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TABLE OF CONTENTS
Fig. 15 Wheel Installation ....................................................................................................... 13
LIGHT BULB REPLACEMENT ......................................................................................................................... 13
Fig. 16 Headlight and Turn Signal Bulb Replacement ........................................................... 13
Fig. 17 Tail and Brake Light Bulb Replacement ..................................................................... 13
FUSE REPLACEMENT .................................................................................................................................... 13
TRANSPORTING VEHICLE .................................................................................................... 13
TOWING ........................................................................................................................................................... 13
HAULING .......................................................................................................................................................... 13
SERVICE AND MAINTENANCE .............................................................................................. 14
SERIAL NUMBER PLATE AND LOCATION .................................................................................................... 15
Fig. 18 Serial Number Plate and Location ............................................................................. 15
PERIODIC SERVICE SCHEDULE .................................................................................................................. 16
Fig. 19 Periodic Service Schedule ......................................................................................... 16
TIRE INSPECTION ........................................................................................................................................... 17
BRAKES ........................................................................................................................................................... 17
Periodic Brake Test for Mechanical Brakes ......................................................................................... 17
Fig. 20 Typical Brake Performance Test ................................................................................ 18
HYDRAULIC FRONT DISC BRAKES ............................................................................................................... 18
REAR AXLE ...................................................................................................................................................... 18
Checking the Lubricant Level ............................................................................................................... 18
LUBRICATION .................................................................................................................................................. 18
Fig. 21 Add, Check and Drain Axle Lubricant ........................................................................ 19
Fig. 22 Lubrication Points ....................................................................................................... 19
PDS SYSTEM TEST ......................................................................................................................................... 19
HARDWARE ..................................................................................................................................................... 19
CAPACITIES AND REPLACEMENT PARTS ................................................................................................... 19
Fig. 23 Capacities and Replacement Parts ............................................................................ 19
BATTERIES AND CHARGING ................................................................................................ 19
SAFETY ............................................................................................................................................................ 19
Fig. 24 Torque Specifications and Bolt Grades ...................................................................... 20
BATTERY ......................................................................................................................................................... 20
BATTERY MAINTENANCE .............................................................................................................................. 21
At Each Charging Cycle ....................................................................................................................... 21
Monthly ................................................................................................................................................. 21
Electrolyte Level and Water ................................................................................................................. 21
Fig. 25 Correct Electrolyte Level ............................................................................................ 21
Fig. 26 Water Purity Table ..................................................................................................... 22
Fig. 27 Automatic Watering Gun ............................................................................................ 22
Battery Cleaning ................................................................................................................................... 22
Battery Replacement ............................................................................................................................ 23
Fig. 28 Preparing Acid Neutralizing Solution .......................................................................... 23
Fig. 29 36V Battery Connections ........................................................................................... 23
Fig. 30 48V Battery Connections ........................................................................................... 23
Prolonged Storage ............................................................................................................................... 24
BATTERY CHARGING ..................................................................................................................................... 24
Fig. 31 Freezing Point of Electrolyte ...................................................................................... 24
AC Voltage ........................................................................................................................................... 25
TROUBLESHOOTING ...................................................................................................................................... 25
Hydrometer .......................................................................................................................................... 25
Fig. 32 Hydrometer ................................................................................................................ 26
Using A Hydrometer ............................................................................................................................. 26
Fig. 33 Hydrometer Temperature Correction ......................................................................... 26
GENERAL SPECIFICATIONS ................................................................................................. 27
MPT™ 800 ........................................................................................................................................................ 28
MPT™ 1000 ...................................................................................................................................................... 29
INDUSTRIAL™ 800 .......................................................................................................................................... 30
INDUSTRIAL™ 1000 ........................................................................................................................................ 31
Fig. 34 Vehicle Dimensions .................................................................................................... 32
Fig. 35 Vehicle Dimensions, Incline Specifications and Turning Clearance Diameter ........... 33
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Owner’s Manual and Service Guide