Download Kawasaki Engine Service Manual
Transcript
5-8 ENGINE TOP END Cylinder Head Cylinder Head Assembly Removal • Remove: Inlet Manifold (see Inlet Manifold Removal in the Fuel • • System chapter) Spark Plugs (see Spark Plug Removal in the Electrical System chapter) Unscrew the rocker cover bolts in the order shown [1 to 5]. Remove the cover [A] and the gasket. removing the #1, #2 cylinder head, set each pis• When ton at the top dead center (T.D.C) [A] of the compression stroke. • Remove: Rocker Arm (see Valve Mechanism Removal/Installa• tion) Push Rod (see Push Rod Removal) Rocker Arm Bracket (see Valve Mechanism Removal/Installation) Loosen the cylinder head bolts 1/4 turn in the sequence as shown in the figure. CAUTION If the above procedure is not followed, the cylinder head may be warped during removal. the sequence until all bolts are removed and lift • Repeat off the cylinder head assembly. NOTE ○Mark the push rods and rocker arms so they can be installed in their original position during assembly. Cylinder Head Assembly Installation the mating surfaces of the cylinder heads and cylin• Clean ders. the gaskets with new ones. • Replace • Install the dowel pins [A]