Download G958 INSTALLATION AND OPERATING INSTRUCTIONS
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INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. POWERED BY PACIFIC ENERGY WARNING: If the information in these instructions is not followed exactly a fire or explosion may result causing property damage, personal injury or death. FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance. WHAT TO DO IF YOU SMELL GAS • • • • • Do not try to light any appliance. Do not touch any electrical switch. Do not use any phone in your building. Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions. If you cannot reach your gas supplier call the fire department. G958 INSTALLATION AND OPERATING INSTRUCTIONS Installation and service must be performed by a qualified installer, service agency or the gas supplier. This appliance may be installed in an aftermarket permanently located, manufacture home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certified kit is used. This appliance is suitable for installation in a bedroom or bed sitting room. 260215-32 PZPE.G958BODYA MODEL: G958 SERIES: A DIRECT VENT GAS HEATER 5055.61-A Important Note for the Commonwealth of Massachusetts: From Massachusetts Rules and Regulations 248 CMR 5.08: (a) For all side wall horizontally vented gas fuelled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied. 1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fuelled equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed, in addition, the installing plumber or gas fitter shall observe that a battery operated or hardwired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fuelled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard-wired carbon monoxide detectors. a. In the event that the side wall horizontally vented gas fuelled equipment is installed in a crawl space or an attic, the hard-wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level. b. In the event that the requirements of this subdivision cannot be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed. 2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed as IAS certified. 3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fuelled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, ‘‘GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS’’. 4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fuelled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.089(2)(a) 1 through 4. (b) EXEMPTIONS. The following equipment is exempt from 248 CMR 5.089(2)(a) 1 through 4. 1. The equipment listed in Chapter 10 entitled ‘‘Equipment Not Required To Be Vented’’ in the most current edition of NFPA 54 as adopted by the Board; and 2. Product Approved side wall horizontal vented gas fuelled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes. (c) MANUFACTURER REQUIREMENTS --- GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include: 1. Detailed instructions for the installation of the venting system design or the venting system components; and 2. A complete parts list for the venting system design or venting system. (d) MANUFACTURER REQUIREMENTS --- GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved side wall horizontally vented gas fuelled equipment does not provide the parts for venting the fuel gases, but identifies ‘‘special venting systems’’, the following requirements shall be satisfied by the manufacturer. 1. The referenced ‘‘special venting system’’ instructions shall be included with the appliance or equipment installation instructions; and 2. The ‘‘special venting systems’’ shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions. (e)) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fuelled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. 260215-32 2 G958_5055.61-A Table of Contents Note for Massachusetts .......................................... 2 Caution ................................................................... 4 Safety ..................................................................... 5 Owners Information First Fire ................................................................. 6 Remote Control Operation...................................... 7 IFC Module ............................................................. 8 Operating Procedure .............................................. 8 Maintenance ........................................................... 13 Warnings and Cautions .......................................... 12 Lighting Instructions................................................ 14 Installer information Heater Dimensions ................................................. 15 Clearances to Combustibles................................... 16 Locating the Heater ................................................ 16 Venting ................................................................... 17 Plumbing and Electrical .......................................... 19 Gas Supply ............................................................. 20 Gas Pressure Check .............................................. 20 Gas Pressure Testing Procedure ........................... 21 Pilot Adjustment ..................................................... 21 Propane Conversion ............................................... 22 Door Installation / Removal .................................... 23 Fan Installation/ Removal ....................................... 23 Panel Installation/Removal ..................................... 24 Burner Kit Installation/Removal .............................. 25 Glass Kit Installation ............................................... 25 Log Set Installation ................................................. 25 Cladding Installation/Removal ................................ 26 Venturi Adjustment ................................................. 27 Replacement Parts ................................................. 28 Aesthetic Options ................................................... 28 Venting Components .............................................. 29 Wiring Diagram ....................................................... 30 Installation Notes .................................................... 32 G958_5055.61-A 3 26215-32 Caution FOR YOUR SAFETY - Do not install or operate your Pacific Energy gas heater without first reading and understanding this manual. Any installation or operational deviation from the following instructions voids the Pacific Energy Fireplace Products Warranty and may prove hazardous. This heater and its individual shut off valve must be disconnected from gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa). This heater must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa). Do not use the heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and / or any gas control which has been under water. This heater is equipped with a micro mesh safety screen for your protection and must be installed with the unit. Removal of the safety screen will cause the heater to become a burn hazard. 260215-32 4 G958_5055.61-A Safety • Due to high temperatures, this gas heater should be located out of traffic and away from furniture and draperies. • Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition. • Young children should be carefully supervised when they are in the same room as the heater. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a heater or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces. • Clothing or other flammable material should not be placed on or near the heater. • A barrier designed for to reduce the risk of burns from the hot viewing glass is provided with the heater and shall be installed. • If the barrier becomes damaged, the barrier shall be replaced with the manufacturers barrier for this heater. • Any grill, panel or door removed for servicing the unit must be replaced prior to operating. • Installation and repair should be done by a qualified service person. The heater should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners and circulating air passageways of the heater be kept clean. • This heater must not be connected to a chimney flue serving a separate solid fuel burning heater. • It is our policy that no responsibility is assumed by the Company or by any of its employees or representatives for any damages caused by an inoperable, inadequate, or unsafe condition which is the result, either directly or indirectly, of any improper operation or installation procedures. G958_5055.61-A 5 26215-32 OWNER’S INFORMATION Congratulations on your purchase of a Pacific Energy Gas Heater. Your heater has been professionally installed by: Dealer name: ___________________________________ Phone Number: _________________________________ If you discover any problems with your gas heater contact your dealer immediately to have the unit repaired. Caution: Do not attempt to repair the heater because you may cause injury to yourself or other, and risk causing damage to the unit. Before operating your heater carefully read this manual and pay close attention to all Safety Warnings. The manual contains important information on the unit’s safe operation and maintenance. First Fire When lit for the first time, the heater will emit a slight odour for a couple of hours. This is due to the curing of paints, sealants, gaskets, and lubricants used in the manufacturing process. This condition is temporary. Open doors and windows to ventilate the area. Odour caused by the curing process may cause discomfort to some individuals. It is normal for heaters fabricated from steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or cook stove oven. 260215-32 6 G958_5055.61-A Remote Control Operation ` OWNER’S INFORMATION System Description The Proflame2 Remote Control System consists of two elements: 1. Proflame2 Transmitter. 2. Proflame Integrated Fireplace Control (IFC) board and a wiring harness to connect the IFC to the gas valve and stepper motor. Transmitter (Remote Control with LCD Display) The Proflame2 Transmitter uses a streamline design with a simple button layout and informative LCD display (Figure 1). The remote transmitter is powered by 3 AAA type batteries. A mode key is provided to index between the features and a thermostat key is used to turn on/off or index through thermostat functions (Figure 1 & Figure 2). Figure 1: Proflame2 Remote Transmitter Figure 2: Remote Transmitter LCD display G958_5055.61-A 7 26215-32 OWNER’S INFORMATION IFC Module The Proflame2 Integrated Fireplace Control (IFC) module is a device that allows automatic ignition and pilot flame supervision, and commands the functions of the hearth Heater. It’s configured to control the ON/OFF main burner operation, giving the choice of both IPI (intermittent pilot ignition), and CPI (continuous pilot ignition) modes. The Proflame2 IFC module controls and connects directly to the pilot assembly and the automatic valve using low electric power. The IFC module can be powered by both an AC power supply, and battery pack for back up. The Proflame2 offers the added ability to control the comfort fan speed from OFF through six (6) speeds, a remotely actuated auxiliary outlet and a dimmable light outlet. The external batteries can provide DC power to the IFC allowing the batteries to be used only when line power is interrupted or lost, and if the Heater does not use a combustion fan Operating Procedure Initializing the System for the first time 1. Install 4 AA batteries into the G958 battery bay (Fig. 4) located on the rear side of the G958. Install the ON/OFF switch cover (Fig. 5) over top of the battery bay. Make sure that the selection switch is on the “Remote” setting. 2. Install 3 AAA batteries into the Proflame2 Remote Transmitter. 3. Plug the G958 power cord into a wall socket and open the gas supply line. 4. Insert a straightened paper clip into the opening marked “PRG” of the ON/OFF battery bay cover (Fig. 4 & 5) and press the program button once. The module, also located on the rear of the G958, will beep 3 times indicating that it is ready to synchronize with a remote transmitter. 5. On the remote transmitter, push the power on button once. The remote transmitter will beep 4 times to indicate that the remote transmitter and the control module are now synchronized. The remote transmitter is now ready to use. Figure 4. On/Off switch. Position switch in the middle to use the hand-held remote control switch. Figure 5. On/Off switch cover Figure 3. IFC (integrated fireplace control) module. 260215-32 8 G958_5055.61-A OWNER’S INFORMATION Temperature indication Display With the remote transmitter in the “OFF” position, press the thermostat key and the mode key at the same time. Look at the LCD screen on the remote transmitter to verify that a C or F is visible to the right of the room temperature display. (Figure 6 & Figure 7) Turn on the Heater With the system OFF, press the ON/OFF Key on the remote transmitter. The remote transmitter display will show some other active Icons on the screen. At the same time the Receiver will activate the Heater. A single “beep” from the Receiver (module) will confirm reception of the command. Figure 6: Display in Fahrenheit Turn off the Heater With the system ON, press the ON/OFF Key on the Remote transmitter. The Remote transmitter LCD display will only show the room temperature (Fig. 6 or 7). At the same time the Receiver (module) will turn off the Heater. A single “beep” from the Receiver confirms reception of the command. Figure 7: Display in Celsius Manual Bypass of the Remote System If the batteries of the receiver or remote transmitter are low or depleted, the Heater can be turned off manually using ON/OFF switch located on battery box at the rear of the G958. This will bypass the remote transmitter. Key Lock This function will lock the keys to avoid unsupervised operation. To activate this function, press the MODE and UP keys at the same time. The lock icon will appear (Fig. 8). To de-activate this function, press the MODE and UP keys at the same time. Figure 8 G958_5055.61-A 9 26215-32 OWNER’S INFORMATION Remote Flame Control The Proflame2 has six (6) flame levels. With the system turned on, and the flame level at maximum in the Heater, press the down arrow key once to reduce the flame height by one step until the flame is turned off. The up arrow key will increase the flame height each time it is pressed. If the up arrow key is pressed while the system is on but the flame is off, the flame will come on in the high position. (Fig. 9) A single “beep” will confirm reception of the command. Figure 9 ROOM THERMOSTAT (Transmitter Operation) The remote control can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in a room. To activate this function, press the thermostat key (Fig. 1). The LCD display on the remote transmitter will change to show that the room thermostat is “ON” and the set temperature is now displayed (Fig. 10). To adjust the set point, press the up or down arrow keys until the desired set point temperature is displayed on the LCD screen of the remote transmitter. Figure 10 Smart Thermostat (Transmitter Operation) The Smart Thermostat function adjusts the flame height in accordance to the difference between the set point and the room temperatures. As the room temperature gets closer to the set point, the Smart Function will modulate the flame down. If the room temperature is cool, the Smart Function will modulate the flame up. To activate this function, press the THERMOSTAT key (Fig. 1) until the word “SMART” appears to the right of the temperature icon (Fig.11). To adjust the set point, press the up or down arrow keys until the desired set point temperature is displayed on the LCD screen of the remote transmitter (Fig. 12). Figure 11: Smart Flame Function Figure 12 260215-32 10 G958_5055.61-A OWNER’S INFORMATION Comfort Fan Speed Control If the Heater is equipped with a hot air circulating fan, the speed of the fan can be controlled by the Proflame2 System. The fan speed can be adjusted through six (6) speeds. To activate this function use the Mode Key (Fig. 1) to index to the fan control icon (Fig. 13). Use the Up/Down Arrow Keys (Fig. 1) to turn on, off or adjust the fan speed (Fig. 13). A single “beep” will confirm reception of the command. Figure 13: Fan Control Continuous Pilot/Intermittent Pilot (CPI/IPI) selection With the system in the “OFF” position, press the Mode Key (Fig. 1) to index to the CPI mode icon (Fig. 14). Pressing the Up Arrow Key will activate the Continuous Pilot Ignition mode (CPI). Pressing the Down Arrow Key will return to IPI. A single “beep” will confirm the reception of the command. Figure 14: CPI/IPI Selection G958_5055.61-A 11 26215-32 OWNER’S INFORMATION Low Battery Power Detection Transmitter The life span of the remote control batteries depends on various factors: quality of the batteries used, the number of ignitions of the Heater, the number of changes to the room thermostat set point, etc. When the remote batteries are low, an icon will appear on the LCD display of the remote (Fig. 15) before all battery power is lost. When the batteries are replaced this icon will disappear. Figure 15 Receiver The life span of the IFC module batteries depends on various factors: quality of the batteries used, the number of ignitions of the Heater, the number of changes to the room thermostat set point, etc. When the IFC batteries are low, a “double-beep” will be emitted from the IFC module when it receives a command from the remote. This is an alert for a low battery condition for the IFC board. When the batteries are replaced, a single “beep” will be emitted from the IFC module when a key is pressed (See Initialization of The System on page 8). Warnings and Cautions WARNING Fire Hazard. Can cause severe injury or death The receiver causes ignition of the heater. The heater can turn on suddenly. Keep away from the heater burner when operating the remote system or activating manual bypass of the remote system. WARNING Shock Hazard. Can cause severe injury or death This device is powered by line voltage. Do not try to repair this device. In no way is the enclosure to be tampered with or opened. Disconnect from line voltage before performing any maintenance. 260215-32 12 G958_5055.61-A Maintenance OWNER’S INFORMATION Turn off gas and electrical power supply (if applicable) and allow ample time for unit to cool before servicing heater. It is recommended that the heater and its venting should be inspected at least once a year by a qualified service person. Glass Door: Warning: Do not operate heater with glass door removed, cracked or broken. Replacement of the glass door should be done by a licensed or qualified service person. Do not strike or otherwise impact the glass in any way that may cause it to break. If the glass becomes cracked or broken it must be replaced before using the heater. Replacement door can be obtained from your nearest Pacific Energy dealer. Do not substitute with any other type. To remove broken glass, remove door as noted in "Door Removal" section. Annual Inspection: a) Remove glass door and decorative media (such as logs and rocks). Inspect decorative media and burner assemblies for soot buildup. If excessive buildup of soot is present, have a qualified service person inspect and adjust unit for proper combustion. Clean burners with a brush or vacuum cleaner, paying close attention to burner ports. b) Check the pilot system for proper flame size and operation. Clean pilot free of soot, dust or any other deposits. c) Check that the vent pipe and vent terminal are open and free from blockage or debris. If the venting is disassembled for cleaning, it must be properly assembled and re-sealed. Refer to VENTING section for proper procedure. d) Check glass panel gasket, replace if necessary. It is important that the glass seal be maintained in good condition. e) Check and replace batteries as needed. Note: The heater area must be kept clear and free from combustible materials, gasoline and other flammable vapors and liquids. Periodically: a) Viewing glass may be cleaned as necessary with heater glass cleaner. b) Exterior finish may be cleaned with mild soap and water. CAUTION: Do not use abrasive cleaners on glass or any other part of the heater. Do not clean glass when hot. G958_5055.61-A 13 26215-32 OWNER’S INFORMATION 260215-32 Lighting Instructions 14 G958_5055.61-A Heater Dimensions INSTALLER INFORMATION G958 Figure 16: Heater dimensions G958_5055.61-A 15 26215-32 INSTALLER INFORMATION Clearances to Combustibles Minimum Clearance to Combustible Materials Mirage INTERIOR SIDE WALL 4” INTERIOR BACK WALL 4“ INTERIOR CEILING 36” IN FRONT OF HEATER 36” EXTERIOR SIDE WALL 8” VENTING CLEARANCE 1” EXTERIOR SOFFIT 30” *NCR STANDS FOR NO CLEARANCE REQUIRED; YOU MAY USE COMBUSTIBLE CONSTRUCTION MATERIALS IN DIRECT CONTACT WITH THE HEATER ON THESE SURFACES. Figure 17: Minimum Clearances Locating the Heater In planning the installation for the heater, it is necessary to determine where the unit is to be installed, location of vent system and where gas supply piping may be plumbed. Various installations are possible, such as next to an existing wall, a corner, an alcove or a wall projection. Due to high temperatures, do not locate this heater in areas of high traffic, near furniture or draperies. Figure 18: Common Installation Location 260215-32 16 G958_5055.61-A Venting INSTALLER INFORMATION Note: The vent must not exceed a total length of 28 feet. Any combination of rise and run may be used but must be constrained to the boundaries of this chart. A Maximum of three (3) 90° elbows may be used. Only one (1) 90° elbow or combination of other elbows equalling 90° can be used without reducing horizontal run. For each additional 90° elbow, or an equal combination of elbows, reduce horizontal vent run by 2 feet. Ensure vent pipe is properly supported. G958_5055.61-A 17 26215-32 INSTALLER INFORMATION Figure 17: Venting This heater is certified for use with 4” x 6-5/8”coaxial venting components only. It is permitted to only use certified venting for this heater. See charts on page 29 for a list of approved venting components. 260215-32 18 G958_5055.61-A Plumbing and Electrical INSTALLER INFORMATION Figure 19: Gas and Electrical Connections Gas connection To make the required electrical and gas connections, start by positioning the gas heater. Connect the gas supply line to the 1/2” flare fitting at the rear of the unit as seen in Figure . Please see the gas supply section of the manual for requirements of the gas supply. Electrical connection Plug the provided IEC power cord into the receptacle at the rear of the unit as shown in Figure . G958_5055.61-A 19 26215-32 INSTALLER INFORMATION Gas Supply Servicing of the heater can be performed from the rear of the unit by removing the access panel from the unit. Caution: The gas line should be installed by a qualified service person in accordance with all building codes. This section is intended as a guide for qualified technicians installing this heater. Consult local and/or national building codes before proceeding. • Gas supply line connection is located on the rear of the heater. Gas connection accepts a ½” 45° flare fitting. Correct gas line diameter must be used to assure proper operation and pressure. • The heater input rating is shown in the chart below. • A drip leg must be installed in the gas supply line going to the gas control valve to minimize the possibility of any loose scale or dirt within the gas supply line from entering the control valve. • It is essential that a union or flanged connection be installed just upstream of the valve to allow for repair or replacement of the gas valve. Check local codes for additional requirements. Turn on the gas supply and check that all connections are tight and leak free. WARNING: The gas tray including gasket must be reinstalled after conversion/installation or servicing has been completed. Gas Pressure Check Please refer to following page for gas pressure testing procedure. Mirage Gas pressure requirements Input Pressure Natural Gas Propane Minimum Maximum 4.0" WC 13.9" WC 11.0" WC 13.9" WC 3.5" WC 1.6" WC 10" WC 6.4" WC Gas NG LP Orifice 1.98mm 1.25mm Output 18,000 btu/hr 18,000 btu/hr AFUE 72% 72% Manifold Pressure High Low 260215-32 20 G958_5055.61-A Gas Pressure Testing Procedure INSTALLER INFORMATION Note: To test the gas pressure, turn off the gas supply to the heater before loosening test point screws. Verify gas pressures with the heater lit and at the highest setting. 1. Remove switch cover and back panel and locate the valve as seen in Figure . 2. Locate the inlet and outlet test points on the valve which can be seen in Figure. After locating test ports loosen the screws within the ports using a flat-tip screwdriver. 3. Attach pressure gauge to the test ports. 4. Turn gas supply back on and test pressures. 5. After testing is finished turn off gas supply, remove the pressure gauges and retighten the screws in the test points. Pilot Adjustment The pilot flame level can be adjusted by turning the adjustment screw, using a flat-tip screwdriver, seen on the valve in Figure. Figure 20: Valve Location Figure 21: Valve G958_5055.61-A 21 26215-32 INSTALLER INFORMATION Propane Conversion Before starting the conversion make sure to shut off the gas supply to the unit and allow heater to cool to room temperature. To convert the gas heater insert from natural gas to propane the (GASC.LPKIT) kit is required. This kit comes with new pilot and burner orifices as well as a new pressure modulator for the valve. To switch the pressure modulator, follow the instructions that are provided with the conversion kit. Figure 22: Pilot To change the orifices you are required to remove the door, and side cladding. Please refer to the appropriate sections of this manual and follow instructions on how to correctly remove the components. After removing the side cladding you will have access to the burner orifice’s mounting plate on right side of unit. To access the orifice remove the two nuts securing the mounting plate and pull from side of unit, as seen in Figure . The orifice can be removed using a ½” socket. Before installing the new orifice, Loctite 567 Thread Sealant needs to be applied to the threads of the new orifice to ensure a proper seal when installed. To replace the pilot orifice you will need to remove the pilot hood which is held in place by a spring. First remove the spring, and then remove the hood by pulling it up from the pilot bracket, seen in Figure. To remove the existing orifice insert a 5/32” or 4mm Allen wrench into the hexagonal key-way of the orifice and rotate counter-clockwise until free. Insert the new orifice using the same Allen wrench and tighten it until a torque of 9 lbf in (1 Nm) is achieved. Replace the pilot hood by aligning the tab on the base of the hood with the slot in the side of the pilot journal, and push the hood down onto the pilot bracket. Replace the spring by pushing it onto its seat. Figure 23: Pilot Before reinstalling the cladding, the venturi shutter will have to be adjusted to the correct opening. Please refer to page 27 for correct adjustment of venturi. Figure 24: Orifice 260215-32 22 G958_5055.61-A INSTALLER INFORMATION Door Installation/Removal Installation 1. Position the glass retainer’s frame so that the studs on unit align with holes in frame. Secure using 12 11/32” nuts as shown in Figure 25. CAUTION: Over tightening of nuts could result in glass fracturing. 2. Insert and lower the outer door by positioning the door’s pins into the slits in the firebox frame as shown in Figure . Removal 1. Lift the outer door up and pull away from unit. 2. Remove the 12 11/32” nuts as shown in Figure 3. Carefully remove the glass retainer with the glass by tilting the top towards you. Figure 25: Glass Retainer Figure 26: Outer Door Fan Installation / Removal Installation 1. Connect wiring to the fan and insert into the heater through the side of the unit. 2. Insert both screws into the fan access panel to attach the fan to the unit, as in Figure 27. 3. Replace side surround as shown on page 27. Figure 27: Fan Instal/Removal Removal 1. Start by turning off the main gas supply to heater and disconnect the gas supply from the 1/2” flare fitting as seen in Figure . Also, disconnect the power cord from the unit. 2. Pull the heater insert out of the pre-existing heater cavity until the cladding on the right side of the heater can be accessed. Remove the top and side cladding. 3. Remove the two (2) screws from the panel as shown in Figure 27 and pull the fan out of unit. You will have to disconnect the wires from the fan before you can remove it completely. G958_5055.61-A 23 26215-32 INSTALLER INFORMATION Panel Installation / Removal Note: The burner tray needs to be removed before installation or removal of panels, see page 25. Installation 1. Insert lower back panel so that it is sitting on the ledge at the back of the firebox as shown in Figure 28. 2. Insert upper back panel so that it is sitting on top of the lower back panel as shown in Figure 7. 3. Insert first side panel by tilting the panel into the fire box chamber. Then slide the panel until it reaches the firebox side wall. See Figure . 4. Repeat step 3 for the second side panel. Figure 29: Panel Set Removal 1. Remove first side panel by pulling the bottom edge of panel into the firebox chamber until there is enough room to move the panel away from the wall. When you have enough room remove the panel from the heater. 2. Repeat step 1 to remove second side panel. 3. Remove the upper back panel by tilting the top forward and then pull out of heater. 4. Remove the lower back panel by lifting it off of the pilot ledge and the pull out of heater. Figure 30: Upper Back Panel Figure 31: Side Panel Figure 28: Lower Back Panel 260215-32 24 G958_5055.61-A Burner Kit Installation / Removal INSTALLER INFORMATION Burner Tray Installation / Removal Installation Place the burner tray in the firebox so that the venturi is over top of the orifice. To secure the burner tray, insert the 4 screws using a screwdriver, as seen in Figure . Removal Remove the 4 screws seen in Figure using a screwdriver, and remove the burner tray. Figure 32: Burner Tray Glass Kit Installation To install the glass, evenly spread a thin layer of crushed glass across the entire burner pan as seen in Figure 33. Figure 33: Glass Installation Log Set Installation 1. 2. 3. 4. Position rear log against the back firebox as seen in pane 1 of Figure 34 Interlock right log with rear log as seen in pane 2. Lean left log against log set as seen in pane 3. Interlock front log with left log to complete log set structure. Note: Do Not Block Pilot With Logs Figure 34: Log Set Installation G958_5055.61-A 25 26215-32 INSTALLER INFORMATION Cladding Installation / Removal Installation 1. Slide back the top cladding piece into the top of the heater as seen in 35. Fasten using screws on front of heater as shown in 36. 2. Place metal grill onto lower front cladding as seen in Figure 37 3. Place lower front cladding through the screw holes and secure screw nut onto the back of the cladding bolt as shown in Figure 39 & 40. 4. Repeat step 3 for upper front cladding. 5. Secure side cladding stand using bolts as shown in Figure 40. 6. Slide front side of left side cladding into front clamps as shown in Figure 41. Secure back with hex bolts as shown in Figure 42 . 7. Repeat step 6 for the right side cladding. Figure 35: Top Cladding Removal 1. Unscrew hex bolts on back of heater and slide-out side cladding. 2. Repeat step 2 for the cladding on the other side. 3. Unscrew and remove side cladding stands. 4. Unscrew bolts behind front upper cladding and remove cladding. 5. Repeat step 5 for the front lower cladding. 6. Unscrew top cladding screws then slide out and remove upper cladding. Figure 36: Top Cladding Screws Figure37: Metal Grill Attachment Figure 38: Lower Front Cladding 260215-32 26 G958_5055.61-A INSTALLER INFORMATION Figure 39: Front Cladding Securement Figure 40: Side Cladding Stand Figure 41: Side Cladding Figure 42: Side Cladding Securement Venturi Adjustment To adjust the venturi the lower front piece of cladding needs to be removed, please refer to appropriate section of manual for removal instructions. With the lower front cladding removed you are able to reach the venturi adjustment rod seen in Figure 43. See Table for Rod Position. Gas Natural (NG) Propane (LP) Adjustment Rod Venturi Full Down 1/8 Open Full Up Full Open Venturi Adjustment Table Figure 43: Side Cladding Securement G958_5055.61-A 27 26215-32 INSTALLER INFORMATION Replacement Parts Description 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Order Number Replacement Control Module Replacement Gas Valve Replacement Pilot Assembly Replacement Remote Control Replacement Complete Gas Tray Replacement Blower Kit Replacement Burner Replacement Door Glass Replacement Door Screen Replacement Aluker Panel Set GASC.MODA GASC.VALVEA GASC.PILOTA GASC.CNTRLA GMIR.3801 GMIR.3803 GMIR.3804 GMIR.3807 GMIR.5002.50 GMIR.5099.G958 Aesthetic Components Description Order Number Exterior Ceramic Panels by Piazzetta Mirage Surround Classic Bordeaux Mirage Surround Classic Oriental Sand Mirage Surround Classic Off White Mirage Surround Modern Stone Mirage Surround Modern Yellow Mirage Surround Modern Aqua Marine PZSY.P958CBX PZSY.P958COS PZSY.P958CWH PZSY.P958MST PZSY.P958YW PZSY.P958AM Optional Components PZ Log set with pebbles Black Glass Copper Glass White Glass Blue Glass Propane Conversion Kit 260215-32 PZPE.G958LOGA GASC.15GLBK GASC.15GLBE GASC.15GLTW GASC.15GLPE GASC.LP18KIT 28 G958_5055.61-A Venting Components INSTALLER INFORMATION NOTE: Mixing venting components from different manufacturers is inadvisable. Figure 44: 4”x6-5/8" Rigid Piping Cross Reference Chart Figure 45: 4”x6-5/8" Rigid Pipe Components Cross Reference Chart G958_5055.61-A 29 26215-32 INSTALLER INFORMATION Wiring Diagram Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. 260215-32 30 G958_5055.61-A INSTALLER INFORMATION G958_5055.61-A 31 26215-32 © 2015 Copyright Pacific Energy Fireplace Products LTD. Reproduction, adaptation, or translation without prior written permission is prohibited except as allowed under the copyright laws. For technical support, please contact your retailer. Web site: www. pacificenergy.net 2975 Allenby Rd., Duncan, BC V9l 6V8