 6.1. LCD Version 6.1.1.1. Main PCB Part Location DRAWING NUMBER : 9000-ER0-0006 LCD MAIN 48 7/4/2007 ER Service Manual 6.1.1.2. FRONT DISPLAY PCB Part Location DRAWING NUMBER : 9000-ERS-0007 LCD FRONT DISPLAY 49 7/4/2007 ER Service Manual 6.1.1.3. REAR DISPLAY PCB Part Location DRAWING NUMBER : 9000-ERS-0008 LCD REAR DISPLAY 50 7/4/2007 ER Service Manual 6.1.1.4. POLE DISPLAY PCB Part Location DRAWING NUMBER : 9000-ERS-0009 LCD FRONT DISPLAY 51 7/4/2007 ER Service Manual DRAWING NUMBER : 9000-ERS-0010 LCD REAR DISPLAY 52 7/4/2007 ER Service Manual 6.1.2. VFD Version 6.1.2.1. Main PCB Part Location DRAWING NUMBER : 9000-ER1-0006 VFD MAIN 53 7/4/2007 ER Service Manual 6.1.2.2. VFD FRONT DISPLAY PCB Part Location DRAWING NUMBER : 9000-ER1-0007 VFD FRONT DISPLAY 54 7/4/2007 ER Service Manual 6.1.2.3. VFD REAR DISPLAY PCB Part Location DRAWING NUMBER : 9000-ER1-0008 VFD REAR DISPLAY 55 7/4/2007 ER Service Manual 6.1.2.4. POLE DISPLAY PCB Part Location DRAWING NUMBER : 9000-ER1-0009 VFD POLE DISPLAY TYPE #1 56 7/4/2007 ER Service Manual DRAWING NUMBER : 9000-ER1-0010 VFD POLE DISPLAY TYPE #2 57 7/4/2007 ER Service Manual 6.1.3. LED Version 6.1.3.1. Main PCB Part Location DRAWING NUMBER : 9000-ER2-0011 LED Main 58 7/4/2007 ER Service Manual 6.1.3.2. FRONT DISPLAY PCB Part Location DRAWING NUMBER : 9000-ER2-0012 LCD FRONT DISPLAY 59 7/4/2007 ER Service Manual 6.1.3.3. REAR DISPLAY PCB Part Location DRAWING NUMBER : 9000-ER2-0013 LED REAR DISPLAY 60 7/4/2007 ER Service Manual 6.1.4. COMMON PCB. 6.1.4.1. RS-232 MODULE PCB Part Location DRAWING NUMBER : 9000-ERS-0005 RS-232 PCB (TOP) RS-232 PCB (BOTTOM) 61 7/4/2007 ER Service Manual 6.1.4.2. KEY PCB Part Location (Pb) DRAWING NUMBER : 9000-ERS-0006 KEY PCB 62 7/4/2007 ER Service Manual 7. Error Messages & Solution Error Message Description Solution on Display "Err 0" "Err 1" Remove unstable facts. The "Err 0" occurs when scale is not stable. The "Err 1" occurs when a current zero point has Please call your CAS dealer. shifted from the last span calibration. "Err 2" The "Err 2" is not a real error. Only it prompts Please call your CAS dealer. return CAL switch to the normal position. Please remove the "Err 3" The "Err 3" is an overload error. "Err 4" The "Err 4" is leakage of payment. "Err 5" The "Err 5" means there is already tare. Remove the tare. The "Err 6" means total price summation is Please change unit price over. or remove some weight. "Err 6" "Err 7" The "Err 7" means total price is over. "Err 8" The "Err 8" means Euro rating price is over. weight. Scale needs more payment. Please change unit price or remove some weight. Please change unit price or change euro rate. The "Err 11" means a writing error of the internal “Err 11” nonvolatile memory. To recognize this error, be If it still has "Err 11", sure to check the voltage on the circuit and do replace the digital module. calibration procedures. The "Err 12" warns that the scale has lost the “Err 12” parameters for weighing regulations or has lost the factors for a digital span calculation. Enter each condition codes again (?). Please try a span calibration again if still not fixed. Please try to find out which “Err 13” The "Err 13" means the soft key code is broken. key lost soft key code and then input this code again. “Err 14” “Err 15” The "Err 14" means calibration range is not Please call your CAS correct. dealer. The "Err 15" means 1/2 or 1/4 unit price is over. Please change unit price 63 7/4/2007 ER Service Manual 8. Part List ER(LCD) PART LIST 1.1 MAIN PCB ASS'Y [110E20EMAPUN0101] No Part Name Specification Part Number Q'ty Remark MAIN PCB ASS'Y ER-15CB(LCD_BACK LIGHT) 110ER0EMAPUN0101 1 MAIN PCB ASS'Y 1 PCB-MAIN 6100-PER-0001-A(ER LCD) 6100PER00010 1 MAIN PCB 2 ONE MODULE ONE MODULE 3 IC(REGULATOR) KA7809A(D-PACK) 6220IS078090 1 U4 4 IC(REGULATOR) XC6204C502MR(5.0V) 6220IS0C5020 1 U2 5 IC(LCD DRIVER) HOLTEX HT1622 (ERS-LCD) 6224I0016220 1 U1 6 IC(DC DC CONVERTER) MC34063AD 6242I003406A 1 U3 7 TRANSISTOR CHIP KTA1504 SY 6281I0015040 1 Q3 64 1 ONE MODULE1 7/4/2007 ER Service Manual 8 TRANSISTOR CHIP KTA1666 6281I0016660 1 Q1 9 TRANSISTOR CHIP 2N2222AS 6281I0022220 1 Q2 10 DIODE POWER 1N5819(SMD) 6291IS058190 4 D1,2,3,5 11 DIODE-POWER 1N5406 6291IP054060 1 D4 12 DIODE-SWITCHING PMLL4148L(LP-CONT') 6294ISW4148A 1 D6 13 DIODE-CHIP KDS184 6294ICP01840 1 D7 14 RESISTOR 2W CFR 0.33Ω (±5%) 6512CJ000033 1 R9 15 RESISTOR-CHIP 1/10W RR1220P-100D(10Ω) 6527ID001000 1 R16 16 RESISTOR-CHIP 1/10W RR1220P-102D(1K) 6527ID300100 2 R8,15 17 RESISTOR-CHIP 1/10W RR1220P-202D(2K) 6527ID300200 1 R12 18 RESISTOR-CHIP 1/10W RR1220P-222D(2.2K) 6527ID300220 1 R5 19 RESISTOR-CHIP 1/10W RR1220P-472D(4.7K) 6527ID300470 1 R7 65 7/4/2007 ER Service Manual 20 RESISTOR-CHIP 1/10W RR1220P-103D(10K) 6527ID301000 3 R3,6,10 21 RESISTOR-CHIP 1/10W RR1220P-203D(20K) 6527ID302000 1 R2 22 RESISTOR-CHIP 1/10W RR1220P-101D(100) 6527ID010000 1 R13 23 RESISTOR-CHIP 1/10W RR1220P-104D(100K) 6527ID310000 4 R1,4,11,14 24 RESISTOR-CHIP-ARRAY RP164P101J(=1608 100 X 4PCS) 6598IJ001000 2 RL1,2 25 RESISTOR-CHIP-ARRAY RP164P103J(=1608 10kΩ X 4PCS) 6598IJ301000 2 RL3,4 26 INDUCTANCE HB-1M2012-102JT(TP2,LP2,DBB) 6670T0001020 27 INDUCTANCE 220uH(NT SERIES) 6670T0102200 1 L10 28 CONDENSER-CERAMIC 0.01uF/3KV 6710CAP0103B 2 C14,16 29 CONDENSER-ELECTRIC 100uF/16V 6704C1601000 2 C1,7 30 CONDENSER-ELECTRIC 470uF/35V(short type) 6704C3504700 3 C8,11,12 31 CONDENSER-CHIP CL21F 102KBNC 6712CHP01020 4 C2,3,4,5 66 7/4/2007 11 L1~9, L11,12 ER Service Manual 32 CONDENSER-CHIP CL21F 471KBNC 6712CHP04710 1 C10 33 CONDENSER-CHIP CL21F 104KBNC 6712CHP01040 4 C6,9,13,15 34 PIEZO BUZZER APR,ADR(CHINA) 7002Z0000000 1 BUZZER1 35 TACT S/W 11902(DJTA-1102) 7600STA19020 1 CAL S/W 36 CONNECTOR(WAFER) LW0640-05 (LPH01-05) 7801CLW00050 1 CN3 37 CONNECTOR(WAFER) LWL0640-12 (LSW250-12) 7802CLL00120 1 CN6 38 CONNECTOR(WAFER) 5273-02 (LPH03-02) 7804CCN73020 1 CN1 39 CONNECTOR(WAFER) 5273-03 (LPH03-03) 7804CCN73030 1 CN5 40 CONNECTOR(WAFER) 03-5267 7805CCN67030 1 CN2 41 SOCKET CONNECTOR 5332-50P 7813C000050B 2 CN7,8 42 FUSE 1.6A/250V ø5 UL,S,VDE,BSI(유)fast blow type 7620S0516000 1 FUSE1 43 FUSE HOLDER GF-205B(EXP-300L) 7630S0002050 1 FUSE1 67 7/4/2007 ER Service Manual 44 JUMPER 2PIN 7821CJM00020 3 JP1,BAT,+5V 1.2 FRONT DISPLAY PCB ASS'Y [110ER3EFDPPH0101] Part Name No Specification Part Number Q'ty Remark FRONT DISPLAY PCB ASS'Y ER2-15CB(LCD) 110ER3EFDPPH0101 1 FRONT DISPLAY PCB ASS'Y 1 LED HOLDER 6*5*5mm(DB-IIVFD,ER) 2090H0000100 1 2 PCB-DISPLAY 6110-PER-0004-0(ER,P,LCD)(F) 6110PER00040 1 DISPLAY PCB(LCD R)FRONT 3 RESISTOR 1/4W CFR 1K 6515CJ300100 1 R1 4 LCD 2512STF-P(ER-LCD,BACK LIGHT 용) 7212D0025120 3 LCD1,2,3 5 BACK LIGHT JHB2866/A (ER-1_LCD_6DIGIT) 7224D0028660 3 6 LED LAMP ø5-RED 7232DR00005A 1 LO1 7 FLAT CABLE CONNECTOR 50P*50P*35mm(ER R LCD) 7850W00A0350 1 CON2 (±5%) 68 7/4/2007 ER Service Manual 8 FLAT CABLE CONNECTOR 50P*50P*1000mm(ER R LCD) 7850W00A1000 1 CON1 1.3 REAR DISPLAY PCB ASS'Y [110ER3153GPH0101] Part Name No Specification Part Number Q'ty Remark REAR DISPLAY PCB ASS'Y ER2-15CB(LCD) 110ER3153GPH0101 1 REAR DISPLAY PCB ASS'Y 1 LED HOLDER 6*5*5mm(DB-IIVFD,ER) 2090H0000100 1 2 PCB-DISPLAY 6110-PER-0003-A(ER,P,LCD)(R) 6110PER0003A 1 DISPLAY PCB(LCD R)REAR 3 RESISTOR 1/4W CFR 1K 6515CJ300100 1 R1 4 LCD 2512STF-P(ER-LCD,BACK LIGHT 용) 7212D0025120 3 LCD1,2,3 5 BACK LIGHT JHB2866/A (ER-1_LCD_6DIGIT) 7224D0028660 3 6 LED LAMP ø5-RED 7232DR00005A 1 LO1 7 SOCKET CONNECTOR HIF3F-50PA-2.54DS 7813C000050A 1 CON1 (±5%) 69 7/4/2007 ER Service Manual 8 JUMP WIRE ø0.6*10m/m 7844W0001000 14 JP1~12,15,16 1.4 KEY BOARD PCB ASS'Y [110ER3EKEPPH0101] Part Name No Specification Part Number Q'ty Remark KEY BOARD PCB ASS'Y ER2-15CB(LCD) 110ER3EKEPPH0101 1 KEY BOARD PCB ASS'Y 1 PCB-KEY 6130-PER-0001-0(ER) 6130PER00010 1 KEY BOARD PCB 2 CLAMP FILTER ZCAT1518-0730(BW-HIGH) 6830F0007300 1 CLAMP FILTER(KEY) 3 TACT S/W 12*12(SKHK)DJTA-1103E 7600STA12120 4 FLAT CABLE CONNECTOR 12P*12P*320mm(EP(F),ER)유상 7850W0024320 25 1 CON1 1.5 RS232C PCB ASS'Y [110ER3153GPH0101] No Part Name Specification 70 Part Number 7/4/2007 Q'ty Remark ER Service Manual RS232C PCB ASS'Y ER2-15CB(LCD) 110ER3153GPH0101 1 RS232C PCB ASS'Y 1 BOLT-CONNECTOR 1/8-6 UNC -외주 1507A0018060 2 CONNECTOR BOLT 2 PCB-RS232C 6158-PER-0001-A(ER) 6158PER0001A 1 RS232C PCB(232) 3 IC(LINE DRIVER) ICL232CBE(SMD) 6240IS002320 1 U1 4 CONDENSER-CHIP CL21F 104KBNC 6712CHP01040 5 C,1,2,3,4,5 5 D-SUB CONNECTOR D9S(RS-PIN) FEMALE 7812C0000090 1 CON2 6 CONNECTOR WIRE 5P*380mm,CORE(ER-RS232) 7840W0005380 1 CON1 7 GROUND TERMINAL ASS'Y 70mm(PD,TP,TC)(양단) 7860GND00700 1 GND TERMINAL ASS'Y 71 7/4/2007 ER Service Manual ER(LED) PART LIST 1.1 MAIN MAIN PCB ASS'Y [110E20EMAPUN0101] No Part Name Specification Part Number Q'ty Remark MAIN PCB ASS'Y ER-15CB(LCD_BACK LIGHT) 110ER0EMAPUN0101 1 MAIN PCB ASS'Y 1 PCB-MAIN 6100-PER-0100-A(ER LED) 6100PER00010 1 MAIN PCB 2 ONE MODULE ONE MODULE 3 IC(REGULATOR) KA7809A(D-PACK) 6220IS078090 1 U12 4 IC(REGULATOR) XC6204C502MR(5.0V) 6220IS0C5020 2 U10,13 5 IC(DRIVER) ULN2003AD 6236IS020030 3 U1,4,5 6 IC(DC DC CONVERTER) MC34063AD 6242I003406A 1 U11 7 IC(DRIVER) TD62783AF 6236IS062780 1 U6 8 IC(C MOS) 74HC573D (LP-II) 6236IS00573A 4 U2,7,8,9 72 1 U3 7/4/2007 ER Service Manual 9 TRANSISTOR CHIP KTA1504 SY 6281I0015040 1 Q1 10 DIODE POWER 1N5819(SMD) 6291IS058190 4 D2,3,4,5 11 DIODE-POWER 1N5406 6291IP054060 1 D6 12 DIODE-SWITCHING PMLL4148L(LP-CONT') 6294ISW4148A 1 D7 13 DIODE-CHIP KDS184 6294ICP01840 1 D1 14 RESISTOR 2W CFR 0.33Ω (±5%) 6512CJ000033 1 R5 15 RESISTOR-CHIP 1/10W RR1220P-100D(10Ω) 6527ID001000 1 R7 16 RESISTOR-CHIP 1/10W RR1220P-102D(1K) 6527ID300100 1 R11 17 RESISTOR-CHIP 1/10W RR1220P-202D(2K) 6527ID300200 1 R6 18 RESISTOR-CHIP 1/10W RR1220P-331D(330Ω) 6527ID033000 1 R12 19 RESISTOR-CHIP 1/10W RR1220P-472D(4.7K) 6527ID300470 1 R1 20 RESISTOR-CHIP 1/10W RR1220P-103D(10K) 6527ID301000 2 R8,10 73 7/4/2007 ER Service Manual 21 RESISTOR-CHIP 1/10W RR1220P-101D(100Ω) 6527ID010000 2 R2,9 22 RESISTOR-CHIP 1/10W RR1220P-104D(100K) 6527ID310000 2 R3,4 23 RESISTOR-CHIP-ARRAY RP164P101J(=1608 100 X 4PCS) 6598IJ001000 4 RN1~4 24 RESISTOR-CHIP-ARRAY RP164P103J(=1608 10kΩ X 4PCS) 6598IJ301000 2 RN5,6 25 INDUCTANCE HB-1M2012-102JT(TP2,LP2,DBB) 6670T0001020 26 INDUCTANCE 220uH(NT SERIES) 6670T0102200 1 L11 27 CONDENSER-CERAMIC 0.01uF/3KV 6710CAP0103B 2 C19,20 28 CONDENSER-ELECTRIC 100uF/16V 6704C1601000 2 C5,17 29 CONDENSER-ELECTRIC 470uF/35V(short type) 6704C3504700 3 C10,12,14 30 CONDENSER-CHIP CL21F 471KBNC 6712CHP04710 1 C15 31 CONDENSER-CHIP CL21F 104KBNC 6712CHP01040 32 PIEZO BUZZER APR,ADR(CHINA) 7002Z0000000 74 7/4/2007 15 L1~10, L12~16 12 C1~4,C6~9,C11,13,16,18 1 BUZZER1 ER Service Manual 33 TACT S/W 11902(DJTA-1102) 7600STA19020 1 CAL S/W 34 CONNECTOR(WAFER) LW0640-05 (LPH01-05) 7801CLW00050 1 CON6 35 CONNECTOR(WAFER) LWL0640-12 (LSW250-12) 7802CLL00120 1 CON7 36 CONNECTOR(WAFER) 5273-02 (LPH03-02) 7804CCN73020 1 CON5 37 CONNECTOR(WAFER) 5273-03 (LPH03-03) 7804CCN73030 1 CON4 38 CONNECTOR(WAFER) 03-5267 7805CCN67030 1 CON3 39 SOCKET CONNECTOR 5332-30P 7813C0000300 2 CON1,2 40 FUSE 1.6A/250V ø5 UL,S,VDE,BSI(유)fast blow type 7620S0516000 1 FUSE1 41 FUSE HOLDER GF-205B(EXP-300L) 7630S0002050 1 FUSE1 42 JUMPER 2PIN 7821CJM00020 3 JP1,BAT,+5V 1.2 FRONT DISPLAY PCB ASS'Y [110ER2EFDPUN0101] 75 7/4/2007 ER Service Manual No Part Name Specification Part Number Q'ty Remark FRONT DISPLAY PCB ASS'Y ER2-15CB(LED) 110ER2EFDPUN0101 1 FRONT DISPLAY PCB ASS'Y 1 LED HOLDER 6*5*5mm(DB-IIVFD,ER) 2090H0000100 1 2 PCB-DISPLAY 6110-PER-0100-A(ER LED)(F) 6110PER01000 1 FRONT DISPLAY PCB 3 LED MDS-2056DR11(CATHODE) 7230D00C2560 9 4 LED LAMP ø5-RED 7232DR00005A 17 5 FLAT CABLE CONNECTOR 30P*30P*1200mm(ER VFD) 7850W0060120 6 JUMP WIRE ø0.6*10m/m 7844W0001000 LO1 1 CON1(FRONT) 58 JP1~58 1.3 REAR DISPLAY PCB ASS'Y [110ER3153GPH0101] No Part Name REAR DISPLAY PCB ASS'Y Specification ER2-15CB(LCD) 76 Part Number 110ER3153GPH0101 7/4/2007 Q'ty Remark 1 REAR DISPLAY PCB ASS'Y ER Service Manual 1 PCB-DISPLAY 6110-PER-0200-0(ER LED)(R) 6110PER02000 1 REAR DISPLAY PCB 2 LED MDS-2056DR11(CATHODE) 7230D00C2560 9 3 LED LAMP ø5-RED 7232DR00005A 4 FLAT CABLE CONNECTOR 30P*30P*320mm (ER-VFD) 7850W0030320 5 JUMP WIRE ø0.6*10m/m 7844W0001000 16 LED1~16 1 41 CON2~44 1.4 KEY BOARD PCB ASS'Y [110ER3EKEPPH0101] No Part Name Specification Part Number Q'ty Remark KEY BOARD PCB ASS'Y ER2-15CB(LCD) 110ER3EKEPPH0101 1 KEY BOARD PCB ASS'Y 1 PCB-KEY 6130-PER-0001-0(ER) 6130PER00010 1 KEY BOARD PCB 2 CLAMP FILTER ZCAT1518-0730(BW-HIGH) 6830F0007300 1 CLAMP FILTER(KEY) 3 TACT S/W 12*12(SKHK)DJTA-1103E 7600STA12120 77 7/4/2007 25 ER Service Manual 4 FLAT CABLE CONNECTOR 12P*12P*320mm(EP(F),ER)유상 7850W0024320 1 CON1 1.5 RS232C PCB ASS'Y [110ER3153GPH0101] No Part Name Specification Part Number Q'ty Remark RS232C PCB ASS'Y ER2-15CB(LCD) 110ER3153GPH0101 1 RS232C PCB ASS'Y 1 BOLT-CONNECTOR 1/8-6 UNC -외주 1507A0018060 2 CONNECTOR BOLT 2 PCB-RS232C 6158-PER-0001-A(ER) 6158PER0001A 1 RS232C PCB(232) 3 IC(LINE DRIVER) ICL232CBE(SMD) 6240IS002320 1 U1 4 CONDENSER-CHIP CL21F 104KBNC 6712CHP01040 5 C,1,2,3,4,5 5 D-SUB CONNECTOR D9S(RS-PIN) FEMALE 7812C0000090 1 CON2 6 CONNECTOR WIRE 5P*380mm,CORE(ER-RS232) 7840W0005380 1 CON1 7 GROUND TERMINAL ASS'Y 70mm(PD,TP,TC)(양단) 7860GND00700 1 GND TERMINAL ASS'Y 78 7/4/2007 ER Service Manual ER(VFD) PART LIST 1.1 MAIN PCB ASS'Y [110E20EMAPUN0101] No Part Name Specification Part Number Q'ty Remark MAIN PCB ASS'Y ER-15FR(VFD) 110ER0EMAPUN0101 1 MAIN PCB ASS'Y 1 PCB-MAIN 6100-PER-0010-A(ER VFD) 6100PER0010A 1 MAIN PCB 2 ONE MODULE ONE MODULE 3 IC(REGULATOR) KA7809A(D-PACK) 6220IS078090 1 U1 4 IC(REGULATOR) XC6204C502MR(5.0V) 6220IS0C5020 1 U5 5 VFD MODULE SWP-C2015B(CONVERTOR M/D) 7204D002015A 1 U2 6 IC(DC DC CONVERTER) MC34063AD 6242I003406A 1 U4 7 IC(FIP DRIVER) UPD16310GF-3L9 6224IS016310 1 U3 8 TRANSISTOR CHIP KTA1504 SY 6281I0015040 1 Q1 79 1 ONE MODULE1 7/4/2007 ER Service Manual 9 DIODE POWER 1N5819(SMD) 6291IS058190 4 D1~4 10 DIODE-POWER 1N5406 6291IP054060 1 D6 11 DIODE-SWITCHING PMLL4148L(LP-CONT') 6294ISW4148A 1 D5 12 DIODE-CHIP KDS184 6294ICP01840 1 D7 13 RESISTOR 2W CFR 0.33Ω (±5%) 6512CJ000033 1 R15 14 RESISTOR-CHIP 1/10W RR1220P-100D(10Ω) 6527ID001000 1 R1 15 RESISTOR-CHIP 1/10W RR1220P-102D(1K) 6527ID300100 2 R19,22 16 RESISTOR-CHIP 1/10W RR1220P-202D(2K) 6527ID300200 1 R17 17 RESISTOR-CHIP 1/10W RR1220P-222D(2.2K) 6527ID300220 4 R2,4,5,6 18 RESISTOR-CHIP 1/10W RR1220P-472D(4.7K) 6527ID300470 1 R14 19 RESISTOR-CHIP 1/10W RR1220P-103D(10K) 6527ID301000 2 R13,16 20 RESISTOR-CHIP 1/10W RR1220P-203D(20K) 6527ID302000 7 R3,7,8,9,10,11,12 80 7/4/2007 ER Service Manual 21 RESISTOR-CHIP 1/10W RR1220P-101D(100) 6527ID010000 1 R20 22 RESISTOR-CHIP 1/10W RR1220P-104D(100K) 6527ID310000 2 R18,21 23 INDUCTANCE HB-1M2012-102JT(TP2,LP2,DBB) 6670T0001020 24 INDUCTANCE 220uH(NT SERIES) 6670T0102200 1 L10 25 CONDENSER-CERAMIC 0.01uF/3KV 6710CAP0103B 2 C1,2 26 CONDENSER-ELECTRIC 100uF/16V 6704C1601000 1 EC4 27 CONDENSER-ELECTRIC 470uF/35V(short type) 6704C3504700 3 EC2,3,5 28 CONDENSER-ELECTRIC 47uF/50V 6704C5000470 1 EC1 29 CONDENSER-CHIP CL21F 471KBNC 6712CHP04710 1 C7 30 CONDENSER-CHIP CL21F 104KBNC 6712CHP01040 5 C3,4,5,6,8 31 PIEZO BUZZER APR,ADR(CHINA) 7002Z0000000 1 BUZZER1 32 TACT S/W 11902(DJTA-1102) 7600STA19020 1 CAL S/W 81 7/4/2007 11 L1~9, L11,12 ER Service Manual 33 CONNECTOR(WAFER) LW0640-05 (LPH01-05) 7801CLW00050 1 CON1 34 CONNECTOR(WAFER) LWL0640-12 (LSW250-12) 7802CLL00120 1 CON5 35 CONNECTOR(WAFER) 5273-02 (LPH03-02) 7804CCN73020 1 CN1 36 CONNECTOR(WAFER) 5273-03 (LPH03-03) 7804CCN73030 1 CN4 37 CONNECTOR(WAFER) 03-5267 7805CCN67030 1 CN2 38 CONNECTOR(WAFER) 02-5267 7805CCN67020 1 CN3 39 SOCKET CONNECTOR 5332-30P 7813C0000300 2 CON2,3 40 FUSE 1.6A/250V ø5 UL,S,VDE,BSI(유)fast blow type 7620S0516000 1 FUSE1 41 FUSE HOLDER GF-205B(EXP-300L) 7630S0002050 1 FUSE1 42 JUMPER 2PIN 7821CJM00020 3 JP1,BAT,+5V 1.2 FRONT DISPLAY PCB ASS'Y [110ER3EFDPPH0101] 82 7/4/2007 ER Service Manual No Part Name Specification Part Number Q'ty Remark FRONT DISPLAY PCB ASS'Y ER-15FR(VFD) 110ER3EFDPPH0101 1 FRONT DISPLAY PCB ASS'Y 1 LED HOLDER 6*5*5mm(DB-IIVFD,ER) 2090H0000100 1 2 PCB-DISPLAY 6110-PER-0010-A(ER VFD)(F) 6110PER0010A 1 DISPLAY PCB(VFD_FRONT) 3 RESISTOR 1/2W CFR 20Ω 6514CJ002000 1 R1 4 VFD(FIP) F-42B(12DIGIT) 7202D00042B0 1 VFD1 5 VFD(FIP) F-52B(7DIGIT) 7202D00052B0 1 VFD2 6 LED LAMP ø5-RED 7232DR00005A 1 L01 7 CONNECTOR WIRE 2P*100mm(ER, LED WIRE) 7840W0002101 1 CN8 8 JUMP WIRE ø0.6*10m/m 7844W0001000 9 FLAT CABLE CONNECTOR 30P*30P*1200mm(ER VFD) 7850W0060120 (±5%) 1.3 REAR DISPLAY PCB ASS'Y [110ER3153GPH0101] 83 7/4/2007 11 JP1~11 1 CCON10 ER Service Manual No Part Name Specification Part Number Q'ty Remark REAR DISPLAY PCB ASS'Y ER-15FR(VFD) 110ER3153GPH0101 1 REAR DISPLAY PCB ASS'Y 1 PCB-DISPLAY 6110-PER-0020-0(ER VFD)(R) 6110PER00200 1 DISPLAY PCB 2 RESISTOR 1/2W CFR 20Ω 6514CJ002000 1 R1 3 VFD(FIP) F-42B(12DIGIT) 7202D00042B0 1 VFD1 4 VFD(FIP) F-52B(7DIGIT) 7202D00052B0 1 VFD2 5 JUMP WIRE ø0.6*10m/m 7844W0001000 7 JP1~7 6 FLAT CABLE CONNECTOR 30P*30P*320mm (ER-VFD) 7850W0030320 1 CON11 (±5%) 1.4 KEY BOARD PCB ASS'Y [110ER3EKEPPH0101] No Part Name Specification 84 Part Number 7/4/2007 Q'ty Remark ER Service Manual KEY BOARD PCB ASS'Y ER-15FR(VFD) 110ER3EKEPPH0101 1 KEY BOARD PCB ASS'Y 1 PCB-KEY 6130-PER-0001-0(ER) 6130PER00010 1 KEY BOARD PCB 2 CLAMP FILTER ZCAT1518-0730(BW-HIGH) 6830F0007300 1 CLAMP FILTER(KEY) 3 TACT S/W 12*12(SKHK)DJTA-1103E 7600STA12120 4 FLAT CABLE CONNECTOR 12P*12P*320mm(EP(F),ER)유상 7850W0024320 25 1 CON1 1.5 RS232C PCB ASS'Y [110ER3153GPH0101] No Part Name Specification Part Number Q'ty Remark RS232C PCB ASS'Y ER-15FR(VFD) 110ER3153GPH0101 1 RS232C PCB ASS'Y 1 BOLT-CONNECTOR 1/8-6 UNC -외주 1507A0018060 2 CONNECTOR BOLT 2 PCB-RS232C 6158-PER-0001-A(ER) 6158PER0001A 1 RS232C PCB(232) 3 IC(LINE DRIVER) ICL232CBE(SMD) 6240IS002320 1 U1 85 7/4/2007 ER Service Manual 4 CONDENSER-CHIP CL21F 104KBNC 6712CHP01040 5 C,1,2,3,4,5 5 D-SUB CONNECTOR D9S(RS-PIN) FEMALE 7812C0000090 1 CON2 6 CONNECTOR WIRE 5P*380mm,CORE(ER-RS232) 7840W0005380 1 CON1 7 GROUND TERMINAL ASS'Y 70mm(PD,TP,TC)(양단) 7860GND00700 1 GND TERMINAL ASS'Y 86 7/4/2007