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Contents
Contents
Page
1.
Safety regulations for Airless spraying....................................... 2
1.1 Explanation of symbols used............................................................... 2
1.2 Electrical safety.......................................................................................... 3
1.3 Gasoline engine safety........................................................................... 4
1.4 Fueling (gas engine)................................................................................ 4
Page
7.Troubleshooting..................................................................................23
7.1 Airless gun................................................................................................23
7.2 Fluid section.............................................................................................23
7.3 Hydraulic motors....................................................................................24
7.4 Spray patterns.........................................................................................25
2.
General view of application.............................................................. 5
2.1Application................................................................................................. 5
2.2 Coating materials..................................................................................... 5
Accessories and spare parts.........................................................................78
Spare parts list for the main assembly................................................... 78/79
Spare parts list for the cart assembly I................................................... 80/81
Spare parts list for the cart assembly II.................................................. 82/83
Spare parts list for the hydraulic system............................................... 84/85
Spare parts list for the hydraulic motor................................................ 86/87
Spare parts list for the fluid section • PL4955...................................... 88/89
Spare parts list for the fluid section • PL6955 / PL8955................... 90/91
Spare parts list for gas convertokit................................................................92
Spare parts list for belt guard assembly.......................................................93
Spare parts list for the high-pressure filter.......................................... 94/95
Spare parts list for bleed hose assembly with valve................................96
Spare parts list for bleed valve........................................................................97
Spare parts list for caster assembly................................................................98
Spare parts list for lift / tilt assembly.............................................................99
Spare parts list for gun holder assembly...................................................100
3.
3.1
3.2
3.3
3.4
Description of unit................................................................................ 5
Airless process........................................................................................... 5
Functioning of the unit.......................................................................... 5
System diagram - gasoline PL units................................................... 6
Technical data for PL units.................................................................... 7
4.Operation................................................................................................... 8
4.1Setup............................................................................................................. 8
4.2 Preparing a new sprayer......................................................................10
4.3 Preparing to paint..................................................................................10
4.4Painting......................................................................................................11
4.5 Pressure relief procedure....................................................................12
4.6 Operating the front caster..................................................................12
4.7 Folding the spray gun support bar..................................................12
Hydraulic hose connection diagram......................................................101
Connection diagram (PL4955)...................................................................102
Connection diagram (PL6955 / PL8955)...............................................103
5.Cleanup.....................................................................................................13
5.1 Special cleanup instructions for use with
flammable solvents...............................................................................13
5.2 Cleaning the sprayer.............................................................................13
5.3 Cleaning a clogged tip.........................................................................13
Accessories for PL units................................................................................104
TR-1 Striping Tip Chart.....................................................................................105
Spare parts list for electric convertokit (120V).........................................107
6.Maintenance..........................................................................................14
6.1 Daily maintenance.................................................................................14
6.2 Maintaining the filter assembly........................................................14
6.3 Maintaining the hydraulic system....................................................15
6.4 Maintaining the fluid section.............................................................15
6.5 Basic engine maintenance..................................................................15
6.6 Replacing the motor brushes (120V electric convertokit).......16
6.7 Adjusting the tracking of the front caster.....................................16
6.8 Replacing the belt..................................................................................17
6.9 Servicing the hydraulic motor...........................................................18
6.10 Servicing the fluid section...................................................................20
6.11 SAE O-ring fitting installation............................................................22
PowrLiner Warranty..............................................................................................................108
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