Download TREADMILL SERVICE MANUAL

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TREADMILL SERVICE
MANUAL
WWW. GUYUAN FITNESS. COM
2010. 11. 12
E-mail:[email protected]
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1.1 running belt tension adjust
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1.2 V-belt tension adjust
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1.3 running board add silicon oil
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1.4 V-belt clean
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SECTION 1:Health Maintain
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Maintain:all treadmills
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SECTION 2:Important Safety Introduce
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1.Power voltage caution
2.Earth granding caution
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SECTION 3:Electronic Technical
Element Drawing
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1.Console and controller
2.PCB Error Code and Solution
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SECTION 4: Touble Solutions
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No display on meter
Meter keys not work
Incline function not work
Noise
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SECTION 5: Complaint Form
E-mail:[email protected]
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SECTION 1:Health Maintain
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1.1running belt tension adjust
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Belt tension: 0.9~1.1 lbs
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1.2 V-belt tension adjust
Adjusted screw
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Adjusted screw
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firstly please loose 4 screws in the motor,
then move adjusted screw as the photo
by clockwise,the tense will increase,
move it by counter clockwise,the tense
will reduce
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V-belt tension: 2.0~2.5 lbs
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1. 3 Running board add silicon oil
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1.Frequency:2 times/per month
or 50 hours use time
2.Brand:DOWCORNING 1000 SILICON
3.The way to add oil:please refer to
the belowed " S" way
4.oil position：on the running board
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sharp head to rub the trash
trash
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V-belt
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1.4 Clean V-belt
1 . Frequency:200hours per time
2 . Tool:scissors or sharp knife
3 . The clean way:using the
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CAUTION:
If v-belt /motor/roller is dirty,
will make noise
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Section 2:Important
Safety Introduce
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Check the voltage is correct.
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CAUTION:
If the circuit turned off,please check
the power voltage is normal or not.
the fuse's current is more than 10A
or not,leakage protector's current is
more than 5mA or not
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EARTH
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MUST USE EARTH
GRANDING SOCKET!
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System Work Route
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SECTION 3
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right hand pluse and keys
RED )
BLACK )
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T-(+(N
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AC1 ( L )
AC2 ( N )
DOWM(N,WHITE)
INCLINE MOTOR
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SPEED TEST
UP(RED)
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COM(N,WHITE)
the control board
near to the motor
the control board
under the display
METER
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MCB
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INCLINE TEST
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MAIN CABLE
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OVERLOAD
PROTECTION
INPUT
MAIN MOTOR
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SWITCH
Left hand pluse and keys
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MCB Drawing
( new MCB)
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model:300x , 4000A,4000C,440x , 460x,505x .
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MCB Indication Light &
Solution (NEW MCB)
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PCB POWER
light
DECLINE light
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INCLINE light
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SPEED TEST
light
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Error Code and
Solution (NEW MCB)
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E-01
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Approach
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When we start the treadmill .
please check the motor could
run or not?
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YES
NO
Please move the Speed
testor near to the magnet
on the roller
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Pull out the speed sensor cable on the MCB ,
then use one long nosed pliers to make the connection in
short circuit,then start the treadmill and check the speed
testor ligh on the pcb is lighted or not
P1
YES
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Replace the
MCB
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Please check the SPEED
TEST light on the MCB
flashed or not
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Replace the
speed testor
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over
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Restart the treadmill
and see if the everything
run well.
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P1
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YES
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E- 01
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E-02
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Approach
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E- 02
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firstly please restart the treadmil
l and see if the treadmill could
run
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YES
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30 minutes'la tor,please restart the
treadmill once more and set the speed
to highest value,then check again if
there is E - 02 error
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the voltage is not very stable
in our customer' s house and
the peak voltage is too high;
we need to increase one filter
to stable the voltage
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Set the speed in highest value
and check if there is E - 02 error
appeared
please reset the value of
roller's diameter when our
treadmill in self inspection
restart the treadmill
and to see if the treadmill
run normally
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replace one
new MCB
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YES
YES
over
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restart the treadmill and set the
speed to highest value.please
check if there is E - 02 ERROR
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E- 03
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Approach
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E- 03
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please make the
treadmill in unloading run and
see if everything is well
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YES
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YES replace one
new MCB
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Then when we run on
the bel t as usual ,pl ease chec k
if ther e is E - 03
appear s agai n
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please check if there is something
blocked the treadmill and affect its
run motivity.please add some oil to
the running board
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after replace the MCB,
Please run on the belt again and
to see if everything is
well or there is still
E - 03 appears
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over
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when we run in the
treadmill.please check if there
is still E03 error appears?
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replace one
new motor
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YES
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NO
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E-04
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Approach
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E- 04
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please reconnect
this two line well
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YES
FI
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DIFFERENT
Restart the treadmill
and see if there is still E-04
error
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over
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replace new
MCB
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replace new
motor
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SAME
Pull the V-belt out ,
me anwh ile. please al so pu ll
the bl ack ca ble(M- ) and red ca ble(M+ )
in the MCB ou t ,then let us co mp ared the
strength we us ed to dr ive the mo tor is
the sa me or not,wh en we ma ke
this two cable in sh ort
ci rcuit or not
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Please check the motor connect line
( M+ and M-,one is red color ,the other is black color)
are connected well,the two line you
could read from Page 10
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Page 17
E-06
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Approach
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reconnect the main cable
from METER to MCB,then
confirm all the plug is
fixed firmly
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Please check the main
connect lin e from the METER to MCB
is fix ed fir mly or not
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E- 06
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YES
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Whe n we open and start the
treadmi ll after a period time ,please check
if the wh ite Re sistor is very
hot or not
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change one
new METER
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change one
new MCB
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Open the treadmill again
to check if we could heard one voice
“da “ from the relay
on the MCB
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Restart the treadmill and
check if everything is ok or still
have E-06 error
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YES
Over
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P1
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E-07
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Approach
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please set on
the safety key
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YES
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Please move the
sensor to one right
position
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replace one
new sensor
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Pull out the Se nsor's connect
plug in METER ,then use the long nose
pliers to short the sensor's
pin and see if the E0 7
could be removed
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please put the safety key
upon the METER's Sensor and see
if the E07 has been
disappeared
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If we have put the safty key on
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E- 07
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YES
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Over
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replace one
new METER
Restart the treadmill
and see if everything
is ok
NO
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E- 09
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Approach
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correct the all connect line
to Incline motor and loose
the installed screw a little
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Then do one more time
Self-inspection as our manual
ruled and see if the E09
disappeared or not
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Replace one new MCB
and start one time Self-inspection
as our manual ruled,then please
check if there is still
have E09 error or not
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YES
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OVER
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replace one new incline
motor and restart the self-inspection
as manual ruled see
if E09 disappeared9
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Please check all the connect lin e
to the Inclin e motor is connected right. and if
there is 5 swing range between the inclin e
left and right
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E- 09
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Page 20
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E- 0C
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Approach
if there is 3 times' E0C
appeared contineously
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it is possible to meet
E0C if we only use the
treadmill ocassionally .
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replace the
MCB
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cut the power fir st ,then restart
the treadmill again and see if there is E0C
appeared again
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E- 0C
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OVER
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Page 21
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E- 0P
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Approach
YES
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reset the diameter
of the front roller
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do one more time
Self-inspection and
see if everything is
ok or not
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OVER
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replace the MCB
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please check if the seted
Diameter of the front roller
is right or not
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When we solve the E01 error,
then make one time self-inspection
again and see if there is
E-OP error
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Please check if there
is E01 error appears when the
treadmill not in the
self -inspectio n step
FI
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E- 0P
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IMPORTANT !!!
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When need MCB urgently ,but no
same model MCB in whorehouse can
exchange same color MCB in different
models,but must follow the principle:
bigger power MCB can be used in small
power MCB under same elements,but
small power MCB can not instead.
E-mail:[email protected]
Version 2. 1
Page 23
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Urgently replace some small
components in MCB or Motor
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1,MCB and motor is big parts in the
treadmill.when we are using a speed
machine,they need to do the health
maintain like car.
2,Need to clean the machine and
parts due to dust and fabric will
caused MCB short circuit or increase
the resistance and current then
damage the MCB.
Tool:a clean fabric and blower.
3,Need to replace some metal parts
when it rub off,like carbon brush in
motor,roller…
Tool: screwdriver
4,So the machine quality guarantee
period is 1 year.After 1 year,if user
also use the treadmill regularly,the
sales agent can do service in charge
in home or awake user to do health
maintain by the mselves like clean the
machine outside and inside.
E-mail:[email protected]
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SECTION :4
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No display on meter
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Trouble Solutions
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Please check all the connection line is fixed
firmly or not.and PCB POWER light is lighted
or not.
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Be sure the power is right.
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If lighted ,it is the problem of Main cable ,meter
and handbar.please check this three parts.
if not lighted ,it is the problem of MCB or the
connection line between Switch and MCB is not
connected well
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1, If new treadmill ,be sure the
connect cable all pin is right.
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2, If used treadmill ,it maybe
some PCB components broken
or transformer broken.let the
engineer check use multimeter.
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Version 2. 1
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Meter keys not work
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1, All keys not work ,no beep sounds,
please check handbar keys and
meter keys will short circuit.
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2, A part key not work ,no beep sound,
splease lift the meter sticker to check
this keysome times is the key board
not work.
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1,Incline motor not work,but in MCB
INCLINE/ DECLINE LEDlight and work,
it’s mean incline motor is broken.
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2,Sometime is incline keys not work.
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Incline function not work
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Noise
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2, Please check these parts and
analyzed.
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1, Noise usually come from motor,
v-belt,roller,running belt,incline
motor,incline motor holder.
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SECTION 5:Complaint Form
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Please see attached sheet.
E-mail:[email protected]
Version 2. 1
Page 27
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WISH YOU HAVE A GOOD
BUSINESS AT FUTURE!
THANKS!
GUYUANFITNESS
E-mail:[email protected]
Version 2. 1
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