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MAINTENANCE/PARTS Cause / Solution Problem 8. The arc blows out, but re-ignites when the torch switch is depressed. 8.1 There are faulty consumable parts. Inspect and change the consumable parts, if necessary. See Operating Tips in Section 4. 8.2 The gas pressure is incorrect. Adjust the gas pressure. Incoming gas pressure is 90 psi (6.2 bar) at a flow of 360 scfh (170 l/m). Pressure at unit in TEST mode is 70 psi (4.8 bar) for lead length of 25 feet (7.6 m) and 75 psi (5 bar) for lead length of 50 feet (15.2 m). See Operating Instructions in Section 4 to adjust gas pressure, if necessary. 8.3 The gas filter at the rear of the supply contains excessive moisture. Drain the filter bowl and clean the filter. See Routine Maintenance earlier in this section. 9. The arc sputters and hisses. 9.1 The gas filter at the rear of the supply contains excessive moisture. Drain filter bowl and clean filter. See Routine Maintenance earlier in this section. 10. Cut quality is not good. 10.1 Power supply voltage links are incorrect. See voltage configuration settings in Section 3. 10.2 Consumables are worn. See Operating Tips in Section 4. TECHNICAL QUESTIONS If you are unable to fix the problem with your Powermax900 by following this basic troubleshooting guide or if you need further assistance: 1. Call your distributor or an authorized Hypertherm repair facility. 2. Call the nearest Hypertherm office listed in the front of this manual. 3. See the Powermax900 service manual for wiring diagrams, higher-level troubleshooting and more parts list information. Operator Manual 5-7 9-99