Download SERVICE MANUAL Air Conditioners
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Air Conditioner Edition:2006/1/10 CAUTION READ THIS MANUAL CAREFULLY TO DIAGNOSE TROUBLE CORRECTLY BEFORE OFFERING SERVICE . SERVICE MANUAL Air Conditioners THIS MANUAL IS USED BY QUALIFIED APPLIANCE TECHNICIANS ONLY. HAIER DOES NOT ASSUME ANY RESPONSIBILITY FOR PROPERTY DAMAGE OR PERSONAL INJURY FOR IMPROPER SERVICE PROCEDURES DONE BY ONE UNQUALIFIED PERSON. MODEL: HSU-07HV03/R2 HSUHSU-09HV03/R2 HSU-12HV03/R2 HSU-18HV03/R2 HSU-22HV03/R2 REVISION 0 Air Conditioner Edition:2006/1/10 IMPORTANT INFORMATION MODEL: HSU-07HV03/R2 ƽҏFeatures ƽҏComfortable: wide-angle airflow ƽhealth air purifying ƽquiet operation ƽҏsuper energy efficient ƽMain Specification ƽCooling CapacityΚ 2300W ƽRated Power/Current(cooling)Κ 680W/3.0A ƽEER: 3.38 ƽHeating CapacityΚ 2500W ƽRated Power/Current(heating): 690W/3.1A ƽCOP: 3.62 ƽAir Volume(Indoor): 400m3/h ƽPower: 1PH 220-230V~ 50 Hz Air Conditioner Edition:2006/1/10 IMPORTANT INFORMATION MODEL: HSU-09HV03/R2 ƽҏFeatures ƽҏComfortable: wide-angle airflow ƽhealth air purifying ƽquiet operation ƽҏsuper energy efficient ƽMain Specification ƽCooling CapacityΚ 3000W ƽRated Power/Current(cooling)Κ 860W/3.5A ƽEER: 3.49 ƽHeating CapacityΚ 3000W ƽRated Power/Current(heating): 830W/3.5A ƽCOP: 3.61 ƽAir Volume(Indoor): 420m3/h ƽPower: 1PH 220-230V~ 50 Hz Air Conditioner Edition:2006/1/10 IMPORTANT INFORMATION MODEL: HSU-12HV03/R2 ƽҏFeatures ƽҏComfortable: wide-angle airflow ƽhealth air purifying ƽquiet operation ƽҏsuper energy efficient ƽMain Specification ƽCooling CapacityΚ 4000W ƽRated Power/Current(cooling)Κ 1200W/5.0A ƽEER: 3.33 ƽHeating CapacityΚ 4200W ƽRated Power/Current(heating): 1160W/5.8A ƽCOP: 3.62 ƽAir Volume(Indoor): 450m3/h ƽPower: 1PH 220-230V~ 50 Hz Air Conditioner Edition:2006/1/10 IMPORTANT INFORMATION MODEL: HSU-18HV03/R2 ƽҏFeatures ƽҏComfortable: wide-angle airflow ƽhealth air purifying ƽquiet operation ƽҏsuper energy efficient ƽMain Specification ƽCooling CapacityΚ 5000W ƽRated Power/Current(cooling)Κ 1555W/6.9A ƽEER: 3.22 ƽHeating CapacityΚ 5500W ƽRated Power/Current(heating): 1525W/6.8A ƽCOP: 3.61 ƽAir Volume(Indoor): 750m3/h ƽPower: 1PH 220-230V~ 50 Hz Air Conditioner Edition:2006/1/10 IMPORTANT INFORMATION MODEL: HSU-22HV03/R2 ƽҏFeatures ƽҏComfortable: wide-angle airflow ƽhealth air purifying ƽquiet operation ƽҏsuper energy efficient ƽMain Specification ƽCooling CapacityΚ 6000W ƽRated Power/Current(cooling)Κ 1990W/8.9A ƽEER: 3.02 ƽHeating CapacityΚ 6500W ƽRated Power/Current(heating): 2020W/9.0A ƽCOP: 3.22 ƽAir Volume(Indoor): 750m3/h ƽPower: 1PH 220-230V~ 50 Hz Air Conditioner Edition:2006/1/10 Safety Information General Information This Service Manual describes the operation,disassembly,troubleshooting,and repair of Haier Room Air Conditioners,etc. It is intended for use by authorized servicers who troubleshoot and repair these units. NOTE:It is assumed that users of this manual are familiar with the use of tools and equipment used to troubleshoot and repair electrical,mechanical,and refrigeration systems;and understand the terminology used to describe and discuss them. Haier urges you read and follow all safety precautions and warnings contained in this manual. Failure to comply with safety information may result in severe personal injury or death. Related Publications This is a base service manual,covering a range of similar models.It is intended to be used in conjunction with the Parts Manual and Technical Sheet covering specific model being serviced. General Precautions and Warnings WARNING To avoid risk of personal injury or death due to electrical shock,disconnect electrical power to unit before attempting to service the unit. WARNING To avoid risk of personal injury or death due to electrical shock,DO NOT,under any circumstances,alter the grounding plug .Air conditioner must be grounded at all times.Do not remove warning tag from power cord.If a two-prong (non-grounding) wall receptacle is encountered,contact a qualified electrician and have the receptacle replaced with a properly grounder wall receptacle in accordance with the National Electrical Code. WARNING To avoid risk of personal injury or death due to electrical shock,grounding wires and wires colored like grounding wires are NOT to be used as current carrying conductors.The standard accepted color coding for ground wires is green or green with a yellow stripe.Electrical components such as the compressor and fan motor are grounded through an individual wire attached to the electrical component and to another part of the air conditioner.Grounding wires should not to be removed from individual components while servicing,unless the component is to be removed and replaced.It is extremely important to replace all removed grounding wires before completing service. WARNING To avoid risk of heat exposure,which may cause death or severe illness,air conditioner must be monitored when malfunctions or shuts down. Air Conditioner Edition:2006/1/10 CONTENTS 1. SPECIFICATION....................................1 2. OPERATION........................................7 3. ELECTRICAL CONTROLL..............................33 4. TROUBLE SHOOTING................................60 5.INSTALLA TION.....................................62 6. CIRCUIT AND WIRING DIAGRAM.......................71 Air Conditioner SPECIFICATION 1 Edition:2006/1/10 Air Conditioner Edition:2006/1/10 Model˖ HSU-07HV03/R2 Cooling Capacity˖ Rated Power/Current˖ Cooling Max Power/Current˖ EER Heating Capacity˖ Heating Rated Power/Current˖ HAIER Brand Mark˖ 2300W 680W/3.0A 1PH Power 1050W/4.0A COP 220-230V~ 50 Hz -------- Model×Sectional Area˖ 3.38 Power Cord 2500W Refer. No.˖ Compressor 690W/3.1A 1300W/5.3A Compressor 3.62 -------- RECHI/39A173AD&94K manufacturer/Type Max Power/Current˖ 50Hz Frequency Range˖ ----(poe) Oil charge Power/Current of ----- R410A 650g Type/Net Charge˖ Electric Heating˖ Operating temp. range Additional Charge for -7OC-43OC Refrigerant 1200 H˖ 0g exhausting air. Charge if over Standrad r/min 20g/m Pipe Lenth Indoor 1000 Velocity M˖ L˖ 950 H˖ H˖ 850 ---- Velocity H˖ ---- Outdoor Lenth×Internal/External r/min Capilary r/min 1.4*550+1.4*1350 Diametre Refer No.˖ ---- r/min Height of rising r/min radiator slice r/min Indoor Weight Air ------- Indoor˖ Outdoor˖ mm mm Net˖ 8.6kg Gross˖ 10.6kg Net˖ 28kg Gross˖ 30kg Outdoor Weight Volume Indoor˖ (High) Outdoor˖ Capacitor of Fan Motor: Class of electric Shock Protection Class of Water Proof˖ Moisture Removal˖ Remote Model: Controller Refer. No.˖ 400 ----- 3 m /h 778*197*250mm 3 m /h Indoor Dimension(L×W×H)˖ 2.5μF indoor Packaging Dimension(L×W×H) ĉ IP 24 865*272*330mm Outdoor Dimension (L×W×H)˖ 780*245*540 mm Outdoor Packaging dimension(L×W×H) 908*342*619mm 1.2×10-3m 3/h ij6.35/9.52 liquid /Gas pipe Diametre Refrigerant YR-H65 0010401540 5m standard Lenth Pipe Max Lenth 15 m Remote Controller Bracket˖ ----- Lenth/Diametre of Drain Hose ---- Appearance˖ ----- Max. pressure at warm side˖ 4.15 Climate Type˖ T1 Max.pressure at cool side˖ 4.15MPa Installation Bracket Type˖ ----- Plug Type(spec.)˖ --- Ammeter spec.˖ --- Area available for clooling/heating 15-23 m 2 Dry/Wet ball(indoor)˖ 32℃/ 2 3 ć Max.running temperature(cooling): mm MPa MPa Dry/Wet ball(indoor):27 / ć --ć Max.running Dry/Wet ball(outdoor)˖43 ć/ 26 ć 2 Dry/Wet ball(outdoor):24℃/18℃ temperature(heating): Air Conditioner Edition:2006/1/10 Model˖ HSU-09HV03/R2 Cooling Capacity˖ Rated Power/Current˖ Cooling Max Power/Current˖ EER Heating Capacity˖ Heating Rated Power/Current˖ HAIER Brand Mark˖ 3000W 860W/3.5A 1PH Power 1150W/5.0A COP 220-230V~ 50 Hz -------- Model×Sectional Area˖ 3.49 Power Cord 3000W Refer. No.˖ Compressor 830W/3.5A 1500W/6.3A Compressor 3.61 -------- RECHI/44A233AJ-JEK manufacturer/Type Max Power/Current˖ 50Hz Frequency Range˖ ---(poe) Oil charge Power/Current of ----- R410A 950g Type/Net Charge˖ Electric Heating˖ Operating temp. range Additional Charge for -7OC-43OC Refrigerant 1250 H˖ 0g exhausting air. Charge if over Standrad r/min 20g/m Pipe Lenth Indoor 1050 Velocity M˖ 950 L˖ H˖ , ˖ 850 ---- Velocity L˖ ---- Outdoor Lenth×Internal/External r/min Capilary r/min 1.4*750+1.4*800 Diametre Refer No.˖ ---- r/min Height of rising r/min radiator slice r/min Indoor Weight Air ------- Indoor˖ Outdoor˖ mm mm Net: 8.6kg Gross˖ 10.6kg Net˖ 31kg Gross˖ 32kg Outdoor Weight Volume Indoor˖ (High) Outdoor˖ Capacitor of Fan Motor: Class of electric Shock Protection Class of Water Proof˖ Moisture Removal˖ Remote Model: Controller Refer. No.˖ 420 ----- 3 m /h 778*197*250mm 3 m /h Indoor Dimension(L×W×H)˖ 2.5μF indoor Packaging Dimension(L×W×H) ĉ IP 24 865*272*330 mm Outdoor Dimension (L×W×H)˖ 780*245*540mm Outdoor Packaging dimension(L×W×H) 908*342*619 mm 1.2×10-3m 3/h ij6.35/9.52 liquid /Gas pipe Diametre Refrigerant YR-H65 0010401540 5m standard Lenth Pipe Max Lenth 15 m Remote Controller Bracket˖ ----- Lenth/Diametre of Drain Hose ---- Appearance˖ ----- Max. pressure at warm side˖ 4.15 Climate Type˖ T1 Max.pressure at cool side˖ 4.15MPa Installation Bracket Type˖ ----- Plug Type(spec.)˖ --- Ammeter spec.˖ --- Area available for clooling/heating 15-23 m 2 Dry/Wet ball(indoor)˖ 32℃/ 2 3 ć Max.running temperature(cooling): mm MPa MPa Dry/Wet ball(indoor):27 / ć --ć Max.running Dry/Wet ball(outdoor)˖43 ć/ 26 ć 3 Dry/Wet ball(outdoor):24℃/18℃ temperature(heating): Air Conditioner Edition:2006/1/10 Model˖ HSU-12HV03/R2 Cooling Capacity˖ Rated Power/Current˖ Cooling Max Power/Current˖ EER Heating Capacity˖ Heating Rated Power/Current˖ HAIER Brand Mark˖ 4000W 1200W/5.0A 1PH Power 1500W/6.0A COP 220-230V~ 50 Hz -------- Model×Sectional Area˖ 3.33 Power Cord 4200W Refer. No.˖ Compressor 1160W/5.8A 1500W/6.3A Compressor 3.62 -------- MEIZHI/PA150X2C-4EN manufacturer/Type Max Power/Current˖ 50Hz Frequency Range˖ 500(poe) Oil charge Power/Current of ----- R410A 950g Type/Net Charge˖ Electric Heating˖ Operating temp. range Additional Charge for -7OC-43OC Refrigerant 1350 H˖ 0g exhausting air. Charge if over Standrad r/min 20g/m Pipe Lenth Indoor 1200 Velocity M˖ H˖ M˖ 850 ---- Velocity L˖ ---- Outdoor Capilary 1150 L˖ Lenth×Internal/External r/min r/min Diametre Refer No.˖ r/min Height of rising r/min radiator slice r/min ----- Indoor Weight Air ------------- Indoor˖ Outdoor˖ mm mm Net˖ 8.8kg Gross˖ 10.6kg Net˖ 31kg Gross˖ 32kg Outdoor Weight Volume Indoor˖ (High) Outdoor˖ Capacitor of Fan Motor: Class of electric Shock Protection Class of Water Proof˖ Moisture Removal˖ Remote Model: Controller Refer. No.˖ 450 ----- 3 m /h 795*182*265 mm 3 m /h Indoor Dimension(L×W×H)˖ 2.5¦ÌF ĉ IP 24 1.6×10-3m 3/h indoor Packaging Dimension(L×W×H) 865*272*330 mm Outdoor Dimension (L×W×H)˖ 780*245*540mm Outdoor Packaging dimension(L×W×H) 908*342*619 mm ij6.35/9.52 mm liquid /Gas pipe Diametre Refrigerant YR-H65 0010401540 5m standard Lenth Pipe Max Lenth 15 m Remote Controller Bracket˖ ----- Lenth/Diametre of Drain Hose ---- Appearance˖ ----- Max. pressure at warm side˖ 4.15 Climate Type˖ T1 Max.pressure at cool side˖ 4.15MPa Installation Bracket Type˖ ----- Plug Type(spec.)˖ --- Ammeter spec.˖ --- Area available for clooling/heating 15-23 m 2 Dry/Wet ball(indoor)˖ 32℃/ 2 3 ć Max.running temperature(cooling): MPa MPa Dry/Wet ball(indoor):27 / ć --ć Max.running Dry/Wet ball(outdoor)˖43 ć/ 26 ć 4 Dry/Wet ball(outdoor):24℃/18℃ temperature(heating): Air Conditioner Edition:2006/1/10 Model˖ HSU-18HV03/R2 Cooling Capacity˖ Rated Power/Current˖ Cooling Max Power/Current˖ EER Heating Capacity˖ Heating Rated Power/Current˖ HAIER Brand Mark˖ 5000W 1555W/6.9A 1PH Power 2000W/9.2A COP 220-230V~ 50 Hz -------- Model×Sectional Area˖ 3.22 Power Cord 5500W Refer. No.˖ Compressor 1525W/6.8A 2000W/9.2A Compressor 3.61 -------- HITACHI/ASH201 manufacturer/Type Max Power/Current˖ 50Hz Frequency Range˖ 500(poe) Oil charge Power/Current of ----- R410A 1230g Type/Net Charge˖ Electric Heating˖ Operating temp. range Additional Charge for -7OC-43OC Refrigerant 1350 H˖ 0g exhausting air. Charge if over Standrad r/min 20g/m Pipe Lenth Indoor 1250 Velocity M˖ Outdoor Capilary 1100 L˖ H˖ M 880 ---- Lenth×Internal/External r/min r/min r/min r/min ----- Diametre Refer No.˖ Height of rising ----1.30 1.55 Indoor˖ Outdoor˖ mm mm radiator slice Velocity L˖ ---- r/min Indoor Weight Air Net˖ 12kg Gross˖ 15kg Net˖ 39kg Gross˖ 44kg Outdoor Weight Volume Indoor˖ (High) Outdoor˖ Capacitor of Fan Motor˖ Class of electric Shock Protection Class of Water Proof˖ Moisture Removal˖ Remote Model: Controller Refer. No.˖ 750 ----- 3 m /h 850×305×230 mm 3 m /h Indoor Dimension(L×W×H)˖ …… ĉ IP 24 2.0×10-3m 3/h Indoor Packaging Dimension(L×W×H) 960x310x370 mm Outdoor Dimension (L×W×H)˖ 820×290×650 mm Outdoor Packaging dimension(L×W×H) 890×340×710 mm ij6.35/12.7 mm liquid /Gas pipe Diametre Refrigerant YR-H10 0010401627 5m standard Lenth Pipe Max Lenth 15 m Remote Controller Bracket˖ ----- Lenth/Diametre of Drain Hose ---- Appearance˖ ----- Max. pressure at warm side˖ 4.15 Climate Type˖ T1 Max.pressure at cool side˖ 4.15MPa Installation Bracket Type˖ ----- Plug Type(spec.)˖ --- Ammeter spec.˖ --- Area available for clooling/heating 15-23 m 2 Dry/Wet ball(indoor)˖ 32℃/ 2 3 ć Max.running temperature(cooling): MPa MPa Dry/Wet ball(indoor):27 / ć --ć Max.running Dry/Wet ball(outdoor)˖43 ć/ 26 ć 5 Dry/Wet ball(outdoor):24℃/18℃ temperature(heating): Air Conditioner Edition:2006/1/10 Model˖ HSU-22HV03/R2 Cooling Capacity˖ Rated Power/Current˖ Cooling Max Power/Current˖ EER Heating Capacity˖ Heating Rated Power/Current˖ HAIER Brand Mark˖ 6000W 1990W/8.9A 1PH Power 2650W/14.0A COP 220-230V~ 50 Hz -------- Model×Sectional Area˖ 3.02 Power Cord 6500W Refer. No.˖ Compressor 2020W/9.0A 2650W/14.0/ Compressor 3.22 Oil charge -------- HITACHI/PA240X2CS-4KT1 manufacturer/Type Max Power/Current˖ 50Hz Frequency Range˖ 500(poe) Power/Current of ----- R410A 1530g Type/Net Charge˖ Electric Heating˖ Operating temp. range Additional Charge for -7OC-43OC Refrigerant 1350 H˖ 0g exhausting air. Charge if over Standrad r/min 20g/m Pipe Lenth Indoor 1250 Velocity M˖ H˖ M˖ 880 ---- Velocity L˖ ---- Outdoor Capilary 1150 L˖ Lenth×Internal/External r/min Diametre r/min Refer No.˖ r/min Height of rising r/min radiator slice r/min ----- Indoor Weight Air ----- Indoor˖ Outdoor˖ 1.30 1.55 Net˖ 12kg Gross˖ 15kg Net˖ 45kg Gross˖ 53kg Outdoor Weight Volume Indoor˖ (High) Outdoor˖ Capacitor of Fan Motor˖ Class of electric Shock Protection Class of Water Proof˖ Moisture Removal˖ Remote Model: Controller Refer. No.˖ 750 ----- 3 m /h 865×228×304 mm 3 m /h Indoor Dimension(L×W×H)˖ …… ĉ IP 24 2.5×10-3m 3/h Indoor Packaging Dimension(L×W×H) 923x294x347 mm Outdoor Dimension (L×W×H)˖ 810×288×680 mm Outdoor Packaging dimension(L×W×H) 915×325×699 mm ij6.35/12.7 mm liquid /Gas pipe Diametre Refrigerant YR-H10 5m standard Lenth Pipe 0010401627 mm mm Max Lenth 15 m Remote Controller Bracket˖ ----- Lenth/Diametre of Drain Hose ---- Appearance˖ ----- Max. pressure at warm side˖ 4.15 Climate Type˖ T1 Max.pressure at cool side˖ 4.15MPa Installation Bracket Type˖ ----- Plug Type(spec.)˖ --- Ammeter spec.˖ --- Area available for clooling/heating 15-23 m 2 Dry/Wet ball(indoor)˖ 32℃/ 2 3 ć Max.running temperature(cooling): MPa Dry/Wet ball(indoor):27 / ć --ć Max.running Dry/Wet ball(outdoor)˖43 ć/ 26 ć 6 Dry/Wet ball(outdoor):24℃/18℃ temperature(heating): Air Conditioner OPERATION 7 Edition:2006/1/10 Air Conditioner Edition:2006/1/10 Cautions Safety Instructions and Warnings Disposal of the old air conditioner Before disposing an old air conditioner that goes out of use, please make sure it's inoperative and safe. Unplug the air conditioner in order to avoid the risk of child entrapment. It must be noticed that air conditioner system contains refrigerants, which require specialized waste disposal. The valuable materials contained in an air conditioner can be recycled .Contact your local waste disposal center for proper disposal of an old air conditioner and contact your local authority or your dealer if you have any question. Please ensure that the pipework of your air conditioner does not get damagedprior to being picked up by the relevant waste disposal center, and contribute to environmental awareness by insisting on an appropriate, anti-pollution method of disposal. Before starting the air conditioner, read the information given in the User's Guide carefully. The User's Guide contains very important observations relating to the assembly, operation and maintenance of the air conditioner. The manufacturer does not accept responsibility for any damages that may arise due to non-observation of the following instruction. Damaged air conditioners are not to be put into operation. In case of doubt, consult your supplier. Use of the air conditioner is to be carried out in strict compliance with the relative instructions set forth in the User's Guide. Installation shall be done by professional people, don't install unit by yourself. Disposal of the packaging of your new air conditioner All the packaging materials employed in the package of your new air conditioner may be disposed without any danger to the environment. The cardboard box may be broken or cut into smaller pieces and given to a waste paper disposal service. The wrapping bag made of polyethylene and the polyethylene foam pads contain no fluorochloric hydrocarbon. All these valuable materials may be taken to a waste collecting center and used again after adequate recycling. Consult your local authorities for the name and address of the waste materials collecting centers and waste paper disposal services nearest to your house. 8 For the purpose of the safety,the air conditioner must be properly grounded in accordance with specifications. Always remember to unplug the air conditioner before openning inlet grill. Never unplug your air conditioner by pulling on the power cord. Always grip plug firmly and pull straight out from the outlet. All electrical repairs must be carried out by qualified electricians. Inadequate repairs may result in a major source of danger for the user of the air conditioner. Do not damage any parts of the air conditioner that carry refrigerant by piercing or performating the air conditioner's tubes with sharp or pointed items, crushing or twisting any tubes, or scraping the coatings off the surfaces. If the refrigerant spurts out and gets into eyes, it may result in serious eye injuries. Air Conditioner Edition:2006/1/10 Cautions Do not obstruct or cover the ventilation grille of the air conditoner.Do not put fingers or any other things into the inlet/outlet and swing louver. Do not allow children to play with the air conditioner.In no case should children be allowed to sit on the outdoor unit. Specifications The refrigerating circuit is leak-proof. The machine is adaptive in following situation 1.Applicable ambient temperature range: Indoor Cooling o o Maximum:D.B/W.B 32 C/23 C o Minimum:D.B/W.B 18 C/14oC o o Maximum:D.B/W.B 43 C/26 C o 18 C Outdoor Minimum:D.B 27oC 15oC Indoor Maximum:D.B Minimum:D.B Outdoor o o Maximum:D.B/W.B 24 C/18 C o o Minimum:D.B/W.B -7 C/-8 C Heating 2. If the power supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similar qualified person. 3. If the fuse of indoor unit on PC board is broken,please change it with the type of T. 3.15A/ 250V. 4. The wiring method should be in line with the local wiring standard. 5. After installation, the power plug should be easily reached. 6. The waste battery should be disposed properly. 9 7. The appliance is not intended for use by young children or infirm persons without supervision. 8. Young children should be supervised to ensure that they do not play with the applience. 9.Please employ the proper power plug, which fit into the power supply cord. 10 .The power plug and connecting cable must have acquired the local attestation. Air Conditioner Edition:2006/1/10 Cautions Safety Instruction Please read the following Safety Instructions carefully prior to use. The instructions are classified into two levels, WARNING and CAUTION according to the seriousness of possible risks and damages as follows. Compliance to the instructions are strictly required for safety use. Installation WARNING Please call Sales/Service Shop for the Installation. Do not attempt to install the air conditioner by yourself because improper works may cause electric shock, fire, water leakage. lnstallation in a inadequate place may cause accidents. Do not install in the following place. CAUTION Connect the earth cable. Do not install in the Do not get the unit place where there is exposed to vapor any possibility of or oil steam. inflammable gas leakage around the unit. Check proper installation of the drainage securely earthing PROHIBITION 10 PROHIBITION STRICT ENFORCEMENT Air Conditioner Edition:2006/1/10 Cautions WARNING When abnormality such as burnt-small found, immediately stop the operation button and contact sales shop. Use an exclusive power source with a circuit breaker STRICT ENFORCEMENT OFF Connect power supply cord to the outlet completely STRICT ENFORCEMENT Do not use power supply cord in a bundle. PROHIBITION Do not start or stop the operation by disconnecting the power supply cord and so on. PROHIBITION Use the proper voltage STRICT ENFORCEMENT Take care not to damage the power supply cord. Do not use power supply cord extended or connected in halfway PROHIBITION Do not insert objects into the air inlet or outlet. PROHIBITION PROHIBITION Do not channel the air flow directly at people, especially at infants or the aged. Do not try to repair or reconstruct by yourself. PROHIBITION CAUTION Do not use for the purpose of storage of Take fresh air occasionally especially Do not operate the switch with food, art work, precise equipment, when gas appliance is running at the wet hand. breeding, or cultivation. same time. PROHIBITION Do not install the unit near a fireplace or other heating apparatus. PROHIBITION Do not place animals or plants in the direct path of the air flow PROHIBITION STRICT ENFORCEMENT Check good condition of the installation stand PROHIBITION Do not pour water onto the unit for cleaning PROHIBITION PROHIBITION Do not place any objects on or climb on the unit. PROHIBITION 11 Do not place flower vase or water containers on the top of the unit. PROHIBITION Air Conditioner Edition:2006/1/10 Parts and Functions Indoor unit Outlet Air filter(inside) Display board Inlet Air Purifying Filter (inside) Inlet grille Anion generator (inside) Vertical flap (adjust up and down air flow. Don't adjust it manually) Horizontal louver (adjust left and right air flow) Power plug For multi-split type, the power plug is on the outdoor unit. Outdoor unit HSU-07HV03/R2 HSU-09HV03/R2 HSU-12HV03/R2 HSU-18HV03/R2 H2SM-18HV03/R2 H2SM-(9+12)HV03/R2 HSU-22HV03/R2 1 OUTLET 3 CONNECTING PIPING AND ELECTRICAL WIRING 2 INLET 4 DRAIN HOSE 12 Edition:2006/1/10 Air Conditioner Parts and Functions 16 19 29 10 14 20 15 10. TIMER ON display 11. FAN SPEED display LOW HI MED AUTO 12. LOCK display 13. SWING UP/DOWN display 14. SLEEP display 15. HEALTH display 16. Operation mode display Operation mode AUTO COOL DRY HEAT FAN Remote controller 28 Display board 17.Singal sending display 18. Left/right air flow display 19. TEMP display Remote controller: to display the TEMP. setting. 1.RESET When the remote controller appears abnormal, use a sharp pointed article to press this button to reset the remote controller normal. 2.LIGHT button 3. TIMER button Used to select TIMER ON, TIMER OFF, TIMER ON-OFF. 24. HEALTH AIRFLOW button Used to set the health airflow mode. 25. SWING UP/DOWN button Used to select up or down air sending direction. 26. SWING LEFT/RIGHT button 4. CLOCK button Used to set correct time. Used to select left/right air flow. 5. SLEEP button Used to select sleep mode. 6. MODE button COOL Used to select your desired temperature. 23. FAN button Used to select fan speed: LOW,MED, HI, AUTO. Control the lightening and extinguishing of the indoor LCD display board. AUTO 20. TIMER OFF display 21. TIMER display 22. TEMP button 27. SET button Used to confirm timer and clock settings. 28. LOCK DRY FAN HEAT 7. HOUR button Used to set clock and timer setting. 8. HEALTH button Used to set healthy operation. 9. ON/OFF button Used for unit start and stop. Used to lock buttons and LCD display. If pressed, the other buttons will be disabled and the lock condition display appears. Press it once again, lock will be canceled and lock condition display disappears. 29. Ambient temp.display When receiving the remote control signal, display the set temperature and in the rest time the room temperature is displayed and this room temperature is only for reference. NOTE: Cooling only unit do not have functions and displays related with heating. 13 Air Conditioner Edition:2006/1/10 Parts and Functions Clock Set When unit is started for the first time and after replacing batteries in remote controller, clock should be adjusted as follows: 1. Press CLOCK button,"AM" or "PM" flashes. 2. Press or to set correct time. Each press will increase or decrease 1 min. If the button is kept depressed, time will change quickly. 3. After time setting is confirmed, press SET, "AM" or "PM" stop flashing, while clock starts working. Remote controller's operation When in use, put the signal transmission head directly to the receiver hole on the indoor unit. The distance between the signal transmission head and the receiver hole should be within 7m without any obstacle as well. Don't throw or knock the remoter controller. When electronic-started type fluorescent lamp or change-over type fluorescent lamp or wireless telephone is installed in the room, the receiver is apt to be disturbed in receiving the signals, so the distance to the indoor unit should be shorter. Loading of the battery Load the batteries as illustrated right 2 R-03 (7#) batteries Remove the battery cover: Slightly press" "area and push down the cover as illustrated. Load the battery: Be sure that the loading is in line with the "+" / "-". request as illustrated on the bottom of the case. Put on the cover again. Confirmation indicator: After pressing power ON/OFF, if no display, reload the batteries. Note: Full display or unclear display during operation indicates the batteries have been used up. Please change batteries. Used two new same-typed batteries when loading. If the remote controller can't run normally during operation, please remove the batteries and reload several minutes later. Hint: Remove the batteries in case unit won't be in usage for a long period. If there are any display after taking-out, just need to press reset key. 14 Air Conditioner Edition:2006/1/10 Operation HEALTH operation Remote controller 1.Unit start Press ON/OFF on the remote controller, unit starts. 2.Health anion function Press HEALTH button. For each press, is displayed. Air conditioner starts health anion function operation. For twice press, disappears,the operation stops. When indoor fan motor is running, it has healthy process function. (It's available under any mode) When the fan in the indoor unit does not work, the health lamp lights up, but the anion generator does not release anion. BRIEF INTRODUCTION TO HEALTH ANION FUCTION The anion generator in the air conditioner can generate a lot of anion effectively balance the quantity of position and anion in the air and also to kill bacteria and speed up the dust sediment in the room and finally clean the air in the room. 15 Air Conditioner Edition:2006/1/10 Operation Auto Operation Remote controller 1. Unit start Press ON/OFF on the remote controller, unit starts. 2.Select operation mode Press MODE button. For each press, operation mode changes as follows: Remote controller: AUTO Then COOL DRY FAN HEAT Select Auto operation On the displaying board,colorful displaying bar will be white. 3.Select temp.setting Press TEMP. button Every time the button is pressed, temp.setting increase 1oC,if kept depressed, it will increase rapidly Every time the button is pressed, temp.setting decrease 1oC,if kept depressed, it will decrease rapidly Select a desired temperature. 4.Fan speed selection Press FAN button. For each press, fan speed changes as follows: Remote controller: LOW MED HI AUTO Air conditioner is running under displayed fan speed. When FAN is set to AUTO, the air conditioner automatically adjusts the fan speed according to room temperature. 5.Unit stop Press ON/OFF button, the unit stops. About Auto Operation Under the mode of auto operation, air conditioner will automatically select Cool or Heat operation according to room temperature. 16 Air Conditioner Edition:2006/1/10 Operation Cool Operation Remote controller 1. Unit start Press ON/OFF on the remote controller, unit starts. 2.Select operation mode Press MODE button. For each press, operation mode changes as follows: Remote controller: AUTO COOL DRY FAN HEAT Then Select COOL operation On the displaying board,colorful displaying bar will be blue. 3.Select temp.setting Press TEMP. button Every time the button is pressed, temp.setting increase 1oC,if kept depressed, it will increase rapidly Every time the button is pressed, temp.setting decrease 1oC,if kept depressed, it will decrease rapidly Select a desired temperature. 4.Fan speed selection Press FAN button. For each press, fan speed changes as follows: Remote controller: LOW MED HI AUTO Air conditioner is running under displayed fan speed. When FAN is set to AUTO, the air conditioner automatically adjusts the fan speed according to room temperature. 5.Unit stop Press ON/OFF button, the unit stops. 17 Air Conditioner Edition:2006/1/10 Operation Dry Operation Remote controller 1. Unit start Press ON/OFF on the remote controller, unit starts. 2.Select operation mode Press MODE button. For each press, operation mode changes as follows: Remote controller: AUTO COOL DRY FAN HEAT Then Select DRY operation On the displaying board,colorful displaying bar will be light blue 3.Select temp.setting Press TEMP. button Every time the button is pressed, temp.setting increase 1oC,if kept depressed, it will increase rapidly Every time the button is pressed, temp.setting decrease 1oC,if kept depressed, it will decrease rapidly Select a desired temperature. 4.Fan speed selection Press FAN button. For each press, fan speed changes as follows: Remote controller: LOW MED HI AUTO Air conditioner is running under displayed fan speed. In DRY mode, when room temperature becomes lower than temp.setting+2oC,unit will run intermittently at LOW speed regardless of FAN setting. 5.Unit stop Press ON/OFF button, the unit stops. 18 Air Conditioner Edition:2006/1/10 Operation Fan Operation Remote controller 1. Unit start Press ON/OFF on the remote controller, unit starts. 2.Select operation mode Press MODE button. For each press, operation mode changes as follows: Remote controller: AUTO COOL DRY FAN HEAT Then Select FAN operation On the displaying board,colorful displaying bar will be pink. 3.Fan speed selection Press FAN button. For each press, fan speed changes as follows: Remote controller: LOW MED HI 4.Unit stop Press ON/OFF button, the unit stops. About FAN operation In FAN operation mode, the unit will not operate in COOL or HEAT mode but only in FAN mode ,AUTO is not available in FAN mode.And temp.setting is disabled. In FAN mode,SLEEP operation is not available. 19 Air Conditioner Edition:2006/1/10 Operation Heat Operation Remote controller 1. Unit start Press ON/OFF on the remote controller, unit starts. 2.Select operation mode Press MODE button. For each press, operation mode changes as follows: Remote controller: AUTO COOL DRY FAN HEAT Then Select HEAT operation On the displaying board,colorful displaying bar will be red 3.Select temp.setting Press TEMP. button Every time the button is pressed, temp.setting increase 1oC,if kept depressed, it will increase rapidly Every time the button is pressed, temp.setting decrease 1oC,if kept depressed, it will decrease rapidly Select a desired temperature. 4.Fan speed selection Press FAN button. For each press, fan speed changes as follows: Remote controller: LOW MED HI AUTO Air conditioner is running under displayed fan speed IN HEAT mode, warm air will blow out after a short period of the time due to cold-draft prevention function. When FAN is set to AUTO, the air conditioner automatically adjusts the fan speed according to room temperature. 5.Unit stop Press ON/OFF button, the unit stops. 20 Air Conditioner Edition:2006/1/10 Operation Air Flow Direction Adjustment 1.Status display of air sending Vertical flap Horizontal louvers Pos.1 Pos.1 Pos.2 Pos.2 Pos.3 Pos.3 Pos.4 Pos.4 Pos.5 Pos.5 Pos.6 Pos.6 (Auto swing) Pos.7 Pos.8 2.Up and down air flow direction For each press of button, air flow direction on remote controller displays as follows according to different operation modes: COOL/DRY/FAN Pos.1 Pos.2 Pos.3 Pos.4 Pos.6 remote controller: : HEAT: remote controller: Pos.5 Pos.4 Pos.3 Pos.2 Pos.1 Pos.6 AUTO: remote controller: Pos.1 Pos.2 Pos.3 Pos.4 Pos.5 Pos.6 The vertical flap will swing according to the above positions 3.Left and right air flow direction For each press of remote controller: Pos.1 Pos.2 button, remote controller displays as follows : Pos.3 Pos.4 Pos.5 Pos.6 Pos.7 Pos.8 The horizontal louvers will swing according to the above positions. Note:When restart after remote turning off, the remote controller will automatically memorize the previous set swing position. 21 Edition:2006/1/10 Air Conditioner Operation Sleep Operation SLEEP operation starts SLEEP operation stops Approx.6hrs Before going to bed, you can simply press the SLEEP button and unit will operate in SLEEP mode and bring you a sound sleep. 1 hr Rises 1OC 1 hr Use of SLEEP function After the unit starts, set the operation status, then press SLEEP button before which the clock must be adjusted and time being set. Rises 1OC Unit stop Temp.setting In COOL, DRY mode 2. In HEAT mode Operation Mode 1. In COOL,DRY mode 1 hours after SLEEP mode starts, temp. will O become 1 C higher than temp. setting. After O another 1 hours, temp. rises by 1 C further. The unit will run for further 6 hours then stops. Temp. is higher than temp. setting so that room temperature won't be too Iow for your sleep. 1 hours after SLEEP mode starts, temp O will become 2 C lower than temp. setting. After another 1 hours, temp decrease by 2 OC further. After more O another 3 hours, temp. rises by 1 C further. The unit will run for further 3 hours then stops. Temp. is lower than temp. setting so that room temperature won't be too high for your sleep. Temp.setting Remote Controller 1 hr Unit stop Decreases 2OC 1 hr Decreases 2OC 3 hrs 3 hrs Rises 1OC SLEEP operation stops SLEEP operation starts In HEAT mode 3. In AUTO mode The unit operates in corresponding sleep mode adapted to the automatically selected operation mode. 4. In FAN mode It has no SLEEP function. 5.Set the wind speed change when sleeping If the wind speed is high or middle before setting for the sleep, set for lowing the wind speed after sleeping. If it is low wind, no change. 6.Note to the compensation for the power out: press the sleep button ten times in five seconds and enter this function after hearing four sounds. And press the sleep button ten times within five seconds and leave this function after hearing two sounds. NOTE: With the power-out compensation, when setting the TIMER ON, TIMER OFF and TIMER ON/OFF, itís memorized as shutdown status when resuming after power out. 22 Air Conditioner Edition:2006/1/10 Operation Timer On/Off Operation Remote Controller Set clock correctly before starting TIMER operation. 1. After unit starts, select your desired operation mode Operation mode will be displayed on LCD. 2. Timer mode selection Press TIMER button to change TIMER mode. Every time the button is pressed, display changes as follows: Remote controller: BLANK TIMER ON TIMER OFF TIMER ON-OFF Then select your desired TIMER mode (TIMER ON or TIMER OFF). " "or " "will flash. 3.Time setting Press HOUR button. Every time the button is pressed, time setting increases 1 min, if kept depressed, it will increase rapidly. Every time the button is pressed, time setting decreases 1 min, if kept depressed, it will decrease rapidly. It can be adjusted within 24 hours. 4.Confirming your setting After setting correct time, press SET button to confirm " "or" "on the remote controller stops flashing. Time displayed: Unit starts or stops at x hour x min. (TIMER ON or TIMER OFF). 5.Cancel TIMER mode Just press TIMER button several times until TIMER mode disappears. Hints: After replacing batteries or a power failure happens, time setting should be reset. Remote controller possesses memory function, when use TIMER mode next time, just press SET button after mode selecting if time setting is the same as previous one. 23 Air Conditioner Edition:2006/1/10 Operation Timer On-Off Operation Remote Controller Set clock correctly before starting TIMER operation. 1. After unit starts, select your desired operation mode Operation mode will be displayed on LCD. 2. Timer mode selection Press TIMER button to change TIMER mode. Every time the button is pressed, display changes as follows: Remote controller: BLANK TIMER ON TIMER OFF TIMER ON-OFF Then select your desired TIMER mode (TIMER ON - OFF). " "will flash. 3.Time setting Press HOUR button. Every time the button is pressed, time setting increases 1 min, if kept depressed, it will increase rapidly. Every time the button is pressed, time setting decreases 1 min, if kept depressed, it will decrease rapidly. It can be adjusted within 24 hours. 4.Timer confirming for TIMER ON After setting correct time, press TIMER button to confirm " " on the remote controller stops flashing. " " starts flashing. Time displayed: Unit starts or stops at x hour x min. 5.Time setting for TIMER OFF Just press HOUR button ,follow the same procedure in "Time setting for TIMER ON" 6.Time confirming for TIMER OFF After time setting,press SET button to confirm. " " on the remote controller stops blinking. Time displayed:Unit stops at x hour x min. To cancel TIMER mode Just press TIMER button several times until TIMER de disappears. According to the Time setting sequence of TIMER ON or TIMER OFF, either Start-Stop or Stop-Start can be achieved. 24 Air Conditioner Edition:2006/1/10 Operation Health airflow Operation Remote controller 1.Press ON/OFF to starting The liquid crystal will display the working state of last time (Except timer, sleeping, power/soft and health airflow). Setting the comfort work conditions. 2.The setting of health airflow function 1).Press the button of health airflow, appears on the display. The nether inlet and outlet grills of the air conditioner are closed and the airflow is blown horizontally from the above inlet and outlet grills. Avoid the strong airflow blows direct to the body. 2).Press the button of health airflow again, appears on the display. The above inlet and outlet grills of the air conditioner are closed and the airflow is blown vertically from the nether inlet and outlet grills. Avoid the strong airflow blows direct to the body. 3.The cancel of the health airflow function Press the button of health airflow again, both the inlet and outlet grills of the air conditioner are opened, and the unit goes on working under the condition before the setting of health airflow function. After stopping, the outlet grille will close automatically. Notice: Cannot pull direct the outlet grille by hand. Otherwise, the grille will run incorrectly. If the grille is not run correctly, stop for a minute and then start, adjusting by remote controller. Note: 1 .After setting the health airflow function, the position of inlet and outlet grills is fixed. 2.In heating, it is better to select the mode. 3.In cooling, it is better to select the mode. 4.In cooling and dry, using the air conditioner for a long time under the high air humidity, a phenomenon falling drips of water occurs at the outlet grille . 5.Select the appropriate fan direction according to the actual conditions. 25 Air Conditioner Edition:2006/1/10 Operation Emergency and Test Operation Emergency operation: Use this operation only when the remote controller is defective or lost. When the emergency operation switch is pressed,the" Pi "sound is heard once, which means the start of this operation. In this operation, the system automatically selects the operation modes, cooling or heating, according to the room temperature. Temperature Operation Designated mode temperature Timer mode Air flow ABOVE 21OC COOLING 24OC NO AUTOMATIC BELOW 21 C HEATING 24OC NO AUTOMATIC O It is not possible to operate in dry mode. Test operation: Test operation switch is the same as emergency switch. Use this switch in the test operation when the room O temperature is below 16 C, do not use it in the normal operation. Continue to press the test operation switch for more than 5 seconds. After you hear the "Pi" sound twice, release your finger from the switch: the cooling operation starts with the air flow speed "Hi". After 30 minutes, test operation ends automatically. Removal of the restriction of emergency or test operation Press the emergency operation switch once more, or manipulate through the remote controller; the "Pi" sound, the emergency or test operation is terminated. When the remote controller is manipulated, it gets the system back to the normal operation mode. 26 Air Conditioner Edition:2006/1/10 Maintenance For Smart Use of The Air Conditioner Setting of proper room Do not block the air inlet temperature or outlet Proper temperature Close doors and windows Use the timer effectively during operation During cooling operation prevent the penetration of direct sunlight with curtain or blind If the unit is not to be used for a long time, turn off the power supply main switch. Use the louvers effectively OFF 27 Air Conditioner Edition:2006/1/10 Maintenance For Smart Use of The Air Conditioner WARNING Before maintenance,be sure to turn off the system and the circuit breaker. Remote Controller Do not use water, wipe the controller with a dry cloth.Do not use glass cleaner or chemical cloth. Indoor Body Wipe the air conditioner by using a soft and dry cloth.For serious stains,use a neutral detergent diluted with water.Wring the water out of the cloth before wiping.then wipe off the detergent completely. Do not use the following for cleaning O Gasoline,benzine, thinner or cleanser may damage the coating of the unit. O Hot water over 40 C(104 F) may cause discoloring or deformation. Air Filter cleaning Open the inlet grille by pulling it upward. Remove the filter. Push up the filter's center tab slightly until it is released from the stopper, and remove the filter downward. Clean the filter. Use a vacuum cleaner to remove dust, or wash the filter with water.After washing, dry the filter completely in the shade. Attach the filter. Attach the filter correctly so that the "FRONT" indication is facing to the front.Make sure that the filter is completely fixed behind the stopper.If the right and left filters are not attached correctly, that may cause defects. Close the inlet grille. 28 Once every two weeks Air Conditioner Edition:2006/1/10 Maintenance Replancement of Air Purifying Filter 1.Open the lnlet Grille Open the inlet grille by pushing each ends of the inlet grille upward.(use thumbs to push up) 2.Detach the standard air filter Slide the knob slightly upward to release the filter, then withdraw it. 3.Attach old Air Purifying Filter Put air purifying filter appliances into the right and left filter frames. 4.Attach the standard air filter (Necessary installation) 5.Close the Inlet Grille Detach old Air Purifying Filter Note: the bacteria-killing mediums placed on the left side. the multi-lights touching intermediary is placed on the right side. Close the Grille surely NOTE: The photocatalyst air purifying filter and the bacteria-killing medium air purifying filter will be used based on real situation. The photocatalyst air purifying filter will be solarized in fixed time. In normal family, it will be solarized every 6 months. The solarization time will last no less than 8 hours under the state of abundant sun. The bacteria-killing medium air purifying filter is available for a long time and neednít to be changed. But it must be noticed to use the vacuum cleaner frequently to adsorb the dusts covering the purifying filter lest the covering dusts effect the function of the bacteria-killing medium air purifying filter. (It is strictly prohibited for the bacteria-killing medium air purifying filter to be washed) The green aspect of the bacteria-killing medium air purifying filter will face outside, the white aspect will face to the machine. 29 Air Conditioner Edition:2006/1/10 Maintenance To Keep Your Air conditioner in Good Condition after Season. Operate in cooling mode for 2-3 hours. To prevent breeding mold or bad smell, be sure to operate at the designated temperature or 30OC,cooling mode and High speed fan mode for 2-3 hours. Put off the power supply cord. Cleaning the body. Take out the batteries from the wireless remote controller. 30 Air Conditioner Edition:2006/1/10 Maintenance Before Setting in High season Cleaning the standard air filter. Operation without filter may cause troubles.Be sure to attach both right and left filters prior to the operation. Each of them are of different shapes. Connecting the earthing cable. Caution Incomplete earthing may cause an electric shock. EARTHING Do not block the air inlet or outlet. Plug-in Caution After brush away dust at the plug, insert the plug of the power supply cord into the outlet completely.In case of suing exclusive circuit breaker,switch on the circuit breaker. 31 NO WET HAND Air Conditioner Edition:2006/1/10 Trouble shooting Before asking for service, check the following first. Phenomenon Cause or check points The system does not restart immediately. When unit is stopped, it won't restart immediately until 3 minutes have elapsed to protect the system. When the electric plug is pulled out and reinserted, the protection circuit will work for 3 minutes to protect the air conditioner. Noise is heard: Normal Performance inspection Smells are generated. Mist or steam are blown out. Multiple check Does not work at all. Poor cooling During unit operation or at stop, a swishing or gurgling noise may be heard. At first 2-3 minutes after unit start, this noise is more noticeable. (This noise is generated by refrigerant flowing in the system.) During unit operation, a cracking noise may be heard. This noise is generated by the casing expanding or shrinking because of temperature changes. Should there be a big noise from air flow in unit operation, air filter may be too dirty. This is because the system circulates smells from the interior air such as the smell of furniture, cigarettes. During COOL or DRY operation, indoor unit may blow out mist. This is due to the sudden cooling of indoor air. Is power plug inserted? Is there a power failure? Is fuse blown out? Is the air filter dirty? Normally it should be cleaned every 15 days. Are there any obstacles before inlet and outlet? Is temperature set correctly? Are there some doors or windows left open? Is there any direct sunlight through the window during the cooling operation?(Use curtain) Are there too much heat sources or too many people in the room during cooling operation? 32 Air Conditioner Edition:2005/11/18 ELECTRICAL CONTROLL 33 Air Conditioner Edition:2006/1/10 2. Run mode:(Tr: inlet air temperature,Ts:the set temperature) 2.1 automatic run mode The background lighting of the LCD is white 1) cooling only type automatic run mode: When the system runs under "automatic" mode for the first time, it will determine the operating mode according to the follows, Tr≥Ts+3℃ Choose Cooling mode Tr<Ts-3℃ Choolse Blowing Mode The system will shift its operating mode between the above mentioned two to changes of the indoor temperature. If the system is currently under cooling mode, it will switch to blowing mode when Tr<Ts-3℃; if the system is currently under blowing mode, it will in turn switch to cooling mode when Tr > Ts+3℃. The switching mode as below, 2) cold/warm type run mode: When the system runs under "automatic" mode for the first time, it will determine the operating mode according to the follows, Tr≥Ts-3℃ Choose Cooling Mode Tr<Ts-3℃ Choose Heating Mode The system will shift its operating mode between the above mentioned two to changes of the indoor temperature. If the system is currently under cooling mode, the compressor will stop functioning if the temperature lowers to such a degree that requires so; then it will recheck the temperature 15 minutes later: it will switch to the heating mode if the temperature is Tr<Ts-3℃,or it will still stay in cooling mode(including blowing mode). if the system is currently under heating mode, the compressor will stop running if the temperatur lowers to such a degree that requires so, then it will recheck teh temperatur 15 minutes later: it will switch to the cooling mode if the temperature is Tr>Ts+3℃. 2.2 Cooling run mode: (Tr: inlet air temperature,Ts:the set temperature) The background lighting of the LCD is blue Temperature control range : 16℃—30℃ Temperature control precision: ±1℃ Compressor can’t be controlled by temperature sensor within 2 minutes after it starts. Control character: when Tr> Ts, outdoor fan motor and compressor on, and indoor fan motor run at fixed wind speed. When Tr < Ts, outdoor fan motor and compressor off, and when Tr > Ts, outdoor fan motor and compressor are working again. If Tr=Ts, the indoor fan motor,outdoor fan motor and the compressor’s state will not change. wind speed control: (the temperature difference is 1℃) auto: when Tr>=Ts+3℃, the wind speed is high; when Ts+1℃≤Tr<Ts+3℃, the wind speed is medium. When Tr<Ts+1℃, the wind speed is low. When temperature sensor is off, the fan motor runs at low speed. when the wind speed changes from low to higher, there is no delay, and when it changes from high to lower, there is a 3-minutes delay before conversion. Manual operation: When unit is on the wind speed can be set to high, medium, low or automatic as required (execute instruction 2 seconds later after receiving remote signal) 34 Air Conditioner Edition:2006/1/10 compressor control:The compressor can’t be controlled by temperature sensor within 2 minutes after startup and can be only restarted at least 3 minutes later after shutdown. There is no 3-minute protection with power on for the first time (over 3 minutes with power off). The compressor must stands by for 3 minutes before it is restarted after shutdown. There is no 2-minute limit when changing the temperature setting or shutting down the machine through the remote controller, and the machine can be shut down immediately. Avoiding electrical shock: outdoor fan motor is available 2 seconds later after the compressor startup. Controlling the position of air door: set the position of air door as required. Protection of expiration of current peak value is available: Current cross detection is available in order to avoid burning out the compressor when the current is too big. The action character as follows: The compressor can’t be detected in 60 seconds after startup. when current is above “CT 1.6 V” and lasts 3 seconds, the system enter protection mode and shut off compressor with outdoor air blower and indoor fan motor controlled as the temperature sensor is off. After 3 minutes the machine can be started again. Protection of frost is available (disable in test run or heating mode): In order to prevent the indoor heat exchanger from freezing (in refrigation or dehumidifying mode), the compressor will be shut off when the temperature of the indoor coil pipe is or below 0℃ and the compressor runs for over 5 minutes. When the temperature of the indoor coil pipe ascends to over 7℃, the compressor is restarted (must meet a 3-minutes delay) Timer on, Timer off and sleep control are available. 2.3 Dehumidifying mode: (Tr: inlet air temperature,Ts:the set temperature) The background lighting of the LCD is aquamarine blue Temperature control range : 16℃—30℃ Temperature control precision: ±1℃ control character: When Tr (indoor temperature) > Ts (temperature setting) +2℃, compressor and outdoor fan motor run continuosly with indoor fan motor runnig in accordance with the wind speed setting. When Tr ranges from Ts to Ts +2℃, outdoor fan motor and compressor are on for 10 minutes and off for 6 minutes, the indoor fan motor is off in 3 minutes after shutdown of compressor and gives breeze in other time. When Tr < Ts, outdoor fan motor and compressor are unavailable, and the indoor fan motor enter breeze mode 3 minutes later after shut down of compressor. When all the ranges alternate, there is ±1℃ difference. Wind speed control: Automation: When Tr >= Ts + 5℃, the wind speed is high. When Ts+3℃≤ Tr <Ts+5℃, the wind speed is medium. When Ts+2℃≤ Tr <Ts+3℃, the wind speed is low. When Ts≤ Tr <Ts+2℃, the machine gives breeze intermittently. When Tr < Ts, the indoor fan motor is shut off. in 3 minutes When Tr < Ts, the machine gives breeze after 3 minutes Manual operation: When the temperation sensor is off or the Indoor fan motor runs intermittently, the indoor fan motor can not be operated by hand (compelling automatic operation), along with 35 Air Conditioner Edition:2006/1/10 the indoor fan motor can be operated in cooling mode. While controlling fan motor by hand in cooling mode, the cooling ranges include wind speed setting and refriferation range, others are the same as fan motor in automation mode. compressor control:The compressor can’t be controlled by temperature sensor in 2 minutes after startup and also can’t be started again at least 3 minutes later after shutdown. There are 3-minutes protection with power on for the first time (over 3 minutes with power off). The compressor must be started again 3 minutes later after shutdown. There is no 2-minutes limit when changing the temperature setting or shutting off the machine through the remote controller, and the machine can be shut down immediately. Avoiding electrical shock: outdoor fan motor is available 2 seconds later after compressor startup. Controlling the position of air door: set the position of air door as required. Protection of expiration of current peak value is available: Current cross detection is available in order to avoid burning out the compressor when the current is too big. The action character as follows: The compressor can’t be detected in 60 seconds after startup. when current is above “CT 1.6 V” and lasts 3 seconds, the system enter protection mode and shut off compressor with outdoor air blower and indoor fan motor controlled as the temperature sensor is off. After 3 minutes the machine can be started again. Protection of frost is available (disable in test run or heating mode): In order to prevent the indoor heat exchanger from freezing (in refrigation or dehumidifying mode), the compressor will be shut off when the temperature of the indoor coil pipe is or below 0℃ and the compressor runs for over 5 minutes. When the temperature of the indoor coil pipe ascends to over 7℃, the compressor is restarted (must meet a 3-minutes delay) Timer on, Timer off and sleep control are available. 2.4 Heating mode: (Tr: inlet air temperature,Ts:the set temperature) The background lighting of the LCD is red Temperature control range : 16℃—30℃ Temperature control precision: ±1℃ Control Character: When Tr ≤ Ts, compressor, four-ways valve and outdoor fan motor is on, indoor fan motor runs as in cold blast avoidance mode, and 4℃of compensation is added after compressor is started. When Tr>Ts+5℃, compressor is off, and the indoor fan motor runs as in cold blast avoidance mode. When Tr<Ts+5℃, compressor, four-ways valve and outdoor fan motor is on, and the indoor fan motor runs as in the mode of avoiding cold blast. Control of indoor fan motor: Manual operation: The wind speed can be set to high, medium, low or automatic as required. Automatic operation: When Tr < Ts, the wind speed is high; When Ts=<Tr<Ts+2℃, the wind speed is medium. When Tr>= Ts+2℃, the wind speed is low. Control of air door: setting the position of air door as required. compressor control:The compressor can’t be controlled by temperature sensor in 2 minutes after startup and also can’t be started again at least 3 minutes later after shutdown. There are 3-minute protection with power on for the first time (over 3 minutes with power off). The compressor must 36 Air Conditioner Edition:2006/1/10 be started again 3 minutes later after shutdown. There is no 2-minutes limit when changing the temperature setting or shutting off the machine through the remote controller, and the machine can be shut down immediately. Avoiding electrical shock: outlet air is available 2 seconds later after startup. Timer on, Timer off and sleep control are available. Control of 4-way valve: When the unit is started for the first time, the 4-way valve starts runnig 10 seconds earlier than compressor does. After compressor stops runnig, the 4-way valve continues running for 2 minutes and 30 seconds then stops. If changing the unit from heating to cooling, the 4-way valve is shut off 2 minutes later and compressor is started 3 minutes later. Cold blast avoidance mode: (1)Compressor is interrupted during the defrosting operation and continues to run after defrosting is completed. When the indoor exchanging temperature is below 23℃, the indoor fan motor is off. When the indoor exchanging temperature is above 23℃, the indoor fan motor is running at weak speed. (2)If the temperature of coil pipe can’t be above 38℃ 4 minutes later after startup, fan motor is running at the preset wind speed. (3) If the temperature of coil pipe is above 38℃ in 4 minutes after start up, fan motor is running at the preset wind speed immediately. (4)If coil pipe descends to the temp. lower than 38℃ from 38℃. fan motor still running at the preset wind speed. (5)If the temperature sensor is off. Compressor stops runnig. If the temperature of coil pipe is above 23℃, fan motor enter breeze mode; and if the temperature of coil pipe is below 20℃, fan motor stops running. (6)Shut down the unit and indoor fan motor stops running. High temperature protection and high temperature expiration protection: z High temperature prevention: When the temp. of coil pipe is above 64℃, the outdoor fan motor stops.When the temp descends to 60℃, the outdoor fan motor is restarted and fan speed invertage frequence is more than 45 seconds. High temperature expiration prevention: When the temp. of coil pipe is above 73℃,compressor and outdoor fan motor stop running 2 seconds later, and inlet air runs as the temp. sensor is off. When compressor stands by for 3 minute and the temp. of coil pipe is below 64℃, the unit can be started again. Current protection and current expiration protection: (Not detecting within 60 seconds after startup) z Current protection: If current detected is above (HSU-12HV03/R2:5.8A;HSU-09HV03/R2:4.5A;HSU-07HV03/R2:4.2A) and lasts 10 senconds continuously, outlet air stops. If current detected is below (HSU-12HV03/R2:5.2A;HSU-09HV03/R2:4.2A;HSU-07HV03/R2:3.8A) , outlet air is regained 。 Current peak expiration protection: If current detected is above (HSU-12HV03/R2:9.5A;HSU-09HV03/R2:8.5A;HSU-07HV03/R2:8.5A) , 3 seconds later the system enter current cross protection, compressor and air outlet stop and start again 3 minuts later, and air inlet runs as the temperature sensor is off.(different mode has the different CT value) Overcooling protection: One and a half minute later after compressor starts, if the temperature of coil pipe is below -4℃, compressor and air outlet stop, and air inlet runs according to the temp. setting. Compressor can be 37 Air Conditioner Edition:2006/1/10 restarted 3 minutes later. Defrosting: 1.Entry conditions of defrosting: A. Indoor unit enter overload protection and air outlet stops when air outlet has been restarted and runs over 10 minutes, and compressor runs over 45 minutes in total and over 20 minutes continuously, and the temp. of indoor coil pipe is below 38℃. B. Compressor runs 20 minutes continuously, and the temp. of indoor coil pipe decreases 1℃ per 6 minutes and this operation repeats 3 times, and the temp. of coil pipe is below 38℃, then 5 minutes later . the system enters defrosting mode. C. When compressor runs over 3 hours in total and over 20 minutes continuously and after the temp. of indoor coil pipe is below 38℃, the system enters defrosting mode. D. The difference between the temp. of indoor coil pipe and the indoot temp. is below 16℃ and lasts 5 minutes, compressor runs over 45 minutes in total and over 20 minutes continuously, the temp. of indoor coil pipe is below 38℃, the system enters defrosting mode. 2.Exit conditions of defrosting: Defrosting time is higher than 12 minutes (compressor is on), or CT current is above (8.5A). z During the defrosting, if current peak value is cut off, the unit quit the defrosting mode. But the protection of expiration of current peak value is unavailable with 60 senconds after compressor is started. z During the defrosting and 2 minutes after the defrosting, abnormality of temp. sensor isn’t detected. z After quiting the defrosting mode, the fan motor enter cooling prevention mode. 3.Defrosting oscillogram: Automatic temperature compensation of heating: 1. Conditions: Halt time of compressor is below 5 minutes. 2. Operation rules: 1) Ts=Tr + 5℃ + (Tr – Td (temperature detected)[the moment of startup]) 2)Tr – Td[the moment of startup] ≤ 2℃ Note: the two items above is disable when starting for the first time. 38 Air Conditioner Edition:2006/1/10 3)Press “-“ button in the remote controller, and then restore Ts = Tr + 5℃. Press “+” button in the remote controller, and then operate according to automatic compensation setting 4)If Tr – Td [before compressor starts] ≤0℃, and then operate according to Ts = Tr + 5℃. 3. If air door in ”health airflow mode” and blow up, the temp. setting of heating is added by 2℃ in the base of beginnig. 4.Control function: 4.1Timer function: You can set 24-hour timer on or timer off as required, and the minum time unit is 1 minute. After setting, a pattern of clock displaied on the LCD, and it is off when timer setting is completed. There are several timer mode as follows. z Timer on: The pattern of clock displaied on the LCD,the background light is off, and unit behaves with halt status. Timer on is completed, and then unit starts running with the pattern of clock disappeared,and the background light is on. The unit starts with the last setting receiving timer signals, and sleep setting is not allowed. z Timer off: Unit working, the pattern of clock displaied on the LCD; When reaching time setting, unit enters shutdown mode, and sleep function can be set. If timer off and sleep are set synchronously, the one which time is short run first. Executing shutdown instruction clear timer and sleep function. z Timer on and timer off can be set synchronously. when they are completed, 4.2 Sleep function (saving function at night):. The pattern of clock displaied on the LCD z In cooling/defrosting mode, the temp. setting increases 1℃ one hour later after startup. After another hour the temp. setting increase by more 1℃ and then run continuously for another 6 z hours and then close. In heating mode, the temp. setting decrease 2℃ one hour after startup. After another hour the temp. setting decrease by more 2℃. After 3 hours the temp. setting rise by 1℃and then run continuously for another 3 hours and then close. z If the wind speed is set to high or medium before going to bed, the wind speed shifts to medium or low. If the wind speed is set to low before going to bed, the wind speed keep unchanged. 4.3 Protection of malfunction of temperature sensitive resistance. z The temperature sensitive resistor is short circuit or open circuit, the machine doesn’t work. z During defrosting, don’t detect if the temperature sensor short circuit or open circuit. z Detect the temperature of coil pipe is below -40℃, then think the temperation circuit of coil z pipe is open. Detect the temperature of coil pipe is above 95℃, then think the temperation circuit of coil pipe z is short . Detect the temperature of inlet air is below -20℃, then think the temperation circuit of inlet air z is open. Detect the temperature of inlet air is above 90℃, then think the temperation circuit of inlet air is short. 4.4 Emergency switch imput: z Press the switch of emergency operation, then buzzer rings once and unit enters the automatic operation mode. (emergency operation) 39 Air Conditioner Edition:2006/1/10 z If the switch is kept pressed for 5 seconds, buzzer ring two times and unit enter enter test run mode. z Press the switch again, and then closes. z The unit can receive remote control. z Enter emergency operation from timer mode, then timer is cancelled. z Test run: 1) The temperature sensor of inlet air doesn’t work, and compressor starts (but subject to the limit of -minute delay excluding the first time), and high wind, cooling, and air door is open.The indoor fan motor runs, running indicator lights up, compressor relay and the one of outdoor fan motor is closed 2) During test run: z The prevention of freezing of evaporator doesn’t work. z Over current control doesn’t work. z The control of current peak expiration doesn’t work. z Temperature control doesn’t work. z Temperature expiration control doesn’t work. z The test run is over after 30 minutes,then the unit turn off 4.5 Executive function after 2 seconds by remoter control: After receiving remote control signal, the mainboard doesn’t enter the corresponding instruction task until 2 seconds elapse. zF The memory function of power down is available, and the auto recovery function of power on is optional. (In auto, heating, cooling, or defrosting status, press the “sleeping” button 10 times within 5 seconds, and the auto recovery function of power on can be set on/off. If the buzzer rings 4 times, the the auto recovery function of power on is available; If the buzzer rings 2 times, the the auto recovery function of power on is unavailable.) 4.6 Alarm from indoor fan motor: 120 seconds later after the indoor fan motor is charged, and the impulse from fan motor is not detected, then stop outputting voltage to indoor fan motor, send alarm signals. 4. 7 Manual defrosting: when the wire controller is on, choose high wind, 30℃, and press the sleeping button for 6 times within 5 seconds, and after the buzzer rings 3 times, the air conditioner enter manual defrosting mode, which is the same as heating defrosting. 40 Air Conditioner Edition:2006/1/10 2. Run mode:(Tr: inlet air temperature,Ts:the set temperature) 2.1 automatic run mode The background lighting of the LCD is white 1) cooling only type automatic run mode: When the system runs under "automatic" mode for the first time, it will determine the operating mode according to the follows, Tr≥Ts+3℃ Choose Cooling mode Tr<Ts-3℃ Choose Blowing Mode The system will shift its operating mode between the above mentioned two to changes of the indoor temperature. If the system is currently under cooling mode, it will switch to blowing mode when Tr<Ts-3℃; if the system is currently under blowing mode, it will in turn switch to cooling mode when Tr > Ts+3℃. The switching mode as below, 2) cold/warm type run mode: When the system runs under "automatic" mode for the first time, it will determine the operating mode according to the follows, Tr≥Ts-3℃ Choose Cooling Mode Tr<Ts-3℃ Choose Heating Mode The system will shift its operating mode between the above mentioned two to changes of the indoor temperature. If the system is currently under cooling mode, the compressor will stop functioning if the temperature lowers to such a degree that requires so; then it will recheck the temperature 15 minutes later: it will switch to the heating mode if the temperature is Tr<Ts-3℃,or it will still stay in cooling mode(including blowing mode). if the system is currently under heating mode, the compressor will stop running if the temperatur lowers to such a degree that requires so, then it will recheck teh temperatur 41 Air Conditioner 15 minutes later: Edition:2006/1/10 it will switch to the cooling mode if the temperature is Tr>Ts+3℃. 2.2 Cooling run mode: (Tr: inlet air temperature,Ts:the set temperature) The background lighting of the LCD is blue Temperature control range : 16℃—30℃ Temperature control precision: ±1℃ Compressor can’t be controlled by temperature sensor within 2 minutes after it starts. Control character: when Tr> Ts, outdoor fan motor and compressor on, and indoor fan motor run at fixed wind speed. When Tr < Ts, outdoor fan motor and compressor off, and when Tr > Ts, outdoor fan motor and compressor are working again. If Tr=Ts, the indoor fan motor,outdoor fan motor and the compressor’s state will not change. wind speed control: (the temperature difference is 1℃) auto: when Tr>=Ts+3℃, the wind speed is high; when Ts+1℃≤Tr<Ts+3℃, the wind speed is medium. When Tr<Ts+1℃, the wind speed is low. When temperature sensor is off, the fan motor runs at low speed. when the wind speed changes from low to higher, there is no delay, and when it changes from high to lower, there is a 3-minutes delay before conversion. Manual operation: When unit is on the wind speed can be set to high, medium, low or automatic as required (execute instruction 2 seconds later after receiving remote signal) compressor control:The compressor can’t be controlled by temperature sensor within 2 minutes after startup and can be only restarted at least 3 minutes later after shutdown. There is no 3-minute protection with power on for the first time (over 3 minutes with power off). The compressor must stands by for 3 minutes before it is restarted after shutdown. There is no 2-minute limit when changing the temperature setting or shutting down the machine through the remote controller, and the machine can be shut down immediately. Avoiding electrical shock: outdoor fan motor is available 2 seconds later after the compressor startup. Controlling the position of air door: set the position of air door as required. Protection of expiration of current peak value is available: Current cross detection is available in order to avoid burning out the compressor when the current is too big. The action character as follows: The compressor can’t be detected in 60 seconds after startup. when current is above “CT 1.6 V” and lasts 3 seconds, the system enter protection mode and shut off compressor with outdoor air 42 Air Conditioner Edition:2006/1/10 blower and indoor fan motor controlled as the temperature sensor is off. After 3 minutes the machine can be started again. Protection of frost is available (disable in test run or heating mode): In order to prevent the indoor heat exchanger from freezing (in refrigation or dehumidifying mode), the compressor will be shut off when the temperature of the indoor coil pipe is or below 0℃ and the compressor runs for over 5 minutes. When the temperature of the indoor coil pipe ascends to over 7℃, the compressor is restarted (must meet a 3-minutes delay) Timer on, Timer off and sleep control are available. 2.3 Dehumidifying mode: (Tr: inlet air temperature,Ts:the set temperature) The background lighting of the LCD is aquamarine blue Temperature control range : 16℃—30℃ Temperature control precision: ±1℃ control character: When Tr (indoor temperature) > Ts (temperature setting) +2℃, compressor and outdoor fan motor run continuosly with indoor fan motor runnig in accordance with the wind speed setting. When Tr ranges from Ts to Ts +2℃, outdoor fan motor and compressor are on for 10 minutes and off for 6 minutes, the indoor fan motor is off in 3 minutes after shutdown of compressor and gives breeze in other time. When Tr < Ts, outdoor fan motor and compressor are unavailable, and the indoor fan motor enter breeze mode 3 minutes later after shut down of compressor. When all the ranges alternate, there is ±1℃ difference. Wind speed control: Automation: When Tr >= Ts + 5℃, the wind speed is high. When Ts+3℃≤ Tr <Ts+5℃, the wind speed is medium. When Ts+2℃≤ Tr <Ts+3℃, the wind speed is low. When Ts≤ Tr <Ts+2℃, the machine gives breeze intermittently. When Tr < Ts, the indoor fan motor is shut off. in 3 minutes When Tr < Ts, the machine gives breeze after 3 minutes Manual operation: When the temperation sensor is off or the Indoor fan motor runs intermittently, the indoor fan motor can not be operated by hand (compelling automatic operation), along with the indoor fan motor can be operated in cooling mode. While controlling fan motor by hand in cooling mode, the cooling ranges include wind speed setting and refriferation range, others are the same as fan motor in automation mode. compressor control:The compressor can’t be controlled by temperature sensor in 2 minutes after startup and also can’t be started again at least 3 minutes later after shutdown. There are 3-minutes protection with power on for the first time (over 3 minutes with power off). The compressor must be started again 3 minutes later after shutdown. There is no 2-minutes limit when changing the temperature setting or shutting off the 43 Air Conditioner Edition:2006/1/10 machine through the remote controller, and the machine can be shut down immediately. Avoiding electrical shock: outdoor fan motor is available 2 seconds later after compressor startup. Controlling the position of air door: set the position of air door as required. Protection of expiration of current peak value is available: Current cross detection is available in order to avoid burning out the compressor when the current is too big. The action character as follows: The compressor can’t be detected in 60 seconds after startup. when current is above “CT 1.6 V” and lasts 3 seconds, the system enter protection mode and shut off compressor with outdoor air blower and indoor fan motor controlled as the temperature sensor is off. After 3 minutes the machine can be started again. Protection of frost is available (disable in test run or heating mode): In order to prevent the indoor heat exchanger from freezing (in refrigation or dehumidifying mode), the compressor will be shut off when the temperature of the indoor coil pipe is or below 0℃ and the compressor runs for over 5 minutes. When the temperature of the indoor coil pipe ascends to over 7℃, the compressor is restarted (must meet a 3-minutes delay) Timer on, Timer off and sleep control are available. 2.4 Heating mode: (Tr: inlet air temperature,Ts:the set temperature) The background lighting of the LCD is red Temperature control range : 16℃—30℃ Temperature control precision: ±1℃ Control Character: When Tr ≤ Ts, compressor, four-ways valve and outdoor fan motor is on, indoor fan motor runs as in cold blast avoidance mode, and 4℃of compensation is added after compressor is started. When Tr>Ts+5℃, compressor is off, and the indoor fan motor runs as in cold blast avoidance mode. When Tr<Ts+5℃, compressor, four-ways valve and outdoor fan motor is on, and the indoor fan motor runs as in the mode of avoiding cold blast. Control of indoor fan motor: Manual operation: The wind speed can be set to high, medium, low or automatic as required. Automatic operation: When Tr < Ts, the wind speed is high; When Ts=<Tr<Ts+2℃, the wind speed is medium. When Tr>= Ts+2℃, the wind speed is low. Control of air door: setting the position of air door as required. compressor control:The compressor can’t be controlled by temperature sensor in 2 44 Air Conditioner Edition:2006/1/10 minutes after startup and also can’t be started again at least 3 minutes later after shutdown. There are 3-minute protection with power on for the first time (over 3 minutes with power off). The compressor must be started again 3 minutes later after shutdown. There is no 2-minutes limit when changing the temperature setting or shutting off the machine through the remote controller, and the machine can be shut down immediately. Avoiding electrical shock: outlet air is available 2 seconds later after startup. Timer on, Timer off and sleep control are available. Control of 4-way valve: When the unit is started for the first time, the 4-way valve starts runnig 10 seconds earlier than compressor does. After compressor stops runnig, the 4-way valve continues running for 2 minutes and 30 seconds then stops. If changing the unit from heating to cooling, the 4-way valve is shut off 2 minutes later and compressor is started 3 minutes later. Cold blast avoidance mode: (1)Compressor is interrupted during the defrosting operation and continues to run after defrosting is completed. When the indoor exchanging temperature is below 23℃, the indoor fan motor is off. When the indoor exchanging temperature is above 23℃, the indoor fan motor is running at weak speed. (2)If the temperature of coil pipe can’t be above 38℃ 4 minutes later after startup, fan motor is running at the preset wind speed. (3) If the temperature of coil pipe is above 38℃ in 4 minutes after start up, fan motor is running at the preset wind speed immediately. (4)If coil pipe descends to the temp. lower than 38℃ from 38℃. fan motor still running at the preset wind speed. (5)If the temperature sensor is off. Compressor stops runnig. If the temperature of coil pipe is above 23℃, fan motor enter breeze mode; and if the temperature of coil pipe is below 20℃, fan motor stops running. (6)Shut down the unit and indoor fan motor stops running. High temperature protection and high temperature expiration protection: z High temperature prevention: When the temp. of coil pipe is above 65℃, the outdoor fan motor stops.When the temp descends to 60℃, the outdoor fan motor is restarted and fan speed invertage frequence is more than 45 seconds. High temperature expiration prevention: When the temp. of coil pipe is above 72 ℃,compressor and outdoor fan motor stop running 2 seconds later, and inlet air runs as the temp. sensor is off. When compressor stands by for 3 minute and the temp. of coil pipe is below 64℃, the unit can be started again. Current protection and current expiration protection: (Not detecting within 60 seconds after startup) z Current protection: If current detected is above (CT1) and lasts 10 senconds continuously, outlet air stops. If current detected is below (CT2) , outlet air is regained。Current peak expiration protection: If current detected is above (CT3) , 3 seconds later the system enter current cross protection, compressor and air outlet stop and start again 3 minuts later, and air inlet runs as the temperature sensor is 45 Air Conditioner Edition:2006/1/10 off.(different mode has the different CT value) Overcooling protection: One and a half minute later after compressor starts, if the temperature of coil pipe is below -4℃, compressor and air outlet stop, and air inlet runs according to the temp. setting. Compressor can be restarted 3 minutes later. Defrosting: 1.Entry conditions of defrosting: A. Indoor unit enter overload protection and air outlet stops when air outlet has been restarted and runs over 10 minutes, and compressor runs over 45 minutes in total and over 20 minutes continuously, and the temp. of indoor coil pipe is below 38 ℃. B. Compressor runs 20 minutes continuously, and the temp. of indoor coil pipe decreases 1℃ per 6 minutes and this operation repeats 3 times, and the temp. of coil pipe is below 38℃, then 5 minutes later . the system enters defrosting mode. C. When compressor runs over 3 hours in total and over 20 minutes continuously and after the temp. of indoor coil pipe is below 38℃, the system enters defrosting mode. D. The difference between the temp. of indoor coil pipe and the indoot temp. is below 18℃ and lasts 5 minutes, compressor runs over 45 minutes in total and over 20 minutes continuously, the temp. of indoor coil pipe is below 38℃, the system enters defrosting mode. 2.Exit conditions of defrosting: Defrosting time is higher than 12 minutes (compressor is on), or CT current is above (CT1). z During the defrosting, if current peak value is cut off, the unit quit the defrosting mode. But the protection of expiration of current peak value is unavailable with 60 senconds after compressor is started. z During the defrosting and 2 minutes after the defrosting, abnormality of temp. sensor isn’t detected. z After quiting the defrosting mode, the fan motor enter cooling prevention mode. 3.Defrosting oscillogram: 46 Air Conditioner Edition:2006/1/10 Automatic temperature compensation of heating: 1. Conditions: Halt time of compressor is below 5 minutes. 2. Operation rules: 1) Ts=Tr + 5℃ + (Tr – Td (temperature detected)[the moment of startup]) 2)Tr – Td[the moment of startup] ≤ 2℃ Note: the two items above is disable when starting for the first time. 3)Press “-“ button in the remote controller, and then restore Ts = Tr + 5 ℃. Press “+” button in the remote controller, and then operate according to automatic compensation setting 4)If Tr – Td [before compressor starts] ≤0 ℃ , and then operate according to Ts = Tr + 5℃. 4.Control function: 4.1Timer function: You can set 24-hour timer on or timer off as required, and the minum time unit is 1 minute. After setting, a pattern of clock displaied on the LCD, and it is off when timer setting is completed. There are several timer mode as follows. z Timer on: The pattern of clock displaied on the LCD,the background light is off, and unit behaves with halt status. Timer on is completed, and then unit starts running with the pattern of clock disappeared,and the background light is on. The unit starts with the last setting receiving timer signals, and sleep setting is not allowed. z Timer off: Unit working, the pattern of clock displaied on the LCD; When reaching time setting, unit enters shutdown mode, and sleep function can be set. 47 Air Conditioner Edition:2006/1/10 If timer off and sleep are set synchronously, the one which time is short run first. Executing shutdown instruction clear timer and sleep function. z Timer on and timer off can be set synchronously. when they are completed, 4.2 Sleep function (saving function at night):. The pattern of clock displaied on the LCD z In cooling/defrosting mode, the temp. setting increases 1℃ one hour later after startup. After another hour the temp. setting increase by more 1℃ and then run z continuously for another 6 hours and then close. In heating mode, the temp. setting decrease 2℃ one hour after startup. After another hour the temp. setting decrease by more 2℃. After 3 hours the temp. setting rise by 1℃and then run continuously for another 3 hours and then close. z If the wind speed is set to high or medium before going to bed, the wind speed shifts to medium or low. If the wind speed is set to low before going to bed, the wind speed keep unchanged. 4.3 Protection of malfunction of temperature sensitive resistance. z The temperature sensitive resistor is short circuit or open circuit, the machine doesn’t work. z During defrosting, don’t detect if the temperature sensor short circuit or open circuit. z Detect the temperature of coil pipe is below -40℃, then think the temperation z circuit of coil pipe is open. Detect the temperature of coil pipe is above 95℃, then think the temperation z circuit of coil pipe is short . Detect the temperature of inlet air is below -20℃, then think the temperation z circuit of inlet air is open. Detect the temperature of inlet air is above 90℃, then think the temperation circuit of inlet air is short. 4.4 Emergency switch imput: z Press the switch of emergency operation, then buzzer rings once and unit enters the automatic operation mode. (emergency operation) z If the switch is kept pressed for 5 seconds, buzzer ring two times and unit enter enter test run mode. z Press the switch again, and then closes. z The unit can receive remote control. z Enter emergency operation from timer mode, then timer is cancelled. z Test run: 1) The temperature sensor of inlet air doesn’t work, and compressor starts (but subject to the limit of -minute delay excluding the first time), and high wind, cooling, and air door is open.The indoor fan motor runs, compressor relay and the one of outdoor fan motor is closed 2) During test run: z The prevention of freezing of evaporator doesn’t work. z Over current control doesn’t work. z The control of current peak expiration doesn’t work. 48 Air Conditioner Edition:2006/1/10 z Temperature control doesn’t work. z Temperature expiration control doesn’t work. z The test run is over after 30 minutes,then the unit turn off 4.5 Executive function after 2 seconds by remoter control: After receiving remote control signal, the mainboard doesn’t enter the corresponding instruction task until 2 seconds elapse. zF The memory function of power down is available, and the auto recovery function of power on is optional. (In auto, heating, cooling, or defrosting status, press the “sleeping” button 10 times within 5 seconds, and the auto recovery function of power on can be set on/off. If the buzzer rings 4 times, the the auto recovery function of power on is available; If the buzzer rings 2 times, the auto recovery function of power on is unavailable.) 4.6 Alarm from indoor fan motor: 120 seconds later after the indoor fan motor is charged, and the impulse from fan motor is not detected, then stop outputting voltage to indoor fan motor, send alarm signals. 4. 7 Manual defrosting: when the wire controller is on, choose high wind, 30℃, and press the sleeping button for 6 times within 5 seconds, and after the buzzer rings 3 times, the air conditioner enter manual defrosting mode, which is the same as heating defrosting. 49 Air Conditioner Edition:2006/1/10 2. Run mode:(Tr: inlet air temperature,Ts:the set temperature) 2.1 automatic run mode The background lighting of the LCD is white 1) cooling only type automatic run mode: When the system runs under "automatic" mode for the first time, it will determine the operating mode according to the follows, Tr≥Ts+3℃ Choose Cooling mode Tr<Ts-3℃ Choose Blowing Mode The system will shift its operating mode between the above mentioned two to changes of the indoor temperature. If the system is currently under cooling mode, it will switch to blowing mode when Tr<Ts-3℃; if the system is currently under blowing mode, it will in turn switch to cooling mode when Tr > Ts+3℃. The switching mode as below, 2) cold/warm type run mode: When the system runs under "automatic" mode for the first time, it will determine the operating mode according to the follows, Tr≥Ts-3℃ Choose Cooling Mode Tr<Ts-3℃ Choose Heating Mode The system will shift its operating mode between the above mentioned two to changes of the indoor temperature. If the system is currently under cooling mode, the compressor will stop functioning if the temperature lowers to such a degree that requires so; then it will recheck the temperature 15 minutes later: it will switch to the heating mode if the temperature is Tr<Ts-3℃,or it will still stay in cooling mode(including blowing mode). if the system is currently under heating mode, the compressor will stop running if the temperatur lowers to such a degree that requires so, then it will recheck teh temperatur 50 Air Conditioner 15 minutes later: Edition:2006/1/10 it will switch to the cooling mode if the temperature is Tr>Ts+3℃. 2.2 Cooling run mode: (Tr: inlet air temperature,Ts:the set temperature) The background lighting of the LCD is blue Temperature control range : 16℃—30℃ Temperature control precision: ±1℃ Compressor can’t be controlled by temperature sensor within 2 minutes after it starts. Control character: when Tr> Ts, outdoor fan motor and compressor on, and indoor fan motor run at fixed wind speed. When Tr < Ts, outdoor fan motor and compressor off, and when Tr > Ts, outdoor fan motor and compressor are working again. If Tr=Ts, the indoor fan motor,outdoor fan motor and the compressor’s state will not change. wind speed control: (the temperature difference is 1℃) auto: when Tr>=Ts+3℃, the wind speed is high; when Ts+1℃≤Tr<Ts+3℃, the wind speed is medium. When Tr<Ts+1℃, the wind speed is low. When temperature sensor is off, the fan motor runs at low speed. when the wind speed changes from low to higher, there is no delay, and when it changes from high to lower, there is a 3-minutes delay before conversion. Manual operation: When unit is on the wind speed can be set to high, medium, low or automatic as required (execute instruction 2 seconds later after receiving remote signal) compressor control:The compressor can’t be controlled by temperature sensor within 2 minutes after startup and can be only restarted at least 3 minutes later after shutdown. There is no 3-minute protection with power on for the first time (over 3 minutes with power off). The compressor must stands by for 3 minutes before it is restarted after shutdown. There is no 2-minute limit when changing the temperature setting or shutting down the machine through the remote controller, and the machine can be shut down immediately. Avoiding electrical shock: outdoor fan motor is available 2 seconds later after the compressor startup. Controlling the position of air door: set the position of air door as required. Protection of frost is available (disable in test run or heating mode): In order to prevent the indoor heat exchanger from freezing (in refrigation or dehumidifying mode), the compressor will be shut off when the temperature of the indoor coil pipe is or below 0℃ and the compressor runs for over 5 minutes. When the temperature of the indoor coil pipe ascends to over 7℃, the compressor is restarted (must meet a 3-minutes delay) 51 Air Conditioner Edition:2006/1/10 Timer on, Timer off and sleep control are available. 2.3 Dehumidifying mode: (Tr: inlet air temperature,Ts:the set temperature) The background lighting of the LCD is aquamarine blue Temperature control range : 16℃—30℃ Temperature control precision: ±1℃ control character: When Tr (indoor temperature) > Ts (temperature setting) +2℃, compressor and outdoor fan motor run continuosly with indoor fan motor runnig in accordance with the wind speed setting. When Tr ranges from Ts to Ts +2℃, outdoor fan motor and compressor are on for 10 minutes and off for 6 minutes, the indoor fan motor is off in 3 minutes after shutdown of compressor and gives breeze in other time. When Tr < Ts, outdoor fan motor and compressor are unavailable, and the indoor fan motor enter breeze mode 3 minutes later after shut down of compressor. When all the ranges alternate, there is ±1℃ difference. Wind speed control: Automation: When Tr >= Ts + 5℃, the wind speed is high. When Ts+3℃≤ Tr <Ts+5℃, the wind speed is medium. When Ts+2℃≤ Tr <Ts+3℃, the wind speed is low. When Ts≤ Tr <Ts+2℃, the machine gives breeze intermittently. When Tr < Ts, the indoor fan motor is shut off. in 3 minutes When Tr < Ts, the machine gives breeze after 3 minutes Manual operation: When the temperation sensor is off or the Indoor fan motor runs intermittently, the indoor fan motor can not be operated by hand (compelling automatic operation), along with the indoor fan motor can be operated in cooling mode. While controlling fan motor by hand in cooling mode, the cooling ranges include wind speed setting and refriferation range, others are the same as fan motor in automation mode. compressor control:The compressor can’t be controlled by temperature sensor in 2 minutes after startup and also can’t be started again at least 3 minutes later after shutdown. There are 3-minutes protection with power on for the first time (over 3 minutes with power off). The compressor must be started again 3 minutes later after shutdown. There is no 2-minutes limit when changing the temperature setting or shutting off the machine through the remote controller, and the machine can be shut down immediately. Avoiding electrical shock: outdoor fan motor is available 2 seconds later after compressor startup. Controlling the position of air door: set the position of air door as required. Protection of frost is available (disable in test run or heating mode): In order to prevent the indoor heat exchanger from freezing (in refrigation or dehumidifying mode), the compressor will be shut off when the temperature of the indoor coil pipe is or below 0℃ and the compressor runs for over 5 minutes. When the temperature of the indoor 52 Air Conditioner Edition:2006/1/10 coil pipe ascends to over 7℃, the compressor is restarted (must meet a 3-minutes delay) Timer on, Timer off and sleep control are available. 2.4 Heating mode: (Tr: inlet air temperature,Ts:the set temperature) The background lighting of the LCD is red Temperature control range : 16℃—30℃ Temperature control precision: ±1℃ Control Character: When Tr ≤ Ts, compressor, four-ways valve and outdoor fan motor is on, indoor fan motor runs as in cold blast avoidance mode, and 4℃of compensation is added after compressor is started. When Tr>Ts+5℃, compressor is off, and the indoor fan motor runs as in cold blast avoidance mode. When Tr<Ts+5℃, compressor, four-ways valve and outdoor fan motor is on, and the indoor fan motor runs as in the mode of avoiding cold blast. Control of indoor fan motor: Manual operation: The wind speed can be set to high, medium, low or automatic as required. Automatic operation: When Tr < Ts, the wind speed is high; When Ts=<Tr<Ts+2℃, the wind speed is medium. When Tr>= Ts+2℃, the wind speed is low. Control of air door: setting the position of air door as required. compressor control:The compressor can’t be controlled by temperature sensor in 2 minutes after startup and also can’t be started again at least 3 minutes later after shutdown. There are 3-minute protection with power on for the first time (over 3 minutes with power off). The compressor must be started again 3 minutes later after shutdown. There is no 2-minutes limit when changing the temperature setting or shutting off the machine through the remote controller, and the machine can be shut down immediately. Avoiding electrical shock: outlet air is available 2 seconds later after startup. Timer on, Timer off and sleep control are available. Control of 4-way valve: When the unit is started for the first time, the 4-way valve starts runnig 10 seconds earlier than compressor does. After compressor stops runnig, the 4-way valve continues running for 2 minutes and 30 seconds then stops. If changing the unit from heating to cooling, the 4-way valve is shut off 2 minutes later and compressor is started 3 minutes later. Cold blast avoidance mode: (1)Compressor is interrupted during the defrosting operation and continues to run after defrosting is completed. When the indoor exchanging temperature is below 23℃, the indoor fan motor is off. When the indoor exchanging temperature is above 23℃, the indoor fan motor is running at weak speed. (2)If the temperature of coil pipe can’t be above 38℃ 4 minutes later after startup, fan motor is running at the preset wind speed. 53 Air Conditioner Edition:2006/1/10 (3) If the temperature of coil pipe is above 38℃ in 4 minutes after start up, fan motor is running at the preset wind speed immediately. (4)If coil pipe descends to the temp. lower than 38℃ from 38℃. fan motor still running at the preset wind speed. (5)If the temperature sensor is off. Compressor stops runnig. If the temperature of coil pipe is above 23℃, fan motor enter breeze mode; and if the temperature of coil pipe is below 20℃, fan motor stops running. (6)Shut down the unit and indoor fan motor stops running. High temperature protection and high temperature expiration protection: z High temperature prevention: When the temp. of coil pipe is above 58℃, the outdoor fan motor stops.When the temp descends to 55℃, the outdoor fan motor is restarted and fan speed invertage frequence is more than 45 seconds. High temperature expiration prevention: When the temp. of coil pipe is above 68 ℃,compressor and outdoor fan motor stop running 2 seconds later, and inlet air runs as the temp. sensor is off. When compressor stands by for 3 minute and the temp. of coil pipe is below 46℃, the unit can be started again. Overcooling protection: One and a half minute later after compressor starts, if the temperature of coil pipe is below -4℃, compressor and air outlet stop, and air inlet runs according to the temp. setting. Compressor can be restarted 3 minutes later. Defrosting: 1.Entry conditions of defrosting: A. Indoor unit enter overload protection and air outlet stops when air outlet has been restarted and runs over 10 minutes, and compressor runs over 45 minutes in total and over 20 minutes continuously, and the temp. of indoor coil pipe is below 38 ℃. B. Compressor runs 20 minutes continuously, and the temp. of indoor coil pipe decreases 1℃ per 6 minutes and this operation repeats 3 times, and the temp. of coil pipe is below 38℃, then 5 minutes later . the system enters defrosting mode. C. When compressor runs over 3 hours in total and over 20 minutes continuously and after the temp. of indoor coil pipe is below 38℃, the system enters defrosting mode. D. The difference between the temp. of indoor coil pipe and the indoot temp. is below 18℃ and lasts 5 minutes, compressor runs over 45 minutes in total and over 20 minutes continuously, the temp. of indoor coil pipe is below 38℃, the system enters defrosting mode. 2.Exit conditions of defrosting: Defrosting time is higher than 12 minutes (compressor is on) z During the defrosting, if current peak value is cut off, the unit quit the defrosting mode. But the protection of expiration of current peak value is unavailable with 60 senconds after compressor is started. z During the defrosting and 2 minutes after the defrosting, abnormality of temp. 54 Air Conditioner Edition:2006/1/10 sensor isn’t detected. z After quiting the defrosting mode, the fan motor enter cooling prevention mode. 3.Defrosting oscillogram: Automatic temperature compensation of heating: 1. Conditions: Halt time of compressor is below 5 minutes. 2. Operation rules: 1) Ts=Tr + 5℃ + (Tr – Td (temperature detected)[the moment of startup]) 2)Tr – Td[the moment of startup] ≤ 2℃ Note: the two items above is disable when starting for the first time. 3)Press “-“ button in the remote controller, and then restore Ts = Tr + 5 ℃. Press “+” button in the remote controller, and then operate according to automatic compensation setting 4)If Tr – Td [before compressor starts] ≤0 ℃ , and then operate according to Ts = Tr + 5℃. 4.Control function: 4.1Timer function: You can set 24-hour timer on or timer off as required, and the minum time unit is 1 minute. After setting, a pattern of clock displaied on the LCD, and it is off when timer setting is completed. There are several timer mode as follows. z Timer on: The pattern of clock displaied on the LCD,the background light is off, and unit behaves with halt status. Timer on is completed, and then unit starts running with the pattern of clock disappeared,and the background light is on. The unit starts with the last setting receiving timer signals, and sleep setting is 55 Air Conditioner Edition:2006/1/10 not allowed. z Timer off: Unit working, the pattern of clock displaied on the LCD; When reaching time setting, unit enters shutdown mode, and sleep function can be set. If timer off and sleep are set synchronously, the one which time is short run first. Executing shutdown instruction clear timer and sleep function. z Timer on and timer off can be set synchronously. when they are completed, 4.2 Sleep function (saving function at night):. The pattern of clock displaied on the LCD z In cooling/defrosting mode, the temp. setting increases 1℃ one hour later after startup. After another hour the temp. setting increase by more 1℃ and then run z continuously for another 6 hours and then close. In heating mode, the temp. setting decrease 2℃ one hour after startup. After another hour the temp. setting decrease by more 2℃. After 3 hours the temp. setting rise by 1℃and then run continuously for another 3 hours and then close. z If the wind speed is set to high or medium before going to bed, the wind speed shifts to medium or low. If the wind speed is set to low before going to bed, the wind speed keep unchanged. 4.3 Protection of malfunction of temperature sensitive resistance. z The temperature sensitive resistor is short circuit or open circuit, the machine doesn’t work. z During defrosting, don’t detect if the temperature sensor short circuit or open circuit. z Detect the temperature of coil pipe is below -40℃, then think the temperation z circuit of coil pipe is open. Detect the temperature of coil pipe is above 95℃, then think the temperation z circuit of coil pipe is short . Detect the temperature of inlet air is below -20℃, then think the temperation z circuit of inlet air is open. Detect the temperature of inlet air is above 90℃, then think the temperation circuit of inlet air is short. 4.4 Emergency switch imput: z Press the switch of emergency operation, then buzzer rings once and unit enters the automatic operation mode. (emergency operation) z If the switch is kept pressed for 5 seconds, buzzer ring two times and unit enter test run mode. z Press the switch again, and then closes. z The unit can receive remote control. z Enter emergency operation from timer mode, then timer is cancelled. z Test run: 1) The temperature sensor of inlet air doesn’t work, and compressor starts (but subject to the limit of -minute delay excluding the first time), and high wind, cooling, and air door is open.The indoor fan motor runs, compressor relay and the one of outdoor fan motor is closed 2) During test run: 56 Air Conditioner Edition:2006/1/10 z The prevention of freezing of evaporator doesn’t work. z Over current control doesn’t work. z The control of current peak expiration doesn’t work. z Temperature control doesn’t work. z Temperature expiration control doesn’t work. z The test run is over after 30 minutes,then the unit turn off 4.5 Executive function after 2 seconds by remoter control: After receiving remote control signal, the mainboard doesn’t enter the corresponding instruction task until 2 seconds elapse. zF The memory function of power down is available, and the auto recovery function of power on is optional. (In auto, heating, cooling, or defrosting status, press the “sleeping” button 10 times within 5 seconds, and the auto recovery function of power on can be set on/off. If the buzzer rings 4 times, the auto recovery function of power on is available; If the buzzer rings 2 times, the auto recovery function of power on is unavailable.) 4.6 Alarm from indoor fan motor: 120 seconds later after the indoor fan motor is charged, and the impulse from fan motor is not detected, then stop outputting voltage to indoor fan motor, send alarm signals. 4. 7 Manual defrosting: when the wire controller is on, choose high wind, 30℃, and press the sleeping button for 6 times within 5 seconds, and after the buzzer rings 3 times, the air conditioner enter manual defrosting mode, which is the same as heating defrosting. 5.express mode of malfunction: 57 Air Conditioner Edition:2006/1/10 Error Codes and Description Code indication Description indoor Indoor Malfunction E1 Room temperature sensor failure E2 Heat-exchange sensor failure E4 Indoor EEPROM error/Humidity sensor malfunction E14 Indoor fan motor malfunction Reference Page Trouble Shooting E1: Room temperature sensor failure E2: Heat-exchange sensor failure whether terminal CN8 on CN8 CN8 NO indoor PCB contact wellt? Pull out the terminals on the indoor mainboard and reinsert them YES Pull the sensor out of the mainboard 1) Measure the value of resistance Between its tw o jumpers 2) Measure the temperature at the room temperature sensing head. Check the value of the NO sensor to see whether the sensor is damaged or not? YES The indoor PCB is broken, replace with new indoor PCB E4: Indoor EEPROM error: Replace the PCB of indoor unit 58 Sensor is broken,replace it with new sensor Air Conditioner Edition:2006/1/10 E14 :Indoor fan motor malfunction whether terminal CN7 YES Pull out and reinsert the terminals and CON12 on indoor PCB well inserted or not? NO Electrify the machine again and turn it on in the cooling operation, Measure voltage between the positions 1 ( red wire) and 5( black wire) of Terminal CON12 on the indoor PCB NO . the voltage is about the indoor pcb is damaged and need replace 90-200vac Yes NO check whether motor the indoor motor is damaged and need can run when replace turn on the unit Yes When motor is running Measure whether there pulse(0-5VDC) is NO voltage between the the indoor motor is damaged and need positions 2 (middle wire) and 3( replace black wire) of Terminal CN7on the indoor PCB the indoor pcb is damaged and need replace 59 Air Conditioner TROUBLE SHOOTING 60 Edition:2006/1/10 Air Conditioner Edition:2006/1/10 61 Air Conditioner Edition:2006/1/10 INSTALLATION 62 Air Conditioner Edition:2006/1/10 Installation Manual of Room Air Conditioner Read this manual before installation Explain sufficiently the operating means to the user according to this manual. Necessary Tools for Installation 1.Driver 2.Hacksaw 3.Hole core drill 4.Spanner(17,19 and 26mm) 5.Torque wrench(17mm,22mm,26mm) 6.Pipe cutter 7.Flaring tool 8.Knife 9.Nipper 10.Gas leakage detector or soap-and-water solution 11.Measuring tape 12.Reamer Drawing for the installation of indoor and outdoor units The models adopt HFC free refrigerant R410A No. 1 2 Accessory parts Remote controller R-03 dry battery Number of articles 2 mo re th an 4 10c m Indoor unit A Indoor unit B 2 3 more than 5cm Accessory parts Mounting plate 2 4 6 7 4X25 Screw Plastic cap 8 Drain-elbow 1 Cushion 4 mo re th Mark Drain hose 5 Optional parts for piping A an Parts name m Non-adhesive tape B Adhesive tape C Saddle(L.S) with screws D E Connecting electric cable for indoor and outdoor Drain hose F Heating insulating material G 10c Attention must be paid to the rising up of drain hose C Piping hole cover m an Arrangement of piping directions re th re tha n1 Rear left 10c mo mo 0c m Rear right Left Right Below m an 60c re th mo The marks from A to G in the figure are the parts numbers. The distance between the indoor unit and the floor should be more than 2m. 63 more than 15c m 256 319.5 Air Conditioner Edition:2006/1/10 140 500 140 113.5 Floor fixing dimensions of the outdoor unit (Unit:mm) HSU-07HV03/R2 HSU-09HV03/R2 HSU-12HV03/R2 HSU-18HV03/R2 Fixing of outdoor unit 583 113.5 Floor fixing dimensions of the outdoor unit (Unit:mm) Floor fixing dimensions of the outdoor unit (Unit:mm) HSU-22HV03/R2 Fix the unit to concrete or block with bolts( 10mm) and nuts firmly and horizontally. When fitting the unit to wall surface, roof or rooftop, fix a supporter surely with nails or wires in consideration of earthquake and strong wind. If vibration may affect the house, fix the unit by attaching a vibration-proof mat. Indoor Unit Selection of Installation Place Place, robust not causing vibration, where the body can be supported sufficiently. Place, not affected by heat or steam generated in the vicinity, where inlet and outlet of the unit are not disturbed. Place, possible to drain easily, where piping can be connected with the outdoor unit. Place, where cold air can be spread in a room entirely. Place, nearby a power receptacle, with enough space around. (Refer to drawings). Place where the distance of more than lm from televisions, radios, wireless apparatuses and fluorescent lamps can be left. In the case of fixing the remote controller on a wall, place where the indoor unit can receive signals when the fluorescent lamps in the room are lightened. Outdoor Unit Place, which is less affected by rain or direct sunlight and is sufficiently ventilated. Place, possible to bear the unit, where vibration and noise are not increased. Place, where discharged wind and noise do not cause a nuisance to the neighbors. Place, where a distance marked is available as illustrated in the above figure. Power Source Before inserting power plug into receptacle, check the voltage without fail. The power source is the same as the corresponding name plate. Install an exclusive branch circuit of the power. A receptacle shall be set up in a distance where the power cable can be reached. Do not extend the cable by cutting it. Selection of pipe To this unit, both liquid and gas pipes shall be insulated as they become Iow temperature in operation. Use optional parts for piping set or pipes covered with equivalent insulation material. The thickness of the pipe must be 0.8 mm at least. For 07,09,12 Liquid pipe( Gas pipe( 64 ) ) For 18,22 6.35mm(1/4") 6.35mm(1/4") 9.52mm(3/8") 12.7mm(1/2") Air Conditioner Edition:2006/1/10 Indoor unit 1.Fitting of the Mounting Plate and Positioning of the wall Hole When the mounting plate is first fixed A=80mm 35 1.Carry out, based on the neighboring pillars or lintels, a proper leveling for the plate to be fixed against the wall, then temporarily fasten the plate with one steel nail. 2. Make sure once more the proper level of the plate, by hanging a thread with a weight from the central top of the plate, then fasten securely the plate with the attachment steel nail. 3. Find the wall hole location A using a measuring tape Fit the level line When the mounting plate is fixed side bar and lintel Fix to side bar and lintel a mounting bar, Which is separately sold, and then fasten the plate to the fixed mounting bar. Refer to the previous article, " position of wall hole. When the mounting plate is first fixed ", for the 2.Making a Hole on the Wall and Fitting the Piping Hole Cover Make a hole of 70 mm in diameter, slightly descending to outside the wall. Install piping hole cover and seal it off with putty after installation Indoor side Wall hole 70mm Outdoor side Thickness of wall (Section of wall hole) G Piping hole pipe 3.Installation of the Indoor Unit Drawing of pipe [ Rear piping ] Draw pipes and the drain hose, then fasten them with the adhesive tape [ Left Left-rear piping ] In case of left side piping, cut away, with a nipper, the lid for left piping. In case of left-rear piping, bend the pipes according to the piping direction to the mark of hole for left-rear piping which is marked on heat insulation materials. 65 Air Conditioner Edition:2006/1/10 1. Insert the drain hose into the dent of heat insulation materials of indoor unit. 2. Insert the indoor/outdoor electric cable from backside of indoor unit, and pull it out on the front side, then connect them. 3. Coat the flaring seal face with refrigerant oil and connect pipes. Cover the connection part with heat insulation materials closely, and make sure fixing with adhesive tape Heat insulation material Lid for right piping Pipe supporting plate Lid for left piping Drain hose Lid for under piping Piping Indoor/outdoor electric cable Fix with adhesive tape Indoor/outdoor electric cable and drain hose must be bound with refrigerant piping by protecting tape. [Other direction piping] Cut away, with a nipper, the lid for piping according to the piping direction and then bend the pipe according to the position of wall hole. When bending, be careful not to crash pipes. Connect beforehand the indoor/outdoor electric cable, and then pull out the connected to the heat insulation of connecting part specially. Fixing the indoor unit body Hang surely the unit body onto the upper notches of the mounting plate. Move the body from side to side to verify its secure fixing. In order to fix the body onto the mounting plate,hold up the body aslant from the underside and then put it down perpendicularly. 4.Connecting the indoor/outdoor Electric Cable Removing the wiring cover Remove terminal cover at right bottom corner of indoor unit, then take off wiring cover by removing its screws. When connecting the cable after installing the indoor unit 1. Insert from outside the room cable into left side of the wall hole, in which the pipe has already existed. 2. Pull out the cable on the front side, and connect the cable making a loop. 66 Air Conditioner Edition:2006/1/10 When connecting the cable before installing the indoor unit Insert the cable from the back side of the unit, then pull it out on the front side. Loosen the screws and insert the cable ends fully into terminal block, then tighten the screws. Pull the cable slightly to make sure the cables have been properly inserted and tightened. After the cable connection, never fail to fasten the connected cable with the wiring cover. Note: When connecting the cable, confirm the terminal number of indoor and outdoor units carefully. If wiring is not correct, proper operation can not be carried out and will cause defect. 1. If the supply cord is damaged, it must be replaced by the manufacturer or its service agent or a similar qualified person. The type of connecting wire is H05RN-F or H07RN-F. 2. If the fuse on PC board is broken please change it with the type of T. 3.15A/250V. 3. The wiring method should be in line with the local wiring standard. 4. After installation, the power plug should be easily reached. WHT BR RED YEL/GRN BLK WHT BLK RED BR YEL/GRN Indoor unit Outdoor unit HSU-07HV03/R2 HSU-09HV03/R2 HSU-12HV03/R2 WHT YEL/GRN RED BLK WHT BLK 1(L) 2(N) Indoor unit BR RED BR YEL/GRN HSU-18HV03/R2 HSU-22HV03/R2 Outdoor unit claw of the clip 5.Easily-demount cleaning of indoor unit 1.Top inlet can be taken down Open the inlet grille, press the claw of the clip on the unit,then take down the top inlet.(according to figure 1) Figure 1 Figure 2 2.Vertical flap can be taken down Overturn the vertical flap, press the claw of the clip ,then take down vertical flap.(according to figure 2) 3.Horizontal louvers can be taken down After taking down vertical flap.Horizontal louvers are appeared,draw the middle louver,and take down the horizontal louvers . (according to figure 3) Figure 2 Daff Figure 3 67 Air Conditioner Edition:2006/1/10 Outdoor unit 1.Installation of Outdoor Unit Install according to Drawing for the installation of indoor and outdoor units 2.Connection of pipes To bend a pipe, give the roundness as large as possible not to crush the pipe ,and the bending radius should be 30 to 40 mm or longer. Connecting the pipe of gas side first makes working easier. The connection pipe is specialized for R410A. The max vertical distance between the indoor unit and the outdoor unit is 5 m. Flare nut Half union Forced fastening without careful centering may damage the threads and cause a leakage of gas. Pipe Diameter ( Spanner ) Fastening torque Liquid side 6.35mm(1/4") 18N.m Gas side 9.52mm(3/8") 40N.m Gas side 12.7mm(1/2") 55N.m Torque wrench Be careful that matters, such as wastes of sands, etc. shall not enter the pipe. The standard pipe length is 5m. If it is over 5m, the function of the unit will be affected. If the pipe has to be lengthened, the refrigerant should be charged, according to 20 g/m. But the charge of refrigerant must be conducted by professional air conditioner engineer. Before adding additional refrigerant, perform air purging from the refrigerant pipes and indoor unit using a vacuum pump,then charge additional refrigerant. 3.Connection HSU-12HV03/R2 Use the same method on indoor unit. Loosen the screws on terminal block and insert the plugs fully into terminal block, then tighten the screws. Insert the cable according to terminal number in the same manner as the indoor unit. If wiring is not correct, proper operation can not be carried out and controller may be damaged. Fix the cable with a clamp. 4.Attaching Drain-Elbow If the drain-elbow is used, please attach it as figure. (Note: Only for heat pump unit.) 68 Air Conditioner Edition:2006/1/10 2-way valve Liquid Side 6.Purging Method:To use vacuum pump 3-way valve Gas Side 1 Detach the service port's cap of 3-way valve, the Gaugemanifold(for R410A) valve rod's cap for 2-way valve and 3-way's, connect Anti countercurrent joint the service port into the projection of charge hose (Iow) for gaugemanifold. Then connect the projection of charge hose (center) for gaugemanifold into Tube(for R410A) vacuum pump. Vacuum pump(for R410A) 2 Open the handle at Iow in gaugemanifold, operate Open vacuum pump. If the scale-moves of gause (Iow) reach vacuum condition in a moment, check 1 again. 3 Vacuumize for over 15min. And check the level gauge which should read -0.1 MPa (-76 cm Hg) at Iow pressure side. After the completion of vacuumizing, close the handle 'Lo' in gaugemanifold and stop the Close operation of the vacuum pump. Check the condition of the scale and hold it for 1-2min. If the scale-moves back in spite of tightening, make flaring work again, the return to the beginning of 3 . 2-way valve 4 Open the valve rod for the 2-way valve to an angle of anticlockwise 90 degrees. 3-way valve Open O 90 After 6 seconds, close the 2-way valve and make the inspection of gas leakage. 2-way valve 5 No gas leakage? In case of gas leakage, tighten parts of pipe connection. If leakage stops, then proceed 6 If it does not stop gas leakage, discharge whole refrigerants from the service port. After flaring work again and vacuumize, fill up prescribed refrigerant from the gas cylinder. steps. 3-way valve 2-way valve 6 Detach the charge hose from the service port, open 3-way valve 2-way valve and 3-way. Turn the valve rod anticlockwise 6 HSU-07HV03/R2 HSU-09HV03/R2 HSU-22HV03/R2 until hitting lightly. 6 7 To prevent the gas leakage, turn the service port's 2-way valve 2-way valve 3-way valve cap, the valve rod's cap for 2-way valve and 3-way's 3-way valve a little more than the point where the torque increases suddenly. 7 Valve rod cap 8 After attaching the each caps, check the gas leakage around the caps. HSU-12HV03/R2 HSU-18HV03/R2 7 Valve rod cap 7 Service port cap CAUTION: 1.If the refrigerant of the air conditioner leaks, it is necessary to 2.Please do not let other cooling medium, except specified one (R410A), discharge all the refrigerant. Vacuumize first, then charge the liquid or air enter into the cooling circulation system. Otherwise, there will be refrigerant into air conditioner according to the amount marked on abnormal high pressure in the system to make it crack and lead to the name plate. personal injuries. 69 Air Conditioner Edition:2006/1/10 1.Power Source Installation The power source must be exclusively used for air conditioner. (Over I0A) In the case of installing an air conditioner in a moist place, please install an earth leakage breaker. For installation in other places, use a circuit breaker as far as possible. 2.Cutting and Flaring Work of Piping Pipe cutting is carried out with a pipe cutter and burs must be removed. After inserting the flare nut, flaring work is carried out. A Flare tool for R410A Flare tooling die 1.Cut pipe 2.Remove burs Clutch-type A Conventional flare tool clutch-type(Rigid-type) Wing-nut type (Imperial-type) 0~0.5mm 1.0~1.5mm 1.5~2.0mm 3.Insert the flare nut Incorrect Correct 4.Flare pipe Lean Damage of flare Crack Partial Too outside 3.On Drainage Please install the drain hose so as to be downward slope without fail. Please don't do the drainage as shown below. Less than 5cm It becomes high midway. The end is immersed in water. It waves. The gap with the ground is too small There is the bad smell from a ditch Please pour water in the drain pan of the indoor unit, and confirm that drainage is carried out surely to outdoor. In case that the attached drain hose is in a room, please apply heat insulation to it without fail. Check for Installation and Test Run Please kindly explain to our customers how to operate through the instruction manual. Check Items for Test Run Gas leak from pipe connecting? Heat insulation of pipe connecting? Are the connecting wirings of indoor and outdoor firmly inserted to the terminal block? Is the connecting wiring of indoor and outdoor firmly fixed? Put check mark in boxes Is drainage securely carried out? Is the earth line securely connected? Is the indoor unit securely fixed? Is power source voltage abided by the code? Is there any noise? 70 Is the lamp normally lighting? Are cooling and heating (when in heat pump) performed normally? Is the operation of room temperature regulator normal? Air Conditioner Edition:2005/1/10 CIRCUIT AND WIRING DIAGRAM 71 Air Conditioner Edition:2006/1/10 CIRCUIT DIAGRAM FOR INDOOR UNIT BUZ1 +5 R54 CON21 FUSE1 07 11 12 48 +5V +5 R 4 2 10K R29 10K D2 RLS4148 R3 1K C1 102 C PTF4/TBCH0 56 60 10 C2 104 57 Q3 2SC2412 220V-N 2UF 450V IC3 R57 2003 680 PG OUT +12V R64 C11 104 +12 E12 100u/25v R73 R 2 6 4.7K 4.7K 5v SW2 10K COMP IC4 R56 HXF 2003 PTE0/TXD NET OUT PTE1/RXD NET IN PTE2/TACH0 PG BACK PTG2/KBD2 STF 16 17 18 19 20 PTE3/TACH1 PG OUT PTE4/SS COMP OUT PTE5/MISO HXF/JY PTE6/MOSI FLZ PTE7/SPSCK W F J 01 PTC4 26 27 R2522K C D R4822K A 28 29 PA2 (LARGE/ SMALL) UP C PA3 UP D 30 31 32 33 38 PA4 PA5 PA6 PA7 PTB4 DOWN A DOWN B DOWN C DOWN D LEFT D 50 PTD4 DOOR B C D D PA0 (COOL/HEAT) UP A PA1 UP B 58 55 VREFH 54 VDDA C4 104 PTG0/KBD0 23 PTG1/KBD1 24 EE SCL PTF2/TBCH2 06 EE DATAPTF1/TACH3 05 VDDAREF RIGHT APTD3 RIGHT BPTD2 RIGHT CPTD1 RIGHT DPTD0 LEFT A PTB7/ATD7 LEFT B PTD6/ATD6 LEFT C PTB5/ATD5 16 15 14 13 12 11 10 9 R32 1 K 1 2 3 4 5 6 7 8 9 10 72 C22 102/50V 1 2 3 4 5 6 7 8 9 10 C23 63 103/50V C24 62 103/50V C25 53 102/50V C26 52 102/50V CON5-1 TO DISP C27 51 102/50V 4 3 2 1 5 7 6 Vcc +5 A B C D A B C C6 R46 R24 1K 10K C15 102 C8 102 DJR CON16(BLUE) +12 C7 1 D15 +5 RL2 OEG-SS-112DM CON20 COMP DJR IC5 1 CON21 220VL C20 104 RL1 +12 D5 COMP ZJ1 1 G4A-1A-P CON14(RED) 1 +5 FLZ FLZ IN4148 CN3 R39 R38 1K 390 LEFT STEP RIGHT STEP VR1 CN10 DOOR UP STEP DOWN STEP 5 6 SDA 7 SCL 8 24C01A C14 104 2003 1 2 FLZ 102/50V 64 IC2 R8 10K XT1 8M ZJ/SHORT +5v R33 10K C21 102 CN2 R1 1M MC68HC908AB32 +12 WFJ R7 10K 44 47 46 43 42 41 40 39 ZJ/SHORTPTB1/ATD1 35 34 CT PTB0/ATD0 CON18、 CON19 A C3 103 R43 1K C19 104 +12 1K Q8 2SB1182 +5 1 2 3 4 5 6 7 8 TLP3526 L2 125UH HXF +5V OSC2 B 1 2 3 4 5 6 7 8 1W-120O 0.01uF/275V E13 100u/16v +5V C38 61 WHITE R53 1 K R85 330 R69 100 R68 100 R67 100 R70 330 R71 330 R72 330 103/50V NC A R22 22K 4.7UF/50V C47 CGMXFC R40 4.7K R20 22K 16 15 14 13 12 11 10 9 FAN +12V IC10 C50 Q9 2SC2412 +5 R19 4.7K R21 4.7K 220V-L C39 R83 DJR 4.7UF/50V E6 220V-L 15 E7 REC 103/50V 13 14 STF 1 2 3 PTF7 3.3K 1% 1 2 3 4 5 6 7 8 C16 102 4 3 2 1 R23 4.7K CON12 YJKG R 3 6 1K 25 B PTC0 GND 20K 1% R35 1 ROOM 2 PIPE 3 4 16 15 14 13 12 11 10 9 CN6 C43 103 VSSA 04 61 64 63 62 53 52 51 59 R34 2 R14 1K FANBACK AVSS/VRE GND PTF0/TACH2 PTC1 PTC5 PTC3 PTC2/MCLK PTD7 PTD6/TACLK PTD5 OSC1 C41 102 3 1 2 3 09 REC TIM RED BLUE GREEN POW RUN HEALTH R44 1K C9 102 1 +5V R50 5 1 K +5 CN7 +5V R 3 7 10K C10 102 GND CN8 +5 R45 1K ROOM PTB2/ATD2 36 PIPE PTB3/ATD3 37 RST VSS E5 100u/16v 2 1 R10 10K PTH1/KBD3 FAR IN PTH1/KBD4 FAR OUT 45 C18 104/50V Ultraviolet_A Ultraviolet_C 08 21 C13 104 PTF3/TBCH3 BUZZ PTF5 PTF6 49 03 E1 1UF/16V 2W C33 222/300VAC 4.7K RLS4148 C5 102 Q2 2SC2412 R55 560 10V/0.5V R60 1.3Ω R62 39K 22 D7 104/50V R9 STD2NBP60 10K R76 5 4 3 2 1 R 2 8 1K VDD C34 104 R61 E14 4.7K 100U/16V Q817C S E9 22U/25V 4 220VL +5 IRQ 3 220V-L 02 2 T3.15A C 2 8 E4 104 220U/16V D IC13 C NCP1200P60 1 R41 1K R2 10K 15 R75 GND IC6 CS S14K350 +5 C36 104 IC8 DRV 8 C40 IC7 7805 C48 104/50V ZE1 104/275V 20UHE11 470U/25V C35 104 C30102 R58 27 D6 220V-N 10K SW1 D16 L1 E10 12V 15V/1W 1000U/25V R84 R18 C17 4.7k 103/50v R59 4.7K R31 UF302 UF4007 NC Q4 C12 102 10K D8 4.7K Q5 2SC2412 2SC2412 R30 +12V E8 22U/450V Q1 2SC2412 R 6 6 27 JZKZ TLP521 D12 HV 1K R27 1 0 K 2 1 3 D9 5 4 3 2 1 FAR CN9 R49 100 103/50V R13 1 R65 C37 4.7k 104 C31 TRAN1-3 R51 47K/2W 1 R121 K +5 R17 10k 10K C44 D D111N4007 R52 3 .6Ω/ 3W D14 FB 104/50V D13 R11 103/50V C42 LX1 R16 10k IC9 C45 CN12 472/1KV T1 2W/78K C29 R15 104/50v 10k +12v ADJ Q6 S9013 4 Q7 S9013 A 1 12V 2 C 3 CT1 E3 CN4 CON15 1 D10 RLS4148 STF RL4 G5N-1A RL5 WFJ FLZ 220N 1 STF 2 WFJ 3 W04 BD2 470U/16V RL3 G5N-1A 220V-N +5 BEEP-PKM13EPY-4002 Ultraviolet_Control 2 +12v HSU-07/09/12HV03/R2 CON13 B3P5-VH-3/( BLUE ) JAQ-1 12V MOL-35979-0314 Air Conditioner Edition:2006/1/10 WIRING DIAGRAM FOR INDOOR UNIT HSU-07HV03/R2 Fan Motor 8 FUSE LCD Board UV Light CT 7 Heater B R BR BL W BLACK RED BROWN BLUE WHITE Y/G YELLOW/GREEN POWER SUPPLY 73 Air Conditioner Edition:2006/1/10 WIRING DIAGRAM FOR OUTDOOR UNIT ~ 74 HSU-07HV03/R2 Air Conditioner Edition:2006/1/10 WIRING DIAGRAM FOR INDOOR UNIT HSU-09HV03/R2 Fan Motor 8 FUSE LCD Board UV Light CT 7 Heater B R BR BL W BLACK RED BROWN BLUE WHITE Y/G YELLOW/GREEN POWER SUPPLY 75 Air Conditioner Edition:2006/1/10 WIRING DIAGRAM FOR OUTDOOR UNIT ~ 76 HSU-09HV03/R2 Air Conditioner Edition:2006/1/10 WIRING DIAGRAM FOR INDOOR UNIT HSU-12HV03/R2 Fan Motor 8 FUSE LCD Board UV Light CT 7 Heater B R BR BL W BLACK RED BROWN BLUE WHITE Y/G YELLOW/GREEN POWER SUPPLY 77 Air Conditioner Edition:2006/1/10 WIRING DIAGRAM FOR OUTDOOR UNIT ~ 78 HSU-12HV03/R2 Air Conditioner Edition:2006/1/10 CIRCUIT DIAGRAM HSU-18HV03/R2 +5 R15 +12v C29 104/50v electrical source 10k R47 10k 1 BUZ1 T1 TRAN1-3 LB2271 D13 4007 D9 D14 R30 3 103/50v ZE1 C40 2SC2412 E4 C28 104 S14K350 104/275V 220U/16V CON21 FUSE1 1 10K +12V Q4 100U/25V +5 220V-N C17 R18 3k Q1 2SC2412 R66 27 E14 D12 2SC2412 Q5 2SC2412 R27 10K D11 Q4 104 E11 470U/25V C36 C34 104 104 C35 1000U/35V E10 10k 10K R49 100 centralize control +5V 7805 R17 R11 +5 IC7 12V 2 4 T3.15A 220V-L R59 4.7K R31 220VL C12 102 10K +5 R41 1K 02 R9 07 4.7K 11 12 R2 10K +5 +5V R42 10K R29 10K C1 102 03 21 C13 104 E1 1UF/16V 45 56 60 C2 104 room temp. pipe temp. centralize control OUT R45 1K 36 37 C10 102 C9 102 GND remote REC red lamp blue lamp green lamp DAL WRL LCS CX1 AVSS/VRE GND VSSA GND manual switch 3-min delay remote REC 100 100 100 330 330 330 57 C47 CGMXFC R1 1M none Q3 2SC2412 220V-N right A right B right C left D left A left B left C AO42-20uH TLP3526 R22 22K IC3 R57 2003 680 PG-OUT 4.7K C11 104 +12 R26 4.7K R73 4.7K R2522K R4822K E12 100u/25v 5v compressor SW2 26 function select up A B 27 display select 1 up B short time/self test C D 28 29 model select up C display select 2 up D curient test A B C D D 30 31 32 33 38 50 IC4 CN2 35 34 R46 R24 1K 10K C15 102 C8 102 C7 103/50V +12 none 23 short time/self test CON21 C20 104 +12 up louver motor down louver motor 79 R38 390 1 2 1 anion BD2 CT1 RL3 G5N-1A CN4 CON15(W) 1 left louver motor right louver motor VR1 E3 D10 RLS4148 4-way valve W04 470U/16V CON14(R) +5 CN10 door switch 1 G4A-1A-P FLZ CN3 1K 220VL RL1 compressor ZJ1 IN4148 R39 CON20 compressor 1 IC5 none 24 +5v R33 10K R32 1K 4 3 2 1 +5 2003 D5 C21 102 102/50V 101/50V C6 104/50V MC68HC908AB32 +12 C27 IC2 door switch ANION C26 51 C46 R43 1K OUT FAN 52 +5 A B C D A B C 47 46 43 42 41 40 39 none 61 down A down B down C down D left D C19 104 +12 2003 O2 A 16 15 14 13 12 11 10 9 L1 R21 102/50V 102/50V 5 SDA 6 SCL 7 8 24C01A C14 104 06 EE clock 05 EE date 44 PG-OUT compressor fresh air anion outdoor fan 1 2 3 4 5 6 7 8 9 10 0.01U*120/300V +5 1 2 3 4 5 6 7 8 IC10 1 2 3 4 5 6 7 8 RC1 R19 4.7K R20 22K C25 53 101/50V ST OUT 01 +12V 16 15 14 13 12 11 10 9 FAN 2UF 450V 103/50V 103/50V R7 10K R8 10K C32 C3 103 C24 +5V PG-FB R40 10K 220V-L C39 +5 C4 104 C23 62 220V-L 16 17 18 19 20 58 55 54 CN5-1, 63 1 2 3 4 5 6 7 8 R23 4.7K 4-way valve CX2 VREFH VDDA network OUT network IN 15 E13 100u/16v 1 2 3 4 5 6 7 8 9 16 15 14 13 12 11 10 9 13 14 2 4 3 2 1 network (R) 25 1 2 3 +5V 5 4 3 2 1 CN6 C16 102 3 R14 1K C43 103 2 1 1 2 3 PG-FB CON12 103/50V XT1 8M R36 1K +5 CN7 09 5 4 3 2 1 +5V R37 10K +5V R50 51K 103/50V E6 4.7UF/50V R53 1K R69 R68 R67 R70 R71 R72 C22 64 R35 3.3K 1% C41 102 04 64 63 62 53 52 51 59 1 2 3 4 (W) R34 20K 1% reset VSS CN8 room temp. pipe temp. E7 4.7UF/50V R44 1K buzzer 2 none 10 R10 10K +5 centralize control IN 08 61 E5 100u/16v C18 104/50V UV light class A UV light class C 49 D2 RLS4148 R3 1K manual switch 22 buzzer 48 SW1 VDD cross zero 220V-N C5 102 1 R28 1K Q2 2SC2412 RL4 G5N-1A JAQ-1 12V 1 2 WFJ RL5 out fan FLZ 220N STF 3 CON13 Air Conditioner Edition:2006/1/10 WIRING DIAGRAM FOR INDOOR UNIT Y/G 6 Fan Motor 8 HSU-18HV03/R2 1 SW1 CON12 CN8 CN9 CN7 CON13 CN3 CON21 W CN4 FUSE1 T3.15A 250VAC C0N15 R C0N14 CN2 LCD Board C0N20 4 W CN5-1 B BR R Y/G BR BL 2 Y/G W B R BR 3 4 POWER SUPPLY TO THE OUTDOOR UNIT B R BR BL W BLACK RED BROWN BLUE WHITE Y/G YELLOW/GREEN 80 Air Conditioner Edition:2006/1/10 WIRING DIAGRAM FOR OUTDOOR UNIT ~ 81 HSU-18HV03/R2 Air Conditioner Edition:2006/1/10 CIRCUIT DIAGRAM HSU-22HV03/R2 +5 R15 +12v C29 104/50v electrical source 10k R47 10k 1 BUZ1 T1 TRAN1-3 LB2271 D13 4007 D9 D14 +5 3 C17 R18 3k Q4 100U/25V +5 220V-N ZE1 103/50v C40 2SC2412 Q1 2SC2412 R30 E14 D12 2SC2412 Q5 2SC2412 R27 10K D11 Q4 104 E11 470U/25V C36 C34 104 104 C35 1000U/35V E10 10k 10K R66 27 +5V 7805 R49 100 centralize control IC7 12V 2 4 R17 R11 E4 C28 104 S14K350 104/275V FUSE1 CON21 T3.15A 220VL 220U/16V 1 10K +12V 220V-L R59 4.7K R31 C12 102 10K +5 02 4.7K 07 11 12 48 SW1 R2 10K +5 +5V R42 10K 08 D2 RLS4148 R3 1K manual switch 49 R29 10K 61 C1 102 03 21 C13 104 E1 1UF/16V 45 56 60 10 R10 10K C2 104 VDD cross zero 22 E5 100u/16v C18 104/50V buzzer UV light class A UV light class C +5 centralize control IN room temp. pipe temp. centralize control OUT R45 1K 36 37 R44 1K buzzer 2 C10 102 none C9 102 GND remote REC red lamp blue lamp green lamp DAL WRL LCS CX1 AVSS/VRE GND VSSA GND manual switch 3-min delay R69 R68 R67 R70 R71 R72 100 100 100 330 330 330 C47 16 17 18 19 20 Q3 2SC2412 220V-N PG-FB +5 R21 right A right B right C left D left A left B left C 4.7K R22 22K 1 2 3 4 5 6 7 8 RC1 R19 4.7K R20 22K R25 22K R57 2003 104 680 PG-OUT C11 +12 R26 4.7K R73 4.7K R48 22K 5v E12 100u/25v SW2 27 display select 1 up B short time/self test C D 28 29 model select up C display select 2 up D curient test A B C D D 30 31 32 33 38 50 IC4 compressor function select up A B 1 2 3 4 5 6 7 8 AO42-20uH TLP3526 26 35 34 R46 R24 1K 10K C15 102 C8 102 4 3 2 1 none 23 short time/self test +12 CON21 C20 104 +12 ZJ1 220VL RL1 compressor R32 1K door switch up louver motor down louver motor 82 R38 1K 390 FLZ anion BD2 CT1 RL3 G5N-1A CN4 CON15(W) 1 left louver motor right louver motor VR1 E3 D10 RLS4148 4-way valve W04 470U/16V CON14(R) +5 CN10 1 2 C21 102 R39 1 G4A-1A-P 1 IN4148 CN3 +5v R33 10K CON20 compressor 1 IC5 none 24 C7 103/50V +5 2003 D5 ANION CN2 102/50V 102/50V 101/50V C6 104/50V MC68HC908AB32 +12 C27 C46 R43 1K OUT FAN C26 51 IC2 door switch C19 104 +12 2003 O2 102/50V 52 +5 A B C D A B C 47 46 43 42 41 40 39 none 61 down A down B down C down D left D 16 15 14 13 12 11 10 9 L1 IC3 A 1 2 3 4 5 6 7 8 9 10 0.01U*120/300V 103/50V +5V 5 6 SDA SCL 7 8 24C01A C14 104 06 EE clock 05 EE date 44 PG-OUT compressor fresh air anion outdoor fan 01 +12V IC10 16 15 14 13 12 11 10 9 FAN 2UF 450V C25 101/50V ST OUT R40 10K 220V-L C39 C24 53 R7 10K R8 10K C32 C3 103 103/50V 62 220V-L R23 4.7K 4-way valve +5 C4 104 CN5-1, C23 63 1 2 3 4 5 6 7 8 15 58 55 54 E13 100u/16v 1 2 3 4 5 6 7 8 9 16 15 14 13 12 11 10 9 network (R) CX2 VREFH VDDA network OUT network IN 2 13 14 3 4 3 2 1 5 4 3 2 1 CN6 C16 102 2 1 R14 1K C43 103 25 1 2 3 +5V R36 1K 1 2 3 PG-FB CON12 103/50V XT1 8M 5 4 3 2 1 +5 CN7 R1 1M none 103/50V remote REC CGMXFC 09 C22 64 E6 4.7UF/50V R53 1K 57 +5V R37 10K +5V R50 51K (W) R35 3.3K 1% C41 102 04 64 63 62 53 52 51 59 1 2 3 4 R34 20K 1% reset VSS CN8 room temp. pipe temp. E7 4.7UF/50V 220V-N R9 C5 102 1 R41 1K R28 1K Q2 2SC2412 RL4 G5N-1A JAQ-1 12V 1 2 WFJ RL5 out fan FLZ 220N STF 3 CON13 Air Conditioner Edition:2006/1/10 WIRING DIAGRAM FOR INDOOR UNIT Y/G 2 Fan Motor 1 HSU-22HV03/R2 3 Central control SW1(CN11) CN8 CON21 CON13 CON12 CN7 CN3 C0N15 (C0N25) CN9 CN4 FUSE1 T3.15A 250VAC C0N14 CN2 RECEIVER DISPLAY CN5-1 5 C0N20 4 W B Y/G BL 3 R BR 4 5 TERMINAL BLOCK TO THE OUTDOOR UNIT : B BLACK R BR BL W RED BROWN BLUE WHITE Y/G YELLOW/GREEN 83 Air Conditioner Edition:2006/1/10 WIRING DIAGRAM FOR OUTDOOR UNIT WIRING DIAGRAM OF OUTDOOR UNIT 84 HSU-22HV03/R2 Sincere Forever Haier Group Haier Industrial Park, No.1, Haier Road 266101, Qingdao, China http://www.haier.com